JP2006326847A - Filling machine of particulate material in compression mold-processing - Google Patents

Filling machine of particulate material in compression mold-processing Download PDF

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Publication number
JP2006326847A
JP2006326847A JP2005149067A JP2005149067A JP2006326847A JP 2006326847 A JP2006326847 A JP 2006326847A JP 2005149067 A JP2005149067 A JP 2005149067A JP 2005149067 A JP2005149067 A JP 2005149067A JP 2006326847 A JP2006326847 A JP 2006326847A
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suction
plate
compression molding
bolt
ventilation member
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JP2005149067A
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JP4469755B2 (en
Inventor
Haruki Kimura
治基 木村
Kazunari Hanaoka
一成 花岡
Hironori Koyama
洋典 小山
Riichi Nakano
利一 中野
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Matsui Mfg Co Ltd
Meiki Seisakusho KK
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Matsui Mfg Co Ltd
Meiki Seisakusho KK
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Priority to JP2005149067A priority Critical patent/JP4469755B2/en
Priority to PCT/JP2006/310128 priority patent/WO2006126477A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/06Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting
    • B29C31/065Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting using volumetric measuring chambers moving between a charging station and a discharge station
    • B29C31/066Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting using volumetric measuring chambers moving between a charging station and a discharge station using feed frames, e.g. for dry material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3411Feeding the material to the mould or the compression means using carrying means mounted onto arms, e.g. grippers, fingers, clamping frame, suction means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3427Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/251Particles, powder or granules

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Powder Metallurgy (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To rapidly perform filter paper replacing work by simplifying the assembling structure of a suction pad for sucking and transferring a particulate material in compression mold-processing using air sucking force. <P>SOLUTION: This filling machine is constituted so that the air passing sheet member 30, which is placed on the bolts 26 having permanent magnets 270 and 271 provided to a large number of their erected head parts 264, is screwed in the cavity part 22 of the suction pad 21, which sucks and transfers the particulate material charged by a leveling device, using air sucking force and the filter paper 32 is applied to the air passing sheet member 30 to be pressed from above by a demarcation sheet 37 comprising a magnetic material. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明はプレス等圧縮成形加工における粉粒体材料の充填装置に関する。   The present invention relates to an apparatus for filling granular material in compression molding such as a press.

圧縮成形加工においては粉粒体材料を溶融・反応させるため金型を高温に加熱している。このような高温加熱状態における圧縮成形加工の対象として薄板状の製品、例えば燃料電池用セパレータの製造が考えられている。   In the compression molding process, the mold is heated to a high temperature in order to melt and react the granular material. As an object of compression molding processing in such a high-temperature heating state, production of a thin plate product, for example, a fuel cell separator is considered.

ところで燃料電池用セパレータはガス不浸透性、導電性とともに面精度の高いことが極めて重要である。このため、初期のセパレータはグラファイト板の切削加工等により得るものであったが、加工時間やコスト面の要求により、近年はプレス加工による試みが増大しつつある。   By the way, it is extremely important that the fuel cell separator has high surface accuracy as well as gas impermeability and conductivity. For this reason, the initial separator was obtained by cutting a graphite plate or the like, but in recent years, attempts by press working are increasing due to demands on processing time and cost.

すなわち,原料の粉粒体を所定量金型内に投入した後、プレス機で加熱・加圧して薄板状のセパレータを得る方法であり、この方法によれば他の機械加工によるものに比し短時間で安価に製造することが可能である。   That is, after a predetermined amount of raw material granular material is put into a mold, it is heated and pressed with a press machine to obtain a thin plate-like separator. According to this method, compared with other machined processes, It can be manufactured in a short time and at a low cost.

しかしながら、実際に製造されたセパレータは依然として面精度が悪く要求される水準に到達していないのが実情である。その原因は原料の粉粒体を投入する際に雌金型の底面全体に薄く均等に分布させることが困難であることが挙げられる。   However, the actual manufactured separator still has poor surface accuracy and does not reach the required level. The reason for this is that it is difficult to distribute thinly and evenly over the entire bottom surface of the female mold when the raw material granular material is introduced.

このような問題の解決策としては特開2001−62858号公報(特許文献1)に開示されている技術が一般的であった。   As a solution to such a problem, a technique disclosed in Japanese Patent Laid-Open No. 2001-62858 (Patent Document 1) has been common.

すなわち、図14において50は多数の投入口51を有する投入部であり、52は前記投入部50の下方にあって前記投入口51の全てを閉塞する位置から全てを開口する位置までの間で摺動可能に設けられたスライドプレートである。また、53は前記投入部50及びスライドプレート52を支持するベースであり、54は下金型(雌金型)、55は上金型(雄金型)である。   That is, in FIG. 14, reference numeral 50 denotes an input portion having a large number of input ports 51, and 52 denotes a position below the input portion 50 and from a position where all of the input ports 51 are closed to a position where all are open. It is the slide plate provided so that sliding was possible. Reference numeral 53 denotes a base for supporting the insertion portion 50 and the slide plate 52, 54 is a lower mold (female mold), and 55 is an upper mold (male mold).

上述構成のものにおいては投入部50に粉粒体を投入した後、擦り切り棒56により擦り切り余分なものを除いて一定量としてから下金型54にセットする。次いでスライドプレート52をスライドさせ投入口51を端から順次開口すると粉粒体が下金型54内に落下するものである。最後に投入部50・ベース53を移動してから上金型55でプレスする。   In the above-described configuration, after the powder particles are charged into the charging unit 50, the remaining amount is removed by the scraping rod 56, and then set to the lower mold 54 after a certain amount is removed. Next, when the slide plate 52 is slid and the input port 51 is sequentially opened from the end, the powder particles fall into the lower mold 54. Finally, after the input unit 50 and the base 53 are moved, the upper mold 55 is pressed.

上記従来技術によれば、投入部50に投入された粉粒体は擦り切り棒56によって一定量にすることはできる。しかしなから、投入部50から下金型54内に落下させる時、スライドプレートの移動速度によっては粉粒体の落下状態が不均一になる可能性があり、このため最終製品における面精度を向上させることが困難であった。   According to the above-described prior art, the granular material charged into the charging unit 50 can be made a fixed amount by the scraping rod 56. However, when dropping from the loading part 50 into the lower mold 54, the state of dropping of the granular material may be non-uniform depending on the moving speed of the slide plate, which improves the surface accuracy in the final product. It was difficult to make.

上述のように粉粒体が下金型内に落下した時点で落下状態によっては不均一な分布になることを防ぐことができるものとして特開2003−223901号公報(特許文献2)に開示された技術が知られている。   As described above, it is disclosed in Japanese Patent Application Laid-Open No. 2003-223901 (Patent Document 2) that it is possible to prevent the powder particles from being distributed unevenly depending on the falling state when falling into the lower mold. Technologies are known.

すなわち図15において60は雌型であり61は雌型60の上面に密着している上下が開放された枠形体をした給粉ボックスである。給粉ボックス61には粉末状原料62が装填されている。   That is, in FIG. 15, 60 is a female mold, and 61 is a powder feeding box having a frame shape that is in close contact with the upper surface of the female mold 60 and whose upper and lower sides are opened. The powder feed box 61 is loaded with a powdery raw material 62.

そして給粉ボックス61は粉末状原料62を雌型60に投入しつつ、かつ雌型60の上面を擦り切りながらスライドされる。   The powder feeding box 61 is slid while putting the powdery raw material 62 into the female mold 60 and rubbing the upper surface of the female mold 60.

特許文献2に示されたものによれば、粉末状原料62を雌型60内に均一に投入することが出来るように改良されていることが解る。   According to what is disclosed in Patent Document 2, it is understood that the powdery raw material 62 is improved so that it can be uniformly charged into the female mold 60.

しかしながら、上記従来技術のものは雌型60の上面を擦り切るものであるため、粉末状原料62が雌型60の内底面に薄く投入されている場合は擦り切ることが不可能である。   However, since the above-mentioned prior art is for scraping the upper surface of the female die 60, it is impossible to scrape the powdery raw material 62 when the powdery raw material 62 is put into the inner bottom surface of the female die 60.

また、雌型60の上面を擦り切るとき、擦り切られた粉末状原料62が雌型60の上面周辺に放散されることになる。雌型60はプレス加工中は勿論、加工前から予熱により既に高温になっているため放散した粉粒体は固まって付着してしまい、メンテナンスに手間がかかる問題がある。   Further, when the upper surface of the female die 60 is scraped off, the scraped powdery raw material 62 is diffused around the upper surface of the female die 60. The female mold 60 is not only pressed during processing, but also has a high temperature due to preheating before processing, so that the dispersed powder particles are hardened and adhered, and there is a problem that maintenance is troublesome.

尚、擦り切りによらず均一に充填する方法が特開平11−49101号公報(特許文献3)に開示されている。すなわち図16においてCは容器(金型)、sはキャビティである。   Incidentally, a method of uniformly filling without depending on scraping is disclosed in Japanese Patent Laid-Open No. 11-49101 (Patent Document 3). That is, in FIG. 16, C is a container (mold) and s is a cavity.

Gは容器Cの上面に載置された供給ホッパーで底面にグリッドg2を有するとともに上面に蓋h2が設けられている。h1は前記蓋h2に設けられた空気吸引吹き込み口である。前記供給ホッパーGには粉末pが貯留されている。   G is a supply hopper placed on the upper surface of the container C, and has a grid g2 on the bottom surface and a lid h2 on the upper surface. h1 is an air suction inlet provided in the lid h2. Powder p is stored in the supply hopper G.

前記装置において空気吸引吹き込み口h1により空気タッピングする(供給ホッパーG及び容器C内を高気圧状態、低気圧状態に繰り返す)ことにより粉末pを攪拌してグリッドg2からキャビティs内に均一に落下せしめる。そしてその状態で前記供給ホッパーGを引き上げると粉末pはグリッドg2の面で分離されるものである。   In the apparatus, air tapping is performed by the air suction blow-in port h1 (the supply hopper G and the container C are repeated in a high pressure state and a low pressure state), whereby the powder p is stirred and uniformly dropped from the grid g2 into the cavity s. In this state, when the supply hopper G is pulled up, the powder p is separated on the surface of the grid g2.

この方法によれば摺り切り等の手段を用いずに金型内に粉末pを均一に充填することができる。しかしながら、どのような材質の粉末にも適用出来るわけではなく、例えば、燃料電池用セパレータの原料のようなカーボンを含む樹脂粉粒体の場合は供給ホッパーGを引き上げたときグリッドg2から漏洩落下してしまい、うまく金型から分離することができない。   According to this method, the powder p can be uniformly filled in the mold without using means such as scraping. However, it cannot be applied to powders of any material. For example, in the case of a resin powder containing carbon such as a raw material for a fuel cell separator, when the supply hopper G is pulled up, it leaks and falls from the grid g2. It is difficult to separate from the mold.

本出願人はこのような問題にかんがみ、擦り切りにより直接金型に粉粒体を充填したり空気タッピングを行う等の技術手段を用いることなく雌金型内に粉粒体を薄く均一にかつ迅速に投入できるようにした圧縮成形加工における粉粒体材料の充填方法及び充填装置を提供するため先に特願2004−365191号を出願した。   In view of such a problem, the applicant of the present application is able to thinly and evenly and quickly disperse the granular material in the female mold without using technical means such as filling the mold directly with powder or air tapping. Japanese Patent Application No. 2004-365191 was filed earlier in order to provide a filling method and a filling device for a granular material in a compression molding process that can be put into a container.

特願2004−365191号の充填装置は空気吸引による吸着盤を用い、粉粒体材料を吸着盤に吸着保持した状態で雌金型まで移送し落下させるようにしたもので、雌金型内に粉粒体を薄く均一にかつ迅速に投入できる効果を奏したものである。しかしながら特願2004−365191号の充填装置における吸着盤の構成は組み立てや部品の交換にやや手間のかかるものであり、この点において改良の余地を残すものであった。
特開2001−62858号公報 特開2003−223901号公報 特開平11−49101号公報
The filling device of Japanese Patent Application No. 2004-365191 uses a suction plate by air suction, and is made to transfer and drop the powder material to the female mold in a state of being held by suction on the suction plate. The effect is that the powder and granule can be thrown in uniformly and quickly. However, the configuration of the suction disk in the filling device of Japanese Patent Application No. 2004-365191 is somewhat time-consuming to assemble and replace parts, leaving room for improvement in this respect.
JP 2001-62858 A JP 2003-223901 A JP-A-11-49101

本発明はこのような問題にかんがみ提案されたものであり、空気吸引による吸着盤を用い雌金型内に粉粒体を薄く均一にかつ迅速に投入できるようにした圧縮成形加工における充填装置における吸着盤の組み立てや分解を容易にするための改良された構成を提供するものである。   The present invention has been proposed in view of such problems. In a filling apparatus in a compression molding process, it is possible to quickly and uniformly throw a granular material into a female die using an air suction suction disk. An improved configuration for facilitating assembly and disassembly of the suction disk is provided.

前記課題を解決するため、
請求項1に係る粉粒体材料の充填装置は、圧縮成形加工用の粉粒体材料を貯留し下部の供給口から排出する材料供給ホッパーと、前記材料供給ホッパーの下方で排出される粉粒体材料を受ける吸着盤と、前記吸着盤上に載置された粉粒体材料を雌金型に対応して所定量、均一に摺り切る摺り切り手段と、前記吸着盤上に摺り切り載置された粉粒体材料をそのまま吸着保持せしめる空気吸引手段と、前記粉粒体材料を吸着保持した状態で前記吸着盤を材料供給ホッパーと雌金型間の空間内で移送可能かつ上下反転自在な移送手段とから成り、前記空気吸引手段は空気吸引を停止することにより前記吸着盤から粉粒体材料を雌金型内に落下せしめるよう構成するとともに前記吸着盤は内部に空洞部を有しこの空洞部を空気吸引手段に連通せしめるとともに、吸着面に焼結金属または適宜のフィルター或いはそれらを組み合わせて成る板状通気部材を備えたものにおいて、前記吸着盤の空洞部には上端部にネジ穴を有する適数個のボルトが立設され、前記通気部材が前記ボルトの上端部に載置されるとともに前記ネジ穴にネジ止めされて成ることを特徴とするものである。
In order to solve the problem,
The powder material filling apparatus according to claim 1 includes a material supply hopper that stores the powder material for compression molding and discharges it from a lower supply port, and the powder discharged below the material supply hopper. A suction plate for receiving a body material; a scraping means for scraping the powder material placed on the suction plate uniformly in a predetermined amount corresponding to the female mold; and the slide material placed on the suction plate. Air suction means for adsorbing and holding the granular material as it is, and the adsorbing plate can be transferred in a space between the material supply hopper and the female mold in a state of adsorbing and holding the granular material, and can be turned upside down. The air suction means is configured to drop the particulate material from the suction disk into the female mold by stopping air suction, and the suction disk has a hollow portion inside. Make the cavity communicate with the air suction means In both cases, the suction surface is provided with a plate-like ventilation member made of sintered metal, an appropriate filter, or a combination thereof, and an appropriate number of bolts having a screw hole at the upper end are provided in the cavity of the suction plate. The ventilation member is mounted on the upper end portion of the bolt and is screwed into the screw hole.

請求項2に係る粉粒体材料の充填装置は、圧縮成形加工用の粉粒体材料を貯留し下部の供給口から排出する材料供給ホッパーと、前記材料供給ホッパーの下方で排出される粉粒体材料を受ける載置盤と、前記載置盤上に載置された粉粒体材料を雌金型に対応して所定量、均一に摺り切る摺り切り手段と、下面に吸着面を有する吸着盤と、前記載置盤上に摺り切り載置された粉粒体材料を前記吸着盤の吸着面にそのまま吸着保持せしめる空気吸引手段と、前記粉粒体材料を吸着保持した状態で前記吸着盤を材料供給ホッパーと雌金型間の空間内で移送可能な移送手段とから成り、前記空気吸引手段は空気吸引を停止することにより前記吸着盤から粉粒体材料を雌金型内に落下せしめるよう構成するとともに前記吸着盤は内部に空洞部を有しこの空洞部を空気吸引手段に連通せしめるとともに、吸着面に焼結金属または適宜のフィルター或いはそれらを組み合わせて成る板状通気部材を備えたものにおいて、前記吸着盤の空洞部には上端部にネジ穴を有する適数個のボルトが下向きに設けられ、前記通気部材が前記ボルトの上端部に当てられ前記ネジ穴にネジ止めされて成ることを特徴とするものである。   The powder material filling apparatus according to claim 2 is a material supply hopper that stores powder material for compression molding and discharges it from a lower supply port, and powder discharged below the material supply hopper. A placement board for receiving body material, a scraping means for grinding the powder material placed on the placement board in a predetermined amount uniformly corresponding to the female mold, and an adsorption having an adsorption surface on the lower surface An air suction means for adsorbing and holding the powder material that has been slid and placed on the placement board as it is on the adsorption surface of the adsorption plate, and the adsorbing plate in a state in which the powder material is adsorbed and held And a transfer means capable of transferring in a space between the material supply hopper and the female mold, and the air suction means causes the particulate material to fall from the suction plate into the female mold by stopping the air suction. The suction plate has a hollow portion inside and is configured as follows. The cavity is connected to the air suction means, and the suction surface is provided with a plate-like ventilation member made of sintered metal or an appropriate filter or a combination thereof. An appropriate number of bolts having the above are provided downward, and the ventilation member is applied to the upper end portion of the bolt and screwed into the screw hole.

請求項3に係る粉粒体材料の充填装置は、請求項1または請求項2に記載の圧縮成形加工における粉粒体材料の充填装置において、ボルトの上端部に永久磁石を装着するとともに、通気部材の外表面に濾紙を覆着し、前記濾紙の外表面を多数の小区画に区画する磁性材料より成る区画シートを設けたことを特徴とするものである。   The powder material filling apparatus according to claim 3 is the powder material filling apparatus according to claim 1 or 2, wherein a permanent magnet is attached to the upper end portion of the bolt, and ventilation is performed. A filter sheet is provided on the outer surface of the member, and a partition sheet made of a magnetic material for partitioning the outer surface of the filter paper into a plurality of small sections is provided.

請求項4に係る粉粒体材料の充填装置は、請求項3に記載の圧縮成形加工における粉粒体材料の充填装置において、区画シートが通気部材をネジ止めしているネジに磁力により吸着保持されていることを特徴としたものである。   The powder material filling apparatus according to claim 4 is the powder material filling apparatus in compression molding processing according to claim 3, wherein the partition sheet is adsorbed and held by a magnetic force to a screw screwing the ventilation member. It is characterized by being.

請求項5に係る粉粒体材料の充填装置は、請求項4に記載の圧縮成形加工における粉粒体材料の充填装置において、ボルトの上端部に円筒状のボルト頭部が装着されており、前記頭部にネジ穴に直交する貫通孔が設けられこの貫通孔にネジ穴を挟むように少なくとも2個の永久磁石が挿入されていることを特徴としたものである。   The powder material filling apparatus according to claim 5 is the powder material filling apparatus according to claim 4, wherein a cylindrical bolt head is attached to the upper end of the bolt. A through hole perpendicular to the screw hole is provided in the head, and at least two permanent magnets are inserted into the through hole so as to sandwich the screw hole.

本発明によれば次のような効果が得られる。   According to the present invention, the following effects can be obtained.

請求項1に係る粉粒体材料の充填装置によれば、通気部材をボルトの上端部に載置してネジ止めするだけで、通気部材の位置決めと装着ができるので、吸着盤の組み立て、分解を簡単に行うことができる。   According to the powder material filling apparatus according to claim 1, since the ventilation member can be positioned and mounted only by mounting the ventilation member on the upper end of the bolt and screwing, the assembly and disassembly of the suction cup Can be done easily.

請求項2に係る粉粒体材料の充填装置によれば、吸着盤の下面に粉粒体材料を吸着するようにしたものおいても、前記発明と同様に吸着盤の組み立て、分解を簡単に行うことができる。   According to the powder material filling apparatus according to claim 2, even if the powder material is adsorbed on the lower surface of the suction disk, assembling and disassembling of the suction disk can be performed in the same manner as in the invention. It can be carried out.

請求項3に係る粉粒体材料の充填装置によれば、ボルト上端部に設けた永久磁石の磁力により磁性区画シートを通気部材の外表面に簡単にセットすることができる。通気部材の外表面に薄い濾紙等を重ねた場合はこれを区画シートにより押さえつけることができる。従って濾紙を新しいものと交換するときは区画シートを外すだけで簡単に行うことができる。   According to the powder material filling apparatus of the third aspect, the magnetic partition sheet can be easily set on the outer surface of the ventilation member by the magnetic force of the permanent magnet provided at the upper end of the bolt. When thin filter paper or the like is stacked on the outer surface of the ventilation member, it can be pressed by the partition sheet. Therefore, when the filter paper is replaced with a new one, it can be easily performed by simply removing the partition sheet.

請求項4に係る圧縮成形加工における粉粒体材料の充填装置によれば、通気部材をネジ止めしているネジが磁化されるため区画シートがネジの頭部に確実に吸着される。   According to the powder material filling apparatus in the compression molding process according to the fourth aspect, since the screw fixing the ventilation member is magnetized, the partition sheet is reliably adsorbed to the head of the screw.

請求項5に係る圧縮成形加工における粉粒体材料の充填装置によれば、永久磁石からボルト、ネジを通る磁力線の作用により、通気部材を止めているネジの頭部に区画シートが区画シートが強力に吸引されるので区画シートを簡単・確実に装着することができる。   According to the apparatus for filling granular material in the compression molding process according to claim 5, the partition sheet is formed on the head of the screw holding the ventilation member by the action of the magnetic lines of force passing from the permanent magnet to the bolt and the screw. Because it is strongly sucked, the section sheet can be easily and securely attached.

以下に図面を参照しながら本発明を実施するための最良の形態を説明する。なお、本発明は本実施の形態により限定されるものではない。また、本実施の形態の説明において、同一構成ならびに作用効果を奏する部分には同一符号を付して重複した説明は行わないものとする。   The best mode for carrying out the present invention will be described below with reference to the drawings. The present invention is not limited to the present embodiment. Further, in the description of the present embodiment, parts having the same configuration and operational effects are denoted by the same reference numerals, and redundant description is not performed.

(実施の形態1)
図1は本発明の一実施の形態における粉粒体材料充填装置の縦断面図を示し、図2は図1A部の拡大詳細断面図を示す。
(Embodiment 1)
FIG. 1 shows a longitudinal cross-sectional view of a powder material filling apparatus according to an embodiment of the present invention, and FIG. 2 shows an enlarged detailed cross-sectional view of FIG. 1A.

図において1は粉粒体材料充填装置の全体を示す。2は粉粒体材料3を貯留した材料ホッパーである。材料ホッパー2は下端部に材料を排出する供給口4を有しており上方から適宜材料の補充が行われる。   In the figure, 1 shows the whole powder material filling apparatus. Reference numeral 2 denotes a material hopper in which the granular material 3 is stored. The material hopper 2 has a supply port 4 for discharging the material at the lower end, and the material is appropriately replenished from above.

前記粉粒体材料3は樹脂、カーボン、金属等の粉粒またはそれらを混合したものである。   The powder material 3 is a powder of resin, carbon, metal or the like or a mixture thereof.

5は適宜の枠板6より成る摺り切り手段で、前記材料ホッパー2の下方に往復動自在に設けられており、前記供給口4と枠板6との相対運動により粉粒体材料3が摺り切られるものである。   5 is a scraping means composed of an appropriate frame plate 6, which is provided in a freely reciprocating manner below the material hopper 2. The granular material 3 is slid by the relative movement of the supply port 4 and the frame plate 6. It will be cut.

7は前記粉粒体材料充填装置1の本体を成す可動シリンダーで中空の回動軸8に取付けられている。そして前記回動軸8は図3に示すように、可動シリンダー7を挟んで左右に配置された支持板9に回動自在に枢支されている。また前記支持板9は上下にローラー10を有し、ガイド11に案内されて紙面前後方向に移動自在に支持されている。   Reference numeral 7 denotes a movable cylinder which forms the main body of the powder material filling apparatus 1 and is attached to a hollow rotating shaft 8. As shown in FIG. 3, the pivot shaft 8 is pivotally supported by support plates 9 arranged on the left and right sides with the movable cylinder 7 interposed therebetween. The support plate 9 has rollers 10 at the top and bottom, and is supported by a guide 11 so as to be movable in the front-rear direction of the paper.

前記回動軸8の一端部にはギア機構13を介してモータ12が設けられており、また他端部にはブロワーまたは真空ポンプ14のホース15が接続され内部の中空部と連通している。   A motor 12 is provided at one end of the rotating shaft 8 via a gear mechanism 13, and a blower or a hose 15 of a vacuum pump 14 is connected to the other end to communicate with an internal hollow portion. .

14Aは前記真空ポンプ14とホース15及び中空の回動軸8と後記する吸気ホース25等によって構成される空気吸引手段である。   14A is an air suction means constituted by the vacuum pump 14, the hose 15, the hollow rotating shaft 8, an intake hose 25 described later, and the like.

16は前記可動シリンダー7の作動ロッドで先端(上端)部に後述する吸着盤21が保持されている。   Reference numeral 16 denotes an operating rod of the movable cylinder 7, and a suction plate 21 described later is held at the tip (upper end) portion.

前記作動ロッド16は前記可動シリンダー7に給排されるエアーにより可動シリンダー7から縦方向に進退可能である。   The operating rod 16 can be moved forward and backward from the movable cylinder 7 by air supplied to and discharged from the movable cylinder 7.

17は前記可動シリンダー7に圧縮空気を給排するエアホースである。   An air hose 17 supplies and discharges compressed air to and from the movable cylinder 7.

また、25は前記中空の回動軸8と前記吸着盤21の吸気口24(後述)とを連通するように設けられた吸気ホースである。   Reference numeral 25 denotes an intake hose provided so as to communicate the hollow rotating shaft 8 with an intake port 24 (described later) of the suction plate 21.

而して図1において18は前記可動シリンダー7の側部近傍に配設された固定シリンダーで、その作動により水平方向に進退自在な作動桿19を有する。   Thus, in FIG. 1, reference numeral 18 denotes a fixed cylinder disposed in the vicinity of the side of the movable cylinder 7, and has an operating rod 19 that can be moved back and forth in the horizontal direction by its operation.

そして前記作動桿19の進退動作により前記可動シリンダー7と回動軸8を一体的に前記ガイド11に沿って水平方向に移動させることができる。この他、前記モータ12とギア機構により前記回動軸8と可動シリンダー7を一体的に180゜回転させることができる。   The movable cylinder 7 and the rotating shaft 8 can be moved integrally along the guide 11 in the horizontal direction by the advance / retreat operation of the operating rod 19. In addition, the rotating shaft 8 and the movable cylinder 7 can be integrally rotated by 180 ° by the motor 12 and the gear mechanism.

前記した可動シリンダー7と固定シリンダー18及びモータ12は吸着盤21を前記材料ホッパー2と後述雌金型34との間の立体空間内で移送し、反転する移送手段20を構成する。   The movable cylinder 7, the fixed cylinder 18, and the motor 12 constitute transfer means 20 that transfers the suction plate 21 in a three-dimensional space between the material hopper 2 and a female die 34 described later, and reverses it.

21は前記した吸着盤で前記作動ロッド16の先端部(上端部)に保持されており作動ロッド16の動作により縦方向に移動可能であり、且つ固定シリンダー18の作動により可動シリンダー7と共に水平方向に移動可能である。そして前記モータ12の回転により可動シリンダー7と共に180゜回転し、また反転して復元することができる。   Reference numeral 21 denotes the suction plate, which is held at the tip (upper end) of the operating rod 16 and can be moved in the vertical direction by the operation of the operating rod 16, and in the horizontal direction together with the movable cylinder 7 by the operation of the fixed cylinder 18. Can be moved to. The motor 12 rotates 180 ° together with the movable cylinder 7 and can be reversed and restored.

而して前記吸着盤21は図2及び図8に詳細に示される如く、平面が略矩形状を成し内部に空洞部22を有している。前記空洞部22は仕切り壁23によって上下に仕切られているが、連通孔28により互いに連通している。さらに、上方の空洞部22は上面を開口しており、下方の空洞部22は吸気口24により吸気ホース25を介して回動軸8からホース15、真空ポンプ14へと連通されている。   Thus, as shown in detail in FIGS. 2 and 8, the suction plate 21 has a substantially rectangular plane and has a hollow portion 22 inside. The hollow portion 22 is divided up and down by a partition wall 23, but communicates with each other through a communication hole 28. Further, the upper cavity portion 22 opens at the upper surface, and the lower cavity portion 22 communicates with the hose 15 and the vacuum pump 14 from the rotary shaft 8 via the intake hose 25 via the intake port 24.

また、上方の空洞部22には仕切り壁23にねじこまれた六角ボルト26が複数個所定間隔で立設されている。なお、六角ボルト26は特に六角に限定されるものではない。   Further, a plurality of hexagon bolts 26 screwed into the partition wall 23 are erected in the upper cavity portion 22 at predetermined intervals. The hexagon bolt 26 is not particularly limited to a hexagon.

前記六角ボルト26は図4〜図6に示されるように六角形のボルト本体260と下端部に設けたネジ部261及びネジ穴263が設けられた上端部262を有する。ネジ部261は前記仕切り壁23に装脱自在にねじ込まれる。   As shown in FIGS. 4 to 6, the hexagon bolt 26 has a hexagonal bolt main body 260, a screw portion 261 provided at a lower end portion, and an upper end portion 262 provided with a screw hole 263. The screw part 261 is screwed into the partition wall 23 so as to be detachable.

264は略円筒状をしたボルト頭部で底面からボルト挿入穴265が穿設されており、このボルト挿入穴265に前記ボルト26の上端部262を挿入することによりボルト上端部262に装着されるものである。   H.264 is a bolt head having a substantially cylindrical shape, and a bolt insertion hole 265 is formed from the bottom surface. By inserting the upper end 262 of the bolt 26 into the bolt insertion hole 265, the bolt upper end 262 is mounted. Is.

266はボルト頭部264の上端面から穿設したネジ挿通孔である。ネジ挿通孔266は前記ボルト挿入穴265より少し小径となっており、ネジ穴263と同心状で連なっている。   Reference numeral 266 denotes a screw insertion hole formed from the upper end surface of the bolt head 264. The screw insertion hole 266 has a slightly smaller diameter than the bolt insertion hole 265 and is concentrically connected to the screw hole 263.

267は前記ボルト頭部264の側胴部に設けた貫通孔であり前記ボルト挿入穴265と直交している。   Reference numeral 267 denotes a through hole provided in a side body portion of the bolt head 264 and is orthogonal to the bolt insertion hole 265.

268は皿状の頭部269を有するネジで、前記ボルト頭部264のネジ挿通孔266から挿入されボルト上端部262のネジ穴263にねじ込まれる。このネジ268は後述の通気部材30を吸着盤21に固定するために使用されるものである。   Reference numeral 268 denotes a screw having a dish-shaped head portion 269, which is inserted from the screw insertion hole 266 of the bolt head portion 264 and screwed into the screw hole 263 of the bolt upper end portion 262. The screw 268 is used to fix a ventilation member 30 described later to the suction board 21.

次に270、271は円柱状の永久磁石であり、前記ボルト頭部264の貫通孔267に挿入され前記上端部262を挟むように対峙している。而して各磁石270と271は同極を対向させるように挿入されている。   Next, reference numerals 270 and 271 denote cylindrical permanent magnets which are inserted into the through holes 267 of the bolt head 264 and face each other so as to sandwich the upper end 262 therebetween. Thus, the magnets 270 and 271 are inserted so that the same poles face each other.

29は上方の空洞部22の上面開口すなわち吸着面を示し、30は前記六角ボルト26に載置され吸着面29に覆着された通気部材である。前記通気部材30は前記六角ボルト26が位置決めともなり、水平に維持されている。そして前記通気部材30は一例として平板状の焼結金属31と樹脂フィルター或いは濾紙32を重ねて用いるが、これに限定する必要はない。   Reference numeral 29 denotes an upper surface opening, that is, a suction surface of the upper cavity portion 22. Reference numeral 30 denotes a ventilation member placed on the hexagon bolt 26 and covered by the suction surface 29. The ventilation member 30 is maintained horizontal because the hexagon bolt 26 is positioned. For example, the ventilation member 30 is formed by stacking a flat plate-like sintered metal 31 and a resin filter or filter paper 32, but the present invention is not limited to this.

前記通気部材30のうち焼結金属31は図7に示す如く多数の取付孔を有しており、この取付孔にネジ268を通し前記ボルト上端部262のネジ穴263にネジ止めされることにより固定されている。従って焼結金属31の多数の取付孔は仕切り壁23にねじこまれた六角ボルト26の位置と対応している。   The sintered metal 31 of the ventilation member 30 has a large number of mounting holes as shown in FIG. 7, and screws 268 are passed through the mounting holes and screwed into the screw holes 263 of the bolt upper end portion 262. It is fixed. Accordingly, the numerous mounting holes of the sintered metal 31 correspond to the positions of the hexagon bolts 26 screwed into the partition wall 23.

また、濾紙32は焼結金属31の上に単に置かれており、後記する区画シート37によって押さえつけられている。   The filter paper 32 is simply placed on the sintered metal 31 and is pressed down by a partition sheet 37 described later.

尚、前記吸着盤21の外周部には適宜のピン33が設けられており、前記した摺り切り手段5との間で位置決めを行うようにしている。   In addition, an appropriate pin 33 is provided on the outer peripheral portion of the suction disk 21 so as to perform positioning with the above-described scraping means 5.

次に前記区画シート37につき説明する。図8に示す如く区画シート37は薄い磁性金属枠38にて網の目状に形成されており、磁性金属枠38に囲まれた多数の小区画39を有する。   Next, the partition sheet 37 will be described. As shown in FIG. 8, the partition sheet 37 is formed in a mesh shape with a thin magnetic metal frame 38, and has a large number of small partitions 39 surrounded by the magnetic metal frame 38.

前記小区画39は図8に示すものは全て形状も面積も等しくなっているが、必要に応じて変化させても良い。この区画シート37は前記六角ボルト26に装着された磁石270、271に吸着されることにより前記濾紙32を押さえつけている。   Although all the small sections 39 shown in FIG. 8 have the same shape and area, they may be changed as necessary. The partition sheet 37 is pressed against the filter paper 32 by being attracted to the magnets 270 and 271 attached to the hexagon bolt 26.

すなわち、磁石270、271からボルト上端部262、ネジ268そしてネジ頭部269を通る磁力線の作用により、前記磁性金属枠38は強力にネジ頭部269に吸着される。   That is, the magnetic metal frame 38 is strongly attracted to the screw head 269 by the action of the magnetic lines of force passing from the magnets 270 and 271 to the bolt upper end portion 262, the screw 268 and the screw head 269.

前記焼結金属31に比べて濾紙32は比較的交換頻度が高いものであるが、前述のように磁力により区画シート37で押さえつけているだけであるから交換作業は極めて簡単である。   The filter paper 32 has a relatively high replacement frequency compared to the sintered metal 31, but the replacement work is extremely simple because it is merely pressed by the partition sheet 37 by the magnetic force as described above.

また、前記焼結金属31自身は耐食性のある非磁性材料のもので良いので材料選択の自由度が高いものである。   Further, since the sintered metal 31 itself may be made of a non-magnetic material having corrosion resistance, the degree of freedom in material selection is high.

以下図9〜図11に従って前記圧縮成形加工における粉粒体材料の充填装置による製造工程につき簡単に説明する。   Hereinafter, the manufacturing process by the powder material filling apparatus in the compression molding process will be briefly described with reference to FIGS.

図9は吸着盤21の上面に粉粒体材料3が均一に摺り切り載置され、摺り切り装置5から離脱して下方へ移送された状態を示している。このとき真空ポンプが作動して吸着面29に置かれた焼結金属31、濾紙32を通して空気吸引され、粉粒体材料3が濾紙32面に吸着されて均一な状態が維持されている。濾紙32の上に区画シート37が置かれており網の目状の枠38により粉粒体材料3の移動が抑制されるため、粉粒体材料3の均一な状態はより効果的に維持される。   FIG. 9 shows a state in which the granular material 3 is evenly cut and placed on the upper surface of the suction plate 21, detached from the scraping device 5 and transferred downward. At this time, the vacuum pump is activated and air is sucked through the sintered metal 31 and the filter paper 32 placed on the adsorption surface 29, and the particulate material 3 is adsorbed on the surface of the filter paper 32 to maintain a uniform state. Since the partition sheet 37 is placed on the filter paper 32 and the movement of the powder material 3 is suppressed by the mesh-like frame 38, the uniform state of the powder material 3 is more effectively maintained. The

尚34は雌金型であり所定位置にあり予熱されている。   Reference numeral 34 denotes a female die which is in a predetermined position and preheated.

図10は移送工程を示している。すなわち真空ポンプ14が作動したままの状態で固定シリンダー18が作動し可動シリンダー7とともに吸着盤21を水平方向に移動し、雌金型34の直上に移送すると共に、モータ12の作動により180゜回動して下向きにさせる。この状態でも真空ポンプ14による吸着力により粉粒体材料3が落下することはない。   FIG. 10 shows the transfer process. That is, with the vacuum pump 14 still operating, the fixed cylinder 18 operates to move the suction plate 21 together with the movable cylinder 7 in the horizontal direction, transfer it directly above the female die 34, and 180 degrees by the operation of the motor 12. Move it down. Even in this state, the granular material 3 does not fall due to the adsorption force of the vacuum pump 14.

図11は粉粒体材料の充填工程を示している。すなわち真空ポンプ14が作動したままの状態で固定シリンダー7の作動ロッド16が進出し吸着盤21は雌金型34の近接位置まで降下する。そして真空ポンプ14を停止することにより、吸着力が消失するので、粉粒体材料3は通気部材30の全面から一挙に落下し、雌金型34内に均一に粉粒体層35が形成される。   FIG. 11 shows a filling process of the granular material. That is, the operating rod 16 of the fixed cylinder 7 moves forward with the vacuum pump 14 still operating, and the suction plate 21 is lowered to the position close to the female die 34. Then, the suction force disappears by stopping the vacuum pump 14, so that the granular material 3 falls from the entire surface of the ventilation member 30 at once, and the granular layer 35 is uniformly formed in the female mold 34. The

そして、以後逆の工程を経て待機工程に復元する。   Then, the process is restored to the standby process through the reverse process.

(実施の形態2)
次に図12〜図13に従って実施の形態2における粉粒体材料の充填装置による製造工程につき説明する。
(Embodiment 2)
Next, according to FIGS. 12-13, it demonstrates per the manufacturing process by the filling apparatus of the granular material material in Embodiment 2. FIG.

図12は実施の形態2における粉粒体材料の充填装置の待機の工程を示している。   FIG. 12 shows a standby process of the powder material filling apparatus according to the second embodiment.

図12において可動シリンダー7は最初から下向きに設けられており、吸着盤21も同様に下向きに設けられており、吸着面29には実施の形態1で述べた通気部材30がネジ止めされ、その表面を区画シート37が磁力により押さえつけている。また、中空軸8aを回動させるためのモータは設けられていない。そして摺り切り手段5は可動シリンダー7を移動させる固定シリンダー18とは別の固定シリンダー18aにより水平方向に往復動可能に設けられている。そして摺り切り手段5には摺り切られた粉粒体材料を受ける載置盤36が設けられている。前記載置盤36は吸着盤21と同じような通気部材30aを備えているが、特に区画シートを設ける必要はない。   In FIG. 12, the movable cylinder 7 is provided downward from the beginning, the suction plate 21 is similarly provided downward, and the ventilation member 30 described in the first embodiment is screwed to the suction surface 29. The partition sheet 37 presses the surface with a magnetic force. Moreover, the motor for rotating the hollow shaft 8a is not provided. The scraping means 5 is provided so as to be able to reciprocate in the horizontal direction by a fixed cylinder 18 a different from the fixed cylinder 18 that moves the movable cylinder 7. The scraping means 5 is provided with a mounting board 36 for receiving the scraped granular material. The mounting plate 36 includes the ventilation member 30a similar to the suction plate 21, but it is not necessary to provide a partition sheet.

図12において、前記固定シリンダー18aを作動させることにより前記摺り切り手段5と載置盤36を材料供給ホッパー2の下面を矢印二点鎖線の如く一往復させることにより摺り切りが行われ、載置盤36上に粉粒体材料3が均一に摺り切り載置される。   In FIG. 12, by operating the fixed cylinder 18a, the sliding-off means 5 and the mounting board 36 are scraped by reciprocating the lower surface of the material supply hopper 2 as shown by a two-dot chain line. The granular material 3 is slid and placed uniformly on the board 36.

この状態から前記可動シリンダー7の作動ロッド16を進出(下方へ)させ吸着盤21を載置盤36の上面まで降下させるとともに、真空ポンプ14を作動させることにより吸着盤21の吸着面29に粉粒体材料3を吸着する。次いで、真空ポンプ14を作動させたまま、前記可動シリンダー7の作動ロッド16を退行させて吸着盤21を持ち上げ載置盤36から引き離す。   From this state, the actuating rod 16 of the movable cylinder 7 is advanced (downward) to lower the suction plate 21 to the upper surface of the mounting plate 36, and the vacuum pump 14 is actuated to activate the powder on the suction surface 29 of the suction plate 21. The granular material 3 is adsorbed. Next, with the vacuum pump 14 being operated, the operating rod 16 of the movable cylinder 7 is retracted, and the suction plate 21 is lifted and pulled away from the mounting plate 36.

そして図13に示すように前記固定シリンダー18を作動させて前記可動シリンダー7とともに吸着盤21を雌金型34の上方位置まで移動させている。   Then, as shown in FIG. 13, the fixed cylinder 18 is operated to move the suction plate 21 together with the movable cylinder 7 to a position above the female mold 34.

この状態から前記可動シリンダー7の作動ロッド16を再び進出させて吸着盤21を金型面まで降下させるとともに真空ポンプ14を停止することにより、吸着力を消失させ、粉粒体材料3を通気部材30の全面から一挙に落下させ、雌金型34内に均一に粉粒体層を形成する。   From this state, the working rod 16 of the movable cylinder 7 is advanced again to lower the suction plate 21 to the mold surface, and the vacuum pump 14 is stopped, so that the suction force is lost and the granular material 3 is passed through the ventilation member. It is dropped from the entire surface of 30 at once, and a granular material layer is uniformly formed in the female die 34.

以上、実施の形態1及び実施の形態2について述べたが、いずれの場合も粉粒体材料3の摺り切りが金型面で行うものではないため、放散した粉粒体材料3が金型面に溶融付着する問題がなくなる。また、所定量、均一に摺り切られた粉粒体材料3を吸着力を利用して移送し落下させるものであるため所望に応じて薄く均一に充填することができる。   As mentioned above, although Embodiment 1 and Embodiment 2 were described, in any case, since the powder material 3 is not cut by the mold surface, the diffused powder material 3 is the mold surface. This eliminates the problem of melt adhesion. Further, since the granular material 3 that has been crushed uniformly by a predetermined amount is transported and dropped using the adsorption force, it can be filled thinly and uniformly as desired.

また、実施の形態2においては、可動シリンダー7を反転する工程が不要であるため、工程を簡略化することができる。   Moreover, in Embodiment 2, since the process of reversing the movable cylinder 7 is unnecessary, the process can be simplified.

本発明は圧縮成形加工において空気吸引を利用して粉粒体材料を金型内に薄く、均一にかつ、迅速に充填するための吸着盤の組み立て構造を簡単にし、特に磁力を用いた構成により濾紙の着脱、交換をすばやく行うことができるようにしたものであり、産業上きわめて有用なものである。   The present invention simplifies the assembling structure of the suction cup for thinly, uniformly and quickly filling the powder material into the mold by using air suction in compression molding processing, and particularly by the configuration using magnetic force. The filter paper can be attached and detached quickly, and is extremely useful in industry.

本発明の実施の形態1による圧縮成形加工おける粉粒体材料の充填装置の要部縦断面図である。It is a principal part longitudinal cross-sectional view of the filling apparatus of the granular material material in the compression molding process by Embodiment 1 of this invention. 図1のA部の拡大詳細断面図である。FIG. 2 is an enlarged detailed cross-sectional view of a part A in FIG. 1. 図1に示す粉粒体材料の充填装置の簡略化した側面図である。It is the side view which simplified the filling apparatus of the granular material shown in FIG. 図1に示す粉粒体材料の充填装置に備える六角ボルトの平面図である。It is a top view of the hexagon bolt with which the filling apparatus of the granular material shown in FIG. 1 is equipped. 図4におけるV−V´線断面図である。It is the VV 'sectional view taken on the line in FIG. 同上六角ボルトを分解した状態で示す縦断面図である。It is a longitudinal cross-sectional view shown in the state which decomposed | disassembled the hex bolt same as the above. 前記充填装置の吸着盤に設ける焼結金属の斜視図である。It is a perspective view of the sintered metal provided in the suction disk of the said filling apparatus. 同上充填装置における吸着盤の斜視図である。It is a perspective view of the suction disk in a filling apparatus same as the above. 同上充填装置の圧縮成形加工工程における一作動状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows one operation state in the compression molding process of a filling apparatus same as the above. 同じく同上充填装置の圧縮成形加工工程における別の作動状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows another operation state in the compression molding process of a filling apparatus same as the above. 同じく同上充填装置の圧縮成形加工工程におけるさらに別の作動状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows another operation state in the compression molding process of a filling apparatus same as the above. 本発明の実施の形態2による圧縮成形加工おける粉粒体材料の充填装置の一作動状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows one operating state of the filling apparatus of the granular material material in the compression molding process by Embodiment 2 of this invention. 同じく同上充填装置の別の作動状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows another operation state of a filling apparatus same as the above. 従来の粉粒体材料充填装置としてのセパレータ製造装置における材料供給方法を示す測面図である。It is a surface measurement figure which shows the material supply method in the separator manufacturing apparatus as the conventional granular material material filling apparatus. 別な従来例のセパレータ製造装置における材料供給方法を示す側面図である。It is a side view which shows the material supply method in the separator manufacturing apparatus of another prior art example. さらに別な従来例の粉粒体材料充填装置における材料供給方法を示す側面図である。It is a side view which shows the material supply method in the granular material material filling apparatus of another another conventional example.

符号の説明Explanation of symbols

1 粉粒体材料充填装置
2 材料供給ホッパー
3 粉粒体材料
5 摺り切り手段
14A 空気吸引手段
20 移送手段
21 吸着盤
22 空洞部
26 (六角)ボルト
263 ネジ穴
264 ボルト頭部
267 貫通孔
268 ネジ
270 永久磁石
271 永久磁石
29 吸着面
30 板状通気部材
31 焼結金属
32 濾紙
34 雌金型
36 載置盤
37 区画シート
39 小区画
DESCRIPTION OF SYMBOLS 1 Powder material filling apparatus 2 Material supply hopper 3 Powder material 5 Sliding means 14A Air suction means 20 Transfer means 21 Suction plate 22 Cavity part 26 (Hexagon) bolt 263 Screw hole 264 Bolt head 267 Through hole 268 Screw 270 Permanent magnet 271 Permanent magnet 29 Adsorbing surface 30 Plate-shaped ventilation member 31 Sintered metal 32 Filter paper 34 Female mold 36 Mounting board 37 Compartment sheet 39 Subcompartment

Claims (5)

圧縮成形加工用の粉粒体材料を貯留し下部の供給口から排出する材料供給ホッパーと、前記材料供給ホッパーの下方で排出される粉粒体材料を受ける吸着盤と、前記吸着盤上に載置された粉粒体材料を雌金型に対応して所定量、均一に摺り切る摺り切り手段と、前記吸着盤上に摺り切り載置された粉粒体材料をそのまま吸着保持せしめる空気吸引手段と、前記粉粒体材料を吸着保持した状態で前記吸着盤を材料供給ホッパーと雌金型間の空間内で移送可能かつ上下反転自在な移送手段とから成り、前記空気吸引手段は空気吸引を停止することにより前記吸着盤から粉粒体材料を雌金型内に落下せしめるよう構成するとともに前記吸着盤は内部に空洞部を有しこの空洞部を空気吸引手段に連通せしめるとともに、吸着面に焼結金属または適宜のフィルター或いはそれらを組み合わせて成る板状通気部材を備えたものにおいて、前記吸着盤の空洞部には上端部にネジ穴を有する適数個のボルトが立設され、前記通気部材が前記ボルトの上端部に載置されるとともに前記ネジ穴にネジ止めされて成ることを特徴とする圧縮成形加工における粉粒体材料の充填装置。 A material supply hopper that stores powder material for compression molding and discharges it from a lower supply port, a suction plate that receives the powder material discharged under the material supply hopper, and a suction plate mounted on the suction plate. A predetermined amount of powder material that is placed in a predetermined amount corresponding to the female mold, and an air suction device that holds and holds the powder material that has been placed on the suction plate as it is. And a suction means capable of transporting the suction disk in a space between the material supply hopper and the female mold in a state where the particulate material is sucked and held, and the air suction means is capable of air suction. The structure is such that the granular material is dropped from the suction disk into the female mold by stopping, and the suction disk has a cavity inside, and this cavity is communicated with the air suction means, and the suction surface Sintered metal or appropriate A filter or a plate-like ventilation member formed by combining them is provided. An appropriate number of bolts having a screw hole at the upper end portion are erected in the cavity portion of the suction plate, and the ventilation member is arranged at the upper end of the bolt. An apparatus for filling granular material in compression molding, wherein the apparatus is placed on a portion and screwed into the screw hole. 圧縮成形加工用の粉粒体材料を貯留し下部の供給口から排出する材料供給ホッパーと、前記材料供給ホッパーの下方で排出される粉粒体材料を受ける載置盤と、前記載置盤上に載置された粉粒体材料を雌金型に対応して所定量、均一に摺り切る摺り切り手段と、下面に吸着面を有する吸着盤と、前記載置盤上に摺り切り載置された粉粒体材料を前記吸着盤の吸着面にそのまま吸着保持せしめる空気吸引手段と、前記粉粒体材料を吸着保持した状態で前記吸着盤を材料供給ホッパーと雌金型間の空間内で移送可能な移送手段とから成り、前記空気吸引手段は空気吸引を停止することにより前記吸着盤から粉粒体材料を雌金型内に落下せしめるよう構成するとともに前記吸着盤は内部に空洞部を有しこの空洞部を空気吸引手段に連通せしめるとともに、吸着面に焼結金属または適宜のフィルター或いはそれらを組み合わせて成る板状通気部材を備えたものにおいて、前記吸着盤の空洞部には上端部にネジ穴を有する適数個のボルトが下向きに設けられ、前記通気部材が前記ボルトの上端部に当てられ前記ネジ穴にネジ止めされて成ることを特徴とする圧縮成形加工における粉粒体材料の充填装置。 A material supply hopper that stores powder material for compression molding and discharges it from a lower supply port, a mounting board that receives the powder material discharged below the material supply hopper, and the above-described mounting board The powdery material placed on the surface is slid and placed on the placement board, the suction means having a suction surface on the lower surface, and a predetermined amount of the grinding material corresponding to the female mold. Air suction means for adsorbing and holding the granular material as it is on the adsorption surface of the adsorption plate, and transferring the adsorption plate in the space between the material supply hopper and the female mold while adsorbing and holding the granular material. The air suction means is configured to drop the particulate material from the suction plate into the female mold by stopping air suction, and the suction plate has a hollow portion inside. If this cavity is communicated with the air suction means, In addition, the suction surface is provided with a sintered metal, a suitable filter or a plate-like ventilation member formed by combining them, and an appropriate number of bolts having a screw hole at the upper end face downward in the cavity of the suction plate. An apparatus for filling granular material in compression molding, wherein the ventilation member is applied to an upper end of the bolt and screwed into the screw hole. 前記ボルトの上端部に永久磁石を装着するとともに、通気部材の外表面に濾紙を覆着し、前記濾紙の外表面を多数の小区画に区画する磁性材料より成る区画シートを設けたことを特徴とする請求項1又は請求項2に記載の圧縮成形加工における粉粒体材料の充填装置。 A permanent magnet is attached to the upper end of the bolt, a filter sheet is provided on the outer surface of the ventilation member, and a partition sheet made of a magnetic material is provided to partition the outer surface of the filter paper into a number of small sections. The apparatus for filling granular material in the compression molding process according to claim 1 or 2. 前記区画シートは通気部材をネジ止めしているネジに磁力により吸着保持されていることを特徴とする請求項3に記載の圧縮成形加工における粉粒体材料の充填装置。 4. The powder material filling apparatus in compression molding according to claim 3, wherein the partition sheet is adsorbed and held by a magnetic force to a screw fixing a ventilation member. 前記ボルトの上端部には円筒状のボルト頭部が装着されており、前記頭部にはネジ穴に直交する貫通孔が設けられこの貫通孔にネジ穴を挟むように少なくとも2個の永久磁石が挿入されていること特徴とする請求項4記載の圧縮成形加工における粉粒体材料の充填装置。 A cylindrical bolt head is mounted on the upper end of the bolt, and a through-hole orthogonal to the screw hole is provided in the head, and at least two permanent magnets sandwich the screw hole in the through-hole. 5. The apparatus for filling granular material in compression molding processing according to claim 4, wherein: is inserted.
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JP2008279599A (en) * 2007-05-08 2008-11-20 Towa Corp Compression molding method and apparatus for electronic component
JP2017007272A (en) * 2015-06-25 2017-01-12 Towa株式会社 Apparatus and method for supplying resin material of compression molding apparatus, compression molding apparatus, and method for producing resin molding
CN108858950A (en) * 2018-08-06 2018-11-23 深圳市富创橡塑五金制品有限公司 Silica gel part forming method and corresponding silica gel part forming jig

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