JP2016186837A - Insulation coated wire - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an insulation coated wire that is inexpensive, can safely interrupt a circuit when fed with an overcurrent, and is also excellent in wire manufacturability.SOLUTION: An insulation coated wire 10 employs a conductor 12 comprising a Zn alloy wire that comprises Al of more than 4.0 mass% and 15.0 mass% or less with the balance being Zn and inevitable impurities, where the conductor 12 is coated with an insulation coat 14, and the conductor 12 is melted with an overcurrent.SELECTED DRAWING: Figure 1

Description

  The present invention relates to an insulation-coated electric wire, and more particularly to an insulation-coated electric wire having a fuse function in which a conductor is blown by an overcurrent to interrupt a circuit.

  In an electric circuit, in order to protect a device when an abnormal current flows, it is necessary to quickly cut off the circuit. In order to protect the circuit against overcurrent, a fuse is usually inserted in the electric circuit. Further, instead of inserting a fuse, a fusible link electric wire may be used as an electric wire having a function equivalent to that of a fuse.

Japanese Patent Laid-Open No. 02-213456 JP 2014-63639 A

  When a fuse is installed in a circuit to protect the circuit against overcurrent, the cost of the fuse and the number of man-hours for installing the fuse are increased, which increases the cost. On the other hand, if the configuration does not use a fuse, the cost can be kept low. However, Sn-plated annealed copper is used for conventional fusible link wires. Since soft copper has a high melting point, conventional fusible link electric wires generate a large amount of heat during fusing, and may damage surrounding equipment and insulation coating. Therefore, in Patent Document 1, a ceramic layer having high heat resistance is interposed between the conductor and the insulating coating. However, the formation of the ceramic layer is expensive, and the ceramic layer is hard and brittle, so that the handling property is not good.

  Moreover, in patent document 2, a conductor is comprised with the metal with low melting | fusing point, and it interrupts | blocks by a conductor fusing by overcurrent. However, since the low melting point Zn alloy disclosed in Patent Document 2 has low tensile strength at high temperatures, the conductor loses the extrusion tension applied to the conductor and breaks under high temperature conditions when the insulation coating of the wire is extruded. Stable wire production is not possible.

  The problem to be solved by the present invention is to provide an insulation-coated electric wire that is inexpensive and can safely shut off a circuit when an overcurrent is applied, and is excellent in electric wire manufacturability.

  In order to solve the above-mentioned problems, the insulation-coated electric wire according to the present invention is a conductor comprising a Zn alloy wire containing Al of more than 4.0% by mass and not more than 15.0% by mass, with the balance being Zn and inevitable impurities. The gist is that the conductor is covered and melted by overcurrent.

  In another insulation-coated electric wire according to the present invention, a conductor made of a Zn alloy wire containing 5.0 mass% to 15.0 mass% of Al and the balance being Zn and inevitable impurities is covered with the insulation coating. The gist is that the conductor is melted by an overcurrent.

  The Zn alloy wire preferably has a tensile strength at 150 ° C. of 35 MPa or more. The Zn alloy wire preferably has a tensile strength at 200 ° C. of 20 MPa or more. The Zn alloy wire preferably has a tensile strength at 23 ° C. of 100 MPa or more. And it is preferable that the space | gap is provided in the inner part rather than the insulation coating.

  According to the insulated coated electric wire according to the present invention, a Zn alloy wire having a specific composition is used for the conductor, so that the heat generated when blown by an overcurrent is small, and the thermal effect on surrounding equipment and the insulated coating. Is small. Therefore, the circuit can be safely interrupted when an overcurrent is applied. In addition, since the content of Al in the Zn alloy is high, the strength at high temperature is improved, and the conductor does not lose the extrusion tension applied to the conductor even under high temperature conditions when extruding the insulation coating of the electric wire, without disconnection. Long extrusion molding is possible, and stable electric wire production can be performed. And since it is the structure which does not use a fuse for a circuit protection with respect to an overcurrent, cost can be restrained low.

  At this time, if a gap is provided inside the insulating coating, the conductor is easily deformed using the gap when the conductor is melted by overcurrent, and thus the circuit is easily interrupted.

It is the schematic diagram (a) and AA sectional view (b) of the insulated wire which concerns on one Embodiment of this invention. It is sectional drawing of the insulation coating electric wire which compression-molded the conductor shown in FIG.1 (b).

  Next, an embodiment of the present invention will be described in detail.

  In FIG. 1, the structure of the insulated wire which concerns on one Embodiment of this invention is shown. The insulated wire 10 has a conductor 12 composed of a plurality of metal wires 16, and the outer periphery of the conductor 12 is covered with an insulation coating 14.

  The plurality of metal strands 16 are bundled and twisted to form a stranded wire. The stranded wire is not compression-molded, and a gap 18a is formed between the metal wires 16 inside the stranded wire.

  The insulating coating 14 is formed in a cylindrical shape. The insulating coating 14 covers the outer periphery of the conductor 12 made of a stranded wire, and a gap 18 b is formed between the outer peripheral surface of the conductor 12 that is configured to be uneven and the inner peripheral surface of the insulating coating 14.

  The ratio of the gap in the inner portion of the insulating coating 14 is the insulation when the electric wire is cut in the radial direction (direction perpendicular to the axial direction) of the electric wire as shown in the cross-sectional view along the line AA in FIG. This can be represented by the area of the gap portions (18a, 18b) excluding the area of the conductor portion that occupies the inner portion of the coating 14.

  The plurality of metal strands 16 constituting the conductor 12 are formed of a low melting point metal. By using a metal having a low melting point for the conductor 12, the circuit can be cut off when an overcurrent is applied by fusing at a predetermined current value (overcurrent). That is, the metal used for the conductor 12 is blown by overcurrent. An overcurrent is a current that is larger than the current that normally flows through the circuit, and is an abnormal current. For example, a current that instantaneously flows in the circuit when the circuit is short-circuited. As such a low melting point metal, a Zn—Al alloy containing a predetermined amount of Al and the balance of Zn and inevitable impurities is used.

  Since the low melting point Zn alloy has a low tensile strength at high temperatures, the conductor 12 loses the extrusion tension applied to the conductor 12 and breaks under high temperature conditions when the insulation coating 14 of the wire is extruded. Can not. For this reason, the addition amount of Al in the Zn alloy is increased to improve the strength at high temperature. Thus, the conductor 12 does not lose the extrusion tension applied to the conductor 12 even under a high temperature condition when the insulation coating 14 of the wire is extruded, and a long extrusion can be performed without disconnection. To be able to do.

  From the viewpoint of stable electric wire production, as a high temperature strength required for the conductor 12, the Zn alloy wire is about 150 ° C. when the insulating coating is extruded, and further, it is manufactured by applying tension, so that the tensile strength is 35 MPa at 150 ° C. The above is preferable. More preferably, it is 37 MPa or more. Moreover, it is preferable that tensile strength is 20 Mpa or more at 200 degreeC. More preferably, it is 23 MPa or more. Strength and elongation are measured with a tensile tester at GL = 250 mm and a tensile speed of 50 mm / min. In order to satisfy this high temperature strength, the strength at room temperature (23 ° C.) is preferably 100 MPa or more. More preferably, it is 135 MPa or more. The strength of the conductor 12 can be adjusted by, for example, the Al content in the Zn—Al alloy. In addition, it can also be adjusted by solid-solution by quenching at the time of casting or by applying strong processing.

  The Al content of the Zn—Al alloy is set to exceed 4.0% by mass from the viewpoint of improving the strength at a high temperature. More preferably, it is 5.0 mass% or more, More preferably, it is 6.0 mass% or more. On the other hand, when there is too much Al content of a Zn-Al alloy, wire drawing and rolling workability will worsen by a crystallized substance. Therefore, from the viewpoint of workability, the Al content of the Zn—Al alloy is preferably 15.0% by mass or less. More preferably, it is 10.0 mass% or less.

The cross-sectional area of the conductor 12 is preferably 0.75 mm ² or less from the viewpoint of being easily melted by a predetermined current value (overcurrent). More preferably, it is 0.5 mm ² or less. Moreover, it is preferable that it is 0.13 mm < ² > or more from a viewpoint of the adhesive force with a terminal. More preferably, it is 0.35 mm ² or more. The diameter of the metal strand 16 is appropriately determined according to the number of the metal strands 16 so as to have a desired conductor cross-sectional area.

  The insulating material used for the insulating coating 14 is not particularly limited, and an insulating material used as a wire coating material can be applied. Examples of such insulating materials include vinyl chloride resin materials, silane cross-linked resin materials, olefin resin materials, engineering plastics, and the like. The insulating coating 14 is preferably excellent in heat resistance so that the influence of heat when the conductor 12 is blown by an overcurrent is reduced. Therefore, the insulating coating 14 may be cross-linked. When a vinyl chloride resin material or a silane cross-linked resin material is used as an insulating coating from the viewpoint of heat resistance, etc., the vinyl chloride resin material is 150 ° C. or higher, the silane cross-linked resin material is 200 ° C. or higher, Since extrusion coating is performed at a relatively high temperature, the demand for the high-temperature strength of the conductor 12 is particularly high.

  According to the insulating coated electric wire 10 having the above-described configuration, since the Zn alloy wire having a specific composition is used for the conductor 12, the amount of heat generated when fusing due to overcurrent is small, and the thermal power applied to the surrounding equipment and the insulating coating 14 The influence is small. Therefore, the circuit can be safely interrupted when an overcurrent is applied. Further, since the content of Al in the Zn alloy is high, the strength at high temperature is improved, and the conductor 12 does not lose the extrusion tension applied to the conductor 12 even under high temperature conditions when the insulating coating 14 of the wire is extruded, and the wire breaks. Thus, it is possible to perform long extrusion without performing stable production of electric wires. Furthermore, since the circuit does not use a fuse for circuit protection against overcurrent, the cost can be kept low.

  And the space | gap 18a and the space | gap 18b are provided in the inside of the conductor 12 which consists of the several metal strand 16, and between the conductor 12 and the insulation coating 14, When the conductor 12 fuse | melts by overcurrent, the space | gap 18a or Since the conductor 12 can be deformed using the gap 18b, the conductor 12 is easily cut at the melted portion. That is, it is easy to interrupt the circuit.

  The insulation-coated electric wire according to the present invention may have a configuration in which no gap is provided inside the stranded wire or between the conductor and the insulation coating as long as the insulation-coated wire is melted by an overcurrent. The conductor may be constituted by a single wire instead of a plurality of metal strands. Further, the insulating coating does not have to be formed into a cylindrical shape, and may be formed so as to be in close contact with the outer peripheral surface of the conductor. Further, when the conductor is composed of a plurality of metal strands, it may be compression molded as shown in FIG.

  The insulated coated electric wire according to the present invention is an electric wire having a fuse function in which a conductor is melted by an overcurrent to interrupt a circuit. Therefore, the present invention can be applied to a part or all of various circuits into which fuses are inserted. In addition, since the resistance of the metal used for the conductor is relatively high, the insulated wire according to the present invention is preferably used for a signal circuit such as a detection line in which only a small current flows, rather than a power circuit in which a large current flows. It is done.

  In the present invention, since the insulation coated electric wire is used for the entire length of the detection line or a part thereof, when the conductors of the detection line come into contact with each other and an overcurrent flows, the contact portion of the conductor is instantaneously melted. The detection circuit can be shut off. Thereby, equipment and other circuits can be protected.

  Hereinafter, the present invention will be described by way of examples.

(Example)
An alloy having the alloy composition shown in Table 1 was drawn to the wire diameter (φ0.26 to 0.32 mm) shown in Table 1, and 7 wires were twisted at a predetermined twist pitch to obtain a stranded conductor. At this time, the stranded wire conductor was appropriately subjected to circular compression molding. Thereafter, a vinyl chloride insulating material was extruded on the outer periphery of the conductor as shown in FIG. 1B (coating thickness 0.2 to 0.3 mm). Thereby, an insulation coated electric wire was produced.

  In the manufacture of electric wires, the extrusion length at which extrusion was possible without breaking the conductor was measured against the extrusion tension applied to the conductor. In addition, the fusing characteristics of each of the produced insulated coated wires was examined. Moreover, the behavior at the time of a short circuit was investigated according to Evaluation 1. Furthermore, the behavior when a large current flows in the case where each insulated wire was used as a part of the wiring according to Evaluation 2 was examined. The measurement method and evaluation criteria are shown below. Moreover, these results are shown to Tables 1-2.

(Fusing characteristics)
A predetermined current was applied to the produced insulated coated electric wire (length: 1 m), and the time until disconnection (melting time) was measured.

(Evaluation 1)
Two prepared insulated wires (50 cm in length each) were prepared, the conductors at one end of each wire were exposed 1 cm at a time, and the exposed conductors were lightly contacted. While maintaining this state, electricity was applied at a predetermined current value from the other end, and the behavior at this time was examined. The case where the circuit was safely interrupted without causing smoke from the insulation coating or the combustion of the insulation coating due to the heat generated by the conductor was judged as “good”, and the case where the circuit was not safely intercepted was judged as “failed”.

(Evaluation 2)
Using a metal sleeve to the conductor of a copper wire (conductor cross-sectional area 0.5 mm ² , vinyl chloride insulating material, coating thickness 0.3 mm, length 1 m), the conductor of the insulation-coated wire (length 2 cm) produced Crimp connection was made. This was energized at a predetermined current value, and the behavior at this time was examined. The case where the circuit was safely interrupted without causing smoke from the insulation coating or the combustion of the insulation coating due to the heat generated by the conductor was judged as “good”, and the case where the circuit was not safely intercepted was judged as “failed”.

  In Comparative Example 1, since the Al content of the Zn alloy is small and the high temperature strength is low, the conductor loses the extrusion tension applied to the conductor under high temperature conditions when the insulating coating is extruded, and the extrusion length is reduced. Short and stable wire production has not been achieved. In contrast, in the examples, the Al content of the Zn alloy was increased and the high-temperature strength was improved, so that the conductor loses the extrusion tension applied to the conductor and breaks even under high-temperature conditions when extruding the insulation coating. The extrusion length can be secured sufficiently. Thereby, the stable electric wire manufacture is made.

  In the evaluation of the fusing characteristics of the examples, the current was not disconnected by 0.5 A energization and 1 A energization, but these energization amounts were not overcurrent, and the amount of heat generated by the conductor was not large. Was not particularly observed. For energization of 10 A or more, any of the insulated coated wires was disconnected. The energization of 10A required several tens of seconds, but since the conductor was blown out relatively quickly, no smoke was emitted from the insulation coating or combustion of the insulation coating was observed. Further, since the conductor was blown out quickly even at each energization amount of 50 A or more, no smoke was emitted from the insulation coating or combustion of the insulation coating was observed.

  In the evaluation 1, with respect to energization of 10 A or more, any of the insulated coated electric wires was disconnected at the contact portion between the conductors. The circuit could be safely shut off without causing smoke from the insulation coating or burning of the insulation coating due to heat generated by the conductor.

  In the evaluation 2, in any case, the insulation-coated electric wire was disconnected at a current of 10 A or more. The circuit could be safely shut off without causing smoke from the insulation coating or burning of the insulation coating due to heat generated by the conductor.

  Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention.

DESCRIPTION OF SYMBOLS 10 Insulation coated electric wire 12 Conductor 14 Insulation coating 16 Metal strand 18a, 18b Air gap

Claims (6)

  A conductor composed of Zn alloy wire containing Al of more than 4.0% by mass and not more than 15.0% by mass with the balance being Zn and inevitable impurities is covered with an insulating coating, and the conductor is blown by overcurrent. Insulated coated wire.   A conductor comprising a Zn alloy wire containing 5.0% by mass to 15.0% by mass of Al and the balance being Zn and inevitable impurities is covered with an insulating coating, and the conductor is blown by overcurrent. Insulated coated wire.   The insulated wire according to claim 1 or 2, wherein the Zn alloy wire has a tensile strength at 150 ° C of 35 MPa or more.   The insulation-coated electric wire according to any one of claims 1 to 3, wherein the Zn alloy wire has a tensile strength at 200 ° C of 20 MPa or more.   The insulated wire according to any one of claims 1 to 4, wherein the Zn alloy wire has a tensile strength at 23 ° C of 100 MPa or more.   The insulation-coated electric wire according to any one of claims 1 to 5, wherein a gap is provided inside the insulation coating.

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