JP2016174083A - Injection molding board and method of manufacturing injection molding board - Google Patents

Injection molding board and method of manufacturing injection molding board Download PDF

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JP2016174083A
JP2016174083A JP2015053409A JP2015053409A JP2016174083A JP 2016174083 A JP2016174083 A JP 2016174083A JP 2015053409 A JP2015053409 A JP 2015053409A JP 2015053409 A JP2015053409 A JP 2015053409A JP 2016174083 A JP2016174083 A JP 2016174083A
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circuit conductor
conductor
injection molding
injection
circuit
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博昭 石坂
Hiroaki Ishizaka
博昭 石坂
浩一 横山
Koichi Yokoyama
浩一 横山
暁大 奥寺
Akihiro Okudera
暁大 奥寺
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Abstract

PROBLEM TO BE SOLVED: To provide an injection molding board that can withstand a high current, and can form a fine circuit without using a printed board, at a low cost.SOLUTION: An injection molding board 1 is principally constituted of an injection molding module 3, a thin plate circuit conductor 9, an electronic component 11, and the like. The injection molding module 3 integrates a plurality of thick plate circuit conductors 7 while partially covering with a resin 5, and is injection molded. In the injection molding module 3, a conductor exposure part 15 for partially exposing the inner thick plate circuit conductors 7 is formed. The conductor exposure part 15 is a part where the thin plate circuit conductor 9 and electronic component 11 are connected electrically. A groove 13 is formed in the upper surface of the injection molding module 3. The groove 13 is a part where the thin plate circuit conductor 9 is disposed. In a part of the groove 13, the conductor exposure part 15 is disposed. A second circuit conductor, i.e. the thin plate circuit conductor 9, is a member thinner than the thick plate circuit conductor 7.SELECTED DRAWING: Figure 1

Description

本発明は、回路導体と樹脂とが一体成形された射出成型基板等に関するものである。   The present invention relates to an injection-molded substrate in which a circuit conductor and a resin are integrally molded.

一般的に、基板は、回路をメッキやエッチング等により形成するため、大電流が流れるDC−DCコンバータ等に対しては、回路が大電流に耐えることができない。すなわち、このような大電流に耐えるためには導体層厚さを例えば0.4mm以上とすることが望ましいが、従来の方法では、導体層厚さが厚くなりすぎるため、導体層の形成に時間を要する問題があった。   Generally, since a circuit is formed on a substrate by plating, etching, or the like, the circuit cannot withstand a large current against a DC-DC converter or the like in which a large current flows. That is, in order to withstand such a large current, it is desirable to set the conductor layer thickness to, for example, 0.4 mm or more. However, in the conventional method, since the conductor layer thickness becomes too thick, it takes time to form the conductor layer. There was a problem that required.

一方、このような大電流用の基板としては、プレス加工により導体部を形成し、射出成型によって絶縁部を形成し、電子部品を搭載した射出成型基板がある。導体部がプレス加工によって構成されるため、例えば、DC−DCコンバータのような大電流にも耐えることができる。   On the other hand, as such a substrate for large current, there is an injection-molded substrate in which a conductor portion is formed by press working, an insulating portion is formed by injection molding, and an electronic component is mounted. Since a conductor part is comprised by press work, it can also endure a large current like a DC-DC converter, for example.

しかしながら、射出成型基板は、絶縁部が射出成型の金型によって形成される。したがって、微細な基板表面の導体露出部を形成することが困難である。たとえば、セラミックコンデンサ等の小型の電子部品を搭載するためには、コンデンサの電極と接続される微細な導体露出部を形成する必要があるが、射出成型では、樹脂の漏れ等の問題があり、このような微細な形状を形成することが困難である。また、プレス加工では細かな導体の加工が困難であるため、細かなパターンを有する回路を構成することが困難であるという問題がある。したがって、装置の小型の障害となっていた。   However, the injection-molded substrate has an insulating portion formed by an injection mold. Therefore, it is difficult to form a conductor exposed portion on a fine substrate surface. For example, in order to mount a small electronic component such as a ceramic capacitor, it is necessary to form a fine conductor exposed portion connected to the electrode of the capacitor, but injection molding has problems such as resin leakage, It is difficult to form such a fine shape. Further, since it is difficult to process fine conductors by pressing, there is a problem that it is difficult to configure a circuit having a fine pattern. Therefore, it has become a small obstacle of the apparatus.

これに対し、射出成型モジュール上に、細かなパターンを有するプリント基板を搭載する方法が開示されている(特許文献1)。   On the other hand, a method of mounting a printed circuit board having a fine pattern on an injection molding module is disclosed (Patent Document 1).

特開2012−114164号公報JP 2012-114164 A

しかし、一般的なプリント基板は、樹脂部分がガラスエポキシ樹脂で構成される。このため、射出成型モジュールを構成する樹脂とプリント基板との熱膨張係数差が大きい。したがって、射出成型モジュール上にプリント基板を半田接合すると、温度変化によって半田に応力が加わり、接合信頼性が得られない場合がある。   However, a general printed circuit board has a resin portion made of glass epoxy resin. For this reason, the thermal expansion coefficient difference between the resin constituting the injection molding module and the printed board is large. Therefore, when a printed circuit board is soldered onto an injection molded module, stress is applied to the solder due to temperature changes, and joint reliability may not be obtained.

また、プリント基板を別途製造する必要があるため、製造コストが増加する。   Moreover, since it is necessary to manufacture a printed circuit board separately, manufacturing cost increases.

本発明は、このような問題に鑑みてなされたもので、低コストで、大電流にも耐えることができるとともに、プリント基板を用いることなく微細な回路を形成することが可能な射出成型基板等を提供することを目的とする。   The present invention has been made in view of such a problem, and is an injection-molded substrate that can withstand a large current at a low cost and can form a fine circuit without using a printed circuit board. The purpose is to provide.

前述した目的を達するために第1の発明は、回路導体と樹脂とが一体化した射出成型基板であって、第1の回路導体と、前記第1の回路導体と樹脂とが一体化した射出成型モジュールと、前記射出成型モジュールに配置され、前記第1の回路導体よりも薄い第2の回路導体と、前記射出成型モジュールに配置される電子部品と、を具備し、前記射出成型モジュールは、前記第1の回路導体の一部が表面に露出する導体露出部を有し、前記第2の回路導体および前記電子部品は、前記導体露出部で前記第1の回路導体に接合されることを特徴とする射出成型基板である。   In order to achieve the above-described object, the first invention is an injection-molded substrate in which a circuit conductor and a resin are integrated, and the first circuit conductor, and the injection in which the first circuit conductor and the resin are integrated. A molding module; a second circuit conductor disposed in the injection molding module and thinner than the first circuit conductor; and an electronic component disposed in the injection molding module. The injection molding module comprises: A portion of the first circuit conductor has a conductor exposed portion exposed on a surface, and the second circuit conductor and the electronic component are joined to the first circuit conductor at the conductor exposed portion. This is an injection-molded substrate.

前記導体露出部よりも、前記導体露出部と接合される前記第2の回路導体の接合部のサイズが小さいことが望ましい。   It is desirable that the size of the joint portion of the second circuit conductor joined to the conductor exposed portion is smaller than the conductor exposed portion.

前記第2の回路導体の、前記電子部品との接合部の近傍には、半田の流れ防止のための突起が形成されてもよい。   A protrusion for preventing the flow of solder may be formed in the vicinity of the joint portion of the second circuit conductor with the electronic component.

前記第2の回路導体の一部が、絶縁部材で被覆されてもよい。   A part of the second circuit conductor may be covered with an insulating member.

第1の発明によれば、例えばプレス加工された第1の回路導体と、射出成型により成形された樹脂とからなる射出成型モジュールを用いるため、第1の回路導体の厚さを厚くすることができる。このため大電流での使用に耐える射出成型基板を得ることができる。また、射出成型モジュールに、第1の回路導体よりも厚みの薄い第2の回路導体を接合することで、より微細な回路を形成することができる。このため、他のプリント基板を用いる必要がなく、ガラスエポキシ樹脂と射出成形用の樹脂との熱膨張係数差の問題が無い。   According to the first invention, for example, an injection molding module made of a pressed first circuit conductor and a resin molded by injection molding is used. Therefore, the thickness of the first circuit conductor can be increased. it can. Therefore, an injection molded substrate that can withstand use with a large current can be obtained. Further, a finer circuit can be formed by joining the second circuit conductor having a thickness smaller than that of the first circuit conductor to the injection molded module. For this reason, it is not necessary to use another printed circuit board, and there is no problem of a difference in thermal expansion coefficient between the glass epoxy resin and the resin for injection molding.

また、導体露出部のサイズよりも、当該導体露出部と接合される第2の回路導体の接合部のサイズを小さくすることで、導体露出部に第2の回路導体の接合部を重ねて半田接合を行う際に、確実に両者を接合することができる。   Further, the size of the joint portion of the second circuit conductor joined to the conductor exposed portion is made smaller than the size of the conductor exposed portion, so that the joint portion of the second circuit conductor is superimposed on the conductor exposed portion and soldered. When joining, both can be joined reliably.

また、第2の回路導体の電子部品との接合部の近傍に、半田の流れ防止のための突起または窪みを形成することで、半田が第2の回路導体上の他の部位に流れることがない。   Further, by forming a protrusion or a depression for preventing the flow of solder in the vicinity of the joint portion of the second circuit conductor with the electronic component, the solder can flow to other parts on the second circuit conductor. Absent.

また、第2の回路導体の一部が絶縁樹脂で被覆されることで、射出成型基板の絶縁性を確保することができる。   Moreover, the insulation of an injection-molded board | substrate can be ensured because a part of 2nd circuit conductor is coat | covered with insulating resin.

第2の発明は、第1の回路導体と樹脂とを射出成型で一体化して、射出成型モジュールを製造する工程と、前記射出成型モジュールに、前記第1の回路導体よりも薄い第2の回路導体を配置する工程と、前記射出成型モジュールに電子部品を配置し、前記電子部品および前記第2の回路導体を前記射出成型モジュールに接合する工程と、を具備することを特徴とする射出成型基板の製造方法である。   According to a second aspect of the present invention, there is provided a process of manufacturing an injection molded module by integrating a first circuit conductor and a resin by injection molding, and a second circuit thinner than the first circuit conductor in the injection molded module. An injection molding substrate comprising: a step of arranging a conductor; and a step of arranging an electronic component on the injection molding module and bonding the electronic component and the second circuit conductor to the injection molding module. It is a manufacturing method.

複数の前記第2の回路導体が仮接合部で接合されて一体化されており、一体化された前記第2の回路導体を前記射出成型モジュールに配置した後、前記仮接合部を切断して、前記第2の回路導体を複数に分離してもよい。   A plurality of the second circuit conductors are joined and integrated at a temporary joint portion, and after the integrated second circuit conductor is arranged in the injection molding module, the temporary joint portion is cut. The second circuit conductor may be separated into a plurality of pieces.

第2の発明によれば、製造が容易であり、大電流にも耐えることができ、また、小型電子部品であっても同一基板上に確実に配置可能な基板の製造方法を得ることができる。   According to the second aspect of the present invention, it is possible to obtain a method for manufacturing a substrate that is easy to manufacture, can withstand a large current, and can be reliably placed on the same substrate even if it is a small electronic component. .

また、第2の回路導体が一体化されており、射出成型モジュール上に配置した後に分離することで、微細な回路導体の取り扱いが容易である。   In addition, the second circuit conductor is integrated, and the fine circuit conductor can be easily handled by separating after being arranged on the injection molding module.

本発明によれば、低コストで、大電流にも耐えることができるとともに、プリント基板を用いることなく微細な回路を形成することが可能な射出成型基板等を提供することができる。   According to the present invention, it is possible to provide an injection molded substrate or the like that can withstand a large current at a low cost and can form a fine circuit without using a printed circuit board.

射出成型基板1を示す分解斜視図。1 is an exploded perspective view showing an injection molded substrate 1. 射出成型基板1を示す分解斜視図であり、射出成型モジュール3に薄板回路導体9を配置した状態を示す図。FIG. 2 is an exploded perspective view showing an injection molded substrate 1 and shows a state in which a thin plate circuit conductor 9 is arranged in an injection molded module 3. 射出成型基板1を示す組立斜視図。FIG. 3 is an assembly perspective view showing the injection molded substrate 1. (a)は、図3のA部における部分平面図、(b)は部分断面図。(A) is a fragmentary top view in the A section of FIG. 3, (b) is a fragmentary sectional view. 他の実施形態を示す図で(a)は、部分平面図、(b)は(a)のC−C線断面図、(c)は(a)のD−D線断面図。4A and 4B are views showing another embodiment, in which FIG. 4A is a partial plan view, FIG. 5B is a cross-sectional view taken along the line C-C in FIG. (a)、(b)は他の実施形態を示す断面図。(A), (b) is sectional drawing which shows other embodiment. 射出成型基板1aを示す分解斜視図。The disassembled perspective view which shows the injection molding board | substrate 1a. 射出成型基板1aを示す組立斜視図。The assembly perspective view which shows the injection molding board | substrate 1a. 薄板回路導体9が一体化された状態を示す斜視図。The perspective view which shows the state in which the thin-plate circuit conductor 9 was integrated.

以下、図面を参照しながら、本発明の実施形態について説明する。図1は、射出成型モジュール3、薄板回路導体9および電子部品11の分解斜視図、図2は、射出成型モジュール3上に薄板回路導体9を配置した状態を示す分解斜視図、図3は、射出成型基板1を示す組立斜視図である。なお、本発明の射出成型基板としては、図示したような形状および各部の配置に限られることはなく、その他の部品等を適宜搭載することや、配置および形状を適宜変更することが可能なことは言うまでもない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 is an exploded perspective view of the injection molded module 3, the thin plate circuit conductor 9, and the electronic component 11. FIG. 2 is an exploded perspective view showing a state in which the thin plate circuit conductor 9 is disposed on the injection molded module 3. FIG. 1 is an assembled perspective view showing an injection-molded substrate 1. FIG. The injection-molded substrate of the present invention is not limited to the shape and arrangement of each part as shown in the figure, and other parts can be appropriately mounted, and the arrangement and shape can be appropriately changed. Needless to say.

射出成型基板1は、主に、射出成型モジュール3、薄板回路導体9、電子部品11a、11b、11c、11d、11e(以下、総称して電子部品11とする)等から構成される。射出成型モジュール3は、複数の厚板回路導体7が、樹脂5によって部分的に被覆されて一体化されたもので、射出成型で成形されたものである。   The injection-molded substrate 1 is mainly composed of an injection-molded module 3, a thin plate circuit conductor 9, electronic components 11a, 11b, 11c, 11d, and 11e (hereinafter collectively referred to as an electronic component 11). The injection molding module 3 is a module in which a plurality of thick plate circuit conductors 7 are partially covered with a resin 5 and integrated, and is molded by injection molding.

第1の回路導体である厚板回路導体7の一部は、射出成型モジュール3の側面から突出し、射出成型基板1の端子8を構成する。なお、厚板回路導体7の一部は、側面からではなく、上下面から突出させることもできる。また、射出成型モジュール3は、部分的に内部の厚板回路導体7が露出する導体露出部15が形成される。導体露出部15は、薄板回路導体9および電子部品11が電気的に接続される部位である。   A part of the thick plate circuit conductor 7 which is the first circuit conductor protrudes from the side surface of the injection molding module 3 and constitutes the terminal 8 of the injection molding substrate 1. In addition, a part of the thick circuit conductor 7 can be protruded from the upper and lower surfaces instead of from the side surfaces. The injection molding module 3 is also formed with a conductor exposed portion 15 where the internal thick plate circuit conductor 7 is partially exposed. The conductor exposed portion 15 is a portion where the thin plate circuit conductor 9 and the electronic component 11 are electrically connected.

射出成型モジュール3の上面には、溝13が形成される。溝13は、薄板回路導体9が配置される部位である。すなわち、溝13の幅および形状は、薄板回路導体9に対応する。溝13の一部には、導体露出部15が配置される。   A groove 13 is formed on the upper surface of the injection molding module 3. The groove 13 is a part where the thin plate circuit conductor 9 is disposed. That is, the width and shape of the groove 13 correspond to the thin plate circuit conductor 9. A conductor exposed portion 15 is disposed in a part of the groove 13.

また、射出成型モジュール3の上面において、電子部品11が搭載される部位には、凹部が形成される。すなわち、薄板回路導体9または電子部品11が配置される部位は、他の部位における射出成型モジュール3の上面よりも低い位置となる。   In addition, a recess is formed in a portion where the electronic component 11 is mounted on the upper surface of the injection molding module 3. That is, the part where the thin plate circuit conductor 9 or the electronic component 11 is disposed is lower than the upper surface of the injection molding module 3 in the other part.

射出成型モジュール3は、例えば以下のように製造される。まず、銅板等の導体である回路素材を例えばプレスなどにより打ち抜き、必要な曲げ加工などを施して所望の形状に形成する。銅板等には、必要に応じてSnメッキ等を施してもよい。次いで、必要に応じて、複数の回路素材同士を溶接、または絶縁部材等を介して接合して厚板回路導体7を形成する。厚板回路導体7は、1層のみではなく、複数層に層状に形成されてもよい。   The injection molding module 3 is manufactured as follows, for example. First, a circuit material, which is a conductor such as a copper plate, is punched out by, for example, a press and is subjected to a necessary bending process to form a desired shape. You may give Sn plating etc. to a copper plate etc. as needed. Next, if necessary, a plurality of circuit materials are welded or joined together via an insulating member or the like to form the thick plate circuit conductor 7. The thick circuit conductor 7 may be formed not only in one layer but also in a plurality of layers.

得られた厚板回路導体7を所定位置にピン等で射出成型金型に固定し、樹脂5を射出して射出成型を行う。この際、厚板回路導体7の導体露出部15および端子8以外の部位が樹脂5により被覆される。このようにして射出成型モジュール3が形成される。   The obtained thick plate circuit conductor 7 is fixed to an injection mold with a pin or the like at a predetermined position, and the resin 5 is injected to perform injection molding. At this time, portions other than the conductor exposed portions 15 and the terminals 8 of the thick plate circuit conductor 7 are covered with the resin 5. In this way, the injection molding module 3 is formed.

なお、樹脂5としては、絶縁性があり、射出成型が可能であればよく、例えば、液晶ポリマー、ポリフェニレンスルファイド、ポリブチレンテレフタレート、ポリエーテルサルフォン、ポリエーテルエーテルケトン、ポリフタルアミド等が使用できる。   The resin 5 is only required to be insulative and injection-moldable. For example, liquid crystal polymer, polyphenylene sulfide, polybutylene terephthalate, polyether sulfone, polyether ether ketone, polyphthalamide, etc. are used. it can.

また、厚板回路導体7としては、例えばプリント基板のエッチングが困難な400μm以上の厚さの銅板等が用いられる。400μm未満では、大電流に耐えることが難しく、また、射出成型時の樹脂圧によって変形等の恐れがあるためである。なお、厚板回路導体7の厚さとしては、400μm〜2mmの範囲が嵌合の設計上、理想である。厚すぎると、コスト及び重量等が増加し、コンパクトな基板を形成することができなくなるためである。   Further, as the thick circuit conductor 7, for example, a copper plate having a thickness of 400 μm or more, which is difficult to etch a printed board, is used. If it is less than 400 μm, it is difficult to withstand a large current, and there is a risk of deformation due to the resin pressure during injection molding. In addition, as the thickness of the thick circuit conductor 7, the range of 400 μm to 2 mm is ideal for fitting design. If it is too thick, the cost and weight increase, and it becomes impossible to form a compact substrate.

第2の回路導体である薄板回路導体9は、厚板回路導体7よりも厚みが薄い部材であり、例えば、1.0mm以下の銅板等が用いられる。薄板回路導体9は、予め、回路形状に切断される。なお、薄板回路導体9は十分に薄いため、微細な回路パターンを形成可能である。例えば、薄板回路導体9をプレスで加工することもでき、この場合には、厚みと同じ回路パターン幅(例えば厚み0.5mmのときパターン幅0.5mm程度)の精度で加工を行うことができる。以上のように、厚板回路導体7および薄板回路導体9の厚みは、使用される回路の仕様(電流やサイズなど)に応じて、上述の範囲内で適宜設計すればよい。   The thin plate circuit conductor 9 as the second circuit conductor is a member having a thickness smaller than that of the thick plate circuit conductor 7, and for example, a copper plate of 1.0 mm or less is used. The thin plate circuit conductor 9 is previously cut into a circuit shape. Since the thin circuit conductor 9 is sufficiently thin, a fine circuit pattern can be formed. For example, the thin plate circuit conductor 9 can be processed by pressing, and in this case, the processing can be performed with an accuracy of the same circuit pattern width as the thickness (for example, a pattern width of about 0.5 mm when the thickness is 0.5 mm). . As described above, the thickness of the thick plate circuit conductor 7 and the thin plate circuit conductor 9 may be appropriately designed within the above-mentioned range according to the specifications (current, size, etc.) of the circuit used.

電子部品11は、特に特定されないが、大電流が供給される電子部品と、微小な制御電流が供給される電子部品との両者が適用される。   Although the electronic component 11 is not particularly specified, both an electronic component to which a large current is supplied and an electronic component to which a minute control current is supplied are applied.

次に、射出成型基板1の組み立て方法について説明する。まず、予め成形された射出成型モジュール3の溝13に、図2に示すように、所定の薄板回路導体9を配置する。前述した様に、溝13は、薄板回路導体9の形状に対応するため、薄板回路導体9は溝13内に保持される。なお、溝13の幅は、薄板回路導体9が挿入できる程度に薄板回路導体9と略同じ幅であり、薄板回路導体9の位置決めと、仮止めの機能を奏する。   Next, a method for assembling the injection molded substrate 1 will be described. First, as shown in FIG. 2, a predetermined thin plate circuit conductor 9 is arranged in the groove 13 of the injection-molded module 3 that has been molded in advance. As described above, since the groove 13 corresponds to the shape of the thin plate circuit conductor 9, the thin plate circuit conductor 9 is held in the groove 13. The width of the groove 13 is substantially the same as that of the thin circuit conductor 9 so that the thin circuit conductor 9 can be inserted, and functions to position and temporarily fix the thin circuit conductor 9.

次に、例えばマスクおよびスキージを利用して、クリーム半田を所定の部位に塗布する。具体的には、厚板回路導体7(導体露出部15)、薄板回路導体9および電子部品11が互いに接合される部位に、半田が塗布される。なお、以降の図において、半田の図示は省略する。   Next, cream solder is applied to a predetermined site using, for example, a mask and a squeegee. Specifically, solder is applied to a portion where the thick plate circuit conductor 7 (conductor exposed portion 15), the thin plate circuit conductor 9 and the electronic component 11 are joined together. In the following drawings, illustration of solder is omitted.

次に、所定の部位に電子部品11を配置する。なお、前述した様に、射出成型モジュール3の電子部品11が搭載される部位は、凹部が形成され、導体露出部15または薄板回路導体9が露出する。   Next, the electronic component 11 is arranged at a predetermined site. As described above, a recess is formed in the portion where the electronic component 11 of the injection molding module 3 is mounted, and the conductor exposed portion 15 or the thin plate circuit conductor 9 is exposed.

次に、電子部品11が配置された後、射出成型基板1をリフロー炉に通して半田を溶融することで、各部同士が接合する。   Next, after the electronic component 11 is disposed, the parts are joined together by passing the injection-molded substrate 1 through a reflow furnace and melting the solder.

なお、例えば、電子部品11aは、導体露出部15と、導体露出部15に接合される薄板回路導体9とにまたがるように搭載される。また、電子部品11aは、一対の導体露出部15にまたがるように搭載される。また、電子部品11cは、一対の薄板回路導体9にまたがるように搭載される。また、電子部品11d、11eは、導体露出部15に接合される薄板回路導体9同士の間にまたがるように搭載される。このように、電子部品11は、いずれの導体と接合することもできる。なお、3極以上の端子を有する電子部品を搭載してもよい。   For example, the electronic component 11 a is mounted so as to straddle the conductor exposed portion 15 and the thin plate circuit conductor 9 joined to the conductor exposed portion 15. In addition, the electronic component 11 a is mounted so as to straddle the pair of conductor exposed portions 15. The electronic component 11c is mounted so as to straddle the pair of thin circuit conductors 9. Further, the electronic components 11 d and 11 e are mounted so as to straddle between the thin plate circuit conductors 9 joined to the conductor exposed portion 15. Thus, the electronic component 11 can be joined to any conductor. An electronic component having three or more terminals may be mounted.

次に、電子部品搭載部の詳細について説明する。図4(a)は、図3のA部における部分平面図(電子部品11aおよび半田16の透視図)であり、図4(b)は、図4(a)のB−B線断面図である。なお、前述した様に、電子部品11が搭載される部位は、他の部位に対して凹部となる。この際、凹部の底面と導体露出部15の上面とは同一面で形成される。また、電子部品11が搭載され、半田16で接合される部位の凹部の縁部は、テーパ形状であることが望ましい。   Next, details of the electronic component mounting portion will be described. 4A is a partial plan view (a perspective view of the electronic component 11a and the solder 16) in the A part of FIG. 3, and FIG. 4B is a cross-sectional view taken along the line BB of FIG. 4A. is there. As described above, the part on which the electronic component 11 is mounted is a recess with respect to the other parts. At this time, the bottom surface of the recess and the top surface of the conductor exposed portion 15 are formed in the same plane. In addition, it is desirable that the edge of the concave portion of the portion where the electronic component 11 is mounted and joined by the solder 16 has a tapered shape.

導体露出部15と薄板回路導体9とが接合される場合、導体露出部15の露出サイズ(図中E)よりも、当該導体露出部15と接合される薄板回路導体9の接合部のサイズ(図中F)の方が小さい。すなわち、導体露出部15に薄板回路導体9を配置して、導体露出部15へ薄板回路導体9を重ねると、薄板回路導体9の周囲の少なくとも一部には、導体露出部15が露出する。すなわち、平面視において、薄板回路導体9の周囲に導体露出部15を視認することができる。なお、図では、導体露出部15の端部に対して、薄板回路導体9の周囲の3方に隙間が形成されているが、導体露出部15の1方または2方の端部と薄板回路導体9の端部との位置を合わせてもよい。   When the conductor exposed portion 15 and the thin plate circuit conductor 9 are joined, the size of the joint portion of the thin plate circuit conductor 9 joined to the conductor exposed portion 15 (E in the drawing) rather than the exposed size of the conductor exposed portion 15 (E in the figure). F) in the figure is smaller. That is, when the thin plate circuit conductor 9 is arranged on the conductor exposed portion 15 and the thin plate circuit conductor 9 is overlapped on the conductor exposed portion 15, the conductor exposed portion 15 is exposed at least at a part around the thin plate circuit conductor 9. That is, the conductor exposed portion 15 can be visually recognized around the thin plate circuit conductor 9 in plan view. In the drawing, gaps are formed in three directions around the thin circuit conductor 9 with respect to the end of the conductor exposed portion 15, but one or two ends of the conductor exposed portion 15 and the thin plate circuit are formed. The position with the end of the conductor 9 may be aligned.

このようにすることで、上部から導体露出部15の全範囲に半田16を塗布する際に、確実に導体露出部15および薄板回路導体9に対して半田16を塗布することができる。   By doing in this way, when applying the solder 16 over the entire area of the conductor exposed portion 15 from the top, the solder 16 can be reliably applied to the conductor exposed portion 15 and the thin plate circuit conductor 9.

なお、電子部品11の端子(電極)が、薄板回路導体9と接合される場合、薄板回路導体9の接合部サイズ(図中F)よりも、電子部品11の端子(電極)の接合部のサイズ(図中G)を小さくすればよい。すなわち、電子部品11の端子(電極)を、導体露出部15上の薄板回路導体9に重ねて配置した際に、平面視において、電子部品11の端子(電極)と、その周囲に露出する薄板回路導体9と、薄板回路導体9の周囲に露出する導体露出部15の全てを視認することができる。また、電子部品11の端子(電極)が直接、導体露出部15と接合される場合、導体露出部15の露出サイズよりも、電子部品11の端子(電極)の接合部のサイズを小さくすればよい。   In addition, when the terminal (electrode) of the electronic component 11 is joined to the thin plate circuit conductor 9, the joint portion of the terminal (electrode) of the electronic component 11 is larger than the joint size (F in the drawing) of the thin plate circuit conductor 9. The size (G in the figure) may be reduced. That is, when the terminals (electrodes) of the electronic component 11 are arranged so as to overlap the thin plate circuit conductor 9 on the conductor exposed portion 15, the terminals (electrodes) of the electronic component 11 and the thin plate exposed to the periphery thereof are seen in plan view. All of the circuit conductor 9 and the conductor exposed portion 15 exposed around the thin circuit conductor 9 can be visually recognized. Further, when the terminal (electrode) of the electronic component 11 is directly joined to the conductor exposed portion 15, the size of the joint portion of the terminal (electrode) of the electronic component 11 is made smaller than the exposed size of the conductor exposed portion 15. Good.

以上説明したように、本実施形態によれば、厚板回路導体7を用いて射出成形で基板を製造するため、製造性に優れ、大電流にも耐えうる射出成型基板1を得ることができる。また、微細な回路は、射出成型モジュール3に対して、薄板回路導体9を接合して形成されるため、他のプリント基板が不要である。このため、半田接合部に対し、ガラスエポキシ樹脂と樹脂5との熱膨張係数差に伴う応力が生じることがない。   As described above, according to this embodiment, since the board is manufactured by injection molding using the thick circuit conductor 7, the injection molded board 1 that is excellent in manufacturability and can withstand a large current can be obtained. . Further, since the fine circuit is formed by bonding the thin plate circuit conductor 9 to the injection molding module 3, no other printed circuit board is required. For this reason, the stress accompanying the difference in thermal expansion coefficient between the glass epoxy resin and the resin 5 does not occur in the solder joint portion.

また、導体露出部15のサイズが、薄板回路導体9の接合部のサイズよりも大きいため、上方から薄板回路導体9に半田を塗布した際に、確実に導体露出部15および薄板回路導体9に対して確実に半田を塗布することができる。このため、両者を確実に半田接合することができるとともに、半田量を多くすることもできる。   Further, since the size of the conductor exposed portion 15 is larger than the size of the joint portion of the thin plate circuit conductor 9, when the solder is applied to the thin plate circuit conductor 9 from above, the conductor exposed portion 15 and the thin plate circuit conductor 9 are surely attached. On the other hand, solder can be reliably applied. For this reason, both can be securely soldered and the amount of solder can be increased.

また、薄板回路導体9のみでは、十分な剛性を有さないが、厚板回路導体7と一体で形成された射出成型モジュール3は、十分な剛性を有するため、補強板等も不要である。また、薄板回路導体9は、プレス等で形成することができるため、製造性が良好である。   In addition, the thin circuit conductor 9 alone does not have sufficient rigidity, but the injection molded module 3 formed integrally with the thick circuit conductor 7 has sufficient rigidity, so that a reinforcing plate or the like is unnecessary. Moreover, since the thin-plate circuit conductor 9 can be formed with a press etc., manufacturability is favorable.

次に、第2の実施の形態について説明する。図5(a)は、第2の実施の形態にかかる電子部品搭載部の詳細を示す部分平面図(図4(a)に対応する図)であり、図5(b)は、図5(a)のC−C線断面図、図5(c)は、図5(a)のD−D線断面図である。なお、以下の説明において、第1の実施の形態と同様の機能を奏する構成については、図1〜図4と同様の符号を付し、重複する説明を省略する。   Next, a second embodiment will be described. FIG. 5A is a partial plan view (a diagram corresponding to FIG. 4A) showing details of the electronic component mounting portion according to the second embodiment, and FIG. FIG. 5C is a sectional view taken along the line CC of FIG. 5A, and FIG. 5C is a sectional view taken along the line DD of FIG. In the following description, components having the same functions as those in the first embodiment are denoted by the same reference numerals as those in FIGS. 1 to 4, and redundant descriptions are omitted.

第2の実施の形態は、第1の実施の形態とほぼ同様の構成であるが、薄板回路導体9の一部に突起17が形成される点で異なる。突起17は、例えば、薄板回路導体9のプレス加工時に形成される突起である。突起17は、薄板回路導体9の幅方向に形成される。なお、突起17は、図示したように、幅方向の全幅に形成されなくともよく、または全幅に形成してもよい。しかし、プレス加工後の薄板回路導体9の形状保持(平坦性)を考慮すると、突起17を幅方向の一部にのみ形成することが望ましい。   The second embodiment has substantially the same configuration as the first embodiment, but differs in that a protrusion 17 is formed on a part of the thin plate circuit conductor 9. The protrusion 17 is, for example, a protrusion formed when the thin plate circuit conductor 9 is pressed. The protrusion 17 is formed in the width direction of the thin plate circuit conductor 9. In addition, the protrusion 17 does not need to be formed to the full width in the width direction as illustrated, or may be formed to the full width. However, considering the shape retention (flatness) of the thin plate circuit conductor 9 after press working, it is desirable to form the protrusions 17 only in part of the width direction.

突起17は、薄板回路導体9の、電子部品11または導体露出部15と接合される部位と、他の部位とを区切るように形成される。すなわち、電子部品11が搭載される凹部や導体露出部15と、薄板回路導体9のみが配置される溝13との境界部に形成される。   The protrusion 17 is formed so as to divide a portion of the thin circuit conductor 9 that is joined to the electronic component 11 or the conductor exposed portion 15 from another portion. That is, it is formed at the boundary portion between the recess or conductor exposed portion 15 where the electronic component 11 is mounted and the groove 13 where only the thin plate circuit conductor 9 is disposed.

このように突起17を形成することで、半田接合時に、半田16が、接合部から薄板回路導体9上に流れ出すことを防止することができる。すなわち、突起17が半田の流れ防止部として機能する。   By forming the protrusions 17 in this way, it is possible to prevent the solder 16 from flowing out from the joint portion onto the thin circuit conductor 9 during the solder joint. That is, the protrusion 17 functions as a solder flow prevention portion.

第2の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。また、半田が、接合部から流れ出すことを効率よく防止することができる。   According to the second embodiment, an effect similar to that of the first embodiment can be obtained. Further, it is possible to efficiently prevent the solder from flowing out from the joint.

なお、突起17に代えて、同一の部位に窪みを形成してもよい。図6(a)、図6(b)は、図5(b)、図5(c)にそれぞれ対応する図であり、窪み17aを設けた例を示す図である。薄板回路導体9が樹脂5上に配置される場合、窪み17aに対応する薄板回路導体9の裏面側(樹脂5側)に突起が形成されるため、樹脂5のこの位置に、突起との干渉を避ける凹部18を形成すればよい。また、同様に、薄板回路導体9が厚板回路導体7上に配置される場合、厚板回路導体7の対応する位置に、突起との干渉を避ける凹部18aを形成すればよい。この凹部を設けることによって、厚板回路導体7と薄板回路導体9との位置決めができる。尚、このときに半田の接続としては、フリー半田であれば、濡れ性が悪いため、突起17であっても窪み17aであっても確実に半田16の接続が確保できる。   In place of the protrusion 17, a recess may be formed in the same part. 6 (a) and 6 (b) are diagrams corresponding to FIGS. 5 (b) and 5 (c), respectively, and show an example in which a recess 17a is provided. When the thin circuit circuit conductor 9 is disposed on the resin 5, a protrusion is formed on the back surface side (resin 5 side) of the thin circuit circuit conductor 9 corresponding to the recess 17 a, so that interference with the protrusion is present at this position of the resin 5. What is necessary is just to form the recessed part 18 which avoids. Similarly, when the thin plate circuit conductor 9 is disposed on the thick plate circuit conductor 7, a concave portion 18 a that avoids interference with the protrusion may be formed at a corresponding position of the thick plate circuit conductor 7. By providing the recess, the thick circuit conductor 7 and the thin circuit conductor 9 can be positioned. At this time, as the solder connection, if it is free solder, the wettability is poor, and therefore the connection of the solder 16 can be surely ensured regardless of the protrusion 17 or the depression 17a.

また、樹脂5側に、突起と嵌合する凹部18、18aを設けることで、薄板回路導体9の位置決め機構としても利用することができる。   Further, by providing the resin 5 side with the recesses 18 and 18a that fit into the protrusions, it can be used as a positioning mechanism for the thin circuit conductor 9.

さらに、薄板回路導体9の他の部材との接合部を除く部位において、図示した突起17に垂直な方向に、上面に突起を形成してもよい。薄板回路導体9は、板厚が薄く、容易に撓むため、接合部以外の部位に長手方向にリブを形成することで、この撓みを抑制することができる。   Furthermore, a protrusion may be formed on the upper surface in a direction perpendicular to the illustrated protrusion 17 in a portion excluding the joint portion with the other member of the thin plate circuit conductor 9. Since the thin circuit conductor 9 has a thin plate thickness and easily bends, this bending can be suppressed by forming ribs in the longitudinal direction at portions other than the joints.

また、この場合でも、上面に突起を形成するのではなく、下面に突起を形成してもよい。また、下面に突起を形成する場合には、樹脂5側に、突起と嵌合する凹部を設けることで、薄板回路導体9の位置決め機構としても利用することができる。   Also in this case, the protrusion may be formed on the lower surface instead of forming the protrusion on the upper surface. Further, when the protrusion is formed on the lower surface, a concave portion that fits the protrusion is provided on the resin 5 side, so that it can be used as a positioning mechanism for the thin circuit conductor 9.

次に、第3の実施の形態について説明する。図7は、第3の実施の形態にかかる射出成型基板1aの分解斜視図であり、図8は組立斜視図である。射出成型基板1aは、射出成型基板1とほぼ同様の構成であるが、基板の上面に絶縁樹脂19が配置される点で異なる。すなわち、射出成型基板1aは、射出成型基板1の上面に絶縁樹脂19が接合されて構成される。   Next, a third embodiment will be described. FIG. 7 is an exploded perspective view of an injection-molded substrate 1a according to the third embodiment, and FIG. 8 is an assembled perspective view. The injection-molded substrate 1a has substantially the same configuration as the injection-molded substrate 1, but differs in that an insulating resin 19 is disposed on the upper surface of the substrate. That is, the injection-molded substrate 1 a is configured by bonding the insulating resin 19 to the upper surface of the injection-molded substrate 1.

絶縁部材である絶縁樹脂19は、例えば、半田接合部および電子部品11を除く部位を覆う。すなわち、半田接合部以外の薄板回路導体9が絶縁樹脂19によって覆われる。このため、射出成型基板1aの絶縁性を得ることができる。なお、絶縁樹脂19は、射出成型基板1上面の全面を覆わなくてもよく、所望の薄板回路導体9の部位を覆うことができればよい。   The insulating resin 19 that is an insulating member covers, for example, portions other than the solder joint and the electronic component 11. That is, the thin circuit circuit conductor 9 other than the solder joint is covered with the insulating resin 19. For this reason, the insulation of the injection-molded substrate 1a can be obtained. The insulating resin 19 does not need to cover the entire upper surface of the injection-molded substrate 1 and only needs to cover a desired portion of the thin circuit conductor 9.

絶縁樹脂19は、射出成型基板1に対して、例えば接着剤で接着することができる。また、絶縁樹脂19と射出成型基板1との間に、図示を省略した固定機構を形成してもよい。   The insulating resin 19 can be bonded to the injection-molded substrate 1 with an adhesive, for example. Further, a fixing mechanism (not shown) may be formed between the insulating resin 19 and the injection molded substrate 1.

なお、絶縁樹脂19は、樹脂5と同材料であることが望ましい。このようにすることで、両者に熱膨張係数差がなく、温度変化による射出成型基板1aの反りなどを防止することができる。また、絶縁樹脂19は、必ずしも成形品でなくてもよく、例えば射出成型基板1に対して、吹付や塗布によって形成してもよい。   The insulating resin 19 is desirably the same material as the resin 5. By doing so, there is no difference in thermal expansion coefficient between the two, and warpage of the injection-molded substrate 1a due to a temperature change can be prevented. Further, the insulating resin 19 is not necessarily a molded product, and may be formed by spraying or coating the injection molded substrate 1, for example.

第3の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。また、射出成型基板1aの絶縁性を確保することができる。   According to the third embodiment, an effect similar to that of the first embodiment can be obtained. Further, it is possible to ensure the insulation of the injection molded substrate 1a.

次に、第4の実施の形態について説明する。図9は、第4の実施の形態にかかる射出成型基板1の分解斜視図である。なお、図9において、電子部品11の図示は省略する。本実施形態では、射出成型モジュール3に配置される複数の薄板回路導体9が、一体で形成される。   Next, a fourth embodiment will be described. FIG. 9 is an exploded perspective view of the injection-molded substrate 1 according to the fourth embodiment. In FIG. 9, illustration of the electronic component 11 is omitted. In the present embodiment, a plurality of thin plate circuit conductors 9 arranged in the injection molding module 3 are integrally formed.

複数の薄板回路導体9は、互いに、仮接合部21で接合される。仮接合部21は、薄板回路導体9に対して幅が狭く、容易に切断可能である。なお、仮接合部21の厚みを薄板回路導体9に対して薄くしてもよい。   The plurality of thin plate circuit conductors 9 are joined to each other at the temporary joining portion 21. The temporary joining portion 21 is narrower than the thin circuit conductor 9 and can be easily cut. In addition, you may make the thickness of the temporary junction part 21 thin with respect to the thin-plate circuit conductor 9. FIG.

本実施形態では、薄板回路導体9を射出成型モジュール3に配置する際、複数の薄板回路導体9を個々に配置するのではなく、一括で配置する。一体化された薄板回路導体9を射出成型モジュール3に配置した後、仮接合部をプレス等で切断する。例えば、仮接合部21を、射出成型モジュール3とともに打ち抜く。こうすることで、薄板回路導体9を分離して、射出成型モジュール3に配置することができる。   In the present embodiment, when the thin plate circuit conductors 9 are arranged in the injection molding module 3, the plurality of thin plate circuit conductors 9 are arranged in a lump rather than individually. After disposing the integrated thin plate circuit conductor 9 in the injection molding module 3, the temporary joint is cut with a press or the like. For example, the temporary joining portion 21 is punched together with the injection molding module 3. By doing so, the thin circuit conductor 9 can be separated and placed in the injection molding module 3.

第4の実施の形態によれば、第1の実施の形態と同様の効果を得ることができる。また、剛性の低い薄板回路導体9が一体化することで、個々の変形を抑制することができ、製造性および取扱い性が優れる。また、一体化された薄板回路導体9を射出成型モジュール3に配置するため、個々の薄板回路導体9の位置決めが容易である。   According to the fourth embodiment, an effect similar to that of the first embodiment can be obtained. In addition, since the thin plate circuit conductor 9 having low rigidity is integrated, individual deformation can be suppressed, and manufacturability and handleability are excellent. Further, since the integrated thin plate circuit conductors 9 are arranged in the injection molding module 3, the individual thin plate circuit conductors 9 can be easily positioned.

以上、添付図を参照しながら、本発明の実施の形態を説明したが、本発明の技術的範囲は、前述した実施の形態に左右されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although embodiment of this invention was described referring an accompanying drawing, the technical scope of this invention is not influenced by embodiment mentioned above. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.

1、1a………射出成型基板
3………射出成型モジュール
5………樹脂
7………厚板回路導体
8………端子
9………薄板回路導体
11、11a、11b、11c、11d、11e………電子部品
13………溝
15………導体露出部
16………半田
17………突起
17a………窪み
18、18a………凹部
19………絶縁樹脂
21………仮接合部
DESCRIPTION OF SYMBOLS 1, 1a ..... Injection-molded board | substrate 3 .... Injection-molded module 5 ......... Resin 7 ......... Thick board circuit conductor 8 ......... Terminal 9 ..... Thin board circuit conductor 11, 11a, 11b, 11c, 11d 11e ......... Electronic component 13 ......... groove 15 ......... conductor exposed portion 16 ......... solder 17 ......... projection 17a ......... depression 18, 18a ......... concave 19 ......... insulating resin 21 ... ... Temporary joint

Claims (6)

回路導体と樹脂とが一体化した射出成型基板であって、
第1の回路導体と、
前記第1の回路導体と樹脂とが一体化した射出成型モジュールと、
前記射出成型モジュールに配置され、前記第1の回路導体よりも薄い第2の回路導体と、
前記射出成型モジュールに配置される電子部品と、
を具備し、
前記射出成型モジュールは、前記第1の回路導体の一部が表面に露出する導体露出部を有し、
前記第2の回路導体および前記電子部品は、前記導体露出部で前記第1の回路導体に接合されることを特徴とする射出成型基板。
An injection molded substrate in which a circuit conductor and resin are integrated,
A first circuit conductor;
An injection molding module in which the first circuit conductor and the resin are integrated;
A second circuit conductor disposed in the injection molding module and thinner than the first circuit conductor;
Electronic components arranged in the injection molding module;
Comprising
The injection molding module has a conductor exposed portion where a part of the first circuit conductor is exposed on the surface,
The injection molded substrate, wherein the second circuit conductor and the electronic component are joined to the first circuit conductor at the conductor exposed portion.
前記導体露出部よりも、前記導体露出部と接合される前記第2の回路導体の接合部のサイズが小さいことを特徴とする請求項1記載の射出成型基板。   The injection-molded substrate according to claim 1, wherein the size of the joint portion of the second circuit conductor joined to the conductor exposed portion is smaller than that of the conductor exposed portion. 前記第2の回路導体の、前記電子部品との接合部の近傍には、半田の流れ防止のための突起または窪みが形成されることを特徴とする請求項1または請求項2に記載の射出成型基板。   3. The injection according to claim 1, wherein a protrusion or a depression for preventing a solder flow is formed in the vicinity of a joint portion of the second circuit conductor with the electronic component. Molded substrate. 前記第2の回路導体の一部が、絶縁部材で被覆されることを特徴とする請求項1から請求項3のいずれかに記載の射出成型基板。   The injection-molded substrate according to any one of claims 1 to 3, wherein a part of the second circuit conductor is covered with an insulating member. 第1の回路導体と樹脂とを射出成型で一体化して、射出成型モジュールを製造する工程と、
前記射出成型モジュールに、前記第1の回路導体よりも薄い第2の回路導体を配置する工程と、
前記射出成型モジュールに電子部品を配置し、前記電子部品および前記第2の回路導体を前記射出成型モジュールに接合する工程と、
を具備することを特徴とする射出成型基板の製造方法。
Integrating the first circuit conductor and the resin by injection molding to produce an injection molding module;
Disposing a second circuit conductor thinner than the first circuit conductor in the injection molding module;
Placing electronic components on the injection molded module, and joining the electronic components and the second circuit conductor to the injection molded module;
The manufacturing method of the injection-molded board | substrate characterized by comprising.
複数の前記第2の回路導体が仮接合部で接合されて一体化されており、
一体化された前記第2の回路導体を前記射出成型モジュールに配置した後、前記仮接合部を切断して、前記第2の回路導体を複数に分離することを特徴とする請求項5記載の射出成型基板の製造方法。
A plurality of the second circuit conductors are joined and integrated at a temporary joining portion,
6. The second circuit conductor according to claim 5, wherein the integrated second circuit conductor is disposed in the injection molding module, and then the temporary joint portion is cut to separate the second circuit conductor into a plurality of parts. Manufacturing method of injection-molded substrate.
JP2015053409A 2015-03-17 2015-03-17 Injection molding board and method of manufacturing injection molding board Pending JP2016174083A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07263849A (en) * 1994-03-24 1995-10-13 Mitsubishi Electric Corp Printed circuit board
JP2009060038A (en) * 2007-09-03 2009-03-19 Denso Corp Electronic component bus bar bonding structure
WO2011013673A1 (en) * 2009-07-27 2011-02-03 株式会社ティーアイビーシー Wiring substrate and manufacturing method for wiring substrate
JP2012114164A (en) * 2010-11-22 2012-06-14 Furukawa Electric Co Ltd:The Board and method of manufacturing board
JP2014165486A (en) * 2013-02-26 2014-09-08 Itabashi Seiki Kk Power device module and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07263849A (en) * 1994-03-24 1995-10-13 Mitsubishi Electric Corp Printed circuit board
JP2009060038A (en) * 2007-09-03 2009-03-19 Denso Corp Electronic component bus bar bonding structure
WO2011013673A1 (en) * 2009-07-27 2011-02-03 株式会社ティーアイビーシー Wiring substrate and manufacturing method for wiring substrate
JP2012114164A (en) * 2010-11-22 2012-06-14 Furukawa Electric Co Ltd:The Board and method of manufacturing board
JP2014165486A (en) * 2013-02-26 2014-09-08 Itabashi Seiki Kk Power device module and manufacturing method thereof

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