JP2016157570A - Sealing plate, manufacturing method of sealing plate and sealed battery - Google Patents

Sealing plate, manufacturing method of sealing plate and sealed battery Download PDF

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JP2016157570A
JP2016157570A JP2015034203A JP2015034203A JP2016157570A JP 2016157570 A JP2016157570 A JP 2016157570A JP 2015034203 A JP2015034203 A JP 2015034203A JP 2015034203 A JP2015034203 A JP 2015034203A JP 2016157570 A JP2016157570 A JP 2016157570A
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groove
circumferential groove
sealing plate
safety valve
recess
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JP6088566B2 (en
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伸昭 寺腰
Nobuaki Terakoshi
伸昭 寺腰
喜久夫 安藤
Kikuo Ando
喜久夫 安藤
厚志 水落
Atsushi Mizuochi
厚志 水落
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Toshiba Shomei Precision Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

PROBLEM TO BE SOLVED: To provide a sealing plate having a highly reliable safety valve capable of satisfying both of durability against repeated stress due to an inner pressure smaller than an allowable pressure and the stability reliably opened by an operation pressure.SOLUTION: A sealing plate 3 has a plate part 3A and a safety valve 3B. The safety valve 3B is integrally formed with a part of the plate part 3A. The safety valve 3B includes: an outer concave 301; an inner concave 302; an outer periphery bent part 303; at least two hatch part 304; a ligament part 305; a first peripheral groove 31; a first traverse groove 32; a second peripheral groove 33.SELECTED DRAWING: Figure 2

Description

本発明は、容器内部の圧力を逃がす弁を備える封口板、この封口板の製造方法、及び、密閉型電池に関する。   The present invention relates to a sealing plate having a valve for releasing the pressure inside a container, a method for manufacturing the sealing plate, and a sealed battery.

密閉型電池は、容器内の圧力が設計許容値以上になった場合に内部のガスを放出する安全弁(圧力逃し弁または防爆弁)を備えている。この安全弁は、電池の容器に設けられている場合と、容器内に電極などを入れた後でこの容器を密閉するために取り付けられる封口板に設けられる場合がある。一般に、加工のしやすさから、安全弁を封口板に一体に設けることが多い。   The sealed battery is provided with a safety valve (pressure relief valve or explosion-proof valve) that discharges internal gas when the pressure in the container exceeds a design allowable value. The safety valve may be provided in a battery container, or may be provided in a sealing plate attached to seal the container after an electrode or the like is placed in the container. In general, for ease of processing, a safety valve is often provided integrally with a sealing plate.

特許文献1に記載された封口体(封口板)とその製造方法によれば、四角形の凹部の内周に沿う環状溝と対角線に沿うX字状の裂け目予定溝を有している。そして、それぞれ浅溝部と深溝部による2段階に刻印加工(型押し成形)することで封口体に一体に安全弁を形成することが開示されている。   According to the sealing body (sealing plate) described in Patent Document 1 and the manufacturing method thereof, the annular groove along the inner periphery of the rectangular concave portion and the X-shaped slit-scheduled groove along the diagonal line are provided. And it is disclosed that a safety valve is formed integrally with the sealing body by carrying out stamping processing (embossing molding) in two stages by a shallow groove portion and a deep groove portion, respectively.

特許文献2に記載された二次電池によれば、ガス排出弁(安全弁)を電池蓋に一体に設けているガス排出弁は、小判形の楕円形の凹部の内周に沿う外周溝部と、円弧の中心を結ぶ中央溝要素と、円弧の中心から外周溝部に延びる放射溝要素と、を有している。そして、これらの溝によって作られる2つの台形領域および2つの三角形領域が飛散しないように電池蓋(封口板)に繋ぎ止める不連続部を外周溝部の途中に有している。   According to the secondary battery described in Patent Document 2, the gas discharge valve in which the gas discharge valve (safety valve) is provided integrally with the battery lid includes an outer peripheral groove along the inner periphery of the oval concave portion, A central groove element that connects the centers of the arcs, and a radial groove element that extends from the center of the arc to the outer peripheral groove part. And it has the discontinuous part which connects with a battery cover (sealing board) in the middle of an outer periphery groove part so that two trapezoid area | regions and two triangular area | regions made by these groove | channels may not scatter.

特許文献3に記載された密閉型電池の封口板及びその製造方法によれば、封口板の凹部に一体に形成された小判形の凹部に弁を有している。凹部の内周に沿う一定幅の第1の溝と、第1の溝の底面にさらに幅の細い第2の溝をコイニング(圧縮加工)によって封口板に一体に成形している。この弁の製造方法の手順は以下のとおりであることが開示されている。まず、第1の圧縮加工の前段の工程で小判形の凹部を形成し、後段の工程で凹部の内周に沿い一定幅の第1の溝をコイニングによって形成する。これによって、第1の溝よりも内側に膨出部が形成される。次に、第2の圧縮加工において、膨出部を囲繞する所定領域の輪郭に沿って第2の溝をコイニングによって形成すると、所定領域が段部となってさらに膨出部が溝の深さと反対方向に膨出される。そして、第2の溝部の破断圧力を安定させるために、圧縮加工後に焼鈍処理を行っている。   According to the sealing plate for a sealed battery and the method for manufacturing the same described in Patent Document 3, a valve is provided in an oblong recess formed integrally with the recess of the sealing plate. A first groove having a constant width along the inner periphery of the recess and a second groove having a smaller width on the bottom surface of the first groove are integrally formed on the sealing plate by coining (compression processing). It is disclosed that the procedure of the manufacturing method of this valve is as follows. First, an oval recess is formed in the first step of the first compression process, and a first groove having a constant width is formed by coining along the inner periphery of the recess in the subsequent step. As a result, the bulging portion is formed inside the first groove. Next, in the second compression processing, when the second groove is formed by coining along the contour of the predetermined region surrounding the bulging portion, the predetermined region becomes a stepped portion and the bulging portion further has a depth of the groove. It bulges in the opposite direction. And in order to stabilize the fracture | rupture pressure of a 2nd groove part, the annealing process is performed after compression processing.

特許第5059033号公報Japanese Patent No. 5059033 特開2011−181214号公報JP 2011-181214 A 特開平11−273640号公報Japanese Patent Laid-Open No. 11-273640

ところで、密閉型電池の中でも充放電を繰り返す二次電池の場合、充電または放電の際に内部に発生するガスによって、設計上の許容圧力に近い内圧が掛ることがある。二次電池の利用分野は広がっており、安全弁(防爆弁)の信頼性が求められている。特に、内圧による繰り返し負荷に対する耐久性、すなわち許容圧力未満で繰り返される引張応力に対する安全弁の耐久性が重要視されている。繰り返し負荷に対する安全弁の耐久性を向上させるためには、封口板に一体に形成される安全弁の開封部分となる溝の底部の板厚を大きくすればよい。   By the way, in the case of a secondary battery that repeatedly charges and discharges among sealed batteries, an internal pressure close to a design allowable pressure may be applied by a gas generated inside during charging or discharging. The application field of secondary batteries is expanding, and the reliability of safety valves (explosion-proof valves) is required. In particular, the durability of the safety valve against repeated loads due to internal pressure, that is, the durability of the safety valve against repeated tensile stress below an allowable pressure is regarded as important. In order to improve the durability of the safety valve against repeated loads, it is only necessary to increase the thickness of the bottom portion of the groove serving as the opening portion of the safety valve formed integrally with the sealing plate.

しかしながら、溝の底部の板厚を大きくするということは、所望する圧力でその安全弁が作動しなくなることを意味する。つまり、安全弁の耐久性を向上させることと、作動圧力で確実に安全弁が開かれる安定性と確保することとは、両立させることが難しい。そして、特許文献1−3に記載されたいずれの技術でも、安全弁に対する許容圧力未満での繰り返し耐久性に関する検討はされていない。   However, increasing the thickness of the bottom of the groove means that the safety valve will not operate at the desired pressure. That is, it is difficult to achieve both the improvement of the durability of the safety valve and the stability that ensures the safety valve is opened by the operating pressure. In any of the techniques described in Patent Documents 1-3, no study has been made on repeated durability below the allowable pressure for the safety valve.

そこで、本発明は、許容圧力未満の内圧による繰り返し応力に対する耐久性と、作動圧力で確実に開封される安定性とを両立する信頼性の高い安全弁を備える封口板、この封口板の製造方法、及び、この封口板が設けられた密閉型電池を提供する。   Accordingly, the present invention provides a sealing plate provided with a reliable safety valve that achieves both durability against repeated stress due to internal pressure less than the allowable pressure and stability that can be reliably opened at the operating pressure, and a method for manufacturing the sealing plate, And the sealed battery provided with this sealing board is provided.

本発明に係る一実施形態の封口板は、プレート部と安全弁とを備える。プレート部は、密閉型電池の容器の開口部を塞いで、容器とともに外殻を形成する。安全弁は、プレート部の一部に一体に形成される。この安全弁は、外側凹部と、内側凹部と、外周湾曲部と、少なくとも2つのハッチ部と、リガメント部と、第1の周溝と、第1の横断溝と、第2の周溝と、を含む。外側凹部は、プレート部の外表面から凹んでいる。内側凹部は、外側凹部に一致する位置にプレート部の内表面から凹んでいる。外周湾曲部は、外側凹部と内側凹部との間にプレート部から一続きにかつ外側凹部の内周に沿って一定の幅に形成され、外側凹部の方へ膨出している。ハッチ部は、外周湾曲部の内側に外周湾曲部から一続きに形成され、外側凹部の方へそれぞれ膨出している。リガメント部は、ハッチ部のそれぞれを外周湾曲部に連結させる。第1の周溝は、外周湾曲部とハッチ部との間に配置され、外側凹部側から凹んでいる。第1の横断溝は、少なくとも2つのハッチ部の間に配置され、外側凹部側から凹み、第1の周溝に連続する。第2の周溝は、少なくともリガメント部を除いて第1の周溝の中に形成される。   The sealing board of one Embodiment which concerns on this invention is provided with a plate part and a safety valve. The plate portion closes the opening of the container of the sealed battery and forms an outer shell together with the container. The safety valve is formed integrally with a part of the plate portion. The safety valve includes an outer concave portion, an inner concave portion, an outer curved portion, at least two hatch portions, a ligament portion, a first circumferential groove, a first transverse groove, and a second circumferential groove. Including. The outer recessed portion is recessed from the outer surface of the plate portion. The inner recess is recessed from the inner surface of the plate portion at a position coinciding with the outer recess. The outer peripheral curved portion is formed between the outer concave portion and the inner concave portion so as to extend continuously from the plate portion and along the inner circumference of the outer concave portion, and bulges toward the outer concave portion. The hatch portions are formed continuously from the outer peripheral curved portion inside the outer peripheral curved portion, and respectively bulge toward the outer concave portion. The ligament portion connects each of the hatch portions to the outer curved portion. The first circumferential groove is disposed between the outer circumferential curved portion and the hatch portion, and is recessed from the outer recessed portion side. The first transverse groove is disposed between at least two hatch portions, is recessed from the outer recessed portion side, and is continuous with the first circumferential groove. The second circumferential groove is formed in the first circumferential groove except at least the ligament part.

このとき、上記封口板において、外側凹部は外表面に垂直な内周縁を有し、内側凹部は内周縁に対応する位置から外へ拡開する傾斜縁を有する。また、上記封口板において、ハッチ部は第1の周溝及び第1の横断溝で囲われた内側に外周湾曲部よりも厚みの大きい厚肉部を有していることも好ましい。また、上記封口板は、第1の横断溝に形成されて第2の周溝に連続する第2の横断溝をさらに備えてもよい。   In this case, in the sealing plate, the outer recessed portion has an inner peripheral edge perpendicular to the outer surface, and the inner recessed portion has an inclined edge that expands outward from a position corresponding to the inner peripheral edge. In the sealing plate, the hatch portion preferably has a thick portion thicker than the outer curved portion on the inner side surrounded by the first circumferential groove and the first transverse groove. The sealing plate may further include a second transverse groove formed in the first transverse groove and continuing to the second circumferential groove.

また、上記封口板において、第1の周溝はリガメント部で不連続に形成され、リガメント部は外周湾曲部と同じ板厚でハッチ部へ連結されてもよい。または、上記封口板において、第1の周溝はリガメント部において不連続に形成され、第2の周溝はリガメント部から第1の周溝よりも離間して不連続に形成され、リガメント部は外周湾曲部と同じ板厚でハッチ部へ連結されていてもよい。または、上記封口板において、第1の周溝はリガメント部において連続して形成され、リガメント部は第1の周溝の底部と同じ板厚で外周湾曲部をハッチ部に連結されていてもよい。   In the sealing plate, the first circumferential groove may be formed discontinuously at the ligament portion, and the ligament portion may be connected to the hatch portion with the same plate thickness as the outer curved portion. Alternatively, in the sealing plate, the first circumferential groove is formed discontinuously in the ligament part, the second circumferential groove is formed discontinuously away from the ligament part than the first circumferential groove, and the ligament part is It may be connected to the hatch portion with the same thickness as that of the outer curved portion. Alternatively, in the sealing plate, the first circumferential groove may be formed continuously in the ligament portion, and the ligament portion may have the same plate thickness as the bottom portion of the first circumferential groove and the outer peripheral curved portion connected to the hatch portion. .

また、上記封口板において、外側凹部及び内側凹部が楕円形に形成され、第1の横断溝が楕円形の長径方向に対して斜めに第1の周溝に連続する斜角溝を含むか、第1の横断溝が楕円形の長径方向に延びた中央溝とこの中央溝から第1の周溝へ斜めに連続する斜角溝とを含んでもよい。または、上記封口板において、外側凹部及び内側凹部が平行な一対の直線縁部を含む楕円形に形成され、第1の周溝が直線縁部に沿う直線溝を含み、第1の横断溝が直線溝に斜めに連続する斜角溝を含むか、第1の横断溝が直線溝に対して短くかつ平行に延びた中央溝とこの中央溝から直線溝に斜めに連続する斜角溝とを含んでもよい。また、このとき上記封口板において、リガメント部は斜角溝に対して鋭角を成す直線溝の離れた位置に配置されるか、リガメント部は斜角溝に対して鈍角を成す直線溝の離れた位置に配置されるとよい。   Further, in the sealing plate, the outer concave portion and the inner concave portion are formed in an oval shape, and the first transverse groove includes an oblique groove that is continuous with the first circumferential groove obliquely with respect to the elliptical major axis direction, The first transverse groove may include an elliptical central groove extending in the major axis direction and an oblique groove that obliquely continues from the central groove to the first circumferential groove. Alternatively, in the sealing plate, the outer recessed portion and the inner recessed portion are formed in an elliptical shape including a pair of parallel straight edge portions, the first circumferential groove includes a straight groove along the straight edge portion, and the first transverse groove is The straight groove includes an oblique groove that is obliquely continuous, or a central groove in which the first transverse groove is short and parallel to the straight groove, and an oblique groove that is obliquely continuous from the central groove to the linear groove. May be included. Further, at this time, in the sealing plate, the ligament part is disposed at a position away from the linear groove forming an acute angle with respect to the oblique groove, or the ligament part is separated from the linear groove forming an obtuse angle with respect to the oblique groove. It is good to arrange in the position.

そして、本発明に係る一実施形態の密閉型電池は、開口部を有した容器とこの開口部を塞ぐ封口板とによって外殻を形成する密閉型電池であって、封口板が上述のいずれかの封口板であることが好ましい。   The sealed battery according to an embodiment of the present invention is a sealed battery in which an outer shell is formed by a container having an opening and a sealing plate that closes the opening, and the sealing plate is any of the above-described ones. It is preferable that this is a sealing plate.

本発明に係る一実施形態の封口板の製造方法は、上述の封口板のプレート部に安全弁を形成する封口板の製造方法であって、凹部加工工程と、第1の刻印工程と、第2の刻印工程とを含む。凹部加工工程では、外側凹部を形成する外型と内側凹部を外側凹部に一致させて形成する内型とで板厚方向にプレート部を挟んで成形する。第1の刻印工程では、第1の周溝及び第1の横断溝を外側凹部に形成する第1の刻印と内側凹部に当てられる受型とで板厚方向にプレート部を挟んで外側凹部の方へ膨出するように外周湾曲部及びハッチ部を成形する。第2の刻印工程では、第2の周溝を少なくともリガメント部を除いて第1の周溝の中に形成する第2の刻印と受型とで挟んで成形する。   The manufacturing method of the sealing board of one Embodiment which concerns on this invention is a manufacturing method of the sealing board which forms a safety valve in the plate part of the above-mentioned sealing board, Comprising: A recessed part manufacturing process, a 1st marking process, 2nd Engraving process. In the recess processing step, the outer mold for forming the outer recess and the inner mold formed by matching the inner recess with the outer recess are formed with the plate portion sandwiched in the plate thickness direction. In the first marking step, the first circumferential groove and the first transverse groove are formed in the outer concave portion, and the outer concave portion is sandwiched between the plate portion in the plate thickness direction by the receiving die applied to the inner concave portion. An outer peripheral curved portion and a hatch portion are formed so as to bulge toward the direction. In the second marking step, the second circumferential groove is formed by being sandwiched between a second marking formed in the first circumferential groove except at least the ligament part and the receiving die.

このとき、凹部加工工程において外型が第1の周溝及び第1の横断溝で囲われる範囲の内側のハッチ部のそれぞれに外周湾曲部よりも板厚の大きい厚肉部を形成してもよい。また、凹部加工工程において、外型が外表面に対して垂直な内周縁を外周凹部に形成し、内型が内周縁に対応する位置から外へ拡開する傾斜縁を内側凹部に形成してもよい。   At this time, even in the recess processing step, a thick portion having a plate thickness larger than that of the outer peripheral curved portion may be formed in each of the hatch portions inside the range in which the outer mold is surrounded by the first circumferential groove and the first transverse groove. Good. In the recess processing step, the outer mold has an inner peripheral edge perpendicular to the outer surface formed in the outer peripheral recess, and the inner mold has an inclined edge that extends outward from a position corresponding to the inner peripheral edge in the inner recess. Also good.

本発明に係る封口板によれば、プレート部の一部に一体に安全弁が形成され、その安全弁は、外周湾曲部とこの内側に配置される少なくとも2つのハッチ部とを有している。外周湾曲部とハッチ部はいずれも外側凹部の方へ膨出した形に形成されている。外周湾曲部とハッチ部との間には第1の周溝が形成され、ハッチ部どうしの間には第1の横断溝が形成されている。また、第1の周溝の中に少なくともリガメント部を残して第2の周溝が形成される。したがって、内表面側から圧力がかかった場合、圧力が小さいと外周湾曲部が延ばされるように撓むことで、外周湾曲部とハッチ部との間の第1の周溝及び第2の周溝はすぼまる方向に変位し、第2の周溝の底部は圧縮応力を受けることになる。したがって、ハッチが開かれない程度、すなわち安全弁が開放されない作動圧力以下の内圧が繰り返し加わっても、第2の周溝の底部に作用する応力の変化は小さいため、繰り返し内圧が加わることに対する安全弁の耐久性が向上する。また、第1の周溝に対して第1の横断溝が連続する交差部に開放起点が設けられる。この交差部は、安全弁の中心部から外れた位置であり、密閉型電池の容器の内部圧力によって安全弁に作用する応力は、中心部よりも交差部の方が小さい。安全弁に設定される作動圧力は、開放起点に対して設定されるので、設定された作動圧力に対して実際にハッチ部が開放される内部圧力は、ばらつきが小さくなる。   According to the sealing plate according to the present invention, a safety valve is integrally formed on a part of the plate portion, and the safety valve has an outer peripheral curved portion and at least two hatch portions disposed inside the outer peripheral curved portion. Both the outer peripheral curved portion and the hatch portion are formed in a shape bulging toward the outer concave portion. A first circumferential groove is formed between the outer curved portion and the hatch portion, and a first transverse groove is formed between the hatch portions. Further, the second circumferential groove is formed leaving at least the ligament part in the first circumferential groove. Therefore, when pressure is applied from the inner surface side, the first circumferential groove and the second circumferential groove between the outer curved portion and the hatch portion are bent by extending the outer curved portion when the pressure is small. As a result, the bottom of the second circumferential groove is subjected to compressive stress. Therefore, even if an internal pressure below the operating pressure at which the hatch is not opened, i.e., below the operating pressure at which the safety valve is not opened, the change in stress acting on the bottom of the second circumferential groove is small, so the safety valve against repeated internal pressure is applied. Durability is improved. In addition, an opening start point is provided at an intersection where the first transverse groove continues with respect to the first circumferential groove. This intersection is a position deviating from the center of the safety valve, and the stress acting on the safety valve due to the internal pressure of the sealed battery container is smaller in the intersection than in the center. Since the operating pressure set for the safety valve is set with respect to the opening start point, the internal pressure at which the hatch portion is actually opened with respect to the set operating pressure is less varied.

そして本発明に係る密閉型電池によれば、上述の安全弁が形成された封口板を有するので、充電と放電が繰り返された場合に容器の中で発生するガスによって内部圧力が安全弁の作動圧力以下で繰り返し変動しても、安全弁が疲労によって開封されることを防止でき、密閉型電池の耐用年数を延ばすことができる。   According to the sealed battery according to the present invention, since the above-described safety valve is formed, the internal pressure is equal to or lower than the operating pressure of the safety valve due to the gas generated in the container when charging and discharging are repeated. Even if it fluctuates repeatedly, the safety valve can be prevented from being opened due to fatigue, and the service life of the sealed battery can be extended.

本発明に係る封口板の製造方法によれば、封口板に安全弁を一体に形成する際に、凹部加工工程と第1の刻印工程と第2の刻印工程との3段階に分けて施工される。一度に加工される変形量が少なくなるので、加工部分及びその周辺に及ぼす熱や応力の負荷を軽減することができるとともに、加工の際に型に加わる負荷も軽減できる。特に、第2の刻印は、リガメント部を除いて第2の周溝を加工する、すなわちリガメント部が設けられる範囲に第2の周溝を加工しないように型面の一部が切り欠かれているので、プレート部と第2の刻印との間に介在される潤滑油などが切り欠かれた部分から排出されやすくなる。その結果、第2の刻印の耐用年数を延ばすことができる。   According to the method for manufacturing a sealing plate according to the present invention, when the safety valve is integrally formed on the sealing plate, the sealing plate is constructed in three stages, that is, a recess processing step, a first marking step, and a second marking step. . Since the amount of deformation processed at one time is reduced, it is possible to reduce the load of heat and stress on the processed part and its periphery, and also reduce the load applied to the mold during processing. In particular, in the second marking, a part of the mold surface is cut out so that the second circumferential groove is processed except for the ligament part, that is, the second circumferential groove is not processed in a range where the ligament part is provided. Therefore, the lubricating oil or the like interposed between the plate portion and the second stamp is easily discharged from the notched portion. As a result, the useful life of the second stamp can be extended.

本発明に係る第1の実施形態の密閉型電池の斜視図。1 is a perspective view of a sealed battery according to a first embodiment of the present invention. 図1中のF2部の安全弁を拡大した斜視図。The perspective view which expanded the safety valve of the F2 part in FIG. 図2の安全弁を示し、(A)は安全弁の平面図、(B)はF31−F31線に沿う安全弁の断面図、(C)はF32−F32線に沿う安全弁の断面図。2A is a plan view of the safety valve, FIG. 2B is a sectional view of the safety valve along the line F31-F31, and FIG. 3C is a sectional view of the safety valve along the line F32-F32. 図2の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程のそれぞれで変形される領域を模式的に示す図。The figure which shows typically the area | region deform | transformed by each of the recessed part manufacturing process of a safety valve of FIG. 2, a 1st marking process, and a 2nd marking process. 図2の安全弁の凹部加工工程を施した封口板を示し、(A)は外側凹部が加工された封口板の平面図、(B)はF51−F51線に沿う封口板の断面図。The sealing board which performed the recessed part manufacturing process of the safety valve of FIG. 2 is shown, (A) is a top view of the sealing board by which the outer side recessed part was processed, (B) is sectional drawing of the sealing board along F51-F51 line. 図5の封口板に第1の刻印工程を施した封口板を示し、(A)は第1の周溝及び第1の横断溝が加工された封口板の平面図、(B)はF61線を通る封口板の部分的な断面図、(C)はF62線及びF63線を通る封口板の部分的な断面図。5 shows a sealing plate obtained by subjecting the sealing plate of FIG. 5 to a first marking step, wherein (A) is a plan view of the sealing plate in which the first circumferential groove and the first transverse groove are processed, and (B) is an F61 line. (C) is a fragmentary sectional view of the sealing board which passes F62 line and F63 line. 図6の封口板に第2の刻印工程を施した封口板を示し、(A)は第2の周溝及び第2の横断溝が加工された封口板の平面図、(B)はF71線を通る封口板の部分的な断面図、(C)はF72線及びF73線を通る封口板の部分的な断面図。The sealing board which gave the 2nd marking process to the sealing board of FIG. 6 is shown, (A) is a top view of the sealing board by which the 2nd circumferential groove and the 2nd transverse groove were processed, (B) is F71 line | wire Partial sectional drawing of the sealing board which passes along, (C) is a partial sectional view of the sealing board which passes along F72 line and F73 line. 図2のハッチ部が開放された状態の安全弁の斜視図。FIG. 3 is a perspective view of the safety valve in a state where the hatch portion of FIG. 2 is opened. 本発明に係る第2の実施形態の封口板に設けられる安全弁の斜視図。The perspective view of the safety valve provided in the sealing board of 2nd Embodiment which concerns on this invention. 図9の安全弁を示し、(A)は安全弁の平面図、(B)はF101−F101線に沿う安全弁の断面図、(C)はF102−F102線に沿う安全弁の断面図。The safety valve of FIG. 9 is shown, (A) is a top view of a safety valve, (B) is sectional drawing of the safety valve which follows F101-F101 line, (C) is sectional drawing of the safety valve which follows F102-F102 line. 図9の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程のそれぞれで変形される領域を模式的に示す図。The figure which shows typically the area | region deform | transformed by each of the recessed part manufacturing process of a safety valve of FIG. 9, a 1st marking process, and a 2nd marking process. 図9の安全弁の凹部加工工程を施した封口板を示し、(A)は外側凹部が加工された封口板の平面図、(B)はF121−F121線に沿う封口板の断面図、(C)はF122−F122線に沿う封口板の断面図。9 shows the sealing plate subjected to the recess processing step of the safety valve of FIG. 9, (A) is a plan view of the sealing plate in which the outer recess is processed, (B) is a cross-sectional view of the sealing plate taken along line F121-F121, (C ) Is a cross-sectional view of a sealing plate taken along line F122-F122. 図12の封口板に第1の刻印工程を施した封口板を示し、(A)は第1の周溝及び第1の横断溝が加工された封口板の平面図、(B)はF131線を通る封口板の部分的な断面図、(C)はF132線を通る封口板の部分的な断面図。The sealing board which gave the 1st marking process to the sealing board of FIG. 12 is shown, (A) is a top view of the sealing board by which the 1st circumferential groove and the 1st crossing groove were processed, (B) is F131 line | wire Partial sectional drawing of the sealing board which passes along, (C) is a partial sectional view of the sealing board which passes along F132 line. 図13の封口板に第2の刻印工程を施した封口板を示し、(A)は第2の周溝及び第2の横断溝が加工された封口板の平面図、(B)はF141線を通る封口板の部分的な断面図、(C)はF142線を通る封口板の部分的な断面図。The sealing board which gave the 2nd marking process to the sealing board of FIG. 13 is shown, (A) is a top view of the sealing board by which the 2nd circumferential groove and the 2nd crossing groove were processed, (B) is F141 line | wire The fragmentary sectional view of the sealing board which passes along, (C) is the partial sectional view of the sealing board which passes F142 line. 本発明に係る第3の実施形態の封口板に設けられる安全弁の斜視図。The perspective view of the safety valve provided in the sealing board of 3rd Embodiment which concerns on this invention. 図15の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程のそれぞれで変形される領域を模式的に示す図。The figure which shows typically the area | region deform | transformed by each of the recessed part manufacturing process of a safety valve of FIG. 15, a 1st marking process, and a 2nd marking process. 図15の安全弁の凹部加工工程及び第1の刻印工程を施した封口板を示し、(A)は第1の周溝及び第1の横断溝が加工された封口板の平面図、(B)はF171線〜F173線を通る封口板の部分的な断面図。15 shows the sealing plate subjected to the recess processing step and the first marking step of the safety valve in FIG. 15, (A) is a plan view of the sealing plate in which the first circumferential groove and the first transverse groove are processed, (B). FIG. 4 is a partial cross-sectional view of a sealing plate that passes through lines F171 to F173. 図17の封口板に第2の刻印工程を施した封口板を示し、(A)は第2の周溝及び第2の横断溝が加工された封口板の平面図、(B)はF181線を通る封口板の部分的な断面図、(C)はF182線及びF183線を通る封口板の部分的な断面図。FIG. 17 shows a sealing plate obtained by subjecting the sealing plate of FIG. 17 to a second marking step, in which (A) is a plan view of the sealing plate in which the second circumferential groove and the second transverse groove are processed, and (B) is a line F181. (C) is a fragmentary sectional view of the sealing board which passes F182 line and F183 line. 本発明に係る第4の実施形態の封口板に設けられる安全弁の斜視図。The perspective view of the safety valve provided in the sealing board of 4th Embodiment which concerns on this invention. 図19の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程のそれぞれで変形される領域を模式的に示す図。The figure which shows typically the area | region deform | transformed by each of the recessed part processing process of a safety valve of FIG. 19, a 1st marking process, and a 2nd marking process. 図19の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程を施した封口板を示し、(A)は第2の周溝が加工された封口板の平面図、(B)はF211線を通る封口板の部分的な断面図、(C)はF212線を通る封口板の部分的な断面図、(D)はF213線を通る封口板の部分的な断面図。FIG. 19 shows a sealing plate subjected to a recess processing step, a first marking step, and a second marking step of the safety valve in FIG. 19, (A) is a plan view of the sealing plate in which the second circumferential groove is processed; ) Is a partial cross-sectional view of the sealing plate that passes through the F211 line, (C) is a partial cross-sectional view of the sealing plate that passes through the F212 line, and (D) is a partial cross-sectional view of the sealing plate that passes through the F213 line. 本発明に係る第5の実施形態の封口板に設けられる安全弁の斜視図。The perspective view of the safety valve provided in the sealing board of 5th Embodiment which concerns on this invention. 図22の安全弁の凹部加工工程及び第1の刻印工程を施した封口板を示し、(A)は第1の周溝及び第1の横断溝が加工された封口板の平面図、(B)はF231線を通る封口板の部分的な断面図、(C)はF232線及びF233線を通る封口板の部分的な断面図。22 shows the sealing plate subjected to the recess processing step and the first marking step of the safety valve of FIG. 22, (A) is a plan view of the sealing plate in which the first circumferential groove and the first transverse groove are processed, (B). Is a partial cross-sectional view of the sealing plate passing through line F231, and (C) is a partial cross-sectional view of the sealing plate passing through lines F232 and F233. 図23の封口板に第2の刻印工程を施した封口板を示し、(A)は第2の周溝及び第2の横断溝が加工された封口板の平面図、(B)はF241線を通る封口板の部分的な断面図、(C)はF242線及びF243線を通る封口板の部分的な断面図。23 shows a sealing plate obtained by subjecting the sealing plate of FIG. 23 to a second marking step, wherein (A) is a plan view of the sealing plate in which the second circumferential groove and the second transverse groove are processed, and (B) is a line F241. (C) is a fragmentary sectional view of the sealing board which passes F242 line and F243 line. 本発明に係る第6の実施形態の封口板に設けられる安全弁の斜視図。The perspective view of the safety valve provided in the sealing board of 6th Embodiment which concerns on this invention. 図25の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程のそれぞれで変形される領域を模式的に示す図。The figure which shows typically the area | region deform | transformed by each of the recessed part manufacturing process of a safety valve of FIG. 25, a 1st marking process, and a 2nd marking process. 図25の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程を施した封口板を示し、(A)は第2の周溝及び第2の横断溝が加工された封口板の平面図、(B)はF271線を通る封口板の部分的な断面図、(C)はF272線を通る封口板の部分的な断面図、(D)はF273線を通る封口板の部分的な断面図。25 shows a sealing plate subjected to a recess processing step, a first marking step, and a second marking step of the safety valve of FIG. 25, (A) is a sealing plate in which a second circumferential groove and a second transverse groove are processed. (B) is a partial sectional view of the sealing plate passing through the F271 line, (C) is a partial sectional view of the sealing plate passing through the F272 line, and (D) is a portion of the sealing plate passing through the F273 line. Sectional view. 本発明に係る第7の実施形態の封口板に設けられる安全弁の斜視図。The perspective view of the safety valve provided in the sealing board of 7th Embodiment which concerns on this invention. 図28の安全弁の凹部加工工程、第1の刻印工程、及び第2の刻印工程のそれぞれで変形される領域を模式的に示す図。The figure which shows typically the area | region deform | transformed by each of the recessed part manufacturing process of a safety valve of FIG. 28, a 1st marking process, and a 2nd marking process. 図28の安全弁の凹部加工工程を施した封口板を示し、(A)は外側凹部及び厚肉部が加工された封口板の平面図、(B)はF301−F301線に沿う封口板の断面図、(C)はF302−F302線に沿う封口板の断面図。28 shows the sealing plate subjected to the recess processing step of the safety valve of FIG. 28, (A) is a plan view of the sealing plate in which the outer recess and the thick portion are processed, and (B) is a cross section of the sealing plate along the line F301-F301. FIG. 4C is a cross-sectional view of the sealing plate taken along line F302-F302. 図30の封口板に第1の刻印工程を施した封口板を示し、(A)は第1の周溝及び第1の横断溝が加工された封口板の平面図、(B)はF311線を通る封口板の部分的な断面図、(C)はF312線を通る封口板の部分的な断面図、(D)はF313線を通る封口板の部分的な断面図。30 shows a sealing plate obtained by subjecting the sealing plate of FIG. 30 to a first marking step, (A) is a plan view of the sealing plate in which the first circumferential groove and the first transverse groove are processed, and (B) is an F311 line. (C) is a partial cross-sectional view of the sealing plate passing through line F312; (D) is a partial cross-sectional view of the sealing plate passing through line F313. 図31の封口板に第2の刻印工程を施した封口板を示し、(A)は第2の周溝及び第2の横断溝が加工された封口板の平面図、(B)はF321線を通る封口板の部分的な断面図、(C)はF322線を通る封口板の部分的な断面図、(D)はF323線を通る封口板の部分的な断面図。31 shows a sealing plate obtained by subjecting the sealing plate of FIG. 31 to a second marking step, wherein (A) is a plan view of the sealing plate in which the second circumferential groove and the second transverse groove are processed, and (B) is a line F321. (C) is a fragmentary sectional view of the sealing board which passes F322 line, (D) is a fragmentary sectional view of the sealing board which passes F323 line. 他の実施形態の安全弁の溝のパターンを示す図。The figure which shows the pattern of the groove | channel of the safety valve of other embodiment.

本発明に係る第1の実施形態の密閉型電池1について、図1から図8を参照して説明する。図1に示す密閉型電池1は、開口部2Aを有した容器2とこの開口部2Aを塞ぐ封口板3とによって密封された外殻が形成されている。容器2は、コアを電解液とともに格納している。コアは、セパレータを介在させ、正極及び負極を積層してあるいは捲回して造られている。正極及び負極の端子41,42は、容器2の内側から外側へ封口板3を貫通し、絶縁部材43を介して封口板3に固定されている。本実施形態の密閉型電池1の容器2は、端子41,42が並ぶ方向を横切る方向に偏平した角形に形成されている。   A sealed battery 1 according to a first embodiment of the present invention will be described with reference to FIGS. A sealed battery 1 shown in FIG. 1 has an outer shell sealed by a container 2 having an opening 2A and a sealing plate 3 that closes the opening 2A. The container 2 stores the core together with the electrolytic solution. The core is manufactured by interposing a separator and laminating or winding a positive electrode and a negative electrode. The positive and negative terminals 41 and 42 penetrate the sealing plate 3 from the inside to the outside of the container 2, and are fixed to the sealing plate 3 via an insulating member 43. The container 2 of the sealed battery 1 of the present embodiment is formed in a square shape that is flat in a direction crossing the direction in which the terminals 41 and 42 are arranged.

また、封口板3は、プレート部3Aと安全弁3Bとを備えている。プレート部3Aは、密閉型電池1の容器2の開口部2Aを塞いで容器2とともに外殻を形成する。安全弁3Bは、端子41,42どうしの間となる位置のプレート部3Aの一部に一体に形成されている。プレート部3Aは、容器2の開口部2Aと嵌り合う段差を外周部3Cに有している。プレート部3Aの外周部3Cと容器2の開口部2Aの縁とが付き合わされることで造られた開先は、レーザ溶接などによってシール溶接される。なお、密閉型電池1に適用される密封手段であれば、容器2と封口板3との密封手段は、溶接以外の方法で接合されてもよい。   The sealing plate 3 includes a plate portion 3A and a safety valve 3B. The plate portion 3 </ b> A closes the opening 2 </ b> A of the container 2 of the sealed battery 1 and forms an outer shell together with the container 2. The safety valve 3B is integrally formed on a part of the plate portion 3A at a position between the terminals 41 and 42. 3 A of plate parts have the level | step difference which fits with the opening part 2A of the container 2 in the outer peripheral part 3C. The groove formed by attaching the outer peripheral part 3C of the plate part 3A and the edge of the opening part 2A of the container 2 is sealed and welded by laser welding or the like. In addition, if it is a sealing means applied to the sealed battery 1, the sealing means of the container 2 and the sealing board 3 may be joined by methods other than welding.

安全弁3Bは、図2に示すように、外側凹部301と、内側凹部302と、外周湾曲部303と、ハッチ部304と、リガメント部305と、第1の周溝31、第1の横断溝32と、第2の周溝33と、を少なくとも含む。本実施形態の場合、さらに第2の横断溝34を含んでいる。図2及び図3の(B)及び(C)に示すように、外側凹部301は、外殻となる封口板3すなわちプレート部3Aの外表面から凹んでいる。内側凹部302は、外側凹部301に対して一致し、外殻となる封口板3すなわちプレート部3Aの内表面から凹んでいる。外側凹部301は、プレート部3Aの外表面に垂直な内周縁306を有し、内側凹部302は、内周縁306に対応する位置から容器2の内側に向かって拡開する傾斜縁307を有している。本実施形態の場合、外側凹部301及び内側凹部302は、楕円形、より詳しくは平行な一対の直線縁部を含む楕円形に形成される。   As shown in FIG. 2, the safety valve 3 </ b> B includes an outer recessed portion 301, an inner recessed portion 302, an outer curved portion 303, a hatch portion 304, a ligament portion 305, a first circumferential groove 31, and a first transverse groove 32. And at least a second circumferential groove 33. In the case of this embodiment, a second transverse groove 34 is further included. As shown in FIGS. 2 and 3B and 3C, the outer recess 301 is recessed from the outer surface of the sealing plate 3 serving as the outer shell, that is, the plate portion 3A. The inner recess 302 coincides with the outer recess 301 and is recessed from the inner surface of the sealing plate 3 serving as the outer shell, that is, the plate portion 3A. The outer recessed portion 301 has an inner peripheral edge 306 perpendicular to the outer surface of the plate portion 3 </ b> A, and the inner recessed portion 302 has an inclined edge 307 that expands from the position corresponding to the inner peripheral edge 306 toward the inside of the container 2. ing. In the case of this embodiment, the outer recessed part 301 and the inner recessed part 302 are formed in an elliptical shape, more specifically, an elliptical shape including a pair of parallel straight edge portions.

外周湾曲部303は、図3の(B)及び(C)に示すように、外側凹部301と内側凹部302との間にプレート部3Aに一続きにかつ外側凹部301の内周縁306に沿って一定幅に形成され、外側凹部301の方に膨出している。このとき、外周湾曲部303は、プレート部3Aの外表面よりも突出しないように形成される。また、外周湾曲部303の内表面側は、外周湾曲部303が外側に膨らんでいることによって、内側凹部302の傾斜縁307になだらかに連続するように形成される。これにより、加工の際の変形や密閉型電池1の内部圧力によって外周湾曲部303とプレート部3Aとの連続部に作用する応力は、緩和される。   As shown in FIGS. 3B and 3C, the outer peripheral curved portion 303 is continuous with the plate portion 3 </ b> A between the outer concave portion 301 and the inner concave portion 302 and along the inner peripheral edge 306 of the outer concave portion 301. It is formed with a constant width and bulges toward the outer recess 301. At this time, the outer peripheral curved portion 303 is formed so as not to protrude from the outer surface of the plate portion 3A. Further, the inner surface side of the outer peripheral curved portion 303 is formed so as to be smoothly continuous with the inclined edge 307 of the inner concave portion 302 by the outer peripheral curved portion 303 bulging outward. Thereby, the stress which acts on the continuous part of the outer periphery curved part 303 and the plate part 3A by the deformation | transformation at the time of a process and the internal pressure of the sealed battery 1 is relieved.

ハッチ部304は、少なくとも2つ、本実施形態では図2及び図3の(A)に示すように、楕円形に形成された外側凹部301及び内側凹部302の平行な直線縁部に沿う方向に2つ配置される。ハッチ部304は、図3の(B)及び(C)に示すように外周湾曲部303の内側にこの外周湾曲部303に一続きに形成され、外側凹部301側へ膨出している。   As shown in FIG. 2 and FIG. 3A in this embodiment, at least two hatch portions 304 are formed in the direction along the parallel straight edges of the outer recess 301 and the inner recess 302 formed in an elliptical shape. Two are arranged. As shown in FIGS. 3B and 3C, the hatch portion 304 is formed continuously from the outer peripheral curved portion 303 inside the outer peripheral curved portion 303 and bulges toward the outer concave portion 301.

リガメント部305は、図2、図3(A)及び(C)に示すように、ハッチ部304のそれぞれを外周湾曲部303に連結させる。このリガメント部305は、密閉型電池1の容器2の内部圧力が安全弁3Bに設定された作動圧力を超えた場合に開放されたハッチ部304を異物として飛散させないために設けられる。したがって、リガメント部305は、ハッチ部304が開放される際の起点に設定される位置から遠い位置に設けられることが好ましい。   The ligament portion 305 connects each of the hatch portions 304 to the outer curved portion 303 as shown in FIGS. 2, 3 </ b> A, and 3 </ b> C. This ligament part 305 is provided in order to prevent the hatched part 304 that is opened when the internal pressure of the container 2 of the sealed battery 1 exceeds the operating pressure set in the safety valve 3B from being scattered as foreign matter. Therefore, the ligament part 305 is preferably provided at a position far from the position set as the starting point when the hatch part 304 is opened.

第1の周溝31は、図2及び図3に示すように、外周湾曲部303とハッチ部304との間に配置され、外側凹部301側から凹んでいる。第1の周溝31は、直線溝311と円弧溝312とを含む。直線溝311は、外側凹部301の一対に設けられる直線縁部に沿う部分である。円弧溝312は、平行に延びた2つの直線溝311の一方の直線溝311の端部から他方の直線溝311の端部へ向かって円弧でつなぐように延びている。また、第1の横断溝32は、2つのハッチ部304の間を横断するように配置され、外側凹部301側から第1の周溝31と同じ深さに凹んでおり、第1の周溝31の直線溝311を一方から他方に向かって接続する。   As shown in FIGS. 2 and 3, the first circumferential groove 31 is disposed between the outer circumferential curved portion 303 and the hatched portion 304 and is recessed from the outer recessed portion 301 side. The first circumferential groove 31 includes a linear groove 311 and an arc groove 312. The straight groove 311 is a portion along a straight edge provided in a pair of the outer recesses 301. The arc groove 312 extends so as to be connected by an arc from the end of one linear groove 311 to the end of the other linear groove 311 of two linear grooves 311 extending in parallel. The first transverse groove 32 is disposed so as to cross between the two hatched portions 304 and is recessed from the outer recessed portion 301 side to the same depth as the first circumferential groove 31. 31 linear grooves 311 are connected from one to the other.

本実施形態の場合、図2及び図3に示すように、第1の周溝31は、リガメント部305において不連続に形成されている。言い換えると、リガメント部305は、第1の周溝31を横切って配置される。具体的には、リガメント部305は、直線溝311の端部と円弧溝312の間に配置される。したがって、リガメント部305は、外周湾曲部303と同じ板厚でハッチ部304へ連結される。   In the case of this embodiment, as shown in FIGS. 2 and 3, the first circumferential groove 31 is formed discontinuously in the ligament portion 305. In other words, the ligament part 305 is disposed across the first circumferential groove 31. Specifically, the ligament part 305 is disposed between the end of the linear groove 311 and the arc groove 312. Therefore, the ligament part 305 is connected to the hatch part 304 with the same plate thickness as the outer peripheral curved part 303.

また、第1の横断溝32は、楕円形に形成された外側凹部301の長径方向に対して、すなわち直線溝311に対して、斜めに連続する斜角溝321を含んでいる。直線溝311と斜角溝321との交差する角度は、本実施形態において30°〜60°の間、好ましくは約45°に傾いた状態である。   The first transverse groove 32 includes an oblique groove 321 that is obliquely continuous with respect to the major axis direction of the outer recess 301 formed in an elliptical shape, that is, with respect to the linear groove 311. In the present embodiment, the intersecting angle between the straight groove 311 and the oblique groove 321 is between 30 ° and 60 °, preferably about 45 °.

第2の周溝33は、図2及び図3に示すように、少なくともリガメント部305を除いて第1の周溝31の中に形成される。本実施形態では、第2の周溝33は第1の周溝31の全域にわたって設けられる。第2の横断溝34は、第1の横断溝32の中に第2の周溝33と同じ深さに形成され、第2の周溝33に連続する。つまり、第2の周溝33及び第2の横断溝は、第1の周溝31及び第1の横断溝32と同じ範囲にわたって形成されており、したがって、第2の周溝33は、直線溝331及び円弧溝332を含み、第2の横断溝34は、斜角溝341を含む。   As shown in FIGS. 2 and 3, the second circumferential groove 33 is formed in the first circumferential groove 31 except at least the ligament portion 305. In the present embodiment, the second circumferential groove 33 is provided over the entire area of the first circumferential groove 31. The second transverse groove 34 is formed in the first transverse groove 32 at the same depth as the second circumferential groove 33, and is continuous with the second circumferential groove 33. That is, the second circumferential groove 33 and the second transverse groove are formed over the same range as the first circumferential groove 31 and the first transverse groove 32, and therefore the second circumferential groove 33 is a straight groove. 331 and the arc groove 332, and the second transverse groove 34 includes an oblique groove 341.

既に述べたように、リガメント部305は、ハッチ部304が開放されるときの起点となる位置から離れた位置に設けることが好ましい。本実施形態の場合、上述のように第1の周溝31、第1の横断溝32、第2の周溝33および第2の横断溝34が形成される結果、第1の周溝と第1の横断溝32が交差する部分、すなわち第2の周溝33と第2の横断溝34が交差する部分が開放起点Xとなりやすい。そこで、リガメント部305は、それぞれのハッチ部304に対して開放起点Xから溝伝いに遠い位置、すなわち斜角溝321に対して鋭角を成す側の直線溝311の端部と円弧溝312の間にリガメント部305を設ける。   As already described, the ligament part 305 is preferably provided at a position away from the starting point when the hatch part 304 is opened. In the case of the present embodiment, as described above, the first circumferential groove 31, the first transverse groove 32, the second circumferential groove 33, and the second transverse groove 34 are formed. The portion where one transverse groove 32 intersects, that is, the portion where the second circumferential groove 33 and the second transverse groove 34 intersect, tends to be the opening start point X. Therefore, the ligament part 305 is located far from the opening starting point X with respect to each hatch part 304, that is, between the end of the linear groove 311 on the side that forms an acute angle with the oblique groove 321 and the arc groove 312. A ligament part 305 is provided.

以上のように構成される安全弁3Bをプレート部3Aに一体に形成する封口板3の製造方法を図4から図7を参照して説明する。本発明に係る一実施形態の封口板3の製造方法によれば、凹部加工工程と、第1の刻印工程と、第2の刻印工程とを含み、三段階に分けて加工されることで、プレート部3Aの一部に一体に安全弁3Bが形成される。   A manufacturing method of the sealing plate 3 in which the safety valve 3B configured as described above is formed integrally with the plate portion 3A will be described with reference to FIGS. According to the manufacturing method of the sealing plate 3 of one embodiment according to the present invention, it includes a recess processing step, a first marking step, and a second marking step, and is processed in three stages. A safety valve 3B is formed integrally with a part of the plate portion 3A.

図4は、各工程において加工される範囲を模式的に示している。図4中の下から順番に、凹部加工工程で型押しされる領域P1、第1の刻印工程で第1の刻印によって型押しされる領域P2、第2の刻印工程で第2の刻印によって型押しされる領域P3を示す。いずれも、説明上分かりやすいように誇張して図示されている。   FIG. 4 schematically shows a range processed in each step. In order from the bottom in FIG. 4, a region P1 embossed in the recess processing step, a region P2 embossed by the first stamping in the first stamping step, and a second stamping in the second stamping step. An area P3 to be pushed is shown. Both are exaggerated for easy understanding.

図5は封口板3の材料に対して凹部加工工程を施した状態を示し、図6は図5の封口板3に対して第1の刻印工程を施した状態を示し、図7は図6の封口板に対して第2の刻印工程を施した状態を示す。   FIG. 5 shows a state in which the recess processing step has been performed on the material of the sealing plate 3, FIG. 6 shows a state in which the first marking step has been performed on the sealing plate 3 in FIG. 5, and FIG. The state which performed the 2nd marking process with respect to this sealing plate is shown.

凹部加工工程では、封口板3のプレート部3Aを外型と内型とで板厚方向に挟んで押しつぶすプレス加工によって、図5に示すように外側凹部301及び内側凹部302をプレート部3Aの一部に同時に成形する。このとき、プレート部3Aは、安全弁3Bが加工される前の一次材料である。外型は、板厚方向に外殻の外表面から外側凹部301を形成する凸型である。内型は、板厚方向に外殻の内表面から内側凹部302を外側凹部301に一致させて形成する凸型である。加工された範囲を外側凹部301側から見た平面図を図5(A)に示し、外側凹部301及び内側凹部302が形成された範囲の断面図を図5(B)に示す。   In the recess processing step, as shown in FIG. 5, the outer recess 301 and the inner recess 302 are formed on the plate portion 3A by pressing the plate portion 3A of the sealing plate 3 between the outer mold and the inner mold in the thickness direction. Mold simultaneously to the part. At this time, the plate portion 3A is a primary material before the safety valve 3B is processed. The outer mold is a convex mold that forms the outer concave portion 301 from the outer surface of the outer shell in the plate thickness direction. The inner mold is a convex mold formed by aligning the inner recess 302 with the outer recess 301 from the inner surface of the outer shell in the plate thickness direction. FIG. 5A shows a plan view of the processed range viewed from the outer concave portion 301 side, and FIG. 5B shows a cross-sectional view of the range in which the outer concave portion 301 and the inner concave portion 302 are formed.

第1の刻印工程では、凹部加工工程を経たプレート部3Aを第1の刻印と受型とで板厚方向に挟んでプレス加工することによって、外周湾曲部303と、2つのハッチ部304と、リガメント部305とを形成する。第1の刻印は、第1の周溝31及び第1の横断溝32を成形する凸型を有しており、外側凹部301に押し当てられる。受型は、内側凹部302に嵌る凸型を有し、内側凹部302に当てられる。第1の刻印工程を経ることで外側凹部301に第1の周溝31及び第1の横断溝32が加工された平面図を図6(A)に示し、図6(A)中のF61線に沿う断面(リガメント部305の断面)を図6(B)に、図6(A)中のF62線に沿う断面(第1の周溝31の断面)及びF63線に沿う断面(第1の横断溝32の断面)を図6(C)にそれぞれ示す。   In the first marking step, the peripheral curved portion 303, the two hatched portions 304, and the plate portion 3A that has undergone the recess processing step are pressed between the first marking and the receiving die in the plate thickness direction, The ligament part 305 is formed. The first marking has a convex mold for forming the first circumferential groove 31 and the first transverse groove 32, and is pressed against the outer concave portion 301. The receiving mold has a convex shape that fits into the inner recess 302 and is applied to the inner recess 302. FIG. 6A shows a plan view in which the first circumferential groove 31 and the first transverse groove 32 are processed in the outer recessed portion 301 by passing through the first marking step, and the F61 line in FIG. 6A. 6B is a cross section taken along line F62 (cross section of the first circumferential groove 31) in FIG. 6A and a cross section taken along line F63 (first cross section). A cross section of the transverse groove 32 is shown in FIG.

また、第1の刻印工程を経ることで、外周湾曲部303は第1の周溝31の外側に形成され、2つのハッチ部304は第1の周溝31及び第1の横断溝32で囲われる内側に形成される。外周湾曲部303及びハッチ部304は、平坦な受型に対して第1の刻印を押し当てることで、外側凹部301側に膨出する。また、第1の周溝31を加工しない不連続部がリガメント部305となるべく残される。   Further, through the first marking step, the outer peripheral curved portion 303 is formed outside the first circumferential groove 31, and the two hatched portions 304 are surrounded by the first circumferential groove 31 and the first transverse groove 32. Formed inside. The outer peripheral curved portion 303 and the hatched portion 304 bulge toward the outer concave portion 301 by pressing the first stamp on the flat receiving mold. Moreover, the discontinuous part which does not process the 1st circumferential groove 31 is left as much as possible to the ligament part 305.

第2の刻印工程では、第1の刻印工程を経たプレート部3Aを第2の刻印と受型とで板厚方向に挟んでプレス加工することによって、第1の周溝31の中に第2の周溝33を少なくともリガメント部305を除いて形成する。本実施形態の場合、安全弁3Bは第2の横断溝34も有しているので、第2の刻印は、第2の周溝33及び第2の横断溝34を第1の周溝31の中及び第1の横断溝32の中にそれぞれ形成する凸型を有している。   In the second marking step, the plate portion 3A that has undergone the first marking step is pressed between the second marking and the receiving die in the plate thickness direction, so that the second circumferential portion 31 has a second stamping process. The circumferential groove 33 is formed excluding at least the ligament portion 305. In the case of the present embodiment, the safety valve 3B also has the second transverse groove 34. Therefore, the second marking is the second circumferential groove 33 and the second transverse groove 34 in the first circumferential groove 31. And a convex shape formed in each of the first transverse grooves 32.

第2の周溝33は、第1の周溝31の不連続部に合致する不連続部を有している。リガメント部305は、この不連続部、すなわちハッチ部304のそれぞれを外周湾曲部303に連結する部分である。第2の刻印工程を経ることで第1の周溝31及び第1の横断溝32の中に第2の周溝及び第2の横断溝がそれぞれ加工され平面図を図7(A)に示し、図7(A)中のF71線に沿う断面(リガメント部305の断面)を図7(B)に、図7(A)中のF72線に沿う断面(第1の周溝31及び第2の周溝33の断面)及びF73線に沿う断面(第1の横断溝32及び第2の横断溝34の断面)を図7(C)にそれぞれ示す。   The second circumferential groove 33 has a discontinuous portion that matches the discontinuous portion of the first circumferential groove 31. The ligament portion 305 is a portion that connects each of the discontinuous portions, that is, the hatch portions 304 to the outer circumferential curved portion 303. The second circumferential groove and the second transverse groove are respectively processed in the first circumferential groove 31 and the first transverse groove 32 through the second marking step, and a plan view is shown in FIG. FIG. 7B shows a cross section taken along line F71 in FIG. 7A (cross section of the ligament portion 305), and a cross section taken along line F72 in FIG. 7A (first circumferential groove 31 and second cross section). FIG. 7C shows a cross section of the circumferential groove 33 and a cross section along the F73 line (cross sections of the first transverse groove 32 and the second transverse groove 34), respectively.

以上の製造方法によって作られた封口板3は、図2及び図3に示す安全弁3Bがプレート部3Aに一体に形成され、密閉型電池1に組み込まれる。密閉型電池1の容器2に内部圧力が加わると、安全弁3Bが容器2の外側に向かって押圧される。このとき、外周湾曲部303及びハッチ部304は、外側凹部301側に膨出しているので、内圧が比較的小さい間は、外周湾曲部303が外側へ押し出されるように変位することによって、外周湾曲部303の内周、すなわち第1の周溝31及び第2の周溝33が設けられた部分がすぼまるように変位する。したがって、第1の周溝31及び第2の周溝33の底部に圧縮応力が作用する。安全弁3Bの作動圧力(開封される圧力)として予め設定された圧力に内部圧力が近づくと、第1の周溝31及び第2の周溝33の底部に引張応力が作用するようになる。   In the sealing plate 3 made by the above manufacturing method, the safety valve 3B shown in FIGS. 2 and 3 is formed integrally with the plate portion 3A and incorporated in the sealed battery 1. When internal pressure is applied to the container 2 of the sealed battery 1, the safety valve 3 </ b> B is pressed toward the outside of the container 2. At this time, the outer peripheral curved portion 303 and the hatched portion 304 bulge toward the outer concave portion 301. Therefore, while the inner pressure is relatively small, the outer peripheral curved portion 303 is displaced so as to be pushed outward. The inner periphery of the portion 303, that is, the portion provided with the first circumferential groove 31 and the second circumferential groove 33 is displaced so as to be narrowed. Therefore, compressive stress acts on the bottoms of the first circumferential groove 31 and the second circumferential groove 33. When the internal pressure approaches the pressure set in advance as the operating pressure (opening pressure) of the safety valve 3 </ b> B, tensile stress acts on the bottoms of the first circumferential groove 31 and the second circumferential groove 33.

また、第1の横断溝32及び第2の横断溝34は、第1の周溝31及び第2の周溝33に対して傾斜した斜角溝321,341であるため、ハッチ部304は、斜角溝321,341と鈍角を成す直線溝311,331に面した縁304Aよりも斜角溝321,341と鋭角を成す直線溝311,331に面した縁304Bの方が長い。さらに、斜角溝321,341と鋭角を成す直線溝311,331の端部と円弧溝312,332との間にリガメント部305が設けられている。したがって、ハッチ部304は、直線溝311,331に沿って長い縁304Bの方が外周湾曲部303に対する結合力が強い。その結果、斜角溝321,341である第1の横断溝32及び第2の横断溝34の底部には、この溝に沿う方向の剪断応力が作用することとなる。   Further, since the first transverse groove 32 and the second transverse groove 34 are oblique grooves 321 and 341 inclined with respect to the first circumferential groove 31 and the second circumferential groove 33, the hatch portion 304 is The edge 304B facing the straight grooves 311 and 331 forming an acute angle with the oblique grooves 321 and 341 is longer than the edge 304A facing the straight grooves 311 and 331 forming an obtuse angle with the oblique grooves 321 and 341. Further, a ligament portion 305 is provided between the end portions of the linear grooves 311 and 331 that form an acute angle with the oblique grooves 321 and 341 and the arc grooves 312 and 332. Therefore, in the hatch portion 304, the long edge 304 </ b> B along the straight grooves 311 and 331 has a stronger coupling force to the outer peripheral curved portion 303. As a result, shear stress in the direction along the grooves acts on the bottoms of the first transverse grooves 32 and the second transverse grooves 34 that are the oblique grooves 321 and 341.

そして、安全弁3Bの作動圧力よりも内部圧力が高くなると、斜角溝321,341と直線溝311,331とが鈍角を成す角部が開放起点Xとなって、この開放起点Xから第2の周溝33及び第2の横断溝34の底部に沿って安全弁3Bが開封され、内部圧力を発生していたガスが放出される。リガメント部305は、安全弁3Bの開放起点Xに対して溝伝いに遠い位置に配置されている。具体的には、ハッチ部304の中心に対してほぼ対称となる位置にリガメント部305と開放起点Xとが配置される。安全弁3Bが開放されると、放出されるガスの勢いによって、ハッチ部304は、図8に示すようにリガメント部305を支点に容器2の外側へ、リガメント部305を捩るように回動する。ハッチ部304を開放させるエネルギーは、リガメント部305を変形させるエネルギーとして吸収される。   When the internal pressure becomes higher than the operating pressure of the safety valve 3B, the corner where the oblique grooves 321 and 341 and the straight grooves 311 and 331 form an obtuse angle becomes the opening start point X. The safety valve 3B is opened along the bottoms of the circumferential groove 33 and the second transverse groove 34, and the gas that generated the internal pressure is released. The ligament part 305 is arranged at a position far from the opening start point X of the safety valve 3B along the groove. Specifically, the ligament part 305 and the opening start point X are arranged at positions that are substantially symmetrical with respect to the center of the hatch part 304. When the safety valve 3B is opened, the hatched portion 304 rotates to twist the ligament portion 305 to the outside of the container 2 with the ligament portion 305 as a fulcrum as shown in FIG. The energy that opens the hatch portion 304 is absorbed as energy that deforms the ligament portion 305.

以上のように、本発明に係る密閉型電池1の封口板3に設けられた安全弁3Bは、設定された作動圧力を超える圧力が容器2の内部に発生することによって開放された場合でも、リガメント部305を有しているので、ハッチ部304が飛散しない。また、外周湾曲部303及びハッチ部304は、外側に向かって膨出しているが、外側凹部301の内側に収まっている。つまり、安全弁3Bは、封口板の外表面を突出しないように成形されている。したがって、密閉型電池1の製造工程において、封口板3を重ねても、安全弁3Bに傷がつくことを防止できる。   As described above, the safety valve 3B provided on the sealing plate 3 of the sealed battery 1 according to the present invention is a ligament even when the safety valve 3B is opened by generating a pressure exceeding the set operating pressure inside the container 2. Since the portion 305 is provided, the hatch portion 304 is not scattered. Further, the outer peripheral curved portion 303 and the hatched portion 304 bulge outward, but are accommodated inside the outer concave portion 301. That is, the safety valve 3B is formed so as not to protrude from the outer surface of the sealing plate. Therefore, even when the sealing plate 3 is stacked in the manufacturing process of the sealed battery 1, it is possible to prevent the safety valve 3B from being damaged.

安全弁3Bを開放させる内部圧力に起因する引張応力は、安全弁3Bの中心部分に集中する。安全弁3Bが楕円形である場合、長径方向に沿う溝があると、その溝に応力が集中しやすい。したがって、安全弁3Bが平行な直線部分を有している場合、そのどちら側があるいは直線部分のどの位置が開放起点Xになるか定まりにくく、安全弁3Bの作動性能が安定しなくなる。本願発明に係る封口板3の安全弁3Bは、第1の横断溝32及び第2の横断溝34を設けているので、開放起点Xは、第1の周溝31及び第2の周溝33と第1の横断溝32及び第2の横断溝34との交差部(溝の連結部)に特定される。つまり、安全弁3Bの作動性能が安定する。   The tensile stress resulting from the internal pressure that opens the safety valve 3B is concentrated in the central portion of the safety valve 3B. When the safety valve 3B is elliptical, if there is a groove along the major axis direction, stress tends to concentrate on the groove. Therefore, when the safety valve 3B has parallel straight portions, it is difficult to determine which side or which position of the straight portion is the opening start point X, and the operation performance of the safety valve 3B becomes unstable. Since the safety valve 3B of the sealing plate 3 according to the present invention is provided with the first transverse groove 32 and the second transverse groove 34, the opening starting point X is the first circumferential groove 31 and the second circumferential groove 33. It is specified at the intersection (groove connection portion) between the first transverse groove 32 and the second transverse groove 34. That is, the operation performance of the safety valve 3B is stabilized.

特に、第1の横断溝32及び第2の横断溝34は、第1の周溝31及び第2の周溝33の直線溝311,331に対して斜めに接続される斜角溝321,341である。したがって、第2の横断溝34の底部に作用する溝に交差する方向の引張応力は、第2の横断溝34が直線溝311,331に対して平行に配置された場合に底部に作用する引張応力に比べて小さくなり、代わりに、第2の横断溝34の底部には、この溝に沿う方向に剪断応力が作用する。密閉型電池1が充電と放電を繰り返される二次電池である場合、安全弁3Bを開封する作動圧力よりも低い内部圧力が繰り返し作用することが想定される。内部圧力によって第2の横断溝34の底部に繰り返し作用する応力が第2の横断溝34に沿う剪断応力であることで、繰り返し応力による疲労破壊に至るまでの耐久性が向上する。つまり、作動圧力に対する安全弁3Bの作動性能が安定するとともに、作動圧力以下における安全弁3Bの耐久性も向上する。   In particular, the first transverse groove 32 and the second transverse groove 34 are oblique grooves 321 and 341 that are obliquely connected to the straight grooves 311 and 331 of the first circumferential groove 31 and the second circumferential groove 33. It is. Therefore, the tensile stress in the direction intersecting the groove acting on the bottom of the second transverse groove 34 is the tensile force acting on the bottom when the second transverse groove 34 is arranged parallel to the straight grooves 311 and 331. Instead, the shear stress acts on the bottom of the second transverse groove 34 in the direction along the groove. When the sealed battery 1 is a secondary battery that is repeatedly charged and discharged, it is assumed that an internal pressure lower than the operating pressure for opening the safety valve 3B acts repeatedly. Since the stress that repeatedly acts on the bottom of the second transverse groove 34 by the internal pressure is a shear stress along the second transverse groove 34, durability until fatigue failure due to the repeated stress is improved. That is, the operating performance of the safety valve 3B with respect to the operating pressure is stabilized, and the durability of the safety valve 3B at the operating pressure or lower is also improved.

さらに、この封口板3の製造方法によれば、凹部加工工程においてプレス加工で押しつぶして外側凹部301及び内側凹部302を成形するので、安全弁3B及びその周辺の材料強度が高まるとともに、安全弁3Bの安定した作動性能を得ることができる。また、第1の周溝31及び第1の横断溝32の中に第2の周溝33および第2の横断溝34を形成することで、一度に加工される変形量を少なくできるので、変形による熱や高い応力が加工時に局部的に発生することを防止できる。つまり、本発明に係る封口板の製造方法によれば、プレス加工によって形成された安全弁3Bの材料特性のばらつきを抑えることができ、安全弁3Bの作動性能が安定する。   Further, according to the manufacturing method of the sealing plate 3, since the outer recess 301 and the inner recess 302 are formed by pressing in the recess processing step, the strength of the safety valve 3B and the surrounding material is increased, and the safety valve 3B is stabilized. Performance can be obtained. In addition, since the second circumferential groove 33 and the second transverse groove 34 are formed in the first circumferential groove 31 and the first transverse groove 32, the amount of deformation processed at a time can be reduced. It is possible to prevent heat and high stress from being generated locally during processing. That is, according to the manufacturing method of the sealing plate concerning the present invention, variation in the material characteristic of safety valve 3B formed by press work can be controlled, and the operation performance of safety valve 3B is stabilized.

以下に、本発明に係る第2から第7の実施形態の封口板3について説明する。各実施形態において、第1の実施形態の封口板3と同じ機能を有する構成は、各実施形態中でも同じ符号を付し、詳細な説明は第1の実施形態の対応する記載及び図面を参酌することとする。したがって、以下の各実施形態の説明では、異なる点を中心に説明し、そのほかの詳細は、第1の実施形態から当該実施形態のひとつ前までの実施形態中に説明されたものとする。   Below, the sealing board 3 of the 2nd to 7th embodiment which concerns on this invention is demonstrated. In each embodiment, the structure which has the same function as the sealing board 3 of 1st Embodiment attaches | subjects the same code | symbol also in each embodiment, and a detailed description considers the corresponding description and drawing of 1st Embodiment. I will do it. Therefore, in the following description of each embodiment, different points will be mainly described, and other details will be described in the embodiment from the first embodiment to the previous embodiment.

本発明に係る第2の実施形態の封口板3について、図9から図14を参照して説明する。図9は、封口板3の一部に一体に形成された安全弁3Bの斜視図である。外周湾曲部303及びハッチ部304は、第1の周溝31及び第1の横断溝32によって区画され、外側凹部301側に膨出している。また、第1の周溝31及び第1の横断溝32の中には、第2の周溝33および第2の横断溝34が形成されている。第2の実施形態では、それぞれのハッチ部304の中央部に厚肉部308を有している点が、第1の実施形態の安全弁3Bと異なっている。   A sealing plate 3 according to a second embodiment of the present invention will be described with reference to FIGS. 9 to 14. FIG. 9 is a perspective view of a safety valve 3 </ b> B formed integrally with a part of the sealing plate 3. The outer circumferential curved portion 303 and the hatched portion 304 are partitioned by the first circumferential groove 31 and the first transverse groove 32 and bulge toward the outer recessed portion 301 side. A second circumferential groove 33 and a second transverse groove 34 are formed in the first circumferential groove 31 and the first transverse groove 32. The second embodiment is different from the safety valve 3B of the first embodiment in that a thick portion 308 is provided at the center of each hatch portion 304.

図10(A)は、図9の安全弁3Bを外側凹部301側から見た平面図であり、第1の横断溝32及び第2の横断溝34が斜めに配置された中央部(F101−F101線)の断面図を図10(B)に、リガメント部305を通る(F102−F102線)断面図を図10(C)に、それぞれ示す。図10(C)に示されるように、厚肉部308は、ハッチ部304の中央部において外側凹部301側に突出し、内側凹部302側には突出していない。また、ハッチ部304は、厚肉部308を有していても、外側凹部301の中に収まっている。   FIG. 10A is a plan view of the safety valve 3B of FIG. 9 as viewed from the outer recessed portion 301 side, and a central portion (F101-F101) in which the first transverse groove 32 and the second transverse groove 34 are arranged obliquely. 10B, and FIG. 10C shows a cross-sectional view through the ligament portion 305 (line F102-F102). As shown in FIG. 10C, the thick portion 308 protrudes toward the outer recessed portion 301 at the center portion of the hatched portion 304 and does not protrude toward the inner recessed portion 302 side. Moreover, even if the hatched portion 304 has the thick portion 308, it is accommodated in the outer recessed portion 301.

この厚肉部308は、封口板3に安全弁3Bを形成する過程で造られる。図11は、凹部加工工程、第1の刻印工程、及び第2の刻印工程においてそれぞれ加工される範囲を模式的に示している。図11中の下から順番に、凹部加工工程で型押しされる領域P1、第1の刻印工程で第1の刻印によって型押しされる領域P2、第2の刻印工程で第2の刻印によって型押しされる領域P3を示す。凹部加工工程で型押しされる領域P1の中に、異なるハッチングを施した領域P4は、厚肉部308を形成するために外側凹部301よりも型が引っ込んでいる。   The thick portion 308 is produced in the process of forming the safety valve 3B on the sealing plate 3. FIG. 11 schematically shows ranges to be processed in the recess processing step, the first marking step, and the second marking step, respectively. In order from the bottom in FIG. 11, a region P1 embossed in the recess processing step, a region P2 embossed by the first stamping in the first stamping step, and a second stamping in the second stamping step. An area P3 to be pushed is shown. In the region P4 that is differently hatched in the region P1 that is embossed in the recess processing step, the mold is retracted more than the outer recess 301 in order to form the thick portion 308.

図12は、凹部加工工程が施された封口板3の安全弁3Bの部分を示す。図12(A)は、外側凹部301側から見た加工部分の平面図であり、図12(B)は、外側凹部301及び内側凹部302が加工された中央部(F121−F121線)を通る断面図であり、図12(C)は、厚肉部308が形成された部分(F122−F122線)を通る断面図である。図12(C)を見てわかるように、厚肉部308は、外側凹部301側に突出しており、内側凹部302側には突出していない。また、図12に示すように凹部加工工程では、外周湾曲部303及びハッチ部304が区画されておらず、外側凹部301側にも膨出していない。   FIG. 12 shows a portion of the safety valve 3B of the sealing plate 3 subjected to the recess processing step. FIG. 12A is a plan view of a processed portion viewed from the outer recessed portion 301 side, and FIG. 12B passes through a central portion (F121-F121 line) where the outer recessed portion 301 and the inner recessed portion 302 are processed. FIG. 12C is a cross-sectional view through a portion (a line F122-F122) where the thick portion 308 is formed. As can be seen from FIG. 12C, the thick wall portion 308 protrudes toward the outer recess portion 301 side and does not protrude toward the inner recess portion 302 side. Further, as shown in FIG. 12, in the recess processing step, the outer peripheral curved portion 303 and the hatched portion 304 are not partitioned and do not bulge to the outer recess 301 side.

図13は、凹部加工工程の後、さらに第1の刻印工程が施された封口板3の安全弁3Bの部分を示す。図13(A)は平面図、図13(B)はリガメント部305を通る部分(F131線)の断面図、図13(C)は第1の周溝31の円弧溝312を横切る部分(F132線)の断面図である。図からは分かりにくいが、厚肉部308が設けられていることによって、外周湾曲部303に対してハッチ部304が外側凹部301側へ膨出する大きさは、少し小さく抑えられる。   FIG. 13 shows the portion of the safety valve 3B of the sealing plate 3 that has been subjected to the first marking step after the recess processing step. 13A is a plan view, FIG. 13B is a cross-sectional view of a portion (line F131) passing through the ligament portion 305, and FIG. 13C is a portion of the first circumferential groove 31 crossing the arc groove 312 (F132). It is sectional drawing of a line. Although it is difficult to understand from the drawing, the size of the hatched portion 304 bulging toward the outer recessed portion 301 with respect to the outer peripheral curved portion 303 can be suppressed to be slightly smaller by providing the thick portion 308.

図14は、第1の刻印工程の後、第2の刻印工程が施された封口板3の完成した安全弁3Bを示す。図14(A)は完成した安全弁3Bの平面図、図14(B)はリガメント部305を通る部分(F141線)の断面図、図14(C)は第2の周溝33の円弧溝332を横切る部分(F142線)の断面図である。図14に示すように、第2の周溝33及び第2の横断溝34は、第1の周溝31及び第1の横断溝32の全長にわたって形成される。   FIG. 14 shows the completed safety valve 3B of the sealing plate 3 that has been subjected to the second stamping process after the first stamping process. 14A is a plan view of the completed safety valve 3B, FIG. 14B is a cross-sectional view of a portion (line F141) passing through the ligament portion 305, and FIG. 14C is an arc groove 332 of the second circumferential groove 33. It is sectional drawing of the part (F142 line) which crosses. As shown in FIG. 14, the second circumferential groove 33 and the second transverse groove 34 are formed over the entire length of the first circumferential groove 31 and the first transverse groove 32.

以上のように構成された第2の実施形態の封口板3は、密閉型電池1に組み立てられ、容器2内に発生するガスによって安全弁3Bの作動圧力以上の内部圧力を受けると、第1の実施形態の図8に示したのと同様に、ハッチ部304が開放される。安全弁3Bの作動圧力に対して十分に低い圧力を繰り返し受ける場合、ハッチ部304に厚肉部308を有しているので変形量が少なく、第1の実施形態の封口板3に設けられた安全弁3Bよりも繰り返し応力による疲労に対する耐久性が向上する。   When the sealing plate 3 of the second embodiment configured as described above is assembled to the sealed battery 1 and receives an internal pressure equal to or higher than the operating pressure of the safety valve 3B by the gas generated in the container 2, the first embodiment Similarly to the embodiment shown in FIG. 8, the hatch portion 304 is opened. When a sufficiently low pressure is repeatedly received with respect to the operating pressure of the safety valve 3B, the hatch portion 304 has the thick portion 308, so that the amount of deformation is small, and the safety valve provided on the sealing plate 3 of the first embodiment. The durability against fatigue due to repeated stress is improved compared to 3B.

本発明に係る第3の実施形態の封口板3について、図15から図18を参照して説明する。図15は、封口板3の一部に一体に形成された安全弁3Bの斜視図である。外周湾曲部303及びハッチ部304は、第1の周溝31及び第1の横断溝32によって区画され、外側凹部301側に膨出している。また、第2の周溝33及び第2の横断溝34は、第1の周溝31及び第1の横断溝32の中に形成されている。第3の実施形態の安全弁3Bは、第1の周溝31がリガメント部305においても連続して、すなわちリガメント部305を横切って形成されている点が、第1の実施形態の安全弁3Bと異なっている。   A sealing plate 3 according to a third embodiment of the present invention will be described with reference to FIGS. 15 to 18. FIG. 15 is a perspective view of a safety valve 3 </ b> B formed integrally with a part of the sealing plate 3. The outer circumferential curved portion 303 and the hatched portion 304 are partitioned by the first circumferential groove 31 and the first transverse groove 32 and bulge toward the outer recessed portion 301 side. Further, the second circumferential groove 33 and the second transverse groove 34 are formed in the first circumferential groove 31 and the first transverse groove 32. The safety valve 3B of the third embodiment is different from the safety valve 3B of the first embodiment in that the first circumferential groove 31 is formed continuously in the ligament part 305, that is, across the ligament part 305. ing.

図16は、凹部加工工程、第1の刻印工程、及び第2の刻印工程においてそれぞれ加工される範囲を模式的に示している。図16中の下から順番に、凹部加工工程で型押しされる領域P1、第1の刻印工程で第1の刻印によって型押しされる領域P2、第2の刻印工程で第2の刻印によって型押しされる領域P3をそれぞれ示す。本実施形態では、この第1の刻印工程で使用される第1の刻印の形状が異なっている。具体的には、第1の刻印は、リガメント部305を横切る凸型、すなわち図16の領域P2に示すように第1の周溝31を全周にわたって形成する凸型を有している。   FIG. 16 schematically shows ranges processed in the recess processing step, the first marking step, and the second marking step, respectively. In order from the bottom in FIG. 16, a region P1 embossed in the recess processing step, a region P2 embossed by the first engraving in the first engraving step, and a second engraving in the second engraving step. Each of the areas P3 to be pushed is shown. In the present embodiment, the shape of the first marking used in the first marking step is different. Specifically, the first marking has a convex shape that crosses the ligament portion 305, that is, a convex shape that forms the first circumferential groove 31 over the entire circumference as shown in a region P2 in FIG.

凹部加工工程は、第1の実施形態と同じであるので、図5及びその説明を参酌するものとする。図17は、第1の刻印工程が施された封口板3の安全弁3Bの部分を示す。図17(A)は加工部分の平面図、図17(B)はリガメント部305を横切る第1の周溝31の部分(F171線)、第1の周溝31の円弧溝312の部分(F172線)、及び第1の横断溝32の部分(F173線)のそれぞれ共通する断面図である。第1の刻印工程が施されることによって、外周湾曲部303及びハッチ部304は、区画され、外側凹部301側へ膨出する。   Since the recess processing step is the same as in the first embodiment, FIG. 5 and the description thereof are taken into consideration. FIG. 17 shows a portion of the safety valve 3B of the sealing plate 3 subjected to the first marking process. 17A is a plan view of the processed portion, FIG. 17B is a portion of the first circumferential groove 31 (line F171) crossing the ligament portion 305, and a portion of the circular groove 312 of the first circumferential groove 31 (F172). Line) and a portion of the first transverse groove 32 (line F173). By performing the first marking step, the outer curved portion 303 and the hatched portion 304 are partitioned and bulge toward the outer concave portion 301 side.

図18は、第2の刻印工程が施された封口板3の安全弁3Bの部分を示す。図18(A)は完成した安全弁3Bの平面図、図18(B)はリガメント部305を通る(F181線)の断面図、図18(C)は第2の周溝33の円弧溝332を横切る部分(F182線)及び第2の横断溝34を横切る部分(F183線)の共通する断面図である。図16及び図18で分かるように、リガメント部305は、第2の周溝33が形成されていない部分で構成されることになる。   FIG. 18 shows a portion of the safety valve 3B of the sealing plate 3 that has been subjected to the second marking step. 18A is a plan view of the completed safety valve 3B, FIG. 18B is a cross-sectional view taken through the ligament portion 305 (line F181), and FIG. 18C shows the arc groove 332 of the second circumferential groove 33. It is sectional drawing which is common in the part (F183 line) which crosses the part (F182 line) which crosses, and the 2nd crossing groove | channel 34. As can be seen from FIGS. 16 and 18, the ligament portion 305 is configured by a portion where the second circumferential groove 33 is not formed.

以上のように構成される安全弁3Bにおいて、第2の周溝33が形成されていない部分に、リガメント部305が形成されているが、リガメント部305の機能を満たすべく、第1の周溝31の深さを浅くする、あるいは、リガメント部305を形成するために第2の周溝を設けない範囲を広くする等、寸法が調整される。リガメント部305の形状が異なっている点を除いて、第3の実施形態の封口板3に設けられた安全弁3Bは、第1の実施形態の封口板3に設けられた安全弁3Bと同じである。したがって、密閉型電池1の封口板3に第3の実施形態の封口板3を採用した場合、第1の実施形態と同様に安全弁3Bの作動圧力以上の内部圧力を受けると、ハッチ部304が開放される。また、第3の実施形態の安全弁3Bもまた、外周湾曲部303及びハッチ部304が外側凹部301側に膨出しているとともに第1の横断溝32及び第2の横断溝34を有していることで、安全弁3Bの作動圧力に対して十分に低い圧力を繰り返し受ける場合、繰り返し応力に対する耐久性が高い。また第1及び第2の実施形態の封口板3の安全弁3Bと同様に、開放起点Xが決まっているので、作動圧力によってハッチ部304が開放される作動安定性に優れている。   In the safety valve 3B configured as described above, the ligament part 305 is formed in a portion where the second circumferential groove 33 is not formed. In order to satisfy the function of the ligament part 305, the first circumferential groove 31 is formed. The dimensions are adjusted, for example, by reducing the depth of the groove or by increasing the range in which the second circumferential groove is not provided in order to form the ligament portion 305. The safety valve 3B provided on the sealing plate 3 of the third embodiment is the same as the safety valve 3B provided on the sealing plate 3 of the first embodiment, except that the shape of the ligament part 305 is different. . Therefore, when the sealing plate 3 of the third embodiment is adopted as the sealing plate 3 of the sealed battery 1, when the internal pressure equal to or higher than the operating pressure of the safety valve 3B is received as in the first embodiment, the hatch portion 304 is Opened. In addition, the safety valve 3B of the third embodiment also has the first transverse groove 32 and the second transverse groove 34 while the outer peripheral curved portion 303 and the hatch portion 304 bulge toward the outer recessed portion 301 side. Thus, when a sufficiently low pressure is repeatedly received with respect to the operating pressure of the safety valve 3B, durability against repeated stress is high. Further, as with the safety valve 3B of the sealing plate 3 of the first and second embodiments, since the opening start point X is determined, the operation stability in which the hatch portion 304 is opened by the operating pressure is excellent.

本発明に係る第4の実施形態の封口板3について、図19から図21を参照して説明する。図19は、封口板3の一部に一体に形成された安全弁3Bの斜視図である。外周湾曲部303及びハッチ部304は、第1の周溝31及び第1の横断溝32によって区画され、外側凹部301側に膨出している。第1の周溝31は、リガメント部305を除いて形成されている。第2の周溝33は、第1の周溝31の全体に形成されている。第4の実施形態の安全弁3Bは、第2の横断溝34が形成されない点が、第1の実施形態と異なっている。   A sealing plate 3 according to a fourth embodiment of the present invention will be described with reference to FIGS. FIG. 19 is a perspective view of the safety valve 3 </ b> B formed integrally with a part of the sealing plate 3. The outer circumferential curved portion 303 and the hatched portion 304 are partitioned by the first circumferential groove 31 and the first transverse groove 32 and bulge toward the outer recessed portion 301 side. The first circumferential groove 31 is formed except for the ligament portion 305. The second circumferential groove 33 is formed in the entire first circumferential groove 31. The safety valve 3B of the fourth embodiment is different from the first embodiment in that the second transverse groove 34 is not formed.

図20は、凹部加工工程、第1の刻印工程、及び第2の刻印工程においてそれぞれ加工される範囲を模式的に示している。図20中の下から順番に、凹部加工工程で型押しされる領域P1、第1の刻印工程で第1の刻印によって型押しされる領域P2、第2の刻印工程で第2の刻印によって型押しされる領域P3をそれぞれ示す。本実施形態では、この第2の刻印工程で使用される第2の刻印の形状が異なっている。具体的には、第2の刻印は、第2の横断溝34を含まない凸型、すなわち図20の領域P3に示すように、リガメント部305を除く範囲の第2の周溝33を有した凸型を有している。   FIG. 20 schematically shows ranges to be processed in the recess processing step, the first marking step, and the second marking step, respectively. In order from the bottom in FIG. 20, a region P1 to be embossed in the recess processing step, a region P2 to be embossed by the first marking in the first marking step, and a mold by the second marking in the second marking step. Each of the areas P3 to be pushed is shown. In the present embodiment, the shape of the second marking used in the second marking step is different. Specifically, the second marking has a convex shape not including the second transverse groove 34, that is, the second circumferential groove 33 in a range excluding the ligament portion 305, as shown in the region P3 of FIG. It has a convex shape.

凹部加工工程及び第1の刻印工程は、第1の実施形態と同じであるので、図5、図6及びそれらの説明を参酌するものとする。図21は、第2の刻印工程が施された封口板3の安全弁3Bの部分を示す。図21(A)は完成した安全弁3Bの平面図、図21(B)はリガメント部305を通る部分(F211線)の断面図、図21(C)は第2の周溝33の円弧溝332を横切る部分(F212線)の断面図、図21(D)は第2の横断溝が加工されなかった第1の横断溝32を横切る部分(F213線)の断面図である。   Since the recess processing step and the first marking step are the same as those in the first embodiment, reference is made to FIGS. 5 and 6 and the description thereof. FIG. 21 shows a portion of the safety valve 3B of the sealing plate 3 that has been subjected to the second marking step. 21A is a plan view of the completed safety valve 3B, FIG. 21B is a cross-sectional view of the portion (line F211) passing through the ligament portion 305, and FIG. 21C is an arc groove 332 of the second circumferential groove 33. FIG. 21D is a cross-sectional view of a portion (line F213) crossing the first transverse groove 32 in which the second transverse groove was not processed.

以上のように構成された第4の実施形態の封口板3の安全弁3Bは、第2の横断溝が設けられていない分だけ、第1の横断溝32に沿う方向に作用する剪断応力に対して高い強度を有する。したがって、第4の実施形態の封口板3の安全弁3Bは、作動圧力に対してハッチ部304が開放される作動安定を維持しつつ、作動圧力よりも低い圧力が繰り返しかかった場合の繰り返し応力による疲労に対する耐久性が、第1の実施形態よりも向上する。また、繰り返し応力の大きさも比較して大きい応力まで耐えることが可能になる。   The safety valve 3B of the sealing plate 3 of the fourth embodiment configured as described above is resistant to shear stress acting in the direction along the first transverse groove 32 by the amount that the second transverse groove is not provided. And high strength. Therefore, the safety valve 3B of the sealing plate 3 according to the fourth embodiment is based on repetitive stress when a pressure lower than the operating pressure is repeatedly applied while maintaining the operation stability in which the hatch portion 304 is opened with respect to the operating pressure. The durability against fatigue is improved as compared with the first embodiment. Further, it is possible to withstand even a large stress compared with the magnitude of the repeated stress.

本発明に係る第5の実施形態の封口板3について、図22から図24を参照して説明する。図22は、封口板3の一部に一体に形成された安全弁3Bの斜視図である。外周湾曲部303及びハッチ部304は、第1の周溝31及び第1の横断溝32によって区画され、外側凹部301側に膨出している。第2の周溝33および第2の横断溝34は、第1の周溝31及び第1の横断溝32の中に形成されている。第5の実施形態の封口板3の安全弁3Bは、第1の横断溝32及び第2の横断溝34が第1の実施形態の安全弁3Bと異なっている。   A sealing plate 3 according to a fifth embodiment of the present invention will be described with reference to FIGS. FIG. 22 is a perspective view of a safety valve 3 </ b> B formed integrally with a part of the sealing plate 3. The outer circumferential curved portion 303 and the hatched portion 304 are partitioned by the first circumferential groove 31 and the first transverse groove 32 and bulge toward the outer recessed portion 301 side. The second circumferential groove 33 and the second transverse groove 34 are formed in the first circumferential groove 31 and the first transverse groove 32. The safety valve 3B of the sealing plate 3 of the fifth embodiment is different from the safety valve 3B of the first embodiment in the first transverse groove 32 and the second transverse groove 34.

図22に示すように、第1の横断溝32は、第1の周溝31の直線溝311よりも短く平行に延びた中央溝322と、この両端から第1の周溝31の直線溝311へ斜めに延びた斜角溝321とを含む。したがって、第2の横断溝34もまた第1の横断溝32の中に形成されるので、中央溝342及び斜角溝341を含む。   As shown in FIG. 22, the first transverse groove 32 includes a central groove 322 that is shorter and parallel to the straight groove 311 of the first circumferential groove 31, and a straight groove 311 of the first circumferential groove 31 from both ends thereof. And an oblique groove 321 extending obliquely. Accordingly, the second transverse groove 34 is also formed in the first transverse groove 32, and thus includes the central groove 342 and the oblique groove 341.

第5の実施形態の場合も他の実施形態と同様に、凹部加工工程、第1の刻印工程、及び第2の刻印工程によって、安全弁3Bが封口板3の一部に一体に形成される。凹部加工工程で型押しされる領域P1は、第1の実施形態と同じであるので、図5及びその説明を参酌するものとする。   In the case of the fifth embodiment, similarly to the other embodiments, the safety valve 3B is integrally formed on a part of the sealing plate 3 by the recess processing step, the first marking step, and the second marking step. Since the region P1 embossed in the recess processing step is the same as that in the first embodiment, FIG. 5 and the description thereof are taken into consideration.

図23は、第1の刻印工程が施された封口板3の安全弁3Bの部分を示す。図23(A)は加工部分の平面図、図23(B)はリガメント部305を通る部分(F231線)の断面図、図23(C)は第1の周溝31の円弧溝312を横切る部分(F232線)及び第1の横断溝32の中央溝322を横切る部分(F233線)のそれぞれ共通する断面図である。したがって、第1の刻印工程において使用される第1の刻印は、図23(A)に示すように、中央溝322及び斜角溝321を含む第1の横断溝32を形成する凸型を有している。   FIG. 23 shows a portion of the safety valve 3B of the sealing plate 3 subjected to the first marking step. 23A is a plan view of the processed portion, FIG. 23B is a cross-sectional view of a portion (line F231) passing through the ligament portion 305, and FIG. 23C is crossed by the arc groove 312 of the first circumferential groove 31. FIG. 4 is a cross-sectional view common to a portion (line F232) and a portion (line F233) crossing the central groove 322 of the first transverse groove 32; Therefore, the first marking used in the first marking step has a convex shape that forms the first transverse groove 32 including the central groove 322 and the oblique groove 321 as shown in FIG. doing.

図24は、第2の刻印工程が施された封口板3の安全弁3Bの部分を示す。図24(A)は完成した安全弁3Bの平面図、図24(B)はリガメント部305を通る部分(F241線)の断面図、図24(C)は第2の周溝33の円弧溝332を横切る部分(F242線)及び第2の横断溝34の中央溝342を横切る部分(F243線)のそれぞれ共通する断面図である。図24に示すように、第2の周溝33及び第2の横断溝34は、第1の実施形態と同様に、第1の周溝31及び第1の横断溝32の全長にわたって形成されている。   FIG. 24 shows a portion of the safety valve 3B of the sealing plate 3 that has been subjected to the second marking step. 24A is a plan view of the completed safety valve 3B, FIG. 24B is a cross-sectional view of a portion (line F241) passing through the ligament portion 305, and FIG. 24C is an arc groove 332 of the second circumferential groove 33. 5 is a cross-sectional view common to a portion (line F242) crossing the center groove 342 and a portion (line F243) crossing the central groove 342 of the second transverse groove 34. As shown in FIG. 24, the second circumferential groove 33 and the second transverse groove 34 are formed over the entire length of the first circumferential groove 31 and the first transverse groove 32 as in the first embodiment. Yes.

第5の実施形態では、安全弁3Bが中央溝322,342を有していることによって、開放起点Xは、中央溝322,342と斜角溝321,341との交点に設定される。つまり、中央溝322,342の長さ及び中央溝322,342と斜角溝321,341との交差角度を調整することによって、安全弁3Bの作動圧力を設定しやすくなる。溝の深さを調整するよりも中央溝322,342の長さや斜角溝321,341の配置を変更する方が、自由度が大きく調整しやすい。   In the fifth embodiment, since the safety valve 3B has the central grooves 322 and 342, the opening start point X is set at the intersection of the central grooves 322 and 342 and the oblique grooves 321 and 341. That is, the operating pressure of the safety valve 3B can be easily set by adjusting the length of the central grooves 322 and 342 and the crossing angle between the central grooves 322 and 342 and the oblique grooves 321 and 341. Rather than adjusting the depth of the groove, changing the length of the central grooves 322 and 342 and the arrangement of the oblique grooves 321 and 341 provides a greater degree of freedom and adjustment.

本発明に係る第6の実施形態の封口板3について、図25から図27を参照して説明する。図25は、封口板3の一部に一体に形成された安全弁3Bの斜視図である。外周湾曲部303及びハッチ部304は、第1の周溝31及び第1の横断溝32によって区画され、外側凹部301側に膨出している。また、第1の周溝31は、第5の実施形態と同様に、リガメント部305を除いて形成されている。   A sealing plate 3 according to a sixth embodiment of the present invention will be described with reference to FIGS. FIG. 25 is a perspective view of a safety valve 3 </ b> B formed integrally with a part of the sealing plate 3. The outer circumferential curved portion 303 and the hatched portion 304 are partitioned by the first circumferential groove 31 and the first transverse groove 32 and bulge toward the outer recessed portion 301 side. Moreover, the 1st circumferential groove 31 is formed except the ligament part 305 similarly to 5th Embodiment.

第6の実施形態の安全弁3Bは、第2の周溝33および第2の横断溝34が形成される範囲が第5の実施形態の安全弁3Bと異なっている。具体的には、第2の周溝33は、リガメント部305及びその近傍を除く範囲に形成される。すなわち、第2の周溝33は、第1の周溝31よりもリガメント部305から離間して不連続に形成される。また、第2の横断溝34は、第1の横断溝32の中央溝322に形成されない。   The safety valve 3B of the sixth embodiment is different from the safety valve 3B of the fifth embodiment in the range in which the second circumferential groove 33 and the second transverse groove 34 are formed. Specifically, the second circumferential groove 33 is formed in a range excluding the ligament portion 305 and its vicinity. That is, the second circumferential groove 33 is formed discontinuously apart from the ligament part 305 than the first circumferential groove 31. Further, the second transverse groove 34 is not formed in the central groove 322 of the first transverse groove 32.

図26は、凹部加工工程、第1の刻印工程、及び第2の刻印工程においてそれぞれ加工される範囲を模式的に示している。図26中の下から順番に、凹部加工工程で型押しされる領域P1、第1の刻印工程で第1の刻印によって型押しされる領域P2、第2の刻印工程で第2の刻印によって型押しされる領域P3をそれぞれ示す。つまり、第1の刻印工程で使用される第1の刻印は、図26の領域P2に対応する凸型を有し、第2の刻印工程で使用される第2の刻印は、図26の領域P3に対応する凸型を有している。   FIG. 26 schematically shows ranges to be processed in the recess processing step, the first marking step, and the second marking step, respectively. In order from the bottom in FIG. 26, a region P1 to be embossed in the recess processing step, a region P2 to be embossed by the first marking in the first marking step, and a mold by the second marking in the second marking step. Each of the areas P3 to be pushed is shown. That is, the first marking used in the first marking step has a convex shape corresponding to the region P2 in FIG. 26, and the second marking used in the second marking step is the region in FIG. It has a convex shape corresponding to P3.

凹部加工工程は、第1の実施形態と同様であるので、図5及びその説明を参酌するものとする。また、第1の刻印工程は、第5の実施形態と同様であるので、図23及びその説明を参酌するものとする。図27は、第2の刻印工程が施された封口板3の安全弁3Bの部分を示す。図27(A)は完成した安全弁3Bの平面図、図27(B)はリガメント部305を通る部分(F271線)の断面図、図27(C)は第2の周溝33の円弧溝332を横切る部分(F272線)の断面図、図27(D)は第2の横断溝34のうち中央溝342が形成されない第1の横断溝32の中央溝322を横切る部分(F273線)の断面図である。   Since the recess processing step is the same as in the first embodiment, FIG. 5 and the description thereof are taken into consideration. Further, since the first marking step is the same as that of the fifth embodiment, FIG. 23 and the description thereof are taken into consideration. FIG. 27 shows a portion of the safety valve 3B of the sealing plate 3 that has been subjected to the second marking step. 27A is a plan view of the completed safety valve 3B, FIG. 27B is a cross-sectional view of the portion (line F271) passing through the ligament portion 305, and FIG. 27C is an arc groove 332 of the second circumferential groove 33. FIG. 27D is a cross-sectional view of the portion of the second transverse groove 34 that intersects the central groove 322 of the first transverse groove 32 where the central groove 342 is not formed (line F273). FIG.

以上のように構成された第6の実施形態の封口板3の安全弁3Bは、中央溝322が第1の横断溝32の深さに形成される。つまり、第2の横断溝34の中央溝342が形成されない分だけ、第5の実施形態の場合よりも中央溝322の部分の溝が浅く、底部が分厚い。また、リガメント部305近傍も、第2の周溝33が形成されない分だけリガメント部305の剛性が増す。したがって、第6の実施形態の安全弁3Bは、安全弁3Bの作動圧力よりも低い内部圧力による繰り返し応力が加わる場合、第5の実施形態の安全弁3Bに比べて、繰り返し応力による疲労に対する耐久性が増すとともに、繰り返し応力の大きさも比較して大きい応力まで耐えることが可能になる。   In the safety valve 3B of the sealing plate 3 of the sixth embodiment configured as described above, the central groove 322 is formed at the depth of the first transverse groove 32. That is, the portion of the central groove 322 is shallower and the bottom portion is thicker than that of the fifth embodiment because the central groove 342 of the second transverse groove 34 is not formed. Also, the rigidity of the ligament part 305 is increased in the vicinity of the ligament part 305 as much as the second circumferential groove 33 is not formed. Therefore, the safety valve 3B of the sixth embodiment has higher durability against fatigue due to repeated stress than the safety valve 3B of the fifth embodiment when repeated stress due to an internal pressure lower than the operating pressure of the safety valve 3B is applied. At the same time, it is possible to withstand a large stress compared with the magnitude of the repeated stress.

開放起点Xは、第2の周溝33の直線溝331と第2の横断溝34の斜角溝341とが交差する位置に設定されてもよいし、第2の横断溝34の斜角溝341と第1の横断溝32の中央溝322とが交差する位置に設定してもよい。第2の横断溝34の中央溝342を図26や図27に示すように全く形成しなくてもよいし、部分的にあるいは断続的に設けてもよい。第2の横断溝34の中央溝342が形成される範囲を変えることで、安全弁3Bの作動圧力に対する応答性、及び、作動圧力よりも低い内部圧力に起因する繰り返し応力として許容できる大きさ及びその繰り返し応力による疲労に対する耐久性を調整することが可能である。   The opening starting point X may be set at a position where the straight groove 331 of the second circumferential groove 33 and the oblique groove 341 of the second transverse groove 34 intersect, or the oblique groove of the second transverse groove 34. You may set to the position where 341 and the center groove | channel 322 of the 1st crossing groove | channel 32 cross | intersect. The central groove 342 of the second transverse groove 34 may not be formed at all as shown in FIGS. 26 and 27, or may be provided partially or intermittently. By changing the range in which the central groove 342 of the second transverse groove 34 is formed, the responsiveness to the operating pressure of the safety valve 3B and the size that can be accepted as a repetitive stress due to the internal pressure lower than the operating pressure and its It is possible to adjust the durability against fatigue due to repeated stress.

本発明に係る第7の実施形態の封口板3について、図28から図32を参照して説明する。図28は、封口板3の一部に一体に形成された安全弁3Bの斜視図である。外周湾曲部303及びハッチ部304は、第1の周溝31及び第1の横断溝32によって区画され、外側凹部301側に膨出している。第1の周溝31は、第1の実施形態と同様にリガメント部305を除いて形成され、第1の横断溝32は、第5の実施形態と同様に中央溝322及び斜角溝321を含んでいる。また、第2の周溝33および第2の横断溝34は、第1の周溝31及び第1の横断溝32の全長にわたって形成されている。つまり、第2の横断溝34も中央溝342及び斜角溝341を含んでいる。   A sealing plate 3 according to a seventh embodiment of the present invention will be described with reference to FIGS. FIG. 28 is a perspective view of a safety valve 3 </ b> B formed integrally with a part of the sealing plate 3. The outer circumferential curved portion 303 and the hatched portion 304 are partitioned by the first circumferential groove 31 and the first transverse groove 32 and bulge toward the outer recessed portion 301 side. The first circumferential groove 31 is formed except for the ligament portion 305 as in the first embodiment, and the first transverse groove 32 includes a central groove 322 and an oblique groove 321 as in the fifth embodiment. Contains. The second circumferential groove 33 and the second transverse groove 34 are formed over the entire length of the first circumferential groove 31 and the first transverse groove 32. That is, the second transverse groove 34 also includes the central groove 342 and the oblique groove 341.

第7の実施形態の安全弁3Bは、それぞれのハッチ部304の中央部に厚肉部308を有している点が、第5の実施形態の安全弁3Bと異なっている。厚肉部308は、封口板3に安全弁3Bを形成する凹部加工工程において作られる。図29は、凹部加工工程、第1の刻印工程、及び第2の刻印工程においてそれぞれ加工される範囲を模式的に示している。図29中の下から順番に、凹部加工工程で型押しされる領域P1,P4、第1の刻印工程で第1の刻印によって型押しされる領域P2、第2の刻印工程で第2の刻印によって型押しされる領域P3を示す。凹部加工工程において厚肉部308が形成される領域P4は、第1の横断溝32の中央溝322及び第2の横断溝34の中央溝342が設けられているため、その分だけ第2の実施形態の厚肉部308が形成される領域P4に比べて小さい。   The safety valve 3B according to the seventh embodiment is different from the safety valve 3B according to the fifth embodiment in that a thick portion 308 is provided at the center of each hatch portion 304. The thick part 308 is made in the recess processing step for forming the safety valve 3B on the sealing plate 3. FIG. 29 schematically shows ranges to be processed in the recess processing step, the first marking step, and the second marking step, respectively. In order from the bottom in FIG. 29, the regions P1, P4 embossed in the recess processing step, the region P2 embossed by the first engraving in the first engraving step, and the second engraving in the second engraving step. A region P3 embossed by is shown. The region P4 where the thick portion 308 is formed in the recess processing step is provided with the central groove 322 of the first transverse groove 32 and the central groove 342 of the second transverse groove 34. It is smaller than the region P4 where the thick portion 308 of the embodiment is formed.

図30は、凹部加工工程が施された封口板3の安全弁3Bの部分を示す。図30(A)は、外側凹部301側から見た加工部分の平面図であり、図30(B)は、外側凹部301及び内側凹部302が加工された中央部(F301−F301線)を通る断面図であり、図30(C)は、厚肉部308が形成された部分(F302−F302線)を通る断面図である。第2の実施形態と同様に、図30(C)に示すように厚肉部308は、外側凹部301側に突出しており、内側凹部302側には突出していない。   FIG. 30 shows a portion of the safety valve 3B of the sealing plate 3 that has been subjected to the recess processing step. FIG. 30A is a plan view of a processed portion viewed from the outer concave portion 301 side, and FIG. 30B passes through a central portion (F301-F301 line) where the outer concave portion 301 and the inner concave portion 302 are processed. FIG. 30C is a cross-sectional view through a portion (line F302-F302) where the thick portion 308 is formed. Similar to the second embodiment, as shown in FIG. 30C, the thick portion 308 protrudes toward the outer recess 301 and does not protrude toward the inner recess 302.

図31は、第1の刻印工程が施された封口板3の安全弁3Bの部分を示す。図31(A)は平面図、図31(B)はリガメント部305を通る部分(F311線)の断面図、図31(C)は第1の周溝31の円弧溝312を横切る部分(F312線)の断面図、図31(D)は第1の横断溝32の中央溝322を横切る部分(F313線)の断面図である。図からは分かりにくいが、厚肉部308が設けられていることによって、外周湾曲部303に対してハッチ部304が外側凹部301側へ膨出する大きさは少し小さく抑えられる。   FIG. 31 shows a part of the safety valve 3B of the sealing plate 3 subjected to the first marking process. 31A is a plan view, FIG. 31B is a cross-sectional view of a portion (line F311) passing through the ligament portion 305, and FIG. 31C is a portion crossing the arc groove 312 of the first circumferential groove 31 (F312). FIG. 31D is a cross-sectional view of a portion (line F313) crossing the central groove 322 of the first transverse groove 32. FIG. Although it is difficult to understand from the drawing, by providing the thick wall portion 308, the size of the hatch portion 304 bulging toward the outer concave portion 301 with respect to the outer peripheral curved portion 303 can be suppressed to be slightly smaller.

図32は、第2の刻印工程が施された封口板3の完成した安全弁3Bを示す。図32(A)は完成した安全弁3Bの平面図、図32(B)はリガメント部305を通る部分(F321線)の断面図、図32(C)は第2の周溝33の円弧溝332を横切る部分(F322線)の断面図、図32(D)は第2の横断溝34の中央溝342を横切る部分(F323線)の断面図である。   FIG. 32 shows the completed safety valve 3B of the sealing plate 3 subjected to the second marking step. 32A is a plan view of the completed safety valve 3B, FIG. 32B is a cross-sectional view of a portion (line F321) passing through the ligament portion 305, and FIG. 32C is an arc groove 332 of the second circumferential groove 33. FIG. 32D is a cross-sectional view of a portion crossing the central groove 342 of the second transverse groove 34 (line F323).

以上のように構成された第7の実施形態の安全弁3Bは、第5の実施形態と同じ溝のパターンを有するとともに第2の実施形態と同様にハッチ部304に厚肉部308を備えている。厚肉部308が設けられているので、封口板3の安全弁3Bとして内部圧力を受ける場合、ハッチ部304の中央が撓む変形を抑えることができる。その結果、中央溝322,342に作用する応力が軽減されるため、繰り返し応力による疲労に対する耐久性が向上する。また、安全弁3Bの作動圧力に対する開放起点Xは、斜角溝321,341と中央溝322,342との交差部に設定される。   The safety valve 3B of the seventh embodiment configured as described above has the same groove pattern as that of the fifth embodiment, and includes the thick portion 308 in the hatch portion 304 as in the second embodiment. . Since the thick part 308 is provided, when receiving the internal pressure as the safety valve 3 </ b> B of the sealing plate 3, the deformation of the center of the hatch part 304 can be suppressed. As a result, since the stress acting on the central grooves 322 and 342 is reduced, durability against fatigue due to repeated stress is improved. Further, the opening start point X with respect to the operating pressure of the safety valve 3B is set at the intersection of the oblique grooves 321 and 341 and the central grooves 322 and 342.

最後に、上述した封口板3に設けられる安全弁3Bの第1の周溝31、第1の横断溝32、第2の周溝33、及び第2の横断溝34の配置、すなわち外周湾曲部303とハッチ部304とを区画する溝のパターンについて、種々の変形例を図33に示す。図33中において、類似するパターンのものどうしを枠で囲っている。図33では、リガメント部305が第1の周溝31を横切るように表記しているが、第3の実施形態のように第1の周溝31がリガメント部を横切って形成されていてもよい。また、第2の周溝33及び第2の横断溝34は、第1の周溝31及び第1の横断溝32の全長にわたって配置されていてもよいし、第3、第4、または第6の実施形態のように部分的に配置されていてもよい。さらに、第2及び第7の実施形態のようにハッチ部304に厚肉部308を有していてもよい。   Finally, the arrangement of the first circumferential groove 31, the first transverse groove 32, the second circumferential groove 33, and the second transverse groove 34 of the safety valve 3B provided on the sealing plate 3 described above, that is, the outer circumferential curved portion 303. FIG. 33 shows various modifications of the pattern of grooves that divide the hatch portion 304 from each other. In FIG. 33, similar patterns are surrounded by a frame. In FIG. 33, the ligament part 305 is shown so as to cross the first circumferential groove 31, but the first circumferential groove 31 may be formed across the ligament part as in the third embodiment. . Further, the second circumferential groove 33 and the second transverse groove 34 may be arranged over the entire length of the first circumferential groove 31 and the first transverse groove 32, or the third, fourth, or sixth. It may be partially arranged as in the embodiment. Furthermore, the thick portion 308 may be included in the hatch portion 304 as in the second and seventh embodiments.

第1の実施形態の安全弁3Bに対して第1の横断溝32及び第2の横断溝34の角度が鈍角なものを図33(A)に、鋭角なものを図33の(B)に示す。また、第1の実施形態の安全弁3Bに対して第1の周溝31及び第2の周溝33の直線溝311,331どうしの間の距離が広いものを図33の(C)示し、第1の周溝31及び第2の周溝33が楕円形であるが直線部を有さないものを図33の(D)に示す。   FIG. 33A shows an obtuse angle of the first transverse groove 32 and the second transverse groove 34 with respect to the safety valve 3B of the first embodiment, and FIG. 33B shows an acute angle. . FIG. 33C shows a case in which the distance between the linear grooves 311 and 331 of the first circumferential groove 31 and the second circumferential groove 33 is larger than that of the safety valve 3B of the first embodiment. FIG. 33D shows a case where the first circumferential groove 31 and the second circumferential groove 33 are elliptical but do not have a straight line portion.

第5の実施形態の安全弁3Bに対して第1の横断溝32及び第2の横断溝34の中央溝322,342が短いものを図33の(E)に示し、長いものを図33(F)に示す。第1の実施形態の安全弁3Bに対し、第1の横断溝32及び第2の横断溝34の角度が逆向きに傾斜しかつリガメント部305が鈍角側に設けられるものを図33の(G)に示し、第1の横断溝32及び第2の横断溝34が第1の周溝31及び第2の周溝33に垂直かつリガメント部305が交差部の近傍に配置されるものを図33(H)に示す。   FIG. 33E shows a short central groove 322, 342 of the first transverse groove 32 and the second transverse groove 34 with respect to the safety valve 3B of the fifth embodiment, and FIG. ). FIG. 33G illustrates the safety valve 3B according to the first embodiment in which the first transverse groove 32 and the second transverse groove 34 are inclined in opposite directions and the ligament portion 305 is provided on the obtuse angle side. 33 in which the first transverse groove 32 and the second transverse groove 34 are perpendicular to the first circumferential groove 31 and the second circumferential groove 33 and the ligament part 305 is disposed in the vicinity of the intersection. H).

図33の(I)および(J)は第1の横断溝32及び第2の横断溝34において中央溝322,342が交差するように配置されている。図33の(K)及び(L)は(G)及び(H)に比べてリガメント部305の配置が異なっており、第1の周溝31及び第2の周溝33の直線溝311,331に対して第1の横断溝32及び第2の横断溝34の斜角溝321,341が鈍角を成す側の端部にリガメント部305を配置している。   33 (I) and (J), the first transverse groove 32 and the second transverse groove 34 are arranged so that the central grooves 322 and 342 intersect each other. 33 (K) and (L) are different in arrangement of the ligament part 305 from (G) and (H), and the linear grooves 311 and 331 of the first circumferential groove 31 and the second circumferential groove 33 are different. On the other hand, the ligament part 305 is arranged at the end of the first transverse groove 32 and the oblique grooves 321 and 341 of the second transverse groove 34 forming an obtuse angle.

第1の実施形態の安全弁3Bに対して第1の横断溝32及び第2の横断溝34が「S」字形に屈曲したものを図33の(M)及び(N)に示し、緩やかに湾曲したものを図33の(Q)及び(R)に示す。このとき(M)と(Q)は曲りが浅く、(N)と(R)は曲りが深い。図33の(Q)では第1の横断溝32及び第2の横断溝34が安全弁3Bの中心に点対称であることに対し、直線溝311,331に沿う中心面で面対称に設けたものを(S)に示す。また、第1の実施形態の安全弁3Bに対して円弧溝312,332を横切るようにリガメント部305を配置したものを(O)、複数のハッチ部304を有したものを(P)及び(T)にそれぞれ示す。   The first transverse groove 32 and the second transverse groove 34 bent in an “S” shape with respect to the safety valve 3B of the first embodiment are shown in FIGS. 33 (M) and (N), and are gently curved. This is shown in (Q) and (R) of FIG. At this time, (M) and (Q) are shallowly bent, and (N) and (R) are deeply bent. In (Q) of FIG. 33, the first transverse groove 32 and the second transverse groove 34 are symmetric with respect to the center of the safety valve 3B, whereas they are provided with plane symmetry on the center plane along the straight grooves 311 and 331. Is shown in (S). Further, the safety valve 3B according to the first embodiment has the ligament part 305 disposed so as to cross the arc grooves 312 and 332 (O), and the one having a plurality of hatch parts 304 (P) and (T ) Respectively.

以上の各実施形態及び変形例は、安全弁3Bを有した封口板3及びその封口板3を備える密閉型電池1について説明したが、この安全弁3Bの構造は、封口板3とともに密閉型電池1の外殻を構成する容器2に設けられてもよいし、他の密閉型の電子部品、例えば電解コンデンサの容器に設けられていてもよい。また、各実施形態の間で異なる構成及び構造は、他の実施形態にも応用可能であり、その構成及び構造に起因する効果を同様に得ることができるとともに、それらの組み合わせは制限されない。   In the above embodiments and modifications, the sealing plate 3 having the safety valve 3B and the sealed battery 1 including the sealing plate 3 have been described. The structure of the safety valve 3B is the same as that of the sealed battery 1 together with the sealing plate 3. You may provide in the container 2 which comprises an outer shell, and may be provided in the container of another sealed electronic component, for example, an electrolytic capacitor. In addition, configurations and structures that differ between the embodiments can be applied to other embodiments, and effects resulting from the configurations and structures can be obtained in the same manner, and combinations thereof are not limited.

以上、本発明の封口板、この封口板を備える密閉型電池、及び封口板の製造方法について、いくつかの実施形態を説明した。これらの実施形態は、発明を理解しやすくするために一例を示したに過ぎない、したがって、これらの実施形態に発明を限定することを意図したものではない。本発明は、他の様々な形でも実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更をすることが可能である。また、上述の各実施形態の変形例は、発明の範囲に含まれるとともに、特許請求の範囲に記載された発明に対しそれらの均等の範囲も含む。   As mentioned above, several embodiment was described about the sealing plate of this invention, the sealing type battery provided with this sealing plate, and the manufacturing method of a sealing plate. These embodiments are merely examples for ease of understanding of the invention, and therefore are not intended to limit the invention to these embodiments. The present invention can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the spirit of the invention. In addition, the modifications of the above-described embodiments are included in the scope of the invention and also include their equivalent scope with respect to the invention described in the claims.

1…密閉型電池、2…容器、3…封口板、3A…プレート部、3B…安全弁、301…外側凹部、302…内側凹部、303…外周湾曲部、304…ハッチ部、305…リガメント部、308…厚肉部、31…第1の周溝、311…直線溝、312…円弧溝、32…第1の横断溝、321…斜角溝、322…中央溝、33…第2の周溝、331…直線溝、332…円弧溝、34…第2の横断溝、341…斜角溝、342…中央溝。   DESCRIPTION OF SYMBOLS 1 ... Sealed battery, 2 ... Container, 3 ... Sealing plate, 3A ... Plate part, 3B ... Safety valve, 301 ... Outer recessed part, 302 ... Inner recessed part, 303 ... Outer curved part, 304 ... Hatch part, 305 ... Ligament part, 308... Thick part 31. First circumferential groove 311. Linear groove 312. Circular groove 32. First transverse groove 321. Diagonal groove 322 Central groove 33 33 second circumferential groove 331: straight groove, 332: arc groove, 34: second transverse groove, 341: oblique groove, 342: central groove.

本発明に係る一実施形態の封口板は、プレート部と安全弁とを備える。プレート部は、密閉型電池の容器の開口部を塞いで、容器とともに外殻を形成する。安全弁は、プレート部の一部に一体に形成される。この安全弁は、外側凹部と、内側凹部と、外周湾曲部と、つのハッチ部と、リガメント部と、第1の周溝と、第1の横断溝と、第2の周溝と、を含む。外側凹部は、プレート部の外表面から凹んでいる。内側凹部は、外側凹部に一致する位置にプレート部の内表面から凹んでいる。外周湾曲部は、外側凹部と内側凹部との間にプレート部から一続きにかつ外側凹部の内周に沿って一定の幅に形成され、外側凹部の方へ膨出している。ハッチ部は、外周湾曲部の内側に外周湾曲部から一続きに形成され、外側凹部の方へそれぞれ膨出している。リガメント部は、ハッチ部のそれぞれを外周湾曲部に連結させる。第1の周溝は、外周湾曲部とハッチ部との間に配置され、外側凹部側から凹んでいる。第1の横断溝は、つのハッチ部の間に配置され、外側凹部側から凹み、第1の周溝に連続する。第2の周溝は、少なくともリガメント部を除いて第1の周溝の中に形成される。 The sealing board of one Embodiment which concerns on this invention is provided with a plate part and a safety valve. The plate portion closes the opening of the container of the sealed battery and forms an outer shell together with the container. The safety valve is formed integrally with a part of the plate portion. The safety valve includes an outer concave portion, an inner concave portion, an outer peripheral curved portion, two hatched portions, a ligament portion, a first circumferential groove, a first transverse groove, and a second circumferential groove. . The outer recessed portion is recessed from the outer surface of the plate portion. The inner recess is recessed from the inner surface of the plate portion at a position coinciding with the outer recess. The outer peripheral curved portion is formed between the outer concave portion and the inner concave portion so as to extend continuously from the plate portion and along the inner circumference of the outer concave portion, and bulges toward the outer concave portion. The hatch portions are formed continuously from the outer peripheral curved portion inside the outer peripheral curved portion, and respectively bulge toward the outer concave portion. The ligament portion connects each of the hatch portions to the outer curved portion. The first circumferential groove is disposed between the outer circumferential curved portion and the hatch portion, and is recessed from the outer recessed portion side. First transverse groove is arranged between the two hatch, recessed from the outer recess side, continuous to the first circumferential groove. The second circumferential groove is formed in the first circumferential groove except at least the ligament part.

本発明に係る封口板によれば、プレート部の一部に一体に安全弁が形成され、その安全弁は、外周湾曲部とこの内側に配置される2つのハッチ部とを有している。外周湾曲部とハッチ部はいずれも外側凹部の方へ膨出した形に形成されている。外周湾曲部とハッチ部との間には第1の周溝が形成され、ハッチ部どうしの間には第1の横断溝が形成されている。また、第1の周溝の中に少なくともリガメント部を残して第2の周溝が形成される。したがって、内表面側から圧力がかかった場合、圧力が小さいと外周湾曲部が延ばされるように撓むことで、外周湾曲部とハッチ部との間の第1の周溝及び第2の周溝はすぼまる方向に変位し、第2の周溝の底部は圧縮応力を受けることになる。したがって、ハッチが開かれない程度、すなわち安全弁が開放されない作動圧力以下の内圧が繰り返し加わっても、第2の周溝の底部に作用する応力の変化は小さいため、繰り返し内圧が加わることに対する安全弁の耐久性が向上する。また、第1の周溝に対して第1の横断溝が連続する交差部に開放起点が設けられる。この交差部は、安全弁の中心部から外れた位置であり、密閉型電池の容器の内部圧力によって安全弁に作用する応力は、中心部よりも交差部の方が小さい。安全弁に設定される作動圧力は、開放起点に対して設定されるので、設定された作動圧力に対して実際にハッチ部が開放される内部圧力は、ばらつきが小さくなる。 According to the sealing plate according to the present invention, the safety valve is integrally formed on a part of the plate portion, the safety valve, and a two hatch that will be placed on the inner and outer peripheral curved portion. Both the outer peripheral curved portion and the hatch portion are formed in a shape bulging toward the outer concave portion. A first circumferential groove is formed between the outer curved portion and the hatch portion, and a first transverse groove is formed between the hatch portions. Further, the second circumferential groove is formed leaving at least the ligament part in the first circumferential groove. Therefore, when pressure is applied from the inner surface side, the first circumferential groove and the second circumferential groove between the outer curved portion and the hatch portion are bent by extending the outer curved portion when the pressure is small. As a result, the bottom of the second circumferential groove is subjected to compressive stress. Therefore, even if an internal pressure below the operating pressure at which the hatch is not opened, i.e., below the operating pressure at which the safety valve is not opened, the change in the stress acting on the bottom of the second circumferential groove is small, so Durability is improved. In addition, an opening start point is provided at an intersection where the first transverse groove continues with respect to the first circumferential groove. This intersection is a position deviating from the center of the safety valve, and the stress acting on the safety valve due to the internal pressure of the sealed battery container is smaller in the intersection than in the center. Since the operating pressure set for the safety valve is set with respect to the opening start point, the internal pressure at which the hatch portion is actually opened with respect to the set operating pressure is less varied.

Claims (17)

密閉型電池の容器の開口部を塞いで前記容器とともに外殻を形成するプレート部と、
前記プレート部の一部に一体に形成される安全弁と、を備え、
前記安全弁は、
前記プレート部の外表面から凹んだ外側凹部と、
前記外側凹部に一致して前記プレート部の内表面から凹んだ内側凹部と、
前記外側凹部と前記内側凹部との間に前記プレート部に一続きにかつ前記外側凹部の内周に沿って一定の幅に形成され前記外側凹部の方へ膨出した外周湾曲部と、
前記外周湾曲部の内側に前記外周湾曲部に一続きに形成され前記外側凹部の方へ膨出した少なくとも2つのハッチ部と、
前記ハッチ部のそれぞれを前記外周湾曲部に連結させるリガメント部と、
前記外周湾曲部と前記ハッチ部との間に前記外側凹部側から凹んだ第1の周溝と、
少なくとも2つの前記ハッチ部の間に前記外側凹部側から凹み前記第1の周溝に連続する第1の横断溝と、
少なくとも前記リガメント部を除いて前記第1の周溝の中に形成される第2の周溝と、
を含むことを特徴とする封口板。
A plate portion that closes an opening of the container of the sealed battery and forms an outer shell together with the container;
A safety valve formed integrally with a part of the plate portion,
The safety valve is
An outer recess recessed from the outer surface of the plate portion;
An inner recess recessed from the inner surface of the plate portion in alignment with the outer recess;
An outer peripheral curved portion that is formed between the outer concave portion and the inner concave portion in a continuous manner along the inner periphery of the outer concave portion and bulges toward the outer concave portion.
At least two hatch portions formed continuously from the outer peripheral curved portion inside the outer peripheral curved portion and bulging toward the outer concave portion; and
A ligament part that connects each of the hatch parts to the outer curved part,
A first circumferential groove recessed from the outer recessed portion between the outer circumferential curved portion and the hatch portion;
A first transverse groove that is recessed from the outer recessed portion side between at least two of the hatch portions and continues to the first circumferential groove;
A second circumferential groove formed in the first circumferential groove except at least the ligament part;
The sealing board characterized by including.
前記外側凹部は、前記外表面に垂直な内周縁を有し、
前記内側凹部は、前記内周縁に対応する位置から拡開する傾斜縁を有する
ことを特徴とする請求項1に記載された封口板。
The outer recess has an inner periphery perpendicular to the outer surface;
The sealing plate according to claim 1, wherein the inner concave portion has an inclined edge that expands from a position corresponding to the inner peripheral edge.
前記第1の横断溝に形成されて前記第2の周溝に連続する第2の横断溝をさらに備える
ことを特徴とする請求項1または請求項2に記載された封口板。
The sealing plate according to claim 1, further comprising a second transverse groove formed in the first transverse groove and continuing to the second circumferential groove.
前記第1の周溝は、前記リガメント部において不連続に形成され、
前記リガメント部は、前記外周湾曲部と同じ板厚で前記ハッチ部へ連結される
ことを特徴とする請求項1から請求項3のいずれか1項に記載された封口板。
The first circumferential groove is formed discontinuously in the ligament part,
The sealing plate according to any one of claims 1 to 3, wherein the ligament part is connected to the hatch part with the same plate thickness as the outer peripheral curved part.
前記第1の周溝は、前記リガメント部において不連続に形成され、
前記第2の周溝は、前記リガメント部から前記第1の周溝よりも離間して不連続に形成され、
前記リガメント部は、前記外周湾曲部と同じ板厚で前記ハッチ部へ連結される
ことを特徴とする請求項1から請求項3のいずれか1項に記載された封口板。
The first circumferential groove is formed discontinuously in the ligament part,
The second circumferential groove is formed discontinuously apart from the ligament part than the first circumferential groove,
The sealing plate according to any one of claims 1 to 3, wherein the ligament part is connected to the hatch part with the same plate thickness as the outer peripheral curved part.
前記第1の周溝は、前記リガメント部において連続して形成され、
前記リガメント部は、前記第1の周溝の底部と同じ板厚で前記外周湾曲部を前記ハッチ部に連結する
ことを特徴とする請求項1から請求項3のいずれか1項に記載された封口板。
The first circumferential groove is continuously formed in the ligament part,
The said ligament part connects the said outer periphery curved part to the said hatch part with the same plate | board thickness as the bottom part of the said 1st circumferential groove, It was described in any one of Claims 1-3 characterized by the above-mentioned. Sealing plate.
前記外側凹部及び前記内側凹部は、楕円形に形成され、
前記第1の横断溝は、前記楕円形の長径方向に対して斜めに前記第1の周溝に連続する斜角溝を含む
ことを特徴とする請求項1から請求項6のいずれか1項に記載された封口板。
The outer recess and the inner recess are formed in an oval shape,
The said 1st crossing groove | channel contains the diagonal groove | channel which continues to the said 1st circumferential groove diagonally with respect to the elliptical major axis direction, The any one of Claim 1-6 characterized by the above-mentioned. The sealing plate described in 1.
前記外側凹部及び前記内側凹部は、楕円形に形成され、
前記第1の横断溝は、前記楕円形の長径方向に延びた中央溝と、前記中央溝から前記第1の周溝へ斜めに連続する斜角溝と、を含む
ことを特徴とする請求項1から請求項6のいずれか1項に記載された封口板。
The outer recess and the inner recess are formed in an oval shape,
The first transverse groove includes a central groove extending in the major axis direction of the elliptical shape, and an oblique groove continuously extending obliquely from the central groove to the first circumferential groove. The sealing board described in any one of Claims 1-6.
前記外側凹部及び前記内側凹部は、平行な一対の直線縁部を含む楕円形に形成され、
前記第1の周溝は、前記直線縁部に沿う直線溝を含み、
前記第1の横断溝は、前記直線溝に斜めに連続する斜角溝を含む
ことを特徴とする請求項1から請求項6のいずれか1項に記載された封口板。
The outer recess and the inner recess are formed in an oval shape including a pair of parallel straight edges,
The first circumferential groove includes a straight groove along the straight edge,
The sealing plate according to any one of claims 1 to 6, wherein the first transverse groove includes an oblique groove that is obliquely continuous with the linear groove.
前記外側凹部及び前記内側凹部は、平行な一対の直線縁部を含む楕円形に形成され、
前記第1の周溝は、前記直線縁部に沿う直線溝を含み、
前記第1の横断溝は、前記直線溝に対して短くかつ平行に延びた中央溝と、前記中央溝から前記直線溝に斜めに連続する斜角溝を含む
ことを特徴とする請求項1から請求項6のいずれか1項に記載された封口板。
The outer recess and the inner recess are formed in an oval shape including a pair of parallel straight edges,
The first circumferential groove includes a straight groove along the straight edge,
The first transverse groove includes a central groove that is short and parallel to the straight groove, and an oblique groove that extends obliquely from the central groove to the straight groove. The sealing board described in any one of Claim 6.
前記リガメント部は、前記斜角溝に対して鋭角を成す前記直線溝の離れた位置に配置される
ことを特徴とする請求項9又は請求項10のいずれか1項に記載された封口板。
11. The sealing plate according to claim 9, wherein the ligament portion is disposed at a position away from the linear groove that forms an acute angle with respect to the oblique groove.
前記リガメント部は、前記斜角溝に対して鈍角を成す前記直線溝の離れた位置に配置される
ことを特徴とする請求項9又は請求項10のいずれか1項に記載された封口板。
The said ligament part is arrange | positioned in the position away from the said linear groove which makes an obtuse angle with respect to the said oblique groove, The sealing board described in any one of Claim 9 or Claim 10 characterized by the above-mentioned.
前記ハッチ部は、前記第1の周溝及び前記第1の横断溝で囲われた内側に前記外周湾曲部よりも厚みの大きい厚肉部を有する
ことを特徴とする請求項1から請求項12のいずれか1項に記載された封口板。
The said hatch part has a thick part thicker than the said outer periphery curved part inside the said 1st surrounding groove and the said 1st crossing groove, It is characterized by the above-mentioned. The sealing board described in any one of these.
開口部を有した容器と前記開口部を塞ぐ封口板とによって外殻を形成する密閉型電池であって、
前記封口板は、請求項1から請求項13のいずれか1項に記載された封口板である
ことを特徴とする密閉型電池。
A sealed battery that forms an outer shell with a container having an opening and a sealing plate that closes the opening,
14. The sealed battery according to claim 1, wherein the sealing plate is the sealing plate according to any one of claims 1 to 13.
請求項1から請求項13のいずれか1項に記載された封口板の前記プレート部に前記安全弁を形成する封口板の製造方法であって、
前記外側凹部を形成する外型と前記内側凹部を前記外側凹部に一致させて形成する内型とで板厚方向に前記プレート部を挟んで成形する凹部加工工程と、
前記第1の周溝及び前記第1の横断溝を前記外側凹部に形成する第1の刻印と前記内側凹部に当てられる受型とで板厚方向に前記プレート部を挟んで前記外側凹部の方へ膨出するように前記外周湾曲部及び前記ハッチ部を成形する第1の刻印工程と、
前記第2の周溝を少なくとも前記リガメント部を除いて前記第1の周溝の中に形成する第2の刻印と前記受型とで挟んで成形する第2の刻印工程と、
を含むことを特徴とする封口板の製造方法。
It is a manufacturing method of the sealing board which forms the safety valve in the plate part of the sealing board described in any 1 paragraph of Claims 1-13,
A recess processing step in which the outer mold that forms the outer recess and the inner mold that forms the inner recess so as to match the outer recess are formed by sandwiching the plate portion in the plate thickness direction;
The outer recessed portion sandwiching the plate portion in the plate thickness direction by a first stamp that forms the first circumferential groove and the first transverse groove in the outer recessed portion and a receiving mold applied to the inner recessed portion. A first marking step for forming the outer peripheral curved portion and the hatch portion so as to bulge to
A second marking step for forming the second circumferential groove by sandwiching the second circumferential groove between the receiving mold and the second marking formed in the first circumferential groove except at least the ligament part;
The manufacturing method of the sealing board characterized by including.
前記凹部加工工程において、
前記外型は、前記第1の周溝及び前記第1の横断溝で囲われる範囲の内側の前記ハッチ部のそれぞれに前記外周湾曲部よりも板厚の大きい厚肉部を形成する
ことを特徴とする請求項15に記載された封口板の製造方法。
In the recess processing step,
The outer mold is formed with a thick part having a plate thickness larger than that of the outer peripheral curved part in each of the hatch parts inside the range surrounded by the first circumferential groove and the first transverse groove. The method for producing a sealing plate according to claim 15.
前記凹部加工工程において、
前記外型は、前記外表面に対して垂直な内周縁を前記外側凹部に形成し、
前記内型は、前記内周縁に対応する位置から外へ拡開する傾斜縁を前記内側凹部に形成する
ことを特徴とする請求項15または請求項16に記載された封口板の製造方法。
In the recess processing step,
The outer mold forms an inner peripheral edge perpendicular to the outer surface in the outer recess,
The said inner type | mold forms the inclined edge which spreads outward from the position corresponding to the said inner periphery in the said inner side recessed part, The manufacturing method of the sealing board described in Claim 15 or Claim 16 characterized by the above-mentioned.
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