JP2016148094A - Initial treatment agent for circulating cooling water and initial treatment method of circulating cooling water - Google Patents

Initial treatment agent for circulating cooling water and initial treatment method of circulating cooling water Download PDF

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JP2016148094A
JP2016148094A JP2015026535A JP2015026535A JP2016148094A JP 2016148094 A JP2016148094 A JP 2016148094A JP 2015026535 A JP2015026535 A JP 2015026535A JP 2015026535 A JP2015026535 A JP 2015026535A JP 2016148094 A JP2016148094 A JP 2016148094A
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cooling water
circulating cooling
initial treatment
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haps
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JP6589286B2 (en
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藤田 和久
Kazuhisa Fujita
藤田  和久
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Kurita Water Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/105Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances combined with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/023Water in cooling circuits
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/08Corrosion inhibition
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/22Eliminating or preventing deposits, scale removal, scale prevention

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  • Inorganic Chemistry (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Hydrology & Water Resources (AREA)
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  • Environmental & Geological Engineering (AREA)
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  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an initial treatment agent for circulating cooling water capable of providing anticorrosive effects and scale prevention effects as a single agent while reducing phosphorus concentration and zinc concentration necessary for initial corrosion resistant film formation.SOLUTION: There is provided an initial treatment agent for circulating cooling water for forming an initial corrosion resistant coating film on a metal member surface of water system by adding it to the water system when activation of a circulating cooling water system, manufactured by combining a phosphor compound and a zinc compound and a copolymer of acrylic acid and hydroxy allyloxy propane sulphonic acid and or a salt thereof (AA/HAPS-based polymer) as a single agent. The initial treatment agent is added so that total phosphorus concentration in terms of POin the water system is 15 to 30 mgPO/L, zinc concentration is 5 to 20 mgZn/L and AA/HAPS-based polymer concentration in terms of POis 20 to 60 mgsoild/L.SELECTED DRAWING: Figure 1

Description

本発明は、新設プラントの立ち上げ時や、プラントの再稼働時において、循環冷却水に添加して該水系の金属部材表面に初期防食皮膜を形成するための初期処理剤と、循環冷却水系の初期処理方法に関するものである。   The present invention provides an initial treatment agent for forming an initial anticorrosion film on the surface of a metal member of the aqueous system by adding to the circulating cooling water when starting up a new plant or restarting the plant, and a circulating cooling water system. It relates to an initial processing method.

従来、工場の新設稼働時や、定期補修のための運転停止期間後の再稼働時における循環冷却水系の水処理方法として、特許文献1には、水系に、全リン濃度70〜120mgPO/L、亜鉛濃度10〜30mgZn/Lとなるようにリン酸塩と亜鉛化合物を添加して熱交換器等の金属部材表面に初期防食皮膜を形成する方法が提案されている。
この特許文献1には、処理対象の状況により高温部が生じる場合(例えば、熱交換器を運転しながら初期防食皮膜形成処理を実施する場合など)など、防食剤成分と水系のカルシウムよりなるリン酸カルシウム系スケールが金属部材表面に過剰に析出・付着することによる悪影響を防ぐために、必要に応じリン酸カルシウム系スケールの析出及び/又は付着防止効果を有する高分子電解質として、アクリル酸系ポリマーなどの低分子量ポリマーを固形分として50〜300mg/L程度添加することが記載されている。
Conventionally, as a water treatment method for a circulating cooling water system at the time of new factory operation or at the time of re-operation after an operation stoppage period for periodic repairs, Patent Document 1 discloses a total phosphorus concentration of 70 to 120 mg PO 4 / L in the water system. A method of forming an initial anticorrosive film on the surface of a metal member such as a heat exchanger by adding a phosphate and a zinc compound so that the zinc concentration is 10 to 30 mg Zn / L has been proposed.
This Patent Document 1 discloses a calcium phosphate composed of an anticorrosive component and water-based calcium, such as when a high temperature portion is generated depending on the condition of the treatment target (for example, when an initial anticorrosion film is formed while operating a heat exchanger). Low molecular weight polymers such as acrylic acid polymers as polymer electrolytes that have the effect of precipitating and / or preventing the deposition of calcium phosphate scales to prevent adverse effects due to excessive deposition and adhesion of metallic scales on the surface of metal members Is added as a solid content of about 50 to 300 mg / L.

特開2011−202243号公報JP 2011-202243 A

近年、排水規制の強化の高まりから、排水のリン及び亜鉛濃度の低減が望まれており、このため、循環冷却水系において、初期防食皮膜形成のためのリン及び亜鉛濃度を低減することが望まれている。
また、初期防食皮膜形成のための処理と、スケール対策とを同時に行うためには、リン酸塩と亜鉛化合物と低分子量ポリマーの少なくとも3つの水処理薬品が必要となり、薬剤添加、薬注制御、薬品管理等に煩雑な手間を要することになることから、その改善も望まれる。
In recent years, there has been a demand for a reduction in phosphorus and zinc concentrations in wastewater due to the strengthening of wastewater regulations. For this reason, it is desirable to reduce the phosphorus and zinc concentrations for the formation of initial anticorrosion coatings in circulating cooling water systems. ing.
In addition, in order to simultaneously perform the treatment for forming the initial anticorrosive film and the measure for scale, at least three water treatment chemicals of phosphate, zinc compound, and low molecular weight polymer are required. Since complicated labor is required for chemical management etc., the improvement is also desired.

本発明は、循環冷却水系における初期防食皮膜形成のためのリン濃度及び亜鉛濃度を低減すると共に、スケール防止効果をも得ることができる循環冷却水用初期処理剤及び循環冷却水系の初期処理方法を提供することを課題とする。   The present invention relates to an initial treatment agent for circulating cooling water and an initial processing method for the circulating cooling water system that can reduce the phosphorus concentration and the zinc concentration for forming an initial anticorrosive film in the circulating cooling water system and also obtain a scale prevention effect. The issue is to provide.

本発明者は、上記課題を解決すべく検討を重ねた結果、リン化合物と亜鉛化合物と共に、特定の低分子量ポリマーを併用添加することにより、初期防食皮膜形成のために必要なリン濃度及び亜鉛濃度を低減することができ、また、スケール防止効果をも得ることができることを見出した。
本発明はこのような知見に基づいて達成されたものであり、以下を要旨とする。
As a result of repeated studies to solve the above problems, the present inventor has added a specific low molecular weight polymer together with a phosphorus compound and a zinc compound, so that a phosphorus concentration and a zinc concentration necessary for forming an initial anticorrosion film are obtained. It has been found that it is possible to reduce the scale and to obtain a scale prevention effect.
The present invention has been achieved based on such findings, and the gist thereof is as follows.

[1] 循環冷却水系の起動時に該水系に添加して、該水系の金属部材表面に初期防食皮膜を形成するための初期処理剤であって、リン化合物及び亜鉛化合物と、アクリル酸とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩との共重合体(以下「AA/HAPS系ポリマー」と称す。)とが一剤化されてなることを特徴とする循環冷却水用初期処理剤。 [1] An initial treatment agent for forming an initial anticorrosive film on the surface of a metal member of the water system by adding to the water system at the time of starting the circulating cooling water system, comprising a phosphorus compound, a zinc compound, acrylic acid and a hydroxy aliquot An initial treatment agent for circulating cooling water, characterized by being formed into a single component with a copolymer of loxypropanesulfonic acid and / or a salt thereof (hereinafter referred to as “AA / HAPS polymer”).

[2] [1]において、前記AA/HAPS系ポリマーが、アクリル酸に由来する構成単位とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩に由来する構成単位とを、モル比で70〜90:10〜30の割合で含む、重量平均分子量が1,000〜400,000の共重合体であることを特徴とする循環冷却水用初期処理剤。 [2] In [1], the AA / HAPS polymer has a molar ratio of a structural unit derived from acrylic acid and a structural unit derived from hydroxyallyloxypropanesulfonic acid and / or a salt thereof in a molar ratio of 70 to 90: An initial treatment agent for circulating cooling water, which is a copolymer having a weight average molecular weight of 1,000 to 400,000, contained at a ratio of 10 to 30.

[3] [1]又は[2]において、前記リン化合物が、オルソリン酸、ヘキサメタリン酸、ホスホン酸、及びこれらの酸の塩よりなる群から選ばれる1種又は2種以上であり、前記亜鉛化合物が塩化亜鉛及び/又は硫酸亜鉛であることを特徴とする循環冷却水用初期処理剤。 [3] In [1] or [2], the phosphorus compound is one or more selected from the group consisting of orthophosphoric acid, hexametaphosphoric acid, phosphonic acid, and salts of these acids, and the zinc compound Is an initial treatment for circulating cooling water, characterized in that is zinc chloride and / or zinc sulfate.

[4] [1]ないし[3]のいずれかにおいて、前記リン化合物を5〜20重量%、前記亜鉛化合物を2〜10重量%、前記AA/HAPS系ポリマーを5〜30重量%含む水溶液であることを特徴とする循環冷却水用初期処理剤。 [4] In any one of [1] to [3], an aqueous solution containing 5 to 20 wt% of the phosphorus compound, 2 to 10 wt% of the zinc compound, and 5 to 30 wt% of the AA / HAPS polymer. An initial treatment agent for circulating cooling water, characterized by

[5] 循環冷却水系の起動時に、該水系の金属部材表面に初期防食皮膜を形成する初期処理方法であって、リン化合物及び亜鉛化合物と、アクリル酸とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩との共重合体(以下「AA/HAPS系ポリマー」と称す。)とを該水系内のPO換算の全リン濃度が15〜30mgPO/L、亜鉛濃度が5〜20mgZn/L、AA/HAPS系ポリマーの濃度が20〜60mgsolid/Lとなるように添加することを特徴とする循環冷却水系の初期処理方法。 [5] An initial treatment method for forming an initial anticorrosive film on the surface of a metal member of the water system at the time of starting the circulating cooling water system, wherein the phosphorus compound and the zinc compound, acrylic acid and hydroxyallyloxypropane sulfonic acid and / or the same A copolymer with salt (hereinafter referred to as “AA / HAPS polymer”) has a total phosphorus concentration in terms of PO 4 in the aqueous system of 15 to 30 mg PO 4 / L, a zinc concentration of 5 to 20 mg Zn / L, AA / HAPS system polymer is added so that the concentration becomes 20 to 60 mg solid / L.

[6] [5]において、前記AA/HAPS系ポリマーが、アクリル酸に由来する構成単位とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩に由来する構成単位とを、モル比で70〜90:10〜30の割合で含む、重量平均分子量が1,000〜400,000の共重合体であることを特徴とする循環冷却水系の初期処理方法。 [6] In [5], the AA / HAPS polymer has a molar ratio of a structural unit derived from acrylic acid and a structural unit derived from hydroxyallyloxypropanesulfonic acid and / or a salt thereof in a molar ratio of 70 to 90: An initial treatment method for a circulating cooling water system, characterized in that it is a copolymer having a weight average molecular weight of 1,000 to 400,000, contained in a proportion of 10 to 30.

[7] [5]又は[6]において、前記リン化合物が、オルソリン酸、ヘキサメタリン酸、ホスホン酸、及びこれらの酸の塩よりなる群から選ばれる1種又は2種以上であり、前記亜鉛化合物が塩化亜鉛及び/又は硫酸亜鉛であることを特徴とする循環冷却水系の初期処理方法。 [7] In [5] or [6], the phosphorus compound is one or more selected from the group consisting of orthophosphoric acid, hexametaphosphoric acid, phosphonic acid, and salts of these acids, and the zinc compound Is an initial treatment method for a circulating cooling water system, characterized in that is zinc chloride and / or zinc sulfate.

[8] [5]ないし[7]のいずれかにおいて、前記水系のカルシウム硬度を50〜150mgCaCO/Lに調整することを特徴とする循環冷却水系の初期処理方法。 [8] The initial treatment method for a circulating cooling water system according to any one of [5] to [7], wherein the calcium hardness of the aqueous system is adjusted to 50 to 150 mg CaCO 3 / L.

[9] [5]ないし[8]のいずれかにおいて、請求項1ないし4のいずれか1項に記載の循環冷却水用初期処理剤を、前記水系に150〜300mg/L添加することを特徴とする循環冷却水系の初期処理方法。 [9] In any one of [5] to [8], 150 to 300 mg / L of the initial treatment agent for circulating cooling water according to any one of claims 1 to 4 is added to the aqueous system. Initial processing method for circulating cooling water system.

本発明によれば、循環冷却水系における初期防食皮膜形成のためのリン濃度及び亜鉛濃度を低減することができ、また、防食皮膜形成による防食効果と共に、スケール防止効果をも同時に得ることができる。
本発明の循環冷却水用初期処理剤によれば、一剤で上記の作用効果を得ることができ、薬剤添加、薬注制御、薬品管理等に関する手間を大幅に削減することができる。
According to the present invention, it is possible to reduce the phosphorus concentration and the zinc concentration for forming the initial anticorrosive film in the circulating cooling water system, and it is possible to simultaneously obtain the scale preventive effect as well as the anticorrosive effect by the anticorrosive film formation.
According to the initial treatment agent for circulating cooling water of the present invention, the above-mentioned effects can be obtained with a single agent, and labor related to drug addition, chemical injection control, chemical management, etc. can be greatly reduced.

実施例で用いた伝熱面評価試験装置の構成を示す模式図である。It is a schematic diagram which shows the structure of the heat-transfer surface evaluation test apparatus used in the Example. 実施例で用いた腐食速度測定装置の構成を示す模式図である。It is a schematic diagram which shows the structure of the corrosion rate measuring apparatus used in the Example.

以下に本発明の実施の形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

[循環冷却水系の初期処理方法]
本発明の循環冷却水系の初期処理方法は、循環冷却水系の起動時に、該水系の金属部材表面に初期防食皮膜を形成する初期処理方法であって、リン化合物及び亜鉛化合物と、アクリル酸とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩との共重合体(以下「AA/HAPS系ポリマー」と称す。)とを該水系内のPO換算の全リン濃度が15〜30mgPO/L、亜鉛濃度が5〜20mgZn/L、AA/HAPS系ポリマーの濃度が20〜60mgsolid/L(「mgsolid/L」とは、AA/HAPS系ポリマーの純分のmg/L濃度を示す。)となるように添加することを特徴とする。
なお、本発明で対象とする金属部材としては鉄系金属部材、特に炭素鋼部材が好適である。循環冷却水系としては開放循環式冷却水系が好適である。
[Initial treatment method for circulating cooling water system]
An initial treatment method for a circulating cooling water system according to the present invention is an initial processing method for forming an initial anticorrosive film on the surface of a metallic member of the aqueous system when the circulating cooling water system is started, and includes a phosphorus compound, a zinc compound, acrylic acid and hydroxy A copolymer with allyloxypropanesulfonic acid and / or a salt thereof (hereinafter referred to as “AA / HAPS polymer”) has a total phosphorus concentration of 15 to 30 mg PO 4 / L in terms of PO 4 in the aqueous system, zinc The concentration is 5 to 20 mg Zn / L, and the concentration of the AA / HAPS polymer is 20 to 60 mg solid / L (“mg solid / L” indicates the pure mg / L concentration of the AA / HAPS polymer). It is characterized by adding to.
In addition, as a metal member made into object by this invention, an iron-type metal member, especially a carbon steel member are suitable. As the circulating cooling water system, an open circulating cooling water system is suitable.

前述の特許文献1には、アクリル酸系ポリマーの添加について記載されているが、特許文献1では、用いるアクリル酸系ポリマーの詳細は明らかにされておらず、また、リン化合物、亜鉛化合物及びAA/HAPS系ポリマーを一剤化して添加するとの記載もなく、リン化合物及び亜鉛化合物と共にAA/HAPS系ポリマーを添加すると、初期防食皮膜の形成に必要なリン化合物及び亜鉛化合物量を低減できることを示唆する記載もない。
本発明は、リン化合物及び亜鉛化合物と共に、低分子量ポリマーの中でも、AA/HAPS系ポリマーを添加すると、初期防食皮膜形成のための全リン濃度及び亜鉛濃度を、AA/HAPS系ポリマーを添加しない場合に比べて大幅に低減できるという新規知見に基づいて達成されたものである。
The above-mentioned Patent Document 1 describes the addition of an acrylic acid-based polymer, but Patent Document 1 does not disclose details of the acrylic acid-based polymer to be used, and phosphorus compounds, zinc compounds, and AA. There is no description that the / HAPS polymer is added as a single agent, and it is suggested that the addition of the AA / HAPS polymer together with the phosphorus compound and the zinc compound can reduce the amount of the phosphorus compound and the zinc compound necessary for forming the initial anticorrosion film There is no description to do.
In the present invention, when an AA / HAPS polymer is added together with a phosphorus compound and a zinc compound, among the low molecular weight polymers, the total phosphorous concentration and zinc concentration for forming the initial anticorrosive film are not added when the AA / HAPS polymer is not added. It was achieved based on the new knowledge that it can be significantly reduced compared to

本発明では、リン化合物及び亜鉛化合物と共にAA/HAPS系ポリマーを用いることで、水系内の全リン濃度及び亜鉛濃度が低濃度であっても十分な防食効果を得ることができるため、リン化合物及び亜鉛化合物の使用量をAA/HAPS系ポリマーを併用しない場合に比べて大幅に低減することができ、これらの成分の水系内濃度をより低レベルなものとした上で十分な防食効果を得ることができることから、以下のような利点がある。
(1) リン化合物、亜鉛化合物といった環境負荷のかかる成分の使用量を抑えることができる。
(2) 従来、熱負荷がかかる際には、リン酸カルシウムのスケール抑制のために、過剰の低分子量ポリマーの添加が必要であり、スケール防止のために水系内のポリマー濃度を高めると、低分子量ポリマーがゲル化するという新たな問題が発生するが、本発明では、AA/HAPS系ポリマーの使用により、リン化合物の使用量を抑えることができることで、低分子量ポリマー量も抑えることができ、結果として低分子量ポリマーのゲル化を防ぐことができる。
(3) 従来法では、全リン濃度100mgPO/L、亜鉛濃度20mgZn/L、低分子量ポリマー濃度60mgsolid/L程度の添加が必要であったため、これらを一剤化したものでは、添加量が数千mg/Lとなり現実的ではなかった。このため、従来では、一剤化せず三剤別添加とされていたが、本発明によれば、各成分の使用濃度が抑えられるため、一剤化が可能となり、薬剤管理や、薬注の際のハンドリングが容易になる。
In the present invention, by using an AA / HAPS polymer together with a phosphorus compound and a zinc compound, a sufficient anticorrosion effect can be obtained even when the total phosphorus concentration and zinc concentration in the aqueous system are low. The amount of zinc compound used can be greatly reduced as compared with the case where no AA / HAPS polymer is used in combination, and sufficient anticorrosive effect can be obtained with the concentration of these components in the aqueous system being lower. Therefore, there are the following advantages.
(1) It is possible to suppress the use amount of components that are burdensome on the environment such as phosphorus compounds and zinc compounds.
(2) Conventionally, when a thermal load is applied, it is necessary to add an excessive low molecular weight polymer in order to suppress the scale of calcium phosphate. If the polymer concentration in the aqueous system is increased to prevent scale, the low molecular weight polymer However, in the present invention, the use of the AA / HAPS polymer can reduce the amount of the phosphorus compound, thereby reducing the amount of the low molecular weight polymer. The gelation of the low molecular weight polymer can be prevented.
(3) In the conventional method, it was necessary to add a total phosphorus concentration of 100 mg PO 4 / L, a zinc concentration of 20 mg Zn / L, and a low molecular weight polymer concentration of about 60 mg solid / L. It was 1000 mg / L and was not realistic. For this reason, conventionally, it was added in three parts without being made into one agent, but according to the present invention, since the use concentration of each component can be suppressed, it becomes possible to make one agent, and drug management and chemical injection Handling becomes easier.

<AA/HAPS系ポリマー>
AA/HAPS系ポリマーは、他の低分子量ポリマー、例えば、アクリル酸(AA)と2−アクリルアミド−2−メチル−1−プロパンスルホン酸(AMPS)との共重合体(以下「AA/AMPS系ポリマー」と称す。)に比べて高い腐食抑制効果(初期処理被膜の形成能力)を有する点において、リン化合物及び亜鉛化合物と併用する低分子量ポリマーとして極めて有効である。
<AA / HAPS polymer>
The AA / HAPS polymer is another low molecular weight polymer such as a copolymer of acrylic acid (AA) and 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS) (hereinafter referred to as “AA / AMPS polymer). In terms of having a higher corrosion-inhibiting effect (capability of forming an initial treatment film) than that of a low molecular weight polymer used in combination with a phosphorus compound and a zinc compound, it is extremely effective.

AA/HAPS系ポリマーとしては、アクリル酸(AA)に由来する構成単位とヒドロキシアリロキシプロパンスルホン酸(HAPS)及び/又はそのナトリウム塩等のアルカリ金属塩などのHAPS塩に由来する構成単位とを、モル比(AA:HAPSモル比)で70〜90:10〜30の割合で含み、重量平均分子量が1,000〜400,000の共重合体が好ましい。
AA:HAPSモル比及び分子量が上記範囲外では、良好なスケール防止効果を得ることができず、また、リン化合物及び亜鉛化合物との併用で、防食効果を得るために必要な全リン濃度及び亜鉛濃度の低減を図ることはできない。
AA/HAPS系ポリマーのAA/HAPSモル比は、70〜90:10〜30であることがより好ましい。また、AA/HAPS系ポリマーの重量平均分子量は5,000〜50,000であることがより好ましい。なお、上記重量平均分子量は、ゲルパーミエイションクロマトグラフィー(GPC法)による標準ポリアクリル酸換算の値である。
The AA / HAPS polymer includes a structural unit derived from acrylic acid (AA) and a structural unit derived from a HAPS salt such as hydroxyallyloxypropane sulfonic acid (HAPS) and / or an alkali metal salt such as a sodium salt thereof. A copolymer having a molar ratio (AA: HAPS molar ratio) of 70 to 90:10 to 30 and a weight average molecular weight of 1,000 to 400,000 is preferable.
When the AA: HAPS molar ratio and the molecular weight are outside the above ranges, a good scale preventing effect cannot be obtained, and the total phosphorus concentration and zinc necessary for obtaining the anticorrosive effect in combination with the phosphorus compound and the zinc compound. The concentration cannot be reduced.
The AA / HAPS molar ratio of the AA / HAPS polymer is more preferably 70 to 90:10 to 30. The weight average molecular weight of the AA / HAPS polymer is more preferably 5,000 to 50,000. In addition, the said weight average molecular weight is a value of standard polyacrylic acid conversion by gel permeation chromatography (GPC method).

AA/HAPS系ポリマーはAA/HAPSモル比や重量平均分子量の異なるものの2種以上を用いてもよい。   Two or more AA / HAPS polymers having different AA / HAPS molar ratios and weight average molecular weights may be used.

<リン化合物>
リン化合物としては、オルソリン酸及び/又はその塩、例えばリン酸ナトリウム、リン酸カリウム、リン酸水素二ナトリウム、リン酸水素二カリウム、リン酸二水素ナトリウム、リン酸二水素カリウムのほか、1−ヒドロキシエチリデン−1,1−ジホスホン酸(HEDP)、2−ホスホノブタン−1,2,3−トリカルボン酸(PBTC)、アミノトリメチルホスホン酸などのホスホン酸及び/又はその塩、ピロリン酸及び/又はその塩、トリポリリン酸及び/又はその塩、ヘキサメタリン酸及び/又はその塩などの重合リン酸、例えばピロリン酸カリウム、ピロリン酸ナトリウム等のピロリン酸アルカリ金属塩、ヘキサメタリン酸ナトリウム、ヘキサメタリン酸カリウム等のヘキサメタリン酸アルカリ金属塩、ピロリン酸二水素二ナトリウム等のピロリン酸二水素塩等を用いることができる。これらは1種を単独で用いても良く、2種以上を併用しても良い。
これらのうち、防食皮膜の形成を促進させることができる素材として、オルソリン酸及び/又はそのアルカリ金属塩、ヘキサメタリン酸及び/又はそのアルカリ金属塩、ホスホン酸及び/又はそのアルカリ金属塩が好ましい。
<Phosphorus compound>
Examples of the phosphorus compound include orthophosphoric acid and / or a salt thereof such as sodium phosphate, potassium phosphate, disodium hydrogen phosphate, dipotassium hydrogen phosphate, sodium dihydrogen phosphate, potassium dihydrogen phosphate, 1- Phosphonic acid and / or salt thereof such as hydroxyethylidene-1,1-diphosphonic acid (HEDP), 2-phosphonobutane-1,2,3-tricarboxylic acid (PBTC), aminotrimethylphosphonic acid, pyrophosphoric acid and / or salt thereof , Polymerized phosphoric acid such as tripolyphosphoric acid and / or salt thereof, hexametaphosphoric acid and / or salt thereof, alkali metal pyrophosphate such as potassium pyrophosphate and sodium pyrophosphate, alkali hexametaphosphate such as sodium hexametaphosphate and potassium hexametaphosphate Metal salt, dihydrogen pyrophosphate dinatrate It can be used dihydrogen pyrophosphate salts such as beam. These may be used alone or in combination of two or more.
Of these, orthophosphoric acid and / or its alkali metal salt, hexametaphosphoric acid and / or its alkali metal salt, phosphonic acid and / or its alkali metal salt are preferred as materials capable of promoting the formation of the anticorrosive film.

<亜鉛化合物>
亜鉛化合物としては、塩化亜鉛、硫酸亜鉛などの亜鉛塩が好適であり、亜鉛化合物についても、1種を単独で用いても良く、2種以上を併用しても良い。
<Zinc compound>
As a zinc compound, zinc salts, such as zinc chloride and zinc sulfate, are suitable, and also about a zinc compound, 1 type may be used independently and 2 or more types may be used together.

<初期処理>
本発明においては、循環冷却水系の起動時に、リン化合物、亜鉛化合物及びAA/HAPS系ポリマーを、循環冷却水系におけるPO換算の全リン濃度が15〜30mgPO/L、亜鉛濃度が5〜20mgZn/L、AA/HAPS系ポリマーの濃度が20〜60mgsolid/Lとなるように添加する。
全リン濃度及び亜鉛濃度が上記範囲の下限よりも低いと十分な防食効果を得ることができない。上記範囲の上限より多くすると、全リン濃度及び亜鉛濃度を低減する本発明の目的を達成し得ない。
即ち、前述の特許文献1においては、全リン濃度70〜120mgPO/L、亜鉛濃度10〜30mgZn/Lとなるように添加するが、本発明では、AA/HAPS系ポリマーの併用で、このような従来法に比べて、全リン濃度を15〜30mgPO/L、亜鉛濃度を5〜20mgZn/Lと、初期防食皮膜の形成に必要な全リン濃度は約70%の低減が可能となり、亜鉛濃度も約50%程度低減することが可能となる。
<Initial processing>
In the present invention, when starting the circulating cooling water system, a phosphorus compound, a zinc compound and AA / HAPS-based polymer, the total phosphorus concentration of PO 4 in terms in circulating cooling water system 15~30mgPO 4 / L, zinc concentration 5~20mgZn / L, added so that the concentration of AA / HAPS polymer is 20 to 60 mg solid / L.
If the total phosphorus concentration and the zinc concentration are lower than the lower limit of the above range, a sufficient anticorrosive effect cannot be obtained. If it exceeds the upper limit of the above range, the object of the present invention for reducing the total phosphorus concentration and zinc concentration cannot be achieved.
That is, in the above-mentioned Patent Document 1, the total phosphorus concentration is 70 to 120 mg PO 4 / L, and the zinc concentration is 10 to 30 mg Zn / L. In the present invention, such a combination of AA / HAPS polymers is used. Compared to conventional methods, the total phosphorus concentration is 15-30 mg PO 4 / L, the zinc concentration is 5-20 mg Zn / L, and the total phosphorus concentration necessary for the formation of the initial anticorrosion film can be reduced by about 70%. The density can also be reduced by about 50%.

また、AA/HAPS系ポリマーの添加濃度が上記範囲の下限より少ないと、AA/HAPS系ポリマーによるスケール防止効果と、全リン濃度及び亜鉛濃度の低減効果を十分に得ることができない。AA/HAPS系ポリマーの添加濃度が上記上限よりも多いと、防食成分であるリンや亜鉛を水中に分散させすぎるため、防食皮膜としての利用が難しくなる。   Moreover, when the addition concentration of the AA / HAPS polymer is less than the lower limit of the above range, the effect of preventing scale by the AA / HAPS polymer and the effect of reducing the total phosphorus concentration and the zinc concentration cannot be obtained sufficiently. When the concentration of the AA / HAPS polymer added is higher than the above upper limit, phosphorus or zinc, which are anticorrosive components, is excessively dispersed in water, making it difficult to use as an anticorrosive film.

本発明において、リン化合物、亜鉛化合物及びAA/HAPS系ポリマーを添加する循環冷却水系のカルシウム硬度は50〜150mgCaCO/L、特に50〜100mgCaCO/Lであることが、スケール防止効果の面で好ましい。
水系のカルシウム硬度が高過ぎると十分なスケール防止効果を得ることができない場合がある。水系のカルシウム硬度が低い場合は、スケール析出の問題が殆どない一方で、添加したリン化合物とカルシウムとの作用で生成するリン及びカルシウムよりなる防食皮膜を十分に形成し得ず、防食効果が劣るものとなるおそれがある。従って、本発明においては、上記のカルシウム硬度となるように、ブロー等により濃度管理を行うことが好ましい。なお、ブロー水量の調整を行っても処理対象水系の水質が上記範囲から外れる場合には、硝酸カルシウム、塩化カルシウム等のカルシウム硬度成分の添加或いは除去により水質調整を行えば良い。
In the present invention, a phosphorus compound, calcium hardness of the circulating cooling water system of adding a zinc compound and AA / HAPS-based polymer 50~150mgCaCO 3 / L, to be particularly 50~100mgCaCO 3 / L, in terms of the scale prevention effect preferable.
If the aqueous calcium hardness is too high, a sufficient scale prevention effect may not be obtained. When the aqueous calcium hardness is low, there is almost no problem of scale precipitation, but an anticorrosion film composed of phosphorus and calcium produced by the action of the added phosphorus compound and calcium cannot be sufficiently formed, and the anticorrosion effect is inferior. There is a risk of becoming something. Therefore, in the present invention, it is preferable to control the concentration by blow or the like so as to achieve the above calcium hardness. If the quality of the water system to be treated is out of the above range even after adjusting the amount of blown water, the water quality may be adjusted by adding or removing calcium hardness components such as calcium nitrate and calcium chloride.

また、本発明により初期処理を行う際の水系のpHは6.0〜7.0であることが好ましい。pHが上記上限より高いと鉄系金属部材からの鉄の溶出が少なく、このため鉄系金属部材表面に防食皮膜成分としてのリン酸鉄を十分に形成し得ず、上記下限よりも低いと、腐食性が強まり、被処理対象金属や系内に存在する他の金属材料の一時的な腐食の進行が懸念されるようになる。pHの調整方法には特に制限はないが、塩酸、硫酸等の酸を添加して調整する方法が好ましい。   Moreover, it is preferable that pH of the water system at the time of performing an initial stage treatment by this invention is 6.0-7.0. When the pH is higher than the above upper limit, there is little elution of iron from the iron-based metal member, and therefore iron phosphate as a corrosion protection film component cannot be sufficiently formed on the surface of the iron-based metal member, and if lower than the above lower limit, Corrosion becomes stronger, and there is concern about the progress of temporary corrosion of the metal to be treated and other metal materials present in the system. Although there is no restriction | limiting in particular in the adjustment method of pH, The method of adding and adjusting acids, such as hydrochloric acid and a sulfuric acid, is preferable.

また、本発明において、リン化合物、亜鉛化合物及びAA/HAPS系ポリマーを添加し、初期pHを上記範囲に調整した水系のMアルカリ度は10〜40mgCaCO/Lであることが好ましい。 Further, in the present invention, a phosphorus compound, was added zinc compound and AA / HAPS-based polymer, M alkalinity of water that the initial pH was adjusted to the range is preferably 10~40mgCaCO 3 / L.

上記の初期処理は、通常の場合、常温で実施される。   The initial processing is usually performed at room temperature.

本発明において、循環冷却水系の起動時に上記のようにリン化合物、亜鉛化合物及びAA/HAPS系ポリマーを上記濃度範囲となるように添加する初期処理工程を行う期間は、24〜96時間、特に24〜48時間程度とすることが好ましい。この初期処理時間が短かすぎると防食効果に優れた防食皮膜を形成し得ず、長過ぎても処理時間に見合う効果は得られない。   In the present invention, the period of performing the initial treatment step of adding the phosphorus compound, zinc compound and AA / HAPS polymer so as to be in the above-mentioned concentration range as described above at the start of the circulating cooling water system is 24 to 96 hours, particularly 24 It is preferable to set it to about -48 hours. If this initial treatment time is too short, an anticorrosive film having an excellent anticorrosion effect cannot be formed, and if it is too long, an effect commensurate with the treatment time cannot be obtained.

[循環冷却水用初期処理剤]
本発明の循環冷却水用初期処理剤は、上記の本発明の循環冷却水系の初期処理方法の実施に好適に用いられるものであり、上述のリン化合物、亜鉛化合物及びAA/HAPS系ポリマーが一剤化されてなるものである。
[Initial treatment agent for circulating cooling water]
The initial treatment agent for circulating cooling water of the present invention is suitably used for the above-described initial processing method of the circulating cooling water system of the present invention, and includes the above-mentioned phosphorus compound, zinc compound and AA / HAPS polymer. It is made into a drug.

好ましくは、本発明の初期処理剤は、前記リン化合物を5〜20重量%、前記亜鉛化合物を2〜10重量%、前記AA/HAPS系ポリマーを5〜30重量%含む水溶液であることが好ましく、このような一液製剤である本発明の初期処理剤を循環冷却水系に150〜300mg/L添加して、循環冷却水系内の全リン濃度、亜鉛濃度及びAA/HAPS系ポリマー濃度を前述の濃度範囲とすることで、本発明の初期処理方法を実施することが好ましい。   Preferably, the initial treating agent of the present invention is an aqueous solution containing 5 to 20% by weight of the phosphorus compound, 2 to 10% by weight of the zinc compound, and 5 to 30% by weight of the AA / HAPS polymer. The initial treatment agent of the present invention as such a one-part preparation is added to the circulating cooling water system at 150 to 300 mg / L, and the total phosphorus concentration, zinc concentration and AA / HAPS polymer concentration in the circulating cooling water system are set as described above. It is preferable to implement the initial treatment method of the present invention by setting the concentration range.

なお、本発明の初期処理剤には、本発明の目的を損なわない範囲で、リン化合物、亜鉛化合物及びAA/HAPS系ポリマー以外の薬剤、例えばカルシウム硬度調整のためのカルシウム化合物やpH調整のための酸などを含むものであってもよい。   The initial treatment agent of the present invention includes agents other than phosphorus compounds, zinc compounds, and AA / HAPS polymers, such as calcium compounds for adjusting calcium hardness and pH adjustment, as long as the object of the present invention is not impaired. The acid may be included.

以下に実施例を挙げて本発明をより具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to examples.

〔添加薬剤〕
以下の実施例及び比較例において、初期処理剤の調製に用いたポリマーの詳細は以下の通りである。
[Additives]
In the following examples and comparative examples, the details of the polymers used for the preparation of the initial treating agent are as follows.

AA/HAPSポリマーI:AA:HAPSモル比が80:20で、重量平均分子量が10,000のポリマー
AA/HAPSポリマーII:AA:HAPSモル比が90:10で、重量平均分子量が10,000のポリマー
AA/HAPSポリマーIII:AA:HAPSモル比が65:35で、重量平均分子量が10,000のポリマー
AA/AMPSポリマーI:AA:AMPSモル比が80:20で、重量平均分子量が10,000のポリマー
MAポリマーI:重量平均分子量が1,000のマレイン酸のホモポリマー
AA / HAPS polymer I: AA: HAPS molar ratio 80:20, weight average molecular weight 10,000 polymer AA / HAPS polymer II: AA: HAPS molar ratio 90:10, weight average molecular weight 10,000 Polymer of AA / HAPS polymer III: AA: HAPS molar ratio of 65:35 and weight average molecular weight of 10,000 AA / AMPS polymer I: AA: AMPS molar ratio of 80:20 and weight average molecular weight of 10 Polymer of 1,000, MA polymer I: homopolymer of maleic acid having a weight average molecular weight of 1,000

〔防食効果の評価〕
[実施例1]
<初期処理剤の調製>
ホスホン酸:オルソリン酸=1:1(重量比)の混合物(以下「混合リン化合物」と称す。)を20重量%(全リン酸濃度)、塩化亜鉛を10重量%(全亜鉛濃度)、AA/HAPSポリマーIを35重量%(全固形分濃度)含む水溶液よりなる本発明の初期処理剤1を調製した。
[Evaluation of anticorrosion effect]
[Example 1]
<Preparation of initial treatment agent>
A mixture of phosphonic acid: orthophosphoric acid = 1: 1 (weight ratio) (hereinafter referred to as “mixed phosphorus compound”) is 20 wt% (total phosphoric acid concentration), zinc chloride is 10 wt% (total zinc concentration), AA / Initial treatment agent 1 of the present invention comprising an aqueous solution containing 35 wt% (total solid content concentration) of HAPS polymer I was prepared.

<試験水>
野木町水(カルシウム硬度40mgCaCO/L、Mアルカリ度40mgCaCO/L)に、10%カルシウム硬度水溶液(塩化カルシウム水溶液)を、カルシウム硬度60mgCaCO/Lとなるように添加したものを試験水とした。この試験水のpHは6.0で、Mアルカリ度は30mgCaCO/Lである。
<Test water>
Nokimachi water (calcium hardness 40 mg CaCO 3 / L, M alkalinity 40 mg CaCO 3 / L) added with 10% calcium hardness aqueous solution (calcium chloride aqueous solution) so that the calcium hardness is 60 mg CaCO 3 / L did. The pH of the test water is 6.0 and the M alkalinity is 30 mg CaCO 3 / L.

<試験装置>
図1に示す伝熱面評価試験装置を用いた。
この試験装置は、試験水タンク(100L容)1内の試験水を循環水ポンプP及び循環ラインL,Lで、鉄製の評価チューブ2を挿入して浸漬させた試験管3に循環させるものである。循環戻りラインLには流量調整バルブVが設けられている。また、評価チューブ2はヒーター(熱電対)4で加熱される。
5は補給水タンク(300L容)であり、必要に応じて試験水補給ポンプPにより補給水ラインLを経て補給水タンク5内の水が試験水タンク1に補給される。Lはオーバーフローラインである。
<Test equipment>
The heat transfer surface evaluation test apparatus shown in FIG. 1 was used.
In this test apparatus, test water in a test water tank (100 L capacity) 1 is circulated in a test tube 3 in which an iron evaluation tube 2 is inserted and immersed with a circulating water pump P 1 and circulation lines L 1 and L 2. It is something to be made. The circulation return lines L 2 flow regulating valve V is provided. The evaluation tube 2 is heated by a heater (thermocouple) 4.
Reference numeral 5 denotes a make-up water tank (300 L capacity), and water in the make-up water tank 5 is supplied to the test water tank 1 through the make-up water line L 3 by the test water supply pump P 2 as necessary. L 4 is an overflow line.

<試験条件>
ヒーター4で加熱し、評価チューブ2の内部温度が90℃となるように調整した。試験水の流速は0.5m/sとし、初期処理期間は2日間とした。
試験水タンク1内の試験水に初期処理剤1を200mg/L添加して試験を行い、試験後の評価チューブ2の腐食減量を測定した。
なお、試験水に初期処理剤1を200mg/L添加したものは、PO換算の全リン濃度20mgPO/L、塩化亜鉛濃度10mgZn/L、AA/HAPSポリマーI濃度35mgsolid/Lとなる。
結果を表1に示した。
<Test conditions>
It heated with the heater 4 and adjusted so that the internal temperature of the evaluation tube 2 might be set to 90 degreeC. The flow rate of the test water was 0.5 m / s, and the initial treatment period was 2 days.
The test was performed by adding 200 mg / L of the initial treatment agent 1 to the test water in the test water tank 1, and the corrosion weight loss of the evaluation tube 2 after the test was measured.
In addition, what added 200 mg / L of the initial treatment agent 1 to test water has a total phosphorus concentration of 20 mg PO 4 / L in terms of PO 4 , a zinc chloride concentration of 10 mg Zn / L, and an AA / HAPS polymer I concentration of 35 mg solid / L.
The results are shown in Table 1.

[実施例2]
試験水に初期処理剤1を300mg/L添加し、試験水の混合リン化合物、塩化亜鉛及びAA/HAPSポリマーI濃度を表1に示す通りとしたこと以外は、実施例1と同様に試験を行い、結果を表1に示した。
[Example 2]
The test was conducted in the same manner as in Example 1 except that 300 mg / L of the initial treatment agent 1 was added to the test water, and the mixed phosphorus compound, zinc chloride and AA / HAPS polymer I concentrations in the test water were as shown in Table 1. The results are shown in Table 1.

[比較例1]
試験水に初期処理剤1を添加せずに実施例1と同様に試験を行い、結果を表1に示した。
[Comparative Example 1]
The test was conducted in the same manner as in Example 1 without adding the initial treating agent 1 to the test water, and the results are shown in Table 1.

[比較例2]
試験水に初期処理剤1を100mg/L添加し、試験水の混合リン化合物、塩化亜鉛及びAA/HAPSポリマーI濃度を表1に示す通りとしたこと以外は、実施例1と同様に試験を行い、結果を表1に示した。
[Comparative Example 2]
The test was conducted in the same manner as in Example 1, except that 100 mg / L of the initial treatment agent 1 was added to the test water, and the mixed phosphorus compound, zinc chloride and AA / HAPS polymer I concentrations were as shown in Table 1. The results are shown in Table 1.

[比較例3]
初期処理剤1の代りに、試験水にヘキサメタリン酸を100mgPO/L、塩化亜鉛を20mgZn/L、AA/AMPSポリマーを60mgsolid/L添加したこと以外は、実施例1と同様に試験を行い、結果を表1に示した。
[Comparative Example 3]
Instead of the initial treatment agent 1, a test was performed in the same manner as in Example 1, except that 100 mg PO 4 / L of hexametaphosphoric acid, 20 mg Zn / L of zinc chloride, and 60 mg solid / L of AA / AMPS polymer were added to the test water. The results are shown in Table 1.

Figure 2016148094
Figure 2016148094

表1より、本発明の初期処理剤を所定の濃度となるように添加することで、水系のリン濃度及び亜鉛濃度を低減した上で、高い防食効果を得ることができることが分かる。   From Table 1, it can be seen that by adding the initial treatment agent of the present invention so as to have a predetermined concentration, it is possible to obtain a high anticorrosive effect while reducing the aqueous phosphorus concentration and zinc concentration.

〔スケール抑制効果の評価〕
[実施例3]
<初期処理剤の調製>
実施例1と同様に、混合リン化合物を20重量%(全リン酸濃度)、塩化亜鉛を10重量%(全亜鉛濃度)、AA/HAPSポリマーIを35重量%(全固形分濃度)含む水溶液よりなる本発明の初期処理剤1を調製した。
[Evaluation of scale suppression effect]
[Example 3]
<Preparation of initial treatment agent>
As in Example 1, an aqueous solution containing 20% by weight (total phosphoric acid concentration) of the mixed phosphorus compound, 10% by weight (total zinc concentration) of zinc chloride, and 35% by weight (total solid concentration) of AA / HAPS polymer I An initial treatment agent 1 of the present invention was prepared.

<試験水>
野木町水(カルシウム硬度40mgCaCO/L、Mアルカリ度40mgCaCO/L)に、10%カルシウム硬度溶液(塩化カルシウム溶液)を、カルシウム硬度50mgCaCO/Lとなるように添加したものを試験水とした。この試験水のpHは6.2で、Mアルカリ度は30mgCaCO/Lである。
<Test water>
Nokimachi water (calcium hardness 40 mg CaCO 3 / L, M alkalinity 40 mg CaCO 3 / L) added with 10% calcium hardness solution (calcium chloride solution) to give a calcium hardness of 50 mg CaCO 3 / L did. The pH of the test water is 6.2 and the M alkalinity is 30 mg CaCO 3 / L.

<試験装置>
実施例1と同様に、図1に示す伝熱面評価試験装置を用いた。
<Test equipment>
As in Example 1, the heat transfer surface evaluation test apparatus shown in FIG. 1 was used.

<試験条件>
ヒーター4で加熱し、評価チューブ2の内部温度が90℃となるように調整した。試験水の流速は0.5m/sとし、初期処理期間は2日間とした。
試験水タンク1内の試験水に初期処理剤を200mg/L添加して試験を行い、試験後の評価チューブ2に付着したスケール量を測定し、付着速度を算出した。
結果を表2に示した。
なお、スケールの付着速度の目標値は20mg/cm/month以下である。
<Test conditions>
It heated with the heater 4 and adjusted so that the internal temperature of the evaluation tube 2 might be set to 90 degreeC. The flow rate of the test water was 0.5 m / s, and the initial treatment period was 2 days.
The test was performed by adding 200 mg / L of the initial treatment agent to the test water in the test water tank 1, the amount of scale adhered to the evaluation tube 2 after the test was measured, and the adhesion rate was calculated.
The results are shown in Table 2.
The target value of the scale deposition rate is 20 mg / cm 2 / month or less.

[実施例4〜6、参考例1,2]
試験水の調製に当たり、10%カルシウム硬度溶液の添加を調整して、表2に示すカルシウム硬度とした試験水を用いたこと以外は、実施例3と同様に試験を行い、結果を表2に示した。
[Examples 4 to 6, Reference Examples 1 and 2]
In preparing the test water, the test was performed in the same manner as in Example 3 except that the test water having the calcium hardness shown in Table 2 was adjusted by adding 10% calcium hardness solution. Indicated.

Figure 2016148094
Figure 2016148094

表2より、カルシウム硬度50〜150mgCaCO/Lにおいて、本発明の初期処理剤により良好なスケール抑制効果を得ることができることが分かる。 From Table 2, it can be seen that a good scale inhibiting effect can be obtained by the initial treatment agent of the present invention at a calcium hardness of 50 to 150 mg CaCO 3 / L.

〔防食効果とスケール抑制効果の評価〕
[実施例7〜11、参考例3、比較例4〜6]
<初期処理剤の調製>
混合リン化合物、ホスホン酸又はオルソリン酸と、塩化亜鉛と、表3に示すポリマーとを、表3に示す濃度で含む水溶液よりなる初期処理剤2〜8を調製した。なお、混合リン化合物、ホスホン酸及びオルソリン酸濃度は全リン酸濃度であり、塩化亜鉛濃度は全亜鉛濃度であり、ポリマー濃度はいずれも全固形分濃度である。
[Evaluation of anti-corrosion effect and scale suppression effect]
[Examples 7 to 11, Reference Example 3, Comparative Examples 4 to 6]
<Preparation of initial treatment agent>
Initial treatment agents 2 to 8 comprising aqueous solutions containing mixed phosphorus compounds, phosphonic acid or orthophosphoric acid, zinc chloride, and polymers shown in Table 3 at concentrations shown in Table 3 were prepared. The mixed phosphorus compound, phosphonic acid, and orthophosphoric acid concentrations are total phosphoric acid concentrations, the zinc chloride concentration is the total zinc concentration, and the polymer concentration is the total solid content concentration.

Figure 2016148094
Figure 2016148094

なお、試験水に初期処理剤2〜8を200mg/L添加したものは、PO換算の全リン濃度20mgPO/L、塩化亜鉛濃度10mgZn/L、ポリマー濃度35mgsolid/Lとなり、100mg/L添加したものは、PO換算の全リン濃度10mgPO/L、塩化亜鉛濃度5mgZn/L、ポリマー濃度17.5mgsolid/Lとなり、80mg/L添加したものは、PO換算の全リン濃度8mgPO/L、塩化亜鉛濃度4mgZn/L、ポリマー濃度14mgsolid/Lとなる。 Incidentally, what the initial treatment agent 2-8 was added 200 mg / L in the test water, the total phosphorus concentration 20mgPO 4 / L of PO 4 in terms of zinc concentration 10mgZn / L chloride, polymer concentration 35mgsolid / L becomes, 100 mg / L added is ones, total phosphorus concentration 10mgPO 4 / L of PO 4 in terms of zinc concentration 5mgZn / L chloride, polymer concentration 17.5mgsolid / L, and the material obtained by adding 80 mg / L, the total phosphorus concentration of PO 4 in terms 8mgPO 4 / L, zinc chloride concentration 4 mg Zn / L, polymer concentration 14 mg solid / L.

{防食効果の評価}
<試験水>
1)初期処理期間
純水に、10%カルシウム硬度水溶液(塩化カルシウム水溶液)、10%マグネシウム水溶液(硫酸マグネシウム水溶液)、5%Mアルカリ度水溶液(重炭酸ナトリウム水溶液)を、それぞれ60mgCaCO、30mgCaCO/L、60mgCaCO/Lとなるように添加した。この試験水のpHは8.0である。
この試験水に表4に示す初期処理剤を表4に示す所定濃度で添加した。
この試験水を初期処理液とした。
2)腐食加速期間
野木町水(カルシウム硬度40mgCaCO/L、Mアルカリ度40mgCaCO/L、塩化物、硫酸イオンそれぞれ20mg/L)に、10%塩化物イオン溶液(塩化ナトリウム溶液)、10%硫酸イオン溶液(硫酸ナトリウム溶液)を、塩化物イオン濃度、硫酸イオン濃度がそれぞれ100mg/Lとなるように添加した。
この試験水を腐食加速液とした。
{Evaluation of anticorrosion effect}
<Test water>
1) initial processing period pure water, 10% calcium hardness solution (calcium chloride solution), 10% aqueous solution of magnesium (aqueous magnesium sulfate solution), 5% M alkalinity solution (aqueous sodium bicarbonate), respectively 60mgCaCO 3, 30mgCaCO 3 / L, 60 mg CaCO 3 / L. The pH of this test water is 8.0.
The initial treating agent shown in Table 4 was added to the test water at a predetermined concentration shown in Table 4.
This test water was used as an initial treatment liquid.
2) Corrosion acceleration period Nogimachi water (calcium hardness 40 mg CaCO 3 / L, M alkalinity 40 mg CaCO 3 / L, chloride, sulfate ions 20 mg / L each), 10% chloride ion solution (sodium chloride solution), 10% A sulfate ion solution (sodium sulfate solution) was added so that the chloride ion concentration and the sulfate ion concentration were 100 mg / L, respectively.
This test water was used as a corrosion accelerating solution.

<試験方法>
図2に示す腐食速度測定装置を用いた。
図2に示すように、1Lビーカー10に各初期処理液を入れ、SSセンサー11(SS400(10φ×30mm))、SUSセンサー12(SUS(10φ×30mm))、及びSUSセンサー13(SUS(10φ×30mm))をセットした後、室温にてスターラー14で攪拌を開始した。
2日後に試験水を腐食加速液に切り替え、さらに1日スターラー攪拌を実施した。
その後、腐食計(東方技研製)15を用い、腐食速度(mdd)を測定した。
<Test method>
The corrosion rate measuring apparatus shown in FIG. 2 was used.
As shown in FIG. 2, each initial processing liquid is put in a 1 L beaker 10, and an SS sensor 11 (SS400 (10φ × 30 mm)), a SUS sensor 12 (SUS (10φ × 30 mm)), and a SUS sensor 13 (SUS (10φ) × 30 mm)) was set, and stirring was started with a stirrer 14 at room temperature.
Two days later, the test water was switched to the corrosion accelerating solution, and stirring was further performed for 1 day.
Thereafter, the corrosion rate (mdd) was measured using a corrosion meter (manufactured by Toho Giken).

{スケール抑制効果の評価}
<試験水>
野木町水に、10%カルシウム硬度水溶液(塩化カルシウム水溶液)、10%マグネシウム水溶液(硫酸マグネシウム水溶液)、5%Mアルカリ度水溶液(重炭酸ナトリウム水溶液)を、それぞれ60mgCaCO、30mgCaCO/L、60mgCaCO/Lとなるように添加した。
この試験水に表4に示す初期処理剤を表4に示す添加濃度で添加した。
{Evaluation of scale suppression effect}
<Test water>
In Nogicho water, 10% calcium hardness aqueous solution (calcium chloride aqueous solution), 10% magnesium aqueous solution (magnesium sulfate aqueous solution), 5% M alkalinity aqueous solution (sodium bicarbonate aqueous solution), 60 mgCaCO 3 , 30 mgCaCO 3 / L, 60 mgCaCO, respectively. It added so that it might become 3 / L.
The initial treating agent shown in Table 4 was added to the test water at the addition concentration shown in Table 4.

<試験方法>
図1に示す伝熱面試験装置を用い、試験水タンク1の滞留時間が24時間となるように試験水補給ポンプPにより補給水ラインLを経て試験水を補給した。
評価チューブ2は内部温度が90℃となるようにヒーター4で加熱した。試験水は0.5m/sで、48時間通水した。
試験終了後、評価チューブ2を取り外し、伝熱面に付着している付着物を乾燥後、重量を測定した。付着物量の結果からスケール付着速度(mg/cm/month=mcm)を計算した。
<Test method>
Using heat transfer surface test apparatus shown in FIG. 1, the residence time of the test water tank 1 is supplemented with the test water via makeup water line L 3 by the test water supply pump P 2 such that 24 hours.
The evaluation tube 2 was heated by the heater 4 so that the internal temperature became 90 ° C. The test water was 0.5 m / s and passed for 48 hours.
After completion of the test, the evaluation tube 2 was removed, and the adhering material adhering to the heat transfer surface was dried, and the weight was measured. The scale deposition rate (mg / cm 2 / month = mcm) was calculated from the result of the amount of deposits.

{試験結果}
試験結果を表4に示す。
{Test results}
The test results are shown in Table 4.

Figure 2016148094
Figure 2016148094

表4より次のことが分かる。
実施例7〜11については、腐食速度、スケール付着速度ともに低いレベルで維持されており、AA/HAPS系ポリマーを用いることにより良好な防食被膜が形成されていることが分かる。参考例3は、用いたAA/HAPS系ポリマーのAA/HAPSモル比が本発明の好適範囲を外れるものであり、スケール抑制効果は良好であるが、腐食速度が高い。比較例4は、AA/HAPS系ポリマーの代りにAA/AMPS系ポリマーを用いたものであり、やはり、スケール抑制効果は良好であるが、腐食速度が高い。MAホモポリマーを用いた比較例5は、腐食速度は低く維持されているが、伝熱面でのスケール抑制効果が不十分であり、現実的ではない。
比較例6は、本発明の初期処理剤の添加量が少ない場合を示し、防食効果とスケール抑制効果を得るためには、所定濃度以上に添加する必要があることが分かる。
以上の結果からAA/HAPS系ポリマー、好ましくは所定のAA/HAPSモル比のAA/HAPS系ポリマーを用いた本発明の初期処理剤の初期処理効果は優れていることが分かる。
Table 4 shows the following.
In Examples 7 to 11, both the corrosion rate and the scale adhesion rate are maintained at a low level, and it can be seen that a good anticorrosive film is formed by using the AA / HAPS polymer. In Reference Example 3, the AA / HAPS molar ratio of the used AA / HAPS polymer is outside the preferred range of the present invention, and the scale suppression effect is good, but the corrosion rate is high. In Comparative Example 4, an AA / AMPS polymer was used instead of the AA / HAPS polymer, and the scale suppression effect was still good, but the corrosion rate was high. In Comparative Example 5 using the MA homopolymer, the corrosion rate is kept low, but the scale suppressing effect on the heat transfer surface is insufficient, which is not realistic.
The comparative example 6 shows the case where the addition amount of the initial treatment agent of the present invention is small, and it can be seen that it is necessary to add to a predetermined concentration or more in order to obtain the anticorrosion effect and the scale suppression effect.
From the above results, it can be seen that the initial treatment effect of the initial treatment agent of the present invention using an AA / HAPS polymer, preferably an AA / HAPS polymer having a predetermined AA / HAPS molar ratio, is excellent.

1 試験水タンク
2 評価チューブ
3 試験管
4 ヒーター
5 補給水タンク
10 ビーカー
11 SSセンサー
12 SUSセンサー
13 SUSセンサー
14 スターラー
15 腐食計
DESCRIPTION OF SYMBOLS 1 Test water tank 2 Evaluation tube 3 Test tube 4 Heater 5 Supply water tank 10 Beaker 11 SS sensor 12 SUS sensor 13 SUS sensor 14 Stirrer 15 Corrosion meter

Claims (9)

循環冷却水系の起動時に該水系に添加して、該水系の金属部材表面に初期防食皮膜を形成するための初期処理剤であって、
リン化合物及び亜鉛化合物と、アクリル酸とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩との共重合体(以下「AA/HAPS系ポリマー」と称す。)とが一剤化されてなることを特徴とする循環冷却水用初期処理剤。
An initial treatment agent for forming an initial anticorrosive film on the surface of a metal member of the water system by adding to the water system at the start of the circulating cooling water system,
The phosphorous compound and the zinc compound, and a copolymer of acrylic acid and hydroxyallyloxypropane sulfonic acid and / or a salt thereof (hereinafter referred to as “AA / HAPS polymer”) are formed into a single agent. An initial treatment agent for circulating cooling water.
請求項1において、前記AA/HAPS系ポリマーが、アクリル酸に由来する構成単位とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩に由来する構成単位とを、モル比で70〜90:10〜30の割合で含む、重量平均分子量が1,000〜400,000の共重合体であることを特徴とする循環冷却水用初期処理剤。   In Claim 1, the said AA / HAPS type | system | group polymer is 70-90: 10-30 by molar ratio with the structural unit derived from acrylic acid, and the structural unit derived from hydroxyallyloxypropane sulfonic acid and / or its salt. An initial treatment agent for circulating cooling water, characterized in that it is a copolymer having a weight average molecular weight of 1,000 to 400,000. 請求項1又は2において、前記リン化合物が、オルソリン酸、ヘキサメタリン酸、ホスホン酸、及びこれらの酸の塩よりなる群から選ばれる1種又は2種以上であり、前記亜鉛化合物が塩化亜鉛及び/又は硫酸亜鉛であることを特徴とする循環冷却水用初期処理剤。   3. The phosphorus compound according to claim 1, wherein the phosphorus compound is one or more selected from the group consisting of orthophosphoric acid, hexametaphosphoric acid, phosphonic acid, and salts of these acids, and the zinc compound is zinc chloride and / or Or the initial processing agent for circulating cooling water characterized by being zinc sulfate. 請求項1ないし3のいずれか1項において、前記リン化合物を5〜20重量%、前記亜鉛化合物を2〜10重量%、前記AA/HAPS系ポリマーを5〜30重量%含む水溶液であることを特徴とする循環冷却水用初期処理剤。   4. The aqueous solution according to claim 1, wherein the phosphorus compound is 5 to 20% by weight, the zinc compound is 2 to 10% by weight, and the AA / HAPS polymer is 5 to 30% by weight. Characteristic initial treatment agent for circulating cooling water. 循環冷却水系の起動時に、該水系の金属部材表面に初期防食皮膜を形成する初期処理方法であって、
リン化合物及び亜鉛化合物と、アクリル酸とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩との共重合体(以下「AA/HAPS系ポリマー」と称す。)とを該水系内のPO換算の全リン濃度が15〜30mgPO/L、亜鉛濃度が5〜20mgZn/L、AA/HAPS系ポリマーの濃度が20〜60mgsolid/Lとなるように添加することを特徴とする循環冷却水系の初期処理方法。
An initial treatment method for forming an initial anticorrosive film on the surface of a metal member of the water system when the circulating cooling water system is started,
A phosphorus compound and a zinc compound, and a copolymer of acrylic acid and hydroxyallyloxypropane sulfonic acid and / or a salt thereof (hereinafter referred to as “AA / HAPS polymer”) are all PO 4 converted in the aqueous system. An initial treatment method for a circulating cooling water system comprising adding a phosphorus concentration of 15 to 30 mg PO 4 / L, a zinc concentration of 5 to 20 mg Zn / L, and an AA / HAPS polymer concentration of 20 to 60 mg solid / L .
請求項5において、前記AA/HAPS系ポリマーが、アクリル酸に由来する構成単位とヒドロキシアリロキシプロパンスルホン酸及び/又はその塩に由来する構成単位とを、モル比で70〜90:10〜30の割合で含む、重量平均分子量が1,000〜400,000の共重合体であることを特徴とする循環冷却水系の初期処理方法。   In Claim 5, the said AA / HAPS type | system | group polymer is 70-90: 10-30 in the molar ratio with the structural unit derived from acrylic acid, and the structural unit derived from hydroxyallyloxypropane sulfonic acid and / or its salt. An initial treatment method for a circulating cooling water system, wherein the copolymer has a weight average molecular weight of 1,000 to 400,000 and is contained in a ratio of 請求項5又は6において、前記リン化合物が、オルソリン酸、ヘキサメタリン酸、ホスホン酸、及びこれらの酸の塩よりなる群から選ばれる1種又は2種以上であり、前記亜鉛化合物が塩化亜鉛及び/又は硫酸亜鉛であることを特徴とする循環冷却水系の初期処理方法。   7. The phosphorus compound according to claim 5, wherein the phosphorus compound is one or more selected from the group consisting of orthophosphoric acid, hexametaphosphoric acid, phosphonic acid, and salts of these acids, and the zinc compound is zinc chloride and / or Or the initial processing method of the circulating cooling water system characterized by being zinc sulfate. 請求項5ないし7のいずれか1項において、前記水系のカルシウム硬度を50〜150mgCaCO/Lに調整することを特徴とする循環冷却水系の初期処理方法。 The initial treatment method for a circulating cooling water system according to any one of claims 5 to 7, wherein the calcium hardness of the aqueous system is adjusted to 50 to 150 mg CaCO 3 / L. 請求項5ないし8のいずれか1項において、請求項1ないし4のいずれか1項に記載の循環冷却水用初期処理剤を、前記水系に150〜300mg/L添加することを特徴とする循環冷却水系の初期処理方法。   The circulation according to any one of claims 5 to 8, wherein the initial treatment agent for circulating cooling water according to any one of claims 1 to 4 is added to the aqueous system at 150 to 300 mg / L. Initial treatment method for cooling water system.
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