JP2016133336A - Distance measuring system, and distance measuring method - Google Patents

Distance measuring system, and distance measuring method Download PDF

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JP2016133336A
JP2016133336A JP2015006613A JP2015006613A JP2016133336A JP 2016133336 A JP2016133336 A JP 2016133336A JP 2015006613 A JP2015006613 A JP 2015006613A JP 2015006613 A JP2015006613 A JP 2015006613A JP 2016133336 A JP2016133336 A JP 2016133336A
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permanent magnet
magnetic field
distance measuring
distance
recess
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JP6623518B2 (en
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隆 鬼本
Takashi Kimoto
隆 鬼本
裕太 片岡
Yuta Kataoka
裕太 片岡
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Proterial Ltd
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Hitachi Metals Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a non-contact type distance measuring system using a permanent magnet that can be improved in the accuracy of distance measuring without having to increase the size of the permanent magnet and a distance measuring method using this system.SOLUTION: A distance measuring system 1 for measuring the distance between a first member 11 and a second member 12 which can be moved relative to each other in a prescribed approaching or departing direction is equipped with a permanent magnet 2 that is partly fitted into a concave 110 formed in the first member 11 and a magnetic field sensor 3 that is fixed to the second member 12 and detects the intensity of a magnetic field generated by the permanent magnet 2. The first member 11 is formed of soft magnet material, and its concave 110 opens toward the second member 12, and the permanent magnet 2 is fixed to the first member 11 by its own magnetic force with its motion in a direction crossing the approaching or departing direction being regulated by its fitting into the concave 110.SELECTED DRAWING: Figure 3

Description

本発明は、所定の接離方向に相対移動可能な第1部材及び第2部材間の距離を測定する距離測定システム及び距離測定方法に関する。   The present invention relates to a distance measuring system and a distance measuring method for measuring a distance between a first member and a second member that are relatively movable in a predetermined contact / separation direction.

従来、測定対象との距離を永久磁石の磁気によって測定可能な非接触型の距離計が知られている(特許文献1参照)。   2. Description of the Related Art Conventionally, a non-contact type distance meter is known that can measure the distance to a measurement object by the magnetism of a permanent magnet (see Patent Document 1).

特許文献1に記載の距離計は、測定対象を通過する磁束を発生させる永久磁石と、永久磁石と測定対象との間に配置された磁気センサと、磁気センサから測定対象までの距離の変化量を磁気センサで検出された磁束密度の変化量から算出する距離算出回路とを備えて構成されている。磁気センサは、円柱状に形成されたコアと、コアに巻装された検出コイルからなり、距離算出回路は、検出コイルの両端出力電圧の正負の波高値に基づいて磁気センサから測定対象までの距離の変化量を算出する。   The distance meter described in Patent Literature 1 includes a permanent magnet that generates a magnetic flux that passes through a measurement target, a magnetic sensor that is disposed between the permanent magnet and the measurement target, and a change amount of the distance from the magnetic sensor to the measurement target. And a distance calculation circuit for calculating from a change amount of magnetic flux density detected by the magnetic sensor. The magnetic sensor comprises a core formed in a cylindrical shape and a detection coil wound around the core, and the distance calculation circuit is based on the positive and negative peak values of the output voltage at both ends of the detection coil. The amount of change in distance is calculated.

特開平3−243801号公報JP-A-3-243801

特許文献1に記載の距離計では、永久磁石と測定対象との間に磁気センサが配置されるので、永久磁石と測定対象との間が大きくあいてしまう。このため、測定対象を通過する磁束を大きくすることができず、磁気センサから測定対象までの距離の変化量に対する磁気センサにおける磁束密度の変化量の割合が小さいため、磁気センサから測定対象までの距離の精度向上が難しかった。   In the distance meter described in Patent Document 1, since the magnetic sensor is disposed between the permanent magnet and the measurement object, there is a large gap between the permanent magnet and the measurement object. For this reason, the magnetic flux passing through the measurement target cannot be increased, and the ratio of the change in the magnetic flux density in the magnetic sensor to the change in the distance from the magnetic sensor to the measurement target is small. It was difficult to improve distance accuracy.

また、例えば永久磁石の大きさを大きくすれば、測定対象を通過する磁束を増大させることができるが、この場合には、設置スペースの大型化と高コスト化を招来してしまう。   Further, for example, if the size of the permanent magnet is increased, the magnetic flux passing through the measurement object can be increased. In this case, however, the installation space is increased in size and cost.

そこで、本発明は、永久磁石を大型化しなくとも、距離の測定精度を向上させることが可能な距離測定システム及び距離測定方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a distance measuring system and a distance measuring method capable of improving the distance measurement accuracy without increasing the size of the permanent magnet.

本発明は、上記課題を解決することを目的として、所定の接離方向に相対移動可能な第1部材及び第2部材間の距離を測定する距離測定システムであって、前記第1部材に形成された凹部に一部が嵌合する永久磁石と、前記第2部材に固定され、前記永久磁石により発生する磁界の強度を検出する磁界センサとを備え、前記第1部材は、軟磁性体からなり、前記凹部が前記第2部材に向かって開口し、前記永久磁石は、それ自体の磁力によって前記第1部材に固定され、かつ前記凹部への嵌合により前記離接方向に対して交差する方向への移動が規制される、距離測定システムを提供する。   The present invention is a distance measuring system for measuring a distance between a first member and a second member that can be moved relative to each other in a predetermined contact / separation direction for the purpose of solving the above-described problem, and is formed on the first member. A permanent magnet partially fitted into the recessed portion, and a magnetic field sensor that is fixed to the second member and detects the strength of the magnetic field generated by the permanent magnet, wherein the first member is made of a soft magnetic material. The concave portion opens toward the second member, and the permanent magnet is fixed to the first member by its own magnetic force, and intersects the separation / contact direction by fitting into the concave portion. Provided is a distance measurement system in which movement in a direction is restricted.

また、本発明は、上記課題を解決することを目的として、所定の接離方向に相対移動可能な第1部材及び第2部材間の距離を測定する距離測定方法であって、前記第1部材に前記第2部材に向かって開口する凹部を形成し、前記凹部に一部が嵌合するように永久磁石を配置し、前記永久磁石により発生する磁界の強度を検出する磁界センサを前記第2部材に配置し、前記第1部材は、前記永久磁石の磁路の一部を構成する軟磁性体からなり、前記永久磁石は、それ自体の磁力によって前記第1部材に固定され、かつ前記凹部への嵌合により前記離接方向に対して交差する方向への移動が規制され、前記磁界センサによって検出される磁界の強度に基づいて前記第1部材及び前記第2部材間の距離を測定する、距離測定方法を提供する。   Further, the present invention is a distance measuring method for measuring a distance between a first member and a second member that can be relatively moved in a predetermined contact / separation direction for the purpose of solving the above-described problem, wherein the first member A magnetic field sensor that detects a strength of a magnetic field generated by the permanent magnet by forming a concave portion that opens toward the second member, disposing a permanent magnet so that a part of the concave portion is fitted in the concave portion. The first member is made of a soft magnetic material constituting a part of the magnetic path of the permanent magnet, the permanent magnet is fixed to the first member by its own magnetic force, and the concave portion The movement in the direction intersecting the separation / contact direction is restricted by the fitting to and the distance between the first member and the second member is measured based on the strength of the magnetic field detected by the magnetic field sensor. Provide a distance measurement method.

本発明に係る距離測定システム及び距離測定方法によれば、永久磁石を大型化しなくとも、距離の測定精度を向上させることが可能となる。   According to the distance measuring system and the distance measuring method according to the present invention, the distance measurement accuracy can be improved without increasing the size of the permanent magnet.

(a)は、本実施の形態に係る距離測定システムの構成例を示す分解斜視図であり、(b)は、この距離測定システムに用いられる磁界センサを示す斜視図である。(A) is a disassembled perspective view which shows the structural example of the distance measuring system which concerns on this Embodiment, (b) is a perspective view which shows the magnetic field sensor used for this distance measuring system. 第1部材の凹部の周辺部、及び凹部に嵌合固定された永久磁石を示す断面図である。It is sectional drawing which shows the peripheral part of the recessed part of a 1st member, and the permanent magnet fitted and fixed to the recessed part. (a)及び(b)は、距離測定システムの動作を説明するために示す説明図である。(A) And (b) is explanatory drawing shown in order to demonstrate operation | movement of a distance measurement system. (a)〜(e)は、この永久磁石の凹部への嵌合割合が、1.0(100%)、0.5(50%)、0.25(25%)、0.1(10%)、及び0(0%)の各場合における永久磁石から放射される磁力線を模式的に示す模式図である。In (a) to (e), the fitting ratio of the permanent magnet to the recess is 1.0 (100%), 0.5 (50%), 0.25 (25%), 0.1 (10 %) And 0 (0%) are schematic views schematically showing lines of magnetic force radiated from the permanent magnet. 第1部材11と第2部材12との間の距離と、磁界センサによって検出される磁界の強度との関係を示すグラフである。It is a graph which shows the relationship between the distance between the 1st member 11 and the 2nd member 12, and the intensity | strength of the magnetic field detected by a magnetic field sensor.

[実施の形態]
以下、図1乃至図5を参照し、本発明の実施の形態に係る距離測定システム、及びこの距離測定システムを用いた距離測定方法について説明する。
[Embodiment]
Hereinafter, a distance measurement system according to an embodiment of the present invention and a distance measurement method using the distance measurement system will be described with reference to FIGS.

図1(a)は、本実施の形態に係る距離測定システムの構成例を示す分解斜視図である。図1(b)は、この距離測定システムに用いられる磁界センサを示す斜視図である。   FIG. 1A is an exploded perspective view showing a configuration example of a distance measuring system according to the present embodiment. FIG.1 (b) is a perspective view which shows the magnetic field sensor used for this distance measuring system.

この距離測定システム1は、所定の接離方向に相対移動可能な第1部材11及び第2部材12を備え、これら第1部材11と第2部材12との間の距離を非接触で測定可能である。本実施の形態では、第2部材12が図略のフレーム等の固定部材に固定され、第1部材11が第2部材12に対して移動する移動体である場合について説明する。また、この距離測定システム1は、例えば第2部材12に対して第1部材11が最も接近した最接近位置から20mm以内の範囲における第1部材11の位置を測定する近距離測定に好適に用いることができる。   The distance measuring system 1 includes a first member 11 and a second member 12 that are relatively movable in a predetermined contact / separation direction, and can measure the distance between the first member 11 and the second member 12 in a non-contact manner. It is. In the present embodiment, a case will be described in which the second member 12 is fixed to a fixing member such as a frame (not shown) and the first member 11 is a moving body that moves relative to the second member 12. The distance measuring system 1 is preferably used for short distance measurement that measures the position of the first member 11 within a range within 20 mm from the closest position where the first member 11 is closest to the second member 12, for example. be able to.

距離測定システム1は、第1部材11に形成された凹部110に一部が嵌合する永久磁石2と、第2部材12に固定され、永久磁石2により発生する磁界の強度を検出する磁界センサ3と、磁界センサ3による磁界の強度の検出結果に基づいて第1部材11と第2部材12との間の距離を演算により求める演算部(後述)とを備えて構成される。また、この距離測定システム1は、永久磁石2の周辺温度が100℃以上となる環境下で使用される。すなわち、永久磁石2は、温度が100℃以上となる空間内に配置される。   The distance measuring system 1 includes a permanent magnet 2 that partially fits into a recess 110 formed in a first member 11 and a magnetic field sensor that is fixed to the second member 12 and detects the strength of a magnetic field generated by the permanent magnet 2. 3 and a calculation unit (described later) that calculates the distance between the first member 11 and the second member 12 based on the detection result of the strength of the magnetic field by the magnetic field sensor 3. The distance measuring system 1 is used in an environment where the ambient temperature of the permanent magnet 2 is 100 ° C. or higher. That is, the permanent magnet 2 is disposed in a space where the temperature is 100 ° C. or higher.

第1部材11は、第2部材12からの距離の測定対象となる移動体であり、図略の移動力発生機構からの移動力を受けて第2部材12に対して進退移動する。第1部材11には、第2部材12に対向する対向面11aの一部に、この対向面11aに対して垂直な方向に窪んで形成された凹部110が形成されている。本実施の形態では、この凹部110の内部空間が円柱状であり、第2部材12に向かって開口している。   The first member 11 is a moving body that is a measurement target of the distance from the second member 12, and moves forward and backward with respect to the second member 12 in response to a moving force from an unillustrated moving force generation mechanism. The first member 11 is formed with a recess 110 formed in a part of the facing surface 11a facing the second member 12 so as to be recessed in a direction perpendicular to the facing surface 11a. In the present embodiment, the internal space of the recess 110 is cylindrical and opens toward the second member 12.

また、第1部材11は、永久磁石2の磁路の一部を構成する軟磁性体からなる。この軟磁性体として、具体的には、鉄系金属やマルテンサイト系又はフェライト系のステンレスを用いることができる。   The first member 11 is made of a soft magnetic material that constitutes a part of the magnetic path of the permanent magnet 2. Specifically, iron-based metal, martensite-based or ferrite-based stainless steel can be used as the soft magnetic material.

以下の説明では、第1部材11が第2部材12に対して直線運動する場合について説明するが、これに限らず、第1部材11が図略の支持軸を中心として揺動(所定の角度範囲で回転動作すること)可能に支持されていてもよい。この場合には、距離測定システム1により、第1部材11の揺動に伴って変化する凹部110の位置と第2部材12との間の距離を測定することが可能である。   In the following description, the case where the first member 11 moves linearly with respect to the second member 12 will be described. However, the present invention is not limited to this, and the first member 11 swings around a support shaft (not shown) (predetermined angle). It may be supported so that it can rotate within a range. In this case, the distance measurement system 1 can measure the distance between the second member 12 and the position of the recess 110 that changes as the first member 11 swings.

永久磁石2は、サマリウムコバルト磁石又はネオジム磁石である。サマリウムコバルト磁石は、サマコバ磁石とも称され、サマリウム(Sm)及びコバルト(Co)を主成分とする希土類磁石である。ネオジム磁石は、ネオジム(Nd)、鉄(Fe)、及びホウ素(B)を主成分とする希土類磁石である。サマリウムコバルト磁石及びネオジム磁石は、例えばフェライト磁石に比較して高い残留磁束密度を得ることができ、本実施の形態では、永久磁石2の残留磁束密度が1.0T(テスラ)以上である。なお、防錆等のため、これらの磁石の表面にニッケル等をメッキしてもよい。   The permanent magnet 2 is a samarium cobalt magnet or a neodymium magnet. The samarium-cobalt magnet is also called a samacoba magnet, and is a rare earth magnet mainly composed of samarium (Sm) and cobalt (Co). The neodymium magnet is a rare earth magnet mainly composed of neodymium (Nd), iron (Fe), and boron (B). The samarium cobalt magnet and the neodymium magnet can obtain a higher residual magnetic flux density than, for example, a ferrite magnet. In the present embodiment, the residual magnetic flux density of the permanent magnet 2 is 1.0 T (Tesla) or more. In addition, nickel or the like may be plated on the surface of these magnets for rust prevention or the like.

本実施の形態では、永久磁石2が円柱状であり、その中心軸線c方向に一対の磁極(N極及びS極)が並んで形成されている。永久磁石2は、一対の磁極の並び方向に沿う中心軸線c方向の一端部21が第1部材11の凹部110に嵌合する。この一端部21とは反対側の他端部22における永久磁石2の端面2bは、第2部材12に対向する。   In the present embodiment, the permanent magnet 2 has a cylindrical shape, and a pair of magnetic poles (N pole and S pole) are formed side by side in the central axis c direction. In the permanent magnet 2, one end 21 in the direction of the central axis c along the direction in which the pair of magnetic poles are aligned is fitted into the recess 110 of the first member 11. The end surface 2 b of the permanent magnet 2 at the other end 22 opposite to the one end 21 faces the second member 12.

本実施の形態では、第2部材12がモールド樹脂からなり、このモールド樹脂に磁界センサ3がインサート成型されている。本実施の形態では、第2部材12が四角柱状であるが、第2部材12は、磁界センサ3を固定することが可能な非磁性体であればよく、その材質や形状は、様々なものを用いることが可能である。   In the present embodiment, the second member 12 is made of a mold resin, and the magnetic field sensor 3 is insert-molded in the mold resin. In the present embodiment, the second member 12 has a quadrangular prism shape. However, the second member 12 may be any non-magnetic material that can fix the magnetic field sensor 3, and various materials and shapes may be used. Can be used.

本実施の形態では、磁界センサ3がホールICであり、ホール効果を利用して磁界の強度を電気信号に変換するホール素子を樹脂やセラミック等の絶縁体によって封止してなる本体部30と、本体部30から導出された第1乃至第3のリード線31〜33とを有している。第1のリード線31は電源線であり、第2のリード線32は信号線であり、第3のリード線33はグランド線である。本体部30は、永久磁石2の中心軸線cに沿った磁界の強度を検出可能な位置及び向きに配置されている。磁界センサ3は、磁界の強度に応じた電気信号を第2のリード線32から出力する。   In the present embodiment, the magnetic field sensor 3 is a Hall IC, and a main body 30 formed by sealing a Hall element that converts the intensity of a magnetic field into an electric signal by using a Hall effect by an insulator such as a resin or ceramic. And first to third lead wires 31 to 33 led out from the main body 30. The first lead wire 31 is a power supply line, the second lead wire 32 is a signal line, and the third lead wire 33 is a ground line. The main body 30 is disposed at a position and orientation where the intensity of the magnetic field along the central axis c of the permanent magnet 2 can be detected. The magnetic field sensor 3 outputs an electrical signal corresponding to the strength of the magnetic field from the second lead wire 32.

図2は、第1部材11の凹部110の周辺部、及び凹部110に一端部21が嵌合して固定された永久磁石2を、その中心軸線cを含む断面において示す断面図である。   FIG. 2 is a cross-sectional view showing the peripheral portion of the concave portion 110 of the first member 11 and the permanent magnet 2 having one end 21 fitted and fixed to the concave portion 110 in a cross section including the central axis c.

永久磁石2の一端部21における端面2aは、凹部110の底面110aに面接触している。そして、永久磁石2は、それ自体の磁力によって第1部材11に固定されている。すなわち、永久磁石2は、接着剤等の固定手段を用いることなく、永久磁石2自身が持つ吸着力によって、第1部材11に固定されている。   The end surface 2 a of the one end portion 21 of the permanent magnet 2 is in surface contact with the bottom surface 110 a of the recess 110. The permanent magnet 2 is fixed to the first member 11 by its own magnetic force. That is, the permanent magnet 2 is fixed to the first member 11 by the attractive force of the permanent magnet 2 itself without using a fixing means such as an adhesive.

また、永久磁石2は、凹部110への嵌合により、第2部材12との離接方向に対して交差する方向への移動が規制されている。図2では、この離接方向を矢印Aで示している。本実施の形態では、この離接方向が永久磁石2の中心軸線cと平行である。   Further, the permanent magnet 2 is restricted from moving in a direction intersecting the direction of separating from and coming into contact with the second member 12 by fitting into the recess 110. In FIG. 2, this separation / contact direction is indicated by an arrow A. In the present embodiment, this separation / contact direction is parallel to the central axis c of the permanent magnet 2.

図2に示すように、永久磁石2の直径をDとし、第1部材11の凹部110の内径をDとすると、凹部110の内径Dは、永久磁石2の直径Dよりも僅かに大きく、この径差ΔD(ΔD=D−D)は、例えば0.5mmである。また、凹部110の深さ、すなわち凹部110における永久磁石2の嵌合深さをDとすると、この深さDは、径差ΔDよりも深い。つまり、永久磁石2の直径D、凹部110の内径D、凹部110における永久磁石2の嵌合深さDは、下記の関係式(1)を満たしている。
−D<D・・・(1)
これにより、第1部材11に振動や衝撃が加わった場合でも、永久磁石2が凹部110から離脱してしまうことが抑制される。
As shown in FIG. 2, when the diameter of the permanent magnet 2 is D 1 and the inner diameter of the recess 110 of the first member 11 is D 2 , the inner diameter D 2 of the recess 110 is slightly smaller than the diameter D 1 of the permanent magnet 2. The diameter difference ΔD (ΔD = D 2 −D 1 ) is, for example, 0.5 mm. The depth of the recess 110, i.e. the fitting depth of the permanent magnet 2 in the recess 110 when the D 3, the depth D 3 is deeper than the diameter difference [Delta] D. That is, the diameter D 1 of the permanent magnet 2, the inner diameter D 2 of the recess 110, and the fitting depth D 3 of the permanent magnet 2 in the recess 110 satisfy the following relational expression (1).
D 2 -D 1 <D 3 (1)
Thereby, even when a vibration or impact is applied to the first member 11, the permanent magnet 2 is suppressed from being detached from the recess 110.

なお、凹部110における永久磁石2の嵌合深さDは、0.5mm以上であることが望ましい。この嵌合深さDが0.5mm未満であると、例えば第1部材11に振動や衝撃が加わったときに、永久磁石2が凹部110の側面110bを乗り越え、永久磁石2の位置ずれが発生しやすくなるためである。 Incidentally, the fitting depth D 3 of the permanent magnet 2 in the recess 110 is desirably 0.5mm or more. When the fitting depth D 3 is less than 0.5 mm, for example, when a vibration or shock is applied to the first member 11, over the side surface 110b of the recess 110 the permanent magnet 2, the positional deviation of the permanent magnet 2 This is because it tends to occur.

またさらに、永久磁石2の中心軸線c方向の厚みをtとすると、この厚みtは、永久磁石2の直径Dよりも小さい(t<D)。すなわち、永久磁石2は、扁平な円柱状に形成されている。これにより、永久磁石2の中心軸線c方向の厚みtが永久磁石2の直径Dよりも大きい場合に比較して、永久磁石2の一端部21における端面2aが凹部110の底面110aに対して傾き、永久磁石2が倒れてしまうことが抑制される。 Furthermore, if the thickness of the permanent magnet 2 in the direction of the central axis c is t, the thickness t is smaller than the diameter D 1 of the permanent magnet 2 (t <D 1 ). That is, the permanent magnet 2 is formed in a flat cylindrical shape. Thereby, compared with the case where the thickness t in the central axis c direction of the permanent magnet 2 is larger than the diameter D 1 of the permanent magnet 2, the end surface 2 a at the one end portion 21 of the permanent magnet 2 is in relation to the bottom surface 110 a of the recess 110. The tilt and the permanent magnet 2 are prevented from falling.

また、永久磁石2の中心軸線c方向の全長(厚みt)に対する凹部110に嵌合した部分の長さ(嵌合深さD)の割合を嵌合割合R(R=D/t)とすると、この嵌合割合Rは、0.1〜0.5であることが望ましい。すなわち、本実施の形態では、永久磁石2の中心軸線c方向の全長に対する凹部110に嵌合した部分の長さの割合が10〜50%(10%以上50%以下)である。この割合が10%未満であると、凹部110から永久磁石2が抜け出しやすくなるので好ましくない。また、この割合が50%を超えると、永久磁石2の磁界が磁界センサ3に到達しにくくなるので好ましくない。 Further, the ratio of the length (fitting depth D 3 ) of the portion fitted in the recess 110 to the total length (thickness t) in the central axis c direction of the permanent magnet 2 is the fitting ratio R (R = D 3 / t). Then, it is desirable that the fitting ratio R is 0.1 to 0.5. That is, in the present embodiment, the ratio of the length of the portion fitted in the recess 110 to the total length of the permanent magnet 2 in the direction of the central axis c is 10 to 50% (10% or more and 50% or less). If this ratio is less than 10%, it is not preferable because the permanent magnet 2 is easily pulled out from the recess 110. On the other hand, if the ratio exceeds 50%, the magnetic field of the permanent magnet 2 is difficult to reach the magnetic field sensor 3, which is not preferable.

なお、図2では、永久磁石2の厚みtが3mm、嵌合深さDが0.75mmであり、嵌合割合Rが0.25(25%)である場合について例示している。 In FIG. 2, the thickness t of the permanent magnet 2 is 3 mm, fitting depth D 3 is 0.75 mm, is illustrated for the case the fitting ratio R is 0.25 (25%).

図3(a)及び(b)は、距離測定システム1の動作を説明するために示す説明図である。図3(b)では、第1部材11と第2部材12との間の距離Lが、図3(a)に示す状態における第1部材11と第2部材12との間の距離Lよりも小さい状態を図示している。 FIGS. 3A and 3B are explanatory views shown for explaining the operation of the distance measuring system 1. Figure 3 (b), the distance L 2 between the first member 11 and second member 12, the distance L 1 between the first member 11 in the state shown in FIG. 3 (a) and the second member 12 The smaller state is illustrated.

また、図3(a)及び(b)では、第2部材12の内部における磁界センサ3、及び磁界センサ3に接続されるケーブル4を実線で示し、永久磁石2の磁界を示す磁力線を二点鎖線で示している。磁界センサ3は、ケーブル4によって演算部5に接続されている。   3A and 3B, the magnetic field sensor 3 inside the second member 12 and the cable 4 connected to the magnetic field sensor 3 are shown by solid lines, and two lines of magnetic force indicating the magnetic field of the permanent magnet 2 are shown. Shown with a chain line. The magnetic field sensor 3 is connected to the calculation unit 5 by a cable 4.

永久磁石2は、一端部21にS極が、他端部22にN極が、それぞれ形成されている。他端部22における端面2bから放射された磁力線は、湾曲して第1部材11に入射する。また、一端部21における端面2aから放射された磁力線の一部は、磁界センサ3の本体部30に鎖交する。   The permanent magnet 2 has an S pole at one end 21 and an N pole at the other end 22. The lines of magnetic force radiated from the end surface 2 b in the other end portion 22 are curved and enter the first member 11. Further, a part of the lines of magnetic force radiated from the end surface 2 a in the one end portion 21 is linked to the main body portion 30 of the magnetic field sensor 3.

ケーブル4は、第1乃至第3の電線41〜43と、第1乃至第3の電線41〜43を一括して被覆するシース40とを有している。第1乃至第3の電線41〜43は、それぞれが芯線を絶縁被覆してなる絶縁電線であり、第1の電線41の芯線が磁界センサ3の第1のリード線31に、第2の電線42の芯線が磁界センサ3の第2のリード線32に、第3の電線43の芯線が磁界センサ3の第3のリード線33に、それぞれ接続されている。   The cable 4 includes first to third electric wires 41 to 43 and a sheath 40 that collectively covers the first to third electric wires 41 to 43. Each of the first to third electric wires 41 to 43 is an insulated electric wire formed by insulatingly coating a core wire, and the core wire of the first electric wire 41 is connected to the first lead wire 31 of the magnetic field sensor 3 and the second electric wire. The core wire 42 is connected to the second lead wire 32 of the magnetic field sensor 3, and the core wire of the third electric wire 43 is connected to the third lead wire 33 of the magnetic field sensor 3.

第1部材11が第2部材12に接近すると、磁界センサ3によって検出される磁界の強度が強くなり、第1部材11が第2部材12から離間すると、磁界センサ3によって検出される磁界の強度が弱くなる。演算部5は、磁界センサ3によって検出される磁界の強度に基づいて、第1部材11及び第2部材12間の距離を演算によって測定する。   When the first member 11 approaches the second member 12, the strength of the magnetic field detected by the magnetic field sensor 3 increases, and when the first member 11 moves away from the second member 12, the strength of the magnetic field detected by the magnetic field sensor 3. Becomes weaker. The calculation unit 5 measures the distance between the first member 11 and the second member 12 by calculation based on the strength of the magnetic field detected by the magnetic field sensor 3.

演算部5は、例えばCPU(中央演算処理装置)と、ROMやRAM等によって構成される記憶素子と、ケーブル4の第2の電線42によって伝送される磁界センサ3の出力信号をアナログ−デジタル変換するAD変換素子とを有して構成され、記憶素子には、磁界センサ3によって検出される磁界の強度と第1部材11と第2部材12との間の距離との関係を示す関係情報が記憶されている。CPUは、磁界センサ3によって検出され、AD変換素子でデジタル変換された磁界の強度を示す数値情報に基づいて記憶素子に記憶された関係情報を参照し、第1部材11及び第2部材12間の距離を演算によって求める。   The calculation unit 5 performs analog-digital conversion on the output signal of the magnetic field sensor 3 transmitted by the CPU (Central Processing Unit), a storage element constituted by a ROM, a RAM, and the like, and the second electric wire 42 of the cable 4. The storage element has relation information indicating the relationship between the strength of the magnetic field detected by the magnetic field sensor 3 and the distance between the first member 11 and the second member 12. It is remembered. The CPU refers to the relationship information stored in the storage element based on numerical information indicating the intensity of the magnetic field detected by the magnetic field sensor 3 and digitally converted by the AD conversion element, and between the first member 11 and the second member 12. Is obtained by calculation.

(永久磁石2の嵌合割合Rについての考察)
次に、永久磁石2の中心軸線c方向の全長(厚みt)に対する凹部110に嵌合した部分の長さ(嵌合深さD)の割合である嵌合割合Rの好適な範囲について、図4及び図5を参照して説明する。
(Consideration about the fitting ratio R of the permanent magnet 2)
Next, for a suitable range of the fitting ratio R, which is the ratio of the length (fitting depth D 3 ) of the portion fitted in the recess 110 to the total length (thickness t) in the central axis c direction of the permanent magnet 2, This will be described with reference to FIGS.

図4(a)〜(e)は、この嵌合割合Rが、1.0(100%)、0.5(50%)、0.25(25%)、0.1(10%)、及び0(0%)の各場合における永久磁石2から放射される磁力線を模式的に示す模式図であり、図5は、これら各場合における第1部材11と第2部材12との間の距離Lと、磁界センサ3によって検出される磁界強度Bとの関係を示すグラフである。図4(a)〜(e)において、永久磁石2の中心軸線cに沿った方向における永久磁石2のN極側の端面2bと第2部材12との間の距離は一定である。   4A to 4E, the fitting ratio R is 1.0 (100%), 0.5 (50%), 0.25 (25%), 0.1 (10%), And 0 (0%) are schematic views schematically showing magnetic lines of force radiated from the permanent magnet 2 in each case, and FIG. 5 is a distance between the first member 11 and the second member 12 in each case. 4 is a graph showing the relationship between L and the magnetic field intensity B detected by the magnetic field sensor 3. 4A to 4E, the distance between the end face 2b on the N pole side of the permanent magnet 2 and the second member 12 in the direction along the central axis c of the permanent magnet 2 is constant.

図4(a)〜(e)に示すように、嵌合割合Rが小さいほど、永久磁石2から放射される磁力線が永久磁石2の中心軸線cに沿って大きく延び、磁界センサ3によって検出される磁界の強度が強くなる。また、第1部材11と第2部材12との間の距離は、第1部材11の移動に伴う磁界センサ3で検出される磁界の強度の変化量が大きいほど、精度よく求めることができる。すなわち、図5から明らかなように、嵌合割合Rが小さいほど、第1部材11と第2部材12との間の距離Lの変化に応じて磁界センサ3によって検出される磁界強度Bが大きく変化し、第1部材11と第2部材12との間の距離Lの検出精度を高めることが可能となる。   As shown in FIGS. 4A to 4E, as the fitting ratio R is smaller, the magnetic lines of force radiated from the permanent magnet 2 greatly extend along the central axis c of the permanent magnet 2 and are detected by the magnetic field sensor 3. The strength of the magnetic field increases. Further, the distance between the first member 11 and the second member 12 can be obtained with higher accuracy as the amount of change in the strength of the magnetic field detected by the magnetic field sensor 3 accompanying the movement of the first member 11 is larger. That is, as apparent from FIG. 5, the smaller the fitting ratio R, the larger the magnetic field intensity B detected by the magnetic field sensor 3 in accordance with the change in the distance L between the first member 11 and the second member 12. It changes, and it becomes possible to raise the detection accuracy of the distance L between the 1st member 11 and the 2nd member 12. FIG.

ただし、永久磁石2が凹部110に嵌合されないと、すなわち嵌合深さDがゼロであると、永久磁石2が第1部材11に対して滑ることにより永久磁石2の位置ずれが発生してしまい、第1部材11と第2部材12との間の距離を正確に測定できなくなる。また、永久磁石2が凹部110に嵌合されていても、嵌合割合Rが小さすぎると、永久磁石2が倒れやすくなってしまう。そこで、本実施の形態では、嵌合割合Rを0.1〜0.5(10〜50%)とすることで、永久磁石2の位置ずれ及び倒れの防止と、第1部材11と第2部材12との間の距離の測定精度向上との両立を図っているのである。 However, when the permanent magnet 2 is not fitted in the recess 110, i.e. the fitting depth D 3 is zero, the positional deviation of the permanent magnet 2 is generated by the permanent magnet 2 slides relative to the first member 11 As a result, the distance between the first member 11 and the second member 12 cannot be measured accurately. Even if the permanent magnet 2 is fitted in the recess 110, if the fitting ratio R is too small, the permanent magnet 2 is likely to fall. Therefore, in the present embodiment, by setting the fitting ratio R to 0.1 to 0.5 (10 to 50%), it is possible to prevent the positional displacement and the collapse of the permanent magnet 2, and the first member 11 and the second member. This is to achieve both improvement in measurement accuracy of the distance to the member 12.

(実施の形態の作用及び効果)
以上説明した実施の形態によれば、以下のような作用及び効果が得られる。
(Operation and effect of the embodiment)
According to the embodiment described above, the following operations and effects can be obtained.

(1)永久磁石2は、測定対象である第1部材11に固定され、第1部材11と共に第2部材12に対して移動するので、第1部材11の移動に伴って変化する磁界強度の変化を、第2部材12に固定された磁界センサ3によって直接的に検出することができる。これにより、第1部材11の移動に伴う磁界センサ3によって検出される磁界強度の変化量を大きくすることができ、第1部材11と第2部材12との間の距離の測定精度を高めることが可能となる。 (1) Since the permanent magnet 2 is fixed to the first member 11 to be measured and moves with respect to the second member 12 together with the first member 11, the magnetic field intensity that changes as the first member 11 moves is changed. The change can be directly detected by the magnetic field sensor 3 fixed to the second member 12. Thereby, the change amount of the magnetic field intensity detected by the magnetic field sensor 3 accompanying the movement of the first member 11 can be increased, and the measurement accuracy of the distance between the first member 11 and the second member 12 can be increased. Is possible.

(2)永久磁石2は、それ自体の磁力によって第1部材11に固定されているので、接着剤等の固定手段を設けることなく、永久磁石2の固定を行うことができる。これにより、永久磁石2を第1部材11に取り付ける際の工数を削減することができると共に、例えば100℃を超える高温環境においても、接着剤の接着強度の低下等を懸念することなく、永久磁石2を第1部材11に安定的に固定しておくことが可能となる。 (2) Since the permanent magnet 2 is fixed to the first member 11 by its own magnetic force, the permanent magnet 2 can be fixed without providing fixing means such as an adhesive. As a result, the number of man-hours for attaching the permanent magnet 2 to the first member 11 can be reduced, and the permanent magnet can be used without concern for a decrease in the adhesive strength of the adhesive even in a high temperature environment exceeding 100 ° C. 2 can be stably fixed to the first member 11.

(3)永久磁石2は、第1部材11の凹部110に嵌合されるので、第1部材11に対する位置ずれや倒れを防止することができる。 (3) Since the permanent magnet 2 is fitted into the concave portion 110 of the first member 11, it is possible to prevent a positional shift and a fall with respect to the first member 11.

(4)永久磁石2の中心軸線c方向の全長(厚みt)に対する凹部110に嵌合した部分の長さ(嵌合深さD)の割合である嵌合割合Rを0.1〜0.5(10〜50%)としたので、永久磁石2の位置ずれ及び倒れの防止と、第1部材11と第2部材12との間の距離の測定精度向上とを両立させることができる。 (4) The fitting ratio R, which is the ratio of the length (fitting depth D 3 ) of the portion fitted in the recess 110 to the total length (thickness t) in the direction of the central axis c of the permanent magnet 2 is 0.1-0. .5 (10 to 50%), it is possible to achieve both the prevention of positional displacement and falling of the permanent magnet 2 and the improvement of the measurement accuracy of the distance between the first member 11 and the second member 12.

(5)永久磁石2としてサマリウムコバルト磁石又はネオジム磁石を用いることにより、永久磁石2をフェライト磁石とした場合に比較して高い吸着力を得ることができ、第1部材11が振動又は衝撃を受けても、永久磁石2が第1部材11に対して傾いたり離脱してしまうことを抑制することができる。 (5) By using a samarium cobalt magnet or a neodymium magnet as the permanent magnet 2, it is possible to obtain a higher attractive force than when the permanent magnet 2 is a ferrite magnet, and the first member 11 is subjected to vibration or impact. However, it is possible to suppress the permanent magnet 2 from being inclined or detached with respect to the first member 11.

(6)永久磁石2の残留磁束密度を1.0T以上とすることにより、第1部材11への永久磁石2の固定をより確実にすることができる。 (6) By setting the residual magnetic flux density of the permanent magnet 2 to 1.0 T or more, the permanent magnet 2 can be more securely fixed to the first member 11.

(実施の形態のまとめ)
次に、以上説明した実施の形態から把握される技術思想について、実施の形態における符号等を援用して記載する。ただし、以下の記載における各符号は、特許請求の範囲における構成要素を実施の形態に具体的に示した部材等に限定するものではない。
(Summary of embodiment)
Next, the technical idea grasped from the embodiment described above will be described with reference to the reference numerals in the embodiment. However, each reference numeral in the following description does not limit the constituent elements in the claims to members or the like specifically shown in the embodiment.

[1]所定の接離方向に相対移動可能な第1部材(11)及び第2部材(12)間の距離を測定する距離測定システム(1)であって、前記第1部材(11)に形成された凹部(110)に一部が嵌合する永久磁石(2)と、前記第2部材(12)に固定され、前記永久磁石(2)により発生する磁界の強度を検出する磁界センサ(3)とを備え、前記第1部材(11)は、軟磁性体からなり、前記凹部(110)が前記第2部材(12)に向かって開口し、前記永久磁石(2)は、それ自体の磁力によって前記第1部材(11)に固定され、かつ前記凹部(110)への嵌合により前記離接方向に対して交差する方向への移動が規制される、距離測定システム(1)。 [1] A distance measuring system (1) for measuring a distance between a first member (11) and a second member (12) that can be relatively moved in a predetermined contact / separation direction, wherein the first member (11) A permanent magnet (2) partly fitted in the formed recess (110), and a magnetic field sensor (fixed to the second member (12) and detecting the strength of the magnetic field generated by the permanent magnet (2) ( 3), the first member (11) is made of a soft magnetic material, the recess (110) opens toward the second member (12), and the permanent magnet (2) itself The distance measuring system (1) is fixed to the first member (11) by the magnetic force of and the movement in the direction intersecting the separation / contact direction is restricted by the fitting to the recess (110).

[2]前記永久磁石(2)は、一対の磁極の並び方向に沿う中心軸線(C)方向の一端部(21)が前記凹部(110)に嵌合し、前記永久磁石(2)の中心軸線(C)方向の全長に対する前記凹部(110)に嵌合した部分の長さの割合が10〜50%である、前記[1]に記載の距離測定システム(1)。 [2] In the permanent magnet (2), one end (21) in the direction of the central axis (C) along the direction in which the pair of magnetic poles are aligned is fitted in the recess (110), and the center of the permanent magnet (2) The distance measuring system (1) according to the above [1], wherein the ratio of the length of the portion fitted in the recess (110) to the total length in the axis (C) direction is 10 to 50%.

[3]前記永久磁石(2)及び前記凹部(110)は共に円柱状であり、前記永久磁石(2)の直径をDとし、前記凹部(110)の内径をDとし、前記凹部(110)における前記永久磁石(2)の嵌合深さをDとしたとき、下記式を満たす、前記[1]又は[2]に記載の距離測定システム(1)。D−D<D [3] the permanent magnet (2) and the recess (110) are both cylindrical, the diameter of the permanent magnet (2) and D 1, the inner diameter of the recess (110) and D 2, the recess ( when the fitting depth of the permanent magnets (2) in 110) was D 3, satisfy the following formula, the distance measuring system according to [1] or [2] (1). D 2 -D 1 <D 3

[4]前記永久磁石(2)は、サマリウムコバルト磁石又はネオジム磁石である、前記[1]乃至[3]の何れか1つに記載の距離測定システム(1)。 [4] The distance measuring system (1) according to any one of [1] to [3], wherein the permanent magnet (2) is a samarium cobalt magnet or a neodymium magnet.

[5]前記永久磁石(2)の残留磁束密度が1.0T以上である、前記[1]乃至[4]の何れか1つに記載の距離測定システム(1)。 [5] The distance measuring system (1) according to any one of [1] to [4], wherein the permanent magnet (2) has a residual magnetic flux density of 1.0 T or more.

[6]前記永久磁石(2)は、温度が100℃以上となる空間内に配置される、前記[1]乃至[5]の何れか1つに記載の距離測定システム(1)。 [6] The distance measuring system (1) according to any one of [1] to [5], wherein the permanent magnet (2) is disposed in a space having a temperature of 100 ° C. or higher.

[7]所定の接離方向に相対移動可能な第1部材(11)及び第2部材(12)間の距離を測定する距離測定方法であって、前記第1部材(11)に前記第2部材(12)に向かって開口する凹部(110)を形成し、前記凹部(110)に一部が嵌合するように永久磁石(2)を配置し、前記永久磁石(2)により発生する磁界の強度を検出する磁界センサ(3)を前記第2部材(12)に配置し、前記第1部材(11)は、前記永久磁石(2)の磁路の一部を構成する軟磁性体からなり、前記永久磁石(2)は、それ自体の磁力によって前記第1部材(11)に固定され、かつ前記凹部(110)への嵌合により前記離接方向に対して交差する方向への移動が規制され、前記磁界センサ(3)によって検出される磁界の強度に基づいて前記第1部材(11)及び前記第2部材(12)間の距離を測定する、距離測定方法。 [7] A distance measuring method for measuring a distance between the first member (11) and the second member (12) that can be moved relative to each other in a predetermined contact / separation direction, wherein the second member is attached to the first member (11). A concave portion (110) that opens toward the member (12) is formed, a permanent magnet (2) is arranged so that a part of the concave portion (110) is fitted, and a magnetic field generated by the permanent magnet (2). A magnetic field sensor (3) for detecting the intensity of the permanent magnet (2) is disposed on the second member (12), and the first member (11) is made of a soft magnetic material constituting a part of the magnetic path of the permanent magnet (2). The permanent magnet (2) is fixed to the first member (11) by its own magnetic force, and moves in a direction intersecting the separation / contact direction by fitting into the recess (110). Is controlled based on the strength of the magnetic field detected by the magnetic field sensor (3). The distance between the first member (11) and said second member (12) is measured, the distance measuring method.

以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。   While the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the claims. In addition, it should be noted that not all the combinations of features described in the embodiments are essential to the means for solving the problems of the invention.

また、本発明は、その趣旨を逸脱しない範囲で適宜変形して実施することが可能である。例えば、上記実施の形態では、第2部材12が固定され、第1部材11が第2部材12に対して移動する場合について説明したが、これに限らず、第1部材11が機器のフレーム等の固定部材に固定され、第2部材12が第1部材11に対して移動するように距離測定システムを構成してもよい。   Further, the present invention can be appropriately modified and implemented without departing from the spirit of the present invention. For example, in the above-described embodiment, the case where the second member 12 is fixed and the first member 11 moves relative to the second member 12 has been described. However, the present invention is not limited to this, and the first member 11 is a device frame or the like. The distance measuring system may be configured such that the second member 12 is moved relative to the first member 11.

1…距離測定システム
11…第1部材
110…凹部
12…第2部材
2…永久磁石
3…磁界センサ
DESCRIPTION OF SYMBOLS 1 ... Distance measuring system 11 ... 1st member 110 ... Recess 12 ... 2nd member 2 ... Permanent magnet 3 ... Magnetic field sensor

Claims (7)

所定の接離方向に相対移動可能な第1部材及び第2部材間の距離を測定する距離測定システムであって、
前記第1部材に形成された凹部に一部が嵌合する永久磁石と、
前記第2部材に固定され、前記永久磁石により発生する磁界の強度を検出する磁界センサとを備え、
前記第1部材は、軟磁性体からなり、前記凹部が前記第2部材に向かって開口し、
前記永久磁石は、それ自体の磁力によって前記第1部材に固定され、かつ前記凹部への嵌合により前記離接方向に対して交差する方向への移動が規制される、
距離測定システム。
A distance measuring system that measures a distance between a first member and a second member that are relatively movable in a predetermined approaching / separating direction,
A permanent magnet partially fitted in the recess formed in the first member;
A magnetic field sensor fixed to the second member and detecting the strength of the magnetic field generated by the permanent magnet,
The first member is made of a soft magnetic material, and the concave portion opens toward the second member,
The permanent magnet is fixed to the first member by its own magnetic force, and movement in a direction intersecting the separation / contact direction is restricted by fitting into the recess.
Distance measuring system.
前記永久磁石は、一対の磁極の並び方向に沿う中心軸線方向の一端部が前記凹部に嵌合し、
前記永久磁石の中心軸線方向の全長に対する前記凹部に嵌合した部分の長さの割合が10〜50%である、
請求項1に記載の距離測定システム。
The permanent magnet has one end in the direction of the central axis along the direction in which the pair of magnetic poles are aligned, and is fitted into the recess.
The ratio of the length of the portion fitted in the concave portion to the total length in the central axis direction of the permanent magnet is 10 to 50%.
The distance measuring system according to claim 1.
前記永久磁石及び前記凹部は共に円柱状であり、
前記永久磁石の直径をDとし、前記凹部の内径をDとし、前記凹部における前記永久磁石の嵌合深さをDとしたとき、下記式を満たす、
請求項1又は2に記載の距離測定システム。
−D<D
The permanent magnet and the recess are both cylindrical.
The diameter of the permanent magnet and D 1, the inner diameter of the recess and D 2, when the fitting depth of the permanent magnets in the concave portion was set to D 3, satisfy the following formula,
The distance measuring system according to claim 1 or 2.
D 2 -D 1 <D 3
前記永久磁石は、サマリウムコバルト磁石又はネオジム磁石である、
請求項1乃至3の何れか1項に記載の距離測定システム。
The permanent magnet is a samarium cobalt magnet or a neodymium magnet.
The distance measuring system according to any one of claims 1 to 3.
前記永久磁石の残留磁束密度が1.0T以上である、
請求項1乃至4の何れか1項に記載の距離測定システム。
The permanent magnet has a residual magnetic flux density of 1.0 T or more,
The distance measuring system according to any one of claims 1 to 4.
前記永久磁石は、温度が100℃以上となる空間内に配置される、
請求項1乃至5の何れか1項に記載の距離測定システム。
The permanent magnet is disposed in a space having a temperature of 100 ° C. or higher.
The distance measuring system according to any one of claims 1 to 5.
所定の接離方向に相対移動可能な第1部材及び第2部材間の距離を測定する距離測定方法であって、
前記第1部材に前記第2部材に向かって開口する凹部を形成し、
前記凹部に一部が嵌合するように永久磁石を配置し、
前記永久磁石により発生する磁界の強度を検出する磁界センサを前記第2部材に配置し、
前記第1部材は、前記永久磁石の磁路の一部を構成する軟磁性体からなり、
前記永久磁石は、それ自体の磁力によって前記第1部材に固定され、かつ前記凹部への嵌合により前記離接方向に対して交差する方向への移動が規制され、
前記磁界センサによって検出される磁界の強度に基づいて前記第1部材及び前記第2部材間の距離を測定する、
距離測定方法。
A distance measuring method for measuring a distance between a first member and a second member that are relatively movable in a predetermined approaching / separating direction,
Forming a recess opening in the first member toward the second member;
A permanent magnet is arranged so that a part thereof fits in the recess,
A magnetic field sensor for detecting the strength of the magnetic field generated by the permanent magnet is disposed on the second member;
The first member is made of a soft magnetic material constituting a part of the magnetic path of the permanent magnet,
The permanent magnet is fixed to the first member by its own magnetic force, and movement in a direction intersecting the separation / contact direction is restricted by fitting into the recess,
Measuring the distance between the first member and the second member based on the strength of the magnetic field detected by the magnetic field sensor;
Distance measurement method.
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CN110893867A (en) * 2018-09-13 2020-03-20 阿尔斯通运输科技公司 Derailment detection device and related railway vehicle and method

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CN110893867A (en) * 2018-09-13 2020-03-20 阿尔斯通运输科技公司 Derailment detection device and related railway vehicle and method

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