JP2016125528A - stopper - Google Patents

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Publication number
JP2016125528A
JP2016125528A JP2014264710A JP2014264710A JP2016125528A JP 2016125528 A JP2016125528 A JP 2016125528A JP 2014264710 A JP2014264710 A JP 2014264710A JP 2014264710 A JP2014264710 A JP 2014264710A JP 2016125528 A JP2016125528 A JP 2016125528A
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stopper
rubber
interior
exterior body
elastic
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JP2014264710A
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広樹 柏原
Hiroki Kashiwabara
広樹 柏原
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Toyo Tire Corp
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Toyo Tire and Rubber Co Ltd
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Priority to JP2014264710A priority Critical patent/JP2016125528A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a stopper which eases an impact when a large load is suddenly applied thereto and has high quietness.SOLUTION: A stopper includes: an exterior body 1 having an opening 3 on the bottom surface, formed in a lidded cylindrical shape, and made of a rubber elastic body; and an interior body 2 disposed in the exterior body 1 and made of a rubber elastic body. A space 7 is formed between the interior body 2 and the exterior body 1.SELECTED DRAWING: Figure 1

Description

本発明は、天井クレーンのトロリの落下防止用ストッパーや、扉のストッパーなど、産業用途として幅広く使用可能なゴム状弾性体からなるストッパーに関するものである。   The present invention relates to a stopper made of a rubber-like elastic body that can be widely used for industrial applications, such as a stopper for preventing a fall of an overhead crane trolley and a stopper of a door.

従来、防振ゴムユニットとして、特許文献1に記載されているように、硬度が低いゴム材(以下、低硬度ゴム材という)の背を高く、硬度が高いゴム材(以下、高硬度ゴム材という)の背を低く設定した構成のものが知られている。具体的には、防振ゴムユニットを台枠上に設置し、低硬度ゴム材の頂部に上床を載置して、上床に荷重がかかったときに、高硬度ゴム材が圧縮され、高硬度ゴム材と同じ高さになったときに、低硬度ゴム材と高硬度ゴム材とで荷重を支える構造とされている。   Conventionally, as described in Patent Document 1, as a vibration-proof rubber unit, a rubber material having a low hardness (hereinafter referred to as a low hardness rubber material) is high and a rubber material having a high hardness (hereinafter referred to as a high hardness rubber material). Is known to have a low profile. Specifically, the anti-vibration rubber unit is installed on the underframe, the upper floor is placed on the top of the low-hardness rubber material, and when a load is applied to the upper floor, the high-hardness rubber material is compressed and the high hardness When it becomes the same height as the rubber material, it is structured to support the load with the low hardness rubber material and the high hardness rubber material.

特開2009−228697号公報JP 2009-228697 A

しかしながら、上記防振ゴムユニットでは、上床に大きな衝撃力が加わった場合には、低硬度ゴム材が高硬度ゴム材の高さにまで圧縮変形したところで、上床が高硬度ゴム材に直接当るため、その際に、衝突音が発生するとともに、衝撃力を緩和しきれないといった問題があった。   However, in the above vibration proof rubber unit, when a large impact force is applied to the upper floor, the upper floor directly hits the high hardness rubber material when the low hardness rubber material is compressed and deformed to the height of the high hardness rubber material. At that time, there was a problem that a collision sound was generated and the impact force could not be alleviated.

そこで、本発明においては、上記問題に鑑み、大きな荷重がかかっても衝撃を緩和することが可能であるとともに静音性に優れたストッパーを提供することを目的とする。   Therefore, in view of the above problems, an object of the present invention is to provide a stopper that can alleviate an impact even when a large load is applied and that is excellent in quietness.

上記課題を解決するため、本発明の一態様としてのストッパーは、底面に開口を有する、有蓋筒状に形成されたゴム状弾性体からなる外装体と、外装体の内部に配置されたゴム状弾性体からなる内装体とを備え、前記内装体と外装体との間に空間が形成されたことを特徴とする。   In order to solve the above-described problems, a stopper according to an aspect of the present invention includes an exterior body made of a rubber-like elastic body formed in a covered cylindrical shape having an opening on a bottom surface, and a rubber-like body disposed inside the exterior body. An interior body made of an elastic body is provided, and a space is formed between the interior body and the exterior body.

上記構成によれば、外装体と内装体との間に空間(以下、単に空間と略する)が形成されているため、外装体の頂部に荷重がかかった場合、外装体は空間を圧縮する方向に弾性変形によって撓み(変位し)、内装体に接触した後は、外装体及び内装体は共に圧縮変形する。   According to the above configuration, since a space (hereinafter simply referred to as a space) is formed between the exterior body and the interior body, the exterior body compresses the space when a load is applied to the top of the exterior body. After being bent (displaced) by elastic deformation in the direction and contacting the interior body, the exterior body and the interior body are both compressed and deformed.

すなわち、ストッパーのばね定数は、ストッパーの変位の途中で急激に変化することなく、ストッパーが変位するにしたがって、徐々に増加するため、大きな衝撃力がストッパーにかかった場合でも、大きな衝突音を発生することなく、効果的に衝撃力を緩和することが可能となる。   In other words, the spring constant of the stopper does not change abruptly during the displacement of the stopper, but gradually increases as the stopper is displaced, so that even when a large impact force is applied to the stopper, a loud collision sound is generated. It is possible to effectively reduce the impact force without doing so.

外装体は、内装体の周囲に多重に配置された複数の有蓋筒状のゴム状弾性体からなり、各ゴム状弾性体間に空間が形成された構成とすることもできる。これにより、ストッパーのばね定数の急激な変化をより抑制することが可能となる。   The exterior body may be composed of a plurality of covered cylindrical rubber-like elastic bodies arranged around the interior body, and spaces may be formed between the rubber-like elastic bodies. Thereby, it is possible to further suppress a rapid change in the spring constant of the stopper.

また、外装体を構成するゴム状弾性体及び内装体を構成するゴム状弾性体を、それぞれ異なる硬度の材料で形成することもできる。これにより、ストッパーのばね特性をより幅広く調整することが可能となる。   Moreover, the rubber-like elastic body constituting the exterior body and the rubber-like elastic body constituting the interior body can be formed of materials having different hardnesses. This makes it possible to adjust the spring characteristics of the stopper more widely.

内装体は、有蓋筒状としてもよいし、柱状とすることもできる。柱状とする場合、有蓋筒状のように、内部に空間を形成することで、内装体のクッション性を高めることができるため、より衝撃吸収性に優れたストッパーを得ることができる。   The interior body may have a covered cylinder shape or a column shape. In the case of a columnar shape, as in the case of a covered cylinder, by forming a space inside, the cushioning property of the interior body can be enhanced, so that a stopper with more excellent shock absorption can be obtained.

本発明では、有蓋筒状に形成されたゴム状弾性体製の外装体と、外装体の内部に配置されたゴム状弾性体製の内装体とを備えたストッパーの、内装体と外装体との間に空間を形成したため、効果的に衝撃力を緩和することが可能で、静音性に優れたストッパーを得ることが可能となる。   In the present invention, an interior body and an exterior body of a stopper including an exterior body made of a rubber-like elastic body formed into a covered cylinder and an interior body made of a rubber-like elastic body arranged inside the exterior body, Since a space is formed between the two, it is possible to effectively relieve the impact force, and it is possible to obtain a stopper having excellent silence.

第1実施形態のストッパーを示す縦断面図The longitudinal cross-sectional view which shows the stopper of 1st Embodiment 第2実施形態のストッパーを示す部分縦断面図Partial longitudinal sectional view showing the stopper of the second embodiment 第3実施形態のストッパーを示す縦断面図Longitudinal sectional view showing the stopper of the third embodiment ストッパーの荷重−変位曲線を示すグラフGraph showing the load-displacement curve of the stopper 比較材のストッパーを示す縦断面図Longitudinal section showing a stopper for comparison material

[第1実施形態]
以下、本発明の実施形態について図面を基に説明する。図1は、第1実施形態のストッパーを示す縦断面図である。図示のように、本実施形態のストッパーは、有蓋円筒状、すなわち、椀を伏せた形状に形成されたゴム状弾性体からなる外装体1と、外装体1の内部に配置されたゴム状弾性体からなる内装体2とを備える。内装体2は、円柱状に形成される。なお、外装体1の形状は、有蓋筒状であれば特に制限されず、具体的には、有蓋円筒状のほかに、有蓋多角筒状、ドーム状、中空半球状など、底面開口に通じる内部空間を有し、底面以外の面が密閉された立体形状を広く含むものである。
[First Embodiment]
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a longitudinal sectional view showing a stopper according to the first embodiment. As shown in the figure, the stopper according to the present embodiment includes a covered cylindrical body, that is, an exterior body 1 made of a rubber-like elastic body formed in a shape in which the heel is turned down, and a rubber-like elastic body disposed inside the exterior body 1. And an interior body 2 made of a body. The interior body 2 is formed in a columnar shape. The shape of the exterior body 1 is not particularly limited as long as it is a covered cylinder. Specifically, in addition to the covered cylinder, the interior that leads to the bottom opening, such as a covered polygonal cylinder, a dome, or a hollow hemisphere. It has a wide space and includes a three-dimensional shape in which surfaces other than the bottom surface are sealed.

図1に示すように、外装体1は、底面に開口3が形成される。外装体1の開口3の周りの底面には環状の基板4が取り付けられている。内装体2は、円柱状に形成されており、その底面に円盤状の基板5が取り付けられている。なお、基板4は外装体1を成形する際に、基板5は内装体2を成形する際に、それぞれ一体的に加硫接着される。   As shown in FIG. 1, the exterior body 1 has an opening 3 formed on the bottom surface. An annular substrate 4 is attached to the bottom surface around the opening 3 of the exterior body 1. The interior body 2 is formed in a columnar shape, and a disk-shaped substrate 5 is attached to the bottom surface thereof. The substrate 4 and the substrate 5 are integrally vulcanized and bonded together when the exterior body 1 is molded and the interior body 2 is molded.

内装体2は、外径が外装体1の内面よりも小さめに形成される。基板4には、基板5を嵌め込み可能な段差部6が形成されている。ストッパーを組み立てる際には、外装体1の開口3に内装体2を挿入し、基板5を基板4の段差部6に嵌め込む。これにより、外装体1と内装体2は、中心軸CAが一致するように固定され、内装体2と外装体1との間に空間7が形成される。基板4はねじ等の係止手段によって被着面に固定される。   The inner body 2 is formed so that the outer diameter is smaller than the inner surface of the outer body 1. The substrate 4 is formed with a step portion 6 into which the substrate 5 can be fitted. When assembling the stopper, the interior body 2 is inserted into the opening 3 of the exterior body 1, and the substrate 5 is fitted into the stepped portion 6 of the substrate 4. Thereby, the exterior body 1 and the interior body 2 are fixed so that the central axes CA coincide with each other, and a space 7 is formed between the interior body 2 and the exterior body 1. The substrate 4 is fixed to the adherend surface by locking means such as screws.

上記構成のストッパーの頂部に、図1の矢印方向に荷重Fをかけると、外装体1は空間7を圧縮する方向に弾性変形して撓み、内装体2の頂部に接触する。外装体1が内装体2に接触した後は、外装体1および内装体2はともに圧縮変形する。すなわち、ストッパーとしては、外装体1が内装体2に接触するまでの間のばね定数は比較的小さく、外装体1が内装体2に接触した後は、変位とともにばね定数は徐々に大きくなるような非線形のばね特性を持たせることが可能となり、外部からの衝撃力を効果的に緩和することができる。   When a load F is applied to the top of the stopper having the above configuration in the direction of the arrow in FIG. 1, the exterior body 1 is elastically deformed and bent in the direction of compressing the space 7, and comes into contact with the top of the interior body 2. After the exterior body 1 contacts the interior body 2, both the exterior body 1 and the interior body 2 are compressed and deformed. That is, as a stopper, the spring constant until the exterior body 1 contacts the interior body 2 is relatively small, and after the exterior body 1 contacts the interior body 2, the spring constant gradually increases with displacement. It is possible to provide a non-linear spring characteristic, and the impact force from the outside can be effectively reduced.

空間7は、内装体2の表面全体に形成することができる。そのほか、内装体2と外装体1の間の一部に空間を形成することも可能である。この場合、外装体1が荷重によって撓みやすい(変位しやすい)ように、空間7は、内装体2の頂部の上方、すなわち、中心軸方向CAで外装体1と内装体2との間に形成するのが好ましい。   The space 7 can be formed on the entire surface of the interior body 2. In addition, a space can be formed in a part between the interior body 2 and the exterior body 1. In this case, the space 7 is formed above the top of the interior body 2, that is, between the exterior body 1 and the interior body 2 in the central axis direction CA so that the exterior body 1 is easily bent (displaced) easily. It is preferable to do this.

内装体2の表面及び/又は外装体1の内面に凸部を設けることも可能である。これにより、外装体1の頂部に荷重が加わって外装体1が弾性変形によって撓む際のばね定数を制御することができる。   Protrusions can be provided on the surface of the interior body 2 and / or the inner surface of the exterior body 1. Thereby, a load is applied to the top part of the exterior body 1, and the spring constant at the time of the exterior body 1 being bent by elastic deformation is controllable.

[第2実施形態]
図2は、第2実施形態のストッパーを示す部分縦断面図である。本実施形態では、外装体1は、内装体2の周りを二重に囲むように配置された、大きさの異なる2つの有蓋筒状のゴム状弾性体1a及び1bから構成されており、ゴム状弾性体1aおよび1b間に空間8が形成される点が特徴とされており、その他の構成は第1実施形態と同様とされている。
[Second Embodiment]
FIG. 2 is a partial longitudinal sectional view showing a stopper according to the second embodiment. In the present embodiment, the exterior body 1 is composed of two covered cylindrical rubber-like elastic bodies 1a and 1b which are arranged so as to surround the interior body 2 in a double manner, and are rubber. A feature is that a space 8 is formed between the elastic bodies 1a and 1b, and other configurations are the same as those of the first embodiment.

上記構成によれば、ストッパーの頂部に荷重Fがかかると、先ず、ゴム状弾性体1aが空間8を圧縮する方向に弾性変形してゴム状弾性体1bの頂部に接触する。ゴム状弾性体1aがゴム状弾性体1bに接触した後は、ゴム状弾性体1aとゴム状弾性体1bとが空間7を圧縮する方向にともに弾性変形によって撓んで内装体2の頂部に接触する。ゴム状弾性体1bが内装体2に接触した後は、ゴム状弾性体1a、1bおよび内装体2がともに圧縮変形する。   According to the above configuration, when a load F is applied to the top of the stopper, first, the rubber-like elastic body 1a is elastically deformed in the direction in which the space 8 is compressed and contacts the top of the rubber-like elastic body 1b. After the rubber-like elastic body 1a comes into contact with the rubber-like elastic body 1b, the rubber-like elastic body 1a and the rubber-like elastic body 1b are bent by elastic deformation in the direction in which the space 7 is compressed and contact the top of the interior body 2. To do. After the rubber-like elastic body 1b contacts the interior body 2, the rubber-like elastic bodies 1a, 1b and the interior body 2 are both compressed and deformed.

このように、本実施形態のストッパーにおいては、ストッパーに荷重をかけることによって、ストッパーが変位する初期において、第1実施形態のときよりもさらにストッパーとしてのばね定数を小さく抑制しながらも、最終的にゴム状弾性体1a、1bおよび内装体2がともに圧縮変形するまでの間のばね定数を、徐々に大きくなるように細かく調整することが可能となる。   As described above, in the stopper according to the present embodiment, by applying a load to the stopper, the spring constant as the stopper is further suppressed at the initial stage of displacement of the stopper, even though the spring constant is further reduced as compared with the first embodiment. In addition, it is possible to finely adjust the spring constant until the rubber-like elastic bodies 1a and 1b and the interior body 2 are both compressed and deformed.

[第3実施形態]
図3は、第3実施形態のストッパーを示す縦断面図である。本実施形態では、内装体2の内部に空間9を設けた点が特徴とされ、その他の構成は第1実施形態と同様とされている。本実施形態における空間9は、平面視円盤状で、正面視楕円形に形成されている。
[Third Embodiment]
FIG. 3 is a longitudinal sectional view showing a stopper according to the third embodiment. The present embodiment is characterized in that a space 9 is provided inside the interior body 2, and the other configuration is the same as that of the first embodiment. The space 9 in the present embodiment has a disk shape in plan view and is formed in an oval shape in front view.

上記構成によれば、ストッパー頂部に荷重Fがかかると、外装体1が内装体2に接触するまでのばね定数は第1実施形態と同じであるが、外装体1が内装体2に接触した直後は、内装体2は空間9を圧縮する方向に弾性変形によって撓み、その後、外装体1および内装体2ともに圧縮変形する。すなわち、本実施形態のストッパーによれば、外装体1が内装体2に接触した後のストッパーのばね特性を細かく調整することが可能となる。   According to the above configuration, when a load F is applied to the top of the stopper, the spring constant until the exterior body 1 contacts the interior body 2 is the same as that of the first embodiment, but the exterior body 1 contacts the interior body 2. Immediately after that, the inner body 2 is bent by elastic deformation in the direction in which the space 9 is compressed, and then both the outer body 1 and the inner body 2 are compressively deformed. That is, according to the stopper of the present embodiment, it is possible to finely adjust the spring characteristics of the stopper after the exterior body 1 contacts the interior body 2.

以上、本発明の実施形態につき説明したが、本発明の範囲はこれに限定されるものではなく、発明の趣旨を逸脱しない範囲で種々の変更を加えて実施することができる。たとえば、第1〜第3実施形態においては、外装体1及び内装体2は、同じ材料のゴム状弾性体で形成されたものを用いているが、これに限らず、外装体を構成するゴム状弾性体及び内装体を構成するゴム状弾性体を、それぞれ異なる硬度の材料で形成することもできる。 Although the embodiments of the present invention have been described above, the scope of the present invention is not limited to these embodiments, and various modifications can be made without departing from the spirit of the invention. For example, in the first to third embodiments, the exterior body 1 and the interior body 2 are made of a rubber-like elastic body made of the same material. However, the present invention is not limited to this, and the rubber constituting the exterior body. The elastic rubber body and the rubber-like elastic body constituting the interior body can be formed of materials having different hardnesses.

具体的な変形例として、ストッパーの最も外側に配置されるゴム状弾性体の硬度を低くし、内側にいくほど、ゴム状弾性体の硬度が高くなるようにする。これにより、ストッパーの変位初期におけるばね定数がより小さくなるように抑制しつつ、ストッパーが変位するにしたがって、ばね定数が大きくなるように調整することが可能となる。   As a specific modification, the hardness of the rubber-like elastic body arranged on the outermost side of the stopper is lowered, and the hardness of the rubber-like elastic body is made higher toward the inner side. This makes it possible to adjust the spring constant to increase as the stopper is displaced while suppressing the spring constant at the initial stage of displacement of the stopper to be smaller.

以下、実施例を挙げて本発明について更に詳細に説明するが、本発明をその要旨を越えない限り、これらの実施例に限定されるものではない。図4に、上記第1〜3実施形態で作製したストッパーを用いてそれぞれストッパー頂部に荷重をかけたときの、ストッパー頂部の変位量と荷重の関係をグラフで示す(荷重−変位曲線)。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further in detail, unless this invention exceeds the summary, it is not limited to these Examples. FIG. 4 is a graph showing the relationship between the amount of displacement of the stopper top and the load when a load is applied to the top of the stopper using the stoppers produced in the first to third embodiments (load-displacement curve).

図中、第1実施形態のストッパーとして、外装体及び内装体を同じ材料のゴム状弾性体で構成したストッパーを1-1とし、その変形例として内装体の構成材料を外装体の構成材料よりも硬度の高いものに変更したストッパーを1-2として表す。   In the figure, as a stopper of the first embodiment, a stopper in which the exterior body and the interior body are made of a rubber-like elastic body made of the same material is referred to as 1-1, and as a modified example, the constituent material of the interior body is made from the constituent material of the exterior body. The stopper that has been changed to one with higher hardness is represented as 1-2.

さらに、第2実施形態のストッパーとして、外装体及び内装体ともに1-1と同じゴム状弾性体を用いたストッパーを2とし、第3実施形態のストッパーとして、外装体及び内装体ともに1-1と同じゴム状弾性体を用いたストッパーを3として表す。なお、比較材として、外装体及び内装体ともに1-1と同じゴム状弾性体を用い、図5に示すように、外装体1と内装体2との間に空間を設けずに、内装体2が外装体1に接するように設置した構成のストッパーを用いた。   Further, as the stopper of the second embodiment, the stopper using the same rubber elastic body as 1-1 is used for both the exterior body and the interior body, and as the stopper of the third embodiment, both the exterior body and the interior body are 1-1. The stopper using the same rubber-like elastic body is represented as 3. As a comparative material, the same rubber-like elastic body as 1-1 was used for both the exterior body and the interior body, and without providing a space between the exterior body 1 and the interior body 2, as shown in FIG. The stopper of the structure installed so that 2 might contact the exterior body 1 was used.

図4において、荷重−変位曲線の傾きは、ばね定数となる。比較材のように、外装体1と内装体2との間に空間を設けない場合は、外装体1及び内装体2は専ら圧縮変形するのみとなるので、ストッパーのばね特性は線形に近くなる。したがって、大きな衝撃力がかかった場合には、ストッパーの変位が少ないために衝撃を吸収しきれなくなる。   In FIG. 4, the slope of the load-displacement curve is the spring constant. When a space is not provided between the exterior body 1 and the interior body 2 as in the comparative material, the exterior body 1 and the interior body 2 are exclusively compressed and deformed, so that the spring characteristics of the stopper are close to linear. . Therefore, when a large impact force is applied, the impact cannot be absorbed because the displacement of the stopper is small.

一方、1-1〜3に示す本発明に係るストッパーは、変位初期にはばね定数が小さく、ストッパーの変位量とともに徐々にばね定数が大きくなる非線形特性を示す。すなわち、荷重−変位曲線の傾き(ばね定数)の急激な変化を抑制することが可能となり、これにより、大きな衝撃力がストッパーにかかった場合でも、ストッパーが変位しながら衝撃力を吸収することが可能となる。   On the other hand, the stoppers according to the present invention shown in 1-1 to 3 exhibit a nonlinear characteristic in which the spring constant is small at the initial stage of displacement and the spring constant gradually increases with the amount of displacement of the stopper. In other words, it is possible to suppress a sudden change in the slope (spring constant) of the load-displacement curve, so that even when a large impact force is applied to the stopper, the impact force can be absorbed while the stopper is displaced. It becomes possible.

1 外装体
2 内装体
3 開口
4、5 基板
6 段差部
7、8、9 空間
CA 中心軸
DESCRIPTION OF SYMBOLS 1 Exterior body 2 Interior body 3 Opening 4, 5 Board | substrate 6 Step part 7, 8, 9 Space CA Center axis

Claims (4)

底面に開口を有する、有蓋筒状に形成されたゴム状弾性体からなる外装体と、外装体の内部に配置されたゴム状弾性体からなる内装体とを備え、前記内装体と前記外装体との間に空間が形成されたことを特徴とするストッパー。 An exterior body made of a rubber-like elastic body formed in a covered cylindrical shape having an opening on the bottom surface, and an interior body made of a rubber-like elastic body arranged inside the exterior body, the interior body and the exterior body A stopper characterized by a space formed between the two. 前記外装体は、前記内装体の周りを多重に囲むように配置された複数の有蓋筒状のゴム状弾性体からなり、各ゴム状弾性体間に空間が形成されたことを特徴とする請求項1に記載のストッパー。 The exterior body is composed of a plurality of covered cylindrical rubber-like elastic bodies arranged so as to surround the interior body in multiple layers, and a space is formed between each rubber-like elastic body. Item 10. The stopper according to item 1. 前記外装体を構成するゴム状弾性体及び前記内装体を構成するゴム状弾性体が、それぞれ異なる硬度の材料で形成されたことを特徴とする請求項1又は2記載のストッパー。 The stopper according to claim 1 or 2, wherein the rubber-like elastic body constituting the exterior body and the rubber-like elastic body constituting the interior body are formed of materials having different hardnesses. 前記内装体は、内部に空間を有することを特徴とする請求項1〜3のいずれか1項に記載のストッパー。 The stopper according to claim 1, wherein the interior body has a space inside.
JP2014264710A 2014-12-26 2014-12-26 stopper Pending JP2016125528A (en)

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