JP2016122810A - Substrate for semiconductor device and manufacturing method for the same - Google Patents

Substrate for semiconductor device and manufacturing method for the same Download PDF

Info

Publication number
JP2016122810A
JP2016122810A JP2014263556A JP2014263556A JP2016122810A JP 2016122810 A JP2016122810 A JP 2016122810A JP 2014263556 A JP2014263556 A JP 2014263556A JP 2014263556 A JP2014263556 A JP 2014263556A JP 2016122810 A JP2016122810 A JP 2016122810A
Authority
JP
Japan
Prior art keywords
plating layer
metal plating
semiconductor device
noble metal
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2014263556A
Other languages
Japanese (ja)
Other versions
JP6562493B2 (en
Inventor
覚史 久保田
Satoshi Kubota
覚史 久保田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SH Materials Co Ltd
Original Assignee
SH Materials Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SH Materials Co Ltd filed Critical SH Materials Co Ltd
Priority to JP2014263556A priority Critical patent/JP6562493B2/en
Priority to KR1020177017444A priority patent/KR102403960B1/en
Priority to US15/539,481 priority patent/US10276422B2/en
Priority to CN201580071178.8A priority patent/CN107112289B/en
Priority to PCT/JP2015/086254 priority patent/WO2016104713A1/en
Priority to TW104143751A priority patent/TWI677944B/en
Publication of JP2016122810A publication Critical patent/JP2016122810A/en
Application granted granted Critical
Publication of JP6562493B2 publication Critical patent/JP6562493B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Wire Bonding (AREA)
  • Lead Frames For Integrated Circuits (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a substrate for a semiconductor device that enables an internal terminal face having a semiconductor element mounted thereon and an internal terminal portion electrically connected to the semiconductor element to be uniform in height, and enables omission of a step of forming an opening portion through which only an external terminal portion is exposed, thereby reducing the number of steps in a semiconductor device manufacturing process and enabling manufacturing of a resin sealed type semiconductor device having high reliability, and a manufacturing method for the substrate.SOLUTION: A first noble metal plating layer 11 serving as an internal terminal is formed at a predetermined site on a metal plate 1. A metal plating layer 12 is formed on the first noble metal plating layer so as to have the same shape as the first noble metal plating layer. A permanent resist 16 is formed on the metal plate and the metal plating layer so that a predetermined site of the metal plating layer is opened. A second noble metal plating layer 14 serving as an external terminal is formed on the metal plating layer located at the opening portion of the permanent resist.SELECTED DRAWING: Figure 1

Description

本発明は、半導体装置用基板及びその製造方法に関する。   The present invention relates to a semiconductor device substrate and a method for manufacturing the same.

従来、半導体装置用基板には、例えば、ELP(Etched Leadless Package)構造の配線を有する表面実装型の封止樹脂型半導体装置等に用いられ、基板である金属板上に、内部端子、外部端子及び配線部を金属めっきで形成したタイプのものがある。
このようなタイプの半導体装置用基板として、例えば、次の特許文献1に半導体基板が記載されている。
2. Description of the Related Art Conventionally, a substrate for a semiconductor device is used, for example, in a surface mount type sealing resin type semiconductor device having an ELP (Etched Leadless Package) structure, and has internal terminals and external terminals on a metal plate as a substrate. In addition, there is a type in which the wiring part is formed by metal plating.
As such a type of semiconductor device substrate, for example, the following Patent Document 1 describes a semiconductor substrate.

特許文献1に記載の半導体装置用基板は、金属板上に金属板側から外部端子部を有する外部端子面が形成され、その上に中間層が同じ形状で形成され、更にその上に内部端子部を有する内部端子面が同じ形状で形成された半導体装置用基板が開示されている。この半導体装置用基板は、半導体素子と電気的接続される内部端子部を有する内部端子面が最上面となるように形成されており、金属板から最上面までの高さは、全体がほぼ同じ高さに形成される構成となっている。   In the substrate for a semiconductor device described in Patent Document 1, an external terminal surface having an external terminal portion is formed on a metal plate from the metal plate side, an intermediate layer is formed in the same shape thereon, and an internal terminal is further formed thereon. A semiconductor device substrate in which internal terminal surfaces having portions are formed in the same shape is disclosed. This substrate for a semiconductor device is formed so that the inner terminal surface having an inner terminal portion electrically connected to the semiconductor element is the uppermost surface, and the height from the metal plate to the uppermost surface is almost the same as the whole It is the structure formed in height.

特許文献1に記載の半導体装置用基板は、半導体装置を製造する際には、外部端子面は金属板側の面に接し、内部端子面は金属板とは反対側の面を露出させた状態で用いる。詳しくは、半導体装置用基板の内部端子面側に半導体素子を搭載し、半導体素子の電極と内部端子部を接続後、樹脂で封止し、樹脂で封止後に金属板をエッチングによる溶解等により除去することで封止した樹脂の裏面には、外部端子部を有する外部接続面が露出した状態になる。その後、露出した外部接続面全体を覆う樹脂を形成し、外部端子部のみが露出する開口部を形成している。   In the semiconductor device substrate described in Patent Document 1, when manufacturing a semiconductor device, the external terminal surface is in contact with the surface on the metal plate side, and the internal terminal surface is exposed on the surface opposite to the metal plate Used in. Specifically, a semiconductor element is mounted on the internal terminal surface side of the substrate for a semiconductor device, the electrode of the semiconductor element and the internal terminal portion are connected, sealed with resin, and after sealing with resin, the metal plate is dissolved by etching, etc. The external connection surface having the external terminal portion is exposed on the back surface of the resin sealed by removing. Thereafter, a resin that covers the entire exposed external connection surface is formed, and an opening that exposes only the external terminal portion is formed.

しかし、金属板側から外部端子面を形成し、最上層に内部端子面をめっきにより形成すると実際の生産においては、めっき厚のばらつきが発生し、例えばめっきの厚さが約30μmの場合3〜7μm程度の高低差が生じることから、半導体素子を搭載して内部端子部と電気的な接続を行う際に、半導体素子が傾いた状態で搭載されたり、電気的な接続において導通不良となる可能性があり、また外部接続面全体を覆う樹脂を形成し、外部端子部のみが露出する開口部を形成する工程が必要となっている。   However, when the external terminal surface is formed from the metal plate side and the internal terminal surface is formed on the uppermost layer by plating, in actual production, variations in the plating thickness occur. For example, when the plating thickness is about 30 μm, Since a height difference of about 7 μm occurs, when a semiconductor element is mounted and electrically connected to the internal terminal portion, the semiconductor element may be mounted in a tilted state, or conduction failure may occur in the electrical connection. There is a need to form a resin that covers the entire external connection surface and to form an opening through which only the external terminal portion is exposed.

特開2009−164594号公報JP 2009-164594 A

このように、特許文献1に記載の半導体装置用基板では、最上層に半導体素子を搭載する内部端子面および半導体素子と電気的接続をする内部端子部の高さに生産時のばらつきによる高低差が生じ、搭載された半導体素子の傾きやボンディング等の接続不良によって最終的に導通不良となることから、本発明は、半導体素子を搭載する内部端子面および半導体素子と電気的接続をする内部端子部の高さを均一にできる半導体素子用基板であり、更に外部端子部のみが露出する開口部を形成する工程が省略できる半導体素子用基板とすることで、半導体装置製造時の工程数を削減して、信頼性の高い樹脂封止型半導体装置を製造可能な半導体装置用基板及びその製造方法を提供することを目的としている。   As described above, in the substrate for a semiconductor device described in Patent Document 1, the height of the internal terminal surface on which the semiconductor element is mounted on the uppermost layer and the height of the internal terminal portion that is electrically connected to the semiconductor element are different due to variations in production. In this case, the present invention eventually causes poor conduction due to connection failure such as tilting or bonding of the mounted semiconductor element. Therefore, the present invention provides an internal terminal surface on which the semiconductor element is mounted and an internal terminal that is electrically connected to the semiconductor element. Reduces the number of processes when manufacturing semiconductor devices by making a semiconductor element substrate where the height of the part can be made uniform and by further eliminating the step of forming the opening where only the external terminal part is exposed Then, it aims at providing the board | substrate for semiconductor devices which can manufacture a highly reliable resin-sealed semiconductor device, and its manufacturing method.

上記の目的を達成するために、本発明による半導体装置用基板は、金属板上における所定部位に内部端子となる第1の貴金属めっき層が形成され、前記第1の貴金属めっき層の上に該第1の貴金属めっき層と同一形状で金属めっき層が形成され、前記金属板および前記金属めっき層の上に、該金属めっき層における所定部位を開口させた永久レジストが形成され、更に、前記永久レジストの開口部に位置する前記金属めっき層の上に外部端子となる第2の貴金属めっき層が形成されていることを特徴としている。   In order to achieve the above object, in a semiconductor device substrate according to the present invention, a first noble metal plating layer serving as an internal terminal is formed at a predetermined portion on a metal plate, and the first noble metal plating layer is formed on the first noble metal plating layer. A metal plating layer having the same shape as the first noble metal plating layer is formed, and a permanent resist having a predetermined portion opened in the metal plating layer is formed on the metal plate and the metal plating layer. A second noble metal plating layer serving as an external terminal is formed on the metal plating layer located in the opening of the resist.

また、本発明の半導体装置用基板においては、前記金属めっき層と前記第2の貴金属めっき層との間に、該第2の貴金属めっき層と同一形状で第2の金属めっき層が形成されているのが好ましい。   In the semiconductor device substrate of the present invention, a second metal plating layer having the same shape as the second noble metal plating layer is formed between the metal plating layer and the second noble metal plating layer. It is preferable.

また、本発明の半導体装置用基板においては、前記金属板側から順に、前記第1の貴金属めっき層としてのAuめっき層、Pdめっき層、前記金属めっき層および前記第2の金属めっき層としてのNiめっき層、前記第2の貴金属めっき層としてのPdめっき層、Auめっき層が形成されているのが好ましい。   In the substrate for a semiconductor device of the present invention, as the first noble metal plating layer, the Au plating layer, the Pd plating layer, the metal plating layer, and the second metal plating layer in this order from the metal plate side. It is preferable that a Ni plating layer, a Pd plating layer as the second noble metal plating layer, and an Au plating layer are formed.

また、本発明の半導体装置用基板においては、前記永久レジストは、前記第2の貴金属めっき層の上面を露出させるための開口部を有して形成され、前記第2の貴金属めっき層の上面は、前記永久レジストの上面よりも下側に位置するのが好ましい。   In the semiconductor device substrate of the present invention, the permanent resist is formed with an opening for exposing the upper surface of the second noble metal plating layer, and the upper surface of the second noble metal plating layer is It is preferable to be located below the upper surface of the permanent resist.

また、本発明による半導体装置用基板の製造方法は、金属板上にパターンAの開口部を有するレジストマスクを形成し、前記パターンAの開口部に第1の貴金属めっき層を形成し、前記第1の貴金属めっき層の上に該第1の貴金属めっき層と同一形状で金属めっき層を形成し、前記レジストマスクを剥離した後、前記金属めっき層の一部が露出するパターンBの開口部を有する永久レジストからなる第2のレジストマスクを形成し、前記パターンBの開口部に第2の貴金属めっき層或いは第2の金属めっき層と前記第2の貴金属めっき層を形成することを特徴としている。   In the method of manufacturing a semiconductor device substrate according to the present invention, a resist mask having an opening of a pattern A is formed on a metal plate, a first noble metal plating layer is formed in the opening of the pattern A, and the first A metal plating layer having the same shape as the first noble metal plating layer is formed on one noble metal plating layer, the resist mask is peeled off, and then an opening of a pattern B where a part of the metal plating layer is exposed is formed. A second resist mask made of a permanent resist is formed, and a second noble metal plating layer or a second metal plating layer and the second noble metal plating layer are formed in the opening of the pattern B. .

本発明によれば、半導体素子を搭載する内部端子面および半導体素子と電気的接続をする内部端子部の高さを均一にできる半導体素子用基板であり、半導体装置製造時の工程数を削減して生産性を向上させることができる、信頼性の高い樹脂封止型半導体装置を製造可能な半導体装置用基板及びその製造方法が得られる。   According to the present invention, there is provided a substrate for a semiconductor element in which the height of the internal terminal surface on which the semiconductor element is mounted and the internal terminal portion electrically connected to the semiconductor element can be made uniform, thereby reducing the number of processes when manufacturing the semiconductor device. Thus, there can be obtained a semiconductor device substrate and a method for manufacturing the same which can manufacture a highly reliable resin-encapsulated semiconductor device capable of improving productivity.

本発明の第1実施形態にかかる半導体装置用基板の構成を示す図で、(a)は外部端子側からみた平面図、(b)は(a)のA−A断面図である。1A and 1B are diagrams illustrating a configuration of a substrate for a semiconductor device according to a first embodiment of the present invention, in which FIG. 1A is a plan view viewed from an external terminal side, and FIG. 図1に示す半導体装置用基板の製造工程を示す説明図である。It is explanatory drawing which shows the manufacturing process of the board | substrate for semiconductor devices shown in FIG. 図2の製造工程における半導体装置用基板の状態の変化を示す平面図である。FIG. 3 is a plan view showing a change in the state of a semiconductor device substrate in the manufacturing process of FIG. 2. 図2に示す製造工程を経て製造された第1実施形態の半導体装置用基板を用いた樹脂封止型半導体装置の製造工程の一例を示す説明図である。It is explanatory drawing which shows an example of the manufacturing process of the resin sealing type semiconductor device using the board | substrate for semiconductor devices of 1st Embodiment manufactured through the manufacturing process shown in FIG. 比較例にかかる従来の半導体装置用基板の製造工程を示す説明図である。It is explanatory drawing which shows the manufacturing process of the conventional board | substrate for semiconductor devices concerning a comparative example. 図5の製造工程における半導体装置用基板の状態の変化を示す平面図である。It is a top view which shows the change of the state of the board | substrate for semiconductor devices in the manufacturing process of FIG. 図5に示す製造工程を経て製造された比較例の半導体装置用基板を用いた樹脂封止型半導体装置の製造工程の一例を示す説明図である。It is explanatory drawing which shows an example of the manufacturing process of the resin sealing type | mold semiconductor device using the board | substrate for semiconductor devices of the comparative example manufactured through the manufacturing process shown in FIG.

実施形態の説明に先立ち、本発明の作用効果について説明する。
本発明の半導体装置用基板は、金属板を除去した後に半導体素子を搭載する半導体装置用基板であり、金属板上における所定部位に金属板側から内部端子となる第1の貴金属めっき層が形成され、第1の貴金属めっき層の上に第1の貴金属めっき層と同一形状で金属めっき層が形成され、金属板および金属めっき層の上に、金属めっき層における所定部位を開口させた永久レジストが形成され、更に、永久レジストの開口部に位置する金属めっき層の上に外部端子となる第2の貴金属めっき層が形成されている。
Prior to the description of the embodiment, the function and effect of the present invention will be described.
The substrate for a semiconductor device of the present invention is a substrate for a semiconductor device on which a semiconductor element is mounted after removing the metal plate, and a first noble metal plating layer serving as an internal terminal from the metal plate side is formed on a predetermined portion on the metal plate A permanent resist in which a metal plating layer having the same shape as the first noble metal plating layer is formed on the first noble metal plating layer, and a predetermined portion of the metal plating layer is opened on the metal plate and the metal plating layer. Further, a second noble metal plating layer serving as an external terminal is formed on the metal plating layer located in the opening of the permanent resist.

本発明の半導体装置用基板のように、従来の半導体装置用基板において半導体装置の製造過程で設ける樹脂を半導体装置用基板に永久レジストとして予め設けるとともに、永久レジストの開口部に、内部端子及び配線部とは厚みの異なる外部端子を予め設け、内部端子及び配線部を永久レジストで封止し、外部端子のみを露出させておけば、従来の半導体装置用基板とは異なり半導体装置の製造過程で外部部材との接続面に開口部を有する絶縁層を設ける必要がなくなり、半導体装置の製造時の工程数が減少し生産性が向上する。   As in the semiconductor device substrate of the present invention, the resin provided in the semiconductor device manufacturing process in the conventional semiconductor device substrate is provided in advance as a permanent resist on the semiconductor device substrate, and internal terminals and wirings are formed in the openings of the permanent resist. Unlike the conventional semiconductor device substrate, in the process of manufacturing a semiconductor device, external terminals having different thicknesses from the portion are provided in advance, the internal terminals and wiring portions are sealed with a permanent resist, and only the external terminals are exposed. There is no need to provide an insulating layer having an opening on the connection surface with the external member, and the number of steps in manufacturing the semiconductor device is reduced and productivity is improved.

この点について、詳述する。
本件出願人は、試行錯誤の末、半導体装置を製造する際に用いる半導体装置用基板における内部端子と外部端子の電気的な接続面を、従来の半導体装置用基板とは逆にすることを着想した。
即ち、従来の半導体装置用基板では、半導体装置を製造する際には、外部端子面は金属板側の面、内部端子面は金属板とは反対側の面を露出させた状態で用いるように構成されている。
これに対し、本発明の半導体装置用基板では、半導体装置を製造する際には、外部端子面は金属板とは反対側の面、内部端子面は金属板側の面を露出させた状態で用いる着想のもとに、内部端子及び配線部を構成するめっき層よりも外部端子を構成するめっき層を金属板から高くなるように構成する。そのために、金属板および内部端子となる金属めっき層の上に、金属めっき層における所定部位を開口させた永久レジストを形成し、更に、永久レジストの開口部に位置する金属めっき層の上に外部端子となる第2の貴金属めっき層を形成する。
This point will be described in detail.
The applicant of the present application has come up with the idea that, after trial and error, the electrical connection surfaces of the internal terminals and external terminals in the semiconductor device substrate used when manufacturing the semiconductor device are reversed from those of the conventional semiconductor device substrate. did.
That is, in the conventional semiconductor device substrate, when manufacturing a semiconductor device, the external terminal surface is used with the metal plate side surface exposed, and the internal terminal surface is used with the surface opposite to the metal plate exposed. It is configured.
On the other hand, in the semiconductor device substrate of the present invention, when the semiconductor device is manufactured, the external terminal surface is the surface opposite to the metal plate, and the internal terminal surface is the surface exposed on the metal plate side. Based on the idea to be used, the plating layer constituting the external terminal is configured to be higher from the metal plate than the plating layer constituting the internal terminal and the wiring portion. For this purpose, a permanent resist having a predetermined portion opened in the metal plating layer is formed on the metal plate and the metal plating layer serving as the internal terminal, and further, the external is formed on the metal plating layer located at the opening of the permanent resist. A second noble metal plating layer to be a terminal is formed.

例えば、本発明の半導体装置用基板における金属板をエッチングによる溶解等により除去すると、金属板除去後には、金属板を除去した側の内部端子となる第1の貴金属めっき層の面が金属板の表面に倣って段差のない(高低差1μm以下の)状態で露出することになる。この金属板は、リードフレーム等に使用される一般的な圧延材である。
ここで、従来の半導体装置用基板を用いた半導体装置と同様に、第1の貴金属めっき層上に半導体素子を搭載するが、第1の貴金属めっき層の面が段差のない状態で露出しているので、接続面は全体がフラットであるため、接続が安定する。
この場合、外部端子は金属板側とは反対側の面を露出させる必要がある。そこで、本件出願人は、金属板上における、内部端子、外部端子及び配線部となる部位に貴金属めっき、金属めっきを施した後、従来の半導体装置用基板とは異なり、更に、外部端子となる部位のみに、さらに貴金属めっき(又は金属めっき及び貴金属めっき)を積み増して施すことで、内部端子、配線部とは高低差のある外部端子を形成させるべく、金属板および内部端子となる金属めっき層の上に、金属めっき層における所定部位を開口させた永久レジストを形成し、更に、永久レジストの開口部に位置する金属めっき層の上に外部端子となる第2の貴金属めっき層を形成した本発明の半導体装置用基板を想到するに至った。
For example, when the metal plate in the substrate for a semiconductor device of the present invention is removed by dissolution or the like by etching, the surface of the first noble metal plating layer serving as the internal terminal on the side from which the metal plate is removed is the metal plate after the metal plate is removed. It is exposed in a state where there is no step following the surface (with a height difference of 1 μm or less). This metal plate is a general rolled material used for lead frames and the like.
Here, as in a semiconductor device using a conventional substrate for a semiconductor device, a semiconductor element is mounted on the first noble metal plating layer, but the surface of the first noble metal plating layer is exposed without a step. As a result, the entire connection surface is flat, so that the connection is stable.
In this case, the external terminal needs to expose the surface opposite to the metal plate side. Therefore, the present applicant, after applying noble metal plating and metal plating on the parts to be the internal terminal, the external terminal and the wiring part on the metal plate, further becomes an external terminal, unlike the conventional semiconductor device substrate. A metal plate and a metal plating layer serving as an internal terminal in order to form an external terminal having a height difference from the internal terminal and wiring part by further applying noble metal plating (or metal plating and noble metal plating) to only the part. A book in which a permanent resist having a predetermined portion opened in the metal plating layer is formed on the metal plating layer, and a second noble metal plating layer serving as an external terminal is formed on the metal plating layer located in the opening of the permanent resist. The inventors have come up with the semiconductor device substrate of the invention.

本発明の半導体装置用基板のように、外部端子と、内部端子及び配線部とに高低差を設け、永久レジストで内部端子及び配線部のみを封止し、外部端子のみを露出させれば、従来の半導体装置用基板とは異なり、半導体装置の製造工程において外部部材との接続面に開口部を形成する加工の必要がなく、その分、工程数が減少し、生産性が向上する。   Like the substrate for a semiconductor device of the present invention, if the external terminal, the internal terminal and the wiring part are provided with a height difference, only the internal terminal and the wiring part are sealed with a permanent resist, and only the external terminal is exposed, Unlike a conventional substrate for a semiconductor device, there is no need to form an opening in a connection surface with an external member in the manufacturing process of the semiconductor device, and accordingly, the number of steps is reduced and productivity is improved.

以下、本発明の実施形態について、図面を用いて説明する。
第1実施形態
図1は本発明の第1実施形態にかかる半導体装置用基板の構成を示す図で、(a)は外部端子側からみた部分平面図、(b)は(a)のA−A断面図である。図2は図1に示す半導体装置用基板の製造工程を示す説明図である。図3は図2の製造工程における半導体装置用基板の状態の変化を示す平面図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First Embodiment FIGS. 1A and 1B are views showing a configuration of a semiconductor device substrate according to a first embodiment of the present invention. FIG. 1A is a partial plan view seen from the external terminal side, and FIG. It is A sectional drawing. FIG. 2 is an explanatory view showing a manufacturing process of the semiconductor device substrate shown in FIG. FIG. 3 is a plan view showing a change in the state of the semiconductor device substrate in the manufacturing process of FIG.

第1実施形態の半導体装置用基板は、図1(b)に示すように、金属板1上における所定部位に内部端子となる第1の貴金属めっき層11が形成され、第1の貴金属めっき層11の上に第1の貴金属めっき層11と同一形状で金属めっき層12が形成され、金属板1および金属めっき層11の上に、金属めっき層11における所定部位を開口させた永久レジスト16が形成され、永久レジスト16の開口部に位置する金属めっき層11の上に第2の金属めっき層13が形成され、第2の金属めっき層13の上に第2の金属めっき層13と同一形状で外部端子となる第2の貴金属めっき層14が形成されている。
金属板1は、例えば、銅板で構成されている。
第1の貴金属めっき層11は、例えば、金属板1側から順に形成された、Auめっき層11aと、Pdめっき層11b上とで構成されている。
金属めっき層12、第2の金属めっき層13は、例えば、Niめっき層で構成されている。
第2の貴金属めっき層14は、例えば、金属板1側から順に形成された、Pdめっき層14aと、Auめっき層14bとで構成されている。
そして、第2の貴金属めっき層14の表面(即ち、Auめっき層14bの表面)の金属板1の面からの高さH2が、金属めっき層12の表面の金属板1の面からの高さH1に比べて高くなっている。
As shown in FIG. 1B, the substrate for a semiconductor device according to the first embodiment is formed with a first noble metal plating layer 11 serving as an internal terminal at a predetermined portion on the metal plate 1, and the first noble metal plating layer. A metal plating layer 12 having the same shape as that of the first noble metal plating layer 11 is formed on the metal plate 1, and a permanent resist 16 having a predetermined portion in the metal plating layer 11 opened on the metal plate 1 and the metal plating layer 11. A second metal plating layer 13 is formed on the metal plating layer 11 formed and positioned in the opening of the permanent resist 16, and has the same shape as the second metal plating layer 13 on the second metal plating layer 13. A second noble metal plating layer 14 is formed as an external terminal.
The metal plate 1 is made of, for example, a copper plate.
The first noble metal plating layer 11 includes, for example, an Au plating layer 11a and a Pd plating layer 11b, which are sequentially formed from the metal plate 1 side.
The metal plating layer 12 and the second metal plating layer 13 are composed of, for example, a Ni plating layer.
The second noble metal plating layer 14 is composed of, for example, a Pd plating layer 14a and an Au plating layer 14b that are sequentially formed from the metal plate 1 side.
The height H2 of the surface of the second noble metal plating layer 14 (ie, the surface of the Au plating layer 14b) from the surface of the metal plate 1 is the height of the surface of the metal plating layer 12 from the surface of the metal plate 1. It is higher than H1.

このように構成される第1実施形態の半導体装置用基板は、例えば、次のようにして製造できる。なお、製造の各工程において実施される、薬液洗浄や水洗浄等を含む前処理・後処理等は、便宜上説明を省略する。
まず、図2(a)に示すように、基板となる金属板の両面にレジストマスク用のドライフィルムレジストをラミネートする。このとき金属板には、図3(a)に示すように、めっき層は形成されていない。
次いで、図2(b)に示すように、表面側のドライフィルムレジストに対しては、所定位置に、内部端子、配線部及び外部端子の基部を形成するパターン(ここではパターンAとする)が形成されたガラスマスクを用いて、表面側を露光・現像するとともに、裏面側のドライフィルムレジストに対しては、全面を照射するガラスマスクを用いて裏面側を露光・現像する。そして、図2(c)に示すように、表面にはパターンAのレジストマスクを形成し、裏面には全面を覆うレジストマスクを形成する。なお、露光・現像は従来公知の方法により行う。例えば、ガラスマスクで覆った状態で紫外線を照射し、ガラスマスクを通過した紫外線が照射されたドライフィルムレジストの部位の現像液に対する溶解性を低下させて、それ以外の部分を除去することで、レジストマスクを形成する。なお、ここでは、レジストとしてネガ型のドライフィルムレジストを用いたが、レジストマスクの形成には、ネガ型の液状レジストを用いてもよい。さらには、ポジ型のドライフィルムレジスト又は液状レジストを用いて、ガラスマスクを通過した紫外線が照射されたレジストの部分の現像液に対する溶解性を増大させて、その部分を除去することでレジストマスクを形成するようにしてもよい。さらにまた、レジストマスクを形成するためのレジストとしては、ソルダーレジストを用いてもよい。
次いで、レジストマスクから露出している金属板の部位に、第1の貴金属めっき層11として、例えば、Auめっき層11a、Pdめっき層11bの順で夫々所定の厚さとなるように、Auめっき、Pdめっきを夫々施す。
次いで、Pdめっき層11bの上に金属めっき層12として、例えば、Niめっき層が貴金属めっき層と平面形状が同形状に形成されるように、Niめっきを施す。図2(d)はこのときの状態を示している。
The substrate for a semiconductor device according to the first embodiment configured as described above can be manufactured, for example, as follows. Note that description of pre-processing and post-processing including chemical solution cleaning and water cleaning performed in each manufacturing process is omitted for the sake of convenience.
First, as shown in FIG. 2 (a), a dry film resist for a resist mask is laminated on both surfaces of a metal plate to be a substrate. At this time, the plating layer is not formed on the metal plate as shown in FIG.
Next, as shown in FIG. 2 (b), for the dry film resist on the front side, there is a pattern (here referred to as pattern A) that forms base portions of internal terminals, wiring portions, and external terminals at predetermined positions. Using the formed glass mask, the front side is exposed and developed, and for the dry film resist on the back side, the back side is exposed and developed using a glass mask that irradiates the entire surface. Then, as shown in FIG. 2 (c), a resist mask of pattern A is formed on the front surface, and a resist mask covering the entire surface is formed on the back surface. Exposure and development are performed by a conventionally known method. For example, by irradiating ultraviolet rays in a state covered with a glass mask, reducing the solubility of the dry film resist portion irradiated with the ultraviolet rays that passed through the glass mask with respect to the developer, and removing other portions, A resist mask is formed. Although a negative dry film resist is used here as a resist, a negative liquid resist may be used for forming a resist mask. Furthermore, by using a positive dry film resist or a liquid resist, the solubility of the resist portion irradiated with ultraviolet rays that has passed through the glass mask is increased in the developing solution, and the resist mask is removed by removing the portion. You may make it form. Furthermore, a solder resist may be used as the resist for forming the resist mask.
Next, the first noble metal plating layer 11 is plated on the portion of the metal plate exposed from the resist mask, for example, by Au plating so as to have a predetermined thickness in the order of the Au plating layer 11a and the Pd plating layer 11b, Pd plating is performed respectively.
Next, Ni plating is performed on the Pd plating layer 11b as the metal plating layer 12, for example, so that the Ni plating layer is formed in the same shape as the noble metal plating layer. FIG. 2 (d) shows the state at this time.

次いで、両面のレジストマスクを剥離する。図3(b)は、このときの半導体装置用基板に施されたパターンAのめっき層を示す図、図3(c)は図3(b)において矩形で囲んだ一部の領域を拡大して示す図である。そして、図2(e)に示すように、めっき層を形成した表面側にフィルムタイプの永久レジストをラミネートし、裏面側に図2(a)で用いたのと同様のドライフィルムレジストをラミネートする。
次いで、図2(f)に示すように、先に形成したNiめっき層の一部であって外部端子となる部位に重ねてめっき層を形成するためのパターン(ここではパターンBとする)が形成されたガラスマスクを用いて、表面側を露光・現像するとともに、裏面側のレジストフィルムに対しては、全面を照射するガラスマスクを用いて裏面側を露光・現像する。そして、図2(g)に示すように、表面にはパターンBの永久レジストからなるレジストマスク(図1に示す永久レジスト16)を形成し、裏面には全面を覆うレジストマスクを形成する。
次いで、レジストマスクから露出している、金属めっき層12を構成するNiめっきの表面に、第2の金属めっき層13として、例えば、Niめっき層が形成されるように、Niめっきを施す。
次いで、第2の金属めっき層13であるNiめっき層の表面に、第2の貴金属めっき層14として、例えば、Pdめっき層14a、Auめっき層14bの順で夫々所定の厚さとなるように、Pdめっき、Auめっきを夫々施す。図2(h)は、このときの状態を示している。なお、第2の金属めっき層13を設けずに、第2の貴金属めっき層14として、例えば、Pdめっき層14a、Auめっき層14bの順で夫々所定の厚さとなるように、Pdめっき、Auめっきを夫々施してもよい。図2(i)は、このときの状態を示している。
次いで、図2(j)に示すように、裏面のレジストマスクを剥離することで、本実施形態の半導体装置用基板が完成する。図3(d)は、このときの半導体装置用基板に施されたパターンBのめっき層を示す図、図3(e)は図3(d)において矩形で囲んだ一部の領域を拡大して示す図である。なお、図3(e)、(d)では、便宜上、永久レジスト16を省略して示してある。
Next, the resist masks on both sides are peeled off. FIG. 3 (b) is a diagram showing a plating layer of pattern A applied to the semiconductor device substrate at this time, and FIG. 3 (c) is an enlarged view of a part of the region enclosed by a rectangle in FIG. 3 (b). FIG. Then, as shown in FIG. 2 (e), a film type permanent resist is laminated on the front surface side where the plating layer is formed, and a dry film resist similar to that used in FIG. 2 (a) is laminated on the back surface side. .
Next, as shown in FIG. 2 (f), there is a pattern (here referred to as pattern B) for forming a plating layer that is a part of the previously formed Ni plating layer and overlaps with a portion to be an external terminal. The formed glass mask is used to expose and develop the front side, and the back side resist film is exposed and developed using a glass mask that irradiates the entire surface. Then, as shown in FIG. 2G, a resist mask (permanent resist 16 shown in FIG. 1) made of a permanent resist of pattern B is formed on the front surface, and a resist mask covering the entire surface is formed on the back surface.
Next, Ni plating is performed so that, for example, a Ni plating layer is formed as the second metal plating layer 13 on the surface of the Ni plating constituting the metal plating layer 12 exposed from the resist mask.
Next, on the surface of the Ni plating layer which is the second metal plating layer 13, as the second noble metal plating layer 14, for example, a Pd plating layer 14a and an Au plating layer 14b are respectively in a predetermined thickness in order. Pd plating and Au plating are performed respectively. FIG. 2 (h) shows the state at this time. In addition, without providing the second metal plating layer 13, as the second noble metal plating layer 14, for example, Pd plating, Au, and Au plating layers 14a and Au plating layers 14b are respectively formed in a predetermined thickness in this order. Plating may be performed respectively. FIG. 2 (i) shows the state at this time.
Next, as shown in FIG. 2 (j), the resist mask on the back surface is peeled off to complete the semiconductor device substrate of this embodiment. FIG. 3 (d) is a diagram showing a plating layer of the pattern B applied to the semiconductor device substrate at this time, and FIG. 3 (e) is an enlarged view of a part of the region enclosed by a rectangle in FIG. 3 (d). FIG. In FIGS. 3E and 3D, the permanent resist 16 is omitted for convenience.

このようにして製造された第1実施形態の半導体装置用基板を用いた半導体装置の製造は次のようにして行う。図4は図2に示す製造工程を経て製造された第1実施形態の半導体装置用基板を用いた樹脂封止型半導体装置の製造工程の一例を示す説明図である。
まず、図4(a)に示す半導体装置用基板の金属板に対してエッチングを施し、金属板を溶解等により除去する。これにより、内部端子、配線部、外部端子の表面が永久レジスト面から面一に露出する。図4(b)は、このときの状態を示している。
次いで、半導体素子を金属板を除去したことで現れた内部端子面側に搭載し、半導体素子の電極を、永久レジスト面から面一に露出した内部端子と接続させる。この場合、フリップチップ方式では、図4(c)に示すように、半導体素子の電極と内部端子とを接続させる。また、ワイヤー方式では、図4(d)に示すように、半導体素子の電極と内部端子とをワイヤーで連結する。なお、第1実施形態の半導体装置用基板を用いて図4(a)、図4(b)に示す半導体装置の製造工程を経て露出した内部端子の表面が永久レジスト面と面一となるため、半導体素子を安定した状態で搭載できる。なお、ここでは、便宜上、半導体素子を固定するダイボンディングに関しては説明を省略する。
次いで、図4(e)に示すように、半導体素子を搭載した面を樹脂で封止する。これにより、半導体装置が完成する。なお、図4(a)〜図4(e)は、半導体装置用基板の上下方向を変えないで図示している。
A semiconductor device using the semiconductor device substrate of the first embodiment manufactured as described above is manufactured as follows. 4 is an explanatory view showing an example of a manufacturing process of a resin-encapsulated semiconductor device using the semiconductor device substrate of the first embodiment manufactured through the manufacturing process shown in FIG.
First, the metal plate of the semiconductor device substrate shown in FIG. 4A is etched, and the metal plate is removed by dissolution or the like. As a result, the surfaces of the internal terminal, the wiring portion, and the external terminal are exposed flush with the permanent resist surface. FIG. 4B shows the state at this time.
Next, the semiconductor element is mounted on the internal terminal surface side that appears when the metal plate is removed, and the electrode of the semiconductor element is connected to the internal terminal exposed flush with the permanent resist surface. In this case, in the flip chip method, as shown in FIG. 4C, the electrode of the semiconductor element and the internal terminal are connected. In the wire system, as shown in FIG. 4D, the electrodes of the semiconductor elements and the internal terminals are connected by wires. The surface of the internal terminal exposed through the semiconductor device manufacturing process shown in FIGS. 4A and 4B using the semiconductor device substrate of the first embodiment is flush with the permanent resist surface. The semiconductor element can be mounted in a stable state. Here, for convenience, description of die bonding for fixing the semiconductor element is omitted.
Next, as shown in FIG. 4E, the surface on which the semiconductor element is mounted is sealed with resin. Thereby, the semiconductor device is completed. 4A to 4E show the semiconductor device substrate without changing the vertical direction.

完成した半導体装置を、図4(e)に示した向きとは上下方向の向きを反転させて外部部材に搭載する。この場合、外部端子のみが永久レジストから露出していることで、外部部材に設けられた接続用端子と容易に接続できる。図4(f)はこのときの状態を示している。   The completed semiconductor device is mounted on an external member with its orientation in the vertical direction reversed from that shown in FIG. In this case, since only the external terminal is exposed from the permanent resist, it can be easily connected to the connection terminal provided on the external member. FIG. 4 (f) shows the state at this time.

比較例
次に、本実施形態の半導体装置用基板の比較例として、従来の半導体装置用基板の構成を説明する。図5は比較例にかかる従来の半導体装置用基板の製造工程を示す説明図である。図6は図5の製造工程における半導体装置用基板の状態の変化を示す平面図である。
Comparative Example Next, a configuration of a conventional semiconductor device substrate will be described as a comparative example of the semiconductor device substrate of the present embodiment. FIG. 5 is an explanatory view showing a manufacturing process of a conventional substrate for a semiconductor device according to a comparative example. FIG. 6 is a plan view showing a change in the state of the semiconductor device substrate in the manufacturing process of FIG.

比較例の半導体装置用基板は、図5(d)に示すように、金属板上に形成される内部端子、配線部、外部端子の表面が、金属板の面から略同じ高さに形成されている。   As shown in FIG. 5D, the semiconductor device substrate of the comparative example is formed such that the surfaces of the internal terminals, wiring portions, and external terminals formed on the metal plate are substantially the same height from the surface of the metal plate. ing.

このように構成される比較例の半導体装置用基板は、例えば、次のようにして製造される。
図5(a)〜図5(d)に示すように、半導体装置用基板となる金属板の両面へのレジストマスク用のドライフィルムレジストのラミネート、表面側及び裏面側におけるガラスマスクを用いた露光・現像によるパターンA及び全面のレジストマスクの形成、レジストマスクから露出している金属板の部位へのめっきまでは、図2(a)〜図2(d)に示した第1実施形態の半導体装置用基板の製造工程と略同じである。
比較例の半導体装置用基板は、図5(d)の状態から両面のレジストマスクを剥離することによって完成し、図2(e)〜図2(i)に示した工程を経ない点で第1実施形態の半導体装置用基板の製造工程とは異なる。
The substrate for a semiconductor device of the comparative example configured as described above is manufactured, for example, as follows.
As shown in FIGS. 5 (a) to 5 (d), a resist mask dry film resist is laminated on both surfaces of a metal plate serving as a semiconductor device substrate, and exposure is performed using glass masks on the front and back sides. The pattern A and development of the resist mask on the entire surface by development, and the plating on the metal plate exposed from the resist mask, the semiconductor of the first embodiment shown in FIGS. 2 (a) to 2 (d) This is substantially the same as the manufacturing process of the device substrate.
The substrate for the semiconductor device of the comparative example is completed by removing the resist masks on both sides from the state of FIG. 5D, and is the first in that it does not go through the steps shown in FIGS. 2E to 2I. This is different from the manufacturing process of the semiconductor device substrate of one embodiment.

このようにして製造された比較例の半導体装置用基板を用いた半導体装置の組立ては次のようにして行われる。図7は図5に示す製造工程を経て製造された比較例の半導体装置用基板を用いた樹脂封止型半導体装置の製造工程を示す説明図である。
まず、図7(a)、図7(b)に示す半導体装置用基板の金属板における内部端子、配線部、外部端子となるめっき層が突出した側に、半導体素子を搭載し半導体素子の電極を内部端子と接続させる。この場合、フリップチップ方式では、図7(a)に示すように、半導体素子の電極と内部端子とを接続させる。また、ワイヤー方式では、図7(b)に示すように、半導体素子の電極と内部端子とをワイヤーで連結する。なお、半導体素子を搭載する面は、めっき加工による形成された厚さのばらつきから高低差を有しているため安定した状態には搭載することが難しい。そこで、半導体素子を搭載する金属板と半導体素子との隙間にフィルム状やペースト状の接着材料を用いた接着層を設け、半導体素子を搭載した際に半導体素子と内部端子の一部が接触して半導体素子が傾くことが無いよう接着層を介して金属板に半導体素子を固定させる。
次いで、図7(c)に示すように、半導体素子を搭載した面を樹脂で封止する。
次いで、半導体装置用基板の金属板にエッチングを施し、金属板を溶解除去する。これにより、半導体装置の裏面側には内部端子、配線部、外部端子の表面が樹脂面から面一に露出する。図7(d)は、このときの状態を示している。
次いで、図7(e)に示すように、半導体装置の裏面側を樹脂で覆い、外部端子の一部の表面が露出するように、樹脂に開口部を加工して外部絶縁層を形成する。これにより、半導体装置が完成する。
The assembly of the semiconductor device using the semiconductor device substrate of the comparative example manufactured as described above is performed as follows. FIG. 7 is an explanatory view showing a manufacturing process of a resin-encapsulated semiconductor device using a semiconductor device substrate of a comparative example manufactured through the manufacturing process shown in FIG.
First, a semiconductor element is mounted on the side of the metal plate of the substrate for a semiconductor device shown in FIGS. 7 (a) and 7 (b) on the side where the plating layer serving as the internal terminal, wiring portion, and external terminal protrudes, and the electrode of the semiconductor element is mounted. Connect to the internal terminal. In this case, in the flip chip method, as shown in FIG. 7A, the electrode of the semiconductor element and the internal terminal are connected. In the wire system, as shown in FIG. 7B, the electrodes of the semiconductor elements and the internal terminals are connected by wires. In addition, since the surface which mounts a semiconductor element has a height difference from the dispersion | variation in the thickness formed by plating, it is difficult to mount in the stable state. Therefore, an adhesive layer using a film or paste adhesive material is provided in the gap between the metal plate on which the semiconductor element is mounted and the semiconductor element, and when the semiconductor element is mounted, the semiconductor element and a part of the internal terminal are in contact with each other. Then, the semiconductor element is fixed to the metal plate through the adhesive layer so that the semiconductor element does not tilt.
Next, as shown in FIG. 7C, the surface on which the semiconductor element is mounted is sealed with resin.
Next, the metal plate of the semiconductor device substrate is etched to dissolve and remove the metal plate. Thereby, the surface of the internal terminal, the wiring part, and the external terminal is exposed from the resin surface on the back side of the semiconductor device. FIG. 7D shows the state at this time.
Next, as shown in FIG. 7E, the back side of the semiconductor device is covered with resin, and an opening is processed in the resin so that a part of the surface of the external terminal is exposed, thereby forming an external insulating layer. Thereby, the semiconductor device is completed.

なお、外部絶縁層の形成は、次のようにして行われる。
例えば、図7(f)に示す樹脂面から内部端子、配線部、外部端子の表面が面一に露出した側に、図7(g)に示すように、レジストマスク用の液状ソルダーレジストを塗布し、ガラス転移点を僅かに下回る温度で加熱しプレキュア(予備硬化)を行う(図7(h))。
次いで、図7(i)に示すように、外部端子となる部位に開口部を形成するためのパターンが形成されたガラスマスクを用いて、予備硬化したソルダーレジストを露光・現像する。そして、図7(j)に示すように、外部端子となる部位に開口部を形成するためのパターンのレジストマスクを形成する。その後、レジストマスクに対し最終的な強度を得るために更に加熱するポストキュアを行う(図7(k))。
これにより、図7(e)に示す半導体装置が完成する。
The external insulating layer is formed as follows.
For example, as shown in FIG. 7G, a liquid solder resist for a resist mask is applied to the side where the surfaces of the internal terminals, wiring portions, and external terminals are flush with the resin surface shown in FIG. Then, heating is performed at a temperature slightly below the glass transition point to perform pre-curing (pre-curing) (FIG. 7 (h)).
Next, as shown in FIG. 7 (i), the precured solder resist is exposed and developed using a glass mask in which a pattern for forming an opening is formed in a portion to be an external terminal. Then, as shown in FIG. 7 (j), a resist mask having a pattern for forming an opening at a portion to be an external terminal is formed. Thereafter, in order to obtain the final strength of the resist mask, post-curing is further performed (FIG. 7 (k)).
Thereby, the semiconductor device shown in FIG. 7E is completed.

完成した半導体装置を外部部材に搭載する。この場合、外部端子がレジストマスクの開口面より内側で露出している。そこで、開口部に半田ボールを埋設することで外部部材の端子と電気的に接続させる。図7(l)は、このときの状態を示している。   The completed semiconductor device is mounted on an external member. In this case, the external terminal is exposed inside the opening surface of the resist mask. Therefore, the solder ball is embedded in the opening to be electrically connected to the terminal of the external member. FIG. 7 (l) shows the state at this time.

第1実施形態と比較例の半導体装置の比較
このように、比較例の半導体装置用基板では、外部端子と内部端子及び配線部を構成するめっき層の厚みが、ほぼ同じに形成されているため、その後の半導体装置の製造工程において、めっき層を埋設するための絶縁層を形成し、その絶縁層に外部端子と接続するための開口部を加工する必要があり、半導体装置の組立てにおける工程が増える結果、製造の遅延等を招き、生産性が悪化する。
これに対し、第1実施形態の半導体装置用基板によれば、外部端子と、内部端子及び配線部とに高低差を設け、永久レジスト等で内部端子及び配線部のみを封止し、外部端子のみを露出させたので、比較例の半導体装置用基板とは異なり、半導体装置の製造工程において、外部部材との接続面に開口部を有する絶縁層を設ける必要がなく、その分、工程数が減少し、生産性が向上する。さらに、第1実施形態の半導体装置用基板によれば、金属板を除去した配線部材として出荷することもできる。そのようにすれば、半導体装置の製造時における金属板除去のためのエッチング工程も不要となり、生産性がより一層向上する。
Comparison of Semiconductor Device of First Embodiment and Comparative Example As described above, in the semiconductor device substrate of the comparative example, the thicknesses of the plating layers constituting the external terminal, the internal terminal, and the wiring portion are formed substantially the same. In the subsequent manufacturing process of the semiconductor device, it is necessary to form an insulating layer for embedding the plating layer, and to process an opening for connecting to the external terminal in the insulating layer. As a result, the production delays and the productivity deteriorates.
On the other hand, according to the semiconductor device substrate of the first embodiment, the external terminal is provided with a height difference between the internal terminal and the wiring portion, and only the internal terminal and the wiring portion are sealed with a permanent resist or the like. Unlike the semiconductor device substrate of the comparative example, it is not necessary to provide an insulating layer having an opening on the connection surface with the external member in the manufacturing process of the semiconductor device. Reduces productivity. Furthermore, according to the semiconductor device substrate of the first embodiment, it can be shipped as a wiring member from which the metal plate is removed. By doing so, an etching step for removing the metal plate at the time of manufacturing the semiconductor device becomes unnecessary, and the productivity is further improved.

また、比較例の半導体装置用基板では、複数の内部端子の上面の高さは数μm(例えば3〜7μm)の高低差を有するばらつきを持っためっき層で形成されるため、半導体素子を搭載して内部端子部と電気的な接続を行う際に、半導体素子が傾いた状態で搭載されたり、電気的な接続において導通不良となる。
これに対し、第1実施形態の半導体装置用基板によれば、その後の半導体装置の製造工程において、半導体素子を搭載する内部端子面および半導体素子と電気的接続をする内部端子部の高さが均一になるため、半導体素子と内部端子部との電気的な接続の信頼性が向上する。
Further, in the semiconductor device substrate of the comparative example, the height of the upper surface of the plurality of internal terminals is formed by a plating layer having a variation having a height difference of several μm (for example, 3 to 7 μm). When the electrical connection is made with the internal terminal portion, the semiconductor element is mounted in an inclined state, or conduction failure occurs in the electrical connection.
On the other hand, according to the substrate for a semiconductor device of the first embodiment, in the subsequent manufacturing process of the semiconductor device, the height of the internal terminal surface on which the semiconductor element is mounted and the internal terminal portion that is electrically connected to the semiconductor element are Since it becomes uniform, the reliability of electrical connection between the semiconductor element and the internal terminal portion is improved.

実施例
次に、本発明の半導体装置用基板及びその製造方法の実施例を説明する。
なお、各工程には、薬液洗浄や水洗浄等を含む前処理・後処理を実施するが一般的な処理であるので記載を省略する。
まず、金属板として、リードフレーム材としても使用されている板厚0.15mmの銅材を用意した。
レジストマスク形成工程においては、金属板の両面に、厚さ25μmのドライフィルムレジスト(旭化成社製:AQ−2558)をラミネートした(図2(a)参照)。
次に、表面側に所定の位置にめっきを形成するためのパターンAが形成されたガラスマスクを用いて表面側のドライフィルムレジストに露光・現像を行い、めっきを形成する部分が開口されたレジストマスクを形成した(図2(b)、図2(c)参照)。裏面側のドライフィルムレジストに対しては、金属板の裏面全体を覆うレジストマスクを形成した。この露光・現像は従来工法と同様で、露光用のガラスマスクをドライフィルムレジストに密着させ、紫外線を照射することによって、パターンAをドライフィルムレジストに露光し、炭酸ナトリウムにより現像を行なった。
次のめっき工程では、形成したレジストマスクから露出している金属板に一般的なめっき前処理を行なった後、順にAuを0.003μm以上、Pdを0.01μm以上、Niを6μm以上となるようにめっきを施した(図2(d)参照)。
次に、両面のレジストマスクを剥離し、先にめっき層を形成した表面側にフィルムタイプの永久レジスト(日立化成製:KI−1000T4F)をラミネートし、裏面側は上記同様のドライフィルムレジストをラミネートした(図2(e)参照)。このとき、形成する第2の金属めっき層の厚さに応じて永久レジストの厚さを選定する必要があるが、本実施例では第2の金属めっき層を15〜40μmとなるよう形成するため厚さが50μmの永久レジストを用いた。また、裏面側は厚さが25μmのレジストを用いた。
そして、先に形成しためっき層の一部であって、外部端子となる部分に重ねてめっきを形成するためのパターンBが形成されたガラスマスクを用いて露光・現像を行ってレジストマスクを形成した(図2(f)、図2(g)参照)。なお、裏面側は、前回のレジストマスク形成工程と同様、全体を覆うレジストマスクを形成した。
次のめっき工程では、形成したレジストマスクから露出しているNiめっき面に順にPdを0.01μm以上、Auを0.003μm以上となるようにめっきを施した基板と、順にNiを15μm以上、Pdを0.01μm以上、Auを0.003μm以上となるようにめっきを施した基板の2種類のめっきが施された基板を作り(図2(h)、図2(i)参照)、次いで、夫々の基板の裏面のレジストマスクを除去して、2種類の半導体装置用基板を作製した(図2(j)参照)。
完成した半導体装置用基板の金属板(銅材)をエッチング除去し(図4(b)参照)、永久レジストで固定されためっき層を配線として、金属板と接していた面側に半導体素子を搭載して内部端子と導通をとり(図4(c)参照)、樹脂封止することで外部端子の表面が永久レジストの面からほぼ面一に露出した状態(図4(e)参照)と、永久レジストの面から凹となった状態(図4(g)に示すように、開口部に半田ボールを埋設することで外部部材の接続用端子と電気的に接続させることのできる状態)の2種類の半導体装置を得た。
EXAMPLES Next, examples of the substrate for a semiconductor device and the manufacturing method thereof according to the present invention will be described.
In each step, pre-processing and post-processing including chemical cleaning, water cleaning and the like are performed.
First, a copper material having a thickness of 0.15 mm, which is also used as a lead frame material, was prepared as a metal plate.
In the resist mask forming step, a dry film resist (AQ-2558, manufactured by Asahi Kasei Co., Ltd.) having a thickness of 25 μm was laminated on both surfaces of the metal plate (see FIG. 2A).
Next, using a glass mask having a pattern A for forming a plating at a predetermined position on the surface side, the dry film resist on the surface side is exposed and developed, and a resist in which a portion for forming the plating is opened A mask was formed (see FIGS. 2B and 2C). For the dry film resist on the back side, a resist mask covering the entire back side of the metal plate was formed. This exposure / development was the same as in the conventional method, and the pattern A was exposed to the dry film resist by bringing an exposure glass mask into close contact with the dry film resist and irradiated with ultraviolet rays, and developed with sodium carbonate.
In the next plating step, after performing general plating pretreatment on the metal plate exposed from the formed resist mask, Au becomes 0.003 μm or more, Pd becomes 0.01 μm or more, and Ni becomes 6 μm or more in order. (See FIG. 2 (d)).
Next, the resist masks on both sides are peeled off, a film type permanent resist (manufactured by Hitachi Chemical Co., Ltd .: KI-1000T4F) is laminated on the surface side on which the plating layer is first formed, and the dry film resist similar to the above is laminated on the back side. (See FIG. 2 (e)). At this time, it is necessary to select the thickness of the permanent resist according to the thickness of the second metal plating layer to be formed. In this embodiment, however, the second metal plating layer is formed to have a thickness of 15 to 40 μm. A permanent resist having a thickness of 50 μm was used. A resist having a thickness of 25 μm was used on the back side.
Then, a resist mask is formed by performing exposure and development using a glass mask in which a pattern B for forming a plating layer is formed on a part of the plating layer previously formed and overlapped with a portion to be an external terminal. (See FIG. 2 (f) and FIG. 2 (g)). In addition, the resist mask which covers the whole was formed in the back surface side like the last resist mask formation process.
In the next plating step, the Ni plating surface exposed from the formed resist mask is plated in such a manner that Pd is 0.01 μm or more and Au is 0.003 μm or more, and Ni is 15 μm or more in order. A substrate with two types of plating, Pd of 0.01 μm or more and Au of 0.003 μm or more, was made (see FIG. 2 (h) and FIG. 2 (i)), then Then, the resist mask on the back surface of each substrate was removed to produce two types of semiconductor device substrates (see FIG. 2 (j)).
The metal plate (copper material) of the completed semiconductor device substrate is removed by etching (see FIG. 4 (b)), and the semiconductor element is placed on the surface that is in contact with the metal plate using the plating layer fixed with permanent resist as the wiring. Mounted and electrically connected to the internal terminal (see Fig. 4 (c)), and sealed with resin, the surface of the external terminal is almost flush with the surface of the permanent resist (see Fig. 4 (e)). In a state where the surface of the permanent resist is concave (as shown in FIG. 4 (g), a solder ball is embedded in the opening so that it can be electrically connected to the connection terminal of the external member). Two types of semiconductor devices were obtained.

以上、本発明の半導体装置用基板の実施形態及び実施例について説明したが、本発明の半導体装置用基板は、上記実施形態及び実施例の構成に限定されるものではない。
例えば、第1実施形態の半導体装置用基板では、第1の貴金属めっき層にAu、Pd、金属めっき層にNi、第2の金属めっき層にNi、第2の貴金属めっき層にPd、Auを用いたが、本発明の半導体装置用基板における第1の貴金属めっき層、金属めっき層(又は金属めっき層と第2の金属めっき層)、第2の貴金属めっき層の形成に用いるめっきの組み合わせは、これに限定されるものではなく、変形例として、次の表1に示すようなめっきを施した第1の貴金属めっき層、金属めっき層(又は金属めっき層と第2の金属めっき層)、第2の貴金属めっき層を組み合わせて、本発明の半導体装置用基板を構成してもよい。なお表1では、めっきが各変形例において欄の上から順に施されるものとして示してある。
表1 半導体装置用基板を構成するめっきの組合せ

Figure 2016122810
Although the embodiments and examples of the semiconductor device substrate of the present invention have been described above, the semiconductor device substrate of the present invention is not limited to the configurations of the above embodiments and examples.
For example, in the semiconductor device substrate of the first embodiment, Au and Pd are used for the first noble metal plating layer, Ni is used for the metal plating layer, Ni is used for the second metal plating layer, and Pd and Au are used for the second noble metal plating layer. The combination of the plating used for forming the first noble metal plating layer, the metal plating layer (or the metal plating layer and the second metal plating layer), and the second noble metal plating layer in the substrate for a semiconductor device of the present invention is used. However, the present invention is not limited to this, and as a modification, a first noble metal plating layer, a metal plating layer (or a metal plating layer and a second metal plating layer) plated as shown in Table 1 below, You may comprise the board | substrate for semiconductor devices of this invention combining a 2nd noble metal plating layer. In Table 1, it is shown that plating is performed in order from the top of each column in each modification.
Table 1 Plating combinations that make up semiconductor device substrates
Figure 2016122810

本発明の半導体装置用基板は、表面実装型の封止樹脂型半導体装置を組み立てることが必要とされる分野に有用である。   The substrate for a semiconductor device of the present invention is useful in a field where it is necessary to assemble a surface mount type sealing resin type semiconductor device.

1 金属板
11 第1の貴金属めっき層
11a Auめっき層(第1の貴金属めっき層)
11b Pdめっき層(第1の貴金属めっき層)
12 Niめっき層(金属めっき層)
13 Niめっき層(第2の金属めっき層)
14 第2の貴金属めっき層
14a Pdめっき層(第2の貴金属めっき層)
14b Auめっき層(第2の貴金属めっき層)
16 永久レジスト
1 metal plate 11 first noble metal plating layer 11a Au plating layer (first noble metal plating layer)
11b Pd plating layer (first noble metal plating layer)
12 Ni plating layer (metal plating layer)
13 Ni plating layer (second metal plating layer)
14 Second noble metal plating layer 14a Pd plating layer (second noble metal plating layer)
14b Au plating layer (second noble metal plating layer)
16 Permanent resist

Claims (6)

金属板上における所定部位に内部端子となる第1の貴金属めっき層が形成され、前記第1の貴金属めっき層の上に該第1の貴金属めっき層と同一形状で金属めっき層が形成され、前記金属板および前記金属めっき層の上に、該金属めっき層における所定部位を開口させた永久レジストが形成され、更に、前記永久レジストの開口部に位置する前記金属めっき層の上に外部端子となる第2の貴金属めっき層が形成されていることを特徴とする半導体装置用基板。   A first noble metal plating layer serving as an internal terminal is formed at a predetermined portion on the metal plate, and a metal plating layer having the same shape as the first noble metal plating layer is formed on the first noble metal plating layer, A permanent resist having a predetermined portion opened in the metal plating layer is formed on the metal plate and the metal plating layer, and further serves as an external terminal on the metal plating layer located in the opening of the permanent resist. A semiconductor device substrate, wherein a second noble metal plating layer is formed. 前記金属めっき層と前記第2の貴金属めっき層との間に、第2の貴金属めっき層と同一形状で第2の金属めっき層が形成されていることを特徴とする請求項1に記載の半導体装置用基板。 2. The semiconductor according to claim 1, wherein a second metal plating layer having the same shape as the second noble metal plating layer is formed between the metal plating layer and the second noble metal plating layer. Device substrate. 前記金属板側から順に、前記第1の貴金属めっき層としてのAuめっき層、Pdめっき層、前記金属めっき層および前記第2の金属めっき層としてのNiめっき層、前記第2の貴金属めっき層としてのPdめっき層、Auめっき層が形成されていることを特徴とする請求項1または2に記載の半導体装置用基板。   In order from the metal plate side, as an Au plating layer as the first noble metal plating layer, a Pd plating layer, the Ni plating layer as the metal plating layer and the second metal plating layer, and the second noble metal plating layer The substrate for a semiconductor device according to claim 1, wherein a Pd plating layer and an Au plating layer are formed. 前記永久レジストは、前記第2の貴金属めっき層の上面を露出させるための開口部を有して形成され、
前記第2の貴金属めっき層の上面は、前記永久レジストの上面よりも下側に位置することを特徴とする請求項1〜3のいずれかに記載の半導体装置用基板。
The permanent resist is formed having an opening for exposing the upper surface of the second noble metal plating layer,
4. The semiconductor device substrate according to claim 1, wherein an upper surface of the second noble metal plating layer is positioned below an upper surface of the permanent resist. 5.
金属板上にパターンAの開口部を有するレジストマスクを形成し、前記パターンAの開口部に第1の貴金属めっき層を形成し、前記第1の貴金属めっき層の上に該第1の貴金属めっき層と同一形状で金属めっき層を形成し、前記レジストマスクを剥離した後、前記金属めっき層の一部が露出するパターンBの開口部を有する永久レジストからなる第2のレジストマスクを形成し、前記パターンBの開口部に第2の貴金属めっき層或いは第2の金属めっき層と前記第2の貴金属めっき層を形成することを特徴とする半導体装置用基板の製造方法。   A resist mask having an opening of pattern A is formed on the metal plate, a first noble metal plating layer is formed in the opening of pattern A, and the first noble metal plating is formed on the first noble metal plating layer. Forming a metal plating layer with the same shape as the layer, peeling off the resist mask, and then forming a second resist mask made of a permanent resist having an opening of pattern B from which a part of the metal plating layer is exposed, A method for manufacturing a substrate for a semiconductor device, wherein the second noble metal plating layer or the second metal plating layer and the second noble metal plating layer are formed in the opening of the pattern B. 前記第2の貴金属めっき層の上面は、前記第2のレジストマスクの上面よりも下側に位置することを特徴とする請求項5に記載の半導体装置用基板の製造方法。   6. The method for manufacturing a substrate for a semiconductor device according to claim 5, wherein an upper surface of the second noble metal plating layer is positioned below an upper surface of the second resist mask.
JP2014263556A 2014-12-25 2014-12-25 Semiconductor device substrate and manufacturing method thereof Active JP6562493B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2014263556A JP6562493B2 (en) 2014-12-25 2014-12-25 Semiconductor device substrate and manufacturing method thereof
KR1020177017444A KR102403960B1 (en) 2014-12-25 2015-12-25 Semiconductor device substrate, semiconductor device wiring member and method for manufacturing same, and method for manufacturing semiconductor device using semiconductor device substrate
US15/539,481 US10276422B2 (en) 2014-12-25 2015-12-25 Semiconductor device substrate, semiconductor device wiring member and method for manufacturing them, and method for manufacturing semiconductor device using semiconductor device substrate
CN201580071178.8A CN107112289B (en) 2014-12-25 2015-12-25 Substrate for semiconductor device, wiring member for semiconductor device, method for manufacturing the same, and method for manufacturing semiconductor device using substrate for semiconductor device
PCT/JP2015/086254 WO2016104713A1 (en) 2014-12-25 2015-12-25 Semiconductor device substrate, semiconductor device wiring member and method for manufacturing same, and method for manufacturing semiconductor device using semiconductor device substrate
TW104143751A TWI677944B (en) 2014-12-25 2015-12-25 Semiconductor device substrate, semiconductor device wiring member and manufacturing method thereof, and manufacturing method of semiconductor device using semiconductor device substrate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2014263556A JP6562493B2 (en) 2014-12-25 2014-12-25 Semiconductor device substrate and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JP2016122810A true JP2016122810A (en) 2016-07-07
JP6562493B2 JP6562493B2 (en) 2019-08-21

Family

ID=56327555

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2014263556A Active JP6562493B2 (en) 2014-12-25 2014-12-25 Semiconductor device substrate and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP6562493B2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002261190A (en) * 2001-02-28 2002-09-13 Sony Corp Semiconductor device, method for manufacturing the same and electronic equipment
JP2003264368A (en) * 2002-03-08 2003-09-19 Sony Corp Multilayered electric wiring circuit board and its manufacturing method
JP2005244033A (en) * 2004-02-27 2005-09-08 Torex Semiconductor Ltd Electrode package and semiconductor device
JP2009164594A (en) * 2007-12-11 2009-07-23 Dainippon Printing Co Ltd Substrate for semiconductor device, resin-sealed semiconductor device, method of manufacturing semiconductor device substrate, and method of manufacturing resin-sealed semiconductor device
JP2011238964A (en) * 2006-12-14 2011-11-24 Advanpack Solutions Pte Ltd Semiconductor package and its manufacturing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002261190A (en) * 2001-02-28 2002-09-13 Sony Corp Semiconductor device, method for manufacturing the same and electronic equipment
JP2003264368A (en) * 2002-03-08 2003-09-19 Sony Corp Multilayered electric wiring circuit board and its manufacturing method
JP2005244033A (en) * 2004-02-27 2005-09-08 Torex Semiconductor Ltd Electrode package and semiconductor device
JP2011238964A (en) * 2006-12-14 2011-11-24 Advanpack Solutions Pte Ltd Semiconductor package and its manufacturing method
JP2009164594A (en) * 2007-12-11 2009-07-23 Dainippon Printing Co Ltd Substrate for semiconductor device, resin-sealed semiconductor device, method of manufacturing semiconductor device substrate, and method of manufacturing resin-sealed semiconductor device

Also Published As

Publication number Publication date
JP6562493B2 (en) 2019-08-21

Similar Documents

Publication Publication Date Title
CN106169458B (en) Semiconductor element mounting lead frame and semiconductor device and its manufacturing method
KR102570206B1 (en) Wiring member for multi-row type semiconductor device and manufacturing method thereof
JP6676854B2 (en) Lead frame, and method of manufacturing lead frame and semiconductor device
JP6524526B2 (en) Semiconductor element mounting substrate and semiconductor device, and methods of manufacturing the same
JP2016122808A (en) Substrate for semiconductor device and manufacturing method for the same
JP6562493B2 (en) Semiconductor device substrate and manufacturing method thereof
CN108155170B (en) Lead frame
JP6485777B2 (en) Wiring member for multi-row type semiconductor device and manufacturing method thereof
CN109314089B (en) Wiring member for multi-row semiconductor device and method for manufacturing the same
JP2016122807A (en) Substrate for semiconductor device and manufacturing method for the same
JP2016122809A (en) Wiring member for semiconductor device and manufacturing method for the same
JP6644978B2 (en) Semiconductor element mounting substrate, semiconductor device, and manufacturing method thereof
JP2018088512A (en) Wiring member for semiconductor device
CN107112289B (en) Substrate for semiconductor device, wiring member for semiconductor device, method for manufacturing the same, and method for manufacturing semiconductor device using substrate for semiconductor device
JP6485776B2 (en) Wiring member for multi-row type semiconductor device and manufacturing method thereof
JP6562494B2 (en) Manufacturing method of semiconductor device
JP6460407B2 (en) Semiconductor element mounting substrate, semiconductor device and manufacturing method thereof
KR102570205B1 (en) Wiring member for multi-row type semiconductor device and manufacturing method thereof
JP6562495B2 (en) Manufacturing method of semiconductor device
JP2017216366A (en) Wiring member for multi-row type semiconductor device, and method of manufacturing the same
JP2018093157A (en) Wiring member for semiconductor device
JP2017034094A (en) Semiconductor element mounting substrate, semiconductor device and manufacturing method therefor
JP2016225430A (en) Substrate for semiconductor device and method of manufacturing the same, and semiconductor device and method of manufacturing the same

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20170112

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20171128

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20180111

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20180315

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20180525

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20180612

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20180806

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20181204

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20190304

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20190417

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20190625

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20190719

R150 Certificate of patent or registration of utility model

Ref document number: 6562493

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313113

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250