JP2016102580A - Heat insulation cover and manufacturing method of heat insulation cover - Google Patents

Heat insulation cover and manufacturing method of heat insulation cover Download PDF

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JP2016102580A
JP2016102580A JP2014242560A JP2014242560A JP2016102580A JP 2016102580 A JP2016102580 A JP 2016102580A JP 2014242560 A JP2014242560 A JP 2014242560A JP 2014242560 A JP2014242560 A JP 2014242560A JP 2016102580 A JP2016102580 A JP 2016102580A
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heat insulating
insulating material
cover
vacuum heat
heat insulation
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JP6186342B2 (en
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和昭 下野
Kazuaki Shimono
和昭 下野
充樹 日野出
Mitsuki Hinode
充樹 日野出
敏治 近藤
Toshiharu Kondo
敏治 近藤
晃司 丸山
Koji Maruyama
晃司 丸山
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Meisei Industrial Co Ltd
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Meisei Industrial Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a heat insulation cover capable of covering the whole periphery of a heat insulation object while using a vacuum heat insulation material in a protective manner, and a manufacturing method of the heat insulation cover.SOLUTION: In a heat insulation cover covering the periphery of a heat insulation object 1, split covers 2 are formed so as to be split into a plurality of ones in a circumferential direction of the heat insulation object 1; in order to constitute the respective split covers 2, a plate-like vacuum heat insulation material 5 is provided along or substantially along the surface shape of the heat insulation object 1; a first foam polyurethane layer 6 is attached to the outside surface of the vacuum heat insulation material 5; a second foam polyurethane layer 7 is attached to the inside surface of the vacuum heat insulation material 5; and the whole circumferential surface of the vacuum heat insulation material 5 is surrounded by the first foam polyurethane layer 6 and the second foam polyurethane layer 7 to integrate them.SELECTED DRAWING: Figure 1

Description

本発明は、保温対象物の周囲を包被する断熱カバー及び断熱カバーの製造方法に関する。   The present invention relates to a heat insulating cover that covers the periphery of a heat retaining object and a method for manufacturing the heat insulating cover.

従来、例えば低温配管、低温機器、特にLNGやLPG関連の配管保冷工事において用いられる断熱カバーは、一般的に過去30年以上に亘って全体をポリウレタンフォームで成型された物が主に用いられて来ており、その性能は、常温23℃での熱伝導率0.02W/mK 程度が限界であるとされている(特許文献1参照)。   Conventionally, for example, low-temperature pipes, low-temperature equipment, particularly heat insulation covers used in pipe cold insulation work related to LNG and LPG, are generally mainly made of polyurethane foam over the past 30 years. The performance is said to be limited to a thermal conductivity of about 0.02 W / mK at a normal temperature of 23 ° C. (see Patent Document 1).

特開2001−108189号公報JP 2001-108189 A

上述した従来の断熱カバーは、放散熱量の低減のためには施工厚みを厚くする必要がある。
しかし、断熱カバーの施工厚みを厚くするのは、施工場所における余裕空間がなければ困難で、限界があった。
これに対し、断熱性能の非常に優れた真空断熱材を使用することが考えられているが、真空断熱材は、通常、金属層を積層した樹脂フィルムによって形成された袋状マットの内側に、スペーサー部材を配設して密閉空間を形成し、前記密閉空間から空気を排除したもので、真空断熱材だけでは袋状マットの周辺部のシール部の断熱性が悪く、保温対象物を覆う有効断熱面積が大きく取れないという問題や、例えば、保温対象物の外周面が複雑な形状の場合に、真空断熱材をその保温対象物の外周面に沿った形状に形成するのが困難である。
また、断熱施工途中や施工後に他物との接触により袋状マットが損傷して、その内部の真空状態が破壊(真空破壊)して断熱性能が急激に低下してしまうなどの弱点がある。
そこで、板状の真空断熱材を、発泡ポリウレタンで成型するカバーの内側、または、外側に一体に成型して、発泡ポリウレタン層とは反対側の真空断熱材の表面に、保護のためにFRPなどの繊維強化樹脂板を接着して、他物との接触による真空断熱材の真空破壊を防止することが考えられる。
しかし、この場合には、接着剤による接着作業に多くの手間がかかるばかりか、真空断熱材表面と繊維強化樹脂板との間に、接着時に気泡が混入したり、隙間が生じやすく、その混入した気泡や隙間などの空気層が膨れてしまって外観が低下したり、その空気層に外部から水蒸気や水分が侵入して断熱性能の低下を招いてしまうなどの問題があった。
The conventional heat insulating cover described above needs to be thickened in order to reduce the amount of heat dissipated.
However, it is difficult to increase the construction thickness of the heat insulating cover without a margin space at the construction site, and there is a limit.
On the other hand, it is considered to use a vacuum heat insulating material with very good heat insulating performance, but the vacuum heat insulating material is usually inside a bag-like mat formed by a resin film in which a metal layer is laminated, Spacer member is provided to form a sealed space, and air is excluded from the sealed space. The vacuum insulation material alone has poor heat insulation at the periphery of the bag-like mat and is effective in covering the object to be kept warm. It is difficult to form the vacuum heat insulating material in a shape along the outer peripheral surface of the heat insulation object when there is a problem that the heat insulation area cannot be increased, or the outer peripheral surface of the heat insulation object has a complicated shape, for example.
Further, there is a weak point such that the bag-like mat is damaged due to contact with other objects during or after the heat insulation construction, the vacuum state inside is destroyed (vacuum breakage), and the heat insulation performance is rapidly lowered.
Therefore, a plate-shaped vacuum heat insulating material is integrally molded inside or outside the cover molded with foamed polyurethane, and on the surface of the vacuum heat insulating material opposite to the foamed polyurethane layer, FRP or the like for protection It is conceivable to prevent the vacuum insulation material from being broken by contact with other objects by bonding the fiber reinforced resin plate.
However, in this case, not only does the work of bonding with the adhesive take a lot of work, but air bubbles are likely to be mixed between the surface of the vacuum heat insulating material and the fiber reinforced resin plate, or gaps are likely to occur. Air bubbles such as bubbles and gaps swelled and the appearance deteriorates, and water vapor and moisture enter the air layer from the outside, resulting in a decrease in heat insulation performance.

従って、本発明の目的は、上記問題点を解消し、真空断熱材を保護した状態で使用しながら、保温対象物の全周囲を包被できる断熱カバー、及び、断熱カバーの製造方法を提供するところにある。   Accordingly, an object of the present invention is to provide a heat insulating cover that can solve the above-mentioned problems and can cover the entire periphery of the heat insulation object while using the vacuum heat insulating material in a protected state, and a method for manufacturing the heat insulating cover. By the way.

本発明の第1の断熱カバーの特徴構成は、保温対象物の周囲を包被する断熱カバーであって、前記保温対象物の周方向に複数に分割して分割カバーを形成し、前記分割カバー夫々を構成するのに、前記保温対象物の表面形状に沿った又は略沿った板状の真空断熱材を設けると共に、前記真空断熱材の外側面に第1発泡ポリウレタン層を付設すると共に、前記真空断熱材の内側面に第2発泡ポリウレタン層を付設して、前記真空断熱材の全周面を前記第1発泡ポリウレタン層と第2発泡ポリウレタン層とで囲繞して一体化したところにある。   The characteristic configuration of the first heat insulating cover of the present invention is a heat insulating cover covering the periphery of the heat insulation object, and is divided into a plurality of pieces in the circumferential direction of the heat insulation object to form a divided cover, and the divided cover To constitute each, a plate-like vacuum heat insulating material along or substantially along the surface shape of the heat retaining object is provided, and a first foamed polyurethane layer is attached to the outer surface of the vacuum heat insulating material, and A second foamed polyurethane layer is attached to the inner side surface of the vacuum heat insulating material, and the entire peripheral surface of the vacuum heat insulating material is surrounded and integrated by the first foamed polyurethane layer and the second foamed polyurethane layer.

本発明の第1の特徴構成によれば、真空断熱材の外側面に第1発泡ポリウレタン層を付設すると共に、前記真空断熱材の内側面に第2発泡ポリウレタン層を付設して、前記真空断熱材の全周面を前記第1発泡ポリウレタン層と第2発泡ポリウレタン層とで囲繞して一体化してあるために、複数の分割カバーを保温対象物の周方向に組み合わせて保温対象物を包被する際に、真空断熱材の周辺部の断熱性の低下する弱点部分を、発泡ポリウレタン層が保護して全体として断熱性能を高く維持できる。
また、保温対象物の外周面が例え複雑な形状であって、それを断熱する真空断熱材は複雑形状の加工が困難であったとしても、その真空断熱材を囲繞する第2発泡ポリウレタン層が保温対象物の外周面に沿った形状に簡単に成型でき、隙間なく保温対象物を包被できると共に、真空断熱材の外側面に付設する第1発泡ポリウレタン層も、真空断熱材の外表面になじんで一体化しやすく、外観形状を良好に形成維持できる。
その上、真空断熱材の全周面が第1発泡ポリウレタン層と第2発泡ポリウレタン層とで囲繞されているために、断熱施工時及び施工後の真空断熱材と他物との接触は避けられ、その真空断熱材の真空断熱性能を長期に維持できる。
従って、高い断熱性能で保温対象物を断熱保護できる。
According to the first characteristic configuration of the present invention, a first foamed polyurethane layer is provided on the outer side surface of the vacuum heat insulating material, and a second foamed polyurethane layer is provided on the inner side surface of the vacuum heat insulating material, whereby the vacuum heat insulating material is provided. Since the entire circumferential surface of the material is surrounded and integrated by the first foamed polyurethane layer and the second foamed polyurethane layer, a plurality of divided covers are combined in the circumferential direction of the heat retaining object to cover the heat retaining object. When doing, the foaming polyurethane layer protects the weak point part where the heat insulation property of the peripheral part of a vacuum heat insulating material falls, and can maintain high heat insulation performance as a whole.
Moreover, even if the outer peripheral surface of the heat insulation object has a complicated shape, and the vacuum heat insulating material that insulates it is difficult to process the complicated shape, the second foamed polyurethane layer surrounding the vacuum heat insulating material is The heat insulating object can be easily molded into a shape along the outer peripheral surface of the heat insulating object, and the heat insulating object can be covered without a gap, and the first foamed polyurethane layer attached to the outer surface of the vacuum heat insulating material is also provided on the outer surface of the vacuum heat insulating material. Familiarity and easy integration make it possible to form and maintain a good external shape.
In addition, since the entire peripheral surface of the vacuum heat insulating material is surrounded by the first foamed polyurethane layer and the second foamed polyurethane layer, contact between the vacuum heat insulating material and other objects during and after the heat insulating work can be avoided. The vacuum heat insulating performance of the vacuum heat insulating material can be maintained for a long time.
Therefore, the heat insulation target can be insulated and protected with high heat insulation performance.

本発明の第2の特徴構成は、前記真空断熱材は、金属層を積層した樹脂フィルムによって形成された袋状マットの内側に、スペーサー部材を配設して密閉空間を形成し、前記密閉空間から空気を排除したものであり、前記第1発泡ポリウレタン層及び第2発泡ポリウレタン層夫々の外周部には防水層又は防湿層を設けてある。   According to a second characteristic configuration of the present invention, the vacuum heat insulating material forms a sealed space by arranging a spacer member inside a bag-like mat formed of a resin film in which a metal layer is laminated. Air is excluded, and a waterproof layer or a moisture-proof layer is provided on the outer periphery of each of the first foamed polyurethane layer and the second foamed polyurethane layer.

本発明の第2の特徴構成によれば、本発明の第1の特徴構成による上述の作用効果を叶えることができるのに加えて、防水層又は防湿層により第1発泡ポリウレタン層と第2発泡ポリウレタン層の外周部が保護されているために、外部から水分や水蒸気が、第1、第2発泡ポリウレタン層に侵入するのを防止でき、そのために、真空断熱材を形成する袋状マットの周辺部の断熱性能の弱い部分を、第1、第2発泡ポリウレタン層が確実に断熱保温機能を発揮維持できる。   According to the second characteristic configuration of the present invention, in addition to being able to achieve the above-described operational effects according to the first characteristic configuration of the present invention, the first foaming polyurethane layer and the second foaming are formed by the waterproof layer or the moisture-proof layer. Since the outer peripheral portion of the polyurethane layer is protected, it is possible to prevent moisture and water vapor from entering the first and second foamed polyurethane layers from the outside. For this reason, the periphery of the bag-like mat forming the vacuum heat insulating material The first and second polyurethane foam layers can surely exhibit and maintain the heat insulation and heat-retaining function in the portion having weak heat insulation performance.

本発明の第3の特徴構成は、前記第1発泡ポリウレタン層と前記第2発泡ポリウレタン層は、別工程で形成されたものである。   According to a third characteristic configuration of the present invention, the first foamed polyurethane layer and the second foamed polyurethane layer are formed in separate steps.

本発明の第3の特徴構成によれば、第1発泡ポリウレタン層と第2発泡ポリウレタン層は、別工程で形成されたものであるために、分割カバー成型時に、その肉厚内の略中心部に真空断熱材を配置固定しやすくなる。つまり、例えば、第1発泡ポリウレタン層と第2発泡ポリウレタン層を同時に形成しようとすれば、真空断熱材の表裏両面側にはそれぞれのウレタン原液の発泡のための空間を確保した状態で、真空断熱材を保持しなければならず、その上で、夫々のウレタン原液の発泡圧や発泡時のウレタン原液の膨張流動が同じとは限らず、そのために、真空断熱材の表裏面に夫々異なった発泡圧やウレタン原液の膨張流動に基づく押圧力により、真空断熱材が変形したり移動したりして、断熱カバーの肉厚内で真空断熱材を安定した姿勢や形状で配置固定するのが困難になるばかりか、真空断熱材の端部周辺部へのウレタン原液の発泡流動による回り込みが十分に行われず、断熱カバーの周端部に空隙などのボイドが発生して、断熱性能の低下を招いたりする問題が発生しやすくなる虞がある。
これに対し、第1発泡ポリウレタン層と第2発泡ポリウレタン層は、別工程で形成すれば、第1発泡ポリウレタン層又は第2発泡ポリウレタン層のいずれかを形成時に、一方の発泡空間だけを確保して真空断熱材を固定して、ウレタン原液の発泡圧や膨張流動に基づく押圧力に対抗して、他方側の発泡空間で真空断熱材を支持するようにバックアップすることで、真空断熱材の変形や移動を安定的に防止でき、その上、真空断熱材の端部周辺部隅々へのウレタン原液の発泡流動による回り込みを十分に行わせやすくできる。
したがって、断熱カバーの周辺部の断熱性能を落とさずに、しかも、真空断熱材が施工時及び施工後に他物と接触するのを防止しやすく、高い断熱性能の断熱カバーを提供できる。
According to the third characteristic configuration of the present invention, since the first foamed polyurethane layer and the second foamed polyurethane layer are formed in separate steps, when the divided cover is molded, a substantially central portion within the thickness thereof is formed. It becomes easy to arrange and fix the vacuum heat insulating material. That is, for example, if the first foamed polyurethane layer and the second foamed polyurethane layer are to be formed simultaneously, the vacuum heat insulation is performed with the space for foaming of each urethane stock solution secured on both front and back sides of the vacuum heat insulating material. In addition, the foaming pressure of each urethane stock solution and the expansion flow of the urethane stock solution during foaming are not necessarily the same. For this reason, different foams are used on the front and back surfaces of the vacuum insulation material. It is difficult to place and fix the vacuum insulation material in a stable posture and shape within the wall thickness of the insulation cover due to deformation and movement of the vacuum insulation material due to the pressure and the pressing force based on the expansion flow of the urethane stock solution In addition, the wraparound flow of the urethane stock solution around the edge of the vacuum heat insulating material was not performed sufficiently, and voids such as voids were generated at the peripheral edge of the heat insulating cover, leading to a decrease in heat insulating performance. There is a possibility that the problem is likely to occur.
In contrast, if the first foamed polyurethane layer and the second foamed polyurethane layer are formed in separate steps, only one foamed space is secured when either the first foamed polyurethane layer or the second foamed polyurethane layer is formed. Deformation of the vacuum insulation material by fixing the vacuum insulation material and backing up to support the vacuum insulation material in the foaming space on the other side against the pressure based on the foaming pressure and expansion flow of the urethane stock solution In addition, it is possible to stably prevent the movement of the urethane stock solution by the foaming flow of the urethane stock solution to the corners around the end of the vacuum heat insulating material.
Therefore, it is easy to prevent the vacuum heat insulating material from coming into contact with other objects at the time of construction and after construction without lowering the heat insulation performance of the peripheral portion of the heat insulation cover, and it is possible to provide a heat insulation cover with high heat insulation performance.

本発明の第4の特徴構成は、前記保温対象物が流体流通配管であって、前記分割カバーは、前記流体流通配管の円周方向に分割された部分円筒体から成り、前記真空断熱材は、前記分割カバーの円弧方向に沿い、且つ、配管長手方向に沿った部分円筒形状に形成され、前記流体流通配管に対して複数の前記分割カバーで囲繞することにより、前記流体流通配管の周囲を前記真空断熱材が囲繞するように形成されるものである。   According to a fourth characteristic configuration of the present invention, the heat retaining object is a fluid circulation pipe, the divided cover is formed of a partial cylindrical body divided in a circumferential direction of the fluid circulation pipe, and the vacuum heat insulating material is , Along the arc direction of the divided cover and in the shape of a partial cylinder along the longitudinal direction of the pipe, and by surrounding the fluid circulation pipe with a plurality of the divided covers, the periphery of the fluid circulation pipe The vacuum heat insulating material is formed so as to surround it.

本発明の第4の特徴構成によれば、流体流通配管を断熱保温するのに、部分円筒体に形成される分割カバーの肉厚内で、部分円筒形状に形成される真空断熱材が安定的に配設しやすく、そのために、複数の分割カバーで流体流通配管を囲繞するだけで、流体流通配管の周囲を、真空断熱材による断熱有効面積を大きくした状態で断熱保温できる。   According to the fourth characteristic configuration of the present invention, the vacuum heat insulating material formed in the partial cylindrical shape is stable within the wall thickness of the divided cover formed in the partial cylindrical body, in order to insulate and keep the fluid circulation pipe thermally insulated. Therefore, just by surrounding the fluid circulation pipe with a plurality of divided covers, the periphery of the fluid circulation pipe can be insulated and kept warm with the effective heat insulation area of the vacuum heat insulating material increased.

本発明の第5の断熱カバーの製造方法の特徴構成は、前記分割カバーの外周面と同等又は略同等の凹表面部を内側に設けた第1型枠と、前記保温対象物の外周面の一部と同等又は略同等の凸表面部を内側に設けた第2型枠とを準備しておいて、前記第1型枠と前記第2型枠とを合わせることにより、前記分割カバーを包被可能な分割カバー形成空間を形成自在にして、前記第1型枠の凹表面部に、前記第1発泡ポリウレタン層の厚みと同等、または、略同等の高さで小片の発泡ポリウレタン製第1スペーサーを、夫々が互いに離間する状態に複数個配置する第1工程と、複数の前記発泡ポリウレタン製第1スペーサーの上に前記真空断熱材を載置する第2工程と、前記真空断熱材の上に、前記第2発泡ポリウレタン層と同等又は略同等の厚みで、且つ、前記真空断熱材の内側全面を包被可能な大きさの第2スペーサーを載置する第3工程と、前記発泡ポリウレタン製第1スペーサーにより形成される前記第1型枠と前記真空断熱材との間の第1空間に未発泡のポリウレタン原液を注入すると共に、前記第1型枠と第2型枠とを合わせて前記分割カバー形成空間内で前記ポリウレタン原液を発泡硬化させる第4工程と、前記第1型枠と前記第2型枠を離間させて前記第2スペーサーを取り除く第5工程と、前記第1型枠と前記第2型枠とを再び合わせて形成される前記第2型枠と前記真空断熱材との間の第2空間に、未発泡のポリウレタン原液を注入する第6工程と、前記ポリウレタン原液の発泡硬化後に前記第1型枠と前記第2型枠との間の前記分割カバー形成空間から前記分割カバーを取り出す第7工程とを備えたところにある。   The characteristic structure of the manufacturing method of the 5th heat insulation cover of this invention is the 1st formwork which provided the concave surface part equivalent or substantially equivalent to the outer peripheral surface of the said division | segmentation cover inside, and the outer peripheral surface of the said thermal insulation target object. A second mold having a convex surface portion equivalent to or substantially equivalent to a part thereof is prepared, and the divided mold cover is wrapped by combining the first mold and the second mold. First, a small piece of foamed polyurethane foam having a height equal to or substantially the same as the thickness of the first foamed polyurethane layer is formed on the concave surface portion of the first formwork so that a coverable cover forming space can be formed. A first step of disposing a plurality of spacers in a state of being separated from each other; a second step of placing the vacuum heat insulating material on the plurality of first polyurethane foam spacers; and the top of the vacuum heat insulating material. And a thickness equivalent to or substantially equivalent to the second foamed polyurethane layer And a third step of placing a second spacer having a size capable of covering the entire inner surface of the vacuum heat insulating material, the first mold formed by the foamed polyurethane first spacer, and the vacuum heat insulation. A fourth step of injecting an unfoamed polyurethane stock solution into the first space between the materials and foam-curing the polyurethane stock solution in the divided cover forming space by combining the first mold frame and the second mold frame. And a second step of separating the first mold and the second mold to remove the second spacer, and the second mold formed by combining the first mold and the second mold again. A sixth step of injecting an unfoamed polyurethane stock solution into the second space between the mold and the vacuum heat insulating material, and between the first mold and the second mold after the polyurethane stock solution is foam-cured. From the split cover forming space of the split cover It is in place and a seventh step of taking out the over.

本発明の第5の特徴構成によれば、前記第1工程及び第2工程により、真空断熱材が、分割カバー形成空間内で第1型枠の凹表面部から一定距離離れて浮いた位置に安定的に配置でき、第1型枠と真空断熱材との間の第1空間に、未発泡のポリウレタン原液を注入できるようになる。
また、第3工程と第4工程により、真空断熱材と第2型枠との第2空間に未発泡のポリウレタン原液が侵入するのを防止して、第1型枠と真空断熱材との間の第1空間に注入されるポリウレタン原液が均一に発泡して充満するのを可能にしながら、ポリウレタン原液の発泡圧により真空断熱材が位置ずれするのを防止でき、真空断熱材とポリウレタンの発泡により形成される第1発泡ポリウレタン層とが、一体に自己接着される。
第5工程の後の第6工程により、真空断熱材の内側に第2発泡ポリウレタン層が成形され、真空断熱材と第2ポリウレタン層とはウレタン発泡時に自己接着する。
最後に第7工程により、第1型枠及び第2型枠から分割カバーが取り出され、保温対象物の断熱カバーとして提供できる。
According to the fifth characteristic configuration of the present invention, the vacuum heat insulating material is floated at a certain distance from the concave surface portion of the first mold frame in the divided cover forming space by the first step and the second step. It can arrange | position stably and can inject | pour unfoamed polyurethane stock solution into the 1st space between a 1st mold and a vacuum heat insulating material.
Further, the third step and the fourth step prevent the unfoamed polyurethane undiluted solution from entering the second space between the vacuum heat insulating material and the second mold frame, and the gap between the first mold frame and the vacuum heat insulating material. The polyurethane stock solution injected into the first space can be uniformly foamed and filled, while the vacuum insulation material can be prevented from being displaced due to the foaming pressure of the polyurethane stock solution. The formed first polyurethane foam layer is self-adhered integrally.
In the sixth step after the fifth step, the second foamed polyurethane layer is formed inside the vacuum heat insulating material, and the vacuum heat insulating material and the second polyurethane layer are self-adhered during urethane foaming.
Finally, by the seventh step, the divided cover is taken out from the first mold frame and the second mold frame, and can be provided as a heat insulating cover for the heat retaining object.

本発明の第6の特徴構成は、前記発泡ポリウレタン製第1スペーサーは成型発泡ポリウレタンから切り出したものである。   According to a sixth characteristic configuration of the present invention, the first polyurethane polyurethane spacer is cut out from molded polyurethane foam.

本発明の第6の特徴構成によれば、発泡ポリウレタン製第1スペーサーは、成型発泡ポリウレタンから切り出しにより簡単に形成でき、しかも、ポリウレタン原液の発泡及び自己接着により一体化した第1発泡ポリウレタン層が簡単に形成できる。   According to the sixth feature of the present invention, the first polyurethane foam spacer can be easily formed by cutting out from the molded foam polyurethane, and the first foam polyurethane layer integrated by foaming of the polyurethane stock solution and self-adhesion is provided. Easy to form.

本発明の第7の特徴構成は、前記未発泡のポリウレタン原液を注入する前に、前記第1型枠の前記凹表面部に防水性又は防湿性の第1シートを仮固定すると共に、前記第2型枠の前記凸表面部に防水性又は防湿性の第2シートを仮固定しておくものである。   According to a seventh feature of the present invention, before injecting the unfoamed polyurethane stock solution, a waterproof or moisture-proof first sheet is temporarily fixed to the concave surface portion of the first mold, and the first A waterproof or moisture-proof second sheet is temporarily fixed to the convex surface portion of the two-frame.

本発明の第7の特徴構成によれば、前記未発泡のポリウレタン原液を注入する前に、前記第1型枠の前記凹表面部に防水性又は防湿性の第1シートを仮固定すると共に、前記第2型枠の前記凸表面部に防水性又は防湿性の第2シートを仮固定しておくことにより、防水性又は防湿性の第1シートと防水性又は防湿性の第2シートとが外周面に一体に接着した分割カバーが簡単に形成でき、防水性又は防湿性が良く断熱性能が維持されやすい断熱カバーを形成できる。   According to the seventh characteristic configuration of the present invention, before injecting the unfoamed polyurethane stock solution, temporarily fixing a waterproof or moisture-proof first sheet to the concave surface portion of the first mold, By temporarily fixing a waterproof or moisture-proof second sheet to the convex surface portion of the second mold, the waterproof or moisture-proof first sheet and the waterproof or moisture-proof second sheet are provided. A split cover that is integrally bonded to the outer peripheral surface can be easily formed, and a heat insulating cover that has good waterproofness or moisture resistance and is easy to maintain heat insulating performance can be formed.

保温対象物に対して取り付ける断熱カバーの組み付け施工前の分解斜視図である。It is a disassembled perspective view before the assembly construction of the heat insulation cover attached with respect to a heat retention object. 保温対象物に対する断熱カバーの組み付け施工後の斜視図である。It is a perspective view after the assembly construction of the heat insulation cover with respect to a heat retention object. 分割カバーの径方向断面図である。It is radial direction sectional drawing of a division | segmentation cover. 分割カバーの端部径方向断面図で、(a)は図3の拡大図で、(b)は袋状マットの周辺分にシール部がある場合の分割カバーの端部径方向断面図である。FIG. 4 is an end radial direction sectional view of the divided cover, (a) is an enlarged view of FIG. 3, and (b) is an end radial direction sectional view of the divided cover when there is a seal portion around the bag-like mat. . (a)は第1工程の第1型枠の径方向断面図で、(b)は第1工程の斜視図である。(A) is radial direction sectional drawing of the 1st formwork of a 1st process, (b) is a perspective view of a 1st process. (a)は第2工程の第1型枠の径方向断面図で、(b)は第2工程の斜視図である。(A) is radial direction sectional drawing of the 1st formwork of a 2nd process, (b) is a perspective view of a 2nd process. (a)は第3、第4工程の第1型枠の径方向断面図で、(b)は第3、第4工程の斜視図である。(A) is radial direction sectional drawing of the 1st moldwork of the 3rd, 4th process, (b) is a perspective view of the 3rd, 4th process. (a)は第6工程の第1、第2型枠の径方向断面図で、(b)は第6工程の斜視図である。(A) is radial direction sectional drawing of the 1st, 2nd moldwork of a 6th process, (b) is a perspective view of a 6th process. (a)は第7工程の第1型枠の径方向断面図で、(b)は第7工程の斜視図である。(A) is radial direction sectional drawing of the 1st formwork of a 7th process, (b) is a perspective view of a 7th process. 別実施形態の断熱カバーの組み付け断面図である。It is assembly | attachment sectional drawing of the heat insulation cover of another embodiment. 別実施形態の断熱カバーの組み付け斜視図である。It is an assembly perspective view of the heat insulation cover of another embodiment. 別実施形態の断熱カバーの組み付け縦断面図である。It is the assembly | attachment longitudinal cross-sectional view of the heat insulation cover of another embodiment.

(第1実施形態)
以下に本発明の実施の形態を図面に基づいて説明する。
図1、図2、図3、図4(a)に示すように、例えば、保温対象物1としての流体流通配管に対する断熱カバーを構成する。
つまり、流体流通配管の周方向に2分割して半円筒状の分割カバー2を形成する。
分割カバー2夫々は、アルミ箔などの金属層を積層した樹脂フィルムによって形成された袋状マット3の内側に、スペーサー部材4を配設して密閉空間を形成し、その密閉空間から空気を排除して、流体流通配管の表面形状に沿った又は略沿った半円筒形状の板状の真空断熱材5を設け、真空断熱材5の外側面には第1発泡ポリウレタン層6を付設すると共に、真空断熱材5の内側面には第2発泡ポリウレタン層7を付設して、真空断熱材5の全周面を第1発泡ポリウレタン層6と第2発泡ポリウレタン層7とで囲繞して、夫々の第1、第2発泡ポリウレタン層7形成時のウレタンの自己接着力により一体化してある。
また、第1、第2発泡ポリウレタン層6,7における真空断熱材5との接着面とは異なる表面には、防水層8として、アスファルトフェルトを接着して、発泡ポリウレタン層への外部からの水分の侵入を防止して、断熱性能の低下を防止してある。
尚、防水層8には、少なくとも防水性があればよいが、アルミ箔ラミネートシートを使用すると、防水性のみならず防湿性も備わり、外部からの水分以外に水蒸気などの侵入も防止できる防湿層としての機能も期待できる。
(First embodiment)
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIGS. 1, 2, 3, and 4 (a), for example, a heat insulating cover for a fluid circulation pipe as a heat retaining object 1 is configured.
That is, the semi-cylindrical divided cover 2 is formed by dividing into two in the circumferential direction of the fluid circulation pipe.
Each of the divided covers 2 is provided with a spacer member 4 inside a bag-like mat 3 formed of a resin film laminated with a metal layer such as an aluminum foil to form a sealed space, and air is excluded from the sealed space. Then, a semi-cylindrical plate-like vacuum heat insulating material 5 along or substantially along the surface shape of the fluid circulation pipe is provided, and the first foamed polyurethane layer 6 is attached to the outer surface of the vacuum heat insulating material 5; A second foamed polyurethane layer 7 is provided on the inner side surface of the vacuum heat insulating material 5, and the entire peripheral surface of the vacuum heat insulating material 5 is surrounded by the first foamed polyurethane layer 6 and the second foamed polyurethane layer 7. The first and second foamed polyurethane layers 7 are integrated by the self-adhesive force of urethane when forming.
In addition, asphalt felt is bonded as a waterproof layer 8 to the surface different from the bonding surface with the vacuum heat insulating material 5 in the first and second foamed polyurethane layers 6 and 7, and moisture from the outside to the foamed polyurethane layer. Intrusion of water is prevented and deterioration of heat insulation performance is prevented.
The waterproof layer 8 should be at least waterproof, but if an aluminum foil laminate sheet is used, the waterproof layer 8 has not only waterproofness but also moisture resistance, and can prevent water vapor from entering outside of moisture from the outside. As a function can be expected.

(第2実施形態)
図11に示すように、断熱カバーを配管から成る保温対象物1の外側に2重に設け、2重に配管を囲繞した一対の第1分割カバー2Aと一対の第2分割カバー2Bは、分割カバー同士の周方向端部の合わせ目地の位置が、異なるように配置して、合わせ目地からの熱のリークを防止し、その上、外側に位置する第1分割カバー2Aの第1シート8Aには、防水性及び防湿性の高いアルミニウムラミネートシートを使用し、第1分割カバー2Aの第2シート8Bや、第2分割カバー2Bの第1シート8Aと第2シート8Bとは、通気性があり且つ防水性のあるアスファルトフェルトを使用することで、大気中からの水蒸気や水の侵入を第1シート8Aのアルミニウムラミネートシートにより防止しながら、配管周部で発生する結露水の侵入を、アスファルトフェルトで阻止できるようにしてある。
(Second embodiment)
As shown in FIG. 11, a pair of first divided covers 2A and a pair of second divided covers 2B, in which a heat insulating cover is doubled on the outside of the heat insulation object 1 made of piping and the piping is doubled, are divided. The positions of the joint joints at the circumferential ends of the covers are arranged differently to prevent heat leakage from the joint joint, and on the first sheet 8A of the first divided cover 2A located outside. Uses a highly waterproof and moisture-proof aluminum laminate sheet, and the second sheet 8B of the first divided cover 2A and the first sheet 8A and the second sheet 8B of the second divided cover 2B are breathable. In addition, by using asphalt felt that is waterproof, intrusion of dew condensation water generated in the pipe periphery while preventing intrusion of water vapor and water from the atmosphere with the aluminum laminate sheet of the first sheet 8A, Scan asphalt felt are to be able to stop in.

(製造方法)
前記分割カバー2夫々を製造する方法を、図5〜図9に示すように、以下の工程順に説明する。
1.分割カバー2の外周面と同等又は略同等の半円筒状の凹表面部9を内側に設けた第1型枠10と、流体流通配管の外周面の一部と同等又は略同等の半円筒状の凸表面部11を内側に設けた第2型枠12とを準備しておいて、第1型枠10と第2型枠12とを合わせることにより、第1型枠10と第2型枠12との間に、半円筒形の分割カバー2を包被可能な分割カバー形成空間を形成自在にする。
第1型枠10の内側の凹表面部9に、防水層8を形成する第1シート8Aとして、アスファルトフェルトを設置し、第1発泡ポリウレタン層6の厚みと同等、または、略同等の高さ(40mm厚)で小片の熱伝導率0.024W/mKの発泡ポリウレタン製第1スペーサー13を、成型発泡ポリウレタンからの切り出しにより形成し、それらの第1スペーサー13夫々が互いに離間する状態に、第1型枠10の凹表面部9に設置したアスファルトフェルト上に、1液性ゴム系の接着剤を介して固定すべく複数個を、互いに離間した状態に配置する第1工程(図5(a)、(b))。
尚、第1スペーサー13の形状は、扁平な形状でもよいが、湾曲した第1型枠10の凹表面9に沿って表裏とも湾曲した形状にしてあり、真空断熱材5を安定的に位置保持しやすく、この場合には、第1型枠10を使用して、第1型枠10と同じ曲率の半円筒状に発泡成形したものを切り出す。
(Production method)
A method for manufacturing each of the divided covers 2 will be described in the following order of steps as shown in FIGS.
1. A first mold 10 having a semi-cylindrical concave surface portion 9 that is the same as or substantially equivalent to the outer peripheral surface of the divided cover 2 and a semi-cylindrical shape that is equivalent or substantially equivalent to a part of the outer peripheral surface of the fluid circulation pipe. The first mold 10 and the second mold 12 are prepared by preparing the second mold 12 having the convex surface portion 11 on the inner side and combining the first mold 10 and the second mold 12. 12, a split cover forming space capable of covering the semi-cylindrical split cover 2 can be formed freely.
Asphalt felt is installed on the concave surface portion 9 inside the first mold 10 as the first sheet 8A for forming the waterproof layer 8, and the height is equal to or approximately the same as the thickness of the first foamed polyurethane layer 6. The first polyurethane foam spacers 13 (40 mm thick) having a thermal conductivity of 0.024 W / mK in small pieces are formed by cutting out from the molded foam polyurethane, and the first spacers 13 are separated from each other. A first step of arranging a plurality of the asphalt felts disposed on the concave surface portion 9 of the mold 1 in a state of being separated from each other so as to be fixed via a one-component rubber adhesive (FIG. 5 (a)). ), (B)).
The first spacer 13 may have a flat shape, but the front and back surfaces are curved along the concave surface 9 of the curved first mold 10, and the vacuum heat insulating material 5 is stably held in position. In this case, the first mold 10 is used to cut out a foam-molded one having the same curvature as the first mold 10.

2.アルミ箔を積層した樹脂フィルムによって形成された袋状マット3の内側に、グラスファイバーから成るスペーサー部材4を充填して、袋状マット3の内部空間から空気を排除して真空空間を形成すべく全周辺部をシールして密閉空間を形成する。その袋状マット3により構成した熱伝導率0.0025W/mKの真空断熱材5(10mm厚)を、複数の発泡ポリウレタン製第1スペーサー13の上に載置する第2工程(図6(a)、(b))。
尚、真空断熱材5は、流体流通配管の表面形状に沿った又は略沿った部分円筒形状の板状に、予め曲げ加工してあり、全周辺部にフランジ状のシール部14がある場合は、図4(b)に示すように、内側に折り込んで、分割カバー2の周辺部には、はみ出さないようにする。
2. In order to form a vacuum space by filling the inside of the bag-like mat 3 formed of a resin film laminated with aluminum foil with a spacer member 4 made of glass fiber to eliminate air from the internal space of the bag-like mat 3. The entire periphery is sealed to form a sealed space. A second step of placing the vacuum heat insulating material 5 (thickness 10 mm) having a thermal conductivity of 0.0025 W / mK constituted by the bag-like mat 3 on the plurality of first polyurethane foam spacers 13 (FIG. 6A ), (B)).
Note that the vacuum heat insulating material 5 is bent in advance into a partially cylindrical plate shape along or substantially along the surface shape of the fluid circulation pipe, and when the flange-like seal portion 14 is present in the entire peripheral portion. As shown in FIG. 4 (b), it is folded inward so that it does not protrude from the periphery of the split cover 2.

3.第2発泡ポリウレタン層7と同等又は略同等の厚みで、且つ、真空断熱材5の内側全面を包被可能な大きさの25mm厚の半円弧状の第2スペーサー15を、予め発泡ポリウレタンで成型しておいて、真空断熱材5の上に載置する第3工程(図7(a)、(b))。
尚、第2スペーサー15の周辺部には、離型材を塗布しておく。
3. A semicircular arc-shaped second spacer 15 having a thickness equal to or substantially the same as the second foamed polyurethane layer 7 and capable of covering the entire inner surface of the vacuum heat insulating material 5 is previously molded from foamed polyurethane. Then, the 3rd process (FIG. 7 (a), (b)) mounted on the vacuum heat insulating material 5. FIG.
Note that a release material is applied to the periphery of the second spacer 15.

4.発泡ポリウレタン製第1スペーサー13により形成される第1型枠10と真空断熱材5との間の第1空間に未発泡のポリウレタン原液を注入すると共に、第1型枠10と第2型枠12とを合わせ、一部に空気逃がし部のある分割カバー形成空間内でポリウレタン原液を、45分〜50分間、30〜35℃で加温することで、発泡硬化させる第4工程(図7(a)、(b))。
尚、第2型枠12の凸表面部11には、第2スペーサー15が、発泡するポリウレタンによって予め第2型枠12に接着しないように離型紙16を貼り付けておく。
4). An unfoamed polyurethane undiluted solution is injected into the first space between the first mold 10 formed by the first polyurethane foam spacer 13 and the vacuum heat insulating material 5, and the first mold 10 and the second mold 12. And the polyurethane undiluted solution is heated at 30 to 35 ° C. for 45 minutes to 50 minutes in a split cover forming space partially having an air escape portion, and then foamed and cured in a fourth step (FIG. 7 (a ), (B)).
A release paper 16 is attached to the convex surface portion 11 of the second mold 12 so that the second spacer 15 does not adhere to the second mold 12 in advance by foaming polyurethane.

5.第1型枠10と第2型枠12を離間させて、第2型枠12から離型紙16を取り除くと共に、半円筒状の真空断熱材5の内側から前記第2スペーサー15を取り除く第5工程。 5. A fifth step of separating the first mold 10 and the second mold 12 to remove the release paper 16 from the second mold 12 and removing the second spacer 15 from the inside of the semi-cylindrical vacuum heat insulating material 5. .

6.第2型枠12における凸表面部11に、防水層8を形成する第2シート8Bとしてアスファルトフェルトを仮取り付けしておき、第1型枠10と第2型枠12とを再び合わせて形成される第2型枠12と真空断熱材5との間の第2空間に、未発泡のポリウレタン原液を注入する第6工程(図8(a)、(b))。
尚、第2型枠12には、離形紙16や第2シート8Bを仮固定する取り付け部17が設けてある。
6). Asphalt felt is temporarily attached to the convex surface portion 11 of the second mold 12 as the second sheet 8B for forming the waterproof layer 8, and the first mold 10 and the second mold 12 are combined again. A sixth step of injecting an unfoamed polyurethane stock solution into the second space between the second mold 12 and the vacuum heat insulating material 5 (FIGS. 8A and 8B).
The second mold 12 is provided with a mounting portion 17 for temporarily fixing the release paper 16 and the second sheet 8B.

7.45分〜50分間、30〜35℃に加温して、ポリウレタン原液の発泡硬化後に、第1型枠10と第2型枠12との間の分割カバー形成空間から、約100mm厚にされた成型後の分割カバー2を取り出し、その分割カバー2の円周方向の端部と長手方向の端部を、切り落として所定の大きさにする第7工程(図9(a)、(b))。 7. Heat to 30 to 35 ° C. for 45 to 50 minutes, and after foaming and curing the polyurethane stock solution, from the divided cover forming space between the first mold 10 and the second mold 12 to a thickness of about 100 mm The molded divided cover 2 is taken out, and the circumferential end and the longitudinal end of the divided cover 2 are cut off to a predetermined size (FIG. 9A, FIG. 9B). )).

〔別実施形態〕
以下に他の実施の形態を説明する。
〈1〉 前記保温対象物1としては、流体流通配管のみならず、円筒形の流体貯留タンクや、配管に接続したバルブ等が、対象であっても良く、この場合、分割カバー2は、周方向に2分割にする以外に、3分割以上に分割することで成型しやすくした分割カバー2になる。また、保温は、保冷も含み、保温対象物の温度を保つために、外気との相対的温度差が、正の値の場合も負の値の場合もあり、いずれの場合も含めるものである。例えば、流体流通配管を流れる流体が、温かい流体も冷たい流体の場合もいずれも含むものである。
〈2〉 真空断熱材5を構成するのに、袋状マット3に内装するスペーサー部材4として、グラスファイバー以外の無機粉粒体等を使用しても良い。つまり、真空空間を確保できればよい。
〈3〉 真空断熱材5は、複数枚重ねて分割カバー2内に埋設してあっても良い。
〈4〉 分割カバー2は、複数の組み合わせにより配管などの保温対象物1の全周面をカバーした時に、図10に示すように、分割カバー2の円周方向の端縁部の嵌合部において、複数の真空断熱材5同士が径方向に重合するよう配置して、発泡ポリウレタン層と一体成型するようにして、熱リークを極力減少させて断熱性能を向上させても良い。
〈5〉 複数の分割カバー2は、配管長手方向に沿って切断した縦断面が、図12に示すように、配管長手方向の端部同士が嵌合可能に合決形状に形成すると共に、それら隣接する物同士を嵌合させたときに、真空断熱材5の端部同士が互いに径方向に重なるように、分割カバー2の肉厚内に内装してあれば、配管長手方向における一層の熱のリークが防止され、断熱性能が向上する。
〈6〉 第1スペーサー13をアスファルトフェルトや真空断熱材5に固定するのに、ゴム系接着剤以外に、ウレタン系接着剤を使用しても良い。
[Another embodiment]
Other embodiments will be described below.
<1> As the heat retaining object 1, not only a fluid circulation pipe but also a cylindrical fluid storage tank, a valve connected to the pipe, or the like may be a target. In addition to being divided into two parts in the direction, the divided cover 2 can be easily formed by dividing it into three or more parts. Moreover, in order to keep the temperature of the object to be kept warm, the heat insulation includes the cold preservation, and the relative temperature difference from the outside air may be a positive value or a negative value, and both cases are included. . For example, the fluid flowing through the fluid distribution pipe includes both a warm fluid and a cold fluid.
<2> In order to constitute the vacuum heat insulating material 5, an inorganic powder or the like other than glass fiber may be used as the spacer member 4 provided in the bag-like mat 3. That is, it is only necessary to secure a vacuum space.
<3> A plurality of the vacuum heat insulating materials 5 may be stacked and embedded in the divided cover 2.
<4> When the divided cover 2 covers the entire peripheral surface of the heat retaining object 1 such as piping by a plurality of combinations, as shown in FIG. 10, the fitting portion at the edge in the circumferential direction of the divided cover 2 In this case, the plurality of vacuum heat insulating materials 5 may be arranged so as to be polymerized in the radial direction and integrally molded with the polyurethane foam layer to reduce heat leakage as much as possible to improve the heat insulating performance.
<5> The plurality of divided covers 2 have a longitudinal section cut along the longitudinal direction of the pipe, as shown in FIG. If adjacent parts are fitted together so that the ends of the vacuum heat insulating material 5 overlap each other in the radial direction, if the interior is within the wall thickness of the split cover 2, further heat in the longitudinal direction of the pipe Leakage is prevented and heat insulation performance is improved.
<6> In order to fix the first spacer 13 to the asphalt felt or the vacuum heat insulating material 5, in addition to the rubber adhesive, a urethane adhesive may be used.

尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。   In addition, as mentioned above, although the code | symbol was written in order to make contrast with drawing convenient, this invention is not limited to the structure of an accompanying drawing by this entry. In addition, it goes without saying that the present invention can be carried out in various modes without departing from the gist of the present invention.

2 分割カバー
3 袋状マット
4 スペーサー部材
5 真空断熱材
6 第1発泡ポリウレタン層
7 第2発泡ポリウレタン層
8 防水層
8A 第1防水層形成用シート
8B 第2防水層形成用シート
9 凹表面部
10 第1型枠
11 凸表面部
12 第2型枠
13 第1スペーサー
15 第2スペーサー
2 Divided Cover 3 Bag-shaped Mat 4 Spacer Member 5 Vacuum Heat Insulating Material 6 First Foam Polyurethane Layer 7 Second Foam Polyurethane Layer 8 Waterproof Layer 8A First Waterproof Layer Forming Sheet 8B Second Waterproof Layer Forming Sheet 9 Concave Surface 10 1st formwork 11 Convex surface part 12 2nd formwork 13 1st spacer 15 2nd spacer

Claims (7)

保温対象物の周囲を包被する断熱カバーであって、
前記保温対象物の周方向に複数に分割して分割カバーを形成し、
前記分割カバー夫々を構成するのに、
前記保温対象物の表面形状に沿った又は略沿った板状の真空断熱材を設けると共に、
前記真空断熱材の外側面に第1発泡ポリウレタン層を付設すると共に、前記真空断熱材の内側面に第2発泡ポリウレタン層を付設して、前記真空断熱材の全周面を前記第1発泡ポリウレタン層と第2発泡ポリウレタン層とで囲繞して一体化してある断熱カバー。
A heat insulating cover that covers the periphery of the heat insulation object,
Dividing into multiple pieces in the circumferential direction of the heat retaining object to form a divided cover,
To configure each of the divided covers,
While providing a plate-like vacuum heat insulating material along or substantially along the surface shape of the heat retaining object,
A first foamed polyurethane layer is provided on the outer side surface of the vacuum heat insulating material, and a second foamed polyurethane layer is provided on the inner side surface of the vacuum heat insulating material, and the entire peripheral surface of the vacuum heat insulating material is provided on the first foamed polyurethane layer. A heat insulating cover surrounded and integrated with the second foamed polyurethane layer.
前記真空断熱材は、金属層を積層した樹脂フィルムによって形成された袋状マットの内側に、スペーサー部材を配設して密閉空間を形成し、前記密閉空間から空気を排除したものであり、前記第1発泡ポリウレタン層及び第2発泡ポリウレタン層夫々の外周部には防水層又は防湿層を設けてある請求項1に記載の断熱カバー。   The vacuum heat insulating material is a bag-like mat formed of a resin film in which a metal layer is laminated, a spacer member is provided to form a sealed space, and air is excluded from the sealed space, The heat-insulating cover according to claim 1, wherein a waterproof layer or a moisture-proof layer is provided on the outer peripheral portion of each of the first foamed polyurethane layer and the second foamed polyurethane layer. 前記第1発泡ポリウレタン層と前記第2発泡ポリウレタン層は、別工程で形成されたものである請求項1または2に記載の断熱カバー。   The heat insulating cover according to claim 1 or 2, wherein the first foamed polyurethane layer and the second foamed polyurethane layer are formed in separate steps. 前記保温対象物が流体流通配管であって、
前記分割カバーは、前記流体流通配管の円周方向に分割された部分円筒体から成り、前記真空断熱材は、前記分割カバーの円弧方向に沿い、且つ、配管長手方向に沿った部分円筒形状に形成され、前記流体流通配管に対して複数の前記分割カバーで囲繞することにより、前記流体流通配管の周囲を前記真空断熱材が囲繞するように形成されるものである請求項1〜3のいずれか1項に記載の断熱カバー。
The heat retaining object is a fluid circulation pipe,
The divided cover is composed of a partial cylindrical body divided in the circumferential direction of the fluid circulation pipe, and the vacuum heat insulating material is formed in a partial cylindrical shape along the arc direction of the divided cover and along the longitudinal direction of the pipe. The said heat insulation pipe | tube is formed so that the said vacuum heat insulating material may surround the circumference | surroundings of the said fluid circulation piping by enclosing with the said some division | segmentation cover with respect to the said fluid circulation piping. The heat insulation cover of Claim 1.
請求項1に記載の断熱カバーの製造方法であって、
前記分割カバーの外周面と同等又は略同等の凹表面部9を内側に設けた第1型枠と、前記保温対象物の外周面の一部と同等又は略同等の凸表面部11を内側に設けた第2型枠とを準備しておいて、前記第1型枠10と前記第2型枠とを合わせることにより、前記分割カバーを包被可能な分割カバー形成空間を形成自在にして、
前記第1型枠の凹表面部9に、前記第1発泡ポリウレタン層の厚みと同等、または、略同等の高さで小片の発泡ポリウレタン製第1スペーサーを、夫々が互いに離間する状態に複数個配置する第1工程と、
複数の前記発泡ポリウレタン製第1スペーサーの上に前記真空断熱材を載置する第2工程と、
前記真空断熱材の上に、前記第2発泡ポリウレタン層と同等又は略同等の厚みで、且つ、前記真空断熱材の内側全面を包被可能な大きさの第2スペーサーを載置する第3工程と、
前記発泡ポリウレタン製第1スペーサーにより形成される前記第1型枠と前記真空断熱材との間の第1空間に未発泡のポリウレタン原液を注入すると共に、前記第1型枠と第2型枠とを合わせて前記分割カバー形成空間内で前記ポリウレタン原液を発泡硬化させる第4工程と、
前記第1型枠と前記第2型枠を離間させて前記第2スペーサーを取り除く第5工程と、
前記第1型枠と前記第2型枠とを再び合わせて形成される前記第2型枠と前記真空断熱材との間の第2空間に、未発泡のポリウレタン原液を注入する第6工程と、
前記ポリウレタン原液の発泡硬化後に前記第1型枠と前記第2型枠との間の前記分割カバー形成空間から前記分割カバーを取り出す第7工程とを備えてある断熱カバーの製造方法。
It is a manufacturing method of the heat insulation cover according to claim 1,
A first mold frame provided with a concave surface portion 9 that is the same as or substantially equivalent to the outer peripheral surface of the divided cover, and a convex surface portion 11 that is equivalent or substantially equivalent to a part of the outer peripheral surface of the heat retaining object. By preparing the second mold frame provided and combining the first mold frame 10 and the second mold frame, it is possible to freely form a split cover forming space capable of covering the split cover,
A plurality of small first polyurethane foam spacers having a height equal to or substantially the same as the thickness of the first foamed polyurethane layer are provided on the concave surface portion 9 of the first mold frame so that they are spaced apart from each other. A first step of arranging;
A second step of placing the vacuum heat insulating material on a plurality of foamed polyurethane first spacers;
A third step of placing on the vacuum heat insulating material a second spacer having a thickness equivalent to or substantially equal to the second foamed polyurethane layer and capable of covering the entire inner surface of the vacuum heat insulating material. When,
An unfoamed polyurethane undiluted solution is injected into a first space between the first mold frame formed by the first polyurethane foam spacer and the vacuum heat insulating material, and the first mold frame and the second mold frame And a fourth step of foaming and curing the polyurethane stock solution in the divided cover forming space,
A fifth step of removing the second spacer by separating the first mold and the second mold;
A sixth step of injecting an unfoamed polyurethane undiluted solution into a second space between the second mold frame and the vacuum heat insulating material formed by combining the first mold frame and the second mold frame again; ,
And a seventh step of removing the divided cover from the divided cover forming space between the first mold and the second mold after the polyurethane stock solution is foam-cured.
前記発泡ポリウレタン製第1スペーサーは成型発泡ポリウレタンから切り出したものである請求項5に記載の断熱カバーの製造方法。   The method for manufacturing a heat insulating cover according to claim 5, wherein the first spacer made of foamed polyurethane is cut out from molded foamed polyurethane. 前記未発泡のポリウレタン原液を注入する前に、前記第1型枠の前記凹表面部に防水性又は防湿性の第1シートを仮固定すると共に、前記第2型枠の前記凸表面部に防水性又は防湿性の第2シートを仮固定しておく請求項5または6に記載の断熱カバーの製造方法。   Before injecting the unfoamed polyurethane stock solution, a waterproof or moisture-proof first sheet is temporarily fixed to the concave surface portion of the first mold and waterproofed to the convex surface portion of the second mold The manufacturing method of the heat insulation cover of Claim 5 or 6 which temporarily fixes the property or moisture proof 2nd sheet | seat.
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