JP2016098406A - Film deposition method of molybdenum film - Google Patents

Film deposition method of molybdenum film Download PDF

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JP2016098406A
JP2016098406A JP2014236583A JP2014236583A JP2016098406A JP 2016098406 A JP2016098406 A JP 2016098406A JP 2014236583 A JP2014236583 A JP 2014236583A JP 2014236583 A JP2014236583 A JP 2014236583A JP 2016098406 A JP2016098406 A JP 2016098406A
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gas
film
molybdenum
forming
molybdenum film
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隼史 堀田
Junji Hotta
隼史 堀田
康 饗場
Yasushi Aeba
康 饗場
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Tokyo Electron Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a film deposition method of a molybdenum film capable of depositing a practical molybdenum film by a CVD method or an ALD method by using a molybdenum raw material not containing fluorine.SOLUTION: MoClgas and reducing gas which are molybdenum raw materials are supplied simultaneously or alternately by sandwiching purge in a treatment vessel, into the treatment vessel having a reduced pressure atmosphere in which a substrate to be treated is arranged, and, while heating the substrate to be treated, MoClgas and reducing gas are reacted together on the substrate to be treated, to thereby deposit a molybdenum film.SELECTED DRAWING: Figure 3

Description

本発明は、モリブデン膜の成膜方法に関する。   The present invention relates to a method for forming a molybdenum film.

半導体製造工程においては、被処理体である半導体ウエハ(以下、単にウエハと記す)上に形成されるコンタクトホールや配線間のビアホールを埋め込むための材料としておよびその相互拡散バリアの材料等としてタングステンが用いられている。また、タングステンと同様の高融点金属であり、さらなる低抵抗化も期待できるモリブデンも同様の用途への適用が検討されている。   In a semiconductor manufacturing process, tungsten is used as a material for embedding contact holes and via holes between wirings formed on a semiconductor wafer (hereinafter simply referred to as a wafer) as an object to be processed, and as a material for the interdiffusion barrier. It is used. In addition, molybdenum, which is a high melting point metal similar to tungsten and can be expected to have a further lower resistance, is also being considered for application to similar applications.

タングステンやモリブデンは、スパッタリング等の物理的蒸着(PVD)法により容易に形成することができるが、PVD法では近年のデバイスの微細化に要求される高いステップカバレッジに対応することが困難である。   Tungsten and molybdenum can be easily formed by a physical vapor deposition (PVD) method such as sputtering, but it is difficult for the PVD method to cope with the high step coverage required for recent device miniaturization.

このため、タングステン膜については、以前からデバイスの微細化に十分対応可能な化学的蒸着(CVD)法で成膜することが行われており、原料ガスとして例えば六フッ化タングステン(WF)および還元ガスであるHガスを用いた成膜方法が知られている。また、近年、さらに高いステップカバレッジが得られる技術としてWFガスと還元ガスとを交互に供給する原子層堆積(ALD)法でタングステン膜を成膜することも行われている。一方、近年、デザインルールの微細化が益々進んでおり、このようなフッ素を含有する原料を用いた場合には、フッ素がデバイスに悪影響を与えることが懸念されるようになってきており、フッ素を含有しないW系の成膜原料が検討されている。しかし、これらのフッ素を含有しない成膜原料を用いたタングステン膜の成膜については、量産化された例はなく、現状、種々の工夫によりWFがタングステン膜用の成膜原料として使い続けられている。 For this reason, the tungsten film has been formed by a chemical vapor deposition (CVD) method that can sufficiently cope with the miniaturization of the device, and tungsten hexafluoride (WF 6 ), for example, is used as a source gas. A film forming method using H 2 gas which is a reducing gas is known. In recent years, a tungsten film is also formed by an atomic layer deposition (ALD) method in which a WF 6 gas and a reducing gas are alternately supplied as a technique for obtaining higher step coverage. On the other hand, miniaturization of design rules has been progressing in recent years, and when such a raw material containing fluorine is used, there is a concern that fluorine may adversely affect the device. W-based film forming raw materials that do not contain hydrogen have been studied. However, there is no example of mass production of tungsten films using these fluorine-containing film-forming raw materials, and WF 6 continues to be used as a film-forming raw material for tungsten films under various circumstances. ing.

CVD法によるモリブデン膜の成膜については、検討された例は少ないが、特許文献1に、MoFやMoClを用いてCVD法によりモリブデン膜を成膜することが開示されている。 Although there have been few studies on the formation of a molybdenum film by a CVD method, Patent Document 1 discloses that a molybdenum film is formed by a CVD method using MoF 6 or MoCl 6 .

特開平7−238379号公報JP-A-7-238379

しかしながら、特許文献1では、CVD法により種々の金属膜を成膜するための原料ガスの一部としてMoFやMoClが示されているのみであり、MoFやMoClを用いて実際にモリブデン膜を成膜した例については記載されていない。 However, Patent Document 1 only shows MoF 6 and MoCl 6 as a part of the source gas for forming various metal films by the CVD method, and actually uses MoF 6 or MoCl 6. An example in which a molybdenum film is formed is not described.

モリブデン膜をタングステン膜と同様に微細なコンタクトホールやビアホールに対する埋め込み金属として用いる場合には、良好な埋め込み性および良好な膜質等を有する実用的な膜であること、およびデバイスに悪影響を与えないことが要求されるが、従来、このような点を考慮してCVD法によりモリブデン膜を成膜することは未だ検討されていない。   When a molybdenum film is used as a buried metal for a fine contact hole or via hole, like a tungsten film, it must be a practical film having good embeddability and good film quality, and no adverse effects on the device. However, conventionally, it has not been studied to form a molybdenum film by the CVD method in consideration of such points.

したがって、本発明は、フッ素を含有しないモリブデン原料を用いてCVD法またはALD法により実用的なモリブデン膜を成膜することができるモリブデン膜の成膜方法を提供することを課題とする。   Therefore, an object of the present invention is to provide a method for forming a molybdenum film, which can form a practical molybdenum film by a CVD method or an ALD method using a molybdenum raw material not containing fluorine.

上述したように、埋め込み金属としてCVD法やALD法で成膜したモリブデン膜を用いることはほとんど検討されていないが、本発明者らは、フッ素を含まないモリブデンの成膜原料として、現在タングステン膜の原料として多用されているWFと同様のハロゲン化物である塩化モリブデン(MoClなど)に着目した。 As described above, the use of a molybdenum film formed by CVD or ALD as an embedded metal has not been studied, but the present inventors have currently used a tungsten film as a film forming raw material for molybdenum containing no fluorine. Attention was focused on molybdenum chloride (such as MoCl 5 ), which is a halide similar to WF 6 that is frequently used as a raw material for the above.

その結果、条件設定を適切に行うことにより、CVD法やALD法によって良好な埋め込み性および良好な膜質等を有する実用的なモリブデン膜が得られることを見出した。   As a result, it was found that by appropriately setting conditions, a practical molybdenum film having good embedding property and good film quality can be obtained by CVD or ALD.

すなわち、本発明は、被処理基板を配置した減圧雰囲気の処理容器内に、モリブデン原料としての塩化モリブデンガスおよび還元ガスを、同時にまたは処理容器内のパージを挟んで交互に供給し、被処理基板を加熱しつつ被処理基板上で塩化モリブデンガスおよび還元ガスを反応させてモリブデン膜を成膜することを特徴とするモリブデン膜の成膜方法を提供する。   That is, according to the present invention, molybdenum chloride gas and reducing gas as molybdenum raw materials are alternately supplied to a processing container in a reduced-pressure atmosphere in which a substrate to be processed is disposed, simultaneously or with a purge in the processing container interposed therebetween, A method for forming a molybdenum film is provided, in which a molybdenum film is formed by reacting a molybdenum chloride gas and a reducing gas on a substrate to be processed while heating the substrate.

上記構成において、被処理基板の温度および処理容器内の圧力の条件が、塩化モリブデンにより、成膜しようとするモリブデン膜の下地がエッチングされない条件とすることが好ましい。塩化モリブデンとしてはMoClを好適に用いることができる。 In the above structure, it is preferable that the temperature of the substrate to be processed and the pressure in the processing container be such that the underlying layer of the molybdenum film to be formed is not etched by molybdenum chloride. As the molybdenum chloride, MoCl 5 can be suitably used.

また、前記被処理基板は、前記モリブデン膜の下地として、TiN膜またはTiSiN膜を有するものであることが好ましい。   The substrate to be processed preferably has a TiN film or a TiSiN film as a base for the molybdenum film.

さらに、有効な成膜反応が生じる条件として、前記被処理基板の温度が400℃以上、処理容器内の圧力が5Torr(667Pa)以上の高圧・高温条件であることが好ましい。前記被処理基板の温度が450℃以上であること、処理容器内の圧力が10Torr(1333Pa)以上であることがより好ましい。   Furthermore, it is preferable that high-temperature and high-temperature conditions are such that the temperature of the substrate to be processed is 400 ° C. or higher and the pressure in the processing container is 5 Torr (667 Pa) or higher. More preferably, the temperature of the substrate to be processed is 450 ° C. or higher, and the pressure in the processing container is 10 Torr (1333 Pa) or higher.

還元ガスとしては、Hガス、SiHガス、Bガス、およびNHガスから選択された少なくとも1種を用いることが好ましい。また、最初に、還元ガスとしてSiHガスまたはBガスを用いて初期成膜を行い、次いで還元ガスとしてHガスを用いて主成膜を行うことが好ましい。 As the reducing gas, it is preferable to use at least one selected from H 2 gas, SiH 4 gas, B 2 H 6 gas, and NH 3 gas. Moreover, it is preferable to first perform initial film formation using SiH 4 gas or B 2 H 6 gas as the reducing gas, and then perform main film formation using H 2 gas as the reducing gas.

また、本発明は、コンピュータ上で動作し、成膜装置を制御するためのプログラムが記憶された記憶媒体であって、前記プログラムは、実行時に、上記モリブデン膜の成膜方法が行われるように、コンピュータに前記成膜装置を制御させることを特徴とする記憶媒体を提供する。   Further, the present invention is a storage medium that operates on a computer and stores a program for controlling a film forming apparatus, and the program performs the molybdenum film forming method when executed. A storage medium is provided that causes a computer to control the film formation apparatus.

本発明によれば、フッ素を含有しないモリブデン原料として塩化モリブデンを用いることにより、CVD法またはALD法により、良好な埋め込み性および良好な特性を有する実用的なモリブデン膜を得ることができる。   According to the present invention, by using molybdenum chloride as a molybdenum raw material not containing fluorine, a practical molybdenum film having good embedding property and good characteristics can be obtained by CVD or ALD.

本発明に係るモリブデン膜の成膜方法を実施するための成膜装置の一例を示す断面図である。It is sectional drawing which shows an example of the film-forming apparatus for enforcing the film-forming method of the molybdenum film | membrane which concerns on this invention. CVD法による成膜の際の処理レシピを示す図である。It is a figure which shows the process recipe in the case of the film-forming by CVD method. ALD法による成膜の際の処理レシピを示す図である。It is a figure which shows the process recipe in the case of the film-forming by ALD method. 下地膜であるTiN膜の上にALD法によりモリブデン膜を成膜した際におけるウエハ温度と1サイクルあたりの成膜レートとの関係を示す図である。It is a figure which shows the relationship between the wafer temperature at the time of forming a molybdenum film | membrane by ALD method on the TiN film | membrane which is a base film, and the film-forming rate per cycle. 下地膜であるTiN膜の上にALD法によりモリブデン膜を成膜した際におけるウエハ温度と比抵抗との関係を示す図である。It is a figure which shows the relationship between a wafer temperature at the time of forming a molybdenum film | membrane by ALD method on the TiN film | membrane which is a base film. 下地膜であるTiN膜の上にALD法により成膜したモリブデン膜のX線回折スペクトルを示す図である。It is a figure which shows the X-ray-diffraction spectrum of the molybdenum film | membrane formed into a film by ALD method on the TiN film | membrane which is a base film. アスペクト比60のホールにモリブデン膜を形成した際の断面のSEM写真である。It is a SEM photograph of a section at the time of forming a molybdenum film in a hole of aspect ratio 60.

以下、添付図面を参照して本発明の実施形態について具体的に説明する。   Hereinafter, embodiments of the present invention will be specifically described with reference to the accompanying drawings.

<成膜装置>
図1は本発明に係るモリブデン膜の成膜方法を実施するための成膜装置の一例を示す断面図である。
<Deposition system>
FIG. 1 is a sectional view showing an example of a film forming apparatus for carrying out the method for forming a molybdenum film according to the present invention.

図1に示すように、成膜装置100は、気密に構成された略円筒状のチャンバー1を有しており、その中には被処理基板であるウエハWを水平に支持するためのサセプタ2が、後述する排気室の底部からその中央下部に達する円筒状の支持部材3により支持された状態で配置されている。このサセプタ2は例えばAlN等のセラミックスからなっている。また、サセプタ2にはヒーター5が埋め込まれており、このヒーター5にはヒーター電源6が接続されている。一方、サセプタ2の上面近傍には熱電対7が設けられており、熱電対7の信号はヒーターコントローラ8に伝送されるようになっている。そして、ヒーターコントローラ8は熱電対7の信号に応じてヒーター電源6に指令を送信し、ヒーター5の加熱を制御してウエハWを所定の温度に制御するようになっている。なお、サセプタ2には3本のウエハ昇降ピン(図示せず)がサセプタ2の表面に対して突没可能に設けられており、ウエハWを搬送する際に、サセプタ2の表面から突出した状態にされる。また、サセプタ2は昇降機構(図示せず)により昇降可能となっている。   As shown in FIG. 1, a film forming apparatus 100 has a substantially cylindrical chamber 1 that is airtight, and a susceptor 2 for horizontally supporting a wafer W that is a substrate to be processed. However, it arrange | positions in the state supported by the cylindrical support member 3 which reaches the center lower part from the bottom part of the exhaust chamber mentioned later. The susceptor 2 is made of ceramics such as AlN. Further, a heater 5 is embedded in the susceptor 2, and a heater power source 6 is connected to the heater 5. On the other hand, a thermocouple 7 is provided in the vicinity of the upper surface of the susceptor 2, and a signal of the thermocouple 7 is transmitted to the heater controller 8. The heater controller 8 transmits a command to the heater power supply 6 in accordance with a signal from the thermocouple 7, and controls the heating of the heater 5 to control the wafer W to a predetermined temperature. The susceptor 2 is provided with three wafer raising / lowering pins (not shown) so as to be able to project and retract with respect to the surface of the susceptor 2, and is projected from the surface of the susceptor 2 when the wafer W is transferred. To be. The susceptor 2 can be lifted and lowered by a lifting mechanism (not shown).

チャンバー1の天壁1aには、円形の孔1bが形成されており、そこからチャンバー1内へ突出するようにシャワーヘッド10が嵌め込まれている。シャワーヘッド10は、後述するガス供給機構30から供給された成膜原料ガスであるMoClガスをチャンバー1内に吐出するためのものであり、その上部には、MoClガスおよびパージガスとしてNガスを導入する第1の導入路11と、還元ガスとしてのHガスおよびパージガスとしてNガスを導入する第2の導入路12とを有している。 A circular hole 1 b is formed in the top wall 1 a of the chamber 1, and a shower head 10 is fitted so as to protrude into the chamber 1 therefrom. The shower head 10 is for discharging a MoCl 5 gas, which is a film forming raw material gas supplied from a gas supply mechanism 30 described later, into the chamber 1, and an N 2 gas as a MoCl 5 gas and a purge gas is disposed above the shower head 10. a first introduction passage 11 for introducing a gas, and a second introduction path 12 for introducing the N 2 gas as H 2 gas and purge gas as the reducing gas.

シャワーヘッド10の内部には上下2段に空間13、14が設けられている。上側の空間13には第1の導入路11が繋がっており、この空間13から第1のガス吐出路15がシャワーヘッド10の底面まで延びている。下側の空間14には第2の導入路12が繋がっており、この空間14から第2のガス吐出路16がシャワーヘッド10の底面まで延びている。すなわち、シャワーヘッド10は、成膜原料ガスとしてのMoClガスと還元ガスであるHガスとがそれぞれ独立して吐出路15および16から吐出するようになっている。 Inside the shower head 10, spaces 13 and 14 are provided in two upper and lower stages. A first introduction path 11 is connected to the upper space 13, and a first gas discharge path 15 extends from the space 13 to the bottom surface of the shower head 10. A second introduction path 12 is connected to the lower space 14, and a second gas discharge path 16 extends from the space 14 to the bottom surface of the shower head 10. That is, the shower head 10 is configured so that MoCl 5 gas as a film forming source gas and H 2 gas as a reducing gas are independently discharged from the discharge passages 15 and 16.

チャンバー1の底壁には、下方に向けて突出する排気室21が設けられている。排気室21の側面には排気管22が接続されており、この排気管22には真空ポンプや圧力制御バルブ等を有する排気装置23が接続されている。そしてこの排気装置23を作動させることによりチャンバー1内を所定の減圧状態とすることが可能となっている。   An exhaust chamber 21 that protrudes downward is provided on the bottom wall of the chamber 1. An exhaust pipe 22 is connected to the side surface of the exhaust chamber 21, and an exhaust device 23 having a vacuum pump, a pressure control valve, and the like is connected to the exhaust pipe 22. By operating the exhaust device 23, the inside of the chamber 1 can be brought into a predetermined reduced pressure state.

チャンバー1の側壁には、ウエハWの搬入出を行うための搬入出口24と、この搬入出口24を開閉するゲートバルブ25とが設けられている。また、チャンバー1の壁部には、ヒーター26が設けられており、成膜処理の際にチャンバー1の内壁の温度を制御可能となっている。   On the side wall of the chamber 1, a loading / unloading port 24 for loading / unloading the wafer W and a gate valve 25 for opening / closing the loading / unloading port 24 are provided. A heater 26 is provided on the wall portion of the chamber 1 so that the temperature of the inner wall of the chamber 1 can be controlled during the film forming process.

ガス供給機構30は、成膜原料であるMoClを収容する成膜原料タンク31を有している。MoClは常温では個体であり、成膜原料タンク31内にはモリブデン原料としての塩化モリブデンであるMoClが固体として収容されている。成膜原料タンク31の周囲にはヒーター31aが設けられており、タンク31内の成膜原料を適宜の温度(例えば70〜150℃)に加熱して、MoClを昇華させるようになっている。なお、塩化モリブデンとしてはMoClを用いることもできる。MoClを用いてもMoClとほぼ同じ挙動を示す。 The gas supply mechanism 30 has a film forming raw material tank 31 that stores MoCl 5 as a film forming raw material. MoCl 5 is a solid at ambient temperature, the inside film forming material tank 31 is MoCl 5 is molybdenum chloride as molybdenum raw material is accommodated as a solid. A heater 31a is provided around the film forming raw material tank 31, and the film forming raw material in the tank 31 is heated to an appropriate temperature (for example, 70 to 150 ° C.) to sublimate MoCl 5 . . MoCl 6 can also be used as molybdenum chloride. Even when MoCl 6 is used, the same behavior as MoCl 5 is exhibited.

成膜原料タンク31には、上方からキャリアガスであるNガスを供給するためのキャリアガス配管32が挿入されている。キャリアガス配管32にはNガス供給源33が接続されている。また、キャリアガス配管32には、流量制御器としてのマスフローコントローラ34およびその前後のバルブ35が介装されている。また、成膜原料タンク31内には原料ガスラインとなる原料ガス送出配管36が上方から挿入されており、この原料ガス送出配管36の他端はシャワーヘッド10の第1の導入路11に接続されている。原料ガス送出配管36にはバルブ37が介装されている。原料ガス送出配管36には成膜原料ガスであるMoClガスの凝縮防止のためのヒーター38が設けられている。そして、成膜原料タンク31内で昇華したMoClガスがキャリアガスとしてのNガスに(キャリアN)より搬送されて、原料ガス送出配管36および第1の導入路11を介してシャワーヘッド10内に供給される。また、原料ガス送出配管36には、配管74を介してパージガスとしてのNガス(パージN)を供給するNガス供給源71が接続されている。配管74には流量制御器としてのマスフローコントローラ72およびその前後のバルブ73が介装されている。 A carrier gas pipe 32 for supplying N 2 gas which is a carrier gas from above is inserted into the film forming material tank 31. An N 2 gas supply source 33 is connected to the carrier gas pipe 32. Further, the carrier gas pipe 32 is provided with a mass flow controller 34 as a flow rate controller and front and rear valves 35. Further, a raw material gas delivery pipe 36 serving as a raw material gas line is inserted into the film forming raw material tank 31 from above, and the other end of the raw material gas delivery pipe 36 is connected to the first introduction path 11 of the shower head 10. Has been. A valve 37 is interposed in the source gas delivery pipe 36. The source gas delivery pipe 36 is provided with a heater 38 for preventing condensation of MoCl 5 gas, which is a film forming source gas. Then, the MoCl 5 gas sublimated in the film forming raw material tank 31 is transferred from the (carrier N 2 ) to the N 2 gas as the carrier gas, and the shower head is passed through the raw material gas delivery pipe 36 and the first introduction path 11. 10 is supplied. Further, the raw material gas delivery pipe 36, N 2 gas supply source 71 is connected for supplying the N 2 gas as a purge gas through a pipe 74 (the purge N 2). A mass flow controller 72 as a flow rate controller and a valve 73 before and after the mass flow controller 72 are interposed in the pipe 74.

なお、キャリアガス配管32と原料ガス送出配管36との間は、バイパス配管48により接続されており、このバイパス配管48にはバルブ49が介装されている。キャリアガス配管32および原料ガス送出配管36における配管48接続部分の下流側にはそれぞれバルブ35a,37aが介装されている。そして、バルブ35a,37aを閉じてバルブ49を開くことにより、Nガス供給源33からNガスを、キャリアガス配管32、バイパス配管48を経て、原料ガス送出配管36をパージすることが可能となっている。なお、キャリアガスおよびパージガスとしては、Nガスに限らず、Arガス等の他の不活性ガスであってもよい。 The carrier gas pipe 32 and the source gas delivery pipe 36 are connected by a bypass pipe 48, and a valve 49 is interposed in the bypass pipe 48. Valves 35a and 37a are interposed on the downstream side of the pipe 48 connection portion in the carrier gas pipe 32 and the raw material gas delivery pipe 36, respectively. Then, by opening the valve 49 closes the valve 35a, the 37a, the N 2 gas from the N 2 gas supply source 33, a carrier gas pipe 32, through the bypass pipe 48, it is possible to purge the feed gas delivery pipe 36 It has become. The carrier gas and the purge gas are not limited to N 2 gas but may be other inert gas such as Ar gas.

シャワーヘッド10の第2の導入路12には、Hガスラインとなる配管40が接続されており、配管40には、還元ガスであるHガスを供給するHガス供給源42と、配管64を介してパージガスとしてのNガス(パージN)を供給するNガス供給源61が接続されている。また、配管40には流量制御器としてのマスフローコントローラ44およびその前後のバルブ45が介装され、配管64には流量制御器としてのマスフローコントローラ62およびその前後のバルブ63が介装されている。還元ガスとしては、Hガスに限らず、SiHガス、Bガス、NHガスを用いることもできる。Hガス、SiHガス、Bガス、およびNHガスのうち2つ以上を供給できるようにしてもよい。また、これら以外の他の還元ガス、例えばPHガス、SiHClガスを用いてもよい。 The second inlet channel 12 of the shower head 10 is connected a pipe 40 which is a H 2 gas line, the pipe 40 includes a H 2 gas supply source 42 for supplying H 2 gas as a reducing gas, N 2 gas supply source 61 for supplying N 2 gas (purge N 2) as purge gas via the pipe 64 is connected. The pipe 40 is provided with a mass flow controller 44 as a flow rate controller and its front and rear valves 45, and the pipe 64 is provided with a mass flow controller 62 as a flow rate controller and its front and rear valves 63. The reducing gas is not limited to H 2 gas, and SiH 4 gas, B 2 H 6 gas, and NH 3 gas can also be used. Two or more of H 2 gas, SiH 4 gas, B 2 H 6 gas, and NH 3 gas may be supplied. In addition, other reducing gases such as PH 3 gas and SiH 2 Cl 2 gas may be used.

この成膜装置100は、各構成部、具体的にはバルブ、電源、ヒーター、ポンプ等を制御する制御部50を有している。この制御部50は、マイクロプロセッサ(コンピュータ)を備えたプロセスコントローラ51と、ユーザーインターフェース52と、記憶部53とを有している。プロセスコントローラ51には成膜装置100の各構成部が電気的に接続されて制御される構成となっている。ユーザーインターフェース52は、プロセスコントローラ51に接続されており、オペレータが成膜装置100の各構成部を管理するためにコマンドの入力操作などを行うキーボードや、成膜装置の各構成部の稼働状況を可視化して表示するディスプレイ等からなっている。記憶部53もプロセスコントローラ51に接続されており、この記憶部53には、成膜装置100で実行される各種処理をプロセスコントローラ51の制御にて実現するための制御プログラムや、処理条件に応じて成膜装置100の各構成部に所定の処理を実行させるための制御プログラムすなわち処理レシピや、各種データベース等が格納されている。処理レシピは記憶部53の中の記憶媒体(図示せず)に記憶されている。記憶媒体は、ハードディスク等の固定的に設けられているものであってもよいし、CDROM、DVD、フラッシュメモリ等の可搬性のものであってもよい。また、他の装置から、例えば専用回線を介してレシピを適宜伝送させるようにしてもよい。   The film forming apparatus 100 includes a control unit 50 that controls each component, specifically, a valve, a power source, a heater, a pump, and the like. The control unit 50 includes a process controller 51 including a microprocessor (computer), a user interface 52, and a storage unit 53. Each component of the film forming apparatus 100 is electrically connected to the process controller 51 and controlled. The user interface 52 is connected to the process controller 51, and a keyboard on which an operator inputs a command to manage each component of the film forming apparatus 100 and the operating status of each component of the film forming device. It consists of a display that visualizes and displays it. The storage unit 53 is also connected to the process controller 51, and the storage unit 53 corresponds to a control program for realizing various processes executed by the film forming apparatus 100 under the control of the process controller 51 and processing conditions. A control program for causing each component of the film forming apparatus 100 to execute a predetermined process, that is, a process recipe, various databases, and the like are stored. The processing recipe is stored in a storage medium (not shown) in the storage unit 53. The storage medium may be a fixed medium such as a hard disk or a portable medium such as a CDROM, DVD, or flash memory. Moreover, you may make it transmit a recipe suitably from another apparatus via a dedicated line, for example.

そして、必要に応じて、ユーザーインターフェース52からの指示等にて所定の処理レシピを記憶部53から呼び出してプロセスコントローラ51に実行させることで、プロセスコントローラ51の制御下で、成膜装置100での所望の処理が行われる。   Then, if necessary, a predetermined processing recipe is called from the storage unit 53 by an instruction from the user interface 52 and executed by the process controller 51, so that the film forming apparatus 100 can control the process controller 51. Desired processing is performed.

<成膜方法の実施形態>
次に、以上のように構成された成膜装置100を用いて行われる成膜方法の実施形態について説明する。
<Embodiment of Film Formation Method>
Next, an embodiment of a film forming method performed using the film forming apparatus 100 configured as described above will be described.

まず、ゲートバルブ25を開け、搬送装置(図示せず)によりウエハWを搬入出口24を介してチャンバー1内に搬入し、ヒーター5により所定温度に加熱されたサセプタ2上に載置し、所定の真空度まで減圧した後、以下のようにしてCVD法またはALD法によりモリブデン膜の成膜を行う。ウエハWとしては、例えば熱酸化膜の表面、またはトレンチやホール等の凹部を有する層間絶縁膜の表面に下地膜としてバリアメタル膜(例えばTiN膜、TiSiN膜)が形成されたものを用いることができる。モリブデン膜は、熱酸化膜や層間絶縁膜に対する密着力が悪く、かつインキュベーション時間も長くなるため、熱酸化膜や層間絶縁膜上に成膜することは困難であるが、TiN膜やTiSiN膜を下地膜として用いることにより、成膜が容易となる。ただし、下地膜はこれに限るものではない。   First, the gate valve 25 is opened, a wafer W is loaded into the chamber 1 via the loading / unloading port 24 by a transfer device (not shown), and placed on the susceptor 2 heated to a predetermined temperature by the heater 5. After the pressure is reduced to a degree of vacuum, a molybdenum film is formed by CVD or ALD as follows. As the wafer W, for example, a wafer in which a barrier metal film (for example, a TiN film or a TiSiN film) is formed as a base film on the surface of a thermal oxide film or an interlayer insulating film having a recess such as a trench or a hole is used. it can. Molybdenum film has poor adhesion to the thermal oxide film and interlayer insulating film, and the incubation time is long, so it is difficult to form the film on the thermal oxide film and interlayer insulating film. By using it as a base film, film formation becomes easy. However, the base film is not limited to this.

(CVD法による成膜)
まず、CVD法による成膜について説明する。
図2は、CVD法による成膜の際の処理レシピを示す図である。最初に、バルブ37,37aおよび45を閉じてバルブ63および73を開き、Nガス供給源61,71から配管64,74を介してパージガスとしてのNガス(パージN)をチャンバー1内に供給して圧力を上昇させ、サセプタ2上のウエハWの温度を安定させる。
(Film formation by CVD method)
First, film formation by the CVD method will be described.
FIG. 2 is a diagram showing a processing recipe at the time of film formation by the CVD method. First, the valves 37, 37 a and 45 are closed and the valves 63 and 73 are opened, and N 2 gas (purge N 2 ) as purge gas is supplied from the N 2 gas supply sources 61 and 71 through the pipes 64 and 74 into the chamber 1. To increase the pressure to stabilize the temperature of the wafer W on the susceptor 2.

チャンバー1内が所定圧力に到達した後、Nガス供給源61,71からのパージNを流したまま、バルブ37,37aを開くことにより、キャリアガスとしてのNガス(キャリアN)を成膜原料タンク31内に供給し、成膜原料タンク31内でMoClを昇華させ、生成されたMoClガスをチャンバー1内に供給するとともに、バルブ45を開いてHガス供給源42からHガスをチャンバー1内に供給する。これにより、ウエハWの表面の下地膜上で、モリブデン原料ガスであるMoClガスと、還元ガスであるHガスとの反応が生じ、モリブデン膜が成膜される。モリブデン原料ガスとしてMoClガスを用いた場合も同様である。 After the inside of the chamber 1 reaches a predetermined pressure, the valves 37 and 37a are opened while the purge N 2 from the N 2 gas supply sources 61 and 71 is allowed to flow, so that N 2 gas as a carrier gas (carrier N 2 ) Is supplied into the film forming raw material tank 31, and MoCl 5 is sublimated in the film forming raw material tank 31, and the generated MoCl 5 gas is supplied into the chamber 1, and the valve 45 is opened to open the H 2 gas supply source 42. H 2 gas is supplied into the chamber 1. As a result, a reaction between MoCl 5 gas, which is a molybdenum source gas, and H 2 gas, which is a reducing gas, occurs on the underlying film on the surface of the wafer W, and a molybdenum film is formed. The same applies when MoCl 6 gas is used as the molybdenum source gas.

モリブデン膜の膜厚が所定の値となるまで成膜を続けた後、バルブ45を閉じてHガスの供給を停止し、さらにバルブ37,37aを閉じてMoClガスを停止して、パージNのみをチャンバー1内に供給するようにし、チャンバー1内のパージを行う。以上でCVD法による成膜が終了する。このときのモリブデン膜の膜厚は、成膜時間により制御することができる。 After the film formation is continued until the film thickness of the molybdenum film reaches a predetermined value, the valve 45 is closed to stop the supply of H 2 gas, and the valves 37 and 37a are further closed to stop the MoCl 5 gas and purge. Only N 2 is supplied into the chamber 1 to purge the chamber 1. Thus, the film formation by the CVD method is completed. The film thickness of the molybdenum film at this time can be controlled by the film formation time.

(ALD法による成膜)
次に、ALD法により成膜について説明する。
図3は、ALD法による成膜の際の処理レシピを示す図である。最初にCVD法のときと同様、バルブ37,37aおよび45を閉じてバルブ63および73を開き、Nガス供給源61,71から配管64,74を介してパージガスとしてのNガス(パージN)をチャンバー1内に供給して圧力を上昇させ、サセプタ2上のウエハWの温度を安定させる。
(Deposition by ALD method)
Next, film formation by the ALD method will be described.
FIG. 3 is a diagram showing a processing recipe at the time of film formation by the ALD method. First, as in the case of the CVD method, the valves 37, 37a and 45 are closed and the valves 63 and 73 are opened. From the N 2 gas supply sources 61 and 71 through the pipes 64 and 74, N 2 gas (purge N 2 ) is supplied into the chamber 1 to increase the pressure to stabilize the temperature of the wafer W on the susceptor 2.

チャンバー1内が所定圧力に到達した後、Nガス供給源61から配管64を介してパージNを流したまま、バルブ73を閉じて配管74側のパージNを停止し、バルブ37,37aを開くことにより、Nガス供給源33からキャリアNを成膜原料タンク31内に供給し、成膜原料タンク31内で昇華したMoClガスを短時間チャンバー1内に供給してウエハW表面に形成された下地膜上にMoClを吸着させ(MoClガス供給ステップ)、次いで、バルブ37,37aを閉じ、バルブ73を開いて、MoClガスを停止するとともに配管64のパージNに加えて配管74側からのパージNもチャンバー1内に供給し、チャンバー1内の余剰のMoClガスをパージする(パージステップ)。 After the inside of the chamber 1 reaches a predetermined pressure, the purge N 2 is flown from the N 2 gas supply source 61 through the pipe 64 and the valve 73 is closed to stop the purge N 2 on the pipe 74 side. By opening 37a, the carrier N 2 is supplied from the N 2 gas supply source 33 into the film forming raw material tank 31, and the MoCl 5 gas sublimated in the film forming raw material tank 31 is supplied into the chamber 1 for a short time. MoCl 5 is adsorbed onto the underlying film formed on the W surface (MoCl 5 gas supply step), then the valves 37 and 37a are closed, the valve 73 is opened, the MoCl 5 gas is stopped, and the pipe 64 is purged N In addition to 2 , purge N 2 from the pipe 74 side is also supplied into the chamber 1 to purge excess MoCl 5 gas in the chamber 1 (purge step).

次いで、Nガス供給源71から配管74を介してパージNガスを流したまま、バルブ63を閉じて配管64側のパージNを停止し、バルブ45を開いてHガス供給源42からHガスを短時間チャンバー1内に供給し、ウエハW上に吸着したMoClと反応させ(Hガス供給ステップ)、次いでバルブ45を閉じてバルブ63を開き、Hガスの供給を停止するとともに配管74のパージNに加えて配管64側からのパージNもチャンバー1内に供給し、チャンバー1内の余剰のHガスをパージする(パージステップ)。 Next, with the purge N 2 gas flowing from the N 2 gas supply source 71 via the pipe 74, the valve 63 is closed to stop the purge N 2 on the pipe 64 side, and the valve 45 is opened to open the H 2 gas supply source 42. Then, H 2 gas is supplied into the chamber 1 for a short time to react with MoCl 5 adsorbed on the wafer W (H 2 gas supply step), then the valve 45 is closed and the valve 63 is opened to supply the H 2 gas. purge N 2 from the pipe 64 side in addition to the purge N 2 of the pipe 74 is stopped also supplied into the chamber 1 to purge excess H 2 gas in the chamber 1 (purge step).

以上のMoClガス供給ステップ、パージステップ、Hガス供給ステップ、パージステップの1サイクルにより、薄いモリブデン単位膜が形成される。そして、これらのステップを複数サイクル繰り返すことにより所望の膜厚のモリブデン膜を成膜する。このときのモリブデン膜の膜厚は、上記サイクルの繰り返し数により制御することができる。モリブデン原料ガスとしてMoClガスを用いた場合も同様である。 A thin molybdenum unit film is formed by one cycle of the above MoCl 5 gas supply step, purge step, H 2 gas supply step, and purge step. Then, a molybdenum film having a desired film thickness is formed by repeating these steps for a plurality of cycles. The film thickness of the molybdenum film at this time can be controlled by the number of repetitions of the above cycle. The same applies when MoCl 6 gas is used as the molybdenum source gas.

(成膜条件)
モリブデン原料として塩化モリブデンであるMoClを用いた場合には、MoClガス自体がエッチング作用も有するため、温度および圧力の条件によっては、モリブデン膜の下地がMoClガスによりエッチングされてモリブデン膜が成膜され難いことがある。したがって、温度・圧力条件が、そのようなエッチング反応が生じる条件以外であることが好ましい。より詳細には、温度が低い領域では成膜反応もエッチング反応も生じないため、成膜反応を生じさせるためには高温が好ましいが、成膜反応が生じる高温では、圧力が低いとエッチング反応が生じる傾向がある。したがって、高温・高圧条件が好ましい。塩化モリブデンとしてMoClを用いた場合も同様である。
(Deposition conditions)
When MoCl 5 that is molybdenum chloride is used as the molybdenum raw material, the MoCl 5 gas itself also has an etching action. Therefore, depending on the temperature and pressure conditions, the base of the molybdenum film is etched with the MoCl 5 gas, so that the molybdenum film is formed. It may be difficult to form a film. Therefore, it is preferable that the temperature and pressure conditions are other than the conditions that cause such an etching reaction. More specifically, since a film formation reaction or an etching reaction does not occur in a region where the temperature is low, a high temperature is preferable for causing the film formation reaction. However, at a high temperature at which the film formation reaction occurs, an etching reaction occurs when the pressure is low. Tend to occur. Therefore, high temperature and high pressure conditions are preferred. The same applies when MoCl 6 is used as molybdenum chloride.

具体的には、下地膜の種類にもよるが、上記CVD法およびALD法ともに、ウエハ温度(サセプタ表面温度):400℃以上、チャンバー内圧力:5Torr(667Pa)以上とすることが好ましい。これは、ウエハ温度が400℃より低い温度であると成膜反応が生じ難く、また、圧力が5Torrより低いと400℃以上においてエッチング反応が生じやすくなるからである。また、ウエハ温度が400℃では、5Torrにおいて成膜量が少なくなる傾向にあるが、10Torr(1333Pa)になると十分な成膜量が得られることから、チャンバー内圧力:10Torr以上とすることがより好ましい。また、ウエハ温度は450℃以上であることがより好ましい。   Specifically, although depending on the type of the underlying film, it is preferable that both the CVD method and the ALD method have a wafer temperature (susceptor surface temperature) of 400 ° C. or higher and a chamber pressure of 5 Torr (667 Pa) or higher. This is because if the wafer temperature is lower than 400 ° C., the film forming reaction is difficult to occur, and if the pressure is lower than 5 Torr, the etching reaction is likely to occur at 400 ° C. or higher. In addition, when the wafer temperature is 400 ° C., the amount of film formation tends to decrease at 5 Torr. However, since a sufficient amount of film formation can be obtained at 10 Torr (1333 Pa), the pressure in the chamber should be 10 Torr or more. preferable. The wafer temperature is more preferably 450 ° C. or higher.

十分な成膜量を得る観点からは、温度に上限は存在しないが、装置の制約や反応性の点から、事実上の上限は800℃程度である。ウエハ温度のより好ましい範囲は400〜700℃、さらに好ましくは400〜650℃、一層好ましくは450〜650℃である。また、圧力に関しても上記点からは上限は存在しないが、同様に装置の制約や反応性の点から、事実上の上限は100Torr(13333Pa)である。より好ましくは、10〜40Torr(1333〜533Pa)である。なお、温度や圧力条件の好ましい範囲は実装置の構造や他の条件によって多少変動する。   From the standpoint of obtaining a sufficient amount of film formation, there is no upper limit to the temperature, but the upper limit is about 800 ° C. from the viewpoint of apparatus limitations and reactivity. A more preferable range of the wafer temperature is 400 to 700 ° C, more preferably 400 to 650 ° C, and still more preferably 450 to 650 ° C. Moreover, although there is no upper limit in terms of pressure from the above point, the upper limit is 100 Torr (13333 Pa) in the same manner from the viewpoint of apparatus limitations and reactivity. More preferably, it is 10 to 40 Torr (1333 to 533 Pa). Note that the preferred range of temperature and pressure conditions varies somewhat depending on the structure of the actual apparatus and other conditions.

他の条件の好ましい範囲は以下の通りである。
・CVD法
キャリアNガス流量:20〜1000sccm(mL/min)
(MoClガス供給量として、0.5〜25sccm(mL/min))
ガス流量:500〜5000sccm(mL/min)
成膜原料タンクの加温温度:70〜150℃
・ALD法
キャリアNガス流量:20〜500sccm(mL/min)
(MoClガス供給量として、0.5〜12.5sccm(mL/min))
MoClガス供給時間(1回あたり):0.05〜10sec
ガス流量:500〜5000sccm(mL/min)
ガス供給時間:(1回あたり):0.1〜10sec
成膜原料タンクの加温温度:70〜150℃
Preferred ranges for other conditions are as follows.
CVD method Carrier N 2 gas flow rate: 20 to 1000 sccm (mL / min)
(MoCl 5 gas supply amount is 0.5 to 25 sccm (mL / min))
H 2 gas flow rate: 500 to 5000 sccm (mL / min)
Heating temperature of film forming raw material tank: 70 to 150 ° C.
ALD method Carrier N 2 gas flow rate: 20 to 500 sccm (mL / min)
(MoCl 5 gas supply amount is 0.5 to 12.5 sccm (mL / min))
MoCl 5 gas supply time (per time): 0.05 to 10 sec
H 2 gas flow rate: 500 to 5000 sccm (mL / min)
H 2 gas supply time: (per time): 0.1 to 10 sec
Heating temperature of film forming raw material tank: 70 to 150 ° C.

なお、CVD法およびALD法のいずれにおいても、還元ガスとして、Hガスの他、SiHガス、Bガス、NHガスを用いることができ、これらを用いた場合にも同様の条件で好ましい成膜を行うことができる。膜中の不純物をより低減する観点からは、Hガスを用いることが好ましい。また、NHガスを用いることにより良好な反応性を得ることができ、成膜レートを高くすることができる。また、上述したように、他の還元ガス、例えばPHガス、SiHClガスを用いることもできる。 In both the CVD method and the ALD method, SiH 4 gas, B 2 H 6 gas, and NH 3 gas can be used as the reducing gas, in addition to H 2 gas. A preferable film formation can be performed under certain conditions. From the viewpoint of further reducing impurities in the film, it is preferable to use H 2 gas. Further, by using NH 3 gas, good reactivity can be obtained, and the film formation rate can be increased. Also, as described above, other reducing gases such as PH 3 gas and SiH 2 Cl 2 gas can be used.

(実施形態の効果等)
以上のような成膜方法により、良好な埋め込み性および良好な膜質等を有する実用的なモリブデン膜を成膜することができる。具体的には、Cl、C、N、O等の不純物濃度が少なく、比抵抗が低いモリブデン膜が得られる。また、ステップカバレッジが良好なモリブデン膜を得ることができる。
(Effects of the embodiment, etc.)
By the film formation method as described above, a practical molybdenum film having good embedding property and good film quality can be formed. Specifically, a molybdenum film with low impurity concentration such as Cl, C, N, and O and low specific resistance can be obtained. In addition, a molybdenum film with good step coverage can be obtained.

<成膜方法の他の実施形態>
次に、成膜方法の他の実施形態について説明する。
本実施形態では、熱酸化膜や層間絶縁膜上に下地膜として形成されたバリアメタル膜(TiN膜またはTiSiN膜)の上に、CVD法またはALD法により初期モリブデン膜を成膜した後、同様にCVD法またはALD法により主モリブデン膜を成膜する。このように、主モリブデン膜を初期モリブデン膜上に成膜することにより、主モリブデン膜の成膜可能な条件を広げることができる。初期モリブデン膜の膜厚は3〜10nmが好ましい。
<Other Embodiments of Film Formation Method>
Next, another embodiment of the film forming method will be described.
In this embodiment, after forming an initial molybdenum film by a CVD method or an ALD method on a barrier metal film (TiN film or TiSiN film) formed as a base film on a thermal oxide film or an interlayer insulating film, the same Then, a main molybdenum film is formed by CVD or ALD. In this manner, by forming the main molybdenum film on the initial molybdenum film, the conditions under which the main molybdenum film can be formed can be expanded. The film thickness of the initial molybdenum film is preferably 3 to 10 nm.

この場合に、初期モリブデン膜の成膜時に、還元ガスとしてSiHガスまたはBガスを用い、主モリブデン膜の成膜の際に還元ガスとしてHガスを用いることが好ましい。このようすることにより、不純物をほとんど増加させることなく、下地膜上にH還元によるモリブデン膜を直接形成するよりも低抵抗のモリブデン膜を得ることができる。これは、還元ガスとしてSiHガスまたはBガスを用いて成膜された初期モリブデン膜上に主モリブデン膜を成膜することにより、モリブデンの結晶粒子のサイズが大きくなるためと考えられる。 In this case, it is preferable to use SiH 4 gas or B 2 H 6 gas as the reducing gas when forming the initial molybdenum film, and H 2 gas as the reducing gas when forming the main molybdenum film. By doing so, it is possible to obtain a molybdenum film having a lower resistance than that in which a molybdenum film is directly formed on the base film by H 2 reduction without substantially increasing impurities. This is considered to be because the size of the molybdenum crystal particles is increased by forming the main molybdenum film on the initial molybdenum film formed using SiH 4 gas or B 2 H 6 gas as the reducing gas. .

<実験例>
次に、実験例について説明する。
(実験例1)
ここでは、下地膜としてTiN膜を用い、ウエハ温度(サセプタ表面温度)を400℃、450℃、500℃、550℃の4水準で変化させ、チャンバー内圧力を30Torrとして、図1の成膜装置を用いてALD法によりモリブデン膜の成膜を行った。他の条件としてはキャリアNガス流量:150sccm、Hガス流量:2000sccm、MoCl供給ステップ1回の時間:1.5sec、Hガス供給ステップ1回の時間:3sec、パージステップ1回の時間:5secとした。
<Experimental example>
Next, experimental examples will be described.
(Experimental example 1)
Here, a TiN film is used as the base film, the wafer temperature (susceptor surface temperature) is changed at four levels of 400 ° C., 450 ° C., 500 ° C., and 550 ° C., and the chamber pressure is 30 Torr. Then, a molybdenum film was formed by ALD method. Other conditions include carrier N 2 gas flow rate: 150 sccm, H 2 gas flow rate: 2000 sccm, MoCl 5 supply step time: 1.5 sec, H 2 gas supply step time: 3 sec, purge step once Time: 5 sec.

この際のウエハ温度と1サイクルあたりの成膜レートとの関係を図4に示す。図4に示すようにウエハ温度が上昇するに従って成膜レートが上昇する傾向が見られた。本実験の範囲で最も高温・高圧である550℃において、最も高成膜レートである0.035nm/cycleが得られた。なお、本実験例では、400℃において膜が形成されなかったが、400℃においても他の条件を適切に調整することにより膜形成されることが確認された。   FIG. 4 shows the relationship between the wafer temperature at this time and the film formation rate per cycle. As shown in FIG. 4, the film formation rate tended to increase as the wafer temperature increased. The highest film formation rate of 0.035 nm / cycle was obtained at 550 ° C., the highest temperature and high pressure within the range of this experiment. In this experimental example, the film was not formed at 400 ° C., but it was confirmed that the film was formed at 400 ° C. by appropriately adjusting other conditions.

次に、以上のようにして450℃、500℃、550℃で成膜したモリブデン膜について、20nmにおける比抵抗を測定した。その結果を図5に示す。図5に示すように、比抵抗は450℃で25μΩ・cm、500℃で30μΩ・cm、550℃で38μΩ・cmと、いずれも実用可能なレベルであるが、ウエハ温度が低いほど低抵抗な膜が得られることが確認された。   Next, the specific resistance at 20 nm was measured for the molybdenum film formed at 450 ° C., 500 ° C., and 550 ° C. as described above. The result is shown in FIG. As shown in FIG. 5, the specific resistance is 25 μΩ · cm at 450 ° C., 30 μΩ · cm at 500 ° C., and 38 μΩ · cm at 550 ° C., both of which are practical levels. It was confirmed that a film was obtained.

また、450℃で成膜したモリブデン膜について結晶構造の同定をX線回折(XRD)により行った。その際の膜のX線回折スペクトルを図6に示す。図6から得られた膜が純粋なモリブデンであることが確認された。   Further, the crystal structure of the molybdenum film formed at 450 ° C. was identified by X-ray diffraction (XRD). The X-ray diffraction spectrum of the film at that time is shown in FIG. It was confirmed that the film obtained from FIG. 6 was pure molybdenum.

(実験例2)
実験例2では、モリブデン膜のステップカバレッジを確認した。トップの径が0.18μm、アスペクト比が60のホールに下地膜としてTiN膜を形成し、図1の成膜装置を用いてALD法によりモリブデン膜を成膜した。このときの条件は、ウエハ温度:540℃、チャンバー内圧力:30Torr、キャリアNガス流量:500sccm、Hガス流量:2000sccm、MoCl供給ステップ1回の時間:1.5sec、Hガス供給ステップ1回の時間:3sec、パージステップ1回の時間:5sec、サイクル数:600回とした。
(Experimental example 2)
In Experimental Example 2, the step coverage of the molybdenum film was confirmed. A TiN film was formed as a base film in a hole having a top diameter of 0.18 μm and an aspect ratio of 60, and a molybdenum film was formed by ALD using the film forming apparatus of FIG. The conditions at this time are as follows: wafer temperature: 540 ° C., chamber internal pressure: 30 Torr, carrier N 2 gas flow rate: 500 sccm, H 2 gas flow rate: 2000 sccm, MoCl 5 supply step time: 1.5 sec, H 2 gas supply Time for one step: 3 sec, time for one purge step: 5 sec, number of cycles: 600 times.

この際の断面のSEM写真を図7に示す。図7に示すように、トップの径が0.18μm、アスペクト比が60のホールの底までモリブデン膜が形成され、ステップカバレッジは67%と十分高いことが確認された。   The SEM photograph of the cross section at this time is shown in FIG. As shown in FIG. 7, it was confirmed that the molybdenum film was formed to the bottom of the hole having a top diameter of 0.18 μm and an aspect ratio of 60, and the step coverage was sufficiently high as 67%.

<他の適用>
以上、本発明の実施形態について説明したが、本発明は上記実施形態に限定されることなく種々変形可能である。例えば、上記実施形態では、被処理基板として半導体ウエハを例にとって説明したが、半導体ウエハはシリコンであっても、GaAs、SiC、GaNなどの化合物半導体でもよく、さらに、半導体ウエハに限定されず、液晶表示装置等のFPD(フラットパネルディスプレイ)に用いるガラス基板や、セラミック基板等にも本発明を適用することができる。
<Other applications>
As mentioned above, although embodiment of this invention was described, this invention can be variously deformed, without being limited to the said embodiment. For example, in the above embodiment, the semiconductor wafer is described as an example of the substrate to be processed. However, the semiconductor wafer may be silicon or a compound semiconductor such as GaAs, SiC, or GaN, and is not limited to the semiconductor wafer. The present invention can also be applied to a glass substrate, a ceramic substrate, or the like used for an FPD (flat panel display) such as a liquid crystal display device.

1;チャンバー
2;サセプタ
5;ヒーター
10;シャワーヘッド
30;ガス供給機構
31;成膜原料タンク
42;Hガス供給源
50;制御部
51;プロセスコントローラ
53;記憶部
61,71;Nガス供給源
W;半導体ウエハ
1; chamber 2; susceptor 5; heater 10, showerhead to 30; the gas supply mechanism 31; film forming material tank 42; H 2 gas supply source 50; the control unit 51; the process controller 53; storage unit 61 and 71; N 2 gas Supply source W; semiconductor wafer

Claims (10)

被処理基板を配置した減圧雰囲気の処理容器内に、モリブデン原料としての塩化モリブデンガスおよび還元ガスを、同時にまたは処理容器内のパージを挟んで交互に供給し、被処理基板を加熱しつつ被処理基板上で塩化モリブデンガスおよび還元ガスを反応させてモリブデン膜を成膜することを特徴とするモリブデン膜の成膜方法。   Molybdenum chloride gas and reducing gas as molybdenum raw materials are supplied alternately or alternately with a purge inside the processing container in a processing container in a reduced pressure atmosphere where the processing target substrate is arranged, and the processing target substrate is heated while being processed. A method for forming a molybdenum film, comprising reacting molybdenum chloride gas and a reducing gas on a substrate to form a molybdenum film. 前記被処理基板の温度および処理容器内の圧力の条件が、塩化モリブデンにより、成膜しようとするモリブデン膜の下地がエッチングされない条件とする、請求項1に記載のモリブデン膜の成膜方法。   2. The method of forming a molybdenum film according to claim 1, wherein the temperature of the substrate to be processed and the pressure in the processing container are such that the molybdenum film substrate to be formed is not etched by molybdenum chloride. 塩化モリブデンがMoClであることを特徴とする請求項1または請求項2に記載のモリブデン膜の成膜方法。 The method for forming a molybdenum film according to claim 1, wherein the molybdenum chloride is MoCl 5 . 前記被処理基板は、前記モリブデン膜の下地として、TiN膜またはTiSiN膜を有することを特徴とする請求項1から請求項3のいずれか1項に記載のモリブデン膜の成膜方法。   4. The method of forming a molybdenum film according to claim 1, wherein the substrate to be processed includes a TiN film or a TiSiN film as a base of the molybdenum film. 5. 前記被処理基板の温度が400℃以上、処理容器内の圧力が5Torr以上であることを特徴とする請求項1から請求項4のいずれか1項に記載のモリブデン膜の成膜方法。   5. The method for forming a molybdenum film according to claim 1, wherein the temperature of the substrate to be processed is 400 ° C. or more and the pressure in the processing container is 5 Torr or more. 前記被処理基板の温度が450℃以上であることを特徴とする請求項5に記載のモリブデン膜の成膜方法。   The method for forming a molybdenum film according to claim 5, wherein the temperature of the substrate to be processed is 450 ° C. or higher. 処理容器内の圧力が10Torr以上であることを特徴とする請求項5に記載のモリブデン膜の成膜方法。   6. The method for forming a molybdenum film according to claim 5, wherein the pressure in the processing container is 10 Torr or more. 還元ガスは、Hガス、SiHガス、Bガス、およびNHガスから選択された少なくとも1種であることを特徴とする請求項1から請求項7のいずれか1項に記載のモリブデン膜の成膜方法。 8. The reducing gas according to claim 1, wherein the reducing gas is at least one selected from H 2 gas, SiH 4 gas, B 2 H 6 gas, and NH 3 gas. Of forming a molybdenum film. 最初に、還元ガスとしてSiHガスまたはBガスを用いて初期成膜を行い、次いで還元ガスとしてHガスを用いて主成膜を行うことを特徴とする請求項1から請求項7のいずれか1項に記載のモリブデン膜の成膜方法。 The initial film formation is performed using SiH 4 gas or B 2 H 6 gas as the reducing gas, and then the main film formation is performed using H 2 gas as the reducing gas. 8. The method for forming a molybdenum film according to any one of 7 above. コンピュータ上で動作し、成膜装置を制御するためのプログラムが記憶された記憶媒体であって、
前記プログラムは、実行時に、請求項1から請求項9のいずれかのモリブデン膜の成膜方法が行われるように、コンピュータに前記成膜装置を制御させる記憶媒体。
A storage medium that operates on a computer and stores a program for controlling the film forming apparatus,
A storage medium that, when executed, causes a computer to control the film formation apparatus so that the molybdenum film formation method according to any one of claims 1 to 9 is performed.
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