JP2016097511A - Apparatus and method for manufacturing sheet fused body - Google Patents

Apparatus and method for manufacturing sheet fused body Download PDF

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Publication number
JP2016097511A
JP2016097511A JP2014233961A JP2014233961A JP2016097511A JP 2016097511 A JP2016097511 A JP 2016097511A JP 2014233961 A JP2014233961 A JP 2014233961A JP 2014233961 A JP2014233961 A JP 2014233961A JP 2016097511 A JP2016097511 A JP 2016097511A
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Japan
Prior art keywords
support member
sheet
side opening
member side
pressure
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Granted
Application number
JP2014233961A
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Japanese (ja)
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JP6420635B2 (en
Inventor
邦利 山田
Kunitoshi Yamada
邦利 山田
伸二 浜本
Shinji Hamamoto
伸二 浜本
拓郎 梁島
Takuo Yanajima
拓郎 梁島
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Kao Corp
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Kao Corp
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Priority to JP2014233961A priority Critical patent/JP6420635B2/en
Publication of JP2016097511A publication Critical patent/JP2016097511A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8324Joining or pressing tools pivoting around one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1648Laser beams characterised by the way of heating the interface radiating the edges of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1654Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • B29C65/1661Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined scanning repeatedly, e.g. quasi-simultaneous laser welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1696Laser beams making use of masks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/747Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using other than mechanical means
    • B29C65/7473Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using other than mechanical means using radiation, e.g. laser, for simultaneously welding and severing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/749Removing scrap
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7879Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path
    • B29C65/7882Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path said parts to be joined moving in a circular path
    • B29C65/7885Rotary turret joining machines, i.e. having several joining tools moving around an axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/002Removing toxic gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/729Textile or other fibrous material made from plastics
    • B29C66/7294Non woven mats, e.g. felt
    • B29C66/72941Non woven mats, e.g. felt coated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8221Scissor or lever mechanisms, i.e. involving a pivot point
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83415Roller, cylinder or drum types the contact angle between said rollers, cylinders or drums and said parts to be joined being a non-zero angle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83417Roller, cylinder or drum types said rollers, cylinders or drums being hollow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1612Infrared [IR] radiation, e.g. by infrared lasers
    • B29C65/1619Mid infrared radiation [MIR], e.g. by CO or CO2 lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/137Beaded-edge joints or bead seals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8226Cam mechanisms; Wedges; Eccentric mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8246Servomechanisms, e.g. servomotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4871Underwear
    • B29L2031/4878Diapers, napkins

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing apparatus capable of manufacturing a sheet fused body having excellent flexibility and an excellent touch feeling of a seal edge part while effectively preventing inconvenience such as ignition due to resin fumes.SOLUTION: A sheet fused body manufacturing apparatus 20 according to the present invention comprises a support member 21 having a first surface 21a and a second surface 21b and supporting a sheet laminate 10 on the first surface 21a, an irradiation head 35 disposed on a second surface 21b side, and a pressure member 26 pressing the supported sheet laminate 10. The support member 21 includes a support member side opening part 27 allowing passage of an irradiated laser beam 30, a dust collection member 28 with a suction opening part 283 facing the support member side opening part 27, and a support member side air blow-out part 29 blowing out air to the support member side opening part 27. The pressure member 26 includes a pressure member side opening part 55 arranged to face the support member side opening part 27, and a pressure member side air blow-out part 59 blowing out air to the pressure member side opening part 55.SELECTED DRAWING: Figure 5

Description

本発明は、シート融着体の製造装置及び製造方法に関する。   The present invention relates to a sheet fusion product manufacturing apparatus and method.

従来、使い捨ておむつや生理用ナプキン等の吸収性物品の製造工程においては、重ね合わせたシートどうしの接合にヒートロール装置が汎用されている。また、他の接合方法として、レーザー光線を用いて溶着する方法も知られている。例えば特許文献1には、複数枚のシートが重ねられたシート積層体を、周面にレーザー光透過性部を有する回転ロールの該周面に沿った形状に変形させて搬送しながら、該シート積層体に対して該回転ロールの内側からレーザー光を照射し、該シート積層体内のシートどうしを融着させる方法が記載されている。   Conventionally, in a manufacturing process of absorbent articles such as disposable diapers and sanitary napkins, a heat roll apparatus is widely used for joining stacked sheets. As another bonding method, a method of welding using a laser beam is also known. For example, in Patent Document 1, a sheet laminate in which a plurality of sheets are stacked is deformed into a shape along the peripheral surface of a rotary roll having a laser light transmitting portion on the peripheral surface, and the sheet is conveyed. A method of irradiating the laminated body with laser light from the inside of the rotary roll to fuse the sheets in the laminated sheet is described.

特開2010−188629号公報JP 2010-188629 A

特許文献1に記載の装置においては、融着対象となるシート積層体は、回転ロールとベルトとの間に挟持された状態で搬送され、搬送されながらレーザー光の照射によって融着が行われる。融着時には、融着対象となるシート積層体から樹脂ヒューム等を含むガスが発生する場合がある。樹脂ヒュームは、固体物質の蒸気の凝固又は気体物質の化学反応によって生じた微小な固体粒子であることから、これが空気中に高濃度に滞留すると発火するおそれがある。また、発生したヒュームが、前記回転ロールやベルトに付着・堆積してこれらの部材を汚染し、その堆積物が製品に乗り移ることに起因して、不良品が発生するおそれがある。したがって、樹脂ヒュームを含むガスの局所的な排気が必要となる。しかし、特許文献1に記載の装置においては、シート積層体を回転ロールと非通気性のベルトとの間に挟んで搬送させることから、発生したガスを排気することが容易でない場合がある。   In the apparatus described in Patent Document 1, a sheet laminate to be fused is conveyed while being sandwiched between a rotating roll and a belt, and fusion is performed by irradiation with laser light while being conveyed. At the time of fusing, a gas containing resin fume may be generated from the sheet laminate to be fused. Resin fume is a fine solid particle generated by solidification of vapor of a solid substance or a chemical reaction of a gaseous substance, and there is a possibility that it will ignite if it stays in air at a high concentration. Further, the generated fume adheres to and accumulates on the rotating rolls and belts, contaminates these members, and the deposits are transferred to the product, which may cause defective products. Therefore, local exhaust of the gas containing resin fume is required. However, in the apparatus described in Patent Document 1, since the sheet laminate is conveyed while being sandwiched between a rotating roll and a non-breathable belt, it may not be easy to exhaust the generated gas.

したがって本発明は、前述した従来技術が有する欠点を解消し得るシート融着体の製造装置及び製造方法を提供することにある。   Accordingly, it is an object of the present invention to provide an apparatus and a method for manufacturing a sheet fusion body that can eliminate the above-described drawbacks of the prior art.

本発明は、複数枚のシートの縁部が重なった状態で融着したシール縁部を有するシート融着体の製造装置であって、第1面及びそれと反対側に位置する第2面を有し、少なくとも一部に樹脂材を含む複数枚のシートが重ねられた帯状のシート積層体をその長手方向にわたって該第1面上に支持する支持部材と、前記支持部材における前記第2面側に配置され、かつレーザー光を集光するレンズを有する照射ヘッドと、前記支持部材の前記第1面上に支持された前記シート積層体を加圧する加圧部材とを具備し、前記支持部材は、前記第2面側から照射されたレーザー光の通過可能な前記シート積層体の幅方向に長いスリット状の支持部材側開口部と、該支持部材側開口部から該第2面側に離間して配置され該支持部材側開口部に対向するように吸引開口部が形成された集塵部材と、該支持部材側開口部から該第2面側に離間して配置され該支持部材側開口部に向かって空気を吹き出す支持部材側空気吹出部とを有し、前記加圧部材は、前記支持部材側開口部の延びる方向と同方向に延びかつ該支持部材側開口部と対向配置される加圧部材側開口部と、該加圧部材側開口部に向かって空気を吹き出す加圧部材側空気吹出部とを有しているシート融着体の製造装置を提供するものである。   The present invention is an apparatus for manufacturing a sheet fusion body having a seal edge portion fused in a state where edges of a plurality of sheets are overlapped, and has a first surface and a second surface located on the opposite side. And a support member that supports a belt-like sheet stack in which a plurality of sheets including a resin material at least partially are stacked on the first surface over the longitudinal direction, and the second surface side of the support member. An irradiation head having a lens that is disposed and condensing a laser beam; and a pressure member that pressurizes the sheet laminate supported on the first surface of the support member, the support member comprising: A slit-like support member side opening that is long in the width direction of the sheet laminate through which the laser light irradiated from the second surface side can pass, and spaced apart from the support member side opening to the second surface side So as to face the opening on the support member side A dust collecting member in which a suction opening is formed, and a support member-side air blowing portion that is spaced apart from the support member-side opening to the second surface side and blows air toward the support member-side opening. The pressure member includes a pressure member side opening that extends in the same direction as the direction in which the support member side opening extends and is disposed to face the support member side opening; and the pressure member side opening An apparatus for producing a sheet fusion body having a pressure member-side air blowing portion that blows out air toward the surface is provided.

また、本発明は、複数枚のシートの縁部が重なった状態で融着したシール縁部を有するシート融着体の製造方法であって、第1面及びそれと反対側に位置する第2面を有する支持部材における該第1面上に、少なくとも一部に樹脂材を含む複数枚のシートが重ねられた帯状のシート積層体をその長手方向にわたって支持させ、該支持部材の該第1面上に支持された該シート積層体を加圧部材を用いて加圧し、前記支持部材における前記第2面側に配置され、かつレーザー光を集光するレンズを有する照射ヘッドから、該支持部材の該第1面上に加圧して支持された前記シート積層体に向けてレーザー光を照射する工程を有し、レーザー光を、前記支持部材に設けられた、前記シート積層体の幅方向に長いスリット状の支持部材側開口部に沿って該シート積層体に照射して、該シート積層体をその幅方向にわたって分断するのと同時に、この分断の縁部を重なった状態で融着して前記シール縁部を有するシート融着体を製造するとともに、分断によって生じたガスを、前記加圧部材側に配置された加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、該支持部材の第2面側に配置された集塵部材によって吸引し除去するシート融着体の製造方法を提供するものである。   Further, the present invention is a method for manufacturing a sheet fusion body having a seal edge portion fused in a state where the edges of a plurality of sheets are overlapped, the first surface and a second surface located on the opposite side thereof. On the first surface of the supporting member, a belt-shaped sheet laminate in which a plurality of sheets including a resin material at least partially is stacked is supported over the longitudinal direction, and the first surface of the supporting member is The sheet laminated body supported by the pressure member is pressurized using a pressure member, and is arranged on the second surface side of the support member, and from an irradiation head having a lens for condensing laser light, the support member A slit having a step of irradiating a laser beam toward the sheet laminate supported by pressurization on the first surface, the laser beam being provided on the support member and being long in the width direction of the sheet laminate Along the opening on the support member side Irradiating the sheet laminate to divide the sheet laminate in the width direction, and at the same time manufacture the sheet fusion body having the seal edge by fusing in a state where the edges of the division are overlapped In addition, the gas generated by the division is blown out to the second surface side of the support member by blowing out air from the pressurization member side air blowing portion disposed on the pressure member side, and the second surface of the support member The present invention provides a method for producing a sheet fusion product that is sucked and removed by a dust collecting member arranged on the side.

本発明によれば、樹脂ヒュームに起因する発火等の不都合を効果的に防止しつつ、シール縁部の柔軟性、肌触りに優れたシート融着体を製造することができる。   ADVANTAGE OF THE INVENTION According to this invention, the sheet | seat melt | fusion body excellent in the softness | flexibility of the seal edge part and the touch can be manufactured, preventing the troubles, such as ignition resulting from the resin fume, effectively.

図1は、本発明に従い製造されるシート融着体の一例としてのパンツ型使い捨ておむつを模式的に示す斜視図である。FIG. 1 is a perspective view schematically showing a pants-type disposable diaper as an example of a sheet fusion product manufactured according to the present invention. 図2は、図1のI−I線断面を模式的に示す断面図である。FIG. 2 is a cross-sectional view schematically showing a cross section taken along line II of FIG. 図3は、図1に示すおむつの展開かつ伸長状態を模式的に示す平面図である。FIG. 3 is a plan view schematically showing an unfolded and extended state of the diaper shown in FIG. 図4は、図1に示すおむつの製造における、おむつ連続体の製造工程を模式的に示す斜視図である。FIG. 4 is a perspective view schematically showing a manufacturing process of a diaper continuous body in the manufacture of the diaper shown in FIG. 図5は、本発明のシート融着体の製造装置の一実施形態としてのパンツ型使い捨ておむつの製造装置を模式的に示す斜視図である。FIG. 5 is a perspective view schematically showing a manufacturing apparatus for a pants-type disposable diaper as an embodiment of the manufacturing apparatus for a sheet fusion body of the present invention. 図6は、図5に示すパンツ型使い捨ておむつの製造装置における加圧部材を模式的に示す斜視図である。FIG. 6 is a perspective view schematically showing a pressure member in the manufacturing apparatus for the pants-type disposable diaper shown in FIG. 図7(a)は、図6におけるa−a線断面図であり、図7(b)は、図6におけるb−b線断面図である。7A is a cross-sectional view taken along the line aa in FIG. 6, and FIG. 7B is a cross-sectional view taken along the line bb in FIG. 6. 図8は、図5に示す製造装置における、支持部材の回転軸を通る断面の構造を模式的に示す断面図である。FIG. 8 is a cross-sectional view schematically showing a cross-sectional structure passing through the rotation axis of the support member in the manufacturing apparatus shown in FIG. 図9は、支持部材の周面に沿って周回する加圧部材の揺動運動の状態を示す模式図である。FIG. 9 is a schematic diagram illustrating a state of the swinging motion of the pressure member that circulates along the peripheral surface of the support member. 図10(a)ないし(c)は、揺動過程状態にある加圧部材が加圧状態となるまでの状態を順次示す模式図である。FIGS. 10A to 10C are schematic views sequentially showing the state until the pressure member in the swinging process state is in a pressurized state. 図11(a)ないし(c)は、それぞれ、図5に示すレーザー式接合装置を用いておむつ連続体(帯状の外装体)を分断するのと同時にサイドシール部(シール縁部)を形成する様子を説明する説明図である。11 (a) to 11 (c) respectively form a side seal portion (seal edge) at the same time that the diaper continuous body (band-shaped exterior body) is divided using the laser-type bonding apparatus shown in FIG. It is explanatory drawing explaining a mode. 図12は、図1に示すおむつのサイドシール部及びその近傍を示す、該サイドシール部が延びる方向に直交する断面を示す断面図である。12 is a cross-sectional view showing a cross section orthogonal to the direction in which the side seal portion extends, showing the side seal portion of the diaper shown in FIG. 1 and the vicinity thereof.

以下本発明を、その好ましい実施形態に基づき図面を参照しながら説明する。以下の実施形態では、本発明における製造の対象物であるシート融着体、すなわち、複数枚のシートの縁部が重なった状態で融着したシール縁部を有するシート融着体として、一対のサイドシール部を有する外装体を具備するパンツ型使い捨ておむつを例にとり本発明を説明する。   The present invention will be described below based on preferred embodiments with reference to the drawings. In the following embodiments, a pair of sheet fusion bodies that are objects to be manufactured according to the present invention, that is, a sheet fusion body having a seal edge portion fused in a state where edges of a plurality of sheets overlap each other, The present invention will be described by taking a pants-type disposable diaper having an exterior body having a side seal part as an example.

図1ないし図3には、本発明に従い製造されたパンツ型使い捨ておむつ1が示されている。おむつ1は、吸収性本体2と、おむつ1の外面を形成する外装体3とを備え、前身頃F(腹側部1A)における外装体3の縦方向Xに沿う左右両側縁部A1,A1と後身頃R(背側部1B)における外装体3の縦方向Xに沿う左右両側縁部B1,B1とが接合されて一対のサイドシール部4,4、ウエスト開口部8及び一対のレッグ開口部9,9が形成されている。外装体3は、吸収性本体2の非肌当接面側に位置して該吸収性本体2を固定している。   1 to 3 show a pants-type disposable diaper 1 manufactured according to the present invention. The diaper 1 includes an absorbent main body 2 and an exterior body 3 that forms the outer surface of the diaper 1, and left and right side edges A1, A1 along the longitudinal direction X of the exterior body 3 in the front body F (abdominal side 1A). And the left and right side edges B1 and B1 along the longitudinal direction X of the exterior body 3 in the back body R (back side part 1B) are joined together to form a pair of side seal parts 4 and 4, a waist opening part 8 and a pair of leg openings. Portions 9 and 9 are formed. The exterior body 3 is positioned on the non-skin contact surface side of the absorbent main body 2 and fixes the absorbent main body 2.

おむつ1は、図3に示す如き展開かつ伸長状態の平面視において、着用者の前後方向に相当する縦方向Xとこれに直交する横方向Yとを有している。おむつ1は、着用時に股下部に配される股下部1C並びにその縦方向Xの前後に位置する腹側部1A及び背側部1Bに区分することができる。股下部1Cにおける外装体3は、その縦方向Xに沿う左右両側縁部にレッグ開口部9,9形成用の凹欠部が形成されている。また、おむつ1は、図3に示すように、おむつ1を縦方向Xに二分する仮想中心線CLを境にして、前身頃Fと後身頃Rとに区分することができる。   The diaper 1 has a longitudinal direction X corresponding to the wearer's front-rear direction and a lateral direction Y orthogonal to the wearer's front-rear direction in a plan view in an unfolded and extended state as shown in FIG. The diaper 1 can be divided into a crotch part 1C arranged at the crotch part at the time of wearing, and an abdominal side part 1A and a back side part 1B located in the longitudinal direction X. The exterior body 3 in the crotch part 1 </ b> C is formed with recesses for forming leg openings 9, 9 at the left and right side edges along the vertical direction X. As shown in FIG. 3, the diaper 1 can be divided into a front body F and a back body R with a virtual center line CL that bisects the diaper 1 in the vertical direction X as a boundary.

なお、本明細書において、肌当接面は、パンツ型使い捨ておむつ1又はその構成部材(例えば吸収性本体)における、着用時に着用者の肌側に向けられる面であり、非肌当接面は、パンツ型使い捨ておむつ1又はその構成部材における、着用時に着用者の肌側とは反対側(着衣側)に向けられる面である。おむつ1において、縦方向Xは、使い捨ておむつ又はその構成部材である吸収性本体2の長辺に沿う方向(長手方向)に一致し、横方向Yは、使い捨ておむつ又はその構成部材である吸収性本体2の幅方向に一致する。   In addition, in this specification, a skin contact surface is a surface in the underpants type disposable diaper 1 or its component (for example, absorptive main body), and is turned to a wearer's skin side at the time of wear, A non-skin contact surface is In the pants-type disposable diaper 1 or a component thereof, the surface is directed to the side opposite to the wearer's skin side (clothing side) when worn. In the diaper 1, the vertical direction X corresponds to the direction (longitudinal direction) along the long side of the absorbent main body 2 which is a disposable diaper or its constituent member, and the horizontal direction Y is the absorbent which is a disposable diaper or its constituent member. It coincides with the width direction of the main body 2.

吸収性本体2は、図3に示すように、一方向(縦方向X)が相対的に長い縦長の形状を有しており、肌当接面を形成する表面シート2aと、非肌当接面を形成する裏面シート2bと、これら両シート間に介在配置された液保持性の吸収体2cとを具備し、該吸収体2cは、縦方向Xと同方向に長い形状を有している。吸収性本体2は、その長手方向を、展開かつ伸長状態におけるおむつ1の縦方向Xに一致させて、外装体3の中央部に公知の接合手段(接着剤等)により接合されている。ここで、展開かつ伸長状態とは、サイドシール部を引き剥がして、おむつを展開状態とし、その展開状態のおむつを、各部の弾性部材を伸長させて、設計寸法(弾性部材の影響を一切排除した状態で平面状に広げたときの寸法と同じ)となるまで広げた状態をいう。   As shown in FIG. 3, the absorbent main body 2 has a vertically long shape in which one direction (vertical direction X) is relatively long, and a surface sheet 2 a that forms a skin contact surface, and a non-skin contact A back sheet 2b that forms a surface, and a liquid-retaining absorbent 2c interposed between the two sheets. The absorbent 2c has a shape that is long in the same direction as the longitudinal direction X. . The absorptive main body 2 is joined to a central portion of the outer package 3 by a known joining means (adhesive or the like) with its longitudinal direction coinciding with the longitudinal direction X of the diaper 1 in the expanded and extended state. Here, the expanded and extended state means that the side seal part is peeled off, the diaper is set in the expanded state, the elastic member of each part is expanded, and the design dimensions (the influence of the elastic member is completely eliminated). In this state, it is the same as the size when it is spread in a flat shape.

外装体3は、図2及び図3に示すように、おむつ1の外面(外装体3の非肌当接面)を形成する外層シート31と、該外層シート31の内面側に配され、おむつ1の内面(外装体3の肌当接面)を形成する内層シート32と、両シート31,32間に接着剤により固定された複数本の糸状又は帯状の弾性部材5,6,7とを含んで構成されている。両シート31,32間は、所定部位において接着剤又はヒートシール等(図示せず)によって接合されている。   As shown in FIGS. 2 and 3, the outer package 3 is disposed on the outer layer sheet 31 that forms the outer surface of the diaper 1 (the non-skin contact surface of the outer package 3), and the inner surface side of the outer layer sheet 31. An inner layer sheet 32 that forms the inner surface of 1 (skin contact surface of the exterior body 3), and a plurality of thread-like or belt-like elastic members 5, 6, and 7 fixed between the sheets 31 and 32 with an adhesive. It is configured to include. The two sheets 31 and 32 are joined to each other at a predetermined site by an adhesive or heat seal (not shown).

外装体3(外層シート31、内層シート32)は、少なくとも一部に樹脂材を含み、該樹脂材を主成分として形成されている。外装体3(外層シート31、内層シート32)の一例として、樹脂材としてポリエチレン、ポリエチレンテレフタレート、ポリプロピレン等の熱融着性の合成樹脂を含み、不織布、フィルム、不織布とフィルムとのラミネートシート等からなるものが挙げられる。不織布としては、エアースルー不織布、ヒートロール不織布、スパンレース不織布、スパンボンド不織布、メルトブローン不織布等が挙げられる。   The exterior body 3 (the outer layer sheet 31 and the inner layer sheet 32) includes a resin material at least partially, and is formed using the resin material as a main component. As an example of the outer package 3 (the outer layer sheet 31 and the inner layer sheet 32), the resin material includes a heat-sealable synthetic resin such as polyethylene, polyethylene terephthalate, and polypropylene, and includes a nonwoven fabric, a film, a laminate sheet of a nonwoven fabric and a film, and the like. The thing which becomes. Examples of the nonwoven fabric include air-through nonwoven fabric, heat roll nonwoven fabric, spunlace nonwoven fabric, spunbond nonwoven fabric, and melt blown nonwoven fabric.

おむつ1における一対のサイドシール部4,4は、図2に示すように、それぞれ、前身頃Fにおける外装体3の縁部と後身頃Rにおける外装体3の縁部が、サイドシール部4の長手方向に延在する連続線状の融着部40で結合したシール縁部41を有している。おむつ1におけるシール縁部41は、サイドシール部4,4のそれぞれにおいて、ウエスト開口部8とレッグ開口部9との間の全長にわたって連続して形成されている。シール縁部41における融着部40は、外装体3を構成する複数枚のシート(外層シート31、内層シート32)の縁部が重なった状態で、それらのシートの構成樹脂が溶融固化して形成されている。   As shown in FIG. 2, the pair of side seal parts 4, 4 in the diaper 1 is formed so that the edge part of the exterior body 3 in the front body F and the edge part of the exterior body 3 in the back body R are the side seal parts 4. It has a seal edge portion 41 joined by a continuous linear fusion portion 40 extending in the longitudinal direction. The seal edge 41 in the diaper 1 is formed continuously over the entire length between the waist opening 8 and the leg opening 9 in each of the side seal portions 4 and 4. The fused portion 40 in the seal edge portion 41 is obtained by melting and solidifying constituent resins of the sheets in a state where the edge portions of a plurality of sheets (the outer layer sheet 31 and the inner layer sheet 32) constituting the exterior body 3 are overlapped. Is formed.

以上の構成を有するパンツ型使い捨ておむつ1は、以下に説明する装置を用いた方法によって製造することができる。おむつ1の製造方法は、前身頃側と後身頃側とを重ねた状態の帯状の外装体3におけるサイドシール部の形成予定部位を加圧状態にする重合加圧工程と、加圧状態にあるサイドシール部の形成予定部位に、走行する外装体3の搬送方向Dと交差する方向に延在する光通過部(支持部材側開口部27)を介してレーザー光を照射することにより、該外装体3を分断するとともに、その分断によって生じた、積層状態の外装体の切断縁部どうしを融着させてサイドシール部4を形成するサイドシール部形成工程とを具備している。また、重合加圧工程の前に、帯状の外装体3(外層シート31、内層シート32)に吸収性本体2を固定する本体固定工程を具備している。   The pants-type disposable diaper 1 having the above configuration can be manufactured by a method using an apparatus described below. The manufacturing method of the diaper 1 exists in the superposition | polymerization pressurization process which makes the formation planned site | part of the side seal part in the strip | belt-shaped exterior body 3 of the state which accumulated the front body side and the back body side into a pressurization state, and a pressurization state. By irradiating the portion where the side seal portion is to be formed with a laser beam via a light passage portion (support member side opening portion 27) extending in a direction intersecting with the conveyance direction D of the traveling exterior body 3, And a side seal portion forming step of forming the side seal portion 4 by fusing the cut edge portions of the laminated exterior body generated by the division. Moreover, the main body fixing process which fixes the absorptive main body 2 to the strip | belt-shaped exterior body 3 (the outer layer sheet | seat 31, the inner layer sheet | seat 32) is comprised before the superposition | polymerization pressurization process.

より具体的には、おむつ1の製造方法においては、図4に示すように、前記重合加圧工程において、帯状の外装体3(外層シート31、内層シート32)をその幅方向に折り畳むことにより、吸収性本体2が固定された帯状の外装体3の前身頃側と後身頃側とを重ね合わせ、それによって、「サイドシール部が形成されていないパンツ型使い捨ておむつの前駆体が一方向に連なってなる、おむつ連続体10」を製造する。そして、前記サイドシール部形成工程において、このおむつ連続体10における帯状の外装体3を、図5に示す装置を用い、レーザー光30の照射により、個々に分断(溶断)するのと同時に、その分断によって生じた、積層状態の複数枚の外装体3(外層シート31、内層シート32)の切断縁部どうしを融着して、一対のサイドシール部4,4を有する外装体3を具備するパンツ型使い捨ておむつ1を連続的に製造する。   More specifically, in the manufacturing method of the diaper 1, as shown in FIG. 4, in the polymerization pressurizing step, the strip-shaped exterior body 3 (outer layer sheet 31, inner layer sheet 32) is folded in the width direction. The front body side and the back body side of the strip-shaped exterior body 3 to which the absorbent main body 2 is fixed are overlapped with each other, whereby “a precursor of a pants-type disposable diaper in which a side seal portion is not formed is unidirectional. A continuous diaper 10 "is produced. In the side seal portion forming step, the strip-shaped outer package 3 in the diaper continuous body 10 is divided (melted) individually by irradiation with the laser beam 30 using the apparatus shown in FIG. A plurality of outer package bodies 3 (outer layer sheet 31 and inner layer sheet 32) in a laminated state produced by the division are fused to each other, and the outer package body 3 having a pair of side seal portions 4 and 4 is provided. The pants-type disposable diaper 1 is continuously manufactured.

より詳細に説明すると、先ず、図4に示すように、原反ロール(図示せず)から連続的に供給される帯状の外層シート31と、原反ロール(図示せず)から連続的に供給される帯状の内層シート32の間に、ウエストギャザーを形成するウエスト部弾性部材5、胴回りギャザーを形成する胴回り部弾性部材6及びレッグギャザーを形成するレッグ部弾性部材7を、所定の伸長率に伸長させた伸長状態で各々複数本配する。このとき、レッグ部弾性部材7は、シートの流れ方向とは直交して往復運動する公知の揺動ガイド(図示せず)を介して、所定の脚周りパターンを形成しながら配される。また、帯状の外層シート31及び帯状の内層シート32には、それらを重ね合わせる前に、両シート31,32のいずれか一方又は双方の対向する面の所定部位に、接着剤塗工機(図示せず)によりホットメルト型接着剤を塗工する。なお、ウエスト部弾性部材5、胴回り部弾性部材6等の弾性部材が、両シート31,32における、レーザー光の照射によって分断される部分(サイドシール部4の形成予定部分、後述する図11中符号10Cで示す分断予定部分)を跨ぐように伸長状態で配されている場合、その分断後の該弾性部材の大幅な縮みや該弾性部材の抜け等の不都合を回避するために、該部分及びその近傍に接着剤を塗工しておくことが好ましい。ウエスト部弾性部材5及び胴回り部弾性部材6には、両シート31,32間に配される前に、接着剤塗工機(図示せず)によりホットメルト型接着剤を間欠的に塗工してもよい。   More specifically, first, as shown in FIG. 4, a strip-shaped outer layer sheet 31 continuously supplied from an original fabric roll (not shown) and continuously supplied from an original fabric roll (not shown). Between the belt-shaped inner layer sheets 32 to be formed, the waist elastic member 5 that forms the waist gather, the waist elastic member 6 that forms the waist gather, and the leg elastic member 7 that forms the leg gather have a predetermined elongation rate. A plurality of each are arranged in the stretched state. At this time, the leg elastic member 7 is arranged while forming a predetermined leg-circumferential pattern via a known swing guide (not shown) that reciprocates perpendicular to the sheet flow direction. In addition, the belt-shaped outer layer sheet 31 and the belt-shaped inner layer sheet 32 are coated with an adhesive coating machine (see FIG. (Not shown) to apply hot melt adhesive. It should be noted that the elastic members such as the waist elastic member 5 and the waistline elastic member 6 are divided by the laser light irradiation in the sheets 31 and 32 (the portion where the side seal portion 4 is to be formed, in FIG. 11 described later). In order to avoid inconveniences such as significant shrinkage of the elastic member after the division or disconnection of the elastic member, the portion and It is preferable to apply an adhesive in the vicinity thereof. A hot melt adhesive is intermittently applied to the waist elastic member 5 and the waist elastic member 6 by an adhesive application machine (not shown) before being arranged between the sheets 31 and 32. May be.

そして、図4に示すように、一対のニップロール11,11の間に、ウエスト部弾性部材5、胴回り部弾性部材6及びレッグ部弾性部材7を伸長状態で挟み込んだ帯状の外層シート31及び帯状の内層シート32を送り込んで加圧することにより、帯状シート31,32間に複数本の弾性部材5,6,7が伸長状態で配された帯状の外装体3を形成する。また、この外装体3の形成工程においては、隣り合う2本の胴回り部弾性部材6,6間において帯状の外層シート31と帯状の内層シート32とを接合する複数の接合部(図示せず)を、凸ロール12とこれに対応するアンビルロール13等の接合手段を用いて形成する。   And as shown in FIG. 4, between the pair of nip rolls 11 and 11, a belt-shaped outer layer sheet 31 and a belt-shaped outer layer sheet 5 in which a waist elastic member 5, a waistline elastic member 6 and a leg elastic member 7 are sandwiched in an expanded state. By feeding and pressurizing the inner layer sheet 32, the band-shaped exterior body 3 in which a plurality of elastic members 5, 6, 7 are arranged in an expanded state between the band-shaped sheets 31, 32 is formed. Moreover, in the formation process of this exterior body 3, the some junction part (not shown) which joins the strip | belt-shaped outer-layer sheet 31 and the strip | belt-shaped inner-layer sheet | seat 32 between two adjacent trunk periphery elastic members 6 and 6. Are formed by using a joining means such as the convex roll 12 and the corresponding anvil roll 13.

その後、必要に応じて、弾性部材プレカット手段(図示せず)を用いて、後述する吸収性本体2を配する位置に対応させて、複数本の胴回り部弾性部材6及び複数本のレッグ部弾性部材7を押圧して、収縮機能が発現されないように個々複数個に分断する。前記弾性部材プレカット手段としては、例えば、特開2002−253605号公報に記載の複合伸縮部材の製造方法に用いる弾性部材分断部等が挙げられる。   Thereafter, if necessary, a plurality of waistline elastic members 6 and a plurality of leg portion elasticities are made by using elastic member precut means (not shown) so as to correspond to positions where the absorbent main body 2 described later is disposed. The member 7 is pressed and divided into a plurality of pieces so that the contraction function is not expressed. Examples of the elastic member precut means include an elastic member dividing portion used in the method for manufacturing a composite elastic member described in JP-A-2002-253605.

次いで、図4に示すように、別工程で製造された吸収性本体2に予めホットメルト接着剤等の接着剤を塗工し、該吸収性本体2を90度回転させて、帯状の外装体3を構成する内層シート32上に間欠的に供給して固定する(本体固定工程)。そして、図4に示すように、吸収性本体2が配置された帯状の外装体3におけるレッグ部弾性部材7で環状に囲まれた環状部の内側にレッグホールLO’を形成する。このレッグホール形成工程は、ロータリーカッター、レーザーカッター等の従来からこの種の物品の製造方法における手法と同様の手法を用いて実施することができる。   Next, as shown in FIG. 4, an adhesive such as a hot melt adhesive is applied in advance to the absorbent main body 2 manufactured in a separate process, and the absorbent main body 2 is rotated by 90 degrees to form a belt-shaped outer package. 3 is intermittently supplied and fixed on the inner layer sheet 32 constituting 3 (main body fixing step). Then, as shown in FIG. 4, a leg hole LO ′ is formed inside the annular portion that is annularly surrounded by the leg elastic member 7 in the strip-shaped exterior body 3 in which the absorbent main body 2 is disposed. This leg hole forming step can be carried out by using a technique similar to that in a conventional method for manufacturing this type of article, such as a rotary cutter and a laser cutter.

次いで、帯状の外装体3をその幅方向(外装体3の搬送方向と直交する方向)に折り畳む。より具体的には、図4に示すように、帯状の外装体3の搬送方向に沿う両側部3a,3aを、吸収性本体2の長手方向両端部を覆うように折り返して吸収性本体2の長手方向両端部を固定した後、外装体3を吸収性本体2とともにその幅方向に2つ折りする(重合加圧工程における重合工程)。こうして、おむつ連続体10が得られる。   Next, the belt-shaped exterior body 3 is folded in the width direction (a direction orthogonal to the conveyance direction of the exterior body 3). More specifically, as shown in FIG. 4, both side portions 3 a, 3 a along the conveying direction of the strip-shaped outer package 3 are folded back so as to cover both longitudinal ends of the absorbent main body 2. After fixing both ends in the longitudinal direction, the outer package 3 is folded into two in the width direction together with the absorbent main body 2 (polymerization step in the polymerization pressure step). In this way, the diaper continuous body 10 is obtained.

次いで、こうして製造されたおむつ連続体10に対して、図5に示すように、レーザー式接合装置20を用いてレーザー光を照射して一対のサイドシール部4,4を形成し(サイドシール部形成工程)、一対の該サイドシール部4を有する外装体3を具備するパンツ型使い捨ておむつ1を連続的に製造する。   Next, as shown in FIG. 5, the diaper continuous body 10 thus manufactured is irradiated with laser light using a laser bonding apparatus 20 to form a pair of side seal portions 4 and 4 (side seal portion). Forming step), a pants-type disposable diaper 1 having an exterior body 3 having a pair of side seal portions 4 is continuously manufactured.

レーザー式接合装置20について説明すると、レーザー式接合装置20は、図5に示すように、第1面21a及びそれと反対側に位置する第2面21bを有し、おむつ連続体10、すなわち少なくとも一部に樹脂材を含む複数枚のシートが重ねられた帯状のシート積層体10をその長手方向にわたって第1面21a上に支持する支持部材21と、支持部材21における第2面21b側に配置されかつレーザー光30を集光するレンズを有する照射ヘッド35と、支持部材21の第1面21a上に支持されたおむつ連続体10を加圧する加圧部材26である加圧ヘッドとを具備している。具体的に、支持部材21は、レーザー式接合装置20においては、矢印D方向に回転可能に駆動される円筒である中空の円筒ロール23の周面部を形成している。従って、支持部材21は、円筒の形状となっており、矢印D方向に回転可能な円筒の支持部材21は、外方を向く第1面21aと内方を向く第2面21bとを有する。   The laser bonding apparatus 20 will be described. The laser bonding apparatus 20 has a first surface 21a and a second surface 21b located on the opposite side as shown in FIG. A support member 21 that supports the first sheet 21a over the longitudinal direction of the belt-shaped sheet laminate 10 in which a plurality of sheets including a resin material are stacked on the first part 21a, and is disposed on the second surface 21b side of the support member 21. And an irradiation head 35 having a lens for condensing the laser beam 30, and a pressure head which is a pressure member 26 for pressing the diaper continuous body 10 supported on the first surface 21 a of the support member 21. Yes. Specifically, in the laser-type bonding apparatus 20, the support member 21 forms a peripheral surface portion of a hollow cylindrical roll 23 that is a cylinder that is driven to rotate in the direction of arrow D. Therefore, the support member 21 has a cylindrical shape, and the cylindrical support member 21 rotatable in the direction of arrow D has a first surface 21a facing outward and a second surface 21b facing inward.

上述の通り、支持部材21は、円筒ロール23の周面部(被加工物との当接部)を形成しており、円筒ロール23の回転軸方向両端部を形成する一対の環状の枠体(図示せず)間に挟持固定されている。支持部材21は、鉄、アルミニウム、ステンレス鋼、銅等の金属材料又はセラミックス等の耐熱性を有する材料からなる。   As described above, the support member 21 forms the peripheral surface portion (contact portion with the workpiece) of the cylindrical roll 23, and a pair of annular frames (both ends in the rotation axis direction of the cylindrical roll 23 ( (Not shown). The support member 21 is made of a metal material such as iron, aluminum, stainless steel, or copper, or a material having heat resistance such as ceramics.

支持部材21は、第2面21b側から照射されたレーザー光30の通過可能なおむつ連続体10の幅方向に長いスリット状の支持部材側開口部27と、支持部材側開口部27から第2面21b側に離間して配置され支持部材側開口部27から空気を吸引する集塵部材28と、支持部材側開口部27から第2面21b側に離間して配置され支持部材側開口部27に向かって空気を吹き出す支持部材側空気吹出部29とを有している。支持部材側開口部27は、該支持部材21を厚み方向に貫通するスリット状の開口部であり、レーザー光が通過可能な光通過部である。支持部材側開口部27は、平面視して矩形形状を有し、その長手方向を、おむつ連続体10(帯状の外装体3)の搬送方向Dと交差する方向、より具体的には、円筒ロール23の回転軸の軸長方向と平行な方向に一致させて延びており、円筒の支持部材21の周方向(搬送方向D)に沿って所定間隔を置いて複数設けられている。各支持部材側開口部27には、集塵部材28と支持部材側空気吹出部29とが、一対で、支持部材側開口部27から第2面21b側に離間して、円筒ロール23の内部に配置されている。各支持部材側開口部27、集塵部材28及び支持部材側空気吹出部29は、支持部材21の回転に伴って共に矢印D方向に回転可能となっている。円筒ロール23の回転軸の軸長方向に関して、支持部材側開口部27の長さは、支持部材21に支持されるおむつ連続体10の分断予定部分(サイドシール部)の長さよりも長く形成されている。   The support member 21 includes a slit-like support member side opening 27 that is long in the width direction of the diaper continuous body 10 through which the laser beam 30 irradiated from the second surface 21 b side can pass, and a second support member side opening 27. A dust collecting member 28 that is spaced apart from the surface 21b side and sucks air from the support member side opening 27, and a support member side opening 27 that is spaced from the support member side opening 27 toward the second surface 21b side. And a support member side air blowing portion 29 that blows out air. The support member side opening 27 is a slit-like opening that penetrates the support member 21 in the thickness direction, and is a light passage portion through which laser light can pass. The support member side opening 27 has a rectangular shape in plan view, and its longitudinal direction intersects the conveyance direction D of the diaper continuous body 10 (band-shaped exterior body 3), more specifically, a cylinder. The roll 23 extends in a direction parallel to the axial direction of the rotation axis of the roll 23, and a plurality of them are provided at predetermined intervals along the circumferential direction (conveying direction D) of the cylindrical support member 21. In each support member side opening 27, a pair of a dust collecting member 28 and a support member side air blowing portion 29 are separated from the support member side opening 27 toward the second surface 21 b side, and the inside of the cylindrical roll 23. Is arranged. Each support member side opening 27, the dust collecting member 28 and the support member side air blowing portion 29 can be rotated in the direction of arrow D along with the rotation of the support member 21. With respect to the axial length direction of the rotating shaft of the cylindrical roll 23, the length of the support member side opening 27 is formed longer than the length of the part of the diaper continuous body 10 that is supported by the support member 21. ing.

支持部材21は、支持部材側開口部27ではレーザー光を通過させる一方、支持部材側開口部27以外の部分ではレーザー光を通過(透過)させない。支持部材21に支持部材側開口部27を形成する方法としては、1)環状の枠体(図示せず)の周長と同じ長さの単一の環状部材からなる支持部材21の所定箇所にエッチング、パンチング、レーザー加工等により支持部材側開口部27を穿設する方法、2)支持部材21として、単一の環状部材に代えて、湾曲した矩形形状の部材を複数用い、それら複数の部材を、一対の枠体(図示せず)間に、該枠体の周方向に所定間隔を置いて配置する方法が挙げられる。   The support member 21 allows the laser light to pass through the support member side opening 27, but does not pass (transmits) the laser light at portions other than the support member side opening 27. As a method of forming the support member side opening 27 in the support member 21, 1) At a predetermined position of the support member 21 made of a single annular member having the same length as the circumference of an annular frame (not shown) Method of drilling support member side opening 27 by etching, punching, laser processing, etc. 2) As support member 21, instead of a single annular member, a plurality of curved rectangular members are used, and the plurality of members May be arranged between a pair of frames (not shown) at a predetermined interval in the circumferential direction of the frame.

集塵部材28は、図5及び図10に示すように、円筒形状の管体281と、管体281の一端側に空気を吸引する吸引部材282とを有している。また、集塵部材28には、支持部材側開口部27に対向するように吸引開口部283が形成されている。詳述すると、管体281は、その長手方向が円筒ロール23の回転軸方向と一致した状態で、円筒ロール23の内部に配置されている。管体281は、その長手方向の他端が、円筒ロール23の回転軸方向両端部を形成する一対の環状の枠体(図示せず)の一方に固定され、さらに円筒ロール23の外部にまで延在しており、空気の吸引装置(図示せず)に接続されている。管体281の長手方向の一端である自由端側には、吸引部材282が取り付けられている。吸引部材282は、支持部材側開口部27に対向するように吸引開口部283が形成され、吸引開口部283は、支持部材側開口部27に向かって開口面積が漸次広くなるように形成されている。   As shown in FIGS. 5 and 10, the dust collecting member 28 includes a cylindrical tube body 281 and a suction member 282 that sucks air to one end side of the tube body 281. The dust collection member 28 is formed with a suction opening 283 so as to face the support member side opening 27. More specifically, the tubular body 281 is disposed inside the cylindrical roll 23 with its longitudinal direction coinciding with the rotational axis direction of the cylindrical roll 23. The other end in the longitudinal direction of the tube body 281 is fixed to one of a pair of annular frames (not shown) forming both ends in the rotation axis direction of the cylindrical roll 23, and further to the outside of the cylindrical roll 23. It extends and is connected to an air suction device (not shown). A suction member 282 is attached to the free end that is one end in the longitudinal direction of the tube body 281. The suction member 282 is formed with a suction opening 283 so as to face the support member side opening 27, and the suction opening 283 is formed so that the opening area gradually increases toward the support member side opening 27. Yes.

支持部材側空気吹出部29は、常温の圧縮空気を噴射する部位である。支持部材側空気吹出部29は、図5及び図10に示すように、円筒ロール23の内部に配置されており、円筒ロール23の回転軸方向両端部を形成する一対の環状の枠体(図示せず)の一方に取り付けられている。支持部材側空気吹出部29及び集塵部材28は、支持部材21の周方向(搬送方向D)に関して、支持部材側開口部27を挟んで一対で配されている。支持部材側空気吹出部29は、支持部材側開口部27に向かって開口した吹出し口を有しており、その吹出し口が、支持部材側開口部27と平行な方向、言い換えれば、円筒ロール23の回転軸の軸長方向と平行な方向に延びており、支持部材側開口部27に向かって圧縮空気を噴射できる構造となっている。円筒ロール23の回転軸の軸長方向(おむつ連続体10の幅方向)に関して、支持部材側空気吹出部29の吹出し口の長さは、支持部材21に支持されるおむつ連続体10の分断予定部分(サイドシール部)の長さよりも長く、かつ支持部材側開口部27の長さよりも短いことが好ましい。   The support member side air blowing portion 29 is a portion that ejects compressed air at room temperature. As shown in FIGS. 5 and 10, the support member-side air blowing portion 29 is disposed inside the cylindrical roll 23 and forms a pair of annular frames (see FIG. (Not shown). The support member-side air blowing portion 29 and the dust collecting member 28 are arranged in a pair with respect to the circumferential direction (conveying direction D) of the support member 21 with the support member-side opening 27 interposed therebetween. The support member-side air blowing portion 29 has a blow-out opening that opens toward the support-member-side opening 27, and the blow-out opening is in a direction parallel to the support-member-side opening 27, in other words, the cylindrical roll 23. It extends in a direction parallel to the axial length direction of the rotating shaft of the rotating shaft, and has a structure in which compressed air can be injected toward the support member side opening 27. Regarding the axial length direction of the rotation axis of the cylindrical roll 23 (width direction of the diaper continuous body 10), the length of the outlet of the support member-side air blowing portion 29 is determined to be divided by the diaper continuous body 10 supported by the support member 21. It is preferable that it is longer than the length of the portion (side seal portion) and shorter than the length of the support member side opening 27.

照射ヘッド35は、図5に示すように、レーザー光30を自在に走査するガルバノスキャナ(モータ軸にミラーが付いた装置)であり、レーザー光30を円筒ロール23の回転軸と平行な方向に進退させる機構、レーザー光30が支持部材21の第1面21a上に支持されたおむつ連続体10に当たる位置(照射点)を円筒ロール23の周方向に移動させる機構、及び円筒ロール23の周面上でレーザー光30のスポット径を一定にする機構等を備えている。レーザー照射機構は、このような構成を有することによって、レーザー光30の照射点を、円筒ロール23の周方向及び該周方向と直交する方向の両方向に任意に移動させることができる。   As shown in FIG. 5, the irradiation head 35 is a galvano scanner (an apparatus having a motor shaft with a mirror) that freely scans the laser light 30, and the laser light 30 is parallel to the rotation axis of the cylindrical roll 23. A mechanism for moving back and forth, a mechanism for moving the position (irradiation point) where the laser beam 30 hits the diaper continuous body 10 supported on the first surface 21 a of the support member 21 in the circumferential direction of the cylindrical roll 23, and the circumferential surface of the cylindrical roll 23 A mechanism for making the spot diameter of the laser beam 30 constant is provided. By having such a configuration, the laser irradiation mechanism can arbitrarily move the irradiation point of the laser light 30 in both the circumferential direction of the cylindrical roll 23 and the direction orthogonal to the circumferential direction.

加圧部材26は、図5ないし図7に示すように、支持部材側開口部27の延びる方向と同方向に延びかつ支持部材側開口部27と対向配置される加圧部材側開口部55と、加圧部材側開口部55に向かって空気を吹き出す加圧部材側空気吹出部59とを有している。加圧部材26は、上述した支持部材21の第1面21a上に支持されたおむつ連続体10を加圧するために用いられ、1つの支持部材側開口部27に対して1つの加圧部材26が設けられている。したがって、レーザー式接合装置20においては、加圧部材26は複数個配置されている。各加圧部材26は、円筒ロール23の回転軸の延長線上に回転軸を持ち、円筒ロール23に隣接して配置された第2円筒ロール25の周面に配置されている。第2円筒ロール25は、円筒ロール23と同期して回転する。なお、図5においては、各加圧部材26が、円筒ロール23とは別部材である第2円筒ロール25に取り付けられているが、これに代えて、各加圧部材26を円筒ロール23に取り付けることも可能である。   As shown in FIGS. 5 to 7, the pressure member 26 extends in the same direction as the direction in which the support member side opening 27 extends and is disposed opposite to the support member side opening 27. And a pressure member-side air blowing portion 59 that blows out air toward the pressure member-side opening 55. The pressurizing member 26 is used to pressurize the diaper continuous body 10 supported on the first surface 21 a of the support member 21 described above, and one pressurizing member 26 against one support member side opening 27. Is provided. Therefore, in the laser type bonding apparatus 20, a plurality of pressure members 26 are arranged. Each pressing member 26 has a rotation axis on an extension line of the rotation axis of the cylindrical roll 23, and is disposed on the peripheral surface of the second cylindrical roll 25 disposed adjacent to the cylindrical roll 23. The second cylindrical roll 25 rotates in synchronization with the cylindrical roll 23. In FIG. 5, each pressure member 26 is attached to a second cylindrical roll 25, which is a separate member from the cylindrical roll 23. Instead, each pressure member 26 is attached to the cylindrical roll 23. It is also possible to attach.

第2円筒ロール25が円筒ロール23と同期して回転することで、各加圧部材26は、円筒ロール23の円筒を構成する支持部材21の周方向と同方向に、かつ支持部材21の周速と同速で、支持部材21の周面に沿って周回可能になっている。   As the second cylindrical roll 25 rotates in synchronization with the cylindrical roll 23, each pressure member 26 is in the same direction as the circumferential direction of the support member 21 that forms the cylinder of the cylindrical roll 23 and the circumference of the support member 21. It is possible to go around along the peripheral surface of the support member 21 at the same speed as the speed.

図6ないし8に示されている加圧部材26は、長手方向X及びそれと直交する幅方向Yと有し、長手方向Xに沿って縦長の形状をしている。加圧部材26は、その長手方向Xが、円筒状の支持部材21の周方向、すなわちおむつ連続体10の搬送方向と直交し、かつその幅方向Yが、円筒状の支持部材21の周方向、すなわちおむつ連続体10の搬送方向と同方向を向くように配置される。加圧部材26は、本体部50Aと、加圧部50Bとを有している。本体部50Aは、長手方向Xと、それと直交する幅方向Yと有し、長手方向Xに沿って縦長のブロック体から構成されている。本体部50Aは、その長手方向Xの一端に先端部52aを有し、その長手方向Xの他端に後端部52bを有している。後端部52bには、接続部材53が接続されている。本体部50Aは、その内部に本体中空部51を有している。本体中空部51は、その横断面の形状が多角形状のものであり、本体部50Aの長手方向Xに沿って延びている。本体中空部51は、本体部50Aの後端部52bの位置において、接続部材53と連通している。接続部材53は、空気の吸引装置(図示せず)に接続されている。 Pressure member 26 shown in 8 Figures 6 includes a width direction Y 1 perpendicular longitudinal X 1 and therewith, has a vertically long shape along a longitudinal direction X 1. Pressure member 26 has its longitudinal direction X 1 is, the circumferential direction of the cylindrical support member 21, i.e., perpendicular to the conveying direction of the diaper continuum 10, and its width direction Y 1, the cylindrical support member 21 It arrange | positions so that it may face the circumferential direction, ie, the same direction as the conveyance direction of the diaper continuous body 10. FIG. The pressure member 26 includes a main body portion 50A and a pressure portion 50B. The body portion 50A has a longitudinal direction X 1, same as the width direction Y 1 orthogonal, and a portrait of the block body along a longitudinal direction X 1. The body portion 50A has a distal end portion 52a at one end in the longitudinal direction X 1, and a rear portion 52b at the other end in the longitudinal direction X 1. A connecting member 53 is connected to the rear end portion 52b. The main body portion 50A has a main body hollow portion 51 therein. Main hollow portion 51, the shape of the cross section is of polygonal shape, and extends in the longitudinal direction X 1 of the main body portion 50A. The main body hollow portion 51 communicates with the connection member 53 at the position of the rear end portion 52b of the main body portion 50A. The connection member 53 is connected to an air suction device (not shown).

加圧部50Bは、図6及び図7(b)に示すように、本体部50Aを構成する長手方向Xに延びる両側壁50A1の先端から外方に傾斜しながら互いに近づく一対の局所加圧部材54,54を備えている。各局所加圧部材54は、長手方向Xに延びる縦長の板状のものであり、本体部50Aと一体的に形成されている。各局所加圧部材54は、幅方向Yに沿って所定の厚みを有しており、その先端が面取りされて鋭角となっており、この面取りされて形成された面が加圧面54Aとなる。加圧面54Aは、平坦な面となっている。各局所加圧部材54は、その加圧面54Aによって、支持部材21の第1面21a上に支持されたおむつ連続体10を局所的に加圧するために用いられる。 Pressing 50B, as shown in FIG. 6 and FIG. 7 (b), a pair of local pressure to approach each other while inclined from the tip of the side walls 50A1 outwardly extending in the longitudinal direction X 1 which constitutes the main body portion 50A Members 54 are provided. Each local pressure member 54 is of a vertically long plate extending in the longitudinal direction X 1, is formed integrally with the main body portion 50A. Each local pressure member 54 has a predetermined thickness along the width direction Y 1, and an acute angle the tip is chamfered, a surface which is formed by the chamfered is pressing surface 54A . The pressing surface 54A is a flat surface. Each local pressure member 54 is used to locally pressurize the diaper continuum 10 supported on the first surface 21a of the support member 21 by the pressure surface 54A.

一対の局所加圧部材54,54は、本体部50Aの両側壁50A1の先端から互いに近づくように傾斜して配され、その一対の加圧面54A,54Aが、幅方向Yに所定の間隔を置いて非接触状態で配置され、長手方向Xに沿って平行に配置されている。したがって、一対の局所加圧部材54,54の間には、空間Sが設けられている。空間Sは、加圧部材26の長手方向Xに沿って延びているとともに、加圧部材26の厚み方向にも延びている。そして空間Sは、上述した本体部50Aの内部に設けられた本体中空部51と連通している。空間Sは、一対の局所加圧部材54,54の先端部において開口している。この開口は、加圧部材側開口部55として機能するものである。上述したとおり、空間Sは本体中空部51と連通しており、該本体中空部51は接続部材53と連通しており、該接続部材53は、空気の吸引装置(図示せず)に接続されているので、該吸引装置(図示せず)を動作させることで、加圧部材側開口部55を通じ、加圧部材26の内部(本体中空部51)に向けて空気が吸引されるようになっている。つまり、加圧部材26は、支持部材21の第1面21a上に支持されたおむつ連続体10を加圧するための機能、及びレーザー光30の照射によって発生するガスを吸引し除去する機能の2つの機能を併せ持っている。 A pair of local pressure member 54 is arranged to be inclined so as to approach each other from the distal end of both side walls 50A1 of the main body 50A, the pair of pressing surfaces 54A, 54A is a predetermined distance in the width direction Y 1 are arranged in a non-contact state at, they are arranged parallel to the longitudinal direction X 1. Therefore, a space S is provided between the pair of local pressure members 54 and 54. Space S extends along the longitudinal direction X 1 of the pressing member 26, but also extends in the thickness direction of the pressure member 26. The space S communicates with the main body hollow portion 51 provided inside the main body portion 50A described above. The space S is open at the distal ends of the pair of local pressure members 54 and 54. This opening functions as the pressure member side opening 55. As described above, the space S communicates with the main body hollow portion 51, the main body hollow portion 51 communicates with the connection member 53, and the connection member 53 is connected to an air suction device (not shown). Therefore, by operating the suction device (not shown), air is sucked toward the inside of the pressurizing member 26 (main body hollow portion 51) through the pressurizing member side opening 55. ing. That is, the pressurizing member 26 has a function of pressurizing the diaper continuous body 10 supported on the first surface 21 a of the support member 21 and a function of sucking and removing the gas generated by the irradiation of the laser beam 30. It has two functions.

加圧部材側開口部55は、その幅(図7(b)中、幅方向Yに沿った長さ)が、上述した支持部材21における支持部材側開口部27の幅(支持部材21の周方向に沿った長さ)よりも大きくなっている。尤も、場合によっては、加圧部材側開口部55の幅を、支持部材側開口部27の幅と同等又はそれよりも小さくすることもできる。加圧部材側開口部55の長さ(図7(a)中、長手方向Xに沿った長さ)に関しては、おむつの分断予定部分(サイドシール部)の長さよりも大きければよい。このことを前提として、本実施形態においては、加圧部材側開口部55の長さは、支持部材21における支持部材側開口部27の長さ(支持部材21の軸線方向に沿った長さ)よりも大きくなっている。そして、加圧部材26は、それに形成された加圧部材側開口部55が、支持部材21における支持部材側開口部27の全体を覆うように、支持部材21の第1面21aである外面に当接するように配置される。つまり加圧部材側開口部55は、支持部材21に設けられた支持部材側開口部27の延びる方向と同方向に延び、かつ該支持部材側開口部27と対向配置される。 Pressure member side opening 55 has a width (in FIG. 7 (b), the length along the width direction Y 1) is the width of the support member side opening 27 in the support member 21 described above (the supporting member 21 The length along the circumferential direction). However, depending on the case, the width of the pressure member side opening 55 can be equal to or smaller than the width of the support member side opening 27. The length of the pressing member side opening 55 with respect to the (in FIG. 7 (a), the longitudinal direction X length along the 1) needs to be larger than the length of the cutting scheduled portion of the diaper (side seal portion). On the premise of this, in the present embodiment, the length of the pressure member side opening 55 is the length of the support member side opening 27 in the support member 21 (the length along the axial direction of the support member 21). Is bigger than. Then, the pressure member 26 is formed on the outer surface which is the first surface 21 a of the support member 21 so that the pressure member side opening 55 formed on the pressure member 26 covers the entire support member side opening 27 of the support member 21. It arrange | positions so that it may contact | abut. That is, the pressure member side opening 55 extends in the same direction as the direction in which the support member side opening 27 provided in the support member 21 extends, and is disposed opposite to the support member side opening 27.

以上のことから明らかなとおり、局所加圧部材54は、支持部材21における第1面21a側の位置において、図6に示すように、その加圧面54Aが、加圧部材側開口部55の延びる方向と同方向に延びており、かつ加圧面54Aが加圧部材側開口部55を挟んで位置するように、該加圧部材側開口部55に隣接して一対配置されている。   As is apparent from the above, the local pressure member 54 has the pressure surface 54 </ b> A extending from the pressure member side opening 55 at the position on the first surface 21 a side of the support member 21 as shown in FIG. 6. The pair of pressure surfaces 54 </ b> A is disposed adjacent to the pressure member side opening 55 so that the pressure surface 54 </ b> A is located across the pressure member side opening 55.

加圧部材側空気吹出部59は、上述した支持部材側空気吹出部29と同様に、常温の圧縮空気を噴射する部位である。加圧部材側空気吹出部59は、レーザー式接合装置20においては、図5ないし図8に示すように、加圧部材26を構成する本体部50Aの両側壁50A1に取り付けられている。各側壁50A1は、局所加圧部材54との境界部分に長手方向Xに延びる貫通口50A2(図7(a)参照)を有している。各加圧部材側空気吹出部59は、その吹出し口が、貫通口50A2に位置するように、本体部50Aの各側壁50A1に取り付けられている。各加圧部材側空気吹出部59の吹出し口及び貫通口50A2は、加圧部材側開口部55と平行な方向、言い換えれば、長手方向Xに延びている。そして、各加圧部材側空気吹出部59は、各側壁50A1に設けられた貫通口50A2を介して、加圧部材26の本体部50Aの内部に向かって圧縮空気を噴射できる構造となっている。そして、レーザー式接合装置20においては、加圧部材側空気吹出部59の空気の噴射方向が、側壁50A1の先端から傾斜して配されている局所加圧部材54の傾斜面の傾斜方向と一致しており、各加圧部材側空気吹出部59の吹出し口から噴射された圧縮空気は、局所加圧部材54の傾斜面に沿って移動することで、本体中空部51から加圧部材側開口部55に向かって圧縮空気を噴射できる構造となっている。加圧部材側空気吹出部59は、加圧部材側開口部55を挟んで一対で配されている。長手方向Xにおいて、加圧部材側空気吹出部59の吹出し口の長さは、支持部材21に支持されるおむつ連続体10の分断予定部分(サイドシール部)の長さよりも長いことが好ましい。 The pressurizing member side air blowing part 59 is a part that injects compressed air at room temperature, similarly to the support member side air blowing part 29 described above. As shown in FIGS. 5 to 8, the pressurizing member-side air blowing portion 59 is attached to both side walls 50 </ b> A <b> 1 of the main body portion 50 </ b> A constituting the pressurizing member 26 in the laser type bonding apparatus 20. Each side wall 50A1 has a through hole 50A2 extending in the longitudinal direction X 1 at the boundary between the local pressure member 54 (see FIG. 7 (a)). Each pressurizing member side air outlet 59 is attached to each side wall 50A1 of the main body 50A so that the outlet is located in the through hole 50A2. Air outlet and the through hole 50A2 of the pressure member-side air outlet portion 59, the direction parallel to the pressing member side opening 55, in other words, extends longitudinally X 1. And each pressurization member side air blowing part 59 has a structure which can inject compressed air toward the inside of main part 50A of pressurization member 26 via penetration port 50A2 provided in each side wall 50A1. . In the laser-type bonding apparatus 20, the air injection direction of the pressure member-side air blowing portion 59 is the same as the inclination direction of the inclined surface of the local pressure member 54 disposed to be inclined from the tip of the side wall 50A1. The compressed air injected from the outlet of each pressurizing member side air outlet 59 moves along the inclined surface of the local pressurizing member 54, thereby opening the pressurizing member side opening from the main body hollow portion 51. The compressed air can be injected toward the portion 55. The pressurizing member side air blowing portions 59 are arranged as a pair with the pressurizing member side opening 55 interposed therebetween. In the longitudinal direction X <b> 1 , the length of the outlet of the pressure member side air outlet 59 is preferably longer than the length of the part of the diaper continuous body 10 that is supported by the support member 21 (the side seal part). .

以上の構成を有する加圧部材26の動作を示す様子が図8に示されている。図8は、レーザー式接合装置20の断面の要部を模式的に示すものである。同図は、円筒ロール23及び支持部材21の回転軸を通る縦断面図である。同図に示すとおり、加圧部材26は、その長手方向X、換言すれば、該加圧部材26に設けられた加圧部材側開口部55の延びる方向の一端である後端部52bにヒンジ構造の支持部24を有している。支持部24は、第2円筒ロール25に取り付けられている。そして加圧部材26は、支持部24を支点として、支持部材21の回転軸を通る面内、例えば図8における紙面内において揺動運動が可能になっている。加圧部材26が揺動運動を行う範囲は、図8に示すとおり、加圧部材26の加圧面54Aが、支持部材21の周面から十分に離間して、支持部材21の周面に導入されるおむつ連続体10と干渉しない状態(例えば図8においては、上側に示す加圧部材26が支持部材21の周面と直交する状態)から、該加圧面54Aが、支持部材21の周面と平行になる状態(図8における下側に示す状態)までの範囲である。この揺動範囲内において、加圧部材26は、支持部材21の周面に沿って周回しながら揺動運動を行い、周回をしている間、該加圧部材26の局所加圧部材54が、支持部材21の第1面21aに対して接離動作を繰り返すようになっている。 FIG. 8 shows the operation of the pressure member 26 having the above configuration. FIG. 8 schematically shows an essential part of a cross section of the laser-type bonding apparatus 20. This figure is a longitudinal sectional view passing through the rotation axis of the cylindrical roll 23 and the support member 21. As shown in the figure, the pressure member 26 has a longitudinal direction X 1 , in other words, a rear end portion 52b that is one end in the direction in which the pressure member side opening 55 provided in the pressure member 26 extends. A support portion 24 having a hinge structure is provided. The support portion 24 is attached to the second cylindrical roll 25. The pressurizing member 26 can swing in a plane passing through the rotation axis of the support member 21, for example, in the plane of FIG. 8, with the support portion 24 as a fulcrum. As shown in FIG. 8, the range in which the pressure member 26 performs the swinging motion is such that the pressure surface 54 </ b> A of the pressure member 26 is sufficiently separated from the peripheral surface of the support member 21 and is introduced into the peripheral surface of the support member 21. From the state where the diaper continuous body 10 does not interfere (for example, in FIG. 8, the pressure member 26 shown on the upper side is perpendicular to the circumferential surface of the support member 21), the pressure surface 54 </ b> A is the circumferential surface of the support member 21. To the state (state shown in the lower side in FIG. 8) in parallel with the Within this swinging range, the pressurizing member 26 performs a swinging motion while circling along the peripheral surface of the support member 21, and the local pressurizing member 54 of the pressurizing member 26 moves while rotating. The contact / separation operation is repeated with respect to the first surface 21 a of the support member 21.

加圧部材26を揺動運動させるためには、公知の手段を適宜用いればよい。例えばカム機構を用いたり、シリンダ機構を用いたり、あるいはサーボモータを用いたりすることができる。   In order to swing the pressing member 26, a known means may be used as appropriate. For example, a cam mechanism, a cylinder mechanism, or a servo motor can be used.

加圧部材26を揺動運動させる代わりに、別の運動を行わせて、該加圧部材26が支持部材21の周面に沿って周回をしている間、該加圧部材26の局所加圧部材54を、支持部材21の第1面21aに対して接離動作させることもできる。例えば加圧部材26を、支持部材21の径方向に沿った往復運動が可能に構成することができる。こうすることで、加圧部材26が支持部材21の周面に沿って周回をしている間、該加圧部材26が支持部材21の径方向に沿って往復運動を行い、それによって該加圧部材26が支持部材21の第1面21aに対して接離動作を繰り返すようになる。加圧部材26を往復運動させる手段は、これを揺動運動させる手段と同様であり、例えばカム機構を用いたり、シリンダ機構を用いたり、あるいはサーボモータを用いたりすればよい。   Instead of rocking movement of the pressure member 26, another movement is performed so that the pressure member 26 is locally applied while the pressure member 26 circulates along the circumferential surface of the support member 21. The pressure member 54 can be moved toward and away from the first surface 21 a of the support member 21. For example, the pressure member 26 can be configured to be capable of reciprocating along the radial direction of the support member 21. In this way, while the pressure member 26 circulates along the peripheral surface of the support member 21, the pressure member 26 reciprocates along the radial direction of the support member 21. The pressure member 26 repeats the contact / separation operation with respect to the first surface 21 a of the support member 21. The means for reciprocating the pressure member 26 is the same as the means for swinging the pressure member 26. For example, a cam mechanism, a cylinder mechanism, or a servo motor may be used.

図9は、支持部材21の周面に沿って周回する各加圧部材26の揺動運動(接離動作)の状態を示す模式図である。なお同図において、支持部材21の第1面21aに支持されているおむつ連続体10は、支持部材21から出て行くときには分断されて個々のおむつ1となっているが、説明の便宜上、同図においては連続体として描かれている。各加圧部材26は、支持部材21の第1面21aにおける各々の位置に応じて状態が相違している。加圧部材26の状態は、支持部材21の周方向に沿って見たとき、開放状態A、揺動過程状態(加圧過程状態)B1、加圧状態C及び揺動過程状態(開放過程状態)B2に大別される。なお、加圧部材26のこのような動作は、本発明の一例を示すものであり、加圧部材26がこれと異なる動作を行いおむつ連続体10の分断を行うことは何ら妨げられない。   FIG. 9 is a schematic diagram showing a state of swinging motion (contact / separation operation) of each pressure member 26 that circulates along the peripheral surface of the support member 21. In the figure, the diaper continuous body 10 supported by the first surface 21a of the support member 21 is divided into individual diapers 1 when leaving the support member 21, but for convenience of explanation, the same diaper 1 is used. In the figure, it is drawn as a continuum. Each pressurizing member 26 has a different state depending on each position on the first surface 21 a of the support member 21. When the pressure member 26 is viewed along the circumferential direction of the support member 21, the open state A, the swing process state (pressurization process state) B1, the pressurization state C, and the swing process state (open process state). ) Broadly divided into B2. In addition, such operation | movement of the pressurization member 26 shows an example of this invention, and it is not prevented at all that the pressurization member 26 performs operation | movement different from this, and the diaper continuous body 10 is parted.

開放状態Aは、支持部材21の第1面21aから、製品であるおむつ1が離間し、かつ加工の対象であるおむつ連続体10が支持部材21の第1面21aに支持されるまでの扇形の範囲と概ね一致する。加圧状態Cは、開放状態Aの範囲に対して180度反対側に位置し、かつ開放状態Aの扇形の中心角よりも広い中心角をもつ扇形の範囲である。揺動過程状態は、支持部材21の周方向に沿って見たときに、開放状態Aから加圧状態Cに遷移する間に現れる(揺動過程状態B1)とともに、加圧状態Cから開放状態Aに遷移する間にも現れる(揺動過程状態B2)。   In the open state A, the diaper 1 as a product is separated from the first surface 21 a of the support member 21 and the diaper continuous body 10 to be processed is supported by the first surface 21 a of the support member 21. It almost coincides with the range of. The pressurized state C is a fan-shaped range that is located 180 degrees opposite to the range of the open state A and has a wider central angle than the center angle of the fan-shaped state of the open state A. The swinging process state appears while transitioning from the open state A to the pressurized state C (swinging process state B1) when viewed along the circumferential direction of the support member 21, and from the pressurized state C to the open state. It also appears during the transition to A (rocking process state B2).

開放状態Aとは、先に説明した図8における上側に示す状態のことであり、加圧部材26の加圧面54Aが、支持部材21の周面から十分に離間している全開状態である。製品であるおむつ1が支持部材21から離間し、かつ加工の対象であるおむつ連続体10が支持部材21の第1面21aに支持されるまでの間を開放状態Aとすることで、製品であるおむつ1の取り出しが容易に行える。また加工の対象であるおむつ連続体10を容易に支持部材21の第1面21a上に導入することができる。   The open state A is a state shown on the upper side in FIG. 8 described above, and is a fully open state in which the pressure surface 54A of the pressure member 26 is sufficiently separated from the peripheral surface of the support member 21. By setting the diaper 1 which is a product apart from the support member 21 and the diaper continuous body 10 to be processed to be supported by the first surface 21a of the support member 21 in the open state A, the product A certain diaper 1 can be easily taken out. Moreover, the diaper continuous body 10 which is the object of processing can be easily introduced onto the first surface 21 a of the support member 21.

加圧状態Cとは、図8における下側に示す状態のことであり、加圧部材26の加圧面54Aが、支持部材21の周面と平行になる状態である。この状態においては、支持部材21の第1面21a上に支持されたおむつ連続体10が、加圧部材26によって確実に加圧され、その加圧状態下にレーザー光30による溶断が行われるので、その後の融着が首尾よく行うことができる。   The pressurized state C is a state shown on the lower side in FIG. 8, and is a state in which the pressing surface 54 </ b> A of the pressing member 26 is parallel to the peripheral surface of the support member 21. In this state, the diaper continuous body 10 supported on the first surface 21a of the support member 21 is reliably pressurized by the pressurizing member 26, and fusing by the laser beam 30 is performed under the pressurized state. Subsequent fusion can be done successfully.

揺動過程状態B1においては、開放状態にあった加圧部材26の揺動が開始され、該加圧部材26の加圧面54Aが、支持部材21の第1面21aに向けて接近する。一方、揺動過程状態B2においては、加圧状態にあった加圧部材26の揺動が開始され、該加圧部材26の加圧面54Aが、支持部材21の第1面21aから離間する。   In the swinging process state B <b> 1, swinging of the pressure member 26 that has been in the open state is started, and the pressure surface 54 </ b> A of the pressure member 26 approaches toward the first surface 21 a of the support member 21. On the other hand, in the swinging process state B <b> 2, swinging of the pressure member 26 that has been in a pressurized state is started, and the pressure surface 54 </ b> A of the pressure member 26 is separated from the first surface 21 a of the support member 21.

以上のとおり、本実施形態においては、1つの加圧部材26に着目したとき、該加圧部材26が支持部材21の周面に沿って1回の周回運動をする間に、開放状態A→加圧に向かう揺動過程状態B1→加圧状態C→開放に向かう揺動過程状態B2の動作を1周期の動作として行っている。   As described above, in the present embodiment, when attention is paid to one pressing member 26, the pressing member 26 is in the open state A → while the pressing member 26 performs one round motion along the peripheral surface of the support member 21. The operation of the swinging process state B1 going to pressurization → the pressurizing state C → the swinging process state B2 going to release is performed as one cycle operation.

また、レーザー式接合装置20においては、図5及び図9に示す揺動過程状態B1から加圧状態Cになると同時に、支持部材側開口部27から第2面21b側に離間して配置された集塵部材28を用いて、支持部材側開口部27から空気を吸引する。集塵部材28による空気の吸引は、加圧状態Cとなっている間中、すなわち加圧状態Cの扇形の範囲の全域に亘って行われる。次に、加圧状態Cにおいて、各加圧部材側空気吹出部59を用いて、加圧部材側開口部55に向かって圧縮空気を噴射する。加圧部材側空気吹出部59による圧縮空気の噴射は、加圧状態Cを越えて、開放に向かう揺動過程状態B2における開放状態Aとなる直前まで行われる。次に、加圧状態Cにおける加圧部材26の一対の局所加圧部材54,54の加圧面54Aでおむつ連続体10を局所的に加圧して押さえつけている間、集塵部材28による空気の吸引と加圧部材側空気吹出部59による圧縮空気の噴射が行われている状況下で、レーザー光30を照射しておむつ連続体10を分断するのと同時に融着させてサイドシール部4を形成する。おむつ連続体10の分断と同時にサイドシール部4を形成した後、揺動過程状態B2において、支持部材側開口部27から第2面21b側に離間して配置された支持部材側空気吹出部29を用いて、支持部材側開口部27に向かって圧縮空気を噴射する。支持部材側空気吹出部29による圧縮空気の噴射は、開放状態Aの途中まで行われる。   Further, in the laser-type bonding apparatus 20, the swing process state B1 shown in FIGS. 5 and 9 is changed to the pressurized state C, and at the same time, spaced from the support member side opening 27 to the second surface 21b side. Air is sucked from the support member side opening 27 using the dust collecting member 28. The suction of the air by the dust collecting member 28 is performed throughout the pressurized state C, that is, over the entire fan-shaped range of the pressurized state C. Next, in the pressurized state C, compressed air is injected toward the pressure member side opening 55 using each pressure member side air blowing portion 59. The injection of compressed air by the pressure member-side air blowing portion 59 is performed until the pressure state C is exceeded and immediately before the opening state A in the swinging process state B2 toward opening. Next, while the diaper continuum 10 is locally pressed and pressed by the pressure surfaces 54A of the pair of local pressure members 54, 54 of the pressure member 26 in the pressure state C, the air collected by the dust collecting member 28 is reduced. Under the situation where the compressed air is injected by the suction and the pressure member side air blowing part 59, the side seal part 4 is fused by simultaneously irradiating the laser beam 30 and dividing the diaper continuous body 10. Form. After the side seal part 4 is formed simultaneously with the division of the diaper continuous body 10, in the swinging process state B2, the support member side air blowing part 29 is arranged to be spaced apart from the support member side opening 27 to the second surface 21b side. Is used to inject compressed air toward the support member side opening 27. The jet of compressed air by the support member side air blowing part 29 is performed halfway in the open state A.

以上のとおり、本実施形態においては、照射ヘッド35からレーザー光30を照射する前に、集塵部材28による吸引を開始し、加圧部材側空気吹出部59による空気の吹き出しを開始している。その為、レーザー式接合装置20は、支持部材21の第1面21a上に支持されたおむつ連続体10に、支持部材側開口部27に沿って照射ヘッド35からレーザー光30を照射して、おむつ連続体10をその幅方向にわたって分断するのと同時に、この分断の縁部を重なった状態で融着してサイドシール部4を製造するとともに、分断によって生じたガスを、加圧部材側空気吹出部59から空気を吹き出して支持部材21の第2面21b側に飛ばし、集塵部材28によって吸引し除去するようになっている。   As described above, in the present embodiment, before the laser beam 30 is irradiated from the irradiation head 35, the suction by the dust collecting member 28 is started and the blowing of air by the pressurizing member side air blowing portion 59 is started. . Therefore, the laser bonding apparatus 20 irradiates the diaper continuous body 10 supported on the first surface 21a of the support member 21 with the laser light 30 from the irradiation head 35 along the support member side opening 27, At the same time that the diaper continuous body 10 is divided in the width direction, the side seal portion 4 is manufactured by fusing the divided edges in an overlapping state, and the gas generated by the division is supplied to the pressure member side air. Air is blown out from the blow-out portion 59 and blown to the second surface 21 b side of the support member 21, and is sucked and removed by the dust collecting member 28.

そして、集塵部材28による吸引と加圧部材側空気吹出部59による空気の吹き出しを、おむつ連続体10の分断と同時にサイドシール部4を形成した後も行う。また、その後の揺動過程状態B2において、支持部材側空気吹出部29による空気の吹き出しを開始している。その為、レーザー式接合装置20は、支持部材21の第1面21a上に支持されたおむつ連続体10に、支持部材側開口部27に沿って照射ヘッド35からレーザー光30を照射して、おむつ連続体10をその幅方向にわたって分断した後、分断によって生じたガスを、加圧部材側空気吹出部59から空気を吹き出して支持部材21の第2面21b側に飛ばし、集塵部28材によって吸引し除去するとともに、該分断によって生じたガスを、支持部材側空気吹出部29から空気を吹き出して支持部材側開口部27から除去するようになっている。   The suction by the dust collecting member 28 and the blowing of air by the pressure member-side air blowing portion 59 are performed after the side seal portion 4 is formed simultaneously with the division of the diaper continuous body 10. Further, in the subsequent swinging process state B2, air blowing by the support member side air blowing portion 29 is started. Therefore, the laser bonding apparatus 20 irradiates the diaper continuous body 10 supported on the first surface 21a of the support member 21 with the laser light 30 from the irradiation head 35 along the support member side opening 27, After the diaper continuous body 10 is divided in the width direction, the gas generated by the division is blown out from the pressurizing member side air blowing part 59 to the second surface 21b side of the support member 21, and the dust collecting part 28 material. The gas generated by the division is removed from the support member side opening 27 by blowing air from the support member side air blowing portion 29.

以下、更に具体的に説明する。図10(a)ないし(c)には、揺動過程状態B1にある加圧部材26が加圧状態Cとなり、その後の揺動過程状態B2となるまでの状態が順次示されている。図10(a)は、加圧部材26が加圧状態Cになる直前の状態を示している。この状態においては、加圧部材26の局所加圧部材54は、支持部材21の第1面21aに支持されたおむつ連続体10に当接していない。また、集塵部材28による吸引を開始しており、加圧部材側空気吹出部59による空気の吹き出しも開始している。   More specific description will be given below. FIGS. 10A to 10C sequentially show the state until the pressing member 26 in the swing process state B1 is in the pressurized state C and then becomes the subsequent swing process state B2. FIG. 10A shows a state immediately before the pressurizing member 26 enters the pressurized state C. In this state, the local pressure member 54 of the pressure member 26 is not in contact with the diaper continuous body 10 supported by the first surface 21 a of the support member 21. Further, the suction by the dust collecting member 28 is started, and the blowing of air by the pressurizing member side air blowing portion 59 is also started.

図10(a)に示す状態から揺動運動が進行すると、集塵部材28による吸引と加圧部材側空気吹出部59による空気の吹き出しとを行っている状況下で、図10(b)に示すとおり、加圧部材26がおむつ連続体10に当接する。この場合、支持部材側開口部27を挟んだ加圧部材26における一対の局所加圧部材54,54の先端の加圧面54Aがおむつ連続体10を局所的に加圧して押さえ付ける。つまり、支持部材21の第1面21a上に支持されたおむつ連続体10は、支持部材側開口部27を挟んだ両側の位置において、局所加圧部材54によって局所的に加圧される。この位置にのみ局所的に加圧を行うことで、一対の局所加圧部材54に位置するおむつ連続体10は、それを構成する複数枚のシートが確実に密着するようになる。この局所加圧によって実現された密着状態下におむつ連続体10に向けてレーザー光30が照射される。そして、レーザー光30の照射に起因して発生したガスは、図10(b)に示すとおり、各加圧部材側空気吹出部59を用いて加圧部材側開口部55に向かって噴射された圧縮空気により、加圧部材側開口部55を介して、加圧部材側開口部55に対向して配される支持部材側開口部27を通って支持部材21の第2面21b側に飛ばされ、集塵部28材によって吸引除去される。また、加圧部材26の本体中空部51内にある前記ガスは、加圧部材26の接続部材53に接続された吸引装置(図示せず)を動作させることで、吸引される。従って、支持部材2及び加圧部材26への樹脂ヒューム等を含むガスの付着を防ぐことができ、樹脂ヒュームに起因する発火等の不都合を効果的に防止することができる。また、支持部材2及び加圧部材26へ付着した樹脂ヒュームの堆積物が出来難く、該堆積物が製品であるおむつ1に乗り移ることが起こり難く、柔軟性、肌触りに優れた製品を製造することができる。   When the swinging motion proceeds from the state shown in FIG. 10A, under the situation where the suction by the dust collecting member 28 and the blowing of air by the pressurizing member side air blowing portion 59 are performed, FIG. As shown, the pressing member 26 contacts the diaper continuous body 10. In this case, the pressure surface 54A at the tip of the pair of local pressure members 54, 54 in the pressure member 26 sandwiching the support member side opening 27 locally presses and presses the diaper continuous body 10. That is, the diaper continuous body 10 supported on the first surface 21 a of the support member 21 is locally pressurized by the local pressure member 54 at positions on both sides of the support member side opening 27. By applying pressure locally only at this position, the diaper continuous body 10 positioned on the pair of local pressure members 54 ensures that a plurality of sheets constituting it are in close contact with each other. The laser beam 30 is irradiated toward the diaper continuum 10 in a close contact state realized by this local pressurization. Then, the gas generated due to the irradiation of the laser beam 30 was jetted toward the pressurizing member side opening 55 using each pressurizing member side air blowing portion 59 as shown in FIG. The compressed air is blown to the second surface 21 b side of the support member 21 through the support member-side opening 27 arranged to face the pressure member-side opening 55 through the pressure member-side opening 55. Then, it is sucked and removed by the dust collecting part 28 material. The gas in the main body hollow portion 51 of the pressurizing member 26 is sucked by operating a suction device (not shown) connected to the connection member 53 of the pressurizing member 26. Therefore, it is possible to prevent the gas including resin fume and the like from adhering to the support member 2 and the pressure member 26, and it is possible to effectively prevent inconveniences such as ignition caused by the resin fume. Further, it is difficult to produce a resin fume deposit adhering to the support member 2 and the pressure member 26, and it is difficult for the deposit to transfer to the diaper 1 as a product, and to produce a product excellent in flexibility and touch. Can do.

図10(b)に示す状態から揺動運動が進行すると、集塵部材28による吸引を終了する。そして、加圧部材側空気吹出部59による空気の吹き出しを継続して行っていると共に、支持部材側空気吹出部29による空気の吹き出しを開始した状況下で、図10(c)に示すとおり、加圧部材26が、製造されたおむつ1から離間し加圧状態を開放する。分断によって生じたガスは、各加圧部材側空気吹出部59を用いて加圧部材側開口部55に向かって噴射された圧縮空気により、加圧部材26の本体部50Aの内部及び加圧部材側開口部55に付着することができず、樹脂ヒュームの堆積物が出来難い。また、分断によって生じたガスは、支持部材側空気吹出部29を用いて支持部材側開口部27に向かって噴射された圧縮空気により、支持部材側開口部27に付着することができず、樹脂ヒュームの堆積物が出来難い。その為、これらの堆積物が製品であるおむつ1に乗り移ることが起こり難く、柔軟性、肌触りに優れた製品を製造することができる。尚、図10(c)に示す状態から揺動運動が進行すると、加圧部材側空気吹出部59による空気の吹き出しを終了した後、支持部材側空気吹出部29による空気の吹き出しを終了する。   When the rocking motion proceeds from the state shown in FIG. 10B, the suction by the dust collecting member 28 is finished. And while continuing blowing of the air by the pressurization member side air blowing part 59, in the situation which started blowing of the air by the support member side air blowing part 29, as shown in FIG.10 (c), The pressure member 26 is separated from the manufactured diaper 1 to release the pressure state. The gas generated by the division is compressed inside the main body 50A of the pressurizing member 26 and the pressurizing member by the compressed air injected toward the pressurizing member side opening 55 using the pressurizing member side air blowing portions 59. It cannot adhere to the side opening 55 and it is difficult to deposit resin fume. Further, the gas generated by the division cannot be attached to the support member side opening portion 27 by the compressed air injected toward the support member side opening portion 27 using the support member side air blowing portion 29, and the resin It is difficult to deposit fume. Therefore, it is difficult for these deposits to transfer to the diaper 1 as a product, and a product excellent in flexibility and touch can be manufactured. When the swing motion proceeds from the state shown in FIG. 10C, after the air blowing by the pressurizing member side air blowing portion 59 is finished, the air blowing by the support member side air blowing portion 29 is finished.

更に本実施形態においては、おむつ連続体10を、支持部材側開口部27を挟んだ両側の位置においてのみ局所的に加圧し、その局所加圧状態下にレーザー光30を照射しているので、おむつ連続体10を構成する各シートどうしの融着を確実に行うことができ、十分な強度を有する融着部40(図2及び図12参照)を形成することができる。   Further, in the present embodiment, the diaper continuous body 10 is locally pressurized only at positions on both sides of the support member side opening 27, and the laser light 30 is irradiated under the locally pressurized state. The sheets constituting the diaper continuous body 10 can be reliably fused to each other, and the fused portion 40 (see FIGS. 2 and 12) having sufficient strength can be formed.

以上のとおり、本実施形態においては、第1面21a及びそれと反対側に位置する第2面21bを有する支持部材21における該第1面21a上に、おむつ連続体10を連続搬送しつつ、おむつ連続体10をその長手方向にわたって支持させ、支持部材21の第1面21a上に支持されたおむつ連続体10を加圧部材26を用いて加圧し、支持部材21における第2面21b側に配置され、かつレーザー光30を集光するレンズを有する照射ヘッド35から、支持部材21の第1面21a上に加圧して支持されたおむつ連続体10に向けてレーザー光30を照射する工程を有する。該工程においては、レーザー光30を照射することによって、おむつ連続体10を分断するのと同時に、その分断によって生じた前記加圧状態にある複数枚のシート(外装体3)の切断縁部どうしを重なった状態で融着させて、サイドシール部4を形成している(サイドシール部形成工程)。   As described above, in the present embodiment, the diaper continuous body 10 is continuously conveyed on the first surface 21a of the support member 21 having the first surface 21a and the second surface 21b located on the opposite side of the first surface 21a. The continuous body 10 is supported over its longitudinal direction, and the diaper continuous body 10 supported on the first surface 21a of the support member 21 is pressurized using the pressure member 26 and disposed on the second surface 21b side of the support member 21. And irradiating the laser beam 30 from the irradiation head 35 having a lens for condensing the laser beam 30 toward the diaper continuum 10 supported by being pressed onto the first surface 21 a of the support member 21. . In this step, the diaper continuous body 10 is divided by irradiating the laser beam 30, and at the same time, the cutting edges of the plurality of sheets (exterior body 3) in the pressurized state generated by the division are separated. The side seal portions 4 are formed by fusing in a state where they are overlapped (side seal portion forming step).

図11(a)ないし(c)は、レーザー式接合装置20を用いておむつ連続体10(帯状のシート積層体)を分断するのと同時にサイドシール部4(シール縁部)を形成する様子を説明する図である。図11(a)には、おむつ連続体10のレーザー光30による分断予定部分10C(サイドシール部4の形成予定部位)及びその近傍が模式的に示されている。図示の態様におけるおむつ連続体10の分断予定部分10Cは、おむつ連続体10の吸収性本体2が配置されていない領域における長手方向(搬送方向D)の中央である。斯かる分断予定部分10Cは、ウエスト開口部8(図1参照)の開口端部及びその近傍が、8枚のシートが重ねられた8層構造部分、それ以外の部分が、4枚のシートが重ねられた4層構造部分となっている。4層構造部分は、図11(a)に示すように、腹側部1Aにおける1枚の外装体3を構成する2枚のシート(外層シート31及び内層シート32)と、背側部1Bにおける1枚の外装体3を構成する同じく2枚のシート31,32とからなり、これら4枚のシートが積層されて構成されている。一方、8層構造部分は、前述したように、おむつ連続体10の製造時に帯状の外装体3の両側部3a,3aが吸収性本体2の長手方向両端部を覆うように折り返されている(図3及び図4参照)ことに起因して、腹側部1A及び背側部1Bそれぞれに外装体3が2枚存しかつこれら計4枚の外装体3,3が積層されているので、結果として8枚のシート31,32が積層されて構成されている。なお、4層構造部分及び8層構造部分それぞれにおいて、互いに重なり合うシート31,32間には、ウエスト部弾性部材5、胴回り部弾性部材6等の弾性部材が介在配置されている場合があるが、先に説明した図4では、説明容易の観点から、該弾性部材の図示を省略している。以下、主として、4層構造部分について説明するが、特に断らない限り、8層構造部分も4層構造部分と同様に構成されサイドシール部4が形成される。   11A to 11C show a state in which the side seal portion 4 (seal edge) is formed at the same time when the diaper continuous body 10 (band-shaped sheet laminate) is divided by using the laser bonding apparatus 20. It is a figure explaining. FIG. 11A schematically shows a portion 10 </ b> C scheduled to be divided by the laser beam 30 of the diaper continuum 10 (a portion where the side seal portion 4 is to be formed) and the vicinity thereof. 10 C of division | segmentation scheduled parts of the diaper continuous body 10 in the aspect of illustration are the centers of the longitudinal direction (conveyance direction D) in the area | region where the absorptive main body 2 of the diaper continuous body 10 is not arrange | positioned. Such a portion 10C to be divided includes an end portion of the waist opening 8 (see FIG. 1) and its vicinity, an eight-layer structure portion in which eight sheets are stacked, and the other portions are four sheets. It is a four-layer structure part that is superimposed. As shown in FIG. 11A, the four-layer structure portion includes two sheets (an outer layer sheet 31 and an inner layer sheet 32) constituting one exterior body 3 in the ventral side part 1A, and a back side part 1B. It consists of the same two sheets 31 and 32 that constitute one exterior body 3, and these four sheets are laminated. On the other hand, as described above, the eight-layer structure portion is folded so that both side portions 3a and 3a of the strip-shaped outer package 3 cover both longitudinal ends of the absorbent main body 2 when the diaper continuous body 10 is manufactured ( (See FIG. 3 and FIG. 4), because there are two exterior bodies 3 on each of the abdominal part 1A and the back side part 1B, and these four exterior bodies 3, 3 are laminated, As a result, eight sheets 31 and 32 are laminated. In each of the four-layer structure portion and the eight-layer structure portion, elastic members such as the waist elastic member 5 and the waistline elastic member 6 may be interposed between the overlapping sheets 31 and 32, In FIG. 4 described above, the elastic member is omitted from the viewpoint of easy explanation. Hereinafter, the 4-layer structure portion will be mainly described, but unless otherwise specified, the 8-layer structure portion is configured in the same manner as the 4-layer structure portion, and the side seal portion 4 is formed.

おむつ連続体10における4層構造の分断予定部分10Cにおいて、おむつ連続体10の一方の面である支持部材21との当接面を構成する外層シート31及び該一方の面を構成するシート以外のシート(内層シート32)は、いずれか一方又は両方が、レーザー光30を吸収して発熱するシートである。図示の態様においては、分断予定部分10Cを構成する4枚のシート31,32のすべてが、レーザー光30を吸収して発熱するシート(不織布)である。また、分断予定部分10C及びその近傍における互いに重なり合う外層シート31及び内層シート32の2枚のシート間は、レーザー光30の照射前において、接着剤等により接合されていてもよく、全く接合されていなくてもよい。   In the parting planned portion 10C of the four-layer structure in the diaper continuous body 10, the outer layer sheet 31 constituting the contact surface with the support member 21, which is one surface of the diaper continuous body 10, and the sheet other than the sheet constituting the one surface One or both of the sheets (inner layer sheet 32) absorb the laser beam 30 and generate heat. In the illustrated embodiment, all of the four sheets 31 and 32 constituting the parting planned portion 10 </ b> C are sheets (nonwoven fabrics) that absorb the laser beam 30 and generate heat. Further, the two sheets of the outer layer sheet 31 and the inner layer sheet 32 that overlap each other in the portion 10C to be divided and in the vicinity thereof may be bonded by an adhesive or the like before irradiation with the laser beam 30, or are not bonded at all. It does not have to be.

おむつ連続体10は、図11(b)に示すように、一方の面10aが支持部材21に当接しかつ分断予定部分10C(サイドシール部4の形成予定部位)が支持部材側開口部27上に位置するように、矢印D方向に回転する支持部材21上に導入されるとともに、他方の面10bに加圧部材26の局所加圧部材54が押し付けられることによって、矢印D方向に搬送されつつ厚み方向に加圧(圧縮)される。そして、斯かる搬送中かつ加圧状態の分断予定部分10Cに対して、支持部材21側から支持部材側開口部27を介してレーザー光30が照射される。前述したように、レーザー光30の照射点は、円筒ロール23の周方向に任意に移動可能に構成されており、支持部材側開口部27の該周方向に沿った移動に追従して移動するように設定されているので、支持部材側開口部27上に位置する分断予定部分10Cには、その搬送中にレーザー光30が一定時間連続的に照射される。   As shown in FIG. 11 (b), the diaper continuous body 10 has one surface 10 a in contact with the support member 21, and a portion 10 C (part where the side seal portion 4 is to be formed) is on the support member side opening 27. And is introduced onto the support member 21 that rotates in the direction of arrow D, and the local pressure member 54 of the pressure member 26 is pressed against the other surface 10b while being conveyed in the direction of arrow D. Pressurized (compressed) in the thickness direction. Then, the laser beam 30 is irradiated from the support member 21 side through the support member side opening 27 to the parting portion 10 </ b> C in the pressurized state under conveyance. As described above, the irradiation point of the laser beam 30 is configured to be arbitrarily movable in the circumferential direction of the cylindrical roll 23 and moves following the movement of the support member side opening 27 along the circumferential direction. Therefore, the laser beam 30 is continuously irradiated for a certain period of time during the conveyance to the parting planned portion 10C located on the support member side opening 27.

4層構造の分断予定部分10Cにレーザー光30が照射されると、該分断予定部分10Cに存するシート31,32の形成材料(繊維等)は、レーザー光30の直射による発熱によって気化して消失し、該分断予定部分10Cの近傍に存する該形成材料は、レーザー光30によって間接的に熱せされて溶融する。気化したガスは、上述のとおり、各加圧部材側空気吹出部59を用いて加圧部材側開口部55に向かって噴射された圧縮空気により支持部材21の第2面21b側に飛ばされ、集塵部28材によって吸引されて外部に排出される。   When the laser beam 30 is irradiated to the parting portion 10C having the four-layer structure, the forming materials (fibers, etc.) of the sheets 31 and 32 existing in the parting portion 10C are vaporized by the heat generated by the direct irradiation of the laser light 30 and disappear. The forming material existing in the vicinity of the parting portion 10 </ b> C is indirectly heated by the laser beam 30 and melted. As described above, the vaporized gas is blown to the second surface 21b side of the support member 21 by the compressed air injected toward the pressurizing member side opening 55 using each pressurizing member side air blowing portion 59, It is sucked by the dust collector 28 and discharged to the outside.

分断予定部分10Cが溶融する結果、図11(c)に示すように、4層構造の分断予定部分10Cが溶断されて、おむつ連続体10から1つの枚葉のシート積層体(おむつ前駆体)が切り分けられる形で、該おむつ連続体10が分断されるのと同時に、その分断によって生じた該枚葉のシート積層体における4枚のシート31,32の切断縁部どうし、及び、切り分けられた該おむつ連続体10における4枚のシート31,32の切断縁部どうしが、それぞれ融着する。これらの切断縁部どうしは、それぞれ、その形成前(レーザー光30の照射によるおむつ連続体10の分断前)から、支持部材21と加圧部材26とに挟まれることによって加圧状態(圧縮状態)とされていたものである。図示の態様のおむつの製造方法によれば、このように、一回のレーザー光の照射で、帯状の外装体3の分断と、その分断によって生じた2箇所の加圧状態にある外装体3の切断縁部どうしの融着とを同時に実施するため、2箇所の融着箇所を二回のレーザー光の照射で融着する方法に比べ、おおよそ半分のレーザー出力で融着と分断とを同一工程で実施でき、おむつ1を効率よく製造することができる。   As a result of melting the parting planned portion 10C, as shown in FIG. 11 (c), the parting planned part 10C having a four-layer structure is melted to form a single sheet stack (diaper precursor) from the diaper continuous body 10. When the diaper continuous body 10 is divided, the cut edges of the four sheets 31 and 32 in the sheet stack of the single sheets generated by the division are cut and separated. The cut edges of the four sheets 31 and 32 in the diaper continuous body 10 are fused to each other. These cut edges are respectively pressed (compressed) by being sandwiched between the support member 21 and the pressure member 26 from before the formation (before the diaper continuous body 10 is divided by irradiation with the laser beam 30). ). According to the diaper manufacturing method of the illustrated embodiment, the strip-shaped exterior body 3 is divided by the single laser light irradiation, and the exterior body 3 in the two pressurized states generated by the division is thus obtained. In order to carry out the fusion of the cutting edges at the same time, the fusion and separation are the same with approximately half the laser output compared to the method of fusing the two fusion places with two laser irradiations. The diaper 1 can be manufactured efficiently by performing the process.

シート31,32の切断縁部は、レーザー光30の照射中及び照射終了直後は、発熱して溶融状態となっているが、レーザー光30の照射によっておむつ連続体10から切り分けられた1つの枚葉のおむつ前駆体及び該おむつ連続体10それぞれの、支持部材21と加圧部材26とによる加圧状態が保持されたまま、照射終了後からは外気によって速やかに冷却されて固化し、該切断縁部の形成材料(繊維等)が溶融一体化した融着部40となる。こうして、融着部40が形成されることによって、1個のおむつ1における一対のサイドシール部4,4のうちの一方が形成される。本実施形態においては、上述のとおり、分断によって生じたガスは、各加圧部材側空気吹出部59を用いて加圧部材側開口部55に向かって噴射された圧縮空気により支持部材21の第2面21b側に飛ばされ、集塵部28材によって吸引されて外部に排出される。また、分断によって生じたガスは、支持部材側空気吹出部29を用いて噴射された圧縮空気により支持部材側開口部27から除去される。このように高温のヒュームガスが素早く除去され、そのことに起因して、融着部40が固化するまでの時間を短くできるという利点がある。   The cut edges of the sheets 31 and 32 are heated and melted during the irradiation of the laser beam 30 and immediately after the end of the irradiation, but are separated from the diaper continuous body 10 by the irradiation of the laser beam 30. Each of the leaf diaper precursor and the diaper continuous body 10 is rapidly cooled and solidified by the outside air after the irradiation is completed while the pressure state of the support member 21 and the pressure member 26 is maintained. The edge forming material (fiber or the like) becomes the fused portion 40 which is fused and integrated. Thus, by forming the fused part 40, one of the pair of side seal parts 4, 4 in one diaper 1 is formed. In the present embodiment, as described above, the gas generated by the division is the first of the support member 21 by the compressed air injected toward the pressurizing member side opening 55 using the pressurizing member side air blowing portions 59. It is blown to the second surface 21b side, sucked by the dust collecting portion 28 material, and discharged to the outside. Further, the gas generated by the separation is removed from the support member side opening 27 by the compressed air injected using the support member side air blowing portion 29. As described above, there is an advantage that the high-temperature fume gas is quickly removed, and the time until the fused portion 40 is solidified can be shortened.

こうして1箇所の分断予定部分10C(サイドシール部4の形成予定部位)が分断されると、レーザー光30は、その照射点が搬送方向Dとは逆方向に隣接する別の開口部27に当たるように移動され、該別の開口部27を介してその上に位置する別の分断予定部分10Cに照射される。これにより、別の分断予定部分10Cが前記と同様に分断・融着され、先に形成されたサイドシール部4と対をなす他方のサイドシール部4(融着部40)が形成される。以後、同様の操作を繰り返すことにより、一対のサイドシール部4,4を有する外装体3を具備するパンツ型使い捨ておむつ1が連続的に製造される。   In this way, when one portion 10C (scheduled portion for forming the side seal portion 4) is divided, the laser beam 30 is such that the irradiation point hits another opening 27 adjacent in the direction opposite to the conveyance direction D. And is irradiated to another parting planned portion 10C located thereabove through the other opening 27. As a result, another part 10C to be divided is divided and fused in the same manner as described above, and the other side seal part 4 (fused part 40) that forms a pair with the previously formed side seal part 4 is formed. Thereafter, by repeating the same operation, the pants-type disposable diaper 1 including the exterior body 3 having the pair of side seal portions 4 and 4 is continuously manufactured.

こうして製造されたおむつ1においては、図12に示すとおり、サイドシール部4に、前身頃Fにおける外装体3の縁部と後身頃Rにおける外装体3の縁部が、該サイドシール部の長手方向に延在する連続線状の融着部40で結合したシール縁部41が形成されている。また、融着部40の厚みTが、外装体の合計厚み(Ta+Tb)と同じか、それより小さくなる。   In the diaper 1 manufactured in this way, as shown in FIG. 12, the side seal portion 4 has an edge portion of the exterior body 3 in the front body F and an edge portion of the exterior body 3 in the back body R as the longitudinal length of the side seal portion. A seal edge 41 is formed which is joined by a continuous linear fusion part 40 extending in the direction. In addition, the thickness T of the fused part 40 is equal to or smaller than the total thickness (Ta + Tb) of the exterior body.

またシール縁部41は、図12に示すとおり、着用時におけるサイドシール部4が延びる方向と直交する断面において、融着部40からなる外縁4aが、おむつ1の内方に向かって窪んだ形状を有している。また、そのシール縁部41は、図12に示すとおり、内外方向Pにおける融着部40より外側に、外装体3の構成繊維が繊維形状を残した部分を有しない。そのため、外観上の見栄えもよく、また、肌触りが向上する。   Further, as shown in FIG. 12, the seal edge 41 has a shape in which the outer edge 4 a made of the fused portion 40 is recessed toward the inside of the diaper 1 in a cross section orthogonal to the direction in which the side seal portion 4 extends when worn. have. Further, as shown in FIG. 12, the seal edge portion 41 does not have a portion where the constituent fibers of the exterior body 3 leave the fiber shape outside the fused portion 40 in the inner / outer direction P. Therefore, the appearance is good and the touch is improved.

レーザー光について説明すると、おむつ連続体10(帯状の外装体3)に照射するレーザー光としては、外装体3を構成するシート(外層シート31及び内層シート32)に吸収され該シートを発熱させる波長のレーザー光を用いる。ここで、「外装体を構成するシート」は、外装体の一方の面(支持部材21との当接面)を構成するシート(例えば前述した態様では外層シート31)に限定されず、外装体を構成するシートであればどれであってもよい。外装体に照射するレーザー光が、該外装体を構成する個々のシートについて、該シートに吸収されて該シートを発熱させる波長であるか否かは、シートの材質と、使用するレーザー光の波長との関係で決まる。外装体を構成するシートが、使い捨ておむつや生理用ナプキン等の吸収性物品(サニタリー用品)の製造に汎用される合成樹脂製の不織布やフィルムである場合、レーザー光としては、CO2レーザー、YAGレーザー、LDレーザー(半導体レーザー)、YVOレーザー、ファイバーレーザー等を用いることが好ましい。また、外装体を構成するシートが、合成樹脂として、ポリエチレン、ポリエチレンテレフタレート、ポリプロピレン等を含む場合、該シートに吸収され該シートを良好に発熱させ得る波長としては、例えば、8.0μm以上15.0μm以下を用いることが好ましく、高出力のレーザー装置が存在するCO2レーザーの発振波長の9.0μm以上11.0μm以下を用いることが特に好ましい。レーザー光のスポット径、レーザー出力等は、外装体を構成するシートの材質や厚み等を考慮して適宜選択することができる。 Explaining the laser beam, the wavelength of the laser beam irradiated to the diaper continuous body 10 (band-shaped outer package 3) is absorbed by the sheets (outer layer sheet 31 and inner layer sheet 32) constituting the outer package 3 and generates heat. The laser beam is used. Here, the “sheet constituting the exterior body” is not limited to the sheet (for example, the outer layer sheet 31 in the above-described embodiment) constituting one surface of the exterior body (the contact surface with the support member 21). Any sheet may be used as long as it constitutes. Whether or not the laser light applied to the exterior body is a wavelength that is absorbed by the sheet and generates heat for the individual sheets constituting the exterior body depends on the material of the sheet and the wavelength of the laser light to be used. It depends on the relationship. When the sheet constituting the outer package is a non-woven fabric or film made of synthetic resin that is widely used in the manufacture of absorbent articles (sanitary products) such as disposable diapers and sanitary napkins, the laser beam may be CO 2 laser, YAG It is preferable to use a laser, an LD laser (semiconductor laser), a YVO 4 laser, a fiber laser, or the like. Moreover, when the sheet | seat which comprises an exterior body contains polyethylene, a polyethylene terephthalate, a polypropylene etc. as a synthetic resin, as a wavelength which can be absorbed by this sheet | seat and can make this sheet | seat generate | occur | produce favorably, 8.0 micrometers or more and 15. It is preferable to use 0 μm or less, and it is particularly preferable to use an oscillation wavelength of 9.0 μm or more and 11.0 μm or less of a CO 2 laser in which a high-power laser device exists. The spot diameter of laser light, laser output, and the like can be appropriately selected in consideration of the material and thickness of the sheet constituting the exterior body.

以上、本発明をその実施形態に基づいて説明したが、本発明は、上述した実施形態に制限されることなく適宜変更が可能である。例えば、帯状の外装体(シート積層体)は、図11(a)に示す如き4枚のシートが重ねられたものの他、2枚、3枚又は5枚以上のシートが重ねられたものであってもよい。   As mentioned above, although this invention was demonstrated based on the embodiment, this invention can be suitably changed without being restrict | limited to embodiment mentioned above. For example, a strip-shaped outer package (sheet laminate) is a stack of four sheets as shown in FIG. 11 (a), or two, three, or five or more sheets. May be.

また、前記実施形態における外装体3は、図3に示すように、腹側部1Aと背側部1Bとで分割されずに、腹側部1A、股下部1C及び背側部1Bにわたる砂時計状等の連続した形状を有していたが、本発明の加工の対象となる外装体は、このような連続した形状に制限されず、例えば、着用者の腹側(前側)に配される腹側シート部材と、着用者の背側(後側)に配される背側シート部材とに分割されており、吸収性本体がこれら両シート部材に架け渡して固定されていてもよい。このような分割タイプの外装体を具備するパンツ型使い捨ておむつの製造方法における前記重合加圧工程は、吸収性本体が固定された帯状の外装体の前身頃側(帯状の腹側シート部材)と後身頃側(帯状の背側シート部材)とが重ね合わされた構成を有する帯状の外装体におけるサイドシール部の形成予定部位を加圧状態にする。   Moreover, as shown in FIG. 3, the exterior body 3 in the above embodiment is not divided into the ventral portion 1A and the dorsal portion 1B, but is an hourglass shape extending over the ventral portion 1A, the crotch 1C, and the dorsal portion 1B. However, the exterior body to be processed according to the present invention is not limited to such a continuous shape, and is, for example, an abdomen placed on the wearer's belly side (front side). It is divided | segmented into the side sheet | seat member and the back | dorsal sheet | seat member distribute | arranged to a wearer's back | dorsal side (rear side), and an absorptive main body may be bridge | crossed and fixed to these both sheet | seat members. In the method for producing a pants-type disposable diaper having such a split-type exterior body, the polymerization pressurizing step includes a front body side (a belt-like stomach side sheet member) of the belt-like exterior body to which the absorbent main body is fixed. A site where the side seal portion is to be formed in the belt-shaped exterior body having a configuration in which the back body side (band-shaped backside sheet member) is superimposed is brought into a pressurized state.

また、前記実施形態では、前記重合加圧工程の実施前に、図4に示すように、帯状の外装体3の搬送方向に沿う両側部3a,3a、すなわち、帯状の外層シート31及び帯状の内層シート32それぞれの搬送方向に沿う両側部を、吸収性本体2の長手方向両端部を覆うように折り返していたが、帯状の外層シート31として、帯状の内層シート32よりも幅方向(長手方向と直交する方向)の長さが長いものを用い、両シート31,32を重ね合わせたときに内層シート32の側縁から外方に延出する、外層シート31の延出部のみを、吸収性本体2の長手方向両端部を覆うように折り返してもよい。その場合、おむつ連続体10の分断予定部分10Cは、ウエスト開口部8の開口端部及びその近傍が、6枚のシートが重ねられた6層構造部分、それ以外の部分が、4枚のシートが重ねられた4層構造部分となる。また、帯状の外装体3の搬送方向に沿う両側部3a,3a、すなわち、帯状の外層シート31及び帯状の内層シート32それぞれの搬送方向に沿う両側部は、折り畳まなくてもよい。   Moreover, in the said embodiment, before implementation of the said superposition | polymerization pressurization process, as shown in FIG. 4, both side part 3a, 3a along the conveyance direction of the strip | belt-shaped exterior body 3, ie, the strip | belt-shaped outer-layer sheet | seat 31 and strip | belt-shaped. Although the both side parts along the conveyance direction of each inner layer sheet 32 were folded back so as to cover both ends in the longitudinal direction of the absorbent main body 2, the width direction (longitudinal direction) of the band-shaped outer layer sheet 31 was more than the band-shaped inner layer sheet 32. Absorbs only the extension part of the outer layer sheet 31 that extends outward from the side edge of the inner layer sheet 32 when the sheets 31 and 32 are overlapped. The body 2 may be folded back so as to cover both ends in the longitudinal direction. In that case, the parting plan part 10C of the diaper continuous body 10 is a six-layer structure part in which the opening end part of the waist opening part 8 and its vicinity are overlapped with six sheets, and the other part is four sheets. Becomes a four-layer structure part. Moreover, the both side parts 3a and 3a along the conveyance direction of the strip | belt-shaped exterior body 3, ie, the both sides along the conveyance direction of each of the strip | belt-shaped outer layer sheet 31 and the strip | belt-shaped inner layer sheet 32, do not need to be folded.

また前記実施形態においては、円筒ロール23を備えたレーザー式接合装置20を用いたが、円筒ロール23に代えて平板状の部材を備えたレーザー式接合装置20を用いてもよい。   Moreover, in the said embodiment, although the laser type joining apparatus 20 provided with the cylindrical roll 23 was used, it replaced with the cylindrical roll 23 and you may use the laser type joining apparatus 20 provided with the flat member.

また前記実施形態においては、図7及び図10(a)に示すように、加圧部材側空気吹出部59が本体部50Aの両側壁50A1に取り付けられ、加圧部材側開口部55を挟んで一対で配されているが、一方の加圧部材側空気吹出部59のみが取り付けられていてもよい。一方の加圧部材側空気吹出部59のみを取り付ける場合、ヒュームガスの除去の観点から、集塵部材28の吸引部材282に対向するように配置することが好ましい。   Moreover, in the said embodiment, as shown to FIG.7 and FIG.10 (a), the pressurization member side air blowing part 59 is attached to the both-sides wall 50A1 of 50 A of main-body parts, and the pressurization member side opening part 55 is pinched | interposed. Although it arrange | positions by a pair, only one pressurization member side air blowing part 59 may be attached. When only one pressure member-side air blowing part 59 is attached, it is preferable to dispose it so as to face the suction member 282 of the dust collecting member 28 from the viewpoint of removal of fume gas.

また前記実施形態は、シート融着体の一例としてのパンツ型使い捨ておむつに係るものであったが、本発明は、他の形態のシート融着体の製造にも同様に提供することができる。   Moreover, although the said embodiment concerns the underpants type disposable diaper as an example of a sheet | seat melt | fusion body, this invention can be provided similarly to manufacture of the sheet | seat melt | fusion body of another form.

前述した本発明の実施形態に関し、更に以下の付記(シート融着体の製造方法及び製造装置)を開示する。   In addition to the above-described embodiment of the present invention, the following additional notes (sheet fusion product manufacturing method and manufacturing apparatus) are disclosed.

<1>
複数枚のシートの縁部が重なった状態で融着したシール縁部を有するシート融着体の製造装置であって、
第1面及びそれと反対側に位置する第2面を有し、少なくとも一部に樹脂材を含む複数枚のシートが重ねられた帯状のシート積層体をその長手方向にわたって該第1面上に支持する支持部材と、
前記支持部材における前記第2面側に配置され、かつレーザー光を集光するレンズを有する照射ヘッドと、
前記支持部材の前記第1面上に支持された前記シート積層体を加圧する加圧部材とを具備し、
前記支持部材は、前記第2面側から照射されたレーザー光の通過可能な前記シート積層体の幅方向に長いスリット状の支持部材側開口部と、該支持部材側開口部から該第2面側に離間して配置され該支持部材側開口部に対向するように吸引開口部が形成された集塵部材と、該支持部材側開口部から該第2面側に離間して配置され該支持部材側開口部に向かって空気を吹き出す支持部材側空気吹出部とを有し、
前記加圧部材は、前記支持部材側開口部の延びる方向と同方向に延びかつ該支持部材側開口部と対向配置される加圧部材側開口部と、該加圧部材側開口部に向かって空気を吹き出す加圧部材側空気吹出部とを有しているシート融着体の製造装置。
<1>
An apparatus for producing a sheet fusion body having a seal edge fused in a state where edges of a plurality of sheets overlap with each other,
A belt-like sheet laminate having a first surface and a second surface located opposite to the first surface and a plurality of sheets including a resin material at least partially overlapped is supported on the first surface over the longitudinal direction. A supporting member to
An irradiation head disposed on the second surface side of the support member and having a lens for condensing laser light;
A pressurizing member that pressurizes the sheet laminate supported on the first surface of the support member;
The support member has a slit-like support member side opening that is long in the width direction of the sheet laminate through which the laser light irradiated from the second surface side can pass, and the second surface from the support member side opening. A dust collecting member that is spaced apart on the side and formed with a suction opening so as to face the opening on the supporting member side, and spaced apart from the supporting member side opening to the second surface side A support member side air blowing portion that blows out air toward the member side opening,
The pressure member extends in the same direction as the support member side opening and extends toward the support member side opening, and faces the pressure member side opening. An apparatus for producing a sheet fusion body having a pressure member-side air blowing section for blowing out air.

<2>
前記支持部材の前記第1面上に支持された前記シート積層体に、前記支持部材側開口部に沿って前記照射ヘッドからレーザー光を照射して、該シート積層体をその幅方向にわたって分断するのと同時に、この分断の縁部を重なった状態で融着して前記シール縁部を有するシート融着体を製造するとともに、分断によって生じたガスを、前記加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、前記集塵部材によって吸引し除去するようにした前記<1>に記載のシート融着体の製造装置。
<3>
前記支持部材の前記第1面上に支持された前記シート積層体に、前記支持部材側開口部に沿って前記照射ヘッドからレーザー光を照射して、該シート積層体をその幅方向にわたって分断した後、分断によって生じたガスを、前記加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、前記集塵部材によって吸引し除去するとともに、該分断によって生じたガスを、前記支持部材側空気吹出部から空気を吹き出して前記支持部材側開口部から除去するようにした前記<1>又は<2>に記載のシート融着体の製造装置。
<4>
前記加圧部材側空気吹出部は、前記加圧部材側開口部を挟んで一対配されている前記<1>〜<3>の何れか1に記載のシート融着体の製造装置。
<5>
前記支持部材が、外方を向く前記第1面と内方を向く前記第2面とを有し、かつ一方向に回転可能な円筒からなり、
前記円筒の周面に、該円筒の回転軸の軸長方向と平行な方向に一致して延びる前記スリット状の支持部材側開口部が、該円筒の周方向に所定間隔を置いて複数設けられており、
前記加圧部材は、前記支持部材の周方向と同方向に、かつ該支持部材の周速と同速で、該支持部材の周面に沿って周回可能になっており、
前記加圧部材は、該加圧部材が前記支持部材の周面に沿って周回している間、前記支持部材の前記第1面に対して接離動作を繰り返すようになっている前記<1>〜<4>の何れか1に記載のシート融着体の製造装置。
<6>
前記集塵部材及び前記支持部材側空気吹出部は複数配置され、
前記支持部材側開口部、前記集塵部材及び前記支持部材側空気吹出部は、前記支持部材の回転に伴って共に回転可能となっている前記<5>に記載のシート融着体の製造装置。
<7>
前記円筒の回転軸の軸長方向(前記シート積層体の幅方向)に関して、前記支持部材側開口部の長さは、前記支持部材に支持されるシート積層体の分断予定部分(サイドシール部)の長さよりも長い前記<5>又は<6>に記載のシート融着体の製造装置。
<8>
前記円筒の回転軸の軸長方向(シート積層体の幅方向)に関して、前記支持部材側空気吹出部の吹出し口の長さは、前記支持部材に支持されるシート積層体の分断予定部分(サイドシール部)の長さよりも長く、かつ前記支持部材側開口部の長さよりも短い前記<5>〜<7>の何れか1に記載のシート融着体の製造装置。
<9>
前記加圧部材が、前記加圧部材側開口部の延びる方向の一端にヒンジ構造の支持部を有し、該支持部を支点として、前記支持部材の回転軸を通る面内において揺動運動が可能になっており、それによって、該加圧部材が前記支持部材の前記第1面に対して接離動作をするようになっている前記<5>〜<8>の何れか1に記載のシート融着体の製造装置。
<2>
The sheet laminate supported on the first surface of the support member is irradiated with laser light from the irradiation head along the support member side opening, and the sheet laminate is divided in the width direction. At the same time, a sheet fusion body having the seal edge is manufactured by fusing the divided edges in an overlapped state, and the gas generated by the division is aired from the pressure member side air blowing portion. Is blown out to the second surface side of the support member, and sucked and removed by the dust collecting member.
<3>
The sheet laminate supported on the first surface of the support member was irradiated with laser light from the irradiation head along the support member-side opening, and the sheet laminate was divided in the width direction. After that, the gas generated by the division is blown out from the pressure member side air blowing portion, is blown to the second surface side of the support member, is sucked and removed by the dust collecting member, and is generated by the division. The apparatus for producing a sheet-fused body according to <1> or <2>, wherein the gas is blown out from the support member side air blowing portion to be removed from the support member side opening.
<4>
The apparatus for producing a sheet fusion body according to any one of <1> to <3>, wherein a pair of the pressure member side air blowing portions are arranged with the pressure member side opening interposed therebetween.
<5>
The support member includes the first surface facing outward and the second surface facing inward, and is formed of a cylinder rotatable in one direction,
A plurality of the slit-like support member side openings extending in a direction parallel to the axial length direction of the rotation axis of the cylinder are provided on the circumferential surface of the cylinder at predetermined intervals in the circumferential direction of the cylinder. And
The pressurizing member is capable of circling along the circumferential surface of the support member in the same direction as the circumferential direction of the support member and at the same speed as the circumferential speed of the support member.
The pressure member is configured to repeat the contact and separation operation with respect to the first surface of the support member while the pressure member is circling along the peripheral surface of the support member. >-<4> Any 1 item | term manufacturing apparatus of the sheet fusion body.
<6>
A plurality of the dust collecting members and the support member side air blowing portions are arranged,
The apparatus for manufacturing a sheet fusion body according to <5>, wherein the support member side opening, the dust collecting member, and the support member side air blowing part are rotatable together with the rotation of the support member. .
<7>
With respect to the axial length direction of the rotation axis of the cylinder (the width direction of the sheet laminate), the length of the opening on the support member side is the part to be divided (side seal portion) of the sheet laminate supported by the support member. The apparatus for producing a fused sheet according to <5> or <6>, which is longer than the length of <5>.
<8>
With respect to the axial length direction (the width direction of the sheet laminate) of the rotation axis of the cylinder, the length of the blowout port of the support member side air blowing portion is a portion to be divided (side) of the sheet laminate supported by the support member. The apparatus for producing a sheet fusion body according to any one of <5> to <7>, which is longer than a length of the seal portion) and shorter than a length of the support member side opening.
<9>
The pressure member has a hinge-structure support portion at one end in the direction in which the pressure member-side opening extends, and swinging motion is performed in a plane passing through the rotation shaft of the support member with the support portion as a fulcrum. <5> to <8> according to any one of <5> to <8>, wherein the pressure member is adapted to move toward and away from the first surface of the support member. Sheet fusion product manufacturing equipment.

<10>
前記加圧部材は、本体中空部を有する本体部と、前記本体中空部と連通する加圧部材側開口部及び当該加圧部材側開口部を挟んで配される一対の局所加圧部材を有する加圧部とを備え、前記加圧部材側空気吹出部は前記本体中空部から前記加圧部材側開口部に向かって空気を吹き出す前記<1>〜<9>の何れか1に記載のシート融着体の製造装置。
<11>
本体中空部は吸引装置と接続し、前記加圧部材側開口部を通じ、該本体中空部に向けて空気が吸引されるようになっている前記<10>に記載のシート融着体の製造装置。
<12>
一対の前記局所加圧部材は、それぞれ前記ジート積層体を加圧する加圧面を有し、前記本体部から前記加圧面に向かって互いに近づくように傾斜して配され、
前記加圧部材側空気吹出部の空気の噴射方向が、前記局所加圧部材の傾斜面の傾斜方向と一致している前記<10>又は<11>に記載のシート融着体の製造装置。
<13>
前記吸引開口部は、前記支持部材側開口部に向かって開口面積が漸次広くなるように形成されている前記<1>〜<12>の何れか1に記載のシート融着体の製造装置。
<14>
前記支持部材側空気吹出部は、前記支持部材側開口部に向かって開口した吹出し口を有している前記<1>〜<13>の何れか1に記載のシート融着体の製造装置。
<15>
前記加圧部材側開口部は、その幅(幅方向に沿った長さ)が、前記支持部材における前記支持部材側開口部の幅(支持部材の周方向に沿った長さ)よりも大きくなっている前記<1>〜<14>の何れか1に記載のシート融着体の製造装置。
<16>
長手方向において、前記加圧部材側空気吹出部の吹出し口の長さは、前記支持部材に支持されるシート積層体の連続体の分断予定部分(サイドシール部)の長さよりも長い前記<1>〜<15>の何れか1に記載のシート融着体の製造装置。
<10>
The pressure member has a main body portion having a main body hollow portion, a pressure member side opening communicating with the main body hollow portion, and a pair of local pressure members disposed with the pressure member side opening interposed therebetween. The sheet according to any one of <1> to <9>, further including a pressurizing unit, wherein the pressurizing member side air blowing unit blows air from the main body hollow portion toward the pressurizing member side opening. Fusion production equipment.
<11>
The apparatus for producing a sheet fusion body according to <10>, wherein the main body hollow portion is connected to a suction device, and air is sucked toward the main body hollow portion through the opening on the pressure member side. .
<12>
The pair of local pressurizing members each have a pressurizing surface that pressurizes the jeet laminate, and is arranged to be inclined so as to approach each other from the main body part toward the pressurizing surface.
The apparatus for manufacturing a sheet fusion body according to <10> or <11>, wherein an air injection direction of the pressurizing member side air blowing portion coincides with an inclination direction of an inclined surface of the local pressurizing member.
<13>
The apparatus for producing a sheet fusion body according to any one of <1> to <12>, wherein the suction opening is formed so that an opening area gradually increases toward the support member side opening.
<14>
The apparatus for manufacturing a sheet fusion body according to any one of <1> to <13>, wherein the support member-side air blowing portion has a blowing port that opens toward the support member-side opening.
<15>
The pressure member-side opening has a width (length along the width direction) larger than a width of the support member-side opening (length along the circumferential direction of the support member) in the support member. The apparatus for producing a sheet fusion body according to any one of <1> to <14>.
<16>
In the longitudinal direction, the length of the outlet of the pressurizing member side air outlet is longer than the length of the part to be divided (side seal part) of the continuous sheet laminate supported by the support member. >-<15> any 1 item | term manufacturing apparatus of the sheet fusion body.

<17>
複数枚のシートの縁部が重なった状態で融着したシール縁部を有するシート融着体の製造方法であって、
第1面及びそれと反対側に位置する第2面を有する支持部材における該第1面上に、少なくとも一部に樹脂材を含む複数枚のシートが重ねられた帯状のシート積層体をその長手方向にわたって支持させ、該支持部材の該第1面上に支持された該シート積層体を加圧部材を用いて加圧し、
前記支持部材における前記第2面側に配置され、かつレーザー光を集光するレンズを有する照射ヘッドから、該支持部材の該第1面上に加圧して支持された前記シート積層体に向けてレーザー光を照射する工程を有し、
レーザー光を、前記支持部材に設けられた、前記シート積層体の幅方向に長いスリット状の支持部材側開口部に沿って該シート積層体に照射して、該シート積層体をその幅方向にわたって分断するのと同時に、この分断の縁部を重なった状態で融着して前記シール縁部を有するシート融着体を製造するとともに、分断によって生じたガスを、前記加圧部材側に配置された加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、該支持部材の第2面側に配置された集塵部材によって吸引し除去するシート融着体の製造方法。
<17>
A method for producing a sheet fusion body having a seal edge fused in a state where edges of a plurality of sheets are overlapped,
The longitudinal direction of the strip-shaped sheet laminate in which a plurality of sheets including at least a part of a resin material are superimposed on the first surface of the support member having the first surface and the second surface located on the opposite side thereof And pressurizing the sheet laminate supported on the first surface of the support member using a pressure member,
From the irradiation head that is disposed on the second surface side of the support member and has a lens that condenses laser light, toward the sheet laminate that is pressed and supported on the first surface of the support member. A step of irradiating a laser beam,
Laser light is irradiated to the sheet laminate along the slit-like support member side opening provided in the support member and extending in the width direction of the sheet laminate, and the sheet laminate is spread over the width direction. Simultaneously with the division, the edge of the division is fused in an overlapping state to produce a sheet fusion body having the seal edge, and the gas generated by the division is disposed on the pressure member side. Of the sheet fusion body which blows air from the pressurized member side air blowing portion, blows it to the second surface side of the support member, and sucks and removes the dust by the dust collecting member disposed on the second surface side of the support member. Production method.

<18>
前記支持部材の前記第1面上に支持された前記シート積層体に、前記支持部材側開口部に沿って前記照射ヘッドからレーザー光を照射して、該シート積層体をその幅方向にわたって分断した後、分断によって生じたガスを、前記加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、前記集塵部材によって吸引し除去するとともに、該分断によって生じたガスを、前記支持部材の前記第2面側に配置された支持部材側空気吹出部から空気を吹き出して前記支持部材側開口部から除去する前記<17>に記載のシート融着体の製造方法。
<19>
前記照射ヘッドからレーザー光を照射する前に、前記集塵部材による吸引を開始し、前記加圧部材側空気吹出部による空気の吹き出しを開始する前記<17>又は<18>に記載のシート融着体の製造方法。
<20>
前記支持部材が、外方を向く前記第1面と内方を向く前記第2面とを有し、かつ一方向に回転可能な円筒からなり、
前記円筒の周面に、該円筒の回転軸の軸長方向と平行な方向に一致して延びる前記スリット状の支持部材側開口部が、該円筒の周方向に所定間隔を置いて複数設けられており、
前記加圧部材は、前記支持部材の周方向と同方向に、かつ該支持部材の周速と同速で、該支持部材の周面に沿って周回可能になっており、
前記加圧部材は、該加圧部材が前記支持部材の周面に沿って周回している間、前記支持部材の前記第1面に対して接離動作を繰り返すようになっている前記<17>〜<19>の何れか1に記載のシート融着体の製造方法。
<18>
The sheet laminate supported on the first surface of the support member was irradiated with laser light from the irradiation head along the support member-side opening, and the sheet laminate was divided in the width direction. After that, the gas generated by the division is blown out from the pressure member side air blowing portion, is blown to the second surface side of the support member, is sucked and removed by the dust collecting member, and is generated by the division. The method for producing a sheet fusion body according to <17>, wherein the gas is blown out from the support member side air blowing portion disposed on the second surface side of the support member to be removed from the support member side opening. .
<19>
Before irradiating laser light from the irradiation head, suction by the dust collecting member is started, and blowing of air by the pressurizing member side air blowing portion is started. <17> or <18> A manufacturing method of a kimono.
<20>
The support member includes the first surface facing outward and the second surface facing inward, and is formed of a cylinder rotatable in one direction,
A plurality of the slit-like support member side openings extending in a direction parallel to the axial length direction of the rotation axis of the cylinder are provided on the circumferential surface of the cylinder at predetermined intervals in the circumferential direction of the cylinder. And
The pressurizing member is capable of circling along the circumferential surface of the support member in the same direction as the circumferential direction of the support member and at the same speed as the circumferential speed of the support member.
The pressurizing member repeats contact and separation operations with respect to the first surface of the support member while the pressurizing member circulates along the peripheral surface of the support member. >-<19> The manufacturing method of the sheet fusion body of any one of <19>.

<21>
前記加圧部材は、前記支持部材の周面に沿って1回の周回運動をする間に、開放状態、加圧に向かう加圧過程状態、加圧状態、開放に向かう開放過程状態の動作を1周期の動作として行う前記<17>〜<20>の何れか1に記載のシート融着体の製造方法。
<22>
加圧状態の間中、集塵部材による空気の吸引を行う前記<21>に記載のシート融着体の製造方法。
<23>
加圧状態において、加圧部材側空気吹出部から空気の吹き出しを行う前記<21>又は<22>に記載のシート融着体の製造方法。
<24>
前記加圧部材側空気吹出部による前記空気の吹き出しは、前記加圧状態及び前記開放過程状態にて行う前記<21>〜<23>の何れか1に記載のシート融着体のシート融着体の製造方法。
<25>
前記開放過程状態において、前記支持部材の前記第2面側に配置された支持部材側空気吹出部による空気の吹き出しを開始する前記<21>〜<24>の何れか1に記載のシート融着体のシート融着体の製造方法。
<26>
前記支持部材側空気吹出部による空気の吹き出しは、開放状態の途中まで行われる前記<25>に記載のシート融着体の製造方法。
<27>
前記加圧部材が加圧状態になる前から、前記集塵部材による吸引を開始し、前記加圧部材側空気吹出部による空気の吹き出しを開始する前記<17>〜<26>の何れか1に記載のシート融着体のシート融着体の製造方法。
<21>
The pressurizing member performs an operation in an open state, a pressurization process state toward pressurization, a pressurization state, and an open process state toward release while performing one round motion along the peripheral surface of the support member. The method for producing a sheet fusion body according to any one of <17> to <20>, which is performed as one cycle of operation.
<22>
The method for producing a sheet fusion body according to <21>, wherein the air is sucked by the dust collecting member during the pressurized state.
<23>
The method for producing a sheet fusion body according to <21> or <22>, wherein air is blown out from a pressure member side air blowing portion in a pressurized state.
<24>
The sheet fusion of the sheet fusion body according to any one of <21> to <23>, wherein the blowing of the air by the pressure member side air blowing portion is performed in the pressurized state and the release process state. Body manufacturing method.
<25>
The sheet fusion according to any one of <21> to <24>, wherein in the opening process state, blowing of air is started by a support member side air blowing portion arranged on the second surface side of the support member. Manufacturing method of sheet fusion product.
<26>
The method for producing a sheet fusion body according to <25>, wherein the blowing of air by the support member side air blowing portion is performed halfway in an open state.
<27>
Any one of the above items <17> to <26>, in which suction by the dust collecting member is started before the pressure member is in a pressurized state, and air is blown out by the pressure member side air blowing portion. A method for producing a sheet fusion product of the sheet fusion product according to 1.

1 パンツ型使い捨ておむつ
1A 腹側部
1B 背側部
F 前身頃
R 後身頃
2 吸収性本体
3 外装体
31 外層シート
32 内層シート
Ta 前身頃側の外装体の厚み
Tb 後身頃側の外装体の厚み
3F 前身頃における外装体の縁部
3R 後身頃における外装体の縁部
4 サイドシール部
40 融着部
40a 融着部の外縁
41 シール縁部
10 おむつ連続体(帯状の外装体)
20 レーザー式接合装置
21 支持部材
23 円筒ロール
25 第2円筒ロール
26 加圧部材
27 支持部材側開口部(光通過部)
28 集塵部材
283 吸引開口部
29 支持部材側空気吹出部
50A 本体部
50B 加圧部
51 本体中空部
52a 先端部
52b 後端部
53 接続部材
54 局所加圧部材
54A 加圧面
55 加圧部材側開口部
59 加圧部材側空気吹出部
DESCRIPTION OF SYMBOLS 1 Pants type disposable diaper 1A Abdominal side 1B Dorsal side F Front body R Rear body 2 Absorbent body 3 Exterior body 31 Outer layer sheet 32 Inner layer sheet Ta Thickness of exterior body on front body side Tb Thickness of exterior body on back body side 3F Edge of exterior body in front body 3R Edge of exterior body in back body 4 Side seal part 40 Fusion part 40a Outer edge of fusion part 41 Seal edge part 10 Diaper continuous body (band-like exterior body)
DESCRIPTION OF SYMBOLS 20 Laser type bonding apparatus 21 Support member 23 Cylindrical roll 25 2nd cylindrical roll 26 Pressurizing member 27 Support member side opening part (light passage part)
28 Dust Collection Member 283 Suction Opening 29 29 Support Member Side Air Blow 50A Main Body 50B Pressurization Part 51 Main Body Hollow Part 52a Front End 52b Rear End 53 Connecting Member 54 Local Pressure Member 54A Pressurization Surface 55 Pressurization Member Side Opening 59 Pressure member side air outlet

Claims (9)

複数枚のシートの縁部が重なった状態で融着したシール縁部を有するシート融着体の製造装置であって、
第1面及びそれと反対側に位置する第2面を有し、少なくとも一部に樹脂材を含む複数枚のシートが重ねられた帯状のシート積層体をその長手方向にわたって該第1面上に支持する支持部材と、
前記支持部材における前記第2面側に配置され、かつレーザー光を集光するレンズを有する照射ヘッドと、
前記支持部材の前記第1面上に支持された前記シート積層体を加圧する加圧部材とを具備し、
前記支持部材は、前記第2面側から照射されたレーザー光の通過可能な前記シート積層体の幅方向に長いスリット状の支持部材側開口部と、該支持部材側開口部から該第2面側に離間して配置され該支持部材側開口部に対向するように吸引開口部が形成された集塵部材と、該支持部材側開口部から該第2面側に離間して配置され該支持部材側開口部に向かって空気を吹き出す支持部材側空気吹出部とを有し、
前記加圧部材は、前記支持部材側開口部の延びる方向と同方向に延びかつ該支持部材側開口部と対向配置される加圧部材側開口部と、該加圧部材側開口部に向かって空気を吹き出す加圧部材側空気吹出部とを有しているシート融着体の製造装置。
An apparatus for producing a sheet fusion body having a seal edge fused in a state where edges of a plurality of sheets overlap with each other,
A belt-like sheet laminate having a first surface and a second surface located opposite to the first surface and a plurality of sheets including a resin material at least partially overlapped is supported on the first surface over the longitudinal direction. A supporting member to
An irradiation head disposed on the second surface side of the support member and having a lens for condensing laser light;
A pressurizing member that pressurizes the sheet laminate supported on the first surface of the support member;
The support member has a slit-like support member side opening that is long in the width direction of the sheet laminate through which the laser light irradiated from the second surface side can pass, and the second surface from the support member side opening. A dust collecting member that is spaced apart on the side and formed with a suction opening so as to face the opening on the supporting member side, and spaced apart from the supporting member side opening to the second surface side A support member side air blowing portion that blows out air toward the member side opening,
The pressure member extends in the same direction as the support member side opening and extends toward the support member side opening, and faces the pressure member side opening. An apparatus for producing a sheet fusion body having a pressure member-side air blowing section for blowing out air.
前記支持部材の前記第1面上に支持された前記シート積層体に、前記支持部材側開口部に沿って前記照射ヘッドからレーザー光を照射して、該シート積層体をその幅方向にわたって分断するのと同時に、この分断の縁部を重なった状態で融着して前記シール縁部を有するシート融着体を製造するとともに、分断によって生じたガスを、前記加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、前記集塵部材によって吸引し除去するようにした請求項1に記載のシート融着体の製造装置。   The sheet laminate supported on the first surface of the support member is irradiated with laser light from the irradiation head along the support member side opening, and the sheet laminate is divided in the width direction. At the same time, a sheet fusion body having the seal edge is manufactured by fusing the divided edges in an overlapped state, and the gas generated by the division is aired from the pressure member side air blowing portion. The apparatus for manufacturing a sheet fusion body according to claim 1, wherein the sheet is blown to the second surface side of the support member and sucked and removed by the dust collecting member. 前記支持部材の前記第1面上に支持された前記シート積層体に、前記支持部材側開口部に沿って前記照射ヘッドからレーザー光を照射して、該シート積層体をその幅方向にわたって分断した後、分断によって生じたガスを、前記加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、前記集塵部材によって吸引し除去するとともに、該分断によって生じたガスを、前記支持部材側空気吹出部から空気を吹き出して前記支持部材側開口部から除去するようにした請求項1又は2に記載のシート融着体の製造装置。   The sheet laminate supported on the first surface of the support member was irradiated with laser light from the irradiation head along the support member-side opening, and the sheet laminate was divided in the width direction. After that, the gas generated by the division is blown out from the pressure member side air blowing portion, is blown to the second surface side of the support member, is sucked and removed by the dust collecting member, and is generated by the division. The apparatus for producing a sheet fusion body according to claim 1 or 2, wherein the gas is removed from the support member side opening by blowing air from the support member side air blowing part. 前記加圧部材側空気吹出部は、前記加圧部材側開口部を挟んで一対配されている請求項1〜3の何れか1項に記載のシート融着体の製造装置。   The apparatus for producing a sheet fusion body according to any one of claims 1 to 3, wherein a pair of the pressure member side air blowing portions are arranged with the pressure member side opening interposed therebetween. 前記支持部材が、外方を向く前記第1面と内方を向く前記第2面とを有し、かつ一方向に回転可能な円筒からなり、
前記円筒の周面に、該円筒の回転軸の軸長方向と平行な方向に一致して延びる前記スリット状の支持部材側開口部が、該円筒の周方向に所定間隔を置いて複数設けられており、
前記加圧部材は、前記支持部材の周方向と同方向に、かつ該支持部材の周速と同速で、該支持部材の周面に沿って周回可能になっており、
前記加圧部材は、該加圧部材が前記支持部材の周面に沿って周回している間、前記支持部材の前記第1面に対して接離動作を繰り返すようになっている請求項1〜4の何れか1項に記載のシート融着体の製造装置。
The support member includes the first surface facing outward and the second surface facing inward, and is formed of a cylinder rotatable in one direction,
A plurality of the slit-like support member side openings extending in a direction parallel to the axial length direction of the rotation axis of the cylinder are provided on the circumferential surface of the cylinder at predetermined intervals in the circumferential direction of the cylinder. And
The pressurizing member is capable of circling along the circumferential surface of the support member in the same direction as the circumferential direction of the support member and at the same speed as the circumferential speed of the support member.
The pressurizing member repeats contact and separation operations with respect to the first surface of the support member while the pressurizing member circulates along the peripheral surface of the support member. The manufacturing apparatus of the sheet fusion body of any one of -4.
前記加圧部材が、前記加圧部材側開口部の延びる方向の一端にヒンジ構造の支持部を有し、該支持部を支点として、前記支持部材の回転軸を通る面内において揺動運動が可能になっており、それによって、該加圧部材が前記支持部材の前記第1面に対して接離動作をするようになっている請求項5に記載のシート融着体の製造装置。   The pressure member has a hinge-structure support portion at one end in the direction in which the pressure member-side opening extends, and swinging motion is performed in a plane passing through the rotation shaft of the support member with the support portion as a fulcrum. 6. The apparatus for manufacturing a sheet fusion body according to claim 5, wherein the pressing member is adapted to move toward and away from the first surface of the support member. 複数枚のシートの縁部が重なった状態で融着したシール縁部を有するシート融着体の製造方法であって、
第1面及びそれと反対側に位置する第2面を有する支持部材における該第1面上に、少なくとも一部に樹脂材を含む複数枚のシートが重ねられた帯状のシート積層体をその長手方向にわたって支持させ、該支持部材の該第1面上に支持された該シート積層体を加圧部材を用いて加圧し、
前記支持部材における前記第2面側に配置され、かつレーザー光を集光するレンズを有する照射ヘッドから、該支持部材の該第1面上に加圧して支持された前記シート積層体に向けてレーザー光を照射する工程を有し、
レーザー光を、前記支持部材に設けられた、前記シート積層体の幅方向に長いスリット状の支持部材側開口部に沿って該シート積層体に照射して、該シート積層体をその幅方向にわたって分断するのと同時に、この分断の縁部を重なった状態で融着して前記シール縁部を有するシート融着体を製造するとともに、分断によって生じたガスを、前記加圧部材側に配置された加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、該支持部材の第2面側に配置された集塵部材によって吸引し除去するシート融着体の製造方法。
A method for producing a sheet fusion body having a seal edge fused in a state where edges of a plurality of sheets are overlapped,
The longitudinal direction of the strip-shaped sheet laminate in which a plurality of sheets including at least a part of a resin material are superimposed on the first surface of the support member having the first surface and the second surface located on the opposite side thereof And pressurizing the sheet laminate supported on the first surface of the support member using a pressure member,
From the irradiation head that is disposed on the second surface side of the support member and has a lens that condenses laser light, toward the sheet laminate that is pressed and supported on the first surface of the support member. A step of irradiating a laser beam,
Laser light is irradiated to the sheet laminate along the slit-like support member side opening provided in the support member and extending in the width direction of the sheet laminate, and the sheet laminate is spread over the width direction. Simultaneously with the division, the edge of the division is fused in an overlapping state to produce a sheet fusion body having the seal edge, and the gas generated by the division is disposed on the pressure member side. Of the sheet fusion body which blows air from the pressurized member side air blowing portion, blows it to the second surface side of the support member, and sucks and removes the dust by the dust collecting member disposed on the second surface side of the support member. Production method.
前記支持部材の前記第1面上に支持された前記シート積層体に、前記支持部材側開口部に沿って前記照射ヘッドからレーザー光を照射して、該シート積層体をその幅方向にわたって分断した後、分断によって生じたガスを、前記加圧部材側空気吹出部から空気を吹き出して前記支持部材の前記第2面側に飛ばし、前記集塵部材によって吸引し除去するとともに、該分断によって生じたガスを、前記支持部材の前記第2面側に配置された支持部材側空気吹出部から空気を吹き出して前記支持部材側開口部から除去する請求項7に記載のシート融着体の製造方法。   The sheet laminate supported on the first surface of the support member was irradiated with laser light from the irradiation head along the support member-side opening, and the sheet laminate was divided in the width direction. After that, the gas generated by the division is blown out from the pressure member side air blowing portion, is blown to the second surface side of the support member, is sucked and removed by the dust collecting member, and is generated by the division. The method for producing a sheet fusion body according to claim 7, wherein the gas is removed from the support member side opening by blowing air from a support member side air blowing portion disposed on the second surface side of the support member. 前記照射ヘッドからレーザー光を照射する前に、前記集塵部材による吸引を開始し、前記加圧部材側空気吹出部による空気の吹き出しを開始する請求項7又は8に記載のシート融着体の製造方法。
The sheet fusion body according to claim 7 or 8, wherein suction by the dust collecting member is started before the laser light is irradiated from the irradiation head, and air blowing by the pressure member side air blowing portion is started. Production method.
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