JP6189110B2 - Pants-type wearing article - Google Patents
Pants-type wearing article Download PDFInfo
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- JP6189110B2 JP6189110B2 JP2013137402A JP2013137402A JP6189110B2 JP 6189110 B2 JP6189110 B2 JP 6189110B2 JP 2013137402 A JP2013137402 A JP 2013137402A JP 2013137402 A JP2013137402 A JP 2013137402A JP 6189110 B2 JP6189110 B2 JP 6189110B2
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- Prior art keywords
- side seal
- distance
- diaper
- pants
- wearing article
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000004927 fusion Effects 0.000 claims description 18
- 238000005304 joining Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 7
- 230000002745 absorbent Effects 0.000 description 26
- 239000002250 absorbent Substances 0.000 description 26
- 238000000034 method Methods 0.000 description 24
- 238000004519 manufacturing process Methods 0.000 description 16
- 239000004745 nonwoven fabric Substances 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 239000000835 fiber Substances 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 9
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- 230000015572 biosynthetic process Effects 0.000 description 7
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- 230000003187 abdominal effect Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004831 Hot glue Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 210000002784 stomach Anatomy 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910009372 YVO4 Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
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- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
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- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000004750 melt-blown nonwoven Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1648—Laser beams characterised by the way of heating the interface radiating the edges of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
- B29C65/1661—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined scanning repeatedly, e.g. quasi-simultaneous laser welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1696—Laser beams making use of masks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/747—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using other than mechanical means
- B29C65/7473—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using other than mechanical means using radiation, e.g. laser, for simultaneously welding and severing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
- B29C66/7294—Non woven mats, e.g. felt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
- B29C66/7294—Non woven mats, e.g. felt
- B29C66/72941—Non woven mats, e.g. felt coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83431—Roller, cylinder or drum types; Band or belt types; Ball types rollers, cylinders or drums cooperating with bands or belts
- B29C66/83433—Roller, cylinder or drum types; Band or belt types; Ball types rollers, cylinders or drums cooperating with bands or belts the contact angle between said rollers, cylinders or drums and said bands or belts being a non-zero angle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83431—Roller, cylinder or drum types; Band or belt types; Ball types rollers, cylinders or drums cooperating with bands or belts
- B29C66/83435—Roller, cylinder or drum types; Band or belt types; Ball types rollers, cylinders or drums cooperating with bands or belts said rollers, cylinders or drums being hollow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1619—Mid infrared radiation [MIR], e.g. by CO or CO2 lasers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/137—Beaded-edge joints or bead seals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4871—Underwear
- B29L2031/4878—Diapers, napkins
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Description
本発明は、サイドシール部を有するパンツ型着用物品に関する。 The present invention relates to a pants-type wearing article having a side seal portion.
従来のパンツ型着用物品として、吸収性本体と着用物品の外面を形成する外装体とを備え、前身頃における外装体の両側縁部と後身頃における外装体の両側縁部とが接合されて一対のサイドシール部が形成されているパンツ型使い捨ておむつが知られている。 A conventional pant-type wearing article includes an absorbent main body and an exterior body that forms the outer surface of the wearing article, and both side edges of the exterior body in the front body and both side edges of the exterior body in the back body are joined together. A pants-type disposable diaper in which a side seal portion is formed is known.
また従来、使い捨ておむつや生理用ナプキン等の吸収性物品の製造工程においては、重ね合わせたシートどうしの接合にヒートロール装置が汎用されており、一般に、サイドシール部は、ヒートロール装置を用いて形成される。他の接合方法として、超音波溶接を用いる方法(例えば特許文献1)及びレーザー光を用いる方法(例えば特許文献2)も知られている。 Conventionally, in the manufacturing process of absorbent articles such as disposable diapers and sanitary napkins, a heat roll device has been widely used for joining stacked sheets. It is formed. As other joining methods, a method using ultrasonic welding (for example, Patent Document 1) and a method using laser light (for example, Patent Document 2) are also known.
パンツ型使い捨ておむつは、通常、次のような工程を経て製造される。即ち、図5中符号10で示すおむつ連続体の如き、複数のおむつが一方向(搬送方向)に連なった構成のおむつ連続体を製造し、このおむつ連続体における、サイドシール部形成予定部位において互いに重なり合う前身頃側の外装体と後身頃側の外装体とを、ヒートロール装置等の接合手段により接合した後、その接合部をカッター等の切断手段により切断することにより、個々のおむつに分断する工程を経て製造される。こうして製造される従来のパンツ型使い捨ておむつ(前記切断手段による切断によって生じた前記接合部の切断縁部)は、おむつ着用時において、前身頃の左右両側縁と後身頃の左右両側縁とが合掌状に重なり合った形状で、おむつ外面から突出する。 A pants-type disposable diaper is usually manufactured through the following steps. That is, a diaper continuous body having a structure in which a plurality of diapers are connected in one direction (conveying direction), such as a diaper continuous body indicated by reference numeral 10 in FIG. After the front body side exterior body and the back body side exterior body that overlap each other are joined by a joining means such as a heat roll device, the joined portion is cut by a cutting means such as a cutter, thereby dividing into individual diapers. It is manufactured through the process of. The conventional pants-type disposable diaper manufactured in this way (the cut edge portion of the joint produced by cutting by the cutting means) has the left and right side edges of the front body and the left and right side edges of the back body joined together when the diaper is worn. It protrudes from the outer surface of the diaper in an overlapping shape.
近年、パンツ型使い捨ておむつには、通常の下着と同様の外観が要望されている。しかし、パンツ型使い捨ておむつは、通常の下着には存在しないサイドシール部を有しているところ、従来のサイドシール部は、周辺部よりもおむつ外方に突出していておむつの外観において非常に目立つ存在であるため、パンツ型使い捨ておむつは下着と同様の外観とは言い難いのが現状である。 In recent years, pants-type disposable diapers have been desired to have the same appearance as normal underwear. However, the pants-type disposable diaper has a side seal portion that does not exist in normal underwear. However, the conventional side seal portion protrudes outward from the diaper rather than the peripheral portion, and is very conspicuous in the appearance of the diaper. Because of its existence, underpants-type disposable diapers are difficult to say with the same appearance as underwear.
また、パンツ型使い捨ておむつ等のパンツ型吸収性物品は、廃棄する目的で脱がす際に、サイドシール部を縦方向に引き裂く。しかし、従来のパンツ型吸収性物品においては、サイドシール部を縦方向に引き裂く途中に、シートの裂け目が横方向に進んで、該シートの裂け目が、サイドシール部よりもおむつの内側部分に及んだり、おむつの側縁に達する場合がある。このような横裂けが生じると、サイドシール部をおむつ縦方向にスムーズに引き裂くことが難しくなり、例えば、使用者は、再び縦方向にサイドシール部を引き裂くように力を入れ直さなければならず、サイドシール部を破断するのに手間が掛かってしまう。このような横裂けを防止する技術としては、サイドシール部に形成する融着部の形成パターンを工夫する方法や、サイドシール部に並行して上下方向に延びる第2の接合部位を設ける方法(特許文献3参照)が提案されている。しかし、サイドシール部の融着部の形成パターンを工夫する方法は、サイドシール部の幅を小さくして、下着らしい外観にすることを困難とし、第2の接合部位を設ける方法も、下着らしい外観にすることを一層困難とする。 Moreover, when removing pants-type absorbent articles such as pants-type disposable diapers for the purpose of disposal, the side seal portions are torn in the vertical direction. However, in the conventional pant-type absorbent article, the tear of the sheet proceeds in the lateral direction while tearing the side seal portion in the longitudinal direction, and the tear of the sheet extends to the inner part of the diaper than the side seal portion. Sometimes it reaches the side edge of the diaper. When such a lateral tear occurs, it becomes difficult to tear the side seal portion smoothly in the longitudinal direction of the diaper. For example, the user has to reapply force to tear the side seal portion in the longitudinal direction again. It takes time and effort to break the side seal portion. As a technique for preventing such lateral tearing, a method of devising a formation pattern of a fusion part formed on the side seal part, or a method of providing a second joint portion extending in the vertical direction in parallel with the side seal part ( Patent Document 3) has been proposed. However, the method of devising the formation pattern of the fused portion of the side seal portion makes it difficult to reduce the width of the side seal portion to make it look like underwear, and the method of providing the second bonding site is also like underwear Making the appearance more difficult.
従って、本発明は、サイドシール部の横裂けが生じにくく、使用後の取り外しを容易且つスムーズに行うことのできるパンツ型着用物品に関する。 Therefore, the present invention relates to a pants-type wearing article that is unlikely to cause lateral tearing of a side seal portion and can be easily and smoothly removed after use.
本発明は、着用物品の外面を形成する外装体を備え、前身頃における外装体の両側縁部と後身頃における外装体の両側縁部とが接合されて一対のサイドシール部、ウエスト開口部及び一対のレッグ開口部が形成されているパンツ型着用物品であって、前記サイドシール部は、前身頃における外装体の縁部と後身頃における外装体の縁部が、該サイドシール部の長手方向に延在する連続線状の融着部で結合したシール縁部からなり、前記融着部は、前記サイドシール部が延びる方向と直交する断面において、着用物品の着用者の肌に近い側から遠い側に向かう方向を内外方向Pとし、該内外方向Pに直交する方向を厚さ方向Qとしたときに、厚さ方向Qにおける両端部と、該両端部間における最も着用者の肌に近い内側端部との間の、内外方向に沿う距離Dwが、前記内側端部と該融着部の外縁における対向部位との間の、内外方向Pに沿う距離Dc以上である、パンツ型着用物品を提供するものである。 The present invention includes an exterior body that forms the outer surface of a worn article, and a pair of side seal portions, a waist opening, and both side edges of the exterior body in the front body and both side edges of the exterior body in the back body are joined together A pants-type wearing article in which a pair of leg openings are formed, wherein the side seal portion includes an edge portion of the exterior body in the front body and an edge portion of the exterior body in the back body in the longitudinal direction of the side seal portion. From the side close to the wearer's skin of the wearing article in a cross section orthogonal to the direction in which the side seal portion extends. When the direction toward the far side is the inside / outside direction P and the direction perpendicular to the inside / outside direction P is the thickness direction Q, both ends in the thickness direction Q and the skin between the both ends are closest to the wearer's skin Inward and outward direction between inner end Distance along Dw is between the opposing part at the outer edge of the inner end and said fusing portion is distance Dc least along the inner and outer direction P, there is provided a pants-type wearing article.
本発明によればサイドシール部の横裂けが生じにくく、使用後の取り外しを容易且つスムーズに行うことのできるパンツ型着用物品が提供される。 According to the present invention, there is provided a pants-type wearing article that is unlikely to cause lateral tearing of the side seal portion and can be easily and smoothly removed after use.
以下、本発明をその好ましい実施形態に基づき図面を参照しながら説明する。本発明のパンツ型着用物品の一実施形態であるパンツ型使い捨ておむつ1は、図1〜図3に示すように、吸収性本体2と、着用物品の外面を形成する外装体3とを備え、前身頃F(腹側部1A)における外装体3の縦方向Xに沿う左右両側縁部A1,A1と後身頃R(背側部1B)における外装体3の縦方向Xに沿う左右両側縁部B1,B1とが接合されて一対のサイドシール部4,4、ウエスト開口部8及び一対のレッグ開口部9,9が形成されているパンツ型使い捨ておむつである。外装体3は、吸収性本体2の非肌当接面側に位置して該吸収性本体2を固定している。 Hereinafter, the present invention will be described based on preferred embodiments with reference to the drawings. The pants-type disposable diaper 1 which is one embodiment of the pants-type wearing article of the present invention includes an absorbent main body 2 and an exterior body 3 that forms the outer surface of the wearing article, as shown in FIGS. Left and right side edges A1, A1 along the longitudinal direction X of the exterior body 3 in the front body F (ventral side 1A) and left and right side edges along the longitudinal direction X of the exterior body 3 in the rear body R (back side part 1B) A pants-type disposable diaper in which B1 and B1 are joined to form a pair of side seal portions 4 and 4, a waist opening 8 and a pair of leg openings 9 and 9. The exterior body 3 is positioned on the non-skin contact surface side of the absorbent main body 2 and fixes the absorbent main body 2.
おむつ1は、図3に示す如き展開且つ伸長状態の平面視において、着用者の前後方向に相当する縦方向Xとこれに直交する横方向Yとを有している。おむつ1は、着用時に股下部に配される股下部1C並びにその縦方向Xの前後に位置する腹側部1A及び背側部1Bに区分することができる。股下部1Cにおける外装体3は、その縦方向Xに沿う左右両側縁部にレッグ開口部9,9形成用の凹欠部が形成されている。また、おむつ1は、図4に示すように、おむつ1を縦方向Xに二分する仮想中心線CLを境にして、前身頃Fと後身頃Rとに区分することができる。 The diaper 1 has a longitudinal direction X corresponding to the wearer's front-rear direction and a lateral direction Y perpendicular to the wearer's front-rear direction in a developed and extended plan view as shown in FIG. The diaper 1 can be divided into a crotch part 1C arranged at the crotch part at the time of wearing, and an abdominal side part 1A and a back side part 1B located in the longitudinal direction X. The exterior body 3 in the crotch part 1 </ b> C is formed with recesses for forming leg openings 9, 9 at the left and right side edges along the vertical direction X. As shown in FIG. 4, the diaper 1 can be divided into a front body F and a back body R with a virtual center line CL that bisects the diaper 1 in the vertical direction X as a boundary.
尚、本明細書において、肌当接面は、パンツ型着用物品又はその構成部材(例えば吸収性本体)における、着用時に着用者の肌側に向けられる面であり、非肌当接面は、パンツ型着用物品又はその構成部材における、着用時に着用者の肌側とは反対側(着衣側)に向けられる面である。おむつ1において、縦方向Xは、使い捨ておむつ又はその構成部材である吸収性本体2の長辺に沿う方向(長手方向)に一致し、横方向Yは、使い捨ておむつ又はその構成部材である吸収性本体2の幅方向に一致する。 In addition, in this specification, a skin contact surface is a surface directed to a wearer's skin side at the time of wearing in a pants type wearing article or its constituent member (for example, an absorptive main part), and a non-skin contact surface is In the pants-type wearing article or its constituent members, it is a surface directed to the side opposite to the wearer's skin side (clothing side) when worn. In the diaper 1, the vertical direction X corresponds to the direction (longitudinal direction) along the long side of the absorbent main body 2 which is a disposable diaper or its constituent member, and the horizontal direction Y is the absorbent which is a disposable diaper or its constituent member. It coincides with the width direction of the main body 2.
吸収性本体2は、図3に示すように、一方向(縦方向X)が相対的に長い縦長の形状を有しており、肌当接面を形成する表面シート(図示せず)と、非肌当接面を形成する裏面シート(図示せず)と、これら両シート間に介在配置された液保持性の吸収体(図示せず)とを具備し、該吸収体は、縦方向Xと同方向に長い形状を有している。吸収性本体2は、その長手方向を、展開且つ伸長状態におけるおむつ1の縦方向Xに一致させて、外装体3の中央部に公知の接合手段(接着剤等)により接合されている。ここで、展開且つ伸長状態とは、サイドシール部を引き剥がして、おむつを展開状態とし、その展開状態のおむつを、各部の弾性部材を伸長させて、設計寸法(弾性部材の影響を一切排除した状態で平面状に広げたときの寸法と同じ)となるまで拡げた状態をいう。 As shown in FIG. 3, the absorbent main body 2 has a vertically long shape in one direction (longitudinal direction X), and a surface sheet (not shown) that forms a skin contact surface; A back sheet (not shown) that forms a non-skin contact surface, and a liquid-retaining absorbent (not shown) interposed between the two sheets. And has a long shape in the same direction. The absorbent main body 2 is joined to a central portion of the outer package 3 by a known joining means (adhesive or the like) so that the longitudinal direction thereof coincides with the longitudinal direction X of the diaper 1 in the unfolded and extended state. Here, the expanded and extended state means that the side seal portion is peeled off, the diaper is set in the expanded state, the elastic member of each part is expanded in the expanded diaper, and the design dimensions (the influence of the elastic member is eliminated at all). In this state, it is expanded until it becomes the same size as when expanded in a flat shape.
外装体3は、図2及び図3に示すように、おむつ1の外面(外装体3の非肌当接面)を形成する外層シート31と、該外層シート31の内面側に配され、おむつ1の内面(外装体3の肌当接面)を形成する内層シート32と、両シート31,32間に接着剤により固定された複数本の糸状又は帯状の弾性部材5,6,7とを含んで構成されている。両シート31,32間は、所定部位において接着剤又はヒートシール等(図示せず)によって接合されている。 As shown in FIGS. 2 and 3, the outer package 3 is disposed on the outer layer sheet 31 that forms the outer surface of the diaper 1 (the non-skin contact surface of the outer package 3), and the inner surface side of the outer layer sheet 31. An inner layer sheet 32 that forms the inner surface of 1 (skin contact surface of the exterior body 3), and a plurality of thread-like or belt-like elastic members 5, 6, and 7 fixed between the sheets 31 and 32 with an adhesive. It is configured to include. The two sheets 31 and 32 are joined to each other at a predetermined site by an adhesive or heat seal (not shown).
外装体3(外層シート31、内層シート32)は、樹脂材を含み、該樹脂材を主成分として形成されている。外装体3(外層シート31、内層シート32)の一例として、樹脂材としてポリエチレン、ポリエチレンテレフタレート、ポリプロピレン等の熱融着性の合成樹脂を含み、不織布、フィルム、不織布とフィルムとのラミネートシート等からなるものが挙げられる。不織布としては、エアースルー不織布、ヒートロール不織布、スパンレース不織布、スパンボンド不織布、メルトブローン不織布等が挙げられる。 The exterior body 3 (the outer layer sheet 31 and the inner layer sheet 32) includes a resin material and is formed using the resin material as a main component. As an example of the outer package 3 (the outer layer sheet 31 and the inner layer sheet 32), the resin material includes a heat-sealable synthetic resin such as polyethylene, polyethylene terephthalate, and polypropylene, and includes a nonwoven fabric, a film, a laminate sheet of a nonwoven fabric and a film, and the like. The thing which becomes. Examples of the nonwoven fabric include air-through nonwoven fabric, heat roll nonwoven fabric, spunlace nonwoven fabric, spunbond nonwoven fabric, and melt blown nonwoven fabric.
おむつ1における一対のサイドシール部4,4は、図2に示すように、それぞれ、前身頃Fにおける外装体3の縁部と後身頃Rにおける外装体3の縁部が、サイドシール部4の長手方向に延在する連続線状の融着部40で結合したシール縁部41を有している。おむつ1におけるシール縁部41は、サイドシール部4,4のそれぞれにおいて、ウエスト開口部8とレッグ開口部9との間の全長に亘って連続して形成されている。シール縁部41における融着部40は、外装体3を構成する複数枚のシート(外層シート31、内層シート32)の縁部が重なった状態で、それらのシートの構成樹脂が溶融固化して形成されている。 As shown in FIG. 2, the pair of side seal parts 4, 4 in the diaper 1 is formed so that the edge part of the exterior body 3 in the front body F and the edge part of the exterior body 3 in the back body R are the side seal parts 4. It has a seal edge portion 41 joined by a continuous linear fusion portion 40 extending in the longitudinal direction. The seal edge 41 in the diaper 1 is formed continuously over the entire length between the waist opening 8 and the leg opening 9 in each of the side seal portions 4 and 4. The fused portion 40 in the seal edge portion 41 is obtained by melting and solidifying constituent resins of the sheets in a state where the edge portions of a plurality of sheets (the outer layer sheet 31 and the inner layer sheet 32) constituting the exterior body 3 are overlapped. Is formed.
シール縁部41における融着部40は、図2及び図4に示すように、サイドシール部4が延びる方向と直交する断面において、着用物品の着用者の肌に近い側から遠い側に向かう方向を内外方向Pとし、該内外方向Pに直交する方向を厚さ方向Qとしたときに、厚さ方向Qにおける両端部4a,4bと、該両端部4a,4b間における最も着用者の肌に近い内側端部4cとの間の、内外方向Pに沿う距離Dwが、前記内側端部4cと該融着部の外縁4dにおける対向部位4d’との間の、内外方向Pに沿う距離Dc以上である。 As shown in FIGS. 2 and 4, the fused portion 40 in the seal edge portion 41 is a direction from the side closer to the wearer's skin of the wearing article to the side farther in the cross section orthogonal to the direction in which the side seal portion 4 extends. Is the inner and outer direction P, and when the direction perpendicular to the inner and outer direction P is the thickness direction Q, both ends 4a and 4b in the thickness direction Q and the most wearer's skin between the both ends 4a and 4b The distance Dw along the inner / outer direction P between the near inner end 4c and the distance Dc along the inner / outer direction P between the inner end 4c and the facing portion 4d ′ at the outer edge 4d of the fused portion is greater than or equal to the distance Dc. It is.
厚さ方向Qにおける両端部4a,4bと、内側端部4cとの間の前記距離Dwは、内外方向Pと平行な直線に沿って測定した距離である。また、内外方向Pにおいて、前身頃1A側の端部4aの位置と、後身頃1B側の端部4bの位置とが異なる場合には、そのそれぞれについての距離Dwが、距離Dc以上であることが好ましい。
また、前記距離Dcは、内側端部4cと、該融着部の外縁4dにおける、該内側端部4cと相対向する部位4d’との間の距離を、内外方向Pと平行な直線に沿って測定する。内側端部4cと相対向する部位4d’は、内側端部4cを通る、内外方向Pと平行な直線が、融着部40の外縁4dと交差する部位である。
なお、本実施形態のおむつ1のサイドシール部4においては、厚さ方向Qにおける、吸着部40の内側端部4cの位置は、前身頃A側の端部4aの位置と後身頃1B側の端部4bの位置との間の厚さ方向Qにおける距離を2等分する中央位置にあるが、本発明における内側端部4cは、該中央位置から何れかの端部4a,4b側に偏った位置に存在しても良い。
The distance Dw between the both end portions 4a and 4b and the inner end portion 4c in the thickness direction Q is a distance measured along a straight line parallel to the inner and outer directions P. Further, when the position of the end 4a on the front body 1A side and the position of the end 4b on the back body 1B side are different in the inside / outside direction P, the distance Dw for each of them is not less than the distance Dc. Is preferred.
The distance Dc is the distance between the inner end 4c and the portion 4d 'facing the inner end 4c at the outer edge 4d of the fused portion along a straight line parallel to the inner / outer direction P. To measure. A portion 4 d ′ opposite to the inner end portion 4 c is a portion where a straight line passing through the inner end portion 4 c and parallel to the inner / outer direction P intersects with the outer edge 4 d of the fused portion 40.
In addition, in the side seal part 4 of the diaper 1 of this embodiment, the position of the inner end part 4c of the suction part 40 in the thickness direction Q is the position of the end part 4a on the front body A side and the position on the rear body 1B side. Although it is in the center position that bisects the distance in the thickness direction Q with respect to the position of the end portion 4b, the inner end portion 4c in the present invention is biased from the center position toward any one of the end portions 4a and 4b. It may exist in a different position.
前記距離Dw,前記距離Dc及び後述する厚さTcは、それぞれ、以下のようにして測定することができる。
〔前記距離Dw、前記距離Dc及び厚さTcの測定方法〕
前記距離Dw、前記距離Dc及び厚さTcは、荷重を加えない状態下の断面をマイクロスコープ(KEYENCE社製 VHX−1000)により50〜200倍の倍率で観察し、計測を行った。
前記距離Dw、前記距離Dc及び厚さTcは、それぞれ、サイドシール部4に沿う方向の相異なる3か所の断面について計測を行い、それらの計測値の平均値を、各値とした。
各部の寸法は、0.01mmの単位まで計測することが好ましい。
The distance Dw, the distance Dc, and the thickness Tc described later can be measured as follows.
[Measurement method of the distance Dw, the distance Dc, and the thickness Tc]
The distance Dw, the distance Dc, and the thickness Tc were measured by observing a cross section under a state where no load was applied with a microscope (VHX-1000 manufactured by KEYENCE Corp.) at a magnification of 50 to 200 times.
The distance Dw, the distance Dc, and the thickness Tc were measured for three different cross sections in the direction along the side seal portion 4, and the average value of the measured values was used as each value.
The dimension of each part is preferably measured to a unit of 0.01 mm.
融着部40の前記距離Dwを前記距離Dc以上とすることにより、サイドシール部を引き裂く際に、横裂けが生じることを確実に防止することができる。また、サイドシール部に横裂けが生じにくいことで、本実施形態のおむつ1は、使用後の取り外しを容易且つスムーズに行うことができる。
本発明者らは、レーザー光の照射による溶断によりサイドシール部を形成した多数のパンツ型使い捨ておむつについて、サイドシール部の引き裂き試験を行った結果、サイドシール部4は、前記内外方向Pにおいて、内側端部4cより外方の部位Hが、該内側端部4cより内方の部位Gより破断しやすいこと、特に外方の部位Hにおける、融着部40と外装体3の繊維形態が残る部分との境界部4eや融着部40内において破断が生じ易いことを知見した。
本実施形態におけるように、前記距離Dwが前記距離Dc以上の融着部を形成して、破断が生じ易い内側端部より外方の部位Hの断面積を増大させることによって、サイドシール部を引き裂く際に、融着部40又はその近傍において破断が生じる確率を増大させることができ、サイドシール部を引き裂く際に横裂けが生じる恐れを顕著に抑制することができる。
By setting the distance Dw of the fused part 40 to be equal to or greater than the distance Dc, it is possible to reliably prevent lateral tearing when the side seal part is torn. Moreover, since the side seal portion is less likely to be laterally split, the diaper 1 of the present embodiment can be easily and smoothly removed after use.
As a result of conducting a tear test of the side seal part for a number of pants-type disposable diapers in which the side seal part was formed by fusing by laser light irradiation, the side seal part 4 is in the inner and outer direction P. The outer part H from the inner end 4c is more likely to break than the inner part G from the inner end 4c. In particular, the fiber form of the fused part 40 and the outer package 3 at the outer part H remains. It has been found that breakage is likely to occur in the boundary portion 4e with the portion and the fused portion 40.
As in this embodiment, the side seal portion is formed by increasing the cross-sectional area of the outer portion H from the inner end portion where the distance Dw is equal to or greater than the distance Dc and is likely to break. When tearing, it is possible to increase the probability of fracture occurring at or near the fused portion 40, and to significantly suppress the possibility of lateral tearing when tearing the side seal portion.
サイドシール部4の横裂けを一層確実に防止する観点から、前記距離Dwは、前記距離Dcより大きいことが好ましい。更に、前記距離Dwは、前記距離Dcの好ましくは1.3倍以上、更に好ましくは2.0倍以上、一層好ましくは3.0倍以上であり、また、好ましくは8.0倍以下、更に好ましくは4.0倍以下であり、また、好ましくは1.3〜8.0倍であり、更に好ましくは2.0〜4.0倍である。 The distance Dw is preferably larger than the distance Dc from the viewpoint of more reliably preventing the side seal portion 4 from tearing laterally. Further, the distance Dw is preferably 1.3 times or more of the distance Dc, more preferably 2.0 times or more, more preferably 3.0 times or more, and preferably 8.0 times or less, Preferably it is 4.0 times or less, Preferably it is 1.3 to 8.0 times, More preferably, it is 2.0 to 4.0 times.
なお、サイドシール部が、内外方向Pにおいて、内側端部4cより外方の部位Hが、該内側端部4cより内方の部位Gより破断しやすいか否かは、以下の破断試験により判断できる。
即ち、サイドシール部4及びその両側の近傍部を、サイドシール部4が中央に位置するように、おむつの縦方向に30mm×おむつの幅方向に50mmの短冊状に切り出し、サンプルを得る。得られたサンプルをテンシロン引っ張り試験機(オリエンテック社製、商品名「RTA−100」)を用いて、当該サンプルの前身頃側の端部及び後身頃側の端部を把持して、180反対方向に引張速度300mm/minで引張る。尚、この試験は、サイドシール部のそれぞれについて、5点のサンプルについて行う。
5点のサンプルのそれぞれについて、破断する位置が、内側端部4cより外方の部位Hであるか、該内側端部4cより内方の部位Gであるかを調べ、外方の部位Hで破断しているサンプル数が、内方の部位Gで破断しているサンプル数より多い場合には、内側端部4cより外方の部位Hが、該内側端部4cより内方の部位Gより破断しやすいと判定し、内方の部位Gで破断しているサンプル数が、外方の部位Hで破断しているサンプル数より多い場合には、内側端部4cより内方の部位Gが、該内側端部4cより外方の部位Hより破断しやすいと判定する。
また、本実施形態の使い捨ておむつは、前身頃及び後身頃の外装体の厚みにおいて、内側端部4cより外方の部位Hにおける厚みが、該内側端部4cより内方の部位Gにおける厚みより小さい。このことにより、サイドシール部を引き裂く際に、融着部40又はその近傍において破断が生じる確率を増大させることができ、サイドシール部を引き裂く際に横裂けが生じる恐れを顕著に抑制することができる。前身頃及び後身頃における、内側端部4cより外方の部位Hにおける厚み内方の部位Gにおける厚みは、前述の距離Dw、距離Dc及び厚さTcと同様にして測定できる。
Note that whether or not the side seal portion in the inner / outer direction P is more likely to break the portion H outside the inner end portion 4c than the portion G inside the inner end portion 4c is determined by the following break test. it can.
That is, the side seal part 4 and the neighboring parts on both sides thereof are cut out in a strip shape of 30 mm in the vertical direction of the diaper and 50 mm in the width direction of the diaper so that the side seal part 4 is located at the center. Using the Tensilon Tensile Tester (Orientec Co., Ltd., trade name “RTA-100”), the end part on the front body side and the end part on the back body side of the sample are gripped, and 180 opposite Pull in the direction at a pulling speed of 300 mm / min. In addition, this test is performed about five samples about each of a side seal part.
For each of the five samples, it is checked whether the position to break is the part H outside the inner end 4c or the part G inside the inner end 4c. When the number of broken samples is larger than the number of broken samples at the inner part G, the outer part H from the inner end 4c is more than the inner part G from the inner end 4c. When it is determined that the sample is broken easily and the number of samples broken at the inner portion G is larger than the number of samples broken at the outer portion H, the inner portion G from the inner end 4c , It is determined that it is easier to break than the portion H outside the inner end 4c.
In the disposable diaper according to the present embodiment, the thickness of the outer body H from the inner end 4c is larger than the thickness of the inner part G from the inner end 4c. small. As a result, when tearing the side seal portion, it is possible to increase the probability of the fracture occurring at or near the fused portion 40, and to significantly suppress the risk of lateral tearing when tearing the side seal portion. it can. The thickness at the inner portion G of the front portion and the rear portion of the portion H outside the inner end 4c can be measured in the same manner as the above-described distance Dw, distance Dc, and thickness Tc.
本実施形態のおむつ1においては、融着部40の外縁4dが、内外方向Pにおける内方に向かって窪んだ形状を有している。そのため、前記距離Dwを前記距離Dc以上とすることが容易であるとともに、おむつ1の着用状態における融着部40の視認性を低下させることができ、おむつ1の外観が下着に近いものとなる。更に、融着部の柔軟性が向上することで、おむつ1の肌触りがより柔らかくなる。 In the diaper 1 of the present embodiment, the outer edge 4d of the fused portion 40 has a shape that is recessed inward in the inner / outer direction P. Therefore, it is easy to make the distance Dw equal to or greater than the distance Dc, and the visibility of the fused part 40 in the wearing state of the diaper 1 can be reduced, and the appearance of the diaper 1 is close to underwear. . Furthermore, the softness | flexibility of a melt | fusion part improves and the touch of the diaper 1 becomes softer.
また、本実施形態のおむつ1においては、前記距離Dwが、該距離Dwを2等分する中央位置における融着部40の厚みTc以上である。本発明において、前記距離Dwが、前記厚みTc以上であることは必須ではないが、前記距離Dwを前記厚みTc以上とすることで、前記内側端部4cより外方の破断が生じ易い部位Hの断面積を増大させることができ、サイドシール部4を引き裂く際に、その近傍で破断が生じる可能性を一層増大させることができるため、横裂けが生じる恐れを一層確実に抑制することができる。
サイドシール部4の横裂けを一層確実に防止する観点から、前記距離Dwは、前記厚みTcの5%超であることが好ましく、より好ましくは10%以上であり、また、柔軟性の観点から、前記距離Dwは、前記厚みTcの50%以下であることが好ましく、より好ましくは30%以下であり、より具体的には、5%超50%以下が好ましく、より好ましくは10%以上30%以下である。
Moreover, in the diaper 1 of the present embodiment, the distance Dw is equal to or greater than the thickness Tc of the fused portion 40 at the center position that divides the distance Dw into two equal parts. In the present invention, it is not essential that the distance Dw is equal to or greater than the thickness Tc. However, when the distance Dw is equal to or greater than the thickness Tc, a portion H that is likely to break outward from the inner end portion 4c. The cross-sectional area of the side seal portion 4 can be increased, and when the side seal portion 4 is torn, the possibility of breakage in the vicinity thereof can be further increased. .
From the viewpoint of more reliably preventing the side seal portion 4 from tearing, the distance Dw is preferably more than 5% of the thickness Tc, more preferably 10% or more, and from the viewpoint of flexibility. The distance Dw is preferably 50% or less of the thickness Tc, more preferably 30% or less, more specifically, more than 5% and preferably 50% or less, more preferably 10% or more and 30. % Or less.
融着部40の前記距離Dw及び融着部40の前記距離Dcは、ぞれぞれ、サイドシール部4の柔軟性や感触の向上の観点から、小さい方が好ましく、例えば2.0mm以下が好ましく、より好ましくは1.0mm未満である。他方、シール強度の確保の点から0.05mm以上であることが好ましい。 The distance Dw of the fused part 40 and the distance Dc of the fused part 40 are preferably smaller from the viewpoint of improving the flexibility and feel of the side seal part 4, for example, 2.0 mm or less. Preferably, it is less than 1.0 mm. On the other hand, the thickness is preferably 0.05 mm or more from the viewpoint of ensuring the sealing strength.
なお、融着部40の厚みTcを、融着部40の距離Dwを2等分する中央位置で測定する理由は、様々なシール形状のサンプルに対しても、それぞれに対応して厚みを測定することができるためである。
また、融着部40の外縁4dが内外方向Pの内方に向かって大きく窪んだ形状を有し、外縁4dの一部が、融着部40の距離Dwを2等分する線より内方に存在する場合、融着部の厚みTcには、2等分する線より内側の空間部分の厚みを含む厚みとする。
The reason for measuring the thickness Tc of the fused part 40 at the central position that bisects the distance Dw of the fused part 40 is to measure the thickness corresponding to each of various seal-shaped samples. This is because it can be done.
Further, the outer edge 4d of the fused portion 40 has a shape that is greatly depressed inward in the inner / outer direction P, and a part of the outer edge 4d is inward from a line that bisects the distance Dw of the fused portion 40. The thickness Tc of the fused portion includes the thickness of the space portion inside the line that bisects.
前述したおむつ1は、例えば以下に説明する製造方法によって製造することができる。
おむつ1の製造方法は、前身頃側と後身頃側とを重ねた状態の帯状の外装体3におけるサイドシール部の形成予定部位を加圧状態にする重合加圧工程と、加圧状態にあるサイドシール部の形成予定部位に、外装体3の搬送方向Aと交差する方向に延在する光通過部27を介してレーザー光を照射することにより、該外装体3を分断すると共に、その分断によって生じた、積層状態の外装体の切断縁部どうしを融着させてサイドシール部4を形成するサイドシール部形成工程とを具備している。また、重合加圧工程の前に、帯状の外装体3(外層シート31、内層シート32)に吸収性本体2を固定する本体固定工程を具備している。
The diaper 1 mentioned above can be manufactured, for example with the manufacturing method demonstrated below.
The manufacturing method of the diaper 1 exists in the superposition | polymerization pressurization process which makes the formation planned site | part of the side seal part in the strip | belt-shaped exterior body 3 of the state which accumulated the front body side and the back body side into a pressurization state, and a pressurization state. By irradiating a laser beam through the light passing part 27 extending in a direction intersecting the conveyance direction A of the exterior body 3 to the site where the side seal portion is to be formed, the exterior body 3 is divided and the division is performed. A side seal portion forming step of forming the side seal portion 4 by fusing the cut edge portions of the laminated exterior body produced by the above. Moreover, the main body fixing process which fixes the absorptive main body 2 to the strip | belt-shaped exterior body 3 (the outer layer sheet | seat 31, the inner layer sheet | seat 32) is comprised before the superposition | polymerization pressurization process.
より具体的には、おむつ1の製造方法においては、図5に示すように、前記重合加圧工程において、帯状の外装体3(外層シート31、内層シート32)をその幅方向に折り畳むことにより、吸収性本体2が固定された帯状の外装体3の前身頃側と後身頃側とを重ね合わせ、それによって、「サイドシール部が形成されていないパンツ型使い捨ておむつの前駆体が一方向に連なってなる、おむつ連続体10」を製造する。そして、前記サイドシール部形成工程において、このおむつ連続体10における帯状の外装体3を、図6に示すように、レーザー光30の照射により、個々に分断(溶断)するのと同時に、その分断によって生じた、積層状態の複数枚の外装体3(外層シート31、内層シート32)の切断縁部どうしを融着して、一対のサイドシール部4,4を有する外装体3を具備するパンツ型使い捨ておむつ1を連続的に製造する。 More specifically, in the manufacturing method of the diaper 1, as shown in FIG. 5, in the polymerization pressurizing step, the belt-shaped outer package 3 (outer layer sheet 31, inner layer sheet 32) is folded in the width direction. The front body side and the back body side of the strip-shaped exterior body 3 to which the absorbent main body 2 is fixed are overlapped with each other, whereby “a precursor of a pants-type disposable diaper in which a side seal portion is not formed is unidirectional. A continuous diaper 10 "is produced. And in the said side seal part formation process, as shown in FIG. 6, the strip | belt-shaped exterior body 3 in this diaper continuous body 10 is divided | segmented (melting | fusing) separately by irradiation of the laser beam 30, and the division | segmentation is carried out. The pants comprising the exterior body 3 having a pair of side seal portions 4 and 4 by fusing the cut edges of the plurality of exterior bodies 3 (the outer layer sheet 31 and the inner layer sheet 32) in a laminated state generated by The mold disposable diaper 1 is continuously manufactured.
より詳細に説明すると、先ず、図5に示すように、原反ロール(図示せず)から連続的に供給される帯状の外層シート31と、原反ロール(図示せず)から連続的に供給される帯状の内層シート32の間に、ウェストギャザーを形成するウエスト部弾性部材5、胴回りギャザーを形成する胴回り部弾性部材6及びレッグギャザーを形成するレッグ部弾性部材7を、所定の伸長率に伸長させた伸長状態で各々複数本配する。このとき、レッグ部弾性部材7は、シートの流れ方向とは直交して往復運動する公知の揺動ガイド(図示せず)を介して、所定の脚周りパターンを形成しながら配される。また、帯状の外層シート31及び帯状の内層シート32には、それらを重ね合わせる前に、両シート31,32の何れか一方又は双方の対向する面の所定部位に、接着剤塗工機(図示せず)によりホットメルト型接着剤を塗工する。尚、ウエスト部弾性部材5、胴回り部弾性部材6等の弾性部材が、両シート31,32における、レーザー光の照射によって分断される部分(サイドシール部4の形成予定部分,図7中符号10Cで示す分断予定部分)を跨ぐように伸長状態で配されている場合、その分断後の該弾性部材の大幅な縮みや該弾性部材の抜け等の不都合を回避するために、該部分及びその近傍に接着剤を塗工しておくことが好ましい。おむつ1におけるサイドシール部4を挟む両側の凹凸領域43,43は、サイドシール部4の形成予定部分及びその近傍における外層シート31と内層シート32間に接着剤を介在させておき、弾性部材5,6の切断後に、該弾性部材5,6が、両シート31,32とともに収縮して生じる。ウエスト部弾性部材5及び胴回り部弾性部材6には、両シート31,32間に配される前に、接着剤塗工機(図示せず)によりホットメルト型接着剤を間欠的に塗工しても良い。 More specifically, first, as shown in FIG. 5, a belt-like outer layer sheet 31 continuously supplied from a raw fabric roll (not shown) and continuously supplied from a raw fabric roll (not shown). Between the belt-like inner layer sheet 32 to be formed, the waist elastic member 5 forming the waist gather, the waist elastic member 6 forming the waist gather, and the leg elastic member 7 forming the leg gather have a predetermined elongation rate. A plurality of each are arranged in the stretched state. At this time, the leg elastic member 7 is arranged while forming a predetermined leg-circumferential pattern via a known swing guide (not shown) that reciprocates perpendicular to the sheet flow direction. Further, before the belt-like outer layer sheet 31 and the belt-like inner layer sheet 32 are overlapped, an adhesive coating machine (see FIG. (Not shown) to apply hot melt adhesive. Note that the elastic members such as the waist elastic member 5 and the waistline elastic member 6 are divided by the laser light irradiation on the sheets 31 and 32 (the portion where the side seal portion 4 is to be formed, reference numeral 10C in FIG. 7). In order to avoid inconveniences such as significant shrinkage of the elastic member after the division and disconnection of the elastic member, etc. It is preferable to apply an adhesive to the adhesive. The concave and convex regions 43 and 43 on both sides of the diaper 1 sandwiching the side seal portion 4 are provided with an adhesive between the outer layer sheet 31 and the inner layer sheet 32 in the vicinity of the portion where the side seal portion 4 is to be formed, and the elastic member 5. The elastic members 5 and 6 are contracted together with the sheets 31 and 32 after the cutting. A hot melt adhesive is intermittently applied to the waist elastic member 5 and the waist elastic member 6 by an adhesive application machine (not shown) before being arranged between the sheets 31 and 32. May be.
そして、図5に示すように、一対のニップロール11,11の間に、ウエスト部弾性部材5、胴回り部弾性部材6及びレッグ部弾性部材7を伸長状態で挟み込んだ帯状の外層シート31及び帯状の内層シート32を送り込んで加圧することにより、帯状シート31,32間に複数本の弾性部材5,6,7が伸長状態で配された帯状の外装体3を形成する。
この外装体3の形成工程においては、隣り合う2本の胴回り部弾性部材6,6間において帯状の外層シート31と帯状の内層シート32とを接合する複数の接合部(図示せず)を、凸ロールとこれに対応するアンビルロール等の接合手段(図示せず)を用いて形成することも好ましい。
その後、必要に応じて、弾性部材プレカット手段(図示せず)を用いて、後述する吸収性本体2を配する位置に対応させて、複数本の胴回り部弾性部材6及び複数本のレッグ部弾性部材7を押圧して、収縮機能が発現されないように個々複数個に分断する。前記弾性部材プレカット手段としては、例えば、特開2002−253605号公報に記載の複合伸縮部材の製造方法に用いる弾性部材分断部等が挙げられる。
And as shown in FIG. 5, between the pair of nip rolls 11, 11, a belt-shaped outer layer sheet 31 and a belt-shaped outer layer sheet 5 in which a waist elastic member 5, a waistline elastic member 6 and a leg elastic member 7 are sandwiched in an expanded state. By feeding and pressurizing the inner layer sheet 32, the band-shaped exterior body 3 in which a plurality of elastic members 5, 6, 7 are arranged in an expanded state between the band-shaped sheets 31, 32 is formed.
In the formation process of the exterior body 3, a plurality of joint portions (not shown) for joining the belt-like outer layer sheet 31 and the belt-like inner layer sheet 32 between the two adjacent waistline elastic members 6 and 6, It is also preferable to use a convex roll and a corresponding joining means (not shown) such as an anvil roll.
Thereafter, if necessary, a plurality of waistline elastic members 6 and a plurality of leg portion elasticities are made by using elastic member precut means (not shown) so as to correspond to positions where the absorbent main body 2 described later is disposed. The member 7 is pressed and divided into a plurality of pieces so that the contraction function is not expressed. Examples of the elastic member precut means include an elastic member dividing portion used in the method for manufacturing a composite elastic member described in JP-A-2002-253605.
次いで、図5に示すように、別工程で製造された吸収性本体2に予めホットメルト接着剤等の接着剤を塗工し、該吸収性本体2を90度回転させて、帯状の外装体3を構成する内層シート32上に間欠的に供給して固定する(本体固定工程)。そして、図5に示すように、吸収性本体2が配置された帯状の外装体3におけるレッグ部弾性部材7で環状に囲まれた環状部の内側にレッグホールLO’を形成する。このレッグホール形成工程は、ロータリーカッター、レーザーカッター等の従来からこの種の物品の製造方法における手法と同様の手法を用いて実施することができる。 Next, as shown in FIG. 5, an adhesive such as a hot melt adhesive is applied in advance to the absorbent main body 2 manufactured in a separate process, and the absorbent main body 2 is rotated 90 degrees to form a belt-shaped outer package. 3 is intermittently supplied and fixed on the inner layer sheet 32 constituting 3 (main body fixing step). Then, as shown in FIG. 5, a leg hole LO ′ is formed inside the annular portion that is annularly surrounded by the leg elastic member 7 in the strip-shaped exterior body 3 in which the absorbent main body 2 is disposed. This leg hole forming step can be carried out by using a technique similar to that in a conventional method for manufacturing this type of article, such as a rotary cutter and a laser cutter.
次いで、帯状の外装体3をその幅方向(外装体3の搬送方向と直交する方向)に折り畳む。より具体的には、図5に示すように、帯状の外装体3の搬送方向に沿う両側部3a,3aを、吸収性本体2の長手方向両端部を覆うように折り返して吸収性本体2の長手方向両端部を固定した後、外装体3を吸収性本体2と共にその幅方向に2つ折りする(重合加圧工程における重合工程)。こうして、おむつ連続体10が得られる。 Next, the belt-shaped exterior body 3 is folded in the width direction (a direction orthogonal to the conveyance direction of the exterior body 3). More specifically, as shown in FIG. 5, both side portions 3 a, 3 a along the transport direction of the strip-shaped exterior body 3 are folded back so as to cover both ends in the longitudinal direction of the absorbent main body 2. After fixing both ends in the longitudinal direction, the outer package 3 is folded in the width direction together with the absorbent main body 2 (polymerization step in the polymerization pressure step). In this way, the diaper continuous body 10 is obtained.
次いで、こうして製造されたおむつ連続体10に対して、図6に示すように、レーザー式接合装置20を用いてレーザー光を照射して一対のサイドシール部4,4を形成し(サイドシール部形成工程)、一対の該サイドシール部4を有する外装体3を具備するパンツ型使い捨ておむつ1を連続的に製造する。 Next, as shown in FIG. 6, the diaper continuous body 10 thus manufactured is irradiated with laser light using a laser bonding apparatus 20 to form a pair of side seal portions 4 and 4 (side seal portion). Forming step), a pants-type disposable diaper 1 having an exterior body 3 having a pair of side seal portions 4 is continuously manufactured.
レーザー式接合装置20について説明すると、レーザー式接合装置20は、図6に示すように、矢印A方向に回転駆動される中空の円筒ロール23と、円筒ロール23の中空部に配され、円筒ロール23の周面部を形成する円筒状の支持部材21に向けてレーザー光30を照射する照射ヘッド35と、無端状の加圧ベルト24(押さえ部材)を備えたベルト式加圧装置26とを備えている。
レーザー式接合装置20は、支持部材21(円筒ロール23の周面部)と加圧ベルト24との間隔を増減調整できる間隔調整機構(図示せず)を有し、該間隔の調整により、支持部材21と加圧ベルト24とによって、おむつ連続体10(シート積層体)に加える圧力を適宜調整することができる。
The laser-type joining device 20 will be described. The laser-type joining device 20 is arranged in a hollow cylindrical roll 23 that is rotationally driven in the direction of arrow A, as shown in FIG. The irradiation head 35 which irradiates the laser beam 30 toward the cylindrical support member 21 forming the peripheral surface portion 23, and the belt type pressure device 26 including the endless pressure belt 24 (pressing member). ing.
The laser-type bonding apparatus 20 has an interval adjustment mechanism (not shown) that can increase or decrease the interval between the support member 21 (the peripheral surface portion of the cylindrical roll 23) and the pressure belt 24. By adjusting the interval, the support member The pressure applied to the diaper continuous body 10 (sheet laminate) can be appropriately adjusted by the pressure belt 21 and the pressure belt 24.
支持部材21は、円筒ロール23の周面部(被加工物との当接部)を形成しており、円筒ロール23の回転軸方向両端部を形成する一対の環状の枠体22,22間に挟持固定されている。支持部材21は、鉄、アルミニウム、ステンレス鋼、銅等の金属材料又はセラミックス等の耐熱性を有する材料からなる。 The support member 21 forms a peripheral surface portion (contact portion with the workpiece) of the cylindrical roll 23, and is between a pair of annular frames 22, 22 that form both ends of the cylindrical roll 23 in the rotation axis direction. It is pinched and fixed. The support member 21 is made of a metal material such as iron, aluminum, stainless steel, or copper, or a material having heat resistance such as ceramics.
支持部材21は、レーザー光が通過可能な光通過部27を有している。支持部材21は、図6に示すように、光通過部として、該支持部材21を厚み方向に貫通するスリット状の開口部27を有している。開口部27は、平面視して矩形形状を有し、その長手方向を、おむつ連続体10(帯状の外装体3)の搬送方向Aと交差する方向、より具体的には、円筒ロール23の回転軸の軸長方向と平行な方向に一致させて、円筒状の支持部材21の周方向に所定間隔を置いて複数形成されている。支持部材21は、開口部27ではレーザー光を通過させる一方、開口部27以外の部分ではレーザー光を通過(透過)させない。支持部材21に開口部27を形成する方法としては、1)環状の枠体22の周長と同じ長さの単一の環状部材からなる支持部材21の所定箇所にエッチング、パンチング、レーザー加工等により開口部27を穿設する方法、2)支持部材21として、単一の環状部材に代えて、湾曲した矩形形状の部材を複数用い、それら複数の部材を、一対の枠体22,22間に、該枠体22の周方向に所定間隔を置いて配置する方法が挙げられる。 The support member 21 has a light passage portion 27 through which laser light can pass. As shown in FIG. 6, the support member 21 has a slit-shaped opening 27 that penetrates the support member 21 in the thickness direction as a light passage portion. The opening 27 has a rectangular shape in plan view, and the longitudinal direction of the opening 27 intersects with the conveyance direction A of the diaper continuous body 10 (band-shaped exterior body 3). A plurality is formed at predetermined intervals in the circumferential direction of the cylindrical support member 21 so as to coincide with the direction parallel to the axial direction of the rotation shaft. The support member 21 allows the laser light to pass through the opening 27, but does not allow the laser light to pass (transmit) at portions other than the opening 27. As a method of forming the opening 27 in the support member 21, 1) etching, punching, laser processing, or the like at a predetermined position of the support member 21 made of a single annular member having the same length as the circumferential length of the annular frame 22. 2) The support member 21 is replaced with a single annular member, and a plurality of curved rectangular members are used as the support member 21, and the plurality of members are connected between the pair of frames 22, 22. In addition, a method of arranging the frame body 22 at a predetermined interval in the circumferential direction may be mentioned.
ベルト式加圧装置26は、無端状の加圧ベルト24(押さえ部材)及び該加圧ベルト24が架け渡された状態で回転する3本のロール25a,25b,25cを備えている。ロール25a,25b,25cは駆動ロールでも良く、円筒ロール23に連れ回りする従動ロールでも良い。加圧ベルト24は、ロール25a,25b,25cの何れか1以上を回転駆動として、又は円筒ロール23と連れ回りして、円筒ロール23(支持部材21)と同速度で移動する。支持部材21及び加圧ベルト24は、空冷、水冷等により温度を所定の温度範囲に維持することが好ましい。 The belt-type pressure device 26 includes an endless pressure belt 24 (pressing member) and three rolls 25a, 25b, and 25c that rotate in a state where the pressure belt 24 is stretched. The rolls 25a, 25b, and 25c may be drive rolls or driven rolls that rotate with the cylindrical roll 23. The pressure belt 24 moves at the same speed as the cylindrical roll 23 (supporting member 21) with one or more of the rolls 25 a, 25 b, 25 c as a rotational drive or with the cylindrical roll 23. The support member 21 and the pressure belt 24 are preferably maintained in a predetermined temperature range by air cooling, water cooling, or the like.
加圧ベルト24(押さえ部材)としては、加工時に発生する熱に耐えうる耐熱性を有する金属又は樹脂製のベルトを用いることができ、例えば、鉄、アルミニウム、ステンレス鋼等の金属材料からなるものを用いることができる。また、加圧ベルト24としては、通常、被加工物(帯状の外装体3)に対して照射されるレーザー光の透過性を有しないものが用いられるが、該透過性を有するものを用いることもできる。 As the pressure belt 24 (pressing member), a metal or resin belt having heat resistance capable of withstanding the heat generated during processing can be used, for example, a metal material such as iron, aluminum, stainless steel, or the like. Can be used. In addition, as the pressure belt 24, a belt that does not transmit the laser beam irradiated to the workpiece (strip-shaped outer package 3) is usually used. You can also.
図6に示すように、中空の円筒ロール23の中空部には、該円筒ロール23の周面部を形成する支持部材21に向けてレーザー光30を照射する照射ヘッド35が設けられている。照射ヘッド35は、レーザー光30を自在に走査するガルバノスキャナ(モータ軸にミラーが付いた装置)であり、レーザー光30を円筒ロール23の回転軸と平行な方向(に進退させる機構、レーザー光30が支持部材21上のおむつ連続体10に当たる位置(照射点)を円筒ロール23の周方向に移動させる機構、及び円筒ロール23の周面上でレーザー光30のスポット径を一定にする機構等を備えている。レーザー照射機構は、このような構成を有することによって、レーザー光30の照射点を、円筒ロール23の周方向及び該周方向と直交する方向の両方向に任意に移動させることができる。 As shown in FIG. 6, an irradiation head 35 that irradiates a laser beam 30 toward the support member 21 that forms the peripheral surface portion of the cylindrical roll 23 is provided in the hollow portion of the hollow cylindrical roll 23. The irradiation head 35 is a galvano scanner (device having a mirror on the motor shaft) that freely scans the laser beam 30, a mechanism for moving the laser beam 30 back and forth in a direction parallel to the rotation axis of the cylindrical roll 23, laser beam A mechanism for moving the position (irradiation point) 30 on the support member 21 on the diaper continuous body 10 in the circumferential direction of the cylindrical roll 23, a mechanism for making the spot diameter of the laser light 30 constant on the circumferential surface of the cylindrical roll 23, and the like By having such a configuration, the laser irradiation mechanism can arbitrarily move the irradiation point of the laser light 30 in both the circumferential direction of the cylindrical roll 23 and the direction orthogonal to the circumferential direction. it can.
図6に示すように、おむつ連続体10は、図示しない案内ロール等によって、所定のテンションが掛けられた状態で、矢印A方向に回転駆動される円筒ロール23の周面部を形成する支持部材21の外面上に導入され、該支持部材21に巻き掛けられるようにして該円筒ロール23の回転によりその周方向に所定距離搬送された後、図示しない導出ロール及びニップロール等によって該支持部材21から離れる。このように、おむつ連続体10を、円筒ロール23の周面部を形成する支持部材21に所定のテンションで巻き掛け且つ加圧ベルト24によって圧接するようにして搬送することにより、おむつ連続体10における支持部材21と加圧ベルト24とに挟まれた部分及びその近傍は、レーザー光の照射による分断前からその厚み方向に加圧(圧縮)された状態となる。このため、おむつ連続体10が不織布を含む場合等に、該おむつ連続体10をより効率的に圧縮させることができ、結果として、斯かる圧縮中のおむつ連続体10に対してレーザー光を照射してこれを分断したときに、その分断された部分を構成する複数枚のシート(外装体3)の切断縁部どうしをより確実に融着させることが可能となり、サイドシール部4の融着強度の向上が図られる。 As shown in FIG. 6, the diaper continuous body 10 includes a support member 21 that forms a peripheral surface portion of a cylindrical roll 23 that is rotationally driven in the direction of arrow A in a state where a predetermined tension is applied by a guide roll (not shown). After being transported by a predetermined distance in the circumferential direction by rotation of the cylindrical roll 23 so as to be wound around the support member 21, it is separated from the support member 21 by an unillustrated lead roll, nip roll or the like. . As described above, the diaper continuous body 10 is wound around the support member 21 forming the peripheral surface portion of the cylindrical roll 23 with a predetermined tension and is conveyed so as to be in pressure contact with the pressure belt 24. The portion sandwiched between the support member 21 and the pressure belt 24 and the vicinity thereof are in a state of being pressurized (compressed) in the thickness direction from before being divided by the laser light irradiation. For this reason, when the diaper continuous body 10 contains a nonwoven fabric, the diaper continuous body 10 can be more efficiently compressed, and as a result, the diaper continuous body 10 being compressed is irradiated with laser light. When this is divided, it becomes possible to fuse the cut edges of the plurality of sheets (exterior body 3) constituting the divided portion more reliably, and the side seal portion 4 can be fused. The strength is improved.
図6に示す実施形態においては、おむつ連続体10を連続搬送しつつ、その一方の面10aを、円筒ロール23の周面部を形成し且つレーザー光30が通過可能なスリット状の開口部27(光通過部)を有する支持部材21の外面に当接させ、支持部材21と加圧ベルト24(押さえ部材)とによって加圧状態となったおむつ連続体10(サイドシール部4の形成予定部位)に対して、支持部材21側から開口部27を介してレーザー光30を照射することにより、おむつ連続体10を分断するのと同時に、その分断によって生じた前記加圧状態にある複数枚のシート(外装体3)の切断縁部どうしを融着させて、サイドシール部4を形成する(サイドシール部形成工程)。 In the embodiment shown in FIG. 6, while continuously conveying the diaper continuous body 10, one surface 10 a forms a peripheral surface portion of the cylindrical roll 23, and a slit-shaped opening 27 (through which the laser beam 30 can pass). Diaper continuum 10 (scheduled portion for forming side seal portion 4) brought into contact with the outer surface of support member 21 having a light passage portion and brought into a pressurized state by support member 21 and pressure belt 24 (pressing member). On the other hand, by irradiating the laser beam 30 from the support member 21 through the opening 27, the diaper continuous body 10 is divided, and at the same time, a plurality of sheets in the pressurized state generated by the division. The cut edges of the outer package 3 are fused together to form the side seal portion 4 (side seal portion forming step).
図7は、レーザー式接合装置20を用いておむつ連続体10(帯状のシート積層体)を分断するのと同時にサイドシール部4(シール縁部)を形成する様子を説明する図であり、図7(a)には、おむつ連続体10のレーザー光30による分断予定部分10C(サイドシール部4の形成予定部位)及びその近傍が模式的に示されている。図示の態様におけるおむつ連続体10の分断予定部分10Cは、おむつ連続体10の吸収性本体2が配置されていない領域における長手方向(搬送方向A)の中央である。斯かる分断予定部分10Cは、ウエスト開口部8(図1参照)の開口端部及びその近傍が、8枚のシートが重ねられた8層構造部分、それ以外の部分が、4枚のシートが重ねられた4層構造部分となっている。4層構造部分は、図7(a)に示すように、腹側部1Aにおける1枚の外装体3を構成する2枚のシート(外層シート31及び内層シート32)と、背側部1Bにおける1枚の外装体3を構成する同じく2枚のシート31,32とからなり、これら4枚のシートが積層されて構成されている。一方、8層構造部分は、前述したように、おむつ連続体10の製造時に帯状の外装体3の両側部3a,3aが吸収性本体2の長手方向両端部を覆うように折り返されている(図3及び図5参照)ことに起因して、腹側部1A及び背側部1Bそれぞれに外装体3が2枚存し且つこれら計4枚の外装体3,3が積層されているので、結果として8枚のシート31,32が積層されて構成されている。尚、4層構造部分及び8層構造部分それぞれにおいて、互いに重なり合うシート31,32間には、ウエスト部弾性部材5、胴回り部弾性部材6等の弾性部材が介在配置されている場合がある。以下、主として、4層構造部分について説明するが、特に断らない限り、8層構造部分も4層構造部分と同様に構成されサイドシール部4が形成される。 FIG. 7 is a diagram for explaining how the side seal portion 4 (seal edge) is formed at the same time as the diaper continuous body 10 (band-shaped sheet laminate) is divided using the laser bonding apparatus 20. 7 (a) schematically shows a portion 10C (part where the side seal portion 4 is to be formed) scheduled to be divided by the laser beam 30 of the diaper continuous body 10 and its vicinity. 10 C of division | segmentation scheduled parts of the diaper continuous body 10 in the aspect of illustration are the centers of the longitudinal direction (conveyance direction A) in the area | region where the absorptive main body 2 of the diaper continuous body 10 is not arrange | positioned. Such a portion 10C to be divided includes an end portion of the waist opening 8 (see FIG. 1) and its vicinity, an eight-layer structure portion in which eight sheets are stacked, and the other portions are four sheets. It is a four-layer structure part that is superimposed. As shown in FIG. 7A, the four-layer structure portion includes two sheets (an outer layer sheet 31 and an inner layer sheet 32) constituting one exterior body 3 in the ventral side part 1A, and a back side part 1B. It consists of the same two sheets 31 and 32 that constitute one exterior body 3, and these four sheets are laminated. On the other hand, as described above, the eight-layer structure portion is folded so that both side portions 3a and 3a of the strip-shaped outer package 3 cover both longitudinal ends of the absorbent main body 2 when the diaper continuous body 10 is manufactured ( (See FIGS. 3 and 5), because there are two exterior bodies 3 on each of the abdominal part 1A and the back side part 1B, and these four exterior bodies 3, 3 are laminated, As a result, eight sheets 31 and 32 are laminated. In each of the four-layer structure portion and the eight-layer structure portion, elastic members such as the waist elastic member 5 and the waistline elastic member 6 may be interposed between the overlapping sheets 31 and 32. Hereinafter, the 4-layer structure portion will be mainly described, but unless otherwise specified, the 8-layer structure portion is configured in the same manner as the 4-layer structure portion, and the side seal portion 4 is formed.
おむつ連続体10における4層構造の分断予定部分10Cにおいて、おむつ連続体10の一方の面10a(支持部材21との当接面)を構成する外層シート31及び一方の面10aを構成するシート以外のシート(内層シート32)は、何れか一方又は両方が、レーザー光30を吸収して発熱するシートである。図示の態様においては、分断予定部分10Cを構成する4枚のシート31,32の全てが、レーザー光30を吸収して発熱するシート(不織布)である。また、分断予定部分10C及びその近傍における互いに重なり合う外層シート31及び内層シート32の2枚のシート間は、レーザー光30の照射前において、接着剤等により接合されていても良く、全く接合されていなくても良い。 Other than the sheet constituting the outer layer sheet 31 and the one surface 10a constituting the one surface 10a (the contact surface with the support member 21) of the diaper continuum 10 in the planned division portion 10C of the four-layer structure in the diaper continuum 10 One or both of the sheets (inner layer sheet 32) absorb the laser beam 30 and generate heat. In the illustrated embodiment, all of the four sheets 31 and 32 constituting the parting planned portion 10 </ b> C are sheets (nonwoven fabrics) that absorb the laser beam 30 and generate heat. In addition, the two sheets of the outer layer sheet 31 and the inner layer sheet 32 that overlap each other in the vicinity of the portion 10C to be divided may be joined by an adhesive or the like before the irradiation with the laser beam 30, or may be joined at all. It is not necessary.
おむつ連続体10は、図7(b)に示すように、一方の面10aが支持部材21に当接し且つ分断予定部分10C(サイドシール部4の形成予定部位)がスリット状の開口部27上に位置するように、矢印A方向に回転する支持部材21上に導入されると共に、他方の面10bに加圧ベルト24(押さえ部材)が押し付けられることによって、矢印A方向に搬送されつつ厚み方向に加圧(圧縮)される。そして、斯かる搬送中且つ加圧状態の分断予定部分10Cに対して、支持部材21側から開口部27を介してレーザー光30が照射される。前述したように、レーザー光30の照射点は、円筒ロール23の周方向に任意に移動可能に構成されており、開口部27の該周方向に沿った移動に追従して移動するように設定されているので、該開口部27上に位置する分断予定部分10Cには、その搬送中にレーザー光30が一定時間連続的に照射される。 As shown in FIG. 7 (b), the diaper continuous body 10 has one surface 10 a abutting against the support member 21, and a parting planned portion 10 </ b> C (part where the side seal portion 4 is to be formed) is on the slit-shaped opening 27. The pressure belt 24 (pressing member) is pressed against the other surface 10b so that it is conveyed in the direction of the arrow A while being introduced onto the support member 21 that rotates in the direction of the arrow A so as to be positioned in the direction of the thickness A. Pressure (compression). And the laser beam 30 is irradiated through the opening part 27 from the supporting member 21 side with respect to the parting part 10C to be divided in such a conveyance and pressurization state. As described above, the irradiation point of the laser beam 30 is configured to be arbitrarily movable in the circumferential direction of the cylindrical roll 23 and is set so as to follow the movement of the opening 27 along the circumferential direction. Therefore, the laser beam 30 is continuously irradiated for a certain period of time to the parting planned portion 10C located on the opening 27 during the conveyance.
4層構造の分断予定部分10Cにレーザー光30が照射されると、該分断予定部分10Cに存するシート31,32の形成材料(繊維等)は、レーザー光30の直射による発熱によって気化して消失し、該分断予定部分10Cの近傍に存する該形成材料は、レーザー光30によって間接的に熱せされて溶融する。その結果、図7(c)に示すように、4層構造の分断予定部分10Cが溶断されて、おむつ連続体10から1つの枚葉のシート積層体(おむつ前駆体)が切り分けられる形で、該おむつ連続体10が分断されるのと同時に、その分断によって生じた該枚葉のシート積層体における4枚のシート31,32の切断縁部どうし、及び、切り分けられた該おむつ連続体10における4枚のシート31,32の切断縁部どうしが、それぞれ融着する。これらの切断縁部どうしは、それぞれ、その形成前(レーザー光30の照射によるおむつ連続体10の分断前)から、支持部材21と加圧ベルト24とに挟まれることによって加圧状態(圧縮状態)とされていたものである。図示の態様のおむつの製造方法によれば、このように、一回のレーザー光の照射で、帯状の外装体3の分断と、その分断によって生じた2箇所の加圧状態にある外装体3の切断縁部どうしの融着とを同時に実施するため、2箇所の融着箇所を二回のレーザー光の照射で融着する方法に比べ、おおよそ半分のレーザー出力で融着と分断とを同一工程で実施でき、おむつ1を効率良く製造することができる。 When the laser beam 30 is irradiated to the parting portion 10C having the four-layer structure, the forming materials (fibers, etc.) of the sheets 31 and 32 existing in the parting portion 10C are vaporized by the heat generated by the direct irradiation of the laser light 30 and disappear. The forming material existing in the vicinity of the parting portion 10 </ b> C is indirectly heated by the laser beam 30 and melted. As a result, as shown in FIG.7 (c), the parting plan part 10C of a four-layer structure is melted, and in a form in which a single sheet sheet laminate (diaper precursor) is cut from the diaper continuous body 10, At the same time that the diaper continuum 10 is divided, the cut edges of the four sheets 31 and 32 in the sheet laminate of the single sheets produced by the division, and the diaper continuous 10 separated. The cut edges of the four sheets 31 and 32 are fused together. Each of these cut edges is pressed (compressed) by being sandwiched between the support member 21 and the pressure belt 24 from before the formation (before the diaper continuous body 10 is divided by irradiation with the laser beam 30). ). According to the diaper manufacturing method of the illustrated embodiment, the strip-shaped exterior body 3 is divided by the single laser light irradiation, and the exterior body 3 in the two pressurized states generated by the division is thus obtained. In order to carry out the fusion of the cutting edges at the same time, the fusion and separation are the same with approximately half the laser output compared to the method of fusing the two fusion places with two laser irradiations. It can be carried out in a process, and the diaper 1 can be manufactured efficiently.
シート31,32の切断縁部は、レーザー光30の照射中及び照射終了直後は、発熱して溶融状態となっているが、レーザー光30の照射によっておむつ連続体10から切り分けられた1つの枚葉のおむつ前駆体及び該おむつ連続体10それぞれの、支持部材21と加圧ベルト24とによる加圧状態が保持されたまま、照射終了後からは外気によって速やかに冷却されて固化し、該切断縁部の形成材料(繊維等)が溶融一体化した融着部40となる。こうして、融着部40が形成されることによって、1個のおむつ1における一対のサイドシール部4,4のうちの一方が形成される。尚、必要に応じ、吸引装置、排気装置等の公知の冷却手段を用いてシート31,32の切断縁部を強制的に冷却し、融着部40の形成を促進しても良い。 The cut edges of the sheets 31 and 32 are heated and melted during the irradiation of the laser beam 30 and immediately after the end of the irradiation, but are separated from the diaper continuous body 10 by the irradiation of the laser beam 30. Each of the leaf diaper precursor and the diaper continuous body 10 is quickly cooled and solidified by the outside air after the irradiation is completed while the pressure state of the support member 21 and the pressure belt 24 is maintained, and the cutting is performed. The edge forming material (fiber or the like) becomes the fused portion 40 which is fused and integrated. Thus, by forming the fused part 40, one of the pair of side seal parts 4, 4 in one diaper 1 is formed. If necessary, the cutting edge portions of the sheets 31 and 32 may be forcibly cooled by using known cooling means such as a suction device and an exhaust device to promote the formation of the fused portion 40.
こうして1箇所の分断予定部分10C(サイドシール部4の形成予定部位)が分断されると、レーザー光30は、その照射点が搬送方向Aとは逆方向に隣接する別の開口部27に当たるように移動され、該別の開口部27を介してその上に位置する別の分断予定部分10Cに照射される。これにより、別の分断予定部分10Cが前記と同様に分断・融着され、先に形成されたサイドシール部4と対をなす他方のサイドシール部4(融着部40)が形成される。以後、同様の操作を繰り返すことにより、一対のサイドシール部4,4を有する外装体3を具備するパンツ型使い捨ておむつ1が連続的に製造される。 When one portion 10C (scheduled portion where the side seal portion 4 is to be formed) is divided in this way, the laser beam 30 seems to hit another opening 27 adjacent to the irradiation direction in the direction opposite to the conveyance direction A. And is irradiated to another parting planned portion 10C located thereabove through the other opening 27. As a result, another part 10C to be divided is divided and fused in the same manner as described above, and the other side seal part 4 (fused part 40) that forms a pair with the previously formed side seal part 4 is formed. Thereafter, by repeating the same operation, the pants-type disposable diaper 1 including the exterior body 3 having the pair of side seal portions 4 and 4 is continuously manufactured.
こうして製造されたおむつ1においては、サイドシール部4に、前身頃Fにおける外装体3の縁部A1と後身頃Rにおける外装体3の縁部B1が、該サイドシール部の長手方向に延在する連続線状の融着部40で結合したシール縁部41が形成されている。
また、前記距離Dwが前記距離Dc以上である融着部40を有するシール縁部41(サイドシール部4)を得るためには、おむつ連続体10の分断予定部分10Cの近傍を加圧しながらレーザー光の照射を行い、切断端部における繊維が溶融した状態の積層体を、その加圧状態を維持しながら搬送して、溶融した樹脂が固化した後、その加圧状態を解除することが好ましい。このようにして得られたシール縁部41は、着用時におけるサイドシール部4が延びる方向と直交する断面において、融着部40の外縁4dが、着用物品の内方に向かって窪んだ形状を有している。溶融樹脂の固化を促進する観点からは、おむつ連続体を、少なくとも片面に熱伝導性に優れた金属製の部材を当てて加圧したり、エアー設備等により冷却することが好ましい。
また、記距離Dwが前記距離Dc以上である融着部40を有するシール縁部41(サイドシール部4)を得るためには、レーザーの強度を強くすれば良く、レーザー出力を上げ、走査速度を遅くすることも好ましい。
In the diaper 1 manufactured in this way, the edge part A1 of the exterior body 3 in the front body F and the edge part B1 of the exterior body 3 in the rear body R extend to the side seal part 4 in the longitudinal direction of the side seal part. A sealing edge 41 is formed which is joined by a continuous linear fusion part 40.
Further, in order to obtain the seal edge portion 41 (side seal portion 4) having the fused portion 40 in which the distance Dw is equal to or greater than the distance Dc, a laser is applied while pressurizing the vicinity of the parting planned portion 10C of the diaper continuous body 10. It is preferable to release the pressurized state after irradiation of light and transporting the laminate in which the fibers at the cut end are melted while maintaining the pressurized state and the molten resin is solidified. . The seal edge portion 41 thus obtained has a shape in which the outer edge 4d of the fused portion 40 is recessed toward the inside of the wearing article in a cross section orthogonal to the direction in which the side seal portion 4 extends when worn. Have. From the viewpoint of promoting the solidification of the molten resin, it is preferable to press the diaper continuum by applying a metal member having excellent thermal conductivity to at least one surface, or to cool the diaper continuous body by air equipment or the like.
Further, in order to obtain the seal edge portion 41 (side seal portion 4) having the fused portion 40 in which the recording distance Dw is equal to or greater than the distance Dc, the laser intensity is increased, the laser output is increased, and the scanning speed is increased. It is also preferable to slow down.
なお、上記の製造方法で得られたおむつ1におけるシール縁部41は、図4に示すように、内外方向Pにおける融着部40より外側に、外装体3の構成繊維が繊維形状を残した部分を有しない。そのため、おむつ1の着用状態における融着部40の視認性を低下させることができ、おむつ1の外観が下着に近いものとなる。 In addition, as shown in FIG. 4, the sealing edge part 41 in the diaper 1 obtained by said manufacturing method left the component fiber of the exterior body 3 fiber shape outside the melt | fusion part 40 in the inner / outer direction P. Has no part. Therefore, the visibility of the fusion | melting part 40 in the wearing condition of the diaper 1 can be reduced, and the external appearance of the diaper 1 becomes a thing close to underwear.
外装体3の分断と溶着とが同時に実施される工程を経て得られた一対のサイドシール部4,4を具備するおむつ1は、サイドシール部4の柔軟性、肌触りに優れており、着用感が良好である。 The diaper 1 having a pair of side seal portions 4 and 4 obtained through a process in which the outer body 3 is divided and welded at the same time is excellent in the flexibility and touch of the side seal portion 4, and the feeling of wear Is good.
レーザー光について説明すると、おむつ連続体10(帯状の外装体3)に照射するレーザー光としては、外装体3を構成するシート(外層シート31及び内層シート32)に吸収され該シートを発熱させる波長のレーザー光を用いる。ここで、「外装体を構成するシート」は、外装体の一方の面(支持部材21との当接面)を構成するシート(例えば前述した態様では外層シート31)に限定されず、外装体を構成するシートであればどれであっても良い。外装体に照射するレーザー光が、該外装体を構成する個々のシートについて、該シートに吸収されて該シートを発熱させる波長であるか否かは、シートの材質と、使用するレーザー光の波長との関係で決まる。外装体を構成するシートが、使い捨ておむつや生理用ナプキン等の吸収性物品(サニタリー用品)の製造に汎用される合成樹脂製の不織布やフィルムである場合、レーザー光としては、CO2レーザー、YAGレーザー、LDレーザー(半導体レーザー)、YVO4レーザー、ファイバーレーザー等を用いることが好ましい。また、外装体を構成するシートが、合成樹脂として、ポリエチレン、ポリエチレンテレフタレート、ポリプロピレン等を含む場合、該シートに吸収され該シートを良好に発熱させ得る波長としては、例えば、8.0μm以上15.0μm以下を用いることが好ましく、高出力のレーザー装置が存在するCO2レーザーの発振波長の9.0μm以上11.0μm以下を用いることが特に好ましい。レーザー光のスポット径、レーザー出力等は、外装体を構成するシートの材質や厚み等を考慮して適宜選択することができる。 Explaining the laser beam, the wavelength of the laser beam irradiated to the diaper continuous body 10 (band-shaped outer package 3) is absorbed by the sheets (outer layer sheet 31 and inner layer sheet 32) constituting the outer package 3 and generates heat. The laser beam is used. Here, the “sheet constituting the exterior body” is not limited to the sheet (for example, the outer layer sheet 31 in the above-described embodiment) constituting one surface of the exterior body (the contact surface with the support member 21). Any sheet may be used as long as the sheet is configured. Whether or not the laser light applied to the exterior body is a wavelength that is absorbed by the sheet and generates heat for the individual sheets constituting the exterior body depends on the material of the sheet and the wavelength of the laser light to be used. It depends on the relationship. When the sheet constituting the outer package is a non-woven fabric or film made of synthetic resin that is widely used in the manufacture of absorbent articles (sanitary products) such as disposable diapers and sanitary napkins, the laser beam may be CO 2 laser, YAG It is preferable to use a laser, an LD laser (semiconductor laser), a YVO4 laser, a fiber laser, or the like. Moreover, when the sheet | seat which comprises an exterior body contains polyethylene, a polyethylene terephthalate, a polypropylene etc. as a synthetic resin, as a wavelength which can be absorbed by this sheet | seat and can make this sheet | seat generate | occur | produce favorably, 8.0 micrometers or more and 15. It is preferable to use 0 μm or less, and it is particularly preferable to use an oscillation wavelength of 9.0 μm or more and 11.0 μm or less of a CO 2 laser in which a high-power laser device exists. The spot diameter of laser light, laser output, and the like can be appropriately selected in consideration of the material and thickness of the sheet constituting the exterior body.
以上、本発明をその実施形態に基づいて説明したが、本発明は、上述した実施形態に制限されることなく適宜変更が可能である。 As mentioned above, although this invention was demonstrated based on the embodiment, this invention can be suitably changed without being restrict | limited to embodiment mentioned above.
例えば、帯状の外装体(シート積層体)は、図7(a)に示す如き4枚のシートが重ねられたものの他、2枚、3枚又は5枚以上のシートが重ねられたものであっても良い。
また、前記実施形態(態様)における外装体3は、図3に示すように、腹側部1Aと背側部1Bとで分割されずに、腹側部1A、股下部1C及び背側部1Bに亘る砂時計状等の連続した形状を有していたが、本発明における外装体は、このような連続した形状に制限されず、例えば、着用者の腹側(前側)に配される腹側シート部材と、着用者の背側(後側)に配される背側シート部材とに分割されており、吸収性本体がこれら両シート部材に架け渡して固定されていても良い。このような分割タイプの外装体を具備するパンツ型使い捨ておむつの製造方法における前記重合加圧工程は、吸収性本体が固定された帯状の外装体の前身頃側(帯状の腹側シート部材)と後身頃側(帯状の背側シート部材)とが重ね合わされた構成を有する帯状の外装体におけるサイドシール部の形成予定部位を加圧状態にする。
For example, a strip-shaped outer package (sheet laminate) is a stack of four sheets as shown in FIG. 7 (a), or two, three, or five or more sheets. May be.
Moreover, as shown in FIG. 3, the exterior body 3 in the embodiment (aspect) is not divided into the abdominal part 1A and the dorsal part 1B, but the abdominal part 1A, the crotch part 1C, and the dorsal part 1B. However, the exterior body in the present invention is not limited to such a continuous shape, and is, for example, the stomach side disposed on the wearer's stomach side (front side). It is divided | segmented into the sheet | seat member and the back | dorsal sheet | seat member distribute | arranged to a wearer's back | dorsal side (rear side), and the absorptive main body may be bridge | crossed and fixed to these both sheet | seat members. In the method for producing a pants-type disposable diaper having such a split-type exterior body, the polymerization pressurizing step includes a front body side (a belt-like stomach side sheet member) of the belt-like exterior body to which the absorbent main body is fixed. A site where the side seal portion is to be formed in the belt-shaped exterior body having a configuration in which the back body side (band-shaped backside sheet member) is superimposed is brought into a pressurized state.
また、前記実施形態では、前記重合加圧工程の実施前に、図5に示すように、帯状の外装体3の搬送方向に沿う両側部3a,3a、即ち、帯状の外層シート31及び帯状の内層シート32それぞれの搬送方向に沿う両側部を、吸収性本体2の長手方向両端部を覆うように折り返していたが、帯状の外層シート31として、帯状の内層シート32よりも幅方向(長手方向と直交する方向)の長さが長いものを用い、両シート31,32を重ね合わせたときに内層シート32の側縁から外方に延出する、外層シート31の延出部のみを、吸収性本体2の長手方向両端部を覆うように折り返しても良い。その場合、おむつ連続体10の分断予定部分10Cは、ウエスト開口部8の開口端部及びその近傍が、6枚のシートが重ねられた6層構造部分、それ以外の部分が、4枚のシートが重ねられた4層構造部分となる。また、帯状の外装体3の搬送方向に沿う両側部3a,3a、即ち、帯状の外層シート31及び帯状の内層シート32それぞれの搬送方向に沿う両側部は、折り畳まなくても良い。 Moreover, in the said embodiment, before implementation of the said superposition | polymerization pressurization process, as shown in FIG. 5, both side part 3a, 3a along the conveyance direction of the strip | belt-shaped exterior body 3, ie, strip | belt-shaped outer-layer sheet | seat 31 and strip | belt-shaped. Although the both side parts along the conveyance direction of each inner layer sheet 32 were folded back so as to cover both ends in the longitudinal direction of the absorbent main body 2, the width direction (longitudinal direction) of the band-shaped outer layer sheet 31 was more than the band-shaped inner layer sheet 32. Absorbs only the extension part of the outer layer sheet 31 that extends outward from the side edge of the inner layer sheet 32 when the sheets 31 and 32 are overlapped. The body 2 may be folded back so as to cover both ends in the longitudinal direction. In that case, the parting plan part 10C of the diaper continuous body 10 is a six-layer structure part in which the opening end part of the waist opening part 8 and its vicinity are overlapped with six sheets, and the other part is four sheets. Becomes a four-layer structure part. Moreover, the both side parts 3a and 3a along the conveyance direction of the strip | belt-shaped exterior body 3, ie, the both sides along the conveyance direction of each of the strip | belt-shaped outer layer sheet 31 and the strip | belt-shaped inner layer sheet | seat 32 do not need to be folded.
また、本発明におけるパンツ型着用物品は、パンツ型使い捨ておむつに限られず、パンツ型の生理用ナプキンであっても良く、また、着用物品の外面を形成する外装体を具備する一方、吸収性本体を具備しない、おむつカバー等であっても良い。
上述した一の実施形態における説明省略部分及び一の実施形態のみが有する要件は、それぞれ他の実施形態に適宜適用することができ、また、各実施形態における要件は、適宜、実施形態間で相互に置換可能である。
In addition, the pant-type wearing article in the present invention is not limited to a pant-type disposable diaper, and may be a pant-type sanitary napkin. It may be a diaper cover or the like that does not include
The description omitted in one embodiment described above and the requirements of only one embodiment can be applied to other embodiments as appropriate, and the requirements in each embodiment can be appropriately changed between the embodiments. Can be substituted.
前述した本発明の実施形態(態様)に関し、更に以下の付記(パンツ型着用物品)を開示する。 Regarding the embodiment (aspect) of the present invention described above, the following additional notes (pants-type wearing articles) are disclosed.
<1>
着用物品の外面を形成する外装体を備え、前身頃における外装体の両側縁部と後身頃における外装体の両側縁部とが接合されて一対のサイドシール部、ウエスト開口部及び一対のレッグ開口部が形成されているパンツ型着用物品であって、
前記サイドシール部は、前身頃における外装体の縁部と後身頃における外装体の縁部が、該サイドシール部の長手方向に延在する連続線状の融着部で結合したシール縁部からなり、
前記融着部は、前記サイドシール部が延びる方向と直交する断面において、着用物品の着用者の肌に近い側から遠い側に向かう方向を内外方向Pとし、該内外方向Pに直交する方向を厚さ方向Qとしたときに、厚さ方向Qにおける両端部と、該両端部間における最も着用者の肌に近い内側端部との間の、内外方向Pに沿う距離Dwが、前記内側端部と該融着部の外縁における対向部位との間の、内外方向Pに沿う距離Dc以上である、パンツ型着用物品。
<2>
前記融着部の前記厚さ方向Qにおける両端部は、前身頃側の端部と後身頃側の端部のそれぞれについての前記距離Dwが、いずれも前記距離Dc以上である、<1>に記載のパンツ型着用物品。
<3>
前記距離Dwが前記距離Dcより大きい、<1>又は<2>に記載のパンツ型着用物品。
<4>
前記距離Dwは、前記距離Dcの好ましくは1.3倍以上、更に好ましくは2.0倍以上、一層好ましくは3.0倍以上であり、また、好ましくは8.0倍以下、更に好ましくは4.0倍以下であり、また、好ましくは1.3〜8.0倍であり、更に好ましくは2.0〜4.0倍である、<1>〜<3>の何れか1に記載のパンツ型着用物品。
<5>
前記サイドシール部が延びる方向と直交する断面において、前記融着部の前記外縁が、前記内外方向の内方に向かって窪んだ形状を有している、<1>〜<4>の何れか1に記載のパンツ型着用物品。
<6>
前記距離Dwが、該距離Dwを2等分する中央位置における前記融着部の厚みTc以上である、<1>〜<5>の何れか1に記載のパンツ型着用物品。
<7>
前記距離Dwは、前記厚みTcの5%超であることが好ましく、より好ましくは10%以上であり、また、前記距離Dwは、前記厚みTcの50%以下であることが好ましく、より好ましくは30%以下である、<1>〜<6>の何れか1に記載のパンツ型着用物品。
<8>
前記サイドシール部は、前記内外方向において、前記内側端部より外方の部位が、該内側端部より内方の部位より破断しやすい、<1>〜<7>の何れか1に記載のパンツ型着用物品。
<9>
前記距離Dw又は融着部40の前記距離Dcは、好ましくは2.0mm以下、より好ましくは1.0mm未満である、<1>〜<8>の何れか1に記載のパンツ型着用物品。
<10>
前記距離Dw及び融着部40の前記距離Dcは、ぞれぞれ、好ましくは2.0mm以下、より好ましくは1.0mm未満である、<1>〜<9>の何れか1に記載のパンツ型着用物品。
<11>
前記距離Dwが0.05mm以上である、<1>〜<10>の何れか1に記載のパンツ型着用物品。
<12>
前記前身頃及び後身頃の厚みは、前記内外方向において、前記内側端部より外方の部位の厚みが、該内側端部より内方の部位の厚みより小さい、<1>〜<11>の何れか1に記載のパンツ型着用物品。
<13>
前記シール縁部は、内外方向Pにおける前記融着部より外側に、外装体の構成繊維が繊維形状を残した部分を有しない、<1>〜<12>の何れか1に記載のパンツ型着用物品。
<14>
パンツ型着用物品が、パンツ型使い捨ておむつである、<1>〜<13>の何れか1に記載のパンツ型着用物品。
<1>
An exterior body that forms the outer surface of the wearing article is provided, and a pair of side seal portions, a waist opening portion, and a pair of leg openings are formed by joining both side edges of the exterior body in the front body and both side edges of the exterior body in the back body A pants-type wearing article in which a part is formed,
The side seal portion is formed from a seal edge portion in which the edge portion of the exterior body in the front body and the edge portion of the exterior body in the back body are joined by a continuous linear fusion portion extending in the longitudinal direction of the side seal portion. Become
In the cross-section orthogonal to the direction in which the side seal portion extends, the fusion part is defined as a direction from the side closer to the wearer's skin of the wearing article to a side far from the inner and outer direction P, and a direction orthogonal to the inner and outer direction P. When the thickness direction Q is used, the distance Dw along the inner / outer direction P between the both end portions in the thickness direction Q and the inner end portion closest to the wearer's skin between the both end portions is the inner end portion. The underpants type wearing article which is more than the distance Dc along the inner / outer direction P between the part and the facing part at the outer edge of the fusion part.
<2>
Both ends in the thickness direction Q of the fused part are the distance Dw for each of the end part on the front body side and the end part on the back body side, which is not less than the distance Dc. Pants-type wearing article as described.
<3>
The pants-type wearing article according to <1> or <2>, wherein the distance Dw is larger than the distance Dc.
<4>
The distance Dw is preferably 1.3 times or more of the distance Dc, more preferably 2.0 times or more, more preferably 3.0 times or more, preferably 8.0 times or less, more preferably It is 4.0 times or less, preferably 1.3 to 8.0 times, more preferably 2.0 to 4.0 times, any one of <1> to <3> Pants-type wearing article.
<5>
Any one of <1> to <4>, wherein the outer edge of the fused portion has a shape recessed toward the inner side in the inner and outer directions in a cross section orthogonal to the direction in which the side seal portion extends. The pants-type wearing article according to 1.
<6>
The underpants-type wearing article according to any one of <1> to <5>, wherein the distance Dw is equal to or greater than the thickness Tc of the fusion part at a central position that bisects the distance Dw.
<7>
The distance Dw is preferably more than 5% of the thickness Tc, more preferably 10% or more, and the distance Dw is preferably 50% or less of the thickness Tc, more preferably The pants-type wearing article according to any one of <1> to <6>, which is 30% or less.
<8>
The side seal portion according to any one of <1> to <7>, wherein a portion of the side seal portion that is outward from the inner end portion is more likely to break than an inner portion of the inner end portion. Pants-type wearing article.
<9>
The pants-type wearing article according to any one of <1> to <8>, wherein the distance Dw or the distance Dc of the fused portion 40 is preferably 2.0 mm or less, more preferably less than 1.0 mm.
<10>
Each of the distance Dw and the distance Dc of the fused part 40 is preferably 2.0 mm or less, more preferably less than 1.0 mm, according to any one of <1> to <9>. Pants-type wearing article.
<11>
The underpants-type wearing article according to any one of <1> to <10>, wherein the distance Dw is 0.05 mm or more.
<12>
The thicknesses of the front body and the back body are <1> to <11>, wherein the thickness of the outer part from the inner end is smaller than the thickness of the inner part from the inner end in the inner and outer directions. The underpants type wearing article of any one.
<13>
The pants type according to any one of <1> to <12>, wherein the seal edge does not have a portion where the constituent fiber of the exterior body leaves a fiber shape outside the fused portion in the inner / outer direction P. Wearing articles.
<14>
The pants-type wearing article according to any one of <1> to <13>, wherein the pants-type wearing article is a pants-type disposable diaper.
以下、本発明を実施例により更に具体的に説明するが、本発明は斯かる実施例に限定されるものではない。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to such examples.
〔実施例1〕
図5に示す製造方法に従い、図1〜図3に示すおむつ1と同様の基本構成を有するパンツ型使い捨ておむつを作製した。吸収性本体として、市販のパンツ型使い捨ておむつ(花王製、商品名「メリーズパンツ」)の吸収性本体を用い、外装体を構成する外層シー31及び内層シート32として、それぞれ、PPの単一繊維からなる坪量17g/m2のスパンボンド不織布を用いた。実施例1のおむつの製造において、おむつ連続体(外装体連続積層体)の溶断手段としてレーザー光を用い、おむつ連続体におけるサイドシール部の形成予定部位にレーザー光を照射してこれを溶断することにより、サイドシール部を形成した。レーザー光の照射は、図6に示すレーザー式接合装置と同様の構成の装置を用いて行った。レーザー光としては、CO2レーザーを用い、レーザー出力24W、走査速度280m/sとした。
[Example 1]
According to the manufacturing method shown in FIG. 5, a pants-type disposable diaper having the same basic configuration as the diaper 1 shown in FIGS. As an absorbent main body, an absorbent main body of a commercially available pants-type disposable diaper (trade name “Merry's Pants”, manufactured by Kao) is used, and an outer layer sea 31 and an inner layer sheet 32 constituting an exterior body are each a single fiber of PP. A spunbonded nonwoven fabric having a basis weight of 17 g / m 2 was used. In the manufacture of the diaper of Example 1, laser light is used as a fusing means for a diaper continuous body (exterior body continuous laminate), and the portion where the side seal portion is to be formed in the diaper continuous body is irradiated with laser light to melt it. Thus, a side seal portion was formed. The laser beam irradiation was performed using an apparatus having the same configuration as the laser type bonding apparatus shown in FIG. As the laser light, a CO2 laser was used, the laser output was 24 W, and the scanning speed was 280 m / s.
〔実施例2〕
実施例1において、レーザーの走査速度を160m/sとした以外は、実施例1と同様にしてパンツ型使い捨ておむつを作製した。
[Example 2]
In Example 1, a pants-type disposable diaper was produced in the same manner as in Example 1 except that the laser scanning speed was 160 m / s.
〔比較例1〕
おむつの製造において、レーザー光を用いた溶断に代えて、加熱加圧手段(ヒートロール装置)を用いたヒートシール及びそのヒートシール部(被加圧部)の切断手段による物理的な切断を採用し、それらの手段によってサイドシール部を形成した以外は、実施例1と同様にしてパンツ型使い捨ておむつを作製した。
〔比較例2〕
比較例1において、加熱加圧手段(ヒートロール装置)により形成する融着部の幅を変更した以外は、比較例1と同様にしてパンツ型使い捨ておむつを作製した。
[Comparative Example 1]
In diaper manufacturing, instead of fusing using laser light, heat sealing using heating and pressurizing means (heat roll device) and physical cutting by cutting means of the heat seal part (pressurized part) are adopted. A pants-type disposable diaper was produced in the same manner as in Example 1 except that the side seal portion was formed by these means.
[Comparative Example 2]
In Comparative Example 1, a pants-type disposable diaper was produced in the same manner as in Comparative Example 1, except that the width of the fused part formed by the heating and pressing means (heat roll device) was changed.
〔評価〕
実施例及び比較例の各おむつについて、サイドシール部の横裂けの発生率をそれぞれ下記方法により評価した。その結果を下記表1に示す。
[Evaluation]
About each diaper of an Example and a comparative example, the incidence rate of the lateral tear of a side seal part was evaluated by the following method, respectively. The results are shown in Table 1 below.
〔サイドシール部の横裂けの発生率〕
おむつのウエスト領域の腹側領域と背側領域を把持し、ウエストからレッグに向かって引き裂く際、一度で引き裂くことができなかったものを「横裂け」として分類し、集計した。実施例及び比較例の各おむつについて、測定は40回行い、その「横裂け」の発生率を百分率で表した。
[Occurrence rate of side tear of side seal part]
Grasping the ventral region and the dorsal region of the waist region of the diaper, and when tearing from the waist toward the leg, those that could not be torn at one time were classified as “lateral tears” and tabulated. About each diaper of an Example and a comparative example, measurement was performed 40 times and the incidence rate of the "lateral tear" was expressed in percentage.
表1から明らかなように、実施例のおむつは、サイドシール部の横裂けの発生率が5%以下と少なかった。これに対し、比較例1及び2は、横裂けの発生率が50%と20%であり、横裂けが比較的多い割合で生じた。これらの結果から、実施例のおむつによれば、サイドシール部の横裂けを効果的に防止できることが判る。 As can be seen from Table 1, in the diaper of the example, the incidence of lateral tearing of the side seal portion was as low as 5% or less. On the other hand, in Comparative Examples 1 and 2, the occurrence rates of lateral tear were 50% and 20%, and the lateral tear occurred at a relatively high rate. From these results, it can be seen that according to the diaper of the embodiment, lateral tearing of the side seal portion can be effectively prevented.
1 パンツ型使い捨ておむつ(パンツ型着用物品)
1A 腹側部
1B 背側部
F 前身頃
R 後身頃
2 吸収性本体
3 外装体
31 外層シート
32 内層シート
Ta 前身頃側の外装体の厚み
Tb 後身頃側の外装体の厚み
A1 前身頃における外装体の縁部
B1 後身頃における外装体の縁部
4 サイドシール部
40 融着部
40a 融着部の外縁
41 シール縁部
Dw 融着部の、厚さ方向における両端部と内側端部との間の、内外方向に沿う距離
Dc 融着部の、内側端部と、融着部の外縁における対向部位との間の、内外方向に沿う距離
10 おむつ連続体(帯状の外装体)
20 レーザー式接合装置
21 支持部材
26 ベルト式加圧装置
27 開口部(光通過部)
1 Pants-type disposable diaper (pants-type wearing article)
DESCRIPTION OF SYMBOLS 1A Abdominal side part 1B Back side part F Front body R Rear body 2 Absorbent main body 3 Exterior body 31 Outer layer sheet 32 Inner layer sheet Ta Thickness of front body side exterior body Tb Thickness of rear body side exterior body
Edge of exterior body in A1 front body
Edge part 4 of exterior body in B1 back body Side seal part 40 Fusing part 40a Outer edge of fusing part 41 Sealing edge part Dw Inner and outer direction between both end parts and inner end part in thickness direction of fusing part A distance along the inner and outer directions between the inner end of the fusion part and the opposing part at the outer edge of the fusion part. 10 Diaper continuum (band-shaped exterior body)
20 Laser type bonding device 21 Support member 26 Belt type pressure device 27 Opening portion (light passage portion)
Claims (5)
前記サイドシール部は、前身頃における外装体の縁部と後身頃における外装体の縁部が、該サイドシール部の長手方向に延在する連続線状の融着部で結合したシール縁部からなり、
前記融着部は、前記サイドシール部が延びる方向と直交する断面において、着用物品の着用者の肌に近い側から遠い側に向かう方向を内外方向Pとし、該内外方向Pに直交する方向を厚さ方向Qとしたときに、厚さ方向Qにおける両端部と、該両端部間における最も着用者の肌に近い内側端部との間の、内外方向Pに沿う距離Dwが、前記内側端部と該融着部の外縁における対向部位との間の、内外方向Pに沿う距離Dc以上であり、且つ前記サイドシール部が延びる方向と直交する断面において、前記融着部の前記外縁が、前記内外方向の内方に向かって窪んだ形状を有している、パンツ型着用物品。 An exterior body that forms the outer surface of the wearing article is provided, and a pair of side seal portions, a waist opening portion, and a pair of leg openings are formed by joining both side edges of the exterior body in the front body and both side edges of the exterior body in the back body A pants-type wearing article in which a part is formed,
The side seal portion is formed from a seal edge portion in which the edge portion of the exterior body in the front body and the edge portion of the exterior body in the back body are joined by a continuous linear fusion portion extending in the longitudinal direction of the side seal portion. Become
In the cross-section orthogonal to the direction in which the side seal portion extends, the fusion part is defined as a direction from the side closer to the wearer's skin of the wearing article to a side far from the inner and outer direction P, and a direction orthogonal to the inner and outer direction P. When the thickness direction Q is used, the distance Dw along the inner / outer direction P between the both end portions in the thickness direction Q and the inner end portion closest to the wearer's skin between the both end portions is the inner end portion. between the opposing part of the outer edge parts and said fusing unit state, and are a distance Dc or along the inner and outer direction P, in a cross section and perpendicular to the side sealing portions extending direction, said outer edge of said fused portion A pants-type wearing article having a shape that is recessed inward in the inner and outer directions .
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JP2013137402A JP6189110B2 (en) | 2013-06-28 | 2013-06-28 | Pants-type wearing article |
CN201480030341.1A CN105246442B (en) | 2013-06-28 | 2014-06-26 | Breeches type disposable diaper |
PCT/JP2014/066940 WO2014208651A1 (en) | 2013-06-28 | 2014-06-26 | Underpants-type disposable nappy |
RU2016102161A RU2680225C2 (en) | 2013-06-28 | 2014-06-26 | Underpants-type disposable nappy |
TW103122158A TWI641362B (en) | 2013-06-28 | 2014-06-26 | Pants-type disposable diaper |
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