JP2016097350A - Powdered paint feeding device - Google Patents

Powdered paint feeding device Download PDF

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JP2016097350A
JP2016097350A JP2014235717A JP2014235717A JP2016097350A JP 2016097350 A JP2016097350 A JP 2016097350A JP 2014235717 A JP2014235717 A JP 2014235717A JP 2014235717 A JP2014235717 A JP 2014235717A JP 2016097350 A JP2016097350 A JP 2016097350A
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paint
tank
coating material
powder
natural air
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JP6335762B2 (en
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海住 晴久
Haruhisa Umizumi
晴久 海住
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Asahi Sunac Corp
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Asahi Sunac Corp
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Abstract

PROBLEM TO BE SOLVED: To uniformize an amount of a powdered paint A flowing in a paint tank 1 and taken out to reduce the occurrence of paint defects in a powdered paint feeding device provided with take-out devices 5, which causes the powdered paint A in the paint tank 1 to flow and suction the powdered paint A flowing in the paint tank 1, and including a forcible exhaust device 7 in the paint tank 1.SOLUTION: In a powdered paint feeding device, a lower part in a paint tank 1 housing a powdered paint A is divided by a division wall 2 formed by a porous material. The powdered paint feeding device is provided with take-out devices 5, which supply flow air 3 from an area below the division wall 2 to the paint tank 1 to cause the powdered paint A in the paint tank 1 to flow and suction the powdered paint A flowing the paint tank 1, and includes a forcible exhaust device 7 in the paint tank 1. A natural air flow port 9 for regulating an internal pressure in the paint tank 1 to an atmospheric pressure is installed at an upper part of the paint tank 1.SELECTED DRAWING: Figure 1

Description

この発明は、流動エアによって粉体塗料を流動状態で収容している塗料タンクから粉体塗料を吸引して塗装ガンに供給する粉体塗料供給装置に関するものである。   The present invention relates to a powder coating material supply apparatus that sucks a powder coating material from a coating tank that contains the powder coating material in a fluidized state by flowing air and supplies the powder coating material to a coating gun.

粉体塗装は有機溶剤を含まず、被塗装物に付着しなかったオーバースプレー粉を回収して再使用することができるので、環境にやさしい塗装として、近年多くの製品に採用されている。   Powder coating does not contain organic solvents, and overspray powder that has not adhered to the object to be coated can be collected and reused, so it has been adopted in many products in recent years as an environmentally friendly coating.

当初はガードレール、フェンスなどの道路資材から始まり、冷蔵庫、エアコンの室外機等、家庭内で使用する製品にも多く採用されている。最近は、学校の椅子や机の塗装、ナンバープレートの塗装にも用いられている。   It started with road materials such as guardrails and fences, and is widely used in products used at home such as refrigerators and air conditioner outdoor units. Recently, it is also used to paint school chairs and desks and license plates.

一般に粉体塗装は、コロナガンや摩擦帯電ガンを使用し、粉体塗料を被塗装物に吹き付けることによって行っている。   In general, powder coating is performed by using a corona gun or a frictional charging gun and spraying a powder coating on an object to be coated.

コロナガンの場合は、ガン先のコロナ電極と被塗装物との間に電場を作り、そのコロナ放電により、ガンから吐出された粉体塗料を被塗装物に付着させている。   In the case of a corona gun, an electric field is generated between the corona electrode at the tip of the gun and the object to be coated, and the powder paint discharged from the gun is attached to the object by corona discharge.

また、摩擦帯電ガンは、ガン内に、例えば非導電性樹脂チューブが収容されており、この非導電性樹脂チューブ内に粉体塗料を通過させて、非導電性樹脂と粉体塗料との摩擦によって粉体塗料に電荷を与えるものであり、ガン先から吐出した電荷を帯びた粉体塗料は、静電気力で被塗装物に付着する。   In addition, the friction charging gun includes a non-conductive resin tube, for example, in the gun, and the powder paint is passed through the non-conductive resin tube to cause friction between the non-conductive resin and the powder paint. Thus, the charged powder coating discharged from the gun tip adheres to the object to be coated by electrostatic force.

ところで、微粉末の粉体塗料を塊のない状態で引き出すことができる塗料タンクとして、流動式の塗料タンクが従来から使用されている(特許文献1)。   By the way, a fluid-type paint tank has been conventionally used as a paint tank that can draw out a fine powder paint without a lump (Patent Document 1).

流動式の塗料タンクは、粉体塗料を収容する塗料タンク内の下方を多孔質材料からなる仕切り壁によって仕切り、仕切り壁の下方から流動エアーを塗料タンク内に供給して塗料タンク内の粉体塗料を流動させるようにしている。   The fluid type paint tank partitions the lower part of the paint tank that contains the powder paint with a partition wall made of a porous material, and supplies the fluid air into the paint tank from the lower part of the partition wall to supply the powder in the paint tank. The paint is allowed to flow.

特開2008−229544号公報JP 2008-229544 A

上記のような流動式の塗料タンク内から粉体塗料を引き出して塗装ガンに粉体塗料を供給する場合、塗料タンク内にインジェクター等の吸引装置を取り付けたパイプを差し込み、パイプから塗料タンク内の粉体塗料を吸引して塗装ガンに粉体塗料を供給するようにしている。   When supplying powder paint from a fluid paint tank as described above to supply powder paint to a paint gun, insert a pipe with a suction device such as an injector into the paint tank, The powder paint is sucked and the powder paint is supplied to the paint gun.

流動式の塗料タンク内には、多孔質材料からなる仕切り壁の下方から流動エアーが供給され、流動エアーによって粉体塗料の塊をなくし、粉体塗料の水分を取り除いているが、塗料タンク内に流動エアーが供給されると、塗料タンク内の内圧が流動エアーの供給によって上昇する。   In the fluid paint tank, fluid air is supplied from below the partition wall made of porous material. The fluid air eliminates the lump of powder paint and removes moisture from the powder paint. When flowing air is supplied to the tank, the internal pressure in the paint tank rises due to the supply of flowing air.

このため、塗料タンクの上部にインジェクター等の吸引装置を備える引き抜きパイプを設置し、引き抜きパイプから塗料タンクに供給された流動エアーの強制排気を行っている。   For this reason, a drawing pipe provided with a suction device such as an injector is installed on the upper part of the paint tank, and forced exhaust of the flowing air supplied from the drawing pipe to the paint tank is performed.

ところが、引き抜きパイプからの強制排気が強いと、塗料タンク内が陰圧になり、塗料タンクに新粉を補充する際に、塗料タンクの新粉補給蓋が取り外し難くなる。   However, if the forced exhaust from the extraction pipe is strong, the inside of the paint tank becomes negative pressure, and it becomes difficult to remove the new powder replenishing lid of the paint tank when refilling the paint tank with new powder.

また、塗料タンク内が陰圧になると、塗料タンク内の粉体塗料をインジェクター等の吸引装置を取り付けたパイプによって引き出す際に、塗料タンク内の陰圧の変化により、吸引する粉体塗料の量が変化する。このため、塗装ガンからの吐出量も変化し、膜厚に差が生じ、塗装不良が発生するという問題が生じる。   In addition, when the pressure in the paint tank becomes negative, when the powder paint in the paint tank is pulled out by a pipe equipped with a suction device such as an injector, the amount of powder paint to be sucked in due to the change in the negative pressure in the paint tank Changes. For this reason, the discharge amount from the coating gun also changes, a difference occurs in the film thickness, and the problem of poor coating occurs.

反対に、引き抜きパイプからの強制排気が弱いと、塗料タンク内が陽圧になり、塗料タンクに新粉を補充する際に、塗料タンクの新粉補給蓋を開くと、粉体塗料が噴き出すといった問題が生じると共に、塗装ガンに粉体塗料を供給するインジェクター等の吸引装置を取り付けたパイプからの粉体塗料の引き出し量も変わり、やはり塗装不良が発生するという問題が生じる。   On the other hand, if the forced exhaust from the extraction pipe is weak, the inside of the paint tank becomes positive pressure, and when refilling the paint tank with new powder, opening the new powder replenishing cover of the paint tank will cause the powder paint to spout. In addition to problems, the amount of powder paint drawn out from a pipe equipped with a suction device such as an injector for supplying powder paint to the paint gun also changes, which also causes the problem of poor coating.

そこで、この発明は、塗料タンクに流動エアーの強制排気装置を備える粉体塗料供給装置において、塗料タンク内の流動する粉体塗料を吸引する取り出し装置の粉体塗料の取り出し量を均一にし、塗装不良の発生を少なくすることを課題とするものである。   In view of this, the present invention provides a powder paint supply device having a fluid tank forced exhaust device in a paint tank, uniformizing the amount of powder paint taken out of the take-out device for sucking the flowing powder paint in the paint tank, The problem is to reduce the occurrence of defects.

前記の課題を解決するために、この発明に係る粉体塗料供給装置は、粉体塗料を収容する塗料タンク内の下方を多孔質材料からなる仕切り壁によって仕切り、仕切り壁の下方から流動エアーを塗料タンク内に供給して塗料タンク内の粉体塗料を流動させ、塗料タンク内の流動する粉体塗料を吸引する取り出し装置を設け、塗料タンクに強制排気装置を備える粉体塗料供給装置において、上記塗料タンクの上部に、塗料タンク内の内圧を大気圧に調整する自然空気流通口を設置したことを特徴とする。   In order to solve the above-described problems, a powder coating material supply apparatus according to the present invention partitions a lower part of a paint tank that contains a powder coating material by a partition wall made of a porous material, and flows fluid air from below the partition wall. In the powder paint supply device provided with a take-out device for supplying the powder paint in the paint tank and flowing the powder paint in the paint tank and sucking the flowing powder paint in the paint tank, and having a forced exhaust device in the paint tank, A natural air circulation port for adjusting the internal pressure in the paint tank to an atmospheric pressure is installed in the upper part of the paint tank.

上記自然空気流通口は、空気流入側の端部を下方に向けることにより、自然空気流通口から塗料タンク内へのゴミなどの侵入を防止できる。   The natural air circulation port can prevent intrusion of dust and the like from the natural air circulation port into the paint tank by directing the end on the air inflow side downward.

上記自然空気流通口に、塗料タンク内の内圧が大気圧よりも上昇した際に、自然空気流通口を閉塞するように移動するボール型の弁体を設けてもよい。   A ball-type valve body that moves so as to close the natural air circulation port when the internal pressure in the paint tank rises above the atmospheric pressure may be provided in the natural air circulation port.

また、自然空気流通口に、ゴミなどの侵入を防止するフィルターを設けてもよい。   Moreover, you may provide the filter which prevents intrusion of dust etc. in a natural air circulation port.

この発明の粉体塗料供給装置は、以上のように、塗料タンクに流動エアーの強制排気装置を備えていても、塗料タンクに内圧を大気圧に調整する自然空気流通口を設置しているので、塗料タンク内の流動する粉体塗料を吸引する取り出し装置の粉体塗料の取り出し量が均一になり、塗装不良の発生を少なくすることができる。   As described above, the powder coating material supply apparatus of the present invention is provided with the natural air circulation port for adjusting the internal pressure to the atmospheric pressure in the paint tank even if the paint tank is provided with the forced exhaust device of the flowing air. The amount of powder paint taken out by the take-out device for sucking the flowing powder paint in the paint tank becomes uniform, and the occurrence of poor coating can be reduced.

この発明の第1の実施形態を示す概略縦断正面図である。1 is a schematic longitudinal sectional front view showing a first embodiment of the present invention. この発明の第2の実施形態を示す概略縦断正面図である。It is a schematic longitudinal front view which shows 2nd Embodiment of this invention. この発明の第3の実施形態を示す概略縦断正面図である。It is a schematic longitudinal front view which shows the 3rd Embodiment of this invention.

以下、この発明の実施の形態を添付図面に基づいて説明する。
図1に示す流動式の塗料タンクは、粉体塗料Aを収容するタンク本体1の内部の下方が、多孔質板や布等の多孔質材料からなる仕切り壁2によって仕切られ、仕切り壁2の下方に、コンプレッサーから除湿除油されたクリーンな流動エアー3が供給され、タンク本体1内に収容された粉体塗料Aの塊や湿気を取り除くようになっている。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
The fluid type paint tank shown in FIG. 1 has a lower part of a tank body 1 containing a powder paint A, which is partitioned by a partition wall 2 made of a porous material such as a porous plate or cloth. Below, clean fluid air 3 dehumidified and deoiled from a compressor is supplied to remove lump and moisture of the powder coating material A stored in the tank body 1.

タンク本体1の上面には、タンク本体1内の粉体塗料Aを引き出して塗装ガン4に搬送するインジェクター等の吸引装置5が設置され、吸引装置5に取付けたパイプ6をタンク本体1内の流動する粉体塗料Aに差し込み、パイプ6から粉体塗料Aを吸引して塗装ガン4に粉体塗料を供給している。   On the upper surface of the tank main body 1, a suction device 5 such as an injector for pulling out the powder coating material A in the tank main body 1 and transporting it to the coating gun 4 is installed, and a pipe 6 attached to the suction device 5 is connected to the tank main body 1. The powder paint A is inserted into the flowing powder paint A, and the powder paint A is sucked from the pipe 6 and supplied to the coating gun 4.

流動式の塗料タンク内には、上記のように、仕切り壁2の下方から流動エアー3が供給され、流動エアー3によって粉体塗料の塊をなくし、粉体塗料の水分が取り除かれるが、塗料タンク内に流動エアーが供給されると、塗料タンク内の内圧が流動エアー3の供給によって上昇する。   In the fluid paint tank, as described above, the fluid air 3 is supplied from below the partition wall 2, and the fluid air 3 eliminates the lump of the powder paint and removes the moisture of the powder paint. When fluid air is supplied into the tank, the internal pressure in the paint tank rises due to the supply of fluid air 3.

このため、タンク本体1の上部にインジェクター等の吸引装置7を設置し、吸引装置7に取付けた引き抜きパイプ8を流動する粉体塗料Aの上部の空間に差し込み、引き抜きパイプ8からタンク本体1に供給された流動エアー3を強制排気を行っている。   For this reason, a suction device 7 such as an injector is installed on the upper portion of the tank body 1, and a drawing pipe 8 attached to the suction device 7 is inserted into a space above the flowing powder coating material A, and the tank body 1 is drawn from the drawing pipe 8. The supplied flowing air 3 is forcibly exhausted.

また、タンク本体1の上部には、タンク本体1の内部とタンク本体1の外部とを連通する自然空気流通口9を設けている。この自然空気流通口9によって、タンク本体1の内圧が陰圧になると、外部の空気が自然空気流通口9からタンク本体1内に流入し、反対にタンク本体1の内圧が陽圧になると、タンク本体1内空気が自然空気流通口9から外部に流出し、タンク本体1内が常に大気圧に保たれる。   In addition, a natural air circulation port 9 that communicates the inside of the tank body 1 and the outside of the tank body 1 is provided in the upper part of the tank body 1. When the internal pressure of the tank body 1 becomes a negative pressure by the natural air circulation port 9, external air flows into the tank body 1 from the natural air circulation port 9, and conversely, when the internal pressure of the tank body 1 becomes a positive pressure, The air in the tank body 1 flows out from the natural air circulation port 9, and the inside of the tank body 1 is always kept at atmospheric pressure.

これにより、タンク本体1からパイプ6によって引き出される粉体塗料Aの引き出し量が均一なるため、塗装ガン4からの吐出量が均一化するため、安定した塗装が行える。   As a result, the amount of the powder paint A drawn out from the tank body 1 by the pipe 6 becomes uniform, and the discharge amount from the coating gun 4 becomes uniform, so that stable coating can be performed.

次に、図2に示す実施形態は、自然空気流通口9の空気流入側の端部を下方に向けた例である。   Next, the embodiment shown in FIG. 2 is an example in which the end portion on the air inflow side of the natural air circulation port 9 is directed downward.

自然空気流通口9の空気流入側の端部を下方に向けることにより、自然空気流通口9からタンク本体1内へのゴミなどの侵入を防止できる。   By facing the end of the natural air circulation port 9 on the air inflow side downward, it is possible to prevent dust and the like from entering the tank body 1 from the natural air circulation port 9.

自然空気流通口9からタンク本体1内へのゴミなどの侵入を防止するために、自然空気流通口9にフィルターを設けてもよい。   In order to prevent intrusion of dust and the like from the natural air circulation port 9 into the tank body 1, a filter may be provided in the natural air circulation port 9.

また、図3に示す実施形態は、パイプによって形成した自然空気流通口9内に、ピンポン玉のようなボール型の弁体10を収容した例である。タンク本体1内の内圧が大気圧よりも上昇した際に、小径に形成した自然空気流通口9の端部に向かって弁体10が移動して、自然空気流通口9の先端を弁体10によって閉塞し、タンク本体1内の内圧が大気圧よりも下がると、弁体10が自然空気流通口9の先端を開くように移動して、自然空気流通口9の先端からタンク本体1内に空気が流入してタンク本体1内の内圧が大気圧に戻る。   The embodiment shown in FIG. 3 is an example in which a ball-shaped valve body 10 such as a ping-pong ball is accommodated in a natural air circulation port 9 formed by a pipe. When the internal pressure in the tank body 1 rises above the atmospheric pressure, the valve body 10 moves toward the end portion of the natural air circulation port 9 formed with a small diameter, and the tip of the natural air circulation port 9 is moved to the valve body 10. When the internal pressure in the tank body 1 drops below the atmospheric pressure, the valve body 10 moves so as to open the tip of the natural air circulation port 9 and enters the tank body 1 from the tip of the natural air circulation port 9. Air flows in and the internal pressure in the tank body 1 returns to atmospheric pressure.

自然空気流通口9の先端に、弁体10によって自然空気流通口9の先端が閉塞したことを検知する圧力計(図示省略)を設置することにより、タンク本体1内の内圧の上昇を検知することができ、タンク本体1内の内圧の上昇を検知した際に、流動エアーを供給するコンプレッサーを停止して、タンク本体1内の内圧を大気圧に戻すことができる。   By installing a pressure gauge (not shown) at the tip of the natural air circulation port 9 for detecting that the tip of the natural air circulation port 9 is blocked by the valve body 10, an increase in the internal pressure in the tank body 1 is detected. When the increase in the internal pressure in the tank body 1 is detected, the compressor that supplies the flowing air can be stopped to return the internal pressure in the tank body 1 to atmospheric pressure.

また、自然空気流通口9内には、弁体10がタンク本体1内に引き込まれないようにするために、金網等のストッパー11を設けている。   A stopper 11 such as a wire mesh is provided in the natural air circulation port 9 so that the valve body 10 is not drawn into the tank body 1.

1 :タンク本体
2 :仕切り壁
3 :流動エアー
4 :塗装ガン
5 :吸引装置
6 :パイプ
7 :吸引装置
8 :引き抜きパイプ
9 :自然空気流通口
10 :弁体
11 :ストッパー
A :粉体塗料
1: Tank body 2: Partition wall 3: Fluid air 4: Coating gun 5: Suction device 6: Pipe 7: Suction device 8: Extraction pipe 9: Natural air circulation port 10: Valve body 11: Stopper A: Powder coating

Claims (4)

粉体塗料を収容する塗料タンク内の下方を多孔質材料からなる仕切り壁によって仕切り、仕切り壁の下方から流動エアーを塗料タンク内に供給して塗料タンク内の粉体塗料を流動させ、塗料タンク内の流動する粉体塗料を吸引する取り出し装置を設け、塗料タンクに強制排気装置を備える粉体塗料供給装置において、上記塗料タンクの上部に、塗料タンク内の内圧を大気圧に調整する自然空気流通口を設置したことを特徴とする粉体塗料供給装置。   The lower part of the paint tank containing the powder paint is partitioned by a partition wall made of a porous material, and fluid air is supplied from the lower part of the partition wall into the paint tank to cause the powder paint in the paint tank to flow. In a powder coating material supply device provided with a take-out device for sucking the flowing powder coating material in and having a forced exhaust device in the coating material tank, natural air for adjusting the internal pressure in the coating material tank to the atmospheric pressure above the coating material tank A powder coating material supply device characterized in that a distribution port is provided. 自然空気流通口の空気流入側の端部が下方に向いていることを特徴とする請求項1記載の粉体塗料供給装置。   2. The powder coating material supply apparatus according to claim 1, wherein an end of the natural air circulation port on the air inflow side faces downward. 自然空気流通口に、塗料タンク内の内圧が大気圧よりも上昇した際に、自然空気流通口を閉塞するように移動するボール型の弁体を有する請求項1又は2に記載の粉体塗料供給装置。   The powder coating material according to claim 1 or 2, wherein the natural air circulation port has a ball-type valve body that moves so as to close the natural air circulation port when the internal pressure in the coating material tank rises above the atmospheric pressure. Feeding device. 自然空気流通口に、ゴミなどの侵入を防止するフィルターを設けたことを特徴とする請求項1〜3のいずれかに記載の粉体塗料供給装置。   The powder coating material supply apparatus according to any one of claims 1 to 3, wherein a filter that prevents intrusion of dust or the like is provided at a natural air circulation port.
JP2014235717A 2014-11-20 2014-11-20 Powder paint supply device Active JP6335762B2 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5561532A (en) * 1978-10-26 1980-05-09 Taikisha Ltd Powder transport method
JPH1159780A (en) * 1997-08-25 1999-03-02 Mitsui Chem Inc Container
JP2008126202A (en) * 2006-11-24 2008-06-05 Kurimoto Ltd Powder coating recovery treatment apparatus
JP2008229544A (en) * 2007-03-22 2008-10-02 Asahi Sunac Corp Fluid type powder paint tank
JP2012125749A (en) * 2010-12-10 2012-07-05 Kowa Industry Co Ltd Method of forming resin film on inner surface

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5561532A (en) * 1978-10-26 1980-05-09 Taikisha Ltd Powder transport method
JPH1159780A (en) * 1997-08-25 1999-03-02 Mitsui Chem Inc Container
JP2008126202A (en) * 2006-11-24 2008-06-05 Kurimoto Ltd Powder coating recovery treatment apparatus
JP2008229544A (en) * 2007-03-22 2008-10-02 Asahi Sunac Corp Fluid type powder paint tank
JP2012125749A (en) * 2010-12-10 2012-07-05 Kowa Industry Co Ltd Method of forming resin film on inner surface

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