JP2016097015A - Seasoning liquid injection device and rice cooking system - Google Patents

Seasoning liquid injection device and rice cooking system Download PDF

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JP2016097015A
JP2016097015A JP2014235941A JP2014235941A JP2016097015A JP 2016097015 A JP2016097015 A JP 2016097015A JP 2014235941 A JP2014235941 A JP 2014235941A JP 2014235941 A JP2014235941 A JP 2014235941A JP 2016097015 A JP2016097015 A JP 2016097015A
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seasoning liquid
liquid injection
rice
rice cooker
rice cooking
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JP6456119B2 (en
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吉村 健
Takeshi Yoshimura
健 吉村
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Aiho Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a seasoning liquid injection device which can disperse seasoning liquid evenly to a rice cooking pot which is generally circular in a plane view by rotating a seasoning liquid injection member, and a rice cooking system.SOLUTION: A seasoning liquid injection device 1 is used in a seasoning liquid disperse step 103 of a rice cooking system 100 which conveys on a conveyance conveyor 3 a rice cooking pot 2 placed with uncooked rice and water therein and having a generally circular shape in a plane view and cooks rice in the rice cooking pot 2. The seasoning liquid injection device 1 includes: a seasoning liquid injection member 10; a support mechanism 20; a retreat mechanism 30; an injection hole blocking member 40; a disposal tank 50; and a frame 60. The cooking liquid injection member 10 includes plural injection holes 11 for injecting cooking liquid into the rice cooking pot 2. Drive of an injection member drive part 70 of the support mechanism 20 rotates the cooking liquid injection member 10 to evenly disperse the cooking liquid into the rice cooking pot 2 having the generally circular shape in a plane view.SELECTED DRAWING: Figure 2

Description

本発明は、炊飯釜に調味液を注入する調味液注入装置および炊飯システムに関する。   The present invention relates to a seasoning liquid injection device and a rice cooking system for injecting a seasoning liquid into a rice cooker.

炊飯装置において炊飯釜に調味液を注入することが知られている(特許文献1)。特許文献1に記載される塩飯の製造方法および装置において、炊飯加熱した炊飯釜の蓋が取り外され、炊飯釜内の米飯に食塩水を散布することが開示されている。そして、食塩水を散布するパイプ状の散布ノズル(調味液注入部材)が垂直姿勢で待機し、炊飯釜が搬入され定位置に停止すると、散布ノズルが下降し水平状態となり、散布ノズルから炊飯釜に食塩水を散布し、一定量の食塩水が散布されると、散布ノズルは上方に回動して、垂直姿勢となって次の炊飯釜を待機している。上述の構成により、炊飯釜内の米飯に食塩分を均等に行き渡らせ、飯粒内部に食味にとって重要な要素である保水効果を持った塩飯を提供することができる。   It is known to inject a seasoning liquid into a rice cooker in a rice cooker (Patent Document 1). In the method and apparatus for producing salted rice described in Patent Document 1, it is disclosed that the lid of the rice cooker heated with rice cooking is removed and the brine is sprayed on the cooked rice in the rice cooker. Then, when the pipe-shaped spray nozzle (seasoning liquid injection member) for spraying the salt solution stands by in a vertical position, and when the rice cooker is carried in and stopped at a fixed position, the spray nozzle descends and becomes horizontal, and the rice spray pot comes from the spray nozzle. When a certain amount of saline solution is sprayed on the surface, the spray nozzle rotates upward to stand in a vertical posture and wait for the next rice cooker. By the above-mentioned composition, salt content can be spread evenly over the cooked rice in the rice cooker, and salted rice having a water retention effect that is an important element for the taste can be provided inside the rice grain.

特開平11−18700号公報Japanese Patent Laid-Open No. 11-18700

特許文献1に記載される塩飯の製造方法および装置では、散布ノズル(調味液注入部材)が、方形状の炊飯釜に対して長手方向に沿って伸びていたので、方形状の炊飯釜に対して均等に散布できたが、円形の炊飯釜に対しては、均等に散布することができなかった。   In the method and apparatus for producing salted rice described in Patent Document 1, since the spray nozzle (seasoning liquid injection member) extends along the longitudinal direction with respect to the square-shaped rice cooker, On the other hand, although it was able to spread evenly, it was not possible to spread evenly on the circular rice cooker.

本発明は、調味液注入部材を周回させて平面視略円形の炊飯釜に対して調味液を均等に散布できる調味液注入装置および炊飯システムを提供することを目的とする。   An object of this invention is to provide the seasoning liquid injection | pouring apparatus and rice cooking system which can circulate a seasoning liquid injection | pouring member and can disperse | distribute seasoning liquid uniformly with respect to a rice cooker of circular shape in planar view.

本発明の調味液注入装置は、米飯を収容した平面視略円形の炊飯釜に調味液を注入可能な調味液注入装置であって、外部から供給された調味液を下方に位置する炊飯釜に向けて注入する注入孔を有する調味液注入部材と、前記炊飯釜の上方にて、前記調味液注入部材を水平な面内で回転可能な状態で支持する支持機構と、を備える。   The seasoning liquid injecting apparatus of the present invention is a seasoning liquid injecting apparatus capable of injecting seasoning liquid into a rice cooker having a substantially circular shape in a plan view that contains cooked rice. A seasoning liquid injecting member having an injecting hole for injecting, and a support mechanism for supporting the seasoning liquid injecting member so as to be rotatable in a horizontal plane above the rice cooker.

本発明の調味液注入装置の一態様として例えば、前記調味液注入部材および前記支持機構を前記炊飯釜から退避させる退避機構を更に備える。   As one aspect of the seasoning liquid injection apparatus of the present invention, for example, a retraction mechanism for retreating the seasoning liquid injection member and the support mechanism from the rice cooker is further provided.

本発明の調味液注入装置の一態様として例えば、前記支持機構に取り付けられ、前記注入孔の下方位置と退避位置の間を移動可能な、注入孔遮蔽部材を更に備える。   As one aspect of the seasoning liquid injection device of the present invention, for example, an injection hole shielding member that is attached to the support mechanism and is movable between a position below the injection hole and a retracted position is further provided.

本発明の調味液注入装置の一態様として例えば、前記退避機構が、前記調味液注入部材および前記支持機構を前記炊飯釜から退避させたときに、前記調味液注入部材の内部に残留した調味液を廃棄する廃棄槽を更に備える。   As one aspect of the seasoning liquid injecting apparatus of the present invention, for example, when the retracting mechanism retracts the seasoning liquid injecting member and the support mechanism from the rice cooker, the seasoning liquid remaining inside the seasoning liquid injecting member A waste tank is further provided.

本発明の炊飯システムは、前記調味液注入装置と、前記炊飯釜を搬送する搬送コンベヤとを含む。   The rice cooking system of this invention contains the said seasoning liquid injection | pouring apparatus and the conveyance conveyor which conveys the said rice cooking pot.

炊飯釜に対して調味液注入部材を水平な面内で回転可能とすることで、平面視略円形の炊飯釜内への調味液散布が均等に行われる。また、退避機構により調味液注入部材および支持機構に対して炊飯釜からの蒸気による結露を防止できる。そして、注入孔遮蔽部材により注入孔からの調味液落下を防止して周囲を汚すことなく清潔な工場環境を維持できる。更に廃棄槽により調味液注入部材に残留した調味液を廃棄できるので、異なる種類の調味液を順次切り替えて散布することができる。   By allowing the seasoning liquid injecting member to rotate in a horizontal plane with respect to the rice cooking pot, the seasoning liquid is sprayed evenly in the rice cooking pot having a substantially circular shape in plan view. Moreover, the retraction | saving mechanism can prevent the dew condensation by the vapor | steam from a rice cooker with respect to a seasoning liquid injection | pouring member and a support mechanism. And a clean factory environment is maintainable, without preventing the seasoning liquid fall from an injection hole by an injection hole shielding member, and making the surroundings dirty. Furthermore, since the seasoning liquid remaining on the seasoning liquid injection member can be discarded by the disposal tank, different types of seasoning liquids can be sequentially switched and sprayed.

本発明に係る炊飯システムの炊飯ラインフローのブロック図。The block diagram of the rice cooking line flow of the rice cooking system which concerns on this invention. 本発明に係る調味液注入装置の一例を示す斜視図。The perspective view which shows an example of the seasoning liquid injection | pouring apparatus which concerns on this invention. 図2の調味液注入装置の(a)平面図、(b)正面図、(c)右側面図。The (a) top view of the seasoning liquid injection | pouring apparatus of FIG. 2, (b) Front view, (c) Right view. 本発明に係る調味液タンクの一例を示し、(a)上面図、(b)正面図。An example of the seasoning liquid tank which concerns on this invention is shown, (a) Top view, (b) Front view. 本発明に係る注入孔遮蔽部材の一例を示し、(a)斜視図および部分拡大図、(b)分解斜視図および部分拡大図。An example of the injection hole shielding member which concerns on this invention is shown, (a) Perspective view and partial enlarged view, (b) Exploded perspective view and partial enlarged view. 本発明に係る調味液注入部材および支持機構が、退避位置にあることを示す斜視図。The perspective view which shows that the seasoning liquid injection | pouring member and support mechanism which concern on this invention exist in a retracted position. 退避位置において本発明に係る廃棄槽の一例が設けられた調味液注入装置の裏面側斜視図。The back side perspective view of the seasoning liquid injection | pouring apparatus in which an example of the disposal tank which concerns on this invention was provided in the retracted position. 本発明に係る調味液注入部材および支持機構の他の実施例の一例を示す平面から見た概念図、(a)第1の支持機構が上方位置、第2の支持機構が退避位置、(b)第2の支持機構が上方位置、第1の支持機構が退避位置。The conceptual diagram seen from the plane which shows an example of another Example of the seasoning liquid injection | pouring member and support mechanism which concern on this invention, (a) 1st support mechanism is an upper position, 2nd support mechanism is a retracted position, (b ) The second support mechanism is in the upper position, and the first support mechanism is in the retracted position.

以下、本発明に係る調味液注入装置および炊飯システムの好適な実施形態を、図1〜図8に基づいて詳述する。   Hereinafter, preferred embodiments of a seasoning liquid injection device and a rice cooking system according to the present invention will be described in detail with reference to FIGS.

図1は、炊飯システムの炊飯ラインフローのブロック図である。   FIG. 1 is a block diagram of a rice cooking line flow of the rice cooking system.

本実施形態の調味液注入装置1は、未炊飯の米と水とが投入された平面視略円形の炊飯釜2を搬送コンベア3で搬送し、炊飯釜2で炊飯を行う炊飯システム100の調味液散布工程103で使用される装置である。炊飯システム100は、炊飯工程101と、蓋取り工程102と、調味液散布工程103と、釜反転工程104と、ほぐし工程105とを少なくとも備えている。そして炊飯釜2は釜反転工程104のあと洗浄工程、米水供給工程を経由し、再び炊飯工程101に戻るようになっている。このように炊飯システム100は、炊飯釜2を上記工程で循環しながら連続して炊飯を行うシステムである。   The seasoning liquid injecting apparatus 1 according to the present embodiment is a seasoning of the rice cooking system 100 in which the rice cooker 2 having a substantially circular shape in plan view in which uncooked rice and water are introduced is conveyed by the conveyor 3 and cooked in the rice cooker 2. It is an apparatus used in the liquid spraying step 103. The rice cooking system 100 includes at least a rice cooking process 101, a lid removing process 102, a seasoning liquid spraying process 103, a pot reversing process 104, and a loosening process 105. And the rice cooking pot 2 returns to the rice cooking process 101 again through the washing | cleaning process and the rice water supply process after the pot inversion process 104. FIG. Thus, rice cooking system 100 is a system which cooks rice continuously, circulating rice cooking pot 2 in the above-mentioned process.

炊飯工程101では、蓋がされた炊飯釜2を炊飯加熱する。蓋取り工程102では、炊飯加熱された炊飯釜2から蓋を取る。調味液散布工程103では、調味液注入装置1によって炊き上がったご飯に調味液を散布する。炊飯釜2全体に均等に調味液を散布することにより、ほぐし工程105でご飯と調味液が均等に混ぜ合わせることができる。   In the rice cooking process 101, the rice cooker 2 with the lid is cooked. In the lid removing step 102, the lid is removed from the rice cooker 2 that has been heated by rice cooking. In the seasoning liquid spraying step 103, the seasoning liquid is sprayed on the rice cooked by the seasoning liquid injection device 1. By spreading the seasoning liquid evenly over the entire rice cooker 2, the rice and seasoning liquid can be evenly mixed in the loosening step 105.

釜反転工程104では、炊飯釜2を反転してご飯をほぐし工程105に移す。ほぐし工程105では、回転しながらご飯をほぐすほぐし羽根を備えているため、反転されたご飯がほぐし羽根でほぐされ、ご飯と調味液がムラなく均等に混ぜ合わされる。   In the pot reversing step 104, the rice cooking pot 2 is reversed and the rice is loosened and transferred to the step 105. In the loosening step 105, since the rice is provided with a loosening blade for loosening rice while rotating, the inverted rice is loosened by the loosening blade, and the rice and the seasoning liquid are mixed evenly.

図2は、調味液注入装置1の斜視図であり、図3(a)は平面図、(b)は正面図、(c)は右側面図である。図2および図3を用いて、調味液散布工程103で使用される本実施形態の調味液注入装置1の一例を詳述する。   2A and 2B are perspective views of the seasoning liquid injection device 1, in which FIG. 3A is a plan view, FIG. 2B is a front view, and FIG. 2C is a right side view. An example of the seasoning liquid injection device 1 of the present embodiment used in the seasoning liquid spraying step 103 will be described in detail with reference to FIGS. 2 and 3.

調味液注入装置1は、調味液を散布する調味液注入部材10と、調味液注入部材10を支持し回転させる支持機構20と、調味液注入部材10と支持機構20とを炊飯釜2から退避させる退避機構30と、調味液注入部材10の下方位置に移動可能な注入孔遮蔽部材40と、支持機構20および退避機構30を支持する架台60と、を備える。   The seasoning liquid injection device 1 evacuates the seasoning liquid injection member 10 for spraying the seasoning liquid, the support mechanism 20 for supporting and rotating the seasoning liquid injection member 10, and the seasoning liquid injection member 10 and the support mechanism 20 from the rice cooker 2. A retraction mechanism 30, a pouring hole shielding member 40 movable to a position below the seasoning liquid injection member 10, and a support mechanism 20 and a gantry 60 that supports the retraction mechanism 30.

調味液注入部材10は、略円柱形状で中空のパイプを水平状に成し、中央部に回転軸でもある中空のパイプ軸12が立設している。そしてパイプ軸12より外部から供給された調味液を下方に位置する炊飯釜2に向けて注入する複数の注入孔11を備え、調味液注入部材10の全長は、炊飯釜2内を周回可能とするため炊飯釜2の内径より短く形成されている。また、調味液注入部材10の炊飯釜2内での回転は、炊飯釜2の中心に合わせて行うことが望ましく、調味液が炊飯釜2内に均等に散布することができる。即ち、炊飯釜2の中心と調味液注入部材10の回転軸が一致することが望ましい。   The seasoning liquid injection member 10 has a substantially cylindrical shape and a hollow pipe formed in a horizontal shape, and a hollow pipe shaft 12, which is also a rotation shaft, is erected at the center. And it is provided with a plurality of injection holes 11 for injecting the seasoning liquid supplied from the outside from the pipe shaft 12 toward the rice cooking pot 2 positioned below, and the total length of the seasoning liquid injection member 10 can circulate in the rice cooking pot 2. Therefore, it is shorter than the inner diameter of the rice cooker 2. Moreover, it is desirable to rotate the seasoning liquid injecting member 10 in the rice cooker 2 in accordance with the center of the rice cooker 2, and the seasoning liquid can be evenly dispersed in the rice cooker 2. That is, it is desirable that the center of the rice cooker 2 and the rotation axis of the seasoning liquid injection member 10 coincide.

支持機構20は、炊飯釜2を横断する方向に長手方向を持つ平面視略矩形状の支持台21と支持台21を覆う支持台カバー22とを備え、支持台21上面には、調味液が外部(後述する調味液タンク80)から供給される調味液供給口23と、調味液の供給路を開閉する開閉弁24と、パイプ軸12と接続し調味液を支持台21下方に設置された調味液注入部材10に送るとともに、調味液注入部材10を水平な面内で回転可能な状態で支持するスイベルジョイント25とが設けられている。   The support mechanism 20 includes a support base 21 having a substantially rectangular shape in a plan view having a longitudinal direction in a direction crossing the rice cooker 2 and a support base cover 22 that covers the support base 21. A seasoning liquid supply port 23 supplied from the outside (a seasoning liquid tank 80 to be described later), an on-off valve 24 for opening and closing the supply path for the seasoning liquid, and the pipe shaft 12 are connected to the seasoning liquid below the support 21. A swivel joint 25 is provided that is fed to the seasoning liquid injection member 10 and supports the seasoning liquid injection member 10 in a rotatable state in a horizontal plane.

また、支持台21上面には調味液注入部材10を回転させる注入部材駆動部70が設けられている。注入部材駆動部70は、出力軸を備えるモータ71と、モータ71の出力軸に固定された駆動プーリ72と、駆動プーリ72の回転を従動プーリ73に伝導するベルト74と、従動プーリ73に固定され、かつスイベルジョイント25の回転軸と同一軸線上に連結され、調味液注入部材10を回転駆動する注入部材回転軸75とを備えている。そして、従動プーリ73の上面に検出金具76が立設され、検出金具76を検知して検出信号を出す注入部材位置検出器77が設けられている。そして調味液注入部材10が支持台21の長手方向に位置した時に検出金具76を検知するようになっている。   An injection member driving unit 70 that rotates the seasoning liquid injection member 10 is provided on the upper surface of the support base 21. The injection member drive unit 70 includes a motor 71 having an output shaft, a drive pulley 72 fixed to the output shaft of the motor 71, a belt 74 that transmits the rotation of the drive pulley 72 to the driven pulley 73, and fixed to the driven pulley 73. And an injection member rotation shaft 75 that is connected on the same axis as the rotation shaft of the swivel joint 25 and that drives the seasoning liquid injection member 10 to rotate. A detection fitting 76 is erected on the upper surface of the driven pulley 73, and an injection member position detector 77 that detects the detection fitting 76 and outputs a detection signal is provided. The detection fitting 76 is detected when the seasoning liquid injection member 10 is positioned in the longitudinal direction of the support base 21.

本実施形態では、調味液注入部材10と注入部材回転軸75とがT字状に配置されているが、L字状でも良く、調味液注入部材10が炊飯釜2内を周回可能な配置と構成であれば良い。さらに調味液注入部材10のパイプ軸12とスイベルジョイント25との接続部を、着脱が容易な構造、例えばヘルール継手等にすることで、清掃作業や交換作業を容易に行うことが出来る。   In the present embodiment, the seasoning liquid injecting member 10 and the injecting member rotating shaft 75 are arranged in a T shape, but may be in an L shape, and the seasoning liquid injecting member 10 can be circulated in the rice cooker 2. Any configuration is acceptable. Furthermore, the connection part of the pipe shaft 12 and the swivel joint 25 of the seasoning liquid injecting member 10 has a structure that can be easily attached and detached, for example, a ferrule joint, etc., so that a cleaning operation or an exchange operation can be easily performed.

退避機構30は、架台60上面に回転自在に立設して支持機構20の支持台21の下面に固定され、架台60に対して支持機構20を回転自在に支持する支持回転軸31と、ロッドを伸縮させて支持回転軸31を回転させるシリンダー32とを備えている。シリンダー32は、ロッドの伸縮に伴い揺動するシリンダー32をシリンダー支軸33で回動自在に支持されている。シリンダー32の駆動は支持回転軸31に固定されたクランクステー34に伝達され、支持回転軸31が回転し、支持機構20と支持機構20に一体化された調味液注入部材10が同時に回転する。   The retracting mechanism 30 is erected on the upper surface of the gantry 60 and is fixed to the lower surface of the support pedestal 21 of the support mechanism 20, a support rotating shaft 31 that rotatably supports the support mechanism 20 with respect to the gantry 60, and a rod. And a cylinder 32 that rotates the support rotation shaft 31 by expanding and contracting the shaft. The cylinder 32 is supported by a cylinder support shaft 33 so that the cylinder 32 swings as the rod expands and contracts. The drive of the cylinder 32 is transmitted to a crank stay 34 fixed to the support rotation shaft 31, the support rotation shaft 31 rotates, and the seasoning liquid injection member 10 integrated with the support mechanism 20 rotates simultaneously.

そして、退避機構30は、調味液注入部材10および支持機構20を炊飯釜2上方から退避させる機構であり、シリンダー32の駆動により、調味液注入部材10が、炊飯釜2の上方位置と炊飯釜2の上方位置から退避した退避位置とを選択可能としている。   The retracting mechanism 30 is a mechanism for retracting the seasoning liquid injecting member 10 and the support mechanism 20 from above the rice cooker 2, and the seasoning liquid injecting member 10 is positioned above the rice cooking pot 2 and the rice cooking pot by driving the cylinder 32. The retraction position retracted from the upper position 2 can be selected.

架台60は、略長方形状を成し、調味液注入部材10、支持機構20および退避機構30の駆動時の振動、重心位置の移動および荷重に対して十分な強度を保てる構造となっている。   The gantry 60 has a substantially rectangular shape, and has a structure that can maintain sufficient strength against vibration, movement of the center of gravity position, and load during driving of the seasoning liquid injection member 10, the support mechanism 20, and the retracting mechanism 30.

図4は、調味液供給口23から供給される調味液の調味液タンクの一例を示し、(a)は上面図、(b)は正面図である。図4を用いて調味液タンク80を詳述する。   FIG. 4 shows an example of a seasoning liquid tank of the seasoning liquid supplied from the seasoning liquid supply port 23, (a) is a top view, and (b) is a front view. The seasoning liquid tank 80 will be described in detail with reference to FIG.

調味液タンク80は、調味液供給口23と連結し流量を調整する調整弁81とその先端に吐出口82を設け、タンク架台83に支持固定された調味液を貯留する容器84と、容器84の下部に設置され調味液を調味液供給口23に送る圧送ポンプ85とを備えている。そして、容器84には、容器84の上部を覆う容器蓋84aが設けられ、調味液の貯留状態を把握するためのレベル計84bが容器84の側壁に設けられている。   The seasoning liquid tank 80 is connected to the seasoning liquid supply port 23 and is provided with a regulating valve 81 for adjusting the flow rate, a discharge port 82 provided at the tip thereof, a container 84 for storing the seasoning liquid supported and fixed to the tank mount 83, and a container 84. And a pressure-feed pump 85 that feeds the seasoning liquid to the seasoning liquid supply port 23. And the container 84 is provided with the container lid 84a which covers the upper part of the container 84, and the level meter 84b for grasping | ascertaining the storage state of seasoning liquid is provided in the side wall of the container 84. FIG.

図5は、注入孔遮蔽部材40の斜視図である。図5を用いて注入孔遮蔽部材40を詳述する。   FIG. 5 is a perspective view of the injection hole shielding member 40. The injection hole shielding member 40 will be described in detail with reference to FIG.

注入孔遮蔽部材40は支持台21の下面に設けられ、断面略半円形状の筒状の本体41と、本体41の両側にそれぞれ立設固定される平板状の第1の枠体42および第2の枠体43と、第1の枠体42と回動自在に係合する受け金具44と、第2の枠体43と係合し本体41を回動する遮蔽部材駆動部45とを備える。   The injection hole shielding member 40 is provided on the lower surface of the support base 21, and has a cylindrical main body 41 with a substantially semicircular cross section, a flat plate-like first frame 42 that is erected and fixed on both sides of the main body 41, and Two frame bodies 43, a receiving metal fitting 44 that is rotatably engaged with the first frame body 42, and a shielding member driving portion 45 that is engaged with the second frame body 43 and rotates the main body 41. .

また、第1の枠体42には、開閉軸孔42aが形成され、第1の枠体42の上部には凹部42bが形成された係合金具42cが回動自在に取り付けられている。そして、受け金具44には、受け金具44から突出し係合溝44aが形成された開閉軸44bが受け金具44の側面44cに固定され、側面44cに対して略直角方向に折れ曲がり支持台21の下面に固定される上面44dが設けられている。   In addition, an opening / closing shaft hole 42a is formed in the first frame body 42, and an engagement fitting 42c in which a recess 42b is formed is rotatably attached to the upper portion of the first frame body 42. An opening / closing shaft 44b protruding from the receiving metal 44 and having an engaging groove 44a is fixed to the side surface 44c of the receiving metal 44 and is bent in a substantially right angle direction with respect to the side surface 44c. An upper surface 44d is provided to be fixed to the upper surface.

第1の枠体42と受け金具44との係合は、受け金具44の開閉軸44bを第1の枠体42の開閉軸孔42aに挿入し、係合金具42cの凹部42bを開閉軸44bの係合溝44aに係合することにより行われる。   The engagement between the first frame body 42 and the receiving bracket 44 is performed by inserting the opening / closing shaft 44b of the receiving bracket 44 into the opening / closing shaft hole 42a of the first frame body 42 and inserting the recess 42b of the engaging bracket 42c into the opening / closing shaft 44b. This is performed by engaging with the engaging groove 44a.

第2の枠体43には、遮蔽部材駆動部45から突出する略半円形状の駆動軸45aが挿入係合する略半円形状の駆動軸孔43aが形成されている。遮蔽部材駆動部45上面は支持台21の下面に固定され、駆動軸45aの軸芯と、受け金具44の開閉軸44bの軸芯が一致し、かつ同じ方向に突出するようになっている。遮蔽部材駆動部45が駆動すると駆動軸45aが回動し、駆動軸45aの回動に追従して受け金具44の開閉軸44bを中心として本体41が回動し、調味液注入部材10の下方位置と側方位置との移動を選択可能としている。   The second frame 43 is formed with a substantially semicircular drive shaft hole 43a into which a substantially semicircular drive shaft 45a protruding from the shielding member drive portion 45 is inserted and engaged. The upper surface of the shielding member drive unit 45 is fixed to the lower surface of the support base 21 so that the axis of the drive shaft 45a coincides with the axis of the opening / closing shaft 44b of the receiving bracket 44 and protrudes in the same direction. When the shielding member drive unit 45 is driven, the drive shaft 45a is rotated, and the main body 41 is rotated around the opening / closing shaft 44b of the receiving bracket 44 following the rotation of the drive shaft 45a. The movement between the position and the side position can be selected.

そして、上述の注入部材位置検出器77が検出金具76の位置を検出し、調味液注入部材10が所定位置で停止したとき、注入孔遮蔽部材40の本体41の長手方向が調味液注入部材10に沿った位置となるので、調味液注入部材10の周回軌道全体を覆う必要はなく、注入孔遮蔽部材40を小型化できコンパクトにできる。   When the above-described injection member position detector 77 detects the position of the detection fitting 76 and the seasoning liquid injection member 10 stops at a predetermined position, the longitudinal direction of the main body 41 of the injection hole shielding member 40 is the seasoning liquid injection member 10. Therefore, it is not necessary to cover the entire orbit of the seasoning liquid injection member 10, and the injection hole shielding member 40 can be made smaller and more compact.

さらに係合金具42cを回転して開閉軸44bから解除すると、注入孔遮蔽部材は軸方向に移動自在となり、第1の枠体42、及び第2の枠体43が、開閉軸44b、及び駆動軸45aとの係合が解除され、支持台21から容易に着脱することが可能となる。注入孔遮蔽部材40を装着するときは、逆の操作を行えばよい。   When the engagement fitting 42c is further rotated and released from the opening / closing shaft 44b, the injection hole shielding member becomes movable in the axial direction, and the first frame body 42 and the second frame body 43 are connected to the opening / closing shaft 44b and the drive. The engagement with the shaft 45a is released, and it can be easily detached from the support base 21. When the injection hole shielding member 40 is mounted, the reverse operation may be performed.

図6は、調味液注入部材10および支持機構20が、退避位置にあることを示す斜視図である。図6を用いて、退避位置関係を詳述する。   FIG. 6 is a perspective view showing that the seasoning liquid injection member 10 and the support mechanism 20 are in the retracted position. The retracted position relationship will be described in detail with reference to FIG.

本実施形態では、炊飯釜2に調味液を散布するために調味液注入部材10が炊飯釜2の上方に位置し調味液注入部材10が炊飯釜2内で周回できる状態を上方位置とし、調味液注入部材10が炊飯釜2の上方位置から離れて、炊飯釜2の側方に移動した位置を退避位置としている。   In the present embodiment, the seasoning liquid injection member 10 is positioned above the rice cooker 2 and the seasoning liquid injection member 10 can circulate in the rice cooker 2 in order to spread the seasoning liquid on the rice cooking pot 2, and seasoning is performed. The position where the liquid injection member 10 moves away from the upper position of the rice cooker 2 and moves to the side of the rice cooker 2 is set as the retreat position.

上方位置と退避位置とへの移動は退避機構30により行われる。退避機構30のシリンダー32が駆動すると共に、当該駆動に追従して支持回転軸31が回動し、支持機構20が支持回転軸31を中心に回動して、炊飯釜2の搬送方向と支持機構20の長手方向が平行に配列する。図6の円弧状の軌跡Lで示すように、退避機構30は、調味液注入部材10および支持機構20を回動させて炊飯釜2の上方位置Aから炊飯釜2の側方の退避位置Bに退避させる。   Movement to the upper position and the retracted position is performed by the retracting mechanism 30. The cylinder 32 of the retraction mechanism 30 is driven, the support rotation shaft 31 is rotated following the drive, and the support mechanism 20 is rotated around the support rotation shaft 31 to support the conveying direction and support of the rice cooker 2. The longitudinal directions of the mechanisms 20 are arranged in parallel. As shown by an arc-shaped locus L in FIG. 6, the retraction mechanism 30 rotates the seasoning liquid injection member 10 and the support mechanism 20 to move from the upper position A of the rice cooker 2 to the retreat position B on the side of the rice cooker 2. Evacuate.

ただし、退避機構30による調味液注入部材10および支持機構20の退避の具体的態様は実施形態のものには限定されない。例えば、退避機構は、直線のガイドレール上で、調味液注入部材10および支持機構20を直線状の軌跡に沿って上方位置から退避位置にスライドして退避させてもよい。   However, the specific mode of retracting the seasoning liquid injection member 10 and the support mechanism 20 by the retracting mechanism 30 is not limited to that of the embodiment. For example, the retracting mechanism may retract the seasoning liquid injecting member 10 and the support mechanism 20 from the upper position to the retracted position along a linear trajectory on a straight guide rail.

調味液注入部材10、支持機構20および注入孔遮蔽部材40が炊飯釜2の側方(又は外側)の退避位置に移動することにより、炊飯釜2から立ち上がる湯気を避けることが可能であり、調味液注入部材10や支持機構20の結露を抑制することができる。   When the seasoning liquid injection member 10, the support mechanism 20, and the injection hole shielding member 40 are moved to the side (or outside) retreat position of the rice cooker 2, steam rising from the rice cooker 2 can be avoided. Condensation of the liquid injection member 10 and the support mechanism 20 can be suppressed.

また、調味液散布時以外は注入孔遮蔽部材40が注入孔11の下方位置にあることが望ましい。基本的には、調味液注入部材10が所定位置に停止した後、注入孔遮蔽部材40が遮蔽部材駆動部45の回動により注入孔11の下方位置に移動する。即ち、調味液が下方に落下することを防止しているので、注入孔11を間接的に閉じていることになる。そして、退避位置だけでなく、炊飯釜2の上方位置との移動途中においても、常に注入孔遮蔽部材40が注入孔11の下方位置にあるため、調味液の落下等による調味液注入装置1周辺の汚れを防止している。   Moreover, it is desirable that the injection hole shielding member 40 is located below the injection hole 11 except when the seasoning liquid is sprayed. Basically, after the seasoning liquid injection member 10 stops at a predetermined position, the injection hole shielding member 40 is moved to a position below the injection hole 11 by the rotation of the shielding member driving unit 45. That is, since the seasoning liquid is prevented from falling downward, the injection hole 11 is indirectly closed. And since the pouring hole shielding member 40 is always in the lower position of the pouring hole 11 not only in the retreat position but also in the middle of the movement with the upper position of the rice cooker 2, the surroundings of the pouring liquid injection device 1 due to the fall of the seasoning liquid or the like Prevents dirt.

図7は、複数種類の調味液を切り替えて散布する場合において、退避位置に於ける廃棄槽50が設けられた調味液注入装置1の裏面側斜視図である。図7を用いて廃棄槽50の一例を説明する。   FIG. 7 is a rear perspective view of the seasoning liquid injection apparatus 1 provided with the disposal tank 50 in the retracted position when a plurality of types of seasoning liquids are switched and sprayed. An example of the disposal tank 50 will be described with reference to FIG.

廃棄槽50は、調味液注入部材10および支持機構20が退避位置にあるときに用いられる。廃棄槽50は、調味液注入部材10の下方に設置され、平らな皿状をなし、一端に調味液を廃棄する排出口51を備えている。また、廃棄槽50は、長手方向の長さが調味液注入部材10の長さよりも大きく形成されている。   The disposal tank 50 is used when the seasoning liquid injection member 10 and the support mechanism 20 are in the retracted position. The disposal tank 50 is installed below the seasoning liquid injection member 10, has a flat dish shape, and includes a discharge port 51 for discarding the seasoning liquid at one end. Further, the disposal tank 50 is formed such that the length in the longitudinal direction is larger than the length of the seasoning liquid injection member 10.

そして順次搬送されてくる炊飯釜2へ散布する調味液の種類が切り替わる際、調味液注入部材10が退避位置にあるとき、次に散布する種類の調味液を調味液供給口23から供給すると、調味液注入部材10内部に残留している調味液が注入孔11から吐出される。このとき注入孔遮蔽部材40は側方位置に移動している。吐出された調味液は廃棄槽50に受け入れられ、排出口51から廃棄される。こうして調味液注入部材10内部の調味液が次に散布される調味液に入れ替えられるので、次の炊飯釜2での散布は、始めから次の調味液が散布されることとなる。このように同一の調味液注入部材10において異なる種類の調味液を順次切り替えて炊飯釜2へ散布することができる。   Then, when the type of seasoning liquid sprayed to the rice cooker 2 that is sequentially transferred is switched, when the seasoning liquid injection member 10 is in the retracted position, the type of seasoning liquid to be sprayed next is supplied from the seasoning liquid supply port 23. The seasoning liquid remaining inside the seasoning liquid injection member 10 is discharged from the injection hole 11. At this time, the injection hole shielding member 40 has moved to the side position. The discharged seasoning liquid is received in the disposal tank 50 and discarded from the discharge port 51. Thus, since the seasoning liquid inside the seasoning liquid injection member 10 is replaced with the seasoning liquid to be sprayed next, the next seasoning liquid is sprayed from the beginning in the next rice cooker 2. In this way, different types of seasoning liquids can be sequentially switched in the same seasoning liquid injection member 10 and sprayed to the rice cooker 2.

図8は、調味液注入部材10および支持機構20の他の実施例の一例を示す平面から見た概念図である。   FIG. 8 is a conceptual diagram seen from a plane showing an example of another embodiment of the seasoning liquid injection member 10 and the support mechanism 20.

支持機構20は、第1の支持機構20aと第2の支持機構20bとが略L字状に配列されている。図8(a)は、第1の支持機構20aが炊飯釜2の上方位置にあり、第2の支持機構20bが退避位置にあることを示し、図8(b)は、第2の支持機構20bが炊飯釜2の上方位置にあり、第1の支持機構20aが退避位置にあることを示している。   In the support mechanism 20, a first support mechanism 20a and a second support mechanism 20b are arranged in a substantially L shape. FIG. 8A shows that the first support mechanism 20a is in the upper position of the rice cooker 2, and the second support mechanism 20b is in the retracted position. FIG. 8B shows the second support mechanism. 20b is in the upper position of the rice cooker 2, and the first support mechanism 20a is in the retracted position.

第1の支持機構20aが炊飯釜2の上方位置にあるときは、第1の調味液注入部材10aから一の調味液が炊飯釜2に散布され、第2の支持機構20bが炊飯釜2の上方位置にあるときは、第2の調味液注入部材10bから他の調味液が炊飯釜2に散布される。従って、第1の調味液注入部材10aと第2の調味液注入部材10bとが、それぞれ異なる種類の調味液を炊飯釜2に供給することが可能である。   When the 1st support mechanism 20a exists in the upper position of the rice cooking pot 2, the 1 seasoning liquid is sprayed to the rice cooking pot 2 from the 1st seasoning liquid injection | pouring member 10a, and the 2nd support mechanism 20b is the rice cooking pot 2's. When it is in the upper position, another seasoning liquid is sprayed from the second seasoning liquid injection member 10b to the rice cooker 2. Therefore, the first seasoning liquid injection member 10a and the second seasoning liquid injection member 10b can supply different types of seasoning liquids to the rice cooker 2, respectively.

本実施形態ではL字型の配列を示したが、3種類の調味液に対してはT字型の配列とすることが可能であり、調味液の異なる種類により適宜構成、配列の変更が可能である。   In this embodiment, an L-shaped array is shown, but it is possible to use a T-shaped array for three types of seasoning liquids, and the configuration and arrangement can be changed as appropriate according to different types of seasoning liquids. It is.

次に、調味液散布工程103で行われる流れを詳述する。   Next, the flow performed in the seasoning liquid spraying step 103 will be described in detail.

(1)炊飯釜停止
釜修正具4の釜修正シリンダーで釜修正板5が上昇する(図2参照)。搬送コンベア3の搬送方向に炊飯釜2が搬入され、搬送面より上方に突出した釜修正板5と当接し、炊飯釜2が所定位置に停止する。
(1) Rice cooker stop The hook correction plate 5 is raised by the hook correction cylinder of the hook correction tool 4 (see FIG. 2). The rice cooking pot 2 is carried in the conveying direction of the conveyor 3 and comes into contact with the pot correcting plate 5 protruding upward from the conveying surface, and the rice cooking pot 2 stops at a predetermined position.

(2)炊飯釜計量
炊飯釜2の下方に位置する計量装置の秤台9が上昇する(図3参照)。炊飯釜2を搬送コンベア3から浮上させ、炊飯釜2の初期重量を計量する。
(2) Rice cooker weighing The scale stand 9 of the weighing device located below the rice cooker 2 is raised (see FIG. 3). The rice cooker 2 is lifted from the conveyor 3 and the initial weight of the rice cooker 2 is measured.

(3)調味液散布
注入孔遮蔽部材40の遮蔽部材駆動部45を回動して、注入孔11の下方位置から本体41を調味液注入部材10の側方へ回動させ、調味液注入部材10の注入孔11が炊飯釜2に対して開状態となる。注入部材駆動部70のモータ71を駆動させ、調味液注入部材10を回転させる。そして、開閉弁24を開くとともに、調味液タンク80の圧送ポンプ85を駆動して調味液を調味液供給口23から供給する。調味液注入部材10の注入孔11から調味液が炊飯釜2内に噴射し、米飯へ調味液の散布が開始される。
(3) Seasoning liquid sprinkling The shielding member driving part 45 of the injection hole shielding member 40 is rotated, and the main body 41 is rotated from the position below the injection hole 11 to the side of the seasoning liquid injection member 10, and the seasoning liquid injection member Ten injection holes 11 are opened with respect to the rice cooker 2. The seasoning liquid injection member 10 is rotated by driving the motor 71 of the injection member driving unit 70. Then, the on-off valve 24 is opened and the pumping pump 85 of the seasoning liquid tank 80 is driven to supply the seasoning liquid from the seasoning liquid supply port 23. The seasoning liquid is injected into the rice cooker 2 from the injection hole 11 of the seasoning liquid injection member 10, and the application of the seasoning liquid to the cooked rice is started.

(4)調味液散布停止
調味液の散布により炊飯釜2の重量が初期重量から増加し、調味液散布量が所定量に達すると、調味液タンク80の圧送ポンプ85を停止させ、開閉弁24を閉じる。そして、調味液注入部材10は引き続き回転しているので、注入孔11付近に付着している調味液が振り落とされ、注入孔11からの調味液の落下を抑制することができる。
(4) Stop of seasoning liquid spraying When the weight of the rice cooker 2 increases from the initial weight due to the seasoning liquid spraying and the amount of seasoning liquid spraying reaches a predetermined amount, the pumping pump 85 of the seasoning liquid tank 80 is stopped, and the on-off valve 24 Close. And since the seasoning liquid injection | pouring member 10 continues rotating, the seasoning liquid adhering to injection hole 11 vicinity is shaken off, and the fall of the seasoning liquid from the injection hole 11 can be suppressed.

注入部材位置検出器77が検出金具76の予め設定された位置を検出し、調味液注入部材10が所定位置で停止される。次に、注入孔遮蔽部材40の遮蔽部材駆動部45を回動して、本体41を注入孔11の下方へ回動させ、注入孔11からの調味液が炊飯釜2内に散布されない閉状態とする。   The injection member position detector 77 detects a preset position of the detection fitting 76, and the seasoning liquid injection member 10 is stopped at a predetermined position. Next, the shielding member driving part 45 of the injection hole shielding member 40 is rotated to rotate the main body 41 below the injection hole 11 so that the seasoning liquid from the injection hole 11 is not sprayed into the rice cooker 2. And

(5)炊飯釜搬出
計量装置の秤台9が下降し、炊飯釜2を搬送コンベア3上に載置させる。釜修正具4の釜修正板5を下降させ、搬送コンベア3の搬送面より下方に位置させ、搬送コンベア3を駆動させ、次の工程(釜反転工程104)へ炊飯釜2を搬送する。
(5) Rice cooker unloading The weighing platform 9 of the weighing device is lowered, and the rice cooker 2 is placed on the conveyor 3. The hook correction plate 5 of the hook correction tool 4 is lowered, positioned below the transfer surface of the transfer conveyor 3, the transfer conveyor 3 is driven, and the rice cooker 2 is transferred to the next process (the pot reverse process 104).

<調味液散布の有無の炊飯釜2について>
調味液散布が必要な炊飯釜2の場合、炊飯釜2を計量したあと、調味液注入部材10および支持機構20を退避位置から炊飯釜2の上方位置(散布位置)へ移動させる。具体的には、シリンダー32を駆動させ支持回転軸31を回動させることで、上方位置まで回転移動させるようになっている。そして、調味液散布が必要な炊飯釜2が続く場合は、上述の(1)〜(5)の散布工程を繰り返す。
<About rice cooker 2 with or without seasoning spray>
In the case of the rice cooking pot 2 that requires seasoning liquid spraying, after the rice cooking pot 2 is weighed, the seasoning liquid injection member 10 and the support mechanism 20 are moved from the retracted position to the upper position (spraying position) of the rice cooking pot 2. Specifically, the cylinder 32 is driven and the support rotation shaft 31 is rotated, so that the cylinder 32 is rotated to the upper position. And when the rice cooker 2 which needs seasoning liquid dispersion | distribution continues, the dispersion | distribution process of the above-mentioned (1)-(5) is repeated.

一方、炊飯釜2に調味液散布が不要な場合、散布を停止して注入孔遮蔽部材40を注入孔11の下方位置に移動させ、調味液注入部材10、支持機構20および注入孔遮蔽部材40を退避位置まで移動させる。そして、次に調味液散布が必要な炊飯釜2が搬入されるまで、退避位置で待機している。   On the other hand, when it is not necessary to spray the seasoning liquid on the rice cooker 2, the spraying is stopped and the injection hole shielding member 40 is moved to a position below the injection hole 11, and the seasoning liquid injection member 10, the support mechanism 20, and the injection hole shielding member 40 are moved. Is moved to the retracted position. And it waits in a retracted position until the rice cooking pot 2 which needs seasoning liquid spreading next is carried in.

また、本実施形態の調味液注入装置1には、図示しない制御部が備えられ、炊飯メニュー毎に調味液の散布の要否や量の予め設定、支持機構20による調味液注入部材10の回動および調味液散布、退避機構30による炊飯釜2の上方位置と退避位置への移動、注入孔遮蔽部材40の注入孔11の下方位置と側方位置の移動などが実行される。そして、制御部で、調味液注入部材10からの調味液量や回転回数等が米飯や調味液の種類によって異なる設定が可能である。   In addition, the seasoning liquid injection device 1 according to the present embodiment includes a control unit (not shown). The necessity or amount of spraying of the seasoning liquid is preset for each rice cooking menu, and the seasoning liquid injection member 10 is rotated by the support mechanism 20. The seasoning liquid is dispersed, the retreat mechanism 30 moves the rice cooker 2 to the upper position and the retreat position, the lower position and the lateral position of the injection hole 11 of the injection hole shielding member 40, and the like are executed. In the control unit, the amount of the seasoning liquid from the seasoning liquid injection member 10, the number of rotations, and the like can be set differently depending on the type of cooked rice or seasoning liquid.

尚、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数値、形態、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。   In addition, this invention is not limited to embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably. In addition, the material, shape, dimension, numerical value, form, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

本発明に係る調味液注入装置および炊飯システムは、平面視略円形の炊飯釜に調味液を均等に注入する分野に適用可能である。   The seasoning liquid injection device and the rice cooking system according to the present invention can be applied to the field of uniformly injecting the seasoning liquid into a rice cooker having a substantially circular shape in plan view.

1 調味液注入装置
2 炊飯釜
3 搬送コンベア
9 秤台
10 調味液注入部材
11 注入孔
12 パイプ軸
20 支持機構
21 支持台
23 調味液供給口
24 開閉弁
30 退避機構
31 支持回転軸
32 シリンダー
40 注入孔遮蔽部材
41 本体
45 遮蔽部材駆動部
50 廃棄槽
60 架台
70 注入部材駆動部
71 モータ
72 駆動プーリ
73 従動プーリ
74 ベルト
75 注入部材回転軸
DESCRIPTION OF SYMBOLS 1 Seasoning liquid injection apparatus 2 Rice cooker 3 Conveyor 9 Scale stand 10 Seasoning liquid injection member 11 Injection hole 12 Pipe shaft 20 Support mechanism 21 Support base 23 Seasoning liquid supply port 24 Opening and closing valve 30 Retraction mechanism 31 Support rotary shaft 32 Cylinder 40 Injection Hole shielding member 41 Main body 45 Shielding member driving unit 50 Disposal tank 60 Base 70 Injection member driving unit 71 Motor 72 Driving pulley 73 Driven pulley 74 Belt 75 Injection member rotating shaft

Claims (5)

米飯を収容した平面視略円形の炊飯釜に調味液を注入可能な調味液注入装置であって、
外部から供給された調味液を下方に位置する炊飯釜に向けて注入する注入孔を有する調味液注入部材と、
前記炊飯釜の上方にて、前記調味液注入部材を水平な面内で回転可能な状態で支持する支持機構と、
を備える調味液注入装置。
A seasoning liquid injection device capable of injecting seasoning liquid into a rice cooker having a substantially circular shape in a plan view containing rice,
A seasoning liquid injection member having an injection hole for injecting the seasoning liquid supplied from the outside toward the rice cooker located below;
A support mechanism for supporting the seasoning liquid injecting member in a rotatable state in a horizontal plane above the rice cooker;
A seasoning liquid injector.
請求項1に記載の調味液注入装置であって、
前記調味液注入部材および前記支持機構を前記炊飯釜から退避させる退避機構を更に備える調味液注入装置。
The seasoning liquid injection device according to claim 1,
A seasoning liquid injection device further comprising a retraction mechanism for retreating the seasoning liquid injection member and the support mechanism from the rice cooker.
請求項1または2に記載の調味液注入装置であって、
前記支持機構に取り付けられ、前記注入孔の下方位置と退避位置の間を移動可能な、注入孔遮蔽部材を更に備える調味液注入装置。
A seasoning liquid injection device according to claim 1 or 2,
A seasoning liquid injection apparatus further comprising an injection hole shielding member attached to the support mechanism and movable between a position below the injection hole and a retracted position.
請求項2に記載の調味液注入装置であって、
前記退避機構が、前記調味液注入部材および前記支持機構を前記炊飯釜から退避させたときに、前記調味液注入部材の内部に残留した調味液を廃棄する廃棄槽を更に備える調味液注入装置。
The seasoning liquid injection device according to claim 2,
A seasoning liquid injection apparatus further comprising a disposal tank for discarding the seasoning liquid remaining inside the seasoning liquid injection member when the retraction mechanism retracts the seasoning liquid injection member and the support mechanism from the rice cooker.
請求項1から4のいずれか1項に記載の調味液注入装置と、前記炊飯釜を搬送する搬送コンベヤとを含む炊飯システム。   The rice cooking system containing the seasoning liquid injection | pouring apparatus of any one of Claim 1 to 4, and the conveyance conveyor which conveys the said rice cooking pot.
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CN110693302A (en) * 2019-10-16 2020-01-17 徐州木牛流马机器人科技有限公司 Cooking robot

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