JP2016096014A - Secondary battery - Google Patents

Secondary battery Download PDF

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JP2016096014A
JP2016096014A JP2014231387A JP2014231387A JP2016096014A JP 2016096014 A JP2016096014 A JP 2016096014A JP 2014231387 A JP2014231387 A JP 2014231387A JP 2014231387 A JP2014231387 A JP 2014231387A JP 2016096014 A JP2016096014 A JP 2016096014A
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diaphragm
current collector
secondary battery
plate
battery
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JP6423250B2 (en
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和昭 浦野
Kazuaki Urano
和昭 浦野
佳佑 澤田
Keisuke Sawada
佳佑 澤田
直樹 小島
Naoki Kojima
直樹 小島
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Connection Of Batteries Or Terminals (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a secondary battery with a higher quality in welding between a member which constitutes a current path and a diaphragm which is disposed in the current path between an outside terminal and a wound electrode group in the battery container for shutting-off the current path by deforming due to an increase of internal pressure in a battery container.SOLUTION: A diaphragm 5 is disposed in a current path between an outside terminal 20A and an electrode group 40 in a battery container 10. The diaphragm 5 is deformed to shut-off the current path when the internal pressure increases in the battery container 10. The thickness in a part (peripheral part 5a, central part 5d) which is welded to a member constituting a current path (conductive plate 6, collector plate 30A) is thicker than the thickness in a deformation part (side wall part 5b, bottom wall part 5c) which is deformed by the internal pressure increases.SELECTED DRAWING: Figure 4A

Description

本発明は、車載用途等に使用される二次電池に関する。   The present invention relates to a secondary battery used for in-vehicle use.

従来から、例えば、電気自動車やハイブリッド電気自動車等の車両に搭載された電気モーター等に電力を供給する車載用電源又はその他の機器の電源として、二次電池が用いられている。このような二次電池として、高エネルギー密度を有するリチウムイオン二次電池が着目され、その研究、開発及び商品化が急速に進められている。密閉型のリチウムイオン二次電池では、例えば、過充電や過昇温によって電池内部にガスが発生すると、電池の内圧が上昇する場合がある。   Conventionally, for example, a secondary battery has been used as an in-vehicle power source for supplying electric power to an electric motor or the like mounted on a vehicle such as an electric vehicle or a hybrid electric vehicle, or a power source for other devices. As such a secondary battery, a lithium ion secondary battery having a high energy density has attracted attention, and its research, development, and commercialization are rapidly progressing. In a sealed lithium ion secondary battery, for example, when gas is generated inside the battery due to overcharging or overheating, the internal pressure of the battery may increase.

このように、電池外装体内の圧力が高まったときに、外部端子と外装体内部の電極体との間の電気的接続を遮断する電流遮断機構を備える非水電解質二次電池が知られている(下記特許文献1を参照)。特許文献1に記載の非水電解質二次電池では、図2、図4、図5及び段落0050等に記載されているように、正極集電体(16)の中央部に、接続部形成用孔(16c)が形成されている。   As described above, there is known a nonaqueous electrolyte secondary battery including a current interrupting mechanism that interrupts electrical connection between the external terminal and the electrode body inside the exterior body when the pressure inside the battery exterior body increases. (See Patent Document 1 below). In the non-aqueous electrolyte secondary battery described in Patent Document 1, as described in FIGS. 2, 4, 5 and paragraph 0050, etc., in the central part of the positive electrode current collector (16), a connection part is formed. A hole (16c) is formed.

特許文献1に記載の非水電解質二次電池では、正極集電体の接続部形成用孔の縁部に環状に形成された凸部(16p)の内壁部分と、反転板(33)との間が、複数個所においてレーザ溶接され、接続部(16q)が形成されている。特許文献1では、接続部形成用孔の縁部に凸部を形成することで、接続部形成用孔の側面と反転板の境界部分との溶接を行い易くなり、接続部の品質が安定する、としている。   In the nonaqueous electrolyte secondary battery described in Patent Document 1, the inner wall portion of the convex portion (16p) formed in an annular shape at the edge of the connection portion forming hole of the positive electrode current collector and the reversing plate (33) The gap is laser welded at a plurality of locations to form a connection portion (16q). In patent document 1, it becomes easy to weld the side part of the hole for connection part formation, and the boundary part of an inversion board by forming a convex part in the edge of the hole for connection part formation, and the quality of a connection part is stabilized. , And.

特開2013−157137号公報JP 2013-157137 A

特許文献1に記載の非水電解質二次電池では、レーザ溶接によって接続される正極集電体の接続部形成用孔の縁部に設けられた凸部と、反転板とが、正極集電体の厚さ方向に互いに隣接して重なっている。レーザ溶接によって、正極集電体の凸部の内壁部分を反転板に溶接して接続部を形成する際には、通常、正極集電体に概ね垂直な方向からレーザ光が照射される。   In the nonaqueous electrolyte secondary battery described in Patent Document 1, a convex portion provided at an edge of a hole for forming a connection portion of a positive electrode current collector connected by laser welding and an inversion plate are provided as a positive electrode current collector. Are adjacent to each other in the thickness direction. When forming the connection portion by welding the inner wall portion of the convex portion of the positive electrode current collector to the reversal plate by laser welding, the laser light is usually irradiated from a direction substantially perpendicular to the positive electrode current collector.

レーザ光が照射された正極集電体の凸部の内壁部分は、溶融して反転板上に雪崩のように流れ広がり、それによって反転板の一部が溶融して凸部の内壁部分の溶融金属と混ざり合って一体化することで、正極集電体と反転板が溶接される。しかし、この場合、反転板は極一部しか溶融しないため、溶接によって形成された溶接金属部の全体に対して、正極集電体の溶融金属と反転板の溶融金属とが混ざり合って一体化した部分が極めて少なくなる。そのため、溶接強度の低下や、溶融金属が固化する際の収縮による溶接割れ等、溶接不良が発生しやすくなる虞がある。   The inner wall part of the convex part of the positive electrode current collector irradiated with the laser beam melts and spreads like an avalanche on the reversing plate, thereby melting a part of the reversing plate and melting the inner wall part of the convex part The positive electrode current collector and the reversal plate are welded by being mixed with metal and integrated. However, in this case, since the reversal plate melts only a small part, the molten metal of the positive electrode current collector and the molten metal of the reversal plate are mixed and integrated with the entire weld metal part formed by welding. There are very few parts. Therefore, there is a risk that poor welding is likely to occur, such as a decrease in welding strength and a weld crack due to shrinkage when the molten metal solidifies.

本発明は、前記課題に鑑みてなされたものであり、外部端子と電池容器内の捲回電極群との間の電流経路に配置され、電池容器の内圧上昇によって変形して電流経路を遮断するダイヤフラムと、その電流経路を構成する部材との間の溶接品質を向上させることができる二次電池を提供することを目的とする。   The present invention has been made in view of the above problems, and is arranged in a current path between an external terminal and a wound electrode group in a battery container, and is deformed by an increase in the internal pressure of the battery container to block the current path. It aims at providing the secondary battery which can improve the welding quality between a diaphragm and the member which comprises the electric current path.

前記目的を達成すべく、本発明の二次電池は、外部端子と電池容器内の捲回電極群との間の電流経路に配置され、前記電池容器の内圧上昇によって変形して前記電流経路を遮断するダイヤフラムを備えた二次電池であって、前記ダイヤフラムは、前記電流経路を構成する部材に溶接される部分の肉厚が、前記内圧上昇によって変形する変形部の肉厚よりも厚いことを特徴とする。   In order to achieve the above object, the secondary battery according to the present invention is disposed in a current path between the external terminal and the wound electrode group in the battery container, and is deformed by an increase in the internal pressure of the battery container to change the current path. A secondary battery having a diaphragm for blocking, wherein the diaphragm is thicker at a portion welded to a member constituting the current path than a deformed portion deformed by the increase in internal pressure. Features.

本発明の二次電池によれば、外部端子と電池容器内の捲回電極群との間の電流経路を構成する部材と、ダイヤフラムとの溶接時に、溶融されて混ざり合う溶融金属の量を増加させ、溶接品質を向上させることができる。   According to the secondary battery of the present invention, the amount of molten metal that is melted and mixed at the time of welding the member constituting the current path between the external terminal and the wound electrode group in the battery container and the diaphragm is increased. The welding quality can be improved.

本発明の実施形態1に係る二次電池の斜視図。1 is a perspective view of a secondary battery according to Embodiment 1 of the present invention. 図1に示す二次電池の分解斜視図。The disassembled perspective view of the secondary battery shown in FIG. 図2に示す捲回電極群の分解斜視図。FIG. 3 is an exploded perspective view of the wound electrode group shown in FIG. 2. 図2に示す電流遮断部の拡大断面図。The expanded sectional view of the electric current interruption part shown in FIG. 図4Aに示すダイヤフラムの中央部の溶接前の拡大断面図。The expanded sectional view before welding of the center part of the diaphragm shown to FIG. 4A. 図4Aに示すダイヤフラムの中央部の溶接後の拡大断面図。The expanded sectional view after the welding of the center part of the diaphragm shown to FIG. 4A. 図4Aに示すダイヤフラムの周縁部の溶接前の拡大断面図。The expanded sectional view before welding of the peripheral part of the diaphragm shown to FIG. 4A. 図4Aに示すダイヤフラムの周縁部の溶接後の拡大断面図。The expanded sectional view after the welding of the peripheral part of the diaphragm shown to FIG. 4A. 図4Aに示すダイヤフラムとその周辺の部材の分解斜視図。FIG. 4B is an exploded perspective view of the diaphragm shown in FIG. 4A and its peripheral members. 本発明の実施形態2に係る二次電池の図4Aに相当する拡大断面図。The expanded sectional view equivalent to FIG. 4A of the secondary battery which concerns on Embodiment 2 of this invention. 図6Aに示すダイヤフラムの中央部の溶接前の拡大断面図。FIG. 6B is an enlarged cross-sectional view of the central portion of the diaphragm shown in FIG. 6A before welding. 図6Aに示すダイヤフラムの中央部の溶接後の拡大断面図。FIG. 6B is an enlarged cross-sectional view after welding of the central portion of the diaphragm shown in FIG. 6A.

以下、本発明の二次電池の実施の形態について、図面を参照しながら詳細に説明する。   Hereinafter, embodiments of the secondary battery of the present invention will be described in detail with reference to the drawings.

[実施形態1]
図1は、本発明の実施形態1に係る二次電池100の斜視図である。本実施形態の二次電池100は、例えば、扁平箱形の電池容器10を備える角形二次電池である。電池容器10は、扁平な捲回電極群を収容する扁平角形の電池缶12と、電池缶12を封止する長方形の電池蓋11とを備えている。電池容器10は、例えばアルミニウム合金等の金属材料によって製作されている。
[Embodiment 1]
FIG. 1 is a perspective view of a secondary battery 100 according to Embodiment 1 of the present invention. The secondary battery 100 of the present embodiment is, for example, a rectangular secondary battery including a flat box-shaped battery container 10. The battery container 10 includes a flat rectangular battery can 12 that houses a flat wound electrode group, and a rectangular battery lid 11 that seals the battery can 12. The battery container 10 is made of a metal material such as an aluminum alloy, for example.

電池容器10の幅方向すなわち電池蓋11の長手方向の両端には、電池容器10の外側で電池蓋11の上面に、正極及び負極の外部端子20A,20Bが設けられている。外部端子20A,20Bと電池蓋11との間には、絶縁部材2が配置され、外部端子20A,20Bが電池蓋11に対して電気的に絶縁されている。正極の外部端子20Aは、例えば、アルミニウム又はアルミニウム合金によって製作され、負極の外部端子20Bは、例えば、銅又は銅合金によって製作されている。   Positive and negative external terminals 20 </ b> A and 20 </ b> B are provided on both sides of the battery container 10 in the width direction, that is, in the longitudinal direction of the battery cover 11, on the upper surface of the battery cover 11 outside the battery container 10. The insulating member 2 is disposed between the external terminals 20A and 20B and the battery cover 11, and the external terminals 20A and 20B are electrically insulated from the battery cover 11. The positive external terminal 20A is made of, for example, aluminum or an aluminum alloy, and the negative external terminal 20B is made of, for example, copper or a copper alloy.

電池蓋11には、正極及び負極の外部端子20A,20Bの間に、ガス排出弁13と注液口14とが設けられている。ガス排出弁13は、例えば、電池蓋11を薄肉化して溝部13aを形成することによって設けられ、電池容器10の内圧が所定値を超えて上昇したときに開裂して内部のガスを放出することで、電池容器10の内圧を低下させる。注液口14は、電池容器10の内部に電解液を注入するのに用いられ、例えばレーザ溶接によって注液栓15が溶接されて封止されている。   The battery lid 11 is provided with a gas discharge valve 13 and a liquid injection port 14 between the positive and negative external terminals 20A and 20B. The gas discharge valve 13 is provided, for example, by thinning the battery lid 11 to form a groove 13a, and is cleaved to release the internal gas when the internal pressure of the battery container 10 exceeds a predetermined value. Thus, the internal pressure of the battery container 10 is reduced. The liquid injection port 14 is used for injecting an electrolytic solution into the battery container 10, and the liquid injection plug 15 is welded and sealed by laser welding, for example.

図2は、図1に示す二次電池100の分解斜視図である。電池蓋11の長手方向の両端で、電池容器10の内側となる電池蓋11の下面には、絶縁部材3A,3Bを介して正極及び負極の集電板30A,30Bが固定されている。集電板30A,30Bは、それぞれ、絶縁部材3A,3Bを介して電池蓋11の下面に対向して電池蓋11と略平行に配置される基部31と、基部31から電池缶12の底面12cに向けて延びる端子部32と、を有している。正極の集電板30Aは、例えば、アルミニウム又はアルミニウム合金によって製作され、負極の集電板30Bは、例えば、銅又は銅合金によって製作されている。   FIG. 2 is an exploded perspective view of the secondary battery 100 shown in FIG. On both ends of the battery lid 11 in the longitudinal direction, positive and negative current collecting plates 30A and 30B are fixed to the lower surface of the battery lid 11 inside the battery container 10 via insulating members 3A and 3B. The current collecting plates 30A and 30B are respectively opposed to the lower surface of the battery lid 11 with the insulating members 3A and 3B interposed therebetween, and a base 31 disposed substantially in parallel with the battery lid 11, and a bottom surface 12c of the battery can 12 from the base 31. Terminal portion 32 extending toward the top. The positive current collecting plate 30A is made of, for example, aluminum or an aluminum alloy, and the negative current collecting plate 30B is made of, for example, copper or a copper alloy.

正極及び負極の集電板30A,30Bのそれぞれの端子部32は、電池容器10の厚さ方向における基部31の両側から、電池缶12の最大面積の広側面12bに沿って電池缶12の底面12cに向けて延びる板状に形成されている。集電板30A,30Bのそれぞれの端子部32は、電池蓋11の長手方向すなわち電池容器10の幅方向において、それぞれの基部31の外側の端部から延びて、例えば、超音波圧接又は抵抗溶接によって、電極群40の端部の集電板接合部41d,42dにそれぞれ接合されている。   The terminal portions 32 of the positive and negative current collecting plates 30 </ b> A and 30 </ b> B extend from the both sides of the base portion 31 in the thickness direction of the battery case 10 along the wide side surface 12 b of the maximum area of the battery can 12. It is formed in a plate shape extending toward 12c. The respective terminal portions 32 of the current collector plates 30A and 30B extend from the outer end portions of the respective base portions 31 in the longitudinal direction of the battery lid 11, that is, the width direction of the battery container 10, and are, for example, ultrasonic pressure welding or resistance welding. Are joined to current collector plate joints 41d and 42d at the ends of the electrode group 40, respectively.

これにより、正極の集電板30Aは、電極群40の捲回軸D方向の一方の端部に配置され、電極群40の正極電極41(図3参照)に電気的に接続されている。また、負極の集電板30Bは、捲回軸D方向の他方の端部に配置され、電極群の負極電極42(図3参照)に電気的に接続されている。また、電極群40は、集電板接合部41d,42dが集電板30A,30Bのそれぞれの端子部32に接合されることで、集電板30A,30B及び絶縁部材3A,3Bを介して電池蓋11に固定されている。   Thus, the positive current collecting plate 30A is disposed at one end of the electrode group 40 in the winding axis D direction, and is electrically connected to the positive electrode 41 (see FIG. 3) of the electrode group 40. The negative current collector 30B is disposed at the other end in the winding axis D direction and is electrically connected to the negative electrode 42 (see FIG. 3) of the electrode group. Further, the electrode group 40 has the current collector plate joints 41d and 42d joined to the respective terminal portions 32 of the current collector plates 30A and 30B, so that the current collector plates 30A and 30B and the insulating members 3A and 3B are interposed. It is fixed to the battery lid 11.

二次電池100は、正極の外部端子20Aと電池容器10内の電極群40との間の電流経路を遮断する電流遮断部50を備えている。電流遮断部50は、主な構成要素としてダイヤフラム5を有している。なお、本実施形態の二次電池100では、負極の外部端子20Bと集電板30Bとの間には、電流遮断部50が設けられていない。   The secondary battery 100 includes a current blocking unit 50 that blocks a current path between the positive external terminal 20 </ b> A and the electrode group 40 in the battery container 10. The electric current interruption part 50 has the diaphragm 5 as a main component. In the secondary battery 100 of the present embodiment, the current interrupting unit 50 is not provided between the negative external terminal 20B and the current collector plate 30B.

ダイヤフラム5は、正極の外部端子20Aと電池容器10内の電極群40との間の電流経路に配置され、正極の外部端子20Aと正極の集電板30Aの基部とを電気的に接続している。詳細は後述するが、ダイヤフラム5は、電池容器10の内圧上昇によって変形して、正極の外部端子20Aと電極群40との間の電流経路を遮断する。   The diaphragm 5 is disposed in a current path between the positive external terminal 20A and the electrode group 40 in the battery container 10, and electrically connects the positive external terminal 20A and the base of the positive current collecting plate 30A. Yes. As will be described in detail later, the diaphragm 5 is deformed by an increase in the internal pressure of the battery container 10 and blocks the current path between the positive external terminal 20 </ b> A and the electrode group 40.

外部端子20A,20B、絶縁部材2、絶縁部材3A,3B、集電板30A,30B、電流遮断部50、及び電極群40が電池蓋11に組み付けられ、蓋組立体60が構成されている。蓋組立体60は、二次電池100の製造時に、電極群40と電池缶12との間に不図示の絶縁シートを配置し、これらの間を電気的に絶縁した状態で、電極群40の下方側の湾曲部40bから電池缶12の開口部12aに挿入される。電極群40は、捲回軸D方向の両側に電池缶12の狭側面12d,12dが位置し、捲回軸D方向が電池缶12の底面12c及び広側面12bに略平行に沿うように電池缶12内に収容される。   The external terminals 20A and 20B, the insulating member 2, the insulating members 3A and 3B, the current collecting plates 30A and 30B, the current interrupting portion 50, and the electrode group 40 are assembled to the battery lid 11 to constitute a lid assembly 60. The lid assembly 60 includes an insulating sheet (not shown) disposed between the electrode group 40 and the battery can 12 when the secondary battery 100 is manufactured, and the electrode assembly 40 is electrically insulated from each other. The battery is inserted into the opening 12a of the battery can 12 from the lower curved portion 40b. In the electrode group 40, the narrow side surfaces 12d and 12d of the battery can 12 are located on both sides in the winding axis D direction, and the winding axis D direction is substantially parallel to the bottom surface 12c and the wide side surface 12b of the battery can 12. Housed in a can 12.

これにより、電極群40は、一方の湾曲部40bが電池蓋11に対向し、もう一方の湾曲部40bが電池缶12の底面12cに対向し、平面部40aが広側面12bに対向した状態になる。そして、電池蓋11によって電池缶12の開口部12aを閉塞した状態で、例えば、レーザ溶接によって電池蓋11の全周を電池缶12の開口部12aに接合することで、電池蓋11と電池缶12からなる電池容器10が形成される。   Thus, in the electrode group 40, one curved portion 40b faces the battery lid 11, the other curved portion 40b faces the bottom surface 12c of the battery can 12, and the flat portion 40a faces the wide side surface 12b. Become. Then, with the battery lid 11 closed by the battery lid 11, the battery lid 11 and the battery can can be joined by joining the entire circumference of the battery lid 11 to the opening 12 a of the battery can 12, for example, by laser welding. A battery container 10 composed of 12 is formed.

その後、電池蓋11の注液口14を介して電池容器10の内部に非水電解液を注入し、例えば、レーザ溶接によって注液栓15を注液口14に接合して封止することで、電池容器10が密閉されている。電池容器10の内部に注入する非水電解液としては、例えば、エチレンカーボネートとジメチルカーボネートとを体積比で1:2の割合で混合した混合溶液中に、六フッ化リン酸リチウム(LiPF)を1モル/リットルの濃度で溶解したものを用いることができる。 Thereafter, a non-aqueous electrolyte is injected into the battery container 10 through the liquid injection port 14 of the battery lid 11, and the liquid injection plug 15 is joined to the liquid injection port 14 by laser welding, for example, and sealed. The battery container 10 is sealed. Examples of the non-aqueous electrolyte injected into the battery container 10 include lithium hexafluorophosphate (LiPF 6 ) in a mixed solution in which ethylene carbonate and dimethyl carbonate are mixed at a volume ratio of 1: 2. Can be used at a concentration of 1 mol / liter.

図3は、図2に示す電極群40の一部を展開した分解斜視図である。電極群40は、セパレータ43,44を介在させて積層させた正負の電極41,42を捲回軸Dに平行な軸心の周りに捲回して扁平形状に成形した捲回電極群である。電極群40は、電池缶12の広側面12bに対向して配置される平坦な一対の平面部40aと、電池蓋11及び電池缶12の底面12cに対向して配置される半円筒状の一対の湾曲部40bを有している。セパレータ43,44は、正極電極41と負極電極42との間を絶縁すると共に、最外周に捲回された負極電極42の外側にもセパレータ44が捲回されている。セパレータ43,44は、例えば、多孔質のポリエチレン樹脂によって製作されている。   FIG. 3 is an exploded perspective view in which a part of the electrode group 40 shown in FIG. 2 is developed. The electrode group 40 is a wound electrode group in which positive and negative electrodes 41 and 42 stacked with separators 43 and 44 interposed therebetween are wound around an axis parallel to the winding axis D and formed into a flat shape. The electrode group 40 includes a pair of flat flat portions 40 a disposed to face the wide side surface 12 b of the battery can 12, and a pair of semi-cylindrical shapes disposed to face the battery lid 11 and the bottom surface 12 c of the battery can 12. The curved portion 40b is provided. The separators 43 and 44 insulate the positive electrode 41 and the negative electrode 42, and the separator 44 is wound outside the negative electrode 42 wound around the outermost periphery. The separators 43 and 44 are made of, for example, a porous polyethylene resin.

正極電極41は、正極集電体である正極箔41aと、正極箔41aの両面に塗布された正極活物質合剤からなる正極合剤層41bとを有している。正極電極41の幅方向の一側は、正極合剤層41bが形成されず、正極箔41aが露出した箔露出部41cとされている。正極電極41は、箔露出部41cが負極電極42の箔露出部42cと捲回軸D方向の反対側に配置されて、捲回軸Dの周りに捲回されている。   The positive electrode 41 includes a positive electrode foil 41a that is a positive electrode current collector, and a positive electrode mixture layer 41b made of a positive electrode active material mixture applied to both surfaces of the positive electrode foil 41a. One side of the positive electrode 41 in the width direction is a foil exposed portion 41c where the positive electrode mixture layer 41b is not formed and the positive foil 41a is exposed. The positive electrode 41 is wound around the winding axis D such that the foil exposed portion 41 c is disposed on the opposite side of the winding axis D direction of the foil exposed portion 42 c of the negative electrode 42.

正極電極41は、例えば、正極活物質に導電材、結着剤及び分散溶媒を添加して混練した正極活物質合剤を、幅方向の一側を除いて正極箔41aの両面に塗布し、乾燥、プレス、裁断することによって製作することができる。正極箔41aとしては、例えば、厚さ約20μmのアルミニウム箔を用いることができる。正極箔41aの厚みを含まない正極合剤層41bの厚さは、例えば、約90μmである。   The positive electrode 41, for example, a positive electrode active material mixture kneaded by adding a conductive material, a binder and a dispersion solvent to the positive electrode active material, is applied to both surfaces of the positive electrode foil 41a except for one side in the width direction, It can be produced by drying, pressing and cutting. As the positive electrode foil 41a, for example, an aluminum foil with a thickness of about 20 μm can be used. The thickness of the positive electrode mixture layer 41b not including the thickness of the positive electrode foil 41a is, for example, about 90 μm.

正極活物質合剤の材料としては、例えば、正極活物質として100重量部のマンガン酸リチウム(化学式LiMn)を、導電材として10重量部の鱗片状黒鉛を、結着剤として10重量部のポリフッ化ビニリデン(以下、PVDFという。)を、分散溶媒としてN−メチルピロリドン(以下、NMPという。)を、それぞれ用いることができる。正極活物質は、前記したマンガン酸リチウムに限定されず、例えば、スピネル結晶構造を有する他のマンガン酸リチウム、一部を金属元素で置換又はドープしたリチウムマンガン複合酸化物を用いてもよい。また、正極活物質として、層状結晶構造を有するコバルト酸リチウムやチタン酸リチウム、及びこれらの一部を金属元素で置換又はドープしたリチウム−金属複合酸化物を用いてもよい。 As a material of the positive electrode active material mixture, for example, 100 parts by weight of lithium manganate (chemical formula LiMn 2 O 4 ) is used as the positive electrode active material, 10 parts by weight of flaky graphite as the conductive material, and 10% by weight as the binder. Part of polyvinylidene fluoride (hereinafter referred to as PVDF) and N-methylpyrrolidone (hereinafter referred to as NMP) can be used as a dispersion solvent. The positive electrode active material is not limited to the above-described lithium manganate. For example, another lithium manganate having a spinel crystal structure, or a lithium manganese composite oxide partially substituted or doped with a metal element may be used. Further, as the positive electrode active material, lithium cobaltate or lithium titanate having a layered crystal structure, and a lithium-metal composite oxide obtained by substituting or doping a part thereof with a metal element may be used.

負極電極42は、負極集電体である負極箔42aと、負極箔42aの両面に塗布された負極活物質合剤からなる負極合剤層42bとを有している。負極電極42の幅方向の一側は、負極合剤層42bが形成されず、負極箔42aが露出した箔露出部42cとされている。負極電極42は、その箔露出部42cが正極電極41の箔露出部41cと捲回軸D方向の反対側に配置されて、捲回軸D周りに捲回されている。   The negative electrode 42 includes a negative electrode foil 42a that is a negative electrode current collector, and a negative electrode mixture layer 42b made of a negative electrode active material mixture applied to both surfaces of the negative electrode foil 42a. One side in the width direction of the negative electrode 42 is a foil exposed portion 42c where the negative electrode mixture layer 42b is not formed and the negative foil 42a is exposed. The negative electrode 42 is wound around the winding axis D such that the foil exposed portion 42 c is arranged on the opposite side of the foil exposed portion 41 c of the positive electrode 41 in the winding axis D direction.

負極電極42は、例えば、負極活物質に結着剤及び分散溶媒を添加して混練した負極活物質合剤を、幅方向の一側を除く負極箔42aの両面に塗布し、乾燥、プレス、裁断することによって製作することができる。負極箔42aとしては、例えば、厚さ約10μmの銅箔を用いることができる。負極箔42aの厚みを含まない負極合剤層42bの厚さは、例えば、約70μmである。   For example, the negative electrode 42 is prepared by applying a negative electrode active material mixture kneaded by adding a binder and a dispersion solvent to the negative electrode active material on both sides of the negative electrode foil 42a except for one side in the width direction, drying, pressing, It can be produced by cutting. As the negative electrode foil 42a, for example, a copper foil having a thickness of about 10 μm can be used. The thickness of the negative electrode mixture layer 42b not including the thickness of the negative electrode foil 42a is, for example, about 70 μm.

負極活物質合剤の材料としては、例えば、負極活物質として100重量部の非晶質炭素粉末を、結着剤として10重量部のPVDFを、分散溶媒としてNMPをそれぞれ用いることができる。負極活物質は、前記した非晶質炭素に限定されず、リチウムイオンを挿入、脱離可能な天然黒鉛や、人造の各種黒鉛材、コークスなどの炭素質材料やSiやSnなどの化合物(例えば、SiO、TiSi等)、又はそれらの複合材料を用いてもよい。負極活物質の粒子形状についても特に限定されず、鱗片状、球状、繊維状又は塊状等の粒子形状を適宜選択することができる。 As a material for the negative electrode active material mixture, for example, 100 parts by weight of amorphous carbon powder as the negative electrode active material, 10 parts by weight of PVDF as the binder, and NMP as the dispersion solvent can be used. The negative electrode active material is not limited to the above-mentioned amorphous carbon, and natural graphite capable of inserting and removing lithium ions, various artificial graphite materials, carbonaceous materials such as coke, and compounds such as Si and Sn (for example, , SiO, TiSi 2 or the like), or a composite material thereof. The particle shape of the negative electrode active material is not particularly limited, and a particle shape such as a scale shape, a spherical shape, a fiber shape, or a lump shape can be appropriately selected.

なお、前記した正極及び負極の合剤層41b,42bに用いる結着材は、PVDFに限定されない。前記した結着材として、例えば、ポリテトラフルオロエチレン(PTFE)、ポリエチレン、ポリスチレン、ポリブタジエン、ブチルゴム、ニトリルゴム、スチレンブタジエンゴム、多硫化ゴム、ニトロセルロース、シアノエチルセルロース、各種ラテックス、アクリロニトリル、フッ化ビニル、フッ化ビニリデン、フッ化プロピレン、フッ化クロロプレン、アクリル系樹脂などの重合体及びこれらの混合体などを用いてもよい。   The binder used for the positive electrode and negative electrode mixture layers 41b and 42b is not limited to PVDF. Examples of the binder include polytetrafluoroethylene (PTFE), polyethylene, polystyrene, polybutadiene, butyl rubber, nitrile rubber, styrene butadiene rubber, polysulfide rubber, nitrocellulose, cyanoethyl cellulose, various latexes, acrylonitrile, and vinyl fluoride. Polymers such as vinylidene fluoride, propylene fluoride, chloroprene fluoride, and acrylic resins, and mixtures thereof may be used.

また、セパレータ43,44を介在させて正極電極41及び負極電極42を重ねて捲回する際の軸芯は、例えば、正極箔41a、負極箔42a、セパレータ43,44のいずれよりも曲げ剛性の高い樹脂シートを捲回したものを用いることができる。   In addition, the axial core when winding the positive electrode 41 and the negative electrode 42 with the separators 43 and 44 interposed therebetween is, for example, more flexible than the positive foil 41a, the negative foil 42a, and the separators 43 and 44. A roll of a high resin sheet can be used.

電極群40の捲回軸D方向において、負極電極42の負極合剤層42bの幅は、正極電極41の正極合剤層41bの幅よりも広くなっている。また、電極群40の最内周と最外周には負極電極42が捲回されている。これにより、正極合剤層41bは、電極群40の最内周から最外周まで負極合剤層42bの間に挟まれている。   In the direction of the winding axis D of the electrode group 40, the width of the negative electrode mixture layer 42 b of the negative electrode 42 is wider than the width of the positive electrode mixture layer 41 b of the positive electrode 41. A negative electrode 42 is wound around the innermost and outermost circumferences of the electrode group 40. Thus, the positive electrode mixture layer 41b is sandwiched between the negative electrode mixture layer 42b from the innermost periphery to the outermost periphery of the electrode group 40.

正極電極41及び負極電極42の箔露出部41c,42cはそれぞれ電極群40の平面部40aで束ねられて前記した集電板接合部41d,42d(図2参照)が形成される。正極電極41及び負極電極42のそれぞれの集電板接合部41d,42dは、例えば超音波圧接、抵抗溶接等によって、正極及び負極の集電板30A,30Bのそれぞれの端子部32に接合される。これにより、正極側及び負極側において、外部端子20A,20Bが、それぞれ集電板30A,30Bを介して、電極群40を構成する正負の電極41,42とそれぞれ電気的に接続される。   The foil exposed portions 41c and 42c of the positive electrode 41 and the negative electrode 42 are respectively bundled by the flat surface portion 40a of the electrode group 40 to form the current collector plate joint portions 41d and 42d (see FIG. 2). The current collector plate joints 41d and 42d of the positive electrode 41 and the negative electrode 42 are joined to the terminal portions 32 of the positive and negative current collectors 30A and 30B, for example, by ultrasonic welding, resistance welding, or the like. . Accordingly, on the positive electrode side and the negative electrode side, the external terminals 20A and 20B are electrically connected to the positive and negative electrodes 41 and 42 constituting the electrode group 40 via the current collector plates 30A and 30B, respectively.

なお、電極群40の捲回軸D方向において、セパレータ43,44の幅は負極合剤層42bの幅よりも広いが、正極電極41及び負極電極42の箔露出部41c,42cは、それぞれセパレータ43,44の幅方向端部よりも幅方向外側に突出している。したがって、セパレータ43,44は、箔露出部41c,42cを束ねて溶接する際の支障にはならない。   In addition, in the winding axis D direction of the electrode group 40, the width of the separators 43 and 44 is wider than the width of the negative electrode mixture layer 42b, but the foil exposed portions 41c and 42c of the positive electrode 41 and the negative electrode 42 are separators, respectively. It protrudes outward in the width direction from the ends in the width direction of 43 and 44. Therefore, the separators 43 and 44 do not hinder when the foil exposed portions 41c and 42c are bundled and welded.

図4Aは、図2に示す電流遮断部50の拡大断面図である。図5は、図4Aに示す電流遮断部50の周辺の部材の分解斜視図である。図5では、電極群40の図示を省略し、絶縁部材3Aの突起部3dに係合部3fが形成される前の状態を表している。   4A is an enlarged cross-sectional view of the current interrupting unit 50 shown in FIG. FIG. 5 is an exploded perspective view of members around the current interrupting unit 50 shown in FIG. 4A. In FIG. 5, illustration of the electrode group 40 is omitted, and a state before the engaging portion 3f is formed on the protruding portion 3d of the insulating member 3A is shown.

正極の外部端子20Aは、電池蓋11上で電池蓋11の長手方向に沿って延びる板状部21と、電池蓋11を貫通してダイヤフラム5に接続される円柱状の接続部22と、板状部21及び接続部22を貫通する貫通孔23と、ボルト24とを有している。なお、正極の外部端子20Aには、貫通孔23を設けなくてもよい。   The external terminal 20A of the positive electrode includes a plate-like portion 21 that extends along the longitudinal direction of the battery lid 11 on the battery lid 11, a columnar connection portion 22 that passes through the battery lid 11 and is connected to the diaphragm 5, and a plate A through hole 23 that penetrates the shape portion 21 and the connection portion 22 and a bolt 24 are provided. Note that the through hole 23 may not be provided in the positive external terminal 20A.

板状部21は、電池蓋11の長手方向すなわち電池容器10の幅方向の内側の端部に貫通孔21aが設けられている。貫通孔21aには、ボルト24が板状部21の下面側から上面側へ向けて挿通されている。板状部21は、電池容器10の幅方向における中央部に、電池蓋11の短手方向すなわち電池容器10の厚さ方向に沿って溝部21bが形成されることで、部分的に厚さが薄くされている。   The plate-like portion 21 is provided with a through hole 21 a at the end in the longitudinal direction of the battery lid 11, that is, the inner side in the width direction of the battery container 10. Bolts 24 are inserted through the through holes 21a from the lower surface side of the plate-like portion 21 toward the upper surface side. The plate-like portion 21 is partially thickened by forming a groove portion 21b in the central portion in the width direction of the battery case 10 along the short side direction of the battery lid 11, that is, the thickness direction of the battery case 10. It is thinned.

接続部22は、電池容器10の幅方向外側に位置する板状部21の端部に設けられ、電池蓋11を貫通する方向に向けて、直径が拡大された拡径部22aと、直径が縮小された縮径部22bと、該縮径部22bの先端を塑性変形させて拡径したかしめ部22cと、を有している。外部端子20Aの貫通孔23は、接続部22の軸方向に沿って外部端子20Aを貫通し、板状部21の上面とかしめ部22cの中央部に開口している。   The connecting portion 22 is provided at an end portion of the plate-like portion 21 positioned on the outer side in the width direction of the battery container 10, and has a diameter-enlarged portion 22 a having an enlarged diameter toward the direction penetrating the battery lid 11. It has a reduced diameter portion 22b that has been reduced, and a caulking portion 22c that has been expanded by plastically deforming the tip of the reduced diameter portion 22b. The through hole 23 of the external terminal 20A passes through the external terminal 20A along the axial direction of the connecting portion 22 and opens at the upper surface of the plate-like portion 21 and the center portion of the caulking portion 22c.

電池容器10外側の絶縁部材2は、例えば絶縁性を有する樹脂材料によって製作され、外部端子20Aの板状部21の周側面を覆う縁部2aと、板状部21の底面及び電池蓋11の上面に密着する底部2bと、を有している。絶縁部材2の縁部2aは、板状部21の周側面を覆うことで、板状部21と電池蓋11又はその他の部材との短絡を防止している。絶縁部材2の底部2bは、外部端子20Aの板状部21と電池蓋11との間に配置され、これらを電気的に絶縁している。絶縁部材2の底部2bには、電池蓋11の上面に設けられた凹部11aに係合する凸部2cと、外部端子20Aの接続部22を挿通させる開口部2dとが設けられている。凸部2cの内側には、ボルト24の頭部が収容されている。   The insulating member 2 outside the battery case 10 is made of, for example, an insulating resin material, and includes an edge 2a that covers the peripheral side surface of the plate-like portion 21 of the external terminal 20A, the bottom surface of the plate-like portion 21, and the battery lid 11. And a bottom portion 2b that is in close contact with the upper surface. The edge 2a of the insulating member 2 covers the peripheral side surface of the plate-like portion 21, thereby preventing a short circuit between the plate-like portion 21 and the battery lid 11 or other member. The bottom portion 2b of the insulating member 2 is disposed between the plate-like portion 21 of the external terminal 20A and the battery lid 11, and electrically insulates them. The bottom portion 2b of the insulating member 2 is provided with a convex portion 2c that engages with a concave portion 11a provided on the upper surface of the battery lid 11, and an opening portion 2d through which the connecting portion 22 of the external terminal 20A is inserted. The head of the bolt 24 is accommodated inside the convex portion 2c.

ガスケット4は、例えば絶縁性を有する樹脂材料によって製作され、円筒状の筒状部4aと、筒状部4aの軸方向において電池容器10外方側の端部に設けられたフランジ部4bとを有している。ガスケット4の筒状部4aは、内側に外部端子20Aの接続部22を挿通させた状態で、電池蓋11の貫通孔11bに挿通され、外部端子20Aの接続部22と電池蓋11の貫通孔11bの内周面との間に配置され、接続部22と電池蓋11とを電気的に絶縁している。ガスケット4のフランジ部4bは、絶縁部材2の開口部2d内に配置され、電池蓋11の貫通孔11bの周囲に設けられた段差部11cに係合し、該段差部11cと外部端子20Aの板状部21の底面との間で圧縮されている。これにより、ガスケット4は、凹状の段差部11cと板状部21の底面に密着し、電池蓋11の貫通孔11bを封止している。   The gasket 4 is made of, for example, an insulating resin material, and includes a cylindrical tubular portion 4a and a flange portion 4b provided at an end portion on the outer side of the battery container 10 in the axial direction of the tubular portion 4a. Have. The cylindrical portion 4a of the gasket 4 is inserted into the through hole 11b of the battery lid 11 with the connection portion 22 of the external terminal 20A inserted inside, and the connection portion 22 of the external terminal 20A and the through hole of the battery lid 11 are inserted. It arrange | positions between the inner peripheral surfaces of 11b, and electrically insulates the connection part 22 and the battery cover 11. FIG. The flange portion 4b of the gasket 4 is disposed in the opening 2d of the insulating member 2, engages with a step portion 11c provided around the through hole 11b of the battery lid 11, and the step portion 11c and the external terminal 20A are engaged with each other. It is compressed between the bottom surface of the plate-like portion 21. Thereby, the gasket 4 is in close contact with the concave stepped portion 11 c and the bottom surface of the plate-like portion 21, and seals the through hole 11 b of the battery lid 11.

電池容器10内側の絶縁部材3Aは、例えば絶縁性を有する樹脂材料によって製作され、電池容器10の幅方向すなわち電極群40の捲回軸D方向に延在する本体部3aと、本体部3aの延在方向中央部に設けられた貫通孔3bと、を有している。絶縁部材3Aの本体部3aは、導電板6及びダイヤフラム5を配置するための凹部3cと、集電板30Aの基部31を固定するための複数の突起部3dと、を有している。絶縁部材3Aの凹部3cの電池容器10の内方を向く面には、導電板6の平面形状に対応する平面形状に形成されて導電板6を係合させる係合凹部3eが設けられている。   The insulating member 3A inside the battery container 10 is made of, for example, an insulating resin material, and extends in the width direction of the battery container 10, that is, the winding axis D direction of the electrode group 40, and the main body part 3a. And a through hole 3b provided at the center in the extending direction. The main body 3a of the insulating member 3A has a recess 3c for disposing the conductive plate 6 and the diaphragm 5, and a plurality of protrusions 3d for fixing the base 31 of the current collector plate 30A. An engaging recess 3e that is formed in a planar shape corresponding to the planar shape of the conductive plate 6 and engages the conductive plate 6 is provided on the surface of the concave portion 3c of the insulating member 3A that faces the inside of the battery case 10. .

絶縁部材3Aの複数の突起部3dは、集電板30Aの基部31を貫通する方向、すなわち基部31の厚さ方向に突出し、集電板30Aの基部31に設けられた固定孔33に通されている。突起部3dを含む絶縁部材3Aは、熱可塑性の樹脂材料によって形成されている。突起部3dの先端は、集電板30Aの基部31の固定孔33を貫通し、例えば、基部31に熱溶着される。これにより、突起部3dの先端が拡径されて係合部3fが形成され、集電板30Aの基部31を絶縁部材3Aに固定している。なお、絶縁部材3Aに対する集電板30Aの基部31の固定方法は、突起部3dの熱溶着に限定されない。さらに強固な接合が必要である場合は、ネジやリベットによる接合や、接着剤による接合を採用することも可能である。   The plurality of protrusions 3d of the insulating member 3A protrude in the direction penetrating the base 31 of the current collector plate 30A, that is, in the thickness direction of the base 31 and are passed through the fixing holes 33 provided in the base 31 of the current collector 30A. ing. The insulating member 3A including the protruding portion 3d is formed of a thermoplastic resin material. The tip of the protrusion 3d penetrates the fixing hole 33 of the base 31 of the current collector plate 30A, and is thermally welded to the base 31, for example. Thereby, the tip of the protrusion 3d is expanded in diameter to form the engaging portion 3f, and the base 31 of the current collector plate 30A is fixed to the insulating member 3A. In addition, the fixing method of the base 31 of the current collector plate 30A to the insulating member 3A is not limited to the thermal welding of the protrusion 3d. If further strong bonding is required, bonding with screws or rivets or bonding with an adhesive can be employed.

電池容器10内に収容された電流遮断部50は、主な構成要素としてダイヤフラム5を備えている。また、本実施形態の電流遮断部50は、ダイヤフラム5の周縁部5aに溶接される導電板6を備えている。ダイヤフラム5及び導電板6は、導電性を有する金属材料、例えば、正極の外部端子20A及び集電板30Aと同様のアルミニウム又はアルミニウム合金によって製作されている。   The electric current interruption part 50 accommodated in the battery container 10 is provided with the diaphragm 5 as a main component. Further, the current interrupting part 50 of the present embodiment includes a conductive plate 6 welded to the peripheral edge part 5 a of the diaphragm 5. Diaphragm 5 and conductive plate 6 are made of a conductive metal material, for example, aluminum or aluminum alloy similar to positive electrode external terminal 20A and current collector plate 30A.

ダイヤフラム5は、電池容器10の電池蓋11と集電板30Aの基部31との間で、かつ導電板6と集電板30Aの基部31との間に配置されている。本実施形態のダイヤフラム5は、電池蓋11に垂直な平面視で円形の平面形状を有すると共に、集電板30Aの基部31に向けて膨出する凸形状を有し、電池蓋11に垂直な方向に深さを有する椀形に形成されている。なお、ダイヤフラム5の形状は、本実施形態のような円形の平面形状及び凸形状に限定されない。例えば、ダイヤフラム5は、電池蓋11の長手方向の寸法が電池蓋11の短手方向の寸法よりも大きい、例えば、楕円形又はレーストラック形の平面形状を有してもよく、平板状であってもよい。   The diaphragm 5 is disposed between the battery lid 11 of the battery container 10 and the base 31 of the current collecting plate 30A and between the conductive plate 6 and the base 31 of the current collecting plate 30A. The diaphragm 5 of the present embodiment has a circular planar shape in a plan view perpendicular to the battery lid 11, and has a convex shape that bulges toward the base portion 31 of the current collector plate 30 </ b> A, and is perpendicular to the battery lid 11. It is formed in a bowl shape having a depth in the direction. The shape of the diaphragm 5 is not limited to the circular planar shape and the convex shape as in the present embodiment. For example, the diaphragm 5 may have a planar shape such as an elliptical shape or a racetrack shape, in which the dimension in the longitudinal direction of the battery lid 11 is larger than the dimension in the short direction of the battery lid 11. May be.

導電板6は、ダイヤフラム5に対応する平面形状を有する板状の部材であり、外部端子20Aの接続部22を挿通させる貫通孔6aと、ダイヤフラム5の周縁部5aを係合させる環状溝6bと、を有している。   The conductive plate 6 is a plate-like member having a planar shape corresponding to the diaphragm 5, and includes a through hole 6 a through which the connecting portion 22 of the external terminal 20 </ b> A is inserted, and an annular groove 6 b that engages the peripheral portion 5 a of the diaphragm 5. ,have.

外部端子20Aの接続部22の先端は、集電板30Aの基部31に対向する導電板6の下面6c側で拡径されて塑性変形し、接続部22の先端にかしめ部22cが形成されている。これにより、かしめ部22cと導電板6とが接触して外部端子20Aと導電板6とが電気的に接続されると共に、外部端子20A、絶縁部材2、ガスケット4、絶縁部材3A、及び導電板6が、電池蓋11に対して固定されている。この状態で、外部端子20A及び導電板6は、絶縁部材2、ガスケット4、及び絶縁部材3Aによって、電池蓋11に対して電気的に絶縁されている。   The tip of the connection portion 22 of the external terminal 20A is expanded in diameter on the lower surface 6c side of the conductive plate 6 facing the base portion 31 of the current collector plate 30A and is plastically deformed, and a caulking portion 22c is formed at the tip of the connection portion 22. Yes. As a result, the caulking portion 22c and the conductive plate 6 are brought into contact to electrically connect the external terminal 20A and the conductive plate 6, and the external terminal 20A, the insulating member 2, the gasket 4, the insulating member 3A, and the conductive plate. 6 is fixed to the battery lid 11. In this state, the external terminal 20A and the conductive plate 6 are electrically insulated from the battery lid 11 by the insulating member 2, the gasket 4, and the insulating member 3A.

ダイヤフラム5の周縁部5aは、電池蓋11に平行な方向に沿うように曲折され、導電板6の電池容器10内方を向く面に形成された環状溝6bに係合して環状溝6bの底部に当接し、例えば、レーザ溶接によって導電板6に全周に亘って溶接されている。これにより、ダイヤフラム5と導電板6との間の空間は、電池容器10の内部空間から隔絶され、外部端子20Aの貫通孔23によって電池容器10の外部空間と連通している。また、ダイヤフラム5は、周縁部5aが導電板6を介して外部端子20Aの接続部22に接続されている。   The peripheral edge 5a of the diaphragm 5 is bent along a direction parallel to the battery lid 11, and engages with an annular groove 6b formed on the surface of the conductive plate 6 facing the inside of the battery container 10 to engage with the annular groove 6b. It contacts the bottom and is welded to the conductive plate 6 over the entire circumference, for example, by laser welding. Thereby, the space between the diaphragm 5 and the conductive plate 6 is isolated from the internal space of the battery case 10 and communicates with the external space of the battery case 10 through the through hole 23 of the external terminal 20A. The diaphragm 5 has a peripheral edge portion 5 a connected to the connection portion 22 of the external terminal 20 </ b> A via the conductive plate 6.

ダイヤフラム5の周縁部5aの内側に隣接する側壁部5bは、周縁部5aから電池蓋11と垂直な方向に沿って電池缶12の底面12cに向けて伸長し、電池蓋11と垂直な方向に対する角度が電池蓋11と平行な方向に対する角度よりも小さい。ダイヤフラム5の側壁部5bの内側に隣接する底壁部5cは、電池蓋11と平行な方向に沿ってダイヤフラム5の中央部に向けて伸展し、電池蓋11と垂直な方向に対する角度が電池蓋11と平行な方向に対する角度よりも大きい。底壁部5cは、集電板30Aの基部31を向く面が凸曲面とされている。本実施形態において、側壁部5b及び底壁部5cは、電池容器10の内圧上昇時に、内圧を受けて変形するダイヤフラム5の変形部である。本実施形態において、ダイヤフラム5の側壁部5b及び底壁部5cの肉厚は、周縁部5aの肉厚よりも薄くなっている。   The side wall 5b adjacent to the inside of the peripheral edge 5a of the diaphragm 5 extends from the peripheral edge 5a along the direction perpendicular to the battery lid 11 toward the bottom surface 12c of the battery can 12 and is perpendicular to the battery lid 11. The angle is smaller than the angle with respect to the direction parallel to the battery lid 11. The bottom wall 5c adjacent to the inside of the side wall 5b of the diaphragm 5 extends toward the center of the diaphragm 5 along a direction parallel to the battery lid 11, and an angle with respect to the direction perpendicular to the battery lid 11 is the battery lid. 11 is larger than an angle with respect to a direction parallel to 11. The bottom wall 5c has a convex curved surface facing the base 31 of the current collector plate 30A. In the present embodiment, the side wall 5b and the bottom wall 5c are deformed portions of the diaphragm 5 that are deformed by receiving the internal pressure when the internal pressure of the battery case 10 is increased. In this embodiment, the thickness of the side wall part 5b and the bottom wall part 5c of the diaphragm 5 is thinner than the thickness of the peripheral part 5a.

ダイヤフラム5の中央部5dは、底壁部5cの底部に設けられ、集電板30Aの基部31に当接する平坦な部分である。ダイヤフラム5の中央部5dの肉厚は、変形部である側壁部5b及び底壁部5cの肉厚よりも厚い。ダイヤフラム5の中央部5dは、集電板30Aの基部31と反対側の面が、変形部である底壁部5cと段差なく連続し、集電板30Aの基部31に対向する面が、底壁部5cとの間に段差を有し、集電板30Aの基部31に向けて突出している。なお、ダイヤフラム5の中央部5dは、集電板30Aの基部31に対向する面が底壁部5cと段差なく連続し、集電板30Aの基部31と反対側の面が底壁部5cとの間に段差を有してもよい。また、ダイヤフラム5の中央部5dは、集電板30Aの基部31に対向する面と、基部31と反対側の面の双方が、底壁部5cとの間に段差を有してもよい。   The central portion 5d of the diaphragm 5 is a flat portion that is provided at the bottom of the bottom wall portion 5c and contacts the base 31 of the current collector plate 30A. The thickness of the central portion 5d of the diaphragm 5 is thicker than the thickness of the side wall portion 5b and the bottom wall portion 5c which are deformed portions. The center part 5d of the diaphragm 5 has a surface opposite to the base part 31 of the current collector plate 30A that is continuous with the bottom wall part 5c, which is a deformed part, without a step, and a surface that faces the base part 31 of the current collector plate 30A has a bottom surface. There is a step between the wall portion 5c and it protrudes toward the base portion 31 of the current collector plate 30A. The central portion 5d of the diaphragm 5 has a surface facing the base portion 31 of the current collecting plate 30A that is continuous with the bottom wall portion 5c without a step, and a surface opposite to the base portion 31 of the current collecting plate 30A is the bottom wall portion 5c. You may have a level | step difference between. Further, the center portion 5d of the diaphragm 5 may have a step between the surface facing the base portion 31 of the current collector plate 30A and the surface opposite to the base portion 31 between the bottom wall portion 5c.

集電板30Aの基部31は、ダイヤフラム5と対向して電池容器10外方を向く上面に、凹部31dが形成されている。凹部31dの形成方法は、特に限定されないが、例えばプレス加工によって形成することができる。凹部31dは、ダイヤフラム5の底壁部5cの凸形状に沿う傾斜面と、ダイヤフラム5の中央部5dに当接する平坦な底部31eと、を有している。凹部31dの底部31eは、ダイヤフラム5の中央部5dの底面に当接している。   The base 31 of the current collector plate 30 </ b> A has a recess 31 d formed on the upper surface facing the diaphragm 5 and facing outward from the battery container 10. Although the formation method of the recessed part 31d is not specifically limited, For example, it can form by press work. The concave portion 31d has an inclined surface that follows the convex shape of the bottom wall portion 5c of the diaphragm 5, and a flat bottom portion 31e that comes into contact with the central portion 5d of the diaphragm 5. The bottom 31 e of the recess 31 d is in contact with the bottom surface of the central portion 5 d of the diaphragm 5.

図5に示すように、集電板30Aの基部31のダイヤフラム5に対向する面に設けられた凹部31dの底部31eの中央部に環状溝31fが形成されることで、集電板30Aの基部に環状薄肉部31hが設けられている。環状薄肉部31hは、例えば、円形、楕円形、フィールドトラック形等、任意の環状形状を有している。環状薄肉部31hは、集電板30Aの基部31のその他の部分よりも薄肉化され、ダイヤフラム5が電池容器10の内圧上昇によって変形する際に破断する部分である。   As shown in FIG. 5, an annular groove 31f is formed at the center of the bottom 31e of the recess 31d provided on the surface of the base 31 of the current collector 30A that faces the diaphragm 5, thereby forming the base of the current collector 30A. An annular thin portion 31h is provided. The annular thin portion 31h has an arbitrary annular shape such as a circle, an ellipse, or a field track. The annular thin portion 31 h is a portion that is thinner than the other portions of the base 31 of the current collector plate 30 </ b> A and breaks when the diaphragm 5 is deformed by an increase in the internal pressure of the battery container 10.

以上のように、本実施形態の二次電池100は、正極の外部端子20Aと電池容器10内の電極群40との間の電流経路に、導電板6、ダイヤフラム5、及び集電板30Aが配置され、主にダイヤフラム5と集電板30Aによって当該電流経路を遮断する電流遮断部50が構成されている。   As described above, the secondary battery 100 of the present embodiment includes the conductive plate 6, the diaphragm 5, and the current collector plate 30 </ b> A in the current path between the positive external terminal 20 </ b> A and the electrode group 40 in the battery container 10. The current interrupting section 50 that is arranged and mainly interrupts the current path is constituted by the diaphragm 5 and the current collecting plate 30A.

図4B及び図4Cは、図4Aに示すダイヤフラム5の中央部5dの溶接前後の拡大断面図である。   4B and 4C are enlarged sectional views before and after welding of the central portion 5d of the diaphragm 5 shown in FIG. 4A.

ダイヤフラム5の中央部5dは、例えば、以下の手順によって、集電板30Aの基部31に設けられた環状薄肉部31hの内側に溶接することができる。まず、集電板30Aの基部31に向けて突出したダイヤフラム5の中央部5dを、集電板30Aの環状薄肉部31hの内側と外側に当接させ、集電板30Aの基部31と厚さ方向に重ね合せる。   The center portion 5d of the diaphragm 5 can be welded to the inside of the annular thin portion 31h provided on the base portion 31 of the current collector plate 30A, for example, by the following procedure. First, the central portion 5d of the diaphragm 5 protruding toward the base portion 31 of the current collector plate 30A is brought into contact with the inside and the outside of the annular thin portion 31h of the current collector plate 30A, so that the thickness of the base portion 31 and the thickness of the current collector plate 30A is increased. Overlapping in the direction.

次に、集電板30Aの基部31のダイヤフラム5が当接した面と反対側の面から、集電板30Aの環状薄肉部31hの内側に、例えば、レーザ、電子ビーム等の高エネルギー線を照射する。これにより、集電板30Aの基部31とダイヤフラム5の中央部5dの一部とを溶融させ、集電板30Aの環状薄肉部31hの内側とダイヤフラム5の中央部5dとを重ね溶接する。なお、集電板30Aとダイヤフラム5との重ね溶接の箇所数は、一箇所でも複数箇所でもよい。   Next, a high energy beam such as a laser or an electron beam is applied to the inside of the annular thin portion 31h of the current collecting plate 30A from the surface opposite to the surface of the base 31 of the current collecting plate 30A where the diaphragm 5 contacts. Irradiate. Thereby, the base 31 of the current collecting plate 30A and a part of the central portion 5d of the diaphragm 5 are melted, and the inside of the annular thin portion 31h of the current collecting plate 30A and the central portion 5d of the diaphragm 5 are overlap-welded. It should be noted that the number of locations where the current collector plate 30A and the diaphragm 5 are overlap-welded may be one or a plurality of locations.

以上により、ダイヤフラム5の中央部5dは、集電板30Aの環状薄肉部31hの内側に重ね溶接され、ダイヤフラム5と集電板30Aとの間に溶接部W1が形成される。なお、集電板30Aの環状薄肉部31hの外側と、ダイヤフラム5の中央部5dとは、当接しているが、溶接はされていない。   As described above, the central portion 5d of the diaphragm 5 is overlapped and welded inside the annular thin portion 31h of the current collecting plate 30A, and a welded portion W1 is formed between the diaphragm 5 and the current collecting plate 30A. The outer side of the annular thin portion 31h of the current collector plate 30A and the central portion 5d of the diaphragm 5 are in contact with each other, but are not welded.

ここで、ダイヤフラム5の中央部5dの肉厚は、変形部である側壁部5b及び底壁部5cの肉厚よりも厚い。そのため、中央部5dの肉厚が側壁部5b及び底壁部5cの肉厚と同等以下である場合と比較して、溶接部W1の溶接深さを深くして、溶接時の溶融金属の量を増加させることができる。これにより、ダイヤフラム5の溶融金属と集電板30Aの溶融金属とが混ざり合って一体化した部分を増加させ、ダイヤフラム5と集電板30Aとの間の溶接部W1の溶接品質を向上させることができる。   Here, the thickness of the central portion 5d of the diaphragm 5 is thicker than the thickness of the side wall portion 5b and the bottom wall portion 5c which are deformed portions. Therefore, compared to the case where the thickness of the central portion 5d is equal to or less than the thickness of the side wall portion 5b and the bottom wall portion 5c, the weld depth of the welded portion W1 is increased and the amount of molten metal during welding is increased. Can be increased. Thereby, the part which the molten metal of the diaphragm 5 and the molten metal of the current collector plate 30A are mixed and integrated is increased, and the weld quality of the welded portion W1 between the diaphragm 5 and the current collector plate 30A is improved. Can do.

より具体的には、溶接部W1の溶接深さを深くして、ダイヤフラム5の溶融金属と集電板30Aの溶融金属とが混ざり合って一体化した部分を増加させることで、溶接部W1に溶接不良が発生するのを防止して、溶接部W1の強度を向上させることができる。また、溶接部W1の溶接深さを深くすることで、集電板30Aとダイヤフラム5との界面に沿う溶接部W1の断面積を増加させ、個々の溶接部W1の強度を向上させることができる。   More specifically, the weld depth of the welded portion W1 is increased, and the molten metal of the diaphragm 5 and the molten metal of the current collecting plate 30A are mixed and integrated to increase the welded portion W1. It is possible to prevent the occurrence of poor welding and improve the strength of the welded portion W1. Further, by increasing the welding depth of the welded portion W1, the cross-sectional area of the welded portion W1 along the interface between the current collector plate 30A and the diaphragm 5 can be increased, and the strength of each welded portion W1 can be improved. .

一方、ダイヤフラム5の中央部5dの肉厚が、変形部である側壁部5b及び底壁部5cの肉厚と同等以下である場合には、レーザ溶接、電子ビーム溶接等の高エネルギービーム溶接によってダイヤフラム5に孔が開くのを防止するために、十分な溶接深さの溶接部W1を形成することができず、溶接部W1においてダイヤフラム5の溶融金属と集電板30Aの溶融金属と混ざり合って一体化した部分が少なくなり、溶接部W1の溶接品質、溶接強度が低下する虞がある。   On the other hand, when the thickness of the central portion 5d of the diaphragm 5 is equal to or less than the thickness of the side wall portion 5b and the bottom wall portion 5c which are deformed portions, high energy beam welding such as laser welding or electron beam welding is used. In order to prevent the diaphragm 5 from opening a hole, the welded portion W1 having a sufficient welding depth cannot be formed, and the molten metal of the diaphragm 5 and the molten metal of the current collector plate 30A are mixed in the welded portion W1. As a result, the number of integrated parts decreases, and the weld quality and weld strength of the weld W1 may be reduced.

図4D及び図4Eは、図4Aに示すダイヤフラム5の周縁部5aの溶接前後の拡大断面図である。   4D and 4E are enlarged sectional views before and after welding of the peripheral edge portion 5a of the diaphragm 5 shown in FIG. 4A.

ダイヤフラム5の周縁部5aは、例えば、以下の手順によって導電板6に溶接することができる。まず、ダイヤフラム5の周縁部5aを、導電板6の集電板30Aの基部31に対向する面に形成された環状溝6bに係合させ、周縁部5aの外周端面と環状溝6bの内側壁とを対向させて突合せる。   The peripheral edge 5a of the diaphragm 5 can be welded to the conductive plate 6 by the following procedure, for example. First, the peripheral portion 5a of the diaphragm 5 is engaged with an annular groove 6b formed on the surface of the conductive plate 6 facing the base portion 31 of the current collecting plate 30A, and the outer peripheral end surface of the peripheral portion 5a and the inner wall of the annular groove 6b. And face each other.

次に、例えば、レーザ、電子ビーム等の高エネルギー線を照射することによって、ダイヤフラム5の周縁部5aの外周端面と、導電板6の環状溝6bの内側壁との互いに対向している部分を、環状溝6bの全周に亘って溶融させる。これにより、ダイヤフラム5の周縁部5aと、導電板6の環状溝6bの内側壁とを突合せ溶接する。以上により、ダイヤフラム5の周縁部5aの外周端面と、導電板6の環状溝6bの内側壁とが突合せ溶接され、ダイヤフラム5と導電板6との間に溶接部W2が形成される。   Next, for example, by irradiating a high energy beam such as a laser or an electron beam, the outer peripheral end surface of the peripheral portion 5 a of the diaphragm 5 and the inner wall of the annular groove 6 b of the conductive plate 6 are opposed to each other. Then, it is melted over the entire circumference of the annular groove 6b. Thereby, the peripheral edge 5a of the diaphragm 5 and the inner wall of the annular groove 6b of the conductive plate 6 are butt welded. As described above, the outer peripheral end surface of the peripheral edge portion 5 a of the diaphragm 5 and the inner wall of the annular groove 6 b of the conductive plate 6 are butt welded, and a welded portion W <b> 2 is formed between the diaphragm 5 and the conductive plate 6.

ここで、ダイヤフラム5の周縁部5aの肉厚は、変形部である側壁部5b及び底壁部5cの肉厚よりも厚い。そのため、ダイヤフラム5の周縁部5aの肉厚が側壁部5b及び底壁部5cの肉厚と同等以下である場合と比較して、溶接時の溶融金属の量を増加させることができる。これにより、ダイヤフラム5の溶融金属と導電板6の溶融金属とが混ざり合って一体化した部分を増加させ、ダイヤフラム5と導電板6との間の溶接部W2の溶接品質を向上させることができる。   Here, the thickness of the peripheral portion 5a of the diaphragm 5 is thicker than the thickness of the side wall portion 5b and the bottom wall portion 5c, which are deformed portions. Therefore, compared with the case where the thickness of the peripheral part 5a of the diaphragm 5 is equal to or less than the thickness of the side wall part 5b and the bottom wall part 5c, the amount of molten metal at the time of welding can be increased. Thereby, the part which the molten metal of the diaphragm 5 and the molten metal of the electrically conductive plate 6 mixed and integrated can be increased, and the welding quality of the welding part W2 between the diaphragm 5 and the electrically conductive plate 6 can be improved. .

また、溶接時の溶融金属の量が増加することで、ダイヤフラム5の周縁部5aの外周端面と、導電板6の環状溝6bの内側壁との突合せ溶接の際に、これらの間に隙間が生じた場合にも、その隙間を溶融金属によって十分に埋めることができる。したがって、溶融金属が固化する際の収縮による溶接割れ等、溶接不良の発生を防止して、ダイヤフラム5と導電板6との間の溶接部W2の溶接品質及び溶接強度を向上させることができる。   In addition, since the amount of molten metal during welding increases, there is a gap between the outer peripheral end surface of the peripheral portion 5a of the diaphragm 5 and the inner wall of the annular groove 6b of the conductive plate 6 between them. Even if it occurs, the gap can be sufficiently filled with molten metal. Therefore, it is possible to prevent the occurrence of poor welding such as weld cracking due to shrinkage when the molten metal solidifies, and to improve the weld quality and weld strength of the welded portion W2 between the diaphragm 5 and the conductive plate 6.

一方、ダイヤフラム5の周縁部5aの肉厚が、変形部である側壁部5b及び底壁部5cの肉厚と同等以下である場合には、例えば、ダイヤフラム5の周縁部5aの外周端面と、導電板6の環状溝6bの内側壁との間に隙間が生じた場合に、隙間を埋めるための溶融金属の量が不足することが考えられる。この場合、溶融金属が固化する際の収縮による溶接割れ等、溶接不良が発生して、ダイヤフラム5と導電板6との間の溶接部W2の溶接品質及び溶接強度が低下する虞がある。   On the other hand, when the thickness of the peripheral portion 5a of the diaphragm 5 is equal to or less than the thickness of the side wall portion 5b and the bottom wall portion 5c, which are deformed portions, for example, the outer peripheral end surface of the peripheral portion 5a of the diaphragm 5; When a gap is formed between the inner wall of the annular groove 6b of the conductive plate 6, it is conceivable that the amount of molten metal for filling the gap is insufficient. In this case, welding defects such as weld cracks due to shrinkage when the molten metal solidifies may occur, and the weld quality and weld strength of the welded portion W2 between the diaphragm 5 and the conductive plate 6 may be reduced.

本実施形態の二次電池100は、図1及び図2に示すように、負極の外部端子20Bと集電板30Bとの間に電流遮断部50を有していない。負極の外部端子20Bは、図4Aに示す正極の外部端子20Aと同様の接続部22を有しているが、貫通孔23を有していない。負極の外部端子20Bの接続部22は、導電板6の代わりに集電板30Bの基部31の貫通孔を貫通し、先端に正極の外部端子20Aと同様のかしめ部22cが形成されている。   As shown in FIGS. 1 and 2, the secondary battery 100 of the present embodiment does not include the current interrupting unit 50 between the negative external terminal 20 </ b> B and the current collector plate 30 </ b> B. The negative external terminal 20B has the same connecting portion 22 as the positive external terminal 20A shown in FIG. 4A, but does not have the through hole 23. The connecting portion 22 of the negative external terminal 20B penetrates the through hole of the base 31 of the current collector plate 30B instead of the conductive plate 6, and a caulking portion 22c similar to the positive external terminal 20A is formed at the tip.

これにより、負極の外部端子20Bが集電板30Bの基部31に電気的に接続されると共に、外部端子20B及び集電板30Bが、絶縁部材2,3B及びガスケット4を介して電池蓋11に固定されている。この状態で、図4Aに示す正極側と同様に、負極の外部端子20B及び集電板30Bは、絶縁部材2,3B及びガスケット4によって、電池蓋11に対して電気的に絶縁されている。   Thereby, the negative external terminal 20B is electrically connected to the base 31 of the current collector plate 30B, and the external terminal 20B and the current collector plate 30B are connected to the battery lid 11 via the insulating members 2 and 3B and the gasket 4. It is fixed. In this state, similarly to the positive electrode side shown in FIG. 4A, the negative external terminal 20 </ b> B and the current collector plate 30 </ b> B are electrically insulated from the battery lid 11 by the insulating members 2 and 3 </ b> B and the gasket 4.

このような構成により、二次電池100は、定常時に、発電機等の電力供給源から供給された電力を、正負の外部端子20A,20B、電流遮断部50、及び正負の集電板30A,30Bを介して、電池容器10の内部に収容された電極群40に蓄積する。また、電極群40に蓄積された電力を、正負の集電板30A,30B、電流遮断部50、及び正負の外部端子20A,20Bを介して、電気モーター等の外部装置に供給する。   With such a configuration, the secondary battery 100 supplies the power supplied from a power supply source such as a generator to the positive and negative external terminals 20A and 20B, the current interrupting unit 50, and the positive and negative current collecting plates 30A, in a steady state. It accumulates in the electrode group 40 accommodated inside the battery container 10 via 30B. Further, the electric power stored in the electrode group 40 is supplied to an external device such as an electric motor via the positive and negative current collecting plates 30A and 30B, the current interrupting unit 50, and the positive and negative external terminals 20A and 20B.

また、二次電池100は、例えば、過充電や過昇温等の異常が発生すると、電池容器10の内部にガスが発生して内圧が上昇する場合がある。このような場合、電池容器10の内圧が所定の圧力まで上昇すると、正極の外部端子20Aと電極群40との間の電流経路に配置された電流遮断部50が当該電流経路を遮断する。   In addition, in the secondary battery 100, for example, when an abnormality such as overcharge or overheating occurs, gas may be generated inside the battery container 10 and the internal pressure may increase. In such a case, when the internal pressure of the battery container 10 rises to a predetermined pressure, the current interrupting unit 50 disposed in the current path between the positive external terminal 20A and the electrode group 40 interrupts the current path.

具体的には、電流遮断部50を構成するダイヤフラム5は、電池容器10内のガスの圧力によって、変形部である側壁部5bと底壁部5cが電池蓋11に向けて変形する。ダイヤフラム5の中央部5dは、集電板30Aに設けられた環状薄肉部31hの内側に溶接されているため、ダイヤフラム5と集電板30Aとの間の溶接部W1の周囲に設けられた環状薄肉部31hに応力が作用する。これにより、環状薄肉部31hが破断し、ダイヤフラム5と集電板30Aとの間の接続が断たれ、正極の外部端子20Aと電極群40との間の電流経路が遮断される。その後、さらに電池容器10の内部の圧力が上昇して所定値を超えると、ガス排出弁13が開裂して電池容器10の内部のガスを外部に放出し、電池容器10の内圧を低下させる。   Specifically, in the diaphragm 5 constituting the current interrupting part 50, the side wall part 5 b and the bottom wall part 5 c which are deformation parts are deformed toward the battery lid 11 by the pressure of the gas in the battery container 10. Since the central portion 5d of the diaphragm 5 is welded to the inside of the annular thin portion 31h provided on the current collector plate 30A, the annular portion provided around the welded portion W1 between the diaphragm 5 and the current collector plate 30A. Stress acts on the thin portion 31h. Thereby, the annular thin portion 31h is broken, the connection between the diaphragm 5 and the current collector plate 30A is cut, and the current path between the positive external terminal 20A and the electrode group 40 is cut off. Thereafter, when the pressure inside the battery container 10 further increases and exceeds a predetermined value, the gas discharge valve 13 is cleaved to release the gas inside the battery container 10 to the outside, thereby reducing the internal pressure of the battery container 10.

このように、二次電池100に異常が発生して電池容器10の内圧が上昇したときに、設定された圧力で、確実に正極の外部端子20Aと電極群40との間の電流経路を遮断するには、導電板6及び集電板30A等、電流経路を構成する部材と、ダイヤフラム5との間の溶接部W1,W2の溶接品質及び溶接強度が重要になる。   Thus, when an abnormality occurs in the secondary battery 100 and the internal pressure of the battery container 10 rises, the current path between the positive external terminal 20A and the electrode group 40 is reliably interrupted with the set pressure. For this purpose, the welding quality and welding strength of the welded portions W1 and W2 between the diaphragm 5 and the members constituting the current path, such as the conductive plate 6 and the current collecting plate 30A, are important.

例えば、前記特許文献1に記載された従来の非水電解質二次電池では、正極集電体の接続部形成用孔の縁部に設けられた凸部と、反転板とが、正極集電体の厚さ方向に互いに隣接して重なっているが、正極集電体に沿う方向において互いに対向していない。そのため、例えば、レーザ溶接を行う際に、反転板は、正極集電体の凸部に覆われた部分で溶接時に溶融し難くなり、凸部が溶融して反転板上に雪崩のように流れ広がった部分と、その部分に接して溶融した反転板の一部のみが混ざり合って一体化し、溶接される。   For example, in the conventional non-aqueous electrolyte secondary battery described in Patent Document 1, a convex portion provided at the edge of a hole for forming a connection portion of a positive electrode current collector and an inversion plate are provided as a positive electrode current collector. Are adjacent to each other in the thickness direction, but do not face each other in the direction along the positive electrode current collector. Therefore, for example, when performing laser welding, the reverse plate is difficult to melt during welding at the portion covered with the convex portion of the positive electrode current collector, and the convex portion melts and flows like an avalanche on the reverse plate. Only the expanded part and a part of the reversing plate melted in contact with the part are mixed and integrated and welded.

この場合、溶接される双方の部材が溶融して一体化することで溶接された部分は、全体の溶融肉に対して少なく、溶接強度不足や溶融部分固化後の収縮による溶接割れなどの品質不良が生じ易い。すなわち、溶接によって形成される接続部に、強度不足や割れ等が生じ、接続部の品質が低下する虞がある。この場合、定常時に非水電解質二次電池に作用する振動や慣性力によって、接続部が破断する虞がある。また、異常発生時に、接続部の強度が十分でなく、電流遮断機構が予め設定した圧力で正確に作動しない虞がある。   In this case, the parts welded by melting and integrating both members to be welded are less than the total melted meat, resulting in poor quality such as weld strength insufficiency and weld cracking due to shrinkage after solidification of the melted part. Is likely to occur. That is, there is a risk that the connection portion formed by welding may have insufficient strength, cracks, or the like, and the quality of the connection portion may be reduced. In this case, the connection portion may be broken by vibrations or inertial forces acting on the nonaqueous electrolyte secondary battery in a steady state. In addition, when an abnormality occurs, the strength of the connecting portion is not sufficient, and the current interrupt mechanism may not operate correctly with a preset pressure.

これに対し、本実施形態の二次電池100のダイヤフラム5は、外部端子20Aと電極群40との間の電流経路を構成する部材に溶接される部分の肉厚が、電池容器10の内圧上昇によって変形する変形部の肉厚よりも厚い。より具体的には、ダイヤフラム5は、外部端子20Aと電極群40との間の電流経路を構成する導電板6及び集電板30Aに溶接される周縁部5a及び中央部5dの肉厚が、電池容器10の内圧上昇によって変形する側壁部5b及び底壁部5cの肉厚よりも厚い。   On the other hand, in the diaphragm 5 of the secondary battery 100 of the present embodiment, the thickness of the portion welded to the member constituting the current path between the external terminal 20A and the electrode group 40 is increased in the internal pressure of the battery container 10. It is thicker than the wall thickness of the deformed part deformed by. More specifically, in the diaphragm 5, the thickness of the peripheral portion 5a and the central portion 5d welded to the conductive plate 6 and the current collecting plate 30A constituting the current path between the external terminal 20A and the electrode group 40 is as follows. It is thicker than the wall thickness of the side wall part 5b and the bottom wall part 5c which deform | transform with the internal pressure rise of the battery container 10. FIG.

これにより、前述のように、溶接時の溶融金属の量を増加させ、溶接部W1,W2の溶接品質及び溶接強度を向上させることができる。これにより、定常時に二次電池100に作用する振動や慣性力によって、溶接部W1,W2が破断するのを防止し、溶接部W1,W2の強度を確保して、二次電池100の異常発生時に、電流遮断部50を予め設定した圧力で正確に作動させることができる。   Thereby, as above-mentioned, the quantity of the molten metal at the time of welding can be increased, and the welding quality and welding strength of welding part W1, W2 can be improved. As a result, the welded portions W1, W2 are prevented from being broken by vibrations and inertial forces acting on the secondary battery 100 during a steady state, and the strength of the welded portions W1, W2 is secured, and an abnormality occurs in the secondary battery 100. Sometimes the current interrupter 50 can be accurately operated at a preset pressure.

また、ダイヤフラム5は、集電板30Aの基部31に向けて膨出する凸形状に形成されている。そのため、ダイヤフラム5が平板状である場合と比較して、ダイヤフラム5の表面積を大きくして、二次電池100の異常によって電池容器10の内部の圧力が上昇したときに、ダイヤフラム5を変形し易くして、より低圧で確実に電流遮断を行うことができる。また、ダイヤフラム5が平板状の場合と比較して、電池容器10の内部のガス圧が所定の圧力に達するまでの機械的強度を向上させ、ダイヤフラム5の誤作動を防止することができる。   The diaphragm 5 is formed in a convex shape that bulges toward the base 31 of the current collector plate 30A. Therefore, compared to the case where the diaphragm 5 has a flat plate shape, when the surface area of the diaphragm 5 is increased and the internal pressure of the battery container 10 increases due to an abnormality of the secondary battery 100, the diaphragm 5 is easily deformed. Thus, current interruption can be reliably performed at a lower pressure. Moreover, compared with the case where the diaphragm 5 is flat, the mechanical strength until the gas pressure inside the battery container 10 reaches a predetermined pressure can be improved, and malfunction of the diaphragm 5 can be prevented.

また、ダイヤフラム5、集電板30A及び導電板6は、アルミニウム又はアルミニウム合金で製作されている。そのため、負極の外部端子20Bと集電板30Bとの間に、銅又は銅合金によって構成したダイヤフラムを配置する場合と比較して、ダイヤフラム5の強度を低下させ、ダイヤフラム5の変形を容易にすることができる。したがって、集電板30Aと外部端子20Aとの間の電流経路の遮断をより容易かつ確実に行うことが可能になる。なお、電流遮断部50は、負極側に設けることも可能である。また、ダイヤフラム5、集電板30A及び導電板6を同種の金属で製作することで、溶接性を向上させ、溶接部W1,W2の溶接品質を向上させることができる。   Moreover, the diaphragm 5, the current collecting plate 30A, and the conductive plate 6 are made of aluminum or an aluminum alloy. Therefore, compared with the case where the diaphragm comprised with copper or the copper alloy is arrange | positioned between the external terminal 20B of negative electrode, and the current collecting plate 30B, the intensity | strength of the diaphragm 5 is reduced and the deformation | transformation of the diaphragm 5 is made easy. be able to. Therefore, it is possible to more easily and reliably interrupt the current path between the current collector plate 30A and the external terminal 20A. In addition, the electric current interruption part 50 can also be provided in the negative electrode side. Moreover, by manufacturing the diaphragm 5, the current collecting plate 30A, and the conductive plate 6 with the same kind of metal, the weldability can be improved and the welding quality of the welded portions W1, W2 can be improved.

また、ダイヤフラム5の中央部5dは、集電板30Aの基部31と反対側の面が、変形部である底壁部5cと段差なく連続し、集電板30Aの基部31に対向する面が、底壁部5cとの間に段差を有し、集電板30Aの基部31に向けて突出している。これにより、ダイヤフラム5の変形部である底壁部5cを溶接部W1から遠ざけて、溶接時の熱を底壁部5cに伝わり難くすることができ、底壁部5c対する熱の影響を最小限にすることができる。   Further, the central portion 5d of the diaphragm 5 has a surface opposite to the base portion 31 of the current collecting plate 30A that is continuous with the bottom wall portion 5c, which is a deformed portion, without a step, and a surface facing the base portion 31 of the current collecting plate 30A. And has a step between the bottom wall portion 5c and protrudes toward the base portion 31 of the current collector plate 30A. Thereby, the bottom wall part 5c which is a deformation | transformation part of the diaphragm 5 can be kept away from the welding part W1, and the heat at the time of welding can be made difficult to be transmitted to the bottom wall part 5c, and the influence of the heat with respect to the bottom wall part 5c is minimized. Can be.

以上説明したように、本実施形態の二次電池100によれば、外部端子20Aと電池容器10内の電極群40との間の電流経路を構成する導電板6及び集電板30Aと、ダイヤフラム5との溶接時に、溶融されて混ざり合う溶融金属の量を増加させ、溶接部W1,W2の溶接品質を向上させることができる。   As described above, according to the secondary battery 100 of the present embodiment, the conductive plate 6 and the current collecting plate 30A constituting the current path between the external terminal 20A and the electrode group 40 in the battery container 10, and the diaphragm 5, the amount of molten metal that is melted and mixed can be increased, and the welding quality of the welds W1 and W2 can be improved.

[実施形態2]
以下、本発明の実施形態2に係る二次電池について、図1から図3及び図5を援用し、図6Aから図6Cを用いて説明する。図6Aは、本実施形態に係る二次電池の図4Aに相当する拡大断面図である。図6B及び図6Cは、図6Aに示すダイヤフラムの中央部の溶接前後の拡大断面図である。
[Embodiment 2]
Hereinafter, a secondary battery according to Embodiment 2 of the present invention will be described with reference to FIGS. 1 to 3 and 5 and FIGS. 6A to 6C. FIG. 6A is an enlarged cross-sectional view corresponding to FIG. 4A of the secondary battery according to the present embodiment. 6B and 6C are enlarged cross-sectional views of the central portion of the diaphragm shown in FIG. 6A before and after welding.

本実施形態の二次電池は、ダイヤフラム5の中央部5dに変形部である側壁部5b及び底壁部5cよりも肉厚が厚い凸部5fを有し、集電板30Aは、環状薄肉部31hの内側に凸部5fが挿入される貫通孔31gを有し、凸部5fの外周面と貫通孔31gの内周面とが突合せ溶接されて溶接部W3が形成されている点で、前述の実施形態1で説明した二次電池100と異なっている。本実施形態の二次電池のその他の点は、前述の実施形態1で説明した二次電池100と同一であるので、同一の部分には同一の符号を付して説明を省略する。   The secondary battery of the present embodiment has a convex portion 5f that is thicker than the side wall portion 5b and the bottom wall portion 5c, which are deformed portions, at the center portion 5d of the diaphragm 5, and the current collector plate 30A is an annular thin portion. It has the through-hole 31g into which the convex part 5f is inserted inside 31h, the outer peripheral surface of the convex part 5f and the inner peripheral surface of the through-hole 31g are butt-welded to form the welded part W3. This is different from the secondary battery 100 described in the first embodiment. Since the other points of the secondary battery of the present embodiment are the same as those of the secondary battery 100 described in the first embodiment, the same portions are denoted by the same reference numerals and description thereof is omitted.

ダイヤフラム5の中央部5dは、例えば、以下の手順によって、集電板30Aの基部31に設けられた環状薄肉部31hの内側に溶接することができる。まず、集電板30Aの基部31に向けて突出したダイヤフラム5の中央部5dの凸部5fを、集電板30Aの環状薄肉部31hの内側の貫通孔31gに挿入する。これにより、凸部5fの外周面と貫通孔31gの内周面とを対向させて突き合わせる。   The center portion 5d of the diaphragm 5 can be welded to the inside of the annular thin portion 31h provided on the base portion 31 of the current collector plate 30A, for example, by the following procedure. First, the convex portion 5f of the central portion 5d of the diaphragm 5 protruding toward the base portion 31 of the current collecting plate 30A is inserted into the through hole 31g inside the annular thin portion 31h of the current collecting plate 30A. Thereby, the outer peripheral surface of the convex part 5f and the inner peripheral surface of the through-hole 31g are made to oppose and face each other.

次に、ダイヤフラム5の凸部5fの外周面と貫通孔31gの内周面とが対向している部分に、例えば、レーザ、電子ビーム等の高エネルギー線を貫通孔31gの周方向に沿って複数の箇所、又は、全周に亘って照射し、ダイヤフラム5の凸部5fの外周面と貫通孔31gの内周面とを突合せ溶接する。以上により、ダイヤフラム5の凸部5fの外周面と貫通孔31gの内周面とが突合せ溶接され、ダイヤフラム5と集電板30Aとの間に溶接部W3が形成される。   Next, for example, a high energy beam such as a laser or an electron beam is applied along the circumferential direction of the through hole 31g to a portion where the outer peripheral surface of the convex portion 5f of the diaphragm 5 and the inner peripheral surface of the through hole 31g are opposed to each other. Irradiation is performed over a plurality of locations or the entire circumference, and the outer peripheral surface of the convex portion 5f of the diaphragm 5 and the inner peripheral surface of the through hole 31g are butt welded. By the above, the outer peripheral surface of the convex part 5f of the diaphragm 5 and the inner peripheral surface of the through-hole 31g are butt-welded, and the welding part W3 is formed between the diaphragm 5 and the current collecting plate 30A.

本実施形態によれば、ダイヤフラム5の中央部5dの肉厚が、変形部である側壁部5b及び底壁部5cの肉厚よりも厚いので、実施形態1の二次電池と同様の効果が得られる。加えて、ダイヤフラム5の中央部5dの凸部5fが、集電板30Aの貫通孔31gに挿入され、ダイヤフラム5の凸部5fの外周面と貫通孔31gの内周面とが突合せ溶接されている。そのため、互いに対向するダイヤフラム5の凸部5fの外周面と貫通孔31gの内周面とを溶融させ、双方の溶融金属を流れ広がらせることなく、相互間に溜めた状態で、均等に混合、固化、及び一体化させて、ダイヤフラム5と集電板30Aとを溶接することができる。   According to the present embodiment, the thickness of the central portion 5d of the diaphragm 5 is thicker than the thickness of the side wall portion 5b and the bottom wall portion 5c, which are deformed portions, and therefore, the same effect as the secondary battery of the first embodiment can be obtained. can get. In addition, the convex portion 5f of the central portion 5d of the diaphragm 5 is inserted into the through hole 31g of the current collector plate 30A, and the outer peripheral surface of the convex portion 5f of the diaphragm 5 and the inner peripheral surface of the through hole 31g are butt welded. Yes. Therefore, the outer peripheral surface of the convex portion 5f of the diaphragm 5 facing each other and the inner peripheral surface of the through-hole 31g are melted and mixed evenly in a state where they are accumulated between each other without causing both molten metals to flow and spread. The diaphragm 5 and the current collector plate 30A can be welded by solidifying and integrating.

これにより、集電板30Aとダイヤフラム5とを溶接する際に、双方が溶融、混合、及び固化して溶接された部分が、溶融肉すなわち溶接部W3の略全体を占めることになる。よって、ダイヤフラム5と集電板30Aとの間に形成される溶接部W3の体積が比較的小さいレーザ溶接等の高エネルギービーム溶接において、溶接割れが防止されると共に、安定して高い溶接強度を得ることができる。したがって、本実施形態の二次電池によれば、ダイヤフラム5と集電板30Aとの間の溶接品質を、従来よりも向上させることができる。   As a result, when the current collector plate 30A and the diaphragm 5 are welded, a portion where both are melted, mixed, and solidified and welded occupies substantially the entire molten meat, that is, the welded portion W3. Therefore, in high energy beam welding such as laser welding in which the volume of the welded portion W3 formed between the diaphragm 5 and the current collector plate 30A is relatively small, weld cracking is prevented and high welding strength is stably provided. Can be obtained. Therefore, according to the secondary battery of this embodiment, the welding quality between the diaphragm 5 and the current collector plate 30A can be improved as compared with the conventional case.

また、集電板30Aを介してダイヤフラム5の中央部5dを溶融させる実施形態1と比較して、少ない溶接エネルギーでダイヤフラム5と集電板30Aとを溶接することが可能になる。また、溶接深さが増加した場合でも、ダイヤフラム5の中央部5dの肉厚が、側壁部5b及び底壁部5cの肉厚よりも厚いので、ダイヤフラムに孔が開くことを防止して安定して溶接を行うことができる条件の範囲を広くすることができる。   Further, it is possible to weld the diaphragm 5 and the current collector plate 30A with less welding energy as compared with the first embodiment in which the central portion 5d of the diaphragm 5 is melted via the current collector plate 30A. Further, even when the welding depth increases, the thickness of the central portion 5d of the diaphragm 5 is thicker than the thickness of the side wall portion 5b and the bottom wall portion 5c, thereby preventing the diaphragm from being opened and stabilizing. The range of conditions under which welding can be performed can be widened.

以上、図面を用いて本発明の実施の形態を詳述してきたが、具体的な構成はこの実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲における設計変更等があっても、それらは本発明に含まれるものである。   The embodiment of the present invention has been described in detail with reference to the drawings, but the specific configuration is not limited to this embodiment, and there are design changes and the like without departing from the gist of the present invention. They are also included in the present invention.

例えば、前述の実施の形態では、ダイヤフラムが溶接される部材の一例として、集電板と導電板を例示した。しかし、ダイヤフラムが溶接される部材は、集電板と導電板に限定されない。例えば、ダイヤフラムが外部端子と電池容器内の捲回電極群との間の電流経路を構成するその他の部材に溶接される場合に、ダイヤフラムは、電流経路を構成する部材に溶接される部分の肉厚が、内圧上昇によって変形する変形部の肉厚よりも厚ければよい。これにより、前述の実施の形態と同様に、ダイヤフラムと、その電流経路を構成する部材との間の溶接品質を向上させることができる。   For example, in the above-described embodiment, the current collector plate and the conductive plate are illustrated as an example of the member to which the diaphragm is welded. However, the member to which the diaphragm is welded is not limited to the current collector plate and the conductive plate. For example, when the diaphragm is welded to another member that forms a current path between the external terminal and the wound electrode group in the battery container, the diaphragm is a portion of the wall welded to the member that forms the current path. It is sufficient that the thickness is thicker than the thickness of the deformed portion that is deformed by an increase in internal pressure. Thereby, similarly to the above-mentioned embodiment, the welding quality between a diaphragm and the member which comprises the electric current path can be improved.

また、前述の実施の形態では、ダイヤフラムの中央部と周縁部の双方の肉厚が、変形部である側壁部及び底壁部の肉厚よりも厚い場合について説明したが、ダイヤフラムは、中央部と周縁部の少なくとも一方の肉厚が変形部の肉厚よりも厚ければ、その部分において溶接品質を向上させることができる。また、ダイヤフラムの形状は、集電板に向けて膨出する椀形の凸形状に限定されず、平板状であってもよい。   In the above-described embodiment, the case where the thickness of both the central portion and the peripheral portion of the diaphragm is thicker than the thickness of the side wall portion and the bottom wall portion, which are deformed portions, has been described. If the thickness of at least one of the peripheral portion is thicker than the thickness of the deformed portion, the weld quality can be improved at that portion. Further, the shape of the diaphragm is not limited to a bowl-shaped convex shape that bulges toward the current collector plate, and may be a flat plate shape.

5 ダイヤフラム、5a 周縁部、5b 側壁部(変形部)、5c 底壁部(変形部)、
5d 中央部、5f 凸部、6 導電板(電流経路)、6b 環状溝、10 電池容器、
20A 外部端子、40 電極群(捲回電極群)、100 二次電池、30A 集電板(電流経路)、31g 貫通孔、31h 環状薄肉部
5 Diaphragm, 5a Peripheral part, 5b Side wall part (deformed part), 5c Bottom wall part (deformed part),
5d center part, 5f convex part, 6 conductive plate (current path), 6b annular groove, 10 battery container,
20A external terminal, 40 electrode group (winding electrode group), 100 secondary battery, 30A current collector plate (current path), 31g through-hole, 31h annular thin part

Claims (8)

外部端子と電池容器内の捲回電極群との間の電流経路に配置され、前記電池容器の内圧上昇によって変形して前記電流経路を遮断するダイヤフラムを備えた二次電池であって、
前記ダイヤフラムは、前記電流経路を構成する部材に溶接される部分の肉厚が、前記内圧上昇によって変形する変形部の肉厚よりも厚いことを特徴とする二次電池。
A secondary battery provided with a diaphragm that is arranged in a current path between an external terminal and a wound electrode group in the battery container, and that is deformed by an increase in internal pressure of the battery container and blocks the current path,
The secondary battery is characterized in that a thickness of a portion welded to a member constituting the current path of the diaphragm is thicker than a thickness of a deformed portion deformed by the increase in the internal pressure.
前記捲回電極群に接続された集電板を備え、
前記ダイヤフラムの中央部は、前記集電板に設けられた環状薄肉部の内側に溶接されていることを特徴とする請求項1に記載の二次電池。
A current collector connected to the wound electrode group;
2. The secondary battery according to claim 1, wherein a central portion of the diaphragm is welded to an inner side of an annular thin portion provided on the current collector plate.
前記外部端子に接続された導電板を備え、
前記ダイヤフラムの周縁部は、前記導電板に溶接され、
前記ダイヤフラムは、前記中央部と前記周縁部の少なくとも一方の肉厚が、前記変形部の肉厚よりも厚いことを特徴とする請求項2に記載の二次電池。
Comprising a conductive plate connected to the external terminal;
The peripheral edge of the diaphragm is welded to the conductive plate,
The secondary battery according to claim 2, wherein the diaphragm has a thickness of at least one of the central portion and the peripheral portion that is larger than a thickness of the deformed portion.
前記中央部の肉厚は、前記変形部の肉厚よりも厚く、
前記中央部は、前記集電板の前記環状薄肉部の内側に重ね溶接されていることを特徴とする請求項3に記載の二次電池。
The thickness of the central part is thicker than the thickness of the deformed part,
The secondary battery according to claim 3, wherein the central portion is lap welded to the inside of the annular thin portion of the current collector plate.
前記周縁部の肉厚は、前記変形部の肉厚よりも厚く、
前記周縁部は、前記導電板に設けられた環状溝に係合して、該環状溝の内側壁と突合せ溶接されていることを特徴とする請求項3に記載の二次電池。
The wall thickness of the peripheral portion is thicker than the thickness of the deformed portion,
The secondary battery according to claim 3, wherein the peripheral edge engages with an annular groove provided in the conductive plate and is butt welded to an inner wall of the annular groove.
前記ダイヤフラムは、前記中央部に前記変形部よりも肉厚が厚い凸部を有し、
前記集電板は、前記環状薄肉部の内側に前記凸部が挿入される貫通孔を有し、
前記凸部の外周面と前記貫通孔の内周面とが突合せ溶接されていることを特徴とする請求項3に記載の二次電池。
The diaphragm has a convex part thicker than the deformed part at the central part,
The current collector plate has a through hole into which the convex portion is inserted inside the annular thin portion,
The secondary battery according to claim 3, wherein an outer peripheral surface of the convex portion and an inner peripheral surface of the through hole are butt welded.
前記ダイヤフラムは、前記導電板と前記集電板との間に配置され、前記集電板に向けて膨出する凸形状を有することを特徴とする請求項3から請求項6のいずれか一項に記載の二次電池。   7. The diaphragm according to claim 3, wherein the diaphragm has a convex shape that is disposed between the conductive plate and the current collector plate and bulges toward the current collector plate. 8. Secondary battery described in 1. 前記ダイヤフラム、前記集電板及び前記導電板は、アルミニウム又はアルミニウム合金で製作されていることを特徴とする請求項3から請求項6のいずれか一項に記載の二次電池。   The secondary battery according to claim 3, wherein the diaphragm, the current collector plate, and the conductive plate are made of aluminum or an aluminum alloy.
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