JP2015088247A - Secondary battery - Google Patents

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JP2015088247A
JP2015088247A JP2013223627A JP2013223627A JP2015088247A JP 2015088247 A JP2015088247 A JP 2015088247A JP 2013223627 A JP2013223627 A JP 2013223627A JP 2013223627 A JP2013223627 A JP 2013223627A JP 2015088247 A JP2015088247 A JP 2015088247A
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positive electrode
negative electrode
metal foil
wound body
separator
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JP6494159B2 (en
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貴宏 相馬
Takahiro Soma
貴宏 相馬
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

PROBLEM TO BE SOLVED: To prevent capacity reduction of a secondary battery by suppressing fluctuation of a space between the outermost periphery of a negative electrode and a positive electrode.SOLUTION: A secondary battery 100 includes a wound body 3 formed by laminating and winding a positive electrode 34 and a negative electrode 32 each having a mixture layer on both sides of belt-like metal foil and having a metal foil exposed part where the metal foil is exposed at the end part of one long side of the metal foil with separators 33 and 35 interposed. The wound body has a flat shape including a pair of flat surface parts 3A and 3A, a metal foil exposed part 34b of the positive electrode 34 and a metal foil exposed part 32b of the negative electrode 32 are disposed on one side and the other side in a winding axis direction, the negative electrode 32 is used as the outermost peripheral electrode of the wound body 3, the outermost peripheral part of the negative electrode 32 is covered with the separators 33 and 35, and at least a part of portions forming the separators 33 and 35 and covering the outermost peripheral part of the negative electrode 32 is fixed by the metal foil exposed part 34b of the positive electrode 34.

Description

本発明は、正極電極と負極電極を積層して捲回した扁平形状の捲回体を有する二次電池に関する。   The present invention relates to a secondary battery having a flat wound body in which a positive electrode and a negative electrode are stacked and wound.

例えば車載用途等に使用される角形二次電池は、セパレータを間に介して正極電極と負極電極を積層して捲回した捲回体を有している。捲回体は、互いに対向する2枚の負極電極の間に正極電極を挟み込む構造を有するので、最外周では負極電極の方が正極電極よりも外側に配置される。そして、負極電極の最外周部のさらに外側にセパレータが巻かれており、負極電極の捲き終わり端部よりもセパレータの捲き終わり端部の方が捲回方向に突出している。捲回体は、捲き弛みを防止するために、セパレータの捲き終わり端部を跨いでセパレータの最外周に粘着テープが貼り付けられて留められている(特許文献1)。   For example, a rectangular secondary battery used for in-vehicle use has a wound body in which a positive electrode and a negative electrode are stacked with a separator interposed therebetween. Since the wound body has a structure in which the positive electrode is sandwiched between two negative electrodes facing each other, the negative electrode is disposed outside the positive electrode at the outermost periphery. The separator is wound further outside the outermost peripheral portion of the negative electrode, and the end of the separator is protruded in the winding direction from the end of the end of the negative electrode. In order to prevent the winding body from loosening and slackening, an adhesive tape is stuck on the outermost periphery of the separator across the end portion of the separator to be rolled (Patent Document 1).

特開2012-69290号公報JP 2012-69290 A

しかしながら、捲回体の場合、最外周の負極電極は、その外側をセパレータによって覆っているだけなので、部分的な浮き上がりが生じるおそれがある。最外周の負極電極に部分的な浮き上がりが生じると、最外周の負極電極とその内側の正極電極との間隔が変動して、容量低下を起こす可能性がある。   However, in the case of a wound body, the outermost negative electrode is only covered with a separator on the outer side, so that partial lifting may occur. When partial lifting occurs on the outermost negative electrode, the distance between the outermost negative electrode and the positive electrode on the inner side may fluctuate, which may cause a reduction in capacity.

本発明は、上記の点に鑑みてなされたものであり、その目的とするところは、捲回体の最外周の負極電極とその内側の正極電極との間隔の変動を抑制して容量低下を防止することができる二次電池を提供することである。   The present invention has been made in view of the above points, and the object of the present invention is to reduce the capacity by suppressing the variation in the distance between the outermost negative electrode of the wound body and the inner positive electrode. It is providing the secondary battery which can be prevented.

上記課題を解決する本発明の二次電池は、帯状の金属箔の両面に合剤層を有し、前記金属箔の一方の長辺の端部に前記金属箔が露出した金属箔露出部を有する正極電極及び負極電極を間にセパレータを介して積層し捲回した捲回体を備えた二次電池であって、前記捲回体は、一対の平坦面部を備えた扁平形状を有し、捲回軸方向一方側と他方側に前記正極電極の金属箔露出部と前記負極電極の金属箔露出部が配置され、前記負極電極が前記捲回体の最外周電極とされ、前記負極電極の最外周部が前記セパレータによって覆われ、該セパレータでかつ前記負極電極の最外周部を覆う部分の少なくとも一部が前記正極電極の金属箔露出部に固定されている構造を有することを特徴としている。   The secondary battery of the present invention that solves the above problems has a metal foil exposed portion having a mixture layer on both sides of a strip-shaped metal foil, and the metal foil exposed at one end of one long side of the metal foil. A secondary battery including a wound body in which a positive electrode and a negative electrode are stacked and wound with a separator interposed therebetween, the wound body having a flat shape including a pair of flat surface portions, The metal foil exposed part of the positive electrode and the metal foil exposed part of the negative electrode are arranged on one side and the other side of the winding axis direction, the negative electrode is the outermost peripheral electrode of the wound body, The outermost peripheral portion is covered with the separator, and at least a part of the separator and the outermost peripheral portion of the negative electrode is fixed to the exposed metal foil portion of the positive electrode. .

本発明によれば、負極電極の最外周部と正極電極との間隔の変動を抑制し、容量低下を防止することができる。なお、上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。   ADVANTAGE OF THE INVENTION According to this invention, the fluctuation | variation of the space | interval of the outermost peripheral part of a negative electrode and a positive electrode can be suppressed, and a capacity | capacitance fall can be prevented. Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.

角形二次電池の外観斜視図。The external appearance perspective view of a square secondary battery. 角形二次電池の分解斜視図。The disassembled perspective view of a square secondary battery. 捲回体の展開斜視図。The expansion | deployment perspective view of a winding body. 第1実施の形態に係る捲回体の構成を説明する図。The figure explaining the structure of the winding body which concerns on 1st Embodiment. 第1実施の形態に係る捲回体の正極箔露出部側の要部を拡大した断面図。Sectional drawing which expanded the principal part by the side of the positive electrode foil exposure part of the winding body which concerns on 1st Embodiment. 第1実施の形態に係る捲回体の負極箔露出部側の要部を拡大した断面図。Sectional drawing which expanded the principal part by the side of the negative electrode foil exposure part of the winding body which concerns on 1st Embodiment. 従来の捲回体のテープ止め構造を説明する図。The figure explaining the tape stopper structure of the conventional winding body. 第2実施の形態に係る捲回体の構成を説明する図。The figure explaining the structure of the winding body which concerns on 2nd Embodiment. 第2実施の形態に係る捲回体の正極箔露出部側の要部を拡大した断面図。Sectional drawing which expanded the principal part by the side of the positive electrode foil exposure part of the winding body which concerns on 2nd Embodiment. 第2実施の形態に係る捲回体の負極箔露出部側の要部を拡大した断面図。Sectional drawing which expanded the principal part by the side of the negative electrode foil exposure part of the winding body which concerns on 2nd Embodiment.

本発明は、帯状の金属箔の両面に合剤層を有し、前記金属箔の一方の長辺の端部に前記金属箔が露出した金属箔露出部を有する正極電極及び負極電極を間にセパレータを介して積層し捲回した捲回体を備えた二次電池であって、前記捲回体は、一対の平坦面部を備えた扁平形状を有し、捲回軸方向一方側と他方側に前記正極電極の金属箔露出部と前記負極電極の金属箔露出部が配置され、前記負極電極が前記捲回体の最外周電極とされ、前記負極電極の最外周部が前記セパレータによって覆われ、該セパレータでかつ前記負極電極の最外周部を覆う部分の少なくとも一部が前記正極電極の金属箔露出部に固定されている構造を有する。   The present invention provides a positive electrode and a negative electrode having a mixture layer on both sides of a strip-shaped metal foil, and having a metal foil exposed portion where the metal foil is exposed at one end of the long side of the metal foil. A secondary battery comprising a wound body that is laminated and wound via a separator, wherein the wound body has a flat shape with a pair of flat surface portions, and one side and the other side in the winding axis direction A metal foil exposed portion of the positive electrode and a metal foil exposed portion of the negative electrode are disposed, the negative electrode is the outermost peripheral electrode of the wound body, and the outermost peripheral portion of the negative electrode is covered with the separator. The separator has a structure in which at least a part of a portion covering the outermost peripheral portion of the negative electrode is fixed to the exposed metal foil portion of the positive electrode.

[第1実施の形態]
以下、本発明の実施の形態について図面を用いて説明する。
なお、本実施の形態では、二次電池の例として、ハイブリッド自動車や電気自動車などの車両に搭載される車載用の角形リチウムイオン二次電池(以下、角形二次電池)の場合を例に説明するが、本発明は本実施の形態の内容に限定されるものではなく、正極電極と負極電極を捲回した捲回体を有する電池であれば適用することができる。
[First Embodiment]
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In this embodiment, as an example of a secondary battery, a case of a prismatic lithium ion secondary battery (hereinafter referred to as a square secondary battery) mounted on a vehicle such as a hybrid vehicle or an electric vehicle will be described as an example. However, the present invention is not limited to the contents of the present embodiment, and can be applied to any battery having a wound body in which a positive electrode and a negative electrode are wound.

図1は、蓄電素子の一実施の形態としての角形二次電池の外観斜視図であり、図2は、角形二次電池の構成を示す分解斜視図である。   FIG. 1 is an external perspective view of a prismatic secondary battery as an embodiment of a storage element, and FIG. 2 is an exploded perspective view showing the configuration of the prismatic secondary battery.

角形二次電池100は、図1に示すように、電池缶1と電池蓋6とからなる電池容器を備えている。電池缶1および電池蓋6の材質は、アルミニウムまたはアルミニウム合金などである。電池缶1は、深絞り加工を施すことによって、一端が開口された扁平な矩形箱状に形成されている。電池缶1は、矩形平板状の底面1dと、底面1dの一対の長辺部のそれぞれに設けられる一対の幅広側面1bと、底面1dの一対の短辺部のそれぞれに設けられる一対の幅狭側面1cとを有している。   As shown in FIG. 1, the prismatic secondary battery 100 includes a battery container including a battery can 1 and a battery lid 6. The material of the battery can 1 and the battery lid 6 is aluminum or an aluminum alloy. The battery can 1 is formed into a flat rectangular box shape having one end opened by performing deep drawing. The battery can 1 has a rectangular flat plate-like bottom surface 1d, a pair of wide side surfaces 1b provided on each of the pair of long side portions of the bottom surface 1d, and a pair of narrow width portions provided on each of the pair of short side portions of the bottom surface 1d. And a side surface 1c.

電池蓋6は、矩形平板状であって、電池缶1の開口を塞ぐようにレーザ溶接されている。つまり、電池蓋6は、電池缶1の開口を封止している。電池蓋6には、捲回体3の正極電極34及び負極電極32(図3参照)と電気的に接続された正極外部端子14及び負極外部端子12が配置されている。なお、正極外部端子14と電池蓋6の間、及び負極外部端子12と電池蓋6の間にはそれぞれ短絡を防止する為の正極側外部絶縁体24、負極側外部絶縁体22が配置されている。   The battery lid 6 has a rectangular flat plate shape and is laser-welded so as to close the opening of the battery can 1. That is, the battery lid 6 seals the opening of the battery can 1. A positive electrode external terminal 14 and a negative electrode external terminal 12 that are electrically connected to the positive electrode 34 and the negative electrode 32 (see FIG. 3) of the wound body 3 are disposed on the battery lid 6. A positive-side external insulator 24 and a negative-side external insulator 22 are arranged between the positive external terminal 14 and the battery cover 6 and between the negative external terminal 12 and the battery cover 6 to prevent short circuit. Yes.

正極外部端子14には平板状のバスバー溶接部142が、負極外部端子12には平板状のバスバー溶接部152がそれぞれ設けられている。組電池を作成する際にはバスバー溶接部142、152にバスバーを当接させて溶接することにより、バスバーと正極外部端子14、バスバーと負極外部端子12がそれぞれ接続される。   The positive external terminal 14 is provided with a flat bus bar welded portion 142, and the negative external terminal 12 is provided with a flat bus bar welded portion 152. When producing the assembled battery, the bus bar is connected to the positive electrode external terminal 14 and the bus bar is connected to the negative electrode external terminal 12 by welding the bus bar to the bus bar welding portions 142 and 152 so that they are welded.

また、電池蓋6には、ガス排出弁10が設けられている。ガス排出弁10は、プレス加工によって電池蓋6を部分的に薄肉化することで形成されている。なお、薄膜部材を電池蓋6の開口にレーザ溶接等により取り付けて、薄肉部分をガス排出弁としてもよい。ガス排出弁10は、角形二次電池100が過充電等の異常により発熱してガスが発生し、電池容器内の圧力が上昇して所定圧力に達したときに開裂して、内部からガスを排出することで電池容器内の圧力を低減させる。   The battery lid 6 is provided with a gas discharge valve 10. The gas discharge valve 10 is formed by partially thinning the battery cover 6 by press working. The thin-walled member may be attached to the opening of the battery lid 6 by laser welding or the like, and the thin portion may be used as a gas discharge valve. The gas discharge valve 10 generates heat when the square secondary battery 100 generates heat due to an abnormality such as overcharge, and when the pressure in the battery container rises and reaches a predetermined pressure, the gas discharge valve 10 is opened and gas is discharged from the inside. By discharging, the pressure in the battery container is reduced.

図2に示すように、電池缶1の内部には、蓋組立体107に保持された捲回体3(図3参照)が収容されている。捲回体3の正極電極34(図3参照)に接合される正極集電板180および捲回体3の負極電極32(図3参照)に接合される負極集電板190ならびに捲回体3は、絶縁ケース108に覆われた状態で電池缶1に収容されている。絶縁ケース108の材質は、ポリプロピレン等の絶縁性を有する樹脂であり、電池缶1と、捲回体3とは電気的に絶縁されている。なお、ここで言う蓋組立体107は、捲回体3、正極集電板180、正極外部端子14、負極集電板190、負極外部端子12及び電池蓋6を一体に組み立てたものである。   As shown in FIG. 2, the wound body 3 (see FIG. 3) held by the lid assembly 107 is accommodated in the battery can 1. The positive electrode current collector plate 180 joined to the positive electrode 34 (see FIG. 3) of the wound body 3, the negative electrode current collector plate 190 joined to the negative electrode 32 (see FIG. 3) of the wound body 3, and the wound body 3. Is housed in the battery can 1 while being covered with the insulating case 108. The material of the insulating case 108 is an insulating resin such as polypropylene, and the battery can 1 and the wound body 3 are electrically insulated. The lid assembly 107 referred to here is an assembly of the winding body 3, the positive current collector plate 180, the positive external terminal 14, the negative current collector 190, the negative external terminal 12, and the battery cover 6.

正極外部端子14は、正極集電板180を介して捲回体3の正極電極34(図3参照)に電気的に接続され、負極外部端子12は負極集電板190を介して捲回体3の負極電極32(図3参照)に電気的に接続されている。このため、正極外部端子14および負極外部端子12を介して外部機器に電力が供給され、あるいは、正極外部端子14および負極外部端子12を介して外部発電電力が捲回体3に供給されて充電される。   The positive electrode external terminal 14 is electrically connected to the positive electrode 34 (see FIG. 3) of the wound body 3 through the positive electrode current collector plate 180, and the negative electrode external terminal 12 is connected through the negative electrode current collector plate 190. 3 negative electrodes 32 (see FIG. 3). For this reason, power is supplied to the external device via the positive external terminal 14 and the negative external terminal 12, or external generated power is supplied to the winding body 3 via the positive external terminal 14 and the negative external terminal 12 for charging. Is done.

正極集電板180は、正極外部端子14と接続される座面部181と、正極電極34に接続される接合平面部183と、座面部181と接合平面部183の間に設けられた平面部182を有する。正極集電板180と同様に、負極集電板190も、負極外部端子12と接続される座面部191、負極電極32に接続される接合平面部193と、座面部191と接合平面部193の間に設けられた平面部192を有する構造となっている。   The positive current collector plate 180 includes a seat surface portion 181 connected to the positive electrode external terminal 14, a joint plane portion 183 connected to the positive electrode 34, and a plane portion 182 provided between the seat surface portion 181 and the joint plane portion 183. Have Similarly to the positive electrode current collector plate 180, the negative electrode current collector plate 190 includes a seat surface portion 191 connected to the negative electrode external terminal 12, a joint plane portion 193 connected to the negative electrode 32, and a seat surface portion 191 and a joint plane portion 193. It has a structure having a flat surface portion 192 provided therebetween.

また、図2に示すように、電池蓋6には、電池容器内に電解液を注入するための注液孔9が穿設されている。注液孔9は、電解液注入後に注液栓11によって封止される。電解液としては、たとえば、エチレンカーボネート等の炭酸エステル系の有機溶媒に6フッ化リン酸リチウム(LiPF)等のリチウム塩が溶解された非水電解液を用いることができる。 As shown in FIG. 2, the battery lid 6 is provided with a liquid injection hole 9 for injecting an electrolytic solution into the battery container. The liquid injection hole 9 is sealed with a liquid injection stopper 11 after the electrolytic solution is injected. As the electrolytic solution, for example, a non-aqueous electrolytic solution in which a lithium salt such as lithium hexafluorophosphate (LiPF 6 ) is dissolved in a carbonate-based organic solvent such as ethylene carbonate can be used.

図3を参照して、捲回体3の構造について説明する。図3は、捲回体を示す斜視図であり、捲回体の巻き終り側を展開した状態を示している。   The structure of the wound body 3 will be described with reference to FIG. FIG. 3 is a perspective view showing the wound body, and shows a state where the winding end side of the wound body is unfolded.

発電要素である捲回体3は、長尺状の正極電極34および負極電極32を間にセパレータ33、35を介在させて積層し捲回中心軸W周りに扁平形状に捲回することによって構成された積層構造を有している。   The wound body 3 that is a power generation element is configured by laminating a long positive electrode 34 and a negative electrode 32 with separators 33 and 35 interposed therebetween, and winding in a flat shape around the winding central axis W. Has a laminated structure.

捲回体3を構成する正極電極34と負極電極32は、それぞれ一方の長辺の端部、すなわち幅方向一方側の端部に活物質が塗工されずに金属箔が露出した箔露出部34b、32bを有している。正極電極34と負極電極32は、互いの箔露出部34b、32bが幅W方向の反対側に位置するように重ねられ、幅方向に平行な捲回軸回りに扁平な形状に捲回される。これにより、捲回体3の厚さ方向(矢印D方向)の両側には、一対の平坦な平坦面部3A、3Aが形成され、捲回体3の捲回軸方向(矢印W方向)及び厚さ方向に対して垂直な方向である高さ方向(矢印H方向)の両側には、セパレータ33、35を介して積層された正極及び負極電極が円弧状に湾曲した一対の湾曲面部3B、3Bが形成される。   Each of the positive electrode 34 and the negative electrode 32 constituting the wound body 3 has a foil exposed portion in which a metal foil is exposed without applying an active material to one end of one long side, that is, one end in the width direction. 34b and 32b. The positive electrode 34 and the negative electrode 32 are overlapped so that the exposed foil portions 34b and 32b of the positive electrode 34 and the negative electrode 32 are opposite to each other in the width W direction, and are wound into a flat shape around a winding axis parallel to the width direction. . Thereby, a pair of flat flat surface portions 3A and 3A are formed on both sides of the wound body 3 in the thickness direction (arrow D direction), and the wound body 3 has a winding axis direction (arrow W direction) and a thickness. On both sides of the height direction (arrow H direction) which is a direction perpendicular to the vertical direction, a pair of curved surface portions 3B and 3B in which the positive electrode and the negative electrode laminated through the separators 33 and 35 are curved in an arc shape. Is formed.

正極電極34は、正極集電体である帯状の正極箔(金属箔)の両面に正極活物質合剤を塗布した正極合剤層34aを有し、正極箔の幅方向一方側の端部には、正極活物質合剤を塗布しない正極箔露出部34bが設けられている。負極電極32は、負極集電体である帯状の負極箔(金属箔)の両面に負極活物質合剤を塗布した負極合剤層32aを有し、負極箔の幅方向他方側の端部には、負極活物質合剤を塗布しない負極箔露出部32bが設けられている。正極箔露出部34bと負極箔露出部32bは、正極箔と負極箔の各金属面がそれぞれ露出した領域であり、捲回体3の捲回中心軸方向(図3の幅W方向)の一方側と他方側の位置に配置される。   The positive electrode 34 has a positive electrode mixture layer 34a in which a positive electrode active material mixture is applied on both surfaces of a strip-like positive electrode foil (metal foil) that is a positive electrode current collector, and is provided at one end in the width direction of the positive electrode foil. Is provided with a positive electrode foil exposed portion 34b where no positive electrode active material mixture is applied. The negative electrode 32 has a negative electrode mixture layer 32a in which a negative electrode active material mixture is applied on both sides of a strip-like negative electrode foil (metal foil) that is a negative electrode current collector, and is provided at the other end in the width direction of the negative electrode foil. Is provided with a negative electrode foil exposed portion 32b where no negative electrode active material mixture is applied. The positive electrode foil exposed portion 34b and the negative electrode foil exposed portion 32b are regions where the metal surfaces of the positive electrode foil and the negative electrode foil are exposed, respectively, and one of the winding body 3 in the winding central axis direction (the width W direction in FIG. 3). It arrange | positions in the position of the side and the other side.

負極電極32に関しては、負極活物質として非晶質炭素粉末100重量部に対して、結着剤として10重量部のポリフッ化ビニリデン(以下、PVDFという。)を添加し、これに分散溶媒としてN−メチルピロリドン(以下、NMPという。)を添加、混練した負極合剤を作製した。この負極合剤を厚さ10μmの銅箔(負極箔)の両面に溶接部(負極箔露出部32b)を残して塗布した。その後、乾燥、プレス、裁断工程を経て、銅箔を含まない負極活物質塗布部厚さ70μmの負極電極32を得た。   Regarding the negative electrode 32, 10 parts by weight of polyvinylidene fluoride (hereinafter referred to as PVDF) is added as a binder to 100 parts by weight of amorphous carbon powder as a negative electrode active material, and N as a dispersion solvent. -A negative electrode mixture in which methylpyrrolidone (hereinafter referred to as NMP) was added and kneaded was prepared. This negative electrode mixture was applied to both surfaces of a 10 μm thick copper foil (negative electrode foil) leaving the welded portion (negative electrode foil exposed portion 32b). Then, the negative electrode 32 with a negative electrode active material application part thickness of 70 micrometers which does not contain copper foil was obtained through drying, a press, and a cutting process.

尚、本実施の形態では、負極活物質に非晶質炭素を用いる場合について例示したが、これに限定されるものではなく、リチウムイオンを挿入、脱離可能な天然黒鉛や、人造の各種黒鉛材、コークスなどの炭素質材料やSiやSnなどの化合物(例えば、SiO、TiSi等)、またはそれの複合材料でもよく、その粒子形状においても、鱗片状、球状、繊維状、塊状等、特に制限されるものではない。 In the present embodiment, the case where amorphous carbon is used as the negative electrode active material is exemplified, but the present invention is not limited to this. Natural graphite capable of inserting and removing lithium ions, and various artificial graphites It may be a carbonaceous material such as a material, coke, or a compound such as Si or Sn (for example, SiO, TiSi 2 or the like), or a composite material thereof, and also in the particle shape, scale-like, spherical, fibrous, massive, There is no particular limitation.

正極電極34に関しては、正極活物質としてマンガン酸リチウム(化学式LiMn)100重量部に対し、導電材として10重量部の鱗片状黒鉛と結着剤として10重量部のPVDFとを添加し、これに分散溶媒としてNMPを添加、混練した正極合剤を作製した。この正極合剤を厚さ20μmのアルミニウム箔(正極箔)の両面に溶接部(正極箔露出部34b)を残して塗布した。その後、乾燥、プレス、裁断工程を経て、アルミニウム箔を含まない正極活物質塗布部厚さ90μmの正極電極34を得た。 Regarding the positive electrode 34, 10 parts by weight of flaky graphite as a conductive material and 10 parts by weight of PVDF as a binder are added to 100 parts by weight of lithium manganate (chemical formula LiMn 2 O 4 ) as a positive electrode active material. A positive electrode mixture was prepared by adding and kneading NMP as a dispersion solvent. This positive electrode material mixture was applied to both surfaces of an aluminum foil (positive electrode foil) having a thickness of 20 μm, leaving the welded portion (positive electrode foil exposed portion 34b). Thereafter, a positive electrode 34 having a thickness of 90 μm in the thickness of the positive electrode active material coating portion not including an aluminum foil was obtained through drying, pressing, and cutting processes.

また、本実施の形態では、正極活物質にマンガン酸リチウムを用いる場合について例示したが、スピネル結晶構造を有する他のマンガン酸リチウムや一部を金属元素で置換又はドープしたリチウムマンガン複合酸化物や層状結晶構造を有すコバルト酸リチウムやチタン酸リチウムやこれらの一部を金属元素で置換またはドープしたリチウム-金属複合酸化物を用いるようにしてもよい。   Further, in the present embodiment, the case where lithium manganate is used as the positive electrode active material is exemplified, but other lithium manganate having a spinel crystal structure or a lithium manganese composite oxide partially substituted or doped with a metal element or A lithium cobalt oxide or lithium titanate having a layered crystal structure, or a lithium-metal composite oxide in which a part thereof is substituted or doped with a metal element may be used.

また、本実施の形態では、正極電極34、負極電極32における合剤層塗布部の結着材としてPVDFを用いる場合について例示したが、ポリテトラフルオロエチレン(PTFE)、ポリエチレン、ポリスチレン、ポリブタジエン、ブチルゴム、ニトリルゴム、スチレンブタジエンゴム、多硫化ゴム、ニトロセルロース、シアノエチルセルロース、各種ラテックス、アクリロニトリル、フッ化ビニル、フッ化ビニリデン、フッ化プロピレン、フッ化クロロプレン、アクリル系樹脂などの重合体およびこれらの混合体などを用いることができる。   Moreover, in this Embodiment, although illustrated about the case where PVDF is used as the binder of the mixture layer application part in the positive electrode 34 and the negative electrode 32, polytetrafluoroethylene (PTFE), polyethylene, polystyrene, polybutadiene, butyl rubber , Nitrile rubber, styrene butadiene rubber, polysulfide rubber, nitrocellulose, cyanoethyl cellulose, various latexes, acrylonitrile, vinyl fluoride, vinylidene fluoride, propylene fluoride, chloroprene fluoride, acrylic resins, and mixtures thereof The body can be used.

捲回体3の幅方向、すなわち捲回中心軸方向の両端部は、一方が正極電極34の箔積層部とされ、他方が負極電極32の箔積層部とされている。一端に設けられる正極電極34の箔積層部は、正極合剤層34aが形成されていない正極箔露出部34bが積層されたものである。他端に設けられる負極電極32の箔積層部は、負極合剤層32aが形成されていない負極箔露出部32bが積層されたものである。正極箔露出部34bの箔積層部および負極箔露出部32bの箔積層部は、それぞれ捲回体3の厚さ方向に束ねられて、それぞれ蓋組立体107の正極集電板180および負極集電板190に超音波接合により接続され、電極群組立体が形成される。   One end of each end of the wound body 3 in the width direction, that is, the center axis direction of the winding, is a foil laminated portion of the positive electrode 34, and the other is a foil laminated portion of the negative electrode 32. The foil laminated portion of the positive electrode 34 provided at one end is obtained by laminating a positive foil exposed portion 34b where the positive electrode mixture layer 34a is not formed. The foil laminated portion of the negative electrode 32 provided at the other end is obtained by laminating a negative foil exposed portion 32b where the negative electrode mixture layer 32a is not formed. The foil laminate portion of the positive electrode foil exposed portion 34b and the foil laminate portion of the negative electrode foil exposed portion 32b are respectively bundled in the thickness direction of the wound body 3, and the positive electrode current collector plate 180 and the negative electrode current collector of the lid assembly 107, respectively. Connected to the plate 190 by ultrasonic bonding to form an electrode assembly.

捲回体3は、正極箔露出部34b及び負極箔露出部32bにおいて、電池蓋6に設けられた正極外部端子14及び負極外部端子12に集電板180、190を介して電気的に接続され、絶縁ケース108に覆われた状態で電池缶1に収容される。より詳しくは、捲回体3の正極及び負極電極の箔露出部34b、32bは、それぞれ平坦面部3A、3Aにおいて厚さ方向に束ねられて密着部34c、32cを形成し、電池蓋6に固定された正極集電板180及び負極集電板190に、例えば超音波溶接によって接合される。これにより、捲回体3の平坦面部3Aにおいて、箔露出部34b、32bに集電板180、190との接合部が形成される。接合部に接合された集電板180、190を介して電池蓋6に支持固定された捲回体3は、扁平な箱状の電池缶1の上方開口部から挿入され、平坦面部3A、3Aが電池缶1の幅広側面1bと平行になるように、電池缶1内に収容配置される。その後、電池缶1の開口部に電池蓋6を封止溶接し、電池蓋6に設けられた注液孔9から電池缶1内に電解液を注入し、注液孔9に注液栓11をレーザ溶接によって封止溶接することで、二次電池100が製造される。   The wound body 3 is electrically connected to the positive electrode external terminal 14 and the negative electrode external terminal 12 provided on the battery lid 6 via the current collector plates 180 and 190 in the positive electrode foil exposed portion 34b and the negative electrode foil exposed portion 32b. The battery case 1 is housed in a state covered with the insulating case 108. More specifically, the foil exposed portions 34b and 32b of the positive electrode and the negative electrode of the wound body 3 are bundled in the thickness direction on the flat surface portions 3A and 3A, respectively, to form the close contact portions 34c and 32c, and are fixed to the battery lid 6. The positive electrode current collector plate 180 and the negative electrode current collector plate 190 are joined by, for example, ultrasonic welding. As a result, in the flat surface portion 3A of the wound body 3, joint portions to the current collector plates 180 and 190 are formed in the foil exposed portions 34b and 32b. The wound body 3 supported and fixed to the battery lid 6 via the current collector plates 180 and 190 joined to the joint portion is inserted from the upper opening of the flat box-shaped battery can 1 and the flat surface portions 3A and 3A. Is accommodated in the battery can 1 so as to be parallel to the wide side surface 1 b of the battery can 1. Thereafter, the battery lid 6 is sealed and welded to the opening of the battery can 1, the electrolytic solution is injected into the battery can 1 from the liquid injection hole 9 provided in the battery lid 6, and the liquid injection plug 11 is injected into the liquid injection hole 9. Is sealed and welded by laser welding, whereby the secondary battery 100 is manufactured.

図4は、捲回体の構成を説明する図であり、図4(a)は正面図、図4(b)は、図4(a)のA−A線断面を示す模式図である。図5は、図4(a)に示すB−B線断面であり、本実施の形態に係る捲回体の正極箔露出部側の要部を拡大して断面で示す模式図である。図6は、図4(a)に示すC−C線断面であり、本実施の形態に係る捲回体の負極箔露出部側の要部を拡大して断面で示す模式図である。   4A and 4B are diagrams illustrating the configuration of the wound body, in which FIG. 4A is a front view, and FIG. 4B is a schematic diagram illustrating a cross section taken along line AA in FIG. FIG. 5 is a cross-sectional view taken along the line B-B shown in FIG. 4A and is an enlarged schematic cross-sectional view of the main part on the positive electrode foil exposed portion side of the wound body according to the present embodiment. FIG. 6 is a cross-sectional view taken along the line C-C shown in FIG. 4A, and is an enlarged schematic view showing a main part on the negative electrode foil exposed portion side of the wound body according to the present embodiment.

捲回体3は、負極電極32が捲回体3の最外周電極とされ、負極電極32の最外周部がセパレータ33によって覆われている。本実施の形態では、図4(a)に示すように、一方の平坦面部3Aに正極電極34の捲き終わり端部34eが配置され、同一の平坦面部3A上で正極電極34の捲き終わり端部34eよりも捲回方向に突出して負極電極32の捲き終わり端部32eが配置されており、正極電極34の外側が負極電極32で覆われている。そして、同一の平坦面部3A上で負極電極32の捲き終わり端部32eよりも捲回方向に突出してセパレータ33の捲き終わり端部33eが配置されており、負極電極32の外側がセパレータ33で覆われている。セパレータ33の最外周には、セパレータ33の捲き終わり端部33eを跨いで粘着テープ40が貼り付けられており、捲回体3の捲き弛みを防いでいる。   In the wound body 3, the negative electrode 32 is the outermost peripheral electrode of the wound body 3, and the outermost peripheral portion of the negative electrode 32 is covered with a separator 33. In the present embodiment, as shown in FIG. 4 (a), the end portion 34e of the positive electrode 34 is disposed on one flat surface portion 3A, and the end portion of the positive electrode 34 is disposed on the same flat surface portion 3A. A winding end end portion 32 e of the negative electrode 32 is disposed so as to protrude from the winding direction 34 e, and the outer side of the positive electrode 34 is covered with the negative electrode 32. Further, on the same flat surface portion 3A, the winding end end portion 33e of the separator 33 is disposed so as to protrude from the winding end portion 32e of the negative electrode 32 in the winding direction, and the outer side of the negative electrode 32 is covered with the separator 33. It has been broken. An adhesive tape 40 is applied to the outermost periphery of the separator 33 so as to straddle the winding end portion 33e of the separator 33, and the winding body 3 is prevented from being loosened.

捲回体3は、セパレータ33でかつ負極電極32の最外周部を覆う部分の一部が正極箔露出部34bに固定されており、本実施の形態では、捲回体3の平坦面部3A、3Aでセパレータ33の正極箔露出部34b側の側端部が粘着テープ42によって正極箔露出部34bに固定されている。粘着テープ42は、図4(b)に示すように、一対の平坦面部3A、3Aにそれぞれ貼り付けられている。   Winding body 3 is part of separator 33 and covers the outermost peripheral portion of negative electrode 32, and is fixed to positive foil exposed portion 34b. In this embodiment, flat surface portion 3A of winding body 3; In 3A, the side end of the separator 33 on the positive electrode foil exposed portion 34b side is fixed to the positive electrode foil exposed portion 34b by an adhesive tape 42. As shown in FIG. 4B, the adhesive tape 42 is attached to each of the pair of flat surface portions 3A and 3A.

捲回体4の正極電極34の正極箔露出部34bは、図5に示すように、捲回体3の平坦面部3A、3Aで束ねられて密着している。粘着テープ42は、捲回体3の平坦面部3A、3Aでかつ負極電極32の最外周部を覆うセパレータ33の正極箔露出部34b側の側端部に一端が固定され、他端が正極電極34の正極合剤層34aの側端部と正極電極34の正極箔露出部34bの密着部34cとの間の位置に固定されている。   As shown in FIG. 5, the positive foil exposed portion 34 b of the positive electrode 34 of the wound body 4 is bundled and adhered to the flat surface portions 3 </ b> A and 3 </ b> A of the wound body 3. One end of the adhesive tape 42 is fixed to the side end portion of the separator 33 covering the outermost peripheral portion of the negative electrode 32 on the flat surface portions 3A and 3A of the wound body 3, and the other end is a positive electrode. 34 is fixed to a position between the side end portion of the positive electrode mixture layer 34 a and the close contact portion 34 c of the positive electrode foil exposed portion 34 b of the positive electrode 34.

図7は、従来の捲回体のテープ止め構造を説明する図である。
従来の捲回体203は、捲き弛みを防ぐために、セパレータ33の捲き終わり端部33eを跨ぐように粘着テープ240のみが貼り付けられている。従来の捲回体203の場合、負極電極32の最外周部は、その外側がセパレータ33によって押さえられているだけなので、内側の正極電極34から離れる方向に浮き上がりやすく、正極電極34との間隔が変動して容量低下を起こす可能性がある。
FIG. 7 is a diagram for explaining a conventional winding structure of a wound body.
In the conventional wound body 203, only the adhesive tape 240 is attached so as to straddle the winding end portion 33e of the separator 33 in order to prevent the loosening. In the case of the conventional wound body 203, the outermost peripheral portion of the negative electrode 32 is only held on the outer side by the separator 33, so that it easily floats away from the inner positive electrode 34, and the distance from the positive electrode 34 is increased. May fluctuate and decrease capacity.

例えば負極電極32の最外周部のうち、負極箔露出部32b側の側端部は、図6に示すように、負極箔露出部32bが束ねられて内側に付勢されているので、浮き上がりにくく、負極電極と正極電極の間隔は変動しにくい。   For example, in the outermost peripheral portion of the negative electrode 32, the side end on the negative electrode foil exposed portion 32b side, as shown in FIG. 6, the negative electrode foil exposed portion 32b is bundled and biased inward so that it is difficult to lift. The interval between the negative electrode and the positive electrode is not likely to fluctuate.

しかしながら、負極電極32の最外周部のうち、正極箔露出部34b側の側端部は、その外側にセパレータ33が位置するだけであり、負極箔露出部32b側の側端部のように内側には付勢されていない。そして、捲回体3が扁平形状を有しているので、湾曲面部3B、3Bについてはテンションが掛かりやすく内側に向かって付勢されて比較的浮き上がりにくくなっているが、平坦面部3A、3Aについては、内側に向かって付勢されていないので、図7(b)に示すように、それぞれ浮き上がりやすくなっている。すなわち、扁平形状の捲回体3では、最外周負極の平坦面部は、湾曲面部のように張力の分力による内側への力がかからないために浮き上がりやすくなっている。   However, in the outermost peripheral portion of the negative electrode 32, the side end portion on the positive electrode foil exposed portion 34b side is only located on the outer side of the separator 33, and the inner end like the side end portion on the negative electrode foil exposed portion 32b side. Is not energized. And since the winding body 3 has a flat shape, the curved surface portions 3B and 3B are easily tensioned and are urged toward the inside to be relatively difficult to lift, but the flat surface portions 3A and 3A. Since they are not biased toward the inside, as shown in FIG. That is, in the flat-shaped wound body 3, the flat surface portion of the outermost peripheral negative electrode is easily lifted because no inward force due to the tension component is applied unlike the curved surface portion.

なお、円筒形状の捲回体の場合には、最外周負極は全周に亘って湾曲しているので、張力の分力による内側への力が全周に亘ってかかっており、浮き上がりの課題は生じない。すなわち、この浮き上がりの課題は、捲回体3が扁平形状を有している場合に生じる特有の課題である。したがって、扁平形状を有する従来の捲回体203を用いた二次電池では、捲回体203の平坦面部3A、3Aで、最外周の負極電極32と正極電極34との間隔が変動し、電池反応ムラが生じ、容量低下を起こす可能性がある。   In the case of a cylindrical wound body, since the outermost peripheral negative electrode is curved over the entire circumference, the inward force due to the component force of tension is applied over the entire circumference, and the problem of floating Does not occur. That is, the problem of lifting is a specific problem that occurs when the wound body 3 has a flat shape. Therefore, in the secondary battery using the conventional winding body 203 having a flat shape, the distance between the outermost negative electrode 32 and the positive electrode 34 varies on the flat surface portions 3A and 3A of the winding body 203, and the battery Reaction unevenness may occur and the capacity may decrease.

これに対して、本実施の形態では、図4に示すように、扁平形状を有する捲回体3の平坦面部3A、3Aでかつセパレータ33の正極箔露出部34b側の側端部が粘着テープ42により正極電極34の正極箔露出部34bに固定されている。すなわち、捲回体3は、捲回体3の平坦面部3A、3Aでかつ負極電極32の最外周部を覆うセパレータ33の正極箔露出部34b側の側端部が正極電極34の正極箔露出部34bに固定されている。したがって、正極電極34の正極箔露出部34bを束ねて集電板180に溶接する正極側で負極電極32の最外周部の浮き上がりを防止して、内側の正極電極34との間隔の変動を抑制し、電池反応ムラによる容量低下を防止することができる。   On the other hand, in the present embodiment, as shown in FIG. 4, the flat surface portions 3A and 3A of the wound body 3 having a flat shape and the side end portion on the positive electrode foil exposed portion 34b side of the separator 33 are adhesive tape. 42 is fixed to the positive foil exposed portion 34 b of the positive electrode 34. In other words, the wound body 3 has the flat surface portions 3 </ b> A and 3 </ b> A of the wound body 3 and the side end portion on the positive electrode foil exposed portion 34 b side of the separator 33 covering the outermost peripheral portion of the negative electrode 32 is exposed to the positive foil of the positive electrode 34. It is fixed to the part 34b. Therefore, the positive electrode foil 34 b of the positive electrode 34 is bundled and welded to the current collector plate 180 to prevent the outermost peripheral portion of the negative electrode 32 from being lifted, and the fluctuation of the gap with the inner positive electrode 34 is suppressed. In addition, capacity reduction due to uneven battery reaction can be prevented.

粘着テープ42は、捲回体3の一方の平坦面部3Aと他方の平坦面部3Aの両方に貼り付けられており、平坦面部3A、3Aの高さ方向全部に亘って設けられている。粘着テープ42により固定する範囲は、捲回体3の平坦面部3A、3Aの少なくとも一部でよいが、平坦面部3A、3Aの高さ方向全部に亘って貼り付けることが好ましく、負極電極32の最外周部の浮き上がりをより確実に防ぐことができる。   The adhesive tape 42 is attached to both the one flat surface portion 3A and the other flat surface portion 3A of the wound body 3, and is provided over the entire height direction of the flat surface portions 3A and 3A. The range to be fixed by the adhesive tape 42 may be at least a part of the flat surface portions 3A and 3A of the wound body 3, but it is preferably pasted over the entire height direction of the flat surface portions 3A and 3A. The lifting of the outermost peripheral portion can be prevented more reliably.

また、本実施の形態では、セパレータ33の一対の平坦面部3A、3Aに対して、粘着テープ42をそれぞれ貼り付けている場合を例に説明したが、負極電極32の捲き終わり端部32eが配置されている平坦面部3Aのみに粘着テープ42を貼り付けてもよい。かかる構成により、少なくとも負極電極32の捲き終わり端部32eが内側の正極電極34から浮き上がるのを防ぐことができる。   In the present embodiment, the case where the adhesive tape 42 is attached to each of the pair of flat surface portions 3A and 3A of the separator 33 has been described as an example. However, the winding end portion 32e of the negative electrode 32 is disposed. The adhesive tape 42 may be attached only to the flat surface portion 3A. With such a configuration, at least the end portion 32e of the negative electrode 32 can be prevented from floating from the inner positive electrode 34.

捲回体3に粘着テープ42を貼り付けるタイミングは、不図示の捲回機によって捲回体3を捲回して製造したときでもよく、あるいは、正極箔露出部34bと負極箔露出部32bを厚さD方向に圧縮して集電板180、190に接合した後でもよい。捲回体3を製造したときに貼り付ける場合、捲回機によって粘着テープ42を貼り付けることができ、貼着作業を簡単にすることができる。また、集電板180、190に接合した後の場合、正極箔露出部34bが集電板に固定された状態で貼り付けることができるので、位置決めが容易であり、確実に貼り付けることができる。   The timing at which the adhesive tape 42 is affixed to the wound body 3 may be when the wound body 3 is wound with a winding machine (not shown), or the positive foil exposed portion 34b and the negative foil exposed portion 32b are thick. It may be after compressing in the direction D and joining to the current collector plates 180 and 190. When affixed when the wound body 3 is manufactured, the adhesive tape 42 can be affixed by a winding machine, and the affixing operation can be simplified. In addition, in the case of being joined to the current collector plates 180 and 190, since the positive foil exposed portion 34b can be attached in a state of being fixed to the current collector plate, positioning is easy and reliable attachment is possible. .

[第2実施の形態]
図8は、本実施の形態にかかる捲回体の構成を説明する図、図9は、本実施の形態に係る捲回体の正極箔露出部側の要部を拡大した断面図、図10は、本実施の形態に係る捲回体の負極箔露出部側の要部を拡大した断面図である。
[Second Embodiment]
FIG. 8 is a diagram illustrating the configuration of the wound body according to the present embodiment, FIG. 9 is an enlarged cross-sectional view of the main part of the wound body according to the present embodiment on the positive electrode foil exposed portion side, and FIG. These are the expanded sectional views of the principal part by the side of the negative electrode foil exposure part of the winding body which concerns on this Embodiment.

本実施の形態において特徴的なことは、粘着テープ42の代わりに、熱溶着によりセパレータを正極箔露出部34bに固定したことである。第1実施の形態と同様の構成要素には同一の符号を付することでその詳細な説明を省略する。   What is characteristic in the present embodiment is that, instead of the adhesive tape 42, the separator is fixed to the positive electrode foil exposed portion 34b by heat welding. The same components as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

セパレータ33、35は、図9に示すように、正極箔露出部34b側の側端部が負極電極32よりも側方にそれぞれ突出して、正極電極34の正極箔露出部34bに対向している。そして、互いに負極電極32の最外周部を挟み込んでそれぞれ負極電極32よりも側方に突出して重なり合っている部分が正極箔露出部34bに熱溶着されて固定されている。熱溶着は、例えば高温に加熱したヒータをセパレータ33、35の互いに重なり合っている部分に押し付けることにより行われる。セパレータ33、35は、加熱溶融された溶融樹脂が正極箔露出部34bの表面に存在する微細な凹凸に入り込み、固化することでアンカー効果を発揮し、正極箔露出部34bに固定される。   As shown in FIG. 9, the separators 33, 35 face the positive electrode foil exposed portion 34 b of the positive electrode 34, with the side end portions on the positive electrode exposed portion 34 b side projecting sideward from the negative electrode 32. . The portions that sandwich the outermost peripheral portion of the negative electrode 32 and protrude to the side of the negative electrode 32 and overlap each other are thermally welded and fixed to the positive foil exposed portion 34b. The heat welding is performed, for example, by pressing a heater heated to a high temperature against the overlapping portions of the separators 33 and 35. The separators 33 and 35 are fixed to the positive electrode foil exposed portion 34b by exhibiting an anchor effect when the molten resin melted by heating enters the fine irregularities present on the surface of the positive electrode exposed portion 34b and solidifies.

熱溶着部44は、図8(a)、図8(b)に示すように、捲回体3の平坦面部3A、3Aでかつ負極電極32の最外周部を覆うセパレータ33の正極箔露出部34b側の側端部に沿うように設けられている。したがって、正極電極34の正極箔露出部34bを束ねて集電板180に溶接する正極側で負極電極32の最外周部の浮き上がりを防止して、内側の正極電極34との間隔の変動を抑制し、電池反応ムラによる容量低下を防止することができる。本実施の形態によれば、上述の第1実施の形態に比べて粘着テープ42を省略することができ、製造コストを削減できる。また、粘着テープ42を貼り付ける作業を省略することができ、製造の容易化を図ることができる。   As shown in FIG. 8A and FIG. 8B, the heat welded portion 44 is a flat foil portion 3A, 3A of the wound body 3 and the positive foil exposed portion of the separator 33 that covers the outermost peripheral portion of the negative electrode 32. It is provided along the side end on the 34b side. Therefore, the positive electrode foil 34 b of the positive electrode 34 is bundled and welded to the current collector plate 180 to prevent the outermost peripheral portion of the negative electrode 32 from being lifted, and the fluctuation of the gap with the inner positive electrode 34 is suppressed. In addition, capacity reduction due to uneven battery reaction can be prevented. According to the present embodiment, the adhesive tape 42 can be omitted as compared with the first embodiment described above, and the manufacturing cost can be reduced. Moreover, the operation | work which affixes the adhesive tape 42 can be abbreviate | omitted, and simplification of manufacture can be aimed at.

なお、本発明は、上記した各実施の形態の内容に限定されるものではなく、本発明の主旨を逸脱しない範囲で種々の変更が可能である。例えば、第1実施の形態では粘着テープ42を用い、第2実施の形態では熱溶着によりセパレータ33、35を正極箔露出部34bに固定する構成について説明したが、セパレータ33、35を正極箔露出部34bに固定できるものであればよく、例えば粘着テープ42の代わりに、接着グルーなどを用いて固定してもよい。   The present invention is not limited to the contents of the above-described embodiments, and various modifications can be made without departing from the gist of the present invention. For example, in the first embodiment, the adhesive tape 42 is used, and in the second embodiment, the configuration in which the separators 33 and 35 are fixed to the positive electrode foil exposed portion 34b by heat welding has been described. However, the separators 33 and 35 are exposed to the positive electrode foil. Any member that can be fixed to the portion 34b may be used. For example, an adhesive glue may be used instead of the adhesive tape 42.

以上、本発明の実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。例えば、前記した実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることが可能であり、また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。さらに、各実施形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。   Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed. For example, the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described. Further, a part of the configuration of an embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of an embodiment. Furthermore, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

1 電池缶
3 捲回体
3A 平坦面部
3B 湾曲面部
32 負極電極
32a 負極合剤層
32b 負極箔露出部
33、35 セパレータ
34 正極電極
34a 正極合剤層
34b 正極箔露出部
40 粘着テープ
42 粘着テープ
44 熱溶着部
100 角形二次電池
DESCRIPTION OF SYMBOLS 1 Battery can 3 Winding body 3A Flat surface part 3B Curved surface part 32 Negative electrode 32a Negative electrode mixture layer 32b Negative electrode foil exposed part 33, 35 Separator 34 Positive electrode 34a Positive electrode mixture layer 34b Positive electrode foil exposed part 40 Adhesive tape 42 Adhesive tape 44 Thermally welded part 100 square secondary battery

Claims (8)

帯状の金属箔の両面に合剤層を有し、前記金属箔の一方の長辺の端部に前記金属箔が露出した金属箔露出部を有する正極電極及び負極電極を間にセパレータを介して積層し捲回した捲回体を備えた二次電池であって、
前記捲回体は、一対の平坦面部を備えた扁平形状を有し、捲回軸方向一方側と他方側に前記正極電極の金属箔露出部と前記負極電極の金属箔露出部が配置され、前記負極電極が前記捲回体の最外周電極とされ、前記負極電極の最外周部が前記セパレータによって覆われ、該セパレータでかつ前記負極電極の最外周部を覆う部分の少なくとも一部が前記正極電極の金属箔露出部に固定されている構造を有することを特徴とする二次電池。
Between the positive electrode and the negative electrode having a mixture layer on both sides of the strip-shaped metal foil, and having a metal foil exposed portion where the metal foil is exposed at one end of the long side of the metal foil, with a separator interposed therebetween A secondary battery comprising a wound body that is laminated and wound,
The wound body has a flat shape with a pair of flat surface portions, and the metal foil exposed portion of the positive electrode and the metal foil exposed portion of the negative electrode are disposed on one side and the other side in the winding axis direction, The negative electrode is the outermost peripheral electrode of the wound body, the outermost peripheral portion of the negative electrode is covered with the separator, and at least a part of the separator and the outermost peripheral portion of the negative electrode is covered with the positive electrode A secondary battery comprising a structure fixed to an exposed portion of a metal foil of an electrode.
前記捲回体は、前記一対の平坦面部の少なくとも一部で前記セパレータの側端部が前記正極電極の金属箔露出部に固定されていることを特徴とする請求項1に記載に二次電池。   2. The secondary battery according to claim 1, wherein in the wound body, a side end portion of the separator is fixed to a metal foil exposed portion of the positive electrode in at least a part of the pair of flat surface portions. . 前記捲回体は、前記一対の平坦面部においてそれぞれ前記セパレータの側端部が前記正極電極の金属箔露出部に固定されていることを特徴とする請求項2に記載の二次電池。   The secondary battery according to claim 2, wherein the winding body has a side end portion of the separator fixed to a metal foil exposed portion of the positive electrode in each of the pair of flat surface portions. 前記捲回体は、前記平坦面部の全部に亘って前記セパレータの側端部が前記正極電極の金属箔露出部に固定されていることを特徴とする請求項2又は3に記載の二次電池。   4. The secondary battery according to claim 2, wherein in the wound body, a side end portion of the separator is fixed to a metal foil exposed portion of the positive electrode over the entire flat surface portion. . 前記セパレータの側端部は、粘着テープによって前記正極電極の金属箔露出部に固定されていることを特徴とする請求項4に記載の二次電池。   The secondary battery according to claim 4, wherein a side end portion of the separator is fixed to an exposed portion of the metal foil of the positive electrode by an adhesive tape. 前記セパレータの側端部は、接着グルーによって前記正極電極の金属箔露出部に固定されていることを特徴とする請求項4に記載の二次電池。   The secondary battery according to claim 4, wherein a side end portion of the separator is fixed to a metal foil exposed portion of the positive electrode by an adhesive glue. 前記セパレータの側端部は、前記正極電極の金属箔露出部に熱溶着されていることを特徴とする請求項4に記載の二次電池。   The secondary battery according to claim 4, wherein a side end portion of the separator is thermally welded to a metal foil exposed portion of the positive electrode. 前記捲回体は、前記負極電極の最外周部を内周側と外周側から挟み込んで前記正極電極の金属箔露出部側に向かって突出する前記セパレータの側端部が前記正極電極の金属箔露出部に熱溶着されていることを特徴とする請求項7に記載の二次電池。   In the wound body, the side end portion of the separator that protrudes toward the metal foil exposed portion side of the positive electrode by sandwiching the outermost peripheral portion of the negative electrode from the inner peripheral side and the outer peripheral side is the metal foil of the positive electrode The secondary battery according to claim 7, wherein the secondary battery is thermally welded to the exposed portion.
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