JP6182061B2 - Secondary battery - Google Patents

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JP6182061B2
JP6182061B2 JP2013262059A JP2013262059A JP6182061B2 JP 6182061 B2 JP6182061 B2 JP 6182061B2 JP 2013262059 A JP2013262059 A JP 2013262059A JP 2013262059 A JP2013262059 A JP 2013262059A JP 6182061 B2 JP6182061 B2 JP 6182061B2
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pair
wound
plate
central region
battery
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JP2015118828A (en
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雄介 大野
雄介 大野
隆幸 鈴木
隆幸 鈴木
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Hitachi Astemo Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Description

本発明は、偏平状の捲回電極群を角形の電池缶に収容した二次電池に関する。   The present invention relates to a secondary battery in which a flat wound electrode group is accommodated in a rectangular battery can.

車両駆動用電池としてリチウムイオン二次電池が広く知られている。リチウムイオン二次電池の構造としては、例えば、特許文献1に記載のような構造が知られている。特許文献1に記載の構造では、偏平な容器内に、正極板と負極板とをセパレータを介して捲回した捲回電極群と電解液とが収容され、正極板および負極板のそれぞれには外部端子が接合されている。正極板および負極板の各端部には活物質合材が塗工されない未塗工部に該当する集電箔が露出しており、集電箔は超音波接合や抵抗溶接により集電接続体に接合及び溶接されている。その集電接続体は、電池の蓋に装着された外部端子に接続されている。   A lithium ion secondary battery is widely known as a vehicle driving battery. As a structure of the lithium ion secondary battery, for example, a structure described in Patent Document 1 is known. In the structure described in Patent Document 1, a wound electrode group obtained by winding a positive electrode plate and a negative electrode plate through a separator and an electrolytic solution are accommodated in a flat container, and each of the positive electrode plate and the negative electrode plate is accommodated. External terminals are joined. The current collector foil corresponding to the uncoated part where the active material mixture is not coated is exposed at each end of the positive electrode plate and the negative electrode plate, and the current collector foil is connected to the current collector connector by ultrasonic bonding or resistance welding. Are joined and welded. The current collector connection body is connected to an external terminal attached to the battery lid.

特開2012−178235号公報JP 2012-178235 A

しかしながら、リチウムイオン二次電池には、二次電池の充電・放電の状態によって捲回電極群が変形し、電池性能が十分に発揮されないという問題がある。   However, the lithium ion secondary battery has a problem that the wound electrode group is deformed depending on the state of charge / discharge of the secondary battery, and the battery performance is not sufficiently exhibited.

ところで、電池を組み立てた直後は、電池内部における捲回電極群と電池缶との間のすき間は均一となっているが、充電時に、正極活物質からリチウムイオンが放出されて負極活物質にリチウムイオンが挿入された状態になると負極活物質の粒子径が増大し、負極電極の負極活物質合材部の厚みが厚くなる。そのため、充電状態における正極電極の厚さと負極電極の厚さの和は、放電状態(すなわち、負極活物質からリチウムイオンが放出されて正極活物質にリチウムイオンが挿入された状態)の正極電極の厚さと負極電極の厚さの和よりも大きくなる。   By the way, immediately after the battery is assembled, the gap between the wound electrode group and the battery can inside the battery is uniform, but at the time of charging, lithium ions are released from the positive electrode active material, and the negative electrode active material is charged with lithium. When ions are inserted, the particle size of the negative electrode active material increases, and the thickness of the negative electrode active material mixture portion of the negative electrode increases. Therefore, the sum of the thickness of the positive electrode and the thickness of the negative electrode in the charged state is the same as that of the positive electrode in the discharged state (that is, a state in which lithium ions are released from the negative electrode active material and lithium ions are inserted into the positive electrode active material). It becomes larger than the sum of the thickness and the thickness of the negative electrode.

上述のように、捲回された正極および負極の捲回軸方向端部の金属箔露出部分は、正極集電板および負極集電板とそれぞれ溶接等により接続されて拘束されている。そのため、
充電状態において捲回電極群が厚さ方向に膨張・変形すると、捲回電極群は、幅方向中央部分が最も厚くなり、電池缶の内壁に接触するような形状に変形する。この時、電池缶内では電池缶内壁と充電状態の捲回電極群との間に生じるすき間が均一ではなく、捲回電極群の平面部が電池缶から受ける押圧は捲回電極群の中央部の電池缶と接触している部分のみとなり、電池性能が十分に発揮されない。
As described above, the exposed portions of the metal foil at the ends of the wound positive electrode and negative electrode in the winding axis direction are connected to and constrained by the positive electrode current collector plate and the negative electrode current collector plate, respectively. for that reason,
When the wound electrode group expands and deforms in the thickness direction in the charged state, the wound electrode group becomes the thickest at the center in the width direction and deforms into a shape that contacts the inner wall of the battery can. At this time, in the battery can, the gap generated between the inner wall of the battery can and the wound electrode group in the charged state is not uniform, and the pressure received by the flat part of the wound electrode group from the battery can is the central part of the wound electrode group Only the portion that is in contact with the battery can, and the battery performance is not sufficiently exhibited.

本発明に係る二次電池は、正極箔に正極合材層が形成された正極電極、セパレータ、および負極箔に負極合材層が形成された負極電極を捲回した扁平な捲回電極群と、前記捲回電極群を収納する電池缶と、前記扁平な捲回電極群と前記電池缶との間にそれぞれ配置された一対の第1板状部材および一対の第2板状部材と、を備え、前記捲回電極群は、捲回軸方向の一方の端に形成され、束ねられた正極箔露出部が互いに接続されて正極集電板が接続される正極集電板接続部と、捲回軸方向の他方の端に形成され、束ねられた負極箔露出部が互いに接続されて負極集電板が接続される負極集電板接続部と、前記捲回軸方向に水平な一対の扁平面と、前記一対の扁平面における前記捲回軸方向と直交する方向の両端に形成された一対の捲回湾曲部と、を有し、充電時において、前記扁平な捲回電極群の前記一対の扁平面の中央領域が前記電池缶内表面に接触し、かつ、前記中央領域よりも外側の前記一対の扁平面の周辺領域において前記電池缶との間に隙間が生じるものであって、前記一対の第1板状部材は、前記一対の扁平面の前記中央領域を除いた前記周辺領域のうち前記中央領域と前記正極集電板接続部との間の前記周辺領域と、前記電池缶と、の間における前記隙間をそれぞれ埋めるように、前記一対の扁平面と対向してそれぞれ配置されており、前記一対の第2板状部材は、前記一対の扁平面の前記中央領域を除いた前記周辺領域のうち前記中央領域と前記負極集電板接続部との間の前記周辺領域と、前記電池缶と、の間における前記隙間をそれぞれ埋めるように、前記一対の扁平面と対向してそれぞれ配置されていることを特徴とする。 A secondary battery according to the present invention includes a positive electrode having a positive electrode mixture layer formed on a positive foil, a separator, and a flat wound electrode group obtained by winding a negative electrode having a negative electrode mixture layer formed on a negative electrode foil. the a that electrostatic Ikekan be wound accommodating the electrode assembly, a pair of first plate-shaped member and a pair of second plate members respectively disposed between the battery can and the flat wound electrode group The wound electrode group is formed at one end in the winding axis direction, and the positive electrode current collector plate connecting portion to which the bundled positive electrode foil exposed portions are connected to each other to connect the positive electrode current collector plate; A negative electrode current collector plate connection part formed on the other end in the winding axis direction, the bundled negative electrode foil exposed parts being connected to each other and connected to the negative electrode current collector plate, and a pair horizontally parallel to the winding axis direction flat surface of the said pair of pair of wound curved portions formed at both ends of a direction perpendicular to the winding axis direction of the flat surface It has, at the time of charge, in contact with the inner surface of the central region of the pair of flat surfaces of the flat wound electrode group said battery can, and the pair of flat surfaces of the outside than the central region be one gap is formed between the battery can in the peripheral region of the pair of first plate-shaped member, said central region of the peripheral region excluding the central region of the pair of flat surfaces wherein said peripheral area between the positive electrode current collector plate connecting portion, and the battery can, the gap between the so that filling each are arranged to face the pair of flat surfaces, the pair the second plate-like member, and the peripheral area between the negative electrode current collector plate connecting portion and the central region of the peripheral region excluding the central region of the pair of flat surfaces, and the battery can, the gap between the to fill each said one Are arranged each flat surface of the facing, characterized in that is.

本発明によれば、捲回電極群に適切に押圧をかけることができ、電池性能の向上を図ることができる。   According to the present invention, the wound electrode group can be appropriately pressed, and the battery performance can be improved.

図1は、本発明に係る二次電池の一実施の形態を示す外観斜視図である。FIG. 1 is an external perspective view showing an embodiment of a secondary battery according to the present invention. 図2は、偏平捲回形二次電池100の分解斜視図である。FIG. 2 is an exploded perspective view of the flat wound secondary battery 100. 図3は、捲回電極群3を示す図である。FIG. 3 is a diagram showing the wound electrode group 3. 図4は、押圧部材200a,200bの配置を示す図である。FIG. 4 is a diagram showing the arrangement of the pressing members 200a and 200b. 図5は、押圧部材200a,200bの形状を示す図である。FIG. 5 is a diagram illustrating the shapes of the pressing members 200a and 200b. 図6は、電池缶1内に収納された捲回電極群3および押圧部材200a,200bを示す断面図であり、捲回軸方向に沿って断面した場合を示す。FIG. 6 is a cross-sectional view showing the wound electrode group 3 and the pressing members 200a and 200b housed in the battery can 1, and shows a case where the wound electrode group 3 is cut along the winding axis direction. 図7は、電池缶1内に収納された捲回電極群3および押圧部材200a,200bを示す断面図であり、捲回軸に直交する方向に沿って断面した場合を示す。FIG. 7 is a cross-sectional view showing the wound electrode group 3 and the pressing members 200a and 200b housed in the battery can 1, and shows a case where the wound electrode group 3 is cut along a direction perpendicular to the winding axis. 図8は、充電時における押圧部材200a,200bの配置を示す図である。FIG. 8 is a diagram showing the arrangement of the pressing members 200a and 200b during charging. 図9は、充電前と充電後の捲回電極群3の形状を示す図である。FIG. 9 is a diagram showing the shape of the wound electrode group 3 before and after charging.

以下、図を参照して本発明を実施するための形態について説明する。本実施の形態では、本発明を具体化した角型リチウムイオン二次電池を例に説明する。まず、図1〜3を参照して、偏平捲回形二次電池100の全体構成を説明する。図1は、偏平捲回形二次電池100の外観斜視図である。図2は、偏平捲回形二次電池100の分解斜視図である。図3は捲回電極群3を示す図であり、捲回電極群3の一部を展開した状態で示したものである。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. In the present embodiment, a prismatic lithium ion secondary battery embodying the present invention will be described as an example. First, an overall configuration of the flat wound secondary battery 100 will be described with reference to FIGS. FIG. 1 is an external perspective view of a flat wound secondary battery 100. FIG. 2 is an exploded perspective view of the flat wound secondary battery 100. FIG. 3 is a view showing the wound electrode group 3 and shows a part of the wound electrode group 3 developed.

偏平捲回形二次電池100は、電池容器として電池缶1および電池蓋6を備える。図2に示すように、電池缶1は、相対的に面積の大きい一対の対向する幅広の側面1bと、相対的に面積の小さい一対の対向する幅の狭い側面1cとを有している。これらの側面1b、1cは底面1dから立ち上がるように形成され、角筒状の側面を構成している。底面1dと対向する部分は開口部1aになっている。電池缶1内には、図3に示す捲回電極群3が収納され、電池缶1の開口部1aが電池蓋6によって封止されている。略矩形平板状の電池蓋6を略矩形状の開口部1aに溶接することで、開口部1aを塞がれ、電池缶1が封止される。   The flat wound secondary battery 100 includes a battery can 1 and a battery lid 6 as battery containers. As shown in FIG. 2, the battery can 1 has a pair of opposed wide side surfaces 1b having a relatively large area and a pair of opposed narrow side surfaces 1c having a relatively small area. These side surfaces 1b and 1c are formed so as to rise from the bottom surface 1d, and constitute a rectangular tube-shaped side surface. A portion facing the bottom surface 1d is an opening 1a. A wound electrode group 3 shown in FIG. 3 is accommodated in the battery can 1, and the opening 1 a of the battery can 1 is sealed by a battery lid 6. By welding the substantially rectangular flat battery cover 6 to the substantially rectangular opening 1a, the opening 1a is closed and the battery can 1 is sealed.

図1に示すように、電池蓋6には、正極外部端子14と、負極外部端子12とが設けられている。正極外部端子14と負極外部端子12を介して捲回電極群3に充電され、また外部負荷に電力が供給される。電池蓋6には、ガス排出弁10が一体的に設けられている。電池容器内の圧力が上昇すると、ガス排出弁10が開いて内部からガスが排出され、電池容器内の圧力が低減される。これによって、偏平捲回形二次電池100の安全性が確保される。   As shown in FIG. 1, the battery lid 6 is provided with a positive external terminal 14 and a negative external terminal 12. The wound electrode group 3 is charged via the positive external terminal 14 and the negative external terminal 12, and power is supplied to the external load. The battery cover 6 is integrally provided with a gas discharge valve 10. When the pressure in the battery container rises, the gas discharge valve 10 opens to discharge gas from the inside, and the pressure in the battery container is reduced. Thereby, the safety of the flat wound secondary battery 100 is ensured.

図2に示すように、角筒状の電池缶1内には、絶縁シート2を介して捲回電極群3が収容されている。偏平状の捲回電極群3は、図2の左右方向(一方の側面1cから他方の側面1cに向かう方向)を軸(以下では、捲回軸と呼ぶ)として偏平形状に捲回されており、捲回電極群3の図示上下に一対の湾曲部30a,30bが形成されている。捲回電極群3は、図2に示すように一方の湾曲部30bが底面1d側に、他方の湾曲部30aが開口部1a側に配置されるように電池缶1内に挿入される。   As shown in FIG. 2, a wound electrode group 3 is accommodated in a rectangular tube-shaped battery can 1 via an insulating sheet 2. The flat wound electrode group 3 is wound in a flat shape with the left-right direction in FIG. 2 (the direction from one side surface 1c toward the other side surface 1c) as an axis (hereinafter referred to as a wound shaft). A pair of curved portions 30a and 30b are formed above and below the wound electrode group 3. As shown in FIG. 2, the wound electrode group 3 is inserted into the battery can 1 such that one curved portion 30b is disposed on the bottom surface 1d side and the other curved portion 30a is disposed on the opening portion 1a side.

捲回電極群3の正極箔露出部34cは、正極集電板(集電端子)44を介して電池蓋6に設けられた正極外部端子14と電気的に接続されている。また、捲回電極群3の負極箔露出部32cは、負極集電板(集電端子)24を介して電池蓋6に設けられた負極外部端子12と電気的に接続されている。これにより、正極集電板44および負極集電板24を介して捲回電極群3から外部負荷へ電力が供給され、逆に、正極集電板44および負極集電板24を介して捲回電極群3へ外部発電電力が供給され充電される。   The positive electrode foil exposed portion 34 c of the wound electrode group 3 is electrically connected to the positive electrode external terminal 14 provided on the battery lid 6 via a positive electrode current collector plate (current collector terminal) 44. Further, the negative electrode foil exposed portion 32 c of the wound electrode group 3 is electrically connected to the negative electrode external terminal 12 provided on the battery lid 6 via a negative electrode current collector plate (current collector terminal) 24. As a result, power is supplied from the wound electrode group 3 to the external load via the positive current collector plate 44 and the negative current collector plate 24, and conversely, the wound current is supplied via the positive current collector plate 44 and the negative current collector plate 24. Externally generated power is supplied to the electrode group 3 and charged.

正極外部端子14から正極集電板44までの構造、および、負極外部端子12から負極集電板24までの構造について説明する。正極外部端子14および負極外部端子12は、バスバー等に溶接接合される溶接接合部を有している。各々の溶接接合部は、電池蓋6から上方に突出する直方体のブロック形状を有しており、下面が電池蓋6の表面に対向し、上面が所定高さ位置で電池蓋6と平行になる構成を有している。   The structure from the positive external terminal 14 to the positive current collector 44 and the structure from the negative external terminal 12 to the negative current collector 24 will be described. The positive external terminal 14 and the negative external terminal 12 have a weld joint that is welded to a bus bar or the like. Each welded joint has a rectangular parallelepiped block shape protruding upward from the battery lid 6, the lower surface faces the surface of the battery lid 6, and the upper surface is parallel to the battery lid 6 at a predetermined height position. It has a configuration.

正極接続部14aは、正極外部端子14の下面から突出し、その先端が電池蓋6の正極側貫通孔46に挿入可能な円柱形状となっている。正極接続部14aは、電池蓋6を貫通すると共に、正極集電板44の正極集電板基部41に設けられた貫通孔43を貫通して、電池缶1の内部側に突出している。その正極接続部14aの先端はかしめられ、正極外部端子14および正極集電板44が電池蓋6に一体に固定されている。なお、正極外部端子14と電池蓋6との間にはガスケット5が介在されており、正極集電板44と電池蓋6との間には絶縁板7が介在されている。   The positive electrode connection portion 14 a protrudes from the lower surface of the positive electrode external terminal 14 and has a cylindrical shape whose tip can be inserted into the positive electrode side through hole 46 of the battery lid 6. The positive electrode connection portion 14 a penetrates through the battery lid 6, penetrates through a through hole 43 provided in the positive electrode current collector plate base 41 of the positive electrode current collector plate 44, and protrudes toward the inside of the battery can 1. The tip of the positive electrode connection portion 14 a is caulked, and the positive electrode external terminal 14 and the positive electrode current collector plate 44 are integrally fixed to the battery lid 6. A gasket 5 is interposed between the positive electrode external terminal 14 and the battery cover 6, and an insulating plate 7 is interposed between the positive electrode current collector plate 44 and the battery cover 6.

同様に、負極接続部12aは、負極外部端子12の下面から突出し、その先端が電池蓋6の負極側貫通孔26に挿入可能な円柱形状となっている。負極接続部12aは、電池蓋6を貫通すると共に、負極集電板24の負極集電板基部21に設けられた貫通孔23を貫通して、電池缶1の内部側に突出している。その負極接続部12aの先端はかしめられ、負極外部端子12および負極集電板24が電池蓋6に一体に固定されている。   Similarly, the negative electrode connection portion 12 a protrudes from the lower surface of the negative electrode external terminal 12 and has a cylindrical shape whose tip can be inserted into the negative electrode side through hole 26 of the battery lid 6. The negative electrode connection portion 12 a penetrates the battery lid 6, penetrates the through hole 23 provided in the negative electrode current collector plate base 21 of the negative electrode current collector plate 24, and protrudes to the inside of the battery can 1. The tip of the negative electrode connection portion 12 a is caulked, and the negative electrode external terminal 12 and the negative electrode current collector plate 24 are integrally fixed to the battery lid 6.

なお、負極外部端子12と電池蓋6との間にはガスケット5が介在され、負極集電板24と電池蓋6との間には絶縁板7が介在されている。ガスケット5および絶縁板7は、正極集電板44と負極集電板24、及び、正極外部端子14と負極外部端子12を、それぞれ電池蓋6から電気的に絶縁するために設けられている。   Note that a gasket 5 is interposed between the negative electrode external terminal 12 and the battery cover 6, and an insulating plate 7 is interposed between the negative electrode current collector plate 24 and the battery cover 6. The gasket 5 and the insulating plate 7 are provided to electrically insulate the positive electrode current collecting plate 44 and the negative electrode current collecting plate 24, and the positive electrode external terminal 14 and the negative electrode external terminal 12 from the battery lid 6, respectively.

正極集電板44に設けられた矩形板状の正極集電板基部41は、電池蓋6の下面に対向して配置される。正極集電板基部41には、電池缶1の幅広面に沿って底面側に向かって延びた正極側接続端部42が形成されている。正極側接続端部42は、捲回電極群3の正極箔露出部34cに対向して重ね合わされた状態で接続される。同様に、負極集電板24に設けられた矩形板状の負極集電板基部21は、電池蓋6の下面に対向して配置され、電池缶1の幅広面に沿って底面側に向かって延びた負極側接続端部22が形成されている。負極側接続端部22は、捲回電極群3の負極箔露出部32cに対向して重ね合わされた状態で接続される。   A rectangular plate-shaped positive current collector plate base 41 provided on the positive current collector plate 44 is disposed to face the lower surface of the battery lid 6. The positive electrode current collector plate base 41 is formed with a positive electrode side connection end 42 extending toward the bottom surface along the wide surface of the battery can 1. The positive electrode side connection end portion 42 is connected in a state where the positive electrode side connection end portion 42 is overlapped with the positive electrode foil exposed portion 34 c of the wound electrode group 3. Similarly, a rectangular plate-shaped negative electrode current collector plate base 21 provided on the negative electrode current collector plate 24 is disposed so as to face the lower surface of the battery lid 6, and toward the bottom surface side along the wide surface of the battery can 1. An extended negative electrode side connection end 22 is formed. The negative electrode side connection end portion 22 is connected in a state of being overlapped with the negative electrode foil exposed portion 32 c of the wound electrode group 3.

捲回電極群3の偏平面、すなわち電池缶1の側面1b、1cに対向する面には、板状の押圧部材200a,200bが複数配置される。そして、押圧部材200a,200bの上から、捲回電極群3の周囲に、すなわち電池缶1の側面1b、1cおよび底面1dと対向する面に、絶縁シート2が巻き付けられる。絶縁シート2は、例えばPP(ポリプロピレン)などの合成樹脂製の一枚のシートまたは複数のフィルム部材から成る。押圧部材200a,200bの詳細については後述する。   A plurality of plate-like pressing members 200 a and 200 b are arranged on the flat surface of the wound electrode group 3, that is, the surface facing the side surfaces 1 b and 1 c of the battery can 1. Then, the insulating sheet 2 is wound around the wound electrode group 3 from above the pressing members 200a and 200b, that is, on the surface facing the side surfaces 1b and 1c and the bottom surface 1d of the battery can 1. The insulating sheet 2 is made of a single sheet made of synthetic resin such as PP (polypropylene) or a plurality of film members. Details of the pressing members 200a and 200b will be described later.

捲回電極群3が固定された電池蓋6は、捲回電極群3が電池缶1内に配置されるように開口部1aに取り付けられ、電池蓋6の周囲がレーザ溶接等により開口部1aに接合される。そして、電池蓋6の注液口9から電池缶1内に電解液を注入した後、注液栓11をレーザ溶接により電池蓋6に接合して注液口9を封止し、偏平捲回形二次電池100を密閉する。   The battery cover 6 to which the wound electrode group 3 is fixed is attached to the opening 1a so that the wound electrode group 3 is disposed in the battery can 1, and the periphery of the battery cover 6 is opened by laser welding or the like. To be joined. And after inject | pouring electrolyte solution into the battery can 1 from the injection hole 9 of the battery cover 6, the injection stopper 11 is joined to the battery cover 6 by laser welding, the injection hole 9 is sealed, and flat winding is carried out. The secondary battery 100 is sealed.

ここで、正極外部端子14および正極集電板44の形成素材としては、例えば、アルミニウム合金が挙げられる。一方、負極外部端子12および負極集電板24の形成素材としては、例えば、銅合金が挙げられる。また、絶縁板7およびガスケット5の形成素材としては、例えば、ポリブチレンテレフタレートやポリフェニレンサルファイド、ペルフルオロアルコキシフッ素樹脂等の絶縁性を有する樹脂材が挙げられる。また、電池缶1内に注入される電解液としては、例えば、エチレンカーボネート等の炭酸エステル系の有機溶媒に6フッ化リン酸リチウム(LiPF)等のリチウム塩が溶解された非水電解液を適用することができる。 Here, as a forming material of the positive electrode external terminal 14 and the positive electrode current collector plate 44, for example, an aluminum alloy can be cited. On the other hand, examples of a material for forming the negative electrode external terminal 12 and the negative electrode current collector plate 24 include a copper alloy. Examples of the material for forming the insulating plate 7 and the gasket 5 include resin materials having insulating properties such as polybutylene terephthalate, polyphenylene sulfide, and perfluoroalkoxy fluororesin. Moreover, as an electrolyte solution injected into the battery can 1, for example, a non-aqueous electrolyte solution in which a lithium salt such as lithium hexafluorophosphate (LiPF 6 ) is dissolved in a carbonate-based organic solvent such as ethylene carbonate Can be applied.

図3は捲回電極群3を示す図である。捲回電極群3は、セパレータ33、35を介して積層された負極電極32および正極電極34を偏平状に捲回することによって構成されている。セパレータ33、35は、正極電極34と負極電極32との間を絶縁する役割を有している。捲回電極群3は、最外周の電極が負極電極32であり、さらにその外側にセパレータ35が捲回される。負極電極32の負極合材層32bが塗布された部分の幅寸法(すなわち、捲回電極群3の軸方向寸法)は、正極電極34の正極合材層34bが塗布された部分の幅寸法よりも大きく設定されている。このように設定することで、正極合材層34bが塗布された部分は、必ず負極合材層32bが塗布された部分に挟まれるように構成されている。   FIG. 3 is a view showing the wound electrode group 3. The wound electrode group 3 is configured by winding the negative electrode 32 and the positive electrode 34 stacked via separators 33 and 35 in a flat shape. The separators 33 and 35 have a role of insulating between the positive electrode 34 and the negative electrode 32. In the wound electrode group 3, the outermost electrode is the negative electrode 32, and the separator 35 is wound further outside. The width dimension of the portion of the negative electrode 32 where the negative electrode mixture layer 32b is applied (that is, the axial dimension of the wound electrode group 3) is greater than the width dimension of the portion of the positive electrode 34 where the positive electrode mixture layer 34b is applied. Is also set larger. By setting in this way, the portion where the positive electrode mixture layer 34b is applied is surely sandwiched between the portions where the negative electrode mixture layer 32b is applied.

正極電極34は、正極集電体である正極電極箔の両面に正極活物質合材を有するものであり、正極電極箔の幅方向一方側の端部には、正極活物質合材を塗布しない正極箔露出部34cが設けられている。負極電極32は、負極集電体である負極電極箔の両面に負極活物質合材を有するものであり、負極電極箔の幅方向他方側の端部には、負極活物質合材を塗布しない負極箔露出部32cが設けられている。正極箔露出部34cおよび負極箔露出部32cは、電極箔の金属面が露出した領域である。正極電極34および負極電極32は、正極箔露出部34cと負極箔露出部32cとが捲回軸方向の一方側と他方側の位置に振り分けて配置されるように、捲回される。   The positive electrode 34 has a positive electrode active material mixture on both surfaces of a positive electrode foil that is a positive electrode current collector, and the positive electrode active material mixture is not applied to an end portion on one side in the width direction of the positive electrode foil. A positive foil exposed portion 34c is provided. The negative electrode 32 has a negative electrode active material mixture on both surfaces of a negative electrode foil that is a negative electrode current collector, and the negative electrode active material mixture is not applied to the other end in the width direction of the negative electrode foil. A negative foil exposed portion 32c is provided. The positive foil exposed portion 34c and the negative foil exposed portion 32c are regions where the metal surface of the electrode foil is exposed. The positive electrode 34 and the negative electrode 32 are wound so that the positive foil exposed portion 34c and the negative foil exposed portion 32c are arranged separately at positions on one side and the other side in the winding axis direction.

正極箔露出部34cは、図2に示すように、湾曲部30aと湾曲部30bとの間の平面部分で束ねられて溶接等により互いに接続される。負極箔露出部32cも正極箔露出部34cと同様に、湾曲部30aと湾曲部30bとの間の平面部分で束ねられて溶接等により互いに接続される。尚、セパレータ33、35の幅方向寸法は負極合材層32bが塗布された部分の幅方向寸法よりも大きく設定されているが、セパレータ33、35は、正極箔露出部34cおよび負極箔露出部32cの両端部の金属箔面が露出するように捲回されるため、束ねて溶接する場合の支障にはならない。   As shown in FIG. 2, the positive electrode foil exposed portions 34c are bundled at a plane portion between the curved portions 30a and 30b and connected to each other by welding or the like. Similarly to the positive foil exposed portion 34c, the negative foil exposed portion 32c is also bundled at a plane portion between the curved portions 30a and 30b and connected to each other by welding or the like. In addition, although the width direction dimension of the separators 33 and 35 is set larger than the width direction dimension of the part to which the negative electrode mixture layer 32b was applied, the separators 33 and 35 have the positive electrode foil exposed part 34c and the negative electrode foil exposed part. Since it winds so that the metal foil surface of the both ends of 32c may be exposed, it does not become a hindrance at the time of bundling and welding.

負極電極32に関しては、負極活物質として非晶質炭素粉末100重量部に対して、結着剤として10重量部のポリフッ化ビニリデン(以下、PVDFという。)を添加し、これに分散溶媒としてN−メチルピロリドン(以下、NMPという。)を添加、混練した負極合材を作製した。この負極合材を厚さ10μmの銅箔(負極電極箔)の両面に溶接部(負極未塗工部)を残して塗布した。その後、乾燥、プレス、裁断工程を経て、銅箔を含まない負極活物質塗布部厚さ70μmの負極電極32を得た。   Regarding the negative electrode 32, 10 parts by weight of polyvinylidene fluoride (hereinafter referred to as PVDF) is added as a binder to 100 parts by weight of amorphous carbon powder as a negative electrode active material, and N as a dispersion solvent. -A negative electrode mixture in which methylpyrrolidone (hereinafter referred to as NMP) was added and kneaded was prepared. This negative electrode mixture was applied on both sides of a copper foil (negative electrode foil) having a thickness of 10 μm leaving a welded portion (negative electrode uncoated portion). Then, the negative electrode 32 with a negative electrode active material application part thickness of 70 micrometers which does not contain copper foil was obtained through drying, a press, and a cutting process.

なお、本実施形態では、負極活物質に非晶質炭素を用いる場合について例示したが、これに限定されるものではなく、リチウムイオンを挿入、脱離可能な天然黒鉛や、人造の各種黒鉛材、コークスなどの炭素質材料やSiやSnなどの化合物(例えば、SiO、TiSi等)、またはそれの複合材料でもよく、その粒子形状においても、鱗片状、球状、繊維状、塊状等、特に制限されるものではない。 In this embodiment, the case where amorphous carbon is used as the negative electrode active material is exemplified, but the present invention is not limited to this, and natural graphite capable of inserting and removing lithium ions and various artificial graphite materials , Carbonaceous materials such as coke, compounds such as Si and Sn (for example, SiO, TiSi 2 etc.), or composite materials thereof may be used. It is not limited.

一方、正極電極34に関しては、正極活物質としてマンガン酸リチウム(化学式LiMn)100重量部に対し、導電材として10重量部の鱗片状黒鉛と結着剤として10重量部のPVDFとを添加し、これに分散溶媒としてNMPを添加、混練した正極合材を作製した。この正極合材を、厚さ20μmのアルミニウム箔(正極電極箔)の両面に溶接部(正極未塗工部)を残して塗布した。その後、乾燥、プレス、裁断工程を経て、アルミニウム箔を含まない正極活物質塗布部厚さ90μmの正極電極34を得た。 On the other hand, with respect to the positive electrode 34, 10 parts by weight of flaky graphite as a conductive material and 10 parts by weight of PVDF as a binder with respect to 100 parts by weight of lithium manganate (chemical formula LiMn 2 O 4 ) as a positive electrode active material. A positive electrode mixture was prepared by adding and kneading NMP as a dispersion solvent thereto. This positive electrode mixture was applied to both surfaces of an aluminum foil (positive electrode foil) having a thickness of 20 μm leaving a welded portion (positive electrode uncoated portion). Thereafter, a positive electrode 34 having a thickness of 90 μm in the thickness of the positive electrode active material coating portion not including an aluminum foil was obtained through drying, pressing, and cutting processes.

また、本実施形態では、正極活物質にマンガン酸リチウムを用いる場合について例示したが、スピネル結晶構造を有する他のマンガン酸リチウムや一部を金属元素で置換又はドープしたリチウムマンガン複合酸化物や層状結晶構造を有すコバルト酸リチウムやチタン酸リチウムや、これらの一部を金属元素で置換またはドープしたリチウム-金属複合酸化物を用いるようにしてもよい。   Further, in the present embodiment, the case where lithium manganate is used as the positive electrode active material is exemplified, but other lithium manganate having a spinel crystal structure or a lithium manganese composite oxide or layered in which a part is substituted or doped with a metal element Lithium cobaltate or lithium titanate having a crystal structure, or a lithium-metal composite oxide in which a part thereof is substituted or doped with a metal element may be used.

さらにまた、本実施形態では、正極電極、負極電極における塗工部の結着材としてPVDFを用いる場合について例示したが、ポリテトラフルオロエチレン(PTFE)、ポリエチレン、ポリスチレン、ポリブタジエン、ブチルゴム、ニトリルゴム、スチレンブタジエンゴム、多硫化ゴム、ニトロセルロース、シアノエチルセルロース、各種ラテックス、アクリロニトリル、フッ化ビニル、フッ化ビニリデン、フッ化プロピレン、フッ化クロロプレン、アクリル系樹脂などの重合体およびこれらの混合体などを用いることができる。また、軸芯としては、例えば、正極箔、負極箔、セパレータのいずれよりも曲げ剛性の高い樹脂シートを捲回して構成したものを用いることができる。   Furthermore, in this embodiment, the case where PVDF is used as the binder of the coating portion in the positive electrode and the negative electrode is exemplified, but polytetrafluoroethylene (PTFE), polyethylene, polystyrene, polybutadiene, butyl rubber, nitrile rubber, Use polymers such as styrene butadiene rubber, polysulfide rubber, nitrocellulose, cyanoethyl cellulose, various latexes, acrylonitrile, vinyl fluoride, vinylidene fluoride, propylene fluoride, chloroprene fluoride, acrylic resins, and mixtures thereof. be able to. Moreover, as a shaft core, what was comprised by winding the resin sheet whose bending rigidity is higher than any of positive electrode foil, negative electrode foil, and a separator can be used, for example.

(押圧部材200a,200bの説明)
次いで、押圧部材200a、200bについて説明する。図4は、押圧部材200a、200bの配置を示す図であり、押圧部材200a、200bが設けられた捲回電極群3を示したものである。図4では、偏平な捲回電極群3の一方の面(電池缶1の一方の側面1b)に設けられた4つの押圧部材200a,200bが図示されているが、捲回電極群3の他方の面にも押圧部材200a,200bが同様に設けられている。
(Description of pressing members 200a and 200b)
Next, the pressing members 200a and 200b will be described. FIG. 4 is a diagram showing the arrangement of the pressing members 200a and 200b, and shows the wound electrode group 3 provided with the pressing members 200a and 200b. In FIG. 4, four pressing members 200 a and 200 b provided on one surface of the flat wound electrode group 3 (one side surface 1 b of the battery can 1) are illustrated, but the other of the wound electrode group 3 is illustrated. The pressing members 200a and 200b are similarly provided on the surface.

図5は、押圧部材200aの形状を示す図である。押圧部材200bも押圧部材200aと同様の形状を有しており、押圧部材200a,200bのいずれも台形状を成す板状部材で形成されている。本実施の形態では、押圧部材200a,200bは、例えばPP(ポリプロピレン)などの電解液によって侵されない合成樹脂により形成される。図5に示すように、台形状の押圧部材200aは、上底201側から下底202側にかけて厚さが増大している。押圧部材200aを側面から見た形状は楔形状となっており、下底202側から見た形状は長方形となっている。図5に示す例では、側面形状は直角三角形になっている。   FIG. 5 is a diagram illustrating the shape of the pressing member 200a. The pressing member 200b has the same shape as that of the pressing member 200a, and both of the pressing members 200a and 200b are formed of a plate-like member having a trapezoidal shape. In the present embodiment, the pressing members 200a and 200b are formed of a synthetic resin that is not affected by an electrolytic solution such as PP (polypropylene). As shown in FIG. 5, the trapezoidal pressing member 200a increases in thickness from the upper base 201 side to the lower base 202 side. The shape of the pressing member 200a viewed from the side is a wedge shape, and the shape viewed from the lower bottom 202 side is a rectangle. In the example shown in FIG. 5, the side shape is a right triangle.

図6は、電池缶1内に収納された捲回電極群3および押圧部材200a,200bを示す断面図であり、捲回軸方向に沿って断面した場合を示す。一方、図7は、捲回軸に直交する方向、すなわち、電池缶1の開口部1aから底面1dに向かう方向に沿って断面した図である。図6,7では、絶縁シート2の図示を省略している。なお、図6,7の捲回電極群3の形状は、充電されて膨張変形する前の状態を示している。   FIG. 6 is a cross-sectional view showing the wound electrode group 3 and the pressing members 200a and 200b housed in the battery can 1, and shows a case where the wound electrode group 3 is cut along the winding axis direction. On the other hand, FIG. 7 is a cross-sectional view taken along the direction orthogonal to the winding axis, that is, the direction from the opening 1a of the battery can 1 toward the bottom surface 1d. 6 and 7, the illustration of the insulating sheet 2 is omitted. The shape of the wound electrode group 3 in FIGS. 6 and 7 indicates a state before being charged and expanded and deformed.

上述したように、捲回電極群3は偏平状に捲回されており、図7に示すように、湾曲部30aが電池蓋6側に配置され、湾曲部30bが電池缶1の底面1d側に配置されるように電池缶1内に収納されている。そのため、湾曲部30aと湾曲部30bとの間の偏平状部分(ここでは、偏平部30eと呼ぶ)の表面は、電池缶1の幅広の側面1bに対向している。   As described above, the wound electrode group 3 is wound in a flat shape, and as shown in FIG. 7, the bending portion 30 a is disposed on the battery lid 6 side, and the bending portion 30 b is on the bottom surface 1 d side of the battery can 1. It is accommodated in the battery can 1 so that it may be arrange | positioned. For this reason, the surface of the flat portion (referred to herein as the flat portion 30 e) between the curved portion 30 a and the curved portion 30 b faces the wide side surface 1 b of the battery can 1.

図6に示すように、捲回電極群3の捲回軸方向一方の端においては、負極箔露出部32cが束ねられて互いに接続され、さらに負極集電板24の負極側接続端部22が接続されている。一方、他方の端においては、正極箔露出部34cが束ねられて互いに接続され、さらに正極集電板44の正極側接続端部42が接続されている。充電されて変形する前の捲回電極群3は、湾曲部30aと湾曲部30bとの間の領域、および負極箔露出部32cと正極箔露出部34cとの間の領域における厚さ、すなわち偏平部30eの厚さがほぼ等しい平板状となっている。   As shown in FIG. 6, the negative electrode foil exposed portion 32 c is bundled and connected to each other at one end in the winding axis direction of the wound electrode group 3, and the negative electrode side connection end portion 22 of the negative electrode current collector plate 24 is connected to each other. It is connected. On the other hand, at the other end, the positive foil exposed portions 34c are bundled and connected to each other, and the positive electrode side connection end portion 42 of the positive electrode current collector plate 44 is connected. The wound electrode group 3 before being charged and deformed has a thickness in a region between the curved portion 30a and the curved portion 30b and a region between the negative foil exposed portion 32c and the positive foil exposed portion 34c, that is, flatness. The portion 30e has a substantially flat plate thickness.

しかしながら、前述したように、充電時に、正極活物質からリチウムイオンが放出されて負極活物質にリチウムイオンが挿入された状態になると負極活物質の粒子径が増大し、負極電極の負極活物質合材部の厚みが厚くなる。その結果、図9(b)に示すように、偏平部30eの厚さが増加するように捲回電極群3の形状が変化する。図9は、充電前と充電後の捲回電極群3の形状を示す図であり、押圧部材200a,200bを配置しない場合について示したものである。   However, as described above, when lithium ions are released from the positive electrode active material and lithium ions are inserted into the negative electrode active material during charging, the particle size of the negative electrode active material increases, and the negative electrode active material composition of the negative electrode is increased. The thickness of the material part is increased. As a result, as shown in FIG. 9B, the shape of the wound electrode group 3 changes so that the thickness of the flat portion 30e increases. FIG. 9 is a view showing the shape of the wound electrode group 3 before and after charging, and shows the case where the pressing members 200a and 200b are not arranged.

図9は、電池缶1を捲回軸方向に断面した図であり、図9(a)は充電前を示し、図9(b)は充電により最も変形した場合を示している。充電前の捲回電極群3の偏平部30eは、厚さがほぼ等しい平板状になっている。しかし、充電を行うと、偏平部30eは図9(b)のように変形する。捲回電極群3は、両端において負極箔露出部32cおよび正極箔露出部34cがそれぞれ溶接等により接続されているため、厚さ寸法の増加は偏平部30eの中央部で最も大きく、負極箔露出部32cおよび正極箔露出部34cに近づくほど小さくなっている。そのため、捲回電極群3と電池缶1との間には、断面形状が楔状の隙間が形成される。また、図7に示す捲回軸と直交する方向の断面においても、図9に示す捲回軸方向の断面の場合と同様に、厚さ寸法の増加は偏平部30eの中央部で最も大きく、湾曲部30a,30bに近づくほど小さくなっている。   FIG. 9 is a cross-sectional view of the battery can 1 in the winding axis direction. FIG. 9A shows a state before charging, and FIG. 9B shows a case where the battery can 1 is most deformed by charging. The flat portion 30e of the wound electrode group 3 before charging has a flat plate shape with substantially the same thickness. However, when charging is performed, the flat portion 30e is deformed as shown in FIG. In the wound electrode group 3, since the negative electrode foil exposed portion 32c and the positive electrode foil exposed portion 34c are connected by welding or the like at both ends, the increase in the thickness dimension is greatest at the center portion of the flat portion 30e, and the negative electrode foil exposed The closer to the portion 32c and the positive foil exposed portion 34c, the smaller. Therefore, a gap having a wedge-shaped cross section is formed between the wound electrode group 3 and the battery can 1. Further, also in the cross section in the direction orthogonal to the winding axis shown in FIG. 7, the increase in the thickness dimension is the largest in the central portion of the flat portion 30 e, as in the cross section in the winding axis direction shown in FIG. The closer to the curved portions 30a and 30b, the smaller.

図9(b)のように、捲回電極群3の中央部分のみが電池缶1と接触している場合には、電池缶1から受ける押圧は電池缶1と接触している中央部分のみとなり、電池性能が十分に発揮されない。   As shown in FIG. 9B, when only the central portion of the wound electrode group 3 is in contact with the battery can 1, the pressure received from the battery can 1 is only the central portion in contact with the battery can 1. Battery performance is not fully demonstrated.

そのため、本実施の形態では、図2,6および7に示すように押圧部材200a,200bを配置することにより、捲回電極群3が充電により変形した場合に、偏平部30eの全面がほぼ均一に押圧されるような構成とした。なお、図6,7に示す例では、押圧部材200a,200bは、捲回電極群3の偏平部30eに貼り付けられている。上述したように、略矩形の偏平部30eにおいて、負極箔露出部32cおよび正極箔露出部34cの部分、および湾曲部30a,30bの部分で厚さ増加が抑えられる。そのため、捲回電極群3が充電により変形すると、偏平部30eの表面形状は角錐台のような形状となる。   Therefore, in the present embodiment, by arranging the pressing members 200a and 200b as shown in FIGS. 2, 6 and 7, when the wound electrode group 3 is deformed by charging, the entire surface of the flat portion 30e is almost uniform. It was set as the structure pressed by. 6 and 7, the pressing members 200 a and 200 b are attached to the flat portion 30 e of the wound electrode group 3. As described above, in the substantially rectangular flat portion 30e, an increase in thickness is suppressed at the negative electrode foil exposed portion 32c and the positive electrode foil exposed portion 34c and the curved portions 30a and 30b. Therefore, when the wound electrode group 3 is deformed by charging, the surface shape of the flat portion 30e becomes a shape like a truncated pyramid.

そこで、図5に示すように台形状の押圧部材200a,200bの下底202側を厚くし、図4に示すように、押圧部材200a,200bの上底201が偏平部30eの中央部側に、下底202が湾曲部30a,30b側および負極箔露出部32cおよび正極箔露出部34c側となるように、配置するようにした。なお、捲回電極群3が充電により膨張変形したときに電池缶1の側面1bに当接する中央領域30cには、押圧部材200a,200bは配置されていない。   Therefore, as shown in FIG. 5, the lower bottom 202 side of the trapezoidal pressing members 200a, 200b is thickened, and as shown in FIG. 4, the upper bottom 201 of the pressing members 200a, 200b is on the center side of the flat portion 30e. The lower bottom 202 is arranged so as to be on the curved portions 30a, 30b side, the negative foil exposed portion 32c, and the positive foil exposed portion 34c side. Note that the pressing members 200a and 200b are not disposed in the central region 30c that contacts the side surface 1b of the battery can 1 when the wound electrode group 3 is expanded and deformed by charging.

図8(a)は充電の途中の段階における捲回電極群3の形状を示しており、図8(b)は捲回電極群3が最も変形し、偏平部30eの中央部分が電池缶1の側面1bに当接している場合を示している。図8(a)に示す状態では、偏平部30eの中央部分の厚さが増加しているが、押圧部材200aおよび偏平部30eの中央領域30cと電池缶1の側面1bとの間には隙間が出来ている。さらに、充電により捲回電極群3が変形して偏平部30eの中央領域30cが側面1bに接触すると、押圧部材200a,200bも側面1bに接触するようになる。   8A shows the shape of the wound electrode group 3 in the middle of charging. FIG. 8B shows the shape of the wound electrode group 3 most deformed, and the central portion of the flat portion 30e is the battery can 1. The case where it is contact | abutting to the side surface 1b is shown. In the state shown in FIG. 8A, the thickness of the central portion of the flat portion 30e is increased, but there is a gap between the pressing member 200a and the central region 30c of the flat portion 30e and the side surface 1b of the battery can 1. Is made. Furthermore, when the wound electrode group 3 is deformed by charging and the central region 30c of the flat portion 30e comes into contact with the side surface 1b, the pressing members 200a and 200b also come into contact with the side surface 1b.

その結果、電池缶1からの押圧力は、偏平部30eの全領域にほぼ均一に加わることになり、押圧部材200a,200bを使用しない図9の場合と比べ、電池性能の向上を図ることができる。なお、押圧部材200a,200bの厚さを調整することで、捲回電極群3の変形量が最も大きくなる充電状態における押圧力を、調整することができる。   As a result, the pressing force from the battery can 1 is applied almost uniformly to the entire area of the flat portion 30e, and the battery performance can be improved compared to the case of FIG. 9 in which the pressing members 200a and 200b are not used. it can. In addition, by adjusting the thickness of the pressing members 200a and 200b, it is possible to adjust the pressing force in the charged state where the deformation amount of the wound electrode group 3 is the largest.

図6〜9による説明では絶縁シート2を省略して説明したが、図6,7の状態では、絶縁シート2は、押圧部材200a,200bが設けられた捲回電極群3を包み込むように捲回電極群3と電池缶1との間に配置され、図8(b)の状態では、押圧部材200a,200bおよび中央領域30cと側面1bとの間に挟まれることになる。   6 to 9, the insulating sheet 2 is omitted. However, in the state of FIGS. 6 and 7, the insulating sheet 2 is wrapped so as to wrap the wound electrode group 3 provided with the pressing members 200 a and 200 b. It arrange | positions between the rotation electrode group 3 and the battery can 1, and in the state of FIG.8 (b), it will be pinched | interposed between pressing member 200a, 200b and the center area | region 30c, and the side surface 1b.

なお、上述した例では、押圧部材200a,200bを捲回電極群3の偏平部30eに貼り付けたが、単に偏平部30eと対向するように押圧部材200a,200bを配置して、絶縁シート2でそれらを包み込むようにしても良い。また、押圧部材200a,200bを絶縁シート2側に貼り付けるようにしても良い。上述したように偏平部30eの表面は充電により変形するので、捲回電極群3の変形によって押圧部材200a,200bの貼り付け状態が変化するおそれがある、しかし、絶縁シート2側に貼り付けた場合には、そのような問題を避けることが出来る。さらには、絶縁シート2を設ける代わりに、電池缶1の内周面に絶縁コートを施すようにしても良い。   In the above-described example, the pressing members 200a and 200b are attached to the flat portion 30e of the wound electrode group 3, but the pressing members 200a and 200b are simply disposed so as to face the flat portion 30e, and the insulating sheet 2 You can also wrap them up. Further, the pressing members 200a and 200b may be attached to the insulating sheet 2 side. As described above, since the surface of the flat part 30e is deformed by charging, there is a possibility that the affixing state of the pressing members 200a and 200b may be changed by the deformation of the wound electrode group 3, but it is affixed to the insulating sheet 2 side. In some cases, such problems can be avoided. Furthermore, instead of providing the insulating sheet 2, an insulating coat may be applied to the inner peripheral surface of the battery can 1.

以上説明したように、本実施形態の二次電池は、正極箔に正極合材層34bが形成された正極電極34、セパレータ33,35、および負極箔に負極合材層32bが形成された負極電極32を捲回した偏平な捲回電極群3と、捲回電極群3を収納する略直方体形状の電池缶1と、捲回電極群3の表裏両面と電池缶1との間にそれぞれ配置された第1板状部材および第2板状部材である押圧部材200aと、を備える。そして、捲回電極群3は、捲回軸方向の一方の端に形成され、束ねられた正極箔露出部34cが互いに接続されて正極集電板44が接続される正極集電板接続部(34c)と、捲回軸方向の他方の端に形成され、束ねられた負極箔露出部32cが互いに接続されて負極集電板24が接続される負極集電板接続部(32c)と、捲回軸方向と直交する方向の両端に形成された一対の湾曲部30a,30bと、を有し、充電時において、捲回電極群3の表裏両面の中央領域30cが電池缶内表面に接触し、かつ、中央領域30cよりも外側の周辺領域(偏平部30eの中央領域30cを除く領域)において電池缶1との間に隙間が生じるものであって、押圧部材200aは、捲回電極群3の表裏両面において、中央領域30cと正極集電板接続部(34c)との間の前記周辺領域における隙間を埋め、中央領域30cと負極集電板接続部(32c)との間の前記周辺領域における隙間を埋める。   As described above, the secondary battery of this embodiment includes the positive electrode 34 in which the positive electrode mixture layer 34b is formed on the positive foil, the separators 33 and 35, and the negative electrode in which the negative electrode mixture layer 32b is formed on the negative electrode foil. A flat wound electrode group 3 in which the electrode 32 is wound, a substantially rectangular parallelepiped battery can 1 that accommodates the wound electrode group 3, and a front surface and a back surface of the wound electrode group 3 and the battery can 1 are disposed respectively. And a pressing member 200a which is a first plate-like member and a second plate-like member. The wound electrode group 3 is formed at one end in the winding axis direction, and the positive electrode current collector plate connection portion (the positive electrode current collector plate 44 is connected to the bundled positive electrode foil exposed portions 34c connected to each other). 34c), a negative electrode current collector plate connection part (32c) formed on the other end in the winding axis direction and bundled with the bundled negative electrode foil exposed parts 32c and connected to the negative electrode current collector plate 24; A pair of curved portions 30a and 30b formed at both ends in a direction orthogonal to the rotational axis direction, and the central regions 30c on both the front and back surfaces of the wound electrode group 3 are in contact with the inner surface of the battery can during charging. In addition, in the peripheral region outside the central region 30c (the region excluding the central region 30c of the flat portion 30e), a gap is formed between the battery can 1 and the pressing member 200a includes the wound electrode group 3 The center region 30c and the positive current collector connecting portion on both front and back surfaces Fills a gap in the peripheral region between 34c), it fills the gap in the peripheral region between the central region 30c and the anode current collector plate connecting portion and (32c).

捲回電極群3は、捲回軸方向に正極箔露出部34cおよび負極箔露出部32cがあるため、充電により捲回電極群3が膨張変形すると、図9(b)に示すように偏平部30eの中央領域30c(図8(a)参照)が電池缶1の側面1bに接触し、中央領域30cの周辺に断面形状が楔形の隙間Sが形成される。本実施の形態では、この隙間Sを埋めるように押圧部材200aを配置することにより、中央領域30cの押圧力および中央領域30cの捲回軸方向の周辺領域における押圧力をほぼ均一にすることができる。   Since the wound electrode group 3 has the positive electrode foil exposed portion 34c and the negative electrode foil exposed portion 32c in the winding axis direction, when the wound electrode group 3 is expanded and deformed by charging, a flat portion is formed as shown in FIG. The central region 30c of 30e (see FIG. 8A) contacts the side surface 1b of the battery can 1, and a gap S having a wedge-shaped cross section is formed around the central region 30c. In the present embodiment, by arranging the pressing member 200a so as to fill the gap S, the pressing force in the central region 30c and the pressing force in the peripheral region in the winding axis direction of the central region 30c can be made substantially uniform. it can.

さらに、捲回電極群3の表裏両面において、中央領域30cと一対の湾曲部30a,30bとの間の前記周辺領域における隙間をそれぞれ埋める押圧部材200bをさらに備えることで、押圧力を偏平部30eの表裏面の全面においてほぼ均一にすることができる。   Furthermore, on both front and back surfaces of the wound electrode group 3, the pressing member 200b is further provided to fill the gaps in the peripheral region between the central region 30c and the pair of curved portions 30a and 30b, thereby reducing the pressing force to the flat portion 30e. Can be made substantially uniform over the entire front and back surfaces.

押圧部材200a,200bは、中央領域30cから正極箔露出部34c、負極箔露出部32cおよび湾曲部30a,30bにかけて厚さが増加するような形状とするのが好ましい。このような形状とすることで、充電変形時に捲回電極群3と電池缶1の側面1bとの間に生じる隙間を、適切に埋めることができる。   It is preferable that the pressing members 200a and 200b have a shape that increases in thickness from the central region 30c to the positive foil exposed portion 34c, the negative foil exposed portion 32c, and the curved portions 30a and 30b. By setting it as such a shape, the clearance gap produced between the winding electrode group 3 and the side surface 1b of the battery can 1 at the time of charge deformation can be filled up appropriately.

押圧部材200a,200bの形状は、図5に示すような台形状とし、台形の上底201から下底202にかけて厚さが増加するようにするのが好ましい。このような形状とすることで、図4に示すように、偏平部30eの中央領域30cを除く領域を覆うように押圧部材200a,200bを配置することが可能となる。その結果、図8(b)のようの充電により捲回電極群3が変形した場合に、押圧部材200a,200bおよび電池缶1の側面1bにより、偏平部30eの全面をほぼ均一に押圧することができる。   The shape of the pressing members 200a and 200b is preferably a trapezoid as shown in FIG. 5 so that the thickness increases from the upper base 201 to the lower base 202 of the trapezoid. With such a shape, as shown in FIG. 4, the pressing members 200 a and 200 b can be arranged so as to cover the region excluding the central region 30 c of the flat portion 30 e. As a result, when the wound electrode group 3 is deformed by charging as shown in FIG. 8B, the entire surface of the flat portion 30e is pressed almost uniformly by the pressing members 200a and 200b and the side surface 1b of the battery can 1. Can do.

また、捲回電極群3と電池缶1との間に配置された絶縁シート2を備え、第1、第2,第3および第4の押圧部材200a,200bのそれぞれを、捲回電極群3と絶縁シート2との間に配置するようにしても良い。さらに、絶縁シート2に第1、第2,第3および第4の押圧部材200a,200bを貼り付けることで、押圧部材200a,200bの位置ずれを防止できると共に、電池組立作業性の向上を図ることができる。   Moreover, the insulating sheet 2 arrange | positioned between the winding electrode group 3 and the battery can 1 is provided, and each of 1st, 2nd, 3rd and 4th press member 200a, 200b is wound electrode group 3 And the insulating sheet 2 may be arranged. Furthermore, by attaching the first, second, third and fourth pressing members 200a, 200b to the insulating sheet 2, misalignment of the pressing members 200a, 200b can be prevented, and the battery assembly workability can be improved. be able to.

上述した各実施形態はそれぞれ単独に、あるいは組み合わせて用いても良い。それぞれの実施形態での効果を単独あるいは相乗して奏することができるからである。また、本発明の特徴を損なわない限り、本発明は上記実施の形態に何ら限定されるものではない。   Each of the embodiments described above may be used alone or in combination. This is because the effects of the respective embodiments can be achieved independently or synergistically. In addition, the present invention is not limited to the above embodiment as long as the characteristics of the present invention are not impaired.

1,電池缶、1b、1c:側面、1d:底面、2:絶縁シート、3:捲回電極群、6:電池蓋、24:負極集電板、30a,30b:湾曲部、30c:中央領域、30e:偏平部、32:負極電極、32c:負極箔露出部、32b:負極合材層、33,35:セパレータ、34:正極電極、34c:正極箔露出部、34b:正極合材層、44:正極集電板、100:偏平捲回形二次電池、200a,200b:押圧部材
1, battery can, 1b, 1c: side surface, 1d: bottom surface, 2: insulating sheet, 3: wound electrode group, 6: battery lid, 24: negative electrode current collector plate, 30a, 30b: curved portion, 30c: central region 30e: flat portion, 32: negative electrode, 32c: negative foil exposed portion, 32b: negative electrode composite layer, 33, 35: separator, 34: positive electrode, 34c: positive foil exposed portion, 34b: positive electrode composite layer, 44: positive current collector plate, 100: flat wound secondary battery, 200a, 200b: pressing member

Claims (7)

正極箔に正極合材層が形成された正極電極、セパレータ、および負極箔に負極合材層が形成された負極電極を捲回した扁平な捲回電極群と、
前記捲回電極群を収納する電池缶と、
前記扁平な捲回電極群と前記電池缶との間にそれぞれ配置された一対の第1板状部材および一対の第2板状部材と、を備え、
前記捲回電極群は、
捲回軸方向の一方の端に形成され、束ねられた正極箔露出部が互いに接続されて正極集電板が接続される正極集電板接続部と、
捲回軸方向の他方の端に形成され、束ねられた負極箔露出部が互いに接続されて負極集電板が接続される負極集電板接続部と、
前記捲回軸方向に水平な一対の扁平面と、
前記一対の扁平面における前記捲回軸方向と直交する方向の両端に形成された一対の捲回湾曲部と、を有し、
充電時において、前記扁平な捲回電極群の前記一対の扁平面の中央領域が前記電池缶内表面に接触し、かつ、前記中央領域よりも外側の前記一対の扁平面の周辺領域において前記電池缶との間に隙間が生じるものであって、
前記一対の第1板状部材は、前記一対の扁平面の前記中央領域を除いた前記周辺領域のうち前記中央領域と前記正極集電板接続部との間の前記周辺領域と、前記電池缶と、の間における前記隙間をそれぞれ埋めるように、前記一対の扁平面と対向してそれぞれ配置されており
前記一対の第2板状部材は、前記一対の扁平面の前記中央領域を除いた前記周辺領域のうち前記中央領域と前記負極集電板接続部との間の前記周辺領域と、前記電池缶と、の間における前記隙間をそれぞれ埋めるように、前記一対の扁平面と対向してそれぞれ配置されていることを特徴とする二次電池。
A flat wound electrode group obtained by winding a positive electrode having a positive electrode mixture layer formed on the positive electrode foil, a separator, and a negative electrode having a negative electrode mixture layer formed on the negative electrode foil;
A conductive Ikekan you accommodating an electrode group wound above,
A pair of first plate-like members and a pair of second plate-like members respectively disposed between the flat wound electrode group and the battery can,
The wound electrode group includes:
A positive electrode current collector plate connection part formed at one end in the winding axis direction and connected to the positive electrode foil exposed parts bundled together and connected to the positive electrode current collector plate;
A negative electrode current collector plate connection part formed on the other end in the winding axis direction, the bundled negative electrode foil exposed parts being connected to each other and connected to the negative electrode current collector plate;
A pair of flat surfaces horizontal in the winding axis direction;
A pair of wound curved portions formed at both ends of the pair of flat planes in a direction orthogonal to the winding axis direction;
Wherein at the time of charge, in contact with the inner surface of the central region the battery can of the pair of flat surfaces of the flat wound electrode group, and, in the peripheral region of the pair of flat surfaces of the outside than the central region There is a gap between the battery can and
The pair of first plate-shaped members includes the peripheral region between the central region and the positive current collector connecting portion of the peripheral region excluding the central region of the pair of flat surfaces, and the battery can When, the clearance so that filling each between, are arranged to face the pair of flat surfaces,
The pair of second plate-shaped members include the peripheral region between the central region and the negative electrode current collector connecting portion of the peripheral region excluding the central region of the pair of flat surfaces, and the battery can And the pair of flat surfaces so as to respectively fill the gaps between them.
請求項1に記載の二次電池において、
前記一対の扁平面の前記中央領域を除いた前記周辺領域のうち前記中央領域と前記一対の捲回湾曲部の一方との間の前記周辺領域と、前記電池缶と、の間における前記隙間をそれぞれ埋めるように、前記一対の扁平面と対向してそれぞれ配置された一対の第3板状部材と、
前記一対の扁平面の前記中央領域を除いた前記周辺領域のうち前記中央領域と前記一対の捲回湾曲部の他方との間の前記周辺領域と、前記電池缶と、の間における前記隙間をそれぞれ埋めるように、前記一対の扁平面と対向してそれぞれ配置された一対の第4板状部材と、をさらに備えたことを特徴とする二次電池。
The secondary battery according to claim 1,
The gap between the peripheral region between the central region and one of the pair of wound curved portions among the peripheral regions excluding the central region of the pair of flat surfaces, and the battery can. A pair of third plate-like members respectively disposed to face the pair of flat surfaces so as to be buried,
The gap between the battery can and the peripheral region between the central region and the other of the pair of wound curved portions among the peripheral regions excluding the central region of the pair of flat surfaces. A secondary battery, further comprising: a pair of fourth plate-like members respectively disposed to face the pair of flat surfaces so as to be buried.
請求項2に記載の二次電池において、
前記第1板状部材は、前記正極集電板接続部と前記中央領域との間の前記周辺領域に対向配置され、前記中央領域から前記正極集電板接続部側にかけて厚さが増加し、
前記第2板状部材は、前記負極集電板接続部と前記中央領域との間の前記周辺領域に対向配置され、前記中央領域から前記負極集電板接続部側にかけて厚さが増加し、
前記第3板状部材は、前記一方の捲回湾曲部と前記中央領域との間の前記周辺領域に対向配置され、前記中央領域から前記一方の捲回湾曲部側にかけて厚さが増加し、
前記第4板状部材は、前記他方の捲回湾曲部と前記中央領域との間の前記周辺領域に対向配置され、前記中央領域から前記他方の捲回湾曲部側にかけて厚さが増加するように、それぞれ構成されていることを特徴とする二次電池。
The secondary battery according to claim 2,
The first plate-like member is disposed opposite to the peripheral region between the positive current collector connection portion and the central region, and the thickness increases from the central region to the positive current collector connection portion side,
The second plate-like member is disposed opposite to the peripheral region between the negative electrode current collector plate connection portion and the central region, and the thickness increases from the central region to the negative electrode current collector plate connection portion side,
The third plate-like member is disposed to face the peripheral region between the one wound curved portion and the central region, and the thickness increases from the central region to the one wound curved portion side,
The fourth plate-like member is disposed opposite to the peripheral region between the other wound curved portion and the central region, and the thickness increases from the central region to the other wound curved portion side. Each of the secondary batteries is configured as follows.
請求項3に記載の二次電池において、
前記第1、第2第3および第4板状部材の外郭形状は台形状であって、台形上底側から台形下底側にかけて厚さが増加することを特徴とする二次電池。
The secondary battery according to claim 3,
An outer shape of the first, second , third, and fourth plate-like members is trapezoidal, and the thickness increases from the trapezoid upper bottom side to the trapezoid lower bottom side.
請求項4に記載の二次電池において、The secondary battery according to claim 4,
前記第1、第2、第3および第4板状部材の側面形状は三角形であることを特徴とする二次電池。The secondary battery according to claim 1, wherein a side shape of the first, second, third and fourth plate-like members is a triangle.
請求項4または5に記載の二次電池において、
前記捲回電極群を囲むように該捲回電極群と前記電池缶との間に配置された絶縁シートを備え、
前記第1、第2第3および第4板状部材のそれぞれは、前記捲回電極群と前記絶縁シートとの間に配置されることを特徴とする二次電池。
The secondary battery according to claim 4 or 5 ,
An insulating sheet disposed between the wound electrode group and the battery can so as to surround the wound electrode group;
Each of the first, second , third and fourth plate-like members is disposed between the wound electrode group and the insulating sheet.
請求項に記載の二次電池において、
前記第1、第2第3および第4板状部材のそれぞれは、前記絶縁シートに貼り付けられていることを特徴とする二次電池。
The secondary battery according to claim 6 ,
Each of said 1st, 2nd , 3rd and 4th plate-shaped member is affixed on the said insulating sheet, The secondary battery characterized by the above-mentioned.
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