JP2016090193A - Home electric appliance and decoration exterior plate used for the same - Google Patents

Home electric appliance and decoration exterior plate used for the same Download PDF

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JP2016090193A
JP2016090193A JP2014228087A JP2014228087A JP2016090193A JP 2016090193 A JP2016090193 A JP 2016090193A JP 2014228087 A JP2014228087 A JP 2014228087A JP 2014228087 A JP2014228087 A JP 2014228087A JP 2016090193 A JP2016090193 A JP 2016090193A
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lacquer
coating layer
layer
exterior
decorative
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愼一 堀井
Shinichi Horii
愼一 堀井
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Panasonic Intellectual Property Management Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a home electric appliance and a decoration exterior plate having an appearance which has a deep feeling in gloss and color, and high quality.SOLUTION: A coating film layer 52 is formed on a transparent exterior base material 51 of a home electric appliance body for configuring an appearance, and the outermost coating film layer in the coating film layer is formed by a lacquer coating material in which ultraviolet ray curable type lacquer coating material is the main component, and a lacquer coating film layer 56 is made to be the outermost layer. Thereby, the home electric appliance and the decoration external plate can be achieved having gloss and a deep feeling which cannot be expressed by general coating, film attachment and the like. Also, the home electric appliance and the decoration exterior plate can be provided in a short time and at low price.SELECTED DRAWING: Figure 5

Description

本発明は、冷凍・空調・調理・家事・美容・健康・趣味等を対象とした家電製品の各種の機器およびこれに用いる装飾外装板に関するものである。   The present invention relates to various appliances for home appliances intended for refrigeration, air conditioning, cooking, housework, beauty, health, hobbies, and the like, and decorative exterior plates used therefor.

一般に冷蔵庫、エアコン、洗濯機、電子レンジ、炊飯器、掃除機、空気清浄機、電動歯ブラシ、オーディオ等、の家電機器は、その外観に透明度を持った透明外装材が用いることある。この透明外装材は、外装を構成する金属成型体や樹脂成型体等の表面や枠体へ組み付けられ装着して構成している(例えば、特許文献1、2参照)。   In general, home appliances such as a refrigerator, an air conditioner, a washing machine, a microwave oven, a rice cooker, a vacuum cleaner, an air purifier, an electric toothbrush, and an audio may use a transparent exterior material having a transparent appearance. This transparent exterior material is assembled and mounted on the surface or frame of a metal molded body or resin molded body constituting the exterior (see, for example, Patent Documents 1 and 2).

特開2004−278891号公報JP 2004-278891 A 特開2014−055769号公報JP 2014-055569 A

しかしながらこのような従来の透明外装材は色や模様等に艶や深み感が少なく、質感を向上させるのが課題であった。   However, such a conventional transparent exterior material has a problem of improving the texture because it has less gloss and depth in color and pattern.

本発明はこのような点に鑑みてなしたもので、艶と深み感のある質感の高い外観を持つ家電機器およびこれに用いる装飾外装板の提供を目的としたものである。   The present invention has been made in view of these points, and an object of the present invention is to provide a home electric appliance having a glossy and deep appearance with a high texture and a decorative exterior plate used therefor.

本発明は、上記目的を達成するため、外観を構成する家電機器本体の透明外装材に塗膜層を形成し、前記塗膜層のうち最外層の塗膜層を含漆塗膜層とするとともに、前記含漆塗膜層は紫外線硬化型含漆塗料を主成分とする塗料で形成したものである。   In order to achieve the above object, the present invention forms a coating layer on the transparent exterior material of the home appliance body constituting the exterior, and the outermost coating layer of the coating layer is a lacquer-containing coating layer. At the same time, the lacquer-containing coating layer is formed of a paint mainly composed of an ultraviolet curable lacquer-containing paint.

これにより、一般的な塗装や透明外装材等では表現できない艶と深み感をもつ家電機器とすることができるとともに、当該家電機器を短時間に、かつ、低価格で提供することができる。   Thereby, while being able to set it as the household appliances which have the glossiness and the deep feeling which cannot be expressed with general painting, a transparent exterior material, etc., the said household appliances can be provided in a short time and low price.

本発明によれば高い質感を持つ家電機器およびこれに用いる透明外装材を安価に量産することができる。   ADVANTAGE OF THE INVENTION According to this invention, the household appliances with a high texture and the transparent exterior material used for this can be mass-produced cheaply.

本発明の実施の形態1における機器の一例として示す冷蔵庫の外観斜視図External appearance perspective view of the refrigerator shown as an example of the apparatus in Embodiment 1 of this invention 同実施の形態1における冷蔵庫の扉の一つを示す斜視図The perspective view which shows one of the doors of the refrigerator in the same Embodiment 1. 同実施の形態1における冷蔵庫の扉の分解斜視図The exploded perspective view of the door of the refrigerator in Embodiment 1 同実施の形態1における図3のA−A断面図AA sectional view of FIG. 3 in the first embodiment 同実施の形態1における透明外装材の拡大断面図The expanded sectional view of the transparent exterior material in Embodiment 1 (a)(b)(c)同実施の形態1における冷蔵庫の扉の装飾例を示す正面図(A) (b) (c) The front view which shows the example of a decoration of the door of the refrigerator in Embodiment 1 本発明の実施の形態2における装飾外装板の拡大断面図The expanded sectional view of the decorative exterior board in Embodiment 2 of this invention 本発明の実施の形態3における装飾外装板の拡大断面図The expanded sectional view of the decorative exterior board in Embodiment 3 of this invention

第1の発明は、外観を構成する家電機器本体の透明外装基材に塗膜層を形成し、前記塗膜層のうち最外層の塗膜層を含漆塗膜層とするとともに、前記含漆塗膜層は紫外線硬化型含漆塗料を主成分とする塗料で形成したものである。   1st invention forms a coating-film layer in the transparent exterior base material of the household appliance main body which comprises external appearance, and makes the outermost coating layer in the said coating-film layer into a lacquer-containing coating-film layer, The lacquer coating layer is formed of a paint mainly composed of an ultraviolet curable lacquer-containing paint.

これにより、一般的な塗装や透明外装材等では表現できない艶と深み感をもつ機器とすることができるとともに、当該機器を短時間に、かつ、低価格で提供することができる。   As a result, it is possible to provide a device with gloss and depth that cannot be expressed by general painting or transparent exterior materials, and to provide the device in a short time and at a low price.

第2の発明は、第1の発明において、収納室と前記収納室を開閉する扉とを有し、前記扉を構成する装飾外装板の透明外装基材は外枠端縁を外装部材に固定したものである。   According to a second aspect of the present invention, in the first aspect of the present invention, the transparent exterior base material of the decorative exterior plate that constitutes the door has an outer frame edge fixed to the exterior member. It is a thing.

これにより、第1の発明と同様に一般的な塗装や透明外装材等では表現できない艶と深み感のある機器とすることができるとともに、当該機器を短時間に、かつ、低価格で提供することができ、しかも透明外装基材を安定して保持できるとともに、透明外装基材の外周の含漆塗料の液だれや液収縮溜り等が生じて見栄えが悪くなることもなく、良好な外観の機器を提供することができる。   As a result, as with the first invention, it is possible to provide a device with gloss and depth that cannot be expressed by general painting or transparent exterior materials, and provide the device in a short time and at a low price. In addition to being able to stably hold the transparent exterior base material, the appearance of the lacquer-containing paint on the outer periphery of the transparent exterior base material does not deteriorate due to liquid dripping or liquid shrinkage accumulation, etc. Equipment can be provided.

第3の発明は、第2の発明において、外装部材に把手部を設け、当該把手部にも含漆塗膜層を施したものであり、漆が持つ抗菌性により把手部を衛生的に保持することができる。   3rd invention provides a handle part in an exterior member in 2nd invention, and also gave the lacquer-containing coating-film layer also to the said handle part, and hold | maintains a handle part hygienically by the antibacterial property which lacquer has can do.

第4の発明は、第2または第3の発明において、透明外装基材は表面側のみ含漆塗膜層を施した構成としたのであり、塗装時に外装基材の裏面側を治具で保持して塗装を行うことができ、生産性が向上する。   According to a fourth invention, in the second or third invention, the transparent exterior base material has a configuration in which a lacquer-containing coating layer is applied only on the front side, and the back side of the exterior base material is held with a jig during painting. Can be applied to improve productivity.

第5発明は、第2から第4のいずれかの発明において、扉は機器本体に複数具備させるとともに、前記扉を構成する透明外装基材に形成した塗膜層による蒔絵等の模様は、各扉間で一つの連続した模様をなすように形成したものであり、機器全体の意匠性を大きく向上させることができる。   A fifth invention is the invention according to any one of the second to fourth inventions, wherein the door is provided with a plurality of doors in the device main body, and the pattern such as a lacquer by the coating layer formed on the transparent exterior base material constituting the door, It is formed so as to form one continuous pattern between the doors, and the design of the entire device can be greatly improved.

第6発明は、透明外装基材に複数の塗膜層を形成し、前記塗膜層の最外層を含漆塗膜層とするとともに、前記含漆塗膜層は紫外線硬化型含漆塗料を主成分とする漆塗料で形成したことを特徴とする装飾外装材である。   6th invention forms a some coating-film layer in a transparent exterior base material, and while making the outermost layer of the said coating-film layer into a lacquer-containing coating-film layer, the said lacquer-containing coating-film layer is an ultraviolet curable lacquer-containing coating. It is a decorative exterior material characterized by being formed with a lacquer paint as a main component.

これにより、一般的な塗装や透明外装材等では表現できない艶と深み感をもつ装飾外装板とすることができるとともに、当該装飾外装材を短時間に、かつ、低価格で提供することができる。   As a result, it is possible to provide a decorative exterior plate having a gloss and depth that cannot be expressed by general coating or transparent exterior materials, and to provide the decorative exterior materials in a short time and at a low price. .

第7の発明は、第6の発明において、前記塗膜層は、含漆塗膜層と樹脂塗膜層とを備え、前記含漆塗膜層あるいは前記樹脂塗膜層のいずれかの層の間に蒔絵等の加飾層を形成したものであり、多種多彩な模様を持つ質感の高い装飾外装材とすることができる。   7th invention is 6th invention. WHEREIN: The said coating-film layer is equipped with the lacquer-containing coating-film layer and the resin coating-film layer, and is either of the said lacquer-containing coating-film layer or the said resin coating-film layer. A decorative layer such as a lacquered picture is formed between them, and a high-quality decorative exterior material having a variety of patterns can be obtained.

第8の発明は、第6または第7の発明において、前記塗膜層は、含漆塗膜層と樹脂塗膜層とを備え、前記含漆塗膜層と樹脂塗膜層のいずれかに光加輝材を添加したものであり、光加輝材による光の反射等の変化により深み感の表現など、より高い質感を持つ装飾外装材とすることができる。   An eighth invention is the sixth or seventh invention, wherein the coating layer comprises a lacquer-containing coating layer and a resin coating layer, and the lacquer-containing coating layer or the resin coating layer is provided. A light shining material is added, and a decorative exterior material having a higher texture such as expression of depth can be obtained by a change in reflection of light by the light shining material.

第9の発明は、第6から第8のいずれかの発明において、透明外装基材の裏面に着色層を持ったものであり、印刷・塗装・貼付け等により簡易的に多様な色彩や柄を低コストで行なうことができるので、多種多彩な模様を持つ質感の高い装飾外装材とすることができ
る。
A ninth invention is the invention according to any one of the sixth to eighth inventions, which has a colored layer on the back surface of the transparent exterior base material. Various colors and patterns can be easily obtained by printing, painting, pasting, etc. Since it can be carried out at a low cost, it is possible to obtain a high-quality decorative exterior material having various patterns.

第10の発明は、第9の発明において、透明外装基材は表面側の塗膜層による蒔絵等の模様と裏面の着色層で一対のデザインとしたものであり、塗膜層と着色層の見え方の違いが遠近感を持たせることができ、さらに表現方法の違いがデザイン性の幅を広げることができ、質感の高い装飾外装材とすることができる。   According to a tenth aspect, in the ninth aspect, the transparent exterior base material has a pair of designs of a pattern such as a lacquer by a coating layer on the front side and a colored layer on the back side. The difference in appearance can give a sense of perspective, and the difference in expression method can widen the range of design, and it can be used as a high-quality decorative exterior material.

第11の発明は、第6から第10のいずれかの発明において、含漆塗膜層の表面に第2加飾層を形成したものであり、第2加飾層だけが表面に浮かんだような印象を与えることができ、遠近感を感じさせた質感の高い装飾外装材とすることができる。   In an eleventh aspect of the invention according to any one of the sixth to tenth aspects, the second decorative layer is formed on the surface of the lacquer-coated film layer, and only the second decorative layer floats on the surface. It is possible to make a decorative exterior material with a high texture that gives a sense of perspective.

第12の発明は、第6から第11のいずれかの発明において、透明外装基材の端面を含めた露出部に塗膜層を形成したものであり、透明外装基材の傷付きや割れ等からの保護機能を持たせることができ、質感と同時に品質を高めた装飾外装材とすることができる。   In a twelfth aspect of the invention according to any one of the sixth to eleventh aspects, a coating layer is formed on the exposed portion including the end face of the transparent exterior base material. It is possible to provide a protection function from the surface, and it is possible to provide a decorative exterior material with improved quality as well as texture.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態では機器として冷蔵庫を例にして説明するが、これに限られるものではないし、装飾外装板の構成もこの実施の形態のような板材のみに限定されるものでもない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In this embodiment, a refrigerator is described as an example of the device. However, the present invention is not limited to this, and the configuration of the decorative exterior plate is not limited to the plate material as in this embodiment.

(実施の形態1)
図1は本発明の実施の形態1における家電機器としての冷蔵庫を示す外観斜視図、図2は同実施の形態1における冷蔵庫の扉の一つを示す外観斜視図、概略断面図、図3は同実施の形態1における冷蔵庫の扉の分解斜視図、図4は同図3のA−A断面図である。
(Embodiment 1)
1 is an external perspective view showing a refrigerator as a home electric appliance according to Embodiment 1 of the present invention, FIG. 2 is an external perspective view showing one of the doors of the refrigerator according to Embodiment 1, FIG. 4 is an exploded perspective view of the refrigerator door according to the first embodiment, and FIG. 4 is a cross-sectional view taken along the line AA of FIG.

図1において、冷蔵庫本体1は、前方に開口する金属製(例えば鉄板)の外箱2と、硬質樹脂製(例えばABS)の内箱3と、これら外箱2と内箱3との間に発泡充填した硬質の発泡ウレタン4からなる。上記冷蔵庫本体1はその内部に、冷蔵室5と、冷蔵室5の下に位置する製氷室6及び製氷室6に並設した切替室7と、製氷室6及び7の下部に位置する冷凍室8と、冷凍室8の下部に位置する野菜室9とを有する。また、前記冷蔵室5の前面は、例えば観音開き式の扉10により開閉自由に閉塞し、製氷室6及び切替室7と冷凍室8と野菜室9の前面部は引き出し式の扉11,12,13,14によって開閉自由に閉塞してある。   In FIG. 1, a refrigerator body 1 includes a metal (for example, iron plate) outer box 2 that opens forward, a hard resin (for example, ABS) inner box 3, and the outer box 2 and the inner box 3. It consists of hard foamed urethane 4 filled with foam. The refrigerator main body 1 includes a refrigerator compartment 5, an ice making chamber 6 located below the refrigerator compartment 5, a switching chamber 7 arranged in parallel with the ice making compartment 6, and a freezer compartment located below the ice making compartments 6 and 7. 8 and a vegetable compartment 9 located in the lower part of the freezer compartment 8. Further, the front surface of the refrigerator compartment 5 can be freely opened and closed by, for example, a double door 10, and the ice making room 6, the switching room 7, the freezing room 8, and the vegetable room 9 have front-side doors 11, 12, 13 and 14 are open and closed freely.

ここで、上記各扉10〜14は冷蔵庫本体1と同様硬質のウレタンを充填発泡させて断熱性を持たせて長方形に形成してあり、更に意匠性を向上させるべくその前面をガラス板等の透明外装基材51に塗膜層52を形成した装飾外装板25で構成してある。   Here, each of the doors 10 to 14 is formed in a rectangular shape by filling and foaming hard urethane like the refrigerator main body 1 so as to have heat insulation properties, and the front surface thereof is made of a glass plate or the like in order to further improve the design. The decorative exterior plate 25 is formed by forming a coating layer 52 on the transparent exterior substrate 51.

以下、扉10の場合を例にしてその構成について図3〜図6を用いて説明する。なお、扉10以外の扉11〜14も同様の構成である。   Hereinafter, the structure of the door 10 will be described as an example with reference to FIGS. The doors 11 to 14 other than the door 10 have the same configuration.

例えばABS樹脂で形成してある。この内フレーム23は例えば、真空成型または射出成型により成型されている。縁枠24は、この内フレーム23の周端面に結合固定したもので、同じくABS樹脂で形成してある。装飾外装板25は、内フレーム23を覆うようにその縁枠24に積層配置したガラス材料からなる透明外装基材51に塗膜層52を形成したものである。   For example, it is made of ABS resin. The inner frame 23 is molded by, for example, vacuum molding or injection molding. The edge frame 24 is bonded and fixed to the peripheral end surface of the inner frame 23, and is also formed of ABS resin. The decorative exterior plate 25 is obtained by forming a coating layer 52 on a transparent exterior substrate 51 made of a glass material laminated on the edge frame 24 so as to cover the inner frame 23.

ウレタン29は、装飾外装板25の内側面と内フレーム23と縁枠24との間の空間に充填発泡させたもので、発泡によって内フレーム23及び縁枠24とともに装飾外装板25内面側に接着剤26にて接着し、装飾外装板25を接着保持している。   The urethane 29 is filled and foamed in the space between the inner side surface of the decorative exterior plate 25 and the inner frame 23 and the edge frame 24, and is bonded to the inner surface side of the decorative exterior plate 25 together with the inner frame 23 and the edge frame 24 by foaming. The decorative exterior plate 25 is bonded and held by the agent 26.

ここで、前記内フレーム23の縁枠24は装飾外装板25の挿入部を有しておらず、前記装飾外装板25はその外周部をそのまま露出させた構成としてある。   Here, the edge frame 24 of the inner frame 23 does not have the insertion portion of the decorative exterior plate 25, and the decorative exterior plate 25 is configured such that its outer peripheral portion is exposed as it is.

また、縁枠24の一部に発泡断熱材29側に窪む把手部31が形成してある。   Further, a grip portion 31 that is recessed toward the foam heat insulating material 29 is formed in a part of the edge frame 24.

一般に漆塗装は、その表面に特有の艶や深みがあり、年月を経るに従ってますますその深みが加わるという特徴があるが、高湿度雰囲気下で長時間乾燥させる必要があり、しかも、湿度と温度の管理に細心の注意を必要とし、生産性が悪いという課題を有している。これは漆中に含まれる酵素(ラッカーゼ)によるウルシオールの脱水素反応及び空気中の酸素による自動酸化によるためで、反応が遅いために塗装工程は多大な手間と時間がかかる作業となっている。   In general, lacquer coating has a characteristic luster and depth on its surface, and the depth increases as time passes, but it must be dried for a long time in a high-humidity atmosphere. Careful attention is required for temperature management, and productivity is poor. This is due to the dehydrogenation reaction of urushiol by the enzyme (laccase) contained in the lacquer and auto-oxidation by oxygen in the air, and the painting process is a laborious and time-consuming work due to the slow reaction. .

そこでこの発明においては、このような低い作業性を改善した含漆塗料、例えば、特許第2821110号公報や特許第3833202号公報に開示されているアクリル酸エステル骨核を有するモノマーまたはオリゴマーを含む光重合型漆塗料や漆印刷インキあるいは、特開平8−41166号公報に開示されているカシューオイルのエポキシ誘導体より化学反応によりアクリル酸エステル誘導体に変換し、このモノマーからなる光重合型の含漆塗料、さらには特許第4868390号公報に開示されているカチオン重合性化合物、光重合開始剤、及び漆及びカシューオイルからなる群から選択された自動酸化塗膜成分を含有する光硬化性含漆塗料を用いている。   Accordingly, in the present invention, a light containing a monomer or oligomer having an acrylate ester nucleus disclosed in Japanese Patent No. 2821110 and Japanese Patent No. 3833202, for example, a lacquer-containing paint with improved low workability. Polymerization type lacquer paint, lacquer printing ink, or photopolymerization type lacquer paint comprising this monomer, converted from an epoxy derivative of cashew oil disclosed in JP-A-8-41166 to an acrylate derivative by chemical reaction. Furthermore, a photocurable lacquer-containing paint containing a cationically polymerizable compound, a photopolymerization initiator, and an auto-oxidized coating film component selected from the group consisting of lacquer and cashew oil disclosed in Japanese Patent No. 4868390 Used.

図5は漆液を50%以上含んだ上記紫外線硬化型含漆塗料を主成分とする漆塗料を用いて構成した前記装飾外装板25の拡大断面図である。   FIG. 5 is an enlarged cross-sectional view of the decorative exterior plate 25 constituted by using a lacquer paint mainly composed of the ultraviolet curable lacquer-containing paint containing 50% or more of the lacquer liquid.

図5において、装飾外装板25の透明外装基材51は、例えば強化ガラス板で構成してある。この透明外装基材51は3〜4mm程度の板厚を有し、裏面まで透けて見えるほどの透明度がある。   In FIG. 5, the transparent exterior base material 51 of the decorative exterior board 25 is comprised, for example with the tempered glass board. This transparent exterior base material 51 has a plate thickness of about 3 to 4 mm, and has transparency enough to show through to the back surface.

透明外装基材51の表面に形成された樹脂塗膜層53は、無色透明もしくは着色したウレタン系樹脂塗料で形成してあり、この実施の形態ではベースとなる色で薄く着色してある。蒔絵等の加飾層54は、金粉、色粉、螺鈿、箔等で形成してある。   The resin coating layer 53 formed on the surface of the transparent exterior substrate 51 is formed of a colorless, transparent or colored urethane-based resin paint. In this embodiment, the resin coating layer 53 is lightly colored with a base color. The decorative layer 54 such as a lacquer painting is formed of gold powder, colored powder, screw, foil, or the like.

前記加飾層54およびベース着色層となる樹脂塗膜層53の上に形成した第2樹脂塗膜層55は、無色透明のウレタン系樹脂塗料で形成してある。前記第2樹脂塗膜層55の上に形成した含漆塗膜層56は、漆液を50%以上含んだ紫外線硬化型含漆塗料を主成分とする漆塗料で形成してある。   The second resin coating layer 55 formed on the decorative layer 54 and the resin coating layer 53 serving as the base coloring layer is formed of a colorless and transparent urethane resin coating. The lacquer-containing coating layer 56 formed on the second resin coating layer 55 is formed of a lacquer coating mainly composed of an ultraviolet curable lacquer-containing coating containing 50% or more of lacquer liquid.

透明外装基材51の裏面に形成された着色層57は、内面に接着剤を介して樹脂フィルムが貼り付けてあり、この樹脂フィルムに絵模様、例えばヘアーラインのような金属調模様からなる着色等が形成してある。また、樹脂フィルムを用いる代わりに透明外装基材51の内面にシルク印刷等の塗料を用いて着色等を形成してもよい。   The colored layer 57 formed on the back surface of the transparent exterior substrate 51 has a resin film attached to the inner surface via an adhesive, and the resin film is colored with a pattern such as a metallic pattern such as a hairline. Is formed. Further, instead of using a resin film, coloring or the like may be formed on the inner surface of the transparent exterior substrate 51 using a paint such as silk printing.

以上のような構成の装飾外装板25は、まず透明外装基材51の表面に密着性の確保や着色のため樹脂塗膜層53を塗布または印刷し、乾燥硬化させる。次に前記樹脂塗膜層53の適所に金粉、色粉、螺鈿、箔等をまいて蒔絵と称される加飾層54を形成する。この状態で前記加飾層54および樹脂塗膜層53の上に中塗りとなる第2樹脂塗膜層55を形成する。その後、前記第2樹脂塗膜層55の表面に前記した紫外線硬化型含漆塗料を主成分とする漆塗料を塗装もしくは印刷し、この状態で紫外線を照射して乾燥硬化させ、完成する。   The decorative exterior plate 25 having the above-described configuration is first applied or printed with the resin coating layer 53 on the surface of the transparent exterior base material 51 for ensuring adhesion or coloring, and then dried and cured. Next, a decorative layer 54 referred to as a maki-e is formed by spreading gold powder, colored powder, screw, foil, or the like at an appropriate position of the resin coating layer 53. In this state, a second resin coating layer 55 serving as an intermediate coating is formed on the decorative layer 54 and the resin coating layer 53. Thereafter, the surface of the second resin coating layer 55 is coated or printed with the lacquer coating mainly composed of the above-mentioned UV curable lacquer-containing coating, and in this state, it is irradiated with UV to be dried and cured to complete.

なお、上記装飾外装板25への樹脂塗膜層及び含漆塗膜層56の形成は、扉として完成させる前の部品の段階でおこなっても、あるいはウレタンを発泡させて扉として完成させたのちに行ってもよいものであり、適宜選択すればよい。   Note that the resin coating layer and the lacquer-containing coating layer 56 can be formed on the decorative exterior plate 25 at the stage of parts before being completed as a door, or after foaming urethane and completing as a door. May be selected as appropriate.

このようにして形成した上記装飾外装板25は紫外線硬化型含漆塗料を主成分とする漆塗料を用いて含漆塗膜層56を形成しているから、紫外線を照射することによって数十秒程度で乾燥硬化させることができ、従来型の漆塗料を用いた場合に比べ格段にその生産性が向上し、量産が可能となる。しかも上記含漆塗膜層56は数十秒程度で乾燥硬化させることができるから、漆塗料を数回重ね塗りして深み感を上げることができるとともに、数回重ね塗りしてもその生産性は従来型の漆塗料を用いた場合に比べ優れたものとすることができる。   Since the decorative exterior plate 25 formed in this way forms the lacquer-containing coating layer 56 using a lacquer coating composition mainly composed of an ultraviolet curable lacquer-containing paint, it is tens of seconds when irradiated with ultraviolet rays. It can be dried and cured at a degree, and the productivity is remarkably improved as compared with the case of using a conventional lacquer paint, and mass production becomes possible. Moreover, since the lacquer-containing coating layer 56 can be dried and cured in about several tens of seconds, the lacquer coating can be applied repeatedly several times to increase the depth, and the productivity can be achieved even if applied several times. Can be made superior to the conventional lacquer coating.

また、上記含漆塗膜層56は樹脂塗膜層53を介して形成してあるから透明外装基材51の表面に対する様々な加工が施されていても強固に接着保持されるようになり、十分な耐久性が確保できる。   In addition, since the lacquer-containing coating layer 56 is formed through the resin coating layer 53, even if various processes are applied to the surface of the transparent exterior base material 51, the lacquer-containing coating layer 56 is firmly bonded and retained. Sufficient durability can be secured.

特にこの実施の形態では樹脂塗膜層53および第2樹脂塗膜層55はともに接着力の強いウレタン樹脂で構成してあるから、より十分な接着耐久性を確保することができる。   In particular, in this embodiment, since the resin coating layer 53 and the second resin coating layer 55 are both made of a urethane resin having a strong adhesive force, more sufficient adhesion durability can be ensured.

また、上記ベース着色層となる樹脂塗膜層53と第2樹脂塗膜層55は、それぞれの樹脂材料や樹脂配合比を異ならせる、すなわちベース着色層となる樹脂塗膜層53は透明外装基材51の材料に対して接着力の大きい樹脂材料や樹脂配合比に、第2樹脂塗膜層55は紫外線硬化型含漆塗料を主成分とする漆塗料と接着性がよくベース着色層となる樹脂塗膜層53とも接着性の良い樹脂材料や樹脂配合比のものにすることができ、このようにすることによって、どのような材質の透明外装基材51に対しても接着耐久性の高い装飾外装板25とすることができる。   In addition, the resin coating layer 53 and the second resin coating layer 55 serving as the base coloring layer have different resin materials and resin compounding ratios, that is, the resin coating layer 53 serving as the base coloring layer is a transparent exterior base. The second resin coating film layer 55 has a good adhesion to the lacquer paint mainly composed of an ultraviolet curable lacquer-containing paint, and becomes a base colored layer with a resin material having a large adhesive strength to the material of the material 51 and a resin compounding ratio. The resin coating layer 53 can also be made of a resin material having a good adhesiveness or a resin compounding ratio, and in this way, it has a high adhesion durability to the transparent exterior substrate 51 of any material. The decorative exterior plate 25 can be used.

また、前記ベース着色層となる樹脂塗膜層53は加飾層54を接着保持し第2樹脂塗膜層55を施工するときに加飾層54を構成する金粉や色粉が位置ずれするのを防止し蒔絵の図柄を精度の高いものとする一方、第2樹脂塗膜層55は加飾層54を覆っているので含漆塗膜層56との接着面を加飾層54と樹脂塗膜層53との2種類の異なる材料ではなく2樹脂塗膜層55のみの単独材料、本実施の形態ではウレタン系樹脂塗料層のみの同質材料とすることにもなり、異種材料上に漆塗料を塗装等して形成する含漆塗膜層に比べその接着耐久性の信頼性をより高いものとすることができる。   In addition, the resin coating layer 53 serving as the base coloring layer adheres and holds the decorative layer 54, and the gold powder or colored powder constituting the decorative layer 54 is displaced when the second resin coating layer 55 is applied. The second resin coating layer 55 covers the decorative layer 54 while preventing the lacquered coating layer 56 from being coated with the decorative layer 54 and the resin coating. It is also possible to use a single material of only two resin coating layers 55 instead of two different materials with the film layer 53, in this embodiment, a homogeneous material of only a urethane-based resin coating layer, and lacquer coating on a different material. As compared with a lacquer-coated film layer formed by coating or the like, the reliability of the adhesion durability can be made higher.

さらに、透明外装基材51の表面に樹脂塗膜層52を形成しているので、これを本実施の形態のようにベース着色層とすることによって多種多様な色彩を持つ装飾外装板とすることができ、しかも例えば図6(a)(b)(c)に示すように各扉単体もしくは扉全体で色の濃淡Xをつけたり、色の変化をつけたりするグラデーションを施したり、同図(c)のYに示すように各扉間で一体的な模様(加飾層)をつけたりすることができる。   Furthermore, since the resin coating layer 52 is formed on the surface of the transparent exterior substrate 51, a decorative exterior plate having various colors can be obtained by using this as a base colored layer as in the present embodiment. In addition, for example, as shown in FIGS. 6 (a), 6 (b) and 6 (c), each door alone or the entire door is provided with a gradation of color shading X or a gradation for changing the color. An integral pattern (decorative layer) can be provided between the doors as indicated by Y in FIG.

また、色の濃淡は前記ベース着色層となる樹脂塗膜層53の着色を一定濃度としておいて紫外線硬化型含漆塗料を主成分とする漆塗料を部分的に何層も塗り重ねるなどして含漆塗膜層56の膜厚を変えることによりつけることもできる。この場合は、含漆塗膜層56の膜厚に応じて光の透過率が異なることから、外部から見たときに濃淡がついて見えるようになる。さらに上記濃淡等のグラデーションはベース着色層となる樹脂塗膜層53の表面に着色粉を塗布して当該塗布量を変えることによっても形成することができ、この場合は濃淡に加え模様を形成することもでき、必要に応じて適宜選択すればよい。   In addition, the shade of the color is such that the resin coating layer 53 serving as the base coloring layer is colored at a certain concentration, and several layers of lacquer coating mainly composed of an ultraviolet curable lacquer-containing coating are applied. It can also be applied by changing the film thickness of the lacquer-containing coating layer 56. In this case, since the light transmittance varies depending on the film thickness of the lacquer-containing coating layer 56, the light and shade appear when viewed from the outside. Further, the gradation such as light and shade can be formed by applying colored powder on the surface of the resin coating layer 53 serving as a base colored layer and changing the coating amount. In this case, a pattern is formed in addition to the light and shade. It can also be selected as needed.

また、前記透明外装基材51の裏面の着色層57には樹脂フィルムやシルク印刷等の塗
装によって、絵模様、例えばヘアーラインのような金属調模様からなる着色や光加輝処理等が形成してある。これにより、この着色層57によって図6(a)(b)(c)に示す着色や模様を加工することができる。
In addition, the colored layer 57 on the back surface of the transparent exterior base material 51 is formed by painting such as a resin film or silk printing, and a coloring or light shining treatment made of a metallic pattern such as a hairline is formed. is there. Thereby, the coloring and pattern shown in FIGS. 6A, 6B, and 6C can be processed by the colored layer 57. FIG.

さらに、透明外装基材51の表面側の樹脂塗膜層52や含漆塗膜層56、加飾層54の絵模様は着色等と、透明外装基材51の裏面側の着色層57の着色や模様を合わせた表裏で一対のデザインをイメージしたものとすることも可能であり、これにより深み感をさらに感じさせることができ、デザイン性の幅を広げることもできる。   Furthermore, the pattern of the resin coating layer 52, the lacquer-containing coating layer 56, and the decorative layer 54 on the front surface side of the transparent exterior substrate 51 is colored, and the coloring layer 57 on the back surface side of the transparent exterior substrate 51 is colored. It is also possible to imagine a pair of designs on the front and back with patterns and patterns, which can give a deeper sense of depth and expand the range of design.

ベース着色層となる樹脂塗膜層53を第2樹脂塗膜層55と同様無色透明もしくは淡い色とすることによって、表面から見たときの含漆塗膜層56の見栄えを鮮やかなものとすることができ、さらに質感の高いものとすることができる。   The appearance of the lacquer-containing coating layer 56 when viewed from the surface is brilliant by making the resin coating layer 53 serving as the base colored layer colorless and transparent or pale like the second resin coating layer 55. Can be made even higher in texture.

一方、上記のようにして形成された装飾外装板25は含漆塗膜層56を形成する際、当該含漆塗膜層56が数十秒程度で硬化するとはいうもののその端縁部では液だれのような状態を呈することがある。   On the other hand, the decorative exterior plate 25 formed as described above, when the lacquer-coated film layer 56 is formed, the lacquer-coated film layer 56 is cured in about several tens of seconds, but at the edge thereof, the liquid is applied. It may present a state like anyone.

したがってこのままの状態で冷蔵庫の扉として使用すると見苦しいものが生じる懸念があるが、本実施の形態では上記装飾外装板25の端縁部は縁枠24を設けており、液だれ等が残り易い部位を見え難い位置に構成したり、形状によって覆い隠すことができるのでこれが外部から見えることがなく、良好な外観を維持することができる。   Therefore, there is a concern that an unsightly thing may occur when used as a refrigerator door in this state, but in this embodiment, the edge of the decorative exterior plate 25 is provided with an edge frame 24, and a portion where liquid dripping or the like is likely to remain. Can be configured in a position where it is difficult to see, or can be covered by the shape, so that it cannot be seen from the outside, and a good appearance can be maintained.

しかも、上記縁枠24には把手部31を設けるとともに含漆塗膜層56が形成してあり、これにより、漆が持つ抗菌性により把手部31を衛生的に保持することができる、という利点も得られる。   In addition, the edge frame 24 is provided with the handle portion 31 and the lacquer-containing coating film layer 56 is formed, whereby the handle portion 31 can be hygienically held by the antibacterial property of the lacquer. Can also be obtained.

また、前記装飾外装板25の外装基材15は表面側のみ含漆塗膜層56を施す構成としてあるから、塗装時に外装基材15の裏面側を治具で保持して塗装を行うことができ、生産性が向上する。   Moreover, since the exterior base material 15 of the decorative exterior plate 25 is configured to apply the lacquer-containing coating layer 56 only on the front surface side, the back surface side of the exterior base material 15 can be held with a jig during painting. And productivity is improved.

(実施の形態2)
図7は実施の形態2における装飾外装板の拡大断面図、拡大正面図である。なお、同図において前記実施の形態1と同じ部分には同一番号を付記して説明を省略し、異なる部分のみ説明する。また効果も実施の形態1と同じものは説明を省略し、異なる効果のみ説明する。
(Embodiment 2)
FIG. 7 is an enlarged cross-sectional view and an enlarged front view of the decorative exterior plate in the second embodiment. In the figure, the same parts as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only different parts are described. The description of the same effects as those in the first embodiment is omitted, and only different effects are described.

この実施の形態2の装飾外装板25は、ベース着色層となる樹脂塗膜層53の表面に形成した加飾層54を複数層としたものである。すなわち、加飾層54は例えば54a,54bの2層で構成してあり、これらは金粉、色粉、螺鈿、箔等を用いて形成してある。さらにこの実施の形態では含漆塗膜層56の表面にも第2加飾層61が形成してある。   The decorative exterior plate 25 according to the second embodiment has a plurality of decorative layers 54 formed on the surface of a resin coating layer 53 serving as a base colored layer. That is, the decorative layer 54 is composed of, for example, two layers 54a and 54b, which are formed using gold powder, colored powder, screw, foil, or the like. Furthermore, in this embodiment, the second decorative layer 61 is also formed on the surface of the lacquer-containing coating layer 56.

これによって、この装飾外装板25では、加飾層54、例えば蒔絵が54a,54bと重なっているため図柄に遠近感を出すことができる。加えて、含漆塗膜層56の表面にも第2加飾層61が形成してあるから、この54a,54bの加飾層と第2加飾層61との間でも遠近感を表現することができる。したがって、装飾外装板25の質感をより高いものとすることができる。   As a result, in this decorative exterior plate 25, the decorative layer 54, for example, the maple, overlaps with 54a and 54b, so that a perspective can be given to the design. In addition, since the second decorative layer 61 is also formed on the surface of the lacquer-coated film layer 56, a sense of perspective is also expressed between the decorative layers 54a and 54b and the second decorative layer 61. be able to. Therefore, the texture of the decorative exterior board 25 can be made higher.

また、この実施の形態2の装飾外装板25は、透明外装基材51の裏面に印刷層を設けず、透明外装基材51の透過の状態を表現することで、透明外装基材51の表側の加飾層54等が空間に浮かぶかのような見せ方ができるとともに、透明外装基材51から奥側に
置かれた食材を見せることや、透明外装基材51の裏側に配置された電飾装置などを透明外装基材51を介して点灯させるなどが可能となる。したがって、装飾外装板25の表現方法の幅をさらに広げることができる。
Moreover, the decorative exterior board 25 of this Embodiment 2 does not provide a printing layer in the back surface of the transparent exterior base material 51, but expresses the permeation | transmission state of the transparent exterior base material 51, The front side of the transparent exterior base material 51 The decorative layer 54 or the like can be shown as if it floats in the space, and the food placed on the back side from the transparent exterior base material 51 can be shown, or the electricity disposed on the back side of the transparent exterior base material 51 can be seen. It is possible to light a decoration device or the like through the transparent exterior substrate 51. Therefore, the range of the expression method of the decorative exterior board 25 can be further expanded.

(実施の形態3)
図8は実施の形態3における装飾外装板25の断面図である。なお、同図においても前記実施の形態1と同じ部分には同一番号を付記して説明を資料略し、異なる部分のみ説明する。また効果も実施の形態1と同じものは説明を省略し、異なる効果のみ説明する。
(Embodiment 3)
FIG. 8 is a cross-sectional view of the decorative exterior plate 25 in the third embodiment. In the figure, the same parts as those in the first embodiment are denoted by the same reference numerals, the description thereof is omitted, and only different parts will be described. The description of the same effects as those in the first embodiment is omitted, and only different effects are described.

この実施の形態3の装飾外装板25は、透明外装基材51の表面に切削加工等によって凹形状部62を形成し、その上にベース着色層となる樹脂塗膜層53、加飾層54、第2加飾層61、含漆塗膜層56を形成したものである。   In the decorative exterior plate 25 of the third embodiment, a concave shaped portion 62 is formed on the surface of the transparent exterior base material 51 by cutting or the like, and a resin coating layer 53 and a decorative layer 54 serving as a base coloring layer are formed thereon. The second decorative layer 61 and the lacquer-containing coating layer 56 are formed.

これによって、この装飾外装板25では、前記凹形状部62の凹面による光の反射が含漆塗膜層56の光屈折の仕方が見る角度によって異なるので、前記凹形状部62で形成した模様の見え方に変化をつけることができて、さらに質感を向上させることができる。特に上記凹形状部62に着色加工しておけば見え方の変化を鮮明なものとすることができ、効果的である。   As a result, in this decorative exterior plate 25, the reflection of light by the concave surface of the concave shaped portion 62 differs depending on the angle at which the manner of light refraction of the lacquer-coated film layer 56 is viewed. The appearance can be changed and the texture can be further improved. In particular, if the concave portion 62 is colored, the change in appearance can be made clear and effective.

以上、各実施の形態を持って本発明の機器とこれに用いる装飾外装板の一例を示したが、本発明は上記各実施の形態で例示した構成に限られるものではなく、前記各実施の形態の部分を組み合わせて形成したり、含漆塗膜層も複数層として形成してもよく、本発明の目的の範囲内で種々変更可能であることは言うまでもない。   As mentioned above, although an example of the device of the present invention and the decorative exterior plate used for the same has been shown with each embodiment, the present invention is not limited to the configuration illustrated in each of the above embodiments, Needless to say, it may be formed by combining the portions of the form, or the lacquer-containing coating layer may be formed as a plurality of layers, and various modifications can be made within the scope of the object of the present invention.

また、上記実施の形態で説明した装飾外装板25を用いた機器として冷蔵庫を例示したが、これはエアコン、洗濯機、電子レンジ、炊飯器、掃除機、空気清浄機、電動ハブラシ、システムキッチン等の家庭電化機器、パソコン等の情報通信機器、家庭あるいは自動車用のステレオやテレビ等のオーディオ・ビジュアル機器等、各種機器に適用することができ、例えば電子レンジの扉部に適応し内部の状態が透けて見えながら外側は装飾されるなど、また、その適用の仕方も板材としてではなく合成樹脂製の筐体に取り付けた状態であってもよいものである。   Moreover, although the refrigerator was illustrated as an apparatus using the decorative exterior board 25 demonstrated in the said embodiment, this is an air conditioner, a washing machine, a microwave oven, a rice cooker, a vacuum cleaner, an air cleaner, an electric toothbrush, a system kitchen, etc. It can be applied to various appliances such as home electrical appliances, information communication equipment such as personal computers, audio / visual equipment such as stereos and televisions for homes and cars, etc. The outer side is decorated while being seen through, and the application method may be a state of being attached to a casing made of synthetic resin instead of as a plate material.

本発明は高い質感を持つ家電機器およびこれに用いる装飾外装板を安価に量産することができ、冷蔵庫をはじめとする家庭電化機器はもちろん、パソコン等の情報通信機器、ステレオやテレビ等のオーディオ・ビジュアル機器等、各種機器に幅広く適用することができる。   The present invention can inexpensively mass-produce home appliances with high texture and decorative exterior plates used therefor, as well as home appliances such as refrigerators, information communication devices such as personal computers, audio / audio devices such as stereos and televisions, etc. It can be widely applied to various devices such as visual devices.

1 冷蔵庫本体(家電機器本体)
10,11,12,13,14,15 扉
23 内フレーム
24 縁枠
25 装飾外装板
29 発泡断熱材
31 把手部
51 透明外装基材
52 塗膜層
53 樹脂塗膜層
54 加飾層
55 第2樹脂塗膜層
56 含漆塗膜層
57 着色層
61 第2加飾層
62 凹形状部
1 Refrigerator body (home appliance body)
10, 11, 12, 13, 14, 15 Door 23 Inner frame 24 Edge frame 25 Decorative exterior plate 29 Foam insulation 31 Handle part 51 Transparent exterior base material 52 Coating layer 53 Resin coating layer 54 Decorating layer 55 Second Resin coating layer 56 Lacquered coating layer 57 Colored layer 61 Second decorative layer 62 Concave shaped part

Claims (12)

外観を構成する家電機器本体の透明外装基材に塗膜層を形成し、前記塗膜層のうち最外層の塗膜層を含漆塗膜層とするとともに、前記含漆塗膜層は紫外線硬化型含漆塗料を主成分とする漆塗料で形成した家電機器。 A coating layer is formed on the transparent exterior base material of the home electric appliance main body constituting the appearance, and the outermost coating layer of the coating layer is a lacquer-containing coating layer, and the lacquer-containing coating layer is an ultraviolet ray. Home appliances made of lacquer paint with curable lacquer paint as the main component. 収納室と前記収納室を開閉する扉とを有し、前記扉を構成する装飾外装板の透明外装基材は外枠端縁を外装部材に固定したことを特徴とする請求項1記載の家電機器。 2. The home appliance according to claim 1, further comprising a storage chamber and a door for opening and closing the storage chamber, wherein the transparent exterior base material of the decorative exterior plate constituting the door has an outer frame edge fixed to the exterior member. machine. 外装部材に把手部を設け、当該把手部にも含漆塗膜層を施した請求項2記載の家電機器。 The household electrical appliance of Claim 2 which provided the handle part in the exterior member and gave the lacquer-containing coating-film layer also to the said handle part. 透明外装基材は表面側のみ含漆塗膜層を施した構成とした請求項2または3記載の家電機器。 The household electrical appliance according to claim 2 or 3, wherein the transparent exterior base material has a lacquer-containing coating layer only on the surface side. 扉は機器本体に複数具備させるとともに、前記扉を構成する透明外装基材に形成した塗膜層による蒔絵等の模様は、各扉間で一つの連続した模様をなすように形成した請求項2から4のいずれか1項記載の家電機器。 A plurality of doors are provided in the apparatus main body, and a pattern such as a lacquer by a coating layer formed on the transparent exterior base material constituting the door is formed so as to form one continuous pattern between the doors. 5. The home appliance according to any one of 4 to 4. 透明外装基材に塗膜層を形成し、前記塗膜層の最外層を含漆塗膜層とするとともに、前記含漆塗膜層は紫外線硬化型含漆塗料を主成分とする漆塗料で形成したことを特徴とする装飾外装材。 A coating layer is formed on a transparent exterior base material, and the outermost layer of the coating layer is a lacquer-containing coating layer. The lacquer-containing coating layer is a lacquer coating mainly composed of an ultraviolet curable lacquer-containing coating. A decorative exterior material formed. 前記塗膜層は、含漆塗膜層と樹脂塗膜層とを備え、前記含漆塗膜層あるいは前記樹脂塗膜層のいずれかの層の間に蒔絵等の加飾層を形成した請求項6記載の装飾外装材。 The said coating-film layer is provided with the lacquered coating-film layer and the resin coating-film layer, and formed decorative layers, such as a picture, between either the said lacquer-containing coating-film layer or the said resin coating-film layer Item 6. The decorative exterior material according to Item 6. 前記塗膜層は、含漆塗膜層と樹脂塗膜層とを備え、前記含漆塗膜層と樹脂塗膜層のいずれかに光加輝材を添加した請求項6または7記載の装飾外装材。 The decoration according to claim 6 or 7, wherein the coating layer includes a lacquer-containing coating layer and a resin coating layer, and a photoluminescent material is added to either the lacquer-containing coating layer or the resin coating layer. Exterior material. 透明外装基材の裏面に着色層を持ったことを特徴とする請求項6から8のいずれか1項記載の装飾外装材。 The decorative exterior material according to any one of claims 6 to 8, wherein a colored layer is provided on the back surface of the transparent exterior base material. 透明外装基材は表面側の塗膜層による蒔絵等の模様と裏面の着色層で一対のデザインとした請求項9記載の装飾外装材。 The decorative exterior material according to claim 9, wherein the transparent exterior base material has a pair of designs of a pattern such as a lacquer by a coating layer on the front side and a colored layer on the back side. 含漆塗膜層の表面に第2加飾層を形成した請求項6から10のいずれか1項記載の装飾外装材。 The decorative exterior material according to any one of claims 6 to 10, wherein a second decorative layer is formed on the surface of the lacquer-containing coating layer. 透明外装基材の端面を含めた露出部に塗膜層を形成したことを特徴とする請求項6から11のいずれか1項記載の装飾外装材。 The decorative exterior material according to any one of claims 6 to 11, wherein a coating layer is formed on an exposed portion including an end face of the transparent exterior base material.
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CN112460782A (en) * 2020-11-16 2021-03-09 珠海格力电器股份有限公司 Protection part, panel assembly and air conditioner
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