JP2016069838A - Pin connection device, construction machine with pin connection device, and pin retaining tool for pin connection device - Google Patents
Pin connection device, construction machine with pin connection device, and pin retaining tool for pin connection device Download PDFInfo
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Abstract
Description
本発明はスイング式ショベルのアッパーフレームとスイングブラケットのような二部材を連結ピンで連結するピン連結装置、同装置付きの建設機械、及びピン連結装置にピン抜け止め手段として用いられるピン保持具に関するものである。 The present invention relates to a pin coupling device that couples two members such as an upper frame and a swing bracket of a swing excavator with a coupling pin, a construction machine with the device, and a pin holder used as a pin retaining means in the pin coupling device. Is.
スイング式ショベルを例にとって背景技術を説明する。 The background art will be described using a swing excavator as an example.
ショベルは、図11に示すようにクローラ式の下部走行体1上に上部旋回体2が地面に対して垂直となる軸Oのまわりに旋回自在に搭載され、この上部旋回体2を構成するアッパーフレーム3の前部に、ブーム4、アーム5、バケット6、及びこれらを作動させるブーム、アーム、バケット各シリンダ(油圧シリンダ)7,8,9から成る作業アタッチメント10が取付けられて構成される。 As shown in FIG. 11, the excavator is mounted on a crawler-type lower traveling body 1 so that an upper swing body 2 can swing around an axis O perpendicular to the ground. A work attachment 10 including a boom 4, an arm 5, a bucket 6, and boom, arm, and bucket cylinders (hydraulic cylinders) 7, 8, and 9 for operating the boom 4, the arm 5, and the bucket 6 is attached to the front portion of the frame 3.
図11中、11は上部旋回体2上に設けられた運転席、12は運転席11を上から覆うキャノピである。 In FIG. 11, 11 is a driver seat provided on the upper swing body 2, and 12 is a canopy that covers the driver seat 11 from above.
なお、この明細書において「前後」「左右」は、運転席11に座ったオペレータから見た方向性をいう。 In this specification, “front and rear” and “left and right” refer to directions viewed from an operator sitting in the driver's seat 11.
ここで、スイング式ショベルにおいては、アッパーフレーム3の前部にスイングブラケット13が垂直軸まわりに左右にスイング可能にピン連結され、このスイングブラケット13に作業アタッチメント10(ブーム4)の基端部がブームフットピン14によって取付けられる。 Here, in the swing type excavator, a swing bracket 13 is pin-connected to the front portion of the upper frame 3 so as to be able to swing left and right around a vertical axis, and the base end portion of the work attachment 10 (boom 4) is connected to the swing bracket 13. It is attached by a boom foot pin 14.
また、ブームシリンダ7がブーム4とスイングブラケット13の間に取付けられるとともに、スイングブラケット13をスイングさせるスイングシリンダ(図示しない)がアッパーフレーム3とスイングブラケット13の間に取付けられる。 In addition, the boom cylinder 7 is attached between the boom 4 and the swing bracket 13, and a swing cylinder (not shown) that swings the swing bracket 13 is attached between the upper frame 3 and the swing bracket 13.
以上の構成は特許文献1に示されている。 The above configuration is shown in Patent Document 1.
アッパーフレーム3に対するスイングブラケット13の取付構造、すなわち従来のピン連結装置の構造を図12〜図15によって説明する。 The structure for attaching the swing bracket 13 to the upper frame 3, that is, the structure of a conventional pin coupling device will be described with reference to FIGS.
アッパーフレーム3の前部に水平板状の上下両側連結部15,16が間隔を置いて平行に設けられ、この両側連結部15,16にそれぞれピン穴17,18(図13参照)が同一垂直直線上に位置する状態で設けられる。 At the front of the upper frame 3, horizontal plate-like upper and lower side connecting portions 15 and 16 are provided in parallel with a gap, and the pin holes 17 and 18 (see FIG. It is provided in a state located on a straight line.
スイングブラケット13は鋳型成形によって形成され、上端部にブームフット取付部19、前面の上下方向中間部にブームシリンダ取付部20がそれぞれ設けられるとともに、後面部の上下両側に連結部21,22が設けられる。 The swing bracket 13 is formed by molding, and a boom foot mounting portion 19 is provided at the upper end portion, a boom cylinder mounting portion 20 is provided at the middle portion in the vertical direction of the front surface, and connecting portions 21 and 22 are provided on both upper and lower sides of the rear surface portion. It is done.
この上下両側連結部21,22は、それぞれ間隔を置いて対向配置された上下一対のボス部23,24,25,26を有する側面視コの字形に形成され、各ボス部23〜26に同一垂直線上に位置するピン穴27,28,29,30が設けられる。 The upper and lower side connecting portions 21 and 22 are formed in a U shape having a pair of upper and lower boss portions 23, 24, 25, and 26 that face each other with a space therebetween, and are identical to the boss portions 23 to 26. Pin holes 27, 28, 29 and 30 are provided on the vertical line.
また、下側連結部22の上部ボス部25には、図14,15に示すロックピン31が挿入されるロックピン穴32が水平方向に貫通して設けられる。 Further, the upper boss portion 25 of the lower connecting portion 22 is provided with a lock pin hole 32 through which the lock pin 31 shown in FIGS.
なお、図の複雑化を避けるため、各ボス部23〜26及びピン穴27〜30の符号は図13のみに付し、他の図では省略している。 In addition, in order to avoid complication of a figure, the code | symbol of each boss | hub parts 23-26 and the pin holes 27-30 is attached | subjected only to FIG. 13, and is abbreviate | omitting in another figure.
スイングブラケット13を取付けるときは、図14,15に示すようにスイングブラケット13の上下両側連結部22,23をアッパーフレーム側の上下両側連結部15,16に、これらをボス部間に挟み込む状態で係合させ、この状態で上側連結部15,22のピン穴17,27,28に上側連結ピン33を、下側連結部16,23のピン穴18,29,30に下部連結ピン34をそれぞれ挿入する。 When attaching the swing bracket 13, as shown in FIGS. 14 and 15, the upper and lower side connecting parts 22 and 23 of the swing bracket 13 are sandwiched between the upper and lower side connecting parts 15 and 16 and the boss parts are sandwiched between them. In this state, the upper connecting pin 33 is inserted into the pin holes 17, 27, 28 of the upper connecting portions 15, 22, and the lower connecting pin 34 is inserted into the pin holes 18, 29, 30 of the lower connecting portions 16, 23, respectively. insert.
この場合、上側連結ピン33は、連結部分の上方に広い空き空間があるため、図示のように頭部33aを備えた頭付きピンを用いて上から挿入すればよい。 In this case, since the upper connecting pin 33 has a wide empty space above the connecting portion, it may be inserted from above using a headed pin provided with a head 33a as shown.
これに対し下側連結ピン34は、上下両側連結部22,23の間隔がピン長さよりも短いため、上側連結ピン33と違って上から挿入することができない。 On the other hand, unlike the upper connection pin 33, the lower connection pin 34 cannot be inserted from above because the distance between the upper and lower side connection portions 22 and 23 is shorter than the pin length.
そこで、下側連結ピン34については、図示のように連結部分の下方から上向きに挿入し、その挿通端部(上端部)にロックピン31を直径方向に挿入して抜け止めする構成がとられている。図14中、35はロックピン31の上端部に設けられたロックピン穴である。 Therefore, the lower connecting pin 34 is inserted upward from below the connecting portion as shown in the figure, and the lock pin 31 is inserted in the insertion end portion (upper end portion) in the diametrical direction to prevent the lower connecting pin 34 from coming off. ing. In FIG. 14, reference numeral 35 denotes a lock pin hole provided at the upper end portion of the lock pin 31.
なお、ロックピン31は、図示しない割ピンで固定される頭付きの丸軸ピンを用いてもよいし、ナットで固定されるボルトを用いてもよい。 The lock pin 31 may be a round shaft pin with a head fixed by a not-shown split pin, or a bolt fixed by a nut.
ところが、上記従来技術によると、下側連結ピン34はロックピン31のみによって保持(自重落下を防止)されているため、ロックピン31が折損すると脱落してしまうという問題があった。 However, according to the above prior art, since the lower connecting pin 34 is held only by the lock pin 31 (preventing falling of its own weight), there is a problem that if the lock pin 31 is broken, it is dropped.
この場合、スイングブラケット13は、残った上側連結ピン33によって保持され、かつ、同ピンまわりにスイング可能であることから、そのまま看過される可能性があり、その後、スイングブラケット13またはアッパーフレーム3の破損といった、より甚大な被害に至る可能性があるだけに、上記問題の解決が待たれていた。 In this case, the swing bracket 13 is held by the remaining upper connecting pin 33 and can swing around the pin, so that the swing bracket 13 may be overlooked as it is, and then the swing bracket 13 or the upper frame 3 Since there is a possibility of more serious damage such as damage, the above problems have been awaited.
また、上記問題は、とくに例示したスイングブラケット取付部分のように、二つの部材を上下方向の連結ピンで連結する部分、とりわけ上記のように連結ピンが自重落下する可能性がある場合に起こり易かったが、頭付きの連結ピンを上方から挿入する場合や、二部材を水平方向にピン連結する場合にも起こる可能性があった。 In addition, the above problem is likely to occur when there is a possibility that the two parts are connected by the vertical connecting pins, particularly when the connecting pins may fall by their own weight as in the exemplified swing bracket mounting part. However, there is a possibility that this may occur when a headed connecting pin is inserted from above or when two members are connected in a horizontal direction.
そこで本発明は、二部材を上下または水平方向にピン連結する構造において、連結ピンの脱落防止効果の高いピン連結装置、ピン連結装置付きの建設機械、及びピン連結装置用のピン保持具を提供するものである。 Accordingly, the present invention provides a pin coupling device having a high effect of preventing the falling of the coupling pin, a construction machine with the pin coupling device, and a pin holder for the pin coupling device in a structure in which two members are coupled in the vertical and horizontal directions. To do.
上記課題を解決する手段として、請求項1の発明(ピン連結装置)においては、次の要件(i)〜(vi)をすべて具備するものである。 As means for solving the above problems, the invention of claim 1 (pin coupling device) has all the following requirements (i) to (vi).
(i) 相連結される第1及び第2両部材に、ピン穴を有する連結部を設けること。 (i) A connecting portion having a pin hole is provided in both the first and second members to be phase-connected.
(ii) 上記連結部同士を、互いの上記ピン穴が一致するように上下方向または水平方向に重ね合わせた状態で連結ピンによって連結すること。 (ii) The connecting portions are connected to each other by a connecting pin in a state where the connecting portions are overlapped in the vertical direction or the horizontal direction so that the pin holes are coincident with each other.
(iii) 上記連結ピンの一方の軸方向移動を阻止するピン保持具を有すること。 (iii) It has a pin holder which prevents one axial movement of the connecting pin.
(iv) 上記ピン保持具は、間隔を置いて対向する一対の挟持板を備え、一方の挟持板にピン通し穴、他方の挟持板にピン受け面をそれぞれ設けること。 (iv) The pin holder includes a pair of sandwiching plates facing each other at an interval, and a pin through hole is provided in one sandwiching plate, and a pin receiving surface is provided in the other sandwiching plate.
(v) 上記ピン保持具を、一方の上記連結部に、同連結部を上記両挟持板間に挟み込む状態で装着すること。 (v) The pin holder is attached to one of the connecting portions in a state where the connecting portion is sandwiched between the holding plates.
(vi) 上記連結ピンを、上記ピン通し穴を通過して一端面が上記ピン受け面で受け止められる状態で上記両連結部のピン穴に挿入すること。 (vi) The connecting pin is inserted into the pin holes of both connecting portions in a state where one end face is received by the pin receiving surface through the pin through hole.
ここで、請求項2の発明においては、
(A) 上記第1及び第2両部材に、上下方向に貫通するピン穴を有する連結部を設け、この連結部同士を、互いの上記ピン穴が一致するように上下方向に重ね合わせた状態で連結ピンによって連結するように構成し、
(B) 上記ピン保持具を、上記重ね合わせ状態での下側の連結部に装着し、
(C) 上記ピン保持具の両挟持板のうち、上記装着状態で上側となる挟持板に上記ピン通し穴、下側となる挟持板に上記ピン受け面をそれぞれ設けた
ものである。
Here, in the invention of claim 2,
(A) A state in which the first and second members are each provided with a connecting portion having a pin hole penetrating in the vertical direction, and the connecting portions are overlapped in the vertical direction so that the pin holes coincide with each other. Configured to be connected by a connecting pin,
(B) The pin holder is attached to the lower connecting portion in the superimposed state,
(C) Of the two holding plates of the pin holder, the pin holding hole is provided on the upper holding plate in the mounted state, and the pin receiving surface is provided on the lower holding plate.
上記構成によれば、連結ピンの一方の軸方向移動をピン受け面で阻止できるため、もう一方の軸方向移動を阻止する手段(連結ピンの頭部やロックピン等の他の抜け止め手段)を併用することによって連結ピンの両方の軸方向移動を阻止し、その脱落を防止することができる。 According to the above configuration, since one axial movement of the connecting pin can be prevented by the pin receiving surface, the other axial movement preventing means (other retaining means such as the head of the connecting pin and the lock pin) By using together, it is possible to prevent the axial movement of both of the connecting pins and to prevent them from falling off.
たとえば、請求項2のように二部材を垂直な連結ピンによって上下方向に連結する場合であって、連結ピンを下方から挿入し、上端部に挿入したロックピンで抜け止めする構成、つまり脱落が最も起こり易い構成をとる場合に、ロックピンが折損しても、連結ピンをピン保持具のピン受け面で受け止めて落下を確実に防止することができる。 For example, when two members are vertically connected by a vertical connecting pin as in claim 2, the connecting pin is inserted from below and is prevented from coming off by a lock pin inserted at the upper end, that is, the drop-off is In the case where the configuration that is most likely to occur is taken, even if the lock pin breaks, the connection pin can be received by the pin receiving surface of the pin holder to reliably prevent the fall.
すなわち、連結ピンの脱落防止効果を高めることができる。 That is, the effect of preventing the connecting pin from falling off can be enhanced.
また、請求項2の構成において、組立時におけるロックピン挿入前の状態、または分解時におけるロックピン取り外し後の状態、つまり、連結ピンが抜け止めされていない状態で同ピンが自重落下するおそれがなくなるため、作業の安全性と効率が良いものとなる。 Further, in the configuration of claim 2, there is a risk that the pin will fall by its own weight in a state before insertion of the lock pin at the time of assembly or a state after removal of the lock pin at the time of disassembly, that is, a state in which the connecting pin is not retained. Therefore, work safety and efficiency are improved.
この場合、上記ピン保持具における上記ピン受け面を備えた挟持板に、上記ピン受け面で受け止められた連結ピンの一端面の一部のみを上記ピン受け面と反対側の外部に臨ませるピン抜き操作穴を設けるのが望ましい(請求項3)。 In this case, the pin that has the pin receiving surface of the pin holder having only one end surface of the connecting pin received by the pin receiving surface is exposed to the outside opposite to the pin receiving surface. It is desirable to provide a punching operation hole (claim 3).
こうすれば、連結ピンを垂直に通すか水平に通すかにかかわらず、連結ピンの抜き取り作業時に、ピン抜き操作穴から覗いたピン端面をハンマー等で叩くことで連結ピンを簡単に抜き取ることができる。 In this way, regardless of whether the connecting pin is passed vertically or horizontally, the connecting pin can be easily pulled out by hitting the end surface of the pin viewed from the pin pulling operation hole with a hammer or the like when removing the connecting pin. it can.
一方、請求項4の発明(ピン連結装置付きの建設機械)は、下部走行体と、この下部走行体上に旋回自在に搭載された上部旋回体と、この上部旋回体を構成するアッパーフレームにピン連結装置によって左右にスイング可能に取付けられるスイングブラケットと、このスイングブラケットに取付けられる作業アタッチメントを具備し、上記アッパーフレームに、上下方向に間隔をおいて対向するピン穴付きの上下両側連結部を設ける一方、上記スイングブラケットに、ピン穴付きの上部及び下部両ボス部から成る上側及び下側両連結部を設け、上記スイングブラケットにおける上記上側連結部の両ボス部間に上記アッパーフレームの上側連結部を挟み込み、上記スイングブラケットにおける下側連結部の両ボス部間に上記アッパーフレームの下側連結部を挟み込んだ状態で、上側連結部同士及び下側連結部同士をそれぞれ上側及び下側両連結ピンによって連結するピン連結装置付きの建設機械において、上記アッパーフレームを請求項2記載のピン連結装置における上記第1部材、上記スイングブラケットを上記第2部材として、上記ピン保持具を、上記スイングブラケットの上下両側連結部のうち少なくとも下側連結部の下部ボス部に、上記ピン受け面によって上記スイングピンの下端面を受け止める状態で装着するように構成したものである。 On the other hand, the invention of claim 4 (construction machine with a pin coupling device) includes a lower traveling body, an upper revolving body that is rotatably mounted on the lower traveling body, and an upper frame that constitutes the upper revolving body. A swing bracket that is swingably mounted to the left and right by a pin connecting device, and a work attachment that is attached to the swing bracket. The upper frame has upper and lower side connecting portions with pin holes facing each other at intervals in the vertical direction. On the other hand, the swing bracket is provided with both upper and lower connecting portions composed of upper and lower boss portions with pin holes, and the upper frame is connected to the upper frame between the upper boss portions of the swing bracket. Between the bosses of the lower connecting part of the swing bracket. 3. The pin connection according to claim 2, wherein the upper frame is connected to the upper frame in a construction machine with a pin connection device that connects the upper connection portions and the lower connection portions with both the upper and lower connection pins in a state where the connection portions are sandwiched. The first member in the apparatus, the swing bracket as the second member, and the pin holder by the pin receiving surface at least on the lower boss portion of the lower connection portion of the upper and lower side connection portions of the swing bracket. The swing pin is configured to be mounted while receiving the lower end surface of the swing pin.
この構成によれば、上部旋回体のアッパーフレームにスイングブラケットを介して作業アタッチメントを取付けるスイング式ショベルであって、スイングブラケットをアッパーフレームに上下二本の垂直な連結ピンで連結する構成をとる場合に、ピン保持具をスイングブラケットの下側連結部の下部ボス部に装着することによって下側連結ピンの自重落下を確実に防止して、スイングブラケットまたはアッパーフレームの破損等の重大事故を未然に回避することができる。 According to this configuration, when the swing excavator is configured to attach the work attachment to the upper frame of the upper swing body via the swing bracket, and the swing bracket is connected to the upper frame by two vertical connection pins. In addition, by attaching the pin holder to the lower boss part of the lower connection part of the swing bracket, it is possible to prevent the lower connection pin from falling by its own weight and to prevent serious accidents such as damage to the swing bracket or upper frame. It can be avoided.
請求項5の発明(ピン保持具)は、相連結される第1及び第2両部材に設けられたピン穴付きの連結部同士を、互いの上記ピン穴が一致するように上下方向または水平方向に重ね合わせた状態で、上記ピン穴に連結ピンを挿入することによって上記第1及び第2両部材を連結するピン連結装置に用いられて上記連結ピンの一方の軸方向移動を阻止するピン保持具であって、
(I) 間隔を置いて対向する一対の挟持板を備え、
(II) 上記両挟持板のうち一方の挟持板に、上記連結ピンの通過を許容するピン通し穴を設けるとともに、他方の挟持板に、上記ピン通し穴を通過した連結ピンの一端面を受け止めるピン受け面をそれぞれ設け、
(III) 上記第1及び第2両部材のうち一方の部材の連結部に、同連結部を上記両挟持板間に挟み込む状態で取付けるように構成した
ものである。
In the invention of claim 5 (pin holder), the connecting portions with pin holes provided in the first and second members to be connected to each other are arranged in the vertical direction or horizontally so that the pin holes coincide with each other. A pin that is used in a pin coupling device that couples the first and second members by inserting a coupling pin into the pin hole in a state of being overlapped in the direction, and prevents one axial movement of the coupling pin A holding tool,
(I) provided with a pair of clamping plates facing each other at an interval,
(II) A pin through hole allowing passage of the connecting pin is provided in one of the holding plates, and one end surface of the connecting pin passing through the pin through hole is received in the other holding plate. Each pin receiving surface is provided,
(III) The connecting portion is attached to the connecting portion of one of the first and second members in a state of being sandwiched between the both sandwiching plates.
このピン保持具によれば、一対の挟持板間に連結部を挟み込むように連結部に嵌め込むだけでよいため、公知の抜け止め手段、たとえばロックピンを小さなロックピン穴に差し通し、その先端部にさらに割ピン等を入れる構造や、連結ピンの先端面に抜け止めプレートをボルト止めする構造のみを用いる場合と比較して、同等以上のピン脱落防止効果を発揮しながら、簡単に装着し、また取外すことができる。 According to this pin holder, since it is only necessary to fit the connecting portion so that the connecting portion is sandwiched between a pair of clamping plates, a known retaining means, for example, a lock pin is inserted into a small lock pin hole, and the tip thereof Compared to the case of using a structure that further inserts a split pin, etc., or a structure in which a retaining plate is bolted to the end face of the connecting pin, it can be easily mounted while exhibiting the same or better pin drop prevention effect. Can also be removed.
この場合、ピン保持具は、上記両挟持板を互いの一辺部で側板により連結したコの字板状に形成してもよいし(請求項6)、上記両挟持板を互いの相対向する二辺部で側板により連結して構成してもよい(請求項7)。 In this case, the pin holder may be formed in a U-shape in which both the sandwiching plates are connected by side plates at one side of each other (Claim 6), and the both sandwiching plates are opposed to each other. Two sides may be connected by a side plate (claim 7).
請求項6の構成よれば、コの字の口が開く方向に弾性変形し易いため、連結部の厚み寸法や面精度のばらつきを吸収する融通性に富み、組立作業性が良いものとなる。 According to the structure of Claim 6, since it is easy to elastically deform in the direction which a U-shaped opening opens, it is rich in the flexibility which absorbs the dispersion | variation in the thickness dimension and surface precision of a connection part, and an assembly workability | operativity will become good.
請求項7の構成によれば、請求項6の発明とは逆に口が開き難いという意味の強度が高くなるため、連結ピン重量による変形のおそれがない。 According to the configuration of the seventh aspect, contrary to the invention of the sixth aspect, the strength in the sense that the mouth is difficult to open increases, so there is no risk of deformation due to the weight of the connecting pin.
また、上記両挟持板のうち少なくとも一方の挟持板の先端部を外向き傾斜状に折り曲げて取付ガイド部を形成するのが望ましい(請求項8)。 Further, it is desirable that the mounting guide portion is formed by bending the tip end portion of at least one of the sandwiching plates in an outwardly inclined manner.
この構成によれば、取付ガイド部によるガイド作用によりピン保持具を連結部によりスムーズに取付けることができる。 According to this configuration, the pin holder can be smoothly attached to the connecting portion by the guide action of the attachment guide portion.
本発明によると、二部材を上下または水平方向に重ねてピン連結する構造において、高いピン脱落防止効果を得ることができる。 According to the present invention, it is possible to obtain a high pin drop-off preventing effect in a structure in which two members are connected to each other by overlapping the pins vertically and horizontally.
本発明の実施形態を図1〜図10によって説明する。 An embodiment of the present invention will be described with reference to FIGS.
実施形態はスイング式ショベルのスイングブラケット取付部分に本発明のピン保持具を備えたピン連結装置を適用している。 In the embodiment, a pin coupling device including the pin holder of the present invention is applied to a swing bracket mounting portion of a swing excavator.
実施形態において、スイングブラケットとその取付構造についての基本構成に関する次の点は図11〜図15に示す公知技術と同じである。 In the embodiment, the following points regarding the basic configuration of the swing bracket and its mounting structure are the same as the known techniques shown in FIGS.
i. 図1等に示すように、アッパーフレーム3の前部に水平板状の上下両側連結部15,16が間隔を置いて平行に設けられ、この両側連結部15,16にそれぞれピン穴17,18が同一垂直直線上に位置する状態で設けられる点。 i. As shown in FIG. 1 and the like, horizontal plate-like upper and lower side connecting portions 15 and 16 are provided in parallel with a space at the front portion of the upper frame 3, and pin holes 17 and 18 are respectively provided in the both side connecting portions 15 and 16. Are provided on the same vertical straight line.
ii. スイングブラケット13は鋳型成形によって形成され、上端部にブームフット取付部19、前面の上下方向中間部にブームシリンダ取付部20がそれぞれ設けられるとともに、後面部の上下両側に連結部21,22が設けられる点。 ii. The swing bracket 13 is formed by molding, and a boom foot mounting portion 19 is provided at the upper end portion, a boom cylinder mounting portion 20 is provided at the middle portion in the vertical direction of the front surface, and connecting portions 21 and 22 are provided on both upper and lower sides of the rear surface portion. The point that is.
iii. この上下両側連結部21,22は、それぞれ間隔を置いて対向配置された上下一対のボス部23,24,25,26を有する側面視コの字形に形成され、各ボス部23〜26に同一垂直線上に位置するピン穴27,28,29,30が設けられる点(図1,6参照)。 iii. The upper and lower side connecting portions 21 and 22 are formed in a U shape having a pair of upper and lower boss portions 23, 24, 25, and 26 that face each other with a space therebetween, and are identical to the boss portions 23 to 26. Pin holes 27, 28, 29, and 30 located on the vertical line are provided (see FIGS. 1 and 6).
iv. 下側連結部22の上部ボス部25には、図5,6に示すロックピン31が挿入されるロックピン穴32が水平方向に貫通して設けられる点。 iv. The upper boss portion 25 of the lower connecting portion 22 is provided with a lock pin hole 32 through which the lock pin 31 shown in FIGS.
v. スイングブラケット13をアッパーフレーム3に取付けるときは、図2〜図6に示すように、スイングブラケット13の上下両側連結部22,23をアッパーフレーム側の上下両側連結部15,16に、これをボス部間に挟み込む状態で係合させ、この状態で上側連結部15,22のピン穴17,27,28に上側連結ピン33を、下側連結部16,23のピン穴18,29,30に下側連結ピン34をそれぞれ挿入する点。 v. When attaching the swing bracket 13 to the upper frame 3, as shown in FIGS. 2 to 6, the upper and lower side connecting portions 22 and 23 of the swing bracket 13 are connected to the upper and lower side connecting portions 15 and 16 on the upper frame side. In this state, the upper connecting pin 33 is inserted into the pin holes 17, 27, 28 of the upper connecting portions 15, 22 and the pin holes 18, 29, 30 of the lower connecting portions 16, 23 are engaged. The point which inserts the lower connection pin 34, respectively.
vi. この場合、上側連結ピン33は、連結部分の上方に広い空き空間があるため、図示のように頭部33aを備えた頭付きピンを用いて上から挿入すればよいのに対し、下側連結ピン34は、上下両側連結部22,23の間隔がピン長さよりも短いことから、上側連結ピン33と違って上から挿入することができない点。 vi. In this case, since the upper connecting pin 33 has a wide empty space above the connecting portion, the upper connecting pin 33 may be inserted from above using a headed pin provided with a head 33a as shown, whereas the lower connecting pin 33 Unlike the upper connection pin 33, the pin 34 cannot be inserted from above because the distance between the upper and lower side connection portions 22 and 23 is shorter than the pin length.
vii. そこで、下側連結ピン34については、図2に示すように連結部分の下方から上向きに挿入し、その挿通端部(上端部)にロックピン31を直径方向に挿入して抜け止めする構成がとられる点。 vii. Therefore, as shown in FIG. 2, the lower connection pin 34 is inserted upward from below the connection portion, and the lock pin 31 is inserted in the insertion end portion (upper end portion) in the diametrical direction to prevent the connection portion 34 from coming off. The point where the configuration is taken.
viii. このため、ロックピン31が折損すると下側連結ピン34が直ちに脱落してしまうという問題がある点。 viii. For this reason, when the lock pin 31 is broken, there is a problem that the lower connection pin 34 is immediately dropped.
実施形態においては、以上を前提として、ロックピン31が折損しても下側連結ピン34が脱落しないように抜け止めする手段として、図4〜図8に示すピン保持具36が用いられる。 In the embodiment, on the premise of the above, the pin holder 36 shown in FIGS. 4 to 8 is used as means for preventing the lower connecting pin 34 from falling off even if the lock pin 31 is broken.
このピン保持具36は、間隔を置いて対向する上下一対の挟持板37,38を互いの一辺部で側板39により連結したコの字板状に形成され、上側挟持板37の中央部に、下部連結ピン34の通過を許容するピン通し穴40が設けられている。 The pin holder 36 is formed in a U-shape in which a pair of upper and lower sandwiching plates 37, 38 facing each other with a gap are connected by a side plate 39 on one side of each other, and at the center of the upper sandwiching plate 37, A pin through hole 40 that allows passage of the lower connecting pin 34 is provided.
一方、下側挟持板38は、ピン通し穴40を通過した下部連結ピン34の下端面を受け止めて支持する水平なピン受け面(上面)41を有するとともに、同挟持板38の中央部分に、ピン受け面41で受け止められたピン下端面の一部(中央部分)のみを下方外部に臨ませるピン抜き操作穴42が設けられている。 On the other hand, the lower clamping plate 38 has a horizontal pin receiving surface (upper surface) 41 that receives and supports the lower end surface of the lower connecting pin 34 that has passed through the pin passage hole 40, and a central portion of the clamping plate 38. A pin removal operation hole 42 is provided to allow only a part (center portion) of the lower end surface of the pin received by the pin receiving surface 41 to face the lower outside.
また、下側挟持板38の先端部が外向き(下向き)傾斜状に折り曲げられて取付ガイド部43が形成されている。 In addition, the distal end portion of the lower holding plate 38 is bent outwardly (downward) to form an attachment guide portion 43.
なお、上下両側挟持板37,38の間隔は、スイングブラケット13の下側連結部22を構成する下部ボス部26の厚み寸法と同等かやや小さめに設定されている。 Note that the distance between the upper and lower sandwiching plates 37 and 38 is set to be equal to or slightly smaller than the thickness dimension of the lower boss portion 26 constituting the lower connection portion 22 of the swing bracket 13.
ピン保持具36を用いたスイングブラケット取付手順を図2〜図6によって説明する。 The swing bracket attachment procedure using the pin holder 36 will be described with reference to FIGS.
手順1:図2に示すように上側連結ピン33を上側連結部分に挿入した後、下側連結ピン34を下側連結部分のピン穴30,18,29(このピン穴の符号は図1のみに示す)に下方から上向きに挿入する。 Procedure 1: After the upper connecting pin 33 is inserted into the upper connecting portion as shown in FIG. 2, the lower connecting pin 34 is inserted into the pin holes 30, 18, 29 of the lower connecting portion (the reference numerals of these pin holes are only in FIG. 1). To insert upwards from below.
手順2:図3に示すように下側連結ピン34を、その下端面が下部ボス部26の上面よりも上方に位置するように持ち上げる。 Procedure 2: As shown in FIG. 3, the lower connecting pin 34 is lifted so that the lower end surface thereof is located above the upper surface of the lower boss portion 26.
手順3:この状態で、図4〜図6に示すようにピン保持具36を下側連結部22の下部ボス部26に装着する。 Procedure 3: In this state, the pin holder 36 is attached to the lower boss portion 26 of the lower connecting portion 22 as shown in FIGS.
詳しくは、コの字板の弾性により両側挟持板37,38間に下部ボス部26を弾性的に挟み込むようにピン保持具36を側方から差し込んで装着する。 Specifically, the pin holder 36 is inserted and attached from the side so that the lower boss portion 26 is elastically sandwiched between the both side clamping plates 37 and 38 by the elasticity of the U-shaped plate.
手順4: 図5,6に示すように、下側連結ピン34の下端部をピン保持具36のピン通し穴40に通し、その下端面をピン受け面41で受け止めて支持する。 Step 4: As shown in FIGS. 5 and 6, the lower end portion of the lower connection pin 34 is passed through the pin passage hole 40 of the pin holder 36, and the lower end surface is received and supported by the pin receiving surface 41.
手順5: 図5,6に示すように、ロックピン31を上部ボス部25及び下側連結ピン34のロックピン穴32,35に跨って挿入することにより、下側連結ピン34を抜け止めする。 Procedure 5: As shown in FIGS. 5 and 6, the lock pin 31 is inserted across the lock pin holes 32 and 35 of the upper boss portion 25 and the lower connection pin 34 to prevent the lower connection pin 34 from coming off. .
なお、ロックピン31そのものの抜け止めは、図示しない割ピン等によって行われる。 Note that the lock pin 31 itself is prevented from coming off by a split pin (not shown).
上記構成によると、次の効果を得ることができる。 According to the above configuration, the following effects can be obtained.
(1) 下側連結ピン34の下方移動をピン保持具36のピン受け面41で阻止できるため、上方移動を阻止するロックピン31を併用することによって下側連結ピン34の両方の軸方向移動を阻止し、その脱落を防止することができる。 (1) Since the lower movement of the lower connecting pin 34 can be prevented by the pin receiving surface 41 of the pin holder 36, both the axial movements of the lower connecting pin 34 can be achieved by using the lock pin 31 that prevents the upper movement. Can be prevented and the drop-off can be prevented.
とくに実施形態のように、アッパーフレーム3とスイングブラケット13を垂直な連結ピン34によって上下方向に連結する場合であって、連結ピン34を下方から挿入し、上端部に挿入したロックピン31で抜け止めする構成、つまり脱落が最も起こり易い構成をとる場合に、ロックピン31が折損しても、連結ピン34をピン保持具36のピン受け面41で受け止めて落下を確実に防止することができる。 In particular, as in the embodiment, the upper frame 3 and the swing bracket 13 are connected in the vertical direction by the vertical connection pin 34, and the connection pin 34 is inserted from below and removed by the lock pin 31 inserted in the upper end portion. Even when the lock pin 31 is broken when the structure to be stopped, that is, the structure in which the drop is most likely to occur, the connection pin 34 can be received by the pin receiving surface 41 of the pin holder 36 to prevent the fall. .
すなわち、連結ピン34の脱落防止効果を高めることができる。このため、とくにスイングブラケット取付部分のピン自重落下によるスイングブラケット13またはアッパーフレーム3の破損等の重大事故を未然に回避することができる。 That is, the effect of preventing the connecting pin 34 from falling off can be enhanced. For this reason, it is possible to avoid a serious accident such as damage to the swing bracket 13 or the upper frame 3 due to the falling weight of the pin at the swing bracket mounting portion.
(2) 組立時(スイングブラケット取付時)におけるロックピン挿入前の状態、または分解時(同ブラケット取り外し時)におけるロックピン抜き取り後の状態、つまり、下側連結ピン34が抜け止めされていない状態で同ピン34が自重落下するおそれがなくなるため、作業の安全性と効率が良いものとなる。 (2) State before insertion of the lock pin during assembly (when mounting the swing bracket), or state after removal of the lock pin when disassembled (when the bracket is removed), that is, the state where the lower connecting pin 34 is not retained. Thus, there is no possibility that the pin 34 falls by its own weight, so that the safety and efficiency of the work are improved.
(3) ピン保持具36は、上下 一対の挟持板37,38間に下側連結部22の下部ボス部26を挟み込むように同ボス部26に嵌め込むだけでよいため、公知の抜け止め手段、たとえばロックピンを小さなロックピン穴に差し通し、その先端部にさらに割ピン等を入れる構造や、連結ピンの先端面に抜け止めプレートをボルト止めする構造のみを用いる場合と比較して、同等以上のピン脱落防止効果を発揮しながら、簡単に装着し、また取外すことができる。 (3) Since the pin holder 36 only needs to be fitted into the boss portion 26 so as to sandwich the lower boss portion 26 of the lower connecting portion 22 between the pair of upper and lower sandwiching plates 37, 38, the known retaining means For example, it is equivalent to using a structure in which a lock pin is inserted into a small lock pin hole and a split pin or the like is inserted at the tip of the lock pin, or a structure in which a retaining plate is bolted to the tip of the connecting pin. It can be easily mounted and removed while exhibiting the above-mentioned pin drop-off preventing effect.
(4) ピン保持具36は、 両挟持板37,38を互いの一辺部で側板39により連結したコの字板状に形成しているため、コの字の口が開く方向に弾性変形し易く、ボス部26の厚み寸法や面精度のばらつきを吸収する融通性に富み、組立作業性が良い。 (4) Since the pin holder 36 is formed in a U-shaped plate in which both the holding plates 37 and 38 are connected to each other by the side plate 39 at one side, it is elastically deformed in the direction in which the U-shaped mouth opens. It is easy, has a great flexibility to absorb variations in the thickness dimension and surface accuracy of the boss portion 26, and has good assembly workability.
(5) 下側挟持板38に、ピン受け面41で受け止められたピン下端面の中央部分のみを下方に臨ませるピン抜き操作穴42を設けているため、連結ピン34の抜き取り作業時に、ピン抜き操作穴42から覗いたピン端面中央部分をハンマー等で叩くことで連結ピン34を簡単に抜き取ることができる。 (5) Since the lower clamping plate 38 is provided with a pinning operation hole 42 that allows only the center portion of the lower end surface of the pin received by the pin receiving surface 41 to face downward, the pin is removed when the connecting pin 34 is removed. The connecting pin 34 can be easily pulled out by hitting the central portion of the pin end face viewed through the punching operation hole 42 with a hammer or the like.
(6) 下側挟持板38の先端部を外向き傾斜状に折り曲げて取付ガイド部43を形成しているため、この取付ガイド部43によるガイド作用によりピン保持具36を下部ボス部26によりスムーズに取付けることができる。 (6) Since the mounting guide portion 43 is formed by bending the tip portion of the lower clamping plate 38 outwardly, the pin holder 36 is smoothly moved by the lower boss portion 26 by the guide action of the mounting guide portion 43. Can be installed on.
他の実施形態
ピン保持具36の他の形状例として、図9,10に示すように、両挟持板37,38を、互いの相対向する二辺部で側板39a,39aにより連結してピン保持具36を構成してもよい。
Other Embodiments As another example of the shape of the pin holder 36, as shown in FIGS. 9 and 10, both sandwiching plates 37 and 38 are connected by side plates 39 a and 39 a at two opposite sides to each other. The holder 36 may be configured.
この場合、一枚のプレートの切断・曲げにより一対の半円形の切り欠きを組み合わせてピン通し穴40を形成する加工法がとられるため、ピン通し穴40は図示のように一部に切り欠きを備えた形状となる。 In this case, since a processing method of forming a pin through hole 40 by combining a pair of semicircular notches by cutting and bending a single plate, the pin through hole 40 is partially cut away as shown in the figure. It becomes the shape with.
この構成によれば、上記実施形態とは逆に、コの字の口が開き難いという意味の強度が高くなるため、とくに垂直ピンで二部材を連結する場合にピン重量による変形のおそれがない。 According to this configuration, contrary to the above-described embodiment, the strength that means that the U-shaped mouth is difficult to open increases, so there is no risk of deformation due to the weight of the pin, particularly when two members are connected with a vertical pin. .
なお、このピン保持具36についても、一方の挟持板37,38の先端部を外向き傾斜状に折り曲げて取付ガイド部を形成してもよい。 In addition, also about this pin holder 36, you may bend the front-end | tip part of one clamping plate 37,38 in outward inclined shape, and may form an attachment guide part.
また、図1〜図8に示す実施形態を含めて両挟持板37,38の先端部に取付ガイド部を形成してもよい。 Moreover, you may form an attachment guide part in the front-end | tip part of both the clamping plates 37 and 38 including embodiment shown in FIGS.
一方、本発明は、上記実施形態で挙げた、スイング式ショベルにおけるスイングブラケットの取付部分に限らず、二部材をピン連結する部分に広く適用可能である。 On the other hand, the present invention can be widely applied not only to the mounting part of the swing bracket in the swing type excavator mentioned in the above embodiment but also to the part where the two members are pin-connected.
ここで、本発明は、上記のように二部材を上下方向にピン連結する場合(ピンの自重落下が起こる場合)にとくに有効となるが、二部材を水平方向に連結する場合にも連結ピンの脱落の可能性があるため、この場合にも適用することができる。 Here, the present invention is particularly effective in the case where the two members are connected in the vertical direction as described above (when the pin falls by its own weight), but the connection pin is also used in the case where the two members are connected in the horizontal direction. This can also be applied to this case.
1 下部走行体
2 上部旋回体
3 上部旋回体を構成するアッパーフレーム(連結される第1部材)
4 作業アタッチメントを構成するブーム
5 同、アーム
6 同、バケット
10 作業アタッチメント
13 スイングブラケット(連結される第2部材)
15 アッパーフレームの上側連結部
16 同、下側連結部
17,18 ピン穴
21 スイングブラケットの上側連結部
22 同、下側連結部
23,24 上側連結部を構成する上部及び下部両ボス部
25,26 下側連結部を構成する上部及び下部両ボス部
27,28,29,30 各ボス部のピン穴
31 ロックピン
32 ロックピン穴
33 上側連結ピン
34 下側連結ピン
36 ピン保持具
37 ピン保持具を構成する上側挟持板
38 同、下側挟持板
39 側板
39a,39a 側板
40 ピン通し穴
41 ピン受け面
42 ピン抜き操作穴
43 取付ガイド部
DESCRIPTION OF SYMBOLS 1 Lower traveling body 2 Upper revolving body 3 Upper frame which comprises an upper revolving body (1st member connected)
4 Boom constituting work attachment 5 Same arm 6 Same bucket 10 Work attachment 13 Swing bracket (second member to be connected)
15 Upper frame upper connection part 16 Same as lower connection part 17, 18 Pin hole 21 Upper connection part of swing bracket 22 Same as lower connection part 23, 24 Both upper and lower boss parts 25, 25 constituting the upper connection part 26 Both upper and lower boss portions constituting the lower connection portion 27, 28, 29, 30 Pin hole of each boss portion 31 Lock pin 32 Lock pin hole 33 Upper connection pin 34 Lower connection pin 36 Pin holder 37 Pin holding Upper clamping plate constituting the tool 38 Same as the lower clamping plate 39 Side plate 39a, 39a Side plate 40 Pin passage hole 41 Pin receiving surface 42 Pin removal operation hole 43 Mounting guide portion
Claims (8)
(i) 相連結される第1及び第2両部材に、ピン穴を有する連結部を設けること。
(ii) 上記連結部同士を、互いの上記ピン穴が一致するように上下方向または水平方向に重ね合わせた状態で連結ピンによって連結すること。
(iii) 上記連結ピンの一方の軸方向移動を阻止するピン保持具を有すること。
(iv) 上記ピン保持具は、間隔を置いて対向する一対の挟持板を備え、一方の挟持板にピン通し穴、他方の挟持板にピン受け面をそれぞれ設けること。
(v) 上記ピン保持具を、一方の上記連結部に、同連結部を上記両挟持板間に挟み込む状態で装着すること。
(vi) 上記連結ピンを、上記ピン通し穴を通過して一端面が上記ピン受け面で受け止められる状態で上記両連結部のピン穴に挿入すること。 A pin coupling device comprising all of the following requirements (i) to (vi):
(i) A connecting portion having a pin hole is provided in both the first and second members to be phase-connected.
(ii) The connecting portions are connected to each other by a connecting pin in a state where the connecting portions are overlapped in the vertical direction or the horizontal direction so that the pin holes are coincident with each other.
(iii) It has a pin holder which prevents one axial movement of the connecting pin.
(iv) The pin holder includes a pair of sandwiching plates facing each other at an interval, and a pin through hole is provided in one sandwiching plate, and a pin receiving surface is provided in the other sandwiching plate.
(v) The pin holder is attached to one of the connecting portions in a state where the connecting portion is sandwiched between the holding plates.
(vi) The connecting pin is inserted into the pin holes of both connecting portions in a state where one end face is received by the pin receiving surface through the pin through hole.
(B) 上記ピン保持具を、上記重ね合わせ状態での下側の連結部に装着し、
(C) 上記ピン保持具の両挟持板のうち、上記装着状態で上側となる挟持板に上記ピン通し穴、下側となる挟持板に上記ピン受け面をそれぞれ設けた
ことを特徴とする請求項1記載のピン連結装置。 (A) A state in which the first and second members are each provided with a connecting portion having a pin hole penetrating in the vertical direction, and the connecting portions are overlapped in the vertical direction so that the pin holes coincide with each other. Configured to be connected by a connecting pin,
(B) The pin holder is attached to the lower connecting portion in the superimposed state,
(C) Of the two holding plates of the pin holder, the pin through hole is provided in the upper holding plate in the mounted state, and the pin receiving surface is provided in the lower holding plate. Item 2. The pin coupling device according to Item 1.
(I) 間隔を置いて対向する一対の挟持板を備え、
(II) 上記両挟持板のうち一方の挟持板に、上記連結ピンの通過を許容するピン通し穴を設けるとともに、他方の挟持板に、上記ピン通し穴を通過した連結ピンの一端面を受け止めるピン受け面をそれぞれ設け、
(III) 上記第1及び第2両部材のうち一方の部材の連結部に、同連結部を上記両挟持板間に挟み込む状態で取付けるように構成した
ことを特徴とするピン連結装置用のピン保持具。 In the state where the connecting portions with pin holes provided in the first and second members to be phase-coupled are overlapped in the vertical direction or the horizontal direction so that the pin holes of each other coincide, A pin holder used in a pin coupling device for coupling the first and second members by inserting a coupling pin to prevent one axial movement of the coupling pin,
(I) provided with a pair of clamping plates facing each other at an interval,
(II) A pin through hole allowing passage of the connecting pin is provided in one of the holding plates, and one end surface of the connecting pin passing through the pin through hole is received in the other holding plate. Each pin receiving surface is provided,
(III) A pin for a pin coupling device, wherein the coupling portion is attached to a coupling portion of one of the first and second members in a state of being sandwiched between the both clamping plates. Retaining tool.
6. The pin holder for a pin connecting device according to claim 5, wherein the both sandwiching plates are formed in a U-shaped plate connected by side plates at one side of each other.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6201158B1 (en) * | 2017-04-06 | 2017-09-27 | 株式会社神島組 | Connecting device, construction machine and connecting pin removing device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS49145075U (en) * | 1973-04-14 | 1974-12-13 | ||
JPS5084745A (en) * | 1973-12-05 | 1975-07-08 | ||
JPS6385569U (en) * | 1986-11-25 | 1988-06-04 | ||
US4776720A (en) * | 1987-03-30 | 1988-10-11 | Maremont Corporation | Rod end mount |
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2014
- 2014-09-29 JP JP2014197892A patent/JP6394238B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS49145075U (en) * | 1973-04-14 | 1974-12-13 | ||
JPS5084745A (en) * | 1973-12-05 | 1975-07-08 | ||
JPS6385569U (en) * | 1986-11-25 | 1988-06-04 | ||
US4776720A (en) * | 1987-03-30 | 1988-10-11 | Maremont Corporation | Rod end mount |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6201158B1 (en) * | 2017-04-06 | 2017-09-27 | 株式会社神島組 | Connecting device, construction machine and connecting pin removing device |
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