JP2016063557A - Exterior for wiring harness, and wiring harness - Google Patents

Exterior for wiring harness, and wiring harness Download PDF

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JP2016063557A
JP2016063557A JP2014187191A JP2014187191A JP2016063557A JP 2016063557 A JP2016063557 A JP 2016063557A JP 2014187191 A JP2014187191 A JP 2014187191A JP 2014187191 A JP2014187191 A JP 2014187191A JP 2016063557 A JP2016063557 A JP 2016063557A
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exterior member
bellows
wire harness
corrugated tube
portions
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JP6118773B2 (en
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光治 長橋
Mitsuharu NAGAHASHI
光治 長橋
昌久 杉本
Masahisa Sugimoto
昌久 杉本
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Yazaki Corp
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Yazaki Corp
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Priority to JP2014187191A priority Critical patent/JP6118773B2/en
Priority to CN201580041458.4A priority patent/CN106575860B/en
Priority to PCT/JP2015/073856 priority patent/WO2016031814A1/en
Publication of JP2016063557A publication Critical patent/JP2016063557A/en
Priority to US15/412,214 priority patent/US20170129424A1/en
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Abstract

PROBLEM TO BE SOLVED: To provide an exterior member for wiring harness which does not require a large facility or a plurality of molding dies and also facilitates a dimension change, and a wiring harness which includes the exterior member in configuration.SOLUTION: A wiring harness 9 includes an exterior member 24 and a high voltage conducting path 25 which is accommodated and protected in the exterior member 24. The exterior member 24 includes a corrugated tube 28 and solidification members 29 and 30 which are fitted to the corrugated tube 28. The corrugated tube 28 become soft parts 31-34 which can be formed in a bent shape. When the solidification members 29 and 30 are fitted to the corrugated tube 28, fitting portions become solid parts 35 and 36 which fix a shape as a straight portion.SELECTED DRAWING: Figure 2

Description

本発明は、外装部材と、この外装部材を構成に含んでなるワイヤハーネスとに関する。   The present invention relates to an exterior member and a wire harness including the exterior member in its configuration.

例えばハイブリッド自動車や電気自動車に搭載される高電圧の機器間を電気的に接続するためとしてワイヤハーネスが用いられる。   For example, a wire harness is used to electrically connect high voltage devices mounted on a hybrid vehicle or an electric vehicle.

下記特許文献1に開示されたワイヤハーネスは、導電路と、この導電路を保護するための金属製の保護パイプとを備えて構成される。ワイヤハーネスは、これを三次元的な複雑なスペースに配索するために、先ず、金属製の保護パイプをストレートな状態で用い、次にこの保護パイプに導電路を挿通し、そして、この後に保護パイプを専用の曲げ設備にて曲げることにより所望の配索経路のものに形成される。   The wire harness disclosed in Patent Document 1 below includes a conductive path and a metal protective pipe for protecting the conductive path. In order to route the wiring harness in a three-dimensional complicated space, first, a metal protective pipe is used in a straight state, and then a conductive path is inserted through the protective pipe, and thereafter The protective pipe is formed into a desired route by bending it with a dedicated bending facility.

また、下記特許文献2に開示されたワイヤハーネスは、導電路と、この導電路を保護するための合成樹脂製のコルゲートチューブと、コルゲートチューブに所望の曲げ形状部分を形成するための樹脂製のプロテクタとを備えて構成される。外装部材は、上記構成から分かるように、コルゲートチューブとプロテクタの二種類の樹脂部材からなる。コルゲートチューブは複数本からなり、プロテクタにより連結される。   Moreover, the wire harness disclosed in the following Patent Document 2 is made of a resin path for forming a conductive path, a corrugated tube made of a synthetic resin for protecting the conductive path, and a desired bent shape portion on the corrugated tube. It is provided with a protector. As can be seen from the above configuration, the exterior member is composed of two types of resin members, a corrugated tube and a protector. The corrugated tube is composed of a plurality of tubes and is connected by a protector.

さらに、下記特許文献3に開示されたワイヤハーネスは、導電路と、この導電路を保護するための合成樹脂製の外装部材とを備えて構成される。外装部材は、ワイヤハーネスを三次元的な複雑なスペースに配索するために、蛇腹管形状の可撓管部と、ストレート管形状のストレート管部とを有する。外装部材は、これら可撓管部とストレート管部とを連続させるようにして樹脂成形される。尚、特許文献3には、外装部材の樹脂成形に係る設備及び方法が詳細に開示される。   Furthermore, the wire harness disclosed in Patent Document 3 below includes a conductive path and a synthetic resin exterior member for protecting the conductive path. The exterior member has a bellows tube-shaped flexible tube portion and a straight tube-shaped straight tube portion in order to route the wire harness in a three-dimensional complex space. The exterior member is resin-molded so that the flexible tube portion and the straight tube portion are continuous. Patent Document 3 discloses in detail a facility and method related to resin molding of an exterior member.

特開2004−224156号公報JP 2004-224156 A 特開2010−12868号公報JP 2010-12868 A 特開2013−211963号公報JP 2013-211963 A

特許文献1のワイヤハーネスの外装部材にあっては、金属製の保護パイプであることから、これを曲げるための大型の専用設備が必要になってしまうという問題点を有する。また、特許文献2のワイヤハーネスの外装部材にあっては、曲げ形状部分の形成にプロテクタを採用することから、曲げ形状部分を複数箇所形成するのであれば、その分のプロテクタの成形金型が必要になってしまうという問題点を有する。さらに、特許文献3のワイヤハーネスの外装部材にあっては、成形金型の都合上、可撓管部やストレート管部の寸法に制約が出てしまうという問題点を有する。   In the exterior member of the wire harness of Patent Document 1, since it is a metal protective pipe, there is a problem that a large dedicated facility for bending this is required. Moreover, in the exterior member of the wire harness of patent document 2, since a protector is employ | adopted for formation of a bending shape part, if the bending shape part is formed in multiple places, the molding die of the protector for that part will be There is a problem that it becomes necessary. Furthermore, the exterior member of the wire harness of Patent Document 3 has a problem in that the dimensions of the flexible tube portion and the straight tube portion are limited due to the convenience of the molding die.

本発明は、上記した事情に鑑みてなされたもので、大型設備や複数の成形金型を必要とせず、また、寸法変更も容易なワイヤハーネス用の外装部材と、この外装部材を構成に含んでなるワイヤハーネスとを提供することを課題とする。   The present invention has been made in view of the above circumstances, and does not require a large facility or a plurality of molding dies, and includes an exterior member for a wire harness that can be easily changed in size, and the exterior member. It is an object to provide a wire harness comprising:

上記課題を解決するためになされた請求項1に記載の本発明の外装部材は、導電路を挿通して保護するために管体形状に形成されるワイヤハーネス用の外装部材において、当該外装部材は、曲げ形状にすることが可能な柔軟部と、形状をストレートな部分として固定することが可能な固形部とを有し、前記柔軟部は、コルゲートチューブの所望の部分で形成され、且つ、前記固形部は、前記コルゲートチューブの前記所望の部分以外に取り付け固定される固形化部材で形成され、該固形化部材は、管軸方向に並んで前記コルゲートチューブの複数の蛇腹凹部に外嵌めされる複数の蛇腹嵌合部を有して形成され、該複数の蛇腹嵌合部は、前記蛇腹凹部の外周の半分以上になる長さの湾曲リブ形状に形成されることを特徴とする。   The exterior member of the present invention according to claim 1, which has been made to solve the above problems, is an exterior member for a wire harness that is formed in a tubular shape so as to be inserted and protected through a conductive path. Has a flexible portion that can be bent, and a solid portion that can be fixed as a straight portion, and the flexible portion is formed of a desired portion of the corrugated tube, and The solid portion is formed of a solidified member that is attached and fixed to a portion other than the desired portion of the corrugated tube, and the solidified member is externally fitted to a plurality of bellows concave portions of the corrugated tube side by side in the tube axis direction. The plurality of bellows fitting portions are formed in a curved rib shape having a length that is at least half of the outer periphery of the bellows recess.

請求項2に記載の本発明は、請求項1に記載のワイヤハーネス用の外装部材において、前記固形化部材は、前記管軸方向にのびて前記複数の蛇腹嵌合部に一体化する湾曲板部又は棒状部を有して形成されることを特徴とする。   According to a second aspect of the present invention, in the exterior member for a wire harness according to the first aspect, the solidifying member extends in the tube axis direction and is integrated with the plurality of bellows fitting portions. It is characterized by having a part or a bar-like part.

請求項3に記載の本発明は、請求項1又は2に記載のワイヤハーネス用の外装部材において、前記複数の蛇腹嵌合部は、弾力性を有し且つ前記蛇腹凹部の径よりも小さく形成されることを特徴とする。   According to a third aspect of the present invention, in the exterior member for a wire harness according to the first or second aspect, the plurality of bellows fitting portions have elasticity and are formed smaller than the diameter of the bellows recess. It is characterized by being.

以上のような特徴を有する本発明の外装部材によれば、コルゲートチューブと、このコルゲートチューブに取り付けられる固形化部材とで構成される。コルゲートチューブは、曲げ形状にすることが可能な柔軟部になり、また、コルゲートチューブに対して固形化部材を取り付けると、この取り付け部分が、形状をストレートな部分として固定する固形部になる。本発明の外装部材は、固形化部材の寸法、個数を必要な長さ、個数に設定するだけで、詳細寸法設定が可能である。また、寸法変更も迅速に対応することが可能である。   According to the exterior member of the present invention having the above-described features, the exterior member includes a corrugated tube and a solidified member attached to the corrugated tube. The corrugated tube becomes a flexible portion that can be bent, and when the solidifying member is attached to the corrugated tube, the attaching portion becomes a solid portion that fixes the shape as a straight portion. Detailed dimensions can be set for the exterior member of the present invention simply by setting the dimensions and number of solidification members to the required length and number. In addition, it is possible to respond quickly to dimensional changes.

上記課題を解決するためになされた請求項4に記載の本発明のワイヤハーネスは、請求項1、2又は3に記載のワイヤハーネス用の外装部材と、該外装部材に挿通される導電路とを含むことを特徴とする。   The wire harness of the present invention according to claim 4, which has been made to solve the above problems, includes an exterior member for the wire harness according to claim 1, 2, and 3, and a conductive path inserted through the exterior member. It is characterized by including.

以上のような特徴を有する本発明のワイヤハーネスによれば、大型設備や複数の成形金型を必要とせず、また、寸法変更も容易な外装部材を構成に含む。   According to the wire harness of the present invention having the above-described features, an exterior member that does not require a large facility or a plurality of molding dies and can be easily changed in size is included in the configuration.

請求項1に記載された本発明によれば、コルゲートチューブと、このコルゲートチューブに取り付けられる固形化部材とで構成される外装部材であることから、従来例のような大型設備や複数の成形金型を必要としない外装部材を提供することができるという効果を奏する。   According to the first aspect of the present invention, since it is an exterior member composed of a corrugated tube and a solidified member attached to the corrugated tube, a large-scale facility such as a conventional example and a plurality of molding metals are used. There exists an effect that the exterior member which does not require a type | mold can be provided.

請求項2に記載された本発明によれば、複数の蛇腹嵌合部を管軸方向にのびる湾曲板部又は棒状部にて一体化したものも有効な固形化部材として提供することができるという効果を奏する。   According to the second aspect of the present invention, a plurality of bellows fitting portions integrated with a curved plate portion or a rod-like portion extending in the tube axis direction can also be provided as an effective solidifying member. There is an effect.

請求項3に記載された本発明によれば、コルゲートチューブに対する固形化部材の取り付けを、コルゲートチューブの蛇腹凹部への圧入のような外嵌めと、蛇腹嵌合部の弾性力とにより行う構造であることから、固形化部材のみでの取り付けが可能であり、結果、部品点数の増大を抑制することができるという効果を奏する。   According to the third aspect of the present invention, the solidification member is attached to the corrugated tube by an external fitting such as press-fitting into the bellows recess of the corrugated tube and the elastic force of the bellows fitting portion. Therefore, it is possible to attach only with the solidified member, and as a result, an increase in the number of parts can be suppressed.

請求項4に記載された本発明によれば、請求項1、2又は3に記載の外装部材を構成に含むことから、より良いワイヤハーネスを提供することができるという効果を奏する。   According to the fourth aspect of the present invention, since the exterior member according to the first, second, or third aspect is included in the configuration, there is an effect that a better wire harness can be provided.

本発明のワイヤハーネスに係る図であり、(a)は高電圧のワイヤハーネスの配索状態を示す模式図、(b)は(a)とは別のワイヤハーネスの配索状態を示す模式図である。It is a figure which concerns on the wire harness of this invention, (a) is a schematic diagram which shows the wiring state of a high voltage wire harness, (b) is a schematic diagram which shows the wiring state of another wire harness from (a) It is. 図1(a)のワイヤハーネスの構成を示す概要図である。It is a schematic diagram which shows the structure of the wire harness of Fig.1 (a). 図2の要部の断面図である。It is sectional drawing of the principal part of FIG. 図2の要部の断面図(高圧導電路を含む)である。FIG. 3 is a cross-sectional view (including a high-voltage conductive path) of the main part of FIG. 2. 図2の変形例となる図である。It is a figure used as the modification of FIG. 他の例(実施例2)となる外装部材の図であり、(a)は断面図、(b)は概略斜視図である。It is a figure of the exterior member used as another example (Example 2), (a) is sectional drawing, (b) is a schematic perspective view. 他の例(実施例3)となるワイヤハーネスの図であり、(a)はワイヤハーネスの構成を示す概要図、(b)は固形化部材の斜視図、(c)は(a)の要部断面図である。It is a figure of the wire harness used as another example (Example 3), (a) is a schematic diagram which shows the structure of a wire harness, (b) is a perspective view of a solidification member, (c) is the principal of (a). FIG.

ワイヤハーネスは、外装部材と、この外装部材に挿通される導電路とを含んで構成される。外装部材は、導電路を保護するために管体形状に形成される。このような形状の外装部材は、曲げ形状にすることが可能な柔軟部と、形状をストレートな部分として固定することが可能な固形部とを有する。柔軟部は、コルゲートチューブの所望の部分で形成される。また、固形部は、コルゲートチューブの上記所望の部分以外に取り付け固定される固形化部材で形成される。   The wire harness includes an exterior member and a conductive path inserted through the exterior member. The exterior member is formed in a tubular shape in order to protect the conductive path. The exterior member having such a shape includes a flexible portion that can be bent and a solid portion that can be fixed as a straight portion. The flexible part is formed of a desired part of the corrugated tube. The solid portion is formed of a solidified member that is attached and fixed to a portion other than the desired portion of the corrugated tube.

固形化部材は、複数の蛇腹嵌合部のみ、或いは、複数の蛇腹嵌合部と、この複数の蛇腹嵌合部に一体化する湾曲板部又は棒状部とを有して形成される。複数の蛇腹嵌合部は、コルゲートチューブの蛇腹凹部の外周の半分以上になる長さの湾曲リブ形状に形成される。複数の蛇腹嵌合部は、弾力性を有し且つ蛇腹凹部の径よりも小さく形成される。   The solidified member is formed having only a plurality of bellows fitting portions, or a plurality of bellows fitting portions, and a curved plate portion or a rod-like portion integrated with the plurality of bellows fitting portions. The plurality of bellows fitting portions are formed in a curved rib shape having a length that is more than half of the outer periphery of the bellows recess of the corrugated tube. The plurality of bellows fitting portions have elasticity and are formed smaller than the diameter of the bellows recess.

以下、図面を参照しながら実施例1を説明する。図1は本発明のワイヤハーネスに係る図であり、(a)は高電圧のワイヤハーネスの配索状態を示す模式図、(b)は(a)とは別のワイヤハーネスの配索状態を示す模式図である。また、図2は図1(a)のワイヤハーネスの構成を示す概要図、図3及び図4は図2の要部の断面図、図5は図2の変形例となる図である。   Embodiment 1 will be described below with reference to the drawings. FIG. 1 is a diagram related to a wire harness according to the present invention, in which (a) is a schematic diagram illustrating a wiring state of a high-voltage wire harness, and (b) illustrates a wiring state of a wire harness different from (a). It is a schematic diagram shown. 2 is a schematic diagram showing the configuration of the wire harness of FIG. 1A, FIGS. 3 and 4 are cross-sectional views of the main part of FIG. 2, and FIG. 5 is a diagram showing a modification of FIG.

本実施例においては、ハイブリッド自動車(電気自動車等であってもよい)に配索されるワイヤハーネスに対し本発明を採用する。   In the present embodiment, the present invention is adopted for a wire harness routed in a hybrid vehicle (which may be an electric vehicle or the like).

図1(a)において、引用符号1はハイブリッド自動車を示す。ハイブリッド自動車1は、エンジン2及びモータユニット3の二つの動力をミックスして駆動する車両であって、モータユニット3にはインバータユニット4を介してバッテリー5(電池パック)からの電力が供給される。エンジン2、モータユニット3、及びインバータユニット4は、本実施例において前輪等がある位置のエンジンルーム6に搭載される。また、バッテリー5は、後輪等がある自動車後部7に搭載される(エンジンルーム6の後方に存在する自動車室内に搭載してもよい)。   In FIG. 1A, reference numeral 1 indicates a hybrid vehicle. The hybrid vehicle 1 is a vehicle that mixes and drives two powers of an engine 2 and a motor unit 3, and the motor unit 3 is supplied with electric power from a battery 5 (battery pack) via an inverter unit 4. . The engine 2, the motor unit 3, and the inverter unit 4 are mounted in the engine room 6 where the front wheels and the like are located in the present embodiment. In addition, the battery 5 is mounted on the rear part 7 of the vehicle having rear wheels or the like (may be mounted in a vehicle room existing behind the engine room 6).

モータユニット3とインバータユニット4は、高圧の(高電圧用の)ワイヤハーネス8により接続される。また、バッテリー5とインバータユニット4も高圧のワイヤハーネス9により接続される。ワイヤハーネス9は、この中間部10が車両床下11に配索される。また、車両床下11に沿って略平行に配索される。車両床下11は、公知のボディであるとともに所謂パネル部材であって、所定位置には貫通孔が形成される。この貫通孔には、ワイヤハーネス9が水密に挿通される。   The motor unit 3 and the inverter unit 4 are connected by a high-voltage (high voltage) wire harness 8. The battery 5 and the inverter unit 4 are also connected by a high-voltage wire harness 9. In the wire harness 9, the intermediate portion 10 is routed under the vehicle floor 11. Further, they are routed substantially parallel along the vehicle floor 11. The vehicle underfloor 11 is a known body and a so-called panel member, and a through hole is formed at a predetermined position. The wire harness 9 is inserted into the through hole in a watertight manner.

ワイヤハーネス9とバッテリー5は、このバッテリー5に設けられるジャンクションブロック12を介して接続される。ジャンクションブロック12には、ワイヤハーネス9の後端側のハーネス端末13に配設されたシールドコネクタ14等の外部接続手段が電気的に接続される。また、ワイヤハーネス9とインバータユニット4は、前端側のハーネス端末13に配設されたシールドコネクタ14等の外部接続手段を介して電気的に接続される。   The wire harness 9 and the battery 5 are connected via a junction block 12 provided in the battery 5. External connection means such as a shield connector 14 disposed on the harness terminal 13 on the rear end side of the wire harness 9 is electrically connected to the junction block 12. Further, the wire harness 9 and the inverter unit 4 are electrically connected via an external connection means such as a shield connector 14 disposed on the harness terminal 13 on the front end side.

モータユニット3は、モータ及びジェネレータを含んで構成される。また、インバータユニット4は、インバータ及びコンバータを構成に含んで構成される。モータユニット3は、シールドケースを含むモータアッセンブリとして形成される。また、インバータユニット4もシールドケースを含むインバータアッセンブリとして形成される。バッテリー5は、Ni−MH系やLi−ion系のものであって、モジュール化することによりなる。尚、例えばキャパシタのような蓄電装置を使用することも可能である。バッテリー5は、ハイブリッド自動車1や電気自動車に使用可能であれば特に限定されないのは勿論である。   The motor unit 3 includes a motor and a generator. The inverter unit 4 includes an inverter and a converter. The motor unit 3 is formed as a motor assembly including a shield case. The inverter unit 4 is also formed as an inverter assembly including a shield case. The battery 5 is of Ni-MH type or Li-ion type, and is formed as a module. It is also possible to use a power storage device such as a capacitor. The battery 5 is not particularly limited as long as it can be used for the hybrid vehicle 1 and the electric vehicle.

図1(b)において、引用符号15はワイヤハーネスを示す。ワイヤハーネス15は、低圧の(低電圧用の)ものであって、ハイブリッド自動車1における自動車後部7の低圧バッテリー16と、自動車前部17に搭載される補器18(機器)とを電気的に接続するために備えられる。ワイヤハーネス15は、図1(a)のワイヤハーネス9と同様に、車両床下11を通って配索される(一例である。車室側を通って配索されてもよい)。   In FIG. 1B, reference numeral 15 indicates a wire harness. The wire harness 15 is a low voltage (for low voltage), and electrically connects the low voltage battery 16 at the rear part 7 of the hybrid vehicle 1 and the auxiliary device 18 (equipment) mounted on the front part 17 of the vehicle. Provided to connect. The wire harness 15 is routed through the vehicle underfloor 11 in the same manner as the wire harness 9 of FIG. 1A (an example. The wire harness 15 may be routed through the passenger compartment side).

図1(a)及び(b)に示す如く、ハイブリッド自動車1には、高圧のワイヤハーネス8、9及び低圧のワイヤハーネス15が配索される。本発明は、いずれのワイヤハーネスであっても適用可能であるが、代表例としてワイヤハーネス9を挙げて以下に説明をする。   As shown in FIGS. 1A and 1B, high-voltage wire harnesses 8 and 9 and a low-voltage wire harness 15 are routed in the hybrid vehicle 1. Although the present invention can be applied to any wire harness, the wire harness 9 will be described below as a representative example.

図1(a)及び図2において、車両床下11を通って配索される長尺なワイヤハーネス9は、ハーネス本体19と、このハーネス本体19の両端、すなわちハーネス端末13にそれぞれ配設されるシールドコネクタ14(外部接続手段)とを備えて構成される。また、ワイヤハーネス9は、車両の所定位置に固定するための複数の固定部材20(例えばクランプ)と、水分の浸入を規制するための止水部材22、23(例えばグロメットやブーツ)とを備えて構成される。   In FIG. 1A and FIG. 2, the long wire harness 9 routed through the vehicle underfloor 11 is disposed at the harness body 19 and at both ends of the harness body 19, that is, at the harness terminal 13. A shield connector 14 (external connection means) is provided. Further, the wire harness 9 includes a plurality of fixing members 20 (for example, clamps) for fixing at a predetermined position of the vehicle, and water-stop members 22, 23 (for example, grommets and boots) for restricting the ingress of moisture. Configured.

図2において、ハーネス本体19(図1(a)参照)は、本発明に係る外装部材24と、この外装部材24に収容保護される高圧導電路25(導電路)とを備えて構成される。尚、外装部材24に関し、低圧のワイヤハーネス15を一緒に収容保護するような構成及び構造のものを採用してもよい(上記低圧のワイヤハーネス15は、ハーネス本体26と、このハーネス本体26の両端に配設されるコネクタ27とを備えて構成される(図1(b)参照))。   2, a harness body 19 (see FIG. 1A) includes an exterior member 24 according to the present invention and a high-voltage conductive path 25 (conductive path) that is housed and protected by the exterior member 24. . The exterior member 24 may have a structure and structure that together accommodate and protect the low-voltage wire harness 15 (the low-voltage wire harness 15 includes the harness body 26 and the harness body 26. And a connector 27 provided at both ends (see FIG. 1B).

図2及び図3において、外装部材24は、樹脂製のコルゲートチューブ28と、同じく樹脂製の複数の固形化部材29、30とを含んで構成される。尚、このような外装部材24の構成として上記クランプ20を含めてもよいものとする。外装部材24は、曲げ形状にすることが可能な柔軟部31〜34と、形状をストレートな部分として固定することが可能な固形部35、36とを有する。   2 and 3, the exterior member 24 includes a resin corrugated tube 28 and a plurality of resin solidifying members 29 and 30. In addition, the said clamp 20 may be included as a structure of such an exterior member 24. FIG. The exterior member 24 includes flexible portions 31 to 34 that can be bent, and solid portions 35 and 36 that can be fixed as straight portions.

コルゲートチューブ28は、本実施例において、断面円形状で長尺なものを必要な長さに切断したものが採用される(必要な長さに切断することで、例えば寸法変更等に柔軟に対応することができるのは勿論である)。コルゲートチューブ28は、周方向の蛇腹凹部37及び蛇腹凸部38を有し、これら蛇腹凹部37及び蛇腹凸部38が管軸方向に連続するような蛇腹管形状に形成される。コルゲートチューブ28は、この全体が柔軟性を有する。尚、上記断面円形状に限らないものとする。以下の説明で分かるようになるが、断面長円形状(平形形状)であってもこれに合わせて固形化部材29、30の形状を変更すればよい。   In this embodiment, the corrugated tube 28 has a circular cross section and is cut to a required length (by cutting to a required length, for example, flexibly adapting to dimensional changes, etc.) Of course you can.) The corrugated tube 28 has a bellows concave portion 37 and a bellows convex portion 38 in the circumferential direction, and is formed in a bellows tube shape such that the bellows concave portion 37 and the bellows convex portion 38 are continuous in the tube axis direction. The entire corrugated tube 28 has flexibility. In addition, it shall not be restricted to the said cross-sectional circle shape. As will be understood from the following description, the shape of the solidifying members 29 and 30 may be changed in accordance with an elliptical cross section (flat shape).

柔軟部31〜34は、曲げ形状にする必要がある部分に設定配置される。柔軟部31〜34は、コルゲートチューブ28自体が柔軟性を有する部材であることから、このようなコルゲートチューブ28の所望の部分に形成される。柔軟部31〜34は、外装部材24を見たときに固形化部材29、30が取り付けられてない蛇腹管形状の部分に該当する。柔軟部31〜34は、管軸を中心に360度方向に曲げ可能な部分に形成される。   The flexible parts 31 to 34 are set and arranged in a part that needs to be bent. The flexible portions 31 to 34 are formed in desired portions of the corrugated tube 28 since the corrugated tube 28 itself is a flexible member. The flexible parts 31 to 34 correspond to a bellows tube-shaped part to which the solidifying members 29 and 30 are not attached when the exterior member 24 is viewed. The flexible portions 31 to 34 are formed in portions that can be bent in the direction of 360 degrees around the tube axis.

柔軟部31〜34は、ワイヤハーネス9の配索先になる固定対象39の形状に合わせて配置形成される。固定対象39には、図2に示す如く、曲がった部分もあることから、また、外装部材24の端末近傍では電気的な接続も行われることから、柔軟部31〜34には曲げが存在する。柔軟部31〜34は、この長さが一定でなく、固定対象39に合わせて形成される。柔軟部31〜34は、ワイヤハーネス9の梱包状態や輸送時、さらには車両への経路配索時に、それぞれ所望の角度で撓ませることができる。また、大きく曲げたりすることができる。   The flexible parts 31 to 34 are arranged and formed in accordance with the shape of the fixed object 39 that is the wiring destination of the wire harness 9. Since the fixed object 39 has a bent portion as shown in FIG. 2 and electrical connection is also performed in the vicinity of the terminal of the exterior member 24, the flexible portions 31 to 34 are bent. . The lengths of the flexible portions 31 to 34 are not constant, and are formed according to the fixed object 39. The flexible parts 31 to 34 can be bent at a desired angle, respectively, when the wire harness 9 is packed or transported, and when a route to the vehicle is routed. Moreover, it can be bent greatly.

固形部35、36は、コルゲートチューブ28の上記所望の部分以外、すなわち柔軟部31〜34以外になる部分40、41と、この部分40、41に取り付け固定される固形化部材29、30とで形成される。固形部35、36は、固形化部材29、30を上記部分40、41に対し外嵌めすることにより形成される。   The solid portions 35 and 36 include portions 40 and 41 other than the desired portion of the corrugated tube 28, that is, portions 40 and 41 other than the flexible portions 31 to 34, and solidified members 29 and 30 attached and fixed to the portions 40 and 41. It is formed. The solid portions 35 and 36 are formed by externally fitting the solidifying members 29 and 30 to the portions 40 and 41.

図2ないし図4において、固形化部材29、30は、複数の蛇腹嵌合部42と、この複数の蛇腹嵌合部42に一体化する湾曲板部43とを有して例えば図示形状に形成される。   2 to 4, the solidifying members 29 and 30 have a plurality of bellows fitting portions 42 and a curved plate portion 43 integrated with the plurality of bellows fitting portions 42, for example, in the shape shown in the figure. Is done.

複数の蛇腹嵌合部42は、管軸方向に並ぶように配置される。複数の蛇腹嵌合部42は、コルゲートチューブ28の複数の蛇腹凹部37に外嵌めされる部分として形成される。蛇腹凹部37に外嵌めされる部分であることから、複数の蛇腹嵌合部42は湾曲リブ形状に形成される。湾曲リブ形状の複数の蛇腹嵌合部42は、コルゲートチューブ28の複数の蛇腹凹部37の外周の半分以上になる長さに形成される。また、湾曲リブ形状の複数の蛇腹嵌合部42は、蛇腹凹部37の外径よりも小さな内径に形成される。複数の蛇腹嵌合部42は、弾力性を有する。   The plurality of bellows fitting portions 42 are arranged so as to be aligned in the tube axis direction. The plurality of bellows fitting portions 42 are formed as portions that are externally fitted to the plurality of bellows concave portions 37 of the corrugated tube 28. Since it is a part fitted by the bellows recessed part 37, the some bellows fitting part 42 is formed in a curved rib shape. The plurality of bellows fitting portions 42 having a curved rib shape are formed to have a length that is more than half of the outer periphery of the plurality of bellows recesses 37 of the corrugated tube 28. Further, the plurality of bellows fitting portions 42 having a curved rib shape are formed with an inner diameter smaller than the outer diameter of the bellows recess 37. The plurality of bellows fitting portions 42 has elasticity.

湾曲板部43は、湾曲する板状であって、管軸方向に並ぶ複数の蛇腹嵌合部42をこの外側から覆うように一体形成される。湾曲板部43は、引用符号44で示す端部が蛇腹嵌合部42の端部位置にあわせて形成される。尚、図3を見た場合、例えば中心線Cの位置まで端部44が短くなるように形成してもよい(更に短くてもよい。端部44が短くなると、この短くなった端部44から複数の蛇腹嵌合部42の端部が露出し目印になることから、コルゲートチューブ28に対する固形化部材29、30の取り付けがし易くなるという利点がある)。   The curved plate portion 43 has a curved plate shape and is integrally formed so as to cover a plurality of bellows fitting portions 42 arranged in the tube axis direction from the outside. The curved plate portion 43 is formed so that the end portion indicated by the reference numeral 44 is aligned with the end portion position of the bellows fitting portion 42. 3, for example, the end 44 may be shortened to the position of the center line C (may be further shortened. When the end 44 is shortened, the shortened end 44 may be formed. Since the end portions of the plurality of bellows fitting portions 42 are exposed and become marks, there is an advantage that it is easy to attach the solidifying members 29 and 30 to the corrugated tube 28).

固形化部材29、30は、上記部分40、41に対する取り付けが、蛇腹凹部37への圧入のような外嵌めにて行われる。また、蛇腹嵌合部42自身の弾性力によっても行われる。固形化部材29、30は、図2に示す如く、固定対象39(車両床下11)に対し近い側に取り付け固定される。固形化部材29、30は、脱落し易いものではないが、固定対象39(車両床下11)に対し近い側に取り付け固定されれば脱落防止に有効である。尚、必要に応じて結束バンドやテープ巻き等を施して脱落防止を図ってもよい。   The solidifying members 29 and 30 are attached to the portions 40 and 41 by external fitting such as press-fitting into the bellows recess 37. It is also performed by the elastic force of the bellows fitting part 42 itself. As shown in FIG. 2, the solidifying members 29 and 30 are attached and fixed on the side closer to the fixing object 39 (the vehicle floor 11). The solidifying members 29 and 30 are not easily dropped off, but are effective in preventing dropping if they are attached and fixed on the side closer to the fixed object 39 (the vehicle floor bottom 11). If necessary, a binding band, tape winding or the like may be applied to prevent the dropout.

固形化部材29、30の取り付けに関し、上記のような固定対象39(車両床下11)に対し近い側でなく、この逆であってもよい。すなわち、図5に示すような地面側等であってもよい。図5の取り付けをした場合、例えば長尺な固形化部材30にあっては、湾曲板部43が例えば車両走行時の飛び石等による損傷防止に有効に機能するのは勿論である。尚、長尺な固形化部材30だけが地面に対し近い側に取り付けられてもよい。   Regarding the attachment of the solidifying members 29 and 30, not the side close to the fixed object 39 (the vehicle underfloor 11) as described above, but vice versa. That is, it may be the ground side as shown in FIG. When the attachment shown in FIG. 5 is performed, for example, in the case of the long solid member 30, the curved plate portion 43 effectively functions to prevent damage due to, for example, a stepping stone during traveling of the vehicle. In addition, only the elongate solidification member 30 may be attached to the near side with respect to the ground.

本実施例の外装部材24では、短尺な固形部35と、長尺な固形部36とを有し、長尺な固形部36が車両床下11に対して配索される。また、本実施例の外装部材24では、特に図示しないが、柔軟部33と柔軟部34との間に所定長さの固形化部材が取り付けられて固形部が形成される。この他、車両床下11で曲げ形状の部分を形成する必要がある場合は、上記のような長尺な固形化部材30でなくてもよく、適宜長さの固形化部材が取り付けられる。   The exterior member 24 of the present embodiment includes a short solid portion 35 and a long solid portion 36, and the long solid portion 36 is routed with respect to the vehicle floor 11. Moreover, in the exterior member 24 of the present embodiment, although not particularly illustrated, a solidified member having a predetermined length is attached between the flexible portion 33 and the flexible portion 34 to form a solid portion. In addition, when it is necessary to form a bent portion under the vehicle floor 11, the solidified member 30 may be attached as appropriate.

外装部材24は、図2から分かるように、柔軟部31〜34と固形部35、36とが交互に配置された状態に形成される。外装部材24は、薄肉のコルゲートチューブ28がベースになることから軽量であるといえる。   As can be seen from FIG. 2, the exterior member 24 is formed in a state where the flexible portions 31 to 34 and the solid portions 35 and 36 are alternately arranged. The exterior member 24 can be said to be lightweight because the thin corrugated tube 28 serves as a base.

図4において、高圧導電路25は、以上のような外装部材24に収容保護される導電路であって、一又は複数本の高圧電線45と、この高圧電線45を覆うシールド部材46とを備えて構成される(一例である。例えば更にシースを含んで構成してもよい)。   In FIG. 4, the high-voltage conductive path 25 is a conductive path that is accommodated and protected by the exterior member 24 as described above, and includes one or a plurality of high-voltage electric wires 45 and a shield member 46 that covers the high-voltage electric wires 45. (This is an example. For example, a sheath may be included.)

高圧電線45は、導体47と、この導体47を被覆する絶縁体48とを備えて構成される。高圧電線45は、電気的な接続に必要な長さを有して形成される。高圧電線45は、ワイヤハーネス9がインバータユニット4とバッテリー5(ジャンクションブロック12。図1参照)とを電気的に接続することから、長尺なものに形成される。   The high-voltage electric wire 45 includes a conductor 47 and an insulator 48 that covers the conductor 47. The high voltage electric wire 45 is formed to have a length necessary for electrical connection. The high voltage electric wire 45 is formed in a long shape because the wire harness 9 electrically connects the inverter unit 4 and the battery 5 (junction block 12, see FIG. 1).

導体47は、銅や銅合金、或いはアルミニウムやアルミニウム合金により製造される。導体47に関しては、素線を撚り合わせてなる導体構造のものや、断面矩形又は丸形となる棒状の導体構造(例えば平角単心や丸単心となる導体構造であり、この場合、電線自体も棒状となる)のもののいずれであってもよいものとする。以上のような導体47は、この外面に絶縁性の樹脂材料からなる絶縁体48が押出成形される。   The conductor 47 is made of copper, copper alloy, aluminum, or aluminum alloy. The conductor 47 has a conductor structure in which strands are twisted together or a rod-like conductor structure having a rectangular or round cross section (for example, a conductor structure having a flat single core or a round single core. In this case, the wire itself It may be any of those having a rod shape. An insulator 48 made of an insulating resin material is extruded on the outer surface of the conductor 47 as described above.

尚、高圧電線45として、本実施例では公知のものを採用するが、この限りでないものとする。すなわち、公知のバスバーに絶縁体を設けて高圧回路としたもの等を採用してもよい。   In addition, although a well-known thing is employ | adopted as a high voltage electric wire 45 in a present Example, it shall not be this limitation. That is, a known bus bar provided with an insulator to form a high voltage circuit may be employed.

絶縁体48は、熱可塑性樹脂材料を用いて導体の外周面に押出成形される。絶縁体48は、断面円形状の被覆として形成される。絶縁体48は、所定の厚みを有して形成される。上記熱可塑性樹脂としては、公知の様々な種類のものが使用可能であり、例えばポリ塩化ビニル樹脂やポリエチレン樹脂、ポリプロピレン樹脂などの高分子材料から適宜選択される。   The insulator 48 is extruded on the outer peripheral surface of the conductor using a thermoplastic resin material. The insulator 48 is formed as a covering having a circular cross section. The insulator 48 is formed with a predetermined thickness. As the thermoplastic resin, various known types can be used, and are appropriately selected from polymer materials such as polyvinyl chloride resin, polyethylene resin, and polypropylene resin.

シールド部材46は、高圧電線45を一括して覆う電磁シールド用の部材(電磁波対策用のシールド部材)であって、多数の素線を筒状に編んでなる公知の編組が採用される。シールド部材46は、高圧電線45の全長とほぼ同じ長さに形成される。シールド部材46は、この端部が上記シールドコネクタ14(図1参照)を介してインバータユニット4(図1参照)のシールドケース等(図示省略)に接続される。尚、シールド部材46は、電磁波対策をすることが可能であれば、例えば導電性を有する金属箔や、この金属箔を含む部材を採用してもよい。また、シート状に形成して巻き付けるような状態で組み付けてもよい。   The shield member 46 is a member for electromagnetic shielding (shield member for electromagnetic waves) that collectively covers the high-voltage electric wires 45, and a known braid formed by knitting a number of strands into a cylindrical shape is employed. The shield member 46 is formed to have substantially the same length as the entire length of the high-voltage electric wire 45. The end of the shield member 46 is connected to a shield case or the like (not shown) of the inverter unit 4 (see FIG. 1) via the shield connector 14 (see FIG. 1). The shield member 46 may employ, for example, a conductive metal foil or a member including this metal foil as long as it can take countermeasures against electromagnetic waves. Moreover, you may assemble | attach in the state which forms and winds in a sheet form.

固定部材20は、ワイヤハーネス9を固定対象39に固定するための部材であって、外装部材24に取り付けられる部分と、固定対象39に例えばボルト・ナットにより固定される部分とを有する。本実施例において、固定部材20は、固形化部材29、30の両端位置に合わせてコルゲートチューブ28に取り付けられる(例である)。   The fixing member 20 is a member for fixing the wire harness 9 to the fixing target 39, and has a portion attached to the exterior member 24 and a portion fixed to the fixing target 39 by, for example, bolts and nuts. In the present embodiment, the fixing member 20 is attached to the corrugated tube 28 according to the positions of both ends of the solidifying members 29 and 30 (example).

上記構成及び構造において、ワイヤハーネス9は次のような手順で製造される(一例である)。先ず、コルゲートチューブ28に高圧導電路25が挿通される。次に、このコルゲートチューブ28に固形化部材29、30が取り付け固定され、そして、所定位置に固定部材20が組み付けられる。最後に、高圧導電路25の端部にそれぞれシールドコネクタ14が設けられると、ワイヤハーネス9の製造が完了する。尚、グロメットやブーツである止水部材22、23は適宜組み付けられる。   In the above configuration and structure, the wire harness 9 is manufactured by the following procedure (an example). First, the high-voltage conductive path 25 is inserted into the corrugated tube 28. Next, the solidifying members 29 and 30 are attached and fixed to the corrugated tube 28, and the fixing member 20 is assembled at a predetermined position. Finally, when the shield connector 14 is provided at each end of the high voltage conductive path 25, the manufacture of the wire harness 9 is completed. In addition, the water stop members 22 and 23 which are a grommet and a boot are assembled | attached suitably.

上記の如く製造された後は所定の梱包がなされ、ワイヤハーネス9は車両組み付け現場まで輸送される。車両組み付け現場では、車両床下11に対応する部分からワイヤハーネス9が車両に取り付けられて固定される。取り付け固定に係る一連の作業が完了すると、ワイヤハーネス9は所望の経路で配索された状態になる。   After being manufactured as described above, predetermined packaging is performed, and the wire harness 9 is transported to the vehicle assembly site. At the vehicle assembly site, the wire harness 9 is attached and fixed to the vehicle from the portion corresponding to the vehicle underfloor 11. When a series of operations related to mounting and fixing is completed, the wire harness 9 is routed in a desired route.

以上、図1ないし図5を参照しながら説明してきたように、ワイヤハーネス9は、樹脂製の外装部材24と、この外装部材24に挿通される高圧導電路25とを含んで構成される。本発明は、外装部材24に特徴を有し、コルゲートチューブ28と、このコルゲートチューブ28に取り付けられる固形化部材29、30とで構成される。コルゲートチューブ28は、曲げ形状にすることが可能な柔軟部31〜34になり、また、コルゲートチューブ28に対して固形化部材29、30を取り付けると、この取り付け部分が、形状をストレートな部分として固定する固形部35、36になる。本発明に係る外装部材24は、固形化部材29、30の寸法、個数を必要な長さ、個数に設定するだけで、詳細寸法設定が可能である。また、寸法変更も迅速に対応することが可能である。   As described above with reference to FIGS. 1 to 5, the wire harness 9 includes the resin exterior member 24 and the high-voltage conductive path 25 inserted through the exterior member 24. The present invention is characterized by the exterior member 24, and includes a corrugated tube 28 and solidifying members 29 and 30 attached to the corrugated tube 28. The corrugated tube 28 becomes flexible portions 31 to 34 that can be bent, and when the solidifying members 29 and 30 are attached to the corrugated tube 28, the attached portion becomes a straight portion. It becomes the solid parts 35 and 36 to fix. The exterior member 24 according to the present invention can be set in detail by simply setting the dimensions and number of the solidifying members 29 and 30 to the required length and number. In addition, it is possible to respond quickly to dimensional changes.

本発明によれば、従来例のような大型設備や複数の成形金型を必要としない外装部材24を提供することができるという効果を奏する。   According to the present invention, there is an effect that it is possible to provide an exterior member 24 that does not require a large facility as in the conventional example and a plurality of molding dies.

ワイヤハーネス9に関しては、上記のような外装部材24を構成に含むことから、より良いワイヤハーネス9を提供することができるという効果を奏する。   With respect to the wire harness 9, since the exterior member 24 as described above is included in the configuration, there is an effect that a better wire harness 9 can be provided.

以下、図面を参照しながら実施例2を説明する。図6は他の例となる外装部材の図であり、(a)は断面図、(b)は概略斜視図である。尚、上記実施例1と基本的に同じ構成部材には同一の符号を付して詳細な説明を省略する。   Embodiment 2 will be described below with reference to the drawings. 6A and 6B are views of another example of an exterior member, where FIG. 6A is a cross-sectional view and FIG. 6B is a schematic perspective view. Note that the same components as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

図6において、外装部材51は、コルゲートチューブ28と、樹脂製の複数の固形化部材52(一つのみ図示)とを含んで構成される。外装部材51は、曲げ形状にすることが可能な柔軟部31〜34と、形状をストレートな部分として固定することが可能な固形部35、36とを有する。固形化部材52は、管軸方向に並ぶ複数の蛇腹嵌合部42と、この複数の蛇腹嵌合部42に一体化する棒状部53とを有して例えば図示形状に形成される(全体の形状は図2の固形化部材29、30を図6の固形化部材52に置き換えたものと同じであり、ここでは図示を省略する)。   In FIG. 6, the exterior member 51 includes a corrugated tube 28 and a plurality of resin solidifying members 52 (only one is shown). The exterior member 51 includes flexible portions 31 to 34 that can be bent, and solid portions 35 and 36 that can be fixed as straight portions. The solidifying member 52 has a plurality of bellows fitting portions 42 arranged in the tube axis direction and a rod-like portion 53 integrated with the plurality of bellows fitting portions 42, and is formed in the shape shown in the figure (for example, as a whole). The shape is the same as that obtained by replacing the solidification members 29 and 30 in FIG. 2 with the solidification member 52 in FIG. 6, and is not shown here).

複数の蛇腹嵌合部42は、管軸方向に並ぶように配置される。複数の蛇腹嵌合部42は、コルゲートチューブ28の複数の蛇腹凹部37に外嵌めされる部分として形成される。蛇腹凹部37に外嵌めされる部分であることから、複数の蛇腹嵌合部42は湾曲リブ形状に形成される。湾曲リブ形状の複数の蛇腹嵌合部42は、コルゲートチューブ28の複数の蛇腹凹部37の外周の半分以上になる長さに形成される。また、湾曲リブ形状の複数の蛇腹嵌合部42は、蛇腹凹部37の外径よりも小さな内径に形成される。複数の蛇腹嵌合部42は、弾力性を有する。   The plurality of bellows fitting portions 42 are arranged so as to be aligned in the tube axis direction. The plurality of bellows fitting portions 42 are formed as portions that are externally fitted to the plurality of bellows concave portions 37 of the corrugated tube 28. Since it is a part fitted by the bellows recessed part 37, the some bellows fitting part 42 is formed in a curved rib shape. The plurality of bellows fitting portions 42 having a curved rib shape are formed to have a length that is more than half of the outer periphery of the plurality of bellows recesses 37 of the corrugated tube 28. Further, the plurality of bellows fitting portions 42 having a curved rib shape are formed with an inner diameter smaller than the outer diameter of the bellows recess 37. The plurality of bellows fitting portions 42 has elasticity.

棒状部53は、管軸方向に真っ直ぐのびる棒状の部分に形成される。棒状部53は、固形部35、36をストレートな部分として固定するために十分な剛性を確保することができるように形成される。棒状部53は、本実施例において一本であるが、二本以上であってもよい。   The rod-like portion 53 is formed in a rod-like portion extending straight in the tube axis direction. The rod-like portion 53 is formed so that sufficient rigidity can be ensured for fixing the solid portions 35 and 36 as straight portions. Although the rod-shaped part 53 is one in a present Example, two or more may be sufficient.

以上、図6を参照しながら説明してきたように、外装部材51は、コルゲートチューブ28と、このコルゲートチューブ28に取り付けられる固形化部材52とで構成される。コルゲートチューブ28は、曲げ形状にすることが可能な柔軟部31〜34になり、また、コルゲートチューブ28に対して固形化部材52を取り付けると、この取り付け部分が、形状をストレートな部分として固定する固形部35、36になる。本発明に係る外装部材51は、固形化部材52の寸法、個数を必要な長さ、個数に設定するだけで、詳細寸法設定が可能である。また、寸法変更も迅速に対応することが可能である。   As described above with reference to FIG. 6, the exterior member 51 includes the corrugated tube 28 and the solidified member 52 attached to the corrugated tube 28. The corrugated tube 28 becomes the flexible portions 31 to 34 that can be bent, and when the solidifying member 52 is attached to the corrugated tube 28, the attached portion fixes the shape as a straight portion. Solid portions 35 and 36 are obtained. The exterior member 51 according to the present invention can be set in detail by simply setting the dimensions and number of the solidifying members 52 to the required length and number. In addition, it is possible to respond quickly to dimensional changes.

本発明によれば、従来例のような大型設備や複数の成形金型を必要としない外装部材51を提供することができるという効果を奏する。   According to the present invention, there is an effect that it is possible to provide the exterior member 51 that does not require a large-scale facility or a plurality of molding dies as in the conventional example.

ワイヤハーネスに関しては、上記のような外装部材51を構成に含むことから、より良いワイヤハーネスを提供することができるという効果を奏する。   With regard to the wire harness, since the exterior member 51 as described above is included in the configuration, there is an effect that a better wire harness can be provided.

以下、図面を参照しながら実施例3を説明する。図7は他の例となるワイヤハーネスの図であり、(a)はワイヤハーネスの構成を示す概要図、(b)は固形化部材の斜視図、(c)は(a)の要部断面図である。尚、上記実施例1、2と基本的に同じ構成部材には同一の符号を付して詳細な説明を省略する。   Embodiment 3 will be described below with reference to the drawings. 7A and 7B are diagrams of another example of a wire harness, where FIG. 7A is a schematic diagram illustrating the configuration of the wire harness, FIG. 7B is a perspective view of a solidified member, and FIG. FIG. Note that the same components as those in the first and second embodiments are denoted by the same reference numerals, and detailed description thereof is omitted.

図7において、ワイヤハーネス9は、ハーネス本体19(図1(a)参照)と、このハーネス本体19の両端、すなわちハーネス端末13にそれぞれ配設されるシールドコネクタ14(外部接続手段)とを備えて構成される。また、ワイヤハーネス9は、車両の所定位置に固定するための複数の固定部材20(例えばクランプ)と、水分の浸入を規制するための止水部材22等とを備えて構成される。   In FIG. 7, the wire harness 9 includes a harness body 19 (see FIG. 1A) and shield connectors 14 (external connection means) respectively disposed at both ends of the harness body 19, that is, the harness terminals 13. Configured. The wire harness 9 includes a plurality of fixing members 20 (for example, clamps) for fixing at a predetermined position of the vehicle, a water stop member 22 for restricting moisture intrusion, and the like.

ハーネス本体19(図1(a)参照)は、本発明に係る外装部材61と、この外装部材61に収容保護される高圧導電路25(導電路)とを備えて構成される。尚、外装部材61に関し、低圧のワイヤハーネス15(図1(b)参照)を一緒に収容保護するような構成及び構造のものを採用してもよい。   The harness body 19 (see FIG. 1A) includes an exterior member 61 according to the present invention and a high-voltage conductive path 25 (conductive path) accommodated and protected by the exterior member 61. In addition, you may employ | adopt the structure and structure which accommodates and protects the low voltage | pressure wire harness 15 (refer FIG.1 (b)) together regarding the exterior member 61. FIG.

外装部材61は、コルゲートチューブ28と、樹脂製の複数の固形化部材29、30とを含んで構成される。外装部材61は、曲げ形状にすることが可能な柔軟部31〜34(33、34は図2参照)と、形状をストレートな部分として固定することが可能な固形部35、36とを有する。固形化部材29は固形部35を形成し、固形化部材30は固形部36を形成する。固形化部材29、30は、管軸方向に並ぶ複数の蛇腹嵌合部42のみを有して図示形状に形成される。   The exterior member 61 includes a corrugated tube 28 and a plurality of resin solidifying members 29 and 30. The exterior member 61 includes flexible portions 31 to 34 that can be bent (see FIG. 2 for 33 and 34) and solid portions 35 and 36 that can be fixed as straight portions. The solidifying member 29 forms a solid portion 35, and the solidifying member 30 forms a solid portion 36. The solidifying members 29 and 30 have only a plurality of bellows fitting portions 42 arranged in the tube axis direction and are formed in the illustrated shape.

複数の蛇腹嵌合部42は、固形化部材29、30であると言え、このような複数の蛇腹嵌合部42は、コルゲートチューブ28の複数の蛇腹凹部37に一つ一つ外嵌めされる部材である。複数の蛇腹嵌合部42は湾曲リブ形状に形成される。湾曲リブ形状の複数の蛇腹嵌合部42は、コルゲートチューブ28の複数の蛇腹凹部37の外周の半分以上になる長さに形成される。また、湾曲リブ形状の複数の蛇腹嵌合部42は、蛇腹凹部37の外径よりも小さな内径に形成される。複数の蛇腹嵌合部42は、弾力性を有する。   It can be said that the plurality of bellows fitting portions 42 are the solidifying members 29 and 30, and the plurality of bellows fitting portions 42 are externally fitted one by one to the plurality of bellows concave portions 37 of the corrugated tube 28. It is a member. The plurality of bellows fitting portions 42 are formed in a curved rib shape. The plurality of bellows fitting portions 42 having a curved rib shape are formed to have a length that is more than half of the outer periphery of the plurality of bellows recesses 37 of the corrugated tube 28. Further, the plurality of bellows fitting portions 42 having a curved rib shape are formed with an inner diameter smaller than the outer diameter of the bellows recess 37. The plurality of bellows fitting portions 42 has elasticity.

以上、図7を参照しながら説明してきたように、外装部材61は、コルゲートチューブ28と、このコルゲートチューブ28に取り付けられる固形化部材29、30(複数の蛇腹嵌合部42)とで構成される。コルゲートチューブ28は、曲げ形状にすることが可能な柔軟部31〜34(33、34は図2参照)になり、また、コルゲートチューブ28に対して複数の蛇腹嵌合部42を取り付けると、この取り付け部分が、形状をストレートな部分として固定する固形部35、36になる。本発明に係る外装部材61は、蛇腹嵌合部42を必要な個数に設定するだけで、詳細寸法設定が可能である。また、寸法変更も迅速に対応することが可能である。   As described above with reference to FIG. 7, the exterior member 61 includes the corrugated tube 28 and the solidified members 29 and 30 (a plurality of bellows fitting portions 42) attached to the corrugated tube 28. The The corrugated tube 28 becomes flexible portions 31 to 34 (33 and 34 refer to FIG. 2) which can be bent, and when a plurality of bellows fitting portions 42 are attached to the corrugated tube 28, The attachment portions become solid portions 35 and 36 that fix the shape as a straight portion. The exterior member 61 according to the present invention can be set to detailed dimensions only by setting the required number of bellows fitting portions 42. In addition, it is possible to respond quickly to dimensional changes.

本発明によれば、従来例のような大型設備や複数の成形金型を必要としない外装部材61を提供することができるという効果を奏する。   According to the present invention, there is an effect that it is possible to provide an exterior member 61 that does not require a large facility as in the conventional example and a plurality of molding dies.

ワイヤハーネス9に関しては、上記のような外装部材61を構成に含むことから、より良いワイヤハーネスを提供することができるという効果を奏する。   With respect to the wire harness 9, since the exterior member 61 as described above is included in the configuration, there is an effect that a better wire harness can be provided.

この他、本発明は本発明の主旨を変えない範囲で種々変更実施可能なことは勿論である。   In addition, the present invention can of course be modified in various ways within the scope not changing the gist of the present invention.

1…ハイブリッド自動車、 2…エンジン、 3…モータユニット、 4…インバータユニット、 5…バッテリー、 6…エンジンルーム、 7…自動車後部、 8、9…ワイヤハーネス、 10…中間部、 11…車両床下、 12…ジャンクションブロック、 13…ハーネス端末、 14…シールドコネクタ、 15…ワイヤハーネス、 16…低圧バッテリー、 17…自動車前部、 18…補器、 19…ハーネス本体、 20…固定部材、 22、23…止水部材、 24…外装部材、 25…高圧導電路(導電路)、 26…ハーネス本体、 27…コネクタ、 28…コルゲートチューブ、 29、30…固形化部材、 31〜34…柔軟部、 35、36…固形部、 37…蛇腹凹部、 38…蛇腹凸部、 39…固定対象、 40、41…部分(柔軟部以外になる部分)、 42…蛇腹嵌合部、 43…湾曲板部、 44…端部、 45…高圧電線、 46…シールド部材、 47…導体、 48…絶縁体、 51…外装部材、 52…固形化部材、 53…棒状部、 61…外装部材   DESCRIPTION OF SYMBOLS 1 ... Hybrid vehicle, 2 ... Engine, 3 ... Motor unit, 4 ... Inverter unit, 5 ... Battery, 6 ... Engine room, 7 ... Car rear part, 8, 9 ... Wire harness, 10 ... Middle part, 11 ... Under vehicle floor, DESCRIPTION OF SYMBOLS 12 ... Junction block, 13 ... Harness terminal, 14 ... Shield connector, 15 ... Wire harness, 16 ... Low voltage battery, 17 ... Automotive front part, 18 ... Auxiliary device, 19 ... Harness main body, 20 ... Fixing member, 22, 23 ... Water stop member, 24 ... exterior member, 25 ... high-voltage conductive path (conductive path), 26 ... harness body, 27 ... connector, 28 ... corrugated tube, 29, 30 ... solidified member, 31-34 ... flexible part, 35, 36 ... Solid part, 37 ... Bellows concave part, 38 ... Bellows convex part, 39 ... Fixed object, 40, 41 ... Minute part (part other than the flexible part), 42 ... bellows fitting part, 43 ... curved plate part, 44 ... end part, 45 ... high-voltage electric wire, 46 ... shield member, 47 ... conductor, 48 ... insulator, 51 ... exterior Member 52 ... solidified member 53 ... rod-shaped part 61 ... exterior member

Claims (4)

導電路を挿通して保護するために管体形状に形成されるワイヤハーネス用の外装部材において、
当該外装部材は、曲げ形状にすることが可能な柔軟部と、形状をストレートな部分として固定することが可能な固形部とを有し、
前記柔軟部は、コルゲートチューブの所望の部分で形成され、且つ、前記固形部は、前記コルゲートチューブの前記所望の部分以外に取り付け固定される固形化部材で形成され、
該固形化部材は、管軸方向に並んで前記コルゲートチューブの複数の蛇腹凹部に外嵌めされる複数の蛇腹嵌合部を有して形成され、
該複数の蛇腹嵌合部は、前記蛇腹凹部の外周の半分以上になる長さの湾曲リブ形状に形成される
ことを特徴とするワイヤハーネス用の外装部材。
In an exterior member for a wire harness that is formed into a tubular shape in order to insert and protect a conductive path,
The exterior member has a flexible part that can be bent and a solid part that can be fixed as a straight part.
The flexible portion is formed of a desired portion of the corrugated tube, and the solid portion is formed of a solidified member that is attached and fixed to other than the desired portion of the corrugated tube,
The solidified member is formed to have a plurality of bellows fitting portions that are externally fitted to a plurality of bellows concave portions of the corrugated tube side by side in the tube axis direction,
The plurality of bellows fitting portions are formed in a curved rib shape having a length that is at least half of the outer circumference of the bellows recess.
請求項1に記載のワイヤハーネス用の外装部材において、
前記固形化部材は、前記管軸方向にのびて前記複数の蛇腹嵌合部に一体化する湾曲板部又は棒状部を有して形成される
ことを特徴とするワイヤハーネス用の外装部材。
In the exterior member for wire harnesses according to claim 1,
The solidified member is formed to have a curved plate portion or a rod-like portion that extends in the tube axis direction and is integrated with the plurality of bellows fitting portions.
請求項1又は2に記載のワイヤハーネス用の外装部材において、
前記複数の蛇腹嵌合部は、弾力性を有し且つ前記蛇腹凹部の径よりも小さく形成される
ことを特徴とするワイヤハーネス用の外装部材。
In the exterior member for wire harnesses according to claim 1 or 2,
The exterior member for a wire harness, wherein the plurality of bellows fitting portions have elasticity and are smaller than the diameter of the bellows recess.
請求項1、2又は3に記載のワイヤハーネス用の外装部材と、該外装部材に挿通される導電路とを含む
ことを特徴とするワイヤハーネス。
The wire harness characterized by including the exterior member for wire harnesses of Claim 1, 2, or 3 and the electrically conductive path penetrated by this exterior member.
JP2014187191A 2014-08-25 2014-09-16 Exterior member for wire harness, and wire harness Active JP6118773B2 (en)

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JP2014187191A JP6118773B2 (en) 2014-09-16 2014-09-16 Exterior member for wire harness, and wire harness
CN201580041458.4A CN106575860B (en) 2014-08-25 2015-08-25 Exterior member and harness for harness
PCT/JP2015/073856 WO2016031814A1 (en) 2014-08-25 2015-08-25 Outer cover member for wire harness, and wire harness
US15/412,214 US20170129424A1 (en) 2014-08-25 2017-01-23 Exterior member for wire harness and wire harness

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DE102017130119A1 (en) 2016-12-19 2018-06-21 Autonetworks Technologies, Ltd. wire harness
US10124748B2 (en) 2016-08-31 2018-11-13 Autonetworks Technologies, Ltd. Vehicular high-voltage wire and wire harness
DE112017006372T5 (en) 2016-12-19 2019-09-26 Sumitomo Wiring Systems, Ltd. Support structure for harness protection element
DE112017006374T5 (en) 2016-12-19 2019-09-26 Sumitomo Wiring Systems, Ltd. Vehicle high voltage cable and wiring harness
DE112018000803T5 (en) 2017-02-13 2019-12-12 Sumitomo Wiring Systems, Ltd. Protective element, vehicle high-voltage cable and wiring harness
US10569723B2 (en) 2016-12-19 2020-02-25 Sumitomo Wiring Systems, Ltd Wire harness with tube-shaped reinforced fiber cover
JP2020102976A (en) * 2018-12-25 2020-07-02 矢崎総業株式会社 Wire harness
WO2022130963A1 (en) * 2020-12-18 2022-06-23 住友電装株式会社 Wire harness

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JP2014042443A (en) * 2012-07-25 2014-03-06 Yazaki Corp Exterior member for wire harness and wire harness
JP2014045572A (en) * 2012-08-27 2014-03-13 Yazaki Corp Wire harness protector

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JP2009291029A (en) * 2008-05-30 2009-12-10 Yazaki Corp Corrugate tube cabling member
JP2013099011A (en) * 2011-10-28 2013-05-20 Sumitomo Wiring Syst Ltd Corrugate tube with path maintaining member, wire harness, and path maintaining member
JP2014042443A (en) * 2012-07-25 2014-03-06 Yazaki Corp Exterior member for wire harness and wire harness
JP2014045572A (en) * 2012-08-27 2014-03-13 Yazaki Corp Wire harness protector

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10124748B2 (en) 2016-08-31 2018-11-13 Autonetworks Technologies, Ltd. Vehicular high-voltage wire and wire harness
DE102017130119A1 (en) 2016-12-19 2018-06-21 Autonetworks Technologies, Ltd. wire harness
DE112017006372T5 (en) 2016-12-19 2019-09-26 Sumitomo Wiring Systems, Ltd. Support structure for harness protection element
DE112017006374T5 (en) 2016-12-19 2019-09-26 Sumitomo Wiring Systems, Ltd. Vehicle high voltage cable and wiring harness
US10569723B2 (en) 2016-12-19 2020-02-25 Sumitomo Wiring Systems, Ltd Wire harness with tube-shaped reinforced fiber cover
US10636545B2 (en) 2016-12-19 2020-04-28 Autonetworks Technologies, Ltd. Wiring harness
US10723292B2 (en) 2016-12-19 2020-07-28 Sumitomo Wiring Systems, Limited Vehicular high-voltage wire and wire harness
DE112018000803T5 (en) 2017-02-13 2019-12-12 Sumitomo Wiring Systems, Ltd. Protective element, vehicle high-voltage cable and wiring harness
JP2020102976A (en) * 2018-12-25 2020-07-02 矢崎総業株式会社 Wire harness
WO2022130963A1 (en) * 2020-12-18 2022-06-23 住友電装株式会社 Wire harness

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