JP2016037022A - Laminate and method for producing laminate - Google Patents

Laminate and method for producing laminate Download PDF

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JP2016037022A
JP2016037022A JP2014163573A JP2014163573A JP2016037022A JP 2016037022 A JP2016037022 A JP 2016037022A JP 2014163573 A JP2014163573 A JP 2014163573A JP 2014163573 A JP2014163573 A JP 2014163573A JP 2016037022 A JP2016037022 A JP 2016037022A
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layer
fluororesin
ptfe
laminate
resistant resin
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JP6378575B2 (en
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勝通 野口
Masamichi Noguchi
勝通 野口
ひろみ 木下
Hiromi Kinoshita
ひろみ 木下
聡 熊木
Satoshi Kumaki
聡 熊木
幸生 金澤
Yukio Kanazawa
幸生 金澤
博之 福島
Hiroyuki Fukushima
博之 福島
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Nippon Valqua Industries Ltd
Nihon Valqua Kogyo KK
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Nippon Valqua Industries Ltd
Nihon Valqua Kogyo KK
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Abstract

PROBLEM TO BE SOLVED: To provide a laminate having high interlayer adhesive strength which comprises a PTFE layer and a heat-resistant resin layer (substrate), and to produce such a laminate with high productivity.SOLUTION: There is provided a laminate which comprises a PTFE layer (A), a layer (B) containing a fluorine resin (b) which can be fused to an adjacent layer by irradiation of light containing visible light, and a heat-resistant resin layer (C) (provided that the layers (A) and (C) are individually different from the layer (B)) in this order.SELECTED DRAWING: None

Description

本発明は、積層体および積層体の製造方法に関する。   The present invention relates to a laminate and a method for producing the laminate.

ポリテトラフルオロエチレン(PTFE)は、摩擦係数が小さく、耐熱性、耐薬品性、耐侯性、耐吸湿・吸水性および電気的絶縁性等の特性に優れているため、これらの特性が求められる物品(基材)において、その表面の加工に用いられている。   Polytetrafluoroethylene (PTFE) has a low coefficient of friction and is excellent in properties such as heat resistance, chemical resistance, weather resistance, moisture absorption / water absorption, and electrical insulation. In (base material), it is used for the processing of the surface.

この表面加工の際には、例えば、熱硬化性接着剤等を介してPTFEフィルムを熱プレスすることにより、PTFEフィルムと基材(被着面)とを接着させることで、基材上にPTFE膜を形成していた。   At the time of this surface processing, for example, the PTFE film and the base material (attachment surface) are adhered to each other by hot pressing the PTFE film via a thermosetting adhesive or the like. A film was formed.

しかしながら、PTFEフィルムはその非粘着性により、基材との接着性が乏しく、前記の方法で表面加工をした場合であっても、基材との十分な接着強度を有する表面加工物品は得られなかった。   However, the PTFE film has poor adhesion to the base material due to its non-stickiness, and even when the surface processing is performed by the above method, a surface processed article having sufficient adhesive strength with the base material can be obtained. There wasn't.

本発明は、このような問題に鑑みてなされたものであり、PTFE層と耐熱性樹脂層(基材)とを含む積層体であって、高い層間接着強度を有する積層体を提供すること、また、このような積層体を生産性よく製造することを目的とする。   The present invention has been made in view of such problems, and is a laminate including a PTFE layer and a heat-resistant resin layer (base material), and provides a laminate having high interlayer adhesion strength. Moreover, it aims at manufacturing such a laminated body with sufficient productivity.

このような状況のもと、本発明者らは、前記課題を解決すべく鋭意検討した結果、PTFE層と耐熱性樹脂層とを特定の層を介して積層した積層体によれば、前記目的を達成できることを見出し、本発明を完成するに至った。
本発明の構成例は以下の通りである。
Under such circumstances, the present inventors have intensively studied to solve the above problems, and as a result, according to a laminate in which a PTFE layer and a heat-resistant resin layer are laminated via a specific layer, the object is achieved. The present invention has been completed.
A configuration example of the present invention is as follows.

[1] ポリテトラフルオロエチレン(PTFE)層(A)、可視光を含む光の照射により隣接層と融着可能なフッ素樹脂(b)を含む層(B)、および、耐熱性樹脂層(C)(ただし、層(A)および(C)はそれぞれ層(B)とは異なる。)をこの順で含む積層体。   [1] A polytetrafluoroethylene (PTFE) layer (A), a layer (B) containing a fluororesin (b) that can be fused to an adjacent layer by irradiation with light including visible light, and a heat resistant resin layer (C ) (However, layers (A) and (C) are different from layer (B), respectively) in this order.

[2] 下記工程1を含む方法で得られる[1]に記載の積層体。
工程1:前記PTFE層および耐熱性樹脂層となる層を、前記フッ素樹脂(b)を含む層を介して積層し、該フッ素樹脂(b)を含む層に、前記PTFE層となる層側または耐熱性樹脂層となる層側から可視光を含む光を照射することで、前記PTFE層と耐熱性樹脂層とがフッ素樹脂(b)を含む層を介して融着した積層体を得る工程
[2] The laminate according to [1] obtained by a method including the following step 1.
Step 1: Laminate the layer to be the PTFE layer and the heat resistant resin layer via the layer containing the fluororesin (b), and the layer side to be the PTFE layer on the layer containing the fluororesin (b) or The process of obtaining the laminated body which the said PTFE layer and the heat resistant resin layer fuse | melted through the layer containing a fluororesin (b) by irradiating the light containing visible light from the layer side used as the heat resistant resin layer

[3] 前記フッ素樹脂(b)が、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)である、[1]または[2]に記載の積層体。   [3] The laminate according to [1] or [2], wherein the fluororesin (b) is a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA).

[4] 前記層(B)が可視光吸収剤を含む、[1]〜[3]のいずれかに記載の積層体。   [4] The laminate according to any one of [1] to [3], wherein the layer (B) contains a visible light absorber.

[5] 前記工程1が、可視光を含む光が照射される側の層とは反対側に、前記フッ素樹脂(b)の溶融を助けるような層を用いて光を照射する工程である、[2]〜[4]のいずれかに記載の積層体。   [5] The step 1 is a step of irradiating light on a side opposite to a layer irradiated with light including visible light using a layer that helps melt the fluororesin (b). The laminate according to any one of [2] to [4].

[6] 前記耐熱性樹脂層(C)が耐熱性樹脂を含み、該樹脂の融点が前記フッ素樹脂(b)の融点以上である、[1]〜[5]のいずれかに記載の積層体。   [6] The laminate according to any one of [1] to [5], wherein the heat resistant resin layer (C) includes a heat resistant resin, and the melting point of the resin is equal to or higher than the melting point of the fluororesin (b). .

[7] 前記工程1が、高輝度放電ランプまたはハロゲンランプを用いて可視光を含む光を照射する工程である、[2]〜[6]のいずれかに記載の積層体。   [7] The laminate according to any one of [2] to [6], wherein the step 1 is a step of irradiating light including visible light using a high-intensity discharge lamp or a halogen lamp.

[8] 前記PTFE層および耐熱性樹脂層となる層を、フッ素樹脂(b)を含む層を介して積層し、該フッ素樹脂(b)を含む層に、前記PTFE層となる層側または耐熱性樹脂層となる層側から可視光を含む光を照射することで、前記PTFE層と耐熱性樹脂層とがフッ素樹脂(b)を含む層を介して融着した積層体を得る工程1を含む、[1]〜[7]のいずれかに記載の積層体の製造方法。   [8] The PTFE layer and the layer that becomes the heat resistant resin layer are laminated via the layer containing the fluororesin (b), and the layer that becomes the PTFE layer or the heat resistant layer is laminated on the layer containing the fluororesin (b). Step 1 for obtaining a laminate in which the PTFE layer and the heat-resistant resin layer are fused via a layer containing a fluororesin (b) by irradiating light containing visible light from the layer side that becomes the heat-sensitive resin layer The manufacturing method of the laminated body in any one of [1]-[7] containing.

[9] 前記工程1が、可視光を含む光が照射される側の層とは反対側に、前記フッ素樹脂(b)の溶融を助けるような層を用いて光を照射する工程である、[8]に記載の積層体の製造方法。   [9] The step 1 is a step of irradiating light on a side opposite to a layer irradiated with light including visible light using a layer that helps melt the fluororesin (b). The manufacturing method of the laminated body as described in [8].

本発明によれば、PTFE層と耐熱性樹脂層とを含み、高い層間接着強度を有する積層体を生産性よく製造することができる。   ADVANTAGE OF THE INVENTION According to this invention, the laminated body which has a PTFE layer and a heat resistant resin layer and has high interlayer adhesive strength can be manufactured with sufficient productivity.

図1は、本発明の積層体の断面の一例を示す概略模式図である。FIG. 1 is a schematic diagram showing an example of a cross section of the laminate of the present invention. 図2は、ライニングシートの一例を示す概略模式図である。FIG. 2 is a schematic diagram illustrating an example of a lining sheet. 図3は、図2の破線部を拡大した断面の一例を示す概略模式図である。FIG. 3 is a schematic diagram showing an example of an enlarged cross section of the broken line portion of FIG. 図4は、従来の溶接方法でシートを溶接する際の溶接部断面の一例を示す概略模式図である。FIG. 4 is a schematic diagram illustrating an example of a cross section of a welded portion when a sheet is welded by a conventional welding method. 図5は、本発明の積層体を製造する際の一例を示す断面概略模式図である。FIG. 5 is a schematic cross-sectional view showing an example when the laminate of the present invention is manufactured.

≪積層体≫
本発明に係る積層体は、例えば図1で表され、PTFE層(A)12、可視光を含む光の照射により隣接層と融着可能なフッ素樹脂(b)を含む層(B)14、および、耐熱性樹脂層(C)16をこの順で含む。このような本発明の積層体は、PTFE層(A)と耐熱性樹脂層(C)との間の接着強度が高い。
≪Laminated body≫
The laminate according to the present invention is represented by, for example, FIG. 1, and includes a PTFE layer (A) 12, a layer (B) 14 including a fluororesin (b) that can be fused to an adjacent layer by irradiation with light including visible light, And the heat resistant resin layer (C) 16 is included in this order. Such a laminate of the present invention has high adhesive strength between the PTFE layer (A) and the heat resistant resin layer (C).

本発明の積層体は、前記層(A)、(B)および(C)がこの順で含まれれば特に制限されず、層(A)と(B)との間や、層(B)と(C)の間に、従来公知の層が含まれていてもよいが、前記効果を有する積層体を容易に得ることができる等の点から、層(A)と(B)との間や、層(B)と(C)の間には他の層が含まれていないことが好ましい。
なお、本発明において、隣接する層には少なくとも異なる樹脂が含まれる。従って、層(A)と(B)、層(B)と(C)とはそれぞれ異なる層であるが、層(A)と(C)とは同じ層であっても異なる層であってもよい。
The laminate of the present invention is not particularly limited as long as the layers (A), (B) and (C) are included in this order, and between the layers (A) and (B) or between the layers (B) and Although a conventionally well-known layer may be contained between (C), from the point that the laminated body which has the said effect can be obtained easily, between layers (A) and (B), It is preferable that no other layer is contained between the layers (B) and (C).
In the present invention, adjacent layers contain at least different resins. Therefore, the layers (A) and (B) and the layers (B) and (C) are different layers, but the layers (A) and (C) may be the same layer or different layers. Good.

また、前記層(A)の層(B)側とは反対側の面12aや前記層(C)の層(B)側とは反対側の面16aには、所望の用途に応じて従来公知の層(図示せず。)が存在していてもよいが、摩擦係数が小さく、耐熱性、耐薬品性、耐侯性、耐吸湿・吸水性および電気的絶縁性等の特性に優れる前記層(A)の特性を充分に発揮できる積層体10を得ることを考慮すれば、前記層(A)の層(B)側とは反対側の面12aには、他の層が存在しないことが好ましい。
なお、前記層(C)の層(B)側とは反対側の面16aには、所望の用途、具体的には、表面を層(A)で加工(保護)したい物品を構成する層(図示せず)が存在することがある。
Further, the surface 12a opposite to the layer (B) side of the layer (A) and the surface 16a opposite to the layer (B) side of the layer (C) are conventionally known depending on the desired application. The layer (not shown) may be present, but has a low coefficient of friction and excellent properties such as heat resistance, chemical resistance, weather resistance, moisture absorption / water absorption, and electrical insulation ( In consideration of obtaining the laminate 10 capable of sufficiently exhibiting the characteristics of A), it is preferable that no other layer exists on the surface 12a opposite to the layer (B) side of the layer (A). .
The surface 16a of the layer (C) opposite to the layer (B) side has a desired use, specifically, a layer constituting an article whose surface is to be processed (protected) with the layer (A) ( (Not shown) may exist.

本発明の積層体10の形状は、特に制限されず、所望の用途に応じて適宜選択すればよい。
本発明の積層体10の用途は、特に制限されないが、例えば、ダイヤフラム弁やライニングシートが挙げられる。
The shape of the laminate 10 of the present invention is not particularly limited, and may be appropriately selected according to a desired application.
Although the use of the laminated body 10 of this invention is not restrict | limited in particular, For example, a diaphragm valve and a lining sheet are mentioned.

≪積層体の製造方法≫
本発明の積層体は、前記層(A)、(B)および(C)がこの順で含まれる積層体10が得られるように各層が形成されればその製造方法は特に制限されず、例えば、前記PTFE層となる層と耐熱性樹脂層となる層とをフッ素樹脂(b)を含む層を介して熱プレスすることにより製造してもよい。
≪Laminated body manufacturing method≫
The production method of the laminate of the present invention is not particularly limited as long as each layer is formed so as to obtain a laminate 10 in which the layers (A), (B), and (C) are included in this order. The layer that becomes the PTFE layer and the layer that becomes the heat-resistant resin layer may be manufactured by hot pressing through a layer containing the fluororesin (b).

しかし、前記熱プレスは、大面積(例:1m2以上)を有する物品の表面を加工する際には適さず、また、厚膜(例:膜厚3mm以上)のPTFE層(フィルム)を用いた場合には、接着界面まで伝熱する際にロスが多くなるため、生産性よく積層体を得ることができない傾向にある。 However, the hot press is not suitable for processing the surface of an article having a large area (eg, 1 m 2 or more), and uses a thick PTFE layer (film) (eg, a film thickness of 3 mm or more). In such a case, the loss increases when the heat is transferred to the bonding interface, so that it is difficult to obtain a laminate with high productivity.

一方で、以下の工程1を含む方法で積層体を製造することで、積層体を構成する各層同士が十分な接着強度を有する積層体を生産性よく製造することができ、大面積を有する積層体や表面が平滑なPTFE層を有する積層体を容易に得ることができる。このため、本発明の積層体は、以下の工程1を含む方法で得ることが好ましい。   On the other hand, by producing a laminate by a method including the following step 1, a laminate having sufficient adhesive strength between layers constituting the laminate can be produced with high productivity, and a laminate having a large area. A laminated body having a PTFE layer with a smooth body and surface can be easily obtained. For this reason, it is preferable to obtain the laminated body of this invention by the method containing the following processes 1.

工程1は、前記PTFE層および耐熱性樹脂層となる層を、可視光を含む光の照射により隣接層と融着可能なフッ素樹脂(b)を含む層を介して積層し、該フッ素樹脂(b)を含む層に、前記PTFE層となる層側または耐熱性樹脂層となる層側から可視光を含む光を照射することで、前記PTFE層と耐熱性樹脂層とが融着した積層体を得る工程である。
なお、この工程で用いる前記「PTFE層となる層」は、得られる積層体において前記層(A)となる層のことをいい、例えば、PTFEフィルムなどのことを指すが、本発明では、本発明の積層体を構成する層(A)と、該積層体を製造する際に用いる層などとを特に区別せずに記載する場合がある。このことは、前記「耐熱性樹脂層となる層」および「フッ素樹脂(b)を含む層」についても同様である。
In step 1, the PTFE layer and the heat-resistant resin layer are laminated via a layer containing a fluororesin (b) that can be fused to an adjacent layer by irradiation with light including visible light. a layered product in which the PTFE layer and the heat-resistant resin layer are fused by irradiating the layer containing b) with light containing visible light from the layer side to be the PTFE layer or the layer side to be the heat-resistant resin layer It is the process of obtaining.
The “layer to be a PTFE layer” used in this step refers to a layer to be the layer (A) in the obtained laminate, and refers to a PTFE film, for example. In some cases, the layer (A) constituting the laminate of the invention is not particularly distinguished from the layer used when the laminate is produced. The same applies to the “layer to be a heat-resistant resin layer” and the “layer containing the fluororesin (b)”.

<PTFE層>
PTFE層(以下単に「層(A)」ともいう。)は、PTFEを含む層であれば特に制限されない。
前記層(A)は、従来公知の、樹脂層に添加してもよい従来公知の添加剤を、本発明の効果を損なわない範囲で含有していてもよいが、PTFEは、前述のような物性を有するため、添加剤を含まなくても十分な物性を有する層が得られること、例えば、層(A)が液体に接するような用途で用いられる場合、該層に添加剤が含まれることで、積層体の用途によっては、該添加剤が不純物となり、層(A)と接触する液体を汚染する恐れがあることなどの理由から、層(A)は、添加剤を含まない層であることが好ましい。
<PTFE layer>
The PTFE layer (hereinafter also simply referred to as “layer (A)”) is not particularly limited as long as it is a layer containing PTFE.
The layer (A) may contain a conventionally known additive that may be added to the resin layer, which is conventionally known, within a range that does not impair the effects of the present invention. Since it has physical properties, a layer having sufficient physical properties can be obtained without including an additive. For example, when the layer (A) is used in an application in contact with a liquid, the layer contains an additive. Depending on the use of the laminate, the layer (A) is a layer not containing an additive because the additive becomes an impurity and may contaminate the liquid in contact with the layer (A). It is preferable.

前記層(A)は、従来公知の方法で予め成膜されたPTFEフィルムを用いて形成されることが好ましく、表面が平滑な層(A)が得られる等の点から、モールディングパウダーを用いて圧縮成形またはラム押出成形して得られるPTFEフィルムや、ファインパウダーを用いてペースト押出成形して得られるPTFEフィルムがより好ましい。   The layer (A) is preferably formed using a PTFE film previously formed by a conventionally known method. From the viewpoint of obtaining a layer (A) having a smooth surface, a molding powder is used. A PTFE film obtained by compression molding or ram extrusion molding, or a PTFE film obtained by paste extrusion molding using fine powder is more preferred.

前記層(A)の厚みは、所望の用途に応じて適宜選択すればよく、特に制限されないが、PTFEの有する前記特性が十分に活かされ、液体の非透過性、強度、耐食性などに優れた積層体が得られる等の点から、好ましくは0.1〜7mm、より好ましくは1〜5mmである。   The thickness of the layer (A) may be appropriately selected according to the desired application, and is not particularly limited. However, the characteristics of PTFE are fully utilized, and the liquid impermeability, strength, corrosion resistance, etc. are excellent. From the standpoint of obtaining a laminate, it is preferably 0.1 to 7 mm, more preferably 1 to 5 mm.

<耐熱性樹脂層>
耐熱性樹脂層(以下単に「層(C)」ともいう。)は、耐熱性樹脂を含む層であれば特に制限されず、従来公知の耐熱性樹脂を含む層を用いることができる。また、表面をPTFE層で加工したい、耐熱性樹脂を含む物品(基材、層)であってもよい。
<Heat resistant resin layer>
The heat-resistant resin layer (hereinafter also simply referred to as “layer (C)”) is not particularly limited as long as it is a layer containing a heat-resistant resin, and a layer containing a conventionally known heat-resistant resin can be used. Further, it may be an article (base material, layer) containing a heat-resistant resin whose surface is desired to be processed with a PTFE layer.

前記耐熱性樹脂の示差走査熱量測定(DSC)で測定した融点(結晶性ポリマーにおける軟化点)は、本発明の積層体を製造する際に照射され得る光により、層(C)に変形や変性等が起こらない等の点から、好ましくは前記フッ素樹脂(b)の融点以上であり、より好ましくは前記フッ素樹脂(b)の融点を超えて前記フッ素樹脂(b)の融点プラス100℃以下であり、さらに好ましくは前記フッ素樹脂(b)の融点プラス1〜50℃であり、特に好ましくはプラス5〜20℃である。   The melting point (softening point in the crystalline polymer) measured by differential scanning calorimetry (DSC) of the heat-resistant resin is deformed or modified in the layer (C) by light that can be irradiated when the laminate of the present invention is produced. The melting point of the fluororesin (b) is more than the melting point of the fluororesin (b), more preferably the melting point of the fluororesin (b) plus 100 ° C. or less. More preferably, the melting point of the fluororesin (b) is plus 1 to 50 ° C., particularly preferably plus 5 to 20 ° C.

このような耐熱性樹脂としては、例えば、フッ素樹脂、ポリイミド、ポリアミドイミド、ポリベンズイミダゾール、ポリベンズオキサゾール、ポリフェニレンサルファイド、ポリエーテルエーテルケトン、ポリエーテルスルホン、ポリエーテルイミドが挙げられる。
これらの中でも、耐熱性、耐薬品性、耐侯性、耐吸湿・吸水性および電気的絶縁性等の特性に優れ、特に、前記層(A)が液体に接するような用途で用いられる場合であって、該液体が樹脂を劣化させる性質がある場合、該液体が前記層(A)を透過することがあるため、耐薬品性に優れるフッ素樹脂が好ましく、特にPTFEが好ましい。
Examples of such heat resistant resins include fluororesins, polyimides, polyamideimides, polybenzimidazoles, polybenzoxazoles, polyphenylene sulfides, polyether ether ketones, polyether sulfones, and polyether imides.
Among these, it is excellent in characteristics such as heat resistance, chemical resistance, weather resistance, moisture absorption / water absorption, and electrical insulation, particularly when the layer (A) is used in contact with a liquid. When the liquid has a property of deteriorating the resin, the liquid may permeate the layer (A). Therefore, a fluororesin excellent in chemical resistance is preferable, and PTFE is particularly preferable.

前記耐熱性樹脂として、ポリイミドなどの着色している樹脂を用いる場合、可視光を含む光を照射する際に、該樹脂が光を吸収する傾向にある。この場合、短時間で、かつ、前記PTFE層を溶融させることなく、前記フッ素樹脂(b)を溶融させることにより、高い層間接着強度を有する積層体が得られる場合がある。但し、この場合、耐熱性樹脂層も軟化、変形するおそれがある。   When a colored resin such as polyimide is used as the heat resistant resin, the resin tends to absorb light when irradiated with light including visible light. In this case, a laminate having high interlayer adhesive strength may be obtained by melting the fluororesin (b) in a short time and without melting the PTFE layer. However, in this case, the heat resistant resin layer may be softened and deformed.

なお、層(C)が層(A)と同じ層、つまり耐熱性樹脂層がPTFE層である場合、例えば、前記層(A)と層(C)とはつながっていてもよい。例えば、図2に示すように、1枚のPTFEフィルムからライニングシート30を形成する場合、そのPTFEフィルムのつなぎ目に前記層(B)34が存在するような場合も、部分(例えば、図2の破線部)的にみれば、図3に示すように、層(A)32、層(B)34および層(C)32がこの順で積層された積層体であるといえるため、このような場合も本発明の積層体とする。   In addition, when the layer (C) is the same layer as the layer (A), that is, the heat-resistant resin layer is a PTFE layer, for example, the layer (A) and the layer (C) may be connected. For example, as shown in FIG. 2, when the lining sheet 30 is formed from a single PTFE film, the layer (B) 34 may exist at the joint of the PTFE film. From the perspective of the broken line portion, as shown in FIG. 3, since it can be said that the layer (A) 32, the layer (B) 34, and the layer (C) 32 are laminated in this order, In some cases, the laminate of the present invention is used.

この図2に示すように1枚のPTFEフィルムを、その端面を突き合わせてつなぐ(溶接する)際には、従来では、図4に示すようにPTFEフィルム42のつなぎ合わせ面の一部を予め開先処理(開先処理部47)し、そこに、PFAのロッド44等を配置し、該PFAのロッド44等を溶融させることで溶接していた。
しかし、このような溶接方法では、溶接・接合面が狭いため、溶接部が十分な強度を有さない傾向にあり、また、溶接後に、PTFEフィルム面と溶接部が面一になるように溶接部を平坦化処理する工程が必要な場合があった。
As shown in FIG. 2, when joining (welding) the end faces of one PTFE film, conventionally, a part of the joining surface of the PTFE film 42 is previously opened as shown in FIG. Pre-processing (the groove processing unit 47) was performed, and a PFA rod 44 or the like was disposed therein, and welding was performed by melting the PFA rod 44 or the like.
However, in such a welding method, since the weld / joint surface is narrow, the welded portion tends not to have sufficient strength, and after welding, the PTFE film surface and the welded portion are flush with each other. In some cases, a step of flattening the portion is necessary.

これに対し、前記工程1を含む方法によれば、PTFEフィルムのつなぎ合わせ面を面接着(面溶接)することができるため、溶接部が十分な強度を有し、また、溶接後の平坦化処理などの工程が不要となるため、容易に生産性よくPTFEフィルムを溶接することができる。   On the other hand, according to the method including the step 1, since the joining surfaces of the PTFE film can be surface-bonded (surface welding), the welded portion has sufficient strength and is flattened after welding. Since a process such as a treatment is not necessary, the PTFE film can be easily welded with high productivity.

前記層(C)は、特に制限されないが、耐熱性樹脂フィルムを用いて形成されることが好ましい。この場合、例えば、ポリイミドフィルムを用いる場合、フッ素樹脂(b)を含む層との接着強度を高めるために、従来公知の表面改質処理、例えば、コロナ放電処理、ブラスト処理、プライマー処理、プラズマ処理を行ったフィルムを用いることが好ましい。   The layer (C) is not particularly limited, but is preferably formed using a heat resistant resin film. In this case, for example, when a polyimide film is used, a conventionally known surface modification treatment such as corona discharge treatment, blast treatment, primer treatment, plasma treatment is performed in order to increase the adhesive strength with the layer containing the fluororesin (b). It is preferable to use a film subjected to the above.

前記層(C)は、所望の用途に応じて、酸化防止剤、老化防止剤、紫外線吸収剤等の通常の樹脂層に配合され得る各種添加剤を、本発明の目的・効果を損なわない範囲で含有してもよい。   The layer (C) is a range in which various additives that can be blended in a normal resin layer such as an antioxidant, an anti-aging agent, and an ultraviolet absorber are added in accordance with a desired application without impairing the purpose and effect of the present invention. You may contain.

また、短時間で、かつ、前記層(A)を溶融させることなく、前記フッ素樹脂(b)を溶融させ、高い層間接着強度を有する積層体を得ることができる場合があることから、前記層(C)は、下記可視光吸収剤を本発明の効果を損なわない範囲で含有してもよい。
このように層(C)が可視光吸収剤を含有する場合、可視光吸収剤は、層(C)中に一様(均一)に分散していてもよく、層(C)の何れか一方面側に、あるいは層(C)の厚み方向中央部に偏在して存在していてもよいが、この可視光吸収剤が、層(B)中に含まれるフッ素樹脂(b)の融着を助けるために配合されること、また、層(C)全体が溶融、変形することを防ぐことを考慮すると、層(C)の前記フッ素樹脂(b)を含む層側(図1の16b側)に偏在して存在していることが好ましい。
In addition, since the fluororesin (b) may be melted in a short time without melting the layer (A), a laminate having high interlayer adhesion strength may be obtained. (C) may contain the following visible light absorber as long as the effects of the present invention are not impaired.
When the layer (C) thus contains a visible light absorber, the visible light absorber may be uniformly (uniformly) dispersed in the layer (C), and any one of the layers (C). The visible light absorber may be present on the side of the surface or in the central portion in the thickness direction of the layer (C), but this visible light absorber can fuse the fluororesin (b) contained in the layer (B). In consideration of blending to help and preventing the entire layer (C) from melting and deforming, the layer side containing the fluororesin (b) of the layer (C) (16b side in FIG. 1) It is preferable to exist unevenly.

前記層(C)の厚みは、所望の用途に応じて適宜選択すればよく、特に制限されないが、好ましくは0.02〜30mm、より好ましくは0.1〜10mmである。   The thickness of the layer (C) may be appropriately selected according to the desired application, and is not particularly limited, but is preferably 0.02 to 30 mm, more preferably 0.1 to 10 mm.

<フッ素樹脂(b)を含む層>
前記フッ素樹脂(b)を含む層(以下単に「層(B)」ともいう。)は、可視光を含む光の照射により隣接層と融着可能なフッ素樹脂(b)を含む層であれば特に制限されない。
本発明の積層体において、この層(B)により、前記層(A)と(C)とが層(B)を介して強固に融着される。また、前記層(A)が液体に接するような用途で用いられる場合であって、該液体が樹脂を劣化させる性質がある場合、層(B)がフッ素樹脂を含むため、該液体が前記層(A)を透過した場合であってもこの層(B)が介在することで層(C)を保護することができる。
<Layer containing fluororesin (b)>
The layer containing the fluororesin (b) (hereinafter also simply referred to as “layer (B)”) is a layer containing the fluororesin (b) that can be fused to an adjacent layer by irradiation with light containing visible light. There is no particular limitation.
In the laminated body of the present invention, the layers (A) and (C) are firmly fused by the layer (B) via the layer (B). Further, when the layer (A) is used in an application in contact with a liquid, and the liquid has a property of deteriorating the resin, the layer (B) contains a fluororesin, so that the liquid is the layer. Even if it passes through (A), the layer (C) can be protected by the interposition of this layer (B).

このようなフッ素樹脂(b)の示差走査熱量測定(DSC)で測定した融点は、層(A)と(C)とがより強固に融着された積層体を得ることができる、耐熱性、耐食性等の点から、好ましくは、PTFEの融点(約327℃)未満の融点であり、より好ましくは、PTFEおよび前記耐熱性樹脂の融点未満の融点であり、さらに好ましくは160〜320℃であり、特に好ましくは260〜315℃である。   The melting point of such a fluororesin (b) measured by differential scanning calorimetry (DSC) is such that the layer (A) and (C) can be more firmly fused to obtain a laminate, From the viewpoint of corrosion resistance, etc., the melting point is preferably less than the melting point of PTFE (about 327 ° C.), more preferably the melting point is less than the melting point of PTFE and the heat-resistant resin, and more preferably 160 to 320 ° C. Especially preferably, it is 260-315 degreeC.

より具体的には、層(A)や(C)を溶融させることなく、前記効果を有する積層体が得られる等の点から、前記フッ素樹脂(b)の融点は、好ましくはPTFEの融点マイナス150〜5℃であり、より好ましくはマイナス50〜10℃である。また、前記フッ素樹脂(b)の融点は、好ましくは前記耐熱性樹脂の融点マイナス150〜5℃であり、より好ましくはマイナス50〜10℃である。   More specifically, the melting point of the fluororesin (b) is preferably minus the melting point of PTFE in terms of obtaining a laminate having the above-described effect without melting the layers (A) and (C). It is 150-5 degreeC, More preferably, it is minus 50-10 degreeC. Moreover, the melting point of the fluororesin (b) is preferably a melting point of the heat resistant resin minus 150 to 5 ° C, more preferably minus 50 to 10 ° C.

前記フッ素樹脂(b)のメルトフローレート(MFR)は、溶融流動により層(A)や(C)と容易に融着できる観点から、20g/10分以下であることが好ましく、5g/10分以下であることがより好ましく、2g/10分以下であることがさらに好ましい。MFRは、JIS K7210に準拠し372℃、荷重5kgの条件で測定される。   The melt flow rate (MFR) of the fluororesin (b) is preferably 20 g / 10 min or less from the viewpoint that it can be easily fused with the layers (A) and (C) by melt flow. More preferably, it is more preferably 2 g / 10 minutes or less. MFR is measured under the conditions of 372 ° C. and load of 5 kg in accordance with JIS K7210.

前記フッ素樹脂(b)の具体例としては、PFA(融点約302〜310℃)、テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体(FEP、融点約255〜265℃)、ポリフッ化ビニリデン(PVDF、融点約172〜177℃)、ポリフッ化ビニル(PVF、融点約160〜220℃)、ポリ(クロロトリフルオロエチレン)(PCTFE、融点約210〜212℃)、エチレン−テトラフルオロエチレン共重合体(ETFE、融点約270℃)が挙げられ、これらの中でも、PFAは熱的特性、機械的特性、化学的特性および電気的特性に優れるため、これらの特性を有する積層体を得ることができ、層(A)や(C)を溶融させることなく、前記効果を有する本発明の積層体が得られるなどの点から、PFAが好ましい。   Specific examples of the fluororesin (b) include PFA (melting point: about 302 to 310 ° C.), tetrafluoroethylene-hexafluoropropylene copolymer (FEP, melting point: about 255 to 265 ° C.), polyvinylidene fluoride (PVDF, melting point) About 172 to 177 ° C.), polyvinyl fluoride (PVF, melting point about 160 to 220 ° C.), poly (chlorotrifluoroethylene) (PCTFE, melting point about 210 to 212 ° C.), ethylene-tetrafluoroethylene copolymer (ETFE, Among these, since PFA is excellent in thermal properties, mechanical properties, chemical properties, and electrical properties, a laminate having these properties can be obtained, and the layer (A PFA is preferable from the viewpoint that the laminate of the present invention having the above-described effects can be obtained without melting (C) and (C).

なお、PFAは、モノマーとしてテトラフルオロエチレンとパーフルオロアルキルビニルエーテルとを用いて、懸濁重合、乳化重合または溶液重合により共重合したものであり、前記PFAとしては、テトラフルオロエチレンから導かれる構造単位を1〜99重量%およびパーフルオロアルキルビニルエーテルから導かれる構造単位を99〜1重量%含有することが好ましい。ただし、テトラフルオロエチレンから導かれる構造単位とパーフルオロアルキルビニルエーテルから導かれる構造単位との合計を100重量%とする。   PFA is a copolymer obtained by suspension polymerization, emulsion polymerization or solution polymerization using tetrafluoroethylene and perfluoroalkyl vinyl ether as monomers, and the PFA is a structural unit derived from tetrafluoroethylene. 1 to 99% by weight and 99 to 1% by weight of structural units derived from perfluoroalkyl vinyl ether. However, the total of the structural unit derived from tetrafluoroethylene and the structural unit derived from perfluoroalkyl vinyl ether is 100% by weight.

層(B)を形成する際には、従来公知の方法で予めフィルム状に成形したものを用いてもよく、PFA粉体塗料などを用いてもよい。PFA粉体塗料を用いて層(B)を形成するには、層(A)や層(C)上に従来公知の方法で塗布してもよい。   When the layer (B) is formed, a layer previously formed into a film shape by a conventionally known method may be used, or a PFA powder paint or the like may be used. In order to form the layer (B) using the PFA powder coating material, the layer (A) or the layer (C) may be applied by a conventionally known method.

前記層(B)は、所望の用途に応じて、酸化防止剤、老化防止剤、紫外線吸収剤等の通常の樹脂層に配合され得る各種添加剤を、本発明の効果を損なわない範囲で含有してもよい。   The layer (B) contains various additives that can be blended in a normal resin layer such as an antioxidant, an anti-aging agent, and an ultraviolet absorber according to a desired application within a range that does not impair the effects of the present invention. May be.

また、短時間で、かつ、前記層(A)および(C)を溶融させることなく、前記フッ素樹脂(b)を溶融させ、高い層間接着強度を有する積層体を得ることができる等の点から、前記層(B)は、可視光吸収剤を含有することが好ましい。
この場合、可視光吸収剤は、前記層(B)中に一様に分散していてもよく、層(B)の表面または内部に偏在して存在していてもよい。
In addition, from the viewpoint of melting the fluororesin (b) in a short time and without melting the layers (A) and (C), and obtaining a laminate having high interlayer adhesion strength. The layer (B) preferably contains a visible light absorber.
In this case, the visible light absorber may be uniformly dispersed in the layer (B), or may be present unevenly on the surface or inside of the layer (B).

前記可視光吸収剤としては、可視光を吸収できる材料であれば特に制限されないが、例えば、フタロシアニン系顔料、アゾ系顔料、黒色顔料(例:カーボンブラック、チタンブラック)などの顔料、エチルバイオレット、クリスタルバイオレット、アゾ系染料、アントラキノン系染料、シアニン系染料などの染料、酸化鉄、酸化銅などの有色金属酸化物が挙げられる。
これらの中でも、前記層(A)やフッ素樹脂(b)が有する物性を損なうことなく、耐熱性に優れ、高い層間接着強度を有する積層体を得ることができる等の点から、カーボンブラックが好ましい。
The visible light absorber is not particularly limited as long as it is a material that can absorb visible light. For example, pigments such as phthalocyanine pigments, azo pigments, black pigments (eg, carbon black, titanium black), ethyl violet, Examples thereof include dyes such as crystal violet, azo dyes, anthraquinone dyes, and cyanine dyes, and colored metal oxides such as iron oxide and copper oxide.
Among these, carbon black is preferable from the viewpoint that a laminate having excellent heat resistance and high interlayer adhesion strength can be obtained without impairing the physical properties of the layer (A) or the fluororesin (b). .

前記可視光吸収剤の形状としては、特に制限されないが、粒子状(球状、楕円球状を含む)、偏平状、柱状、針状(テトラポット形状、樹枝状を含む)および不定形状などが挙げられる。
前記可視光吸収剤の平均粒子径は、特に限定されず、目的に応じて宜選択すればよい。
The shape of the visible light absorber is not particularly limited, and examples thereof include a particulate shape (including spherical and elliptical spheres), a flat shape, a columnar shape, a needle shape (including a tetrapot shape and a dendritic shape), and an indefinite shape. .
The average particle diameter of the visible light absorber is not particularly limited and may be appropriately selected depending on the purpose.

前記可視光吸収剤の含有量は、本発明の効果を損なわない範囲であれば特に制限されないが、フッ素樹脂(b)100重量部に対し、0.1〜10質量部であることが好ましく、3〜7質量部であることがより好ましい。   The content of the visible light absorber is not particularly limited as long as the effect of the present invention is not impaired, but is preferably 0.1 to 10 parts by mass with respect to 100 parts by weight of the fluororesin (b), It is more preferable that it is 3-7 mass parts.

前記層(B)の厚みは、所望の用途に応じて適宜選択すればよく、層(A)と(C)とが融着すれば特に制限されない。   What is necessary is just to select the thickness of the said layer (B) suitably according to a desired use, and if a layer (A) and (C) fuse | melt, it will not restrict | limit in particular.

<工程1>
前記工程1は、前記層(A)および層(C)を、前記層(B)を介して積層し、該層(B)に、前記層(A)または層(C)側から可視光を含む光を照射する工程である。
<Step 1>
In the step 1, the layer (A) and the layer (C) are laminated via the layer (B), and visible light is applied to the layer (B) from the layer (A) or the layer (C) side. It is the process of irradiating the light containing.

前記層(A)〜(C)を積層する方法としては、好ましくは、
(i)フィルム状の前記層(A)および層(C)を、前記フッ素樹脂(b)および可視光吸収剤を含むフィルムを介して積層する方法、または、フィルム状の前記層(A)もしくは層(C)上に、前記フッ素樹脂(b)および可視光吸収剤を含む塗料を塗布し、必要により加熱した後、該塗料の塗布面に、もう一方のフィルム(層(A)もしくは層(C))を積層する方法、
(ii)フィルム状の前記層(A)および層(C)を、前記フッ素樹脂(b)を含むフィルム(可視光吸収剤を含まない)を介して積層する方法、または、フィルム状の前記層(A)もしくは(C)上に、前記フッ素樹脂(b)を含む塗料(可視光吸収剤を含まない)を塗布し、必要により加熱した後、該塗料の塗布面に、もう一方のフィルム(層(A)もしくは層(C))を積層する方法、
が挙げられる。
As a method of laminating the layers (A) to (C), preferably
(I) A method of laminating the film-like layer (A) and the layer (C) via a film containing the fluororesin (b) and a visible light absorber, or the film-like layer (A) or On the layer (C), a paint containing the fluororesin (b) and a visible light absorber is applied, heated as necessary, and then the other film (layer (A) or layer ( C))
(Ii) A method of laminating the film-like layer (A) and the layer (C) via a film (not containing a visible light absorber) containing the fluororesin (b), or the film-like layer On (A) or (C), a paint containing the fluororesin (b) (not containing a visible light absorber) is applied, heated as necessary, and another film ( A method of laminating the layer (A) or the layer (C)),
Is mentioned.

前記(i)の方法では、層(B)に可視光吸収剤が含まれるため、短時間で、かつ、PTFE層、フッ素樹脂(b)および耐熱性樹脂層の特性を損なうことなく所望の積層体を得ることができる。   In the method (i), since a visible light absorber is contained in the layer (B), a desired lamination can be performed in a short time without impairing the properties of the PTFE layer, the fluororesin (b), and the heat resistant resin layer. You can get a body.

前記工程1は、短時間で、かつ、PTFE層、フッ素樹脂(b)および耐熱性樹脂層の特性を損なうことなく所望の積層体を得ることができる等の点から、可視光を含む光が照射される側の層とは反対側に、前記フッ素樹脂(b)の溶融を助けるような層を用いて光を照射する工程であることが好ましい。   In Step 1, light containing visible light can be obtained in a short time and a desired laminate can be obtained without impairing the properties of the PTFE layer, the fluororesin (b) and the heat resistant resin layer. It is preferable that it is a step of irradiating light on the side opposite to the layer to be irradiated using a layer that helps melt the fluororesin (b).

なお、前記フッ素樹脂(b)の溶融を助けるような層として、例えば、図5に示すように、光が照射される側の層(層(A)12)とは反対側の層(層(C)16)の層(B)14側とは反対側面16aに設けられる層18(例えば、ポリイミドフィルムや金属板)を用いてもよい。また、前述のように、耐熱性樹脂層として、ポリイミドなどの着色している樹脂を含む層や、可視光吸収剤を含む層を用いる場合には、該耐熱性樹脂層が前記フッ素樹脂(b)の溶融を助けるような層にもなる。さらに、これらの耐熱性樹脂層と前記フッ素樹脂(b)の溶融を助けるような層などの層を併用してもよい。   In addition, as a layer which assists melting | fusing of the said fluororesin (b), as shown, for example in FIG. 5, the layer (layer (layer (12)) on the opposite side to the layer (layer (A) 12) irradiated with light. C) A layer 18 (for example, a polyimide film or a metal plate) provided on the side surface 16a opposite to the layer (B) 14 side of 16) may be used. Further, as described above, when a layer containing a colored resin such as polyimide or a layer containing a visible light absorber is used as the heat resistant resin layer, the heat resistant resin layer is the fluororesin (b ) Also helps to melt. Furthermore, you may use together these heat resistant resin layers and layers, such as a layer which helps melting | fusing of the said fluororesin (b).

前記(i)の方法では、層(B)に可視光吸収剤が含まれるため、前記フッ素樹脂(b)の溶融を助けるような層を用いなくても、短時間で、かつ、PTFE、フッ素樹脂(b)および耐熱性樹脂の特性を損なうことなく所望の積層体を得ることができるが、前記(i)の方法であっても、前記フッ素樹脂(b)の溶融を助けるような層を用いてもよい。   In the method (i), since the visible light absorber is contained in the layer (B), PTFE, fluorine can be obtained in a short time without using a layer that aids the melting of the fluororesin (b). Although a desired laminate can be obtained without impairing the properties of the resin (b) and the heat-resistant resin, even with the method (i), a layer that helps melt the fluororesin (b) It may be used.

前記(ii)の方法では、光照射の際に、(i)の方法と同様の効果を奏することを目的として、ポリイミドなどの着色している樹脂を含む耐熱性樹脂層や、可視光吸収剤を含む耐熱性樹脂層を用いてもよいが、図5の層18のような層を用いて光を照射することにより、該層18が可視光を吸収することでフッ素樹脂(b)が溶融しやすいようにすることが好ましい。   In the method (ii), a heat-resistant resin layer containing a colored resin such as polyimide or a visible light absorber is provided for the purpose of producing the same effect as that of the method (i) upon light irradiation. 5 may be used, but when the layer 18 such as the layer 18 in FIG. 5 is irradiated with light, the layer 18 absorbs visible light, so that the fluororesin (b) is melted. It is preferable to make it easy to do.

前記可視光を含む光としては、可視光を含めば特に制限されないが、層(A)〜(C)を構成する樹脂の劣化が起こりにくいなどの点から、好ましくは波長0.4〜5μmの光、より好ましくは0.4〜2μmの光が挙げられる。   The light including visible light is not particularly limited as long as it includes visible light, but preferably has a wavelength of 0.4 to 5 μm from the viewpoint that the resins constituting the layers (A) to (C) are not easily deteriorated. Light, more preferably 0.4 to 2 μm is mentioned.

前記光照射の際に使用する光源としては、特に制限されず、レーザーであってもよいが、一度に大面積(例:1m2以上)に光を照射でき、現場施工性に優れる等の点から、ランプを用いることが好ましく、高輝度放電ランプおよびハロゲンランプがより好ましく、紫外〜赤外にわたり連続したスペクトルを有するため、所望の波長の光を容易に選択でき、消費電力が少なく長寿命である等の点から、キセノンランプがさらに好ましい。 The light source used for the light irradiation is not particularly limited, and may be a laser, but can irradiate a large area (eg, 1 m 2 or more) at a time, and is excellent in on-site workability. Therefore, high-intensity discharge lamps and halogen lamps are more preferable, and since they have a continuous spectrum from ultraviolet to infrared, light of a desired wavelength can be easily selected, with low power consumption and long life. For some reasons, a xenon lamp is more preferable.

前記光照射の際の積算光量としては、フッ素樹脂(b)が溶融すれば特に制限されないが、好ましくは10〜3600mJ/cm2であり、より好ましくは30〜120mJ/cm2である。 The integrated light quantity upon the light irradiation is not particularly limited as long as the fluororesin (b) is melted, but is preferably 10 to 3600 mJ / cm 2 , more preferably 30 to 120 mJ / cm 2 .

前記光照射の際には、層(A)側および層(C)側のいずれか一方の側から光を照射してもよく、両側から光を照射してもよい。但し、層(C)として、ポリイミドなどの着色している樹脂を含む層や、可視光吸収剤を含む層を用いる場合には、層(A)側から光を照射することが好ましい。   In the case of the light irradiation, light may be irradiated from either one of the layer (A) side and the layer (C) side, or light may be irradiated from both sides. However, when a layer containing a colored resin such as polyimide or a layer containing a visible light absorber is used as the layer (C), it is preferable to irradiate light from the layer (A) side.

光照射の際には、ガラス板などの、用いる光を吸収しないような材料を用いて、積層体の積層方向に、圧力をかけながら各層を融着させることが好ましい。   At the time of light irradiation, it is preferable to use a material that does not absorb light to be used, such as a glass plate, and fuse each layer while applying pressure in the stacking direction of the stack.

以下、本発明を実施例によりさらに詳細に説明するが、本発明はこれらの実施例により何ら限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited at all by these Examples.

[実施例1]
厚さ2mmの2枚のPTFEシート(それぞれ、PTFE層および耐熱性樹脂層とする。)の間に、フッ素樹脂(b)を含む層として厚さ20μmのカーボン入りPFAフィルム(カーボン含有量:5質量%)を挟み、石英ガラスで、軽く圧着したのち、(有)フィンテック東京製のハロゲンランプ(HSH−35)を用い、光を2分間照射し(波長300〜900nm以外の光をカラーフィルタによりカットして)、積層体を作製した。
室温まで冷却後、石英ガラスを取り外した。積層体の各層間は、よく接着されていた(JIS Z 0237に基づく180°剥離試験にて、剥離強度1kg/cm以上)。
[Example 1]
A PFA film containing carbon having a thickness of 20 μm (carbon content: 5) as a layer containing a fluororesin (b) between two PTFE sheets having a thickness of 2 mm (referred to as a PTFE layer and a heat-resistant resin layer, respectively). (Mass%) and lightly crimped with quartz glass, and then irradiated with light for 2 minutes using a halogen lamp (HSH-35) manufactured by Fintech Tokyo (light other than wavelengths of 300 to 900 nm is a color filter) To obtain a laminate.
After cooling to room temperature, the quartz glass was removed. The respective layers of the laminate were well adhered (peel strength of 1 kg / cm or more in a 180 ° peel test based on JIS Z 0237).

[実施例2]
実施例1において、フッ素樹脂(b)を含む層として、厚さ20μmのPFAフィルムを用い、ハロゲンランプの照射時間を各層間が融着する条件(15分)とした以外は実施例1と同様にして、積層体を作製した。
得られた積層体の各層間は、よく接着されていた(JIS Z 0237に基づく180°剥離試験にて、剥離強度1kg/cm以上)。
[Example 2]
In Example 1, a PFA film having a thickness of 20 μm was used as the layer containing the fluororesin (b), and the irradiation time of the halogen lamp was set to a condition (15 minutes) for the fusion between the layers, which was the same as in Example 1. Thus, a laminate was produced.
The respective layers of the obtained laminate were well bonded (peel strength of 1 kg / cm or more in a 180 ° peel test based on JIS Z 0237).

[比較例1]
実施例1において、フッ素樹脂(b)を含む層を用いない以外は実施例1と同様にして、積層体を作製した。
得られた積層体は、各層が接着されていなかった。
[Comparative Example 1]
In Example 1, a laminate was produced in the same manner as in Example 1 except that the layer containing the fluororesin (b) was not used.
In the obtained laminate, each layer was not bonded.

10:積層体
12:PTFE層(A)
14:フッ素樹脂(b)を含む層(B)
16:耐熱性樹脂層(C)
18:フッ素樹脂(b)の溶融を助ける層
30:ライニングシート
32:PTFEフィルム(PTFE層(A)および耐熱性樹脂層(C))
34:フッ素樹脂(b)を含む層(B)
40:従来の溶接方法で溶接する際の溶接部の断面
42:PTFEフィルム
44:PFAロッド
47:開先処理部
10: Laminate 12: PTFE layer (A)
14: Layer (B) containing fluororesin (b)
16: Heat resistant resin layer (C)
18: Layer that aids melting of fluororesin (b) 30: Lining sheet 32: PTFE film (PTFE layer (A) and heat-resistant resin layer (C))
34: Layer (B) containing fluororesin (b)
40: Cross section of welded portion when welding by conventional welding method 42: PTFE film 44: PFA rod 47: groove treatment portion

Claims (9)

ポリテトラフルオロエチレン(PTFE)層(A)、可視光を含む光の照射により隣接層と融着可能なフッ素樹脂(b)を含む層(B)、および、耐熱性樹脂層(C)(ただし、層(A)および(C)はそれぞれ層(B)とは異なる。)をこの順で含む積層体。   A polytetrafluoroethylene (PTFE) layer (A), a layer (B) containing a fluororesin (b) that can be fused to an adjacent layer by irradiation with light including visible light, and a heat-resistant resin layer (C) (however, The layers (A) and (C) are different from the layer (B) respectively) in this order. 下記工程1を含む方法で得られる請求項1に記載の積層体。
工程1:前記PTFE層および耐熱性樹脂層となる層を、前記フッ素樹脂(b)を含む層を介して積層し、該フッ素樹脂(b)を含む層に、前記PTFE層となる層側または耐熱性樹脂層となる層側から可視光を含む光を照射することで、前記PTFE層と耐熱性樹脂層とがフッ素樹脂(b)を含む層を介して融着した積層体を得る工程
The laminate according to claim 1, which is obtained by a method comprising the following step 1.
Step 1: Laminate the layer to be the PTFE layer and the heat resistant resin layer via the layer containing the fluororesin (b), and the layer side to be the PTFE layer on the layer containing the fluororesin (b) or The process of obtaining the laminated body which the said PTFE layer and the heat resistant resin layer fuse | melted through the layer containing a fluororesin (b) by irradiating the light containing visible light from the layer side used as the heat resistant resin layer
前記フッ素樹脂(b)が、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)である、請求項1または2に記載の積層体。   The laminate according to claim 1 or 2, wherein the fluororesin (b) is a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA). 前記層(B)が可視光吸収剤を含む、請求項1〜3のいずれか1項に記載の積層体。   The laminated body of any one of Claims 1-3 in which the said layer (B) contains a visible light absorber. 前記工程1が、可視光を含む光が照射される側の層とは反対側に、前記フッ素樹脂(b)の溶融を助けるような層を用いて光を照射する工程である、請求項2〜4のいずれか1項に記載の積層体。   3. The step 1 is a step of irradiating light on a side opposite to a layer irradiated with light including visible light using a layer that helps melt the fluororesin (b). The laminated body of any one of -4. 前記耐熱性樹脂層(C)が耐熱性樹脂を含み、該樹脂の融点が前記フッ素樹脂(b)の融点以上である、請求項1〜5のいずれか1項に記載の積層体。   The laminate according to any one of claims 1 to 5, wherein the heat-resistant resin layer (C) contains a heat-resistant resin, and the melting point of the resin is equal to or higher than the melting point of the fluororesin (b). 前記工程1が、高輝度放電ランプまたはハロゲンランプを用いて可視光を含む光を照射する工程である、請求項2〜6のいずれか1項に記載の積層体。   The laminate according to any one of claims 2 to 6, wherein the step 1 is a step of irradiating light including visible light using a high-intensity discharge lamp or a halogen lamp. 前記PTFE層および耐熱性樹脂層となる層を、フッ素樹脂(b)を含む層を介して積層し、該フッ素樹脂(b)を含む層に、前記PTFE層となる層側または耐熱性樹脂層となる層側から可視光を含む光を照射することで、前記PTFE層と耐熱性樹脂層とがフッ素樹脂(b)を含む層を介して融着した積層体を得る工程1を含む、請求項1〜7のいずれか1項に記載の積層体の製造方法。   The layer that becomes the PTFE layer and the layer that becomes the heat resistant resin layer are laminated via the layer that contains the fluororesin (b), and the layer side that becomes the PTFE layer or the heat resistant resin layer on the layer that contains the fluororesin (b) Including a step 1 of obtaining a laminate in which the PTFE layer and the heat-resistant resin layer are fused via a layer containing a fluororesin (b) by irradiating light containing visible light from the layer side to be The manufacturing method of the laminated body of any one of claim | item 1 -7. 前記工程1が、可視光を含む光が照射される側の層とは反対側に、前記フッ素樹脂(b)の溶融を助けるような層を用いて光を照射する工程である、請求項8に記載の積層体の製造方法。   9. The step 1 is a step of irradiating light on a side opposite to a layer irradiated with light containing visible light by using a layer that aids melting of the fluororesin (b). The manufacturing method of the laminated body as described in any one of.
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