JP2016006366A - Biomass heater for agriculture - Google Patents

Biomass heater for agriculture Download PDF

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JP2016006366A
JP2016006366A JP2015040662A JP2015040662A JP2016006366A JP 2016006366 A JP2016006366 A JP 2016006366A JP 2015040662 A JP2015040662 A JP 2015040662A JP 2015040662 A JP2015040662 A JP 2015040662A JP 2016006366 A JP2016006366 A JP 2016006366A
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武夫 河原井
Takeo Kawarai
武夫 河原井
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Abstract

PROBLEM TO BE SOLVED: To develop a heating fuel in place of fossil fuel and develop a heater operated with the replaced fuel to solve a present situation that a green house heating for agriculture has been set against a wall due to a high rise of fossil fuel, and then to develop a new type of heater for agriculture operated by new biomass fuel under effective utilization of the new biomass fuel that has been developed (Patent No.5,438,090).SOLUTION: Biomass fuel that has been newly developed is quite different from fossil fuel and existing biomass fuel and this biomass fuel ignites while generating high temperature combustion ash, charcoal fire together with a tremendous amount of fire sparks other than flame. Hot air is generated and hot water is also produced under utilization of the high temperature combustion ashes and a tremendous amount of fire sparks and the hot water heating is simultaneously carried out with hot air heating as well as the existing heavy oil burning heater.

Description

技術の分野Technology field

農業用暖房機に関するAgricultural heater

雑草や樹木の枝葉、潅木、竹、篠、など自然界に植生する全ての植物をバイオマスとして一部が炭化するまで加熱乾燥することによって、生産するバイオマス燃料と、バイオマス燃料製造機に関するバイオマス燃料の燃焼技術の応用であるが、先の出願(特願2014−122827)の農業用暖房機を改良するものである。Biomass fuel produced by heating and drying all plants that grow in nature such as weeds, tree branches and leaves, shrubs, bamboo, and Shino until part of the plant is carbonized, and combustion of biomass fuel for biomass fuel production machines Although it is an application of technology, it is an improvement on the agricultural heater of the previous application (Japanese Patent Application No. 2014-1222827).

特許第5432302 号 バイオマス燃料製造機  Patent No. 5432302 Biomass fuel production machine 特許第5438090 号 バイオマス燃料と加工技術  Patent No. 5438090 Biomass fuel and processing technology 特願2013−023754 バイオマス燃料の燃焼器  Japanese Patent Application No. 2013-023754 Biomass fuel combustor 特願2014−122827 農業用バイオマス暖房機  Japanese Patent Application No. 2014-1222827 Biomass Heating Machine for Agriculture 特願2014−239304 バイオマス燃料の燃焼器  Patent application 2014-239304 Combustor of biomass fuel

農業分野の中の温室暖房は、化石燃料の灯油や重油を燃料とするものが大部分である。近年化石燃料の高騰に伴う燃料費の増加によって、温室暖房を必要とする施設園芸農業は、燃料費が大きな負担となり経営難に陥っている。従って、温室暖房を必要とする施設園芸農業界からは、化石燃料に代わる格安燃料の供給の要望が大きい。  Most of the greenhouse heating in the agricultural field uses fossil fuel kerosene or heavy oil as fuel. In recent years, the increase in fuel costs associated with soaring fossil fuels has led to the management of horticultural horticulture that requires greenhouse heating due to the large burden of fuel costs. Accordingly, there is a great demand from the horticulture / horticulture industry that requires greenhouse heating to supply cheap fuel instead of fossil fuel.

この様な中で、雑草や樹木の枝葉を始とする自然界の全ての植物を原料バイオマスとする低価格のバイオマス燃料(特許第5438090号以後燃料と言う)が開発されたが、この燃料は既存の化石燃料用の暖房機での使用は不可能である。従って、この燃料を効果的に利用できる専用の格安暖房機の開発が課題であった。  Under such circumstances, low-cost biomass fuel (referred to as fuel after Patent No. 5438090) was developed using all plants in the natural world including weeds and branches and leaves of trees as raw material biomass. It is not possible to use it with a fossil fuel heater. Therefore, the development of a dedicated cheap heater that can effectively use this fuel has been an issue.

この様な状況の中で、先の出願(特願2014−122827)の農業用バイオマス暖房機(以後先の暖房機と言う)図9を開発したが、この先の暖房機は図9に示す様に既成の重油炊き暖房機(以後重油暖房機と言う)図10の重油バーナーを外し、代わりに特願2013−023754のバイオマス燃料の燃焼器(以後先の燃焼器と言う)を取り付けただけのものであった。  In such a situation, the biomass heater for agriculture (hereinafter referred to as the previous heater) of FIG. 9 of the previous application (Japanese Patent Application No. 2014-1222827) was developed, and the previous heater is as shown in FIG. The existing heavy oil cooking heater (hereinafter referred to as “heavy oil heater”) was removed, and the biomass fuel combustor (hereinafter referred to as the previous combustor) of Japanese Patent Application No. 2013-023754 was attached instead. It was a thing.

この様に先の暖房機は、この先の燃焼器を実用に供するために重油暖房機を単純に改良したものであったが、この時点の先の燃焼器は図7に示す通り実験段階に等しいものであったために、重油暖房機とは構造と機能の面で効率よく連動することができず実用に至らなかったものである。従って、新しい形態の暖房機の開発は、図9の様に図10の重油暖房機の構造に拘り重油暖房機を改良するのではなく、図9の燃焼器のみを独立した暖房機にするための実用燃焼器の開発が課題となった。  In this way, the previous heater was simply a modification of the heavy oil heater to put the previous combustor into practical use, but the previous combustor at this point is equivalent to the experimental stage as shown in FIG. Therefore, the heavy oil heater cannot be put into practical use because it cannot be efficiently linked in terms of structure and function. Therefore, the development of a new type of heater is not intended to improve the heavy oil heater as shown in FIG. 9, but to make only the combustor of FIG. 9 an independent heater. Development of a practical combustor became an issue.

新しい構造の農業用バイオマス暖房機(以後暖房機と言う)図1を製作するためには、先ず燃焼器の製作を先行しなければならないので、先ず 燃焼器を必要とする新しく開発されたバイオマス燃料(特許第5438090号 バイオマス燃料と加工技術、)について説明する。  A biomass heater for agriculture with a new structure (hereinafter referred to as a heater) In order to produce Fig. 1, the production of a combustor must be preceded, so a newly developed biomass fuel that requires a combustor first. (Patent No. 5438090 Biomass fuel and processing technology) will be described.

新しく開発されたバイオマス燃料は、木質チップ(以後チップと言う)、木質ペレット(以後ペレットと言う)と同類の「直接燃焼型」の燃料であるが、チップやペレットとは形状及び性状が大きく異なり、チップやペレットの感覚での取り扱いは不可能である。従って、この燃料の製造方法および形状、性状、燃焼形態を簡単に説明しなければならない。  The newly developed biomass fuel is a “direct combustion” type fuel similar to wood chips (hereinafter referred to as chips) and wood pellets (hereinafter referred to as pellets), but the shape and properties differ greatly from chips and pellets. It is impossible to handle it as if it were a chip or pellet. Therefore, the manufacturing method, shape, properties, and combustion mode of this fuel must be briefly described.

この燃料の製造方法は、一律無差別に採集する植物を原料バイオマス(以後バイオマスと言う)とし、一律無差別に裁断した後、バイオマス燃料製造機(特許第5432302号、以後燃料製造機と言う)で単純に焙煎することで乾燥するだけであるが、嵩張りの原因となる草や細枝、葉など早く乾燥するものだけが焦げて炭化するまで乾燥し、炭化した草や細枝、葉だけを粉砕し嵩張りを解消して完成燃料とする。  In this fuel production method, a plant to be collected indiscriminately is used as a raw material biomass (hereinafter referred to as biomass), and after being cut indiscriminately, a biomass fuel production machine (Japanese Patent No. 5432302, hereinafter referred to as fuel production machine). It can be dried simply by roasting, but only those that dry quickly such as grass, branches and leaves that cause bulkiness are dried until charred and carbonized, and then carbonized grass, branches and leaves Just crush to eliminate the bulk and use it as a finished fuel.

この様な方法で製造される燃料の最大の特徴は、チップ、ペレットの原料バイオマスが木質に限定されているのに対し、雑草を含む樹木の枝葉、潅木、竹、篠、蔦、等、植物であれば全て原料バイオマスとなることである。  The biggest feature of the fuel produced by such a method is that the raw material biomass of chips and pellets is limited to wood, whereas the branches and leaves of trees including weeds, shrubs, bamboo, shino, bamboo, etc. If so, it will be all raw material biomass.

これ等のバイオマスの嵩張りの原因となっている草や細枝葉だけが焦げて炭化するまで乾燥し、炭化しても嵩張っている草や細枝葉だけを粉砕することで粉炭とするが、一定の寸法に裁断されたままで乾燥した状態の大小の草の茎、枝、等と粉炭が混合した焚き火の燃え残りゴミのような完成燃料になり、強制給気による強制燃焼によらなければ燃焼は不可能なことが大きな特徴である。  It is dried until only the grass and fine branches and leaves that cause the bulk of these biomass are burnt and carbonized, and only the grass and fine branches and leaves that are bulky even after carbonization are pulverized into powdered coal, It becomes a finished fuel like unburned trash from a bonfire mixed with small and large grass stalks, branches, etc. and pulverized coal that has been cut to a certain size, and burns if not forced combustion by forced air supply The main feature is that it is impossible.

この燃料は全体の相当量の部分(約30%)が粉炭であるために、燃料の取り扱い管理から燃焼に至るまでの全ての過程で粉塵対策が必要となり、ペレットのように単純に扱うことや燃やすことはできず、燃料の供給から排煙処理に至るまで粉塵の飛散対策の完備した専用の取り扱い機材と燃焼器が必要になる。  Since a considerable amount of this fuel (approx. 30%) is pulverized coal, it is necessary to take measures against dust in all processes from fuel handling management to combustion. It cannot be burned, and special handling equipment and a combustor that are fully equipped with dust scattering measures from fuel supply to flue gas treatment are required.

この様な条件の下で開発されたのが、図5に示す 特願 2014−239304「バイオマス燃料の燃焼器」である。この燃焼器は先の燃焼器を改良したもので、燃料製造機及び暖房機を始とする、バイオマス燃料の燃焼技術全てに共通するものであって、本発明の暖房機の基本構造となり、類似するペレットや化石燃料による暖房技術では成し得なかった暖房技術を完成したものであるので、この燃焼器に付いても説明しなければならない。  The Japanese Patent Application No. 2014-239304 “Biomass Fuel Combustor” shown in FIG. 5 has been developed under such conditions. This combustor is an improvement over the previous combustor, and is common to all biomass fuel combustion technologies, including fuel production machines and heaters. Because it has completed the heating technology that could not be achieved with the heating technology using pellets and fossil fuels, this combustor must also be explained.

この燃焼器は図5に示す通り、この燃焼器のために開発したスクリュー軸24による、大きく曲がったことを特徴とするスクリューコンベアによる、燃焼皿2の中央下部からの燃料供給により、課題の粉塵対策を解決した燃焼器である。  As shown in FIG. 5, this combustor is subject to the problem of dust by supplying fuel from the lower center of the combustion dish 2 by a screw conveyor characterized by a large bend by a screw shaft 24 developed for this combustor. It is a combustor that solves the problem.

この燃焼器のために開発したスクリュー軸24は、一本のスクリュー軸の複数の任意の場所にそれぞれ自在継手23を配置し、一本のスクリュー軸で横送りを立て送りに方向転換することを可能にしたもので、このスクリュー軸の完成によりスクリューコンベアを図5の様に大きく曲げることに成功したものである。  The screw shaft 24 developed for this combustor is to arrange universal joints 23 at a plurality of arbitrary locations on one screw shaft, and to change the direction of lateral feed to vertical feed with one screw shaft. As a result of the completion of this screw shaft, the screw conveyor was successfully bent greatly as shown in FIG.

然し、立て送りに方向転換されたスクリュー軸24の先端は動きが自由なために燃料を搬送する際に安定した回転ができない、所謂芯ブレであるが、この芯ブレを防ぐためにシャフト懸垂部20を配置する。シャフト懸垂部20によってスクリュー軸24の先端部を吊り下げる形で安定させ、円滑な回転を確保する。  However, the tip of the screw shaft 24 changed to the vertical feed is free to move so that it cannot rotate stably when transporting the fuel. This is a so-called core blur. In order to prevent this core blur, the shaft suspension 20 Place. The shaft suspension 20 stabilizes the tip of the screw shaft 24 in a suspended manner, and ensures smooth rotation.

この構造によって、燃料13は燃焼皿2の中央下部より供給されるが、燃料13は燃焼皿2の中央に盛り上がる形になり円滑な燃焼にならない。この現象を解決するために、燃料13を燃焼皿2の周縁部に平均に押し出す目的で、燃料拡散スクレーパー19を配置する。この燃料拡散スクレーパー19は、スクリュー軸24の先端部に固定され、スクリュー軸24と共に回転し、図5の燃料13の様に燃焼皿2の周縁部付近に、ドウナツ状に盛り上がる  With this structure, the fuel 13 is supplied from the lower center of the combustion dish 2, but the fuel 13 rises to the center of the combustion dish 2 and does not burn smoothly. In order to solve this phenomenon, a fuel diffusion scraper 19 is disposed for the purpose of pushing out the fuel 13 to the periphery of the combustion dish 2 on the average. The fuel diffusion scraper 19 is fixed to the tip of the screw shaft 24, rotates together with the screw shaft 24, and rises like a donut in the vicinity of the peripheral edge of the combustion dish 2 like the fuel 13 in FIG.

燃焼皿2は燃料13の強制燃焼のための空気を燃焼皿2の周縁下部の通風路21より強制給気し燃料13を強制燃焼させる。この燃焼により燃焼室1は高温になり、スクリューコンベアが高温にさらされることを防止する目的で、スクリューコンベアを図5の通風路21で覆い断熱することで過熱を防止する。この断熱により給気は暖められ燃焼効率を良くする働きをする。  The combustion dish 2 forcibly supplies air for forced combustion of the fuel 13 from the ventilation path 21 at the lower peripheral edge of the combustion dish 2 to forcibly burn the fuel 13. Due to this combustion, the combustion chamber 1 is heated to a high temperature, and the screw conveyor is covered with the air passage 21 in FIG. 5 to prevent overheating by preventing the screw conveyor from being exposed to a high temperature. This heat insulation warms the supply air and improves the combustion efficiency.

このとき、スクリューコンベアの一部を通風路21で覆うだけでも効果があるが、スクリューコンベアの全てを通風路21で覆うことによって過熱防止効果が桁違いに大きくなると共に、給気が温められることによる燃焼効率の効果も桁違いに大きくなることが、本発明者の鋭意研究によって見いだされた。At this time, it is effective to cover only a part of the screw conveyor with the ventilation path 21, but by covering all of the screw conveyor with the ventilation path 21, the effect of preventing overheating is significantly increased and the supply air is warmed. It has been found by the present inventor's earnest research that the effect of the combustion efficiency due to is greatly increased.

この給気によって燃焼皿2の燃料13はドウナツ状の燃焼となるが、燃焼灰は連続して供給される燃料によって押し出され燃焼皿2の周縁部よりこぼれ落ちる。
これが燃焼器の全体像であるが、極めて単純且つ簡単な構造の燃焼器である。
With this air supply, the fuel 13 in the combustion dish 2 becomes donut-shaped combustion, but the combustion ash is pushed out by the continuously supplied fuel and spills from the peripheral edge of the combustion dish 2.
This is an overview of the combustor, but it is a combustor with a very simple and simple structure.

新しく開発された図5の燃焼器は、先の暖房機の改良及び実用燃料製造機製作のために開発したものであって、図8のように燃焼器を燃焼室缶体▲15▼−B内に収めるだけで、特別な整備をしなくても図8の様な単純な構造の燃焼炉となり、石油ストーブと同じ構造の暖房機になってしまうものであって、本発明の暖房機の基本構造となり、暖房機として特別開発したものではないが、燃焼器による燃焼炉を形成することで計らずして暖房機の原型となったものであって、燃焼器そのものが暖房機本体となるものである。  The newly developed combustor of FIG. 5 was developed to improve the previous heater and to manufacture a practical fuel manufacturing machine. The combustor is a combustion chamber can body (15) -B as shown in FIG. The combustion furnace has a simple structure as shown in FIG. 8 without any special maintenance, and becomes a heater having the same structure as that of an oil stove. Although it is a basic structure and is not specially developed as a heater, it is a prototype of a heater that is not measured by forming a combustion furnace with a combustor, and the combustor itself becomes the main body of the heater Is.

従ってこの暖房機で使用する燃料は、化石燃料及びペレットによる既存の形態の暖房機への使用は不可能であるが、ペレットによる暖房機に粉塵対策を施すことで、ペレットによる暖房機の転用は可能である。然し、既存のペレット暖房機は温風の供給のみの暖房である。
その理由は、重油暖房機もペレット焚き暖房機も炎の熱以外利用できるものがないということにある。
Therefore, the fuel used in this heater cannot be used in existing forms of heaters using fossil fuels and pellets, but by applying dust countermeasures to pellet heaters, diverting heaters using pellets is not possible. Is possible. However, existing pellet heaters are only heated by hot air.
The reason is that neither heavy oil heater nor pellet fired heater can be used other than the heat of flame.

従って、この燃料の燃焼形態の説明をしなければならないが、燃焼形態の特徴は、図1又は5の燃焼皿2での強制給気による強制燃焼でなければ燃焼が不可能であるが、強制給気による燃焼に伴い粉炭が火の粉となって舞い上がり燃焼室1に充満し、一定時間高温を保ちながら燃焼室1内に滞留し続けた後高温の燃焼灰となる。又草の茎や樹木の枝などは燃焼後大小様々な大きさの炭火となり燃焼灰と共に酸化が終わるまで一定時間高温を保ちながら燃焼室1下部に14の様に燃焼灰4となって堆積する。  Accordingly, the combustion mode of this fuel must be explained. The combustion mode is characterized in that combustion is impossible unless forced combustion is performed by forced supply in the combustion dish 2 of FIG. With combustion by supply air, pulverized coal rises as a spark and fills the combustion chamber 1, stays in the combustion chamber 1 while maintaining a high temperature for a certain time, and becomes high-temperature combustion ash. Grass stems, tree branches, etc. become charcoal fires of various sizes after combustion and accumulate as combustion ash 4 like 14 at the lower part of the combustion chamber 1 while maintaining high temperature for a certain period of time until the oxidation ends with the combustion ash. .

この様な状況の中で開発された先の暖房機は、前述の通り既存の重油暖房機の燃焼バーナーを先の燃焼器に改良しただけのものであったために、燃料の真の利用価値が発揮できなかった。従って燃料を燃料とする独自の形態の暖房機の開発が必要になったものである。  The previous heater that was developed in such a situation was simply a modification of the combustion burner of the existing heavy oil heater to the previous combustor, as described above, so that the true utility value of the fuel was increased. I couldn't show it. Therefore, it is necessary to develop a unique heater using fuel as fuel.

この様に本発明の暖房機は、この高温の燃焼灰と炭火の持つ輻射熱と夥しい量の火の粉を有効に利用し大量の温水を得ることで、温風暖房のための温風を供給すると同時に別の温水暖房設備に大量の温水を供給することを特徴とする温風、温水併用の暖房機であるが、図1及び図3に示す様に冷気誘導羽5、放熱板4、温水槽3、煙反射温水槽6、を効果的に配置し、図10に示す小型化を実現したことも特徴の一つとなる。  As described above, the heater of the present invention effectively uses the high-temperature combustion ash and the radiant heat of the charcoal fire and a large amount of spark powder to obtain a large amount of hot water, thereby supplying hot air for hot air heating. The hot air and hot water combined heater is characterized by supplying a large amount of hot water to another hot water heating facility. As shown in FIGS. 1 and 3, the cool air induction feather 5, the radiator plate 4, and the hot water tank 3 are used. Another feature is that the smoke reflection hot water tank 6 is effectively arranged to realize the miniaturization shown in FIG.

又、この小型暖房機は製造コストを低くする事と、保守管理を簡単にする目的で、図12の様に複数の部材に分割し、独立した複数の部材による組立形式の暖房機とする。この方式の採用により製造設備が簡素化されることで、製造技術も単純になり製造コストの大幅な削減につながるものである。  In addition, this small heater is divided into a plurality of members as shown in FIG. 12 for the purpose of reducing the manufacturing cost and simplifying maintenance and management, and is an assembly type heater having a plurality of independent members. By adopting this method, the manufacturing equipment is simplified, the manufacturing technology is simplified, and the manufacturing cost is greatly reduced.

更に、この暖房機の運搬及び設置に於いては、クレーン車等を用いる重量物扱いの必要もなくなり、人力の簡単な運搬具等での運搬が可能となる。この様に、どの様な悪条件の現場でも人力のみによる運搬設置が可能になることで、農家自身が自由に分解移動することも可能となる。これにより農家自身による全ての保守管理も可能となる。  Further, in the transportation and installation of the heater, it is not necessary to handle heavy objects using a crane vehicle or the like, and it is possible to carry the vehicle with a simple manpowered device. In this way, it becomes possible for the farmers themselves to freely disassemble and move by being able to carry and install only by human power in any adverse conditions. This also allows all maintenance management by the farmers themselves.

更に最大の利点となるのは消耗部の交換が可能であると言うことである。既存の暖房機で共通していることは、暖房機本体の一部が消耗すれば修繕不能となり、暖房機そのものが廃棄となるため新規の設備投資が必要となることで大きな経営負担となっていた。従って本発明は、消耗部材のみの交換で済むことで大幅な経営負担の軽減となる。  The greatest advantage is that the consumable part can be replaced. What is common to existing heaters is that if a part of the heater body is exhausted, it cannot be repaired, and the heater itself is discarded. It was. Therefore, according to the present invention, the management burden is greatly reduced by replacing only the consumable member.

現在普及している温水による別の温水暖房設備とは、日中太陽熱を利用して温水を生産し、温室内地表面に並べた大容量のビニールチュウブに温水を蓄えるだけの「温水枕」と呼ばれる、温風暖房を補助する程度の暖房設備であるが、天候の影響が大きく効率が悪いのであまり普及していない。然し、この暖房設備も安定した温水の供給ができれば効果はおおきいとされている。  Another hot water heating system that is currently popular is called a “hot water pillow” that produces hot water using solar heat during the day and stores hot water in a large-capacity vinyl tube arranged on the surface of the greenhouse. Although it is a heating facility that assists warm air heating, it is not very popular because of the great influence of the weather and poor efficiency. However, this heating system is said to be very effective if a stable supply of hot water can be provided.

従って本発明の暖房機により、温風と同時に安定した大量の温水の供給が可能になることで効果的な温水枕の暖房が実現し、一つの温室内を一つの暖房機で温風暖房と温水暖房を同時に行う高い熱効率の温室暖房が実現できることで、暖房燃料費の大幅な削減が実現できる。  Therefore, the heater of the present invention realizes effective heating of the hot water pillow by enabling a stable supply of a large amount of hot water at the same time as the hot air, and warm air heating with one heater in one greenhouse. Achieving high-efficiency greenhouse heating with hot water heating at the same time can significantly reduce heating fuel costs.

この様に本発明の暖房機の温水生産技術は、「特開昭58−78046」「特開2001−55579」に類似するする技術として見られるが、何れの温水生産技術も限られた少量の温水を生産するだけで、本発明のような大量の温水生産を目的とするものではない上に、先行する化石燃料やバイオマス燃料による燃焼技術では実現できなかった技術であって、本発明は特願2014−239304「バイオマス燃料の燃焼器」の完成により実現したものである。  As described above, the hot water production technique of the heater of the present invention is seen as a technique similar to “JP-A-58-78046” and “JP-A-2001-55579”, but any of the hot water production techniques is limited to a small amount. In addition to producing hot water, the present invention is not intended to produce a large amount of hot water as in the present invention, and is a technology that could not be realized by the preceding combustion technology using fossil fuel or biomass fuel. This is realized by completing the application 2014-239304 “combustor of biomass fuel”.

この暖房機の最大の特徴が、図11に示す通り同能力暖房機の半分程度の小型で構造が極めて単純な格安暖房機であることから、設備投資の負担が極めて小さい。  The biggest feature of this heater is that it is a cheap heater with a small size and an extremely simple structure that is about half the size of the same capacity heater as shown in FIG.

この暖房機導入による最大の効果は、格安バイオマス燃料による燃料費負担の軽減である。使用する燃料価格は重油換算で最高でも2分の1以下である上に、燃料の自給も可能であり、暖房燃料費の画期的な削減に繋がる大きな効果が発揮できる。  The greatest effect of the introduction of this heater is the reduction of fuel cost burden due to cheap biomass fuel. The price of the fuel to be used is at most one-half or less in terms of heavy oil, and the fuel can be self-sufficient, so that a great effect that leads to a dramatic reduction in heating fuel costs can be achieved.

又、一つの暖房機で温風暖房と温水暖房が同時に行えることにより、暖房燃料の利用効率が大きくなり、経済収支が大きく改善される。  Moreover, since the hot air heating and the hot water heating can be performed simultaneously with one heater, the utilization efficiency of the heating fuel is increased, and the economic balance is greatly improved.

使用する燃料がカーボンニュートラル燃料ということなのでCO2削減に大きく貢献する。  Since the fuel used is carbon neutral fuel, it contributes greatly to CO2 reduction.

暖房機縦方向断面図  Heater longitudinal section 放熱板配列図  Heat sink layout 冷気誘導羽と回転する冷気の流れ及び、放熱板と回転する暖気の流れ  The flow of cool air rotating with the cool air induction wing and the flow of warm air rotating with the heat sink 煙反射温水槽と反転する煙の流れ  Smoke reflection hot water tank and reversing smoke flow 燃焼器の構造図  Structure diagram of combustor 燃焼皿の構造図  Structure diagram of the burning dish 先の出願(特願2013−023754)の燃焼器と燃焼炉の構造図  Structure diagram of the combustor and combustion furnace of the previous application (Japanese Patent Application No. 2013-023754) 燃焼器と燃焼炉としての基本構造図  Basic structure diagram of combustor and combustion furnace 先の出願(2014−122827)の暖房機の構造図  Structural diagram of the heater of the previous application (2014-1222827) 既存の重油焚き暖房機の構造図  Structure of existing heavy oil fired heater 先の出願の暖房機(A)と本発明の暖房機(B)の大きさの比較  Comparison of the size of the heater (A) of the earlier application and the heater (B) of the present invention 本発明の暖房機の部材別の分解図(A)〜(H) (A)温風ファン部、(B)外函体部、(C)缶体頭部、(D)缶体中部、(E)煙反射温水槽、(F)缶体本体部、(G)燃焼器部、(H)燃料タンク部  (A) Hot air fan part, (B) Outer box part, (C) Can body head, (D) Can body middle part, (A) E) Smoke reflection hot water tank, (F) Can body part, (G) Combustor part, (H) Fuel tank part

1 燃焼室 2 燃焼皿 3 温水槽 4 放熱板 5 冷気誘導羽 6 煙反射温水槽 7 温風室 8 温風ファン 9 温風ファン駆動モ―タ 10 煙突 11 冷気 12 温風 13 燃料 14 燃焼灰 15 燃焼室缶体 15−B 缶体 16 外缶体 17 回転する冷気の流れ 18 回転する暖気の流れ 19 燃料拡散スクレ―パ 20 シャフト懸垂部 21 通風路 22 給気 23 自在継手 24 スクリュー軸 25 燃料タンク 26 駆動モータ 27 温水加熱管 28 重油燃焼バーナーDESCRIPTION OF SYMBOLS 1 Combustion chamber 2 Combustion dish 3 Hot water tank 4 Heat sink 5 Cold air induction feather 6 Smoke reflection hot water tank 7 Hot air chamber 8 Hot air fan 9 Hot air fan drive motor 10 Chimney 11 Cold air 12 Hot air 13 Fuel 14 Combustion ash 15 Combustion chamber can body 15-B Can body 16 Outer can body 17 Rotating cold air flow 18 Rotating warm air flow 19 Fuel diffusion scraper 20 Shaft suspension 21 Ventilation path 22 Air supply 23 Universal joint 24 Screw shaft 25 Fuel tank 26 Drive motor 27 Hot water heating tube 28 Heavy oil combustion burner

発明の実施形態の説明をするために、先の暖房機と燃焼器の関連について説明する。  In order to describe the embodiment of the invention, the relationship between the previous heater and the combustor will be described.

先の暖房機が実用化しなかった原因は、重油を効率よく利用する構造の図10の重油暖房機本体と、新しいバイオマス燃料による新しい形態の図7の先の燃焼器を、単純に組み合わせただけであったために、互いに機能を発揮できなかったものである。この原因究明の過程で、図7及び図8に示す様に燃焼器の機能確保のために、燃焼器本体を缶体15‐B内に収めたものが、一般的な石油ストーブの基本構造と全く同じであることを発見したものである。  The reason why the previous heater has not been put into practical use is simply the combination of the heavy oil heater main body shown in FIG. 10 that uses heavy oil efficiently and the new combustor shown in FIG. 7 using a new biomass fuel. Therefore, they were unable to perform their functions. In the course of investigating the cause, as shown in FIGS. 7 and 8, in order to ensure the function of the combustor, the main body of the combustor body in the can body 15-B has the basic structure of a general oil stove. It was discovered that they are exactly the same.

従って、本発明の暖房機の基本構造は、図9先の暖房機より図7先の燃焼器を独立することで、前記一般的な石油ストーブの基本構造に基づく図8に示す燃焼炉とした上で、この燃焼炉を原型とした図5の燃焼器を基に開発したものが、図8の燃焼炉であって、燃料の専用燃焼器による本発明の暖房機の燃焼炉であるが、多目的燃焼装置としての転用が可能なものである。  Therefore, the basic structure of the heater of the present invention is the combustion furnace shown in FIG. 8 based on the basic structure of the general oil stove by making the combustor ahead of FIG. 7 independent from the heater ahead of FIG. Above, the one developed based on the combustor of FIG. 5 based on this combustion furnace is the combustion furnace of FIG. 8, which is the combustion furnace of the heater according to the present invention using a dedicated fuel combustor, It can be used as a multipurpose combustion device.

本発明に係る燃焼炉は、図5に示す様に、燃焼皿2と、シャフト懸垂部20と、スクレーパー19と、給気手段である通風路21と、燃焼皿に下側から燃料を供給する燃料供給手段とを主に備えて構成される。燃料供給手段は、駆動モータ26により回転されるスクリュー軸24と、自在継手25とで構成されたスクリューコンベアであることが好ましく、スクリュー軸24と、スクレーパー19は接続するように構成する。As shown in FIG. 5, the combustion furnace according to the present invention supplies fuel from below to the combustion dish 2, the shaft suspension part 20, the scraper 19, the ventilation path 21 that is an air supply means, and the combustion dish. The fuel supply means is mainly provided. The fuel supply means is preferably a screw conveyor composed of a screw shaft 24 rotated by a drive motor 26 and a universal joint 25, and the screw shaft 24 and the scraper 19 are configured to be connected.

この暖房機は、燃焼室1、燃焼皿2、温水槽3、煙反射温水槽6を燃焼部(燃焼炉)とし、燃焼部を燃焼室缶体15に内蔵すると共に、図1、2の様に燃焼室缶体15の外周から燃焼室缶体15頭部に及ぶ複数の放熱板4を設けた燃焼室缶体15を、外缶体16で囲い温風生産と同時に大量の温水を生産することを特長とする、図11に示す画期的な小型で高効率の農業用暖房機である。  In this heater, the combustion chamber 1, the combustion dish 2, the hot water tank 3, and the smoke reflection hot water tank 6 are used as a combustion part (combustion furnace), and the combustion part is built in the combustion chamber can 15, as shown in FIGS. A combustion chamber can body 15 provided with a plurality of radiator plates 4 extending from the outer periphery of the combustion chamber can body 15 to the head of the combustion chamber can body 15 is surrounded by an outer can body 16 to produce a large amount of hot water simultaneously with the production of hot air. This is an innovative small-sized and highly efficient agricultural heater as shown in FIG.

このとき、図9に示す様に温水管27を、燃焼皿2の上部に配置し温水槽3と煙反射温水槽とを接続してもよい。これにより、高温の温水を大量に効率的に生産することができる。  At this time, as shown in FIG. 9, the hot water pipe 27 may be arranged on the upper part of the combustion dish 2 to connect the hot water tank 3 and the smoke reflection hot water tank. Thereby, high temperature hot water can be efficiently produced in large quantities.

燃焼部を含めペレット暖房機と構造の上では共通するものもあるが、前述の様に燃料及び燃料の燃焼形状がペレット及びペレットの燃焼形状と大きく異なるために、発生する燃焼灰の状態も大きく異なり飛散することから、燃焼室1含む燃焼部の気密性の必要があり、ペレット暖房機とは構造が大きく異なる燃焼皿2を含む独特の燃焼器による燃焼部を形成する。  Although there are some things in common with the pellet heating machine including the combustion part, the state of the generated combustion ash is also large because the fuel and the combustion shape of the fuel are greatly different from the combustion shape of the pellet and the pellet as described above. Since it is scattered differently, the airtightness of the combustion part including the combustion chamber 1 is necessary, and a combustion part is formed by a unique combustor including a combustion dish 2 having a structure significantly different from that of the pellet heater.

その独特の燃焼部の構造及び燃焼状態を詳細に説明すると、燃焼器の最大の特徴は燃料タンク25より燃焼皿2迄燃料を搬送するスクリューコンベアにある。このスクリューコンベアは、図5に示す様に大きく曲げることで、燃料タンクの燃料の横送りを立て送りに変えて燃料を燃焼皿2供給するが、一本のスクリュウ軸24の上に複数の自在継手25を配置し大きく曲げることで、1本の曲がったスクリューコンベアによる密閉した搬送と言う、防塵対策の課題を解決したものである。  The structure and combustion state of the unique combustion part will be described in detail. The most important feature of the combustor is the screw conveyor that conveys fuel from the fuel tank 25 to the combustion dish 2. This screw conveyor is bent largely as shown in FIG. 5 to change the lateral feed of the fuel in the fuel tank to the vertical feed and to supply the fuel to the combustion dish 2, but a plurality of free on the screw shaft 24. By disposing the joint 25 and bending it largely, the problem of dust-proof measures, which is hermetically transported by a single bent screw conveyor, is solved.

このスクリュー軸24は先端部が芯ブレするので懸垂部20を配置し、懸垂部20でスクリュー軸24を吊り下げことでスクリュー軸24の安定した回転を実現する。  The screw shaft 24 has a suspended portion 20 because the tip portion of the screw shaft is shaken, and the screw shaft 24 is suspended by the suspended portion 20 to realize stable rotation of the screw shaft 24.

更にスクリュー軸24の先端部には燃料拡散スクレーパ19を配置し供給された燃料13を均等に周縁部に押し出し図5の燃料13のようにドウナツ状に盛り上がる。この様に燃焼皿2の周縁部にドウナツ状に盛り上がった燃料は、通風路21より供給される給気により燃焼するが、この給気が無ければ燃焼ができないのがこの燃料の最大の特徴である。従って、順調な燃焼が行なわれていても給気を止めればすぐに消火してしまう。  Further, a fuel diffusion scraper 19 is disposed at the tip of the screw shaft 24, and the supplied fuel 13 is evenly pushed out to the peripheral edge so as to rise like a donut like the fuel 13 in FIG. The fuel that rises like a donut at the peripheral edge of the combustion dish 2 in this way is combusted by the supply air supplied from the ventilation path 21, but the combustion fuel cannot be burned without this supply air. is there. Therefore, even if smooth combustion is performed, if the air supply is stopped, the fire is immediately extinguished.

燃焼皿2の周縁部にドウナツ状に盛り上がった燃料は、ドウナツ状になって燃焼するが、燃焼によって粉炭の部分がガス化し最初に高温のガス燃焼が起きる。このガス燃焼は比較的低い温度で着火することで木質を含む固形部の着火を促すことになり、燃料自体の着火温度が灯油などの化石燃料に近くなるが、燃焼が終わった燃焼灰は継続して供給される燃料によって押し出され、燃焼皿2よりこぼれ落ち、燃焼室1の下部の灰溜りに燃焼灰14となって堆積する。  The fuel swelled in a donut shape at the peripheral edge of the combustion dish 2 becomes a donut shape and burns, but the portion of the pulverized coal is gasified by the combustion and high-temperature gas combustion occurs first. This gas combustion ignites at a relatively low temperature to promote ignition of solid parts including wood, and the ignition temperature of the fuel itself becomes close to that of fossil fuels such as kerosene, but the combustion ash that has finished burning continues Then, the fuel is pushed out by the supplied fuel, spills from the combustion dish 2, and accumulates as combustion ash 14 in the ash reservoir in the lower part of the combustion chamber 1.

図1の様にスクリューコンベアは高温の燃焼室1内に露出状態であるために過熱を防止する目的で、図5の様に給気22の通風路21で囲い断熱する。この断熱により給気22は暖められ燃焼効率の向上に貢献する。  Since the screw conveyor is exposed in the high-temperature combustion chamber 1 as shown in FIG. 1, it is surrounded and insulated by a ventilation path 21 of the supply air 22 as shown in FIG. 5 for the purpose of preventing overheating. This heat insulation warms the supply air 22 and contributes to an improvement in combustion efficiency.

この様に独特の構造の燃焼器で独特の燃焼をするこの燃料の、ペレットと異なる燃料自体の形状は、ペレットが木質(チップ)に近い粒状の規格化された工業製品であるのに対し、この燃料は燃料の大部分が原料のバイオマスの形状そのままの状態である上に、相当量の粉炭との混合状態であり、混合比率も原料のバイオマスの条件によって特定化することが不可能ために、工業的な規格化が不可能ものである。  This fuel, which burns uniquely in a combustor with such a unique structure, is different from pellets in the shape of the fuel itself, whereas the pellets are standardized industrial products that are close to wood (chips). This fuel is in a state where most of the fuel is in the shape of the raw material biomass and is in a mixed state with a considerable amount of pulverized coal, and the mixing ratio cannot be specified depending on the raw material biomass conditions. Industrial standardization is impossible.

その燃料の燃焼形状がペレットの燃焼形状と異なる点は、ペレットが木質(薪、チップ)と全く同じか、木質(薪、チップ)より良い条件で安定した燃焼をするのに対し、この燃料はかなりの部分を占める粉炭と原料の形状をとどめるバイオマスの部分では燃焼の早さ及び、燃焼の形態が異なるという複雑な燃焼形状となる。  The difference between the combustion shape of the fuel and the combustion shape of the pellet is that the pellet is exactly the same as wood (firewood, chips) or burns stably under better conditions than wood (firewood, chips). In the portion of the biomass that keeps the shape of the raw material of the pulverized coal and the raw material, the combustion form becomes complicated with different combustion speed and form of combustion.

その複雑な燃焼形状とは、かなりの部分を占める粉炭が連続燃焼による加熱によってガス化し、高温のガス燃焼を起こしながら強制給気によって火の粉となって舞い上がり、燃焼室1内に一定時間滞留しながら燃焼室1内に充満する。この充満した火の粉は小さくても一定の熱量を持つ炭火であり、大量の小さな炭火の発熱量は燃えている炎の発熱量に匹敵するかそれ以上になる。一方、原料バイオマスの形状を止める部分も、細かいものは早く燃え終わり、粗い物は遅くまで燃えているという不規則な燃焼になる。  The complicated combustion shape is that pulverized coal occupying a considerable part is gasified by heating by continuous combustion, rises as a spark by forced supply while causing high-temperature gas combustion, and stays in the combustion chamber 1 for a certain period of time. The combustion chamber 1 is filled. This filled spark is a charcoal fire that has a small amount of heat even if it is small, and the calorific value of a large amount of small charcoal fire is comparable to or higher than that of a burning flame. On the other hand, the portion that stops the shape of the raw material biomass is irregularly burned, with fine ones burning fast and coarse ones burning late.

この複雑な燃焼の中の火の粉の存在を効果的に利用するのもこの暖房機の特徴の一つであって、火の粉が煙突から排出されるのを防ぐために単純な煙反射板を使用するのが一般的な考えであるが、本発明は煙反射温水槽6とすることで、炎より大きな熱量を持つ大量の火の粉の熱で燃焼室▲1▼内の温度を高めると共に、炎と火の粉の温度を煙反射温水槽6で直接吸収し温水を生産する。  One of the features of this heater is the effective use of the presence of sparks in this complex combustion, using a simple smoke reflector to prevent the sparks from being discharged from the chimney. However, the present invention uses the smoke reflection hot water tank 6 to increase the temperature in the combustion chamber {circle around (1)} with the heat of a large amount of spark powder having a heat quantity larger than that of the flame, and The temperature is directly absorbed by the smoke reflection hot water tank 6 to produce hot water.

この煙反射温水槽6は、図4の様に温水槽缶体の周縁下部をスカート状に突出することで燃焼皿2の笠のような形になり煙が図4の矢印のような回転流になる。この回転流が連続して安定して起きることで、火の粉を伴う高温の煙は燃焼室1の底部に堆積する燃焼灰14付近迄及び広い燃焼室1内を隈なく加熱する。  As shown in FIG. 4, the smoke reflecting hot water tank 6 is shaped like a shade of the combustion dish 2 by projecting the lower peripheral edge of the hot water tank can body into a skirt shape so that the smoke flows in a rotational flow as indicated by the arrows in FIG. become. Since this rotating flow occurs continuously and stably, high-temperature smoke accompanied by sparks heats the combustion ash 14 deposited at the bottom of the combustion chamber 1 to the vicinity of the combustion ash 14 and the wide combustion chamber 1 without any problems.

煙の回転流は、高温の煙と火の粉を一定時間燃焼室1に止めることになり、この間に火の粉は灰になり浮力が小さくなって降下するので、煙突よりの火の粉の飛散防止となる。  The rotational flow of smoke stops high-temperature smoke and sparks in the combustion chamber 1 for a certain period of time. During this time, the sparks become ashes and the buoyancy is reduced, so that the sparks are prevented from scattering from the chimney.

又、煙を反転させることは、煙が煙反射温水槽6底部に関わる時間が長くなることになり、煙反射温水槽6が高温の煙の熱を効率よく吸収する最良の条件となるので、温水の生産が効率よく行なわれる。  Also, reversing the smoke increases the time that the smoke takes to the bottom of the smoke reflection hot water tank 6, and the smoke reflection hot water tank 6 is the best condition for efficiently absorbing the heat of high-temperature smoke. Production of hot water is performed efficiently.

この様な複雑、不規則な燃料の燃焼形態に加えて、燃料自体は粉炭の混合割合やバイオマスの状態をとどめる部分の粗、細の割合が不特定なことで、燃焼形態は更に複雑不規則になり、重油暖房機やペレット暖房機のような一定の温度を安定して確保するという燃焼の制御は極めて困難になる。  In addition to such complex and irregular fuel combustion modes, the fuel itself is more complex and irregular because the mixing ratio of pulverized coal and the coarse and fine ratio of the part that keeps the biomass state are unspecified. Therefore, it becomes extremely difficult to control combustion such as a heavy oil heater or a pellet heater that stably secures a certain temperature.

従って、この暖房機は温室内の温度管理のための燃焼制御機能は付けず不規則ではあるが一定の条件に近い状態で単純に燃料を燃やし続けるだけのものであって既存の温度制御機能のある暖房設備と組み合わせて使うことを前提とするものであるが、燃焼制御機能を付けることは可能である。  Therefore, this heater is not equipped with a combustion control function for temperature management in the greenhouse, but it is irregular, but simply keeps burning fuel in a state close to a certain condition. Although it is assumed to be used in combination with a certain heating facility, it is possible to add a combustion control function.

従って本発明の暖房機は、以上説明の複雑な燃焼形態による大きな熱利用効果を最大限利用し、大量の温水を効率よく生産するために、縦型缶体を基本構造とするものである。  Therefore, the heater of the present invention has a vertical can body as a basic structure in order to make maximum use of the large heat utilization effect due to the complicated combustion mode described above and to produce a large amount of hot water efficiently.

つまり、この暖房機による温室暖房の形態は、この暖房機による―定の温度の暖房を主力とし、温室内及び燃料の条件の変化に伴い生じる不足温度の分を、温度制御機能のある既存の暖房設備で補うという既存の暖房設備との相互関係の下で、設備の更新にかかる投資及び燃料費負担を極力小さくするものである。  In other words, the greenhouse heating mode with this heater is mainly the heating at a constant temperature by this heater, and the amount of undertemperature caused by changes in the greenhouse and fuel conditions is reduced by the existing temperature control function. Under the interrelationship with existing heating equipment, which is supplemented with heating equipment, the investment for renewing the equipment and the burden of fuel costs are minimized.

この大量の火の粉が舞い上がり燃焼室1内に一定時間滞留しながら充満するという不規則な燃焼は、広い燃焼室1内を高温で均―に加熱するという特有の熱利用効果が現れるが、温水槽3はこの特有の熱利用効果を効率よく利用することで、化石燃料の燃焼では実現不可能な温風生産と同時に大量の温水生産が実現出来るものである。  Irregular combustion in which a large amount of sparks soars and fills the combustion chamber 1 while staying in the combustion chamber 1 for a certain period of time shows a unique heat utilization effect that uniformly heats the large combustion chamber 1 at a high temperature. No. 3 makes it possible to realize the production of a large amount of hot water simultaneously with the production of hot air, which cannot be achieved by fossil fuel combustion, by efficiently utilizing this unique heat utilization effect.

現時点でこの火の粉による熱効率は未計測であるが、実験の段階では、火の粉が発する熱量は炎が発する熱量よりも大きい可能性が認められ、図1の温水槽3と煙反射温水槽6は図示されていない水管で連結され1系統として機能し、温水生産能力は小型の温水ボイラーと考えても差し支えない能力がある。  At present, the thermal efficiency of this spark has not been measured. However, in the experimental stage, it is recognized that the amount of heat generated by the spark may be greater than the amount of heat generated by the flame, and the hot water tank 3 and the smoke reflection hot water tank 6 in FIG. The hot water production capacity has the ability to be considered as a small hot water boiler.

この様に化石燃料やペレットとは異なる燃焼形態は、極めて良好な完全燃焼となり、目視できる煙の発生は無く煙突の煤の付着が認められない。この現象は、燃焼部内の燃焼皿2内の限られた狭い範囲で高温のガス燃焼と通常の木質燃焼が同時に起きることに加え、移しい火の粉による、煙の二次燃焼が起きているものである。  In this way, the combustion mode different from fossil fuel and pellets is very good complete combustion, no visible smoke is generated, and no chimney soot is attached. This phenomenon is caused by the fact that high-temperature gas combustion and normal wood combustion occur simultaneously in a limited narrow range in the combustion dish 2 in the combustion section, and secondary smoke combustion is caused by a moving spark. is there.

この様な良好な燃焼形態により小型で単純な構造の格安暖房機が実現できるものであるが、燃焼室1の室内温度設定の手段は、温室内温度と連動する自動制御などの高度な制御技術を導入せず、燃料を―定量安定して供給するだけの単純な燃焼とし、燃料の品質のばらつきによる温度変化は想定内とするもので、温度変化を想定した上で、目的に近い温度を確保のための燃料供給量を含む燃焼温度調整は随時手動で調整設定する。  A low-cost heater with a small and simple structure can be realized by such a good combustion form, but the means for setting the indoor temperature of the combustion chamber 1 is an advanced control technology such as automatic control linked with the temperature in the greenhouse. In this way, the fuel is simply burned to provide a stable and quantitative supply of fuel, and the temperature change due to variations in fuel quality is within the expected range. The combustion temperature adjustment including the fuel supply amount for securing is adjusted manually at any time.

この様な燃焼の自動制御のない暖房機を製造する理由は、前述(0004,0005)のように暖房機自体に必要以上の機能を付けず構造を単純化することで低価格化をはかり、農業生産現場の「低価格の設備」と言う真の希望に応えるものである。  The reason for manufacturing such a heater without automatic control of combustion is to reduce the price by simplifying the structure without adding an unnecessary function to the heater itself as described above (0004, 0005), It responds to the true hope of “low-cost equipment” at agricultural production sites.

更にこの暖房機の製造に当っては、製造費を削減する目的で、製造技術を単純化すると共に製造設備の簡素化を図るために、図12の様に暖房機本体を複数の部材に分割し、部材を製造することで組み立て式の暖房機とするが、この製造手段を用いることにより大幅な製造費の削減が実現すると共に、機械としての取り扱い及び運搬等、全ての作業が人力の範囲内に簡素化することができる。  Further, in the manufacture of this heater, in order to simplify the manufacturing technique and simplify the manufacturing equipment for the purpose of reducing the manufacturing cost, the heater body is divided into a plurality of members as shown in FIG. However, the assembly type heater is manufactured by manufacturing the components. By using this manufacturing means, the manufacturing cost can be greatly reduced, and all the operations such as handling and transportation as a machine are within the range of human power. Can be simplified within.

又、組み立て分解を簡単にするために、組み立て枠となる本体フレームのない、単純な縦型組み立て式缶体を基本構造とし、組み立て分解を簡単にする事で、暖房機を使用する農家自身による保守管理が可能になると共に、必要に応じた自由な移動が可能となる。  In addition, in order to simplify assembly and disassembly, the basic structure is a simple vertical assembly can body that does not have a main body frame as an assembly frame. By simplifying assembly and disassembly, the farmer who uses the heater himself Maintenance management becomes possible, and free movement according to need becomes possible.

又通常、暖房機は―部の消耗部が消耗破損すれば暖房機そのものが廃棄され代わりの暖房機は新規の設備投資となるが、本発明の暖房機は農家自身による消耗部の部材の交換が可能であって、軽度の修繕の範囲の作業で設備投資にはならず、大幅な経費節減となる。In general, if the consumable part of the heater is worn out and damaged, the heater itself is discarded and the replacement heater becomes a new capital investment. However, the heater of the present invention replaces the consumable part member by the farmer himself. It is possible, and the work in the range of minor repairs does not result in capital investment, resulting in significant cost savings.

この様な暖房機で生産される大量の温水は、温水槽3と煙反射温水槽6と図示されていない暖房機の外部の温水タンクとを、図示されていない温水管で連結することで、温水の循環が起こり、前記外部の温水タンクに大量の温水が確保できる。A large amount of hot water produced by such a heater is obtained by connecting the hot water tank 3, the smoke reflection hot water tank 6, and a hot water tank outside the heater, not shown, with a hot water pipe (not shown), Hot water circulation occurs, and a large amount of hot water can be secured in the external hot water tank.

この温水が対応する暖房設備は温水枕という温水暖房設備を例にして説明しているが、その温水暖房設備の形式に付いては特に拘ることはなく環境に合わせたものを選択すればよい。既存の温水枕は単純な太陽熱の利用設備として開発されたものなので、温水の循環はせずどれだけの温度の温水をどれだけの量必要とするか等の基準はなく、その温度領域は5℃〜20℃程度と広いが、―定の温度を確保し続ける能力はなく、保有熱が放出されれば機能を失う。  The heating equipment to which this hot water corresponds is described by taking a hot water heating equipment called a hot water pillow as an example, but the type of the hot water heating equipment is not particularly limited and may be selected according to the environment. Since the existing hot water pillow was developed as a simple solar heat facility, there is no standard such as how much hot water does not circulate and how much hot water is needed, and its temperature range is 5 Although it is as wide as about 20 ° C to 20 ° C, it does not have the ability to keep a constant temperature and loses its function if the retained heat is released.

要するに、夜間の地表面温度3〜4℃よりも僅かでも高ければ十分効果が発揮できるものであるが、初期の温度保有時の効果は大きくても、水温の降下と共に効果が小さくなるという温風暖房の補助的な設備である。  In short, if the surface temperature at night is slightly higher than 3-4 ° C, the effect can be sufficiently exerted, but even if the effect at the initial temperature holding is large, the warm air that the effect decreases as the water temperature falls It is an auxiliary facility for heating.

この様な不安定な暖房設備である既存の温水枕は、温水を貯めて置くだけであるが、本発明はこの温水枕の温水を暖房機によって加温し循環することで暖房効果を高めるものである。  The existing hot water pillow that is such an unstable heating facility only stores hot water, but the present invention increases the heating effect by heating and circulating the hot water of this hot water pillow with a heater. It is.

又この暖房機の温風生産の技術は、図2、図3の様に燃焼室1を含む燃焼部のための燃焼室缶体15の周囲に複数の変形した形状の放熱板4を設けることで、燃焼室缶体15を小さくし暖房機自体の小型化を図ったことも特徴の―つである。  In addition, the warm air production technology of this heater is provided with a plurality of deformed heat sinks 4 around the combustion chamber can body 15 for the combustion section including the combustion chamber 1 as shown in FIGS. The feature is that the combustion chamber can 15 is made smaller to reduce the size of the heater itself.

変形した放熱板4の形状は図3に示す様に、燃焼室缶体15の外周を温風ファン8の回転方向の反対方向に適度な角度でねじるものであるが、本発明では燃焼室缶体15外周の約4分の1ねじることで、放熱板4の面積を大きくし放熱能力をたかめると共に、温風が旋風状態で温風ファン8に円滑に吸入されるように構成するものである。  As shown in FIG. 3, the shape of the deformed heat sink 4 is such that the outer periphery of the combustion chamber can body 15 is twisted at an appropriate angle in the opposite direction to the rotation direction of the hot air fan 8. By twisting about one-fourth of the outer periphery of the body 15, the area of the heat radiating plate 4 is increased to increase the heat dissipation capability, and the hot air is smoothly sucked into the hot air fan 8 in a whirling state. .

又、図3に示す様に冷気を吸入する燃焼室缶体15下方部には、複数の放熱板4に冷気11を平均に供給する目的で、放熱板4のねじれと反対方向にねじった冷気誘導羽5を設け冷気を僅かに旋回しながら放熱板4に供給するが、この冷気誘導羽5は、放熱板4のねじれの反対方向の旋風が起きる様に構成するものである。従って、この冷気誘導羽5と放熱板4による二つの気流の回転方向は互いに反対の回転方向となる。  Further, as shown in FIG. 3, in the lower portion of the combustion chamber can body 15 for sucking cold air, the cold air twisted in the opposite direction to the twist of the heat sink 4 for the purpose of supplying the cool air 11 to the plurality of heat sinks 4 on average. The induction blade 5 is provided to supply the heat radiating plate 4 with a slight swirling of the cool air. The cold air induction wing 5 is configured to cause a whirl in the direction opposite to the twist of the heat radiating plate 4. Therefore, the rotation directions of the two airflows by the cold air guiding blade 5 and the heat radiating plate 4 are opposite to each other.

この冷気誘導羽5による冷気11の流れと、放熱板4による暖気の流れが逆転することで温風室7内の温風の滞留時間が長くなり、温風の生産効率が良くなる。  The flow of the cool air 11 by the cool air guiding blade 5 and the flow of the warm air by the heat radiating plate 4 are reversed, so the residence time of the warm air in the warm air chamber 7 is lengthened and the production efficiency of the warm air is improved.

この様に本発明の農業用暖房機は、温風暖房を主力とする暖房機であるが、大量の温水を連続して供給することで、温風暖房と温水暖房を同時に行い熱利用効率を高めたことを特徴とする、図1及び図11に示す小型且つ高性能のバイオマス暖房機であって、一連の技術の改良が進むことによって温水暖房を主力とする暖房機とすることも可能なものである。  As described above, the agricultural heater according to the present invention is a heater mainly using hot air heating, but by supplying a large amount of hot water continuously, the hot air heating and the hot water heating are performed simultaneously to improve the heat utilization efficiency. The small and high-performance biomass heater shown in FIG. 1 and FIG. 11, characterized in that it can be made into a heater that mainly uses hot water heating as a result of a series of technological improvements. Is.

暖房機本体及び関連機材の改良が進めば、一般住宅用暖房、工業用暖房を始とする暖房設備及び給湯設備全般への転用が可能であり広範囲の分野への普及の可能性が高い。  If the heater body and related equipment are improved, it can be diverted to general heating facilities such as general residential heating and industrial heating and hot water supply facilities, and is likely to be widely used in a wide range of fields.

本発明の暖房機で扱うバイオマス燃料以外のバイオマス燃料である、木質ペレット、木質チップの暖房機、又は燃焼器としての利用も可能である。  It can also be used as a wood pellet, wood chip heater, or combustor, which is a biomass fuel other than the biomass fuel handled by the heater of the present invention.

燃焼皿への燃料供給手段及び給気手段による極めて良好な完全燃焼を実現する燃焼技術は広範囲の燃焼技術への転用が可能である。  The combustion technology that realizes extremely good complete combustion by the fuel supply means and the air supply means to the combustion dish can be diverted to a wide range of combustion techniques.

Claims (9)

燃焼室缶体内の上部に形成された燃焼室及び、前記燃焼室缶体内の下部に形成された灰溜りと、前記燃焼室内でバイオマス燃料を燃焼させる燃焼皿と、前記燃焼皿に前記バイオマス燃料を燃焼させるための空気を供給する給気手段と、前記燃焼皿に前記バイオマス燃料を供給するための燃料供給手段と、を備えるバイオマス燃料燃焼炉。  A combustion chamber formed in the upper part of the combustion chamber can body, an ash reservoir formed in the lower part of the combustion chamber can body, a combustion dish for burning biomass fuel in the combustion chamber, and the biomass fuel in the combustion dish A biomass fuel combustion furnace comprising: an air supply means for supplying air for combustion; and a fuel supply means for supplying the biomass fuel to the combustion dish. 前記燃料供給手段は、前記燃焼皿の中央部に燃料を供給し、前記燃焼皿に設置されたスクレーパーによって燃焼皿の中央部に供給された燃料を燃焼皿の周縁に向かって移動させ、前記給気手段は前記燃焼皿の周縁に空気を供給することにより、前記バイオマス燃料の一部を火の粉として舞い上がらせて、前記燃焼室内を前記火の粉により加熱する、請求項1に記載のバイオマス燃料燃焼炉。  The fuel supply means supplies fuel to the central part of the combustion dish, moves the fuel supplied to the central part of the combustion dish by a scraper installed in the combustion dish toward the periphery of the combustion dish, and supplies the fuel. The biomass fuel combustion furnace according to claim 1, wherein the air means supplies air to a peripheral edge of the combustion dish to cause a part of the biomass fuel to rise as a spark and to heat the combustion chamber with the spark. 前記燃料供給手段は、1本のスクリュウ軸と複数の自在継ぎ手で構成されたスクリューコンベアを備え、前記スクリューコンベアは、前記燃焼皿の下部において上向きに屈曲することにより、前記燃焼さらの中央部に下から接続され、前記スクリューコンベアの屈曲部において、スクリュー軸は複数の自在継ぎ手で繋がれることにより屈曲することで、前記燃料供給手段は、前記バイオマス燃料を前記燃焼皿の中央下部より前記燃焼皿の中央部に供給する請求項1又は2に記載するバイオマス燃料燃焼炉。  The fuel supply means includes a screw conveyor composed of a single screw shaft and a plurality of universal joints, and the screw conveyor is bent upward at the lower part of the combustion dish, so that The fuel supply means connects the biomass fuel from the lower center of the combustion dish to the combustion dish by bending the screw shaft connected by a plurality of universal joints at the bent part of the screw conveyor. The biomass fuel combustion furnace according to claim 1 or 2, wherein the biomass fuel furnace is supplied to a central portion of the fuel cell. 前記給気手段が、前記燃焼室缶体内において前記燃料供給手段の少なくとも一部を覆うことにより、前記燃料供給手段の前記スクリューコンベアと、前記燃料供給手段によって供給されるバイオマス燃料の過熱を防ぐと共に、前記バイオマス燃料に供給される空気を暖める請求項1〜3のいずれかの1項に記載のバイオマス燃料燃焼炉。  The air supply means covers at least a part of the fuel supply means in the combustion chamber can, thereby preventing overheating of the screw conveyor of the fuel supply means and biomass fuel supplied by the fuel supply means. The biomass fuel combustion furnace according to any one of claims 1 to 3, wherein air supplied to the biomass fuel is warmed. 請求項1〜4に記載の燃焼炉を用いた暖房機であって、前記灰溜り付近に配置された温水槽と、前記燃焼皿の上部に配置された煙反射温水槽を備え、前記灰溜りの熱と、前記バイオマス燃料が燃焼した熱で前記温水槽内の水を温めると共に、前記燃焼皿によって燃焼された炎と火の粉の熱によって前記煙反射温水槽内の水を温める農業用バイオマス暖房機。  It is a heater using the combustion furnace of Claims 1-4, Comprising: The hot water tank arrange | positioned in the said ash pool vicinity, The smoke reflection hot water tank arrange | positioned at the upper part of the said combustion dish, The said ash pool And the biomass fuel heater for heating the water in the hot water tank with the heat of the biomass fuel and the water in the smoke reflection hot water tank with the heat of flame and sparks burned by the combustion dish . 前記燃焼室缶体の下部に外部の冷気を回転させて吸入するための複数の冷気誘導羽と、前記誘導羽によって回転しながら吸入される冷気を反転させる方向にねじった複数の放熱板が前記燃焼室缶体周囲に配置された請求項5に記載の農業用バイオマス暖房機。  A plurality of cold air guide vanes for rotating and sucking external cold air to the lower part of the combustion chamber can body, and a plurality of heat sinks twisted in a direction to reverse the cool air sucked while rotating by the guide vanes The agricultural biomass heater according to claim 5, which is disposed around the combustion chamber can body. 前記煙反射温水槽は、周縁下方部をスカート状に突出させることにより、前記燃焼皿からの火の粉を含む炎と煙を前記燃焼室内で回転する気流をつくりだし、前記火の粉が煙突より排出されることを防止すると共に、前記火の粉を長く燃焼室内に滞留させて、前記火の粉の熱により前期燃焼室内の温度を高めることで、前記煙反射温水槽の水を温める請求項5又は6に記載の農業用バイオマス暖房機。  The smoke-reflecting hot water tank creates an air current that rotates the flame and smoke containing the sparks from the combustion dish in the combustion chamber by projecting the peripheral lower part in a skirt shape, and the sparks are discharged from the chimney. The agricultural water according to claim 5 or 6, wherein the water in the smoke-reflecting hot water tank is warmed by preventing the fire powder from staying in the combustion chamber for a long time and increasing the temperature in the previous combustion chamber by the heat of the fire powder. Biomass heating machine. 前記燃焼皿の上部に配置された温水管を更に備え、前記燃焼皿で前記バイオマス燃料が燃焼した熱によって前記温水管内の水を温める、請求項5から7のいずれか1項の農業用バイオマス暖房機。  The agricultural biomass heating according to any one of claims 5 to 7, further comprising a hot water pipe disposed at an upper portion of the combustion dish, wherein water in the hot water pipe is heated by heat generated by burning the biomass fuel in the combustion dish. Machine. 暖房機本体を、温風ファン部と、外缶体部と、缶体頭部と、缶体中部と、缶体本体部と、煙反射温水槽部と、燃焼器部と、燃料タンク部とを主とする複数の部材に分割し、それぞれが独立した部材とすることで、組み立てフレームのない縦型缶体を基本構造とする、前記部材組み立て式の、請求項1から8のいずれか1項の農業用バイオマス暖房機。  The main body of the heater is a hot air fan part, an outer can body part, a can body head part, a can body middle part, a can body body part, a smoke reflection hot water tank part, a combustor part, and a fuel tank part. 9. The member assembling type according to any one of claims 1 to 8, wherein a vertical can body having no assembly frame is a basic structure by dividing the main body into a plurality of members mainly composed of The term biomass heating machine for agriculture.
JP2015040662A 2014-05-28 2015-01-28 Biomass heater for agriculture Pending JP2016006366A (en)

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CN105674245A (en) * 2016-02-18 2016-06-15 柳州东侯生物能源科技有限公司 Biomass fuel burner
US10890322B2 (en) 2016-12-20 2021-01-12 Aduro A/S Combi stove and use of a combi stove
WO2018113881A1 (en) * 2016-12-20 2018-06-28 Aduro A/S A combi stove and use of a combi stove
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CN108105995A (en) * 2017-12-11 2018-06-01 郑州诚合信息技术有限公司 The hot-water boiler that a kind of helicitic texture driving tank height is adjusted
CN108506924A (en) * 2018-05-17 2018-09-07 北京国奥天开信息技术有限公司 A kind of biological particles stove
CN108506924B (en) * 2018-05-17 2024-06-04 北京国奥天开信息技术有限公司 Biomass particle furnace
CN109611942A (en) * 2019-01-25 2019-04-12 湖南省保利光电科技有限责任公司 Solar heating machine
CN110715342A (en) * 2019-10-11 2020-01-21 广东绿壳新能源有限公司 Heating system utilizing biomass fuel
KR200492272Y1 (en) * 2020-01-10 2020-09-09 이관희 Firewood boiler
CN111486592A (en) * 2020-05-04 2020-08-04 东莞市智配机电科技有限公司 Biomass heat supply boiler complete equipment capable of uniformly heating
CN111486592B (en) * 2020-05-04 2022-01-07 苏州海陆重工股份有限公司 Biomass heat supply boiler complete equipment capable of uniformly heating

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