JP2015223575A - Fine bubble generating gas-permeable film - Google Patents
Fine bubble generating gas-permeable film Download PDFInfo
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- JP2015223575A JP2015223575A JP2014111653A JP2014111653A JP2015223575A JP 2015223575 A JP2015223575 A JP 2015223575A JP 2014111653 A JP2014111653 A JP 2014111653A JP 2014111653 A JP2014111653 A JP 2014111653A JP 2015223575 A JP2015223575 A JP 2015223575A
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Images
Abstract
Description
本発明は、真水や海水および薬液等の液中にマイクロ・ナノサイズの微細・超微細な極小気泡を供給する微細気泡発生装置において、所望するサイズの極小気泡を効率よく生成する目的をもって、該微細気泡発生装置の気体透過部に配設してなる微細気泡生成用気体透過性フィルムに関するものである。 The present invention provides a microbubble generator for supplying micro / nano-sized micro / ultra-fine micro-bubbles in liquids such as fresh water, sea water, and a chemical solution, for the purpose of efficiently generating micro-bubbles having a desired size. The present invention relates to a gas permeable film for generating fine bubbles, which is disposed in a gas permeable portion of a fine bubble generator.
観賞魚用の水槽,活魚用の生け簀等において、魚介類並びに水棲生物等の生存維持および育成等を図る目的としてなされる酸素等の気体供給方法としては、電動式エアポンプ、酸素ボンベ、酸素発生剤等が主に採用されており、それらの中でも取り扱いが容易なこと等の利便性からも、一般に広く用いられているのが電動式エアポンプである。電動式エアポンプの使用にあっては、エアポンプ内に取り込まれた酸素等の気体が、気体放出部に設けられた多数の微孔を通して、泡沫状で水中へ大量に放出される。 Gas supply methods such as oxygen in the aquarium for aquarium fish, live fish cages, etc. for the purpose of maintaining and nurturing seafood and aquatic organisms include electric air pumps, oxygen cylinders, oxygen generators. In general, electric air pumps are widely used because of their convenience in that they are easy to handle. In the use of the electric air pump, a large amount of gas such as oxygen taken into the air pump is released into the water in a foam form through a large number of micropores provided in the gas discharge section.
しかし、気体放出部に設けられた多数の微孔を通して水中へ放出される泡沫は、十分な浮力を有するサイズであり、気体放出部における泡沫放出の早い段階から多くの泡沫が浮上して大気中へ次々と放出され、効率のよい酸素等の供給方法とはなっていない。 However, the foam released into the water through a large number of micropores provided in the gas discharge part is of a size that has sufficient buoyancy, and many foams rise from the early stage of foam release in the gas release part and enter the atmosphere. It is released one after another and is not an efficient method for supplying oxygen and the like.
そこで、本出願人は所有する特許第3806008号において、高分子樹脂フィルムにクレーズを生成してなる通気性フィルム(以下、「クレーズ生成気体透過性フィルム」と記載する。)を気体透過材として微細気泡発生装置の気体透過部に配設し、クレーズを構成するボイド(微細な連通孔)を拡張して透過する気体の加圧条件を調節して、クレーズ生成気体透過性フィルムにおける気体透過量の制限を制御することにより、水中に停滞し易いマイクロ・ナノサイズの微細・超微細な極小気泡(以下、「極小気泡」と記載する。)を生成させる技術を開示している。 Therefore, in the patent No. 3806008 owned by the present applicant, a fine gas permeable material is used as a gas permeable material, which is a gas permeable material (hereinafter referred to as a “craze-generating gas permeable film”) formed by forming crazes on a polymer resin film. The gas permeation amount of the craze-generating gas permeable film is adjusted by adjusting the pressure condition of the gas that is disposed in the gas permeation part of the bubble generating device and expands voids (fine communication holes) constituting the craze and permeates. A technique for generating micro / nano-sized fine / ultrafine microbubbles (hereinafter referred to as “miniature bubbles”) that easily stagnate in water by controlling the restriction is disclosed.
近年、気泡の活用は魚介類の生存を維持する目的の酸素等の供給に止まることなく、水質の浄化、各種の洗浄、含気食品の製造、農産物の育成、燃焼効率の向上など多方面において多様化している。 In recent years, the use of air bubbles is not limited to the supply of oxygen, etc., for the purpose of maintaining the survival of fish and shellfish, but in many areas such as purification of water, various types of washing, production of aerated food, cultivation of agricultural products, and improvement of combustion efficiency. Diversified.
各種の洗浄にあっては精密部品の洗浄において、さらに一部の含気食品製造においても、サイズの均一な極小気泡の生成が有用であることを認識するに至り、本出願人は所有する特許第4325973号に、前記クレーズ生成気体透過性フィルムの気体透過面に親水性を有する不織布等からなる泡きり材を複合させて該気体透過面に離泡性を付与し、順次生成される気泡成長の妨げとなる生成直後に気体透過口に滞る気泡を、該気体透過面から速やかに離脱させて均一な極小気泡を水中に生成する技術を開示している。 In various types of cleaning, we have recognized that it is useful to generate microbubbles of uniform size in the cleaning of precision parts and in the manufacture of some aerated foods. No. 4,325,973, by combining a foam material made of a non-woven fabric having hydrophilicity on the gas permeable surface of the crazed gas permeable film to give the gas permeable surface a defoaming property, and the bubble growth generated sequentially A technique is disclosed in which bubbles that stagnate in the gas permeation port immediately after the generation that hinders the generation of air are quickly separated from the gas permeation surface to generate uniform microbubbles in water.
解決しようとする問題点は、異物の混入が僅かであっても許されることのない精密部品の洗浄、含気食品の製造過程等において、極小気泡の生成を特許第4325973号に開示された技術に担う場合には、次に挙げる問題が提議される。 The problem to be solved is that the technology disclosed in Japanese Patent No. 4325973 is concerned with the generation of tiny bubbles in the cleaning of precision parts, the production process of aerated food, etc., which are not allowed even if a slight amount of foreign matter is mixed. The following issues will be proposed.
特許第4325973号は、クレーズ生成気体透過性フィルムの気体透過面に親水性を有する不織布等からなる泡きり材を複合させて、該気体透過面に離泡性を付与することにより、順次生成される気泡成長の妨げと成り得る生成直後に気体透過口に滞る気泡を、該気体透過面から速やかに離脱させる技術を開示した特許であり、親水性を有する不織布等からなる泡きり材の使用が欠かせないものとなっている。 Japanese Patent No. 4325973 is sequentially generated by combining a foaming material made of a nonwoven fabric having hydrophilicity on the gas permeable surface of the craze-generating gas permeable film and providing the gas permeable surface with foam releasing properties. It is a patent that discloses a technique for quickly detaching bubbles that are trapped in the gas permeation port immediately after generation, which can be an obstacle to the growth of bubbles from the gas permeation surface, and the use of a foam sealant made of a hydrophilic nonwoven fabric or the like. It is indispensable.
しかし、クレーズ生成気体透過性フィルムの気体透過面に複合させる泡きり材を不織布で構成すると、不織布中に存在しかねない繊維屑、不織布中に繁殖しかねない雑菌等が存在することは想定外ではなく、異物が液中に混入する一因として、不織布の使用が問題視されることは、否めない事実であり解決しなければならない課題となる。 However, it is unexpected that if the foam material to be combined with the gas permeable surface of the craze-generating gas permeable film is composed of a nonwoven fabric, there are fiber scraps that may be present in the nonwoven fabric and bacteria that may be propagated in the nonwoven fabric. However, it is an undeniable fact that the use of non-woven fabrics is regarded as a problem as a cause of foreign matters being mixed in the liquid, which is a problem to be solved.
本発明は、真水や海水および薬液等の液中に、極小気泡を供給する微細気泡発生装置において、異物を液中に混入させることなくサイズの均一な極小気泡を効率よく生成する目的をもって、該微細気泡発生装置の気体透過部に配設してなる微細気泡生成用気体透過性フィルムの改良技術であり、クレーズ生成気体透過性フィルムの気体透過面にマイクロ・ナノサイズの微細な凹凸を形成させて、該気体透過面に親水性とともに、液中に生成された気泡の表面と気体透過面との接触を少なくすることにより該気体透過面から速やかに気泡を離脱させる離泡性とを併せ持たせる。 The present invention provides a microbubble generator for supplying microbubbles in liquids such as fresh water, seawater, and chemicals, with the purpose of efficiently generating microbubbles having a uniform size without mixing foreign substances into the liquid. It is an improvement technology of gas permeable film for generating fine bubbles, which is arranged in the gas permeable part of the fine bubble generating device. Micro / nano-sized fine irregularities are formed on the gas permeable surface of the crazed gas permeable film. In addition to having hydrophilicity on the gas permeable surface, it also has the ability to release bubbles quickly from the gas permeable surface by reducing the contact between the surface of the bubbles generated in the liquid and the gas permeable surface. Make it.
マイクロ・ナノサイズの微細な凹凸は、UV照射,オゾン処理,プラズマ照射,コロナ放電処理,水酸化ナトリウム溶液等のアルカリ性化学物質を用いた表面改質処理,クロム酸・硫酸等、酸性の化学物質を用いた表面改質処理,フレーム処理等による該気体透過面の表面改質、もしくは、塩化水酸化カルシウム(CaCl(OH))、塩化水酸化マグネシウム(MgCl(OH))、炭酸水素ナトリウム(NaHCO3)、リン酸カルシウム(Ca3(PO4)2)等の化学物質により生成された無機塩の結晶を該気体透過面に付着させる等の手段を用いてクレーズ生成気体透過性フィルムの気体透過面に形成させる。 Micro / nano-sized fine irregularities are made of UV, ozone, plasma, corona discharge, surface modification using alkaline chemicals such as sodium hydroxide solution, acidic chemicals such as chromic acid and sulfuric acid. Surface modification treatment using gas, surface modification of the gas permeable surface by flame treatment, etc., or calcium chloride hydroxide (CaCl (OH)), magnesium chloride hydroxide (MgCl (OH)), sodium bicarbonate (NaHCO 3) 3 ), using a means such as attaching inorganic salt crystals produced by a chemical substance such as calcium phosphate (Ca 3 (PO 4 ) 2 ) to the gas permeable surface on the gas permeable surface of the craze-generating gas permeable film. Let it form.
本発明は、気体透過性フィルムの気体透過面にマイクロ・ナノサイズの微細な凹凸を形成させて該気体透過面に親水性とともに、気体透過面において液中に生成された気泡と気体透過面との接触をすくなくして、気泡を速やかに該気体透過面から離脱させる離泡性とを併せ持たせたことを主たる要旨とし、気体透過面にマイクロ・ナノサイズの微細な凹凸が形成されたクレーズ生成気体透過性フィルムに至っては、異物等が排出して液中への混入が危惧される親水性不織布等を複合することなく、単一の気体透過性フィルムのみの使用で均一な極小気泡を液中に生成させることができることから、特に、異物の混入が僅かであっても許されることのない精密部品の洗浄、含気食品の製造等、多分野において有用な技術となる。 In the present invention, micro / nano-sized fine irregularities are formed on the gas permeable surface of the gas permeable film, the gas permeable surface is hydrophilic, the bubbles generated in the liquid on the gas permeable surface, the gas permeable surface, The main gist of the present invention is that it has a defoaming property that quickly removes bubbles from the gas-permeable surface, and has micro- and nano-sized fine irregularities formed on the gas-permeable surface. The resulting gas-permeable film can be used to liquefy uniform microbubbles by using only a single gas-permeable film without compounding hydrophilic non-woven fabric, etc. Since it can be produced in the inside, it becomes a useful technique in many fields such as cleaning of precision parts, production of aerated food, etc., which are not permitted even if a small amount of foreign matter is mixed.
本発明は、極小気泡を供給する微細気泡発生装置の気体透過部に配設してなる気体透過性フィルムの改良技術であり、クレーズ生成気体透過性フィルムの気体透過面にマイクロ・ナノサイズの微細な凹凸を形成させることで、該気体透過面に親水性とともに、気体透過面において液中に生成された気泡の表面と気体透過面との接触を少なくして該気体透過面から速やかに気泡を離脱させる離泡性とを併せ持たせることにより、異物等が排出して液中への混入が危惧される親水性不織布等を複合することなく、単一の気体透過性フィルムのみの使用で均一な極小気泡を液中に生成することができる微細気泡生成用気体透過性フィルムである。 The present invention is an improvement technique of a gas permeable film arranged in a gas permeable portion of a fine bubble generating device for supplying microbubbles, and a micro-nano-sized fine film is formed on a gas permeable surface of a crazed gas permeable film. By forming a rough surface, the gas permeable surface is hydrophilic, and the gas permeable surface reduces the contact between the surface of the bubble generated in the liquid and the gas permeable surface, so that the gas permeable surface can be quickly evacuated. By combining it with the ability to release bubbles, it is uniform by using only a single gas permeable film, without compounding hydrophilic nonwoven fabrics, etc., that foreign matter may be discharged and mixed into the liquid. It is a gas-permeable film for generating fine bubbles that can generate microbubbles in a liquid.
長期の使用に際しては、マイクロ・ナノサイズの微細な凹凸が形成されたクレーズ生成気体透過性フィルムの気体透過面に雑菌等が繁殖することも想定されるが、該気体透過面でなされる雑菌等の繁殖は洗浄が容易であり、洗浄液等を用いて払拭することができる。また、抗菌性を有する素材を採用したクレーズ生成気体透過性フィルムの製造,許容範囲内でなされる該気体透過面の抗菌処理等により雑菌等の繁殖を抑制することも容易である。 For long-term use, it is assumed that germs and the like propagate on the gas permeation surface of the craze-generating gas permeable film formed with micro / nano-sized fine irregularities. Breeding is easy to wash and can be wiped with a cleaning solution or the like. In addition, it is easy to suppress the propagation of germs and the like by producing a crazing gas permeable film employing an antibacterial material and antibacterial treatment of the gas permeable surface within an allowable range.
クレーズ生成気体透過性フィルムの気体透過面におけるマイクロ・ナノサイズの微細な凹凸の形成は、UV照射,オゾン処理,プラズマ照射,コロナ放電処理,水酸化ナトリウム溶液等のアルカリ性化学物質を用いた表面改質処理,クロム酸・硫酸等、酸性の化学物質を用いた表面改質処理,フレーム処理等のいずれかの処理または、UV照射,オゾン処理,プラズマ照射,コロナ放電処理,水酸化ナトリウム溶液等のアルカリ性化学物質を用いた表面改質処理,クロム酸・硫酸等、酸性の化学物質を用いた表面改質処理,フレーム処理等のいずれかの複合処理をクレーズ生成気体透過性フィルムの気体透過面に施すことにより該気体透過面が表面改質されてなされる。 The formation of micro- and nano-sized fine irregularities on the gas permeable surface of the crazed gas permeable film is achieved by surface modification using alkaline chemicals such as UV irradiation, ozone treatment, plasma irradiation, corona discharge treatment, and sodium hydroxide solution. Quality treatment, surface modification treatment using acidic chemicals such as chromic acid / sulfuric acid, flame treatment, etc., or UV irradiation, ozone treatment, plasma irradiation, corona discharge treatment, sodium hydroxide solution, etc. Any combination of surface modification treatment using alkaline chemicals, surface modification treatment using acidic chemicals such as chromic acid / sulfuric acid, flame treatment, etc. is applied to the gas permeable surface of the craze-generating gas permeable film. By applying, the gas permeation surface is surface-modified.
また、塩化水酸化カルシウム(CaCl(OH))、塩化水酸化マグネシウム(MgCl(OH))、炭酸水素ナトリウム(NaHCO3)、リン酸カルシウム(Ca3(PO4)2)等のいずれかの化学物質または、塩化水酸化カルシウム(CaCl(OH))、塩化水酸化マグネシウム(MgCl(OH))、炭酸水素ナトリウム(NaHCO3)、リン酸カルシウム(Ca3(PO4)2)等のいずれかの化学物質の複合により生成された無機塩の結晶をクレーズ生成気体透過性フィルムの気体透過面に付着させて、該気体透過面にマイクロ・ナノサイズの微細な凹凸を形成させることができる。 In addition, any chemical substance such as calcium chloride hydroxide (CaCl (OH)), magnesium chloride hydroxide (MgCl (OH)), sodium hydrogen carbonate (NaHCO 3 ), calcium phosphate (Ca 3 (PO 4 ) 2 ) or the like , Calcium chloride hydroxide (CaCl (OH)), magnesium chloride hydroxide (MgCl (OH)), sodium hydrogen carbonate (NaHCO 3 ), calcium phosphate (Ca 3 (PO 4 ) 2 ), etc. Crystals of the inorganic salt produced by the above can be attached to the gas permeable surface of the craze-generating gas permeable film to form micro / nano-sized fine irregularities on the gas permeable surface.
請求項4に記載の気体透過性を有する多孔質膜の気体透過面に、マイクロ・ナノサイズの微細な凹凸を形成させて該気体透過面に親水性と離泡性を付与したことを特徴とする微細気泡生成用気体透過性フィルムは、該多孔質膜が、常態にあっては気体透過性が小さいものの、加圧状態の気体を用いて強制的に気体透過を図ることにより、液中に極小気泡を生成し得る構造を有するものである。 A micro-nano-sized fine unevenness is formed on the gas permeable surface of the gas permeable porous membrane according to claim 4 to impart hydrophilicity and defoaming property to the gas permeable surface. The gas-permeable film for generating microbubbles is formed in a liquid by forcibly permeating gas using a pressurized gas, although the porous film normally has a low gas permeability. It has a structure that can generate microbubbles.
以下、本発明の微細気泡生成用気体透過性フィルムを、図面に符号を付して詳細に説明する。尚、本発明の主体は微細気泡生成用気体透過性フィルムにあるので、微細気泡発生装置の説明は簡略する。 Hereinafter, the gas permeable film for generating fine bubbles of the present invention will be described in detail with reference to the drawings. In addition, since the main body of this invention exists in the gas-permeable film for microbubble production | generation, description of a microbubble generator is simplified.
本発明の微細気泡生成用気体透過性フィルムは、真水や海水および薬液等の液中に、極小気泡を供給する微細気泡発生装置において、一実施例として図1に示した該微細気泡発生装置の気体透過部(以下、「気体透過部」と記載する。)2へ透過材固定枠,パッキング等と共に配設してなる、クレーズ生成気体透過性フィルム1の気体透過面3にマイクロ・ナノサイズの微細な凹凸5が形成された気体透過性フィルムであり、該気体透過部2に充填された圧縮空気,圧縮酸素等の気体透過量を微細な連通孔で制限することにより極小気泡7が液中に生成される。
The gas permeable film for generating microbubbles of the present invention is a microbubble generator for supplying microbubbles into liquids such as fresh water, seawater, and chemicals. The microbubble generator of the microbubble generator shown in FIG. A micro- / nano-sized film is formed on the gas-permeable surface 3 of the craze-generating gas-permeable film 1, which is disposed in a gas-permeable portion (hereinafter referred to as “gas-permeable portion”) 2 together with a permeable material fixing frame, packing and the like. It is a gas permeable film in which fine irregularities 5 are formed, and by limiting the amount of gas permeation of compressed air, compressed oxygen, etc. filled in the gas
図2は本発明の要旨を説明する概略説明図である。本発明の微細気泡生成用気体透過性フィルムは、クレーズ生成気体透過性フィルム1の気体透過面3にマイクロ・ナノサイズの微細な凹凸5を形成させて該気体透過面3に親水性とともに、気体透過面3において液中Wに生成された極小気泡7の表面と気体透過面3との接触を少なくして、極小気泡7を速やかに該気体透過面3から離脱させる離泡性とを付与させることにより、単一の気体透過性フィルムのみの使用で均一な極小気泡7を液中Wに生成させることが容易にできる。 FIG. 2 is a schematic explanatory view for explaining the gist of the present invention. The gas-permeable film for generating fine bubbles according to the present invention is formed by forming micro / nano-sized fine irregularities 5 on the gas-permeable surface 3 of the craze-generating gas-permeable film 1 so that the gas-permeable surface 3 has hydrophilicity and gas. Contact between the surface of the microbubble 7 generated in the liquid W on the permeable surface 3 and the gas permeable surface 3 is reduced, and a bubble releasing property that allows the tiny bubble 7 to be quickly detached from the gas permeable surface 3 is imparted. Thus, it is possible to easily generate uniform microbubbles 7 in the liquid W by using only a single gas permeable film.
図2においてAは気体透過面に形成された気体透過開口部8に発生する生成初期の気泡である。気体透過面3は親水性を有しており、気泡Aの生成初期段階で気体透過開口部8に向けて液体が浸透するため、気泡の成長が早い段階で遮断され極小気泡の生成となる。 In FIG. 2, A is an initial bubble generated in the gas permeable opening 8 formed on the gas permeable surface. Since the gas permeable surface 3 has hydrophilicity and the liquid permeates toward the gas permeable opening 8 at the initial stage of the generation of the bubbles A, the bubble growth is blocked at an early stage and a very small bubble is generated.
図2においてBは液中に生成された極小気泡である。クレーズ生成気体透過性フィルム1の気体透過面3に形成されたマイクロ・ナノサイズの微細な凹凸5と気体透過面3に浸透する液体Wとで、気体透過面3における極小気泡7の離脱が促進される。
尚、図中の←Wは液体の浸透方向を示す。
In FIG. 2, B is a very small bubble generated in the liquid. The micro-nano-sized fine irregularities 5 formed on the gas permeable surface 3 of the crazing gas permeable film 1 and the liquid W penetrating the gas permeable surface 3 facilitate the separation of the microbubbles 7 on the gas permeable surface 3. Is done.
In the figure, ← W indicates the penetration direction of the liquid.
図に示されるように、本発明の微細気泡生成用気体透過性フィルム1は、クレーズ生成気体透過性フィルム1の気体透過面3にマイクロ・ナノサイズの微細な凹凸5を形成させて、該気体透過面3に親水性とともに離泡性が付与されており、親水性により気泡の生成初期段階で気体透過開口部8に向けて液体が浸透するため、気泡の成長が早い段階で遮断されて極小気泡の生成がなされ、離泡性により気体透過面3における極小気泡の離脱が促進される。 As shown in the figure, the gas-permeable film 1 for generating fine bubbles according to the present invention is formed by forming micro / nano-sized fine irregularities 5 on the gas-permeable surface 3 of the craze-generating gas-permeable film 1. The permeation surface 3 is imparted with hydrophilicity and defoaming property, and since the liquid permeates toward the gas permeable opening 8 at the initial stage of bubble generation due to the hydrophilicity, the bubble growth is blocked at an early stage and is minimal. Bubbles are generated, and the detachment of microbubbles on the gas permeable surface 3 is promoted by the bubble releasing property.
[クレーズ生成気体透過性フィルムの気体透過度]
酸素等補給器に充填された圧縮空気,圧縮酸素等は、用いる樹脂の種類により異なるが、酸素及び窒素ガスのガス透過度で一般に0.3〜100,000×104cm3/m2・24hr・atmの範囲内で、クレーズ生成気体透過性フィルムに透過量を制限されて微細泡の状態で水中へ排出される。
[Gas permeability of crazed gas permeable film]
Compressed air, compressed oxygen, and the like charged in an oxygen replenisher vary depending on the type of resin used, but generally have a gas permeability of oxygen and nitrogen gas of 0.3 to 100,000 × 10 4 cm 3 / m 2. Within the range of 24 hr · atm, the amount of permeation is restricted by the craze-generating gas permeable film and discharged into water in the form of fine bubbles.
[微細な凹凸の形状]
クレーズ生成気体透過性フィルム1の気体透過面3に形成されるマイクロ・ナノサイズの微細な凹凸形状は、凹凸を形成させる手段により異なるが、針状,柱状,立方体状,樹枝状,繊維状,糸状,板状,ディンプル状等のいずれかの形状または、針状,柱状,立方体状,樹枝状,繊維状,糸状,板状,ディンプル状等のいずれかの複合形状の微細な凹凸を気体透過面3に形成させる。極小気泡の外周面と気体透過面3との接触を少なくすることにより、気体透過面3における極小気泡の速やかな離泡を促す必要から、毛羽立状の微細な凹凸が気体透過面3に形成されることも望ましい。
[Fine uneven shape]
The micro / nano-sized fine irregular shape formed on the gas permeable surface 3 of the crazing gas permeable film 1 varies depending on the means for forming the irregularities, but is needle-like, columnar, cubic, dendritic, fibrous, Gas permeation through fine irregularities of any shape such as thread shape, plate shape, dimple shape or any composite shape such as needle shape, column shape, cube shape, dendritic shape, fiber shape, thread shape, plate shape, dimple shape, etc. Form on surface 3. Since the contact between the outer peripheral surface of the microbubble and the gas permeable surface 3 is reduced, it is necessary to promptly release the microbubble on the gas permeable surface 3, so that fluffy fine irregularities are formed on the gas permeable surface 3. It is also desirable that
本発明は、クレーズ生成気体透過性フィルムの気体透過面にマイクロ・ナノサイズの微細な凹凸を形成させて、該気体透過面に親水性とともに、液中に生成された気泡の表面と気体透過面との接触を少なくすることにより、液中に生成されたマイクロ・ナノサイズの微細・超微細な極小気泡を、該気体透過面から速やかに離脱させることを要旨の一つとしている。しかるに、極小気泡には、生成された後、気体透過面に付着し続ける得るサイズの気泡も含まれる。また、クレーズ生成気体透過性フィルムの気体透過面に形成されるマイクロ・ナノサイズの微細な凹凸にあっても、生成される気泡の大きさに対して離泡性を発現し得るサイズの凹凸が含まれる。 The present invention is to form micro / nano-sized fine irregularities on the gas permeable surface of the craze-generating gas permeable film, and to make the gas permeable surface hydrophilic and the surface of the bubbles generated in the liquid and the gas permeable surface. One of the gist is to quickly detach micro / nano-sized micro / ultra-fine micro bubbles generated in the liquid from the gas permeation surface by reducing contact with the gas. However, microbubbles also include bubbles of a size that can remain attached to the gas permeable surface after being generated. In addition, even in the micro-nano-sized fine irregularities formed on the gas permeable surface of the craze-generating gas permeable film, there are irregularities of a size that can express the defoaming property for the size of the generated bubbles included.
[付着気泡群]
マイクロ・ナノサイズの微細な凹凸の形成がなされていないクレーズ生成気体透過性フィルムのみを気体透過材として用いた場合にはその気体透過面に、付着性を有する気泡が該気体透過面から速やかに離泡されることなく付着気泡群を形成して、やがて気泡が合一した状態で水中へ放出されるため、本発明の意図とするサイズの均一な極小気泡を効率よく生成する目的を果たすことができない。
[Attached bubbles]
When only a craze-generating gas permeable film with no micro / nano-sized fine irregularities formed is used as a gas permeable material, adhering air bubbles are quickly formed on the gas permeable surface from the gas permeable surface. The attached bubbles are formed without being bubbled, and the bubbles are eventually released into the water in a united state. Therefore, the purpose of the present invention is to efficiently generate uniform and extremely small bubbles of the intended size. I can't.
クレーズ生成気体透過性フィルムの気体透過面に施されるマイクロ・ナノサイズの微細な凹凸は、塩化水酸化カルシウム(CaCl(OH))、塩化水酸化マグネシウム(MgCl(OH))、炭酸水素ナトリウム(NaHCO3)、リン酸カルシウム(Ca3(PO4)2)等のいずれかの化学物質または、塩化水酸化カルシウム(CaCl(OH))、塩化水酸化マグネシウム(MgCl(OH))、炭酸水素ナトリウム(NaHCO3)、リン酸カルシウム(Ca3(PO4)2)等のいずれかの化学物質の複合により生成された無機塩の結晶を該気体透過面に付着させて形成することができる。 The micro / nano-sized fine irregularities formed on the gas permeable surface of the crazed gas permeable film are calcium chloride hydroxide (CaCl (OH)), magnesium chloride hydroxide (MgCl (OH)), sodium bicarbonate ( Any chemical substance such as NaHCO 3 ), calcium phosphate (Ca 3 (PO 4 ) 2 ), calcium chloride hydroxide (CaCl (OH)), magnesium chloride hydroxide (MgCl (OH)), sodium bicarbonate (NaHCO 3) 3 ), crystals of inorganic salts produced by combining chemical substances such as calcium phosphate (Ca 3 (PO 4 ) 2 ) can be formed by adhering to the gas permeable surface.
気体透過面に、結晶を付着させる方法の一つを次式に表す。
Ca(OH)2+CO2→CaCO3+H2O (1)
上式において、Ca(OH)2は水酸化カルシウム、CO2は二酸化炭素、CaCO3は炭酸カルシウム、H2Oは水である。
One method of attaching crystals to the gas permeable surface is represented by the following equation.
Ca (OH) 2 + CO 2 → CaCO 3 + H 2 O (1)
In the above formula, Ca (OH) 2 is calcium hydroxide, CO 2 is carbon dioxide, CaCO 3 is calcium carbonate, and H 2 O is water.
クレーズ生成気体透過性フィルムは、本発明の出願人による、特開平7−256676号公報,特許3156058号公報に一部記載されているものであり、高分子樹脂フィルムに縞状クレーズ領域を設けることにより、微加圧の状態でエア等の気体は通すが、水等の液体や、ゲル状の溶液を通さない特徴を持ちえたものである。 The craze-generating gas permeable film is partly described in Japanese Patent Application Laid-Open No. 7-256676 and Japanese Patent No. 3156058 by the applicant of the present invention, and is provided with a striped craze region in a polymer resin film. Thus, a gas such as air is allowed to pass through in a slightly pressurized state, but a liquid or water-like gel or gel-like solution cannot be passed.
高分子樹脂フィルムの素材として用いられる高分子樹脂としては、フィルム或いはシートの成形が可能なことから、ポリオレフィン、ポリエステル、ポリアミド、スチレン系樹脂、ポリカーボネート、ハロゲン含有熱可塑性樹脂、ニトリル樹脂等の様な熱可塑性樹脂を挙げることができる。 The polymer resin used as the material of the polymer resin film can be formed into a film or a sheet, such as polyolefin, polyester, polyamide, styrene resin, polycarbonate, halogen-containing thermoplastic resin, nitrile resin, etc. A thermoplastic resin can be mentioned.
また、ポリオレフィンとしては、α−オレフィンの単独重合体又は他のα−オレフィン及び/又はα−オレフィンを主成分として、他のエチレン性不飽和単重体との共重合体である。ここで共重合体とはブロック、ランダム、グラフト等或いはこれらの複合体でも良い。該エチレン性不飽和単重体としては、例えば、メタクリル酸、メタクリル酸メチル、マレイン酸等の不飽和カルボン酸又は無水物等を挙げることができる。 The polyolefin is an α-olefin homopolymer or a copolymer with another α-olefin and / or α-olefin as a main component and another ethylenically unsaturated monomer. Here, the copolymer may be a block, random, graft, or a composite thereof. Examples of the ethylenically unsaturated monomer include unsaturated carboxylic acids or anhydrides such as methacrylic acid, methyl methacrylate, and maleic acid.
有用なポリオレフィンの具体例としては、低密度分岐ポリエチレン、高密度線状ポリエチレン、低密度線状ポリエチレン、アイソタクチックポリプロピレン、シンジオタクチックポリプロピレン、ポリ(1−ブテン)、ポリ(4−メチル−1−ペンテン)等を挙げることができる。 Specific examples of useful polyolefins include low density branched polyethylene, high density linear polyethylene, low density linear polyethylene, isotactic polypropylene, syndiotactic polypropylene, poly (1-butene), poly (4-methyl-1 -Pentene) and the like.
ポリアミドとしては、芳香族又は/及び脂肪族アミド基を有する繰り返しユニットを必須成分として含む縮合生成物である。有用なポリアミドとしては、ナイロン−4、ナイロン−6、ナイロン−6,6、ナイロン−4,6、ナイロン−12、非晶性ナイロン等を挙げることができる。中でも、好ましいポリアミドは、ナイロン−6、ナイロン−6,6、非晶性ナイロンである。 Polyamide is a condensation product containing, as an essential component, a repeating unit having an aromatic or / and aliphatic amide group. Useful polyamides include nylon-4, nylon-6, nylon-6,6, nylon-4,6, nylon-12, amorphous nylon and the like. Among these, preferred polyamides are nylon-6, nylon-6,6, and amorphous nylon.
ポリエステルとしては、例えば、その一つとして、通常の方法に従って、ジカルボン酸又はその低級アルキルエステル、酸ハライド若しくは酸無水物誘導体とグリコール又は二価フェノールとを縮合させて製造した熱可塑性ポリエステルを挙げることができる。これらポリエステルの中でも飽和ポリエステル、特にポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリナフタレンテレフタレートを使用することが好適である。 Examples of the polyester include, for example, a thermoplastic polyester produced by condensing a dicarboxylic acid or a lower alkyl ester thereof, an acid halide or an acid anhydride derivative and a glycol or a dihydric phenol according to a usual method. Can do. Among these polyesters, it is preferable to use saturated polyesters, particularly polyethylene terephthalate, polybutylene terephthalate, and polynaphthalene terephthalate.
スチレン系樹脂としては、ビニル芳香族化合物の重合体であり、該ビニル芳香族化合物の具体例としては、スチレン、α−メチルスチレン、パラメチルスチレン、ビニルトルエン、ビニルキシレン等を挙げることができ、スチレン系樹脂は、これらビニル芳香族化合物のホモポリマー及び共重合体である。これらの中でもポリスチレンが好ましく、更に、ゴムグラフトポリスチレン(HIPS)、アクリロニトリル・ブタジェン・スチレン共重合体を用いることが好適である。 The styrene resin is a polymer of a vinyl aromatic compound, and specific examples of the vinyl aromatic compound include styrene, α-methylstyrene, paramethylstyrene, vinyl toluene, vinyl xylene, and the like. Styrenic resins are homopolymers and copolymers of these vinyl aromatic compounds. Among these, polystyrene is preferable, and rubber graft polystyrene (HIPS) and acrylonitrile / butadiene / styrene copolymer are preferably used.
ポリカーボネートは、芳香族ポリカーボネート、脂肪族ポリカーボネート、脂肪族・芳香族ポリカーボネート等を挙げることができる。これらの中でも、2,2−ビス(4−オキシフェニル)アルカン系、ビス(4−オキシフェニル)エーテル系、ビス(4−オキシフェニル)スルフォン、スルフィド又はスルフォキサイド系のビスフェノール類からなる芳香族ポリカーボネートを用いることが好適である。 Examples of the polycarbonate include aromatic polycarbonate, aliphatic polycarbonate, and aliphatic / aromatic polycarbonate. Among these, aromatic polycarbonates composed of 2,2-bis (4-oxyphenyl) alkane-based, bis (4-oxyphenyl) ether-based, bis (4-oxyphenyl) sulfone, sulfide or sulfoxide-based bisphenols are used. It is preferable to use it.
ハロゲン含有熱可塑性樹脂は、テトラフルオロエチレン、ヘキサフルオロプロピレン、クロロトリフルオロエチレン、ビニリデンフルオライド、ビニルフルオライド等の、ホモ重合体及び共重合体を挙げることができる。この他にもビニリデンクロライドから導かれたホモ重合体及び共重合体を挙げることができる。これらの中でも好ましいハロゲン含有熱可塑性樹脂は、ポリ弗化ビニリデンのホモ重合体及びテトラフルオロエチレン、ヘキサフルオロプロピレン、クロロトリフルオロエチレンとの共重合体並びビニリデンクロライドを挙げることができる。 Examples of the halogen-containing thermoplastic resin include homopolymers and copolymers such as tetrafluoroethylene, hexafluoropropylene, chlorotrifluoroethylene, vinylidene fluoride, and vinyl fluoride. In addition, homopolymers and copolymers derived from vinylidene chloride can be mentioned. Among these, preferable halogen-containing thermoplastic resins include homopolymers of polyvinylidene fluoride, copolymers with tetrafluoroethylene, hexafluoropropylene, and chlorotrifluoroethylene, and vinylidene chloride.
ニトリル樹脂としては、α−βオレフィン系不飽和モノニトリルを50重量%以上含むものである。これらの不飽和モノニトリルの中でも、アクリロニトリル及びメタクリロニトリル及びそれらの混合物を使用することが好ましい。 The nitrile resin contains 50% by weight or more of α-β olefinic unsaturated mononitrile. Among these unsaturated mononitriles, it is preferable to use acrylonitrile and methacrylonitrile and mixtures thereof.
前記、熱可塑性樹脂の中でも、フィルムやシートへの成形性や経済性の観点から、ポリオレフィン、ポリエステル、スチレン系樹脂、ハロゲン含有熱可塑性樹脂、を使用することが好ましい。これらの熱可塑性樹脂は、単独で用いても、複合して組成物として用いても、或いは、別の高分子樹脂をブレンドしたりしても良く、更には二種以上の樹脂を多層化して用いても良い。 Among the thermoplastic resins, polyolefin, polyester, styrene resin, and halogen-containing thermoplastic resin are preferably used from the viewpoint of moldability to a film or sheet and economical efficiency. These thermoplastic resins may be used alone, combined and used as a composition, or may be blended with another polymer resin, and two or more types of resins may be multilayered. It may be used.
また、クレーズの形成の容易さから、該熱可塑性樹脂のガラス転移温度が−45℃以上、好ましくは−30℃以上、特に好ましくは−15℃以上の樹脂を使用することが望ましい。
組成物として使用するときや多層化して使用するときは、主な構成成分である熱可塑性樹脂のガラス転移温度が上記範囲内にあることが好ましい。これより低いガラス転移温度を示す熱可塑性樹脂の場合は、柔軟過ぎるためにクレーズの効率的な形成が難しい。
In view of the ease of formation of crazes, it is desirable to use a resin having a glass transition temperature of −45 ° C. or higher, preferably −30 ° C. or higher, particularly preferably −15 ° C. or higher.
When used as a composition or in a multilayered form, it is preferable that the glass transition temperature of the thermoplastic resin, which is the main component, is within the above range. In the case of a thermoplastic resin exhibiting a glass transition temperature lower than this, it is difficult to efficiently form a craze because it is too flexible.
熱可塑性樹脂を用いて得られる高分子樹脂フィルム又はシートは、その製造方法において特別な制約はなく、各種の成形方法を適用することにより得ることができるが、一般に広く行なわれているTダイ押出成形法やブローアップを行なうインフレーション成形法を適用して得られたものが工業的には有利である。 The polymer resin film or sheet obtained by using a thermoplastic resin is not particularly limited in its production method, and can be obtained by applying various molding methods. A product obtained by applying a molding method or a blow-up inflation molding method is industrially advantageous.
高分子樹脂フィルムの厚みは、一般に0.5〜1,000μm、好ましくは1〜800μm、特に好ましくは2〜500μmのものが使用される。 The thickness of the polymer resin film is generally 0.5 to 1,000 μm, preferably 1 to 800 μm, particularly preferably 2 to 500 μm.
高分子樹脂フィルムは、配向度が、複屈折率で0.5×10−3以上、好ましくは1×10−3以上、特に好ましくは1.5×10−3以上にある分子配向度を有することが、クレーズの形成には有効である。この複屈折率が上記範囲外の分子配向を有するフィルムでは、目的とするクレーズを容易に形成され難い。配向度は、該フィルムの成形時の、樹脂温度、引き取り速度、冷却速度、樹脂の分子量、分子量分布、タクティスティ等の分子構造を、特にTダイ法であればドロー比を、特にインフレーション法であればブローアップ比等を変えることにより制御することができるので、これらを適当に制御して目的とする好ましい範囲の配向度のフィルムを製造することができる。 The polymer resin film has a degree of molecular orientation having a birefringence of 0.5 × 10 −3 or more, preferably 1 × 10 −3 or more, particularly preferably 1.5 × 10 −3 or more. This is effective for the formation of crazes. In a film having a molecular orientation whose birefringence is out of the above range, it is difficult to easily form an intended craze. The degree of orientation refers to the molecular structure such as the resin temperature, take-off speed, cooling rate, resin molecular weight, molecular weight distribution, tacticity, etc. at the time of forming the film, especially the draw ratio in the case of the T-die method, and in particular the inflation method. If there is, the film can be controlled by changing the blow-up ratio and the like, and thus a film having an orientation degree in a desired preferable range can be produced by appropriately controlling these.
ここで言う複屈折率とは、主屈折率間の差として表現されるもので、例えば、フィルムの成形方向の屈折率(n1)とそれと直角方向の屈折率(n2)の差(n1−n2)であり、分子配向の程度を表現するインデックスの一つである。これら複屈折率は、実際には、偏向顕微鏡とコンペンセーターを用いることにより測定することができ、この値が大きいほど異方性が大きくなり、クレーズが生じ易くなる。 The birefringence referred to here is expressed as a difference between the main refractive indexes. For example, the difference between the refractive index (n1) in the film forming direction and the refractive index (n2) in the direction perpendicular thereto (n1-n2). ) And is one of the indexes expressing the degree of molecular orientation. In actuality, these birefringence can be measured by using a deflection microscope and a compensator, and the larger the value, the greater the anisotropy and the more likely to cause crazing.
本発明に使用される、クレーズ生成気体透過性フィルムの縞状のクレーズは、基本的に、高分子樹脂フィルムの分子配向の方向と略平行に、幅が一般に0.5〜100μm、好ましくは1〜50μmのものである。この縞状クレーズが、フィルムの厚み方向に貫通しているクレーズの数の割合が全クレーズの数に対して10%以上、好ましくは20%以上、特に好ましくは40%以上必要であり、貫通している割合が上記範囲未満であると十分な通気性が得られ難くなる。 The striped craze of the craze-generating gas permeable film used in the present invention is basically substantially parallel to the direction of molecular orientation of the polymer resin film and generally has a width of 0.5 to 100 μm, preferably 1 ˜50 μm. The ratio of the number of crazes penetrating in the thickness direction of the film is 10% or more, preferably 20% or more, particularly preferably 40% or more, and penetrating. If the ratio is less than the above range, sufficient air permeability cannot be obtained.
クレーズを分子配向の方向と略平行の方向に形成するのは、分子鎖の配向の方向と直角の方向に引っ張ることによってクレーズが形成され、分子鎖の配向の方向と直角の方向にクレーズを形成することが難しいからである。ここで言うクレーズとは、高分子樹脂フィルムの表面に現れる表面クレーズと内部に発生する内部クレーズを含むものであって、微細なひび状の模様を有する領域を言う。このクレーズは分子束(フィブリル)とミクロボイドから構成されており、この部分で各種ガスの通気性が生じることになる。 The craze is formed in a direction substantially parallel to the molecular orientation direction. The craze is formed by pulling in the direction perpendicular to the molecular chain orientation direction, and the craze is formed in a direction perpendicular to the molecular chain orientation direction. Because it is difficult to do. The craze mentioned here includes a surface craze appearing on the surface of the polymer resin film and an internal craze generated inside, and refers to a region having a fine crack-like pattern. This craze is composed of molecular bundles (fibrils) and microvoids, and the gas permeability of various gases is generated in this portion.
上記の様なクレーズ生成気体透過性フィルムは、用いる樹脂の種類により異なるが、一例としてポリ弗化ビニリデンのホモ重合体を用いると、酸素及び窒素ガスのガス透過度で一般に0.3〜100,000×104cm3/m2・24hr・atm。透湿度で一般に10〜100,000×104g/m2・24hr。透明性が一般に1〜99.5ヘイズ、好ましくは2〜90ヘイズ、特に好ましくは5〜80ヘイズ。引張強度で一般に50〜500kg/cm2、好ましくは60〜500kg/cm2、特に好ましくは75〜500kg/cm2の範囲内のものにすることができる。 The crazing gas permeable film as described above varies depending on the type of resin used, but as an example, when a homopolymer of polyvinylidene fluoride is used, the gas permeability of oxygen and nitrogen gas is generally 0.3 to 100, 000 × 10 4 cm 3 / m 2 · 24 hr · atm. The moisture permeability is generally 10 to 100,000 × 10 4 g / m 2 · 24 hr. The transparency is generally 1 to 99.5 haze, preferably 2 to 90 haze, particularly preferably 5 to 80 haze. The tensile strength is generally 50 to 500 kg / cm 2 , preferably 60 to 500 kg / cm 2 , particularly preferably 75 to 500 kg / cm 2 .
高分子樹脂フィルムに形成されるクレーズは、一般に0.1〜1,000μm、好ましくは1〜800μmの間隔で形成され、縞状の領域として認識できる程度の量である。 The craze formed on the polymer resin film is generally formed in an interval of 0.1 to 1,000 μm, preferably 1 to 800 μm, and is an amount that can be recognized as a striped region.
本発明に使用のクレーズ生成気体透過性フィルムは、上記縞状のクレーズを有していることから、通気性、透湿性の機能を有している。その機構は、縞状に形成されたクレーズが、フィルムやシートの厚み方向を貫通することにより、酸素や窒素或いは水蒸気等の気体がこのクレーズ帯域を拡散することにより通過して通気性が発現する。 Since the craze-generating gas permeable film used in the present invention has the above-mentioned striped craze, it has functions of air permeability and moisture permeability. The mechanism is that the craze formed in stripes penetrates in the thickness direction of the film or sheet, so that gas such as oxygen, nitrogen or water vapor passes by diffusing through this craze zone and air permeability is developed. .
クレーズ生成気体透過性フィルムの通気性の程度は、高分子樹脂フィルム中に形成されたクレーズの幅、クレーズ間の隔たり、クレーズの貫通された数の割合を変えることで調節することができる。具体的には、高分子樹脂フィルムの分子配向の度合いやクレーズを形成させる時の温度、高分子樹脂フィルムの緊張度(緊張状態における張力)、フィルムの折り曲げ角度等を調節することで、容易に通気性をコントロールすることができ、使用目的に応じた通気性フィルムを提供することができる。 The degree of breathability of the craze-generating gas permeable film can be adjusted by changing the width of the crazes formed in the polymer resin film, the distance between the crazes, and the ratio of the number of crazes penetrated. Specifically, by adjusting the degree of molecular orientation of the polymer resin film, the temperature at which the craze is formed, the tension of the polymer resin film (tension in the tension state), the folding angle of the film, etc. Breathability can be controlled and a breathable film can be provided according to the intended use.
例えば、クレーズを形成させる時の緊張度を増大させたり、折り曲げ角度を小さくすると、生成するクレーズの間隔は小さくなり、クレーズの貫通された数の割合が増大し、その結果、通気性は増大する。この様なクレーズの幅、クレーズ間の隔たり、貫通されたクレーズの割合を変えることで調節されたクレーズ生成気体透過性フィルムは、前記酸素及び窒素ガスのガス透過度、透湿度、透明性、引張強度等をコントロールすることができる。 For example, increasing the tension when forming a craze or reducing the folding angle reduces the spacing between the generated crazes and increases the percentage of the number of crazes penetrated, resulting in increased breathability. . The craze-generating gas permeable film adjusted by changing the width of the craze, the distance between the crazes, and the ratio of the craze penetrated is the gas permeability, moisture permeability, transparency, tensile strength of the oxygen and nitrogen gas. Strength etc. can be controlled.
本発明の一つは、気体透過性を有する多孔質膜の気体透過面にマイクロ・ナノサイズの微細な凹凸を形成させることで、該気体透過面に親水性とともに、気体透過面において液中に生成された気泡の表面と気体透過面との接触を少なくして該気体透過面から速やかに気泡を離脱させる離泡性とを併せ持たせることにより、異物等が排出して液中への混入が危惧される親水性不織布等を複合することなく、単一の気体透過性フィルムのみの使用で均一な極小気泡を液中に生成することができる微細気泡生成用気体透過性フィルムである。 One aspect of the present invention is to form micro / nano-sized fine irregularities on the gas permeable surface of the gas permeable porous membrane, so that the gas permeable surface is hydrophilic and the gas permeable surface is submerged in the liquid. Foreign matter is discharged and mixed into the liquid by reducing the contact between the surface of the generated bubbles and the gas permeable surface, and also having a defoaming property that allows the bubbles to be quickly detached from the gas permeable surface. It is a gas-permeable film for generating fine bubbles that can generate uniform microbubbles in a liquid by using only a single gas-permeable film without combining a hydrophilic non-woven fabric and the like.
気体透過性を有する多孔質膜としては、焼成されたポリテトラフルオロエチレン(PTFE)等、の高分子樹脂フィルムを加熱して延伸処理することにより発生する。1軸延伸することにより縞状のフィブリルが発生し、2軸延伸することにより粒状のノードと放射線状のフィブリルが発生し、フィルム内に形成された空孔が通気性をもつものを挙げることができる。 The porous film having gas permeability is generated by heating and stretching a polymer resin film such as baked polytetrafluoroethylene (PTFE). Striped fibrils are generated by uniaxial stretching, and granular nodes and radial fibrils are generated by biaxial stretching, and the pores formed in the film have air permeability. it can.
ポリテトラフルオロエチレン(以下、PTFEと記載する。)を引用して多孔質膜についてさらに詳しく記載するとPTFEは分子量約5万分の0.1μm程度の糸状結晶ポリマー(98.5%以上)なので、そのままでは溶融押出し成形はできない。そこでケロシンやナフサを潤滑剤として15〜25%程度混入し、次に80℃でカレンダーロールで薄く伸ばし、加熱して潤滑剤を除去する。ここで1軸あるいは2軸延伸を行ない327℃で焼結する。 The porous membrane will be described in more detail with reference to polytetrafluoroethylene (hereinafter referred to as PTFE). Since PTFE is a filamentous crystalline polymer (98.5% or more) having a molecular weight of about 0.1 μm / 50,000, Then, melt extrusion molding is not possible. Therefore, about 15 to 25% of kerosene or naphtha is mixed as a lubricant, and then thinly stretched with a calender roll at 80 ° C. and heated to remove the lubricant. Here, uniaxial or biaxial stretching is performed and sintering is performed at 327 ° C.
このとき、アモルファス容量が増大しかつ固定化する。このようにして、孔径0.02〜15μm,気孔率25〜95%の微細な空孔もつ多孔性膜を製膜することができる。更に加熱して1軸延伸することにより縞状のフィブリルが発生し、2軸延伸することにより粒状のノードと放射線状のフィブリルが発生することにより、フィルム内の微細な空孔を拡張して通気性をもつものである。 At this time, the amorphous capacity increases and is fixed. In this way, a porous membrane having fine pores having a pore diameter of 0.02 to 15 μm and a porosity of 25 to 95% can be formed. When heated and uniaxially stretched, striped fibrils are generated, and biaxially stretched to generate granular nodes and radial fibrils, expanding fine pores in the film and venting. It has a sex.
本発明は、異物等が排出して液中への混入が危惧される親水性不織布等を複合することなく、単一の気体透過性フィルムのみの使用で均一な極小気泡を液中に生成させることができることから、特に、異物の混入が僅かであっても許されることのない精密部品の洗浄、含気食品の製造等、多分野において有用な技術である。 The present invention can generate uniform microbubbles in a liquid by using only a single gas permeable film without compounding a hydrophilic nonwoven fabric or the like that is likely to be contaminated due to foreign matter being discharged. Therefore, it is a technique that is useful in many fields, such as cleaning of precision parts and production of aerated food, which are not permitted even if a small amount of foreign matter is mixed.
1 クレーズ生成気体透過性フィルム
2 微細気泡発生装置の気体透過部
3 気体透過面
5 マイクロ・ナノサイズの微細な凹凸
7 極小気泡
8 気体透過面に形成された気体透過開口部
A 液中における生成初期の気泡
B 液中に生成された極小気泡
W 液体
E 気体
M ミクロボイド(微細な連通孔)
F フィブリル(分子束)
DESCRIPTION OF SYMBOLS 1 Craze production | generation gas
F fibril (molecular bundle)
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JPH07256676A (en) * | 1994-03-25 | 1995-10-09 | Mitsubishi Chem Corp | Air permeable film and manufacture thereof |
JP2003134961A (en) * | 2001-10-31 | 2003-05-13 | Nakajima Kogyo:Kk | Gas-penetrative material for underwater oxygen supplying device and structure of the material |
JP2007117871A (en) * | 2005-10-27 | 2007-05-17 | Mitsubishi Cable Ind Ltd | Porous membrane material and air diffuser |
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JPH07256676A (en) * | 1994-03-25 | 1995-10-09 | Mitsubishi Chem Corp | Air permeable film and manufacture thereof |
JP2003134961A (en) * | 2001-10-31 | 2003-05-13 | Nakajima Kogyo:Kk | Gas-penetrative material for underwater oxygen supplying device and structure of the material |
JP2007117871A (en) * | 2005-10-27 | 2007-05-17 | Mitsubishi Cable Ind Ltd | Porous membrane material and air diffuser |
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