JP2015218397A - Treatment agent for polyurethane-based elastic fiber, processing method for polyurethane-based elastic fiber and polyurethane-based elastic fiber - Google Patents
Treatment agent for polyurethane-based elastic fiber, processing method for polyurethane-based elastic fiber and polyurethane-based elastic fiber Download PDFInfo
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- JP2015218397A JP2015218397A JP2014100155A JP2014100155A JP2015218397A JP 2015218397 A JP2015218397 A JP 2015218397A JP 2014100155 A JP2014100155 A JP 2014100155A JP 2014100155 A JP2014100155 A JP 2014100155A JP 2015218397 A JP2015218397 A JP 2015218397A
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- Prior art keywords
- polyurethane
- chemical formula
- elastic fiber
- based elastic
- amino
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- 210000004177 elastic tissue Anatomy 0.000 title claims abstract description 79
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 74
- 239000004814 polyurethane Substances 0.000 title claims abstract description 71
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 71
- 238000003672 processing method Methods 0.000 title claims abstract description 4
- -1 fatty acid salt Chemical class 0.000 claims abstract description 41
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 38
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 22
- 239000000194 fatty acid Substances 0.000 claims abstract description 22
- 229930195729 fatty acid Natural products 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000009499 grossing Methods 0.000 claims abstract description 19
- 239000000126 substance Substances 0.000 claims description 47
- 238000000034 method Methods 0.000 claims description 26
- 125000004432 carbon atom Chemical group C* 0.000 claims description 15
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 235000010446 mineral oil Nutrition 0.000 claims description 9
- 239000002480 mineral oil Substances 0.000 claims description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 150000004665 fatty acids Chemical class 0.000 claims description 7
- 125000003545 alkoxy group Chemical group 0.000 claims description 6
- 125000004429 atom Chemical group 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 229920002545 silicone oil Polymers 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 3
- 125000002947 alkylene group Chemical group 0.000 claims description 2
- 238000007865 diluting Methods 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 abstract description 10
- 238000012805 post-processing Methods 0.000 abstract description 7
- 239000002253 acid Substances 0.000 description 15
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 14
- 229920000642 polymer Polymers 0.000 description 13
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- 238000004804 winding Methods 0.000 description 12
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 10
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 9
- 239000004205 dimethyl polysiloxane Substances 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
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- 159000000003 magnesium salts Chemical class 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 150000002009 diols Chemical group 0.000 description 5
- 238000000578 dry spinning Methods 0.000 description 5
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- 229920000570 polyether Polymers 0.000 description 5
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- 238000003756 stirring Methods 0.000 description 5
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- 150000004985 diamines Chemical class 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
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- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- 239000004970 Chain extender Substances 0.000 description 3
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- 159000000007 calcium salts Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- VMFFMGMRSAZLMV-UHFFFAOYSA-L magnesium hexadecanoic acid octadecanoate Chemical class C(CCCCCCCCCCCCCCC)(=O)O.C(CCCCCCCCCCCCCCCCC)(=O)[O-].[Mg+2].C(CCCCCCCCCCCCCCCCC)(=O)[O-] VMFFMGMRSAZLMV-UHFFFAOYSA-L 0.000 description 3
- MQWFLKHKWJMCEN-UHFFFAOYSA-N n'-[3-[dimethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CO[Si](C)(OC)CCCNCCN MQWFLKHKWJMCEN-UHFFFAOYSA-N 0.000 description 3
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 3
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- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
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- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 235000005956 Cosmos caudatus Nutrition 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 2
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 2
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- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
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- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
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- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- KAKVFSYQVNHFBS-UHFFFAOYSA-N (5-hydroxycyclopenten-1-yl)-phenylmethanone Chemical compound OC1CCC=C1C(=O)C1=CC=CC=C1 KAKVFSYQVNHFBS-UHFFFAOYSA-N 0.000 description 1
- 125000006557 (C2-C5) alkylene group Chemical group 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
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- GHKVUVOPHDYRJC-UHFFFAOYSA-N didodecyl hexanedioate Chemical compound CCCCCCCCCCCCOC(=O)CCCCC(=O)OCCCCCCCCCCCC GHKVUVOPHDYRJC-UHFFFAOYSA-N 0.000 description 1
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- 238000007380 fibre production Methods 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- YAQXGBBDJYBXKL-UHFFFAOYSA-N iron(2+);1,10-phenanthroline;dicyanide Chemical compound [Fe+2].N#[C-].N#[C-].C1=CN=C2C3=NC=CC=C3C=CC2=C1.C1=CN=C2C3=NC=CC=C3C=CC2=C1 YAQXGBBDJYBXKL-UHFFFAOYSA-N 0.000 description 1
- XHQSLVIGPHXVAK-UHFFFAOYSA-K iron(3+);octadecanoate Chemical compound [Fe+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XHQSLVIGPHXVAK-UHFFFAOYSA-K 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical compound [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 1
- AZEPWULHRMVZQR-UHFFFAOYSA-M lithium;dodecanoate Chemical compound [Li+].CCCCCCCCCCCC([O-])=O AZEPWULHRMVZQR-UHFFFAOYSA-M 0.000 description 1
- BZMIKKVSCNHEFL-UHFFFAOYSA-M lithium;hexadecanoate Chemical compound [Li+].CCCCCCCCCCCCCCCC([O-])=O BZMIKKVSCNHEFL-UHFFFAOYSA-M 0.000 description 1
- ZBLQKJWIDYWXJF-UHFFFAOYSA-M lithium;icosanoate Chemical compound [Li+].CCCCCCCCCCCCCCCCCCCC([O-])=O ZBLQKJWIDYWXJF-UHFFFAOYSA-M 0.000 description 1
- KJSPVJJOPONRTK-UHFFFAOYSA-M lithium;tetradecanoate Chemical compound [Li+].CCCCCCCCCCCCCC([O-])=O KJSPVJJOPONRTK-UHFFFAOYSA-M 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- BCZJPQIOOKVFGS-UHFFFAOYSA-L magnesium octadecanoate tetradecanoic acid Chemical compound [Mg++].CCCCCCCCCCCCCC(O)=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O BCZJPQIOOKVFGS-UHFFFAOYSA-L 0.000 description 1
- OBQVOBQZMOXRAL-UHFFFAOYSA-L magnesium;docosanoate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCC([O-])=O OBQVOBQZMOXRAL-UHFFFAOYSA-L 0.000 description 1
- HBYBFRWOSAMYOB-UHFFFAOYSA-L magnesium;hexadecanoate;tetradecanoate Chemical compound [Mg+2].CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O HBYBFRWOSAMYOB-UHFFFAOYSA-L 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 1
- IIGMITQLXAGZTL-UHFFFAOYSA-N octyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCCCCC IIGMITQLXAGZTL-UHFFFAOYSA-N 0.000 description 1
- BARWIPMJPCRCTP-UHFFFAOYSA-N oleic acid oleyl ester Natural products CCCCCCCCC=CCCCCCCCCOC(=O)CCCCCCCC=CCCCCCCCC BARWIPMJPCRCTP-UHFFFAOYSA-N 0.000 description 1
- BARWIPMJPCRCTP-CLFAGFIQSA-N oleyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCCOC(=O)CCCCCCC\C=C/CCCCCCCC BARWIPMJPCRCTP-CLFAGFIQSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000005702 oxyalkylene group Chemical group 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 229920006294 polydialkylsiloxane Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229940114930 potassium stearate Drugs 0.000 description 1
- FYFUQDOEHQSBFN-UHFFFAOYSA-M potassium;docosanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCCCCCC([O-])=O FYFUQDOEHQSBFN-UHFFFAOYSA-M 0.000 description 1
- MQOCIYICOGDBSG-UHFFFAOYSA-M potassium;hexadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCC([O-])=O MQOCIYICOGDBSG-UHFFFAOYSA-M 0.000 description 1
- JFZDUSDRGGZYDF-UHFFFAOYSA-M potassium;icosanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCCCC([O-])=O JFZDUSDRGGZYDF-UHFFFAOYSA-M 0.000 description 1
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
- PYJBVGYZXWPIKK-UHFFFAOYSA-M potassium;tetradecanoate Chemical compound [K+].CCCCCCCCCCCCCC([O-])=O PYJBVGYZXWPIKK-UHFFFAOYSA-M 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 229940045845 sodium myristate Drugs 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- CVYDEWKUJFCYJO-UHFFFAOYSA-M sodium;docosanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCCCCC([O-])=O CVYDEWKUJFCYJO-UHFFFAOYSA-M 0.000 description 1
- MRQYKJNZWPCFNB-UHFFFAOYSA-M sodium;icosanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCCC([O-])=O MRQYKJNZWPCFNB-UHFFFAOYSA-M 0.000 description 1
- JUQGWKYSEXPRGL-UHFFFAOYSA-M sodium;tetradecanoate Chemical compound [Na+].CCCCCCCCCCCCCC([O-])=O JUQGWKYSEXPRGL-UHFFFAOYSA-M 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- BJWIKAHDFBRQJO-UHFFFAOYSA-L zinc hexadecanoate octadecanoate Chemical compound C(CCCCCCCCCCCCCCC)(=O)[O-].C(CCCCCCCCCCCCCCCCC)(=O)[O-].[Zn+2] BJWIKAHDFBRQJO-UHFFFAOYSA-L 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- GJAPSKMAVXDBIU-UHFFFAOYSA-L zinc;hexadecanoate Chemical compound [Zn+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O GJAPSKMAVXDBIU-UHFFFAOYSA-L 0.000 description 1
- CCTYJGNBCQQCKM-UHFFFAOYSA-L zinc;icosanoate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCC([O-])=O CCTYJGNBCQQCKM-UHFFFAOYSA-L 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Lubricants (AREA)
- Artificial Filaments (AREA)
Abstract
Description
本発明は、優れた分散安定性を有し、後加工でのスカムの発生や解舒時の糸切れが少なく、優れた加工品位のポリウレタン系弾性繊維を得ることができるポリウレタン系弾性繊維用処理剤、ポリウレタン系弾性繊維の処理方法及びポリウレタン系弾性繊維に関する。 The present invention provides a polyurethane elastic fiber treatment that has excellent dispersion stability, produces less scum in post-processing and yarn breakage during unwinding, and can obtain a polyurethane-based elastic fiber with excellent processing quality. The present invention relates to an agent, a process for treating polyurethane elastic fibers, and polyurethane elastic fibers.
従来、ポリウレタン系弾性繊維用処理剤として、分子内にアルキル基、カルボキシル基、オキシアルキレン基等を有するアミノ変性ポリシロキサンを含有するもの(例えば、特許文献1参照)、特定の粒子径の金属石鹸と、末端にメチル基を有するアミノ変性シリコーンとを含有するもの(例えば、特許文献2参照)、高重合アミノ変性シリコーンを含有するもの(例えば、特許文献3参照)等が提案されている。しかし、これら従来のポリウレタン系弾性繊維用処理剤には、それぞれに相応の利点があるものの、分散安定性に乏しく、近年の高度な要求に応える優れた加工品位のポリウレタン系弾性繊維を得ることができないという問題がある。 Conventionally, as a treatment agent for polyurethane-based elastic fibers, one containing an amino-modified polysiloxane having an alkyl group, a carboxyl group, an oxyalkylene group or the like in the molecule (for example, see Patent Document 1), a metal soap having a specific particle size And those containing an amino-modified silicone having a methyl group at the terminal (for example, see Patent Document 2) and those containing a highly polymerized amino-modified silicone (for example, see Patent Document 3). However, these conventional treatment agents for polyurethane-based elastic fibers have respective advantages, but they have poor dispersion stability, and it is possible to obtain polyurethane-based elastic fibers with excellent processing quality that meet recent high demands. There is a problem that you can not.
本発明が解決しようとする課題は、優れた分散安定性を有し、後加工でのスカムの発生や解舒時の糸切れが少なく、近年の高度な要求に応える優れた加工品位のポリウレタン系弾性繊維を得ることができるポリウレタン系弾性繊維用処理剤、ポリウレタン系弾性繊維の処理方法及びポリウレタン系弾性繊維を提供する処にある。 The problem to be solved by the present invention is that the polyurethane system has excellent dispersion stability, has few scum during post-processing and little yarn breakage during unwinding, and has excellent processing quality to meet recent high demands It is in the place which provides the processing agent for polyurethane type elastic fibers which can obtain an elastic fiber, the processing method of polyurethane type elastic fiber, and polyurethane type elastic fiber.
本発明者らは、前記の問題を解決すべく研究した結果、ポリウレタン系弾性繊維用処理剤としては、特定の平滑剤と特定のアミノ変性シリコーンと特定の高級脂肪酸塩とを含有して成るものが正しく好適であることを見出した。 As a result of studies conducted by the present inventors to solve the above problems, the treatment agent for polyurethane-based elastic fibers contains a specific smoothing agent, a specific amino-modified silicone, and a specific higher fatty acid salt. Has been found to be correct and suitable.
すなわち本発明は、下記の平滑剤、下記の化1で示されるアミノ変性シリコーン及び下記の化2で示される高級脂肪酸塩を含有して成ることを特徴とするポリウレタン系弾性繊維用処理剤に係る。 That is, the present invention relates to a processing agent for polyurethane-based elastic fibers characterized by comprising the following smoothing agent, an amino-modified silicone represented by the following chemical formula 1 and a higher fatty acid salt represented by the following chemical formula 2. .
平滑剤:シリコーンオイル、鉱物油、脂肪酸エステル及び液状ポリオレフィンから選ばれる一つ又は二つ以上からなり、且つ25℃における動粘度が5〜50mm2/sのもの
Smoothing agent: one or more selected from silicone oil, mineral oil, fatty acid ester and liquid polyolefin, and having a kinematic viscosity at 25 ° C. of 5 to 50 mm 2 / s
化1,化2において、
X1,X2:メチル基、炭素数1〜4のアルコキシ基又は水酸基であり、且つX1及びX2のうち少なくとも一つは炭素数1〜4のアルコキシ基又は水酸基
X3:下記の化3で示されるアミノ変性基
R1:炭素数1〜5のアルキル基
R2:炭素数12〜22の脂肪酸から1個のカルボキシル基を除いた残基
M:n価の原子価を有する金属原子
p:4〜1200の整数
q:1〜100の整数
n:1〜3の整数
In Chemical Formula 1 and Chemical Formula 2,
X 1 , X 2 : a methyl group, an alkoxy group having 1 to 4 carbon atoms or a hydroxyl group, and at least one of X 1 and X 2 is an alkoxy group or hydroxyl group having 1 to 4 carbon atoms X 3 : R 1 : an alkyl group having 1 to 5 carbon atoms R 2 : a residue obtained by removing one carboxyl group from a fatty acid having 12 to 22 carbon atoms M: a metal atom having an n-valent valence p: integer of 4 to 1200 q: integer of 1 to 100 n: integer of 1 to 3
化3において、
R3,R4:炭素数2〜5のアルキレン基
r:0又は1
In chemical formula 3,
R 3 , R 4 : C 2-5 alkylene group r: 0 or 1
先ず、本発明に係るポリウレタン系弾性繊維用処理剤(以下、本発明の処理剤という)について説明する。本発明の処理剤は、前記の平滑剤、前記の化1で示されるアミノ変性シリコーン及び前記の化2で示される高級脂肪酸塩を含有して成るものである。 First, the treatment agent for polyurethane elastic fibers according to the present invention (hereinafter referred to as the treatment agent of the present invention) will be described. The treatment agent of the present invention comprises the above-described smoothing agent, the amino-modified silicone represented by the above chemical formula 1, and the higher fatty acid salt represented by the chemical formula 2 described above.
本発明の処理剤に供する平滑剤は、シリコーンオイル、鉱物油、脂肪酸エステル及び液状ポリオレフィンから選ばれる一つ又は二つ以上からなり、且つ25℃における動粘度が5〜50mm2/sのものである。シリコーンオイルとしては、例えば、1)繰り返し単位がジメチルシロキサン単位から成るポリジメチルシロキサン類、2)繰り返し単位がジメチルシロキサン単位と炭素数2〜4のアルキル基を含むジアルキルシロキサン単位とから成るポリジアルキルシロキサン類、及び3)繰り返し単位がジメチルシロキサン単位とメチルフェニルシロキサン単位とから成るポリシロキサン類等が挙げられる。また鉱物油としては、パラフィン成分、ナフテン成分及びアロマ成分等を含有する一般的な石油留分が挙げられる。更に脂肪酸エステルとしては、例えば、1)ブチルステアラート、オクチルステアラート、オレイルラウラート、オレイルオレアート、イソトリデシルステアラート、イソペンタコサニルイソステアラート等の、脂肪族1価アルコールと脂肪族モノカルボン酸とのエステル、2)1,6−ヘキサンジオールジデカノアート、トリメチロールプロパンモノオレアートモノラウラート、トリメチロールプロパントリラウラート、ひまし油等の天然油脂等の、脂肪族多価アルコールと脂肪族モノカルボン酸とのエステル、3)アジピン酸ジラウリル、アゼライン酸ジオレイル等の、脂肪族1価アルコールと脂肪族多価カルボン酸とのエステル等が挙げられる。更にまた液状ポリオレフィンとしては、1−ブテン、1−ヘキセン、1−デセン等を重合して得られるポリαオレフィン等が挙げられる。なかでも、平滑剤としては、ポリジメチルシロキサン等のシリコーンオイルを含有するものが好ましい。かかる平滑剤としては、25℃における動粘度が5〜50mm2/sのものを用いる。本発明において動粘度は、JIS−K2283(石油製品動粘度試験方法)に記載されたキャノンフェンスケ粘度計を用いた方法により求められる値である。 The smoothing agent used in the treatment agent of the present invention is composed of one or two or more selected from silicone oil, mineral oil, fatty acid ester and liquid polyolefin, and has a kinematic viscosity at 25 ° C. of 5 to 50 mm 2 / s. is there. Examples of silicone oils include 1) polydimethylsiloxanes in which the repeating units are dimethylsiloxane units, and 2) polydialkylsiloxanes in which the repeating units are dimethylsiloxane units and dialkylsiloxane units containing an alkyl group having 2 to 4 carbon atoms. And 3) polysiloxanes whose repeating units are composed of dimethylsiloxane units and methylphenylsiloxane units. Moreover, as a mineral oil, the general petroleum fraction containing a paraffin component, a naphthene component, an aroma component, etc. is mentioned. Furthermore, examples of fatty acid esters include 1) aliphatic monohydric alcohols and aliphatics such as 1) butyl stearate, octyl stearate, oleyl laurate, oleyl oleate, isotridecyl stearate, isopentacosanyl isostearate Esters with monocarboxylic acids, 2) aliphatic polyhydric alcohols such as natural oils such as 1,6-hexanediol didecanoate, trimethylolpropane monooleate monolaurate, trimethylolpropane trilaurate and castor oil; Examples include esters with aliphatic monocarboxylic acids, 3) esters of aliphatic monohydric alcohols and aliphatic polycarboxylic acids, such as dilauryl adipate and dioleyl azelate. Furthermore, examples of the liquid polyolefin include poly-alpha olefins obtained by polymerizing 1-butene, 1-hexene, 1-decene and the like. Especially, as a smoothing agent, what contains silicone oils, such as polydimethylsiloxane, is preferable. As the smoothing agent, one having a kinematic viscosity at 25 ° C. of 5 to 50 mm 2 / s is used. In this invention, kinematic viscosity is a value calculated | required by the method using the Canon Fenske viscometer described in JIS-K2283 (petroleum product kinematic viscosity test method).
本発明の処理剤に供するアミノ変性シリコーンは前記の化1で示されるものである。化1中のX1、X2は、メチル基、メトキシ基、エトキシ基、プロトキシ基、ブトキシ基等の炭素数1〜4のアルコキシ基又は水酸基であり、且つX1及びX2のうち少なくとも一つは炭素数1〜4のアルコキシ基又は水酸基であるが、なかでもX1及びX2がメチル基又は水酸基であり、且つX1及びX2のうち少なくとも一つは水酸基である場合が好ましく、X1及びX2が共に水酸基である場合がより好ましい。 The amino-modified silicone used in the treatment agent of the present invention is represented by the above chemical formula 1. X 1 and X 2 in Chemical Formula 1 are an alkoxy group having 1 to 4 carbon atoms such as a methyl group, a methoxy group, an ethoxy group, a protoxy group, or a butoxy group, or a hydroxyl group, and at least one of X 1 and X 2 One is an alkoxy group having 1 to 4 carbon atoms or a hydroxyl group, among which X 1 and X 2 are methyl groups or hydroxyl groups, and at least one of X 1 and X 2 is preferably a hydroxyl group, More preferably, X 1 and X 2 are both hydroxyl groups.
化1中のX3は、前記の化3で示されるアミノ変性基である。化3中のR3、R4は、エチレン基、プロピレン基、ブチレン基、ペンチレン基等の炭素数2〜5のアルキレン基であり、rは0又は1である。 X 3 in Chemical Formula 1 is an amino-modified group represented by Chemical Formula 3 above. R 3 and R 4 in Chemical Formula 3 are alkylene groups having 2 to 5 carbon atoms such as ethylene group, propylene group, butylene group, pentylene group, and r is 0 or 1.
化1中のR1は、エチル基、プロピル基、ブチル基、ペンチル基等の炭素数1〜5のアルキル基である。pは4〜1200の整数であり、qは1〜100の整数であるが、なかでもpが15〜700の整数であり、またR1がメチル基である場合が好ましく、pが100〜500の整数であり、またqが1〜10の整数である場合がより好ましい。 R 1 in Chemical Formula 1 is an alkyl group having 1 to 5 carbon atoms such as an ethyl group, a propyl group, a butyl group, or a pentyl group. p is an integer of 4 to 1200, q is an integer of 1 to 100, and in particular, p is an integer of 15 to 700, and R 1 is preferably a methyl group, and p is 100 to 500. More preferably, q is an integer of 1 to 10.
具体的に化1で示されるアミノ変性シリコーンとしては、側鎖に3−アミノプロピル基、N−(2−アミノエチル)−3−アミノプロピル基を有する両末端水酸基変性アミノ変性シリコーン等が挙げられるが、なかでも側鎖にN−(2−アミノエチル)−3−アミノプロピル基を有する両末端水酸基変性アミノ変性シリコーンがより好ましい。 Specific examples of the amino-modified silicone represented by Chemical Formula 1 include both-terminal hydroxyl-modified amino-modified silicones having a 3-aminopropyl group and an N- (2-aminoethyl) -3-aminopropyl group in the side chain. However, both terminal hydroxyl group-modified amino-modified silicones having an N- (2-aminoethyl) -3-aminopropyl group in the side chain are more preferred.
本発明の処理剤に供するアミノ変性シリコーンとしては、アミノ当量が3000〜30000g/モルである場合のものが好ましい。本発明において、アミノ当量は、イソプロピルアルコールとキシレンの1:1混合溶媒中に試料を精秤し、0.1N塩酸水溶液で滴定を行う滴定法により求められる値である。 The amino-modified silicone used in the treatment agent of the present invention is preferably one having an amino equivalent of 3000 to 30000 g / mol. In the present invention, the amino equivalent is a value determined by a titration method in which a sample is precisely weighed in a 1: 1 mixed solvent of isopropyl alcohol and xylene and titrated with a 0.1N hydrochloric acid aqueous solution.
本発明の処理剤に供する高級脂肪酸塩は、前記の化2で示されるものである。化2中のR2は、ラウリン酸、ミリスチン酸、ペンタデカン酸、パルミチン酸、ヘプタデカン酸、ステアリン酸、アラキン酸、ベヘン酸等の炭素数12〜22の脂肪酸から1個のカルボキシル基を除いた残基であり、Mは、1)リチウム、ナトリウム、カリウム等の1価の原子価を有する金属原子、2)ベリリウム、マグネシウム、カルシウム、バリウム、マンガン、ニッケル、亜鉛等の2価の原子価を有する金属原子、3)アルミニウム、鉄、セリウム等の3価の原子価を有する金属原子であり、nは1〜3の整数である。 The higher fatty acid salt used in the treating agent of the present invention is represented by the above chemical formula 2. R 2 in Chemical Formula 2 is a residue obtained by removing one carboxyl group from a fatty acid having 12 to 22 carbon atoms such as lauric acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, arachidic acid, and behenic acid. M is 1) a metal atom having a monovalent valence such as lithium, sodium or potassium, and 2) a divalent valence such as beryllium, magnesium, calcium, barium, manganese, nickel or zinc. 3) a metal atom having a trivalent valence such as aluminum, iron, cerium, etc., n is an integer of 1 to 3.
具体的に化2で示される高級脂肪酸塩としては、ラウリン酸カリウム塩、ラウリン酸ナトリウム塩、ラウリン酸リチウム塩、ミリスチン酸カリウム塩、ミリスチン酸ナトリウム塩、ミリスチン酸リチウム塩、パルミチン酸カリウム塩、パルミチン酸ナトリウム塩、パルミチン酸リチウム塩、ステアリン酸カリウム塩、ステアリン酸ナトリウム塩、ステアリン酸リチウム塩、アラキン酸カリウム塩、アラキン酸ナトリウム塩、アラキン酸リチウム塩、ベヘン酸カリウム塩、ベヘン酸ナトリウム塩、ベヘン酸リチウム塩、ジラウリン酸マグネシウム塩、ジラウリン酸カルシウム塩、ジラウリン酸亜鉛塩、ジミリスチン酸マグネシウム塩、ジミリスチン酸カルシウム塩、ジミリスチン酸亜鉛塩、ジパルミチン酸マグネシウム塩、ジパルミチン酸カルシウム塩、ジパルミチン酸亜鉛塩、ジステアリン酸マグネシウム塩、ジステアリン酸カルシウム塩、ジステアリン酸亜鉛塩、ジアラキン酸マグネシウム塩、ジアラキン酸カルシウム塩、ジアラキン酸亜鉛塩、ジベヘン酸マグネシウム塩、ジベヘン酸カルシウム塩、ジベヘン酸亜鉛塩、ミリスチン酸パルミチン酸マグネシウム塩、ミリスチン酸パルミチン酸カルシウム塩、ミリスチン酸パルミチン酸亜鉛塩、ミリスチン酸ステアリン酸マグネシウム塩、ミリスチン酸ステアリン酸カルシウム塩、ミリスチン酸ステアリン酸亜鉛塩、パルミチン酸ステアリン酸マグネシウム塩、パルミチン酸ステアリン酸カルシウム塩、パルミチン酸ステアリン酸亜鉛塩、トリステアリン酸アルミニウム塩、トリステアリン酸鉄塩等が挙げられる。なかでも高級脂肪酸塩としては、ジミリスチン酸マグネシウム塩、ジパルミチン酸マグネシウム塩、ジステアリン酸マグネシウム塩、ジステアリン酸カルシウム塩、ミリスチン酸パルミチン酸マグネシウム塩、パルミチン酸ステアリン酸マグネシウム塩、パルミチン酸ステアリン酸マグネシウム塩及びこれらの混合物等の、化2中のMが2価の原子価を有する金属原子であり、またnが2の整数であって、且つ平均粒子径が0.1〜1.0μmの範囲内にあるものが好ましい。本発明において平均粒子径は、レーザー回折式法により求められる値である。 Specific examples of the higher fatty acid salt represented by Chemical Formula 2 include potassium laurate, sodium laurate, lithium laurate, potassium myristate, sodium myristate, lithium myristate, potassium palmitate, and palmitic acid. Acid sodium salt, lithium palmitate, potassium stearate, sodium stearate, lithium stearate, arachidic acid potassium salt, arachidic acid sodium salt, arachidic acid lithium salt, behenic acid potassium salt, behenic acid sodium salt, behen Lithium salt, dilauric acid magnesium salt, dilauric acid calcium salt, dilauric acid zinc salt, dimyristic acid magnesium salt, dimyristic acid calcium salt, dimyristic acid zinc salt, dipalmitic acid magnesium salt, dipalmitic acid cal Umum salt, Zinc dipalmitate, Magnesium distearate, Calcium distearate, Zinc distearate, Magnesium diarachiate, Calcium diarachinate, Zinc diarachinate, Magnesium dibehenate, Calcium dibehenate, Dibehen Zinc acid salt, magnesium myristic acid magnesium salt, myristic acid palmitic acid calcium salt, myristic acid palmitic acid zinc salt, myristic acid magnesium stearate salt, myristic acid calcium stearate salt, myristic acid zinc stearate salt, palmitic acid magnesium stearate Salts, calcium palmitate stearate, zinc palmitate stearate, aluminum tristearate, iron tristearate and the like. Among them, as the higher fatty acid salt, dimyristic acid magnesium salt, dipalmitic acid magnesium salt, distearic acid magnesium salt, distearic acid calcium salt, myristic acid palmitic acid magnesium salt, palmitic acid magnesium stearate salt, palmitic acid magnesium stearate salt And M in chemical formula 2, such as a mixture thereof, is a metal atom having a divalent valence, n is an integer of 2, and the average particle size is in the range of 0.1 to 1.0 μm. Are preferred. In the present invention, the average particle diameter is a value determined by a laser diffraction method.
本発明の処理剤としては、いずれも以上説明したような、平滑剤を70〜99.8質量%、化1で示されるアミノ変性シリコーンを0.1〜20質量%及び化2で示される高級脂肪酸金属塩を0.1〜10質量%(合計100質量%)の割合で含有して成るものが好ましく、平滑剤を89〜99.8質量%、化1で示されるアミノ変性シリコーンを0.1〜5質量%及び化2で示される高級脂肪酸金属塩を0.1〜6質量%(合計100質量%)の割合で含有して成るものがより好ましい。 As the treating agent of the present invention, as described above, 70 to 99.8% by mass of a smoothing agent, 0.1 to 20% by mass of an amino-modified silicone represented by Chemical Formula 1 and a high-grade compound represented by Chemical Formula 2 What contains a fatty acid metal salt in the ratio of 0.1-10 mass% (total 100 mass%) is preferable, 89-99.8 mass% of smoothing agents, and amino-modified silicone shown by Chemical formula 0 are 0.8. It is more preferable to contain a higher fatty acid metal salt represented by 1 to 5% by mass and chemical formula 2 in a proportion of 0.1 to 6% by mass (total 100% by mass).
次に、本発明に係るポリウレタン系弾性繊維の処理方法(以下、本発明の処理方法という)について説明する。本発明の処理方法は、前記した本発明の処理剤を希釈することなくニート給油法によって、ポリウレタン系弾性繊維に対し0.1〜10質量%の割合となるよう付着させることを特徴とする処理方法である。付着方法としては、ガイド給油法、ローラー式給油法、スプレー給油法等、公知の方法を用いることができる。 Next, a method for treating a polyurethane elastic fiber according to the present invention (hereinafter referred to as the treatment method of the present invention) will be described. The treatment method of the present invention is a treatment characterized in that the treatment agent of the present invention is adhered to the polyurethane elastic fiber in a proportion of 0.1 to 10% by mass by a neat oiling method without diluting. Is the method. As an adhesion method, a known method such as a guide oil supply method, a roller oil supply method, or a spray oil supply method can be used.
最後に、本発明に係るポリウレタン系弾性繊維について説明する。本発明に係るポリウレタン系弾性繊維は、以上説明した本発明の処理方法によって得られるポリウレタン系弾性繊維である。 Finally, the polyurethane elastic fiber according to the present invention will be described. The polyurethane elastic fiber according to the present invention is a polyurethane elastic fiber obtained by the treatment method of the present invention described above.
本発明において、ポリウレタン系弾性繊維は、実質的にポリウレタンを主構成部とする弾性繊維を意味し、通常はセグメント化したポリウレタンを85質量%以上含有する長鎖の重合体から紡糸されるものを意味する。 In the present invention, the polyurethane-based elastic fiber means an elastic fiber substantially comprising polyurethane as a main component, and is usually one spun from a long-chain polymer containing 85% by mass or more of segmented polyurethane. means.
長鎖の重合体は、所謂ソフトセグメントとハードセグメントとを有する。ソフトセグメントは、ポリエーテル、ポリエステル、ポリエーテルエステル等の比較的長鎖のセグメントであり、ハードセグメントはイソシアナートとジアミン又はジオール鎖伸長剤との反応により誘導される比較的短鎖のセグメントである。かかる長鎖の重合体は通常、ヒドロキシル末端のソフトセグメント前駆体を有機ジイソシアネートでキャッピングしてプレポリマを生成させ、このプレポリマをジアミン又はジオールで鎖伸長させて製造する。 A long-chain polymer has so-called soft segments and hard segments. Soft segments are relatively long-chain segments such as polyethers, polyesters, polyether esters, etc., and hard segments are relatively short-chain segments derived from the reaction of isocyanates with diamine or diol chain extenders. . Such long-chain polymers are usually produced by capping a hydroxyl-terminated soft segment precursor with an organic diisocyanate to form a prepolymer, which is then chain extended with a diamine or diol.
ソフトセグメントについて、前記のポリエーテルには、テトラメチレングリコール、3一メチル−1,5−ペンタンジオール、テトラヒドロフラン、3−メチルテトラヒドロフラン等から誘導されるものが含まれるが、なかでもテトラメチレングリコールから誘導されるものが好ましい。また前記のポリエステルには、エチレングリコール、テトラメチレングリコール、2,2−ジメチル−1,3−プロパンジオール等と、アジピン酸、コハク酸等の二塩基酸とから誘導されるものが含まれる。更に前記のポリエーテルエステルには、ポリエーテルとポリエステル等とから誘導されるものが含まれる。 For soft segments, the polyethers include those derived from tetramethylene glycol, 31-methyl-1,5-pentanediol, tetrahydrofuran, 3-methyltetrahydrofuran, etc., among others derived from tetramethylene glycol. Are preferred. Examples of the polyester include those derived from ethylene glycol, tetramethylene glycol, 2,2-dimethyl-1,3-propanediol, and dibasic acids such as adipic acid and succinic acid. Further, the polyether ester includes those derived from polyether and polyester.
ソフトセグメント前駆体のキャッピングに用いる前記の有機ジイソシアネートとしては、ビス−(p−イソシアナートフェニル)−メタン(MDI)、トリレンジイソシアネート(TDI)、ビス−(4−イソシアナートシクロヘキシル)−メタン(PICM)、へキサメチレンジイソシアネート、3,3,5−トリメチル−5−メチレンシクロヘキシルジイソシアネート等が挙げられるが、なかでもMDIが好ましい。 Examples of the organic diisocyanate used for capping the soft segment precursor include bis- (p-isocyanatophenyl) -methane (MDI), tolylene diisocyanate (TDI), bis- (4-isocyanatocyclohexyl) -methane (PICM). ), Hexamethylene diisocyanate, 3,3,5-trimethyl-5-methylenecyclohexyl diisocyanate, etc., among which MDI is preferred.
プレポリマの鎖伸長に用いる前記のジアミンとしては、エチレンジアミン、1,3−シクロヘキサンジアミン、1,4−シクロヘキサンジアミン等が挙げられる。 Examples of the diamine used for chain extension of the prepolymer include ethylenediamine, 1,3-cyclohexanediamine, and 1,4-cyclohexanediamine.
プレポリマの鎖伸長に用いる前記のジオールとしては、エチレングリコール、1,3−プロパンジオール、4−ブタンジオール、ネオペンチルグリコール、1,2−プロピレングリコール、1,4−シクロヘキサンジメタノ一ル、1,4−シクロヘキサンジオール、1,4−ビス(β−ヒドロキシエトキシ)ベンゼン、ビス(β−ヒドロキシエチル)テレフタレートおよびパラキシリレンジオール等が挙げられる。以上、ポリウレタン系弾性繊維の原料となる長鎖の重合体について説明したが、本発明において、かかる長鎖の重合体の重合方法は特に制限されない。 Examples of the diol used for chain extension of the prepolymer include ethylene glycol, 1,3-propanediol, 4-butanediol, neopentyl glycol, 1,2-propylene glycol, 1,4-cyclohexanedimethanol, 1, Examples include 4-cyclohexanediol, 1,4-bis (β-hydroxyethoxy) benzene, bis (β-hydroxyethyl) terephthalate, and paraxylylene diol. The long-chain polymer used as a raw material for the polyurethane elastic fiber has been described above. However, in the present invention, the polymerization method for the long-chain polymer is not particularly limited.
ポリウレタン系弾性繊維の原料となる長鎖の重合体は、ベンゾトリアゾール系等の紫外線吸収剤、ヒンダードアミン系等の耐候剤、ヒンダードフェノール系等の酸化防止剤、酸化チタン、酸化鉄等の各種顔料、硫酸バリウム、酸化亜鉛、酸化セシウム、銀イオン等の機能性添加剤等を含有することができる。 Long-chain polymers used as raw materials for polyurethane elastic fibers include UV absorbers such as benzotriazoles, weathering agents such as hindered amines, antioxidants such as hindered phenols, and various pigments such as titanium oxide and iron oxide. , Functional additives such as barium sulfate, zinc oxide, cesium oxide, and silver ions.
長鎖の重合体を原料として用いてポリウレタン系弾性繊維を紡糸するときに用いる溶媒としては、N,N−ジメチルアセトアミド(DMAc)、ジメチルホルムアミド、ジメチルスルホキシド、N−メチルピロリドン等が挙げられるが、DMAcが好ましい。溶液の全質量を基準にして、長鎖の重合体の濃度を30〜40質量%、特に35〜38質量%とするのが、溶媒を用いた乾式紡糸法に好適である。 Examples of the solvent used when spinning a polyurethane elastic fiber using a long chain polymer as a raw material include N, N-dimethylacetamide (DMAc), dimethylformamide, dimethyl sulfoxide, N-methylpyrrolidone, and the like. DMAc is preferred. It is suitable for the dry spinning method using a solvent that the concentration of the long-chain polymer is 30 to 40% by mass, particularly 35 to 38% by mass, based on the total mass of the solution.
通常、鎖伸長剤としてジオールを用いた場合、ポリウレタン系弾性繊維は溶融紡糸法、乾式紡糸法又は湿式紡糸法等により紡糸され、また鎖伸長剤としてジアミンを用いた場合、ポリウレタン系弾性繊維は乾式紡糸法により紡糸される。本発明において、紡糸法は特に制限されないが、溶媒を用いた乾式紡糸法が好ましい。 Usually, when a diol is used as a chain extender, the polyurethane elastic fiber is spun by a melt spinning method, a dry spinning method or a wet spinning method, and when a diamine is used as a chain extender, the polyurethane elastic fiber is a dry type. It is spun by a spinning method. In the present invention, the spinning method is not particularly limited, but a dry spinning method using a solvent is preferable.
以上説明した本発明によると、優れた分散安定性を有し、後加工でのスカムの発生や解舒時の糸切れが少なく、近年の高度な要求に応える優れた加工品位のポリウレタン系弾性繊維を得ることができるという効果がある。 According to the present invention described above, polyurethane elastic fibers having excellent dispersion stability, excellent scum generation in post-processing and less yarn breakage during unwinding, and excellent processing quality to meet recent high demands There is an effect that can be obtained.
以下、本発明の構成及び効果をより具体的にするため、実施例等を挙げるが、本発明がこれらの実施例に限定されるというものではない。尚、以下の実施例及び比較例において、部は質量部を、また%は質量%を意味する。 Hereinafter, in order to make the configuration and effects of the present invention more specific, examples and the like will be described. However, the present invention is not limited to these examples. In the following Examples and Comparative Examples, “part” means “part by mass” and “%” means “% by mass”.
試験区分1(平滑剤の調製)
2成分以上で構成される場合には、それらを表1に記載の割合(質量比)で混合して、表1に記載の平滑剤を調製した。
Test category 1 (preparation of smoothing agent)
When composed of two or more components, they were mixed at a ratio (mass ratio) described in Table 1 to prepare a smoothing agent described in Table 1.
表1において、
S5:25℃における動粘度が5mm2/sであるポリジメチルシロキサン(信越化学工業株式会社製の商品名KF−96L−5cs)
S10:25℃における動粘度が10mm2/sであるポリジメチルシロキサン(信越化学工業株式会社製の商品名KF−96−10cs)
S20:25℃における動粘度が20mm2/sであるポリジメチルシロキサン(信越化学工業株式会社製の商品名KF−96−20cs)
S30:25℃における動粘度が30mm2/sであるポリジメチルシロキサン(信越化学工業株式会社製の商品名KF−96−30cs)
S50:25℃における動粘度が50mm2/sであるポリジメチルシロキサン(信越化学工業株式会社製の商品名KF−96−50cs)
M6:25℃における動粘度が6mm2/sである鉱物油(Witoco社製の商品名Semtol40)
M10:25℃における動粘度が10mm2/sである鉱物油(コスモ石油ルブリカンツ株式会社製の商品名コスモピュアスピンD)
M15:25℃における動粘度が15mm2/sである鉱物油(富士興産株式会社製の商品名フッールNT−60)
M21:25℃における動粘度が21mm2/sである鉱物油(Witoco社製の商品名Carnation)
M40:25℃における動粘度が40mm2/sである鉱物油(富士興産株式会社製の商品名フッコールNT−100)
In Table 1,
S5: polydimethylsiloxane having a kinematic viscosity at 25 ° C. of 5 mm 2 / s (trade name KF-96L-5cs manufactured by Shin-Etsu Chemical Co., Ltd.)
S10: Polydimethylsiloxane having a kinematic viscosity at 25 ° C. of 10 mm 2 / s (trade name KF-96-10cs manufactured by Shin-Etsu Chemical Co., Ltd.)
S20: Polydimethylsiloxane having a kinematic viscosity at 25 ° C. of 20 mm 2 / s (trade name KF-96-20cs manufactured by Shin-Etsu Chemical Co., Ltd.)
S30: polydimethylsiloxane having a kinematic viscosity at 25 ° C. of 30 mm 2 / s (trade name KF-96-30cs manufactured by Shin-Etsu Chemical Co., Ltd.)
S50: Polydimethylsiloxane having a kinematic viscosity at 25 ° C. of 50 mm 2 / s (trade name KF-96-50cs manufactured by Shin-Etsu Chemical Co., Ltd.)
M6: mineral oil having a kinematic viscosity at 25 ° C. of 6 mm 2 / s (trade name Semtol 40 manufactured by Witoco)
M10: Mineral oil having a kinematic viscosity at 25 ° C. of 10 mm 2 / s (trade name Cosmo Pure Spin D manufactured by Cosmo Oil Lubricants Co., Ltd.)
M15: mineral oil having a kinematic viscosity at 25 ° C. of 15 mm 2 / s (trade name Full NT-60 manufactured by Fuji Kosan Co., Ltd.)
M21: Mineral oil having a kinematic viscosity of 21 mm 2 / s at 25 ° C. (trade name Carnation manufactured by Witoco)
M40: mineral oil having a kinematic viscosity at 25 ° C. of 40 mm 2 / s (trade name Fukkor NT-100, manufactured by Fuji Kosan Co., Ltd.)
試験区分2(アミノ変性シリコーンの合成)
・アミノ変性シリコーン(AS−1)の合成
化1中のp=360である両末端水酸基変性ポリジメチルシロキサン27000g、N−[3−(ジメトキシメチルシリル)プロピル]エチレンジアミン206g及び水酸化カリウムの40%水溶液3.3gをガラス製の反応容器内に入れ、撹拌しつつ90℃まで昇温し、4時間反応を行った。その後、水32gを添加し、減圧で脱水操作を行い、セライトを用いて濾過し、アミノ変性シリコーン(AS−1)27000gを得た。
Test Category 2 (Synthesis of amino-modified silicone)
Synthesis of amino-modified silicone (AS-1) 27000 g of both ends hydroxyl-modified polydimethylsiloxane with p = 360 in Chemical Formula 1, 206 g of N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine and 40% of potassium hydroxide 3.3 g of the aqueous solution was placed in a glass reaction vessel, heated to 90 ° C. with stirring, and reacted for 4 hours. Thereafter, 32 g of water was added, dehydration was performed under reduced pressure, and filtration was performed using Celite to obtain 27000 g of amino-modified silicone (AS-1).
・アミノ変性シリコーン(AS−2)〜(AS−11)の合成
アミノ変性シリコーン(AS−1)と同様にして、表2に記載のアミノ変性シリコーン(AS−2)〜(AS−11)を合成した。
Synthesis of amino-modified silicones (AS-2) to (AS-11) In the same manner as amino-modified silicones (AS-1), amino-modified silicones (AS-2) to (AS-11) listed in Table 2 were used. Synthesized.
・アミノ変性シリコーン(AS−12)の合成
化1中のp=12である両末端シラノール変性ポリジメチルシロキサン924g、N−[3−(ジメトキシメチルシリル)プロピル]エチレンジアミン206g及び水酸化カリウムの40%水溶液0.8gをガラス製の反応容器内に入れ、撹拌しつつ90℃まで昇温し、4時間反応を行った。その後、水32gを添加し、減圧で脱水操作を行なった後、ジメチルジメトキシシラン120gを添加して、撹拌しつつ90℃で2時間反応を行い、減圧下に脱メタノール処理を行って、セライトを用いて濾過して、アミノ変性シリコーン(AS−12)900gを得た。
Synthesis of amino-modified silicone (AS-12) 924 g of silanol-modified polydimethylsiloxane having both ends p = 12 in Chemical Formula 1, 206 g of N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine and 40% of potassium hydroxide 0.8 g of the aqueous solution was placed in a glass reaction vessel, heated to 90 ° C. with stirring, and reacted for 4 hours. Thereafter, 32 g of water was added and dehydration operation was performed under reduced pressure. Then, 120 g of dimethyldimethoxysilane was added, the reaction was carried out at 90 ° C. for 2 hours with stirring, demethanol treatment was performed under reduced pressure, and celite was removed. And filtered to obtain 900 g of amino-modified silicone (AS-12).
・アミノ変性シリコーン(as−1)の合成
ヘキサメチルジシロキサン162g、水18g、水酸化カリウムの40%水溶液10.3g、オクタメチルシクロテトラシロキサン13320g及びN−[3−(ジメトキシメチルシリル)プロピル]エチレンジアミン206gをガラス製の反応容器に入れ、撹拌しつつ90℃まで昇温し、4時間反応を行った後、減圧で脱水し、減圧下に脱メタノール処理を行い、セライトを用いて濾過し、アミノ変性シリコーン(as−1)13000gを得た。
Synthesis of amino-modified silicone (as-1) 162 g of hexamethyldisiloxane, 18 g of water, 10.3 g of 40% aqueous solution of potassium hydroxide, 13320 g of octamethylcyclotetrasiloxane and N- [3- (dimethoxymethylsilyl) propyl] 206 g of ethylenediamine was placed in a glass reaction vessel, heated to 90 ° C. with stirring, reacted for 4 hours, dehydrated under reduced pressure, demethanol treated under reduced pressure, filtered through celite, 13000 g of amino-modified silicone (as-1) was obtained.
・アミノ変性シリコーン(as−2)の合成
ヘキサメチルジシロキサン162g、水18g、水酸化カリウムの40%水溶液0.4g、ジメチルジメトキシシラン120g及びN−[3−(ジメトキシメチルシリル)プロピル]エチレンジアミン206gをガラス製の反応容器に入れ、撹拌しつつ90℃まで昇温し、4時間反応を行った後、減圧下に脱水及び脱メタノール処理を行い、セライトを用いて濾過し、アミノ変性シリコーン(as−2)300gを得た。
以上で合成したアミノ変性シリコーンの内容を表2にまとめて示した。
Synthesis of amino-modified silicone (as-2) 162 g of hexamethyldisiloxane, 18 g of water, 0.4 g of 40% aqueous solution of potassium hydroxide, 120 g of dimethyldimethoxysilane and 206 g of N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine In a glass reaction vessel, heated to 90 ° C. with stirring, and reacted for 4 hours, followed by dehydration and demethanol treatment under reduced pressure, filtration through celite, and amino-modified silicone (as -2) 300 g was obtained.
Table 2 summarizes the contents of the amino-modified silicone synthesized above.
表2において、各記号は化1及び化2中の対応する各記号に相当する。 In Table 2, each symbol corresponds to a corresponding symbol in Chemical Formula 1 and Chemical Formula 2.
試験区分3(弾性繊維用処理剤の調製)
・実施例1{弾性繊維製造用改質剤(P−1)の調製}
表1に記載の平滑剤(L−1)98部、表2に記載のアミノ変性シリコーン(AS−1)1部及び高級脂肪酸塩としてジステアリン酸マグネシウム塩(堺化学社製の商品名SM−P)1部を、20〜35℃の範囲内の温度で均一になるまで混合した後、横型ビーズミルを用いて湿式粉砕して、コロイド状に分散された弾性繊維用処理剤(P−1)を調製した。
Test Category 3 (Preparation of treatment agent for elastic fibers)
Example 1 {Preparation of modifier for elastic fiber production (P-1)}
98 parts of the smoothing agent (L-1) described in Table 1, 1 part of the amino-modified silicone (AS-1) described in Table 2, and magnesium distearate as a higher fatty acid salt (trade name SM-P manufactured by Sakai Chemical Co., Ltd.) ) After mixing 1 part at a temperature in the range of 20-35 ° C. until uniform, wet milling is performed using a horizontal bead mill, and the elastic fiber treatment agent (P-1) dispersed in a colloidal form is obtained. Prepared.
・実施例2〜18及び比較例1〜3{弾性繊維用処理剤(P−2)〜(P−18)及び(R−1)〜(R−3)の調製}
実施例1の弾性繊維用処理剤(P−1)と同様にして、実施例2〜18の弾性繊維用処理剤(P−2)〜(P−18)及び比較例1〜3の弾性繊維用処理剤(R−1)〜(R−3)を調製した。これらの内容を表3にまとめて示した。
Examples 2 to 18 and Comparative Examples 1 to 3 {Preparation of elastic fiber treatment agents (P-2) to (P-18) and (R-1) to (R-3)}
In the same manner as the elastic fiber treatment agent (P-1) of Example 1, the elastic fiber treatment agents (P-2) to (P-18) of Examples 2 to 18 and the elastic fibers of Comparative Examples 1 to 3 Treatment agents (R-1) to (R-3) were prepared. These contents are summarized in Table 3.
表3において、
L−1〜L−9:表1に記載の平滑剤
AS−1〜AS−12,as−1,as−2:表2に記載のアミノ変性シリコーン
MgSt:マグネシウムジステアラート
CaSt:カルシウムジステアラート
NaSt:ナトリウムステアラート
In Table 3,
L-1 to L-9: Smoothing agent described in Table 1 AS-1 to AS-12, as-1, as-2: Amino-modified silicone described in Table 2 MgSt: Magnesium distearate CaSt: Calcium diste Alert NaSt: Sodium Stealth
試験区分4(弾性繊維用処理剤の評価)
試験区分3で調製した各例のポリウレタン系弾性繊維用処理剤について、処理剤中の高級脂肪酸塩の平均粒子径、処理剤の分散安定性及び処理剤の粘度変化を下記のように評価した。結果を表3にまとめて示した。
Test category 4 (Evaluation of treatment agent for elastic fibers)
For the polyurethane elastic fiber treatment agent of each example prepared in Test Category 3, the average particle size of the higher fatty acid salt in the treatment agent, the dispersion stability of the treatment agent, and the viscosity change of the treatment agent were evaluated as follows. The results are summarized in Table 3.
・平均粒子径の測定方法
各例のポリウレタン系弾性繊維用処理剤を、25℃における粘度が10mm2/sであるポリジメチルシロキサン中に、該ポリウレタン系弾性繊維用処理剤中の分散質の濃度が1000mg/Lとなるよう希釈し、その希釈液を液温25℃でレーザー回折式粒度分布測定装置に供して、体積基準の平均粒子径を測定した。
Measurement method of average particle diameter The concentration of the dispersoid in the polyurethane elastic fiber treatment agent in the polydimethylsiloxane having a viscosity of 10 mm 2 / s at 25 ° C. in the treatment agent for polyurethane elastic fiber in each example. Was diluted to 1000 mg / L, and the diluted solution was subjected to a laser diffraction particle size distribution analyzer at a liquid temperature of 25 ° C. to measure the volume-based average particle diameter.
・分散安定性の評価
各例のポリウレタン系弾性繊維用処理剤100mlを、密栓付きガラス製の100mlメスシリンダーに入れ、40℃にて1か月間放置し、調製直後と1か月間後のポリウレタン系弾性繊維用処理剤の外観を観察して、下記の基準で評価した。
◎:均一な分散状態で外観に変化がない
○:5ml未満の透明層が発生した
△:5ml以上の透明層が発生した
×:沈殿が発生した
Evaluation of dispersion stability 100 ml of the polyurethane elastic fiber treatment agent of each example was placed in a 100 ml graduated cylinder made of glass with a sealed stopper and allowed to stand at 40 ° C. for 1 month. The polyurethane system immediately after preparation and after 1 month The appearance of the elastic fiber treatment agent was observed and evaluated according to the following criteria.
◎: No change in appearance in a uniform dispersion state ○: A transparent layer of less than 5 ml was generated Δ: A transparent layer of 5 ml or more was generated ×: Precipitation was generated
・粘度変化の評価
E型粘度計(TOKIMEC社製の商品名DVH−E型)を用いて、調製直後の各例のポリウレタン系弾性繊維用処理剤の30℃における粘度を、ローターE、20rpmで測定し、初期粘度V1(Pa・s)とした。また各例のポリウレタン系弾性繊維用処理剤を密栓付きガラス製容器に入れ、40℃にて6か月間放置し、再度同様に30℃における粘度を測定し、経時後粘度V2(Pa・s)とした。そしてV2/V1を算出し、下記の基準で評価した。
◎:V2/V1が1.3未満
○:V2/V1が1.3以上1.5未満
-Evaluation of viscosity change Using an E-type viscometer (trade name DVH-E manufactured by TOKIMEC), the viscosity at 30 ° C of the polyurethane elastic fiber treatment agent of each example immediately after preparation was measured at rotor E, 20 rpm. The initial viscosity was V 1 (Pa · s). In addition, each of the polyurethane elastic fiber treatment agents of each example was put in a glass container with a sealed stopper, allowed to stand at 40 ° C. for 6 months, the viscosity at 30 ° C. was measured again in the same manner, and the viscosity V 2 (Pa · s after time) ). V 2 / V 1 was calculated and evaluated according to the following criteria.
◎: V 2 / V 1 is less than 1.3 ○: V 2 / V 1 is 1.3 or more and less than 1.5
表4の結果からも明らかなように、本発明の処理剤は、長期間に亘って初期の状態を維持し、分散安定性に優れている。本発明の処理剤は、長期間の保管や運搬中における性状の変化が殆どなく、優れた分散安定性を維持しているため、使い勝手がいいのである。 As is clear from the results in Table 4, the treatment agent of the present invention maintains the initial state over a long period of time and is excellent in dispersion stability. Since the treatment agent of the present invention has almost no change in properties during long-term storage and transportation and maintains excellent dispersion stability, it is easy to use.
・試験区分5(ポリウレタン系弾性繊維へのポリウレタン系弾性繊維用処理剤の付着及び評価)
・ポリウレタン系弾性繊維へのポリウレタン系弾性繊維用処理剤の付着
ビス−(p−イソシアネートフェニル)−メタン/テトラメチレンエーテルグリコール(数平均分子量1800)=1.58/1(モル比)の混合物を常法により90℃で3時間反応させ、キャップドグリコールを得た後、このキャップドグリコールをN,N’−ジメチルアセトアミド(以下、DMAcという)で希釈した。次にエチレンジアミン及びジエチルアミンを含むDMAc溶液を前記のキャップドグリコールのDMAc溶液に加え、室温で高速攪拌装置を用いて混合し、鎖伸長させてポリマを得た。更にDMAcを加えて前記のポリマ濃度が約35%のDMAc溶液とし、このDMAc溶液に、ポリマに対して酸化チタンを4.7%、ヒンダードアミン系耐侯剤を3.0%及びヒンダードフェノール系酸化防止剤を1.2%となるように添加し、混合して均一なポリマ混合溶液とした。このポリマ混合溶液を用いて、公知のスパンデックスで用いられる乾式紡糸方法により、単糸数4本からなる44dtexの弾性糸を紡糸し、巻き取り前のオイリングローラーから各例のポリウレタン系弾性繊維用処理剤をそのままニートの状態でローラー給油した。かくしてローラー給油したものを、巻き取り速度550m/分で、長さ57mmの円筒状紙管に、巻き幅42mmを与えるトラバースガイドを介して、サーフェイスドライブの巻取機を用いて巻き取り、乾式紡糸ポリウレタン系弾性繊維のパッケージを得た。ポリウレタン系弾性繊維用処理剤の付着量の調節は、オイリングローラーの回転数を調整することで行い、目標値5.5%で付着させた。
Test category 5 (Adhesion and evaluation of polyurethane elastic fiber treatment agent on polyurethane elastic fiber)
-Adhesion of treating agent for polyurethane elastic fiber to polyurethane elastic fiber Mixture of bis- (p-isocyanatephenyl) -methane / tetramethylene ether glycol (number average molecular weight 1800) = 1.58 / 1 (molar ratio) After reacting at 90 ° C. for 3 hours by a conventional method to obtain capped glycol, this capped glycol was diluted with N, N′-dimethylacetamide (hereinafter referred to as DMAc). Next, a DMAc solution containing ethylenediamine and diethylamine was added to the above-mentioned capped glycol in DMAc, mixed at room temperature using a high-speed stirring device, and chain-extended to obtain a polymer. Further, DMAc is added to form a DMAc solution having a polymer concentration of about 35%. In this DMAc solution, 4.7% of titanium oxide, 3.0% of hindered amine-based antifungal agent and hindered phenol-based oxidation are added to the polymer. The inhibitor was added to 1.2% and mixed to obtain a uniform polymer mixed solution. Using this polymer mixed solution, a 44 dtex elastic yarn consisting of 4 single yarns was spun by a dry spinning method used in a known spandex, and each of the polyurethane elastic fiber treatment agents of each example was taken from an oiling roller before winding. The roller was lubricated in the neat state. The roller oiled in this way is wound at a winding speed of 550 m / min using a surface drive winder through a traverse guide giving a winding width of 42 mm to a 57 mm long cylindrical paper tube, and dry spinning. A polyurethane elastic fiber package was obtained. The amount of adhesion of the polyurethane elastic fiber treatment agent was adjusted by adjusting the number of rotations of the oiling roller, and was adhered at a target value of 5.5%.
・測定及び評価
前記で得た乾式紡糸ポリウレタン系弾性繊維パッケージを下記の測定及び評価に供し、結果を表4にまとめて示した。
Measurement and Evaluation The dry-spun polyurethane elastic fiber package obtained above was subjected to the following measurement and evaluation. The results are summarized in Table 4.
・捲糸体の形状の評価
前記のパッケージ(500g巻き)について、捲き幅の最大値(Wmax)と最小幅(Wmin)を計測し、双方の差(Wmax−Wmin)からバルジを求め、下記の基準で評価した。
◎:バルジが4mm未満
○:バルジが4〜7mm
・ Evaluation of the shape of the thread body About the above package (500 g winding), the maximum value (Wmax) and the minimum width (Wmin) of the winding width are measured, and the bulge is obtained from the difference between the two (Wmax−Wmin). Evaluated by criteria.
A: Bulge is less than 4 mm B: Bulge is 4-7 mm
・加工時のスカム発生の評価
前記のパッケージ(500g巻き)巻糸体をミニチュア整経機に10本仕立て、25℃で65%Hの雰囲気下に糸速度300m/分で100km巻き取った。このとき、ミニチュア整経機のクシガイドでのスカムの蓄積状態を肉眼観察し、下記の基準で評価した。
◎:スカムの付着がほとんどなかった。
○:スカムがやや付着しているが、糸の安定走行に問題はなかった。
×:スカムの付着および蓄積が多く、糸の安定走行に大きな問題があった。
Evaluation of generation of scum during processing Ten pieces of the package (500 g winding) wound body were prepared in a miniature warping machine, and wound at 25 ° C. in an atmosphere of 65% H and wound at 100 km at a yarn speed of 300 m / min. At this time, the accumulation state of the scum in the comb guide of the miniature warping machine was visually observed and evaluated according to the following criteria.
A: Almost no scum adhered.
○: Scum slightly adhered, but there was no problem in stable running of the yarn.
X: There was much adhesion and accumulation | storage of scum, and there existed a big problem in the stable running of a thread | yarn.
・加工時の解舒性の評価
片側に第1駆動ローラーとこれに常時接する第1遊離ローラーとで送り出し部を構成し、また反対側に第2駆動ローラーとこれに常時接する第2遊離ローラーとで巻き取り部を構成して、該送り出し部に対し該巻き取り部を水平方向で20cm離して設置した。第1駆動ローラーに前記と同様のパッケージ(500g巻き)を装着し、糸巻の厚さが2mmになるまで解舒して、第2駆動ローラーに巻き取った。第1駆動ローラーからのポリウレタン系弾性繊維の送り出し速度を50m/分で固定する一方、第2駆動ローラーへのポリウレタン系弾性繊維の巻き取り速度を50m/分より徐々に上げて、ポリウレタン系弾性繊維をパッケージから強制解舒した。この強制解舒時において、送り出し部分と巻き取り部分との間でポリウレタン系弾性繊維の踊りがなくなる時点での巻き取り速度V(m/分)を測定し、次の数1から解舒性(%)を求め、下記の基準で評価した。
◎:解舒性が120%未満(全く問題なく、安定に解舒できる)
○:解舒性が120%以上180%未満(糸の引き出しにやや抵抗があるものの、糸切れの発生は無く、安定に解舒できる)
×:解舒性が180%以上(糸の引き出しに抵抗があり、糸切れもあって、操業に問題がある)
・ Evaluation of unwinding property at the time of processing The first drive roller and the first free roller that is always in contact with this on one side constitute a feeding part, and the second drive roller and the second free roller that is always in contact with this on the opposite side The take-up part was configured by the above-mentioned method, and the take-up part was set 20 cm apart from the delivery part in the horizontal direction. The same package (500 g winding) as above was mounted on the first driving roller, and was unwound until the thickness of the bobbin became 2 mm, and was wound around the second driving roller. While fixing the feed speed of the polyurethane elastic fiber from the first driving roller at 50 m / min, the winding speed of the polyurethane elastic fiber to the second driving roller is gradually increased from 50 m / min to increase the polyurethane elastic fiber. Was forcibly resolved from the package. At the time of this forced unwinding, the winding speed V (m / min) when the polyurethane elastic fiber no longer dances between the sending portion and the winding portion is measured, and the unwinding property ( %) And evaluated according to the following criteria.
A: Less than 120% unsolvability (can be solved stably without any problem)
○: Unwinding property is 120% or more and less than 180% (although there is some resistance to pulling out the yarn, there is no occurrence of yarn breakage and it can be unraveled stably)
×: Unwinding property is 180% or more (there is resistance to pulling out the yarn, yarn breakage, and there is a problem in operation)
・加工時の加工品位の評価
前記のパッケージ(500g巻き)の試料糸を用いて織物ストレッチ布帛を作製し、染色等の後加工を行い、その外観品位を評価した。先ず、試料糸を、カチオン可染ポリエステル糸(168dtex/48fil)でカバリング加工した。その際のカバリング機での条件を、撚り数=450t/m、ドラフト=3.0として得られたカバリング糸をヨコ糸用とし、また撚り数700T/M、ドラフト=3.5として得られたカバリング糸をタテ糸用とした。次に、得られたカバリング糸をそれぞれヨコ糸、タテ糸として用い、タテ糸を5100本(荒巻整経1100本)で糊付け整経した後、レビアー織機を用いて2/1綾組織で製織した。そして製織で得られた生機を常法に従い精練加工、中間セット(185℃)、減量加工を行ない、更にカチオン染料を用いた染色加工、乾燥、仕上げ剤処理、及び180℃、布帛20m/分、セットゾーン24mの条件で仕上げセットを行った。このように後加工を行った後のストレッチ布帛の外観品位を、主に生地の波打ちに注目して、次の3段階で評価した。
◎:波打ちが全くない
○:波打ちがあるがほとんど気にならない
×:波打ちが気になる
-Evaluation of processing quality at the time of processing Fabric stretch fabric was produced using the sample yarn of the above-mentioned package (500 g winding), post-processing such as dyeing was performed, and the appearance quality was evaluated. First, the sample yarn was covered with a cationic dyeable polyester yarn (168 dtex / 48 fil). The covering yarn obtained under the conditions of the covering machine at that time was a twist number = 450 t / m and a draft = 3.0, and the covering yarn was used for a weft yarn, and the twist number was 700 T / M and a draft = 3.5. Covering yarn was used for warp yarn. Next, the obtained covering yarn was used as a weft yarn and a warp yarn, respectively, warped and warped with 5100 warp yarns (1,100 warp winding), and then woven with a 2/1 twill structure using a Revere loom. . Then, the raw machine obtained by weaving is subjected to scouring processing, intermediate set (185 ° C.), weight reduction processing according to a conventional method, dyeing processing using a cationic dye, drying, finishing agent treatment, and 180 ° C., fabric 20 m / min. Finish setting was performed under the condition of a set zone of 24 m. The appearance quality of the stretch fabric after the post-processing was evaluated in the following three stages, mainly focusing on the undulation of the fabric.
◎: There is no wavy ○: There is wavy, but I don't care about most ×: I worried about wavy
表4の結果からも明らかなように、本発明の処理剤及び処理方法によると、ポリウレタン系弾性繊維の製造において、優れた捲形状及び解舒性を有するパッケージを得ることができ、また後加工でのスカム発生や解舒時の糸切れが少なく、結果として編地の表面が滑らかで加工品位に優れたポリウレタン系弾性繊維を得ることができるのである。 As is apparent from the results in Table 4, according to the treatment agent and treatment method of the present invention, in the production of polyurethane-based elastic fibers, a package having excellent wrinkle shape and unwinding property can be obtained, and post-processing As a result, it is possible to obtain polyurethane-based elastic fibers having less scum generation and unraveling during unwinding and having a smooth knitted fabric surface and excellent processing quality.
Claims (12)
平滑剤:シリコーンオイル、鉱物油、脂肪酸エステル及び液状ポリオレフィンから選ばれる一つ又は二つ以上からなり、且つ25℃における動粘度が5〜50mm2/sのもの
X1,X2:メチル基、炭素数1〜4のアルコキシ基又は水酸基であり、且つX1及びX2のうち少なくとも一つは炭素数1〜4のアルコキシ基又は水酸基
X3:下記の化3で示されるアミノ変性基
R1:炭素数1〜5のアルキル基
R2:炭素数12〜22の脂肪酸から1個のカルボキシル基を除いた残基
M:n価の原子価を有する金属原子
p:4〜1200の整数
q:1〜100の整数
n:1〜3の整数)
R3,R4:炭素数2〜5のアルキレン基
r:0又は1) A treating agent for polyurethane-based elastic fibers comprising the following smoothing agent, an amino-modified silicone represented by the following chemical formula 1 and a higher fatty acid salt represented by the chemical formula 2 below.
Smoothing agent: one or more selected from silicone oil, mineral oil, fatty acid ester and liquid polyolefin, and having a kinematic viscosity at 25 ° C. of 5 to 50 mm 2 / s
X 1 , X 2 : a methyl group, an alkoxy group having 1 to 4 carbon atoms or a hydroxyl group, and at least one of X 1 and X 2 is an alkoxy group or hydroxyl group having 1 to 4 carbon atoms X 3 : R 1 : an alkyl group having 1 to 5 carbon atoms R 2 : a residue obtained by removing one carboxyl group from a fatty acid having 12 to 22 carbon atoms M: a metal atom having an n-valent valence p: integer of 4 to 1200 q: integer of 1 to 100 n: integer of 1 to 3)
R 3, R 4: an alkylene group having 2 to 5 carbon atoms r: 0 or 1)
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JP2020117837A (en) * | 2019-01-25 | 2020-08-06 | 竹本油脂株式会社 | Treating agent for synthetic fibers, method for treating synthetic fibers, and synthetic fibers |
JP2020117838A (en) * | 2019-01-25 | 2020-08-06 | 竹本油脂株式会社 | Treatment agent for polyurethane-based elastic fiber, method for treating polyurethane-based elastic fiber, and polyurethane-based elastic fiber |
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