JP5936292B1 - Dry-spun polyurethane elastic fiber - Google Patents
Dry-spun polyurethane elastic fiber Download PDFInfo
- Publication number
- JP5936292B1 JP5936292B1 JP2015218760A JP2015218760A JP5936292B1 JP 5936292 B1 JP5936292 B1 JP 5936292B1 JP 2015218760 A JP2015218760 A JP 2015218760A JP 2015218760 A JP2015218760 A JP 2015218760A JP 5936292 B1 JP5936292 B1 JP 5936292B1
- Authority
- JP
- Japan
- Prior art keywords
- silicone resin
- polyurethane
- elastic fiber
- mass
- unwinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920002635 polyurethane Polymers 0.000 title claims abstract description 65
- 239000004814 polyurethane Substances 0.000 title claims abstract description 65
- 210000004177 elastic tissue Anatomy 0.000 title claims abstract description 59
- 229920002050 silicone resin Polymers 0.000 claims abstract description 75
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 73
- -1 siloxane unit Chemical group 0.000 claims abstract description 52
- 238000009499 grossing Methods 0.000 claims abstract description 25
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 12
- 239000000194 fatty acid Substances 0.000 claims abstract description 12
- 229930195729 fatty acid Natural products 0.000 claims abstract description 12
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 11
- 239000002480 mineral oil Substances 0.000 claims abstract description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 9
- 150000002148 esters Chemical class 0.000 claims abstract description 8
- 229920002545 silicone oil Polymers 0.000 claims abstract description 5
- 239000000470 constituent Substances 0.000 claims abstract description 4
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 19
- 238000000578 dry spinning Methods 0.000 claims description 9
- 235000019359 magnesium stearate Nutrition 0.000 claims description 9
- 239000000314 lubricant Substances 0.000 claims description 6
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 239000004753 textile Substances 0.000 claims 6
- 239000003623 enhancer Substances 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 15
- 235000010446 mineral oil Nutrition 0.000 abstract description 10
- 150000003839 salts Chemical class 0.000 abstract description 2
- 239000003513 alkali Substances 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 28
- 238000006243 chemical reaction Methods 0.000 description 28
- 239000000047 product Substances 0.000 description 25
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 20
- 239000008096 xylene Substances 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 16
- 238000002360 preparation method Methods 0.000 description 16
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 12
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- 238000009987 spinning Methods 0.000 description 11
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 10
- 239000003921 oil Substances 0.000 description 9
- 238000004804 winding Methods 0.000 description 9
- 229910004283 SiO 4 Inorganic materials 0.000 description 7
- 235000005956 Cosmos caudatus Nutrition 0.000 description 6
- 239000004205 dimethyl polysiloxane Substances 0.000 description 6
- 229940098779 methanesulfonic acid Drugs 0.000 description 6
- 238000006386 neutralization reaction Methods 0.000 description 6
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 6
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 6
- 235000017557 sodium bicarbonate Nutrition 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 5
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 5
- POPACFLNWGUDSR-UHFFFAOYSA-N methoxy(trimethyl)silane Chemical compound CO[Si](C)(C)C POPACFLNWGUDSR-UHFFFAOYSA-N 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- 230000001588 bifunctional effect Effects 0.000 description 4
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 150000002430 hydrocarbons Chemical group 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- WNWHHMBRJJOGFJ-UHFFFAOYSA-N 16-methylheptadecan-1-ol Chemical compound CC(C)CCCCCCCCCCCCCCCO WNWHHMBRJJOGFJ-UHFFFAOYSA-N 0.000 description 2
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- YVNOEJFRPKZDDE-UHFFFAOYSA-N 2-[3-[dimethoxy(methyl)silyl]propylideneamino]ethanamine Chemical compound CO[Si](C)(OC)CCC=NCCN YVNOEJFRPKZDDE-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 229960000541 cetyl alcohol Drugs 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- CZWLNMOIEMTDJY-UHFFFAOYSA-N hexyl(trimethoxy)silane Chemical compound CCCCCC[Si](OC)(OC)OC CZWLNMOIEMTDJY-UHFFFAOYSA-N 0.000 description 2
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- SIOLDWZBFABPJU-UHFFFAOYSA-N isotridecanoic acid Chemical compound CC(C)CCCCCCCCCC(O)=O SIOLDWZBFABPJU-UHFFFAOYSA-N 0.000 description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 239000013500 performance material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- FDESBJJUUUGEAA-UHFFFAOYSA-N 2-(3-trimethoxysilylpropylideneamino)ethanamine Chemical compound CO[Si](OC)(OC)CCC=NCCN FDESBJJUUUGEAA-UHFFFAOYSA-N 0.000 description 1
- NKFNBVMJTSYZDV-UHFFFAOYSA-N 2-[dodecyl(2-hydroxyethyl)amino]ethanol Chemical compound CCCCCCCCCCCCN(CCO)CCO NKFNBVMJTSYZDV-UHFFFAOYSA-N 0.000 description 1
- XHJGXOOOMKCJPP-UHFFFAOYSA-N 2-[tert-butyl(2-hydroxyethyl)amino]ethanol Chemical compound OCCN(C(C)(C)C)CCO XHJGXOOOMKCJPP-UHFFFAOYSA-N 0.000 description 1
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 235000009355 Dianthus caryophyllus Nutrition 0.000 description 1
- 240000006497 Dianthus caryophyllus Species 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 235000021353 Lignoceric acid Nutrition 0.000 description 1
- CQXMAMUUWHYSIY-UHFFFAOYSA-N Lignoceric acid Natural products CCCCCCCCCCCCCCCCCCCCCCCC(=O)OCCC1=CC=C(O)C=C1 CQXMAMUUWHYSIY-UHFFFAOYSA-N 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- XCSGPAVHZFQHGE-UHFFFAOYSA-N alachlor Chemical compound CCC1=CC=CC(CC)=C1N(COC)C(=O)CCl XCSGPAVHZFQHGE-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- FARYTWBWLZAXNK-WAYWQWQTSA-N ethyl (z)-3-(methylamino)but-2-enoate Chemical compound CCOC(=O)\C=C(\C)NC FARYTWBWLZAXNK-WAYWQWQTSA-N 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
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- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
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- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
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- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
【課題】DSC測定による発熱量が特定範囲のポリウレタン系弾性繊維に対し、優れた解舒性、経日的な解舒性、耐綾落ち性及び耐スカム堆積性を同時に付与するポリウレタン系弾性繊維用処理剤及びかかる処理剤を用いたポリウレタン系弾性繊維の処理方法を提供する。【解決手段】下記のポリウレタン系弾性繊維用の処理剤として、下記の平滑剤と下記の解舒性向上剤とから成り、且つ下記の平滑剤を99.7質量%超及び下記の解舒性向上剤を0.3質量%未満(合計100質量%)の割合で含有して成るものを用いた。ポリウレタン系弾性繊維:示差走査熱量計(DSC)測定による150〜300℃での発熱量が40mJ/mg以上150mJ/mg未満であるポリウレタン系弾性繊維平滑剤:シリコーンオイル、鉱物油及びエステルから選ばれる少なくとも一つ解舒性向上剤:分子中に3官能性シロキサン単位及び/又は4官能性シロキサン単位を構成単位として有する質量平均分子量が3000〜100000のシリコーンレジン及び炭素数10〜22の脂肪酸のアルカリ土類金属塩から選ばれる少なくとも一つ【選択図】なしA polyurethane-based elastic fiber that simultaneously imparts excellent unwinding properties, daily unwinding properties, anti-falling properties, and scum-deposition properties to polyurethane-based elastic fibers whose calorific value by DSC measurement is in a specific range. And a method for treating a polyurethane elastic fiber using the treatment agent. The following treatment agent for polyurethane elastic fiber comprises the following smoothing agent and the following unwinding improver, and the following smoothing agent exceeds 99.7% by mass and the following unwinding property. What contained the improver in the ratio of less than 0.3 mass% (total 100 mass%) was used. Polyurethane-based elastic fiber: Polyurethane-based elastic fiber smoothing agent having a calorific value at 150 to 300 ° C. measured by differential scanning calorimeter (DSC) of 40 mJ / mg or more and less than 150 mJ / mg: selected from silicone oil, mineral oil and ester At least one unwinding improver: a silicone resin having a mass average molecular weight of 3000 to 100,000 and having a trifunctional siloxane unit and / or a tetrafunctional siloxane unit as a constituent unit in the molecule, and an alkali of a fatty acid having 10 to 22 carbon atoms At least one selected from earth metal salts
Description
本発明は乾式紡糸ポリウレタン系弾性繊維に関し、更に詳しくは優れた解舒性、経日的な解舒性、耐綾落ち性及び耐スカム堆積性が同時に付与された乾式紡糸ポリウレタン系弾性繊維に関する。 The present invention relates to a dry-spun polyurethane elastic fiber, and more particularly, to a dry-spun polyurethane elastic fiber to which excellent unwinding property, daily unwinding property, anti-falling property and scum accumulation property are simultaneously imparted.
従来、乾式紡糸ポリウレタン系弾性繊維として、末端基封鎖型ポリエーテル基を有する変性シリコーンを含有する処理剤が付着されたもの(例えば特許文献1参照)、水溶性シリコーンを含有する処理剤が付着されたもの(例えば特許文献2参照)、ポリアルキレンエーテルジオール、高級アルコール、鉱物油及びジメチルシリコーンを含有する処理剤が付着されたもの(例えば特許文献3参照)、鉱物油及び脂肪族エステル化合物を含有する処理剤が付着されたもの(例えば特許文献4参照)等、各種が知られている。ところが、これら従来の乾式紡糸ポリウレタン系弾性繊維には、示差走査熱量計(以下、DSCという)測定による発熱量が特定範囲のポリウレタン系弾性繊維に対して付与される解舒性、経日的な解舒性、耐綾落ち性及び耐スカム堆積性が不充分という問題がある。 Conventionally, as a dry-spun polyurethane-based elastic fiber, a treatment agent containing a modified silicone having an end-capped polyether group is attached (for example, see Patent Document 1), or a treatment agent containing a water-soluble silicone is attached. Containing a treatment agent containing polyalkylene ether diol, higher alcohol, mineral oil and dimethyl silicone (eg see Patent Document 3), mineral oil and an aliphatic ester compound Various types are known, such as those having a treatment agent attached thereto (see, for example, Patent Document 4). However, in these conventional dry-spun polyurethane elastic fibers, the calorific value obtained by measurement with a differential scanning calorimeter (hereinafter referred to as DSC) is given to the polyurethane elastic fibers in a specific range, and the unwinding and daily There is a problem that unraveling resistance, fall resistance, and scum resistance are insufficient.
本発明が解決しようとする課題は、DSC測定による発熱量が特定範囲のポリウレタン系弾性繊維に対して、優れた解舒性、経日的な解舒性、耐綾落ち性及び耐スカム堆積性が同時に付与された乾式紡糸ポリウレタン系弾性繊維を提供する処にある。 The problem to be solved by the present invention is that the polyurethane-based elastic fiber having a calorific value measured by DSC measurement has excellent unwinding property, daily unwinding property, anti-falling property and scum-detaining property. Is to provide a dry-spun polyurethane-based elastic fiber to which is simultaneously applied.
本発明者らは、前記の課題を解決するべく研究した結果、DSC測定による発熱量が特定範囲のポリウレタン系弾性繊維に対しては特定の平滑剤と特定の解舒性向上剤を特定割合で含有する特定の処理剤が特定割合で付着されたものが正しく好適であることを見出した。 As a result of researches to solve the above-mentioned problems, the present inventors have determined that a specific smoothing agent and a specific unwinding improver are used at a specific ratio for polyurethane-based elastic fibers whose calorific value by DSC measurement is in a specific range. It has been found that a specific treatment agent contained in a specific proportion is correctly suitable.
すなわち本発明は、下記のポリウレタン系弾性繊維に対し、下記の処理剤が0.1〜10質量%の割合で付着されていることを特徴とする乾式紡糸ポリウレタン系弾性繊維に係る。 That is, the present invention relates to a dry-spun polyurethane-based elastic fiber characterized in that the following treatment agent is attached to the following polyurethane-based elastic fiber at a ratio of 0.1 to 10% by mass.
ポリウレタン系弾性繊維:示差走査熱量計(DSC)測定による150〜300℃での発熱量が40mJ/mg以上150mJ/mg未満であるポリウレタン系弾性繊維 Polyurethane elastic fiber: Polyurethane elastic fiber whose calorific value at 150 to 300 ° C. is 40 mJ / mg or more and less than 150 mJ / mg as measured by a differential scanning calorimeter (DSC).
処理剤:下記の平滑剤と下記の解舒性向上剤とから成り、且つ下記の平滑剤を99.7質量%超及び下記の解舒性向上剤を0.3質量%未満(合計100質量%)の割合で含有して成る処理剤 Treatment agent: composed of the following smoothing agent and the following unraveling improver, and more than 99.7% by weight of the following smoothing agent and less than 0.3% by weight of the following unraveling improving agent (total of 100% by weight) %))
平滑剤:シリコーンオイル、鉱物油及びエステルから選ばれる少なくとも一つ Smoothing agent: at least one selected from silicone oil, mineral oil and ester
解舒性向上剤:分子中に3官能性シロキサン単位及び/又は4官能性シロキサン単位を構成単位として有する質量平均分子量が3000〜100000のシリコーンレジン及び炭素数10〜22の脂肪酸のアルカリ土類金属塩から選ばれる少なくとも一つ Peptide improver: Alkaline earth metal of a silicone resin having a weight average molecular weight of 3000 to 100,000 and a fatty acid having 10 to 22 carbon atoms having a trifunctional siloxane unit and / or a tetrafunctional siloxane unit as a constituent unit in the molecule At least one selected from salt
本発明に係る乾式紡糸ポリウレタン系弾性繊維(以下、本発明の弾性繊維という)において、対象となるポリウレタン系弾性繊維は、DSC測定による150〜300℃での発熱量が40mJ/mg以上150mJ/mg未満であるポリウレタン系弾性繊維である。ポリウレタン系弾性繊維のDSC測定については複数の報告がある(特表2010−509512号公報、国際公開WO2004/113599号等)。本発明の弾性繊維において、ポリウレタン系弾性繊維のDSC測定による150〜300℃での発熱量は、サンプルを25℃から−50℃に10℃/分で降温した後、−50℃から300℃まで10℃/分で昇温させたときの150〜300℃での発熱量を測定することにより求めることができる。DSCとしてはセイコーインスツル社製の商品名DSC6200を用い、ポリウレタン系弾性繊維のサンプリング量は3mgとし、リファレンスにはAl2O3を用いて測定することができる。 In the dry-spun polyurethane elastic fiber according to the present invention (hereinafter referred to as the elastic fiber of the present invention), the target polyurethane elastic fiber has a calorific value at 150 to 300 ° C. by DSC measurement of 40 mJ / mg to 150 mJ / mg. It is a polyurethane-based elastic fiber that is less than. There are a plurality of reports on DSC measurement of polyurethane-based elastic fibers (Japanese translations of PCT publication No. 2010-509512, international publication WO 2004/113599, etc.). In the elastic fiber of the present invention, the calorific value at 150 to 300 ° C. by DSC measurement of the polyurethane elastic fiber is from −50 ° C. to 300 ° C. after the sample is cooled from 25 ° C. to −50 ° C. at 10 ° C./min. It can obtain | require by measuring the emitted-heat amount in 150-300 degreeC when it heats up at 10 degreeC / min. The DSC 6200 manufactured by Seiko Instruments Inc. is used as the DSC, the polyurethane elastic fiber sampling amount is 3 mg, and Al 2 O 3 is used as a reference.
前記のようなDSC測定による150〜300℃での発熱量が特定範囲のポリウレタン系弾性繊維に付着されている処理剤は、平滑剤と解舒性向上剤とから成るものである。用いる平滑剤は、シリコーンオイル、鉱物油及びエステルから選ばれる少なくとも一つである。 The treatment agent attached to the polyurethane-based elastic fiber whose calorific value at 150 to 300 ° C. by DSC measurement as described above is in a specific range is composed of a smoothing agent and a deflocculating agent. The smoothing agent used is at least one selected from silicone oil, mineral oil and ester.
平滑剤として用いるシリコーンオイルの具体例としては、信越化学工業社製の商品名KF−96−10cs、信越化学工業社製の商品名KF−96−20cs、信越化学工業社製の商品名KF−96−50cs、信越化学工業社製の商品名KF−50−100cs、信越化学工業社製の商品名KF−4003、信越化学工業社製の商品名KF−4917、モメンティブ・パフォーマンス・マテリアルズ社製の商品名TSF451−10、モメンティブ・パフォーマンス・マテリアルズ社製の商品名TSF451−20、東レ・ダウコーニング社製の商品名SH200−10CS、東レ・ダウコーニング社製の商品名SH510−100CS等が挙げられる。これらはいずれも、25℃における粘度が2〜100mm2/sであるポリジメチルシロキサン、ポリアルキルシロキサン、ポリアルキルフェニルシロキサン等であり、1種又は2種以上を用いることができる。 Specific examples of silicone oil used as a smoothing agent include trade name KF-96-10cs manufactured by Shin-Etsu Chemical Co., Ltd., trade name KF-96-20cs manufactured by Shin-Etsu Chemical Co., Ltd., and trade name KF- manufactured by Shin-Etsu Chemical Co., Ltd. 96-50cs, Shin-Etsu Chemical Co., Ltd. trade name KF-50-100cs, Shin-Etsu Chemical Co., Ltd. trade name KF-4003, Shin-Etsu Chemical Co., Ltd. trade name KF-4917, Momentive Performance Materials Product name TSF451-10, product name TSF451-20 manufactured by Momentive Performance Materials, product name SH200-10CS manufactured by Toray Dow Corning, product name SH510-100CS manufactured by Toray Dow Corning, etc. It is done. These are all polydimethylsiloxane, polyalkylsiloxane, polyalkylphenylsiloxane and the like having a viscosity at 25 ° C. of 2 to 100 mm 2 / s, and one or more of them can be used.
また平滑剤として用いる鉱物油にも特に制限はなく、これには市販品を用いることができ、かかる市販品としては、Witoco社製の商品名Semtol40、Witoco社製の商品名Carnation、コスモ石油ルブリカンツ社製の商品名コスモピュアスピンD、コスモ石油ルブリカンツ社製の商品名コスモピュアスピンRC、コスモ石油ルブリカンツ社製の商品名コスモピュアスピンRB、富士興産社製の商品名フッコールNT−60、富士興産社製の商品名フッコールNT−100、S−OIL社製の商品名Ultra−S2、S−OIL社製の商品名Ultra−S3、SK Lubricants社製の商品名YUBASE3、SK Lubricants社製の商品名YUBASE4、出光興産社製の商品名ダイアナフレシア W8、出光興産社製の商品名ダイアナフレシア W32、出光興産社製の商品名ダイアナフレシア G9、出光興産社製の商品名ダイアナフレシア K8、エクソンモービル社製の商品名クリストール N72等の、25℃における粘度が2〜100mm2/sのスピンドル油や流動パラフィン等を挙げることができ、これらは1種又は2種以上を用いることができる。 There is no particular limitation on the mineral oil used as the smoothing agent, and a commercially available product can be used. Examples of such commercially available products include the product name Semtol 40 manufactured by Witoco, the product name Carnation manufactured by Witoco, and Cosmo Oil Lubricants. Cosmo Pure Spin D, Cosmo Oil Lubricants Cosmo Pure Spin RC, Cosmo Oil Lubricants Cosmo Pure Spin RB, Fuji Kosan Co., Ltd., Fukkor NT-60, Fuji Kosan Product name FUCOL NT-100, S-OIL product name Ultra-S2, S-OIL product name Ultra-S3, SK Lubrants product name YUBASE3, SK Lubrants product name YUBASE4, a product name made by Idemitsu Kosan Co., Ltd. A. W8, Idemitsu Kosan's trade name Diana Fresia W32, Idemitsu Kosan's trade name Diana Fresia G9, Idemitsu Kosan's trade name Diana Fresia K8, ExxonMobil's trade name Cristol N72, etc. 25 Examples thereof include spindle oil and liquid paraffin having a viscosity at 2 ° C. of 2 to 100 mm 2 / s, and these can be used alone or in combination of two or more.
更に平滑剤として用いるエステルにも特に制限はなく、次に例示するような各種の脂肪酸とアルコールとから製造されるエステルが挙げられ、これらは1種又は2種以上を用いることができるが、25℃における粘度が2〜100mm2/sのものが好ましい。 Furthermore, there is no restriction | limiting in particular also in the ester used as a smoothing agent, The ester manufactured from the various fatty acids and alcohol which are illustrated below is mentioned, These can use 1 type (s) or 2 or more types, but 25 Those having a viscosity at 2 ° C. of 2 to 100 mm 2 / s are preferred.
前記エステルの原料となる脂肪酸には、その炭素数、分岐の有無、価数等について特に制限はなく、高級脂肪酸であっても、環状の脂肪酸であっても、芳香族環を有する脂肪酸であってもよい。かかる脂肪酸としては、カプリル酸、2−エチルヘキシル酸、カプリン酸、ラウリン酸、イソトリデカン酸、ミリスチン酸、パルミチン酸、ステアリン酸、イソステアリン酸、オレイン酸、アラキン酸、ベヘニン酸、リグノセリン酸、アジピン酸、セバシン酸、安息香酸等が挙げられる。 The fatty acid used as the raw material for the ester is not particularly limited in terms of its carbon number, presence or absence of branching, valence, etc., and it may be a higher fatty acid, a cyclic fatty acid, or a fatty acid having an aromatic ring. May be. Such fatty acids include caprylic acid, 2-ethylhexyl acid, capric acid, lauric acid, isotridecanoic acid, myristic acid, palmitic acid, stearic acid, isostearic acid, oleic acid, arachidic acid, behenic acid, lignoceric acid, adipic acid, sebacin An acid, a benzoic acid, etc. are mentioned.
また前記のエステルの原料となるアルコールには、その炭素数、分岐の有無、価数等について特に制限はなく、高級アルコールであっても、環状のアルコールであっても、芳香族環を有するアルコールであってもよい。かかるアルコールとしては、オクチルアルコール、2−エチルヘキシルアルコール、デシルアルコール、ラウリルアルコール、イソトリデシルアルコール、ミリスチリルアルコール、セチルアルコール、ステアリルアルコール、イソステアリルアルコール、オレイルアルコール、エチレングリコール、ヘキサンジオール、グリセリン、トリメチロールプロパン、ペンタエリストール、ソルビトール、ソルビタン等が挙げられる。 The alcohol used as the raw material for the ester is not particularly limited in terms of the number of carbon atoms, presence or absence of branching, valence, etc., and it may be a higher alcohol, a cyclic alcohol, or an alcohol having an aromatic ring. It may be. Such alcohols include octyl alcohol, 2-ethylhexyl alcohol, decyl alcohol, lauryl alcohol, isotridecyl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol, isostearyl alcohol, oleyl alcohol, ethylene glycol, hexanediol, glycerin, triglyceride, Examples include methylolpropane, pentaerythritol, sorbitol, sorbitan and the like.
処理剤に用いる解舒性向上剤は、分子中に3官能性シロキサン単位及び/又は4官能性シロキサン単位を構成単位として有する質量平均分子量が3000〜100000のシリコーンレジン及び炭素数10〜22の脂肪酸のアルカリ土類金属塩から選ばれるものである。これらは1種又は2種以上を用いることができる。質量平均分子量は、ゲル浸透クロマトグラフィー(以下GPCという)測定によりポリスチレン換算で求めることができる。 The unraveling improver used for the treating agent is a silicone resin having a mass average molecular weight of 3000 to 100,000 and a fatty acid having 10 to 22 carbon atoms, having a trifunctional siloxane unit and / or a tetrafunctional siloxane unit as a constituent unit in the molecule. Selected from alkaline earth metal salts. These can use 1 type (s) or 2 or more types. The mass average molecular weight can be determined in terms of polystyrene by gel permeation chromatography (hereinafter referred to as GPC) measurement.
用いるシリコーンレジンはそれが前記したようなものである限りその種類に特に制限はないが、MQシリコーンレジン、MDQシリコーンレジン、Tシリコーンレジン及びMTQシリコーンレジンから選ばれるものが好ましく、MQシリコーンレジン、MDQシリコーンレジン及びMTQシリコーンレジンから選ばれるものがより好ましい。なかでも、シリコーンレジンとして、MQシリコーンレジン、MDQシリコーンレジン及びMTQシリコーンレジンから選ばれるものを用いる場合、M/Q比が0.5〜1.1であるものを用いるのが特に好ましい。尚、シリコーンレジンに冠したM、D、T、Qはシリコーンレジンを構成するシロキサン単位の表記方法として一般的に使用されているもので、Mは一般式がR1R2R3SiO1/2で示される1官能性シロキサン単位、Dは一般式がR4R5SiO2/2で示される2官能性シロキサン単位、Tは一般式がR6SiO3/2で示される3官能性シロキサン単位、Qは一般式がSiO4/2で示される4官能性シロキサン単位である。ここで、R1〜R6は炭素数1〜24の炭化水素基、一般式が−R7NHR8NH2(R7及びR8は炭素数2又は3の炭化水素基)や−R9NH2(R9は炭素数2又は3の炭化水素基)等で示される有機アミノ基、ビニル基、カルビノール基等である。 The type of silicone resin to be used is not particularly limited as long as it is as described above, but is preferably selected from MQ silicone resin, MDQ silicone resin, T silicone resin and MTQ silicone resin. MQ silicone resin, MDQ Those selected from silicone resins and MTQ silicone resins are more preferred. Especially, when using what is chosen from MQ silicone resin, MDQ silicone resin, and MTQ silicone resin as a silicone resin, it is especially preferable to use the thing whose M / Q ratio is 0.5-1.1. Note that M, D, T, and Q crowned on the silicone resin are generally used as a notation method for the siloxane unit constituting the silicone resin, and M is represented by the general formula R 1 R 2 R 3 SiO 1 / monofunctional siloxane unit represented by 2, D is the general formula R 4 R 5 2-functional siloxane unit represented by SiO 2/2, T is a trifunctional siloxane general formula is represented by R 6 SiO 3/2 The unit, Q, is a tetrafunctional siloxane unit having the general formula SiO 4/2 . Here, R 1 to R 6 are hydrocarbon groups having 1 to 24 carbon atoms, and the general formula is —R 7 NHR 8 NH 2 (R 7 and R 8 are hydrocarbon groups having 2 or 3 carbon atoms) or —R 9. An organic amino group, a vinyl group, a carbinol group, or the like represented by NH 2 (R 9 is a hydrocarbon group having 2 or 3 carbon atoms) or the like.
解舒性向上剤として用いる炭素数10〜22の脂肪酸のアルカリ土類金属塩にもそれ以上に特に制限はなく、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、マルガリン酸、ステアリン酸、オレイン酸、リノール酸等のカルシウム塩やマグネシウム塩等が挙げられるが、なかでもステアリン酸マグネシウムが好ましい。ステアリン酸マグネシウムとしては市販品を用いることができ、かかる市販品としては、サンエース社製の商品名SAK−MS−P、サンエース社製の商品名SAK−MS−P/USP、日油社製の商品名マグネシウムステアレートG、日油社製の商品名マグネシウムステアレートGF−200、日油社製の商品名マグネシウムステアレートGR、日油社製の商品名工マグネシウムステアレート、日油社製の日局ステアリン酸マグネシウム、日東化成工業社製の商品名Mg−St、日東化成工業社製の商品名Mg−LF等が挙げられる。 There is no particular limitation on the alkaline earth metal salt of a fatty acid having 10 to 22 carbon atoms used as a peptizer, and capric acid, lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, oleic acid And calcium salts such as linoleic acid and magnesium salts, among which magnesium stearate is preferable. Commercially available products can be used as the magnesium stearate. Examples of such commercially available products include the product name SAK-MS-P manufactured by Sanace, the product name SAK-MS-P / USP manufactured by Sanace, and NOF Corporation. Product Name Magnesium Stearate G, NOF Product Name Magnesium Stearate GF-200, NOF Product Name Magnesium Stearate GR, NOF Product Name Magnesium Stearate, NOF Corporation Date Examples include local magnesium stearate, trade name Mg-St manufactured by Nitto Kasei Kogyo, and trade name Mg-LF manufactured by Nitto Kasei Kogyo.
処理剤は、以上説明した平滑剤と解舒性向上剤とから成るものであり、平滑剤を99.7質量%超及び解舒性向上剤を0.3質量%未満(合計100質量%)の割合で含有して成るものであるが、平滑剤を99.7質量%超99.999質量%以下及び解舒性向上剤を0.001質量%以上0.3質量%未満(合計100質量%)の割合で含有して成るものが好ましい。 The treatment agent is composed of the above-described smoothing agent and the unraveling improver, and the smoothing agent exceeds 99.7% by mass and the unraveling improver is less than 0.3% by mass (total of 100% by mass). However, the smoothing agent is more than 99.7% by mass and not more than 99.999% by mass and the unraveling improver is not less than 0.001% by mass and less than 0.3% by mass (total 100% by mass). %) Is preferable.
処理剤は、以上説明した平滑剤及び解舒性向上剤から成るものであるが、合目的的に必要に応じて他の成分を併用することもできる。これには例えば、濡れ性向上剤、紫外線吸収剤、酸化防止剤、防腐剤等が挙げられる。かかる他の成分の含有量は、本発明の目的を損なわない範囲内で、目的に応じて適宜決定することができるが、可及的に少量であることが好ましい。 The treatment agent is composed of the above-described smoothing agent and unraveling improver, but other components may be used in combination as needed for the purpose. This includes, for example, wettability improvers, ultraviolet absorbers, antioxidants, preservatives and the like. The content of such other components can be appropriately determined according to the purpose within a range not impairing the purpose of the present invention, but is preferably as small as possible.
以上説明した処理剤の調製方法は特に制限されず、これには公知の方法を適用できる。 The method for preparing the treatment agent described above is not particularly limited, and a known method can be applied to this.
以上説明したような処理剤を、希釈することなくニートの状態で、ポリウレタン系弾性繊維に付着させる。付着方法としては、ローラー給油法、ガイド給油法、スプレー給油法等の公知の方法が適用できる。付着工程は紡糸工程が好ましい。紡糸工程における紡糸方法としては、乾式紡糸法、溶融紡糸法、湿式紡糸法等が挙げられるが、乾式紡糸法を適用する。ポリウレタン系弾性繊維に対する処理剤の付着量は、0.1〜10質量%となるようにするが、1〜8質量%となるようにすることが好ましい。尚、ポリウレタン系弾性繊維の形態は特に制限されず、フィラメント系のものにも、またスパン系のものにも適用できる。 The treatment agent described above is adhered to the polyurethane elastic fiber in a neat state without being diluted. As an adhesion method, known methods such as a roller oil supply method, a guide oil supply method, and a spray oil supply method can be applied. The attaching step is preferably a spinning step. Examples of the spinning method in the spinning process include a dry spinning method, a melt spinning method, a wet spinning method, and the like, and the dry spinning method is applied. The amount of the treatment agent attached to the polyurethane elastic fiber is 0.1 to 10% by mass, but preferably 1 to 8% by mass. The form of the polyurethane elastic fiber is not particularly limited, and can be applied to a filament type or a span type.
以上説明した本発明によると、DSC測定による150〜300℃での発熱量が40mJ/mg以上150mJ/mg未満のポリウレタン系弾性繊維に対し、優れた解舒性、経日的な解舒性、耐綾落ち性及び耐スカム堆積性が同時に付与された乾式紡糸ポリウレタン系弾性繊維が得られるという効果がある。 According to the present invention described above, the heat release at 150 to 300 ° C. by DSC measurement is superior to 40 mJ / mg or more and less than 150 mJ / mg of polyurethane-based elastic fiber. There is an effect that a dry-spun polyurethane-based elastic fiber to which twill resistance and scum deposition resistance are simultaneously imparted can be obtained.
以下、本発明の構成及び効果をより具体的にするため、実施例等を挙げるが、本発明がこれらの実施例に限定されるというものではない。尚、以下の実施例等において、部は質量部を、また%は質量%を意味する。 Hereinafter, in order to make the configuration and effects of the present invention more specific, examples and the like will be described. However, the present invention is not limited to these examples. In the following examples, “part” means “part by mass” and “%” means “% by mass”.
試験区分1(解舒性向上剤としてのシリコーンレジンの調製)
SIR−1の調製
トリメチルメトキシシラン823.338g(7.9モル)、水800g、メタンスルホン酸2.0g及びテトラエトキシシラン2083.3g(10モル)を反応容器に仕込み、加温して反応系の温度を65℃に保ち、24時間加温撹拌した。次いで、炭酸水素ナトリウム1.78gを加えて中和した後、5時間還流し、熟成した。更に、キシレン2000gを加え、水及び反応により副生したメタノールとエタノールを留去してキシレン溶液に置換後、全量濾過した。得られた濾液の有効濃度(キシレン溶液中のシリコーンレジン濃度)を50%に調整した後、その全量と、N−(2−アミノエチル)−3−イミノプロピルメチルジメトキシシラン20.636g(0.1モル)及び水10gを別の反応容器に仕込み、80℃で1時間反応を行なった。反応溶液からキシレン、水、メタノールを留去して、シリコーンレジンSIR−1を得た。シリコーンレジンSIR−1について、以下の分析を行なったところ、このシリコーンレジンSIR−1は、R1、R2、R3が何れもメチル基である場合の一般式がR1R2R3SiO1/2で示される1官能性シロキサン単位/R4がN−(2−アミノエチル)−3−イミノプロピル基であり且つR5がメチル基である場合の一般式がR4R5SiO2/2で示される2官能性シロキサン単位/一般式がSiO4/2で示される4官能性シロキサン単位=7.9/0.1/10(モル比)である質量平均分子量が20000のシリコーンレジンであった。
Test category 1 (Preparation of silicone resin as an agent for improving peptization)
Preparation of SIR-1 82.338 g (7.9 mol) of trimethylmethoxysilane, 800 g of water, 2.0 g of methanesulfonic acid and 2083.3 g (10 mol) of tetraethoxysilane were charged into a reaction vessel and heated to react. The temperature of was kept at 65 ° C. and heated and stirred for 24 hours. Next, 1.78 g of sodium hydrogen carbonate was added for neutralization, and then the mixture was refluxed for 5 hours and aged. Further, 2000 g of xylene was added, and methanol and ethanol by-produced by the reaction with water were distilled off and replaced with a xylene solution. After adjusting the effective concentration (silicone resin concentration in the xylene solution) of the obtained filtrate to 50%, the total amount and N- (2-aminoethyl) -3-iminopropylmethyldimethoxysilane 20.636 g (0. 1 mol) and 10 g of water were charged into another reaction vessel and reacted at 80 ° C. for 1 hour. Xylene, water and methanol were distilled off from the reaction solution to obtain a silicone resin SIR-1. When the following analysis was performed on the silicone resin SIR-1, this silicone resin SIR-1 has a general formula of R 1 R 2 R 3 SiO when R 1 , R 2 , and R 3 are all methyl groups. The general formula when the monofunctional siloxane unit / R 4 represented by 1/2 is an N- (2-aminoethyl) -3-iminopropyl group and R 5 is a methyl group is R 4 R 5 SiO 2 A bifunctional siloxane unit represented by / 2, a tetrafunctional siloxane unit represented by SiO 4/2 in general formula = 7.9 / 0.1 / 10 (molar ratio) and a silicone resin having a mass average molecular weight of 20000 Met.
・シリコーンレジンを構成するシロキサン単位の分析
シリコーンレジンSIR−1を、NMRスペクトル分析に供し、シリコーンレジンを構成するシロキサン単位のモル比を算出した。同様にして、他のシリコーンレジンについても、それらを構成するシロキサン単位のモル比を算出した。
-Analysis of the siloxane unit which comprises a silicone resin Silicone resin SIR-1 was used for the NMR spectrum analysis, and the molar ratio of the siloxane unit which comprises a silicone resin was computed. Similarly, the molar ratio of siloxane units constituting other silicone resins was also calculated.
SIR−2の調製
トリメチルメトキシシラン729.54g(7モル)、水800g、メタンスルホン酸2.0g及びテトラエトキシシラン2083.3g(10モル)を反応容器に仕込み、加温して反応系の温度を65℃に保ち、24時間加温撹拌した。次いで、炭酸水素ナトリウム1.78gを加えて中和した後、5時間還流し、熟成した。更に、キシレン2000gを加え、水及び反応により副生したメタノールとエタノールを留去してキシレン溶液に置換後、全量濾過し、更にキシレンを留去して、シリコーンレジンSIR−2を得た。このシリコーンレジンSIR−2を分析したところ、R1、R2、R3が何れもメチル基である場合の一般式がR1R2R3SiO1/2で示される1官能性シロキサン単位/一般式がSiO4/2で示される4官能性シロキサン単位=7/10(モル比)である質量平均分子量が11000のシリコーンレジンであった。
Preparation of SIR-2 729.54 g (7 mol) of trimethylmethoxysilane, 800 g of water, 2.0 g of methanesulfonic acid and 2083.3 g (10 mol) of tetraethoxysilane were charged into a reaction vessel and heated to the temperature of the reaction system. The mixture was kept at 65 ° C. and heated and stirred for 24 hours. Next, 1.78 g of sodium hydrogen carbonate was added for neutralization, and then the mixture was refluxed for 5 hours and aged. Further, 2000 g of xylene was added, methanol and ethanol by-produced by the reaction with water and the reaction were distilled off and replaced with a xylene solution, and the whole was filtered, and further xylene was distilled off to obtain a silicone resin SIR-2. This silicone resin SIR-2 was analyzed. As a result, when R 1 , R 2 and R 3 are all methyl groups, the general formula is represented by R 1 R 2 R 3 SiO 1/2 It was a silicone resin having a mass average molecular weight of 11000 and having a tetrafunctional siloxane unit represented by SiO 4/2 = 7/10 (molar ratio).
SIR−3の調製
トリメチルメトキシシラン1042.2g(10モル)、水800g、メタンスルホン酸2.0g及びテトラエトキシシラン2083.3g(10モル)を反応容器に仕込み、加温して反応系の温度を65℃に保ち、24時間加温撹拌した。次いで、炭酸水素ナトリウム1.78gを加えて中和した後、5時間還流し、熟成した。更に、キシレン2000gを加え、水及び反応により副生したメタノールとエタノールを留去してキシレン溶液に置換後、全量濾過し、更にキシレンを留去して、シリコーンレジンSIR−3を得た。このシリコーンレジンSIR−3を分析したところ、R1、R2、R3が何れもメチル基である場合の一般式がR1R2R3SiO1/2で示される1官能性シロキサン単位/一般式がSiO4/2で示される4官能性シロキサン単位=1/1(モル比)である質量平均分子量が8000のシリコーンレジンであった。
Preparation of SIR-3 1042.2 g (10 mol) of trimethylmethoxysilane, 800 g of water, 2.0 g of methanesulfonic acid and 2083.3 g (10 mol) of tetraethoxysilane were charged into a reaction vessel and heated to the temperature of the reaction system. The mixture was kept at 65 ° C. and heated and stirred for 24 hours. Next, 1.78 g of sodium hydrogen carbonate was added for neutralization, and then the mixture was refluxed for 5 hours and aged. Further, 2000 g of xylene was added, and methanol and ethanol by-produced by the reaction with water and the reaction were distilled off and replaced with a xylene solution. The whole was filtered, and further xylene was distilled off to obtain a silicone resin SIR-3. This silicone resin SIR-3 was analyzed. As a result, when R 1 , R 2 and R 3 are all methyl groups, the general formula is represented by R 1 R 2 R 3 SiO 1/2 It was a silicone resin having a mass average molecular weight of 8000, which is a tetrafunctional siloxane unit represented by SiO 4/2 = 1/1 (molar ratio).
SIR−4の調製
トリメチルメトキシシラン1042.2g(10モル)、水800g、メタンスルホン酸2.0g及びテトラエトキシシラン2083.3g(10モル)を反応容器に仕込み、加温して反応系の温度を65℃に保ち、24時間加温撹拌した。次いで、炭酸水素ナトリウム1.78gを加えて中和した後、5時間還流し、熟成した。更に、キシレン2000gを加え、水及び反応により副生したメタノールとエタノールを留去してキシレン溶液に置換後、全量濾過した。得られた濾液の有効濃度(キシレン溶液中のシリコーンレジン濃度)を50%に調整した後、その全量と、N−(2−アミノエチル)−3−イミノプロピルメチルジメトキシシラン206.36g(1モル)及び水10gを別の反応容器に仕込み、80℃で1時間反応を行なった。反応溶液からキシレン、水及びメタノールを留去して、シリコーンレジンSIR−4を得た。このシリコーンレジンSIR−4を分析したところ、R1、R2、R3が何れもメチル基である場合の一般式がR1R2R3SiO1/2で示される1官能性シロキサン単位/R4がN−(2−アミノエチル)−3−イミノプロピル基であり且つR5がメチル基である場合の一般式がR4R5SiO2/2で示される2官能性シロキサン単位/一般式がSiO4/2で示される4官能性シロキサン単位=10/1/10(モル比)である質量平均分子量が7000のシリコーンレジンであった。
Preparation of SIR-4 1042.2 g (10 mol) of trimethylmethoxysilane, 800 g of water, 2.0 g of methanesulfonic acid and 2083.3 g (10 mol) of tetraethoxysilane were charged in a reaction vessel and heated to the temperature of the reaction system. The mixture was kept at 65 ° C. and heated and stirred for 24 hours. Next, 1.78 g of sodium hydrogen carbonate was added for neutralization, and then the mixture was refluxed for 5 hours and aged. Further, 2000 g of xylene was added, and methanol and ethanol by-produced by the reaction with water were distilled off and replaced with a xylene solution. After adjusting the effective concentration (silicone resin concentration in the xylene solution) of the obtained filtrate to 50%, the total amount and N- (2-aminoethyl) -3-iminopropylmethyldimethoxysilane 206.36 g (1 mol) ) And 10 g of water were charged into another reaction vessel and reacted at 80 ° C. for 1 hour. Xylene, water and methanol were distilled off from the reaction solution to obtain a silicone resin SIR-4. This silicone resin SIR-4 was analyzed. As a result, when R 1 , R 2 and R 3 are all methyl groups, the general formula is represented by R 1 R 2 R 3 SiO 1/2 Bifunctional siloxane unit represented by the general formula R 4 R 5 SiO 2/2 when R 4 is an N- (2-aminoethyl) -3-iminopropyl group and R 5 is a methyl group / general It was a silicone resin having a weight-average molecular weight of 7000 and having a tetrafunctional siloxane unit represented by SiO 4/2 = 10/1/10 (molar ratio).
SIR−5の調製
ヘキシルトリメトキシシラン2063.5g(10モル)、水800g、メタンスルホン酸2.0gを反応容器に仕込み、加温して反応系の温度を65℃に保ち、24時間加温撹拌した。次いで、炭酸水素ナトリウム1.78gを加えて中和した後、5時間還流し、熟成した。更に、キシレン2000gを加え、水及び反応により副生したメタノールを留去してキシレン溶液に置換後、全量を濾過し、更にキシレンを留去してシリコーンレジンSIR−5を得た。シリコーンレジンSIR−5を分析したところ、R6がヘキシル基である場合の一般式がR6SiO3/2で示される3官能性シロキサン単位からなる質量平均分子量が4500のシリコーンレジンであった。
Preparation of SIR-5 A reaction vessel was charged with 2063.5 g (10 mol) of hexyltrimethoxysilane, 800 g of water, and 2.0 g of methanesulfonic acid, heated to maintain the temperature of the reaction system at 65 ° C., and heated for 24 hours. Stir. Next, 1.78 g of sodium hydrogen carbonate was added for neutralization, and then the mixture was refluxed for 5 hours and aged. Further, 2000 g of xylene was added, water and methanol by-produced by the reaction were distilled off and replaced with a xylene solution, the whole amount was filtered, and further xylene was distilled off to obtain a silicone resin SIR-5. When the silicone resin SIR-5 was analyzed, it was a silicone resin having a mass-average molecular weight of 4500 consisting of a trifunctional siloxane unit represented by R 6 SiO 3/2 in the general formula when R 6 is a hexyl group.
SIR−6の調製
N−(2−アミノエチル)−3−イミノプロピルトリメトキシシラン2223.6g(10モル)及び水800gを反応容器に仕込み、加温して反応系の温度を65℃に保ち、24時間還流加温撹拌した。次いで、水及び反応により副生したメタノールを留去して、シリコーンレジンSIR−6を得た。シリコーンレジンSIR−6を分析したところ、R6がN−(2−アミノエチル)−3−イミノプロピル基である場合の一般式がR6SiO3/2で示される3官能性シロキサン単位からなる質量平均分子量が5000のシリコーンレジンであった。
Preparation of SIR-6 N- (2-aminoethyl) -3-iminopropyltrimethoxysilane (223.6 g, 10 mol) and water (800 g) were charged into a reaction vessel and heated to keep the temperature of the reaction system at 65 ° C. The mixture was stirred at reflux for 24 hours. Subsequently, water and methanol by-produced by the reaction were distilled off to obtain silicone resin SIR-6. When the silicone resin SIR-6 was analyzed, the general formula in the case where R 6 is an N- (2-aminoethyl) -3-iminopropyl group consists of a trifunctional siloxane unit represented by R 6 SiO 3/2 It was a silicone resin having a mass average molecular weight of 5000.
SIR−7の調製
トリメチルメトキシシラン312.66g(3モル)、ヘキシルトリメトキシシラン206.35g(1モル)、水800g、メタンスルホン酸2.0g及びテトラエトキシシラン1041.65g(5モル)を反応容器に仕込み、加温して反応系の温度を65℃に保ち、24時間加温撹拌した。次いで、炭酸水素ナトリウム1.78gを加えて中和した後、5時間還流し、熟成した。更に、キシレン2000gを加え、水及び反応により副生したメタノール、エタノールを留去してキシレン溶液に置換後、全量を濾過し、更にキシレンを留去してシリコーンレジンSIR−7を得た。シリコーンレジンSIR−7を分析したところ、R1、R2、R3が何れもメチル基である場合の一般式がR1R2R3SiO1/2で示される1官能性シロキサン単位/R6がヘキシル基である場合の一般式がR6SiO3/2で示される3官能性シロキサン単位/一般式がSiO4/2で示される4官能性シロキサン単位=3/1/5(モル比)である質量平均分子量が30000のシリコーンレジンであった。
Preparation of SIR-7 Reaction of 312.66 g (3 mol) of trimethylmethoxysilane, 206.35 g (1 mol) of hexyltrimethoxysilane, 800 g of water, 2.0 g of methanesulfonic acid and 1041.65 g (5 mol) of tetraethoxysilane The vessel was charged and heated to keep the temperature of the reaction system at 65 ° C., and heated and stirred for 24 hours. Next, 1.78 g of sodium hydrogen carbonate was added for neutralization, and then the mixture was refluxed for 5 hours and aged. Further, 2000 g of xylene was added, methanol and ethanol by-produced by the reaction with water and the reaction were distilled off and replaced with a xylene solution, the whole amount was filtered, and further xylene was distilled off to obtain a silicone resin SIR-7. When the silicone resin SIR-7 was analyzed, the monofunctional siloxane unit / R represented by the general formula R 1 R 2 R 3 SiO 1/2 when R 1 , R 2 , and R 3 are all methyl groups is shown. In the case where 6 is a hexyl group, a trifunctional siloxane unit having a general formula of R 6 SiO 3/2 / a tetrafunctional siloxane unit having a general formula of SiO 4/2 = 3/1/5 (molar ratio) ) Is a silicone resin having a weight average molecular weight of 30,000.
試験区分2(処理剤の調製)
処理剤(E−1)の調製
平滑剤として表1に記載したポリジメチルシロキサン(L−1:信越化学工業社製の商品名KF−96−10cs)69.9部と鉱物油(L−2:出光興産社製の商品名ダイアナフレシア W8)30部、また解舒性向上剤として表2に記載したMDQシリコーンレジン(SIR−1)0.1部、以上を均一混合して、処理剤(E−1)を調製した。
Test Category 2 (Preparation of treatment agent)
Preparation of treatment agent (E-1) 69.9 parts of polydimethylsiloxane (L-1: trade name KF-96-10cs manufactured by Shin-Etsu Chemical Co., Ltd.) listed in Table 1 as a smoothing agent and mineral oil (L-2) : Idemitsu Kosan Co., Ltd. trade name Diana Fresia W8) 30 parts, and MDQ silicone resin (SIR-1) 0.1 part described in Table 2 as a deflocculating improver, and uniformly mixed with the above treatment agent ( E-1) was prepared.
処理剤(E−7)の調製
平滑剤として表1に記載したポリジメチルシロキサン(L−1:信越化学工業社製の商品名KF−96−10cs)89.8部と鉱物油(L−2:出光興産社製の商品名ダイアナフレシア W8)10部、また解舒性向上剤として表2に記載したMDQシリコーンレジン(SIR−1)0.1部と表3に記載したステアリン酸マグネシウム(S−1:サンエース社製の商品名SAK−MS−P)0.1部、以上を均一混合した後、湿式分散機で処理して、処理剤(E−7)を調製した。
Preparation of Treatment Agent (E-7) 89.8 parts of polydimethylsiloxane (L-1: trade name KF-96-10cs manufactured by Shin-Etsu Chemical Co., Ltd.) listed in Table 1 as a smoothing agent and mineral oil (L-2) : Idemitsu Kosan Co., Ltd. trade name Diana Fresia W8) 10 parts, and 0.1 parts of MDQ silicone resin (SIR-1) listed in Table 2 as a peptizer and magnesium stearate (S -1: 0.1 part of Sanace brand name SAK-MS-P) and the above were uniformly mixed and then treated with a wet disperser to prepare a treating agent (E-7).
処理剤(E−8)の調製
平滑剤として表1に記載したポリジメチルシロキサン(L−1:信越化学工業社製の商品名KF−96−10cs)99.8部、また解舒性向上剤として表3に記載したステアリン酸マグネシウム(S−1:サンエース社製の商品名SAK−MS−P)0.2部、以上を均一混合した後、湿式分散機で処理して、処理剤(E−8)を調製した。
Preparation of treatment agent (E-8) 99.8 parts of polydimethylsiloxane (L-1: trade name KF-96-10cs, manufactured by Shin-Etsu Chemical Co., Ltd.) listed in Table 1 as a smoothing agent As described in Table 3, 0.2 parts of magnesium stearate (S-1: trade name SAK-MS-P manufactured by San Ace Co., Ltd.) was uniformly mixed and then treated with a wet disperser to obtain a treating agent (E -8) was prepared.
処理剤(E−9)の調製
平滑剤として表1に記載したポリジメチルシロキサン(L−1:信越化学工業社製の商品名KF−96−10cs)29.9部と鉱物油(L−2:出光興産社製の商品名ダイアナフレシア W8)70部、また解舒性向上剤として表2に記載したTシリコーンレジン(SIR−5)0.1部、以上を均一混合して、処理剤(E−9)を調製した。尚、後述する試験区分3では、この処理剤(E−9)100部当たりラウリルジエタノールアミンとセチルアルコールリン酸ジエステルの塩1部を併用したものを用いた。
Preparation of treatment agent (E-9) 29.9 parts of polydimethylsiloxane (L-1: trade name KF-96-10cs manufactured by Shin-Etsu Chemical Co., Ltd.) described in Table 1 as a smoothing agent and mineral oil (L-2) : Idemitsu Kosan Co., Ltd. trade name Diana Fresia W8) 70 parts, and T silicone resin (SIR-5) 0.1 part described in Table 2 as a peptizer, and uniformly mixed with the above treatment agent ( E-9) was prepared. In Test Category 3 described later, a combination of 1 part of lauryl diethanolamine and 1 part of cetyl alcohol phosphoric acid diester was used per 100 parts of this treating agent (E-9).
処理剤(E−10)の調製
平滑剤として表1に記載したポリジメチルシロキサン(L−1:信越化学工業社製の商品名KF−96−10cs)89.75部と鉱物油(L−3:SK Lubricants社製の商品名YUBASE 3)10部、また解舒性向上剤として表2に記載したTシリコーンレジン(SIR−6)0.25部、以上を均一混合して処理剤(E−10)を調製した。尚、後述する試験区分3では、この処理剤(E−10)100部当たりアミノ変性シリコーン(信越化学工業社製の商品名KF−861)0.5部を併用したものを用いた。
Preparation of Treatment Agent (E-10) 89.75 parts of polydimethylsiloxane (L-1: trade name KF-96-10cs manufactured by Shin-Etsu Chemical Co., Ltd.) listed in Table 1 as a smoothing agent and mineral oil (L-3) : SK Lubricants trade name YUBASE 3) 10 parts, and T silicone resin (SIR-6) 0.25 parts listed in Table 2 as a peptizer, and uniformly mixed with the treatment agent (E- 10) was prepared. In Test Category 3 described later, a combination of 0.5 part of amino-modified silicone (trade name KF-861 manufactured by Shin-Etsu Chemical Co., Ltd.) per 100 parts of the treatment agent (E-10) was used.
処理剤(E−2)〜(E−6)、(R−1)〜(R−6)及び(R−8)の調製
処理剤(E−1)と同様にして、平滑剤と解舒性向上剤を均一混合して、処理剤(E−2)〜(E−6)、(R−1)〜(R−6)及び(R−8)を調製した。
Preparation of treating agents (E-2) to (E-6), (R-1) to (R-6) and (R-8) In the same manner as treating agent (E-1), smoothing agent and unraveling The property-improving agent was uniformly mixed to prepare treating agents (E-2) to (E-6), (R-1) to (R-6) and (R-8).
処理剤(R−7)、(R−9)及び(R−10)の調製
処理剤(E−7)と同様にして、平滑剤及び解舒性向上剤を均一混合した後、湿式分散機で処理して、処理剤(R−7)、(R−9)及び(R−10)を調製した。以上で調製した各処理剤の内容を表4にまとめて示した。
Preparation of processing agents (R-7), (R-9) and (R-10) In the same manner as the processing agent (E-7), a smoothing agent and a peptizer are mixed uniformly, and then a wet disperser Then, treating agents (R-7), (R-9) and (R-10) were prepared. The contents of the treatment agents prepared above are summarized in Table 4.
試験区分3(評価)
・乾式紡糸ポリウレタン系弾性繊維の製造
先ず、分子量2900のテトラメチレンエーテルグリコール、ビス−(p−イソシアネートフェニル)−メタン及びエチレンジアミンからなるポリウレタンのN、N’−ジメチルアセトアミド(以下、DMAcという)の35%溶液を重合して、溶液(A)を得た。
Test category 3 (evaluation)
-Production of dry-spun polyurethane elastic fiber First, 35 of N, N'-dimethylacetamide (hereinafter referred to as DMAc) of polyurethane composed of tetramethylene ether glycol having a molecular weight of 2900, bis- (p-isocyanatophenyl) -methane and ethylenediamine. % Solution was polymerized to obtain a solution (A).
次に、t−ブチルジエタノールアミンとメチレン−ビス−(4−シクロヘキシルイソシアネート)との反応によって生成させたポリウレタン(デュポン社製の商品名メタクロール(登録商標)2462)と、p−クレゾールとジビニルベンゼンの縮合重合体(デュポン社製の商品名メタクロール(登録商標)2390)との2対1(質量比)の混合物のDMAcの35%溶液を調製し、溶液(B)を得た。 Next, polyurethane (trade name Metachlor (registered trademark) 2462 manufactured by DuPont) produced by the reaction of t-butyldiethanolamine and methylene-bis- (4-cyclohexylisocyanate), p-cresol and divinylbenzene A 35% solution of DMAc in a 2 to 1 (mass ratio) mixture with a condensation polymer (trade name Metacral (registered trademark) 2390, manufactured by DuPont) was prepared to obtain a solution (B).
前記の溶液(A)と溶液(B)とを96対4(質量比)の割合で均一混合し、紡糸原液とした。 The solution (A) and the solution (B) were uniformly mixed at a ratio of 96: 4 (mass ratio) to obtain a spinning dope.
こうして得られた紡糸原液を用いて、公知のスパンデックスで用いられる乾式紡糸方法により、44dtex/3filのマルチフィラメントのポリウレタン系弾性繊維を紡糸して、巻き取り前のオイリングローラーから処理剤(E−1)〜(E−10)及び(R−1)〜(R−10)をそのままニートの状態でローラー給油した。かくしてローラー給油したものを、巻き取り速度が600m/分で、長さ58mmの円筒状紙管に、巻き幅38mmを与えるトラバースガイドを介して、サーフェイスドライブの巻取機を用いて巻き取り、乾式紡糸ポリウレタン系弾性繊維のパッケージ500gを得た。ポリウレタン系弾性繊維用処理剤の付着量の調節は、オイリングローラーの回転数を調整することにより、ポリウレタン系弾性繊維に対して、いずれも5%となるように行なった。かかる紡糸の工程中で窒素気流によりDMAcを揮発させたが、このときの温度が高い程、また巻き取り時の伸長倍率が高い程、得られるポリウレタン系弾性繊維のDSC測定による150〜300℃での発熱量が小さくなり、逆にDMAcを揮発させるときの温度が低い程、また巻き取り時の伸長倍率が低い程、得られるポリウレタン系弾性繊維のDSC測定による150〜300℃での発熱量が大きくなるが、これらを表4に記載したように変更することにより、表4に記載したような発熱量を有する各例のポリウレタン系弾性繊維を得た。得られた乾式紡糸ポリウレタン系弾性繊維のパッケージについて、下記の測定及び評価を行ない、結果を表5にまとめて示した。 Using the spinning dope thus obtained, a 44 dtex / 3 fil multifilament polyurethane elastic fiber was spun by a dry spinning method used in known spandex, and the treatment agent (E-1) was fed from the oiling roller before winding. ) To (E-10) and (R-1) to (R-10) were roller-oiled as they were neat. The roller oiled in this way is wound using a surface drive winder through a traverse guide that gives a winding width of 38 mm to a 58 mm long cylindrical paper tube at a winding speed of 600 m / min, and is dry-type A 500 g package of spun polyurethane elastic fibers was obtained. The adhesion amount of the polyurethane-based elastic fiber treatment agent was adjusted to 5% with respect to the polyurethane-based elastic fiber by adjusting the number of rotations of the oiling roller. DMAc was volatilized by a nitrogen stream during the spinning process. The higher the temperature at this time and the higher the elongation ratio during winding, the higher the elastic modulus of the polyurethane-based elastic fiber obtained, which was measured at 150 to 300 ° C. The lower the temperature when volatilizing DMAc and the lower the expansion ratio at the time of winding, the lower the heat generation amount at 150 to 300 ° C. by DSC measurement of the obtained polyurethane elastic fiber. Although it became large, the polyurethane type elastic fiber of each example which has the emitted-heat amount as described in Table 4 was obtained by changing these as described in Table 4. The resulting dry-spun polyurethane elastic fiber package was subjected to the following measurements and evaluations, and the results are summarized in Table 5.
・ポリウレタン系弾性繊維のDSC測定による150〜300℃での発熱量の測定
前記で得た紡糸直後の乾式紡糸ポリウレタン系弾性繊維のパッケージから取り出したサンプルを25℃から−50℃に10℃/分で降温した後、−50℃から300℃まで10℃/分で昇温させ、このときの150〜300℃での発熱量を測定した。尚、DSCとしてはセイコーインスツル社製の商品名DSC6200を用い、ポリウレタン系弾性繊維のサンプリング量は3mgとし、リファレンスにはAl2O3を用いた。
・ Measurement of calorific value at 150 to 300 ° C. by DSC measurement of polyurethane elastic fiber A sample taken from the dry-spun polyurethane elastic fiber package immediately after spinning obtained above from 10 ° C./min from 25 ° C. to −50 ° C. Then, the temperature was raised from −50 ° C. to 300 ° C. at 10 ° C./min, and the calorific value at 150 to 300 ° C. at this time was measured. In addition, the product name DSC6200 manufactured by Seiko Instruments Inc. was used as the DSC, the sampling amount of the polyurethane elastic fiber was 3 mg, and Al 2 O 3 was used as a reference.
・解舒性の評価
片側に第1駆動ローラーとこれに常時接する第1遊離ローラーとで送り出し部を構成し、また反対側に第2駆動ローラーとこれに常時接する第2遊離ローラーとで巻き取り部を構成して、該送り出し部に対し該巻き取り部を水平方向で20cm離して設置した。第1駆動ローラーに前記で得た紡糸直後の乾式紡糸ポリウレタン系弾性繊維のパッケージを装着し、糸巻の厚さが2mmになるまで解舒して、第2駆動ローラーに巻き取った。第1駆動ローラーからのポリウレタン系弾性繊維の送り出し速度を50m/分で固定する一方、第2駆動ローラーへのポリウレタン系弾性繊維の巻き取り速度を50m/分より徐々に上げて、ポリウレタン系弾性繊維をパッケージから強制解舒した。かかる強制解舒時において、送り出し部分と巻き取り部分との間でポリウレタン系弾性繊維の踊りがなくなる時点での巻き取り速度V(m/分)を測定し、下記の数1から解舒性(%)を求め、次の基準で評価した。
・ Evaluation of unraveling property The first drive roller on one side and the first free roller that is always in contact with the first feed roller constitute the feed section, and the opposite side is wound up by the second drive roller and the second free roller that is always in contact with this. The winding part was installed 20 cm apart in the horizontal direction with respect to the delivery part. The dry-spun polyurethane-based elastic fiber package obtained immediately after spinning was mounted on the first driving roller, unwound until the thickness of the bobbin became 2 mm, and wound around the second driving roller. While fixing the feed speed of the polyurethane elastic fiber from the first driving roller at 50 m / min, the winding speed of the polyurethane elastic fiber to the second driving roller is gradually increased from 50 m / min to increase the polyurethane elastic fiber. Was forcibly resolved from the package. At the time of such forced unwinding, the winding speed V (m / min) when the polyurethane elastic fiber no longer dances between the sending portion and the winding portion is measured, and the unwinding property ( %) And evaluated according to the following criteria.
解舒性の評価基準
◎:解舒性が120%未満(全く問題なく、安定に解舒できる)
○:解舒性が120%以上180%未満(糸の引き出しにやや抵抗があるものの、糸切れの発生は無く、安定に解舒できる)
×:解舒性が180%以上(糸の引き出しに抵抗があり、糸切れもあって、操業に問題がある)
Evaluation standard for unraveling ◎: Unraveling is less than 120% (can be solved stably without any problem)
○: Unwinding property is 120% or more and less than 180% (although there is some resistance to pulling out the yarn, there is no occurrence of yarn breakage and it can be stably unwound)
×: Unwinding property is 180% or more (there is resistance to pulling out the yarn, yarn breakage, and there is a problem in operation)
・経日的な解舒性の評価
紡糸直後の乾式紡糸ポリウレタン系弾性繊維のパッケージの代わりに紡糸後6か月保管した乾式紡糸ポリウレタン系弾性繊維のパッケージを用いた以外は、解舒性の評価と同様の評価を行った。
・ Evaluation of daily unwinding property Evaluation of unwinding property except that a dry-spun polyurethane elastic fiber package stored for 6 months after spinning was used instead of the dry-spun polyurethane elastic fiber package immediately after spinning. The same evaluation was performed.
・耐綾落ち性の評価
前記で得た紡糸直後の乾式紡糸ポリウレタン系弾性繊維のパッケージを送り出し20m/分、巻き取り40m/分で1000m巻き取ったときのパッケージの綾落ちによる断糸の回数を求め、次の基準で評価した。
・ Evaluation of traversing resistance The number of yarn breaks caused by traversing of the package when the dry-spun polyurethane elastic fiber package obtained immediately after spinning as described above is sent out at 20 m / min and wound up at 1000 m at 40 m / min. And evaluated according to the following criteria.
耐綾落ち性の評価基準
◎:綾落ちによる断糸が0回
○:綾落ちによる断糸が1回以上3回未満
×:綾落ちによる断糸が3回以上
Evaluation criteria for traversing resistance ◎: thread breakage due to traversal is 0 times ○: thread breakage due to traversal is 1 time or more and less than 3 times ×: thread breakage due to traversal is 3 times or more
・耐スカム堆積性の評価
前記で得た紡糸直後の乾式紡糸ポリウレタン系弾性繊維のパッケージをミニチュア整経機に10本仕立て、25℃で65%RHの雰囲気下に糸速度300m/分で1500km巻き取った。このとき、ミニチュア整経機のクシガイドでのスカムの脱落及び蓄積状態を肉眼観察し、下記の基準で評価した。
-Evaluation of scum accumulation resistance Ten dry-spun polyurethane elastic fiber packages obtained as described above were prepared on a miniature warping machine and wound at 1500 km at a yarn speed of 300 m / min in an atmosphere of 65% RH at 25 ° C. I took it. At this time, the dropout and accumulation state of the scum in the comb guide of the miniature warping machine was visually observed and evaluated according to the following criteria.
耐スカム堆積性の評価基準
◎:スカムの堆積がほとんどなかった。
○:スカムがやや堆積しているが、糸の安定走行に問題はなかった。
×:スカムの堆積が多く、糸の安定走行に大きな問題があった。
Evaluation criteria for resistance to scum accumulation A: Almost no scum accumulated.
○: Scum was slightly accumulated, but there was no problem with stable yarn running.
X: There was much accumulation of scum, and there was a big problem in the stable running of the yarn.
表1において、
粘度:30℃の動粘度
L−1:信越化学工業社製の商品名KF−96−10cs
L−2:出光興産社製の商品名ダイアナフレシア W8
L−3:SK Lubricants社製の商品名YUBASE 3
In Table 1,
Viscosity: Kinematic viscosity at 30 ° C. L-1: Trade name KF-96-10cs manufactured by Shin-Etsu Chemical Co., Ltd.
L-2: Product name Diana Fresia W8 manufactured by Idemitsu Kosan Co., Ltd.
L-3: Product name YUBASE 3 manufactured by SK Lubricants
表2において、
M1:一般式がR1R2R3SiO1/2で示され、R1、R2及びR3がいずれもメチル基である場合の1官能性シロキサン単位
D1:一般式がR4R5SiO2/2で示され、R4及びR5が共にメチル基である場合の2官能性シロキサン単位
D2:一般式がR4R5SiO2/2で示され、R4がメチル基、R5がN−(2−アミノエチル)−3−イミノプロピル基である場合の2官能性シロキサン単位
T1:一般式がR6SiO3/2で示され、R6がヘキシル基である場合の3官能性シロキサン単位
T2:一般式がR6SiO3/2で示され、R6がN−(2−アミノエチル)−3−イミノプロピル基である場合の3官能性シロキサン単位
Q1:SiO4/2で示される4官能性構成単位
In Table 2,
M1: Monofunctional siloxane unit in which the general formula is R 1 R 2 R 3 SiO 1/2 and R 1 , R 2 and R 3 are all methyl groups D1: General formula is R 4 R 5 Bifunctional siloxane unit represented by SiO 2/2 and R 4 and R 5 are both methyl groups D2: General formula is represented by R 4 R 5 SiO 2/2 , R 4 is methyl group, R 4 Bifunctional siloxane unit when 5 is an N- (2-aminoethyl) -3-iminopropyl group T1: 3 when the general formula is R 6 SiO 3/2 and R 6 is a hexyl group Functional siloxane unit T2: Trifunctional siloxane unit when the general formula is R 6 SiO 3/2 and R 6 is an N- (2-aminoethyl) -3-iminopropyl group Q1: SiO 4 / tetrafunctional structure units represented by 2
表1〜表4に対応する表5の結果からも明らかなように、本発明によれば、DSC測定による発熱量が特定範囲のポリウレタン系弾性繊維に対し、優れた解舒性、経日的な解舒性、耐綾落ち性及び耐スカム堆積性が同時に付与された乾式紡糸ポリウレタン系弾性繊維が得られる。 As is clear from the results in Table 5 corresponding to Tables 1 to 4, according to the present invention, the polyurethane-based elastic fibers having a calorific value measured by DSC measurement are excellent in unwinding and aging. Thus, a dry-spun polyurethane-based elastic fiber that is simultaneously imparted with excellent unwinding property, twill resistance and scum deposition resistance is obtained.
Claims (6)
ポリウレタン系弾性繊維:示差走査熱量計(DSC)測定による150〜300℃での発熱量が40mJ/mg以上150mJ/mg未満であるポリウレタン系弾性繊維
処理剤:下記の平滑剤と下記の解舒性向上剤とから成り、且つ下記の平滑剤を99.7質量%超及び下記の解舒性向上剤を0.3質量%未満(合計100質量%)の割合で含有して成る処理剤
平滑剤:シリコーンオイル、鉱物油及びエステルから選ばれる少なくとも一つ
解舒性向上剤:分子中に3官能性シロキサン単位及び/又は4官能性シロキサン単位を構成単位として有する質量平均分子量が3000〜100000のシリコーンレジン及び炭素数10〜22の脂肪酸のアルカリ土類金属塩から選ばれる少なくとも一つ To polyurethane elastic fibers below, dry spinning Polyurethane based elastic textiles characterized in that the treatment agents described below are deposited in a proportion of 0.1 to 10 mass%.
Polyurethane elastic fiber: Polyurethane elastic fiber whose calorific value at 150 to 300 ° C. is 40 mJ / mg or more and less than 150 mJ / mg as measured by a differential scanning calorimeter (DSC).
Treatment agent: composed of the following smoothing agent and the following unraveling improver, and more than 99.7% by weight of the following smoothing agent and less than 0.3% by weight of the following unraveling improving agent (total of 100% by weight) %)) Treatment agent leveling agent: at least one selected from silicone oils, mineral oils and esters Peeling improver: trifunctional siloxane units and / or tetrafunctional siloxane units in the molecule At least one selected from a silicone resin having a mass average molecular weight of 3000 to 100,000 as a constituent unit and an alkaline earth metal salt of a fatty acid having 10 to 22 carbon atoms
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JP2022098325A (en) * | 2020-12-21 | 2022-07-01 | 竹本油脂株式会社 | Treatment agent for elastomer fiber high-speed spinning process with winding speed of 1,000 m/min or more, and method for producing elastomer fiber |
CN116685736A (en) * | 2020-12-21 | 2023-09-01 | 竹本油脂株式会社 | Treating agent for high-speed spinning process of elastomer fiber and method for producing elastomer fiber |
CN116685736B (en) * | 2020-12-21 | 2024-05-28 | 竹本油脂株式会社 | Treating agent for high-speed spinning process of elastomer fiber and method for producing elastomer fiber |
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