JP6549339B1 - Treatment agent for synthetic fiber, method of treating synthetic fiber and synthetic fiber - Google Patents
Treatment agent for synthetic fiber, method of treating synthetic fiber and synthetic fiber Download PDFInfo
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- JP6549339B1 JP6549339B1 JP2019011410A JP2019011410A JP6549339B1 JP 6549339 B1 JP6549339 B1 JP 6549339B1 JP 2019011410 A JP2019011410 A JP 2019011410A JP 2019011410 A JP2019011410 A JP 2019011410A JP 6549339 B1 JP6549339 B1 JP 6549339B1
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- Prior art keywords
- amide
- modified silicone
- group
- agent
- synthetic fiber
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 76
- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 65
- 239000012209 synthetic fiber Substances 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims description 28
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 82
- 238000012545 processing Methods 0.000 claims abstract description 41
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 13
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 5
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 4
- -1 fatty acid ester Chemical class 0.000 claims description 45
- 239000000126 substance Substances 0.000 claims description 29
- 210000004177 elastic tissue Anatomy 0.000 claims description 19
- 238000009499 grossing Methods 0.000 claims description 18
- 235000010446 mineral oil Nutrition 0.000 claims description 12
- 239000002480 mineral oil Substances 0.000 claims description 12
- 150000001408 amides Chemical class 0.000 claims description 11
- 239000000194 fatty acid Substances 0.000 claims description 11
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 8
- 229930195729 fatty acid Natural products 0.000 claims description 8
- 229920002545 silicone oil Polymers 0.000 claims description 7
- 229920000098 polyolefin Polymers 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 150000001735 carboxylic acids Chemical class 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 10
- 150000001732 carboxylic acid derivatives Chemical class 0.000 abstract description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 abstract description 6
- 125000003545 alkoxy group Chemical group 0.000 abstract description 4
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 abstract description 2
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 abstract description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 abstract description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 description 31
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- 230000000694 effects Effects 0.000 description 9
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- 238000012360 testing method Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000004970 Chain extender Substances 0.000 description 3
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
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- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- ZYAASQNKCWTPKI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propan-1-amine Chemical compound CO[Si](C)(OC)CCCN ZYAASQNKCWTPKI-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
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- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
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- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- FARYTWBWLZAXNK-WAYWQWQTSA-N ethyl (z)-3-(methylamino)but-2-enoate Chemical compound CCOC(=O)\C=C(\C)NC FARYTWBWLZAXNK-WAYWQWQTSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- IIGMITQLXAGZTL-UHFFFAOYSA-N octyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCCCCC IIGMITQLXAGZTL-UHFFFAOYSA-N 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- BARWIPMJPCRCTP-UHFFFAOYSA-N oleic acid oleyl ester Natural products CCCCCCCCC=CCCCCCCCCOC(=O)CCCCCCCC=CCCCCCCCC BARWIPMJPCRCTP-UHFFFAOYSA-N 0.000 description 1
- BARWIPMJPCRCTP-CLFAGFIQSA-N oleyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCCOC(=O)CCCCCCC\C=C/CCCCCCCC BARWIPMJPCRCTP-CLFAGFIQSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006294 polydialkylsiloxane Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001843 polymethylhydrosiloxane Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/38—Polysiloxanes modified by chemical after-treatment
- C08G77/382—Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon
- C08G77/388—Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon containing nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/38—Polyurethanes
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
【課題】捲糸体とした場合の捲き形状不良を抑制できるとともに加工物の加工品位を向上させる。【解決手段】合成繊維用処理剤は、下記のアミド変性シリコーンを含有して成る。Ｘ１，Ｘ２は、メチル基、炭素数１〜４のアルコキシ基、又は水酸基であり、且つＸ１、及びＸ２のうち少なくとも一つは炭素数１〜４のアルコキシ基又は水酸基である。Ｘ３は、下記のアミド変性基である。Ｒ１は、炭素数１〜５のアルキル基である。ｐは、４〜１２００の整数である。ｑは、１〜１００の整数である。Ｒ２，Ｒ３は、それぞれ独立して、エチレン基、プロピレン基、ブチレン基、ペンチレン基等の炭素数２〜５のアルキレン基であり、ｒは、０又は１である。Ｒ４は１〜４価のカルボン酸から一つの水酸基を除いた残基である。【選択図】なしAn object of the present invention is to suppress defects in the shape of a wound when a thread body is used, and to improve the processing quality of a workpiece. A treating agent for synthetic fibers comprises the following amide-modified silicone. X1 and X2 are a methyl group, an alkoxy group having 1 to 4 carbon atoms, or a hydroxyl group, and at least one of X1 and X2 is an alkoxy group or hydroxyl group having 1 to 4 carbon atoms. X3 is the following amide-modified group. R1 is an alkyl group having 1 to 5 carbon atoms. p is an integer of 4 to 1200. q is an integer of 1-100. R2 and R3 are each independently an alkylene group having 2 to 5 carbon atoms such as an ethylene group, a propylene group, a butylene group, or a pentylene group, and r is 0 or 1. R4 is a residue obtained by removing one hydroxyl group from a monovalent to tetravalent carboxylic acid. [Selection figure] None
Description
本発明は、合成繊維に付着させて用いられる合成繊維用処理剤、合成繊維の処理方法及び合成繊維に関する。 The present invention relates to a treating agent for synthetic fiber, a treating method for synthetic fiber, and a synthetic fiber, which are used by attaching to synthetic fiber.
従来、ポリウレタン系弾性繊維等の合成繊維に付着させて用いられる合成繊維用処理剤として、鉱物油及び／又はポリジオルガノシロキサンにアミノ変性シリコーンを配合して成るもの（例えば、特許文献１参照）、ポリオルガノシロキサン、ポリエーテル変性ポリオルガノシロキサン及びアミノ変性ポリオルガノシロキサンから成るもの（例えば、特許文献２参照）等が提案されているが、近年の製織工程高速化における高度な加工品位要求には十分応えられないという問題がある。また、ポリジメチルシロキサン、アミノ変性シリコーン及び特定の粒径のステアリン酸マグネシウムを含有して成るもの（例えば、特許文献３参照）等も提案されているが、加工品位はある程度改善されるものの、ステアリン酸マグネシウムに起因する捲き形状不良が生じやすく、加工品位と捲き形状を両立する合成繊維が得られないという問題がある。 In the prior art, as a treatment agent for synthetic fibers used by adhering to synthetic fibers such as polyurethane-based elastic fibers, mineral oil and / or polydiorganosiloxane mixed with amino-modified silicone (see, for example, Patent Document 1) Although polyorganosiloxanes, polyether-modified polyorganosiloxanes and amino-modified polyorganosiloxanes have been proposed (see, for example, Patent Document 2), etc., they are sufficient for the high processing quality requirement in recent speeding up of the weaving process. There is a problem that it can not be answered. In addition, polydimethylsiloxane, amino-modified silicone, and those comprising magnesium stearate having a specific particle size (see, for example, Patent Document 3), etc. have also been proposed. There is a problem that it is easy to cause the shape defect due to magnesium oxide, and it is impossible to obtain a synthetic fiber having both the processing grade and the shape.
本発明が解決しようとする課題は、捲糸体とした場合の捲き形状不良を抑制するとともに加工物の加工品位を向上させることのできる合成繊維を得る合成繊維用処理剤、及び合成繊維の処理方法を提供する処にある。また、捲糸体とした場合の捲き形状不良を抑制するとともに加工物の加工品位を向上させることのできる合成繊維を提供する処にある。 The problem to be solved by the present invention is a processing agent for synthetic fibers that obtains synthetic fibers capable of suppressing processing defects of the winding shape and improving processing quality of processed products, and processing of synthetic fibers. We are in the process of providing a way. Another object of the present invention is to provide a synthetic fiber capable of suppressing the defect in the form of winding when it is used as a cocoon body and improving the processing quality of a processed product.
本発明者らは、前記の問題を解決すべく研究した結果、捲糸体とした場合の捲き形状不良を抑制するとともに加工物の加工品位を向上させることのできる合成繊維を得るに当たり、特定のアミド変性シリコーンを含有して成るものが正しく好適であることを見出した。 As a result of research conducted to solve the above problems, the inventors of the present invention have found that, in order to obtain a synthetic fiber capable of improving the processing quality of a processed product while suppressing the defect in the form of winding when it is used as a filament. It has been found that those comprising an amide modified silicone are correctly suitable.
上記課題を解決する合成繊維用処理剤は、合成繊維に付着させて用いられる合成繊維用処理剤であって、下記の化１で示されるアミド変性シリコーンを含有して成り、前記アミド変性シリコーンは、アミド当量が３０００〜３００００ｇ／ｍｏｌである。 Synthetic fiber-processing agent for solving the aforementioned problems is a synthetic fiber-processing agent used by attaching to the synthetic fibers, Ri comprising an amide-modified silicone represented by the chemical formula 1 below, wherein the amide-modified silicone an amide equivalent of Ru 3000~30000g / mol der.
Ｒ４は、１〜４価のカルボン酸から一つの水酸基を除いた残基である。ｒは、０又は１である。
上記合成繊維用処理剤において、前記アミド変性シリコーン以外のシリコーンオイル、鉱物油、脂肪酸エステル、及び液状ポリオレフィンから選ばれる少なくとも一つを含む平滑剤を含有し、前記平滑剤の２５℃における動粘度が５〜５０ｍｍ２／ｓであることが好ましい。
R 4 is a residue obtained by removing one hydroxyl group from a 1 to 4 valent carboxylic acid. r is 0 or 1 ;
The above-mentioned treatment agent for synthetic fibers contains a smoothing agent containing at least one selected from silicone oils other than the amide-modified silicone, mineral oil, fatty acid ester, and liquid polyolefin, and the kinematic viscosity at 25 ° C. of the smoothing agent is It is preferable that it is 5-50 mm < 2 > / s.
上記合成繊維用処理剤において、前記平滑剤は、前記アミド変性シリコーン以外のシリコーンオイルを含むものであることが好ましい。
上記合成繊維用処理剤において、前記平滑剤と前記アミド変性シリコーンの含有割合の合計を１００質量％とすると、前記平滑剤を８０〜９９．９質量％、及び前記アミド変性シリコーンを０．１〜２０質量％の割合で含有することが好ましい。
In the above-mentioned processing agent for synthetic fibers, it is preferable that the leveling agent contains silicone oil other than the amide-modified silicone.
In the processing agent for synthetic fibers, assuming that the total content ratio of the smoothing agent and the amide-modified silicone is 100% by mass, 80 to 99.9% by mass of the smoothing agent and 0.1 to 0.1% of the amide-modified silicone It is preferable to contain in the ratio of 20 mass%.
上記合成繊維用処理剤において、前記平滑剤と前記アミド変性シリコーンの含有割合の合計を１００質量％とすると、前記平滑剤を９５〜９９．９質量％、及び前記アミド変性シリコーンを０．１〜５質量％の割合で含有することが好ましい。 In the above treating agent for synthetic fibers, when the total content ratio of the smoothing agent and the amide-modified silicone is 100% by mass, 95 to 99.9% by mass of the smoothing agent and 0.1 to 0.1% of the amide-modified silicone It is preferable to contain in the ratio of 5 mass%.
上記合成繊維用処理剤において、前記合成繊維は、ポリウレタン系弾性繊維であることが好ましい。
上記課題を解決する合成繊維の処理方法は、上記合成繊維用処理剤を、合成繊維１００質量％に対し０．１〜１０質量％の割合となるよう付着させる。
In the processing agent for synthetic fiber, the synthetic fiber is preferably a polyurethane elastic fiber.
The processing method of the synthetic fiber which solves the said subject adheres the said processing agent for synthetic fibers so that it may become a ratio of 0.1-10 mass% with respect to 100 mass% of synthetic fibers.
上記課題を解決する合成繊維は、上記合成繊維用処理剤が付着している。 The synthetic fiber treating agent adheres to the synthetic fiber which solves the said subject.
本発明によれば、捲糸体とした場合の捲き形状不良を抑制できるとともに加工物の加工品位を向上させることができる合成繊維を得ることができる。 ADVANTAGE OF THE INVENTION According to this invention, while being able to suppress the defect in the form of winding in the case of being made into a cocoon body, the synthetic fiber which can improve the processing quality of a processed material can be obtained.
まず、本発明に係る合成繊維用処理剤（以下、本発明の処理剤という）について説明する。本発明の処理剤は、下記の化３で示される特定のアミド変性シリコーンを含有して成るものである。また、本発明の処理剤は、平滑剤を含有するものであることが好ましい。 First, the processing agent for synthetic fibers according to the present invention (hereinafter referred to as the processing agent of the present invention) will be described. The treatment agent of the present invention comprises a specific amide-modified silicone represented by Formula 3 below. Moreover, it is preferable that the processing agent of this invention is what contains a smoothing agent.
（特定のアミド変性シリコーン）
本発明の処理剤に供する特定のアミド変性シリコーンは下記の化３で示されるものである。
(Specific amide modified silicone)
Specific amide-modified silicones for use in the treatment agent of the present invention are those shown in the following Chemical Formula 3.
また、参考例として、化３中のＸ１、Ｘ２は、メトキシ基、エトキシ基、プロトキシ基、ブトキシ基等の炭素数１〜４のアルコキシ基又メチル基又は水酸基であり、且つＸ１、及びＸ２のうち少なくとも一つは炭素数１〜４のアルコキシ基又は水酸基である場合を例示する。なかでもＸ１及びＸ２がメチル基又は水酸基であり、且つＸ１及びＸ２のうち少なくとも一つは水酸基である場合のものが好ましく、Ｘ１及びＸ２が水酸基である場合のものがより好ましい。 Further, as a reference example , X 1 and X 2 in the chemical formula 3 are an alkoxy group having 1 to 4 carbon atoms such as methoxy group, ethoxy group, protoxy group and butoxy group, methyl group or hydroxyl group, and X 1 , and at least one of X 2 illustrates the case where an alkoxy group or a hydroxyl group having 1 to 4 carbon atoms. Of these X 1 and X 2 is a methyl group or a hydroxyl group, and is preferably a case where at least one of X 1 and X 2 is a hydroxyl group, more those when X 1 and X 2 is a hydroxyl group preferable.
化３中のＸ３は、下記の化４で示されるアミド変性基である。 X 3 in the chemical formula 3 is an amide modifying group represented by the following chemical formula 4.
前記した化３中のＲ１は、エチル基、プロピル基、ブチル基、ペンチル基等の炭素数１〜５のアルキル基であり、ｐは、１００〜５００の整数であり、ｑは、１〜１０の整数である。 R 1 in the above-mentioned chemical formula 3 is an alkyl group having 1 to 5 carbon atoms such as ethyl group, propyl group, butyl group and pentyl group, p is an integer of 100 to 500 , and q is 1 to It is an integer of 10 .
また、参考例として、ｐは、４〜１２００の整数であり、ｑは、１〜１００の整数である場合を例示する。なかでもｐが１５〜７００の整数であり、またＲ In addition, as a reference example, p is an integer of 4 to 1200, and q is an integer of 1 to 100. Among them, p is an integer of 15 to 700, and R １1 がメチル基である場合のものが好ましく、ｐが１００〜５００の整数であり、また化３中のｑが１〜１０の整数である場合のものがより好ましい。Is preferably a methyl group, more preferably one in which p is an integer of 100 to 500, and q in the chemical formula 3 is an integer of 1 to 10.
また、化３で示されるアミド変性シリコーンは、ランダム共重合体であってもよいし、ブロック共重合体であってもよい。
具体的に化３で示されるアミド変性シリコーンとしては、側鎖に３−脂肪酸アミドプロピル基、Ｎ−（２−脂肪酸アミドエチル）−３−アミノプロピル基を持った両末端水酸基変性アミド変性シリコーン等が挙げられるが、なかでも側鎖にＮ−（２−脂肪酸アミドエチル）−３−アミノプロピル基を持った両末端水酸基変性アミド変性シリコーンがより好ましい。
The amide-modified silicone represented by Chemical Formula 3 may be a random copolymer or a block copolymer.
Specifically, as the amide-modified silicone represented by Chemical Formula 3, both-end hydroxyl group-modified amide-modified silicone having a 3-fatty acid amidopropyl group and an N- (2-fatty acid amidoethyl) -3-aminopropyl group in the side chain Among these, both-end hydroxyl group-modified amide-modified silicones having N- (2-fatty acid amidoethyl) -3-aminopropyl groups in side chains are more preferable.
化３で示されるアミド変性シリコーンは、イソプロピルアルコールとキシレンの１：１混合溶媒中に試料を精秤し、０．１Ｎ塩酸水溶液で滴定を行うという一般的な滴定法により求められるアミド当量が３０００〜３００００ｇ／ｍｏｌである。 Amide-modified silicone emission represented by Formula 3, 1 of isopropyl alcohol and xylene: 1 sample was precisely weighed in a mixed solvent, the amide equivalent determined by a general titrimetric method of performing titration with 0.1N aqueous hydrochloric acid solution It is 3000-30 000 g / mol .
（平滑剤）
本発明の処理剤に供する平滑剤は、化３で示されるアミド変性シリコーン以外のシリコーンオイル、鉱物油、脂肪酸エステル及び液状ポリオレフィンから選ばれる一つ又は二つ以上からなり、且つ２５℃における動粘度が５〜５０ｍｍ２／ｓのものである。
(Smoothing agent)
The leveling agent to be used for the processing agent of the present invention is one or more selected from silicone oils other than the amide-modified silicone shown in Chemical formula 3, mineral oil, fatty acid ester and liquid polyolefin, and has a kinematic viscosity at 25 ° C. Is 5 to 50 mm 2 / s.
化３で示されるアミド変性シリコーン以外のシリコーンオイルとしては、例えば、（１）繰り返し単位がジメチルシロキサン単位から成るポリジメチルシロキサン類、（２）繰り返し単位がジメチルシロキサン単位と炭素数２〜４のアルキル基を含むジアルキルシロキサン単位とから成るポリジアルキルシロキサン類、及び（３）繰り返し単位がジメチルシロキサン単位とメチルフェニルシロキサン単位とから成るポリシロキサン類等が挙げられ、公知の物の参考例としては次のようなものがある。 Examples of silicone oils other than the amide-modified silicones represented by Chemical Formula 3 include (1) polydimethylsiloxanes in which repeating units consist of dimethylsiloxane units, and (2) repeating units consisting of dimethylsiloxane units and alkyl having 2 to 4 carbon atoms. And the like. Polydialkylsiloxanes consisting of a dialkylsiloxane unit containing a group, and (3) polysiloxanes consisting of a dimethylsiloxane unit and a methylphenylsiloxane unit, and the like, and the like. There is something like
２５℃における動粘度が５ｍｍ２／ｓであるポリジメチルシロキサン（信越化学工業株式会社製の商品名ＫＦ−９６Ｌ−５ｃｓ）、２５℃における動粘度が１０ｍｍ２／ｓであるポリジメチルシロキサン（信越化学工業株式会社製の商品名ＫＦ−９６−１０ｃｓ）、２５℃における動粘度が２０ｍｍ２／ｓであるポリジメチルシロキサン（信越化学工業株式会社製の商品名ＫＦ−９６−２０ｃｓ）、２５℃における動粘度が３０ｍｍ２／ｓであるポリジメチルシロキサン（信越化学工業株式会社製の商品名ＫＦ−９６−３０ｃｓ）、２５℃における動粘度が５０mm２/sであるポリジメチルシロキサン（信越化学工業株式会社製の商品名ＫＦ−９６−５０ｃｓ）。 C. Polydimethylsiloxane having a kinematic viscosity of 5 mm 2 / s at 25 ° C. (trade name KF-96L-5cs manufactured by Shin-Etsu Chemical Co., Ltd.), Polydimethylsiloxane having a kinematic viscosity at 25 ° C. of 10 mm 2 / s (Shin-Etsu Chemical Trade name KF-96-10 cs manufactured by Kogyo Co., Ltd., polydimethylsiloxane having a kinematic viscosity of 20 mm 2 / s at 25 ° C. (trade name KF-96-20 cs manufactured by Shin-Etsu Chemical Co., Ltd.), motion at 25 ° C. Polydimethylsiloxane having a viscosity of 30 mm 2 / s (trade name KF-96-30 cs manufactured by Shin-Etsu Chemical Co., Ltd.), polydimethylsiloxane having a kinematic viscosity at 25 ° C. of 50 mm 2 / s (Shin-Etsu Chemical Co., Ltd. (Trade name of KF-96-50 cs).
また鉱物油としては、パラフィン成分、ナフテン成分及びアロマ成分等を含有する一般的な石油留分が挙げられ、公知の物の参考例としては次のようなものがある。２５℃における動粘度が１０ｍｍ２／ｓである鉱物油（コスモ石油ルブリカンツ株式会社製の商品名コスモピュアスピンＤ）、２５℃における動粘度が１５ｍｍ２／ｓである鉱物油（富士興産株式会社製の商品名フッコールＮＴ−６０）、２５℃における動粘度が４０ｍｍ２／ｓである鉱物油（富士興産株式会社製の商品名フッコールＮＴ−１００）。 Moreover, as a mineral oil, the general petroleum fraction containing a paraffin component, a naphthene component, an aroma component etc. is mentioned, As a reference example of a well-known thing, there are the following. Mineral oil having a kinematic viscosity of 10 mm 2 / s at 25 ° C. (trade name Cosmo Pure Spin D manufactured by Cosmo Petroleum Lubricants Co., Ltd.), mineral oil having a kinematic viscosity of 15 mm 2 / s at 25 ° C. (manufactured by Fuji Kosan Co., Ltd.) Trade name of fluorocarbon NT-60), mineral oil whose kinematic viscosity at 25 ° C. is 40 mm 2 / s (trade name of fluorocoral NT-100 manufactured by Fuji Kosan Co., Ltd.).
更に脂肪酸エステルとしては、例えば、（１）ブチルステアラート、オクチルステアラート、オレイルラウラート、オレイルオレアート、イソトリデシルステアラート、イソペンタコサニルイソステアラート等の、脂肪族１価アルコールと脂肪族モノカルボン酸とのエステル、（２）１，６−ヘキサンジオールジデカノアート、トリメチロールプロパンモノオレアートモノラウラート、トリメチロールプロパントリラウラート、ひまし油等の天然油脂等の、脂肪族多価アルコールと脂肪族モノカルボン酸とのエステル、（３）アジピン酸ジラウリル、アゼライン酸ジオレイル等の、脂肪族１価アルコールと脂肪族多価カルボン酸とのエステル等が挙げられる。 Furthermore, as fatty acid esters, for example, aliphatic monohydric alcohols and fats such as (1) butyl stearate, octyl stearate, oleyl laurate, oleyl oleate, isotridecyl stearate, isopentacosanyl isostereate, etc. Aliphatic polyvalent fatty acids such as esters with aliphatic monocarboxylic acids, (2) 1,6-hexanediol didecanoate, trimethylolpropane monooleate monolaurate, trimethylolpropane trilaurate, natural oils and fats such as castor oil Esters of alcohol and aliphatic monocarboxylic acid, (3) Esters of aliphatic monohydric alcohol and aliphatic polyvalent carboxylic acid, such as dilauryl adipate and dioleyl azelate, and the like can be mentioned.
更にまた液状ポリオレフィンとしては、１−ブテン、１−ヘキセン、１−デセン等を重合して得られるポリαオレフィン等が挙げられる。
なかでも、平滑剤としては、ポリジメチルシロキサン等のシリコーンオイルを含有するものが好ましい。かかる平滑剤としては、２５℃における動粘度が５〜５０ｍｍ２／ｓのものを用いる。本発明において動粘度は、ＪＩＳ−Ｋ２２８３（石油製品動粘度試験方法）に記載されたキャノンフェンスケ粘度計を用いた方法により求められる値である。
Furthermore, examples of liquid polyolefins include poly-α-olefins obtained by polymerizing 1-butene, 1-hexene, 1-decene and the like.
Among them, as the smoothing agent, one containing a silicone oil such as polydimethylsiloxane is preferable. As such a leveling agent, one having a kinematic viscosity at 25 ° C. of 5 to 50 mm 2 / s is used. In the present invention, the kinematic viscosity is a value obtained by a method using a Cannon-Fenske viscometer described in JIS-K2283 (Petroleum product kinematic viscosity test method).
（その他成分）
本発明の処理剤には、本発明の効果を損なわない範囲内にて、必要に応じその他の成分を併用することもできる。かかるその他の成分としては、例えば、帯電防止剤、膠着防止剤、つなぎ剤、濡れ性向上剤、紫外線吸収剤、酸化防止剤、防腐剤等、合成繊維用処理剤として公知の成分が挙げられる。
(Other ingredients)
If necessary, other components may be used in combination with the treatment agent of the present invention as long as the effects of the present invention are not impaired. Examples of such other components include components known as processing agents for synthetic fibers, such as antistatic agents, anti-sticking agents, binding agents, wettability improvers, ultraviolet absorbers, antioxidants, preservatives, and the like.
（特定のアミド変性シリコーン及び平滑剤の含有割合）
本発明の処理剤は、化３で示されるアミド変性シリコーンを０．０８〜２０質量％の割合で含有することが好ましく、０．０９〜５．０質量％の割合で含有することがより好ましい。本発明の処理剤は、平滑剤を６４〜９９．９質量％の割合で含有することが好ましく、８５．５〜９９．９質量％の割合で含有することがより好ましい。
(Content ratio of specific amide modified silicone and leveling agent)
The treatment agent of the present invention preferably contains the amide-modified silicone represented by Chemical Formula 3 in a proportion of 0.08 to 20% by mass, and more preferably in a proportion of 0.09 to 5.0% by mass . The processing agent of the present invention preferably contains a smoothing agent in a proportion of 64 to 99.9% by mass, and more preferably in a proportion of 85.5 to 99.9% by mass.
また、本発明の処理剤は、化３で示されるアミド変性シリコーン及び平滑剤の含有割合の合計を１００質量％としたとき、化３で示されるアミド変性シリコーンの含有割合が０．１〜２０質量％であり、平滑剤の含有割合が８０〜９９．９質量％であることが好ましく、アミド変性シリコーンの含有割合が０．１〜５質量％であり、平滑剤の含有割合が９５〜９９．９質量％であることがより好ましい。 In the treatment agent of the present invention, the content ratio of the amide-modified silicone represented by Chemical Formula 3 is 0.1 to 20, assuming that the total of the content ratio of the amide-modified silicone represented by Chemical Formula 3 and the leveling agent is 100% by mass. The content ratio of the smoothing agent is preferably 80 to 99.9% by mass, the content ratio of the amide-modified silicone is 0.1 to 5% by mass, and the content ratio of the smoothing agent is 95 to 99 More preferably, it is 9% by mass.
次に、本発明に係る合成繊維の処理方法（以下、本発明の処理方法という）について説明する。本発明の処理方法は、前記した本発明の処理剤を希釈することなくニート給油法によって、合成繊維１００質量％に対し０．１〜１０質量％の割合となるよう付着させることを特徴とする処理方法である。付着方法としては、ガイド給油法、ローラー式給油法、スプレー給油法等、公知の方法を用いることができる。 Next, the method for treating synthetic fibers according to the present invention (hereinafter referred to as the treatment method of the present invention) will be described. The treatment method of the present invention is characterized in that the treatment agent of the present invention is attached by a neat oil feeding method so as to have a ratio of 0.1 to 10% by mass with respect to 100% by mass of the synthetic fiber. It is a processing method. As an adhesion method, a known method such as a guide oiling method, a roller type oiling method, a spray oiling method, or the like can be used.
本発明の処理方法に用いられる合成繊維としては、例えば、ポリエステル系弾性繊維、ポリアミド系弾性繊維、ポリオレフィン系弾性繊維、ポリウレタン系弾性繊維等が挙げられるが、なかでもポリウレタン系弾性繊維が好ましい。 Examples of synthetic fibers used in the treatment method of the present invention include polyester-based elastic fibers, polyamide-based elastic fibers, polyolefin-based elastic fibers, polyurethane-based elastic fibers and the like, among which polyurethane-based elastic fibers are preferable.
本発明において、ポリウレタン系弾性繊維は、実質的にポリウレタンを主構成部とする弾性繊維を意味し、通常はセグメント化したポリウレタンを８５質量％以上含有する長鎖の重合体から紡糸されるものを意味する。 In the present invention, the polyurethane-based elastic fiber means an elastic fiber substantially having a polyurethane as a main component, which is usually spun from a long chain polymer containing 85% by mass or more of segmented polyurethane means.
長鎖の重合体は、所謂ソフトセグメントとハードセグメントとを有する。ソフトセグメントは、ポリエーテル、ポリエステル、ポリエーテルエステル等の比較的長鎖のセグメントであり、ハードセグメントは、イソシアナートとジアミン又はジオール鎖伸長剤との反応により誘導される比較的短鎖のセグメントである。かかる長鎖の重合体は通常、ヒドロキシル末端のソフトセグメント前駆体を有機ジイソシアネートでキャッピングしてプレポリマを生成させ、このプレポリマをジアミン又はジオールで鎖伸長させて製造する。 Long chain polymers have so-called soft segments and hard segments. Soft segments are relatively long-chain segments such as polyethers, polyesters, polyether esters, etc. Hard segments are relatively short-chain segments derived from the reaction of isocyanate and diamine or diol chain extender is there. Such long chain polymers are usually prepared by capping the hydroxyl terminated soft segment precursor with an organic diisocyanate to form a prepolymer and chain extending the prepolymer with a diamine or diol.
ソフトセグメントについて、前記のポリエーテルには、テトラメチレングリコール、３一メチル−１，５−ペンタンジオール、テトラヒドロフラン、３−メチルテトラヒドロフラン等から誘導されるものが含まれるが、なかでもテトラメチレングリコールから誘導されるものが好ましい。また前記のポリエステルには、エチレングリコール、テトラメチレングリコール、２，２−ジメチル−１，３−プロパンジオール等と、アジピン酸、コハク酸等の二塩基酸とから誘導されるものが含まれる。更に前記のポリエーテルエステルには、ポリエーテルとポリエステル等とから誘導されるものが含まれる。 With regard to the soft segment, the above-mentioned polyethers include those derived from tetramethylene glycol, 3-methyl-1,5-pentanediol, tetrahydrofuran, 3-methyltetrahydrofuran and the like, but among them, those derived from tetramethylene glycol It is preferred that The above-mentioned polyesters include those derived from ethylene glycol, tetramethylene glycol, 2,2-dimethyl-1,3-propanediol and the like and dibasic acids such as adipic acid and succinic acid. Further, the above-mentioned polyether esters include those derived from polyethers and polyesters.
ソフトセグメント前駆体のキャッピングに用いる前記の有機ジイソシアネートとしては、ビス−（ｐ−イソシアナートフェニル）−メタン（ＭＤＩ）、トリレンジイソシアネート（ＴＤＩ）、ビス−（４−イソシアナートシクロヘキシル）−メタン（ＰＩＣＭ）、へキサメチレンジイソシアネート、３，３，５−トリメチル−５−メチレンシクロヘキシルジイソシアネート等が挙げられるが、なかでもＭＤＩが好ましい。 Examples of the organic diisocyanate used for capping the soft segment precursor include bis- (p-isocyanatophenyl) -methane (MDI), tolylene diisocyanate (TDI), and bis- (4-isocyanatocyclohexyl) -methane (PICK) And hexamethylene diisocyanate, 3,3,5-trimethyl-5-methylenecyclohexyl diisocyanate, etc., among which MDI is preferred.
プレポリマの鎖伸長に用いる前記のジアミンとしては、エチレンジアミン、１，３−シクロヘキサンジアミン、１，４−シクロヘキサンジアミン等が挙げられる。
プレポリマの鎖伸長に用いる前記のジオールとしては、エチレングリコール、１，３−プロパンジオール、４−ブタンジオール、ネオペンチルグリコール、１，２−プロピレングリコール、１，４−シクロヘキサンジメタノ一ル、１，４−シクロヘキサンジオール、１，４−ビス（β−ヒドロキシエトキシ）ベンゼン、ビス（β−ヒドロキシエチル）テレフタレート及びパラキシリレンジオール等が挙げられる。以上、ポリウレタン系弾性繊維の原料となる長鎖の重合体について説明したが、本発明において、かかる長鎖の重合体の重合方法は特に制限されない。
Examples of the diamine used for chain extension of the prepolymer include ethylene diamine, 1,3-cyclohexane diamine, 1,4-cyclohexane diamine and the like.
Examples of the diols used for chain extension of prepolymers include ethylene glycol, 1,3-propanediol, 4-butanediol, neopentyl glycol, 1,2-propylene glycol, 1,4-cyclohexanedimethanol, Examples include 4-cyclohexanediol, 1,4-bis (β-hydroxyethoxy) benzene, bis (β-hydroxyethyl) terephthalate and paraxylylene diol. As mentioned above, although the long-chain polymer used as the raw material of polyurethane-type elastic fiber was demonstrated, in this invention, the polymerization method in particular of this long-chain polymer is not restrict | limited.
ポリウレタン系弾性繊維の原料となる長鎖の重合体は、ベンゾトリアゾール系等の紫外線吸収剤、ヒンダードアミン系等の耐候剤、ヒンダードフェノール系等の酸化防止剤、酸化チタン、酸化鉄等の各種顔料、硫酸バリウム、酸化亜鉛、酸化セシウム、銀イオン等の機能性添加剤等を含有することができる。 Polymers of long chains, which are raw materials of polyurethane elastic fibers, include UV absorbers such as benzotriazole, weathering agents such as hindered amines, antioxidants such as hindered phenols, various pigments such as titanium oxide and iron oxide And functional additives such as barium sulfate, zinc oxide, cesium oxide and silver ions.
長鎖の重合体を原料として用いてポリウレタン系弾性繊維を紡糸するときに用いる溶媒としては、Ｎ，Ｎ−ジメチルアセトアミド（ＤＭＡｃ）、ジメチルホルムアミド、ジメチルスルホキシド、Ｎ−メチルピロリドン等が挙げられるが、ＤＭＡｃが好ましい。溶液の全質量を基準にして、長鎖の重合体の濃度を３０〜４０質量％、特に３５〜３８質量％とするのが、溶媒を用いた乾式紡糸法に好適である。 Examples of the solvent used when spinning a polyurethane elastic fiber using a long chain polymer as a raw material include N, N-dimethylacetamide (DMAc), dimethylformamide, dimethylsulfoxide, N-methylpyrrolidone and the like. DMAc is preferred. A concentration of long-chain polymer of 30 to 40% by weight, in particular 35 to 38% by weight, based on the total weight of the solution, is suitable for dry spinning processes using solvents.
通常、鎖伸長剤としてジオールを用いた場合、ポリウレタン系弾性繊維は溶融紡糸法、乾式紡糸法又は湿式紡糸法等により紡糸され、また鎖伸長剤としてジアミンを用いた場合、ポリウレタン系弾性繊維は乾式紡糸法により紡糸される。本発明において、紡糸法は特に制限されないが、溶媒を用いた乾式紡糸法が好ましい。 Usually, when a diol is used as a chain extender, polyurethane-based elastic fibers are spun by the melt spinning method, dry spinning method, wet spinning method or the like, and when diamine is used as a chain extender, polyurethane-based elastic fibers are dry. It is spun by a spinning method. In the present invention, the spinning method is not particularly limited, but a dry spinning method using a solvent is preferable.
最後に、本発明に係る合成繊維について説明する。本発明に係る合成繊維は、本発明の処理剤が付着している合成繊維であり、以上説明した本発明の処理方法によって得られる。 Finally, the synthetic fiber according to the present invention will be described. The synthetic fiber according to the present invention is a synthetic fiber to which the treatment agent of the present invention is attached, and is obtained by the treatment method of the present invention described above.
以上説明した本発明によると、捲糸体とした場合の捲き形状不良を抑制できるとともに、加工物の加工品位を向上させることができる合成繊維が得られる。したがって、本発明により得られる合成繊維を用いることにより、近年の高度な要求に応える優れた加工品位の加工物が得られやすくなる。 According to the present invention described above, it is possible to suppress synthetic defects in the form of a winding thread body and to obtain a synthetic fiber capable of improving the processing quality of a processed product. Therefore, by using the synthetic fiber obtained by the present invention, it is easy to obtain a processed product with excellent processing quality that meets the recent high demands.
特に、化３で示されるアミド変性シリコーンとして、Ｘ１、及びＸ２が水酸基であるものを用いた場合には、加工物の風合いを向上させる効果が大きくなる。
また、化３で示されるアミド変性シリコーンとして、ｐが１５〜７００の整数であり、Ｒ１がメチル基であるものを用いた場合には、加工時におけるスカム発生を抑制することによる加工品位を向上させる効果が大きくなる。
In particular, when an amide-modified silicone represented by Chemical Formula 1 is used in which X 1 and X 2 are hydroxyl groups, the effect of improving the texture of the processed product is enhanced.
In addition, when an amide-modified silicone represented by Chemical Formula 3 is used in which p is an integer of 15 to 700 and R 1 is a methyl group, a processing quality by suppressing scum generation during processing is obtained. The effect of improving is enhanced.
また、化３で示されるアミド変性シリコーンとして、ｐが１００〜５００の整数であり、ｑが１〜１０の整数であり、アミド当量が３０００〜３００００ｇ／ｍｏｌであるものを用いた場合には、平滑性が良くなり、擦過による糸切れが抑制されることによる加工品位の向上効果が得られ、捲き形状不良を抑制する効果と加工品位を向上させる効果とを高いレベルで両立させることができる。 In the case of using an amide-modified silicone represented by Chemical Formula 3, p is an integer of 100 to 500, q is an integer of 1 to 10, and an amide equivalent is 3,000 to 30,000 g / mol, The smoothness is improved, and the improvement effect of the processing quality by the suppression of the thread breakage due to the abrasion is obtained, and the effect of suppressing the rolling shape defect and the effect of improving the processing quality can be compatible at a high level.
以下、本発明の構成及び効果をより具体的にするため、実施例等を挙げるが、本発明がこれら実施例に限定されるというものではない。尚、以下の実施例、参考例、及び比較例において、部は質量部を、また％は質量％を意味する。 Hereinafter, examples and the like will be described in order to make the configuration and effects of the present invention more specifically, but the present invention is not limited to these examples. In the following Examples , Reference Examples, and Comparative Examples, "part" means "mass part" and "%" means "mass%".
試験区分１（平滑剤の調製）
２成分以上で構成される場合には、それらを表１に記載の割合（質量比）で混合して、表１に記載の平滑剤を調製した。
Test Category 1 (Preparation of leveling agent)
When it was comprised by two or more components, they were mixed in the ratio (mass ratio) of Table 1, and the smoothing agent of Table 1 was prepared.
Ｓ５：２５℃における動粘度が５ｍｍ２／ｓであるポリジメチルシロキサン
Ｓ１０：２５℃における動粘度が１０ｍｍ２／ｓであるポリジメチルシロキサン
Ｓ２０：２５℃における動粘度が２０ｍｍ２／ｓであるポリジメチルシロキサン
Ｓ３０：２５℃における動粘度が３０ｍｍ２／ｓであるポリジメチルシロキサン
Ｓ５０：２５℃における動粘度が５０ｍｍ２／ｓであるポリジメチルシロキサン
Ｍ６：２５℃における動粘度が６ｍｍ２／ｓである鉱物油
Ｍ１０：２５℃における動粘度が１０ｍｍ２／ｓである鉱物油
Ｍ１５：２５℃における動粘度が１５ｍｍ２／ｓである鉱物油
Ｍ２１：２５℃における動粘度が２１ｍｍ２／ｓである鉱物油
Ｍ４０：２５℃における動粘度が４０ｍｍ２／ｓである鉱物油
試験区分２（アミド変性シリコーンの合成）
・アミド変性シリコーン（ＡＳ−１）の合成
シロキサン部分の繰り返し単位が４０である、両末端水酸基変性ポリジメチルシロキサン２７０００ｇ、Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミン２０６ｇ、水酸化カリウム４０％水溶液３．３ｇをガラス製の反応容器内に入れ、撹拌しつつ９０℃まで昇温し、４時間反応を行った。その後、水３２ｇを添加し、減圧で脱水操作を行い、セライトを用いて濾過を行い、アミノ変性シリコーン２７０００ｇを得た。得られたアミノ変性シリコーン２７０００ｇにオレイン酸２８１４ｇをガラス製の反応容器内に入れ、撹拌しつつ１２０℃まで昇温し、窒素気流下で４時間反応を行った。その後反応物を冷却し、アミド変性シリコーン（ＡＳ−１）２７０００ｇを得た。
S5: Polydimethylsiloxane having a kinematic viscosity of 5 mm 2 / s at 25 ° C. S10: Polydimethylsiloxane having a kinematic viscosity of 10 mm 2 / s at 25 ° C. S20: Polydimethyl having a kinematic viscosity of 20 mm 2 / s at 25 ° C. Siloxane S30: Polydimethylsiloxane having a kinematic viscosity of 30 mm 2 / s at 25 ° C. S50: Polydimethylsiloxane having a kinematic viscosity of 50 mm 2 / s at 25 ° C. M6: Mineral having a kinematic viscosity at 25 ° C. of 6 mm 2 / s Oil M10: mineral oil having a kinematic viscosity of 10 mm 2 / s at 25 ° C. M15: mineral oil having a kinematic viscosity of 15 mm 2 / s at 25 ° C. M21: mineral oil having a kinematic viscosity of 21 mm 2 / s at 25 ° C. M40 : 25 mineral oil test category 2 (a kinematic viscosity of 40 mm 2 / s at ℃ Synthesis of de modified silicone)
Synthesis of amido-modified silicone (AS-1) 27000 g of both-end hydroxyl group-modified polydimethylsiloxane having 40 repeating units of the siloxane moiety, 206 g of N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine, 40% potassium hydroxide An aqueous solution of 3.3 g was placed in a glass reaction vessel, and the temperature was raised to 90 ° C. while stirring, and the reaction was carried out for 4 hours. Thereafter, 32 g of water was added, dehydration was performed under reduced pressure, and filtration was performed using Celite to obtain 27000 g of amino-modified silicone. In 27000 g of the amino-modified silicone thus obtained, 2814 g of oleic acid was placed in a glass reaction vessel, the temperature was raised to 120 ° C. while stirring, and the reaction was carried out for 4 hours under a nitrogen stream. The reaction product was then cooled to obtain 27000 g of amide-modified silicone (AS-1).
・アミド変性シリコーン（ＡＳ−２）〜（ＡＳ−９）（ＡＳ−１１）の合成
化３に示す一般式のｐ、qの数値に応じて、シロキサン部分の繰り返し単位を変更し、両末端水酸基変性ポリジメチルシロキサンに代替、及び併用して使用する他、Ｘ３の構造に応じたアミン、脂肪酸を使用し、アミド変性シリコーン（ＡＳ−１）と同様に合成を行った。
Synthesis of amide-modified silicones (AS-2) to (AS-9) (AS-11) The repeating unit of the siloxane moiety is changed according to the values of p and q in the general formula shown in Chemical formula 3 The synthesis was carried out in the same manner as the amide-modified silicone (AS-1), using an amine according to the structure of X 3 and a fatty acid, in addition to and used in place of and in combination with the modified polydimethylsiloxane.
・アミド変性シリコーン（ＡＳ−１０）の合成
Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミンを３−（ジメトキシメチルシリル）プロピルアミンに替えて、アミド変性シリコーン（ＡＳ−１）と同様に合成を行った。
Synthesis of amido-modified silicone (AS-10) Synthesis similar to amido-modified silicone (AS-1) by replacing N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine with 3- (dimethoxymethylsilyl) propylamine Did.
・アミド変性シリコーン（ＡＳ−１２）の合成
シロキサン部分の繰り返し単位が４０である、両末端シラノール変性ポリジメチルシロキサン３０５４３ｇ、Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミン１０３２ｇ、水酸化カリウム４０％水溶液４．０ｇをガラス製の反応容器内に入れ、撹拌しつつ９０℃まで昇温し、４時間反応を行った。その後、水１３５ｇを添加し、減圧で脱水操作を行なった後、ジメチルジメトキシシラン６０ｇを添加、撹拌しつつ９０℃で２時間反応を行い、減圧で脱メタノールを行い、セライトを用いて濾過を行い、アミノ変性シリコーン３１０００ｇを得た。得られたアミノ変性シリコーン３１０００ｇにテレフタル酸８５ｇをガラス製の反応容器内に入れ、撹拌しつつ１２０℃まで昇温し、窒素気流下で４時間反応を行った。その後反応物を冷却し、アミド変性シリコーン（ＡＳ−１２）３１０００ｇを得た。
Synthesis of amide-modified silicone (AS-12) 30543 g of both-end silanol-modified polydimethylsiloxane having 40 repeating units of the siloxane moiety, 1032 g of N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine, 40% of potassium hydroxide 4.0 g of the aqueous solution was placed in a glass reaction vessel, and the temperature was raised to 90 ° C. while stirring, and the reaction was carried out for 4 hours. Thereafter, 135 g of water is added, dehydration is performed under reduced pressure, 60 g of dimethyldimethoxysilane is added, reaction is performed at 90 ° C. for 2 hours while stirring, demethanolation is performed under reduced pressure, and filtration is performed using celite. , 31,000 g of amino-modified silicone. 85 g of terephthalic acid was placed in 31000 g of the amino-modified silicone obtained, and the temperature was raised to 120 ° C. while stirring, and the reaction was performed for 4 hours under a nitrogen stream. The reaction mass was then cooled to obtain 31000 g of amide-modified silicone (AS-12).
・アミノ変性シリコーン（Ｒａｓ−１）の合成
ヘキサメチルジシロキサン１６２、水１８ｇ、水酸化カリウム４０％水溶液１０．３ｇ、オクタメチルシクロテトラシロキサン１３３２０ｇ、Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミン２０６ｇをガラス製の反応容器に入れ、撹拌しつつ９０℃まで昇温し、４時間反応を行った後、減圧で脱水、脱メタノールを行い、セライトを用いて濾過を行い、アミノ変性シリコーン（Ｒａｓ−１）１３０００ｇを得た。
Synthesis of amino-modified silicone (Ras-1) Hexamethyldisiloxane 162, water 18 g, potassium hydroxide 40% aqueous solution 10.3 g, octamethylcyclotetrasiloxane 13320 g, N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine Put 206 g into a glass reaction vessel, raise the temperature to 90 ° C while stirring, react for 4 hours, dehydrate under reduced pressure, remove methanol, filter using Celite, amino modified silicone (Ras) -1) 13000 g was obtained.
・アミノ変性シリコーン（Ｒａｓ−２）の合成
ヘキサメチルジシロキサン１６２ｇ、水５４ｇ、水酸化カリウム４０％水溶液０．４ｇ、ジメチルジメトキシシラン３６１ｇ、Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミン２０６ｇをガラス製の反応容器に入れ、撹拌しつつ９０℃まで昇温し、４時間反応を行った後、減圧で脱水、脱メタノールを行い、セライトを用いて濾過を行い、アミノ変性シリコーン（Ｒａｓ−２）５００ｇを得た。
Synthesis of amino-modified silicone (Ras-2) 162 g of hexamethyldisiloxane, 54 g of water, 0.4 g of a 40% aqueous solution of potassium hydroxide, 361 g of dimethyldimethoxysilane, 206 g of N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine The reaction vessel is placed in a glass reaction vessel, heated to 90 ° C. with stirring, reacted for 4 hours, dehydrated under reduced pressure, demethanolated, filtered using celite, amino-modified silicone (Ras-2 ) Obtained 500g.
・アミド変性シリコーン（Ｒａｓ−３）の合成
ヘキサメチルジシロキサン１６２ｇ、水５４ｇ、水酸化カリウム４０％水溶液５．２ｇ、オクタメチルシクロテトラシロキサン５９３２ｇ、Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミン４１３ｇをガラス製の反応容器に入れ、撹拌しつつ９０℃まで昇温し、４時間反応を行った後、減圧で脱水、脱メタノールを行い、セライトを用いて濾過を行い、アミノ変性シリコーン６４００ｇを得た。得られたアミノ変性シリコーン６４００ｇにアジピン酸２９１ｇをガラス製の反応容器内に入れ、撹拌しつつ１２０℃まで昇温し、窒素気流下で４時間反応を行った。その後反応物を冷却し、アミド変性シリコーン（Ｒａｓ−３）６６５５ｇを得た。
Synthesis of amide-modified silicone (Ras-3) 162 g of hexamethyldisiloxane, 54 g of water, 5.2 g of 40% aqueous potassium hydroxide solution, 5932 g of octamethylcyclotetrasiloxane, N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine Put 413 g into a glass reaction vessel, raise temperature to 90 ° C while stirring, react for 4 hours, dehydrate under reduced pressure, demethanolize, filter using Celite, and 6400 g of amino-modified silicone Obtained. In 6400 g of the amino-modified silicone thus obtained, 291 g of adipic acid was placed in a glass reaction vessel, the temperature was raised to 120 ° C. while stirring, and reaction was performed for 4 hours under a nitrogen stream. The reaction mass was then cooled to obtain 6655 g of amide-modified silicone (Ras-3).
・アミド変性シリコーン（Ｒａｓ−４）の合成
ヘキサメチルジシロキサン１６２ｇ、水５４ｇ、水酸化カリウム４０％水溶液２．４ｇ、オクタメチルシクロテトラシロキサン２２２５ｇ、Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミン４１３ｇをガラス製の反応容器に入れ、撹拌しつつ９０℃まで昇温し、４時間反応を行った後、減圧で脱水、脱メタノールを行い、セライトを用いて濾過を行い、アミノ変性シリコーン２７００ｇを得た。得られたアミノ変性シリコーン２７００ｇにトリメリット酸４１９ｇをガラス製の反応容器内に入れ、撹拌しつつ１２０℃まで昇温し、窒素気流下で４時間反応を行った。その後反応物を冷却し、アミド変性シリコーン（Ｒａｓ−４）３０８２ｇを得た。
Synthesis of amide-modified silicone (Ras-4) 162 g of hexamethyldisiloxane, 54 g of water, 2.4 g of a 40% aqueous solution of potassium hydroxide, 2225 g of octamethylcyclotetrasiloxane, N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine Place 413 g in a glass reaction vessel, raise temperature to 90 ° C. with stirring, react for 4 hours, dehydrate under reduced pressure, demethanolize, filter using Celite, 2700 g of amino-modified silicone Obtained. In 2700 g of the amino-modified silicone thus obtained, 419 g of trimellitic acid was placed in a glass reaction vessel, the temperature was raised to 120 ° C. while stirring, and the reaction was performed for 4 hours under a nitrogen stream. The reaction was then cooled to obtain 3082 g of amide-modified silicone (Ras-4).
・アミド変性シリコーン（Ｒａｓ−５）の合成
メチルハイドロジェンポリジメチルシロキサン（メチルハイドロジェンシロキサン単位２個、ジメチルシロキサン単位３０個、トリメチルシロキサン単位１個、トリメチルシリル単位１個から構成されたもの）２５０５ｇ、ペンタノイルポリアルキレングリコールモノアリルエーテル（ポリアルキレングリコールがエチレンオキシ単位３ 個とプロピレンオキシ単位３ 個とがランダム結合したもの）８９７ｇ、触媒として塩化白金６水和物０．１ｇ及びトルエン２０００ｍｌを反応容器に仕込み、反応系の温度を１１０℃に保ち、１０時間付加反応を行なった。反応系からキシレンを減圧留去した後、触媒を濾別し、中間体としてポリエーテル変性シリコーンを得た。別に、３−アミノプロピルメチルジメトキシシラン４９０ｇ及び水１４４ｇを反応容器に仕込み、反応系の温度を４０℃に保ち、２時間重合反応を行なった後、８０℃で２時間減圧脱水処理し、中間体としてアミノ基含有ポリシロキサンを得た。かくして得たポリエーテル変性シリコーン１７０１ｇ及びアミノ基含有ポリシロキサン１３５ｇを反応容器に仕込み、均一に混合した後、水酸化カリウム０．１ｇを加えて、反応系の温度を９８℃に保ち、２４時間反応を行なった。反応物を酢酸で中和した後、更に無水トリメリット酸１９３ｇを加え、反応系の温度を１５０〜１７５℃として、６時間アミド化反応を行ない、アミド変性シリコーン（Ｒａｓ−５）を得た。
Synthesis of amide-modified silicone (Ras-5) 2505 g of methyl hydrogen polydimethylsiloxane (made up of 2 methyl hydrogen siloxane units, 30 dimethylsiloxane units, 1 trimethyl siloxane unit, 1 trimethyl silyl unit) Reaction vessel containing 897 g of pentanoyl polyalkylene glycol monoallyl ether (polyalkylene glycol in which 3 ethyleneoxy units and 3 propyleneoxy units are randomly bonded), 0.1 g of platinum chloride hexahydrate as a catalyst and 2000 ml of toluene The reaction mixture was kept at 110 ° C. for 10 hours to carry out addition reaction. After distilling off xylene from the reaction system under reduced pressure, the catalyst was separated by filtration to obtain polyether-modified silicone as an intermediate. Separately, 490 g of 3-aminopropylmethyldimethoxysilane and 144 g of water are charged in a reaction vessel, the temperature of the reaction system is kept at 40 ° C., polymerization is carried out for 2 hours, and vacuum dehydration treatment is carried out at 80 ° C. for 2 hours. As an amino group-containing polysiloxane was obtained. After 1701 g of the polyether-modified silicone thus obtained and 135 g of the amino group-containing polysiloxane are charged into a reaction vessel and uniformly mixed, 0.1 g of potassium hydroxide is added to keep the temperature of the reaction system at 98 ° C. and react for 24 hours Did. After the reaction product was neutralized with acetic acid, 193 g of trimellitic anhydride was further added, and the temperature of the reaction system was adjusted to 150 to 175 ° C. to carry out an amidation reaction for 6 hours to obtain an amide-modified silicone (Ras-5).
・アミド変性シリコーン（Ｒａｓ−６）の合成
ヘキサメチルジシロキサン１６２ｇ、水５４ｇ、水酸化カリウム４０％水溶液１０．４ｇ、オクタメチルシクロテトラシロキサン１１１２３ｇ、Ｎ−［３−（ジメトキシメチルシリル）プロピル］エチレンジアミン２０６ｇをガラス製の反応容器に入れ、撹拌しつつ９０℃まで昇温し、４時間反応を行った後、減圧で脱水、脱メタノールを行い、セライトを用いて濾過を行い、アミノ変性シリコーン１１０００ｇを得た。得られたアミノ変性シリコーン１１０００ｇにテレフタル酸１６０ｇをガラス製の反応容器内に入れ、撹拌しつつ１２０℃まで昇温し、窒素気流下で４時間反応を行った。その後反応物を冷却し、アミド変性シリコーン（Ｒａｓ−６）１１１４２ｇを得た。
Synthesis of amide-modified silicone (Ras-6) 162 g of hexamethyldisiloxane, 54 g of water, 10.4 g of 40% aqueous solution of potassium hydroxide, 11123 g of octamethylcyclotetrasiloxane, N- [3- (dimethoxymethylsilyl) propyl] ethylenediamine Put 206 g into a glass reaction vessel, raise temperature to 90 ° C while stirring, react for 4 hours, dehydrate under reduced pressure, demethanolize, filter using Celite, 11,000 g of amino-modified silicone Obtained. 160 g of terephthalic acid was placed in 11000 g of the obtained amino-modified silicone in a glass reaction vessel, and the temperature was raised to 120 ° C. while stirring, and the reaction was performed for 4 hours under a nitrogen stream. Thereafter, the reaction product was cooled to obtain 11142 g of amide-modified silicone (Ras-6).
各変性シリコーンの構成を表２に示す。 The composition of each modified silicone is shown in Table 2.
試験区分３（合成繊維用処理剤の調製）
・実施例１ 表１に記載の平滑剤（Ｌ−１）９９部、表２に記載のアミド変性シリコーン（ＡＳ−１）１部を、２０〜３５℃の範囲内の温度で均一になるまで混合して実施例１の合成繊維用処理剤を調製した。
Test division 3 (preparation of treatment agent for synthetic fiber)
Example 1 99 parts of the smoothing agent (L-1) described in Table 1 and 1 part of the amide-modified silicone (AS-1) described in Table 2 until uniform at a temperature in the range of 20 to 35 ° C. The mixture was mixed to prepare a treating agent for synthetic fiber of Example 1.
・実施例２〜６、参考例１〜１１及び比較例１〜３
実施例１の合成繊維用処理剤と同様にして、実施例２〜６、参考例１〜１１及び比較例１〜３の合成繊維用処理剤を調製した。これらの内容を表３にまとめて示した。
Examples 2 to 6, Reference Examples 1 to 11 and Comparative Examples 1 to 3
In the same manner as the synthetic fiber treating agent of Example 1, the synthetic fiber treating agents of Examples 2 to 6, Reference Examples 1 to 11, and Comparative Examples 1 to 3 were prepared. These contents are summarized in Table 3 and shown.
Ｌ−１〜Ｌ−９：表１に記載の平滑剤
ＡＳ−１〜ＡＳ−１２，Ｒａｓ−１〜Ｒａｓ−６：表２に記載のアミノ変性シリコーン及びアミド変性シリコーン
Ｒａｓ−７：粘度９００ｍｍ２／ｓ（２５℃）、官能基当量２７００ｇ／ｍｏｌのアミドポリエーテル変性シリコーン
・試験区分４（合成繊維への合成繊維用処理剤の付着及び評価）
・合成繊維としてのポリウレタン系弾性繊維への合成繊維用処理剤の付着
ビス−（ｐ−イソシアネートフェニル）−メタン／テトラメチレンエーテルグリコール（数平均分子量１８００）＝１．５８／１（モル比）の混合物を常法により９０℃で３時間反応させ、キャップドグリコールを得た後、このキャップドグリコールをＮ，Ｎ’−ジメチルアセトアミド（以下、ＤＭＡｃという）で希釈した。次にエチレンジアミン及びジエチルアミンを含むＤＭＡｃ溶液を前記のキャップドグリコールのＤＭＡｃ溶液に加え、室温で高速攪拌装置を用いて混合し、鎖伸長させてポリマを得た。更にＤＭＡｃを加えて前記のポリマ濃度が約３５％のＤＭＡｃ溶液とし、このＤＭＡｃ溶液に、ポリマに対して酸化チタンを４．７％、ヒンダードアミン系耐侯剤を３．０％及びヒンダードフェノール系酸化防止剤を１．２％となるように添加し、混合して均一なポリマ混合溶液とした。このポリマ混合溶液を用いて、公知のスパンデックスで用いられる乾式紡糸方法により、単糸数４本からなる４４ｄｔｅｘの弾性糸を紡糸し、巻き取り前のオイリングローラーから各例の合成繊維用処理剤をそのままニートの状態でローラー給油した。かくしてローラー給油したものを、巻き取り速度５５０ｍ／分で、長さ５７ｍｍの円筒状紙管に、巻き幅４２ｍｍを与えるトラバースガイドを介して、サーフェイスドライブの巻取機を用いて巻き取り、乾式紡糸ポリウレタン系弾性繊維のパッケージを得た。合成繊維用処理剤の付着量の調節は、オイリングローラーの回転数を調整することで行い、目標値７．０％で付着させた。
L-1 to L-9: Smoothing agents described in Table 1 AS-1 to AS-12, Ras-1 to Ras-6: Amino-modified silicone and amide-modified silicone described in Table 2 Ras-7: Viscosity 900 mm 2 / S (25 ° C), amido polyether modified silicone with functional group equivalent weight of 2700 g / mol Test zone 4 (adhesion and evaluation of treatment agents for synthetic fibers on synthetic fibers)
· Adhesion of treatment agents for synthetic fibers to polyurethane-based elastic fibers as synthetic fibers Bis- (p-isocyanatophenyl) -methane / tetramethylene ether glycol (number average molecular weight 1800) = 1.58 / 1 (molar ratio) The mixture was reacted at 90 ° C. for 3 hours according to a conventional method to obtain a capped glycol, which was then diluted with N, N′-dimethylacetamide (hereinafter referred to as DMAc). Next, a DMAc solution containing ethylenediamine and diethylamine was added to the above-described DMAc solution of capped glycol, and mixed at room temperature using a high-speed stirrer to cause chain elongation to obtain a polymer. Further, DMAc is added to make the above-mentioned DMAc solution having a polymer concentration of about 35%, and this DMAc solution contains 4.7% of titanium oxide to polymer, 3.0% of hindered amine based flameproofing agent, and hindered phenol based oxidation The inhibitor was added to a concentration of 1.2% and mixed to obtain a homogeneous polymer mixture solution. Using this polymer mixed solution, 44 dtex elastic yarn consisting of 4 single yarns is spun by a dry spinning method used in known spandex, and the treatment agent for synthetic fiber of each example is directly used from the oiling roller before winding. The roller was refueled in a neat condition. Thus, the roller-fed one is wound on a cylindrical paper tube of 57 mm in length at a winding speed of 550 m / min through a traverse guide giving a winding width of 42 mm using a surface drive winder and dry spinning A package of polyurethane elastic fibers was obtained. Adjustment of the adhesion amount of the treatment agent for synthetic fiber was performed by adjusting the rotation speed of an oiling roller, and was made to adhere at the target value of 7.0%.
・測定及び評価
前記で得た乾式紡糸ポリウレタン系弾性繊維パッケージを下記の測定及び評価に供し、結果を表３にまとめて示した。
Measurement and Evaluation The dry spun polyurethane-based elastic fiber package obtained above was subjected to the following measurement and evaluation, and the results are summarized in Table 3.
・捲糸体の形状の評価
前記のパッケージ（１ｋｇ巻き）について、捲き幅の最大値（Ｗｍａｘ）と最小幅（Ｗｍｉｎ）を計測し、双方の差（Ｗｍａｘ−Ｗｍｉｎ）からバルジを求め、下記の基準で評価した。
· Evaluation of the shape of the cocoon body For the above package (1 kg), measure the maximum value (Wmax) and the minimum width (Wmin) of the winding width, and determine the bulge from the difference (Wmax-Wmin) of both It evaluated by the standard.
◎：バルジが４ｍｍ未満。
○：バルジが４〜１０ｍｍ。
×：バルジが１０ｍｍ以上。
◎: Bulge less than 4 mm.
○: Bulge 4 to 10 mm.
X: Bulge 10 mm or more.
・加工時のスカム発生の評価
前記のパッケージ（１ｋｇ巻き）捲糸体をミニチュア整経機に１０本仕立て、２５℃で６５％ＲＨの雰囲気下に糸速度３００ｍ／分で１５００ｋｍ巻き取った。このとき、ミニチュア整経機のクシガイドでのスカムの蓄積状態を肉眼観察し、下記の基準で評価した。
-Evaluation of scum generation during processing 10 packages of the above-mentioned package (1 kg wound) were wound on a miniature warping machine, and wound at 1500C at a yarn speed of 300 m / min under an atmosphere of 65% RH at 25 ° C. At this time, the accumulation state of the scum in the comb guide of the miniature warper was visually observed and evaluated according to the following criteria.
◎：スカムの付着がほとんどなかった。
○：スカムがやや付着しているが、糸の安定走行に問題はなかった。
×：スカムの付着及び蓄積が多く、糸の安定走行に大きな問題があった。
◎: There was almost no adhesion of scum.
○: Some scum adhered, but there was no problem in stable running of the yarn.
X: There was much adhesion and accumulation of scum, and there was a big problem in stable running of the yarn.
・平滑性の評価
摩擦測定メーター（エイコー測器社製、ＳＡＭＰＬＥ ＦＲＩＣＴＩＯＮ ＵＮＩＴ ＭＯＤＥＬ ＴＢ−１）を用い、二つのフリーローラー間に直径１ｃｍで表面粗度２Ｓのクロムメッキ梨地ピンを配置し、このクロムメッキ梨地ピンに対し、前記のパッケージ（５００ｇ巻き）から引き出したポリウレタン系弾性繊維の接触角度が９０度となるようにした。２５℃で６０％ＲＨの条件下、入側で初期張力（Ｔ１）５ｇをかけ、１００ｍ／分の速度で走行させたときの出側の２次張力（Ｔ２）を０．１秒毎に１分間測定した。下記の数１から摩擦係数を求め、下記の基準で評価した。
Evaluation of smoothness Using a friction measurement meter (SAMPLE FRICTION UNIT MODEL TB-1 manufactured by EIKO SOKKI Co., Ltd.), place a chrome-plated satin pin with a surface roughness of 2 cm and a surface roughness of 2 S between two free rollers. The contact angle of the polyurethane elastic fiber drawn from the above package (500 g wound) with respect to the plated satin pin was made to be 90 degrees. Initial tension (T 1 ) of 5 g is applied on the inlet side at 25 ° C. and 60% RH, and the secondary side tension (T 2 ) on the outlet side when traveling at a speed of 100 m / min every 0.1 seconds It was measured for 1 minute. The coefficient of friction was determined from the following equation 1 and evaluated according to the following criteria.
○：摩擦係数が０．２２０以上０．２６０未満。
△：摩擦係数が０．２６０以上０．３００未満。
×：摩擦係数が０．３００以上。
○: The coefficient of friction is 0.220 or more and less than 0.260.
Fair: The coefficient of friction is 0.260 or more and less than 0.300.
X: coefficient of friction is 0.300 or more.
・風合いの評価
試料糸を用いて織物ストレッチ布帛を作製し、染色等の後加工を行い、その外観品位を評価した。先ず、試料糸を、カチオン可染ポリエステル糸（１６８ｄｔｅｘ／４８ｆｉｌ）でカバリング加工した。その際のカバリング機での条件を、ヨリ数＝４５０ｔ／ｍ、ドラフト＝３．０として得られたカバリング糸をヨコ糸用とし、またヨリ数７００Ｔ／Ｍ、ドラフト＝３．５として得られたカバリング糸をタテ糸用とした。次に、得られたカバリング糸をそれぞれヨコ糸、タテ糸として用い、タテ糸を５１００本（荒巻整経１１００本）で糊付け整経した後、レビアー織機を用いて２／１綾組織で製織した。そして製織で得られた生機を常法に従い精練加工、中間セット（１８５℃）、減量加工を行ない、更にカチオン染料を用いた染色加工、乾燥、仕上げ剤処理、及び１８０℃、布帛２０ｍ／分、セットゾーン２４ｍの条件で仕上げセットを行った。
Evaluation of texture A woven stretch fabric was produced using the sample yarn, and post-processing such as dyeing was performed to evaluate its appearance and grade. First, the sample yarn was covered with a cationic dyed polyester yarn (168 dtex / 48 fil). The covering yarn obtained at the time of covering machine at that time as the number of twist = 450t / m, draft = 3.0 was used for weft yarn, and the number of twists was obtained as 700T / M, draft = 3.5. Covering yarn was used for warp yarn. Next, the covering yarn obtained was used as a weft yarn and a warp yarn respectively, and after gluing with 5100 warp yarns (1100 yarns for rough winding), it was woven with a 2/1 cage structure using a Revere loom. . Then, the greenware obtained by weaving is subjected to scouring processing, intermediate setting (185 ° C.), weight loss processing according to a conventional method, and further to dyeing processing using a cationic dye, drying, finish treatment, and 180 ° C., 20 m / min. The finishing set was performed under the conditions of set zone 24 m.
このように後加工を行った後のストレッチ布帛の風合いを、主に生地の波打ちに注目して、下記の基準で評価した。
◎：波打ちが全くなく、手触りが滑らか。
The texture of the stretch fabric after the post-processing in this manner was evaluated by the following criteria, mainly focusing on the waving of the fabric.
◎: There is no waving and the touch is smooth.
○：波打ちがあるがほとんど気にならない。
×：波打ちが気になり、手触りにひっかかりがある。
表３の結果からも明らかなように、本発明の処理剤及び処理方法によると、合成繊維の製造において、優れた捲形状を有するパッケージを得ることができ、また後加工でのスカム発生や擦過による糸切れが少なく、結果として編地の表面が滑らかで加工品位に優れた合成繊維を得ることができるのである。
○: There is a wave but I hardly bother.
X: Anxiety is a concern, and there is a clinch to the touch.
As apparent from the results of Table 3, according to the treatment agent and treatment method of the present invention, a package having an excellent cocoon shape can be obtained in the production of synthetic fibers, and scum generation and abrasion in post-processing As a result, it is possible to obtain a synthetic fiber which is smooth on the surface of the knitted fabric and excellent in processing quality.
特に、化３で示されるアミド変性シリコーンとして、Ｘ１、及びＸ２が水酸基であるものを用いた実施例１〜６及び参考例１〜８は、当該要件を満たさないものを用いた参考例９〜１１と比較して、風合いが更に向上している。 In particular, Examples 1 to 6 and Reference Examples 1 to 8 in which X 1 and X 2 are a hydroxyl group as the amide-modified silicone shown in Chemical formula 3 are reference examples using those which do not satisfy the requirements. The texture is further improved as compared to 9-11 .
また、化３で示されるアミド変性シリコーンとして、ｐが１５〜７００の整数であり、Ｒ１がメチル基であるものを用いた実施例１〜６及び参考例１〜６では、当該要件を満たさないものを用いた参考例７〜１１と比較して、加工時におけるスカム発生が更に抑制されている。 In Examples 1 to 6 and Reference Examples 1 to 6 in which p is an integer of 15 to 700 and R 1 is a methyl group as the amide-modified silicone represented by Chemical Formula 3, the requirements are satisfied. The scum generation at the time of processing is further suppressed as compared with the reference examples 7 to 11 using the one without.
また、化３で示されるアミド変性シリコーンとして、ｐが１００〜５００の整数であり、ｑが１〜１０の整数であり、アミド当量が３０００〜３００００ｇ／ｍｏｌであるものを用いた実施例１〜６では、当該要件を満たさないものを用いた参考例１〜４と比較して、捲き形状不良を抑制する効果と、合成繊維の平滑性が向上する効果が高いレベルで両立している。 In addition, as an amide-modified silicone represented by Chemical Formula 3, Examples 1 to 4 in which p is an integer of 100 to 500, q is an integer of 1 to 10, and an amide equivalent is 3000 to 30000 g / mol. In 6, compared with the reference examples 1-4 which used the thing which does not satisfy | fill the said requirement, the effect of suppressing the defect in a form defect and the effect of improving the smoothness of a synthetic fiber are compatible on a high level.
Claims (8)
下記の化１で示されるアミド変性シリコーンを含有して成り、
前記アミド変性シリコーンは、アミド当量が３０００〜３００００ｇ／ｍｏｌであることを特徴とする合成繊維用処理剤。
Ｘ１，Ｘ２：水酸基
Ｘ３：下記の化２で示されるアミド変性基
Ｒ１：炭素数１〜５のアルキル基
ｐ：１００〜５００の整数
ｑ：１〜１０の整数）
Ｒ２，Ｒ３：それぞれ独立して、炭素数２〜５のアルキレン基
Ｒ４：１〜４価のカルボン酸から一つの水酸基を除いた残基
ｒ：０又は１） It is a processing agent for synthetic fibers used by adhering to synthetic fibers,
Comprising an amide-modified silicone represented by the following chemical formula 1 is,
Wherein the amide-modified silicone, synthetic fiber-processing agent amide equivalent is characterized 3000~30000g / mol der Rukoto.
X 1 , X 2 : Hydroxyl group X 3 : Amide modifying group represented by the following chemical formula 2 R 1 : Alkyl group with 1 to 5 carbon atoms p: integer of 100 to 500 q: integer of 1 to 10 )
R 2 and R 3 each independently represent an alkylene group having 2 to 5 carbon atoms R 4 : a residue obtained by removing one hydroxyl group from a 1 to 4 monovalent carboxylic acid r: 0 or 1)
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