JP2015164410A - Food weighing device - Google Patents

Food weighing device Download PDF

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JP2015164410A
JP2015164410A JP2014040444A JP2014040444A JP2015164410A JP 2015164410 A JP2015164410 A JP 2015164410A JP 2014040444 A JP2014040444 A JP 2014040444A JP 2014040444 A JP2014040444 A JP 2014040444A JP 2015164410 A JP2015164410 A JP 2015164410A
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JP5728598B1 (en
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裕司 藤本
Yuji Fujimoto
裕司 藤本
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HOSODA KOGYO KK
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Abstract

PROBLEM TO BE SOLVED: To provide a food weighing device having an increased processing capacity with suppressed increase of the installation area.SOLUTION: A food weighing device 10 includes a second hopper 20 having a first outlet 22a and a second outlet 22b at the bottom. Transportation means 50 allows first to fourth weighing means 40A to 40D to be connected to form a row, which can be transported to a first position P1 and a second position P2 in the row direction at the same time. At the first position P1, while boiled noodles flow in the first weighing means 40A and the third weighing means 40C, boiled noodles are discharged from the second weighing means 40B and the fourth weighing means 40D. At the second position P2, while boiled noodles flow in the second weighing means 40B and the fourth weighing means 40D, boiled noodles are discharged from the first weighing means 40A and the third weighing means 40C. The boiled noodles flow out from the second hopper 20 through the first outlet 22a and the second outlet 22b at the same time, so that the processing amount of boiled noodles in one step can be 2 times larger than that of a conventional one.

Description

本発明は、うどん、そば、スパゲティなどの茹麺や、くずきり、糸こんにゃくなどの紐状食品を、一定量ずつ計量して取り出す食品計量装置に関する。   The present invention relates to a food weighing device for weighing out and taking out noodles such as udon, soba and spaghetti, and string-like foods such as kuzukiri and yam konjac.

量産されたうどん、そば、スパゲティなどの茹麺を、予め定める一定量ごとに取り分けるため、従来、玉取機とも呼ばれる食品計量装置が用いられる。従来の食品計量装置は、たとえば特許文献1に記載されるように、麺生地を茹上げるボイル装置から供給される茹麺を収容するホッパと、ホッパの下方に配設される計量容器とを備え、水とともに茹麺がホッパへ投入され、ホッパの流出孔から流出させる茹麺を、下方の計量容器に充満させることによって一定容量ずつ計り取る。計り取られた茹麺は、計量容器から、後続の搬送バケットなどへ排出される。   Conventionally, a food weighing device, also called a ball-tapping machine, is used to separate mass-produced noodles such as udon, soba, and spaghetti by a predetermined amount. A conventional food weighing device includes, as described in, for example, Patent Document 1, a hopper that contains candy noodles that are supplied from a boil device that raises noodle dough, and a weighing container disposed below the hopper. Then, the noodles are poured into the hopper together with the water, and the noodles flowing out from the outflow hole of the hopper are filled in the lower measuring container to measure a certain volume. The measured noodles are discharged from the weighing container to a subsequent transport bucket or the like.

実開昭51−71891号公報Japanese Utility Model Publication No. 51-71891

食品計量装置において、単位時間当たりの茹麺処理量を増大させることが要望されている。そこで、1工程あたりの処理数を増やすため、ホッパの底部に複数の流出孔を1列に設けるとともに、この流出孔に対応させて複数の計量容器を1列に配設した食品計量装置が従来提案されている。しかしながら、1列あたりの流出孔および計量容器の個数を増やすと、それに応じて、茹麺処理装置の幅寸法が増大するので、設備設置のために広い面積を確保しなければならないという問題がある。   In food weighing devices, it is desired to increase the amount of noodle processing per unit time. Thus, in order to increase the number of processes per process, a food weighing apparatus in which a plurality of outflow holes are provided in a row at the bottom of the hopper and a plurality of weighing containers are arranged in a row corresponding to the outflow holes has been conventionally provided. Proposed. However, when the number of outflow holes and measuring containers per row is increased, the width dimension of the noodle processing apparatus increases accordingly, and there is a problem that a large area must be secured for installation of equipment. .

本発明の目的は、設置に要する面積を増大させること無く、茹麺など紐状の食品の処理量を増大させることが可能な食品計量装置を提供することである。   An object of the present invention is to provide a food weighing device capable of increasing the throughput of string-like foods such as crab noodles without increasing the area required for installation.

本発明は、食品を収容する食品収容部を有し、該食品収容部に収容された食品を垂下排出させる食品排出手段と、
前記食品排出手段の下方に配設され、該食品排出手段から垂下排出された食品が収容される箱状のホッパであって、該食品が流出可能な第1流出口および第2流出口が底部に設けられたホッパと、
前記ホッパ内に、予め定める水位が維持されるように給水する給水手段と、
前記ホッパの下方に配設され、前記第1流出口から水とともに流出された食品が供給される第1計量手段であって、
前記第1流出口に連通可能な第1上開口と、下方に開放する第1下開口と、水を通過させかつ食品の通過を阻止する複数の第1透孔とが設けられた、予め定める容積の食品を収容する第1計量容器と、
前記第1計量容器に隣接して配設され、前記第1流出口に連通可能な第2上開口と、下方に開放する第2下開口と、水を通過させかつ食品の通過を阻止する複数の第2透孔とが設けられた、予め定める容積の食品を収容する第2計量容器とを有する第1計量手段と、
前記ホッパの下方に、前記第2計量容器側に前記第1計量手段に隣接して配設され、前記第2流出口から水とともに流出された食品が供給される第2計量手段であって、
前記第2流出口に連通可能な第3上開口と、下方に開放する第3下開口と、水を通過させかつ食品の通過を阻止する複数の第3透孔とが設けられた、予め定める容積の食品を収容する第3計量容器と、
前記第2計量容器側とは反対側で前記第3計量容器に隣接して配設され、前記第2流出口に連通可能な第4上開口と、下方に開放する第4下開口と、水を通過させかつ食品の通過を阻止する複数の第4透孔とが設けられた、予め定める容積の食品を収容する第4計量容器とを有する第2計量手段と、
水平に列を成すように前記第1〜第4計量容器を連結し、かつ該列を成す方向に前記第1および第2計量手段を同時に移動させる移動手段であって、
前記第1計量容器の第1上開口が前記第1流出口に連通し、かつ前記第3計量容器の第3上開口が前記第2流出口に連通する第1位置と、
前記第2計量容器の第2上開口が前記第1流出口に連通し、かつ前記第4計量容器の第4上開口が前記第2流出口に連通する第2位置とに、前記第1および第2計量手段を移動させる移動手段と、
前記第1〜第4計量容器が乗載されるシャッタ板であって、
前記第1および第3計量容器が前記第1位置に配置された状態において、前記第1計量容器の第1下開口および前記第3計量容器の第3下開口を塞ぎ、かつ前記第2計量容器の第2下開口および前記第4計量容器の第4下開口を開放させる第1シャッタ部と、
前記第1および第3計量容器が前記第2位置に配置された状態において、前記第2計量容器の第2下開口および前記第4計量容器の第4下開口を塞ぎ、かつ前記第1計量容器の第1下開口および前記第3計量容器の第3下開口を開放させる第2シャッタ部とを有するシャッタ板と、を含むことを特徴とする食品計量装置である。
The present invention has a food storage unit that stores food, and a food discharge unit that droops and discharges the food stored in the food storage unit,
A box-like hopper that is disposed below the food discharge means and accommodates the food drooped and discharged from the food discharge means, wherein the first outlet and the second outlet from which the food can flow out are bottom portions. A hopper provided in
Water supply means for supplying water so that a predetermined water level is maintained in the hopper;
A first metering means disposed below the hopper and supplied with food that has flowed out of the first outlet with water;
A first upper opening that can communicate with the first outlet, a first lower opening that opens downward, and a plurality of first through holes that allow water to pass therethrough and prevent food from passing therethrough are predetermined. A first weighing container for containing a volume of food;
A second upper opening disposed adjacent to the first weighing container and capable of communicating with the first outlet; a second lower opening opening downward; and a plurality of parts that allow water to pass therethrough and prevent food from passing therethrough. A first measuring means having a second measuring container for storing a predetermined volume of food provided with a second through hole;
Below the hopper, the second weighing means is disposed adjacent to the first weighing means on the second weighing container side, and is supplied with food that has flowed out together with water from the second outlet,
A third upper opening that can communicate with the second outlet, a third lower opening that opens downward, and a plurality of third through holes that allow water to pass therethrough and prevent food from passing therethrough are predetermined. A third weighing container containing a volume of food;
A fourth upper opening disposed adjacent to the third weighing container on the side opposite to the second weighing container side and communicating with the second outlet; a fourth lower opening opening downward; water A second measuring means having a fourth measuring container for containing a predetermined volume of food, provided with a plurality of fourth through holes for allowing the food to pass through and preventing the food from passing through;
Moving means for connecting the first to fourth measuring containers so as to form a horizontal row and simultaneously moving the first and second measuring means in a direction of forming the row;
A first position where a first upper opening of the first measuring container communicates with the first outlet, and a third upper opening of the third measuring container communicates with the second outlet;
The second upper opening of the second weighing container communicates with the first outlet, and the fourth position of the fourth weighing container communicates with the second outlet. Moving means for moving the second weighing means;
A shutter plate on which the first to fourth measuring containers are mounted;
In a state where the first and third measuring containers are arranged at the first position, the first lower opening of the first measuring container and the third lower opening of the third measuring container are closed, and the second measuring container A first shutter portion for opening the second lower opening of the first and the fourth lower opening of the fourth measuring container;
In a state where the first and third measuring containers are arranged at the second position, the second lower opening of the second measuring container and the fourth lower opening of the fourth measuring container are closed, and the first measuring container And a shutter plate having a second shutter part that opens the third lower opening of the third weighing container.

また本発明は、前記第1流出口は、前記第1〜第4計量容器が前記列を成す方向と水平面上で直交する方向に、予め定める間隔をあけて複数設けられ、
前記第2流出口は、前記直交する方向に、予め定める間隔をあけて複数設けられ、
前記第1計量手段は、前記直交する方向に前記予め定める間隔をあけて、前記複数の第1流出口に対応して該第1流出口毎に設けられ、
前記第2計量手段は、前記直交する方向に前記予め定める間隔をあけて、前記複数の第2流出口に対応して該第2流出口毎に設けられることを特徴とする。
Further, in the present invention, a plurality of the first outlets are provided at predetermined intervals in a direction orthogonal to the direction in which the first to fourth measuring containers form the row and the horizontal plane,
A plurality of the second outlets are provided at predetermined intervals in the orthogonal direction,
The first metering means is provided for each of the first outlets corresponding to the plurality of first outlets, with the predetermined interval in the orthogonal direction.
The second metering means is provided for each of the second outlets corresponding to the plurality of second outlets with the predetermined interval in the orthogonal direction.

本発明によれば、ホッパの底部に第1流出口および第2流出口を設け、第1流出口に連通可能な第1計量容器および第2計量容器を有する第1計量手段と、第2流出口に連通可能な第3計量容器および第4計量容器を有する第2計量手段とを設けるとともに、移動手段によって第1〜第4計量容器を水平に列を成すように連結し、かつ該列をなす方向に第1計量手段および第2計量手段を同時に第1位置と第2位置とに移動可能とし、シャッタ板によって、第1位置では、第1計量容器と第3計量容器とに食品が流入すると同時に、第2計量容器および第4計量容器から食品が排出され、第2位置では、第2計量容器および第4計量容器に食品が流入すると同時に、第1計量容器および第3計量容器から食品が排出される。ホッパから食品を第1流出口と第2流出口との2箇所で同時に流出させ、第1計量手段および第2計量手段で同時に食品の計量を行うから、1工程あたりの食品処理量を、従来の2倍にすることができる。   According to the present invention, the first metering means having the first metering container and the second metering container which are provided with the first outlet and the second outlet at the bottom of the hopper, and which can communicate with the first outlet, A second weighing means having a third weighing container and a fourth weighing container capable of communicating with the outlet; and connecting the first to fourth weighing containers in a horizontal row by a moving means; The first weighing means and the second weighing means can be simultaneously moved to the first position and the second position in the direction formed, and the food flows into the first weighing container and the third weighing container at the first position by the shutter plate. At the same time, the food is discharged from the second measuring container and the fourth measuring container, and in the second position, the food flows into the second measuring container and the fourth measuring container, and at the same time, the food from the first measuring container and the third measuring container. Is discharged. Since food is allowed to flow out from the hopper at two locations, the first outlet and the second outlet, and the food is weighed simultaneously by the first weighing means and the second weighing means, the amount of food processed per process is conventionally reduced. Can be doubled.

第1流出口および第2流出口がそれぞれ、第1〜第4計量容器が列を成す方向と水平面上で直交する方向に予め定める間隔をあけて複数設けられ、第1計量手段が複数の第1流出口に対応して該第1流出口毎に設けられるとともに、第2計量手段が複数の第2流出口に対応して該第2流出口毎に設けられるので、1工程における食品の処理量を増大させることができる。第1流出口と第2流出口とが第1〜第4計量容器の列方向に沿って配置されるので、該列方向に直交する方向のホッパの幅寸法を拡大せずに、1工程あたりの食品処理量が増大した食品計量装置を提供できる。   A plurality of first outlets and second outlets are provided at predetermined intervals in a direction orthogonal to the direction in which the first to fourth measuring containers form a row and on a horizontal plane, and the first measuring means includes a plurality of first measuring means. In addition to being provided for each of the first outlets corresponding to one outlet, the second metering means is provided for each of the second outlets corresponding to a plurality of second outlets, so that food processing in one step The amount can be increased. Since the first outlet and the second outlet are arranged along the row direction of the first to fourth measuring containers, without increasing the width dimension of the hopper in the direction orthogonal to the row direction, per step It is possible to provide a food weighing device having an increased food processing amount.

本発明に係る食品処理設備1の簡略化した側面図である。It is the simplified side view of the food processing equipment 1 which concerns on this invention. 第1ホッパ11および案内シュート30付近の断面図である。2 is a cross-sectional view of the vicinity of a first hopper 11 and a guide chute 30. FIG. 第1ホッパ11の排出口12付近を拡大して示す断面図である。It is sectional drawing which expands and shows the discharge port 12 vicinity of the 1st hopper 11. As shown in FIG. 第1ホッパ11の排出口12付近を上方から見た平面図である。It is the top view which looked at the discharge port 12 vicinity of the 1st hopper 11 from upper direction. 第2ホッパ20の平面図である。3 is a plan view of a second hopper 20. FIG. 第2ホッパ20の一部と計量手段40とを示す側面図である。FIG. 4 is a side view showing a part of the second hopper 20 and the weighing means 40. 図6の左方から見た第2ホッパ20の一部および計量手段40の正面図である。FIG. 7 is a front view of a part of the second hopper 20 and the weighing means 40 as viewed from the left in FIG. 6. 計量手段40の移動手段50による動作を説明する側面図であって、図8(1)は計量手段40が第1位置P1に配置された状態を示し、図8(2)は計量手段40が第2位置P2に配置された状態を示すものである。FIGS. 8A and 8B are side views for explaining the operation of the measuring unit 40 by the moving unit 50. FIG. 8A shows a state in which the measuring unit 40 is arranged at the first position P1, and FIG. The state arrange | positioned in the 2nd position P2 is shown.

本発明を、計量処理する対象の食品として、うどん、そば、スパゲティなどの茹麺に適用した実施形態について説明する。なお本発明は、茹麺以外に、くずきり、糸こんにゃくなど紐状の食品の計量に適用することができる。図1は、本発明の一実施形態に係る食品処理設備1を示す簡略化した側面図である。食品処理設備1は、ボイル装置2によって、うどん、そば、スパゲティなどの麺生地を茹で上げて製造した茹麺を、後続の冷凍装置や梱包装置などの後続処理設備へ、予め定める容積ずつに計量した状態で供給するためのものであり、たとえば食品加工工場内の床Fなどに設置される。   An embodiment in which the present invention is applied to rice noodles such as udon, soba and spaghetti as food to be weighed will be described. Note that the present invention can be applied to the measurement of string-like foods such as kuzukiri and yam konjac in addition to rice noodles. FIG. 1 is a simplified side view showing a food processing facility 1 according to an embodiment of the present invention. The food processing facility 1 uses the boil device 2 to measure the noodles produced by boiling the noodle dough such as udon, buckwheat, and spaghetti into the subsequent processing facilities such as the subsequent freezing device and packing device in a predetermined volume. For example, it is installed on a floor F in a food processing factory.

食品処理設備1は、茹麺を量産するボイル装置2と、茹麺を一定容積ずつ計り取って分割する食品計量装置10と、分割された茹麺を後続の冷凍装置や包装装置などへ搬出する茹麺搬出手段6とを含んで構成される。食品計量装置10、および茹麺搬出手段6は、横枠部材7aおよび縦枠部材7bによって床Fの上に組み立てられる基台7に設置される。   The food processing facility 1 carries out a boil device 2 for mass-producing crab noodles, a food weighing device 10 for measuring and dividing crab noodles by a certain volume, and carrying the divided crab noodles to a subsequent refrigeration apparatus or packaging device. And noodles carrying means 6. The food weighing device 10 and the bowl noodle unloading means 6 are installed on the base 7 assembled on the floor F by the horizontal frame member 7a and the vertical frame member 7b.

ボイル装置2は、たとえば、麺生地が収容される茹籠3と、熱湯を貯留するボイル槽とを有し、複数食分の麺生地が収容される茹籠3を、ボイル槽の熱湯に予め定める時間浸漬させることによって、複数食分の茹麺を製造する。製造された茹麺は、茹籠3を反転させることによって放出され、搬入シュート4などを介し、食品計量装置10の搬入側へ移送される。   The boil device 2 has, for example, a bowl 3 in which noodle dough is stored and a boil tank for storing hot water, and the bowl 3 in which noodle dough for multiple meals is stored is predetermined as hot water in the boil tank. By soaking for a while, multiple meals of potato noodles are produced. The produced crab noodles are released by reversing the crab 3 and transferred to the carry-in side of the food weighing device 10 through the carry-in chute 4 and the like.

食品計量装置10は、茹麺を受け取って排出する茹麺排出手段5、茹麺排出手段5の下方に配設され、排出された茹麺が投入される第1ホッパ11、第1ホッパ11から茹麺が移送される第2ホッパ20、茹麺を第1ホッパ11から第2ホッパ20へ導く案内シュート30、第2ホッパ20の下方に配設され、予め定める容積の茹麺を計量したのち、これを排出する計量手段40とを含む。本実施形態では、第2ホッパが、本発明のホッパに対応している。また、計量手段40は、第1計量手段40Aと、第2計量手段40Bとを有している。   The food weighing device 10 is disposed below the bowl noodle discharge means 5 for receiving and discharging the bowl noodles, from the first hopper 11 and the first hopper 11 into which the dumped noodles are placed. The second hopper 20 to which the noodles are transferred, the guide chute 30 for guiding the noodles from the first hopper 11 to the second hopper 20, and the second hopper 20 are placed below the second hopper 20, and after measuring a predetermined volume of the noodles And weighing means 40 for discharging the same. In the present embodiment, the second hopper corresponds to the hopper of the present invention. The weighing means 40 has a first weighing means 40A and a second weighing means 40B.

食品排出手段5は、食品計量装置10におけるボイル装置2から茹麺が供給される搬入側に備えられる。食品排出手段5は、たとえば、基台7の搬入側に起立状態に設けられる支持フレーム5dと、支持フレーム5dの上下に配置したチェーンスプロケット5aと、チェーンスプロケット5a間に架け渡されるチェーン5bと、チェーン5bに連結されるバケット5cなどの食品収容部と、これらの駆動手段とから成るバケットコンベアが用いられる。食品排出手段5は、バケット5cの降下位置でボイル装置2から茹麺を受け取り、バケット5cの上昇位置で茹麺を垂下排出して食品計量装置10の第1ホッパ11に投入する。   The food discharging means 5 is provided on the carry-in side where the noodles are supplied from the boil device 2 in the food weighing device 10. The food discharge means 5 includes, for example, a support frame 5d provided in a standing state on the carry-in side of the base 7, a chain sprocket 5a disposed above and below the support frame 5d, and a chain 5b bridged between the chain sprockets 5a, A bucket conveyor including a food container such as a bucket 5c connected to the chain 5b and these driving means is used. The food discharging means 5 receives the noodles from the boil device 2 at the lowered position of the bucket 5c, suspends and discharges the noodles at the raised position of the bucket 5c, and puts it into the first hopper 11 of the food weighing device 10.

食品計量装置10の搬出側には、食品計量装置10から排出される一定容積に分割された茹麺を、後続の冷凍装置や包装装置などへ搬送するための食品搬出手段6が配設される。たとえば、基台7に配設される複数のチェーンスプロケット6aと、各チェーンスプロケット6a間に架け渡されるチェーン6bと、チェーン6bに連結され、計量手段40から一定容積ずつに分割された状態で排出される茹麺を収容する複数の搬送バケット6cとを備えてなるバケットコンベアが用いられる。   On the carry-out side of the food weighing device 10, a food carry-out means 6 is provided for carrying the noodles divided into a certain volume discharged from the food weighing device 10 to a subsequent refrigeration device or packaging device. . For example, a plurality of chain sprockets 6 a arranged on the base 7, a chain 6 b spanned between the chain sprockets 6 a, and a chain 6 b connected to and discharged from the measuring means 40 in a state of being divided into fixed volumes. A bucket conveyor comprising a plurality of transport buckets 6c for storing the candy noodles is used.

図2は、食品計量装置10の第1ホッパ11および案内シュート30付近の断面図、図3は、第1ホッパ11の排出口12付近を拡大して示す断面図、図4は、排出口12付近を上方から見た平面図である。   2 is a cross-sectional view of the food weighing apparatus 10 in the vicinity of the first hopper 11 and the guide chute 30, FIG. 3 is an enlarged cross-sectional view of the vicinity of the discharge port 12 of the first hopper 11, and FIG. It is the top view which looked at the vicinity from the upper part.

第1ホッパ11は、茹麺を水とともに収容可能な箱状体から成る。本実施形態の第1ホッパ11は、底部11aが、一方の側壁部11bに向かって下り勾配となる傾斜面を有し、かつ側壁部11bに近接する位置で最も低くなり、この最も低い位置に排出口12が設けられる。   The 1st hopper 11 consists of a box-shaped object which can store crab noodles with water. In the first hopper 11 of the present embodiment, the bottom portion 11a has an inclined surface that is inclined downward toward the one side wall portion 11b, and becomes the lowest at a position close to the side wall portion 11b. A discharge port 12 is provided.

また第1ホッパ11には、第1ホッパ11内で予め定める水位Hを越えるオーバーフロー水を、第1ホッパ11から排出し、案内シュート30へ導くオーバーフロー管から成る案内手段13が備えられる。案内手段13によって、第1ホッパ11内の水位は、水位Hを超えないように保持される。   In addition, the first hopper 11 is provided with guide means 13 comprising an overflow pipe that discharges overflow water exceeding the predetermined water level H in the first hopper 11 from the first hopper 11 and leads it to the guide chute 30. The water level in the first hopper 11 is held by the guide means 13 so as not to exceed the water level H.

さらに第1ホッパ11には、回動軸14aによって支持され、第1ホッパ11内で揺動される棒状体から成る撹拌部材14bを有する撹拌手段14が設けられる。撹拌部材14bは、複数の棒状体を、間隔を空けて回動軸14aに連結したものである。回動軸14aの位置は、排出口12の上方領域とすることが好ましい。撹拌手段14は、回動軸14aを駆動して、撹拌部材14bを第1ホッパ11内で揺動させることによって、第1ホッパ11内に水とともに収容される茹麺を引きほぐし、茹麺どうしが絡まりあうのを阻止している。   Further, the first hopper 11 is provided with a stirring means 14 having a stirring member 14b made of a rod-like body supported by a rotating shaft 14a and swinging in the first hopper 11. The agitating member 14b is formed by connecting a plurality of rod-like bodies to the rotating shaft 14a at intervals. It is preferable that the position of the rotation shaft 14 a be an area above the discharge port 12. The agitation means 14 drives the rotating shaft 14a to swing the agitation member 14b in the first hopper 11 to loosen the noodles stored in the first hopper 11 together with water, Is preventing tangling.

食品計量装置10は、第1ホッパ11内に水を補給して、第1ホッパ11内の水位を予め定める水位Hに維持するための給水手段15が備えられる。第2ホッパ20にも、水を補給して、第2ホッパ20内を予め定める水位に維持するための給水手段が備えられる。   The food weighing device 10 is provided with water supply means 15 for supplying water into the first hopper 11 and maintaining the water level in the first hopper 11 at a predetermined water level H. The second hopper 20 is also provided with water supply means for supplying water and maintaining the second hopper 20 at a predetermined water level.

案内シュート30は、第1ホッパ11の排出口12から水とともに流出する茹麺を、第2ホッパ20へ導くためのものであって、排出口12から第2ホッパ20にわたって延びる断面凹状のシュート本体31を有し、シュート本体31は、その底部に水を通過させかつ茹麺の通過を阻止する水抜き部32が設けられるとともに、水抜き部32を通過した水を第1ホッパ11へ供給する還流手段33を備えている。シュート本体31の底部は、第2ホッパ20へ向かって下り勾配の傾斜面になしている。   The guide chute 30 is for guiding the noodles flowing out together with the water from the discharge port 12 of the first hopper 11 to the second hopper 20, and has a concave chute body extending from the discharge port 12 to the second hopper 20. The chute body 31 is provided with a drainage portion 32 that allows water to pass through and prevents the passage of crab noodles, and supplies the water that has passed through the drainage portion 32 to the first hopper 11. A reflux means 33 is provided. The bottom portion of the chute body 31 is an inclined surface having a downward slope toward the second hopper 20.

水抜き部32は、シュート本体31に形成される透孔またはスリットでもよく、シュート本体31に形成した窓部に、別途製作したスリット部材などを嵌着させる構造としてもよい。還流手段33は、たとえば、水抜き部32と第1ホッパ11の上部開口とを連絡するホースなどの管路34と、管路34の途中に設けられるポンプ35とで構成される。   The drainage part 32 may be a through hole or a slit formed in the chute body 31, and may have a structure in which a separately manufactured slit member or the like is fitted into a window part formed in the chute body 31. The reflux means 33 includes, for example, a pipe line 34 such as a hose that communicates the drain part 32 and the upper opening of the first hopper 11, and a pump 35 provided in the middle of the pipe line 34.

図3および図4に示すように、第1ホッパ11の排出口12の口径Dは、第1ホッパ11から水とともに流出する茹麺の流出量が一定となるように設定される。排出口12の口径Dは、第1ホッパ11の容量、オーバーフローさせる水位H,茹麺の種類などに基づいて設定される。本実施形態では、たとえば茹麺の種類がうどんの場合、口径Dは、20〜100mmの範囲で設定され、好ましくは30〜50mmの範囲で設定される。   As shown in FIGS. 3 and 4, the diameter D of the discharge port 12 of the first hopper 11 is set so that the amount of the noodles flowing out from the first hopper 11 together with the water becomes constant. The diameter D of the discharge port 12 is set based on the capacity of the first hopper 11, the water level H to be overflowed, the type of potato noodles, and the like. In this embodiment, for example, when the type of noodles is udon, the caliber D is set in the range of 20 to 100 mm, and preferably in the range of 30 to 50 mm.

排出口12は、茹麺の流出を案内する筒部12bを有してもよい。この筒部12bの長さは、10〜30mmの範囲とするのが好ましい。10mm未満では茹麺の案内機能が十分に発揮されず、30mmを超えると茹麺に対する流動抵抗が大きくなって、円滑な流出が損なわれる。さらに、第1ホッパ11に設けられる排出口12の開口縁部12aは、面取りを施して湾曲面に形成してもよい。湾曲面を形成することによって、茹麺が通過するときに損傷を受けるのが抑制される。開口縁部12aに形成する湾曲面の曲率半径Rは、たとえばR=2〜10mmの範囲で決められる。なお、排出口12は、該排出口12の中心軸線に垂直な断面形状が、円形のほか、楕円形、長方形、正方形や正六角形などの正多角形、その他の多角形状であってもよい。   The discharge port 12 may have a cylindrical portion 12b that guides the outflow of the noodles. The length of the cylindrical portion 12b is preferably in the range of 10 to 30 mm. If it is less than 10 mm, the guiding function of the bowl noodles is not sufficiently exhibited, and if it exceeds 30 mm, the flow resistance against the bowl noodles increases and smooth outflow is impaired. Furthermore, the opening edge portion 12a of the discharge port 12 provided in the first hopper 11 may be chamfered to form a curved surface. By forming the curved surface, the noodles are prevented from being damaged when passing. The curvature radius R of the curved surface formed on the opening edge 12a is determined in the range of R = 2 to 10 mm, for example. The discharge port 12 may have a cross-sectional shape perpendicular to the central axis of the discharge port 12 as well as a circle, an oval, a rectangle, a regular polygon such as a square or a regular hexagon, and other polygonal shapes.

図5は第2ホッパ20の平面図、図6は、第2ホッパ20の一部とその下方に配設される計量手段40を示す側面図、図7は、図6の左方から見た第2ホッパ20の一部および計量手段40の正面図である。   FIG. 5 is a plan view of the second hopper 20, FIG. 6 is a side view showing a part of the second hopper 20 and the weighing means 40 disposed below the second hopper 20, and FIG. 7 is viewed from the left of FIG. FIG. 4 is a front view of a part of the second hopper 20 and the weighing means 40.

第2ホッパ20は、茹麺を水中に浸漬させた状態で収容可能な箱状体から成る。本実施形態では、第2ホッパ20の底部21は、水平な第1底部21aと、第1底部21aに向かって異なる下り勾配を有する第2底部21b,第3底部21cおよび第4底部21dを有している。   The 2nd hopper 20 consists of a box-shaped body which can be accommodated in the state where the noodles were immersed in water. In the present embodiment, the bottom portion 21 of the second hopper 20 has a horizontal first bottom portion 21a, and a second bottom portion 21b, a third bottom portion 21c, and a fourth bottom portion 21d having different downward slopes toward the first bottom portion 21a. doing.

第1底部21aには、第1流出口22aおよび第2流出口22bが設けられる。第1流出口22aおよび第2流出口22bはいずれも、茹麺が円滑に流出するように、第1底部21aに形成した、下方に向かって小径となる逆円錐台状の凹部の最下部に形成される。   The first bottom 21a is provided with a first outlet 22a and a second outlet 22b. Both the first outlet 22a and the second outlet 22b are formed at the bottom of the inverted frustoconical concave portion formed in the first bottom portion 21a so as to smoothly flow out of the noodles. It is formed.

第1流出口22aは、予め定める間隔をあけて列を成して形成される複数の開口から成る。第2流出口22bは、第1流出口22aと平行に列を成して、予め定める間隔をあけて形成される複数の開口から成る。複数の第1流出口22aおよび第2流出口22bが形成される列の方向は、後述する第1〜第4計量容器41A〜41Dが列を成す方向と水平面上で直交する方向である。本実施形態では、第1流出口22aおよび第2流出口22bは、それぞれ4つの開口を含んで成る。   The first outlet 22a is composed of a plurality of openings formed in rows at predetermined intervals. The second outlet 22b is composed of a plurality of openings formed in parallel with the first outlet 22a at predetermined intervals. The direction of the row in which the plurality of first outlets 22a and the second outlets 22b are formed is a direction orthogonal to the direction in which first to fourth measurement containers 41A to 41D described later form a row on a horizontal plane. In the present embodiment, each of the first outlet 22a and the second outlet 22b includes four openings.

第2ホッパ20には、第2ホッパ20内で揺動される棒状体から成る撹拌部材24を有する撹拌手段26が設けられる。撹拌部材24は、軸受部25によって支持される回動軸23に、複数の棒状体を、間隔を空けて連結したものである。回動軸23の位置は、第1流出口22aおよび第2流出口22bの上方領域とすることが好ましい。本実施形態では、第1流出口22aと第2流出口22bとの中間位置の上方に、回動軸23が位置している。撹拌手段26は、回動軸23を駆動して、撹拌部材24を第2ホッパ20内で揺動させることによって、第2ホッパ20内に水とともに収容される茹麺を引きほぐし、茹麺どうしが絡まりあうのを阻止している。   The second hopper 20 is provided with a stirring means 26 having a stirring member 24 made of a rod-like body that swings in the second hopper 20. The agitating member 24 is formed by connecting a plurality of rod-like bodies to the rotating shaft 23 supported by the bearing portion 25 at intervals. The position of the rotation shaft 23 is preferably in the upper region of the first outlet 22a and the second outlet 22b. In this embodiment, the rotating shaft 23 is located above the intermediate position between the first outlet 22a and the second outlet 22b. The agitating means 26 drives the rotating shaft 23 and swings the agitating member 24 in the second hopper 20 to loosen the noodles contained in the second hopper 20 together with water, Is preventing tangling.

図6および図7に示すように、計量手段40は、第2ホッパ20から水とともに流出する茹麺を一定容積に計り取るためのものであって、第2ホッパ20の下方に配設され、水とともに流出された茹麺が供給され、水を通過させかつ茹麺の通過を阻止する複数の透孔を有し、予め定める容積の茹麺を収容する複数の計量容器41と、各計量容器41をX方向に同時に移動させる移動手段50と、茹麺の排出部を含み、移動手段50による移動位置によって、計量容器41を、第2ホッパ20から茹麺と水とを流入させる状態と、収容された茹麺を排出させる状態とに切り替えるシャッタ手段60とを含む。   As shown in FIG. 6 and FIG. 7, the weighing means 40 is for measuring the noodles flowing out from the second hopper 20 together with water to a constant volume, and is disposed below the second hopper 20. A plurality of measuring containers 41, each of which has a plurality of through holes that are supplied with the noodles that have flowed out together with the water and that allow water to pass therethrough and prevent the noodles from passing, A state in which the noodles and the water are allowed to flow from the second hopper 20 into the weighing container 41 according to the movement position by the moving unit 50, including a moving unit 50 that simultaneously moves 41 in the X direction and a discharging unit of the noodles And a shutter means 60 for switching to a state in which the stored crab noodles are discharged.

各計量容器41は、下方に向かって大径となる円錐台状の上部容器41aと、円筒状の下部容器41bとの組み合わせからなり、上部容器41aは上面部に上開口42を有し、下部容器41bは下面部に下方に開放する下開口43を有する。計量容器41は、透水性を有し、かつ茹麺の通過を阻止する大きさの多数の透孔を有する部材から形成されている。   Each weighing container 41 is composed of a combination of a truncated cone-shaped upper container 41a having a large diameter downward and a cylindrical lower container 41b. The upper container 41a has an upper opening 42 on the upper surface, and a lower part. The container 41b has a lower opening 43 that opens downward on the lower surface. The measuring container 41 is formed of a member having a large number of through holes having water permeability and a size for preventing the passage of crab noodles.

図6に示すように、本実施形態の計量手段40は、移動手段50による移動方向Xに沿って水平に列を成すように配設した第1〜第4計量容器41A〜41Dを有する。各第1〜第4計量容器41A〜41Dは、上記計量容器41から成る。第1計量容器41Aに第2計量容器41Bが隣接し、第1計量容器41Aとは反対側で第2計量容器41Bに隣接して第3計量容器41Cが配設され、第2計量容器41Bとは反対側で第3計量容器41Cに隣接して第4計量容器41Dが配設される。   As shown in FIG. 6, the weighing means 40 of the present embodiment includes first to fourth weighing containers 41 </ b> A to 41 </ b> D arranged so as to be horizontally arranged along the moving direction X by the moving means 50. Each of the first to fourth measuring containers 41 </ b> A to 41 </ b> D includes the measuring container 41. A second measuring container 41B is adjacent to the first measuring container 41A, a third measuring container 41C is disposed adjacent to the second measuring container 41B on the side opposite to the first measuring container 41A, On the opposite side, a fourth measuring container 41D is arranged adjacent to the third measuring container 41C.

第1計量容器41Aと第3計量容器41CとのX方向の間隔と、第2計量容器41Bと第4計量容器41DとのX方向の間隔とは等しく、いずれも、第2ホッパ20の第1流出口22aと第2流出口22bとの間隔に等しく設定される。第1計量容器41Aと第2計量容器41Bとが第1計量手段40Aを構成し、第3計量容器41Cと第4計量容器41Dとが第2計量手段40Bを構成する。   The distance in the X direction between the first weighing container 41A and the third weighing container 41C is equal to the distance in the X direction between the second weighing container 41B and the fourth weighing container 41D, both of which are the first of the second hopper 20. It is set equal to the distance between the outlet 22a and the second outlet 22b. The first weighing container 41A and the second weighing container 41B constitute the first weighing means 40A, and the third weighing container 41C and the fourth weighing container 41D constitute the second weighing means 40B.

図7に示すように、第1〜第4計量容器41A〜41Dはそれぞれ、第1〜第4計量容器41A〜41Dが列を成す方向、すなわち移動手段50の移動方向Xと水平面上で直交する方向Yに予め定める間隔をあけて設けられる複数の計量容器41を含んで成る。第1〜第4計量容器41A〜41Dそれぞれに含まれる複数の計量容器41のY方向の間隔はいずれも、第2ホッパ20における複数の第1流出口22aおよび第2流出口22bそれぞれの間隔に対応する間隔である。したがって、第1計量容器41Aおよび第2計量容器41Bを有する第1計量手段40Aは、複数の第1流出口22aに対応して第1流出口22a毎に設けられ、第3計量容器41Cおよび第4計量容器41Dを有する第2計量手段40Bは、複数の第2流出口22bに対応して第2流出口22b毎に設けられる。   As shown in FIG. 7, the first to fourth measuring containers 41A to 41D are orthogonal to each other in the direction in which the first to fourth measuring containers 41A to 41D form a line, that is, the moving direction X of the moving means 50 on the horizontal plane. It includes a plurality of weighing containers 41 provided at predetermined intervals in the direction Y. The intervals in the Y direction of the plurality of measurement containers 41 included in the first to fourth measurement containers 41A to 41D are the same as the intervals between the plurality of first outlets 22a and second outlets 22b in the second hopper 20, respectively. The corresponding interval. Accordingly, the first measuring means 40A having the first measuring container 41A and the second measuring container 41B is provided for each of the first outlets 22a corresponding to the plurality of first outlets 22a, and the third measuring container 41C and the second measuring container 41C are provided. The second measuring means 40B having the four measuring containers 41D is provided for each second outlet 22b corresponding to the plurality of second outlets 22b.

第1〜第4計量容器41A〜41Dはそれぞれ、第2ホッパ20から水とともに流出する茹麺を流入させる第1〜第4上開口42a〜42dと、茹麺を排出させるための下方に開放する第1〜第4下開口43a〜43dと、流入させた水を通過させかつ茹麺の通過を阻止する第1〜第4透孔を有している。第1計量容器41Aの第1上開口42aおよび第2計量容器41Bの第2上開口42bが、第1流出口22aに連通可能である。第3計量容器41Cの第3上開口42cおよび第4計量容器41Dの第4上開口42dが、第2流出口22bに連通可能である。   The first to fourth measuring containers 41A to 41D open to the first to fourth upper openings 42a to 42d for allowing the noodles flowing out together with the water from the second hopper 20 to flow in and the lower side for discharging the noodles, respectively. The first to fourth lower openings 43a to 43d and the first to fourth through holes that allow the introduced water to pass therethrough and prevent the noodles from passing therethrough. The first upper opening 42a of the first measuring container 41A and the second upper opening 42b of the second measuring container 41B can communicate with the first outlet 22a. The third upper opening 42c of the third measuring container 41C and the fourth upper opening 42d of the fourth measuring container 41D can communicate with the second outlet port 22b.

第1〜第4計量容器41A〜41Dは、移動手段50によって、水平に列を成すように連結され、かつ該列を成す方向に同時に移動される。   The first to fourth measuring containers 41 </ b> A to 41 </ b> D are connected by the moving unit 50 so as to form a row horizontally and are simultaneously moved in the direction of forming the row.

移動手段50は、第1〜第4計量容器41A〜41Dそれぞれの上部容器41aが接合される上部接合板51と、下部容器41bが接合される下部接合板52と、上部接合板51と下部接合板52とを、一定の間隔を保持して連結する複数の連結支柱53,54と、一端部が連結支柱53に接続されるロッド55と、ロッド55の他端部が接続され、ロッド55を軸方向に進退移動させる駆動装置56と、駆動装置56の動作を制御する制御装置57を含んで構成される。   The moving means 50 includes an upper joining plate 51 to which the upper containers 41a of the first to fourth weighing containers 41A to 41D are joined, a lower joining plate 52 to which the lower container 41b is joined, and the upper joining plate 51 and the lower joining. A plurality of connecting struts 53, 54 that connect the plate 52 while maintaining a certain interval, a rod 55 having one end connected to the connecting strut 53, and the other end of the rod 55 are connected, A drive device 56 that moves forward and backward in the axial direction and a control device 57 that controls the operation of the drive device 56 are configured.

駆動装置56は、たとえば複動空気圧シリンダと、該複動空気圧シリンダに圧縮空気を供給するポンプユニットとを含んで構成されてもよい。制御装置57は、たとえば前記ポンプユニットのオン・オフ動作、および複動空気圧シリンダとポンプユニットとを連絡する流路を切り換える切換弁の切換え動作などを制御するシーケンス制御装置やコンピュータによって実現されてもよい。   The driving device 56 may include, for example, a double-action pneumatic cylinder and a pump unit that supplies compressed air to the double-action pneumatic cylinder. The control device 57 may be realized by, for example, a sequence control device or a computer for controlling the on / off operation of the pump unit and the switching operation of the switching valve for switching the flow path connecting the double acting pneumatic cylinder and the pump unit. Good.

上部接合板51には、各第1〜第4計量容器41A〜41Dそれぞれの第1〜第4上開口42a〜42dと連通する連通孔が形成され、下部接合板52には、第1〜第4下開口43a〜43dと連通する連通孔が形成されている。   The upper joint plate 51 is formed with communication holes communicating with the first to fourth upper openings 42a to 42d of the first to fourth measurement containers 41A to 41D, respectively. 4 Communication holes communicating with the lower openings 43a to 43d are formed.

上部接合板51と下部接合板52との間隔を変更することによって、各計量容器41の容積を変化させて、茹麺を計量する容積を調整することが可能である。   By changing the distance between the upper bonding plate 51 and the lower bonding plate 52, it is possible to change the volume of each measuring container 41 and adjust the volume for measuring the noodles.

図8は、計量手段40の動作を説明する側面図であって、図8(1)は計量手段40が第1位置P1に配置された状態を示し、図8(2)は計量手段40が第2位置P2に配置された状態を示すものである。   FIG. 8 is a side view for explaining the operation of the weighing means 40. FIG. 8 (1) shows a state in which the weighing means 40 is arranged at the first position P1, and FIG. The state arrange | positioned in the 2nd position P2 is shown.

移動手段50は、駆動装置56でロッド55を軸方向に移動させることによって、第1計量容器41Aの第1上開口42aが第1流出口22aに連通しかつ第3計量容器41Cの第3上開口42cが第2流出口22bに連通する第1位置P1と、第2計量容器41Bの第2上開口42bが第1流出口22aに連通しかつ第4計量容器41Dの第4上開口42dが第2流出口22bに連通する第2位置P2とに、第1〜第4計量容器41A〜41Dを同時にX方向へ移動させることが可能なものである。   The moving means 50 moves the rod 55 in the axial direction by the driving device 56 so that the first upper opening 42a of the first measuring container 41A communicates with the first outlet 22a and the third upper of the third measuring container 41C. The first position P1 where the opening 42c communicates with the second outlet 22b, the second upper opening 42b of the second measuring container 41B communicates with the first outlet 22a, and the fourth upper opening 42d of the fourth measuring container 41D. The first to fourth measuring containers 41A to 41D can be simultaneously moved in the X direction to the second position P2 communicating with the second outlet port 22b.

シャッタ手段60は、第1〜第4計量容器41A〜41Dが接合される下部接合板52が乗載されるシャッタ板61を有する。シャッタ板61には、第1流出口22aに対向する位置に、たとえば板状の第1閉止部が設けられ、第2流出口22bに対向する位置に、たとえば板状の第2閉止部が設けられる。また、第1閉止部のX方向に沿う両側方に茹麺を排出させる貫通孔が形成されるとともに、第2閉止部のX方向に沿う両側方にも貫通孔が形成されている。   The shutter means 60 has a shutter plate 61 on which a lower joining plate 52 to which the first to fourth measuring containers 41A to 41D are joined is mounted. The shutter plate 61 is provided with, for example, a plate-like first closing portion at a position facing the first outflow port 22a, and is provided with, for example, a plate-like second closing portion at a position facing the second outflow port 22b. It is done. Moreover, the through-hole which discharges crab noodles is formed in the both sides along the X direction of a 1st closing part, and the through-hole is also formed in the both sides along the X direction of a 2nd closing part.

第1〜第4計量容器41A〜41Dが第1位置P1に在るとき、第1計量容器41Aの第1下開口43aが第1閉止部によって内部の茹麺が排出されないように閉止されるとともに、第2計量容器41Bの第2下開口43bが貫通孔によって開放される。また、第3計量容器41Cの第3下開口43cが第2閉止部によって内部の茹麺が排出されないように閉止されるとともに、第4計量容器41Dの第4下開口43dが貫通孔によって開放される。第2位置P2では、上記と反対に、第2計量容器41Bの第2下開口43bが第1閉止部によって閉止されるとともに、第1計量容器41Aの第1下開口43aが貫通孔によって開放される。また、第4計量容器41Dの第4下開口43dが第2閉止部によって閉止されるとともに、第3計量容器41Cの第3下開口43cが貫通孔によって開放される。   When the first to fourth measuring containers 41A to 41D are in the first position P1, the first lower opening 43a of the first measuring container 41A is closed by the first closing part so that the internal noodles are not discharged. The second lower opening 43b of the second measuring container 41B is opened by the through hole. Further, the third lower opening 43c of the third measuring container 41C is closed by the second closing portion so that the internal noodles are not discharged, and the fourth lower opening 43d of the fourth measuring container 41D is opened by the through hole. The In the second position P2, contrary to the above, the second lower opening 43b of the second measuring container 41B is closed by the first closing portion, and the first lower opening 43a of the first measuring container 41A is opened by the through hole. The Further, the fourth lower opening 43d of the fourth measuring container 41D is closed by the second closing part, and the third lower opening 43c of the third measuring container 41C is opened by the through hole.

要するにシャッタ手段60は、第1〜第4計量容器41A〜41Dの第1位置P1において、第1計量容器41Aおよび第3計量容器41Cを閉塞すると同時に第2計量容器41Bおよび第4計量容器41Dを開放し、第2位置P2において、第2計量容器41Bおよび第4計量容器41Dを閉塞すると同時に、第1計量容器41Aおよび第3計量容器41Cを開放するように機能する。第1閉止部と両側方の貫通孔とで第1シャッタ部60Aが構成され、第2閉止部と両側方の貫通孔とで第2シャッタ部60Bが構成される。   In short, the shutter means 60 closes the first measuring container 41A and the third measuring container 41C at the first position P1 of the first to fourth measuring containers 41A to 41D, and simultaneously closes the second measuring container 41B and the fourth measuring container 41D. At the second position P2, the second measuring container 41B and the fourth measuring container 41D are closed, and at the same time, the first measuring container 41A and the third measuring container 41C function. A first shutter portion 60A is configured by the first closing portion and the through holes on both sides, and a second shutter portion 60B is configured by the second closing portion and the through holes on both sides.

シャッタ手段60の下方には、第1〜第4計量容器41A〜41Dから排出される茹麺を受け取って、後続の茹麺搬出手段6へ供給する搬出シュート70が設けられる。搬出シュート70は、シャッタ手段60の第1シャッタ部60Aおよび第2シャッタ部60Bそれぞれと対応して、内部がX方向に第1領域71および第2領域72の2つに区画される。さらに、第1領域71および第2領域72は、第1〜第4計量容器41A〜41Dに含まれるY方向の4つの計量容器41の配設間隔に対応して、4つに区画されている。したがって本実施形態の搬出シュート70は、8つの区画を有している。搬出シュート70の各区画の下端部それぞれには搬出口73が設けられ、各搬出口73は、茹麺搬出手段6の搬送バケット6cなどに臨むよう配設されている。   Below the shutter means 60, there is provided a carry-out chute 70 that receives the bowl noodles discharged from the first to fourth measuring containers 41A to 41D and supplies it to the subsequent bowl noodle carry-out means 6. The carry-out chute 70 is partitioned into two regions, a first region 71 and a second region 72, in the X direction, corresponding to the first shutter unit 60A and the second shutter unit 60B of the shutter unit 60, respectively. Further, the first area 71 and the second area 72 are divided into four areas corresponding to the arrangement intervals of the four measuring containers 41 in the Y direction included in the first to fourth measuring containers 41A to 41D. . Therefore, the carry-out chute 70 of this embodiment has eight sections. A carry-out port 73 is provided at each lower end portion of each section of the carry-out chute 70, and each carry-out port 73 is disposed so as to face the carrying bucket 6 c of the bowl noodle carrying-out means 6.

前述のごとく構成される食品処理設備1は、次のような処理を行う。ボイル装置2で量産される茹麺は、食品排出手段5によって、第1ホッパ11内へ投入される。茹麺は、第1ホッパ11内に一定水位Hに維持された水に浸漬した状態で貯留され、底部11aの排出口12から水とともに案内シュート30へ流出する。第1ホッパ11は、撹拌手段14が備えられるので、内部に貯留される茹麺が絡まり合うのが阻止される。また、給水手段15を備えるとともに、オーバーフロー水を排出する案内手段13を有するから、第1ホッパ11内の水位が一定に維持されるので、第1ホッパ11内からの茹麺の流出状態が一定に保たれる。   The food processing facility 1 configured as described above performs the following processing. The noodles mass-produced by the boil device 2 are put into the first hopper 11 by the food discharging means 5. The noodles are stored in the first hopper 11 soaked in water maintained at a constant water level H, and flow out from the discharge port 12 of the bottom 11a to the guide chute 30 together with water. Since the 1st hopper 11 is provided with the stirring means 14, it prevents that the noodles stored inside are entangled. Further, since the water supply means 15 and the guide means 13 for discharging the overflow water are provided, the water level in the first hopper 11 is kept constant, so that the outflow state of the noodles from the first hopper 11 is constant. To be kept.

第1ホッパ11から流出した茹麺は、案内シュート30の底面上を摺動して、第2ホッパ20内へ移送される。案内手段13から案内シュート30に放流されるオーバーフロー水は、茹麺の円滑な移送を補助する。   The noodles flowing out from the first hopper 11 slide on the bottom surface of the guide chute 30 and are transferred into the second hopper 20. The overflow water discharged from the guide means 13 to the guide chute 30 assists the smooth transfer of the noodles.

第1ホッパ11から案内シュート30への茹麺の流出状態が安定することによって、茹麺の第2ホッパ20への供給状態が変動するのを抑えることができる。その結果、第2ホッパ20内における茹麺の貯留状態が一定になるので、第2ホッパ20から計量手段40への茹麺の流出量が変化するのが抑制され、茹麺の計量誤差を小さくすることができる。   By stabilizing the outflow state of the noodles from the first hopper 11 to the guide chute 30, the supply state of the noodles to the second hopper 20 can be suppressed. As a result, the storage state of the noodles in the second hopper 20 becomes constant, so that the amount of the noodles flowing out from the second hopper 20 to the weighing means 40 is suppressed, and the measurement error of the noodles is reduced. can do.

第2ホッパ20からの茹麺の流出は、第2ホッパ20の2箇所に形成された複数の第1流出口22aおよび第2流出口22bの両方から同時に実行される。   The outflow of the noodles from the second hopper 20 is executed simultaneously from both the plurality of first outlets 22a and second outlets 22b formed at two locations of the second hopper 20.

第1計量手段40Aおよび第2計量手段40Bを有する計量手段40は、次のように動作する。はじめに移動手段50によって、第1〜第4計量容器41A〜41Dが図8(1)に示す第1位置P1となるように制御する。第1位置P1では、第1流出口22aが第1計量容器41Aの第1上開口42aに合致し、かつ、第2流出口22bが第3計量容器41Cの第3上開口42cに合致するとともに、第1計量容器41Aの第1下開口43aが第1シャッタ部60Aで閉止され、かつ、第3計量容器41Cの第3下開口43cが第2シャッタ部60Bによって閉止される。これによって、第2ホッパ20の第1流出口22aから流入する茹麺で第1計量容器41A内が充満されると同時に、第2流出口22bから流入する茹麺で第3計量容器41C内が充満される。第2ホッパ20内の茹麺の密度は安定化されているので、各第1計量容器41A内および第3計量容器41C内の茹麺の充満状態の誤差は小さい。   The weighing means 40 having the first weighing means 40A and the second weighing means 40B operates as follows. First, the moving means 50 controls the first to fourth weighing containers 41A to 41D to be at the first position P1 shown in FIG. In the first position P1, the first outlet 22a matches the first upper opening 42a of the first measuring container 41A, and the second outlet 22b matches the third upper opening 42c of the third measuring container 41C. The first lower opening 43a of the first measuring container 41A is closed by the first shutter part 60A, and the third lower opening 43c of the third measuring container 41C is closed by the second shutter part 60B. As a result, the inside of the first measuring container 41A is filled with the noodles flowing from the first outlet 22a of the second hopper 20, and at the same time, the inside of the third measuring container 41C is filled with the noodles flowing from the second outlet 22b. Charged. Since the density of the noodles in the second hopper 20 is stabilized, the error in the filling state of the noodles in each of the first measuring containers 41A and the third measuring containers 41C is small.

次いで、移動手段50を制御して、第1〜第4計量容器41A〜41Dを、図8(2)に示す第2位置P2へ移動させる。第2位置P2では、第1計量容器41Aの第1下開口43aおよび第3計量容器41Cの第3下開口43cがいずれも開放されるので、第1計量容器41Aおよび第3計量容器41C内に充満させた茹麺はそれぞれ、搬出シュート70の第1領域71および第2領域72にそれぞれ落下して、各搬出口73から下方の茹麺搬出手段6に搬出される。また、第1流出口22aが第2計量容器41Bの第2上開口42bに合致し、かつ、第2流出口22bが第4計量容器41Dの第4上開口42dに合致するとともに、第2計量容器41Bの第2下開口43bが第1シャッタ部60Aで閉止され、かつ第4計量容器41Dの第4下開口43dが第2シャッタ部60Bによって閉止されるから、第2ホッパ20から流入する茹麺によって、第2計量容器41B内および第4計量容器41Dが充満される。   Next, the moving means 50 is controlled to move the first to fourth measuring containers 41A to 41D to the second position P2 shown in FIG. 8 (2). At the second position P2, the first lower opening 43a of the first measuring container 41A and the third lower opening 43c of the third measuring container 41C are both opened, so that the first measuring container 41A and the third measuring container 41C are in the first position. The filled noodles fall into the first area 71 and the second area 72 of the carry-out chute 70 and are carried out from the carry-out ports 73 to the lower noodle carry-out means 6. The first outlet 22a matches the second upper opening 42b of the second measuring container 41B, the second outlet 22b matches the fourth upper opening 42d of the fourth measuring container 41D, and the second weighing The second lower opening 43b of the container 41B is closed by the first shutter part 60A, and the fourth lower opening 43d of the fourth measuring container 41D is closed by the second shutter part 60B. The noodles fill the second measuring container 41B and the fourth measuring container 41D.

引き続き、移動手段50によって計量手段40を再度第1位置P1へ移動させると、第2計量容器41Bの第2下開口43bおよび第4計量容器41Dの第4下開口43dがいずれも開放され、内部に充満させた茹麺がそれぞれ搬出シュート70の第1領域71および第2領域72に落下し、各搬出口73から下方の茹麺搬出手段6に搬出される。そして再び、第1流出口22aが第1計量容器41Aの第1上開口42aに合致し、かつ第2流出口22bが第3計量容器41Cの第3上開口42cに合致するので、第1計量容器41A内および第3計量容器41C内を再び茹麺で充満させることができる。   Subsequently, when the measuring means 40 is moved again to the first position P1 by the moving means 50, the second lower opening 43b of the second measuring container 41B and the fourth lower opening 43d of the fourth measuring container 41D are both opened, and the internal The bowl noodles filled in the above drop fall into the first area 71 and the second area 72 of the carry-out chute 70, and are carried out from the carry-out outlets 73 to the bowl noodle carry-out means 6 below. Again, the first outlet 22a matches the first upper opening 42a of the first measuring container 41A, and the second outlet 22b matches the third upper opening 42c of the third measuring container 41C. The inside of the container 41A and the inside of the third measuring container 41C can be filled again with the noodles.

このように、本実施形態の食品計量装置10は、計量手段40が、同時に茹麺の計量処理を行う第1計量手段40Aおよび第2計量手段40Bを有することによって、1工程での茹麺の計量処理数を従来の2倍にできるから、麺の個食製品の製造効率を向上させることができる。   As described above, in the food weighing device 10 of the present embodiment, the weighing means 40 includes the first weighing means 40A and the second weighing means 40B that simultaneously measure the noodles. Since the number of measurement processes can be doubled compared to the conventional method, the production efficiency of the noodle individual food product can be improved.

第2ホッパ20に形成する第1流出口22aおよび第2流出口22bの配置、並びに第1〜第4計量容器41A〜41Dの配置を、移動手段50による移動方向Xに沿う方向に設定したので、食品処理設備1の幅方向の寸法を拡張する必要がなく、設置に必要な面積を従来と比べてあまり拡大する必要がないという利点がある。   Since the arrangement of the first outlet 22a and the second outlet 22b formed in the second hopper 20 and the arrangement of the first to fourth measuring containers 41A to 41D are set in the direction along the moving direction X by the moving means 50. There is an advantage in that it is not necessary to expand the widthwise dimension of the food processing facility 1 and it is not necessary to enlarge the area required for installation as compared with the conventional case.

本発明に係る食品計量装置1において、案内シュート30は必須の構成ではなく、省略することが可能である。案内シュート30を省略する場合、第1ホッパ11および第2ホッパ20の配置を工夫して、第1ホッパ11の排出口12から流出する茹麺などの食品が、第2ホッパ20内へ直接投入されるように構成すればよい。また、第1ホッパ11から排出口12を通じて、食品とともに水が流出するから、第1ホッパ11へ水を補給するため、たとえば第2ホッパ20から茹麺とともに流出する水を収集する採水手段と、採水手段と第1ホッパ11とを連絡する管路と、該管路内の水を第1ホッパ11へ送給するポンプユニットなどからなる還流手段を設けてもよい。   In the food weighing device 1 according to the present invention, the guide chute 30 is not an essential configuration and can be omitted. When the guide chute 30 is omitted, the arrangement of the first hopper 11 and the second hopper 20 is devised, and food such as crab noodles flowing out from the discharge port 12 of the first hopper 11 is directly put into the second hopper 20. What is necessary is just to comprise. Moreover, since water flows out together with food from the first hopper 11 through the discharge port 12, for example, in order to supply water to the first hopper 11, for example, water collecting means for collecting water flowing out together with the noodles from the second hopper 20 In addition, there may be provided a reflux means including a pipe line connecting the water sampling means and the first hopper 11 and a pump unit for feeding water in the pipe line to the first hopper 11.

さらに本発明は、第1ホッパ11および案内シュート30を省略した食品計量装置10にも適用可能である。この場合、食品計量装置10が備えるホッパは、第2ホッパ20に相当するもののみとし、ボイル装置2で製造される茹麺は、茹麺排出手段5によってホッパに投入される。   Furthermore, the present invention is also applicable to the food weighing device 10 in which the first hopper 11 and the guide chute 30 are omitted. In this case, the food weighing device 10 has only a hopper corresponding to the second hopper 20, and the noodles produced by the boil device 2 are put into the hopper by the noodle discharging means 5.

1 食品処理設備
2 ボイル装置
3 茹籠
4 搬入シュート
5 茹麺排出手段
6 茹麺搬出手段
10 食品計量装置
11 第1ホッパ
11a 底部
11b 側壁部
12 排出口
13 案内手段
14 撹拌手段
15 給水手段
20 第2ホッパ
21 底部
22 第2流出口
22a 第1流出口
22b 第2流出口
26 撹拌手段
30 案内シュート
31 シュート本体
32 水抜き部
33 還流手段
40 計量手段
40A 第1計量手段
40B 第2計量手段
41 計量容器
41A〜41D 第1〜第4計量容器
42 上開口
42a〜42d 第1〜第4上開口
43 下開口
43a〜43d 第1〜第4下開口
50 移動手段
60 シャッタ手段
60A 第1シャッタ部
60B 第2シャッタ部
61 シャッタ板
70 搬出シュート
H 水位
P1 第1位置
P2 第2位置
X 移動方向
DESCRIPTION OF SYMBOLS 1 Food processing equipment 2 Boil apparatus 3 4 4 Carry-in chute 5 茹 Noodle discharge means 6 茹 Noodle carry-out means 10 Food weighing device 11 1st hopper 11a Bottom part 11b Side wall part 12 Discharge port 13 Guide means 14 Stirring means 15 Water supply means 20 First 2 Hopper 21 Bottom 22 Second Outlet 22a First Outlet 22b Second Outlet 26 Stirring Means 30 Guide Chute 31 Chute Main Body 32 Drain Part 33 Refluxing Means 40 Weighing Means 40A First Weighing Means 40B Second Weighing Means 41 Weighing Containers 41A to 41D First to fourth weighing containers 42 Upper opening 42a to 42d First to fourth upper opening 43 Lower opening 43a to 43d First to fourth lower opening 50 Moving means 60 Shutter means 60A First shutter section 60B First 2 shutter part 61 shutter plate 70 carry-out chute H water level P1 first position P2 second position X Direction of movement

Claims (2)

食品を収容する食品収容部を有し、該食品収容部に収容された食品を垂下排出させる食品排出手段と、
前記食品排出手段の下方に配設され、該食品排出手段から垂下排出された食品が収容される箱状のホッパであって、該食品が流出可能な第1流出口および第2流出口が底部に設けられたホッパと、
前記ホッパ内に、予め定める水位が維持されるように給水する給水手段と、
前記ホッパの下方に配設され、前記第1流出口から水とともに流出された食品が供給される第1計量手段であって、
前記第1流出口に連通可能な第1上開口と、下方に開放する第1下開口と、水を通過させかつ食品の通過を阻止する複数の第1透孔とが設けられた、予め定める容積の食品を収容する第1計量容器と、
前記第1計量容器に隣接して配設され、前記第1流出口に連通可能な第2上開口と、下方に開放する第2下開口と、水を通過させかつ食品の通過を阻止する複数の第2透孔とが設けられた、予め定める容積の食品を収容する第2計量容器とを有する第1計量手段と、
前記ホッパの下方に、前記第2計量容器側に前記第1計量手段に隣接して配設され、前記第2流出口から水とともに流出された食品が供給される第2計量手段であって、
前記第2流出口に連通可能な第3上開口と、下方に開放する第3下開口と、水を通過させかつ食品の通過を阻止する複数の第3透孔とが設けられた、予め定める容積の食品を収容する第3計量容器と、
前記第2計量容器側とは反対側で前記第3計量容器に隣接して配設され、前記第2流出口に連通可能な第4上開口と、下方に開放する第4下開口と、水を通過させかつ食品の通過を阻止する複数の第4透孔とが設けられた、予め定める容積の食品を収容する第4計量容器とを有する第2計量手段と、
水平に列を成すように前記第1〜第4計量容器を連結し、かつ該列を成す方向に前記第1および第2計量手段を同時に移動させる移動手段であって、
前記第1計量容器の第1上開口が前記第1流出口に連通し、かつ前記第3計量容器の第3上開口が前記第2流出口に連通する第1位置と、
前記第2計量容器の第2上開口が前記第1流出口に連通し、かつ前記第4計量容器の第4上開口が前記第2流出口に連通する第2位置とに、前記第1および第2計量手段を移動させる移動手段と、
前記第1〜第4計量容器が乗載されるシャッタ板であって、
前記第1および第3計量容器が前記第1位置に配置された状態において、前記第1計量容器の第1下開口および前記第3計量容器の第3下開口を塞ぎ、かつ前記第2計量容器の第2下開口および前記第4計量容器の第4下開口を開放させる第1シャッタ部と、
前記第1および第3計量容器が前記第2位置に配置された状態において、前記第2計量容器の第2下開口および前記第4計量容器の第4下開口を塞ぎ、かつ前記第1計量容器の第1下開口および前記第3計量容器の第3下開口を開放させる第2シャッタ部とを有するシャッタ板と、を含むことを特徴とする食品計量装置。
A food discharge unit that has a food storage unit for storing food, and droops and discharges the food stored in the food storage unit;
A box-like hopper that is disposed below the food discharge means and accommodates the food drooped and discharged from the food discharge means, wherein the first outlet and the second outlet from which the food can flow out are bottom portions. A hopper provided in
Water supply means for supplying water so that a predetermined water level is maintained in the hopper;
A first metering means disposed below the hopper and supplied with food that has flowed out of the first outlet with water;
A first upper opening that can communicate with the first outlet, a first lower opening that opens downward, and a plurality of first through holes that allow water to pass therethrough and prevent food from passing therethrough are predetermined. A first weighing container for containing a volume of food;
A second upper opening disposed adjacent to the first weighing container and capable of communicating with the first outlet; a second lower opening opening downward; and a plurality of parts that allow water to pass therethrough and prevent food from passing therethrough. A first measuring means having a second measuring container for storing a predetermined volume of food provided with a second through hole;
Below the hopper, the second weighing means is disposed adjacent to the first weighing means on the second weighing container side, and is supplied with food that has flowed out together with water from the second outlet,
A third upper opening that can communicate with the second outlet, a third lower opening that opens downward, and a plurality of third through holes that allow water to pass therethrough and prevent food from passing therethrough are predetermined. A third weighing container containing a volume of food;
A fourth upper opening disposed adjacent to the third weighing container on the side opposite to the second weighing container side and communicating with the second outlet; a fourth lower opening opening downward; water A second measuring means having a fourth measuring container for containing a predetermined volume of food, provided with a plurality of fourth through holes for allowing the food to pass through and preventing the food from passing through;
Moving means for connecting the first to fourth measuring containers so as to form a horizontal row and simultaneously moving the first and second measuring means in a direction of forming the row;
A first position where a first upper opening of the first measuring container communicates with the first outlet, and a third upper opening of the third measuring container communicates with the second outlet;
The second upper opening of the second weighing container communicates with the first outlet, and the fourth position of the fourth weighing container communicates with the second outlet. Moving means for moving the second weighing means;
A shutter plate on which the first to fourth measuring containers are mounted;
In a state where the first and third measuring containers are arranged at the first position, the first lower opening of the first measuring container and the third lower opening of the third measuring container are closed, and the second measuring container A first shutter portion for opening the second lower opening of the first and the fourth lower opening of the fourth measuring container;
In a state where the first and third measuring containers are arranged at the second position, the second lower opening of the second measuring container and the fourth lower opening of the fourth measuring container are closed, and the first measuring container And a shutter plate having a second shutter portion that opens the third lower opening of the third weighing container.
前記第1流出口は、前記第1〜第4計量容器が前記列を成す方向と水平面上で直交する方向に、予め定める間隔をあけて複数設けられ、
前記第2流出口は、前記直交する方向に、予め定める間隔をあけて複数設けられ、
前記第1計量手段は、前記直交する方向に前記予め定める間隔をあけて、前記複数の第1流出口に対応して該第1流出口毎に設けられ、
前記第2計量手段は、前記直交する方向に前記予め定める間隔をあけて、前記複数の第2流出口に対応して該第2流出口毎に設けられることを特徴とする請求項1に記載の食品計量装置。
A plurality of the first outlets are provided at predetermined intervals in a direction orthogonal to the direction in which the first to fourth measuring containers form the row and the horizontal plane,
A plurality of the second outlets are provided at predetermined intervals in the orthogonal direction,
The first metering means is provided for each of the first outlets corresponding to the plurality of first outlets, with the predetermined interval in the orthogonal direction.
The said 2nd measurement means is provided for every said 2nd outflow port corresponding to these 2nd outflow ports at the said predetermined space | interval in the said orthogonal direction, The said 2nd outflow port is provided. Food weighing equipment.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016176726A (en) * 2015-03-18 2016-10-06 細田工業株式会社 Food weighing apparatus and method for producing frozen foods
JP2019066299A (en) * 2017-09-29 2019-04-25 細田工業株式会社 Food material weighing apparatus

Citations (5)

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Publication number Priority date Publication date Assignee Title
JPS5171891U (en) * 1974-12-03 1976-06-07
JPS6014124A (en) * 1983-07-05 1985-01-24 Tadakatsu Nagao Automatic measuring method of noodle
JPH01273553A (en) * 1988-04-25 1989-11-01 Nobuo Komori Device of separating boiled noodle into part of one meal and collecting
JP2002159396A (en) * 2000-11-24 2002-06-04 Takei Kubo Ball take-up machine for boiled noodle
JP2008111817A (en) * 2006-10-05 2008-05-15 Shimadaya Corp Automatic weighing method of boiled noodle and its system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5171891U (en) * 1974-12-03 1976-06-07
JPS6014124A (en) * 1983-07-05 1985-01-24 Tadakatsu Nagao Automatic measuring method of noodle
JPH01273553A (en) * 1988-04-25 1989-11-01 Nobuo Komori Device of separating boiled noodle into part of one meal and collecting
JP2002159396A (en) * 2000-11-24 2002-06-04 Takei Kubo Ball take-up machine for boiled noodle
JP2008111817A (en) * 2006-10-05 2008-05-15 Shimadaya Corp Automatic weighing method of boiled noodle and its system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016176726A (en) * 2015-03-18 2016-10-06 細田工業株式会社 Food weighing apparatus and method for producing frozen foods
JP2019066299A (en) * 2017-09-29 2019-04-25 細田工業株式会社 Food material weighing apparatus

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