JP2015137438A - Weft insertion control method and weft insertion control device for water jet loom - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide weft insertion control capable of achieving proper control of a weft insertion control member.SOLUTION: A weft insertion control method is used for a water jet loom including: a weft yarn storage device in which a weft yarn is stored by using an engagement pin, and the engagement pin releases the engagement of the weft yarn according to a set value of engagement release timing; an unwinding sensor 5 which detects the weft yarn unwound from a storage drum; and a clamper which is provided between a weft insertion nozzle and the weft yarn storage device to hold the weft yarn and release the holding of the weft yarn according to a set value of release timing. A detection value of unwinding timing detected on the basis of a signal from the unwinding sensor is compared with a preset reference value related to the unwinding timing, and a deviation is thereby obtained. In addition, according to a preset correction pattern for each weaving cycle, the engagement release timing and the holding release timing are alternately corrected by using the amount of correction obtained on the basis of the deviation.

Description

  The present invention stores the weft on the storage drum by locking the weft with the lock pin, and the weft storage in which the lock pin releases the lock of the weft according to the preset value of the lock release timing. An unloading sensor for detecting a weft that is unwound from the storage drum when the weft is inserted in a state where the engagement of the weft by the locking pin is released, a weft insertion nozzle, and the weft storage A weft insertion control method and a weft using a water-jet loom as a premise device provided with a clamper that is provided between the device and grips the weft and releases the grip of the weft according to a preset value of the release timing. The present invention relates to an insertion control device.

  Usually, the weft insertion of the water jet loom is started in accordance with the lock pin release timing and the clamper release timing set in accordance with the injection timing of the pressure water injected from the weft insertion nozzle. Incidentally, the injection timing is a fixed timing mechanically set by a cam mechanism or the like driven in synchronization with the main shaft of the water jet loom.

  Specifically, in the water jet loom, first, the injection of the pressure water is started from the weft insertion nozzle at the set injection timing. However, at the time when the injection of the pressure water is started, the weft thread is locked by the weft storage device by the locking pin and held by the clamper at the upstream side of the weft insertion nozzle. Do not start. Then, after the injection of the pressure water is started, the engagement of the wefts by the locking pins is released, and then the weft flight (weft insertion) is started by releasing the gripping of the wefts by the clamper. . Note that the release of the weft lock by the lock pin and the release of the grip of the weft by the clamper are performed at the set lock release timing and release timing described above.

  By the way, in such a water jet loom, weaving progress is caused by resistance to pulling out the weft from the yarn feeder arranged upstream of the weft storage device and resistance to unwinding the weft unwound from the weft storage device. When the winding diameter of the yarn feeding body is reduced due to the change, the ease of weft flying, that is, the weft flying speed changes, and therefore the timing at which the tip of the weft reaches the non-feeding side (arrival timing) Changes (not constant).

  Therefore, for example, when the arrival timing is advanced, the period during which the front end portion of the weft is in an unconstrained state when the weft feeding force by the pressure water disappears with the end of the weft insertion becomes longer, so-called A rebound phenomenon occurred, and quality problems such as weft looseness occurred at the ears of the woven fabric to be woven.

  As a prior art in which the arrival timing for solving the above problem is constant, there is one disclosed in Patent Document 1 below. More specifically, this patent document 1 describes a weft storage device disposed upstream of the weft insertion nozzle (weft insertion nozzle) in the weft travel direction, by a locking pin as a weft insertion control member. A weft storage device in which wefts are stored on a drum (storage drum) by locking the wefts, and a locking pin releases the locking of the wefts in accordance with a preset set value of the reverse timing (locking release timing); A weft insertion control device for a loom comprising a sensor (unwinding sensor) for detecting a weft that is unwound from the storage drum when weft insertion is performed in a state in which the weft is unlocked by the locking pin. Is disclosed.

  In the weft insertion control device of Patent Document 1, the unwinding sensor detects the timing when the weft thread to be inserted has reached a predetermined position, that is, when the weft thread has been unwinded by a predetermined length. The detected arrival timing is compared with the standard arrival timing, and the operation start timing (locking release timing) of the weft insertion control member (mainly locking pin) is updated based on the comparison result. It has become.

JP-A-62-117853

  By the way, although it is not disclosed in the above-mentioned Patent Document 1, a general water-jet loom like the above-mentioned premise device of the present invention is more suitable than a weft insertion nozzle in addition to the above-described locking pin. A clamper is provided as a weft insertion control member arranged on the upstream side. Such a water jet loom, in particular, the weft flying by the release of the clamp by the clamper after the unlocking operation of the weft by the locking pin as described above is performed. When the weft insertion control according to Patent Document 1 is applied to the water jet loom, the control object is a clamper of a locking pin and a clamper as a weft insertion control member, and the release timing of the clamper is set. To control.

  In a water jet loom, in general, detection of the weft arrival timing on the counter feed side (timing when the tip of the weft thread inserted reaches a predetermined position on the counter feed side) is performed. Therefore, when controlling the weft insertion control member as described above in the water jet loom, the unwinding timing detected based on the signal from the unwinding sensor attached to the weft storage device is used. It will be. Incidentally, the unwinding timing is determined by the unwinding sensor when the weft unwound from the storage drum of the weft storage device passes through the position of the unwinding sensor (the unwinding sensor detects the weft). Detection is based on the output signal.

  The control of the weft insertion control member (clamper) compares the detected weft unwinding timing with a reference value related to the unwinding timing, and corrects the release timing of the clamper based on the deviation. It becomes. For example, assuming that the flying speed of the weft is a constant speed for the control, if the detected value of the unwinding timing detected when the reference value is 200 ° is 202 °, it is 2 °. Based on the deviation, correction is made to advance the set value of the clamper release timing by 2 °, and thereby the unpacking timing is made to coincide with the reference value.

  In general looms, the encoder used to detect the rotation angle (crank angle) of the main shaft has a resolution of about 180 pulses / rotation (0 ° to 360 °), and the main shaft rotates 2 °. The output of the pulse signal from the encoder changes every time. In the loom, the crank angle is detected by the output of the pulse signal from the encoder, and the crank angle at the time point detected by each sensor is the detection timing of the sensor (for example, the unpacking timing). It has become. Accordingly, the unwinding timing is detected as a detection value in units of 2 ° crank angle.

  Therefore, even if the crank angle at the time when the unwinding sensor detects the weft is actually 201 °, as described above, the crank angle detected by the output of the pulse signal from the encoder is in units of 2 °. The detection value of the unwinding timing is 202 ° instead of 201 °. As a result, as described above, with respect to the control of the release timing of the clamper, correction is performed to advance the set value of the release timing by 2 °. However, in this case, as described above, the actual unwinding timing is 201 °, and the actual deviation is 1 °. Therefore, excessive correction is performed.

  In addition, as a result of the correction, the actual time when the unwinding sensor detects the weft is 199 °, but the detected value is 200 °, and it is determined that it matches the reference value. In spite of this, weaving is continued on the assumption that no deviation has occurred despite the occurrence of deviation in unwinding timing. As a result, there is a problem that proper weft insertion is not performed and the quality of the woven fabric is deteriorated.

  In order to solve such a problem, it is conceivable to use an encoder having a high resolution. However, since such an encoder is expensive, the cost of the apparatus is increased.

  The present invention has been made in consideration of the above circumstances, and an object thereof is to realize appropriate control of the weft insertion control member without using an expensive encoder in the water jet loom as described above. It is to provide a weft insertion control that can do.

  The present invention stores the weft on the storage drum by locking the weft with the lock pin, and the weft storage in which the lock pin releases the lock of the weft according to the preset value of the lock release timing. An unloading sensor for detecting a weft that is unwound from the storage drum when the weft is inserted in a state where the engagement of the weft by the locking pin is released, a weft insertion nozzle, and the weft storage The present invention is applied to a water-jet loom equipped with a clamper that is provided between the apparatus and grips the weft and opens the grip of the weft according to a preset value of the release timing.

  In the weft insertion control method according to the present invention, in the water jet loom, a detection value of the unwinding timing detected based on a signal from the unwinding sensor and a preset reference value related to the unwinding timing, To obtain a deviation, and according to a correction pattern for each weaving cycle set in advance, the correction of the locking release timing and the release timing is alternately performed according to the correction amount obtained based on the deviation. Features.

  The weft insertion control device according to the present invention for realizing the weft insertion control method includes a detection value of unwinding timing detected based on a signal output from the unwinding sensor in the water jet loom. A comparator that compares a preset reference value related to the unpacking timing to obtain a deviation, and based on the deviation obtained by the comparator, obtains correction amounts for the unlocking timing and the releasing timing, and A timing corrector for correcting the unlocking timing and the releasing timing according to a correction amount, the timing corrector according to a preset correction pattern for each weaving cycle, the locking releasing timing and the releasing timing. The correction is performed alternately.

  The “weaving cycle” corresponds to one rotation (0 ° to 360 °) of the main shaft during continuous operation of the loom. That is, since a series of weaving operations (weft insertion to beating) is performed once while the main shaft rotates once, a period during which the main shaft rotates once is one weaving cycle. Incidentally, since the weaving progresses due to the continuous operation of the loom, the “cycle” is sometimes referred to as “step”.

  According to the present invention, since it is possible to suppress excessive correction with respect to actual unwinding timing, it is possible to realize appropriate weft insertion control without using an expensive encoder. Details are as follows.

  First, as a premise, in the water jet loom to which the present invention is applied, after the injection of the pressure water from the weft insertion nozzle, the weft is released from the locking pin and then the weft is held by the clamper. Is open. In such a water jet loom, when correction (change) of the lock release timing of the lock pin is performed, the storage at the time when the clamper releases the weft is compared to before the correction is performed. The degree of looseness of the weft yarn between the drum and the clamper will be different, so that the unwinding resistance of the weft of the storage drum at the initial stage of weft insertion will change. That is, as described above, in the water jet loom where the unlocking of the weft by the locking pin precedes the grasping and releasing of the weft by the clamper, the unlocking by the locking pin is performed between the storage drum and the clamper. Since the weft is in a relaxed state, in the initial stage of the weft insertion, first, the looseness of the weft is eliminated, and then the weft insertion is performed with the unwinding from the storage drum.

  Therefore, weft insertion is performed without unwinding of the weft from the storage drum during a period in which the looseness of the weft is eliminated at the initial stage of the weft insertion. Then, by changing the lock release timing of the lock pin, the degree of looseness of the weft is changed, so that the period without unwinding of the weft from the storage drum is changed. As a result, the flying speed of the weft yarn in the initial stage of weft insertion changes, and as a result, the average flying speed of the weft yarn during the weft insertion period changes, so that the detection value of the weft unwinding timing changes. As described above, in the water jet loom, the correction of the release timing of the clamper controls the starting time of the weft flight, whereas the correction of the locking release timing of the locking pin is the average of the weft. Controls flying speed.

  In the water jet loom, even if only the clamper release timing is corrected, the weft flying speed basically does not change, so the correction amount of the clamper release timing (weft start timing) remains unchanged. It appears as a change in the detection value of the unpacking timing. That is, for example, if the clamper release timing is advanced by 2 ° in the crank angle as described above, the detection value of the unwinding timing is advanced by 2 °. On the other hand, when only the lock release timing of the lock pin is corrected without changing the clamper release timing (weft flight start timing), the weft flight speed at the initial stage of weft insertion changes as described above. Therefore, the change in the detection value of the unpacking timing with respect to the correction amount is small. That is, even if the lock release timing of the lock pin is corrected by 2 ° in the crank angle, the change in the detection value of the unwinding timing is sufficiently smaller than 2 °.

  Therefore, when a deviation occurs between the detection value of the unwinding timing and the reference value, if the locking release timing of the locking pin is to be corrected, the above [problem to be solved by the invention] Compared to the case of correcting the clamper opening timing as described, excessive correction is not performed. However, since the amount of change in the unwinding timing with respect to the correction amount is small for the correction of the lock release timing of the lock pin, if the deviation is large, it takes time to eliminate the deviation, Since the state where the weft insertion is not continued continues, the quality of the woven fabric may be deteriorated.

  On the other hand, according to the present invention, the correction of the lock release timing of the lock pin and the correction of the release timing of the clamper are alternately performed according to a preset correction pattern for each weaving cycle. In addition, since the deviation can be quickly eliminated without repeating excessive correction, appropriate weft insertion control can be realized without using an expensive encoder.

It is explanatory drawing which shows an example of the weft insertion apparatus in the water-jet-type loom to which this invention is applied. It is a block diagram which shows an example of a structure of a weft insertion control apparatus. It is a database which shows the relationship between deviation and correction amount. It is a block diagram which shows the other example in the structure of a weft insertion control apparatus. It is a block diagram which shows the other example in the structure of a weft insertion control apparatus.

  FIG. 1 shows an example of a weft insertion device 1 in a water jet loom to which the present invention is applied. The weft insertion device 1 includes a weft insertion nozzle 2, a weft storage device 3, a clamper device 4, and a solution. A heel sensor 5 is provided.

  The weft insertion nozzle 2 is provided in the form of being supported by a frame (not shown) of the water jet loom in the vicinity of the weave 12. The weft insertion nozzle 2 is connected to a pump 23 by a water conduit 21, and the pump 23 is connected to a water supply tank 24 by another water conduit 22.

  The pump 23 repeats an intake stroke and a subsequent discharge stroke every weaving cycle of the loom, and performs an operation of sucking water from the water supply tank 24 and discharging the water while compressing the water. Then, by starting the discharge stroke of the pump 23 at a predetermined timing during one weaving cycle, the injection of the pressure water from the weft insertion nozzle 2 is started at a predetermined injection start timing. However, in a general water-jet loom, the above-described operation of the pump 23 is performed by a mechanical configuration (cam 25, spring, etc.), so that pressure water is injected from the injection start timing (the weft insertion nozzle 2). The timing is constant for each weaving cycle.

  The weft storage device 3 is arranged on the upstream side of the weft insertion nozzle 2 in the drawing direction of the weft 9, and a storage drum 34 that stores the weft 9 and a locking pin 32 that locks the weft 9 on the storage drum 34. Is provided. In the weft storage device 3, the weft 9 supplied from the yarn feeder 39 is stored on the storage drum 34 by the rotary yarn guide (not shown) while the weft 9 is locked by the locking pin 32. By winding up, for example, the weft 9 having a length that is inserted by one weft insertion is stored on the storage drum 34. Further, by releasing the locking of the weft 9 by the locking pin 32, the weft 9 from the storage drum 34 can be unwound.

  The weft locking device 31 includes the locking pin 32 and a solenoid 33 for driving the locking pin 32. The solenoid 33 is excited and demagnetized to perform a locking operation in which the locking pin 32 advances toward the storage drum 34 and a locking release operation that separates from the storage drum 34. When the pin 32 performs the locking operation, the weft 9 is locked on the storage drum 34, and when the locking pin 32 performs the locking release operation, the weft 9 is removed from the storage drum 34. Can be solved. In this embodiment, the locking pin 32 performs the locking release operation when the solenoid 33 is excited, and the locking pin 32 performs the locking operation when the solenoid 33 is demagnetized. . Then, the excitation and demagnetization of the solenoid 33 are performed at preset unlocking timing and locking timing. However, in the water jet loom presupposed by the present invention, the locking release timing is set after the injection start timing at which the pressure water is jetted from the weft insertion nozzle 2 described above.

  The clamper device 4 is provided between the weft insertion nozzle 2 and the weft storage device 3 so as to be supported by the frame. Further, the clamper device 4 includes a movable gripping piece 41 and a fixed gripping piece 42 for gripping the weft 9, and the weft 9 from the storage drum 34 of the weft storage device 3 to the weft insertion nozzle 2 is connected to the movable gripping piece 41. It is provided so as to pass between the fixed grip piece 42. In this clamper device 4, the weft 9 is held between the movable gripping piece 41 and the fixed gripping piece 42 by bringing the movable gripping piece 41 into contact with the fixed gripping piece 42. By separating the piece 41 from the fixed gripping piece 42, the weft 9 is released and the weft insertion is possible.

  Note that the abutting operation and the separating operation of the movable gripping piece 41 with respect to the fixed gripping piece 42 are performed by being driven by a driving means such as a solenoid, for example. It is performed at the timing and release timing. However, in the water jet loom assumed by the present invention, the opening timing is set after the locking release timing and the injection timing. Therefore, the release timing of the weft 9 by the clamper device 4 is the flying start timing at which the weft 9 starts to fly.

  The unwinding sensor 5 is a sensor for detecting the weft 9 unwound from the storage drum 34 for each unwinding, and is provided in the vicinity of the storage drum 34 so as to face the storage drum 34. The unwinding sensor 5 is generally an optical sensor, and includes a light projecting unit and a light receiving unit. For example, the light emitted from the light projecting unit is reflected by the peripheral surface of the storage drum 34. It is detected by the light receiving unit. In the unwinding sensor 5, the weft 9 unwound from the storage drum 34 blocks the light, that is, the light changes due to the weft 9 passing between the unwinding sensor 5 and the storage drum 34. The light receiving unit detects that the weft yarn 9 has been unwound. As described above, the unwinding sensor 5 detects the passage of the weft 9 every time the weft 9 is disassembled and wound from the storage drum 34, so that, for example, the weft is inserted by one weft insertion. If the length of the weft 9 is equivalent to 5 turns of the storage drum 34, the unwinding sensor 5 detects the passage of the weft five times for each weft insertion. In the following description, it is assumed that the length of the weft 9 inserted in one weft insertion is equivalent to the length of 5 turns of the storage drum 34.

  As shown in FIG. 2, the water jet loom according to the present embodiment includes a loom control device 6 that is a main control device of the loom, and the members involved in the weft insertion including the weft locking device 31 and the clamper device 4 described above. A weft insertion control device 7 that controls the operation, and an input device 8 that inputs and sets setting values, reference values, and the like for driving each device on the water jet loom.

  The unwinding sensor 5 is connected to the loom control device 6. The loom control device 6 receives a weft unwinding signal that is output when the unwinding sensor 5 detects the passage of the weft 9. The loom control device 6 is connected to an encoder EN for detecting the rotation angle (crank angle) of the main shaft 11 of the water jet loom. The loom control device 6 is based on a signal from the encoder EN. To detect the crank angle. Incidentally, the encoder EN is generally used in a water-jet loom, and has a resolution of 180 pulses / rotation (0 ° to 360 °) as described above. Therefore, the crank angle of the main shaft 11 based on the output of the pulse signal from the encoder EN is detected in units of 2 °. Therefore, the crank angle when the unwinding sensor 5 detects the passage of the weft 9 is actually Even if it is 201 °, the detection value of the unwinding timing is 202 °.

  When the weft unwinding signal is input from the unwinding sensor 5, the loom control device 6 detects the crank angle at that time as the unwinding timing and stores the detected unwinding timing. Note that, as described above, the weft unwinding signal from the unwinding sensor 5 is the number of times corresponding to the number of turns of the weft 9 unwound from the storage drum 34 in each weft insertion. 6 is input. Therefore, if the length of the weft 9 inserted by one weft insertion as described above is a length corresponding to five turns of the storage drum 34, the loom control device 6 performs one weft insertion. The unwinding timing is detected five times.

  In addition, the loom control device 6 presets and stores the number of unrolling timings used in the weft insertion control according to the present invention as detected in one weft insertion. It shall be. Then, the loom control device 6 sends the detection value of the unwinding timing of the set number of times to the weft insertion control device 7 when the number of times of unwinding timing detection reaches the set number of times for each weft insertion. Output. The detection value of the unwinding timing output to the weft insertion control device 7 is detected at the end of the weft insertion (when the tip of the weft 9 reaches a position closer to the weft end on the non-feed side). Since the value is preferable in terms of control, in the present embodiment, among the detection values detected a plurality of times per one weft insertion as described above, the last detected value (the fifth detected value) Is used for the weft insertion control according to the present invention. Incidentally, it is good also as what can be changed about this setting frequency | count by inputting from the input device 8 and setting.

  The input device 8 is for inputting and setting set values and reference values for driving each device on the water jet loom, and although not shown, a display screen for displaying the set values and the like And a display unit having an operation button such as a numeric keypad. Note that the input device 8 may include a touch panel type display device whose display screen also functions as an operation button. The input setting such as the setting value is performed while viewing the display screen of the display.

  The weft insertion control device 7 includes a drive controller 71 that controls driving of the weft locking device 31 and the clamper device 4, and a storage device 72 that stores setting values of drive timings of the weft locking device 31 and the clamper device 4. With. However, in the illustrated example, the configuration for controlling the operation of members (for example, the weft inserting nozzle 2) other than the weft locking device 31 and the clamper device 4 is omitted. The drive timings of the weft locking device 31 and the clamper device 4 stored in the storage device 72 are timings related to the drive control of the weft locking device 31 and the clamper device 4, and the unlocking of the weft locking device 31 is performed. The timing and the locking timing, the opening timing of the clamper device 4 and the holding timing are included. In the following, the lock release timing and the release timing related to the weft insertion start in the drive timing will be collectively referred to as drive start timing. The initial value of the drive timing is input by the input device 8. The storage device 72 and the input device 8 are connected in such a way that they can communicate with each other, and the drive timing and the like set by the input device 8 are stored in the storage device 72 and stored therein. The input value 8 can be read out and displayed on the display screen by the input unit 8.

  The storage device 72 is connected to the drive controller 71 at its output end. When the drive timing set value is input by the input device 8, the storage device 72 stores the set value and outputs it to the drive controller 71.

  The drive controller 71 is connected at its input end to the output end of the storage device 72 as described above, and is connected to the loom control device 6 at the other input end. The drive controller 71 controls the driving of the weft locking device 31 and the clamper device 4 based on the drive timing setting value output from the storage device 72. More specifically, when the drive timing setting value is output from the storage device 72, the drive controller 71 temporarily stores the setting value, and the stored setting value and the spindle output from the loom control device 6. When the crank angle of 11 coincides, the weft locking device 31 and the clamper device 4 are driven.

  Specifically, for the weft locking device 31, the drive controller 71 causes the excitation signal to excite the solenoid 33 to the weft locking device 31 when the crank angle and the set value of the locking release timing coincide. Is output. Thereby, the weft locking device 31 executes the locking releasing operation of the locking pin 32, that is, the operation of releasing the locking of the weft 9. Further, the drive controller 71 outputs a demagnetizing signal for demagnetizing the solenoid 33 to the weft locking device 31 when the crank angle matches the set value of the locking timing. Thereby, the weft locking device 31 executes the locking operation of the locking pin 32, that is, the operation for locking the weft 9.

  For the clamper device 4, the drive controller 71 causes the clamper device 4 to perform the separation operation of the movable gripping piece 41 with respect to the fixed gripping piece 42 when the crank angle and the set value of the opening timing coincide. Drive command signal for output. Thereby, the clamper device 4 performs an operation for releasing the gripped weft 9. Further, the drive controller 71 causes the clamper device 4 to perform the abutting operation of the movable gripping piece 41 with respect to the fixed gripping piece 42 when the crank angle and the set value of the gripping timing match. Is output. Thereby, the clamper device 4 executes an operation for gripping the weft 9.

  Further, the weft insertion control device 7 includes a drive start timing correction device 73 for correcting the drive start timing in addition to the storage device 72 and the drive controller 71 as a configuration for realizing the present invention. The drive start timing correction device 73 compares a reference value relating to the unpacking timing with the detected value to obtain a deviation, and a timing for correcting the set value of the drive start timing based on the deviation. And a corrector 75. Note that these are as follows in more detail.

  The comparator 74 is connected to the output end of the input device 8 at its input end, and is connected to the loom control device 6 at the other input end. The comparator 74 is connected to the timing corrector 75 at its output end. The comparator 74 stores the reference value of the unpacking timing input and set by the input unit 8 using a built-in memory or the like (not shown). In addition, when the detection value of the unwinding timing is input from the loom control device 6, the comparator 74 compares the detected value with the stored reference value to obtain a deviation and the obtained value. A deviation signal d corresponding to the deviation is output to the timing corrector 75. The deviation signal d includes the magnitude of the deviation (absolute value of the deviation amount) and the direction of the deviation (+ or-).

  The timing corrector 75 includes a correction amount determination unit 76 and a correction unit 77 as illustrated. Among these, the correction amount determination unit 76 is for obtaining the correction amount of the drive start timing based on the deviation signal d output from the comparator 74 and outputting it to the correction unit 77. Therefore, the correction amount determination unit 76 is connected at its input end to the output end of the comparator 74 and at its output end is connected to the input end of the correction unit 77. Then, when the deviation signal d is input from the comparator 74, the correction amount determination unit 76 obtains the correction amount of the lock release timing and the release timing as the drive start timing based on the deviation indicated by the deviation signal d. . As for how to obtain the correction amount, in this embodiment, the correction amount corresponding to the deviation is selected from a preset database. Therefore, the correction amount determination unit 76 stores a database set in such a manner that the deviation of the unwinding timing is associated with the correction amounts of the unlocking timing and the releasing timing as shown in FIG. And

  Then, when the deviation signal d is input from the comparator 74, the correction amount determination unit 76 selects and determines a correction amount corresponding to the deviation from the database, and sets the selected (determined) correction amount to the correction amount. A corresponding correction amount signal Δt is output to the correction unit 77. However, the method of obtaining the correction amount is not limited to selecting and determining from the database, and calculating (determining) the correction amount using an arithmetic expression based on the deviation stored in the correction amount determination unit 76. It is also good.

  Further, the determination (selection / calculation) of the correction amount is alternately performed in units of weaving cycles with respect to the lock release timing and the release timing. That is, in the present invention, the lock release timing and the release timing are alternately corrected, and in this embodiment, the correction amount determination unit 76 determines the correction amount for the alternate correction. The lock release timing and the release timing are alternately performed in units of weaving cycles. Then, in order to cause the correction amount determination unit 76 to perform such alternate correction amount determination, it is assumed that the correction amount determination unit 76 stores a correction pattern.

  More specifically, the correction pattern referred to here is a pattern in which the order of correcting the unlocking timing and the releasing timing is set as a pattern for each weaving cycle, and the unlocking timing or the releasing in each weaving cycle. It is set so that only one of the timings is corrected. However, the term “alternate” here is not limited to the one in which the correction of the unlocking timing and the releasing timing is performed in order one by one, but also includes the case in which one or both are continuously performed twice or more. For example, after one correction of the unlocking timing and the release timing is performed twice, the other correction may be performed once, or both corrections may be sequentially performed a predetermined number of times. Good. In the present embodiment, the correction pattern is assumed to be corrected in order (alternately) once for each weaving cycle in the unlocking timing and the releasing timing. In the correction pattern of this embodiment, it is assumed that the lock release timing is corrected first.

  The correction unit 77 is for correcting the set value of the lock release timing or the release timing based on the correction amount of the drive start timing indicated by the correction amount signal Δt output from the correction amount determination unit 76. Therefore, the correction unit 77 is connected at its input end to the output end of the correction amount determination unit 76 and connected to the storage device 72 so that data such as a set value can be exchanged with each other. Then, when the correction amount signal Δt is input from the correction amount determination unit 76, the correction unit 77 sets the drive start timing (locking release timing or release timing) corresponding to the correction amount indicated by the correction amount signal Δt. The value is read from the storage device 72 and corrected, and the corrected setting value of the drive start timing is output to the storage device 72.

  Below, based on FIG. 2, the effect | action of the structure of a present Example in this invention is demonstrated in order of (1)-(7).

  (1) During continuous operation of the water jet loom, the detection value of the unwinding timing detected by the loom control device 6 is output to the comparator 74 in the drive start timing correction device 73 of the weft insertion control device 7. When the detection value is input, the comparator 74 compares the stored reference value of the unpacking timing with the detection value to obtain a deviation, and the deviation signal d is output from the timing corrector 75. Output to the correction amount determination unit 76. That is, if the flying state of the weft 9 at the time of weft insertion changes for some reason, the unwinding timing of the weft 9 is different from the target timing, and the reference value that is the detected value of the unwinding timing and the target timing Since a deviation occurs between the values, the comparator 74 obtains the deviation and outputs a deviation signal d corresponding to the deviation to the correction amount determination unit 76. However, the comparator 74 does not output the deviation signal d when “deviation = 0” is obtained as a result of obtaining the deviation, that is, when the detection value of the unpacking timing matches the reference value. Accordingly, in this weaving cycle, the drive start timing is not corrected by the drive start timing correction device 73 after (2) below.

  (2) When the deviation signal d is output from the comparator 74, the correction amount determination unit 76 determines the correction amount of the locking release timing or the release timing as described above based on the deviation signal d, and the correction amount The signal Δt is output to the correction unit 77. In the correction pattern in this embodiment, as described above, the lock release timing is corrected first, and the lock release timing and the release timing are alternately corrected once. Therefore, when the deviation signal d is first output from the comparator 74 after the start of the operation of the loom, the correction amount determination unit 76 determines the correction amount of the lock release timing in the weaving cycle in which the deviation has occurred, A correction amount signal Δt corresponding to the correction amount is output to the correction unit 77.

  (3) When the correction amount signal Δt related to the lock release timing is output from the correction amount determination unit 76 as described above, the correction unit 77 reads the set value of the lock release timing from the storage device 72 and corrects the correction amount. The correction is made with a correction amount corresponding to the signal Δt, and the corrected locking release timing is output to the storage device 72.

  (4) When the latching release timing corrected from the correction unit 77 is output as described above, the storage device 72 changes to the set value of the latching release timing stored so far and changes the corrected engagement. The lock release timing is stored as a new set value, and the new lock release timing set value is output to the drive controller 71.

  (5) As a result, the drive controller 71 outputs an excitation signal for exciting the solenoid 33 to the weft locking device 31 based on the corrected locking release timing, and the weft locking device 31 is corrected. The locking release operation of the locking pin 32, that is, the operation of releasing the locking of the weft 9 is executed at the locking release timing.

  In this way, in the weaving cycle subsequent to the weaving cycle in which the above-described deviation has occurred, the locking release operation of the locking pin 32 is performed at the corrected locking release timing, and then the movable in the clamper device 4 is moved. Weft insertion is executed in such a manner that the separating operation of the gripping piece 41 is performed at the same opening timing as the previous weaving cycle.

  (6) As a result of the weft insertion by the lock release operation of the lock pin 32 at the lock release timing corrected as described above, when the deviation is eliminated, that is, detected by the loom control device 6 When the detected value of the unwinding timing coincides with the reference value, the deviation signal d is not output from the comparator 74. Therefore, with regard to the weft insertion after that, until the deviation occurs again, The stop release timing and the release timing are not corrected.

  On the other hand, when the deviation is not eliminated as a result of the weft insertion, that is, when the detection value of the unwinding timing detected by the loom control device 6 does not match the reference value, the comparator 74 is The deviation between the detection value of the unwinding timing and the reference value is obtained again, and a deviation signal d corresponding to the obtained deviation is output to the correction amount determination unit 76. Then, based on the deviation signal d from the comparator 74, the correction amount determination unit 76 obtains the correction amount for the opening timing according to the correction pattern, and outputs a correction amount signal Δt corresponding to the correction amount to the correction unit 77. To do.

  In this way, in the next weaving cycle, the locking pin 32 is unlocked at the same unlocking timing as the previous weaving cycle, and then the clamper device 4 is corrected at the corrected opening timing. The weft insertion is performed in such a manner that the movable gripping piece 41 is separated. Then, until the deviation between the detection value of the unwinding timing and the reference value is eliminated, the lock release timing and the release timing are alternately corrected once for each weaving cycle according to the correction pattern.

  (7) In addition, when the deviation occurs again after the deviation is once canceled, the locking release timing or the release timing is corrected again. In this case, in the present embodiment, the previous time was performed. The correction is performed according to the correction pattern in the form following the correction. That is, in this embodiment, when the deviation that occurred last time is finally eliminated by correcting the unlocking timing (or release timing), the correction that is first performed on the deviation that occurred this time is The release timing (or unlocking timing) is set to be the continuation of the pattern, and when the deviation occurs again, the correction is performed in such a manner.

  The present invention is not limited to the above-described embodiments, and can be modified as appropriate without departing from the spirit of the present invention. For example, you may change as the following (1)-(8).

  (1) About the deviation between the reference value of the unwinding timing and the detected value, the deviation is determined for each weaving cycle in the above-described embodiment. However, in the present invention, the present invention is not limited thereto, and the deviation is obtained every preset weaving cycle (for example, every 10 weaving cycles) or every preset time (for example, every minute). Also good. Specifically, for example, a counter or timer is provided in the comparator 74, and the comparator 74 is sent from the loom controller 6 every weaving cycle every number of times set in the counter or every time set in the timer. The detection value of the unpacking timing that is output may be compared with a reference value to obtain a deviation. Further, the loom control device 6 may output the detection value of the unwinding timing to the comparator 74 at every preset weaving cycle or every time.

  (2) With respect to the correction amount of the drive start timing, in the above embodiment, when a deviation occurs between the detection value of the unwinding timing and the reference value, the correction amount is obtained every time. However, the present invention is not limited to this, and the correction amount may be obtained only when the magnitude of the deviation (absolute value of the deviation) exceeds a preset value. Specifically, a threshold value for the magnitude of the deviation (absolute value of the deviation) is set in advance in the comparator 74, and the comparator 74 compares the obtained deviation with the threshold value, and the deviation exceeds the threshold value. The deviation signal d may be output to the correction amount determination unit 76 only when Alternatively, the threshold value is set in advance in the correction amount determination unit 76, and the correction amount determination unit 76 compares the absolute value of the deviation of the deviation signal d output from the comparator 74 with the threshold value, and calculates the absolute value of the deviation. The correction amount may be determined when the value exceeds the threshold value.

  (3) As for the correction amount of the drive start timing, in the above embodiment, the deviation signal d output from the comparator 74 indicates the magnitude of the deviation (absolute value of deviation) and the direction of deviation (+ or-). The correction amount determination unit 76 calculates the correction amount according to the deviation signal d, but instead of this, the correction amount in one correction is a predetermined amount corresponding only to the direction of the deviation. (Constant value) may be used. In this case, the timing corrector 75 includes only the correction unit 77 as shown in FIG. 4, and the correction pattern may be stored in the correction unit 77. Specifically, in the example of FIG. 4, the comparator 74 is connected to the correction unit 77 at its output end, and as a result of comparing the detection value of the unpacking timing with the reference value, the direction of deviation (+ Alternatively, the deviation signal d ′ including only −) is output to the correction unit (timing corrector 75) 77. Then, when the deviation signal d ′ is input from the comparator 74, the correction unit 77 reads the setting value of the drive start timing to be corrected according to the correction pattern from the storage device 72, and deviates the read setting value. According to the deviation direction of the signal d ′, it is corrected with a predetermined value (constant value) preset in the correction unit 77 and output to the storage device 72.

  (4) Regarding the correction pattern, in the above-described embodiment, the first correction after the start of operation of the loom is the locking release timing. However, the correction is not limited to this, and the correction of the opening timing is performed first. Also good. In addition, the correction pattern is not limited to one in which the correction of the unlocking timing and the release timing is sequentially performed once every weaving cycle as in the above-described embodiment, and one or both of the correction patterns are 2 as described above. It may be performed continuously more than once. For example, after the lock release timing is corrected twice (or three times or more) continuously, the release timing may be corrected once, and both the lock release timing and the release timing are corrected. These corrections may be performed in order two times (or three times or more).

  (5) The correction pattern is not limited to the fixed pattern stored in advance in the correction amount determination unit 76 as in the above-described embodiment, and may be input and set by the input device 8. In this case, as shown in FIG. 5, the input end of the correction amount determination unit 76 is also connected to the input device 8.

  In the case where the correction pattern is input and set by the input device 8, for example, a plurality of correction patterns are stored in advance in the input device 8, and the operator selects one to be used from the plurality of correction patterns. The input device 8 may output the selected correction pattern to the correction amount determination unit 76. Alternatively, by providing a correction pattern creation screen on the input device 8, an operator may create a new correction pattern, and the created correction pattern may be output to the correction amount determination unit 76.

  (6) In the above-described embodiment, when the deviation occurs once after the deviation is eliminated, the correction is performed according to the correction pattern in the form following the correction of the drive start timing performed previously. Alternatively, the correction pattern may be reset every time the deviation is eliminated. Therefore, in this case, when the deviation occurs again, the correction is performed according to the correction pattern from the beginning of the correction pattern.

  Specifically, when the comparator 74 determines that the deviation has been eliminated as a result of comparing the detection value of the unwinding timing with the reference value, that is, the deviation is found to be “deviation = 0”. At this time, a reset signal r is output to the correction amount determination unit 76. When the reset signal r is output from the comparator 74, the correction amount determination unit 76 outputs the current step number in the stored correction pattern, that is, the lock release timing or release timing set in the correction pattern. The number of the order of correction (permutation) is returned to the beginning of the correction pattern. As a result, the correction pattern is reset once the deviation is eliminated, and when the deviation occurs next, the drive start timing is corrected according to the correction pattern from the beginning of the correction pattern.

  Incidentally, the reset signal r is not limited to the signal output from the comparator 74 when the deviation is eliminated, and may be output from the input device 8 or the loom control device 6. Specifically, as shown in FIG. 5, when the output terminal of the input device 8 is connected to the correction amount determination unit 76 and the operator inputs (changes) the setting value of the drive start timing from the input device 8, The reset signal r may be output from the input device 8 to the correction amount determination unit 76. The input device 8 is provided with a reset switch for outputting a reset signal r. When the operator replaces the yarn supply body 39 of the weft 9, the reset switch is pressed from the input device 8 to the correction amount determination unit. A reset signal r may be output to 76. In addition, when the input end of the correction amount determination unit 76 is connected to the loom control device 6 and the loom control device 6 performs automatic discharge (so-called tail discharge) of the knots of the weft yarn 9, the correction amount is supplied from the loom control device 6. The reset signal r may be output to the determination unit 76.

  (7) Regarding the correction of the drive start timing, in the above-described embodiment, the correction amount determination unit 76 obtains only one correction amount of the locking release timing or the release timing according to the correction pattern, and the correction unit 77 obtains the correction amount. However, instead of this, the correction amount determination unit 76 obtains correction amounts for both the lock release timing and the release timing and outputs the correction amounts to the correction unit 77, thereby correcting the correction unit. 77 may correct only one drive start timing according to the correction pattern. The correction pattern in this case is stored in the correction unit 77.

  Specifically, when the deviation signal d is output from the comparator 74, the correction amount determination unit 76 obtains correction amounts for both the locking release timing and the release timing for the correction amount based on the deviation signal d. The correction amount signals Δta and Δtb corresponding to these correction amounts are output to the correction unit 77. Then, when the correction amount signals Δta and Δtb are output from the correction amount determination unit 76, the correction unit 77 grasps the drive start timing to be corrected based on the stored correction pattern, and the drive start timing. Are read out from the storage device 72 and corrected. As a result, only the drive start timing that is a correction target in the weaving cycle at that time is corrected by the correction pattern, and one of the corrected drive start timings is output to the storage device 72 and newly stored in the storage device 72. Stored as a set value.

  (8) With respect to the reference value relating to the unwinding timing, in the above-described embodiment, the value set by the input device 8 is stored by the comparator 74. Instead, it is detected by the loom control device 6. The calculation value may be calculated based on the detection value of the unpacking timing, and the calculated value may be stored in the comparator 74 as a preset reference value. For example, in the configuration of FIG. 2, the loom control device 6 obtains an average value (calculated value) of the detection values of the unwinding timing in the past 1000 weft insertions, and outputs the average value to the comparator 74. The average value (calculated value) may be stored as a preset reference value and used for obtaining a deviation by comparison with the detected value.

DESCRIPTION OF SYMBOLS 1 Weft insertion apparatus 2 Weft insertion nozzle 21 Water conveyance pipe 22 Water conveyance pipe 23 Pump 24 Water supply tank 25 Cam 3 Weft storage apparatus 31 Weft locking apparatus 32 Locking pin 33 Solenoid 34 Storage drum 39 Supply body 4 Clamper apparatus 41 Movable gripping piece 42 fixed gripping piece 5 unwinding sensor 6 loom control device 7 weft insertion control device 71 drive controller 72 storage device 73 drive start timing correction device 74 comparator 75 timing corrector 76 correction amount determination unit 77 correction unit 8 input unit 9 weft 11 spindle 12 weaving EN encoder d, d 'Deviation signal Δt, Δta, Δtb Correction amount signal r Reset signal

Claims (2)

A weft storage device that stores the weft on the storage drum by locking the weft with the lock pin, and the lock pin releases the lock of the weft according to a preset value of the lock release timing; and An unwinding sensor for detecting a weft that is unwound from the storage drum when the weft is inserted in a state where the engagement of the weft by the locking pin is released, and between the weft insertion nozzle and the weft storage device A weft insertion control method for a water-jet loom equipped with a clamper that grips the weft and opens the grip of the weft according to a preset setting value of the release timing,
While comparing the detection value of the unwinding timing detected based on the signal from the unwinding sensor and a preset reference value for the unwinding timing, to obtain a deviation,
In accordance with a preset correction pattern for a weaving cycle, the lock release timing and the release timing are alternately corrected according to a correction amount obtained based on the deviation. Weft insertion control method. A weft storage device that stores the weft on the storage drum by locking the weft with the lock pin, and the lock pin releases the lock of the weft according to a preset value of the lock release timing; and An unwinding sensor for detecting a weft that is unwound from the storage drum when the weft is inserted in a state where the engagement of the weft by the locking pin is released, and between the weft insertion nozzle and the weft storage device A weft insertion control device for a water jet loom equipped with a clamper that grips the weft and opens the grip of the weft according to a preset setting value of the release timing,
A comparator for obtaining a deviation by comparing a detection value of the unwinding timing detected based on a signal output from the unwinding sensor with a preset reference value for the unwinding timing;
Based on the deviation obtained by the comparator, a correction amount of the locking release timing and the release timing is obtained and a timing corrector that corrects the locking release timing and the release timing by the correction amount, and
The weft insertion control device for a water jet loom, wherein the timing corrector alternately corrects the locking release timing and the release timing according to a preset correction pattern for each weaving cycle.

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