JP2015132041A - Entangled yarn for pad and padded body using this yarn - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide bulky entangled yarn for a pad with high washing resistance and a padded body using the yarn.SOLUTION: Entangled yarn for a pad according to this invention comprises long fibers and contains core yarn and a filament longer than the core yarn. The core yarn and the filament are unified by air entangling. The filament is opened and forms a loop fiber. At least yarn selected from the core yarn and the filament contains a fusible fiber. The fusible fiber is a composite fiber comprising two or more polymers with different fusion points. A padded body (35) according to this invention is filled with the entangled yarn for the pad in a covering cloth. The entangled yarn is fused and aligned in a lengthwise direction of the pad. The entangled yarn is fixed with multiple pieces of quilting threads (32a-32e) that are sewn in a width direction of the pad. It is preferable that quilting threads (34a-34b) are added at a position outside of a human upper body along a shape of the human body.

Description

  The present invention relates to a tangled yarn for stuffing composed of long fibers and a stuffed object using the same.

  In general, waterfowl feathers are used as feathers filled in feather products such as duvets and feather jackets. Waterbirds include goose (goose), duck (duck), and Eider (wild duck) inhabiting the Arctic coastline. There are two types of feathers: down, which corresponds to the chest, and feathers called feathers, both of which are used in feather products. Feathers are produced in Central Europe such as Poland and Hungary, Northern Europe including the Scandinavian Peninsula, and China. Feathers are highly bulky, warm, and occupy the status of high-quality materials as feather products for comforters and feather jackets.

  However, natural feathers depend on water birds, and the supply amount is limited, and the supply amount fluctuates due to the influence of natural conditions and diseases (for example, bird viruses). Or, from the viewpoint of nature conservation, there are limits to capturing wild birds. In addition, natural feathers can cause bad odors if washed insufficiently, so remove the filth that causes bad odors in advance and maintain a certain level of cleanliness and oxygen count to see how much the feathers are washed. Management to keep in In addition, there is a basic problem that it is not easy to wash down feather products such as down duvets and down jackets.

  Therefore, there have been many proposals for stuffed cotton. Patent Document 1 proposes that a short fiber is bent in a loop shape to fix a concentrated point. Patent Document 2 proposes that an air nozzle is used to melt the core fiber and the loop fiber after air entanglement. Patent Document 3 proposes that polyester fibers are shrunk by heat treatment to develop crimps and have bulkiness and elasticity. Patent Document 4 proposes binding untwisted short fibers with low melting point fibers and fusing them. In the patent document 5, the present applicants have proposed a stuffed cotton made of a core yarn and a flower yarn and fused to the core yarn.

JP-A-55-158366 JP 58-146385 A JP-A-6-93513 WO2006 / 104010A1 JP 2009-52183 A

  In the example in which the short fiber is used for the flower yarn as in Patent Documents 1 and 4, the present inventors have a problem that the stuffing tends to be loosened due to washing, and the bulk tends to be loose. Even in the case where sufficient bulkiness is not obtained by the method of air entanglement and fusing as in Patent Document 2, even in an example where the bulkiness is expressed only by crimping of the fiber itself as in Patent Document 3, washing is still performed by washing. There is a problem that the padding is displaced, easy to sag, and there is a problem in the durability of the bulk. Therefore, until now, it is a card spread cotton that has been put into practical use. Although the cotton pad proposed in Patent Document 5 is soft, there is a problem in washing resistance, and there is a problem that the cotton pad is offset by washing, and it is necessary to supply the flower yarn by rotating or swinging the waist gauge. Also in this case, there was a problem that the yarn dropping speed was slow, which became an obstacle and the yarn winding speed could not be increased, and the productivity was not so high.

  In order to solve the above-described problems, the present invention provides a tangled yarn for stuffing and a stuffed article using the same, which are bulky, excellent in washing resistance, high in productivity and low in production cost.

  The entangled yarn for stuffing of the present invention is an entangled yarn for stuffing composed of long fibers, and the entangled yarn includes a core yarn and a flower yarn longer than the core yarn, and the core yarn and the flower yarn are entangled. The flower yarn is opened to form a loop-like fiber.

  The stuffing object of the present invention is a stuffing object in which the tangled yarn for stuffing is filled in a side ground, wherein the tangled yarn is arranged in the length direction of the stuffing, and the tangled yarn is sewn in the width direction of the stuffing. It is fixed by a plurality of quilted yarns.

  In the present invention, long fibers (filaments) are entangled with air, so that entangled yarns for stuffing having high bulk, excellent washing resistance, high productivity, and low manufacturing costs can be provided. In the stuffed object of the present invention, the length of the long fiber air entangled yarn does not change between the fixed portions, and the flower yarn and the core yarn are integrated. The movement of the padding is limited, and the padding product with less bulk of the stuffed cotton and high bulk can be provided. Furthermore, it is possible to provide a stuffed article having good drape and high heat retention.

FIG. 1 is a side view of an entangled yarn in one embodiment of the present invention. FIG. 2 is a schematic explanatory view of a method for producing a long fiber air entangled yarn in one embodiment of the present invention. FIG. 3 is a schematic explanatory view of a method for producing a long fiber air entangled yarn in another embodiment of the present invention. FIG. 4 is a manufacturing process diagram of one embodiment of the present invention. FIG. 5A is a perspective view of a comforter according to an embodiment of the present invention, and FIG. 5B is a cross-sectional view taken along the line II. FIG. 6 is a plan view of a comforter according to another embodiment of the present invention. FIG. 7 is a perspective view of a package in which a plurality of long fiber air entangled yarns are bundled in one embodiment of the present invention and a film is wrapped in a cylindrical shape around the length direction. 8A is an explanatory view showing the drapeability of the comforter of one embodiment of the present invention, FIG. 8B is an explanatory view showing the drapeability of the comforter of another embodiment, and FIG. 8C is an explanatory view showing the drapeability of the down comforter of the comparative example. FIG.

  In the present invention, “entanglement” refers to a state in which single fibers constituting a bundle of a plurality of long fiber yarns (filament yarns) are entangled with each other to provide convergence. The entanglement is formed by disturbing and opening the filaments of the traveling fiber bundle by the action of the high-speed air current ejected from the air nozzle, and disturbing the mutual arrangement of the fibers. Since the productivity of the air entangled yarn is high, the manufacturing cost can be reduced.

  The long fiber stuffed cotton used in the present invention is a long fiber stuffed cotton in which flower yarn is integrated with a core yarn, and the flower yarn is opened to form a loop-like fiber. Thereby, a bulky filling is obtained. In the present invention, the constituent single fibers are not necessarily fused and fixed to each other. Of course, it may be fused and fixed. Moreover, it may be opened simultaneously at the time of air entanglement, or may be opened by an independent opening process. The integration of the flower yarn and the core yarn can be realized only by the entanglement, but the flower yarn and the core yarn may be twisted together. The loop-shaped fiber may be composed of multifilament fibers that are long fibers, opened, and the loop-shaped fibers may be fused together. When the loop-shaped fibers are fused, the bulkiness and the washing resistance can be improved. That is, by fixing the opened loop-like fibers together, the number of fixing points increases, and it becomes difficult to sag.

  The average length of the loop of the loop-like fiber is preferably in the range of 1 to 200 mm, more preferably in the range of 5 to 50 mm, and still more preferably in the range of 10 to 40 mm. When the average length of the loops of the loop-like fibers is within the above range, the texture, bulkiness and bulk durability can be further improved.

  The single fiber fineness of the loop-like fibers (flower yarn) is preferably in the range of 0.1 to 300 dtex, and the total fineness is in the range of 10 to 600 dtex (dtex indicates decitex). More preferably, the single fiber fineness is in the range of 1.0 to 50 dtex and the total fineness is in the range of 20 to 250 dtex, and particularly preferably, the single fiber fineness is in the range of 2.0 to 25 dtex and the total fineness is in the range of 30 to 100 dtex. If the fineness is within the above range, it is difficult to sag and the texture is good.

  The entangled yarn may be untwisted or a real twist may be added. The yarn winding speed in the case of non-twisting can be set to 50 to 1500 m / min. When real twist is added, the integrated fixing of the core yarn and the flower yarn is further enhanced. When the actual twist is added, the winding speed of the yarn can be 10 to 100 m / min.

  The weight per unit length of the entangled yarn is preferably in the range of 0.01 to 3 g / m, particularly preferably in the range of 0.02 to 1.5 g / m. Within this range, it is convenient for handling when stuffing.

  The entangled yarn is preferably 1.1 to 100 times longer than the core yarn. If it is within this range, the flower yarn becomes a loop fiber by a long length, and can be bulky. More preferably, the entangled yarn is 1.1 to 30 times longer than the core yarn.

  The entangled yarn is processed by an air entanglement machine that injects compressed air in a direction perpendicular to the running direction of the core yarn and the flower yarn. By this treatment, the entangled yarn can be manufactured efficiently.

  It is preferable that a plurality of entangled yarns are bundled and the film is wrapped in a cylindrical shape around the length direction. When such a package is used, it is convenient not only for packing and transportation, but also for filling entangled yarn in the side ground when manufacturing the stuffing. That is, the entangled yarn bundle is exposed from the end of the tubular film, the exposed portion is arranged and restrained at the end of the side ground, and the entangled yarn bundle can be stored in the side ground simply by removing the film.

  Ordinary synthetic fibers (non-fused fibers) can be used for the flower yarn and / or the core yarn. As the non-fusion fiber, synthetic fibers such as polyester, nylon, and polypropylene are preferable. Non-fusion fibers and fusion fibers can also be used. When the flower yarn and / or the core yarn includes a fusion fiber, the fusion fiber of the flower yarn and the core yarn is preferably a composite fiber composed of two or more polymers having different melting points. The composite fiber is preferably a fiber having a core-sheath structure in which the high melting point polymer is the core and the low melting point polymer is the sheath. This is for fusing the low melting point polymer. Examples of such a core-sheath composite fiber include “Belcouple” manufactured by KB Seiren, “Melset” manufactured by Unitika, and “EZBON” manufactured by Unjin Chemical. These composite fibers have a core made of polyethylene terephthalate (PET) and a sheath made of a low-melting polyester copolymer. It is preferable that the fused fibers of the flower yarn and the core yarn are polyester multifilament fused fibers. This is because polyester is difficult to sag. Moreover, it is preferable that the fusion | melting temperature of a fusion fiber is 160-200 degreeC. If it is this range, it will be easy to process. The ratio of the fused fiber and the non-fused fiber of the core yarn is 10 to 100% by weight of the fused fiber and 0 to 90% by weight of the non-fused fiber when the core yarn is 100% by weight. preferable.

  The core yarn may include a composite fiber composed of two or more polymers having different melting points. Examples of the composite fiber composed of two or more polymers having different melting points include conjugate fibers in which polymers having different melting points are combined in a core-sheath shape, etc., specifically, the high melting point polymer is a polypropylene polymer, Examples thereof include a core-sheath fiber in which the low-melting polymer is a polyethylene polymer or a low-melting polypropylene polymer. A composite fiber composed of two or more polymers having different melting points may constitute a core yarn alone or in combination with other core yarns. From the viewpoint of more reliably integrating the loop-like fibers, it is preferable to use the core-sheath fiber in combination with the low-melting point heat-bonding fiber yarn.

  The difference in melting point between at least two types of core yarns having different melting points or two or more polymers having different melting points is preferably 10 to 200 ° C.

  The weight ratio of the loop-like fiber (flower yarn) to the core yarn is such that the ratio of the loop-like fiber (flower yarn) is 51 to 99% by mass (wt%). ) Is preferred. More preferably, it is the range of 80-98 wt%, Most preferably, it is the range of 85-97 wt%. If it is the said range, the fixed integration by a core thread will become firm, and a texture will also become favorable.

  It is preferable that a silicone treating agent is further heat-set in the stuffed cotton of the present invention. The preferable adhesion amount of the silicone treating agent is in the range of 0.1 to 10 wt% with respect to the total amount of the loop-like fiber (flower yarn) and the core yarn. Further, an acrylic resin, a urethane resin or the like may be fixed for adjusting the hardness.

  The stuffed cotton of the present invention is a long fiber. Basically, a length of tens of centimeters to hundreds of thousands of meters or more is also possible. When integrating with the side ground, it may be folded to the length of one side of the side ground, cut to the length or width of the futon, or cut about 2-20 cm longer than this. May be. The alignment direction of the long fiber stuffed cotton is preferably arranged in the height direction of the human body. For example, it is the longitudinal direction for comforters, the length direction (vertical direction) for pillows, and the height direction for cold protection coats. The weight per unit length of the long fiber air entangled yarn is preferably in the range of 0.01 to 3 g / m, and more preferably in the range of 0.02 to 1.5 g / m. If it is the said range, manufacture is possible and handling property is also favorable.

  The stuffed object of the present invention is filled with long fiber air entangled yarns arranged in the length direction of the stuffing, and fixed to the side fabric by a plurality of quilt yarns sewn in the width direction of the stuffing. As a result, the length of the entangled yarn does not change between the fixed portions, and the flower yarn and the core yarn are integrated. This is a stuffed product that is less and bulky. In the above, the number of quilt yarns is preferably 2 to 10 and more preferably 3 to 5. If it is the said range, bulkiness can be maintained, it is warm, and the movement of the long fiber air entangled yarn by washing etc. can be suppressed. The stuffed object of the present invention may use other long fiber stuffing together with the long fiber entangled yarn. The other long fiber stuffed material and the long fiber entangled yarn of the present invention may be mixed and side by a plurality of quilt yarns. It may be fixed to the ground. Moreover, you may use together with other feathers or artificial feathers.

  It is preferable that the quilt yarn is further added along the shape of the human body at a position outside the upper body of the human body. With this shape, the stuffed object bends along the human body and heat dissipation from the human body can be prevented. In the present invention, the property that a stuffed object bends along the human body is called drape, and the measurement method will be described later.

  It is preferable that the ends of the entangled yarn are folded back in the side ground and are not fixed and left in a free state, because the region around the end of the stuffed object expands to increase the volume and warm.

  The stuffed object in the present invention is suitable for a futon, a blanket, a sleeping bag, a pillow, a cushion, a mat, a stuffed animal, a rug, a jacket, pants, a vest, a coat, a winter clothes or a neck warmer. Because it is washable and can be washed, bedding is suitable for hotels, rentals, disasters, hospitals, elderly facilities, etc., and clothing is suitable for sports.

  This will be described below with reference to the drawings. In the drawings, the same reference numerals denote the same parts. FIG. 1 is a side view of a long fiber entangled yarn in one embodiment of the present invention. In the long fiber entangled yarn 1, the constituent fibers of the core yarn 2 and the flower yarn 3 are entangled with each other, and the flower yarn 3 is opened to partially form a loop fiber. In addition, when the core yarn and / or the flower yarn includes the fused fiber, the core yarn and the flower yarn can be fused and fixed at the time of curing. In this case, the flower yarn 3 and / or the core yarn 2 that has been opened to partially form a loop-like fiber has a fused portion.

  FIG. 2 is a schematic explanatory view showing a method for producing an air entangled yarn. The core yarn 4a is pulled out from the wound yarn body 4, the flower yarn 5a is pulled out from the wound yarn body 5, and the two feed rollers 6, 7 and the yarn guide 8 are passed through and supplied to the air entanglement device 10. When pressurized air 11 is supplied to the air entanglement device 10, the fibers in the yarn path 9 are entangled with each other by being opened or turned. Reference numeral 12 denotes a mixed fiber entangled yarn. Core yarn supply rate is 10 to 200 m / min, flower yarn supply rate is 20 to 10000 m / min, winding speed is 10 to 200 m / min, and mixed fiber entanglement treatment is performed with an entanglement nozzle with an air pressure of 0.01 to 1.0 MPa. Then, the yarn that has passed through the delivery roller 13 is wound up by a pan 17 with a ring twisting mechanism. In the ring twisting machine, the pann 17 is rotated via the motor 15 and the belt 16, and the traveler 19 is incorporated in the ring 18 around the ring twisting machine, and the tangled yarn passing through the traveler 19 is rotated behind the rotation of the pann 17. 14 is actually twisted. A preferable number of twists is 1 to 400 times / m.

  FIG. 3 is a schematic explanatory view of a method for producing a long fiber air entangled yarn in another embodiment of the present invention. A portion different from FIG. 2 is a portion where the air entangled yarn is wound around the wound yarn body 20 without being actually twisted. This method is advantageous in that the yarn winding speed can be increased to 20 to 1500 m / min, and the productivity is high.

  FIG. 4 is a manufacturing process diagram of one embodiment of the present invention. The parentheses in FIG. 4 are not essential. The flower yarn 21 and the core yarn 22 are entangled in an air entanglement step 23, are subjected to actual twisting in a twisting step 24 if necessary, and are opened in a kneading / opening step 25 if necessary. In this step, two pieces of rubber, woven fabric, non-woven fabric, resin sheet, etc. are rubbed together, so that the loop yarn put in between is squeezed, and the flower yarn 21 is opened to form a loop-like fiber. In order to open the fiber, it is possible to employ not only a kneading means but also a tapping or brushing process. As a squeeze member of a mechanical squeezing machine, rubber (neoprene rubber, silicone rubber, urethane rubber, fluorine rubber, etc.) foam (urethane foam, silicone rubber foam, ethylene-vinyl alcohol (EVA) foam, cellulose foam) Etc.), non-woven fabric, artificial leather and the like. In the case of brushes, there are synthetic fibers such as nylon, polyester, polyolefin, vinyl chloride, acrylic, aramid, and fluorine resin; animal hair fibers such as wool, horse hair, deer hair, and pig hair, and brushes such as metal wires.

The loop yarn that has been spread in the kneading / opening process is heat-treated in the first heat treatment process 26. The first heat treatment step 26 is not an essential step, but is added when a fused fiber is used. The heat treatment temperature is preferably 70 to 220 ° C., particularly 140 to 210 ° C. at which the fusion polymer is fused, and the heat treatment time is preferably about 1 second to 20 minutes. Furthermore, it is more preferable to apply a pressure of 1 kg / cm ² or more. By this first heat treatment, the contact portions of the opened loop-like fibers are fused. Since the loop-like fibers are concentrated on the core portion, they are fused.

Next, in the silicone resin spraying step 27, the silicone resin is sprayed. As the silicone resin, it is preferable to use a reactive silicone treating agent having a molecular end having a hydrogen group (—OH), a vinyl group (—CH═CH ₂ ) or the like. For example, soft silicon such as “TERON E 530” bulky silicon, “TERON E 731”, “TERON E 722” manufactured by Matsumoto Yushi Seiyaku Co., Ltd. can be used. It is preferable that the spraying amount is sprayed in a dry weight of 0.1 to 10 wt% with respect to the filling cotton. Next, in the heat treatment step, heat treatment is performed at 140 to 190 ° C. for 1 to 10 minutes to cure the silicone resin.

  Next, in the second heat treatment step 28, for example, heat treatment is performed at 120 to 200 ° C. for about 1 second to 20 minutes to cure the silicone resin. In this way, the long fiber stuffed cotton 29 is obtained.

  FIG. 5A is a perspective view of a comforter according to an embodiment of the present invention, and FIG. 5B is a cross-sectional view taken along the line II. The comforter 30 includes a side fabric 31, long fiber air entangled yarn 33 a filled in the fabric, and a quilt wire 32 sewn in the width direction of the comforter. In this example, the quilt lines 32 in the width direction are five quilt lines 32a-32e. The quilt line may be a continuous sewing line, or may be connected by point stitching like a Japanese stitch. If both ends 33b of the long fiber air entangled yarn 33a are folded back and are not fixed and left free, stuffed cotton can be filled to every corner of the comforter 30 and a warm feeling can be maintained with a sense of volume. The folding length can be arbitrary. Preferably it is 2-20 cm.

  FIG. 6 is a plan view of a comforter according to another embodiment of the present invention. A difference from FIG. 5A is that a half-shaped quilt line 34a, 34b is added to the upper half. Since the quilt lines 34a and 34b are added to positions outside the upper body of the human body from the neck to the shoulder, the stuffed object is bent along the human body, and heat dissipation from the upper body of the human body can be prevented. The quilt lines 34a and 34b may be inserted up to the upper end of the comforter 35, but as shown in FIG. 6, the quilt lines 34a and 34b may be inserted from the quilt line 32a in the width direction to the center quilt line 32c.

  FIG. 7 is a perspective view of a packaging body 40 in which a plurality of long fiber air entangled yarns 41 are bundled and a film 42 is wrapped in a cylindrical shape around the length direction in one embodiment of the present invention. 43 is a seal part. Such a package 40 is convenient not only for packing and transportation, but also for filling entangled yarn in the side ground during the manufacture of the stuffing. That is, a bundle of entangled yarns 41 is exposed from the end of the tubular film 42, the exposed portion is arranged and restrained at the end of the side ground, and the bundle of entangled yarns 41 can be stored in the side ground simply by removing the film. . As the packaging film, any film such as polyester, polyethylene, and polypropylene can be used.

8A is an explanatory view showing the drapeability of the comforter 50a of one embodiment of the present invention, FIG. 8B is an explanatory view showing the drapeability of the comforter 50b of another embodiment, and FIG. 8C is the drapeability of the feather comforter 50c of the comparative example. It is explanatory drawing which shows. A weight 52 is placed inside a cylindrical body 51 having a diameter of 310 mm and a length of 1 m, the cylindrical body 51 is fixed, a comforter is hung on the cylindrical body 51, and a gap 53 formed between the cylindrical body 51 and the comforter is formed. Drapeability can be evaluated by calculating the area. The feather comforter 50c is not good in drape because the feathers in the side are bulky, and the gap with the cylindrical body 51 is large as shown in FIG. 8C. Heat is dissipated from this gap and the heat retention (claw value) is too high. Don't be. On the other hand, the comforter shown in FIGS. 8A and 8B has good drape and high heat retention (claw value). Here, the claw value is a unit representing the thermal resistance of clothes, and is a physical unit but also a practical unit. The claw value is obtained by multiplying the unit of thermal resistance by SI unit (m ² · K) / W by a conversion factor of 0.155. The heat retention of 1 claw is a comfortable, average for a man in a chair sitting position (energy metabolism M58W / m ² ) in a room with an air temperature of 21.2 ° C, a relative humidity of 50% RH or less, and an airflow of 0.1 m / s. It is the heat-retaining power of clothing that can maintain the skin temperature at 33 ° C. (“Encyclopedia of Textiles”, Maruzen, March 25, 2002, pages 497-498). The higher the claw value, the higher the heat retention.

  Hereinafter, the present invention will be described more specifically with reference to examples. The present invention is not limited to the following examples.

A method for measuring each physical property will be described.
(1) Laundry Evaluation Using a household washing machine, 30 g of a commercial detergent (“Attack” manufactured by Kao Co., Ltd.) was added, washed with water, rinsed twice, and then dried. After this washing was repeated 5 times, it was inspected by touching the stuffing with the hand.
(2) Drapability Drapability was evaluated by calculating the area of the gap 53 from the photograph shown in the trace drawing of FIGS. 8A-C. This measurement was evaluated by inputting photographic data into a personal computer and calculating the area of the gap. The lower the numerical value, the better the drapability.
(3) Thermal insulation The thermal insulation was evaluated by calculating the clo value. Claw value is on a thermal mannequin (surface temperature of each part is constant at 36 ° C) laid on a commercially available mattress and pillow in an environmental room adjusted to room temperature 20 ° C and humidity 65% RH Put the measurement sample on a blanket and leave it for more than half a day, then power consumption 1 hour after the start of measurement, the surface temperature of each part of the thermal manikin (heat generation so that 36 ° C is constant if the surface temperature decreases for each part) ) Calculate the thermal resistance (heat retention) of the futon by measuring the ambient temperature. The calculated thermal resistance is expressed in units of claw.
(4) Bulkiness In the case of a comforter, the thickness was measured in a state of being folded in half to evaluate the bulkiness. The higher the numerical value, the higher the bulkiness, and the better. In order to reduce the variation in thickness, 40cm x 40cm corrugated paper (weight: 80g) is placed on a double-folded comforter, and the height of the lower surface of the corrugated paper is measured at two locations. The average value was the thickness in a state of being folded in half.

Example 1
In this example, fused fibers are used for the core yarn and the flower yarn. For the core yarn and flower yarn, the product name “EZBON” manufactured by Eunjin Chemical Co., Ltd. (a composite multifilament fiber having a PET core and a sheath made of a polyester copolymer, a total fineness of 78 dtex, 24 filaments, a straight yarn) is used. Two feed rollers 6 and 7 of the air entanglement apparatus shown in FIG. 2 are respectively supplied, the core yarn supply speed is 50 m / min, the flower yarn supply speed is 800 m / min, and the winding speed is 50 m / min. After the fiber entanglement process was performed with the entanglement nozzle 10 with an air pressure of 0.4 MPa, the yarn after passing through the delivery roller 13 was wound up with a pirn with a ring twisting mechanism to obtain an air entangled yarn. The number of twists was 250 times / m.

  The obtained long fiber air entangled yarn was unwound from the pirn and subjected to the fiber opening process in the squeezing / opening process shown in FIG. In the squeezing / opening process, two loops of rubber, woven fabric, non-woven fabric, resin sheet, etc. were rubbed together, and the loop yarn put in between was squeezed and opened.

  Next, silicone resin was sprayed in the silicone resin spraying step. As the silicone resin, “TERON E 530” bulky silicone manufactured by Matsumoto Yushi Seiyaku Co., Ltd., “TERONE 731”, and “TERON E 722” soft silicone were used as a mixed aqueous solution. The spraying amount was 3.0 wt% with respect to the stuffed cotton in dry weight. Next, in the heat treatment step, heat treatment was performed at 140 to 190 ° C. for 1 to 10 minutes to cure the silicone resin and to fuse and fix the core yarn and the flower yarn.

  As shown in FIG. 1, the obtained long fiber stuffed cotton has core fibers 2 and flower yarns 3 entangled with each other, and the flower yarns 3 are disentangled to partially form loop fibers. The core yarn 2 was also fused, including a portion where the flower yarns 3 that have been defibrated and partially formed into loop-like fibers are fused together. The weight of this long fiber stuffed cotton per 1 m was 0.2 g.

  The obtained long fiber stuffed cotton was wrapped in one direction as shown in FIG. The length of the long fiber stuffed cotton was 230 cm. The package was filled with 1400 g of a sheet in a side with a length of 210 cm and a width of 150 cm to form a comforter. Both ends of the long fiber stuffed cotton were bent by 10 cm as shown in FIG. 5A. The quilting sewing line was formed as shown in FIG. 5B. The obtained comforter was evenly filled with stuffed cotton up to the four corners even after washing 5 times, and there was no deviation of the stuffed cotton. When actually tested for wearing, it was almost the same warmness as a conventional down comforter with 50% by weight down and 50% by weight feather. Table 1 summarizes other measurement evaluations.

(Comparative Example 1)
This comparative example is an example in which there is no fixation by sewing in Example 1. As in Example 1, the side fabric and the long-fiber-padded cotton were not sewn together, and the quilt after the washing was performed five times on the stuffed object simply filled with the long-fiber-padded cotton in the side fabric. There was a shift, and there was no padding in the four corners.

(Example 2)
A comforter was produced in the same manner as in Example 1 except that the quilted sewing line was used using the long fiber stuffed cotton obtained in Example 1. The quilting sewing line was formed as shown in FIG. The obtained comforter was evenly filled with stuffed cotton up to the four corners even after washing 5 times, and there was no deviation of the stuffed cotton. As a result of the actual wearing test, it was warmer than the conventional comforter 1 with 50% by weight of down and 50% by weight of feather and the conventional product 2 with 90% by weight of down and 10% by weight of feather. Table 1 summarizes other measurement evaluations.

  As shown in Table 1, the products of Examples 1 and 2 of the present invention had better drape and higher heat retention than the conventional products. Moreover, since Examples 1 to 2 of the present invention had a quilt, it was expected that the bulkiness would be low, but it was not so low and it was confirmed that this was not a major drawback.

(Example 3, Example 4)
This example is an example in which no fused fiber is used for both the core yarn and the flower yarn. PET multifilament fiber (total fineness 33 dtex, 18 filaments, trade name “Silmy” manufactured by Unitika) for the core yarn, and PET multifilament fiber (total fineness 40 dtex, 12 filaments, product name, manufactured by Teijin Ltd.) for the yarn. "Aerocapsule"), one feed to each of the two feed rollers of the air entanglement device, the core yarn feed speed is 50 m / min, the flower yarn feed speed is 800 m / min, and the winding speed is 55 m / min. As a part, the mixture was entangled with an entanglement nozzle with an air pressure of 0.4 MPa, and the yarn after passing through the delivery roller was wound up with a pirn with a ring twisting mechanism to obtain an air entangled yarn. The number of twists was 250 times / m. The obtained loop yarn (air entangled yarn) was opened at the same time during the air entanglement, and was in a state of opening with no problem in actual use.

  Next, silicone resin was sprayed in the silicone resin spraying step. As the silicone resin, “TERON E 530” bulky silicone manufactured by Matsumoto Yushi Seiyaku Co., Ltd., “TERONE 731”, and “TERON E 722” soft silicone were used as a mixed aqueous solution. The spraying amount was 3.0 wt% with respect to the stuffed cotton in dry weight. Next, in the heat treatment step, heat treatment was performed at 140 to 190 ° C. for 1 to 10 minutes to cure the silicone resin.

  In the obtained long fiber stuffed cotton, the constituent fibers of the core yarn 42 and the flower yarn 41 are integrated by being entangled with each other, and the flower yarn 41 is defibrated to partially form a loop fiber. No fusion was observed. Moreover, the weight per meter of the obtained long fiber stuffed cotton was 0.15 g.

  A comforter was produced in the same manner as in Example 1 by using the obtained long fiber stuffed cotton. The quilting sewing line has the shape shown in FIG. 5A (Example 3) and FIG. 6 (Example 4). The obtained comforters were filled uniformly with cotton to the four corners even after washing 5 times in both Example 3 and Example 4, and there was no deviation of the stuffed cotton. As a result of the actual wearing test, it was warmer than the conventional product with 50% by weight down and 50% by weight feather and the conventional down comforter with 90% by weight down and 10% by weight feather. Table 2 summarizes other measurement evaluations.

(Example 5, Example 6)
In Example 3, an air entangled yarn was produced in the same manner as in Example 1 except that no actual twist was added and no twist was applied. The manufacturing apparatus shown in FIG. 3 was used. The yarn after passing through the delivery roller is subjected to a mixed entanglement treatment with an entanglement nozzle with an air pressure of 0.4 MPa at a core yarn supply speed of 50 m / min, a flower yarn supply speed of 800 m / min, and a winding speed of 55 m / min. As it was wound up, an air entangled yarn was obtained. Thereafter, silicone resin processing was performed to obtain cotton stuffed with long fibers. A comforter was produced in the same manner as in Example 1 using this long fiber filling. The quilting sewing line has the shape shown in FIG. 5A (Example 3) and FIG. 6 (Example 4). The obtained comforters were filled uniformly with cotton to the four corners even after washing 5 times in both Example 3 and Example 4, and there was no deviation of the stuffed cotton. As a result of the actual wearing test, it was warmer than the conventional product with 50% by weight down and 50% by weight feather and the conventional down comforter with 90% by weight down and 10% by weight feather. Table 2 summarizes other measurement evaluations.

  As shown in Table 2, Examples 3 to 6 of the present invention had good drape and high heat retention. In addition, despite the addition of quilt wires, the bulkiness is not so low, and it has been confirmed that this is not a major drawback.

1 Long fiber entangled yarn 2, 4a, 22 Core yarn 3, 5a, 21 Flower yarn 4, 5, 20 Winding thread body 6, 7 Feed roller 8 Thread guide 9 Yarn path of entanglement machine 10 Air entanglement device 11 Pressure air 12 Mixed Entangled yarn 13 delivery roller 14 entangled yarn 15 subjected to actual twist 15 motor 16 belt 17 pun 18 ring 19 traveler 23 air entanglement step 24 twisting step 25 sagging / opening step 26 first heat treatment step 27 silicone resin spraying step 28 second Heat treatment step 29 Long fiber stuffed cotton 30 Comforter 31 Sides 32, 32a-32e, 34a, 34b Quilt wires 33a, 41 End of long fiber air entangled yarn 33b End of long fiber air entangled yarn 40 Packaging body 42 Cylindrical body film 43 Seal 50a, 50b, 50c Quilt 51 Cylindrical body 52 Weight 53 Gap

The entangled yarn for stuffing according to the present invention is an entangled yarn for stuffing composed of long fibers, wherein the entangled yarn includes a core yarn and a flower yarn longer than the core yarn, and the core yarn and the flower yarn are air. Integrated by entanglement, the flower yarn is opened to form a loop-like fiber, at least one yarn selected from the core yarn and the flower yarn includes a fusion fiber, and the fusion fiber has a melting point It is a composite fiber composed of two or more different polymers .

The stuffed object of the present invention is a stuffed object in which the tangled yarn for stuffing is filled in a side ground, the entangled yarn is fused , arranged in the length direction of the stuffed material, and the entangled yarn is It is fixed by a plurality of quilt threads sewn in the width direction of the stuffing.

(Example 3 (reference example) , Example 4 (reference example) )
This example is an example in which no fused fiber is used for both the core yarn and the flower yarn. PET multifilament fiber (total fineness 33 dtex, 18 filaments, trade name “Silmy” manufactured by Unitika) for the core yarn, and PET multifilament fiber (total fineness 40 dtex, 12 filaments, product name, manufactured by Teijin Ltd.) for the yarn. "Aerocapsule"), one feed to each of the two feed rollers of the air entanglement device, the core yarn feed speed is 50 m / min, the flower yarn feed speed is 800 m / min, and the winding speed is 55 m / min. As a part, the mixture was entangled with an entanglement nozzle with an air pressure of 0.4 MPa, and the yarn after passing through the delivery roller was wound up with a pirn with a ring twisting mechanism to obtain an air entangled yarn. The number of twists was 250 times / m. The obtained loop yarn (air entangled yarn) was opened at the same time during the air entanglement, and was in a state of opening with no problem in actual use.

(Example 5 (reference example) , Example 6 (reference example) )
In Example 3, an air entangled yarn was produced in the same manner as in Example 1 except that no actual twist was added and no twist was applied. The manufacturing apparatus shown in FIG. 3 was used. The yarn after passing through the delivery roller is subjected to a mixed entanglement treatment with an entanglement nozzle with an air pressure of 0.4 MPa at a core yarn supply speed of 50 m / min, a flower yarn supply speed of 800 m / min, and a winding speed of 55 m / min. As it was wound up, an air entangled yarn was obtained. Thereafter, silicone resin processing was performed to obtain cotton stuffed with long fibers. A comforter was produced in the same manner as in Example 1 using this long fiber filling. The quilting sewing line has the shape shown in FIG. 5A (Example 3) and FIG. 6 (Example 4). The obtained comforters were filled uniformly with cotton to the four corners even after washing 5 times in both Example 3 and Example 4, and there was no deviation of the stuffed cotton. As a result of the actual wearing test, it was warmer than the conventional product with 50% by weight down and 50% by weight feather and the conventional down comforter with 90% by weight down and 10% by weight feather. Table 2 summarizes other measurement evaluations.

Claims (10)

Tangled yarn for stuffing composed of long fibers,
The entangled yarn includes a core yarn and a flower yarn longer than the core yarn, the core yarn and the flower yarn are integrated by entanglement, and the flower yarn is opened to form a loop fiber. Entangled yarn for stuffing characterized by.   The entangled yarn for stuffing according to claim 1, wherein a weight per unit length of the entangled yarn for stuffing is in a range of 0.01 to 3 g / m.   The entangled yarn for stuffing according to claim 1 or 2, wherein the tangled yarn for stuffing is 1.1 to 30 times longer than the core yarn.   The entangled yarn for stuffing according to any one of claims 1 to 3, wherein the entangled yarn for stuffing is entangled by an air entanglement machine that injects compressed air in a direction perpendicular to the running direction of the core yarn and the flower yarn.   The stuffing according to any one of claims 1 to 4, wherein a fusion fiber is contained in at least one yarn selected from the core yarn and the flower yarn, and the loop-like fiber is fixed by fusion of the fusion fiber. For entanglement yarn.   A tangled yarn for stuffing in which a plurality of entangled yarns for stuffing according to any one of claims 1 to 5 are bundled, and a film is wrapped in a cylindrical shape around the lengthwise direction thereof. A stuffed object filled with the entangled yarn for stuffing according to any one of claims 1 to 6 in a side ground,
The entangled yarn is arranged in the length direction of the stuffing,
The entangled yarn is fixed by a plurality of quilt yarns sewn in the width direction of the stuffing.   8. The stuffed object according to claim 7, wherein the quilt yarn is further added along the shape of the human body at a position outside the upper body of the human body.   The stuffed object according to claim 7 or 8, wherein an end of the entangled yarn is folded back and not fixed.   10. The stuffed object is at least one selected from a futon, a blanket, a sleeping bag, a pillow, a cushion, a mat, a stuffed toy, a rug, a jacket, a pant, a vest, a coat, a winter clothes, and a neck warmer. The stuffed object according to item 1.

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