JP2015099437A - Consumable component management system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To always grasp the endurance time of consumable components, and to timely execute a service of exchanging the consumable components with respect to a machine in accordance with the endurance time.SOLUTION: A plurality of grain processing machines 3 to 8 respectively include operation sensors 3A to 8A for transmitting operation data to a management server 10 of an office, and the management server 10 of the office includes: a database 12 for fetching the operation data of each of the plurality of grain processing machines 3 to 8, and for integrating the operation data into a database such that the operation data are made to correspond to the reference endurance time of the consumable components; an arithmetic part 13 for comparing the reference endurance time of the consumable components with the operation lapsed time of each of the grain processing machines; and an order processing part 14 for, when the operation lapsed time of the grain processing machines exceeds the reference endurance time of the consumable components, placing an order for the consumable components to a service center 30 as a supply source of the consumable components.

Description

  The present invention relates to a consumable parts management system for accurately grasping the replacement timing of consumable parts of a grain processing machine installed in a rice mill and the like and preventing failure.

2. Description of the Related Art Conventionally, Internet-based service support systems that can provide accurate service information and quickly supply parts using the Internet for repairing a device in which a problem has occurred are known (for example, , See Patent Document 1).
According to this type of service support system, the service information management server searches the symptom search processing section for searching for the cause of failure from the list of symptoms and check items of the device in which the failure occurred, and the cause and response of the failure from the identified case. And a database that stores past cases, answer sentences corresponding to the cases, parts information required for repair, etc., and searches for symptoms for problems inquired by the user. A part order processing unit for answering a cause of failure estimated and a response from a case and a repair reception processing unit for receiving a repair request are provided.
As a result, it is possible to provide a service support system using the Internet that is suitable for service personnel, as well as providing service information that is highly accurate and easy to search, and that enables quick provision of repair parts.

  However, the service support system may take time to procure parts in a service that involves parts replacement. Also, when it takes days to service a machine, it often takes time to arrange an alternative machine. Because of these circumstances, services cannot always be implemented in a timely manner.

JP 2001-282944 A

  Therefore, the object of the present invention is to constantly grasp the state of the machine, in particular, the endurance time of the consumable parts, and implement the service to replace the consumable parts to the machine in a timely manner, and the number of days of machine stoppage due to the service. Is to reduce.

  In order to solve the above-mentioned problem, an invention according to claim 1 is a consumable part management system for managing whether or not to replace consumable parts for a plurality of grain processing machines installed in a grain processing factory, wherein the plurality of grain processings Each of the machines is provided with an operation sensor for transmitting operation data covering a plurality of items such as the rotation speed, vibration frequency, and operation elapsed time of the grain processing machine to the management server of the grain processing factory office. The management server of the plant takes in each operation data of the plurality of grain processing machines and creates a database so as to correspond to the standard durability time of the consumable parts of the grain processing machine, and the standard durability of the consumable parts A computing unit that compares the time with the elapsed time of operation of the grain processing machine, and the elapsed time of operation of the grain processing machine exceeds a standard durability time of the consumable parts. If the, list the consumable parts of the crop processing machinery, provided the ordering processor for creating a purchase order, took technical means of.

  The invention according to claim 2 is a consumable part management system for managing whether or not to replace consumable parts for a plurality of grain processing machines installed in a grain processing factory, wherein the plurality of grain processing machines include the grain Operation sensors for transmitting operation data over a plurality of items such as the rotation speed, vibration frequency, or operation elapsed time of the processing machine to the management server of the grain processing factory office are provided, respectively. A database that captures each operation data of the plurality of grain processing machines and creates a database corresponding to the standard durability time of the consumable parts of the grain processing machine; the standard durability time of the consumable parts; and the grain processing machine A calculation unit that compares the operation elapsed time of the machine and the operation time of the grain processing machine exceeds a standard durability time of the consumable part. Characterized by providing the order processing unit that performs part of the order automatically to the service center to be the source of consumable parts lists the consumable parts of the machine.

  According to a third aspect of the present invention, the management server of the office is provided with a component display unit for displaying a consumable part installation location of the grain processing machine in an exploded perspective view. Furthermore, the invention according to claim 4 is characterized in that the management server of the office is connected to the system server of the service center via the Internet.

  According to invention of Claim 1 and 2, the operation sensor which transmits the operation data over several items, such as the rotation speed at the time of operation, a vibration frequency, or operation elapsed time, to the some grain processing machine to the management server of an office, respectively The management server of the office is provided with a database that takes in each operation data of the plurality of grain processing machines and creates a database corresponding to a standard durability time of the consumable parts of the grain processing machine; and the consumable parts A calculation unit that compares the standard durability time of the grain processing machine with the elapsed time of operation of the grain processing machine, and a list of consumable parts of the grain processing machine when the elapsed time of operation exceeds the standard durability time of the consumable part An ordering processing unit that orders and displays parts at the service center that supplies and supplies consumable parts. Detecting the always-on status from and sent to the office management server, the database is performed corresponding to the endurance time of the reference of the consumable parts of the crop processing machinery. As a result, whether or not the consumable parts have exceeded the standard endurance time is always monitored. If the endurance time has been exceeded, a list of consumable parts is displayed and a purchase order is created, or a consumable part is displayed. Since the parts are automatically ordered from the service center that is the supplier of the parts, it is possible to place the parts in a timely manner. As a result, the ordering of parts can be shortened, and the number of days of machine stoppage due to parts replacement can be reduced.

According to the invention of claim 3, the management server of the office is provided with the component display unit that displays the installation location of the consumable parts of the grain processing machine in an exploded perspective view. Since it can be seen at a glance where each part is, it is possible to easily identify the part, shorten the ordering operation of the consumable part, and shorten the replacement work time when the consumable part is replaced.
Furthermore, according to the invention described in claim 4, since the management server of the office is connected to the system server of the service center that is the supply source of the consumable parts via the Internet, the consumable parts can be quickly retrieved at the time of failure. Can be arranged.

It is a block diagram which shows the structure of the consumable parts management system of this invention. It is an example of the data constructed | assembled in the database of a management server. It is a flowchart which shows the operation | movement of the consumable parts management system of this invention. It is an example of the data which shows an exploded perspective view.

  A mode for carrying out the present invention will be described with reference to the drawings. FIG. 1 is a block diagram showing the configuration of the consumable part management system of the present invention. As shown in the figure, the rice mill has a grain processing machine, such as a coarse graining machine 3, a rice milling machine 4, a stone removing machine 5, a color sorting machine 6, a sieving machine 7, and a weighing and packaging machine 8, in the building 2. These grain processing machines are provided with sensors for detecting the operation state and operation sensors 3A to 8A including one-chip microcomputers. These operation sensors 3A to 8A detect, for example, operation data over a plurality of items such as the number of rotations of the rotating shaft, the number of vibrations, the operation time, the failure history, and the replacement history of consumable parts at regular intervals. It can be transmitted. These operation sensors 3A to 8A are connected to the management server 10 installed in the office 9 of the rice mill factory via the communication line 11, and the data detected by the operation sensors 3A to 8A are periodically managed. The data is taken into the server 10 and sequentially stored on the management server 10 side, so that the operation data can be centrally managed. The management server 10 stores the operation data acquired from the operation sensors 3A to 8A for each grain such as a coarse selection machine 3, a rice milling machine 4, a stone removing machine 5, a color sorting machine 6, a sieving machine 7, and a weighing packaging machine 8. In addition to a database 12 that forms a database together with the standard durability time of consumable parts of the processing machine, a calculation unit 13 that compares the standard durability time of the consumable parts and the operation elapsed time of each grain processing machine is also provided.

  The management server 10 installed in the office 9 is connected to the system server 31 of the service center 30 via the Internet 20 and can centrally manage the operation data in a remote place.

  Here, the service center 30 is a location that is positioned as a supply base that can quickly supply the consumable parts of the grain processing machine. For example, the service center 30 of the machine manufacturer that manufactured and sold the target grain processing machine. A head office, a branch office and a sales office, or a distribution warehouse that stocks a large number of consumable parts and can quickly deliver the consumable parts to the rice mill in the event of a failure is assumed.

  The system server 31 provided in the service center 30 performs communication and failure prediction with the data processing unit 31a for reconstructing the database based on each data transmitted from the office 9 of the rice mill factory. And an arithmetic processing unit 31b. In addition, the management server 10 on the milling mill side is provided with an ordering processing unit 14 for placing an order for consumable parts with the system server 31 of the service center 30 when the consumable part standard endurance time is exceeded. A component display unit 15 is also provided for visual display such as displaying an installation location of the component in an exploded perspective view or blinking the corresponding component.

  FIG. 2 is an example of data constructed in the database 12 of the management server 10. As shown in FIG. 2, the main menu screen 32 is provided with a plurality of selection buttons 33 for condition setting in the upper stage of the screen, and a plurality of selection buttons 34 for type search is provided in the second stage. A plurality of parts databases 35 are constructed. As the condition setting selection button 33, a product number designation selection button 36, a replacement time excess designation selection button 37, a replacement date designation selection button 38, and a replacement week designation selection button 39 are provided. The selection button 34 for type search includes a first pull-down menu 40 by alphabet for narrowing down the type, a second pull-down menu 41 by type, a third pull-down menu 42 by alphabet for narrowing down the product number, and a fourth by product number. A pull-down menu 43 is provided. Further, the parts database 35 includes a row selection column 44 in the first column, a model column 45 in the second column, a product number column 46 in the third column, an installation location column 47 in the fourth column, an item code column 48 in the fifth column. , The product name column 49 in the sixth column, the durability time column 50 in the seventh column, the operating time column 51 in the eighth column, the number column 52 in the ninth column, and the remarks column 53 in the tenth column.

  The main menu screen 32 is provided with an order form print button 54 for creating a consumable part order form or a purchase order, and a drawing display button 55 for visually showing an installation location of the consumable part in an exploded perspective view. Has been

  The operation of the consumable part management system 1 will be described below based on the flowchart shown in FIG.

  First, in the initial startup process of the consumable part management system 1, the main menu screen 32 is started (see step 101 in FIG. 3 and FIG. 2). In the main menu screen 32, if the durability time of consumable parts is input in advance and the type and product number of the grain processing machine are already known, the product number designation selection button 36 is checked, the first pull-down menu 40, The target consumable part is selected by operating the second pull-down menu 41, the third pull-down menu 42, and the fourth pull-down menu 43 (step 102 in FIG. 3). As a result, a search is performed to determine whether or not there is a consumable part in the machine of the target model in the database (step 103 in FIG. 3). If data exists, a list of consumable parts of the corresponding target model is displayed. (See step 104 in FIG. 3 and FIG. 2). If no data exists, the process returns to step 102.

  As a list of consumable parts, it can be seen that in the case of FIG. 2, 34 consumable parts with model ARP15B and part number R18-ARP15B (weighing packaging machine) are extracted in total. Here, each part is displayed with a plurality of pieces of data including a use location 47, an item code 48, an item name 49, an endurance time 50, an operation time 51 sent from the operation sensor 8A, a number 52, and a remark 53. It can be understood that the time obtained by subtracting the operation time 51 from the time 50 is the remaining time of the consumable parts.

  Returning to the flowchart of FIG. Some operators may want to know whether there is a part that has exceeded the replacement time. In this case, check the replacement time excess designation selection button 37, and select the first pull-down menu 40, the second pull-down menu 41, the third pull-down. The target consumable part is selected by operating the menu 42 and the fourth pull-down menu 43 (step 105 in FIG. 3). At this time, a search is performed as to whether or not there is a consumable part in which the time obtained by subtracting the operation time 51 from the endurance time 50 is displayed (step 106 in FIG. 3). A list is displayed (step 107 in FIG. 3), and if there is no data, the process returns to step 105.

  Then, when it is desired to know the installation location of the parts whose replacement time has passed through the exploded perspective view, after selecting the consumable parts in the corresponding row, the drawing display button 55 is pressed (see step 108 and FIG. 4 in FIG. 3). . As a result, the sub-screen is activated and an exploded perspective view 56 is displayed (see step 109 in FIG. 3 and FIG. 4). According to such an exploded perspective view 56, each part of the weighing and packaging machine (in the embodiment shown in FIG. 4, a packaging (carrying base) part) is created, and what parts are in each part? Since it can be seen at a glance, there is an advantage that it is easy to identify the parts. And as the number of parts of the packaging (receiving stand) part shown in FIG. 4, it is about 30 points, and it becomes complicated if the exploded perspective view 56 is created for every appropriate number of parts (about 20 to 50). Therefore, there is a merit that it becomes easy to specify the parts.

  As described above, once the consumable parts that need to be replaced are determined, the consumable parts ordering process is performed. The ordering process is performed by printing a list of consumable parts that need to be replaced by the management server 10 installed in the office 9 and placing an order with the service center 30 via a communication means such as a facsimile, or with the office 9. It is recommended to place an order directly from the installed management server 10 to the service center 30 online.

  To print the list of consumable parts, the order sheet print button 54 is pressed (see step 110 in FIG. 3 and FIG. 4). As a result, a list of consumable parts is printed in a table format (step 111 in FIG. 3). On the other hand, when placing an online order, an order is placed directly from the management server 10 installed in the office 9 to the service center 30 (step 112 in FIG. 3). When online ordering is completed, a confirmation screen is displayed (step 113 in FIG. 3), and then the main menu 32 is restored.

  Note that the right column of the remarks column 53 in FIG. 2 compares a certain consumable part with a consumable part among a plurality of consumable parts, and replacing one of the consumable parts at an earlier time may cause a malfunction of the machine. You may add the weighting evaluation part (not shown) which evaluates whether it becomes a fatal wound. For example, in FIG. 2, when comparing the product name “rail” and the product name “brake lining”, which are consumable parts with the same durability time, Reordering is performed with priority given to the importance of replacement being higher. According to this weighting evaluation unit, when a large number of consumable parts are displayed in a list, if they are replaced from parts with high priority (parts with high importance), they are less likely to be affected by machine stoppage due to service. effective.

  As described above, since a list of consumable parts that need to be replaced is created and an order is placed online directly from the management server 10 to the service center 30, parts can be ordered without a serviceman confirming on-site. This is possible and shortens delivery time and repair time. As a result, a consumable parts replacement service can be implemented in a timely manner, and the number of days of machine stoppage due to the service can be reduced.

  The present invention is applied to rice mills, grain-drying facilities, rice centers, coin-type rice milling facilities, store-type rice milling facilities, etc., and shortens delivery time and repair time through consumable parts management, reducing machine downtime can do.

DESCRIPTION OF SYMBOLS 1 Consumable parts management system 2 Building 3 Coarse sorter 4 Rice milling machine 5 Stone remover 6 Color sorter 7 Screening machine 8 Weighing and packaging machine 9 Office 10 Management server 11 Communication line 12 Database 13 Operation part 14 Order processing part 15 Parts Display unit 20 Internet 30 Service center 31 System server 32 Main menu screen 33 Selection button 34 Selection button 35 Parts database 36 Part number specification selection button 37 Replacement time excess specification selection button 38 Replacement date specification selection button 39 Replacement week specification selection button 40 1st Pull-down menu 41 2nd pull-down menu 42 3rd pull-down menu 43 4th pull-down menu 44 Line selection field 45 Model field 46 Product number field 47 Installation location field 48 Item code field 49 Product name field 50 Endurance time field 51 Operating time field 52 Column 53 remarks 54 order form print button 55 drawing display button 56 exploded perspective view

Claims (5)

A consumable parts management system for managing whether or not to replace consumable parts for a plurality of grain processing machines installed in a grain processing factory,
Each of the plurality of grain processing machines has an operation sensor that transmits operation data over a plurality of items such as the rotation speed, vibration number, or operation elapsed time of the grain processing machine to the management server of the grain processing factory office. Provided,
In the management server of the office, a database that takes each operation data of the plurality of grain processing machines and creates a database so as to correspond to a standard durability time of the consumable parts of the grain processing machine, and a standard of the consumable parts A computing unit that compares the endurance time of the grain processing machine with the elapsed time of operation of the grain processing machine, and the consumable part of the grain processing machine when the elapsed time of operation of the grain processing machine exceeds the reference endurance time of the consumable part A consumable parts management system comprising an order processing unit for displaying a list of items and creating a purchase order. A consumable parts management system for managing whether or not to replace consumable parts for a plurality of grain processing machines installed in a grain processing factory,
Each of the plurality of grain processing machines has an operation sensor that transmits operation data over a plurality of items such as the rotation speed, vibration number, or operation elapsed time of the grain processing machine to the management server of the grain processing factory office. Provided,
In the management server of the office, a database that takes each operation data of the plurality of grain processing machines and creates a database so as to correspond to a standard durability time of the consumable parts of the grain processing machine, and a standard of the consumable parts A computing unit that compares the endurance time of the grain processing machine with the elapsed time of operation of the grain processing machine, and the consumable part of the grain processing machine when the elapsed time of operation of the grain processing machine exceeds the reference endurance time of the consumable part A consumable part management system comprising: an order processing unit that displays a list and automatically orders parts at a service center that supplies the consumable part.   The consumable parts management system according to claim 1 or 2, wherein the management server of the office is provided with a parts display unit that displays an installation perspective of the consumable parts of the grain processing machine in an exploded perspective view.   The consumable part management system according to claim 2, wherein the management server of the office is connected to a system server of the service center via the Internet.   The weighting evaluation part which ranks and evaluates several consumable parts set to the same durable time in order according to the importance of parts replacement is added to the said calculating part. The consumable part management system described in Crab.

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