JP2015081017A - Automatic transport apparatus - Google Patents

Automatic transport apparatus Download PDF

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JP2015081017A
JP2015081017A JP2013220024A JP2013220024A JP2015081017A JP 2015081017 A JP2015081017 A JP 2015081017A JP 2013220024 A JP2013220024 A JP 2013220024A JP 2013220024 A JP2013220024 A JP 2013220024A JP 2015081017 A JP2015081017 A JP 2015081017A
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towed
automatic
carriage
truck
connecting means
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JP6121871B2 (en
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山本 健次郎
Kenjiro Yamamoto
健次郎 山本
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Hitachi Industrial Equipment Systems Co Ltd
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Hitachi Industrial Equipment Systems Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent collisions between a pulled truck and surrounding objects and the situation of being unable to turn a corner on a narrow passage even when the type of the pulled truck is different.SOLUTION: An automatic transport apparatus includes an automatic transport vehicle coupled to a pulled truck via a coupling means so as to pull and transport the pulled truck. The length of the coupling means is changeable according to the size of the pulled truck and/or the turning situation of the pulled truck.

Description

本発明は自動搬送装置に係り、例えば生産工場や物流センタにおいて、自動搬送車が搬送物を搭載した被牽引台車を連結手段を介して連結し牽引搬送するものに好適な自動搬送装置に関する。   The present invention relates to an automatic transfer apparatus, and more particularly, to an automatic transfer apparatus suitable for, for example, a production factory or a distribution center, in which an automatic transfer vehicle connects and pulls a towed carriage loaded with a transfer object via a connecting means.

一般的に、工場の生産ラインや物流ライン或いは物流倉庫等の多くの場所では、物品の運搬には被牽引台車が用いられる。本来、被牽引台車は人が運ぶものであるが、ライン効率化のために自動搬送車を用いて、被牽引台車を自動搬送するシステム(装置)が必要とされている。搬送物品には、大きさや重量の異なる様々ものが存在し、使用する被牽引台車も多種類のものが存在する。   Generally, in many places such as a factory production line, a distribution line, or a distribution warehouse, a towed truck is used to transport articles. Originally, a towed cart is carried by a person, but a system (device) for automatically transporting a towed cart using an automated transport vehicle is required to improve line efficiency. There are various types of conveyed articles having different sizes and weights, and there are many types of towed carts to be used.

このように、既に多数存在する被牽引台車の改造をほとんど行う必要がなく、かつ、多種類の被牽引台車(搬送物)に対応できる自動搬送装置としては、台車牽引方式の自動搬送装置がある。   Thus, there is almost no need to modify a large number of towed trolleys, and there is a trolley tow type automatic transporting device as an automatic transporting device that can handle many types of towed trolleys (conveyed items). .

上述した台車牽引方式の自動搬送装置として、特許文献1に記載されたものがある。この特許文献1には、一定の長さの連結部材を上下に回転させることで、まず被牽引台車に固定された連結ピンに連結部材を引掛け、その後、自動搬送車が前進することで連結ピンと連結部材が密着し、さらに連結ピンと連結ピンに対向設置された凸部材の間に連結部材が嵌ることにより緩みのない連結状態に移行する連結機構を備えた自動搬送装置が開示されている。   There exists a thing described in patent document 1 as an automatic conveyance apparatus of the trolley towing system mentioned above. In Patent Document 1, a connecting member having a certain length is rotated up and down to first hook the connecting member on a connecting pin fixed to a towed carriage, and then the automatic conveyance vehicle moves forward to connect. There is disclosed an automatic conveyance device including a connection mechanism in which a pin and a connection member are in close contact with each other, and a connection member is fitted between a connection pin and a convex member provided opposite to the connection pin to shift to a loose connection state.

一方、特許文献2には、自動搬送車と連結している被牽引台車との接触を防ぐために、被牽引台車が連結されている場合の走行経路を、被牽引台車が連結されていない場合とは別の走行経路にするようにした自動搬送車システムが開示されている。   On the other hand, in Patent Document 2, in order to prevent contact with a towed truck connected to an automatic guided vehicle, a traveling path when the towed truck is connected, a case where the towed truck is not connected, and Discloses an automated guided vehicle system that has a different travel route.

特開2011―189769号公報JP 2011-189769 A 特開2013―41527号公報JP 2013-41527 A

しかしながら、特許文献1に記載された台車牽引方式の自動搬送装置によれば、どのような被牽引台車であっても容易に被牽引台車の連結及び切離しが可能となるが、固定長の連結部材での連結では、自動搬送車が被牽引台車を連結した状態で旋回走行をした場合、被牽引台車は自動搬送車とは異なる旋回半径で走行するため、連結部材の長さ及び被牽引台車の種類によっては、被牽引台車と周囲の物との衝突や被牽引台車と自動搬送車との衝突を招く恐れがある。   However, according to the automatic pulling device of the cart pulling system described in Patent Document 1, any towed cart can be easily connected and disconnected, but a fixed-length connecting member In this connection, when the automatic guided vehicle makes a turn with the towed truck connected, the towed truck travels with a turning radius different from that of the automatic guided vehicle. Depending on the type, there is a risk of causing a collision between the towed truck and surrounding objects and a collision between the towed truck and the automatic transport vehicle.

一方、特許文献2に記載された被牽引台車が連結されている場合の走行経路を、被牽引台車が連結されていない場合とは別の走行経路にする自動搬送車システムでは、被牽引台車は自動搬送車とは異なる旋回半径で走行することには変わりなく、被牽引台車の種類によっては、被牽引台車と周囲の物との衝突を招く恐れがあり、また、狭い通路の曲がり角が曲がりきれない場合も考えられる。   On the other hand, in the automatic guided vehicle system in which the travel route when the towed cart described in Patent Document 2 is connected is different from the travel route when the towed cart is not connected, the towed cart is Traveling with a turning radius different from that of an automated guided vehicle is possible. Depending on the type of towed truck, there is a risk of collision between the towed truck and surrounding objects, and the corners of narrow passages can be bent completely. There may be no case.

本発明は上述の点に鑑みなされたもので、その目的とするところは、被牽引台車の種類が異なっても、被牽引台車と周囲の物との衝突防止や狭い通路の曲がり角が曲がりきれない状況を防止することができる自動搬送装置を提供することにある。   The present invention has been made in view of the above points. The object of the present invention is to prevent collision between the towed truck and the surrounding object and to prevent the corner of the narrow passage from being bent even if the type of the towed truck is different. An object of the present invention is to provide an automatic transfer device capable of preventing the situation.

本発明の自動搬送装置は、上記目的を達成するために、被牽引台車と連結手段を介して連結され、前記被牽引台車を牽引搬送する自動搬送車を備えた自動搬送装置であって、前記連結手段は、前記被牽引台車の寸法及び/又は前記被牽引台車の旋回状況に基づき長さが変更可能であることを特徴とする。   In order to achieve the above object, the automatic transfer device of the present invention is an automatic transfer device that includes an automatic transfer vehicle that is connected to a towed cart via a connecting means and that pulls and transports the towed cart. The length of the connecting means can be changed based on the dimensions of the towed carriage and / or the turning situation of the towed carriage.

また、本発明の自動搬送装置は、上記目的を達成するために、複数の被牽引台車のうちの先頭の被牽引台車と連結手段を介して連結されている自動搬送車を備えていると共に、前記複数の被牽引台車の各々が連結手段を介して連結され、かつ、前記自動搬送車で前記先頭の被牽引台車を牽引搬送することで前記複数の被牽引台車を牽引搬送する自動搬送装置であって、前記各々の連結手段は、前記複数の被牽引台車の寸法及び/又は前記被牽引台車の旋回状況に基づき長さが変更可能であることを特徴とする。   In addition, in order to achieve the above object, the automatic conveyance device of the present invention includes an automatic conveyance vehicle that is connected to a leading towed cart among a plurality of towed carts via a coupling means, Each of the plurality of towed carts is connected via a connecting means, and is an automatic transport device that pulls and transports the plurality of towed carts by pulling and transporting the leading towed cart with the automatic transport vehicle. In addition, the length of each of the connecting means can be changed based on the dimensions of the plurality of towed carriages and / or the turning situation of the towed carriages.

本発明によれば、被牽引台車の種類が異なっても、被牽引台車と周囲の物との衝突防止や狭い通路の曲がり角が曲がりきれない状況を防止することができるので、この種の自動搬送装置には有効である。   According to the present invention, even if the type of the towed carriage is different, it is possible to prevent the collision between the towed carriage and the surrounding object and the situation where the corner of the narrow passage cannot be bent completely. It is effective for the device.

本発明の自動搬送装置の実施例1を示す側面図である。It is a side view which shows Example 1 of the automatic conveyance apparatus of this invention. 本発明の自動搬送装置の実施例1を示す平面図である。It is a top view which shows Example 1 of the automatic conveyance apparatus of this invention. 本発明の自動搬送装置の実施例1に採用される連結手段の一例を示す図である。It is a figure which shows an example of the connection means employ | adopted as Example 1 of the automatic conveyance apparatus of this invention. 本発明の自動搬送装置の実施例1に採用される連結手段の他の例を示す図である。It is a figure which shows the other example of the connection means employ | adopted as Example 1 of the automatic conveyance apparatus of this invention. 本発明の自動搬送装置の実施例1に採用される連結手段の更に他の例を示す図である。It is a figure which shows the further another example of the connection means employ | adopted as Example 1 of the automatic conveyance apparatus of this invention. 本発明の自動搬送装置の実施例1において、自動搬送車が連結手段で連結された2台の被牽引台車を牽引する例を示す図である。In Example 1 of the automatic conveyance apparatus of this invention, it is a figure which shows the example to which the automatic conveyance vehicle pulls the two towed trolley | bogies connected with the connection means. 本発明の自動搬送装置の実施例1において、自動搬送車に連結手段で連結された被牽引台車の旋回状況を説明するための図である。In Example 1 of the automatic conveyance apparatus of this invention, it is a figure for demonstrating the turning condition of the towed truck connected with the automatic conveyance vehicle by the connection means. 本発明の自動搬送装置の実施例1における自動搬送車に搭載される制御装置を説明するための図である。It is a figure for demonstrating the control apparatus mounted in the automatic conveyance vehicle in Example 1 of the automatic conveyance apparatus of this invention. 本発明の自動搬送装置の実施例1における自動搬送車による被牽引台車の搬送動作の流れを説明するための図である。It is a figure for demonstrating the flow of the conveyance operation | movement of the towed trolley | bogie by the automatic conveyance vehicle in Example 1 of the automatic conveyance apparatus of this invention.

以下、図示した実施例に基づいて本発明の自動搬送装置を説明する。なお、各図において、同一構成部品には同符号を使用する。   Hereinafter, the automatic transfer apparatus of the present invention will be described based on the illustrated embodiments. In each figure, the same symbols are used for the same components.

図1及び図2に、本発明の自動搬送装置の実施例1を示す。該図に示す本実施例は、自動搬送車1と連結手段4で連結された被牽引台車12が、自動搬送車1で牽引される例であり、以下に符号を用いて詳細を説明する。   1 and 2 show a first embodiment of the automatic transfer apparatus of the present invention. The present embodiment shown in the figure is an example in which a towed truck 12 connected to the automatic transport vehicle 1 by the connecting means 4 is pulled by the automatic transport vehicle 1, and the details will be described below with reference numerals.

該図に示す如く、自動搬送車1は、後述する制御装置11が搭載され、自動搬送車1の下部には車軸が固定された2つの駆動輪2と、鉛直方向を軸として自由に回転(図2の紙面と直角方向を軸として回転)する2つの自由輪3が備えられ、駆動輪2の左右の回転差により方向変更を行うものである。ただし、本発明は、本実施例の駆動輪2と自由輪3の駆動手段に限定するものではなく、駆動輪2と自由輪3の配置が前後逆であっても良いし、駆動輪2の左右の回転差により方向変更を行わず、自由輪3の方向をモータ等で制御し、ステアリング機能を持たせても良い。   As shown in the figure, the automatic guided vehicle 1 is equipped with a control device 11 which will be described later, and the lower part of the automatic guided vehicle 1 is free to rotate with two drive wheels 2 each having an axle fixed thereto, with the vertical direction as an axis ( Two free wheels 3 that rotate about a direction perpendicular to the plane of FIG. 2 as an axis are provided, and the direction is changed by the difference between the left and right rotations of the drive wheels 2. However, the present invention is not limited to the driving means of the driving wheel 2 and the free wheel 3 of this embodiment, and the arrangement of the driving wheel 2 and the free wheel 3 may be reversed, or the driving wheel 2 The direction of the free wheel 3 may be controlled by a motor or the like without changing the direction due to the difference between the left and right rotations to have a steering function.

自動搬送車1の後部には、回転部6を介して回転可能な連結手段4が備えられ、この連結手段4の先端部には略円形の空間5が形成されており、被牽引台車12に設けられている連結支柱(ピン)13に上記空間5をはめ込みことで、自動搬送車1に被牽引台車12が連結される。自動搬送車1と被牽引台車12の切り離しは、回転部6を介して連結手段4を上方に移動させて、連結支柱(ピン)13と空間5のはめ込みを解くことで行われる。   At the rear part of the automatic transport vehicle 1, there is provided a connecting means 4 that can rotate via a rotating part 6, and a substantially circular space 5 is formed at the tip of the connecting means 4. The towed carriage 12 is connected to the automatic transport vehicle 1 by fitting the space 5 into a connecting column (pin) 13 provided. Separation of the automatic transport vehicle 1 and the towed carriage 12 is performed by moving the connecting means 4 upward via the rotating unit 6 to release the connection strut (pin) 13 and the space 5 from being fitted.

このような本実施例の構成では、被牽引台車12には、固定部材16を2本の台車構造物(支柱)17に取り付けるだけで良いので、従来の被牽引台車を用いて簡単に自動搬送が行え、様々な被牽引台車にも簡単に自動搬送に対応できる。   In such a configuration of the present embodiment, it is only necessary to attach the fixing member 16 to the two carriage structures (supports) 17 on the towed carriage 12, so that the automatic transportation can be easily performed using the conventional towed carriage. It can be easily adapted to automatic towed trucks.

一方、被牽引台車12には、車軸が固定された固定輪14と自由輪15(キャスター)が備えられており、本実施例では、自動搬送車1が旋回走行を行った場合、被牽引台車12は、自動搬送車1とは相対的に連結支柱(ピン)13を中心(連結点)として回転することができる。   On the other hand, the towed truck 12 is provided with a fixed wheel 14 having a fixed axle and a free wheel 15 (caster). In this embodiment, when the automatic transport vehicle 1 turns, the towed truck 12 can rotate around the connection strut (pin) 13 (connection point) relative to the automatic conveyance vehicle 1.

なお、本実施例では、被牽引台車12は、一般的な4輪のものを例として説明したが、被牽引台車12には様々なものが存在し、大きさ以外に車輪の数やその位置も様々であり、例えば、自由輪15が4隅にあり、中央左右に固定輪14が備えられているものがある。ただし、被牽引台車12には、その軌道を安定させるために固定輪14が1つ以上、望ましくは左右に1つずつ(計2つ)必要である。   In the present embodiment, the towed carriage 12 has been described as an example of a general four-wheel truck, but there are various kinds of towed carriages 12 and the number of wheels and their positions in addition to the size. For example, there are some in which the free wheels 15 are provided at the four corners and the fixed wheels 14 are provided at the center left and right. However, in order to stabilize the track, the towed truck 12 needs one or more fixed wheels 14, preferably one on each side (two in total).

図3、図4及び図5は、本実施例に採用される連結手段4の構成例を示す図である。   3, 4 and 5 are diagrams showing a configuration example of the connecting means 4 employed in this embodiment.

本実施例に採用される連結手段4は、被牽引台車12の寸法や旋回状況に基づき長さの変更が可能であることを特徴としている。   The connecting means 4 employed in this embodiment is characterized in that the length can be changed based on the dimensions of the towed carriage 12 and the turning situation.

図3は、連結手段の一例を示しており、直動機構の伸縮行う駆動部8としてラック・アンド・ピニオン機構8Aを用いたものである。このラック・アンド・ピニオン機構8Aが、後述する制御コンピュータ37で制御されるモータ8Bにより駆動される。また、連結手段4は、重量のある被牽引台車12を牽引する必要があり、伸縮時にも強度を保つ必要がある。そこで、被牽引台車12からの左右方向の外力に抗するため、動作方向を直線に制限する直動ガイド機構7を備えている。   FIG. 3 shows an example of the connecting means, in which a rack and pinion mechanism 8A is used as the drive unit 8 that expands and contracts the linear motion mechanism. The rack and pinion mechanism 8A is driven by a motor 8B controlled by a control computer 37 described later. Further, the connecting means 4 needs to pull the heavy towed carriage 12 and needs to maintain strength even during expansion and contraction. Therefore, in order to resist an external force in the left-right direction from the towed carriage 12, a linear motion guide mechanism 7 that limits the operation direction to a straight line is provided.

図3に示す例では、直動ガイド機構7としてテレスコピック構造(重なり合った筒が伸び縮みする構造)を用いた機構を示しているが、外力に抗するものであれば良く、リニアシャフトとリニアベアリングを用いたもの(円柱の外側にベアリングが搭載された管が移動するもの)でも、リニアガイド(レールにベアリングが搭載された移動体が組み込まれたもの)を用いたものでも良い。   In the example shown in FIG. 3, a mechanism using a telescopic structure (a structure in which overlapping cylinders expand and contract) is shown as the linear motion guide mechanism 7, but any mechanism that resists external force may be used. A linear shaft and a linear bearing It is also possible to use a linear guide (one in which a moving body in which a bearing is mounted on a rail) is used.

図4は、直動機構の伸縮を行う駆動部8の他の例として、ボールねじ機構9を用いたものである。このボールねじ機構9が、後述する制御コンピュータ37で制御されるモータ8Cにより駆動される。直動ガイド機構7は、図3と同じテレスコピック構造を用いている。駆動部8としてボールねじ機構9を用いる特徴は、大きな駆動力が得られることである。   FIG. 4 shows an example in which a ball screw mechanism 9 is used as another example of the drive unit 8 that expands and contracts the linear motion mechanism. This ball screw mechanism 9 is driven by a motor 8C controlled by a control computer 37 described later. The linear guide mechanism 7 uses the same telescopic structure as in FIG. A feature of using the ball screw mechanism 9 as the driving unit 8 is that a large driving force can be obtained.

なお、本実施例では、連結手段4の長さの変更が可能であればよく、駆動部8は、ベルトやワイヤーを用いたものやラチス構造(マジックハンドの構造)を用いたもの、或いは液圧シリンダを用いたものでも良い。液圧シリンダを用いた場合は、シリンダ自体がテレスコピック構造をしているので、直動ガイド機構7と駆動部8は、同一のもので良い。   In the present embodiment, it is sufficient that the length of the connecting means 4 can be changed, and the drive unit 8 may be one using a belt or wire, one using a lattice structure (magic hand structure), or liquid. A pressure cylinder may be used. When a hydraulic cylinder is used, since the cylinder itself has a telescopic structure, the linear guide mechanism 7 and the drive unit 8 may be the same.

また、図5に示すように、連結手段4の長さは手動で変更しても良い。その場合、駆動部8は必要無いが、走行中の外力で伸縮しないようにロック機構10が必要である。   Further, as shown in FIG. 5, the length of the connecting means 4 may be changed manually. In this case, the drive unit 8 is not necessary, but the lock mechanism 10 is necessary so that it does not expand and contract by an external force during traveling.

更に、連結手段4の長さは、厳密に調整しなくても効果があり、その伸縮は、連続的でなく段階的に変更するものでも良い。また、使用する被牽引台車12の種類が少なければ、被牽引台車12に合わせて連結手段4を取り替える方法を採用しても、本発明の効果は、十分得られる。   Furthermore, the length of the connecting means 4 is effective even if it is not strictly adjusted, and its expansion and contraction may be changed stepwise instead of continuously. Moreover, if there are few kinds of towed trucks 12 to be used, the effect of the present invention can be sufficiently obtained even if a method of replacing the connecting means 4 in accordance with the towed trucks 12 is adopted.

図6を用いて、本実施例の自動搬送装置の作用、効果を説明する。図6は、自動搬送車1が、連結手段4及び36で連結された第1の台車18と第2の台車19を牽引する場合を示している。   The operation and effect of the automatic transfer apparatus of this embodiment will be described with reference to FIG. FIG. 6 shows a case where the automatic guided vehicle 1 pulls the first carriage 18 and the second carriage 19 connected by the connecting means 4 and 36.

該図に示す如く、自動搬送車1は、旋回中心20を中心に旋回走行を行っており、この時の駆動輪2の中心21と旋回中心20との距離である旋回半径をRr(22)とする。このとき、先頭の被牽引台車である第1の台車18も旋回中心20を中心とした旋回走行を行い、第1の台車18と連結手段4との第1の連結点23と駆動輪2の中心21までの距離をLr(24)、第1の連結点23から第1の台車18の固定輪14の中心25までの距離をLa(26)とすると、第1の台車18の旋回半径Ra(27)は、数1で表される。   As shown in the figure, the automatic guided vehicle 1 is turning around a turning center 20, and the turning radius, which is the distance between the center 21 of the drive wheel 2 and the turning center 20 at this time, is Rr (22). And At this time, the first carriage 18 which is the first towed carriage also turns around the turning center 20, and the first connection point 23 between the first carriage 18 and the connecting means 4 and the drive wheels 2 are connected. If the distance to the center 21 is Lr (24) and the distance from the first connection point 23 to the center 25 of the fixed wheel 14 of the first carriage 18 is La (26), the turning radius Ra of the first carriage 18 (27) is expressed by Equation 1.

Figure 2015081017
Figure 2015081017

数1から分かるように、Lr=Laのとき、自動搬送車1と第1の台車18は同じ旋回半径となり、Lr>Laのとき、第1の台車18の旋回半径Ra(27)は、自動搬送車1の旋回半径Rr(22)よりも大きく、Lr<Laのときは、第1の台車18の旋回半径Ra(27)は、自動搬送車1の旋回半径Rr(22)よりも小さくなる。   As can be seen from Equation 1, when Lr = La, the automatic conveyance vehicle 1 and the first carriage 18 have the same turning radius, and when Lr> La, the turning radius Ra (27) of the first carriage 18 is automatically When the turning radius Rr (22) of the transport vehicle 1 is larger and Lr <La, the turning radius Ra (27) of the first carriage 18 is smaller than the turning radius Rr (22) of the automatic transport vehicle 1. .

従って、連結手段4の長さを調整することで、第1の台車18の旋回半径Ra(27)を調整することが可能である。   Therefore, it is possible to adjust the turning radius Ra (27) of the first carriage 18 by adjusting the length of the connecting means 4.

図6では、Lr<Laの場合を示しており、第1の台車18は、自動搬送車1よりも内側の軌跡28を走行する内輪差がある状態となる。このとき、逆に自動搬送車1は、第1の台車18よりも外側の軌跡29を通る外輪差がある状態となる。この状態では、旋回に広い領域が必要となり、周囲の物との衝突する状況や狭い通路の曲がり角が曲がりきれない状況に陥る可能性が高くなる。   FIG. 6 shows a case where Lr <La, and the first carriage 18 is in a state where there is a difference between the inner wheels traveling on the locus 28 inside the automatic conveyance vehicle 1. At this time, conversely, the automatic guided vehicle 1 is in a state where there is a difference between the outer wheels passing through the locus 29 on the outer side than the first carriage 18. In this state, a wide area is necessary for turning, and there is a high possibility that the vehicle will collide with surrounding objects or bend into a situation where the corner of a narrow passage cannot be bent.

また、次の被牽引台車である第2の台車19の場合も同様であり、第1の台車18の固定輪14の中心25と第2の台車19及び次の連結手段である連結手段36の第2の連結点30との距離をLc(31)、第2の連結点30と第2の台車19の固定輪14の中心32との距離をLb(33)とすると、第2の台車19の旋回半径Rb(34)は、数2で表される。   The same applies to the second carriage 19 that is the next towed carriage. The center 25 of the fixed wheel 14 of the first carriage 18, the second carriage 19, and the connection means 36 that is the next connection means. Assuming that the distance between the second connection point 30 is Lc (31) and the distance between the second connection point 30 and the center 32 of the fixed wheel 14 of the second carriage 19 is Lb (33), the second carriage 19 The turning radius Rb (34) is expressed by Equation 2.

Figure 2015081017
Figure 2015081017

前述と同様、数2より、Lc=Lbのとき、第1の台車18と第2の台車19は同じ旋回半径となり、Lc>Lbのとき、第2の台車19の旋回半径Rb(34)は、第1の台車18の旋回半径Ra(27)よりも大きく、Lc<Lbのときは、第2の台車19の旋回半径Rb(34)は、第1の台車18の旋回半径Ra(27)よりも小さくなる。   As described above, from Equation 2, when Lc = Lb, the first carriage 18 and the second carriage 19 have the same turning radius, and when Lc> Lb, the turning radius Rb (34) of the second carriage 19 is When the turning radius Ra (27) of the first carriage 18 is larger and Lc <Lb, the turning radius Rb (34) of the second carriage 19 is the turning radius Ra (27) of the first carriage 18. Smaller than.

図6では、Lc<Lbの場合を示しており、第2の台車19は、第1の台車18よりも内側の軌跡28を走行する内輪差がある状態となる。上述した周囲の物との衝突する状況や狭い通路の曲がり角が曲がりきれない状況に陥らないためには、上記内輪差及び外輪差を小さくする必要があり、そのためには、連結手段4及び36の長さを調整して、第1の台車18の寸法であるLa(26)、第2の台車19の寸法であるLb(33)に対して、概略Lr=La、Lc=Lbとなるようにすれば良い。このとき、第1の台車18の寸法La(26)と第2の台車19の寸法Lb(33)は、異なっていても構わない。   FIG. 6 shows a case where Lc <Lb, and the second carriage 19 is in a state where there is a difference between the inner wheels traveling on the locus 28 inside the first carriage 18. In order not to fall into the above-described situation of collision with surrounding objects or the situation where the corner of the narrow passage cannot be bent, it is necessary to reduce the difference between the inner ring and the outer ring. The lengths are adjusted so that Lr = La and Lc = Lb are satisfied with respect to La (26) which is the dimension of the first carriage 18 and Lb (33) which is the dimension of the second carriage 19. Just do it. At this time, the dimension La (26) of the first carriage 18 and the dimension Lb (33) of the second carriage 19 may be different.

また、第1の台車18と第2の台車19の長さが長い場合、例えば、第1の台車18と第2の台車19の4角に自由輪15を配置し、中央に固定輪14を配置するなど、固定輪14の中心25、32を調整して、第1の台車18の寸法であるLa(26)、第2の台車19の寸法であるLb(33)を変更することも有効である。このとき、第1の台車18の寸法であるLa(26)及び第2の台車19の寸法であるLb(33)が短くなるので、連結手段4、36の長さは短くなる。   Further, when the length of the first carriage 18 and the second carriage 19 is long, for example, the free wheels 15 are arranged at the four corners of the first carriage 18 and the second carriage 19 and the fixed wheel 14 is arranged at the center. It is also effective to change the La (26), which is the dimension of the first carriage 18, and the Lb (33), which is the dimension of the second carriage 19, by adjusting the centers 25 and 32 of the fixed wheel 14 such as arranging them. It is. At this time, since La (26) which is the dimension of the first carriage 18 and Lb (33) which is the dimension of the second carriage 19 are shortened, the lengths of the connecting means 4 and 36 are shortened.

どのような場合でも、第1の台車18と第2の台車19の寸法に応じ、連結手段4及び36の長さを調整することで、第1の台車18及び第2の台車19の旋回半径が制御できる。   In any case, the turning radii of the first carriage 18 and the second carriage 19 are adjusted by adjusting the lengths of the connecting means 4 and 36 according to the dimensions of the first carriage 18 and the second carriage 19. Can be controlled.

図7は、本実施例の自動搬送装置において、自動搬送車1に連結手段4で連結された被牽引台車12の旋回状況を説明するための図である。   FIG. 7 is a diagram for explaining a turning situation of the towed truck 12 connected to the automatic transport vehicle 1 by the connecting means 4 in the automatic transport apparatus of the present embodiment.

図7(A)は、内輪差のある場合を示しており、図6のLr<Laの場合である。図7(A)の場合、Lr<Laの関係なので、この状態のまま自動搬送車1で被牽引台車12を牽引すると、建物44の内側の角に被牽引台車12が衝突してしまう。図7(B)は、外輪差のある場合を示しており、図6のLr>Laの場合である。図7(B)の場合、Lr>Laの関係なので、この状態のまま自動搬送車1で被牽引台車12を牽引すると、建物44の外側の角に被牽引台車12が衝突してしまう。図7(C)は、内輪差及び外輪差が共に少なく、概ね図6のLr=Laの場合である。図7(C)の場合、Lr=Laの関係なので、狭い通路であっても建物44に衝突することなく被牽引台車12は旋回することができる。   FIG. 7A shows a case where there is an inner ring difference, and is a case where Lr <La in FIG. In the case of FIG. 7A, since the relationship of Lr <La is established, if the towed carriage 12 is pulled by the automatic guided vehicle 1 in this state, the towed carriage 12 collides with the corner inside the building 44. FIG. 7B shows a case where there is an outer ring difference, and is a case where Lr> La in FIG. In the case of FIG. 7B, since Lr> La, the towed carriage 12 collides with the corner on the outside of the building 44 when the towed carriage 12 is pulled by the automatic guided vehicle 1 in this state. FIG. 7C shows the case where both the inner ring difference and the outer ring difference are small and Lr = La in FIG. In the case of FIG. 7C, since the relationship Lr = La, the towed carriage 12 can turn without colliding with the building 44 even in a narrow passage.

図8に、自動搬送車1に制御装置11が搭載された自動搬送装置を示す。該図に示す如く、自動搬送装置は大きく2種類から構成される。   FIG. 8 shows an automatic transfer device in which the control device 11 is mounted on the automatic transfer vehicle 1. As shown in the figure, the automatic conveyance apparatus is roughly composed of two types.

即ち、1つは、自動搬送車1の制御装置11であり、制御コンピュータ37、バッテリー38、走行機構39とその駆動装置40、外界センサとして自己位置認識と台車認識(位置・大きさなど)のための走査型レーザ距離センサ41、連結手段4として駆動部8などから構成される。もう1つは、自動搬送車1の外部に設置される管理システム42である。この管理システム42は、自動搬送車1の制御用コンピュータ37と無線通信43により接続されると共に、管理システム42のモニタには、自動搬送車1の位置、被牽引台車12の位置、走行予定の経路が表示される。   That is, one is a control device 11 of the automatic guided vehicle 1, and includes a control computer 37, a battery 38, a travel mechanism 39 and its driving device 40, and self-position recognition and cart recognition (position / size, etc.) as external sensors. The scanning laser distance sensor 41 and the connecting means 4 are configured by a drive unit 8 and the like. The other is a management system 42 installed outside the automatic guided vehicle 1. The management system 42 is connected to the control computer 37 of the automatic guided vehicle 1 by wireless communication 43, and the monitor of the management system 42 displays the position of the automatic guided vehicle 1, the position of the towed carriage 12, and the traveling schedule. The route is displayed.

図9を用いて、自動搬送車1による被牽引台車12(1台)の搬送動作の流れを説明する。   With reference to FIG. 9, the flow of the conveying operation of the towed carriage 12 (one unit) by the automatic conveyance vehicle 1 will be described.

まず、管理システム42から自動搬送車1へ、これから搬送する被牽引台車12の現在位置、搬送の経路、搬送の目的位置、被牽引台車12の種類(形状・寸法など)と重量が送信される。次に、自動搬送車1は、搬送の指示をされた被牽引台車12の前へ移動し、連結手段4を介して被牽引台車12を連結する。このとき、被牽引台車12の種類に応じて、連結手段4の長さを変更する。連結手段4の長さ変更は、自動搬送車1に駆動部8が備えられている場合は、被牽引台車12の種類に応じ連結手段4の長さを調整するように駆動部8を動作させる。連結手段4の長さの情報は、管理システム42から直接送信しても良いし、被牽引台車12の種類に対応した長さの情報を事前に記憶しておいても良い。また、自動搬送車1に駆動部8が備えられていない場合は、被牽引台車12の種類に応じて人が連結手段4の長さを調整するか、連結手段4の交換をしても良い。   First, the current position of the towed truck 12 to be transported, the route of transport, the target position of transport, the type (shape, dimensions, etc.) and weight of the towed truck 12 are transmitted from the management system 42 to the automatic transport vehicle 1. . Next, the automatic transport vehicle 1 moves to the front of the towed carriage 12 instructed to transport, and connects the towed truck 12 via the connecting means 4. At this time, the length of the connecting means 4 is changed according to the type of the towed carriage 12. When the automatic conveyance vehicle 1 is provided with the drive unit 8, the drive unit 8 is operated so that the length of the connection unit 4 is adjusted according to the type of the towed carriage 12. . Information on the length of the connecting means 4 may be transmitted directly from the management system 42, or information on the length corresponding to the type of the towed truck 12 may be stored in advance. Further, when the automatic transport vehicle 1 is not provided with the drive unit 8, a person may adjust the length of the connecting means 4 or replace the connecting means 4 according to the type of the towed carriage 12. .

なお、被牽引台車12の種類の情報は、管理システム42から送信されたものを用いても良いし、走査型レーザ距離センサ41を用いて検出しても良い。   Information on the type of the towed carriage 12 may be transmitted from the management system 42 or may be detected by using the scanning laser distance sensor 41.

次に、自動搬送車1は指示された経路を移動し、搬送物を搬送する目的位置へ到着する。   Next, the automatic transport vehicle 1 moves along the instructed route and arrives at a target position for transporting the transported object.

上記には連結時に連結手段4の長さを調整する例を示したが、自動搬送車1に駆動部8が備えられている場合は、いつでも長さを調整できるので、直線走行時は短くしておいて、旋回走行前に変更しても良い。直線走行時は短い方が、占有スペースが少なくすみ、安全であり、走行も安定する。   Although the example which adjusts the length of the connection means 4 at the time of connection was shown above, when the automatic conveyance vehicle 1 is equipped with the drive part 8, since length can be adjusted anytime, it shortens at the time of a straight run. It may be changed before turning. The shorter the straight run, the less space is required, which is safer and more stable.

また、自動搬送車1は、走査型レーザ距離センサ41を用いて周囲の物体との距離や被牽引台車12の状態を検出できるので、その状況に合わせて被牽引台車12の旋回半径を制御するように逐次、連結手段4の長さを変更しても良い。   Moreover, since the automatic conveyance vehicle 1 can detect the distance to surrounding objects and the state of the trailer 12 using the scanning laser distance sensor 41, the turning radius of the trailer 12 is controlled according to the situation. In this way, the length of the connecting means 4 may be changed sequentially.

次に、自動搬送車1は、被牽引台車12との連結解除を行ない、作業の成功を管理システム42へ報告する。管理システム42へ報告した後は、次の作業へと移行する。ここで、自動搬送車1に駆動部8が備えられている場合は、連結解除前に連結手段4の長さを短くする。また、搬送作業の途中で異常を検知し、搬送が正常に続行できない場合には、動作を停止し、作業の失敗を管理システム42へ報告して、次の指示を待つようにする。   Next, the automatic transport vehicle 1 releases the connection with the towed carriage 12 and reports the success of the work to the management system 42. After reporting to the management system 42, the process proceeds to the next operation. Here, when the automatic conveyance vehicle 1 is equipped with the drive part 8, the length of the connection means 4 is shortened before connection cancellation | release. Further, when an abnormality is detected during the transfer operation and the transfer cannot be continued normally, the operation is stopped, the failure of the operation is reported to the management system 42, and the next instruction is waited.

このような本実施例の構成とすることにより、被牽引台車の種類が異なっても、連結部材の長さを調整することにより、自動搬送車と被牽引台車の旋回半径が異なる原因での被牽引台車と周囲の物との衝突防止や狭い通路の曲がり角が曲がりきれない状況を防止することが可能な自動搬送装置を得ることができる。   By adopting such a configuration of the present embodiment, even if the type of the towed carriage is different, the length of the connecting member is adjusted so that the turning radius of the automatic conveyance vehicle and the towed carriage is different. It is possible to obtain an automatic conveyance device that can prevent a collision between a tow truck and surrounding objects and a situation in which a corner of a narrow passage cannot be bent.

即ち、連結手段を伸縮可能な構造にし、自動搬送車の後ろに連結する被牽引台車の寸法に基づき連結手段の長さを変更するだけで、自動搬送車が旋回走行中の自動搬送車の旋回半径と被牽引台車の旋回半径を同等にすることができ、周囲の物との衝突や狭い通路の曲がり角が曲がりきれない状況を防止することができる。また、この伸縮動作を自動で行うことで、複数種類の被牽引台車でも自動で連結手段の長さを変更でき、直進走行中は短くして占有スペースを小さく、安全・安定な走行が可能で、必要時のみ長くすることが可能となる。   In other words, the connecting means can be expanded and contracted, and the turning of the automatic transport vehicle while the automatic transport vehicle is turning is only required by changing the length of the connecting means based on the dimensions of the towed truck connected behind the automatic transport vehicle. The radius and the turning radius of the towed truck can be made equal, and a situation in which a collision with a surrounding object or a corner of a narrow passage cannot be bent can be prevented. In addition, by automatically performing this telescopic operation, the length of the connecting means can be automatically changed even with multiple types of towed carriages, and it can be shortened during straight running to reduce the occupied space, enabling safe and stable running. It is possible to lengthen only when necessary.

なお、本発明は上記した実施例に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施例の構成の一部を他の実施例の構成に置き換えることが可能であり、また、ある実施例の構成に他の実施例の構成を加えることも可能である。また、各実施例の構成の一部について、他の構成の追加・削除・置換をすることが可能である。
In addition, this invention is not limited to an above-described Example, Various modifications are included. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations described. Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Further, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

1…自動搬送車、2…駆動輪、3…自由輪、4、36…連結手段、5…空間、6…回転部、7…直動ガイド機構、8…駆動部、8A…ラック・アンド・ピニオン機構、8B、8C…モータ、9…ボールねじ機構、10…ロック機構、11…制御装置、12…被牽引台車、13…連結支柱、14…固定輪、15…自由輪、16…固定部材、17…台車構造物、18…第1の台車、19…第2の台車、20…旋回中心、21…駆動輪の中心、22…自動搬送車の旋回半径(Rr)、23…第1の連結点、24…第1の台車と連結手段との第1の連結点と駆動輪の中心までの距離(Lr)、25、32…固定輪の中心、26…第1の連結点から第1の台車の固定輪の中心までの距離(La)、27…第1の台車の旋回半径(Ra)、28…第1の台車の軌跡、29…自動搬送車の軌跡、30…第2の連結点、31…第1の台車の固定輪の中心と第2の台車及び連結手段の第2の連結点との距離(Lc)、33…第2の連結点と第2の台車の固定輪の中心との距離(Lb)、34…第2の台車19の旋回半径(Rb)、37…制御コンピュータ、38…バッテリー、39…走行機構、40…駆動装置、41…走査型レーザ距離センサ、42…管理システム、43…無線通信、44…建物。   DESCRIPTION OF SYMBOLS 1 ... Automatic conveyance vehicle, 2 ... Drive wheel, 3 ... Free wheel, 4, 36 ... Connection means, 5 ... Space, 6 ... Rotation part, 7 ... Linear motion guide mechanism, 8 ... Drive part, 8A ... Rack and Pinion mechanism, 8B, 8C ... motor, 9 ... ball screw mechanism, 10 ... lock mechanism, 11 ... control device, 12 ... towed carriage, 13 ... coupling strut, 14 ... fixed wheel, 15 ... free wheel, 16 ... fixing member , 17 ... bogie structure, 18 ... first cart, 19 ... second cart, 20 ... turning center, 21 ... center of driving wheel, 22 ... turning radius (Rr) of automatic carrier, 23 ... first Connection point, 24: distance (Lr) from the first connection point between the first carriage and the connection means to the center of the drive wheel (Lr), 25, 32 ... center of the fixed wheel, 26 ... first from the first connection point The distance (La) to the center of the fixed wheel of the bogie, 27 ... the turning radius (Ra) of the first bogie, 28 ... the first bogie , 29... Automatic transport vehicle trajectory, 30... Second connection point, 31... Distance (Lc) between the center of the fixed wheel of the first carriage and the second connection point of the second carriage and connection means. 33 ... Distance between the second connecting point and the center of the fixed wheel of the second carriage (Lb), 34 ... Turning radius (Rb) of the second carriage 19, 37 ... Control computer, 38 ... Battery, 39 ... Traveling mechanism, 40 ... drive device, 41 ... scanning laser distance sensor, 42 ... management system, 43 ... wireless communication, 44 ... building.

Claims (9)

被牽引台車と連結手段を介して連結され、前記被牽引台車を牽引搬送する自動搬送車を備えた自動搬送装置であって、
前記連結手段は、前記被牽引台車の寸法及び/又は前記被牽引台車の旋回状況に基づき長さが変更可能であることを特徴とする自動搬送装置。
An automatic transfer device including an automatic transfer vehicle that is connected to a towed truck via a connecting means and pulls and conveys the towed truck;
The length of the connecting means can be changed based on the dimensions of the towed carriage and / or the turning situation of the towed carriage.
複数の被牽引台車のうちの先頭の被牽引台車と連結手段を介して連結されている自動搬送車を備えていると共に、前記複数の被牽引台車の各々が連結手段を介して連結され、かつ、前記自動搬送車で前記先頭の被牽引台車を牽引搬送することで前記複数の被牽引台車を牽引搬送する自動搬送装置であって、
前記各々の連結手段は、前記複数の被牽引台車の寸法及び/又は前記被牽引台車の旋回状況に基づき長さが変更可能であることを特徴とする自動搬送装置。
An automatic transport vehicle connected to a leading towed cart of the plurality of towed carts via a coupling unit, and each of the plurality of towed carts coupled via a coupling unit; and An automatic transfer device that pulls and conveys the plurality of towed carriages by towing and conveying the top towed carriage with the automatic carriage,
The length of each of the connecting means can be changed based on the dimensions of the plurality of towed carriages and / or the turning conditions of the towed carriages.
請求項1又は2に記載の自動搬送装置において、
前記連結手段は、前記自動搬送車に回転可能に取付けられ、かつ、先端部に空間が形成され、この空間を前記被牽引台車に設けられている連結支柱に嵌め込むことで前記自動搬送車と前記被牽引台車が連結されることを特徴とする自動搬送装置。
In the automatic conveyance apparatus of Claim 1 or 2,
The connecting means is rotatably attached to the automatic transport vehicle, and a space is formed at a tip, and the space is fitted into a connection post provided in the towed cart, so that the automatic transport vehicle An automatic transfer apparatus, wherein the towed carriage is connected.
請求項1乃至3のいずれか1項に記載の自動搬送装置において、
前記連結手段は、長手方向に伸縮可能なテレスコピック構造若しくは円柱の外側にベアリングが搭載された管が移動するもの又はレールにベアリングが搭載された移動体が組み込まれたものから成り、これらの長手方向に伸縮を行う駆動機構としてラック・アンド・ピニオン機構を用いたことを特徴とする自動搬送装置。
In the automatic conveyance apparatus according to any one of claims 1 to 3,
The connecting means includes a telescopic structure that can be expanded and contracted in the longitudinal direction, a structure in which a tube having a bearing mounted on the outside of a cylinder moves, or a structure in which a moving body in which a bearing is mounted on a rail is incorporated. An automatic transport device using a rack and pinion mechanism as a drive mechanism for extending and contracting the head.
請求項1乃至3のいずれか1項に記載の自動搬送装置において、
前記連結手段は、長手方向に伸縮可能なテレスコピック構造若しくは円柱の外側にベアリングが搭載された管が移動するもの又はレールにベアリングが搭載された移動体が組み込まれたものから成り、これらの長手方向に伸縮を行う駆動機構としてボールねじ機構を用いたことを特徴とする自動搬送装置。
In the automatic conveyance apparatus according to any one of claims 1 to 3,
The connecting means includes a telescopic structure that can be expanded and contracted in the longitudinal direction, a structure in which a tube having a bearing mounted on the outside of a cylinder moves, or a structure in which a moving body in which a bearing is mounted on a rail is incorporated. An automatic conveying apparatus using a ball screw mechanism as a driving mechanism for expanding and contracting.
請求項1乃至5のいずれか1項に記載の自動搬送装置において、
前記被牽引台車の寸法は、前記被牽引台車と前記連結手段との連結点から前記被牽引台車の固定輪の中心までの距離であることを特徴とする自動搬送装置。
In the automatic conveyance device according to any one of claims 1 to 5,
The automatic transport apparatus according to claim 1, wherein the dimension of the towed truck is a distance from a connection point between the towed truck and the connecting means to a center of a fixed wheel of the towed truck.
請求項1乃至5のいずれか1項に記載の自動搬送装置において、
前記被牽引台車の旋回状況は、前記被牽引台車と前記連結手段との連結点と前記自動搬送車の駆動輪の中心までの距離をLr、前記被牽引台車と前記連結手段との連結点から前記被牽引台車の固定輪の中心までの距離をLaとした時に、Lr>La或いはLr<La若しくはLr=Laの関係で前記被牽引台車が旋回するか、及び/又は複数の被牽引台車を備えるものである場合は、前記先頭の被牽引台車の固定輪の中心と次の被牽引台車及び次の連結手段の連結点との距離をLc、前記次の連結手段の連結点と前記次の被牽引台車の固定輪の中心の距離をLbとした時に、Lc>Lb或いはLc<Lb若しくはLc=Lbの関係で前記次の被牽引台車が旋回する状況であることを特徴とする自動搬送装置。
In the automatic conveyance device according to any one of claims 1 to 5,
The turning state of the towed truck is determined by calculating the distance from the connecting point between the towed truck and the connecting means and the center of the driving wheel of the automatic transport vehicle from Lr, and the connecting point between the towed truck and the connecting means. When the distance to the center of the fixed wheel of the towed truck is La, the towed car turns in a relationship of Lr> La or Lr <La or Lr = La and / or a plurality of towed cars are If it is, the distance between the center of the fixed wheel of the leading trailer truck and the coupling point of the next trailer truck and the next coupling means is Lc, the coupling point of the next coupling means and the next coupling point When the distance of the center of the fixed wheel of the towed truck is Lb, the automatic transporting apparatus is in a state where the next towed car turns in a relationship of Lc> Lb or Lc <Lb or Lc = Lb .
請求項7に記載の自動搬送装置において、
前記自動搬送車の駆動輪の中心と前記自動搬送車の旋回中心との距離を旋回半径(Rr)とし、前記被牽引台車の旋回半径(Ra)が下記の数1で表される際に、前記Lr=Laの時は前記RrとRaが同じで、前記Lr>Laの時は前記RaがRrよりも大きく、前記Lr<Laの時は前記RaがRrよりも小さくなるように前記連結手段の長さが調整されるか、及び/又は複数の被牽引台車を備えるものである場合は、前記次の被牽引台車の旋回半径(Rb)が下記の数2で表される際に、前記Lc=Lbの時は前記RaとRbが同じで、前記Lc>Lbの時は前記RbがRaよりも大きく、前記Lc<Lbの時は前記RbがRaよりも小さくなるように前記次の連結手段の長さが調整されることを特徴とする自動搬送装置。
Figure 2015081017
Figure 2015081017
In the automatic conveyance apparatus of Claim 7,
When the distance between the center of the driving wheel of the automated guided vehicle and the turning center of the automated guided vehicle is a turning radius (Rr), and the turning radius (Ra) of the towed carriage is expressed by the following formula 1, The connecting means is such that when Lr = La, Rr and Ra are the same, when Lr> La, Ra is larger than Rr, and when Lr <La, Ra is smaller than Rr. Is adjusted and / or provided with a plurality of towed carriages, when the turning radius (Rb) of the next towed carriage is expressed by the following formula 2, When Lc = Lb, Ra and Rb are the same. When Lc> Lb, Rb is larger than Ra, and when Lc <Lb, the next connection is such that Rb is smaller than Ra. An automatic conveying apparatus characterized in that the length of the means is adjusted.
Figure 2015081017
Figure 2015081017
請求項1乃至8のいずれか1項に記載の自動搬送装置において、
前記自動搬送車には、前記被牽引台車の寸法及び/又は前記被牽引台車の旋回状況に基づき前記連結手段の長さを調整する制御用コンピュータを少なくとも備えた制御装置が搭載され、前記制御装置には、管理システムから前記被牽引台車の寸法及び/又は前記被牽引台車の旋回状況が送信されることを特徴とする自動搬送装置。
In the automatic conveyance device according to any one of claims 1 to 8,
The automatic transport vehicle is equipped with a control device including at least a control computer that adjusts the length of the connecting means based on the dimensions of the towed cart and / or the turning state of the towed cart, and the control device In the automatic transfer apparatus, the management system transmits a size of the towed carriage and / or a turning state of the towed carriage.
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