JP2015008719A - Manufacturing method of oil-in-water emulsion - Google Patents

Manufacturing method of oil-in-water emulsion Download PDF

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JP2015008719A
JP2015008719A JP2013139112A JP2013139112A JP2015008719A JP 2015008719 A JP2015008719 A JP 2015008719A JP 2013139112 A JP2013139112 A JP 2013139112A JP 2013139112 A JP2013139112 A JP 2013139112A JP 2015008719 A JP2015008719 A JP 2015008719A
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water emulsion
water
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JP6236935B2 (en
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和則 尾上
Kazunori Onoe
和則 尾上
潤一 冠
Junichi Kanmuri
潤一 冠
佐藤 亮太郎
Ryotaro Sato
亮太郎 佐藤
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Fuji Oil Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of an oil-in-water emulsion including a flavoring agent, allowing the aroma and taste of flavoring agent to be well developed, having mellow aroma and taste, eliminating unpleasant aroma and taste while having excellent flavor, with creamy taste derived from the fat in the oil-in-water emulsion.SOLUTION: The manufacturing method of an oil-in-water emulsion made from fat, a flavoring agent, an emulsifier, and water includes separately using the flavoring agent and the emulsifier in preparation of the oil-in-water emulsion. An oil-in-water emulsion (A) is prepared in advance from fat, an emulsifier, and water. An oil-in-water emulsion (B) is then prepared from the oil-in-water emulsion (A) using a flavoring agent, so as to be subjected to disinfection or sterilization treatment. The agitation energy in preparation of the oil-in-water emulsion (A) is 0.05 J/L or more. The oil-in-water emulsion (B) is thus manufactured.

Description

本発明は、油脂、風味材、乳化剤及び水を原料とし、風味材の香りと味を活かした風味に優れた水中油型乳化物の製造法に関する。 TECHNICAL FIELD The present invention relates to a method for producing an oil-in-water emulsion excellent in flavor using oils and fats, flavor materials, emulsifiers and water as raw materials and utilizing the flavor and taste of the flavor materials.

近年、食品に対する、品質(物性、生理活性、風味)、安全、安心への要求が高度になって来ている。特に嗜好飲料、デザート類、洋菓子類の食品は嗜好性が高く、風味への要求は顕著である。これらの食品は、それ自体が水中油型乳化物であったり、水中油型乳化物を使用するものである。
水中油型乳化物とは、水相を連続相とし、ここに油相が分散している状態の乳化物のことであり、具体的には、牛乳、果汁入り牛乳、加工乳、豆乳、ミルクコーヒー、ココア飲料、チョコレートドリンク、チーズドリンク、濃縮乳、アイスクリーム、クリーム(ホイップ用クリーム、コーヒー用クリーム、調理用クリーム)等が例示できる。
In recent years, demands for quality (physical properties, physiological activity, flavor), safety and security for foods have become higher. In particular, palatable beverages, desserts, and confectionery foods have high palatability, and the demand for flavor is remarkable. These foods themselves are oil-in-water emulsions or use oil-in-water emulsions.
An oil-in-water emulsion is an emulsion in which an aqueous phase is a continuous phase and an oil phase is dispersed therein. Specifically, milk, milk with fruit juice, processed milk, soy milk, milk Examples include coffee, cocoa beverage, chocolate drink, cheese drink, concentrated milk, ice cream, cream (whipped cream, coffee cream, cooking cream) and the like.

嗜好飲料であるミルクコーヒーの製造法について、非特許文献1に、コーヒー抽出液を調製し、その他の原料である砂糖、乳成分(牛乳、全脂粉乳、脱脂粉乳、クリーム)、乳化剤、安定剤、pH調整剤を加えて調合することが記載されている。
又、クリーム類の一般的な製造法として、特許文献1の実施例1に、下記の配合に従って、油脂に乳化剤を加え油相としたものと、水に乳固形分、塩類を加えて水相としたものとを混合し、高速ミキサー中、70℃で20分間予備乳化した後、150kg/cm以下の加圧条件化に均質化した後、145℃、数秒程度の超高温加熱殺菌(UHT)し、その後、再度150kg/cm以下の加圧条件化に均質化し、冷却後、約24時間エージングすることにより作成したことが記載されている。
これまでに、製造法を含めて、水中油型乳化物において、風味を良くしようとする試みが数多くなされていた。
特許文献2では、クリーム類に、不活性ガスを通気して液中溶存酸素を低下せしめたのちに、脱泡処理を行い、ついで加熱殺菌することを特徴とする、風味が良く、流通・保存時の乳化安定性にすぐれたクリーム類の製造法が提案されているが、不活性ガス通気装置や別途脱泡処理工程を必要とし作業が煩雑であるという問題を有している。
特許文献3では、ミセル状蛋白質を含有し、油滴のメジアン径が0.3〜5.0μmであり、油脂含量が20〜60重量%の水中油型乳化物の製造方法であって、原料となる水中油型乳化物に含まれる油滴のメジアン径を段階的に小さくしてゆき、該油滴の最終メジアン径を0.3〜5.0μmの範囲の所望の粒径とすることを特徴とする水中油型乳化物の製造方法が提案されているが、特定の蛋白質であるミセル状蛋白質を使用するものである。
特許文献4では、予備乳化工程に次ぐ均質化工程において、回転式乳化機を用いて、25m/s以上の高周速で均質化処理することを特徴とする水中油型乳化油脂組成物の製造方法が提案されているが、期待する風味が得られなかった。
特許文献5では、油脂原料を含む油相部と水相部とを、加温混合する工程、予備乳化する工程、殺菌する工程、均質化する工程、および冷却する工程からなる水中油型乳化組成物の製造方法において、油相部と水相部を加温混合する工程において第一のクリームを添加すること、および予備乳化する工程の後に第二のクリームを添加することを特徴とする水中油型乳化組成物の製造方法が提案されているが、これも期待する風味が得られなかった。
特許文献6では、油脂分10〜50重量%及び乳蛋白質を含む水中油型乳化物であり、予備乳化工程、加熱殺菌工程、冷却工程及びエージング工程を含む当該乳化物の製造法であって、エージング工程において水中油型乳化物を窒素ガス陽圧状態に保つことを特徴とする水中油型乳化物の製造法が提案されているが、別途水中油型乳化物を窒素ガス陽圧状態に保つ装置が必要であり、作業が煩雑であるという問題を有している。
About the manufacturing method of milk coffee which is a favorite beverage, Non-Patent Document 1 prepares a coffee extract, sugar, milk components (milk, whole milk powder, skim milk powder, cream), emulsifier, stabilizer In addition, it is described that a pH adjuster is added for preparation.
Moreover, as a general manufacturing method of creams, in Example 1 of Patent Document 1, according to the following formulation, an oil phase is obtained by adding an emulsifier to fats and oils, and a solid phase and salts are added to water. After pre-emulsification in a high-speed mixer at 70 ° C. for 20 minutes, homogenized to a pressure condition of 150 kg / cm 2 or less, and then subjected to ultra high temperature heat sterilization (UHT) of about 145 ° C. for several seconds. ) And then homogenized again under a pressure condition of 150 kg / cm 2 or less, and after cooling, it was described that it was aged for about 24 hours.
So far, many attempts have been made to improve the flavor of oil-in-water emulsions, including production methods.
Patent Document 2 is characterized by a good flavor, distribution and storage, characterized by deaeration treatment after aeration of inert gas in creams to lower dissolved oxygen in the liquid, followed by heat sterilization. Although a method for producing creams with excellent emulsification stability at the time has been proposed, there is a problem that an inert gas ventilation device and a separate defoaming treatment step are required, and the work is complicated.
In Patent Document 3, a method for producing an oil-in-water emulsion containing a micellar protein, having a median diameter of oil droplets of 0.3 to 5.0 μm and a fat content of 20 to 60% by weight, Gradually reducing the median diameter of the oil droplets contained in the oil-in-water emulsion to become the desired median diameter in the range of 0.3 to 5.0 μm. A characteristic method for producing an oil-in-water emulsion has been proposed, but a specific protein, a micellar protein, is used.
In patent document 4, in the homogenization process following a pre-emulsification process, it homogenizes at a high peripheral speed of 25 m / s or more using a rotary emulsifier, The manufacture of the oil-in-water type emulsified oil-fat composition characterized by the above-mentioned Although a method has been proposed, the expected flavor was not obtained.
In Patent Document 5, an oil-in-water emulsion composition comprising a step of heating and mixing an oil phase portion and an aqueous phase portion containing a fat and oil raw material, a step of preliminary emulsification, a step of sterilization, a step of homogenization, and a step of cooling. In a method for producing a product, an oil-in-water solution characterized by adding a first cream in a step of heating and mixing an oil phase part and an aqueous phase part, and adding a second cream after the step of pre-emulsifying Although the manufacturing method of the type | mold emulsion composition is proposed, the flavor which also anticipated this was not obtained.
Patent Document 6 is an oil-in-water emulsion containing 10 to 50% by weight of fats and oils and milk protein, and a method for producing the emulsion including a preliminary emulsification step, a heat sterilization step, a cooling step and an aging step, A method for producing an oil-in-water emulsion characterized by maintaining the oil-in-water emulsion in the nitrogen gas positive pressure state in the aging process has been proposed, but the oil-in-water emulsion is separately maintained in the nitrogen gas positive pressure state. An apparatus is necessary, and the operation is complicated.

松村、松宮、小川、「食品の界面制御技術と応用」株式会社シーエムシー出版、2011年7月29日発行、p229Matsumura, Matsumiya, Ogawa, “Food Interface Control Technology and Applications”, CMC Publishing Co., Ltd., July 29, 2011, p229 特開平05−219887号公報Japanese Patent Laid-Open No. 05-219887 特開2004−201601号公報JP 2004-201601 A 特開2006−304782号公報JP 2006-304782 A 特開2009−118842号公報JP 2009-118842 A 特開2010−081840号公報JP 2010-081840 A 特開2011−205997号公報JP 2011-205997 A

本発明の目的は、水中油型乳化物に風味材を使用する場合、風味材の香りと味の発現を良好なものとし、芳醇な香りと味があって、嫌な香りと味をなくし、風味に優れ、且つ、水中油型乳化物中の油脂からのクリーミー感も併せ持つ水中油型乳化物の製造法を提供することにある。 The purpose of the present invention, when using a flavoring material in an oil-in-water emulsion, to improve the expression of the flavor and taste of the flavoring material, have a mellow fragrance and taste, eliminate the unpleasant fragrance and taste, An object of the present invention is to provide a method for producing an oil-in-water emulsion that is excellent in flavor and also has a creamy feeling from fats and oils in the oil-in-water emulsion.

本発明の課題を達成するため、本発明者らは、水中油型乳化物を調製する予備乳化工程において、風味材と乳化剤を用いて乳化をするに際して、これら原料の水中油型乳化物中での存在状態が当該乳化物の風味に大きく関連しているという知見に基づき本発明を完成するに至った。 In order to achieve the object of the present invention, in the preliminary emulsification step of preparing an oil-in-water emulsion, the present inventors have carried out emulsification using a flavoring material and an emulsifier in the oil-in-water emulsion of these raw materials. The present invention has been completed on the basis of the knowledge that the presence state of is greatly related to the flavor of the emulsion.

即ち本発明の第1は、油脂、風味材、乳化剤及び水を原料とする水中油型乳化物の製造法であって、水中油型乳化物を調製するに際して、風味材と乳化剤を別途に用いる方法であり、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製し、その後、風味材を用いて水中油型乳化物(B)とし、その後、殺菌又は滅菌処理する水中油型乳化物(B)の製造法である。第2は、乳化剤が水分散性乳化剤及び油分散性乳化剤から選択される1種以上のものである、第1記載の水中油型乳化物(B)の製造法である。第3は、水中油型乳化物(A)の調製が撹拌混合の場合は、撹拌エネルギーが0.05J/L以上である、第1記載の水中油型乳化物(B)の製造法である。第4は、風味材を用いる際の水中油型乳化物(A)の品温が40〜80℃の範囲である、第1記載の水中油型乳化物(B)の製造法である。第5は、水中油型乳化物(A)の油脂粒子のメジアン径が0.3〜500μmの範囲である、第1記載の水中油型乳化物(B)の製造法である。第6は、水中油型乳化物(B)が起泡性である、第1〜第5何れか1に記載の水中油型乳化物(B)の製造法である。 That is, the first of the present invention is a method for producing an oil-in-water emulsion using oil, fat, flavoring material, emulsifier and water as raw materials, and the flavoring material and the emulsifier are separately used when preparing the oil-in-water emulsion. This is a method in which an oil-in-water emulsion (A) is prepared in advance using fats and oils, an emulsifier and water, and then an oil-in-water emulsion (B) is prepared using a flavoring material, and then sterilized or sterilized. It is a manufacturing method of an oil-in-water emulsion (B). The second is a method for producing an oil-in-water emulsion (B) according to the first aspect, wherein the emulsifier is at least one selected from a water-dispersible emulsifier and an oil-dispersible emulsifier. 3rd is a manufacturing method of the oil-in-water emulsion (B) of 1st, whose stirring energy is 0.05 J / L or more when preparation of oil-in-water emulsion (A) is stirring and mixing. . 4th is a manufacturing method of the oil-in-water emulsion (B) of a 1st description whose product temperature of the oil-in-water emulsion (A) at the time of using a flavor material is the range of 40-80 degreeC. The fifth is a method for producing an oil-in-water emulsion (B) as described in the first item, wherein the median diameter of the oil-and-fat particles of the oil-in-water emulsion (A) is in the range of 0.3 to 500 μm. 6th is a manufacturing method of the oil-in-water emulsion (B) of any one of 1st-5th whose oil-in-water emulsion (B) is foamable.

本願発明の製造法を採用することによって、水中油型乳化物において、使用する風味材の香り、味を効果的に引き出すことができ、同じ配合で製造した場合、従来法と比べ、風味面で極めて優位な品質の製品を得ることが可能となり、水中油型乳化物中の油脂由来の食感も改善可能となった。即ち、香りと味の風味において高い次元で両立できるようになった。具体的には、チーズドリンクにおいては、トップからミドルにかけての香り立ちと後半のコク味、クリーミー感が両立した。栗ドリンクにおいては、栗ペースト由来の栗感がトップから良く感じられ、中盤から後半の油脂由来の濃厚感と良好なバランスの風味のものが得られた。ココア飲料、チョコレートドリンクにおいては、油脂のコク味、濃厚感を残しつつココア感、チョコレート感の強い品質を得ることが可能になった。起泡性水中油型乳化物においは、適度な粘性による濃厚な舌触りや食感を与えたり、口当たりをマイルドにしたりする効果がある。 By adopting the production method of the present invention, in the oil-in-water emulsion, the flavor and taste of the flavoring material used can be effectively extracted. It became possible to obtain a product of extremely superior quality, and the texture derived from fats and oils in the oil-in-water emulsion could be improved. In other words, it has become possible to achieve a high level of both aroma and flavor. Specifically, in the cheese drink, the fragrance from the top to the middle, the richness of the latter half, and the creamy feeling were compatible. In the chestnut drink, the chestnut feeling derived from the chestnut paste was felt well from the top, and the richness derived from the fats and oils in the latter half from the middle and a well-balanced flavor were obtained. In cocoa beverages and chocolate drinks, it has become possible to obtain a quality with a strong cocoa feeling and chocolate feeling while leaving the rich taste and richness of fats and oils. The foamable oil-in-water emulsion has an effect of imparting a rich texture and texture with moderate viscosity and making the mouth feel mild.

本発明の水中油型乳化物(B)の製造法は、油脂、風味材、乳化剤及び水を原料とする水中油型乳化物の製造法であって、水中油型乳化物を調製するに際して、風味材と乳化剤を別途に用いる方法であり、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製し、その後、風味材を用いて水中油型乳化物(B)とし、その後、殺菌又は滅菌処理する水中油型乳化物(B)の製造法である。 The method for producing an oil-in-water emulsion (B) of the present invention is a method for producing an oil-in-water emulsion using oils, fats, flavors, emulsifiers and water as raw materials. This is a method of separately using a flavoring material and an emulsifier. An oil-in-water emulsion (A) is prepared in advance using fats and oils, an emulsifier and water, and then an oil-in-water emulsion (B) is prepared using the flavoring material. Thereafter, the oil-in-water emulsion (B) is produced by sterilization or sterilization.

本発明の水中油型乳化物(A)の製造法は、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製するのであるが、水に水分散性乳化剤を分散・溶解し水相とし、別に融解した油脂に油分散性乳化剤を分散・溶解し油相とする。水相と油相を撹拌混合して水中油型乳化物(A)を得ることが出来る。
撹拌混合する方法として、バッチ撹拌と連続撹拌が例示できる。バッチ撹拌としては、4枚羽根(Fuji Electric Co..Ltd.)、TKホモミキサー(プライミクス株式会社)、ラボリューション(プライミクス株式会社)、クレアミックス(エム・テクニック(株))が例示できる。連続撹拌としては、インラインミキサー(Silverson Machines,Inc)、T.K.パイプラインホモミキサー(プライミックス株式会社)、 コロイドミル(株式会社イワキ)が例示できる。
撹拌以外の混合方法としての乳化・微粒化処理として、ホモゲナイザー(三和機械株式会社)、高圧ホモゲナイザーが例示できる。これらによる乳化・微粒化処理を行う場合は、簡単な撹拌混合して得た水中油型乳化物(A)に対して実施するのが好ましい。
In the method for producing the oil-in-water emulsion (A) of the present invention, the oil-in-water emulsion (A) is prepared in advance using fats and oils, an emulsifier and water, and a water-dispersible emulsifier is dispersed in water. Dissolve to form an aqueous phase, and disperse and dissolve an oil-dispersible emulsifier in a separately melted fat to obtain an oil phase. An oil-in-water emulsion (A) can be obtained by stirring and mixing an aqueous phase and an oil phase.
Examples of the stirring and mixing method include batch stirring and continuous stirring. Examples of batch agitation include four blades (Fuji Electric Co., Ltd.), TK homomixer (Primics Co., Ltd.), laboratory (Primics Co., Ltd.), and Claremix (M Technique Co., Ltd.). For continuous stirring, an in-line mixer (Silverson Machines, Inc), T.M. K. Examples include pipeline homomixers (Plymix Co., Ltd.) and colloid mills (Iwaki Co., Ltd.).
Examples of the emulsification and atomization treatment as a mixing method other than stirring include a homogenizer (Sanwa Machinery Co., Ltd.) and a high-pressure homogenizer. When performing the emulsification and atomization treatment by these, it is preferable to carry out with respect to the oil-in-water emulsion (A) obtained by simple stirring and mixing.

予め、油脂、乳化剤及び水を用いて、水相と油相を撹拌混合して、水中油型乳化物(A)を調製するのであるが、撹拌混合の程度は水中油型乳化物(A)の密度、粘度、撹拌装置(回転数、槽径、翼径、翼取付角度、翼幅、邪魔板の有無)、所要時間によって決めることができる。
撹拌混合の程度を現わす指標として、周速度、せん断エネルギー等が提案されているが本発明では、水中油型乳化物に対してより実際的な指標と考えられる撹拌エネルギーを提案するものである。
撹拌エネルギーは、レイノルズ数(Re)と撹拌動力数(Np)から、計算された撹拌動力(P)を導き、撹拌混合される水中油型乳化物(A)の乳化状態を目視で観察し、乳化した状態と思われるまでの撹拌時間を(S)とした場合、(P)×(S)で求めることができる。
撹拌動力数(Np)を求める計算式としては、永田の式を用いた。これらを表1に纏めた。
An oil-in-water emulsion (A) is prepared in advance by stirring and mixing an aqueous phase and an oil phase using an oil and fat, an emulsifier and water. The degree of stirring and mixing is an oil-in-water emulsion (A). Density, viscosity, stirring device (rotation speed, tank diameter, blade diameter, blade attachment angle, blade width, presence / absence of baffle plate), and required time.
As an index indicating the degree of stirring and mixing, peripheral speed, shear energy, and the like have been proposed, but in the present invention, stirring energy that is considered to be a more practical index for an oil-in-water emulsion is proposed. .
The stirring energy is derived from the Reynolds number (Re) and the stirring power number (Np), the calculated stirring power (P), and the emulsified state of the oil-in-water emulsion (A) to be stirred and mixed is visually observed. When the stirring time until the emulsified state is assumed to be (S), it can be obtained by (P) × (S).
Nagata's formula was used as a calculation formula for obtaining the stirring power number (Np). These are summarized in Table 1.

(表1)

Figure 2015008719
(Table 1)
Figure 2015008719

本発明では、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製するのであるが、乳化剤が水分散性乳化剤及び油分散性乳化剤から選択される1種以上のものであるのが好ましい。
水分散性乳化剤としては、酵素処理レシチン、モノグリセリド、有機酸モノグリセリド、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステルが挙げられ、水に分散したコロイド状態で使用するのが好ましい。
油分散性乳化剤としては、レシチン、ソルビタン脂肪酸エステル、モノグリセリド、有機酸モノグリセリド、ポリグリセリン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステルが挙げられ、油に分散したコロイド状態で使用するのが好ましい。
In the present invention, the oil-in-water emulsion (A) is prepared in advance using fats and oils, an emulsifier and water. The emulsifier is one or more selected from a water-dispersible emulsifier and an oil-dispersible emulsifier. Preferably there is.
Examples of the water-dispersible emulsifier include enzyme-treated lecithin, monoglyceride, organic acid monoglyceride, polyglycerin fatty acid ester, sucrose fatty acid ester, and polyoxyethylene sorbitan fatty acid ester, which are preferably used in a colloidal state dispersed in water.
Examples of the oil-dispersible emulsifier include lecithin, sorbitan fatty acid ester, monoglyceride, organic acid monoglyceride, polyglycerin fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene sorbitan fatty acid ester, and are used in a colloidal state dispersed in oil. preferable.

本発明では、乳化剤が水分散性乳化剤及び油分散性乳化剤から選択される1種以上のものであるが、水分散性乳化剤及び油分散性乳化剤の使用量は、水中油型乳化物(B)全体に対して、0.05〜2重量%が好ましく、より好ましくは0.05〜1.5重量%であり、更に好ましくは0.05〜1.2重量%である。水分散性乳化剤及び油分散性乳化剤の使用量が少ないと水中油型乳化物(B)の乳化安定性が悪くなる。逆に多すぎると乳化剤の味を呈するようになり風味が悪くなる。 In the present invention, the emulsifier is at least one selected from a water-dispersible emulsifier and an oil-dispersible emulsifier. The amount of the water-dispersible emulsifier and the oil-dispersible emulsifier used is an oil-in-water emulsion (B). 0.05-2 weight% is preferable with respect to the whole, More preferably, it is 0.05-1.5 weight%, More preferably, it is 0.05-1.2 weight%. When there are few usage-amounts of a water dispersible emulsifier and an oil dispersible emulsifier, the emulsification stability of an oil-in-water emulsion (B) will worsen. On the other hand, if the amount is too large, the emulsifier taste is exhibited and the flavor is deteriorated.

本発明の製造法では、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製し、その後風味材を用いて水中油型乳化物(B)とし、その後、殺菌又は滅菌処理する水中油型乳化物(B)の製造法である。
水に水分散性乳化剤を分散・溶解し水相とし、別に融解した油脂に油分散性乳化剤を分散・溶解し油相とする。水相と油相を撹拌混合して水中油型乳化物(A)を得ることが出来る。撹拌混合する際の水相の温度が40〜80℃の範囲であるのが好ましく、より好ましくは50〜80℃の範囲であり、更に好ましくは55〜80℃の範囲である。水相の温度が低すぎると乳化が難しくなり、水相の温度が高すぎると風味が悪くなる。又、油相の温度も40〜80℃の範囲であるのが好ましく、より好ましくは50〜80℃の範囲であり、更に好ましくは55〜80℃の範囲である。油相の温度が低すぎると乳化が難しくなり、油相の温度が高すぎると風味が悪くなる。
そして、水中油型乳化物(A)を調製するに際して、調製の程度は、先に述べたように撹拌エネルギーで現わすことができる。
この撹拌エネルギーは、撹拌混合される水中油型乳化物の容量、水中油型乳化物の密度、粘度、撹拌装置(回転数、槽径、翼径、翼取付角度、翼幅、邪魔板の有無)、所要時間によって変わることが理解出来る。
本発明では、容量の大きさを3区分して、実験室レベル、パイロットプラントレベル、現場生産レベルとした。
In the production method of the present invention, an oil-in-water emulsion (A) is prepared in advance using fats and oils, an emulsifier and water, and then an oil-in-water emulsion (B) is prepared using a flavoring material, and then sterilized or sterilized. It is a manufacturing method of the oil-in-water emulsion (B) to process.
A water-dispersible emulsifier is dispersed and dissolved in water to form an aqueous phase, and an oil-dispersible emulsifier is dispersed and dissolved in separately melted oil to obtain an oil phase. An oil-in-water emulsion (A) can be obtained by stirring and mixing an aqueous phase and an oil phase. The temperature of the aqueous phase at the time of stirring and mixing is preferably in the range of 40 to 80 ° C, more preferably in the range of 50 to 80 ° C, and still more preferably in the range of 55 to 80 ° C. If the temperature of the aqueous phase is too low, emulsification becomes difficult, and if the temperature of the aqueous phase is too high, the flavor becomes poor. The temperature of the oil phase is also preferably in the range of 40 to 80 ° C, more preferably in the range of 50 to 80 ° C, and still more preferably in the range of 55 to 80 ° C. If the temperature of the oil phase is too low, emulsification becomes difficult, and if the temperature of the oil phase is too high, the flavor becomes poor.
In preparing the oil-in-water emulsion (A), the degree of preparation can be expressed by stirring energy as described above.
This stirring energy is the volume of the oil-in-water emulsion to be stirred and mixed, the density and viscosity of the oil-in-water emulsion, the stirring device (rotation speed, tank diameter, blade diameter, blade mounting angle, blade width, presence / absence of baffle plate ), You can understand that it depends on the time required.
In the present invention, the capacity is divided into three categories, ie, the laboratory level, the pilot plant level, and the on-site production level.

実験室レベルで見てみると、例えば、実施例6で用いたTKホモミキサー(プライミクス株式会社)を使用した場合、回転数8000rpm、10分間の撹拌混合で、撹拌エネルギーが2470J/Lとなる。本装置では、回転数1000rpm、30秒間の撹拌混合で充分な乳化物を得ることが出来る。この条件では撹拌エネルギーは0.24J/Lとなる。実験室レベルでは、撹拌エネルギーは0.25J/L以上が好ましく、より好ましくは2J/L以上である。撹拌エネルギーは高ければ高い程、油脂粒子のメジアン径を小さくすることが出来好ましいが、コストに見合った効果という点で、本装置では回転数22000rpm、60分間の撹拌混合程度であり、この条件では撹拌エネルギーは308197J/Lとなる。本装置では撹拌エレルギーの上限は400000J/Lが好ましい。
撹拌エネルギーが低すぎると、水中油型乳化物(A)の乳化状態が悪くなる。
Looking at the laboratory level, for example, when the TK homomixer (Primics Co., Ltd.) used in Example 6 is used, the stirring energy becomes 2470 J / L by stirring and mixing at a rotational speed of 8000 rpm for 10 minutes. In this apparatus, a sufficient emulsion can be obtained by stirring and mixing for 30 seconds at a rotational speed of 1000 rpm. Under this condition, the stirring energy is 0.24 J / L. At the laboratory level, the stirring energy is preferably 0.25 J / L or more, more preferably 2 J / L or more. The higher the stirring energy, the smaller the median diameter of the fat and oil particles can be reduced. However, from the viewpoint of the effect commensurate with the cost, the present apparatus is about 22000 rpm, 60 minutes of stirring and mixing. The stirring energy is 308197 J / L. In this apparatus, the upper limit of the stirring energy is preferably 400,000 J / L.
If the stirring energy is too low, the emulsified state of the oil-in-water emulsion (A) becomes poor.

そして、パイロットプラントレベルで見てみると、例えば、実施例1で用いた4枚羽根(Fuji Electric Co..Ltd.)を使用した場合、回転数572rpm、10分間の撹拌混合で、撹拌エネルギーは159J/Lとなる。本装置では、回転数100rpm、30秒間の撹拌混合で充分な乳化物を得ることが出来る。この条件では撹拌エネルギーは0.056J/Lとなる。パイロットプラントレベルでは、撹拌エネルギーは0.05J/L以上が好ましく、より好ましく0.5J/L以上である。撹拌エネルギーは高ければ高い程、油脂粒子のメジアン径を小さくすることが出来好ましいが、コストに見合った効果という点で、本装置を用いた場合は、回転数1000rpm、60分間の撹拌混合程度であり、この条件では撹拌エネルギーは4675J/Lとなる。本装置では撹拌エレルギーの上限は5000J/Lが好ましい。
撹拌エネルギーが低すぎると、水中油型乳化物(A)の乳化状態が悪くなる。
Then, when viewed at the pilot plant level, for example, when the four blades (Fuji Electric Co .. Ltd.) used in Example 1 are used, the stirring energy is about 572 rpm with stirring for 10 minutes. 159 J / L. In this apparatus, a sufficient emulsion can be obtained by stirring and mixing for 30 seconds at a rotational speed of 100 rpm. Under this condition, the stirring energy is 0.056 J / L. At the pilot plant level, the stirring energy is preferably 0.05 J / L or more, more preferably 0.5 J / L or more. The higher the stirring energy, the smaller the median diameter of the fat and oil particles, which is preferable. However, in terms of the effect corresponding to the cost, when this apparatus is used, the stirring speed is about 1000 rpm and the stirring is about 60 minutes. In this condition, the stirring energy is 4675 J / L. In this apparatus, the upper limit of the stirring energy is preferably 5000 J / L.
If the stirring energy is too low, the emulsified state of the oil-in-water emulsion (A) becomes poor.

本発明の水中油型乳化物(A)の油脂粒子のメジアン径が0.3〜500μmの範囲であるのが好ましく、より好ましくは0.3〜450μmの範囲であり、更に好ましくは0.3〜400μmの範囲である。油脂粒子のメジアン径が小さくするのが好ましいが、小さくするのに多大なエネルギーを与える必要があってコストに見合った効果が得にくくなる。
そこで、簡単な撹拌混合の後に微粒化処理が好ましい。微粒化処理として、ホモゲナイザー、高圧ホモゲナイザーが例示できる。逆に油脂粒子のメジアン径が大き過ぎると、得られた最終の水中油型乳化物における風味材の風味発現が弱いものになり、本願発明の効果が得難くなる。
The median diameter of the fat and oil particles of the oil-in-water emulsion (A) of the present invention is preferably in the range of 0.3 to 500 μm, more preferably in the range of 0.3 to 450 μm, still more preferably 0.3. It is in the range of ~ 400 μm. It is preferable to reduce the median diameter of the fat and oil particles, but it is difficult to obtain an effect commensurate with the cost because a large amount of energy needs to be applied to reduce the median diameter.
Therefore, atomization treatment is preferable after simple stirring and mixing. Examples of the atomization treatment include a homogenizer and a high-pressure homogenizer. Conversely, if the median diameter of the fat and oil particles is too large, the flavor expression of the flavoring material in the final oil-in-water emulsion obtained is weak, and the effect of the present invention is difficult to obtain.

本発明では、水中油型乳化物(A)を調製した後に、風味材を用いて水中油型乳化物(B)とし、その後、殺菌又は滅菌処理する必要がある。
水中油型乳化物(A)の調製後は油脂粒子のメジアン径が経時で変化しやすいので、発明の効果を充分に得るには、水中油型乳化物(A)の調製後は可及的速やかに、好ましくは速やかに、より好ましくは直ちに、風味材を加えて水中油型乳化物(B)を調製するのが好ましい。
風味材を用いて水中油型乳化物(B)を得る方法としては、水中油型乳化物(A)と同様の混合・乳化方法が採用でき、バッチ撹拌、連続撹拌が例示できる。
風味材とはそれ自体に香りと味を有している食品素材を言う。
風味材の状態としては、粒状、粉末状、液状、ペースト状、固体状の何れの状態であっても良く、容易に水中油型乳化物(A)に分散・溶解するものであれば、何れの食品素材でも良い。
具体的には、チーズ粉末、果汁粉末、ナッツ粉末、コーヒー粉末、ココアパウダー、緑茶粉末、紅茶粉末、野菜粉末、果汁、ナッツペースト、栗ペースト、果汁エキス、カカオマス、チョコレートペースト、チョコレートソース、フルーツソース、チョコレート、乳由来の風味材が例示できる。
In this invention, after preparing an oil-in-water emulsion (A), it is necessary to make an oil-in-water emulsion (B) using a flavoring material, and to sterilize or sterilize after that.
After the preparation of the oil-in-water emulsion (A), the median diameter of the fat and oil particles is likely to change over time, so that the effects of the invention can be sufficiently obtained after the preparation of the oil-in-water emulsion (A). It is preferred to prepare the oil-in-water emulsion (B) by adding a flavoring material promptly, preferably promptly, more preferably immediately.
As a method for obtaining an oil-in-water emulsion (B) using a flavor material, the same mixing and emulsification methods as in the oil-in-water emulsion (A) can be adopted, and batch stirring and continuous stirring can be exemplified.
A flavor material refers to a food material that itself has aroma and taste.
The state of the flavoring material may be any of granular, powdery, liquid, pasty, and solid, as long as it can be easily dispersed and dissolved in the oil-in-water emulsion (A). Any food material may be used.
Specifically, cheese powder, fruit juice powder, nut powder, coffee powder, cocoa powder, green tea powder, tea powder, vegetable powder, fruit juice, nut paste, chestnut paste, fruit juice extract, cacao mass, chocolate paste, chocolate sauce, fruit sauce Chocolate, milk-derived flavor materials can be exemplified.

風味材の中にあって、乳由来の風味材とは、乳蛋白質を含む風味材であり、乳蛋白質が分散・溶解状態で存在している乳原料も、乳蛋白質が粒状又は粉末状の乳原料も何れも使用することが出来る。
乳蛋白質が分散・溶解状態で存在している乳原料としては、生乳、牛乳、脱脂乳、脱脂濃縮乳、生クリーム、濃縮乳、無糖練乳、加糖練乳が例示できる。
乳蛋白質が粒状又は粉末状の乳原料としては、全脂粉乳、脱脂粉乳、バターミルクパウダー、ホエー蛋白、酸カゼイン、レンネットカゼイン、若しくはカゼインナトリウム、カゼインカルシウム、カゼインカリウム等のカゼイン類、またはトータルミルクプロテインが例示できる。
これらの乳原料においては、乳脂肪が乳蛋白質に比して相対的に少ない原料が好ましい。乳脂肪を多く含む原料を使用した場合、新たな油脂粒子が形成されることによって、本願発明の効果が得難くなる。
乳蛋白質が分散・溶解状態で存在している乳原料としては、生乳、牛乳、脱脂乳、脱脂濃縮乳が好ましい。
乳蛋白質が粒状又は粉末状の乳原料としては、脱脂粉乳、バターミルクパウダー、ホエー蛋白、酸カゼイン、レンネットカゼイン、若しくはカゼインナトリウム、カゼインカルシウム、カゼインカリウム等のカゼイン類、またはトータルミルクプロテインが好ましい。
Among the flavoring materials, the milk-derived flavoring material is a flavoring material containing milk protein, and milk raw materials in which milk protein is present in a dispersed / dissolved state are also milk in which the milk protein is granular or powdery. Any raw material can be used.
Examples of the milk raw material in which the milk protein is present in a dispersed / dissolved state include raw milk, cow milk, skim milk, skim concentrated milk, fresh cream, concentrated milk, sugar-free condensed milk, and sweetened condensed milk.
Milk protein in the form of granular or powdered milk protein includes whole milk powder, skim milk powder, buttermilk powder, whey protein, acid casein, rennet casein, or caseins such as sodium caseinate, calcium caseinate, potassium casein, or total An example is milk protein.
In these milk raw materials, raw materials having relatively less milk fat than milk proteins are preferable. When a raw material containing a large amount of milk fat is used, it is difficult to obtain the effects of the present invention by forming new oil particles.
Raw milk, cow milk, skim milk, and skim concentrated milk are preferred as the milk raw material in which the milk protein is present in a dispersed / dissolved state.
As milk material in which the milk protein is granular or powdery, skim milk powder, buttermilk powder, whey protein, acid casein, rennet casein, casein such as sodium caseinate, calcium caseinate, potassium casein, or total milk protein is preferable. .

本発明では、乳蛋白質の含有量は、水中油型乳化物(B)全体に対して、0.2〜7重量%が好ましく、より好ましくは0.3〜6重量%であり、更に好ましくは0.3〜5重量%である。乳蛋白質の含有量が少ないと水中油型乳化物(B)の乳化安定性が悪くなる。逆に多すぎると殺菌又は滅菌処理で風味劣化を起こし易くなる。
本発明では、乳蛋白質以外の蛋白質も使用可能であって、大豆蛋白質、卵蛋白質が挙げられ、大豆蛋白質としては、豆乳、脱脂大豆粉、濃縮大豆蛋白、分離大豆蛋白、脱脂豆乳粉末、大豆蛋白加水分解物等がある。卵蛋白質としては、液状あるいは乾燥された卵黄、卵白、全卵及びこれらより分離される単一(単純)蛋白質、例えばオボアルブミン、コンアルブミン、オボムコイド、オボグロブリン等がある。
本発明では、蛋白質の含有量は、水中油型乳化物(B)全体に対して、0.2〜6重量%が好ましく、より好ましくは0.3〜5重量%であり、更に好ましくは0.3〜4重量%である。蛋白質の含有量が少ないと水中油型乳化物(B)の乳化安定性が悪くなる。逆に多すぎると殺菌又は滅菌処理で風味劣化を起こし易くなる。
In the present invention, the milk protein content is preferably 0.2 to 7% by weight, more preferably 0.3 to 6% by weight, and still more preferably, based on the entire oil-in-water emulsion (B). 0.3 to 5% by weight. When there is little content of milk protein, the emulsification stability of an oil-in-water emulsion (B) will worsen. On the other hand, if the amount is too large, flavor deterioration tends to occur during sterilization or sterilization.
In the present invention, proteins other than milk protein can be used, and examples include soy protein and egg protein. Soy protein includes soy milk, defatted soy flour, concentrated soy protein, separated soy protein, defatted soy milk powder, soy protein. There are hydrolysates. Examples of egg proteins include liquid or dried egg yolk, egg white, whole egg, and single (simple) proteins separated from these, such as ovalbumin, conalbumin, ovomucoid, and ovoglobulin.
In the present invention, the protein content is preferably 0.2 to 6% by weight, more preferably 0.3 to 5% by weight, and still more preferably 0, based on the entire oil-in-water emulsion (B). 3 to 4% by weight. When there is little protein content, the emulsification stability of an oil-in-water emulsion (B) will worsen. On the other hand, if the amount is too large, flavor deterioration tends to occur during sterilization or sterilization.

本発明では、予め油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製し、その後風味材を用いて水中油型乳化物(B)とし、その後、殺菌又は滅菌処理するのであるが、風味材を用いる際の水中油型乳化物(A)の品温が40〜80℃の範囲であるであるのが好ましく、より好ましくは50〜75℃の範囲であり、更に好ましくは55〜75℃の範囲である。品温が低すぎると風味材が分散・溶解しにくくなる。逆に品温が高すぎると添加した風味材が変質を起こし、最終製品での風味が劣るものになったり、最終製品の乳化安定性に悪影響を及ぼす。 In the present invention, an oil-in-water emulsion (A) is prepared in advance using fats and oils, an emulsifier and water, and then an oil-in-water emulsion (B) is prepared using a flavoring material, and then sterilized or sterilized. However, the product temperature of the oil-in-water emulsion (A) when using the flavoring material is preferably in the range of 40 to 80 ° C, more preferably in the range of 50 to 75 ° C, and still more preferably 55. It is the range of -75 degreeC. If the product temperature is too low, the flavor material is difficult to disperse and dissolve. On the other hand, if the product temperature is too high, the added flavoring material changes in quality, and the flavor in the final product becomes inferior, and the emulsion stability of the final product is adversely affected.

本発明に使用する油脂としては、食用として使用できるものを広く採用することができ、例えばナタネ油、大豆油、ヒマワリ種子油、綿実油、落花生油、米糠油、コーン油、サフラワー油、オリーブ油、カポック油、胡麻油、月見草油、パーム油、シア脂、サル脂、カカオ脂、ヤシ油、パーム核油等の植物性油脂並びに乳脂、牛脂、豚脂、魚油、鯨油等の動物性油脂が例示でき、上記油脂類の単独または混合油あるいはそれらの硬化、分別、エステル交換等を施した加工油脂が例示できる。本発明においては上記で例示した何れの油脂も使用できる。 As the fats and oils used in the present invention, those that can be used for food can be widely adopted, such as rapeseed oil, soybean oil, sunflower seed oil, cottonseed oil, peanut oil, rice bran oil, corn oil, safflower oil, olive oil, Examples include vegetable oils such as kapok oil, sesame oil, evening primrose oil, palm oil, shea fat, monkey fat, cacao fat, palm oil, palm kernel oil, and animal fats such as milk fat, beef fat, pork fat, fish oil, whale oil, etc. Examples thereof include single or mixed oils of the above fats and oils or processed fats and oils subjected to curing, fractionation and transesterification thereof. In the present invention, any of the oils and fats exemplified above can be used.

本発明の水中油型乳化物(B)の製造法としては、予備乳化工程において、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製し、その後風味材を用いて水中油型乳化物(B)とする方法であり、その後、殺菌又は滅菌処理するのであるが、予備乳化工程以降の工程は一般的なクリーム類を製造する要領で行うことができる。
殺菌又は滅菌処理については、保存性の点で滅菌処理することが好ましい。
As a method for producing the oil-in-water emulsion (B) of the present invention, in the preliminary emulsification step, an oil-in-water emulsion (A) is prepared in advance using an oil, an emulsifier and water, and then a flavoring material is used. In this method, the oil-in-water emulsion (B) is sterilized or sterilized, but the steps after the preliminary emulsification step can be performed in the same manner as for producing general creams.
The sterilization or sterilization treatment is preferably sterilization from the viewpoint of storage stability.

滅菌処理には、間接加熱方式と直接加熱方式の2種類があり、間接加熱処理する装置としてはAPVプレート式UHT処理装置(APV株式会社製)、CP−UHT滅菌装置(クリマティー・パッケージ株式会社製)、ストルク・チューブラー型滅菌装置(ストルク株式会社製)、コンサーム掻取式UHT滅菌装置(テトラパック・アルファラベル株式会社製)等が例示できるが、特にこれらにこだわるものではない。また、直接加熱式滅菌装置としては、超高温滅菌装置(岩井機械工業(株)製)、ユーペリゼーション滅菌装置(テトラパック・アルファラバル株式会社製)、VTIS滅菌装置(テトラパック・アルファラバル株式会社製)、ラギアーUHT滅菌装置(ラギアー株式会社製)、パラリゼーター(パッシュ・アンド・シルケーボーグ株式会社製)等のUHT滅菌装置が例示でき、これらの何れの装置を使用してもよい。 There are two types of sterilization processes, indirect heating and direct heating. As an apparatus for indirect heating, an APV plate type UHT processing apparatus (manufactured by APV Co., Ltd.) and a CP-UHT sterilizing apparatus (Climati Package Co., Ltd.) Manufactured), Stork tubular type sterilizer (manufactured by STORK Co., Ltd.), Concer scraping type UHT sterilizer (manufactured by Tetra Pak Alpha Label Co., Ltd.), etc., but not particularly limited to these. Direct heating sterilizers include ultra-high temperature sterilizers (Iwai Kikai Kogyo Co., Ltd.), operation sterilizers (Tetra Pak Alfa Laval Co., Ltd.), and VTIS sterilizers (Tetra Pak Alfa Laval Co., Ltd.). UHT sterilizers such as Ragia UHT sterilizer (manufactured by Ragia Co., Ltd.), Paralyzer (manufactured by Pash and Silkeborg Co., Ltd.), and any of these devices may be used.

本発明の水中油型乳化物又は起泡性水中油型乳化物の油脂分としては、1〜50重量%であり、好ましくは1〜48重量%であり、更に好ましくは2〜48重量%である。油脂分が多すぎると水中油型乳化物又は起泡性水中油型乳化物がボテ(可塑化状態)易くなり、少なすぎると、水中油型乳化物の場合は、風味にコク味がなくなり、粘度が低くなり、流動性が乏しくなる。そして、起泡性水中油型乳化物の場合は起泡性、保形性が悪化する傾向になる。 The oil and fat content of the oil-in-water emulsion or foamable oil-in-water emulsion of the present invention is 1 to 50% by weight, preferably 1 to 48% by weight, more preferably 2 to 48% by weight. is there. If the oil and fat content is too much, the oil-in-water emulsion or foamable oil-in-water emulsion becomes easy to plasticize (plasticized state), and if it is too little, the oily water-in-water emulsion loses its rich taste. The viscosity becomes low and the fluidity becomes poor. And in the case of a foamable oil-in-water emulsion, foamability and shape retention tend to deteriorate.

本発明の水中油型乳化物、又は起泡性水中油型乳化物については増粘多糖類を使用するのが好ましく、増粘多糖類としては、ジェランガム、キサンタンガム、ローカストビーンガム、プルラン、グァーガム、サイリウムシードガム、水溶性大豆多糖類、カラギーナン、タマリンド種子ガム及びタラガムから選択される1種又は2種以上の増粘多糖類が好ましく、更にジェランガム、キサンタンガム、プルラン、グァーガム、サイリウムシードガム、水溶性大豆多糖類、カラギーナン及びタマリンド種子ガムから選択される1種又は2種以上の増粘多糖類が好ましい。 For the oil-in-water emulsion or the foamable oil-in-water emulsion of the present invention, it is preferable to use a thickening polysaccharide. Examples of the thickening polysaccharide include gellan gum, xanthan gum, locust bean gum, pullulan, guar gum, One or more thickening polysaccharides selected from psyllium seed gum, water-soluble soybean polysaccharide, carrageenan, tamarind seed gum and tara gum are preferred, and gellan gum, xanthan gum, pullulan, guar gum, psyllium seed gum, water-soluble One or more thickening polysaccharides selected from soybean polysaccharides, carrageenan and tamarind seed gum are preferred.

本発明の水中油型乳化物、又は起泡性水中油型乳化物については、各種塩類を使用するのが好ましく、ヘキサメタリン酸塩、第2リン酸塩、クエン酸ナトリウム、ポリリン酸塩、重曹等を単独又は2種以上混合使用することが望ましい。
その他所望により香料、着色剤、保存料等を使用することができる。
For the oil-in-water emulsion or foamable oil-in-water emulsion of the present invention, it is preferable to use various salts, such as hexametaphosphate, diphosphate, sodium citrate, polyphosphate, sodium bicarbonate, etc. These are preferably used alone or in combination of two or more.
In addition, a fragrance, a colorant, a preservative and the like can be used as desired.

本発明の水中油型乳化物(B)の製造法は、水中油型乳化物を調製するに際して、風味材と乳化剤を別途に用いる方法であり、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製し、その後風味材を用いて水中油型乳化物(B)とし、その後、殺菌又は滅菌処理する製造法である。
従来の製造法は、風味材と乳化剤を同時に用いる方法であり、あくまで推測の域をでないが、本願発明の方法を採用することによって、従来の方法に比して水中油型乳化物においては、水相側に風味材が多く存在することになり、そのことによって、本願発明の効果である、水中油型乳化物に豊かな風味を付与することが可能となった。風味材として、乳蛋白質を含む風味材を使用する場合は、乳味、乳感、生クリームの様な程良い脂肪感を付与することが可能になったと考えている。
The method for producing an oil-in-water emulsion (B) of the present invention is a method of separately using a flavoring material and an emulsifier when preparing an oil-in-water emulsion. This is a production method in which a mold emulsion (A) is prepared, and then an oil-in-water emulsion (B) is prepared using a flavoring material, and then sterilized or sterilized.
The conventional production method is a method of using a flavoring material and an emulsifier at the same time, and is not an area of estimation to the last, but by adopting the method of the present invention, in an oil-in-water emulsion compared to the conventional method, A lot of flavor materials existed on the water phase side, and it became possible to impart a rich flavor to the oil-in-water emulsion, which is the effect of the present invention. In the case of using a flavoring material containing milk protein as a flavoring material, it is believed that it has become possible to impart a moderate fat feeling such as milky taste, milky feeling, and fresh cream.

以下に本発明の実施例を示し本発明をより詳細に説明するが、本発明の精神は以下の実施例に限定されるものではない。なお、例中、%及び部は、いずれも重量基準を意味する。また、結果については以下の方法で評価した。 EXAMPLES The present invention will be described in more detail with reference to the following examples, but the spirit of the present invention is not limited to the following examples. In the examples, “%” and “part” mean weight basis. The results were evaluated by the following method.

・水中油型乳化物の評価方法
水中油型乳化物の固形分、油分を測定した。
固形分:CEMJapan株式会社製マイクロウェブ固形分測定器を使用して測定した。
油分:ゲルベル試験法によって測定した。油分が10重量%以上のものについては適宜希釈してゲルベル試験によって測定し、得られた値を希釈率に応じて換算して油分を求めた。
水中油型乳化物の粘度、ボテテスト(水中油型乳化物の乳化状態の安定性)、油脂粒子径を評価した。
方法は、
粘度:水中油型乳化物の粘度の測定は、東機産業株式会社製BM型粘度計を用い、品温5℃で2号ローター、60rpmで測定した。
ボテテスト:水中油型乳化物を100ml容ビーカーに50g採り、20℃で2時間インキュベートし、その後5分間撹拌した時のボテの発生の有無を確認した。
油脂粒子径:レーザー回折式粒度分布測定装置(株式会社島津製作所製、SALD−2200)を用いて、水中油型乳化物を蒸留水で測定可能範囲に希釈し測定後、データとして出力される。油脂粒子径は積算50%径のメジアン径、積算25%径、積算75%径を求めた。
-Evaluation method of oil-in-water emulsion The solid content and oil content of the oil-in-water emulsion were measured.
Solid content: It measured using the micro web solid content measuring device by CEMJapan Co., Ltd.
Oil content: Measured by gel bell test method. Those having an oil content of 10% by weight or more were appropriately diluted and measured by a gel bell test, and the obtained value was converted according to the dilution rate to obtain the oil content.
The viscosity of the oil-in-water emulsion, the bottom test (stability of the emulsified state of the oil-in-water emulsion), and the fat particle size were evaluated.
The method is
Viscosity: The viscosity of the oil-in-water emulsion was measured using a BM viscometer manufactured by Toki Sangyo Co., Ltd., at a product temperature of 5 ° C., with a No. 2 rotor and 60 rpm.
Botte Test: 50 g of an oil-in-water emulsion was taken in a 100 ml beaker, incubated at 20 ° C. for 2 hours, and then checked for the presence or absence of bottling when stirred for 5 minutes.
Fat and oil particle diameter: Using a laser diffraction particle size distribution measuring device (SALD-2200, manufactured by Shimadzu Corporation), the oil-in-water emulsion is diluted to a measurable range with distilled water, and is output as data after measurement. The oil and fat particle diameter was determined as a median diameter of 50% cumulative diameter, 25% cumulative diameter, and 75% cumulative diameter.

・水中油型乳化物を起泡させた場合の評価方法
ホイップ時間:水中油型乳化物1kgをホバートミキサー(HOBART CORPORATION製 MODEL N−5)3速(300rpm)にてホイップし、最適気泡状態に達するまでの時間。
オーバーラン(%):[(一定容積の水中油型乳化物の重量)−(一定容積の気泡後の水中油型乳化物重量)]÷(一定容量の気泡後の水中油型乳化物の重量)×100
保形性:造花した起泡物を15℃で24時間保存した場合の形の変化を評価する。
「良好」「やや不良」「不良」の三段階で評価した。
・ Evaluation method when foaming an oil-in-water emulsion: Whip time: 1 kg of an oil-in-water emulsion is whipped with a Hobart mixer (MODEL N-5, manufactured by HOBART CORPORATION) 3rd speed (300 rpm) to obtain an optimum bubble state Time to reach.
Overrun (%): [(weight of a fixed volume of oil-in-water emulsion) − (weight of oil-in-water emulsion after a fixed volume of bubbles)] ÷ (weight of oil-in-water emulsion after a fixed volume of bubbles) ) × 100
Shape retention: The change in shape when the artificial foam is stored at 15 ° C. for 24 hours is evaluated.
Evaluation was made in three stages: “good”, “slightly bad”, and “bad”.

・風味の評価方法
風味評価項目としては、口にした際の初期に感じる香りを「トップの香り」とし、口腔中に食品が充分に広がった際の中盤に感じる香りと味をそれぞれ「ミドルの香り」、「ミドルの味」とし、口腔中から食品が無くなった際の終盤に感じる香りと味をそれぞれ「ラストの香り」、「ラストの味」とした。それぞれの味と香りを点数で評価した。
(風味評価項目)
○ トップの香り
○ ミドルの香り
○ ミドルの味
○ ラストの香り
○ ラストの味

味と香りの点数付けはパネラー20人で評価しその平均値とした。
評価方法は対照品(比較例)を置いて、対照品(比較例)を3として以下の基準で評価した。
1:比較対照よりかなり好ましくない
2:比較対照より好ましくない
3:比較対照と同等
4:比較対照より好ましい
5:比較対照よりかなり好ましい
・ Assessment method of flavor As the flavor evaluation items, the scent that is felt at the beginning when the mouth is taken is `` top scent '', and the scent and taste that is felt in the middle when food is sufficiently spread in the mouth The scent and taste of the scent and the taste of the middle were the last scent and taste when the food disappeared from the oral cavity, respectively. Each taste and aroma was evaluated by the score.
(Flavor evaluation item)
○ Top aroma ○ Middle aroma ○ Middle aroma ○ Last aroma ○ Last aroma

Taste and fragrance scoring were evaluated by 20 panelists and used as the average value.
As the evaluation method, a control product (comparative example) was placed, and the control product (comparative example) was set to 3 and evaluated according to the following criteria.
1: considerably less preferred than the comparison control 2: less preferred than the comparison control 3: equivalent to the comparison control 4: more preferred than the comparison control 5: much more preferred than the comparison control

実験例1
パーム核油(融点31℃)35部にレシチン0.2部を分散・溶解したものを油相(A)する。70℃の温水60部にショ糖脂肪酸エステルを分散・溶解したものを水相(A)とする。2L容積のステンレス丸バットに水相(A)を仕込み、更に油相(A)を加えて、撹拌機としてはTKホモミキサー(プライミクス株式会社)を使用し、回転数5000rpmで、70℃撹拌混合開始と同時に、脱脂粉乳5部を加えて更に30分間撹拌混合し、水中油型乳化物(イ)500gを得た。
Experimental example 1
An oil phase (A) is prepared by dispersing and dissolving 0.2 parts of lecithin in 35 parts of palm kernel oil (melting point: 31 ° C.). An aqueous phase (A) is obtained by dispersing and dissolving sucrose fatty acid ester in 60 parts of warm water at 70 ° C. A 2 L volume stainless steel round bat is charged with an aqueous phase (A), an oil phase (A) is further added, a TK homomixer (Primics Co., Ltd.) is used as a stirrer, and the mixture is stirred at 70 ° C. at 5000 rpm. Simultaneously with the start, 5 parts of skim milk powder was added and the mixture was further stirred and mixed for 30 minutes to obtain 500 g of an oil-in-water emulsion (I).

実験例2
パーム核油(融点31℃)35部にレシチン0.2部を分散・溶解したものを油相(A)する。70℃の温水60部にショ糖脂肪酸エステルを分散・溶解したものを水相(A)とする。2L容積のステンレス丸バットに水相(A)を仕込み、更に油相(A)を加えて、撹拌機としてはTKホモミキサー(プライミクス株式会社)を使用し、回転数5000rpmで、70℃撹拌混合を10分間行い、その後、脱脂粉乳5部を加えて更に30分間撹拌混合し、水中油型乳化物(ロ)500gを得た。
Experimental example 2
An oil phase (A) is prepared by dispersing and dissolving 0.2 parts of lecithin in 35 parts of palm kernel oil (melting point: 31 ° C.). An aqueous phase (A) is obtained by dispersing and dissolving sucrose fatty acid ester in 60 parts of warm water at 70 ° C. A 2 L volume stainless steel round bat is charged with an aqueous phase (A), an oil phase (A) is further added, a TK homomixer (Primics Co., Ltd.) is used as a stirrer, and the mixture is stirred at 70 ° C. at 5000 rpm. After that, 5 parts of skimmed milk powder was added and stirred and mixed for another 30 minutes to obtain 500 g of an oil-in-water emulsion (b).

実験例1と実験例2で得た水中油型乳化物(イ)と(ロ)の風味について官能評価を行ったところ、水中油型乳化物(ロ)が(イ)に比べて非常に良好な乳風味を示した。
そこで、ヘッドスペースGC−MSで香気分析を行ったところ、水中油型乳化物(ロ)から検出される香気成分(特定の脂肪酸)の量が水中油型乳化物(イ)より有意に多いことが示された。この香気分析の結果を表2に示した。
ヘッドスペースGC−MSによる香気成分分析は、Mono Trap法によりヘッドスペース部分の香気成分を濃縮回収して、GC/TOP−MSにて分析を行ったものである。分析の結果、脂肪酸類に有意な差があった。値は面積値である。
When the sensory evaluation was performed on the flavors of the oil-in-water emulsions (I) and (B) obtained in Experimental Example 1 and Experimental Example 2, the oil-in-water emulsion (B) was very good compared to (A). Showed a milky taste.
Therefore, when aroma analysis was performed with headspace GC-MS, the amount of aroma components (specific fatty acids) detected from the oil-in-water emulsion (b) was significantly greater than that of the oil-in-water emulsion (I). It has been shown. The results of this aroma analysis are shown in Table 2.
The fragrance component analysis by headspace GC-MS concentrates and collects the fragrance component in the headspace portion by the Mono Trap method, and analyzes by GC / TOP-MS. As a result of analysis, there was a significant difference in fatty acids. The value is an area value.

(表2)

Figure 2015008719
(Table 2)
Figure 2015008719

この事実は予め油脂、乳化剤、水で十分乳化させて一旦水中油型乳化物を作り、その後に風味成分を含む原材料を添加して引き続き乳化するという新規な乳化法が従来の乳化法に比して、豊かな風味の水中油型乳化物が得られるというものである。
本願発明はこの実験事実に基づいてなされたものである。
The fact is that a new emulsification method in which oil and fat, emulsifier and water are sufficiently emulsified in advance to make an oil-in-water emulsion and then a raw material containing a flavor component is added and then emulsified, compared to the conventional emulsification method. Thus, an oil-in-water emulsion with a rich flavor can be obtained.
The present invention has been made based on this experimental fact.

実施例1
70℃の温水86.55部(100gの熱水にポリリン酸ナトリウム0.13部を溶解した熱水を含む)に水分散性乳化剤であるショ糖飽和脂肪酸エステル(HLB16)0.1部を分散し水相(1)とする。
これとは別にヤシ油(融点25℃)4部を加熱融解し、そこにトコフェロール0.02部を溶解・分散して油相(1)とする。
40Lタンクに水相(1)を仕込み、更に油相(1)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで、70℃、10分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは159J/Lであった。これを表3に纏めた。
次に風味原料のホエーパウダー6部、粉末チーズ3.2部を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。水相(1)、油相(1)及び風味材(1)の配合を表4に纏めた。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表5に纏めた。
風味評価において、後述する対照品である比較例1に比して、トップから良好なチーズ風味と乳味が感じられ、ミドルは良好なチーズの香りと濃厚感があり、ラストにかけては自然ですっきりした風味であった。
Example 1
Disperse 0.1 part of sucrose saturated fatty acid ester (HLB16), a water-dispersible emulsifier, in 86.55 parts of hot water at 70 ° C. (including hot water in which 0.13 part of sodium polyphosphate is dissolved in 100 g of hot water) The water phase (1).
Separately, 4 parts of coconut oil (melting point: 25 ° C.) is heated and melted, and 0.02 part of tocopherol is dissolved and dispersed therein to form an oil phase (1).
A water phase (1) is charged into a 40 L tank, an oil phase (1) is further added, a four-blade (Fuji Electric Co. Ltd.) is used as a stirrer, and the rotation speed is 572 rpm, 70 ° C., 10 ° C. The mixture was stirred and mixed for a minute to obtain an oil-in-water emulsion (A). The stirring energy was 159 J / L. This is summarized in Table 3.
Next, 6 parts of flavor raw material whey powder and 3.2 parts of powdered cheese were added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion (B) was obtained. Table 4 shows the composition of the water phase (1), the oil phase (1), and the flavor material (1).
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 5.
In the flavor evaluation, compared with Comparative Example 1 which will be described later, a good cheese flavor and milky taste are felt from the top, the middle has a good cheese scent and richness, and it is natural for the last. It was a savory flavor.

実施例1〜実施例4の水中油型乳化物(A)を調製するまでの撹拌エネルギーを表3に纏めた。   Table 3 summarizes the stirring energy until the oil-in-water emulsions (A) of Examples 1 to 4 were prepared.

(表3)

Figure 2015008719
(Table 3)
Figure 2015008719

実施例1〜実施例4の水相(1、2、3、4)、油相(1、2、3、4)及び風味材(1、2、3、4)の配合を表4に纏めた。 Table 4 summarizes the composition of the aqueous phase (1, 2, 3, 4), the oil phase (1, 2, 3, 4) and the flavor material (1, 2, 3, 4) of Examples 1 to 4. It was.

(表4)

Figure 2015008719
(Table 4)
Figure 2015008719

実施例1〜実施例4の水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表5に纏めた。 As a result of the oil-in-water emulsion (A) of Examples 1 to 4, the results of the final oil-in-water emulsion (B) are summarized in Table 5.

(表5)

Figure 2015008719
(Table 5)
Figure 2015008719

実施例2
70℃の温水73.1部(100gの熱水にポリリン酸ナトリウム0.1部を溶解した熱水を含む)に水分散性乳化剤であるショ糖飽和脂肪酸エステル(HLB16)0.1部、ショ糖型液糖13.2部及びキサンタンガム0.1部を分散し水相(2)とする。
これとは別にヤシ油(融点25℃)7部を加熱融解したものを油相(2)とする。
40Lタンクに水相(2)を仕込み、更に油相(2)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで、70℃、10分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは162J/Lであった。これを表3に纏めた。
次に風味原料のホエーパウダー4部、栗ペースト2部及び栗香料0.4部を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPa の均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。水相(2)、油相(2)及び風味材(2)の配合を表4に纏めた。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表5に纏めた。
風味評価において、後述する対照品である比較例2に比して、トップから栗の強い風味と乳味がバランス良く感じられ、ミドルにかけても栗の良好な香りと濃厚感があり、ラストにかけては自然ですっきりした風味であった。
Example 2
73.1 parts of hot water at 70 ° C. (including hot water in which 0.1 part of sodium polyphosphate is dissolved in 100 g of hot water), 0.1 part of sucrose saturated fatty acid ester (HLB16) as a water-dispersible emulsifier, Disperse 13.2 parts of sugar-type liquid sugar and 0.1 part of xanthan gum to obtain an aqueous phase (2).
Separately, 7 parts of coconut oil (melting point: 25 ° C.) is heated and melted to obtain an oil phase (2).
A water phase (2) is charged into a 40 L tank, an oil phase (2) is further added, a four-blade blade (Fuji Electric Co. Ltd.) is used as a stirrer, and a rotational speed of 572 rpm, 70 ° C., 10 ° C. The mixture was stirred and mixed for a minute to obtain an oil-in-water emulsion (A). The stirring energy was 162 J / L. This is summarized in Table 3.
Next, 4 parts of whey powder as a flavor raw material, 2 parts of chestnut paste and 0.4 part of chestnut flavor were added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This was directly steam sterilized at 144 ° C. for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion (B) was obtained. Table 4 summarizes the composition of the water phase (2), the oil phase (2), and the flavor material (2).
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 5.
In flavor evaluation, compared to Comparative Example 2, which will be described later, the strong flavor and milky taste of chestnut are felt in a well-balanced manner from the top, and there is a good aroma and richness of chestnut even in the middle. It was a natural and refreshing flavor.

実施例3
70℃の温水50.52部(100gの熱水にポリリン酸ナトリウム0.15部を溶解した熱水を含む)に水分散性乳化剤であるショ糖飽和脂肪酸エステル(HLB16)0.1部、麦芽糖水飴25部及び還元水飴9部を分散し水相(3)とする。
これとは別にヤシ油(融点25℃)5部を加熱融解したものを油相(3)とする。
40Lタンクに水相(3)を仕込み、更に油相(3)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで、70℃、10分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは225J/Lであった。これを表3に纏めた。
次に風味原料のホエーパウダー5部、ココアパウダー5部及びチョコレート香料0.23部を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で149℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。水相(3)、油相(3)及び風味材(3)の配合を表4に纏めた。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表5に纏めた。
風味評価において、後述する対照品である比較例3に比して、トップから強いココア感が出て風味良好で、ラストのココアと乳の余韻も良好であった。
Example 3
70 parts of warm water at 70 ° C. (including hot water in which 0.15 part of sodium polyphosphate is dissolved in 100 g of hot water) 0.1 part of sucrose saturated fatty acid ester (HLB16) which is a water-dispersible emulsifier, maltose Disperse 25 parts of water tank and 9 parts of reduced water tank to obtain an aqueous phase (3).
Separately from this, 5 parts of palm oil (melting point: 25 ° C.) is heated and melted to obtain an oil phase (3).
An aqueous phase (3) is charged into a 40 L tank, an oil phase (3) is further added, a four-blade (Fuji Electric Co. Ltd.) is used as a stirrer, and the rotational speed is 572 rpm, 70 ° C., 10 ° C. The mixture was stirred and mixed for a minute to obtain an oil-in-water emulsion (A). The stirring energy was 225 J / L. This is summarized in Table 3.
Next, 5 parts of whey powder as a flavor raw material, 5 parts of cocoa powder and 0.23 part of chocolate flavor were added and stirred for 30 minutes to obtain an oil-in-water emulsion (B). This was directly steam sterilized at 149 ° C. for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours. An oil-type emulsion (B) was obtained. Table 4 shows the composition of the water phase (3), the oil phase (3), and the flavor material (3).
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 5.
In the flavor evaluation, compared to Comparative Example 3 which will be described later, a strong cocoa feeling was obtained from the top, the flavor was good, and the last cocoa and the finish of milk were also good.

実施例4
70℃の温水70.1部(100gの熱水に炭酸水素ナトリウム0.01部、ヘキサメタリン酸ナトリウム0.06部を溶解した熱水を含む)に水分散性乳化剤であるショ糖飽和脂肪酸エステル(HLB16)0.05部、ショ糖型液糖13部、キサンタンガム0.06部及びカラメル色素0.13部を分散し水相(4)とする。
これとは別にパーム大豆混合硬化油(融点31℃)2部を加熱融解したものを油相(4)とする。
40Lタンクに水相(4)を仕込み、更に油相(4)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで、70℃、10分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは164J/Lであった。これを表3に纏めた。
次に風味原料の脱脂粉乳4.5部、ホエーパウダー5部、ココアパウダー5部及び香料(チョコレート、バニラ、ミルク)0.09部を加えて更に30分間撹拌混合した後、15MPaの均質化圧力で均質化して水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で149℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、25MPa の均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。水相(4)、油相(4)及び風味材(4)の配合を表4に纏めた。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表5に纏めた。
風味評価において、後述する対照品である比較例4に比して、トップからチョコレート感のある風味が立ち、ミドルからラストにかけての乳風味とのバランスも良好であった。
Example 4
Sucrose saturated fatty acid ester which is a water-dispersible emulsifier in 70.1 parts of hot water at 70 ° C. (including hot water in which 0.01 g of sodium bicarbonate and 0.06 part of sodium hexametaphosphate are dissolved in 100 g of hot water) HLB16) 0.05 part, 13 parts of sucrose type liquid sugar, 0.06 part of xanthan gum and 0.13 part of caramel pigment are dispersed to obtain an aqueous phase (4).
Separately, the oil phase (4) is obtained by heating and melting 2 parts of palm soybean mixed hydrogenated oil (melting point: 31 ° C.).
An aqueous phase (4) is charged into a 40 L tank, an oil phase (4) is further added, a four-blade (Fuji Electric Co. Ltd.) is used as a stirrer, and the rotational speed is 572 rpm, 70 ° C., 10 ° C. The mixture was stirred and mixed for a minute to obtain an oil-in-water emulsion (A). The stirring energy was 164 J / L. This is summarized in Table 3.
Next, 4.5 parts of non-fat dry milk powder, 5 parts of whey powder, 5 parts of cocoa powder and 0.09 part of fragrance (chocolate, vanilla, milk) were added and stirred for another 30 minutes, and then homogenized pressure of 15 MPa To obtain an oil-in-water emulsion (B). This was sterilized by direct steam sterilization at 149 ° C. for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 25 MPa, further cooled and aged at 5 ° C. for 24 hours to obtain a final product underwater. An oil-type emulsion (B) was obtained. Table 4 summarizes the composition of the water phase (4), the oil phase (4), and the flavor material (4).
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 5.
In the flavor evaluation, as compared with Comparative Example 4 which will be described later, a flavor with a chocolate feeling was raised from the top, and the balance with the milk flavor from the middle to the last was also good.

比較例1
実施例1と同様な水相(1)と油相(1)を準備し、40Lタンクに水相(1)を仕込み、更に油相(1)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで撹拌混合した。撹拌開始と同時に風味材(1)を加え、70℃、30分間撹拌混合し、水中油型乳化物を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物を得た。
最終製品の水中油型乳化物の結果を表6に纏めた。
比較例2
実施例2と同様な水相(2)と油相(2)を準備し、40Lタンクに水相(2)を仕込み、更に油相(2)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで撹拌混合した。撹拌開始と同時に風味材(2)を加え、70℃、30分間撹拌混合し、水中油型乳化物を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物を得た。
最終製品の水中油型乳化物の結果を表6に纏めた。
Comparative Example 1
A water phase (1) and an oil phase (1) similar to those in Example 1 are prepared, the water phase (1) is charged into a 40 L tank, and the oil phase (1) is further added. Fuji Electric Co., Ltd.) and mixed with stirring at a rotation speed of 572 rpm. The flavoring material (1) was added simultaneously with the start of stirring, and the mixture was stirred and mixed at 70 ° C. for 30 minutes to obtain an oil-in-water emulsion. This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion was obtained.
The results of the final product oil-in-water emulsion are summarized in Table 6.
Comparative Example 2
A water phase (2) and an oil phase (2) similar to those in Example 2 were prepared, the water phase (2) was charged into a 40 L tank, and the oil phase (2) was further added. Fuji Electric Co., Ltd.) and mixed with stirring at a rotation speed of 572 rpm. The flavoring material (2) was added simultaneously with the start of stirring, and the mixture was stirred and mixed at 70 ° C. for 30 minutes to obtain an oil-in-water emulsion. This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion was obtained.
The results of the final product oil-in-water emulsion are summarized in Table 6.

比較例3
実施例3と同様な水相(3)と油相(3)を準備し、40Lタンクに水相(3)を仕込み、更に油相(3)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで撹拌混合した。撹拌開始と同時に風味材(3)を加え、70℃、30分間撹拌混合し、水中油型乳化物を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物を得た。
最終製品の水中油型乳化物の結果を表6に纏めた。
比較例4
実施例4と同様な水相(4)と油相(4)を準備し、40Lタンクに水相(4)を仕込み、更に油相(4)を加えて、攪拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで撹拌混合した。撹拌開始と同時に風味材(4)を加え、70℃、30分間撹拌混合し、水中油型乳化物を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、25MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物を得た。
最終製品の水中油型乳化物の結果を表6に纏めた。
Comparative Example 3
A water phase (3) and an oil phase (3) similar to those in Example 3 were prepared, the water phase (3) was charged into a 40 L tank, and the oil phase (3) was further added. Fuji Electric Co., Ltd.) and mixed with stirring at a rotation speed of 572 rpm. The flavor material (3) was added simultaneously with the start of stirring, and the mixture was stirred and mixed at 70 ° C. for 30 minutes to obtain an oil-in-water emulsion. This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion was obtained.
The results of the final product oil-in-water emulsion are summarized in Table 6.
Comparative Example 4
The same water phase (4) and oil phase (4) as in Example 4 were prepared, the water phase (4) was charged into a 40 L tank, and the oil phase (4) was further added. As a stirrer, four blades (Fuji) Electric Co., Ltd.) was used and stirred and mixed at a rotational speed of 572 rpm. The flavor material (4) was added simultaneously with the start of stirring, and the mixture was stirred and mixed at 70 ° C. for 30 minutes to obtain an oil-in-water emulsion. This was directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 25 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion was obtained.
The results of the final product oil-in-water emulsion are summarized in Table 6.

比較例1〜比較例4の結果を表6に纏めた。 The results of Comparative Examples 1 to 4 are summarized in Table 6.

(表6)

Figure 2015008719
(Table 6)
Figure 2015008719

実施例5
70℃の温水65.43部(100gの熱水にヘキサメタリン酸ナトリウム0.2部、重曹0.02部を溶解した熱水を含む)に水分散性乳化剤であるショ糖飽和脂肪酸エステル(HLB5)を分散し水相(5)とする。
これとは別にパーム核油(融点28℃)30部を加熱融解し、そこに油分散性乳化剤であるレシチン0.2部を溶解・分散して油相(5)とする。
40Lタンクに水相(5)を仕込み、更に油相(5)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで、70℃、10分間撹拌し、水中油型乳化物(A)を得た。撹拌エネルギーは155J/Lであった。これを表7に纏めた。
次に風味原料の脱脂粉乳4部を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、5MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。水相(5)、油相(5)及び風味材(5)の配合を表8に纏めた。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表9に纏めた。
24時間エージングした後の水中油型乳化物(B)1kgに70gのグラニュー糖を加えて上記ホイップ方法にてホイップし、上記の方法に従いオーバーラン、保形性、離水のホイップ分析を行った。またホイップしたクリームの風味の評価を行った。これらの結果も表9に纏めた。
Example 5
Sucrose saturated fatty acid ester (HLB5) which is a water-dispersible emulsifier in 65.43 parts of hot water at 70 ° C. (including hot water in which 0.2 part of sodium hexametaphosphate and 0.02 part of sodium bicarbonate are dissolved in 100 g of hot water) To an aqueous phase (5).
Separately, 30 parts of palm kernel oil (melting point: 28 ° C.) is heated and melted, and 0.2 part of lecithin, which is an oil-dispersible emulsifier, is dissolved and dispersed therein to obtain an oil phase (5).
A water phase (5) is charged into a 40 L tank, an oil phase (5) is further added, a four-blade (Fuji Electric Co. Ltd.) is used as a stirrer, and the rotational speed is 572 rpm, 70 ° C., 10 ° C. Stirring for a minute gave an oil-in-water emulsion (A). The stirring energy was 155 J / L. This is summarized in Table 7.
Next, 4 parts of skim milk powder as a flavor raw material was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This was sterilized by steam directly at 144 ° C for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C, homogenized at a homogenization pressure of 5 MPa, further cooled, and then aged at 5 ° C for 24 hours to obtain the final product in water. An oil-type emulsion (B) was obtained. Table 8 shows the composition of the water phase (5), the oil phase (5), and the flavor material (5).
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 9.
70 kg of granulated sugar was added to 1 kg of the oil-in-water emulsion (B) after aging for 24 hours and whipped by the above whipping method, and overrun, shape retention, and whipping analysis of water separation were performed according to the above methods. The flavor of the whipped cream was evaluated. These results are also summarized in Table 9.

実施例5〜実施例8の水中油型乳化物(A)を調製するまでの撹拌エネルギーを表7に纏めた。 Table 7 summarizes the stirring energy until the oil-in-water emulsions (A) of Examples 5 to 8 were prepared.

(表7)

Figure 2015008719
(Table 7)
Figure 2015008719

実施例5、実施例6の水相(5、6)、油相(5、6)及び風味材(5、6)の配合を表8に纏めた。 Table 8 shows the composition of the aqueous phase (5, 6), the oil phase (5, 6) and the flavor material (5, 6) of Example 5 and Example 6.

(表8)

Figure 2015008719
(Table 8)
Figure 2015008719

実施例5〜実施例8の水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表9に纏めた。 As a result of the oil-in-water emulsion (A) of Examples 5 to 8, the results of the final oil-in-water emulsion (B) are summarized in Table 9.

(表9)

Figure 2015008719
(Table 9)
Figure 2015008719

実施例6
70℃の温水50.355部(100gの熱水にヘキサメタリン酸ナトリウム0.06部、重曹0.02部を溶解した熱水を含む)に水分散性乳化剤であるショ糖飽和脂肪酸エステル(HLB5)0.2部を分散し水相(6)とする。
これとは別にパーム核油(融点28℃)10部、硬化パーム核油(融点34℃)10部、硬化油(菜種/パーム混合)(融点31℃)25部を加熱融解し、そこに油分散性乳化剤であるレシチン0.2部、ソルビタン脂肪酸エステル(HLB5.1)0.15部、ソルビタン脂肪酸エステル(HLB4.9)0.015部を溶解・分散して油相(6)とする。水相(6)、油相(6)及び風味材(6)の配合を表8に纏めた。
20L容積のステンレス角バットに水相(6)を仕込み、更に油相(6)を加えて、撹拌機としてはTKホモミキサー(プライミクス株式会社)を使用し、回転数8000rpmで、70℃、10分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは2470J/Lであった。これを表7に纏めた。
次に風味原料の脱脂粉乳を4部加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、5MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表9に纏めた。
24時間エージングした後の水中油型乳化物1kgに70gのグラニュー糖を加えて上記ホイップ方法にてホイップし、上記の方法に従いオーバーラン、保形性、離水のホイップ分析を行った。またホイップしたクリームの風味の評価を行った。これらの結果も表9に纏めた。
Example 6
Sucrose saturated fatty acid ester (HLB5) which is a water-dispersible emulsifier in 50.355 parts of hot water at 70 ° C. (including hot water in which 0.06 part of sodium hexametaphosphate and 0.02 part of sodium bicarbonate were dissolved in 100 g of hot water) 0.2 part is dispersed to obtain an aqueous phase (6).
Separately, 10 parts of palm kernel oil (melting point 28 ° C.), 10 parts of hardened palm kernel oil (melting point 34 ° C.), 25 parts of hardened oil (rapeseed / palm mixture) (melting point 31 ° C.) are heated and melted. Disperse emulsifier 0.2 parts of lecithin, 0.15 part of sorbitan fatty acid ester (HLB5.1), 0.015 part of sorbitan fatty acid ester (HLB4.9) are dissolved and dispersed to obtain oil phase (6). Table 8 summarizes the composition of the water phase (6), the oil phase (6) and the flavor material (6).
An aqueous phase (6) is charged into a 20 L stainless steel square bat, an oil phase (6) is further added, a TK homomixer (Primics Co., Ltd.) is used as a stirrer, and the rotational speed is 8000 rpm, 70 ° C., 10 ° C. The mixture was stirred and mixed for a minute to obtain an oil-in-water emulsion (A). The stirring energy was 2470 J / L. This is summarized in Table 7.
Next, 4 parts of skim milk powder as a flavor raw material was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This was sterilized by steam directly at 144 ° C for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C, homogenized at a homogenization pressure of 5 MPa, further cooled, and then aged at 5 ° C for 24 hours to obtain the final product in water. An oil-type emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 9.
70 kg of granulated sugar was added to 1 kg of an oil-in-water emulsion after aging for 24 hours and whipped by the above whipping method. Overrun, shape retention, and whipping analysis of water separation were performed according to the above methods. The flavor of the whipped cream was evaluated. These results are also summarized in Table 9.

実施例7
実施例1と同様な水相(1)と油相(1)を準備し、20L容積のステンレス角バットに水相(1)を仕込み、更に油相(1)を加えて、撹拌機としてはTKホモミキサー(プライミクス株式会社)を使用し、回転数8000rpmで、70℃、1分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは255J/Lであった。これを表7に纏めた。
次に実施例1と同様の風味材(1)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表9に纏めた。
風味評価において、先の対照品である比較例1に比して、トップから良好なチーズ風味と乳味が感じられ、ミドルからラストにかけての余韻は実施例1より更にバランス良好であった。
Example 7
A water phase (1) and an oil phase (1) similar to those in Example 1 were prepared, and the water phase (1) was charged into a 20 L stainless steel square bat, and the oil phase (1) was further added. Using a TK homomixer (Primics Co., Ltd.), the mixture was stirred and mixed at 8000 rpm for 1 minute at 70 ° C. to obtain an oil-in-water emulsion (A). The stirring energy was 255 J / L. This is summarized in Table 7.
Next, the same flavor material (1) as in Example 1 was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 9.
In flavor evaluation, compared with the comparative example 1 which is the previous control product, a good cheese flavor and milky taste were felt from the top, and the balance from middle to last was even better than that of Example 1.

実施例8
実施例1と同様な水相(1)と油相(1)を準備し、20L容積のステンレス角バットに水相(1)を仕込み、更に油相(1)を加えて、撹拌機としてはTKホモミキサー(プライミクス株式会社)を使用し、回転数8000rpmで、70℃、30分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは7662J/Lであった。これを表7に纏めた。
次に実施例1と同様の風味材(1)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表9に纏めた。
風味評価において、先の対照品である比較例1に比して、トップからかなり良好なチーズ風味と乳味が感じられ、ミドルからラストにかけての余韻も後で述べる実施例9より良好であった。
Example 8
A water phase (1) and an oil phase (1) similar to those in Example 1 were prepared, and the water phase (1) was charged into a 20 L stainless steel square bat, and the oil phase (1) was further added. Using a TK homomixer (Primics Co., Ltd.), the mixture was stirred and mixed at 70 ° C. for 30 minutes at 8000 rpm to obtain an oil-in-water emulsion (A). The stirring energy was 7662 J / L. This is summarized in Table 7.
Next, the same flavor material (1) as in Example 1 was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 9.
In the flavor evaluation, compared with Comparative Example 1 which is the previous control product, a fairly good cheese flavor and milky taste were felt from the top, and the reverberation from middle to last was also better than Example 9 described later. .

実施例9
実施例1と同様な水相(1)と油相(1)を準備し、20L容積のステンレス角バットに水相(1)を仕込み、更に油相(1)を加えて、撹拌機としてはTKホモミキサー(プライミクス株式会社)を使用し、回転数8000rpmで、70℃、10分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは2554J/Lであった。これを表10に纏めた。
次に実施例1と同様の風味材(1)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表11に纏めた。
風味評価において、先の対照品である比較例1に比して、トップから良好なチーズ風味と乳味が感じられ、ミドルからラストにかけての余韻も実施例7より良好であった。
Example 9
A water phase (1) and an oil phase (1) similar to those in Example 1 were prepared, and the water phase (1) was charged into a 20 L stainless steel square bat, and the oil phase (1) was further added. Using a TK homomixer (Primics Co., Ltd.), the mixture was stirred and mixed at 8000 rpm for 10 minutes at 70 ° C. to obtain an oil-in-water emulsion (A). The stirring energy was 2554 J / L. This is summarized in Table 10.
Next, the same flavor material (1) as in Example 1 was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 11.
In flavor evaluation, compared with the comparative example 1 which is the previous control product, a good cheese flavor and milky taste were felt from the top, and the reverberation from middle to last was also better than in Example 7.

実施例10
実施例1と同様な水相(1)と油相(1)を準備し、20L容積のステンレス角バットに水相(1)を仕込み、更に油相(1)を加えて、撹拌機としてはラボリューション(プライミクス株式会社)を使用し、回転数22000rpmで、70℃、1.5分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは7967J/Lであった。これを表10に纏めた。
次に実施例1と同様の風味材(1)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表11に纏めた。
風味評価において、先の対照品である比較例1に比して、トップからかなり良好なチーズ風味と乳味が感じられ、ミドルからラストにかけての余韻は実施例8と同等であった。
Example 10
A water phase (1) and an oil phase (1) similar to those in Example 1 were prepared, and the water phase (1) was charged into a 20 L stainless steel square bat, and the oil phase (1) was further added. A laboratory solution (Primics Co., Ltd.) was used, and the mixture was stirred and mixed at 70 ° C. for 1.5 minutes at a rotational speed of 22000 rpm to obtain an oil-in-water emulsion (A). The stirring energy was 7967 J / L. This is summarized in Table 10.
Next, the same flavor material (1) as in Example 1 was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 11.
In the flavor evaluation, compared with Comparative Example 1 which is the previous control product, a fairly good cheese flavor and milky taste were felt from the top, and the finish from the middle to the last was the same as in Example 8.

実施例11
実施例2と同様な水相(2)と油相(2)を準備し、40Lタンクに水相(2)を仕込み、更に油相(2)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで、70℃、20分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは325J/Lであった。これを表10に纏めた。
次に実施例2と同様の風味材(2)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表11に纏めた。
風味評価において、先の対照品である比較例2に比して、トップから栗の強い風味と乳味がバランス良く感じられ、ミドルにかけても栗の良好な香りと濃厚感があり、ラストにかけての余韻も比較例2より良好であった。
Example 11
A water phase (2) and an oil phase (2) similar to those in Example 2 were prepared, the water phase (2) was charged into a 40 L tank, and the oil phase (2) was further added. Fuji Electric Co. Ltd.) was used and stirred and mixed at 70 ° C. for 20 minutes at a rotation speed of 572 rpm to obtain an oil-in-water emulsion (A). The stirring energy was 325 J / L. This is summarized in Table 10.
Next, the same flavor material (2) as in Example 2 was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 11.
In the flavor evaluation, compared with the comparative example 2 which is the previous control product, the strong flavor and milky taste of chestnut are felt in a balanced manner from the top, and there is a good aroma and richness of chestnut even in the middle. The reverberation was also better than Comparative Example 2.

実施例12
実施例2と同様な水相(2)と油相(2)を準備し、40Lタンクに水相(2)を仕込み、更に油相(2)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで、70℃、30分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは487J/Lであった。これを表10に纏めた。
次に実施例2と同様の風味材(2)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表11に纏めた。
風味評価において、先の対照品である比較例2に比して、トップからかなり栗の強い風味と乳味がバランス良く感じられ、、ミドルにかけても栗の良好な香りと濃厚感があり、ラストにかけての余韻も実施例11より更に良好であった。
Example 12
A water phase (2) and an oil phase (2) similar to those in Example 2 were prepared, the water phase (2) was charged into a 40 L tank, and the oil phase (2) was further added. Fuji Electric Co., Ltd.) was used and stirred and mixed at 70 ° C. for 30 minutes at a rotational speed of 572 rpm to obtain an oil-in-water emulsion (A). The stirring energy was 487 J / L. This is summarized in Table 10.
Next, the same flavor material (2) as in Example 2 was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 11.
In the flavor evaluation, compared to the comparative example 2 which is the previous control product, a strong chestnut flavor and milky taste are felt in a well-balanced manner from the top, and the chestnut has a good aroma and richness even in the middle. The reverberation over time was even better than Example 11.

実施例9〜実施例12の水中油型乳化物(A)を調製するまでの撹拌エネルギーを表10に纏めた。   Table 10 summarizes the stirring energy until the oil-in-water emulsions (A) of Examples 9 to 12 were prepared.

(表10)

Figure 2015008719
(Table 10)
Figure 2015008719

実施例9〜実施例12の水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表11に纏めた。 As a result of the oil-in-water emulsion (A) of Examples 9 to 12, the results of the final oil-in-water emulsion (B) are summarized in Table 11.

(表11)

Figure 2015008719
(Table 11)
Figure 2015008719

比較例5
実施例5と同様な水相(5)と油相(5)を準備し、40Lタンクに水相(5)を仕込み、更に油相(5)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数572rpmで撹拌混合した。撹拌開始と同時に風味材(5)を加え、70℃、30分間撹拌混合し、水中油型乳化物を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、5MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物を得た。
24時間エージングした後の水中油型乳化物1kgに70gのグラニュー糖を加えて上記ホイップ方法にてホイップし、上記の方法に従いオーバーラン、保形性、離水のホイップ分析を行った。またホイップしたクリームの風味の評価を行った。
Comparative Example 5
A water phase (5) and an oil phase (5) similar to those in Example 5 were prepared, the water phase (5) was charged into a 40 L tank, and the oil phase (5) was further added. Fuji Electric Co., Ltd.) and mixed with stirring at a rotation speed of 572 rpm. The flavoring material (5) was added simultaneously with the start of stirring, and the mixture was stirred and mixed at 70 ° C. for 30 minutes to obtain an oil-in-water emulsion. This was sterilized by steam directly at 144 ° C for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C, homogenized at a homogenization pressure of 5 MPa, further cooled, and then aged at 5 ° C for 24 hours to obtain the final product in water. An oil-type emulsion was obtained.
70 kg of granulated sugar was added to 1 kg of an oil-in-water emulsion after aging for 24 hours and whipped by the above whipping method. Overrun, shape retention, and whipping analysis of water separation were performed according to the above methods. The flavor of the whipped cream was evaluated.

比較例6
実施例6と同様な水相(6)と油相(6)を準備し、20L容積のステンレス角バットに水相(6)を仕込み、更に油相(6)を加えて、撹拌機としてはTKホモミキサー(プライミクス株式会社)を使用し、回転数8000rpmで撹拌開始と同時に風味材(6)を加え、70℃、30分間撹拌混合し、水中油型乳化物を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、5MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物を得た。
24時間エージングした後の水中油型乳化物1kgに70gのグラニュー糖を加えて上記ホイップ方法にてホイップし、上記の方法に従いオーバーラン、保形性、離水のホイップ分析を行った。またホイップしたクリームの風味の評価を行った。
Comparative Example 6
A water phase (6) and an oil phase (6) similar to those in Example 6 were prepared. A water phase (6) was charged into a 20 L stainless steel square bat, and an oil phase (6) was further added. Using a TK homomixer (Primics Co., Ltd.), the flavoring material (6) was added simultaneously with the start of stirring at a rotational speed of 8000 rpm, and stirred and mixed at 70 ° C. for 30 minutes to obtain an oil-in-water emulsion. This was sterilized by steam directly at 144 ° C for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C, homogenized at a homogenization pressure of 5 MPa, further cooled, and then aged at 5 ° C for 24 hours to obtain the final product in water. An oil-type emulsion was obtained.
70 kg of granulated sugar was added to 1 kg of an oil-in-water emulsion after aging for 24 hours and whipped by the above whipping method. Overrun, shape retention, and whipping analysis of water separation were performed according to the above methods. The flavor of the whipped cream was evaluated.

比較例5及び比較例6の結果を表12に纏めた。   The results of Comparative Example 5 and Comparative Example 6 are summarized in Table 12.

(表12)

Figure 2015008719
(Table 12)
Figure 2015008719

実施例13
実施例1と同様な水相(1)と油相(1)を準備し、9tタンクに水相(1)を仕込み、更に油相(1)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数1200rpmで、70℃、15分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは2803J/Lであった。これを表13に纏めた。
次に実施例(1)と同様の風味材(1)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表14に纏めた。風味評価において、先の対照品である比較例1に比して、トップから良好なチーズ風味と乳味が感じられ、ミドルは濃厚感があり、ラストにかけては自然ですっきりした風味であった。
Example 13
A water phase (1) and an oil phase (1) similar to those in Example 1 were prepared, the water phase (1) was charged into a 9-ton tank, and the oil phase (1) was further added. Fuji Electric Co. Ltd.) was used and stirred and mixed at 70 ° C. for 15 minutes at a rotational speed of 1200 rpm to obtain an oil-in-water emulsion (A). The stirring energy was 2803 J / L. This is summarized in Table 13.
Next, the same flavor material (1) as in Example (1) was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 14. In the flavor evaluation, compared with Comparative Example 1 which is the previous control product, a good cheese flavor and milky taste were felt from the top, the middle had a rich feeling, and it had a natural and clean flavor over the last.

実施例14
実施例2と同様な水相(2)と油相(2)を準備し、9tタンクに水相(2)を仕込み、更に油相(2)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数1200rpmで、70℃、15分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは2803J/Lであった。これを表13に纏めた。
次に実施例(2)と同様の風味材(2)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、15MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表14に纏めた。風味評価において、先の対照品である比較例2に比して、トップから栗の強い風味と乳味がバランス良く感じられ、ミドルにかけても濃厚感があり、ラストにかけての余韻も良好であった。
Example 14
A water phase (2) and an oil phase (2) similar to those in Example 2 were prepared, the water phase (2) was charged into a 9-ton tank, and the oil phase (2) was further added. Fuji Electric Co. Ltd.) was used and stirred and mixed at 70 ° C. for 15 minutes at a rotational speed of 1200 rpm to obtain an oil-in-water emulsion (A). The stirring energy was 2803 J / L. This is summarized in Table 13.
Next, the same flavor material (2) as in Example (2) was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This is directly steam sterilized at 144 ° C. for 4 seconds with a sterilizer manufactured by Iwai Machine, cooled to 78 ° C., homogenized at a homogenization pressure of 15 MPa, further cooled, and then aged at 5 ° C. for 24 hours to obtain the final product underwater An oil-type emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 14. In the flavor evaluation, compared with the comparative example 2 which is the previous control product, a strong chestnut flavor and milky taste were felt in a balanced manner from the top, and there was a rich feeling even in the middle, and a good finish in the last. .

実施例15
実施例6と同様な水相(6)と油相(6)を準備し、9tタンクに水相(6)を仕込み、更に油相(6)を加えて、撹拌機としては4枚羽根(Fuji Electric Co..Ltd.)を使用し、回転数1200rpmで、70℃、15分間撹拌混合し、水中油型乳化物(A)を得た。撹拌エネルギーは2639J/Lであった。これを表13に纏めた。
Example 15
The same aqueous phase (6) and oil phase (6) as in Example 6 were prepared, the aqueous phase (6) was charged into a 9 t tank, and the oil phase (6) was further added. Fuji Electric Co. Ltd.) was used and stirred and mixed at 70 ° C. for 15 minutes at a rotational speed of 1200 rpm to obtain an oil-in-water emulsion (A). The stirring energy was 2639 J / L. This is summarized in Table 13.

(表13)

Figure 2015008719
次に実施例(6)と同様の風味材(6)を加えて更に30分間撹拌混合し、水中油型乳化物(B)を得た。これを岩井機械製殺菌装置で144℃4秒間直接蒸気殺菌処理し、78℃まで冷却後、5MPaの均質化圧力で均質化して、更に冷却後、5℃で24時間エージングして最終製品の水中油型乳化物(B)を得た。
水中油型乳化物(A)の結果、最終の水中油型乳化物(B)の結果を表14に纏めた。
24時間エージングした後の水中油型乳化物1kgに70gのグラニュー糖を加えて上記ホイップ方法にてホイップし、上記の方法に従いオーバーラン、保形性、離水のホイップ分析を行った。またホイップしたクリームの風味の評価を行った。これらの結果も表14に纏めた。 (Table 13)
Figure 2015008719
Next, the same flavor material (6) as in Example (6) was added and further stirred and mixed for 30 minutes to obtain an oil-in-water emulsion (B). This was sterilized by steam directly at 144 ° C for 4 seconds using a sterilizer manufactured by Iwai Machine, cooled to 78 ° C, homogenized at a homogenization pressure of 5 MPa, further cooled, and then aged at 5 ° C for 24 hours to obtain the final product in water. An oil-type emulsion (B) was obtained.
As a result of the oil-in-water emulsion (A), the results of the final oil-in-water emulsion (B) are summarized in Table 14.
70 kg of granulated sugar was added to 1 kg of an oil-in-water emulsion after aging for 24 hours and whipped by the above whipping method. Overrun, shape retention, and whipping analysis of water separation were performed according to the above methods. The flavor of the whipped cream was evaluated. These results are also summarized in Table 14.

(表14)

Figure 2015008719
(Table 14)
Figure 2015008719

本発明は、油脂、風味材、乳化剤及び水を原料とし、風味材の香りと味を活かした風味に優れた水中油型乳化物の製造法に関するものである。   The present invention relates to a method for producing an oil-in-water emulsion excellent in flavor utilizing the scent and taste of a flavor material, using fats and oils, a flavor material, an emulsifier and water as raw materials.

Claims (6)

油脂、風味材、乳化剤及び水を原料とする水中油型乳化物の製造法であって、水中油型乳化物を調製するに際して、風味材と乳化剤を別途に用いる方法であり、予め、油脂、乳化剤及び水を用いて水中油型乳化物(A)を調製し、その後、風味材を用いて水中油型乳化物(B)とし、その後、殺菌又は滅菌処理する水中油型乳化物(B)の製造法。 A method for producing an oil-in-water emulsion using oils and fats, a flavoring material, an emulsifier and water as raw materials, and is a method of separately using a flavoring material and an emulsifier when preparing an oil-in-water emulsion, An oil-in-water emulsion (A) is prepared using an emulsifier and water, and then an oil-in-water emulsion (B) is prepared using a flavoring material, and then sterilized or sterilized. Manufacturing method. 乳化剤が水分散性乳化剤及び油分散性乳化剤から選択される1種以上のものである、請求項1記載の水中油型乳化物(B)の製造法。 The method for producing an oil-in-water emulsion (B) according to claim 1, wherein the emulsifier is one or more selected from a water-dispersible emulsifier and an oil-dispersible emulsifier. 水中油型乳化物(A)の調製が撹拌混合の場合は、撹拌エネルギーが0.05J/L以上である、請求項1記載の水中油型乳化物(B)の製造法 The method for producing an oil-in-water emulsion (B) according to claim 1, wherein when the oil-in-water emulsion (A) is stirred and mixed, the stirring energy is 0.05 J / L or more. 風味材を用いる際の水中油型乳化物(A)の品温が40〜80℃の範囲である、請求項1記載の水中油型乳化物(B)の製造法。 The manufacturing method of the oil-in-water emulsion (B) of Claim 1 whose product temperature of the oil-in-water emulsion (A) at the time of using a flavor material is the range of 40-80 degreeC. 水中油型乳化物(A)の油脂粒子のメジアン径が0.3〜500μmの範囲である、請求項1記載の水中油型乳化物(B)の製造法。 The manufacturing method of the oil-in-water emulsion (B) of Claim 1 whose median diameter of the oil-and-fat particle | grains of an oil-in-water emulsion (A) is the range of 0.3-500 micrometers. 水中油型乳化物(B)が起泡性である、請求項1〜請求項5何れか1項に記載の水中油型乳化物(B)の製造法。 The method for producing an oil-in-water emulsion (B) according to any one of claims 1 to 5, wherein the oil-in-water emulsion (B) is foamable.
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