JP2014162174A - Vibrating welding part structure - Google Patents

Vibrating welding part structure Download PDF

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Publication number
JP2014162174A
JP2014162174A JP2013036835A JP2013036835A JP2014162174A JP 2014162174 A JP2014162174 A JP 2014162174A JP 2013036835 A JP2013036835 A JP 2013036835A JP 2013036835 A JP2013036835 A JP 2013036835A JP 2014162174 A JP2014162174 A JP 2014162174A
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welding
vibration
base material
positioning
protruding
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JP5981366B2 (en
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Yosuke Kobayashi
洋介 小林
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Marelli Corp
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Calsonic Kansei Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/0609Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding characterised by the movement of the parts to be joined
    • B29C65/0618Linear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7805Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
    • B29C65/7814Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of inter-cooperating positioning features, e.g. tenons and mortises
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/302Particular design of joint configurations the area to be joined comprising melt initiators
    • B29C66/3022Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
    • B29C66/30223Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3038Air bag covers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Bags (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To mainly facilitate position-setting and prevent a position-setting part from being damaged.SOLUTION: A vibrating welding part structure is provided with a position-setting part 27 for setting a contacting position of a contacting face 35 to a junction face 34 between a welding substrate 31 and a welding component 32. A first position-setting part 27 provided erected at a first corner part 38 has a protruded part 41 for positioning attached near the outside part of the junction face 34, and a housing part 42 for positioning projecting to the outside from the contacting face 35. A second position-setting part 27 provided at a second corner part 39 has an engaging part 43 for positioning provided erected near the outside part of junction face 34 and engaged with a brim part of the contacting face 35.

Description

この発明は、位置規定の容易化と、位置規定部の破損防止とを行い得るようにした振動溶着部構造に関するものである。   The present invention relates to a vibration welded part structure that can facilitate position definition and prevent damage to a position defining part.

自動車などの車両には、車室内の前部にインストルメントパネルなどの車両用内装パネルが設置されている。   In vehicles such as automobiles, vehicle interior panels such as instrument panels are installed in the front part of the vehicle interior.

そして、このインストルメントパネルの助手席側の部分には、緊急時に助手席乗員を保護するための安全装置として、助手席用のエアバッグ装置が設置されている(例えば、特許文献1参照)。   An air bag device for the passenger seat is installed in a portion on the passenger seat side of the instrument panel as a safety device for protecting the passenger in the passenger seat in an emergency (see, for example, Patent Document 1).

上記した助手席用のエアバッグ装置は、袋状のエアバッグ本体を折畳んで収納するエアバッグモジュールと、このエアバッグモジュールの上方に設置されたエアバッグリッド部とを備えている。   The above-described airbag device for a passenger seat includes an airbag module that folds and stores a bag-like airbag body, and an airbag grid portion that is installed above the airbag module.

そして、エアバッグモジュールは、その下部を、インストルメントパネルの内部に配設された上記車体強度部材に対し、締結用部材を介して締結固定される。   The lower part of the airbag module is fastened and fixed to the vehicle body strength member disposed inside the instrument panel via a fastening member.

また、エアバッグモジュールは、その上部が、エアバッグリッド部材の裏面側に対し、樹脂製補強部材を介して取付けられる。この樹脂製補強部材は、エアバッグリッド部材の裏面側に振動溶着などによって固定される。   Moreover, the upper part of the airbag module is attached to the back side of the airbag grid member via a resin reinforcing member. The resin reinforcing member is fixed to the back side of the air bag grid member by vibration welding or the like.

エアバッグリッド部材(溶着用基材)と樹脂製補強部材(溶着部品)との間には、両者の位置を規定するための位置規定部が設けられる。   Between the air bag grid member (welding base material) and the resin reinforcing member (welded part), a position defining portion for defining the position of both is provided.

特開2008−265162号公報JP 2008-265162 A

しかしながら、上記特許文献1に記載された振動溶着部構造では、上記した位置規定部の構成が複雑になっていたため、エアバッグリッド部材と樹脂製補強部材とを位置規定するための作業に手間が掛かるという問題があった。   However, in the vibration welded portion structure described in Patent Document 1, the configuration of the position defining portion described above is complicated, so that it takes time to work to position the air bag grid member and the resin reinforcing member. There was a problem.

また、振動溶着の際に位置規定部が破損しても、破損によって発生した破片の管理ができないので、位置規定部の破損が起きない構造にしたいという要望があった。   Further, even if the position defining portion is damaged during vibration welding, it is impossible to manage the fragments generated by the damage, and there has been a demand for a structure in which the position defining portion is not damaged.

上記課題を解決するために、請求項1に記載された発明は、
溶着用基材と、溶着部品とが、一方向へ振動する振動溶着によって接合された溶着部を有し、
該溶着部が、前記溶着用基材に設定された接合面と、前記溶着部品に、前記接合面に対して当接可能に設けられた当接面とを有して、
前記接合面と当接面とが、それぞれ振動溶着の振動方向へ延びる一対の辺部と、前記振動方向と直交する方向へ延びる一対の辺部とを有する矩形状のものとされ、
前記溶着用基材と溶着部品との間に、前記接合面に対する当接面の当接位置を規定するための位置規定部が設けられた振動溶着部構造において、
前記位置規定部が、矩形状をした前記接合面と当接面との対角位置またはその近傍に対して、振動方向と直交する方向へ位置決め可能に、少なくとも2箇所設けられ、
対角の第1のコーナー部に設けられる第1の前記位置規定部が、
前記接合面の外側部分近傍に立設された位置決め用の突出部と、
前記当接面から外方へ張出されて、前記突出部を収容可能な位置決め用の収容部と、を有し、
対角の第2のコーナー部に設けられる第2の前記位置規定部が、前記接合面の外側部分近傍に立設されて、前記当接面の縁部を、直接または間接的に係止する位置決め用の係止部を有することを特徴とする。
請求項2に記載された発明は、上記において、
前記収容部が、前記突出部を振動方向に対し僅少な間隙を有して挿通させるルーズ孔部を備えると共に、
前記収容部が、前記突出部を、振動方向と直交する方向に対して位置規定するための位置規定面を有することを特徴とする。
請求項3に記載された発明は、上記において、
前記収容部が、前記ルーズ孔部の前記溶着用基材側に、振動方向に対して、前記突出部の基部側が広くなり、前記突出部の先端側が狭くなる傾斜面部を有することを特徴とする。
請求項4に記載された発明は、上記において、
前記位置決め用の収容部が、前記溶着用基材とは反対の側に、前記ルーズ孔部を延長するための厚肉部を有することを特徴とする。
請求項5に記載された発明は、上記において、
前記位置決め用の収容部が、前記ルーズ孔部の周囲に前記溶着用基材側へ突出する突縁部を有し、該突縁部の内周部分に、前記突出部の前記収容部への導入を案内する導入テーパ部を有することを特徴とする。
請求項6に記載された発明は、上記において、
前記溶着用基材がエアバッグリッド部材であり、前記溶着部品が前記エアバッグリッド部材の裏面側に振動溶着される樹脂製補強部材であることを特徴とする。
In order to solve the above problem, the invention described in claim 1 is:
The welding base material and the welding component have a welding part joined by vibration welding that vibrates in one direction,
The welded portion has a joint surface set on the welding base material, and a contact surface provided on the welded part so as to be able to contact the joint surface,
The joint surface and the contact surface are each of a rectangular shape having a pair of side portions extending in a vibration direction of vibration welding and a pair of side portions extending in a direction orthogonal to the vibration direction,
In the vibration welded part structure provided with a position defining part for defining the contact position of the contact surface with respect to the joint surface between the welding base material and the welded part,
The position defining portion is provided in at least two locations so as to be positioned in a direction orthogonal to the vibration direction with respect to the diagonal position of the joint surface and the contact surface having a rectangular shape or the vicinity thereof,
The first position defining portion provided at the diagonal first corner portion,
A positioning protrusion erected in the vicinity of the outer portion of the joint surface;
A positioning accommodating portion that protrudes outward from the contact surface and can accommodate the protruding portion;
The second position defining portion provided at the diagonal second corner portion is erected in the vicinity of the outer portion of the joint surface to directly or indirectly lock the edge portion of the contact surface. It has the latching | locking part for positioning, It is characterized by the above-mentioned.
The invention described in claim 2 is the above,
The accommodating portion includes a loose hole portion through which the protruding portion is inserted with a slight gap with respect to the vibration direction, and
The accommodating portion has a position defining surface for defining the position of the protruding portion with respect to a direction orthogonal to the vibration direction.
The invention described in claim 3 is the above,
The accommodating portion has an inclined surface portion on the welding base material side of the loose hole portion, the base portion side of the projecting portion is widened and the tip end side of the projecting portion is narrowed with respect to the vibration direction. .
The invention described in claim 4 is the above,
The positioning accommodating portion has a thick portion for extending the loose hole portion on a side opposite to the welding base material.
The invention described in claim 5 is the above,
The positioning accommodating portion has a protruding edge portion protruding toward the welding base material around the loose hole portion, and an inner peripheral portion of the protruding edge portion is provided with the protruding portion to the receiving portion. It has the introduction taper part which guides introduction, It is characterized by the above-mentioned.
The invention described in claim 6 is the above,
The welding base material is an airbag grid member, and the welding component is a resin reinforcing member that is vibration welded to the back side of the airbag grid member.

請求項1に記載された発明によれば、上記構成によって、以下のような作用効果を得ることができる。
即ち、接合面や当接面の対角位置またはその近傍に、少なくとも2箇所の位置規定部を設けることにより、少ない数の位置規定部で、溶着用基材に対して溶着部品を、振動方向や、振動方向と直交する方向や、回転方向に対して効果的に位置規定することができるようになる。
また、第1の前記位置規定部および第2の前記位置規定部を、接合面や当接面の外側に設けることにより、振動溶着部分の面積(溶着面積)を減らさなくて済むようになるので、位置規定部を、接合面や当接面の内側に設けた場合と比べて、より強固な溶着状態を得ることができる。
そして、第1の位置規定部を、突出部と収容部とによって構成することにより、作業者は、突出部が収容部に収容されたことを確認することで、確実に位置決め作業を行うことができる。しかも、第1の位置規定部の1個所のみにて突出部と収容部との収容状態を確認すれば良いので、位置規定作業が各段に容易となる。更に、振動溶着によって破損される可能性のある部位を1個所にまで減らすことができる。
また、第2の位置規定部を、上記した当接面の縁部を直接または間接的に係止するようにした係止部とすることにより、簡単な構成で効果的且つ確実に位置規定を行わせることができる。しかも、第2の位置規定部の係止状態は、溶着部品における比較的大きい当接面の縁部で確認することができるので、容易且つ確実に位置決め作業を行うことができる。更に、係止部を振動溶着によって破損されないものとすることができる。
請求項2に記載された発明によれば、上記構成によって、以下のような作用効果を得ることができる。
即ち、収容部が、突出部を振動方向に対し僅少な間隙を有して挿通させるルーズ孔部を備えることにより、振動溶着の際に突出部の基部が屈曲される角度を僅かであっても小さくすることができる。これによって、突出部の基部を破損し難くすることができる。
また、収容部が、突出部を、振動方向と直交する方向に対して位置規定するための位置規定面を有することにより、振動方向と直交する方向に対する位置規定を確実に行わせることができる。
請求項3に記載された発明によれば、上記構成によって、以下のような作用効果を得ることができる。
即ち、収容部が、ルーズ孔部の溶着用基材側に、振動方向に対して、突出部の基部側が広くなり、突出部の先端側が狭くなる傾斜面部を有することにより、振動溶着の際に突出部の基部が屈曲される角度をより小さくすることができる。
また、傾斜面部が存在する分だけ、ルーズ孔部の位置が、溶着用基材から面直方向へ離れることになるので、振動溶着の際に突出部の基部が屈曲される角度をより小さくすることができる。
これらにより、屈曲変形による突出部の破損や、破損による突出部の分離脱落を防止することができる。
請求項4に記載された発明によれば、上記構成によって、以下のような作用効果を得ることができる。
即ち、位置決め用の収容部の、溶着用基材とは反対側の部分に厚肉部を設けてルーズ孔部を反対側に延長することにより、位置決めに必要なルーズ孔部の孔長さを確保することができる。これによって、上記したように振動溶着の際に突出部の基部が屈曲される角度を小さくしつつ、位置決め精度を確保し向上することができる。
請求項5に記載された発明によれば、上記構成によって、以下のような作用効果を得ることができる。
即ち、位置決め用の収容部が、収容部の周囲に形成した溶着用基材側へ突出する突縁部の内周部分に導入テーパ部を有することにより、外部から直接目視できないような手探りの状況にあっても、導入テーパ部によって案内させることで、比較的容易に収容部へ突出部を挿入して位置規定を行わせることができるようになる。これにより、溶着用基材に対する溶着部品の設置および位置規定作業を容易化することができる。
請求項6に記載された発明によれば、上記構成によって、以下のような作用効果を得ることができる。
即ち、溶着用基材がエアバッグリッド部材であり、溶着部品が樹脂製補強部材であることにより、エアバッグリッド部材の裏面側に樹脂製補強部材を当接して振動溶着する際に、上記した位置規定の容易化と、位置規定部の破損防止との効果を得ることができる。
According to the first aspect of the present invention, the following operational effects can be obtained by the above configuration.
That is, by providing at least two position defining portions at or near the diagonal position of the joint surface or the contact surface, the welding component can be placed on the welding base material in the vibration direction with a small number of position defining portions. In addition, the position can be effectively defined with respect to the direction orthogonal to the vibration direction and the rotation direction.
Further, by providing the first position defining portion and the second position defining portion on the outer side of the joint surface or the contact surface, it is not necessary to reduce the area (welded area) of the vibration welding portion. Compared with the case where the position defining portion is provided inside the joining surface or the contact surface, a stronger welding state can be obtained.
Then, by configuring the first position defining portion with the protruding portion and the accommodating portion, the operator can reliably perform the positioning operation by confirming that the protruding portion is accommodated in the accommodating portion. it can. In addition, since it is only necessary to check the housing state of the protruding portion and the housing portion at only one location of the first position defining portion, the position defining work is facilitated at each stage. Furthermore, the number of parts that can be damaged by vibration welding can be reduced to one.
In addition, by defining the second position defining portion as a locking portion that directly or indirectly locks the edge portion of the abutting surface, the position can be defined effectively and reliably with a simple configuration. Can be done. Moreover, since the locked state of the second position defining portion can be confirmed at the edge of the relatively large contact surface in the welded part, the positioning operation can be performed easily and reliably. Furthermore, the locking portion can be prevented from being damaged by vibration welding.
According to the second aspect of the present invention, the following effects can be obtained by the above configuration.
That is, the housing portion includes a loose hole portion through which the protruding portion is inserted with a slight gap with respect to the vibration direction, so that the angle at which the base portion of the protruding portion is bent during vibration welding is small. Can be small. As a result, it is possible to make the base portion of the protruding portion difficult to break.
In addition, since the housing portion has a position defining surface for defining the position of the protrusion with respect to the direction orthogonal to the vibration direction, the position can be reliably defined in the direction orthogonal to the vibration direction.
According to the third aspect of the present invention, the following operational effects can be obtained by the above configuration.
That is, in the case of vibration welding, the housing portion has an inclined surface portion on the welding base material side of the loose hole portion where the base portion side of the protruding portion becomes wider and the distal end side of the protruding portion becomes narrower with respect to the vibration direction. The angle at which the base of the protrusion is bent can be further reduced.
Further, since the position of the loose hole portion is separated from the welding base material in the direction perpendicular to the surface by the amount of the inclined surface portion, the angle at which the base portion of the protruding portion is bent during vibration welding is further reduced. be able to.
Accordingly, it is possible to prevent the protruding portion from being damaged due to bending deformation and the protruding portion from being separated and dropped due to the damage.
According to the invention described in claim 4, the following effects can be obtained by the above-described configuration.
In other words, by providing a thick portion on the opposite side of the welding base to the welding base and extending the loose hole to the opposite side, the length of the loose hole necessary for positioning is increased. Can be secured. As a result, as described above, positioning accuracy can be secured and improved while reducing the angle at which the base of the protruding portion is bent during vibration welding.
According to the fifth aspect of the present invention, the following effects can be obtained by the above configuration.
In other words, the positioning accommodating portion has an introduction taper portion on the inner peripheral portion of the protruding edge portion that protrudes toward the welding base material formed around the accommodating portion, so that a groping situation that cannot be directly observed from the outside. Even in this case, the guide is guided by the introduction taper portion, so that the projecting portion can be relatively easily inserted into the accommodating portion to determine the position. Thereby, the installation of the welding component with respect to the welding base material and the position defining operation can be facilitated.
According to the sixth aspect of the present invention, the following effects can be obtained by the above configuration.
That is, when the welding base material is an air bag grid member and the welded part is a resin reinforcing member, the position regulation described above is applied when the resin reinforcing member abuts on the back side of the air grid member and vibration welding is performed. The effect of facilitating the above and preventing the position defining portion from being damaged can be obtained.

本発明の実施例にかかる振動溶着部構造を備えたインストルメントパネルの斜視図である。It is a perspective view of the instrument panel provided with the vibration welding part structure concerning the Example of this invention. 図1の縦断面図である。It is a longitudinal cross-sectional view of FIG. 図2の振動溶着部構造を上方から見た平面図でる。It is the top view which looked at the vibration welding part structure of FIG. 2 from upper direction. 図3の部分拡大図である。FIG. 4 is a partially enlarged view of FIG. 3. ルーズ孔部の部分に設けた傾斜面部を示す部分拡大縦断面図であり、(a)は振動溶着中の振幅中央位置にある時の状態、(b)は振動溶着中の最大振幅位置にある時の状態を示すものである。It is a partial expanded longitudinal cross-sectional view which shows the inclined surface part provided in the part of the loose hole part, (a) is a state when it exists in the amplitude center position during vibration welding, (b) exists in the maximum amplitude position during vibration welding. It shows the state of time. タイト孔部とした場合の部分拡大縦断面図であり、(a)は振動溶着中の振幅中央位置にある時の状態、(b)は振動溶着中の最大振幅位置にある時の状態を示すものである。It is a partial enlarged longitudinal sectional view in the case of a tight hole portion, (a) shows a state at the position of the amplitude center during vibration welding, (b) shows a state at the maximum amplitude position during vibration welding. Is. ルーズ孔部の部分に設けた厚肉部を示す部分拡大縦断面図である。It is a partial expanded longitudinal cross-sectional view which shows the thick part provided in the part of the loose hole part. ルーズ孔部の部分に設けた突縁部および導入テーパ部を示す部分拡大縦断面図である。It is the elements on larger scale which show the protruding edge part and introduction taper part which were provided in the part of the loose hole part.

以下、本実施の形態、および、それを具体化した実施例を、図面を用いて詳細に説明する。   Hereinafter, the present embodiment and examples embodying the present embodiment will be described in detail with reference to the drawings.

先ず、 図1,図2を用いて、この実施の形態の背景となる構成(車両用エアバッグ構造)について説明する。   First, the configuration (vehicle airbag structure) serving as the background of this embodiment will be described with reference to FIGS.

図に示すように、自動車などの車両には、車室内の前部にインストルメントパネル1などの車両用内装パネルが設置されている。   As shown in the figure, a vehicle interior panel such as an instrument panel 1 is installed in a front portion of a vehicle interior such as an automobile.

そして、このインストルメントパネル1の助手席側の部分に対し、緊急時に助手席乗員を保護するための安全装置として、助手席用のエアバッグ装置2を設置する。   And the airbag apparatus 2 for passenger seats is installed with respect to the passenger seat side part of this instrument panel 1 as a safety device for protecting a passenger seat passenger at the time of emergency.

上記した助手席用のエアバッグ装置2は、図2に示すように、袋状のエアバッグ本体3を折畳んで収納するエアバッグモジュール4と、このエアバッグモジュール4の上方に設置されたエアバッグリッド部材5とを備えたものとされる。   As shown in FIG. 2, the airbag device 2 for a passenger seat described above includes an airbag module 4 that folds and stores a bag-shaped airbag body 3, and an airbag installed above the airbag module 4. The grid member 5 is provided.

そして、エアバッグモジュール4は、その下部が、インストルメントパネル1の内部に配設された車体強度部材13に対し、ボルト、ナットなどの締結用部材14を介して締結固定される。   The lower portion of the airbag module 4 is fastened and fixed to a vehicle body strength member 13 disposed inside the instrument panel 1 via fastening members 14 such as bolts and nuts.

また、エアバッグモジュール4は、その上部が、エアバッグリッド部材5の裏面側に対し、樹脂製補強部材15を介して取付けられる。なお、樹脂製補強部材15については、後述する。   The upper portion of the airbag module 4 is attached to the back side of the airbag grid member 5 via a resin reinforcing member 15. The resin reinforcing member 15 will be described later.

上記したエアバッグリッド部材5には、上記したインストルメントパネル1と一体に設けられた一体型のもの(いわゆるインスト一体型リッド)や、インストルメントパネル1とは別体に設けられて、インストルメントパネル1に形成されたリッド取付用開口部にほぼ面一状態で取付けられる別体型のもの(いわゆるインスト別体型リッド)などが存在している。   The above-described airbag grid member 5 is provided integrally with the above-described instrument panel 1 (so-called instrument-integrated lid), or provided separately from the instrument panel 1, and the instrument panel. There is a separate type (so-called instrument separate type lid) that can be attached to the lid mounting opening formed in 1 in a substantially flush state.

そのため、一体型の場合、上記したエアバッグモジュール4は、インストルメントパネル1におけるインスト一体型リッド(エアバッグリッド部材5)の部分の内面に対して直接的に取付けられることになる(直接取付型)。また、別体型の場合、エアバッグモジュール4は、インスト別体型リッド(エアバッグリッド部材5)の内面に取付けられた状態で、このインスト別体型リッドと共に、インストルメントパネル1に(間接的に)取付けられることになる(間接取付型)。この場合には、一体型となっている。   Therefore, in the case of the integral type, the above-described airbag module 4 is directly attached to the inner surface of the instrument integrated lid (airbag grid member 5) portion of the instrument panel 1 (direct attachment type). . In the case of a separate type, the airbag module 4 is attached to the instrument panel 1 (indirectly) together with the separate instrument type lid while being attached to the inner surface of the separate instrument type lid (airbag grid member 5). (Indirect mounting type). In this case, it is an integrated type.

そして、この車両用エアバッグ構造では、エアバッグリッド部材5に対して、袋状のエアバッグ本体3が膨出する開口部(膨出用開口部。特に図示せず)を形成するためのドア部7,8が設けられる。このドア部7,8は、エアバッグリッド部材5の裏面側に形成された開裂線9によって画成される。   And in this vehicle airbag structure, the door part for forming the opening part (opening part for expansion | swelling, not shown in particular) which the bag-shaped airbag main body 3 bulges with respect to the airbag grid member 5. 7,8 are provided. The door portions 7 and 8 are defined by a tear line 9 formed on the back side of the airbag grid member 5.

そして、この開裂線9が、少なくとも、横方向へ延びる横開裂線部11と、この横開裂線部11の両端部を通って縦方向の両側へ延びる一対の縦開裂線部12と、を有する底面視「日」字状のものとされる。そして、底面視「日」字状をした横開裂線部11と一対の縦開裂線部12との間に、2枚のドア部7,8が形成可能とされる。   The cleavage line 9 has at least a lateral cleavage line part 11 extending in the lateral direction and a pair of longitudinal cleavage line parts 12 extending to both sides in the longitudinal direction through both ends of the lateral cleavage line part 11. It is assumed to have a “day” shape when viewed from the bottom. The two door portions 7 and 8 can be formed between the lateral cleavage line portion 11 and the pair of vertical cleavage line portions 12 having a “day” shape as viewed from the bottom.

更に、上記した2枚のドア部7,8の外側には、ドア外側部16が形成される。上記したドア部7,8は、エアバッグモジュール4の作動によって上記した開口部を開成させる可動部分であるのに対し、上記したドア外側部16はドア部7,8の外周を取囲む固定部分である。   Furthermore, a door outer portion 16 is formed outside the two door portions 7 and 8 described above. The door portions 7 and 8 described above are movable portions that open the opening portion described above by the operation of the airbag module 4, whereas the door outer portion 16 described above is a fixed portion that surrounds the outer periphery of the door portions 7 and 8. It is.

また、上記した樹脂製補強部材15は、少なくとも、上記した各ドア部7,8の裏面側にそれぞれ溶着固定される2枚のドア補強部21,22と、ドア外側部16の裏面側に溶着固定される外周フランジ部23と、上記したドア補強部21,22と外周フランジ部23との間に、上記した開口部を包囲するように設けられるモジュール取付枠部24とを有するものなどとされる。   The resin reinforcing member 15 is welded to at least the two door reinforcing portions 21 and 22 that are welded and fixed to the back surfaces of the door portions 7 and 8 and the back surface of the door outer portion 16. The outer peripheral flange portion 23 is fixed, and the module mounting frame portion 24 is provided between the door reinforcing portions 21 and 22 and the outer peripheral flange portion 23 so as to surround the opening. The

そして、上記したドア補強部21,22が、上記したドア部7,8よりも一回り小さく形成されることにより、2枚のドア補強部21,22と外周フランジ部23との間には、底面視「日」字状をした上記開裂線9の一部を取り囲むように、底面視H字状のスリット部25が形成される(図3参照)。   And since the above-mentioned door reinforcement parts 21 and 22 are formed slightly smaller than the above-described door parts 7 and 8, between the two door reinforcement parts 21 and 22 and the outer peripheral flange part 23, A slit portion 25 having an H shape in bottom view is formed so as to surround a part of the cleavage line 9 having a “day” shape in bottom view (see FIG. 3).

また、上記したドア補強部21,22とモジュール取付枠部24との間には、ドア部7,8およびドア補強部21,22が開く際の回転中心となるヒンジ部26が設けられる。   Further, between the door reinforcing portions 21 and 22 and the module mounting frame portion 24, a hinge portion 26 serving as a rotation center when the door portions 7 and 8 and the door reinforcing portions 21 and 22 are opened is provided.

そして、エアバッグリッド部材5と樹脂製補強部材15との間には、両者を位置規定するための位置規定部27が設けられる。   A position defining portion 27 is provided between the airbag grid member 5 and the resin reinforcing member 15 to position the both.

また、上記したドア補強部21,22やドア外側部16のエアバッグリッド部材5側の面には、上記した溶着を行うための溶着リブ28が設けられる。   Further, on the surfaces of the door reinforcing portions 21 and 22 and the door outer portion 16 on the airbag grid member 5 side, welding ribs 28 for performing the above-described welding are provided.

更に、上記したモジュール取付枠部24の側面には、エアバッグモジュール4を取付けるための係止用孔部29が設けられる。   Further, a locking hole 29 for mounting the airbag module 4 is provided on the side surface of the module mounting frame 24 described above.

そして、上記したエアバッグモジュール4は、その上部を、上記したモジュール取付枠部24の内部に挿入した状態で配設されると共に、その上部に設けられたフック部4aが、モジュール取付枠部24(の前後)の側面に形成された係止用孔部29に対し、遊嵌状態で挿入配置され、係止可能な状態とされる。   The above-described airbag module 4 is disposed in a state where the upper portion thereof is inserted into the above-described module mounting frame portion 24, and the hook portion 4 a provided on the upper portion is provided with the module mounting frame portion 24. With respect to the locking hole 29 formed on the (front and rear) side surface, the locking hole 29 is inserted and arranged in a loosely fitted state to be locked.

ここで、補足説明を行うと、上記した「エアバッグリッド部材5」は、樹脂製のパネル状部材などとされる。このエアバッグリッド部材5は、例外的な部分を除いて、基本的に均一な板厚を有するものなどとされる。
上記した「エアバッグ本体3」は、上記したように袋状をしており、緊急時に、作動流体が注入されることによって展開し、車室内へ膨出されるようになっている。
Here, when supplementary explanation is given, the above-mentioned “air bag grid member 5” is a panel member made of resin or the like. The airbag grid member 5 has basically a uniform thickness except for exceptional portions.
The above-described “airbag body 3” has a bag shape as described above, and is developed by injecting a working fluid in an emergency and is inflated into the vehicle interior.

上記した「開口部」は、文字通り、エアバッグ本体3がエアバッグリッド部材5を通って車室内へ膨出し得るようにするために、緊急時にエアバッグリッド部材5に貫通形成されるものである。この開口部は、実質的にほぼ長方形状または正方形状のものとされる。   The above-mentioned “opening” is literally formed through the airbag grid member 5 in an emergency so that the airbag body 3 can be inflated into the vehicle compartment through the airbag grid member 5. The opening is substantially rectangular or square.

上記した「ドア部7,8」は、緊急時にエアバッグリッド部材5に上記した開口部を形成するために設けられるものであり、この場合には、上記した開口部を車両前後方向にほぼ二等分した大きさのものとされる。   The above-described “door portions 7 and 8” are provided to form the above-described opening portions in the airbag grid member 5 in an emergency, and in this case, the above-described opening portions are approximately second order in the vehicle front-rear direction. It shall be of the divided size.

上記した「開裂線9」は、文字通り、エアバッグリッド部材5を開裂するための線状をした部分である。この開裂線9は、溝など連続状のものとしても良いし、ミシン目などのような不連続状のものとしても良い。   The above-mentioned “cleavage line 9” is literally a linear portion for cleaving the airbag grid member 5. The cleavage line 9 may be continuous such as a groove, or may be discontinuous such as a perforation.

上記した「横方向」は、この場合、ほぼ車幅方向とされる。
上記した「横開裂線部11」は、文字通り、開裂線9の横方向へ延びる部分を構成するものである。
In this case, the “lateral direction” described above is substantially the vehicle width direction.
The above-mentioned “lateral cleavage line portion 11” literally constitutes a portion extending in the lateral direction of the cleavage line 9.

上記した「縦方向」は、この場合、ほぼ車両前後方向とされる。
上記した「縦開裂線部12」は、文字通り、開裂線9の縦方向へ延びる部分を構成するものである。
In this case, the “vertical direction” described above is substantially the vehicle longitudinal direction.
The above-described “longitudinal cleavage line portion 12” literally constitutes a portion extending in the longitudinal direction of the cleavage line 9.

そして、上記した助手席用のエアバッグ装置2は、以下のように作動する。   The above-described passenger seat airbag device 2 operates as follows.

即ち、緊急時に、エアバッグ本体3は袋状に膨らまされる。そして、袋状に膨らんだエアバッグ本体3の圧力でエアバッグリッド部材5が押され、エアバッグリッド部材5に形成された開裂線9が開裂されてドア部7,8が開くことにより、エアバッグリッド部材5に形成された開口部から袋状のエアバッグ本体3が車室内へ膨出することになる。このエアバッグ本体3の車室内への膨出によって、座席の所定位置に着座している乗員を保護・拘束することができる。   That is, in an emergency, the airbag body 3 is inflated into a bag shape. The airbag grid member 5 is pushed by the pressure of the airbag body 3 inflated in a bag shape, the tear line 9 formed in the airbag grid member 5 is cleaved, and the door portions 7 and 8 are opened, thereby the airbag grid member. The bag-shaped airbag main body 3 bulges out from the opening formed in the vehicle interior into the vehicle interior. By bulging the air bag body 3 into the passenger compartment, it is possible to protect and restrain an occupant seated at a predetermined position of the seat.

このドア部7,8は、エアバッグリッド部材5の裏面側に開裂線9を形成することによって画成することができる。この際、開裂線9を、横方向の両側へ延びる横開裂線部11と、この横開裂線部11の両端部を通って縦方向へ延びる一対の縦開裂線部12とを有する、底面視「日」字状のものなどとすることにより、横開裂線部11と一対の縦開裂線部12との間に、観音開きする2枚のドア部7,8が形成される。   The door portions 7 and 8 can be defined by forming a tear line 9 on the back side of the airbag grid member 5. At this time, the cleavage line 9 has a lateral cleavage line part 11 extending to both sides in the lateral direction and a pair of longitudinal cleavage line parts 12 extending in the longitudinal direction through both ends of the lateral cleavage line part 11 as viewed from the bottom. By adopting a “Sun” -shaped one or the like, two door portions 7 and 8 that open in a double-tone manner are formed between the lateral cleavage line portion 11 and the pair of vertical cleavage line portions 12.

そして、以上のような背景となる構成に対し、この実施例のものでは、以下のような構成を備えるようにしている。   In contrast to the background configuration as described above, the present embodiment has the following configuration.

<構成>以下、構成について説明する。
(構成1)
この実施例の振動溶着部構造は、図2〜図4に示すように(主に、図3参照)、溶着用基材31(例えば、エアバッグリッド部材5)と、溶着部品32(例えば、樹脂製補強部材15)とが、一方向へ振動する振動溶着によって接合された溶着部33を有するものとされる。
この溶着部33が、上記溶着用基材31に設定された接合面34と、上記溶着部品32に、上記接合面34に対して当接可能に設けられた当接面35とを有するものとされる。
上記接合面34と当接面35とが、それぞれ振動溶着の振動方向へ延びる一対の辺部36と、上記振動方向と直交する方向へ延びる一対の辺部37とを有するほぼ矩形状のものとされる。
そして、上記溶着用基材31と溶着部品32との間に、上記接合面34に対する当接面35の当接位置を規定するための位置規定部27が設けられる。
<Configuration> The configuration will be described below.
(Configuration 1)
As shown in FIGS. 2 to 4 (mainly refer to FIG. 3), the vibration welded portion structure of this embodiment has a welding base material 31 (for example, an air grid member 5) and a welding component 32 (for example, a resin). The reinforcing member 15) has a welded portion 33 joined by vibration welding that vibrates in one direction.
The welding portion 33 has a joining surface 34 set on the welding base material 31 and an abutting surface 35 provided on the welding component 32 so as to be able to abut against the joining surface 34. Is done.
The joint surface 34 and the contact surface 35 are each substantially rectangular having a pair of side portions 36 extending in the vibration direction of vibration welding and a pair of side portions 37 extending in a direction orthogonal to the vibration direction. Is done.
A position defining portion 27 for defining the contact position of the contact surface 35 with respect to the joint surface 34 is provided between the welding base material 31 and the welding component 32.

そして、上記位置規定部27が、矩形状をした上記接合面34と当接面35との対角位置またはその近傍に対して、振動方向と直交する方向へ位置決め可能に、少なくとも2箇所設けられる。
対角の第1のコーナー部38(またはその近傍)に設けられる第1の位置規定部27が、上記接合面34の外側部分近傍に立設された位置決め用の突出部41と、上記当接面35から外方へ張出されて、上記突出部41を収容可能な位置決め用の収容部42とを有するものとされる。
対角の第2のコーナー部39(またはその近傍)に設けられる第2の位置規定部27が、上記接合面34の外側部分近傍に立設されて、上記当接面35の縁部を、直接または間接的に係止する位置決め用の係止部43を有するものとされる。
The position defining portion 27 is provided in at least two locations so as to be positioned in a direction orthogonal to the vibration direction with respect to a diagonal position between the rectangular joining surface 34 and the contact surface 35 or in the vicinity thereof. .
The first position defining portion 27 provided in the diagonal first corner portion 38 (or in the vicinity thereof) is provided with the positioning protruding portion 41 erected in the vicinity of the outer portion of the joint surface 34 and the contact. A positioning accommodating portion 42 that extends outward from the surface 35 and can accommodate the protruding portion 41 is provided.
A second position defining portion 27 provided in the diagonal second corner portion 39 (or the vicinity thereof) is erected in the vicinity of the outer portion of the joining surface 34, and the edge portion of the contact surface 35 is It is assumed to have a positioning locking portion 43 that is locked directly or indirectly.

(補足説明1)
ここで、上記した「溶着用基材31」は、溶着部品32が溶着される被溶着部材とされる。
上記した「溶着部品32」は、溶着用基材31に溶着する溶着部材とされる。
(Supplementary explanation 1)
Here, the above-described “welding substrate 31” is a member to be welded to which the welding component 32 is welded.
The above-mentioned “welded part 32” is a welding member that is welded to the welding base material 31.

上記した「振動溶着」は、文字通り、振動によって、溶着用基材31と溶着部品32とを溶融接着する接合方法である。この場合、溶着用基材31の接合面34に溶着部品32の当接面35を当接して、溶着用基材31の接合面34と溶着部品32の当接面35との間に全面におよぶ一定方向の振動を加圧状態で与えることにより溶着を行うようにする。   The above-mentioned “vibration welding” is literally a joining method in which the welding base material 31 and the welding component 32 are melt-bonded by vibration. In this case, the contact surface 35 of the welding component 32 is brought into contact with the bonding surface 34 of the welding base material 31, and the entire surface is between the bonding surface 34 of the welding base material 31 and the contact surface 35 of the welding component 32. Welding is performed by applying a certain direction of vibration in a pressurized state.

上記した「溶着部33」は、文字通り、振動溶着によって接合された部分である。   The above-mentioned “welded part 33” is literally a part joined by vibration welding.

上記した「接合面34」は、溶着用基材31の裏面側に形成される。   The “joining surface 34” described above is formed on the back surface side of the welding base material 31.

上記した「当接面35」は、溶着部品32の、接合面34と対向する部分に形成される。接合面34と当接面35とは、基本的に同じ大きさおよび形状を有するものとされる。当接面35には、溶着リブ28が設けられる。溶着リブ28は、当接面35から接合面34へ向けて一体的に突設される。   The above-mentioned “contact surface 35” is formed in a portion of the welded part 32 that faces the joint surface 34. The joining surface 34 and the contact surface 35 are basically the same size and shape. A welding rib 28 is provided on the contact surface 35. The welding rib 28 protrudes integrally from the contact surface 35 toward the joint surface 34.

上記した「振動方向」は、この場合、ほほ車幅方向とされている。そして、上記した溶着リブ28は振動方向へ向けて延設される。この場合、溶着リブ28は、車幅方向に延設されている。また、溶着リブ28は、樹脂製補強部材15における、ドア補強部21,22と外周フランジ部23との全域に対して複数本設けられている。   In this case, the above-mentioned “vibration direction” is approximately the vehicle width direction. And the above-mentioned welding rib 28 is extended toward the vibration direction. In this case, the welding rib 28 is extended in the vehicle width direction. Also, a plurality of welding ribs 28 are provided for the entire region of the door reinforcing portions 21 and 22 and the outer peripheral flange portion 23 in the resin reinforcing member 15.

上記した「振動方向と直交する方向」は、文字通り、振動方向に対して直交する方向である。この場合には、ほぼ車両前後方向とされている。   The above-mentioned “direction orthogonal to the vibration direction” is literally a direction orthogonal to the vibration direction. In this case, the vehicle front-rear direction is assumed.

上記した「位置規定部27」は、溶着用基材31に対して溶着部品32を取付ける際に、正しい位置に正確に設置できるようにするための補助となるものである。   The above-mentioned “position defining portion 27” is an assist for enabling accurate installation at the correct position when the welding component 32 is attached to the welding base material 31.

上記した「位置決め用の突出部41」は、溶着用基材31(の裏面)から溶着部品32の側へ向けて一体的に突設される。   The above-described “positioning protrusion 41” is integrally projected from the welding base material 31 (the back surface thereof) toward the welding component 32 side.

上記した「位置決め用の収容部42」は、溶着部品32に対して一体形成される。この収容部42は、突出部41が貫通される孔部とされるのが好ましい。なお、上記した突出部41は、収容部42から先端部が突出される程度の長さに形成されるのが好ましい。   The above-described “positioning accommodating portion 42” is integrally formed with the welded part 32. The accommodating portion 42 is preferably a hole portion through which the protruding portion 41 passes. In addition, it is preferable that the above-described protruding portion 41 is formed to have a length that allows the tip portion to protrude from the accommodating portion 42.

上記した「位置決め用の係止部43」は、溶着用基材31(の裏面)から溶着部品32の側へ向けて一体的に突設される。   The above-described “positioning locking portion 43” is integrally projected from the welding base material 31 (the back surface thereof) toward the welding component 32 side.

(構成2)
図4、図5に示すように、上記した収容部42が、上記突出部41を振動方向に対し僅少な間隙45を有して挿通させるルーズ孔部46を備えたものとされる。
そして、上記収容部42が、上記突出部41を、振動方向と直交する方向に対して位置規定するための位置規定面47を有するものとされる。
(Configuration 2)
As shown in FIGS. 4 and 5, the accommodating portion 42 is provided with a loose hole portion 46 through which the protruding portion 41 is inserted with a slight gap 45 in the vibration direction.
And the said accommodating part 42 shall have the position definition surface 47 for position-defining the said protrusion part 41 with respect to the direction orthogonal to a vibration direction.

(補足説明2)
ここで、上記した「僅少な間隙45」は、突出部41および収容部42の寸法誤差よりは大きく、そして、振動溶着の振動の振幅よりは小さいものとされる。この場合、突出部41および収容部42の寸法誤差を、例えば、合わせておおむね0.5ミリとし、振動の振幅を、例えば、往復3.0ミリとすると、上記した僅少な間隙45は、合わせて0.5ミリよりも大きく3.0ミリよりも小さい範囲に収まるように設定する。
(Supplementary explanation 2)
Here, the “slight gap 45” described above is larger than the dimensional error of the protruding portion 41 and the accommodating portion 42, and smaller than the amplitude of vibration of vibration welding. In this case, if the dimensional error of the projecting portion 41 and the accommodating portion 42 is, for example, approximately 0.5 mm, and the vibration amplitude is, for example, 3.0 mm, the small gap 45 described above is adjusted. Is set to be within a range larger than 0.5 mm and smaller than 3.0 mm.

上記した「ルーズ孔部46」は、文字通り、図6に示すような、(上記した僅少な間隙45を有さない)タイト孔部48ではないもののことである。この場合、ルーズ孔部46は、振動方向の辺および振動方向と直交する方向の辺を有する角孔などとされている。これに対して、突出部41は、振動方向の面および振動方向と直交する方向の面を有するもの(位置決めリブ)などとされている。   The above-mentioned “loose hole 46” is literally not a tight hole 48 (not having the above-described slight gap 45) as shown in FIG. In this case, the loose hole portion 46 is a square hole having a side in the vibration direction and a side in a direction orthogonal to the vibration direction. On the other hand, the protrusion 41 has a surface in the vibration direction and a surface in a direction orthogonal to the vibration direction (positioning rib).

上記した「位置規定面47」は、文字通り、振動方向と直交する方向の位置を規定するためのものであり、この場合には、図4中の上側の辺に形成されている。   The above-mentioned “position defining surface 47” literally defines the position in the direction orthogonal to the vibration direction, and in this case, is formed on the upper side in FIG.

(構成3)
図5に示すように、上記収容部42が、上記ルーズ孔部46の上記溶着用基材31側に、振動方向に対して、上記突出部41の基部側が広くなり、上記突出部41の先端側が狭くなる傾斜面部51を有するものとされる。
(Configuration 3)
As shown in FIG. 5, the housing portion 42 is formed on the welding base material 31 side of the loose hole portion 46 so that the base side of the projecting portion 41 becomes wider with respect to the vibration direction. The inclined surface portion 51 is narrowed on the side.

(補足説明3)
ここで、上記した「突出部41の基部」は、突出部41の溶着用基材31側の(付根)部分のことである。
(Supplementary explanation 3)
Here, the above-mentioned “base portion of the protruding portion 41” refers to the (root) portion of the protruding portion 41 on the welding base material 31 side.

上記した「突出部41の先端」は、突出部41の溶着用基材31から離れた側の部分のことである。   The above-mentioned “tip of the protruding portion 41” refers to a portion of the protruding portion 41 on the side away from the welding base material 31.

上記した「傾斜面部51」は、振動溶着時に突出部41の基部との干渉部分を減らすための干渉低減形状部である。この干渉低減形状部は、突出部41の両側に広がるものとされる。この場合、干渉低減形状部は、車幅方向に対して広がるように形成されている。この場合、傾斜面部51は、収容部42の肉厚の半分程度の範囲に設けられている。   The above described “inclined surface portion 51” is an interference reducing shape portion for reducing the interference portion with the base portion of the protruding portion 41 during vibration welding. The interference reducing shape portion is spread on both sides of the protruding portion 41. In this case, the interference reducing shape portion is formed so as to spread in the vehicle width direction. In this case, the inclined surface portion 51 is provided in a range of about half the thickness of the accommodating portion 42.

(構成4)
図7に示すように、上記位置決め用の収容部42が、上記溶着用基材31とは反対の側に、上記ルーズ孔部46を延長するための厚肉部53を有するものとされる。
(Configuration 4)
As shown in FIG. 7, the positioning accommodating portion 42 has a thick portion 53 for extending the loose hole portion 46 on the side opposite to the welding base material 31.

(補足説明4)
ここで、上記した「厚肉部53」は、収容部42の、溶着用基材31とは反対側の面における、ルーズ孔部46の周囲に形成される。厚肉部53は、上記した傾斜面部51によるルーズ孔部46の減少分程度の厚みを有するものなどとされる。
(Supplementary explanation 4)
Here, the above-described “thick portion 53” is formed around the loose hole portion 46 on the surface of the accommodating portion 42 on the side opposite to the welding base material 31. The thick portion 53 has a thickness that is about the amount of reduction of the loose hole portion 46 by the inclined surface portion 51 described above.

(構成5)
図8に示すように、上記位置決め用の収容部42が、上記ルーズ孔部46の周囲に上記溶着用基材31側へ突出する突縁部55を有し、この突縁部55の内周部分に、上記突出部41の上記収容部42への導入を案内する導入テーパ部56が形成される。
(Configuration 5)
As shown in FIG. 8, the positioning accommodating portion 42 has a protruding edge portion 55 that protrudes toward the welding base material 31 around the loose hole portion 46, and an inner periphery of the protruding edge portion 55. An introduction taper portion 56 that guides the introduction of the protruding portion 41 into the housing portion 42 is formed in the portion.

(補足説明5)
ここで、上記した「突縁部55」は、収容部42の、溶着用基材31側の面における、ルーズ孔部46の周囲に形成される。突縁部55は、振動溶着後に溶着用基材31と溶着部品32との間に形成される隙間程度の高さを有するものなどとされる。
(Supplementary explanation 5)
Here, the above-described “projection edge portion 55” is formed around the loose hole portion 46 on the surface of the housing portion 42 on the side of the welding base material 31. The projecting edge portion 55 has a height about the gap formed between the welding base material 31 and the welding component 32 after vibration welding.

上記した「導入テーパ部56」は、傾斜面部51と同じ傾斜角を有するものとしても良いし、異なる傾斜角を有するものとしても良い。   The “introducing taper portion 56” described above may have the same inclination angle as that of the inclined surface portion 51, or may have a different inclination angle.

なお、突縁部55および導入テーパ部56は、上記した厚肉部53と共に設けるようにしても、厚肉部53とは別に単独で設けるようにしても良い。   The protruding edge portion 55 and the introduction taper portion 56 may be provided together with the thick portion 53 described above, or may be provided separately from the thick portion 53.

(構成6)
既に上記したように、上記溶着用基材31がエアバッグリッド部材5とされる。
上記溶着部品32が上記エアバッグリッド部材5の裏面側に振動溶着される樹脂製補強部材15とされる。
(Configuration 6)
As described above, the welding base material 31 is the airbag grid member 5.
The welded part 32 is a resin reinforcing member 15 that is vibration welded to the back side of the airbag grid member 5.

(補足説明6)
ここで、「エアバッグリッド部材5」は、上記したようなものである。
(Supplementary explanation 6)
Here, the “air bag grid member 5” is as described above.

また、「樹脂製補強部材15」は、上記したようなものである。   The “resin reinforcing member 15” is as described above.

この場合、第1の位置規定部27の収容部42は、車幅方向の両側に位置する辺部37の一方における、車両前方に位置する辺部36寄りの位置に設けられている。また、第2の位置規定部27の係止部43は、車両後方に位置する辺部36における、車幅方向の両側に位置する辺部37の他方に寄った位置に設けられている。但し、第1の位置規定部27と第2の位置規定部27との設置位置は、これに限るものではない。   In this case, the accommodating portion 42 of the first position defining portion 27 is provided at a position near one of the side portions 37 located on both sides in the vehicle width direction and closer to the side portion 36 located in front of the vehicle. Further, the locking portion 43 of the second position defining portion 27 is provided at a position close to the other of the side portions 37 located on both sides in the vehicle width direction in the side portion 36 located on the rear side of the vehicle. However, the installation positions of the first position defining unit 27 and the second position defining unit 27 are not limited to this.

なお、溶着用基材31および溶着部品32は、エアバッグリッド部材5および樹脂製補強部材15を想定しているが、これらに限るものではなく、広く一般的に適用することが可能であることは、勿論である。   In addition, although the welding base material 31 and the welding component 32 assume the air bag grid member 5 and the resin reinforcement member 15, it is not restricted to these, It can be applied widely generally. Of course.

<作用効果>この実施例によれば、以下のような作用効果を得ることができる。
(作用効果1)
接合面34や当接面35の対角位置またはその近傍に、少なくとも2箇所の位置規定部27を設けることにより、少ない数の位置規定部27で、溶着用基材31に対して溶着部品32を、振動方向や、振動方向と直交する方向や、回転方向に対して効果的に位置規定することができるようになる。
<Effect> According to this embodiment, the following effects can be obtained.
(Operation effect 1)
By providing at least two position defining portions 27 at or near the diagonal positions of the joint surface 34 and the contact surface 35, the welding component 32 is attached to the welding base material 31 with a small number of position defining portions 27. Can be effectively positioned with respect to the vibration direction, the direction orthogonal to the vibration direction, and the rotation direction.

また、第1の上記位置規定部27および第2の上記位置規定部27を、接合面34や当接面35の外側に設けることにより、振動溶着部分の面積(溶着面積)を減らさなくて済むようになるので、位置規定部27を、接合面34や当接面35の内側に設けた場合と比べて、より強固な溶着状態を得ることができる。   Further, by providing the first position defining portion 27 and the second position defining portion 27 outside the joining surface 34 and the contact surface 35, it is not necessary to reduce the area of the vibration welding portion (welding area). As a result, a stronger welded state can be obtained as compared with the case where the position defining portion 27 is provided inside the joining surface 34 and the contact surface 35.

そして、第1の位置規定部27を、突出部41と収容部42とによって構成することにより、作業者は、突出部41が収容部42に収容されたことを確認することで、確実に位置決め作業を行うことができる。しかも、第1の位置規定部27の1個所のみにて突出部41と収容部42との収容状態を確認すれば良いので、位置規定作業が各段に容易となる。更に、振動溶着によって破損される可能性のある部位を1個所にまで減らすことができる。   Then, by configuring the first position defining portion 27 with the protruding portion 41 and the accommodating portion 42, the operator can reliably position by confirming that the protruding portion 41 is accommodated in the accommodating portion 42. Work can be done. In addition, since it is only necessary to check the housing state of the protruding portion 41 and the housing portion 42 at only one location of the first position defining portion 27, the position defining operation is facilitated at each stage. Furthermore, the number of parts that can be damaged by vibration welding can be reduced to one.

また、第2の位置規定部27を、上記した当接面35の縁部を直接または間接的に係止するようにした係止部43とすることにより、簡単な構成で効果的且つ確実に位置規定を行わせることができる。しかも、第2の位置規定部27の係止状態は、溶着部品32における比較的大きい当接面35の縁部で確認することができるので、容易且つ確実に位置決め作業を行うことができる。更に、係止部43を振動溶着によって破損されないものとすることができる。   Further, the second position defining portion 27 is the locking portion 43 that is configured to directly or indirectly lock the edge portion of the contact surface 35 described above, thereby effectively and reliably with a simple configuration. Positioning can be performed. Moreover, since the locked state of the second position defining portion 27 can be confirmed at the edge of the relatively large contact surface 35 in the welded part 32, the positioning operation can be performed easily and reliably. Further, the locking portion 43 can be prevented from being damaged by vibration welding.

(作用効果2)
図4に示すように、収容部42が、突出部41を振動方向に対し僅少な間隙45を有して挿通させるルーズ孔部46を備えることにより、図5に示すように、振動溶着の際に突出部41の基部が屈曲される角度を僅かであっても小さくすることができる。これによって、突出部41の基部を破損し難くすることができる。
(Operation effect 2)
As shown in FIG. 4, the accommodating portion 42 includes a loose hole portion 46 through which the protruding portion 41 is inserted with a slight gap 45 in the vibration direction. Even if the angle at which the base of the protrusion 41 is bent is small, the angle can be reduced. Thereby, it is possible to make the base portion of the protruding portion 41 difficult to break.

これに対し、図6に示すように、タイト孔部48とした場合には、振動溶着の際に突出部41の基部が屈曲される角度が上記よりも大きくなるので、突出部41の基部が破損する可能性が高くなる。   On the other hand, as shown in FIG. 6, in the case of the tight hole portion 48, the angle at which the base portion of the protruding portion 41 is bent at the time of vibration welding is larger than the above, so the base portion of the protruding portion 41 is The possibility of breakage increases.

また、収容部42が、突出部41を、振動方向と直交する方向に対して位置規定するための位置規定面47を有することにより、振動方向と直交する方向に対する位置規定を確実に行わせることができる。   Further, the housing portion 42 has the position defining surface 47 for positioning the protrusion 41 with respect to the direction orthogonal to the vibration direction, so that the position definition with respect to the direction orthogonal to the vibration direction can be reliably performed. Can do.

(作用効果3)
図5に示すように、収容部42が、ルーズ孔部46の溶着用基材31側に、振動方向に対して、突出部41の基部側が広くなり、突出部41の先端側が狭くなる傾斜面部51を有することにより、振動溶着の際に突出部41の基部が屈曲される角度をより小さくすることができる。
(Operation effect 3)
As shown in FIG. 5, the accommodating portion 42 is an inclined surface portion where the base portion side of the projecting portion 41 becomes wider and the distal end side of the projecting portion 41 becomes narrower with respect to the vibration direction on the welding base material 31 side of the loose hole portion 46. By having 51, the angle at which the base of the protrusion 41 is bent during vibration welding can be further reduced.

また、傾斜面部51が存在する分だけ、ルーズ孔部46の位置が、溶着用基材31から面直方向へ離れることになるので、振動溶着の際に突出部41の基部が屈曲される角度をより小さくすることができる。   Further, since the position of the loose hole portion 46 is separated from the welding base material 31 in the direction perpendicular to the surface by the amount of the inclined surface portion 51, the angle at which the base portion of the protruding portion 41 is bent during vibration welding. Can be made smaller.

これらにより、屈曲変形による突出部41の破損や、破損による突出部41の分離脱落を防止することができる。   Accordingly, it is possible to prevent the protrusion 41 from being damaged due to bending deformation and the separation and dropping of the protrusion 41 due to the damage.

(作用効果4)
図7に示すように、位置決め用の収容部42の、溶着用基材31とは反対側の部分に厚肉部53を設けてルーズ孔部46を反対側に延長することにより、位置決めに必要なルーズ孔部46の孔長さを確保することができる。これによって、上記したように振動溶着の際に突出部41の基部が屈曲される角度を小さくしつつ、位置決め精度を確保し向上することができる。
(Operation effect 4)
As shown in FIG. 7, it is necessary for positioning by providing a thick portion 53 on the opposite side of the welding base material 31 of the accommodating portion 42 for positioning and extending the loose hole portion 46 to the opposite side. The length of the loose hole 46 can be secured. As a result, as described above, positioning accuracy can be secured and improved while reducing the angle at which the base of the protrusion 41 is bent during vibration welding.

(作用効果5)
図8に示すように、位置決め用の収容部42が、収容部42の周囲に形成した溶着用基材31側へ突出する突縁部55の内周部分に導入テーパ部56を有することにより、外部から直接目視できないような手探りの状況にあっても、導入テーパ部56によって案内させることで、比較的容易に収容部42へ突出部41を挿入して位置規定を行わせることができるようになる。これにより、溶着用基材31に対する溶着部品32の設置および位置規定作業を容易化することができる。
(Operation effect 5)
As shown in FIG. 8, the positioning accommodating portion 42 has an introduction taper portion 56 on the inner peripheral portion of the protruding edge portion 55 that protrudes toward the welding base material 31 formed around the accommodating portion 42. Even in a groping situation that cannot be directly seen from the outside, the guide taper portion 56 can guide the projection portion 41 into the accommodating portion 42 so that the position can be regulated relatively easily. Become. Thereby, installation of the welding component 32 with respect to the welding base material 31 and a position prescription | regulation operation | work can be facilitated.

(作用効果6)
そして、溶着用基材31がエアバッグリッド部材5であり、溶着部品32が樹脂製補強部材15であることにより、エアバッグリッド部材5の裏面側に樹脂製補強部材15を当接して振動溶着する際に、上記した位置規定の容易化と、位置規定部27の破損防止との効果を得ることができる。
(Operation effect 6)
And when the welding base material 31 is the air bag grid member 5 and the welding component 32 is the resin reinforcing member 15, the resin reinforcing member 15 is brought into contact with the back side of the air bag grid member 5 and vibration welding is performed. In addition, it is possible to obtain the effects of facilitating the position definition and preventing the position defining portion 27 from being damaged.

以上、この発明の実施例を図面により詳述してきたが、実施例はこの発明の例示にしか過ぎないものであるため、この発明は実施例の構成にのみ限定されるものではなく、この発明の要旨を逸脱しない範囲の設計の変更等があってもこの発明に含まれることは勿論である。また、例えば、各実施例に複数の構成が含まれている場合には、特に記載がなくとも、これらの構成の可能な組合せが含まれることは勿論である。また、複数の実施例や変形例が示されている場合には、特に記載がなくとも、これらに跨がった構成の組合せのうちの可能なものが含まれることは勿論である。また、図面に描かれている構成については、特に記載がなくとも、含まれることは勿論である。更に、「等」の用語がある場合には、同等のものを含むという意味で用いられている。また、「ほぼ」「約」「程度」などの用語がある場合には、常識的に認められる範囲や精度のものを含むという意味で用いられている。   Although the embodiments of the present invention have been described in detail with reference to the drawings, the embodiments are only examples of the present invention, and the present invention is not limited to the configurations of the embodiments. Needless to say, design changes and the like within a range not departing from the gist of the invention are included in the present invention. Further, for example, when each embodiment includes a plurality of configurations, it is a matter of course that possible combinations of these configurations are included even if not specifically described. Further, when a plurality of embodiments and modifications are shown, it is needless to say that possible combinations of configurations extending over these are included even if not specifically described. Further, the configuration depicted in the drawings is of course included even if not particularly described. Further, when there is a term of “etc.”, it is used in the sense that the equivalent is included. In addition, when there are terms such as “almost”, “about”, “degree”, etc., they are used in the sense that they include those in the range and accuracy recognized by common sense.

5 エアバッグリッド部材
15 樹脂製補強部材
27 位置規定部
31 溶着用基材
32 溶着部品
33 溶着部
34 接合面
35 当接面
36 辺部
37 辺部
38 第1のコーナー部
39 第2のコーナー部
41 位置決め用の突出部
42 位置決め用の収容部
43 位置決め用の係止部
45 僅少な間隙
46 ルーズ孔部
47 位置規定面
51 傾斜面部
53 厚肉部
55 突縁部
56 導入テーパ部
DESCRIPTION OF SYMBOLS 5 Airbag grid member 15 Resin reinforcement member 27 Position-defining part 31 Welding base material 32 Welding part 33 Welding part 34 Joining surface 35 Contact surface 36 Side part 37 Side part 38 First corner part 39 Second corner part 41 Positioning projection part 42 Positioning accommodating part 43 Positioning locking part 45 Slight gap 46 Loose hole part 47 Position defining surface 51 Inclined surface part 53 Thick part 55 Projecting edge part 56 Introduction taper part

Claims (6)

溶着用基材と、溶着部品とが、一方向へ振動する振動溶着によって接合された溶着部を有し、
該溶着部が、前記溶着用基材に設定された接合面と、前記溶着部品に、前記接合面に対して当接可能に設けられた当接面とを有して、
前記接合面と当接面とが、それぞれ振動溶着の振動方向へ延びる一対の辺部と、前記振動方向と直交する方向へ延びる一対の辺部とを有する矩形状のものとされ、
前記溶着用基材と溶着部品との間に、前記接合面に対する当接面の当接位置を規定するための位置規定部が設けられた振動溶着部構造において、
前記位置規定部が、矩形状をした前記接合面と当接面との対角位置またはその近傍に対して、振動方向と直交する方向へ位置決め可能に、少なくとも2箇所設けられ、
対角の第1のコーナー部に設けられる第1の前記位置規定部が、
前記接合面の外側部分近傍に立設された位置決め用の突出部と、
前記当接面から外方へ張出されて、前記突出部を収容可能な位置決め用の収容部と、を有し、
対角の第2のコーナー部に設けられる第2の前記位置規定部が、前記接合面の外側部分近傍に立設されて、前記当接面の縁部を、直接または間接的に係止する位置決め用の係止部を有することを特徴とする振動溶着部構造。
The welding base material and the welding component have a welding part joined by vibration welding that vibrates in one direction,
The welded portion has a joint surface set on the welding base material, and a contact surface provided on the welded part so as to be able to contact the joint surface,
The joint surface and the contact surface are each of a rectangular shape having a pair of side portions extending in a vibration direction of vibration welding and a pair of side portions extending in a direction orthogonal to the vibration direction,
In the vibration welded part structure provided with a position defining part for defining the contact position of the contact surface with respect to the joint surface between the welding base material and the welded part,
The position defining portion is provided in at least two locations so as to be positioned in a direction orthogonal to the vibration direction with respect to the diagonal position of the joint surface and the contact surface having a rectangular shape or the vicinity thereof,
The first position defining portion provided at the diagonal first corner portion,
A positioning protrusion erected in the vicinity of the outer portion of the joint surface;
A positioning accommodating portion that protrudes outward from the contact surface and can accommodate the protruding portion;
The second position defining portion provided at the diagonal second corner portion is erected in the vicinity of the outer portion of the joint surface to directly or indirectly lock the edge portion of the contact surface. A vibration welded part structure having a locking part for positioning.
前記収容部が、前記突出部を振動方向に対し僅少な間隙を有して挿通させるルーズ孔部を備えると共に、
前記収容部が、前記突出部を、振動方向と直交する方向に対して位置規定するための位置規定面を有することを特徴とする請求項1に記載の振動溶着部構造。
The accommodating portion includes a loose hole portion through which the protruding portion is inserted with a slight gap with respect to the vibration direction, and
The vibration welding part structure according to claim 1, wherein the accommodating part has a position defining surface for defining the position of the protrusion with respect to a direction orthogonal to the vibration direction.
前記収容部が、前記ルーズ孔部の前記溶着用基材側に、振動方向に対して、前記突出部の基部側が広くなり、前記突出部の先端側が狭くなる傾斜面部を有することを特徴とする請求項1または請求項2に記載の振動溶着部構造。   The accommodating portion has an inclined surface portion on the welding base material side of the loose hole portion, the base portion side of the projecting portion is widened and the tip end side of the projecting portion is narrowed with respect to the vibration direction. The vibration welded part structure according to claim 1 or 2. 前記位置決め用の収容部が、前記溶着用基材とは反対の側に、前記ルーズ孔部を延長するための厚肉部を有することを特徴とする請求項1ないし請求項3のいずれか1項に記載の振動溶着部構造。   4. The positioning housing portion according to claim 1, further comprising a thick portion for extending the loose hole portion on a side opposite to the welding base material. The vibration welded part structure according to the item. 前記位置決め用の収容部が、前記ルーズ孔部の周囲に前記溶着用基材側へ突出する突縁部を有し、該突縁部の内周部分に、前記突出部の前記収容部への導入を案内する導入テーパ部を有することを特徴とする請求項1ないし請求項4のいずれか1項に記載の振動溶着部構造。   The positioning accommodating portion has a protruding edge portion protruding toward the welding base material around the loose hole portion, and an inner peripheral portion of the protruding edge portion is provided with the protruding portion to the receiving portion. The vibration welded portion structure according to any one of claims 1 to 4, further comprising an introduction taper portion for guiding introduction. 前記溶着用基材がエアバッグリッド部材であり、前記溶着部品が前記エアバッグリッド部材の裏面側に振動溶着される樹脂製補強部材であることを特徴とする請求項1ないし請求項5のいずれか1項に記載の振動溶着部構造。   The said welding base material is an airbag grid member, The said welding components are resin-made reinforcement members welded by vibration on the back surface side of the said airbag grid member, The any one of Claim 1 thru | or 5 characterized by the above-mentioned. The vibration welded part structure according to the item.
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