JP2014161773A - Grain preparation facility - Google Patents

Grain preparation facility Download PDF

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JP2014161773A
JP2014161773A JP2013033515A JP2013033515A JP2014161773A JP 2014161773 A JP2014161773 A JP 2014161773A JP 2013033515 A JP2013033515 A JP 2013033515A JP 2013033515 A JP2013033515 A JP 2013033515A JP 2014161773 A JP2014161773 A JP 2014161773A
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grain
sorting
sorter
rice
circulation
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JP6146045B2 (en
Inventor
Koichi Yatsuka
浩一 八塚
Tsutomu Takahashi
努 高橋
Michikazu Iwai
通和 岩井
Masashi Maruoka
丸岡  政司
Sumuto Takei
澄人 武井
Ikuhiro Oya
生裕 大家
Takeharu Seike
丈晴 清家
Kazuharu Kiyasu
一春 喜安
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Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
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Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To enhance selection accuracy of a grain sorter, in a grain preparation facility for arranging the grain sorter in a post-process of a hulling sorter.SOLUTION: The grain preparation facility is provided by arranging the grain sorter (B) in the post-process of the hulling sorter (A), and the hulling sorter (A) is provided with a circulation/discharge switching valve (36) for switching finishing unpolished rice selected by a mixed rice selection part (3) to the machine inner circulation side or the machine outer discharge side, and the grain sorter (B) is provided with a selecting unpolished rice quantity detection sensor (SE7) for detecting more or less of a selecting unpolished rice quantity, and a controller (40) is provided for switching the circulation/discharge switching valve (36) to the machine inner circulation side from the machine outer discharge side, when the selecting unpolished rice quantity detection sensor (SE7) detects reduction to a preset quantity or less in the selecting unpolished rice of the grain sorter (B), when operating the hulling sorter (A) and the grain sorter (B).

Description

本発明は、籾摺選別機,粒選別機を備えた穀粒調製設備に関する。   The present invention relates to a grain preparation facility equipped with a rice hull sorter and a grain sorter.

籾摺選別機の後工程に粒選別機を配設し、籾摺選別工程,粒選別工程を連続的に行なう穀粒調製設備は、公知である(特許文献1)。   The grain preparation equipment which arrange | positions a grain sorter in the post process of a hulling sorter and performs a hulling sorting process and a grain sorting process continuously is well-known (patent document 1).

特開平5−31377号公報JP-A-5-31377

特許文献1の穀粒調製設備では籾摺選別機,粒選別機の周囲に管理者が常時待機し作業状態を監視しているとは限らない。粒選別機に穀粒の詰まりなどの不具合が生じた場合に、籾摺選別機から連続して仕上げ玄米が粒選別機の供給ホッパに供給されると粒選別機が詰まり、次いで籾摺選別機の玄米昇降機も詰まるという不具合が発生する。   In the grain preparation facility of Patent Document 1, an administrator does not always wait around the hull sorter and the grain sorter and monitor the working state. When troubles such as clogging of grains occur in the grain sorter, if the finished brown rice is continuously fed from the grain sorter to the supply hopper of the grain sorter, the grain sorter is clogged, and then the grain sorter The problem that the brown rice elevators of clogged up.

そこで、本発明はこのような問題点を解決しようとするものである。   Therefore, the present invention is intended to solve such problems.

本発明は前記課題を解決するために次のような技術的手段を講じた。
請求項1の発明は、籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には選別玄米量の多少を検出する選別玄米量検出センサ(SE7)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に粒選別機(B)の選別玄米量が設定量以下に減少したことを前記選別玄米量検出センサ(SE7)が検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたを特徴とする。
In order to solve the above problems, the present invention has taken the following technical means.
The invention of claim 1 is a grain preparation facility in which a grain sorter (B) is disposed in a post-process of the rice hull sorter (A), and the rice hull sorter (A) includes a hull mill. Part (1), sliding rice wind selection part (2), mixed rice sorting part (3), and the mixed rice sorting part (3) switches the finished finished brown rice to the in-machine circulation side or the out-of-machine discharge side. A circulation / discharge switching valve (36) is provided, and the grain sorting machine (B) is provided with a sorting brown rice quantity detection sensor (SE7) for detecting the amount of the sorted brown rice quantity. When the sorted brown rice amount detection sensor (SE7) detects that the sorted brown rice amount of the grain sorter (B) has decreased below the set amount during operation of the machine (B), the circulation / discharge switching valve (36) is turned on. A controller (40) for switching from the external discharge side to the internal circulation side is provided.

請求項2の発明は、籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には粒選別モータ(M4)の負荷電流値を検出する粒選別負荷電流センサ(SE8)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に前記粒選別負荷電流センサ(SE8)が設定値以上の負荷電流値を検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたを特徴とする。   Invention of Claim 2 is the grain preparation equipment which has arrange | positioned the grain sorter (B) in the post process of the rice hull sorter (A), Comprising: Part (1), sliding rice wind selection part (2), mixed rice sorting part (3), and the mixed rice sorting part (3) switches the finished finished brown rice to the in-machine circulation side or the out-of-machine discharge side. A circulation / discharge switching valve (36) is provided, and the grain sorting machine (B) is provided with a grain sorting load current sensor (SE8) for detecting the load current value of the grain sorting motor (M4). A) When the particle sorting load current sensor (SE8) detects a load current value greater than or equal to a set value during operation of the particle sorting machine (B), the circulation / discharge switching valve (36) is connected from the outside discharge side to the inside of the machine. A controller (40) for switching to the circulation side is provided.

請求項3の発明は、籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には選別玄米量を検出する選別玄米量検出センサ(SE7)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に前記選別玄米量検出センサ(SE7)が設定量以上の選別玄米の増加を検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたことを特徴とする。   Invention of Claim 3 is the grain preparation equipment which has arrange | positioned the grain sorter (B) in the post process of the rice hull sorter (A), Comprising: Part (1), sliding rice wind selection part (2), mixed rice sorting part (3), and the mixed rice sorting part (3) switches the finished finished brown rice to the in-machine circulation side or the out-of-machine discharge side. A circulation / discharge switching valve (36) is provided, and the grain sorting machine (B) is provided with a sorting brown rice quantity detection sensor (SE7) for detecting the quantity of sorted brown rice, and the rice hull sorting machine (A), grain sorting machine ( A controller (SE) that switches the circulation / discharge switching valve (36) from the external discharge side to the in-machine circulation side when the selected brown rice amount detection sensor (SE7) detects an increase in the selected brown rice amount exceeding the set amount during the operation of B). 40).

請求項4の発明は、請求項1乃至請求項3の発明のいずれかにおいて、前記循環/排出切換弁(36)が機外排出側から機内循環側に切り換えられると、前記粒選別機(B)の選別回転部の回転数を標準回転数よりも低い低速回転数に低下させるコントローラ(40)を設けことを特徴とする。   According to a fourth aspect of the present invention, when the circulation / discharge switching valve (36) is switched from the external discharge side to the internal circulation side in any of the first to third aspects of the invention, the grain sorter (B ) Is provided with a controller (40) that reduces the rotational speed of the sorting rotational portion to a low rotational speed lower than the standard rotational speed.

請求項1の発明によると、籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には選別玄米量の多少を検出する選別玄米量検出センサ(SE7)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に粒選別機(B)の選別玄米量が設定量以下に減少したことを前記選別玄米量検出センサ(SE7)が検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたので、粒選別機(B)の選別玄米量の減少に基づく選別不良を防止することができる。   According to invention of Claim 1, it is the grain preparation equipment which has arrange | positioned the grain sorter (B) in the post process of the rice hull sorter (A), Comprising: A sliding part (1), a crushed rice wind selection part (2), and a mixed rice sorting part (3) are provided. A circulation / discharge switching valve (36) for switching is provided, and the grain sorting machine (B) is provided with a sorting brown rice amount detection sensor (SE7) for detecting the amount of sorted brown rice, and the rice hull sorting machine (A), grain When the sorted brown rice amount detection sensor (SE7) detects that the sorted brown rice amount of the grain sorter (B) has decreased below the set amount during operation of the sorter (B), the circulation / discharge switching valve (36) Since the controller (40) that switches from the outside discharge side to the inside circulation side is provided, the amount of sorted brown rice in the grain sorter (B) is reduced. Sorting defects can be prevented based.

請求項2の発明によると、籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には粒選別モータ(M4)の負荷電流値を検出する粒選別負荷電流センサ(SE8)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に前記粒選別負荷電流センサ(SE8)が設定値以上の負荷電流値を検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたので、粒選別機(B)の穀粒詰まりによる選別不良を防止することができる。   According to invention of Claim 2, it is the grain preparation equipment which has arrange | positioned the grain sorter (B) in the post process of the rice hull sorter (A), Comprising: A sliding part (1), a crushed rice wind selection part (2), and a mixed rice sorting part (3) are provided. A circulation / discharge switching valve (36) for switching is provided, and the grain sorting machine (B) is provided with a grain sorting load current sensor (SE8) for detecting the load current value of the grain sorting motor (M4). (A) When the grain sorting load current sensor (SE8) detects a load current value greater than or equal to a set value during the operation of the grain sorter (B), the circulation / discharge switching valve (36) is connected from the discharge side outside the machine. A controller (40) that switches to the in-machine circulation side is provided to prevent sorting failures due to grain clogging in the grain sorter (B). Rukoto can.

請求項3の発明によると、籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には選別玄米量を検出する選別玄米量検出センサ(SE7)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に前記選別玄米量検出センサ(SE7)が設定量以上の選別玄米の増加を検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたので、粒選別機(B)の穀粒詰まりによる選別不良を防止することができる。   According to invention of Claim 3, it is the grain preparation equipment which has arrange | positioned the grain sorter (B) in the post process of the rice hull sorter (A), Comprising: A sliding part (1), a crushed rice wind selection part (2), and a mixed rice sorting part (3) are provided. A circulation / discharge switching valve (36) for switching is provided, and the grain sorting machine (B) is provided with a sorting brown rice quantity detection sensor (SE7) for detecting the quantity of sorted brown rice, and the rice hull sorter (A), grain sorting machine A controller that switches the circulation / discharge switching valve (36) from the external discharge side to the in-machine circulation side when the selected brown rice amount detection sensor (SE7) detects an increase in the selected brown rice exceeding the set amount during the operation of (B). Since (40) is provided, it is possible to prevent poor sorting due to grain clogging of the grain sorter (B).

請求項4の発明によると、請求項1乃至請求項3の発明の前記効果に加えて、前記循環/排出切換弁(36)が機外排出側から機内循環側に切り換えられると、前記粒選別機(B)の選別回転部の回転数を標準回転数よりも低い低速回転数に低下させるコントローラ(40)を設けたので、粒選別機(B)の選別玄米量の減少に伴う選別不良を防止することができる。   According to the invention of claim 4, in addition to the effects of the inventions of claims 1 to 3, when the circulation / discharge switching valve (36) is switched from the external discharge side to the internal circulation side, the grain selection Since the controller (40) for lowering the rotation speed of the sorting rotation part of the machine (B) to a low speed rotation speed lower than the standard rotation speed is provided, the sorting failure caused by the reduction in the amount of sorted brown rice in the grain sorting machine (B) Can be prevented.

穀粒調製設備の斜視図。The perspective view of a grain preparation installation. 籾摺選別機の切断正面図。The cutting front view of a hulling sorter. 粒選別機の切断側面図。The cut side view of a grain sorter. 籾摺選別機の一部省略した斜視図。The perspective view which abbreviate | omitted one part of the hulling sorter. 制御ブロック図。Control block diagram. フローチャート。flowchart. フローチャート。flowchart. 穀粒調製設備のブロック図。Block diagram of a grain preparation facility. 制御ブロック図。Control block diagram. フローチャート。flowchart. 穀粒調製設備のブロック図。Block diagram of a grain preparation facility. 制御ブロック図。Control block diagram. フローチャート。flowchart. 穀粒調製設備のブロック図。Block diagram of a grain preparation facility. フローチャート。flowchart. フローチャート。flowchart. 穀粒調製設備のブロック図。Block diagram of a grain preparation facility. フローチャート。flowchart.

以下本発明の実施例を図面に基づき説明する。
穀粒調製設備は図1に示すように左側から右側に籾摺選別機A,粒選別機B,精粒玄米タンクC,屑米タンクDを配設し、籾摺選別機Aで籾摺選別した仕上げ玄米を玄米揚穀機5で次工程の粒選別機Bに揚穀供給し、粒選別機Bで仕上げ玄米を精粒玄米と屑米とに粒選別し、精粒昇降機71で精粒玄米を精粒玄米タンクCに揚穀貯溜し、屑米昇降機72で選別屑米を屑米タンクDに揚穀貯溜するようにしている。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the grain preparation equipment is provided with a rice cake sorter A, a grain sorter B, a granulated brown rice tank C, and a waste rice tank D from the left side to the right side. The finished brown rice is fed to the next stage grain sorter B with the brown rice cerealing machine 5, and the finished brown rice is grain-sorted into granulated brown rice and waste rice with the grain sorter B, and the grain is lifted with the grain lifting machine 71. The unpolished rice is stored in the refined unpolished rice tank C, and the sorted rice is stored in the waste rice tank D by the waste rice elevator 72.

次に、図2に基づき揺動選別板型籾摺選別機の全体構成について説明する。
籾摺選別機は、機体の左側上部に配設している籾摺部1と、左右中央部に配設している摺落米風選部2と、機体の右側に配設している揺動選別板型混合米選別部3と、混合米選別部3の選別摺落米を揚穀する混合米揚穀機4と、混合米選別部3の仕上げ玄米を機外に取り出す玄米揚穀機5と、混合米選別部3の選別籾を籾摺部1に揚穀還元する籾揚穀機27により構成されている。
Next, the overall configuration of the swing sorting plate type hull sorter will be described with reference to FIG.
The rice hull sorter includes a hulling portion 1 disposed on the upper left side of the machine body, a slashed rice wind sorting unit 2 disposed on the left and right center part, and a rocker disposed on the right side of the machine body. A moving rice plate type mixed rice sorting unit 3, a mixed rice cerealing machine 4 for cerealing the crushed rice from the mixed rice sorting unit 3, and a brown rice cerealing machine for taking out the finished brown rice of the mixed rice sorting unit 3 outside the machine 5 and a mashing machine 27 that reduces and returns the sorted rice from the mixed rice sorting unit 3 to the rice huller 1.

籾摺部1は籾摺ロール型に構成されていて、籾ホッパ6と、一対の籾摺ロール7,7と、籾摺ロール7,7の下方に設けられている振動型の摺落米移送棚8等により構成されている。籾ホッパ6の籾は籾摺ロール7,7で籾摺されて摺落米移送棚8に落下供給され、振動している摺落米移送棚8により右側に移送され、摺落米風選部2下部の選別始端側に供給される。   The hulling portion 1 is configured as a hulling roll type, and a wrinkle hopper 6, a pair of hulling rolls 7, 7, and vibration-type sliding rice transfer provided below the hulling rolls 7, 7. It is composed of shelves 8 and the like. The rice cake of the rice hopper 6 is crushed by the rice hull rolls 7 and 7 and supplied to the fallen rice transfer shelf 8, and is transferred to the right side by the vibrating rice transfer shelf 8, which is oscillated. 2 is supplied to the sorting start end side at the bottom.

摺落米風選部2は、摺落米風選箱体9と、摺落米風選箱体9内に上下方向に沿うように配設されている摺落米選別風路10と、摺落米選別風路10の中途部下方に設けられている粃受樋11と、摺落米選別風路10の始端部である下側部に設けられている摺落米受樋12と、摺落米選別風路10の終端側上側部に配設されている吸引ファン13と、排塵筒14等により構成されている。   The sliding rice wind selection unit 2 includes a sliding rice wind selection box 9, a sliding rice sorting wind path 10 disposed in the sliding rice wind selection box 9 along the vertical direction, A rice cake receiving bowl 11 provided below the middle part of the fallen rice sorting air passage 10, a sliding rice cake receiving bowl 12 provided on the lower side which is the starting end of the sliding rice sorting air path 10, The suction fan 13 is disposed on the terminal side upper side of the fallen rice sorting air passage 10, and the dust discharge cylinder 14 and the like.

次に、揺動選別型の混合米選別部3について説明する。
多段の揺動選別板15には、板面に選別用の凹凸が形成されていて、縦方向の一側を高い供給側、他側を低い排出側とし、縦方向に直交する横方向の一方側を高い揺上側、横方向他側を低い揺下側として、揺動選別板15の縦横2方向ともに傾斜した構成とし、揺動選別板15を揺動装置(図示省略)により横方向斜め上下に往復揺動する構成である。
Next, the oscillating sorting type mixed rice sorting unit 3 will be described.
The multistage swing sorting plate 15 is formed with irregularities for sorting on the plate surface, and one side in the horizontal direction perpendicular to the vertical direction, with one side in the vertical direction as the high supply side and the other side as the low discharge side. The oscillating sorting plate 15 is inclined in both the vertical and horizontal directions, with the side being a high sway and the other side being a low swaying side. Is configured to swing back and forth.

揺動選別板15の上方には混合米タンク24が配設されていて、摺落米受樋12に風選された混合米が混合米揚穀機4により揚穀され混合米タンク24に供給される。次いで、分配供給樋16、分配ケース17を経由して揺動選別板15に供給される。   A mixed rice tank 24 is disposed above the swing sorting plate 15, and the mixed rice wind-selected by the sliding rice receiving pad 12 is pulverized by the mixed rice masher 4 and supplied to the mixed rice tank 24. Is done. Subsequently, it is supplied to the swing sorting plate 15 via the distribution supply basket 16 and the distribution case 17.

揺動選別板15の揺下側側壁の排出側部分には、籾排出口を切り欠き構成し、選別籾は揺下側に取り出され、籾還元流路29を経て籾揚穀機27に供給される構成である。
揺動選別板15に供給された混合米は、粒形の大小,比重の大小,摩擦係数の大小等の関係で、比重の重い小形の玄米は揺上側に偏流分布し、玄米に比較して大形で比重の軽い籾は、揺下側に偏流分布し、その中間部には分離されない籾・玄米の混合米が分布しながら選別される。そして、これらの選別穀粒は、揺動選別板15の排出側に設けられている玄米仕切板18及び籾仕切板19で仕切られて取り出される。
The discharge side portion of the swaying side plate of the swing sorting plate 15 has a notch configured to cut out the slag discharge port, and the sorted slag is taken out to the swaying side and supplied to the masher 27 through the slag reduction passage 29. It is the composition which is done.
The mixed rice supplied to the swaying plate 15 has a grain size, specific gravity, friction coefficient, etc., so that small brown rice with heavy specific gravity is unevenly distributed on the rocking side. Large, light-weight rice cakes are distributed while drifting to the side of the sway, and mixed rice of rice cake and brown rice that is not separated in the middle is distributed and sorted. These selected grains are separated by a brown rice partition plate 18 and a straw partition plate 19 provided on the discharge side of the swing sorting plate 15 and are taken out.

取り出された仕上げ玄米は、玄米取出樋20,玄米流路21,玄米揚穀機5を経て機外に取り出される。また、取り出された選別混合米は混合米取出樋22,混合米流路23,摺落米受樋12,混合米揚穀機4,混合米タンク24,分配供給樋16,分配ケース17を経て、揺動選別板15に再度供給され再選別される。   The finished brown rice that has been taken out is taken out of the machine through the brown rice takeoff bowl 20, the brown rice channel 21, and the brown rice cerealing machine 5. Further, the selected mixed rice taken out passes through the mixed rice extraction basket 22, the mixed rice channel 23, the sliding rice receiving tray 12, the mixed rice cerealing machine 4, the mixed rice tank 24, the distribution supply basket 16, and the distribution case 17. Then, it is supplied again to the swing sorting plate 15 and re-sorted.

揺動選別板15の揺下側に偏流分離した選別籾のうち揺下側の側壁に沿って流下したものは、籾排出口から籾還元流路29に取り出され、また、揺下側側壁よりも揺上側を流下したものは揺動選別板15の排出側端部から籾仕切板18により仕切られて、籾取出樋25に取り出される。このようにして取り出された選別籾は、籾流路26,籾揚穀機27を経て籾摺部1に揚穀還元され、再度の籾摺がなされる。なお、摺落米風選部2で粃受樋11に選別された粃は、籾揚穀機27に送られ、混合米選別部3の選別籾と共に籾摺部1に揚穀還元される。   Of the sorting soot that has flow-separated to the swaying side of the swaying sorting plate 15, the one that has flowed down along the side wall on the swaying side is taken out from the slag discharge port to the soot reduction channel 29, and from the swaying side wall. Also, the material that has flowed down the rocking side is partitioned from the discharge side end portion of the rocking sorting plate 15 by the basket partition plate 18 and taken out to the basket extraction plate 25. The sorted rice cake taken out in this way is reduced to the rice huller 1 through the rice cake flow channel 26 and the rice huller 27, and is re-cooked. In addition, the rice cake sorted into the rice cake receiving bowl 11 by the sliding rice wind selection section 2 is sent to the rice milling machine 27 and reduced to the rice milling section 1 together with the sorting rice cake of the mixed rice sorting section 3.

籾摺部1の下部には籾摺モータM1を配設し、ベルト伝動装置により駆動各部を駆動するようにしている。
次に、図4に基づき籾摺選別機における混合米タンク24の穀粒溜まり具合に基づく籾開閉シャッタ弁31の関連的調節構成について説明する。
A hulling motor M1 is disposed at the lower part of the hulling portion 1, and each drive unit is driven by a belt transmission.
Next, a related adjustment configuration of the straw open / close shutter valve 31 based on the grain accumulation of the mixed rice tank 24 in the rice hull sorter will be described with reference to FIG.

籾ホッパ6の下部には籾開閉シャッタ弁31を設け、籾開閉シャッタ弁31の軸部31a回りに回動自在に軸支している。籾開閉シャッタ弁31の軸部31aの側部にはシャッタ弁操作レバー32の軸部32aを軸心一致状態で配設し、軸部31aと軸部32aとの間に融通連結手段33を介装し、所定範囲の融通を持たせて連動連結し、シャッタ弁操作レバー32の操作により籾開閉シャッタ弁31を回動調節するよう構成している。そして、シャッタ弁操作レバー32の開閉操作に関連して揺動クラッチワイヤー39bが作動し、揺動伝動装置39の揺動クラッチ39aを入切するように構成している。   A heel opening / closing shutter valve 31 is provided at the lower part of the heel hopper 6, and is pivotally supported around a shaft portion 31 a of the heel opening / closing shutter valve 31. The shaft portion 32a of the shutter valve operating lever 32 is arranged in the axial center state on the side portion of the shaft portion 31a of the open / close shutter valve 31, and the flexible connecting means 33 is interposed between the shaft portion 31a and the shaft portion 32a. It is configured to be interlocked and connected with a predetermined range of flexibility, and to turn and adjust the shutter opening / closing shutter valve 31 by operating the shutter valve operating lever 32. The swing clutch wire 39b is operated in association with the opening / closing operation of the shutter valve operating lever 32, and the swing clutch 39a of the swing transmission device 39 is turned on and off.

すなわち、籾開閉シャッタ弁31の軸部31a端部に第1融通アーム33aを取り付け、シャッタ弁操作レバー32の軸部32a端部に第2融通アーム33bを取り付け、第1融通アーム33aと第2融通アーム33bとの間を長孔とピンにより所定範囲の融通を持たせて連動連結している。しかして、シャッタ弁操作レバー32を軸部32a回りに開閉操作すると、第1融通アーム33a、第2融通アーム33bを介して籾開閉シャッタ弁31を開閉することができる。   That is, the first interchangeable arm 33a is attached to the end of the shaft portion 31a of the eaves shutter shutter valve 31, the second interchangeable arm 33b is attached to the end of the shaft portion 32a of the shutter valve operating lever 32, and the first interchangeable arm 33a and the second interchangeable arm 33a. The interchangeable arm 33b is interlocked and connected with a predetermined range of flexibility by means of a long hole and a pin. Thus, when the shutter valve operating lever 32 is opened / closed around the shaft portion 32a, the eaves opening / closing shutter valve 31 can be opened / closed via the first interchangeable arm 33a and the second interchangeable arm 33b.

また、混合米揚穀機4上部の揚穀投げ出し部4aには、混合米タンク24を上下動自在に吊り下げ支持し、混合米タンク24に所定量以上の穀粒が溜まり重くなると、混合米タンク24はバネ34に抗して下方へ移動し、穀粒が所定量より少なくなり軽くなると、バネ34により上方へ移動するように構成している。   In addition, a mixed rice tank 24 is suspended and supported by the threshing throwing portion 4a at the upper part of the mixed rice cerealing machine 4 so that the mixed rice tank 24 can move up and down. The tank 24 moves downward against the spring 34 and moves upward by the spring 34 when the grain becomes lighter than a predetermined amount.

そして、混合米タンク24の側方に混合米タンク上限センサSE3及び混合米タンク下限センサSE4を設け、混合米タンク24に所定量以上の混合米が溜り下方へ移動すると混合米タンク下限センサSE4がON検出し、混合米タンク24に所定量以下の混合米が溜り上方へ移動すると混合米タンク上限センサSE3がON検出するようにしている。   A mixed rice tank upper limit sensor SE3 and a mixed rice tank lower limit sensor SE4 are provided on the side of the mixed rice tank 24. When a predetermined amount or more of mixed rice is accumulated in the mixed rice tank 24 and moves downward, the mixed rice tank lower limit sensor SE4 is When the ON detection is performed and a predetermined amount or less of mixed rice accumulates in the mixed rice tank 24 and moves upward, the mixed rice tank upper limit sensor SE3 detects ON.

また、混合米タンク24と籾開閉シャッタ弁31とをメカ的なリンケージで連結する籾開閉シャッタ弁調節手段37により連動連結している。この籾開閉シャッタ弁調節手段37は、例えば、混合米タンク24に一端が連結されている誘導ロッド37a,誘導ロッド37aの他端にピン連結している第1支点アーム37b,第1支点アーム37bの他端にピン連結している連動ロッド37c,連動ロッド37cの他端にピン連結している回動アーム37dにより構成されていて、回動アーム37dの他端に籾開閉シャッタ弁31の軸部31aのアーム部をピン連結している。   Further, the mixed rice tank 24 and the straw opening / closing shutter valve 31 are interlocked and connected by a straw opening / closing shutter valve adjusting means 37 that connects with a mechanical linkage. The rod opening / closing shutter valve adjusting means 37 includes, for example, a guide rod 37a connected at one end to the mixed rice tank 24, a first fulcrum arm 37b connected to the other end of the guide rod 37a, and a first fulcrum arm 37b. The other end of the interlocking rod 37c is connected to the other end of the interlocking rod 37c, and the other end of the interlocking rod 37c is connected to the other end of the interlocking rod 37c. The arm part of the part 31a is pin-connected.

しかして、混合米タンク24に所定量以上の穀粒が溜り下方へ移動すると、誘導ロッド37a,第1支点アーム37b,連動ロッド37c及び回動アーム37dを介して籾開閉シャッタ弁31が閉調節される。また、混合米タンク24の穀粒量が所定量以下に減少し上方へ移動すると、誘導ロッド37a,第1支点アーム37b,連動ロッド37c及び回動アーム37dを介して籾開閉シャッタ弁31が開調節される。従って、機内の穀粒量を過不足なく適正に調整しながら円滑に籾摺選別作業をすることができる。   Thus, when a predetermined amount or more of the grains accumulates in the mixed rice tank 24 and moves downward, the straw open / close shutter valve 31 is adjusted to close via the guide rod 37a, the first fulcrum arm 37b, the interlocking rod 37c and the rotating arm 37d. Is done. When the grain amount in the mixed rice tank 24 decreases below the predetermined amount and moves upward, the straw opening / closing shutter valve 31 is opened via the guide rod 37a, the first fulcrum arm 37b, the interlocking rod 37c, and the rotating arm 37d. Adjusted. Therefore, it is possible to smoothly perform the rice hull sorting operation while appropriately adjusting the amount of grain in the machine without excess or deficiency.

なお、混合米タンク24の穀粒流下口から混合米が常時流下するように構成し、混合米調節弁により流出混合米量を調節するように構成している。
混合米選別部3の選別穀粒取出部には循環/排出切換弁36を設けて選別玄米を機内循環側あるいは機外排出側に切り換え可能に構成し、コントローラ40の指令により循環/排出切換弁制御モータM2を正逆回転駆動し、循環/排出切換弁36を機内循環側あるいは機外取出側に切り換えるようにしている。そして、循環/排出切換弁36の循環側への切換を循環/排出切換弁(循環)センサSE5が検出し、排出側への切換を循環/排出切換弁(排出)センサSE6が検出するように構成している。
In addition, it is comprised so that mixed rice may always flow down from the grain flow outlet of the mixed rice tank 24, and it is comprised so that the amount of spilled mixed rice may be adjusted with a mixed rice control valve.
A circulation / discharge switching valve 36 is provided in the selected grain take-out section of the mixed rice sorting section 3 so that the selected brown rice can be switched to the in-machine circulation side or the out-machine discharge side. The control motor M2 is driven to rotate forward and reverse, and the circulation / discharge switching valve 36 is switched to the in-machine circulation side or the out-of-machine extraction side. Then, the circulation / discharge switching valve (circulation) sensor SE5 detects switching of the circulation / discharge switching valve 36 to the circulation side, and the circulation / discharge switching valve (discharge) sensor SE6 detects switching to the discharge side. It is composed.

また、籾摺選別機の正面中央の摺落米風選部2の上部に操作盤(図示省略)を設け、操作盤には運転開始スイッチSW1,運転停止スイッチSW2,排出スイッチSW3(循環/排出切換弁36の排出側への切り換えを可能にするスイッチ),主モータ異常表示部(図示省略)を設け、籾摺モータM1の負荷状態を籾摺選別負荷電流センサSE1で検出し表示するようにしている。   In addition, an operation panel (not shown) is provided on the upper part of the slashed rice wind selection unit 2 in the center of the front of the rice hull sorter, and the operation panel includes an operation start switch SW1, an operation stop switch SW2, and a discharge switch SW3 (circulation / discharge). And a main motor abnormality display section (not shown), and the load state of the hulling motor M1 is detected and displayed by the hulling sorting load current sensor SE1. ing.

次に、図3に基づき縦型粒選別機Bについて説明する。
縦長円筒状の選別フレーム41を下部に配設し、選別フレーム41には遊動輪体を取り付けている。選別フレーム41の上側部に縦長円筒状の選別ケース42を配設し、選別ケース2内には同一の縦軸心回りに互いに反対方向へ回転する大径の選別網筒43及び小径の揚穀ラセン筒44を配設し、選別フレーム41に設けた粒選別モータM4からベルト伝動装置47を経由して伝動ケース48内のギヤ伝動装置(図示省略)に動力を伝達し、ギヤ伝動装置の正回転伝動装置(図示省略)を経由して選別網筒43を低速正回転駆動し、逆回転伝動装置(図示省略)を経由して揚穀ラセン筒44を高速逆回転駆動するように構成している。
Next, the vertical grain sorter B will be described with reference to FIG.
A vertically long cylindrical sorting frame 41 is disposed at the lower portion, and an idler body is attached to the sorting frame 41. A vertical cylindrical sorting case 42 is disposed on the upper portion of the sorting frame 41, and a large-diameter sorting net cylinder 43 and a small-diameter cereal that rotate in opposite directions around the same longitudinal axis in the sorting case 2. A helical cylinder 44 is disposed, and power is transmitted from a grain sorting motor M4 provided on the sorting frame 41 to a gear transmission (not shown) in a transmission case 48 via a belt transmission 47, and the gear transmission The sorting net cylinder 43 is driven at a low speed and forward rotation via a rotation transmission device (not shown), and the milled helix spiral cylinder 44 is driven at a high speed and reverse rotation via a reverse rotation transmission device (not shown). Yes.

選別ケース42の下部に投入ホッパ49を設け、投入ホッパ49に籾摺選別機Aから仕上げ玄米が投入されると流下して揚穀ラセン筒44の下端部に流入する。次いで、被選別玄米は揚穀ラセン筒44のラセン翼により放射方向に飛散されつつ揚穀され、大きな精粒玄米は網目から漏れずに選別網筒43内を上方まで揚穀され、選別ケース42上部の仕上げ玄米室51に取り出され、揚穀ラセン筒44上部に一体的に取り付けられている掻き出し羽根52により、選別ケース42の上部に連設している取出ホッパ53に取り出される。   A feeding hopper 49 is provided at the lower part of the sorting case 42, and when the finished brown rice is fed into the feeding hopper 49 from the rice hull sorter A, it flows down and flows into the lower end portion of the milled helix spiral tube 44. Next, the unpolished brown rice is crushed while being scattered in the radial direction by the spiral wings of the unpolished helix spiral cylinder 44, and the large fine grained brown rice is raised to the upper side in the sorting net cylinder 43 without leaking from the mesh, and the sorting case 42 It is taken out into the upper finished brown rice chamber 51 and taken out into a take-out hopper 53 connected to the upper part of the sorting case 42 by a scraping blade 52 integrally attached to the upper part of the crushed helix cylinder 44.

また、揚穀選別中に小形の屑粒玄米は選別網筒43の選別孔から外周側の屑米室54に放出選別されて下部に集められ、選別網筒43と一体的に回転する羽根板56,…で集められ、屑米室54の下部に設けた屑米取出口57から機外に取り出される。   Further, during sorting of the cereals, the small broken grain brown rice is discharged and sorted from the sorting hole of the sorting net cylinder 43 to the waste rice chamber 54 on the outer peripheral side, collected in the lower part, and a blade that rotates integrally with the sorting net cylinder 43. Are collected at 56,... And taken out from the waste rice outlet 57 provided at the lower part of the waste rice chamber 54.

粒選別機Bには粒選別運転/停止スイッチSW4を設けている。粒選別機Bの取出ホッパ53には選別玄米量の大小を検出する選別玄米量検出センサSE7を設けている。なお、選別玄米量検出センサSE7を投入ホッパ49に設けてもよい。   The grain sorting machine B is provided with a grain sorting operation / stop switch SW4. The take-out hopper 53 of the grain sorter B is provided with a sorting brown rice amount detection sensor SE7 for detecting the size of the sorting brown rice amount. Note that the sorting brown rice amount detection sensor SE7 may be provided in the charging hopper 49.

次に、図5に基づき制御ブロック図について説明をする。
コントローラ40の入力側には、スイッチ群及びセンサ群を接続している。すなわち、運転開始スイッチSW1,運転停止スイッチSW2,排出スイッチSW3,粒選別運転/停止スイッチSW4、及び、主モータM1の負荷電流値を検出する籾摺選別負荷電流センサSE1,籾開閉シャッタ弁開閉センサSE2,混合米タンク上限センサSE3,混合米タンク下限センサSE4,循環/排出切換弁(循環)センサSE5,循環/排出切換弁(排出)センサSE6,選別玄米量検出センサSE7,粒選別負荷電流センサSE8を、入力インターフェイスを経由して接続している。
Next, a control block diagram will be described with reference to FIG.
A switch group and a sensor group are connected to the input side of the controller 40. That is, the operation start switch SW1, the operation stop switch SW2, the discharge switch SW3, the particle selection operation / stop switch SW4, the hull sorting load current sensor SE1 that detects the load current value of the main motor M1, and the hull opening / closing shutter valve opening / closing sensor. SE2, mixed rice tank upper limit sensor SE3, mixed rice tank lower limit sensor SE4, circulation / discharge switching valve (circulation) sensor SE5, circulation / discharge switching valve (discharge) sensor SE6, sorting brown rice amount detection sensor SE7, grain sorting load current sensor SE8 is connected via an input interface.

また、出力側には駆動回路を経由して籾摺モータM1,循環/排出切換弁制御モータM2,ロール間隙制御モータM3,粒選別モータM4を接続している。
次に、図6及び図7に基づきコントローラ40の運転制御内容について説明する。
On the output side, a hulling motor M1, a circulation / discharge switching valve control motor M2, a roll gap control motor M3, and a particle sorting motor M4 are connected via a drive circuit.
Next, the operation control content of the controller 40 will be described with reference to FIGS.

本制御が開始され、籾摺選別機A,粒選別機Bに電源が接続され回転各部が駆動され(ステップS1)、オペレータにより運転開始スイッチSW1がONされ(ステップS2)、オペレータにより籾開閉シャッタ弁31が開調節されると籾摺選別機Aが循環/排出切換弁36が循環状態で籾摺選別作業が開始される(ステップS3)。   This control is started, the power source is connected to the hull sorter A and the grain sorter B, the rotating parts are driven (step S1), the operation start switch SW1 is turned on by the operator (step S2), and the hull opening / closing shutter is turned on by the operator. When the valve 31 is adjusted to open, the hull sorting machine A starts the hull sorting operation while the circulation / discharge switching valve 36 is in circulation (step S3).

次いで、混合米タンク下限センサSE4の検出情報により混合米タンク24に設定量以上の穀粒が溜ったか否かを判定し(ステップS4)、Noであると混合米選別部3の選別非安定状態と判定しステップS4に戻り、Yesであると混合米選別部3の選別安定状態と判定し、循環/排出切換弁36が循環側から排出側に切り換えられ仕上げ玄米が機外に排出される(ステップS5)。   Next, it is determined whether or not more than a set amount of grains has accumulated in the mixed rice tank 24 based on the detection information of the mixed rice tank lower limit sensor SE4 (step S4). Returning to step S4, if it is Yes, it is determined that the mixed rice sorting unit 3 is in a stable sorting state, the circulation / discharge switching valve 36 is switched from the circulation side to the discharge side, and the finished brown rice is discharged outside the machine ( Step S5).

次いで、粒選別運転/停止スイッチSW4がONか否かを判定し(ステップS6)、Yesであると、粒選別作業が開始される(ステップS8)。Noであると、コントローラ40の粒選別機駆動指令に基づき粒選別運転/停止スイッチSW4が自動的にONされ(ステップS7)、籾摺選別作業及び粒選別作業が開始される(ステップS8)。次いで、図6のBから図7のBに移行し、籾摺選別作業及び粒選別作業が継続される(ステップS9)。   Next, it is determined whether or not the grain sorting operation / stop switch SW4 is ON (step S6). If Yes, the grain sorting operation is started (step S8). If No, the grain sorting operation / stop switch SW4 is automatically turned on based on the grain sorter drive command of the controller 40 (step S7), and the hull sorting work and the grain sorting work are started (step S8). Next, the process moves from B in FIG. 6 to B in FIG. 7, and the hull sorting operation and the grain sorting operation are continued (step S <b> 9).

次いで、混合米タンク上限センサSE3の検出情報により混合米タンク24の穀粒量が設定量以下になったか否かの判定をし(ステップS10)、Yesであると穀粒減少の籾摺選別作業状態と判定し、コントローラ40の循環/排出切換弁循環側切り換え指令により循環/排出切換弁36が機外排出側から機内循環側に切り換えられる(ステップS15)。次いで、コントローラ40の粒選別機回転数低下指令により粒選別機Bの選別網筒43,揚穀ラセン筒44の回転数が標準回転数から低速回転数に調節される(ステップS16)。   Next, it is determined whether or not the grain amount in the mixed rice tank 24 has become equal to or less than the set amount based on the detection information of the mixed rice tank upper limit sensor SE3 (step S10). The state is determined, and the circulation / discharge switching valve 36 is switched from the external discharge side to the internal circulation side by the circulation / discharge switching valve circulation side switching command of the controller 40 (step S15). Next, the rotation speeds of the sorting net cylinder 43 and the milled helix cylinder 44 of the grain sorter B are adjusted from the standard revolution speed to the low speed revolution speed by the grain sorter revolution speed reduction command of the controller 40 (step S16).

次いで、籾摺選別機Aの残米処理工程に移行し(ステップS17)、循環/排出切換弁36が循環状態で籾摺選別作業が所定時間実行され穀粒の全量が籾摺されて玄米になると、次いで、循環/排出切換弁36が機内循環側から機外排出側に切り換えられ仕上げ玄米が機外へ排出され、次いで、循環/排出切換弁36が排出側から循環側に切り換えられ残米処理工程は終了する。   Next, the process proceeds to the remaining rice processing step of the rice hull sorter A (step S17), and the hull sorting operation is executed for a predetermined time while the circulation / discharge switching valve 36 is in a circulating state, and the whole amount of the grain is hulled to brown rice. Then, the circulation / discharge switching valve 36 is switched from the in-machine circulation side to the outside discharge side, the finished brown rice is discharged to the outside of the machine, and then the circulation / discharge switching valve 36 is switched from the discharge side to the circulation side. The processing process ends.

次いで、コントローラ40の粒選別機標準回転数指令により粒選別機Bの選別網筒43,揚穀ラセン筒44の回転数が低速回転数から標準回転数に復帰し粒選別作業が実行される(ステップS19)。次いで、オペレータにより運転停止スイッチSW2がONされると籾摺モータM1が停止し籾摺選別機Aの駆動が停止し(ステップS20)、次いで、コントローラ40の粒選別機停止指令により粒選別運転/停止スイッチSW4がOFFし粒選別機Bが停止し制御が終了する。   Next, according to the grain sorter standard rotation speed command of the controller 40, the rotation speeds of the sorting net cylinder 43 and the milled helix spiral cylinder 44 of the grain sorter B are restored from the low speed rotation speed to the standard rotation speed, and the grain sorting operation is executed ( Step S19). Next, when the operation stop switch SW2 is turned on by the operator, the hulling motor M1 is stopped and the driving of the hulling sorter A is stopped (step S20), and then the grain sorting operation / The stop switch SW4 is turned OFF, the grain sorter B is stopped, and the control is finished.

また、混合米タンク上限センサSE3の検出情報により混合米タンク24の穀粒量が設定量以下になったか否かの判定をし(ステップS10)、Noであると正常な籾摺選別作業状態と判定し、選別玄米量検出センサSE7が粒選別機Bに所定量以上の選別玄米の滞留を検出したか、あるいは、粒選別負荷電流センサSE8が設定値以上の負荷電流値を検出したか否かを判定し(ステップS11)、Noであると正常な粒選別状態と判定して前記ステップS9に戻り、Yesであると非正常な粒選別状態と判定して、循環/排出切換弁36が機外排出側から機内循環側に切り換えられ仕上げ玄米の粒選別機Bへの供給が停止される(ステップS12)。   Further, it is determined whether or not the grain amount of the mixed rice tank 24 has become equal to or less than the set amount based on the detection information of the mixed rice tank upper limit sensor SE3 (step S10). Whether or not the sorting brown rice amount detection sensor SE7 detects the retention of the sorting brown rice exceeding a predetermined amount in the grain sorter B, or whether the grain sorting load current sensor SE8 detects a load current value greater than or equal to the set value. (No in step S11), if it is No, it is determined that the grain sorting state is normal, and the process returns to step S9. If it is Yes, it is judged that the grain sorting state is not normal, and the circulation / discharge switching valve 36 is activated. Switching from the outer discharge side to the in-machine circulation side stops the supply of the finished brown rice to the grain sorter B (step S12).

次いで、選別玄米量検出センサSE7の検出情報により選別玄米の所定量以上の滞留解消を検出したか、あるいは、粒選別負荷電流センサSE8の検出情報により設定値以下の負荷電流値を検出したか否かを判定し(ステップS13)、Noであると粒選別機Bが非正常な粒選別状態の継続と判定し、籾摺モータM1,粒選別モータM4の駆動が停止され、籾摺選別機A,粒選別機Bの作業が停止される。また、Yesであると粒選別機Bが正常な粒選別状態に復帰したと判定し、循環/排出切換弁36が機内循環側から機外排出側に切り換えられ仕上げ玄米の粒選別機Bへの供給が再開され(ステップS14)、前記ステップS9に移行し制御が継続される。   Next, whether or not the retention of the selected brown rice more than a predetermined amount is detected by the detection information of the selected brown rice amount detection sensor SE7, or whether the load current value below the set value is detected by the detection information of the grain sorting load current sensor SE8 (No in step S13), if it is No, the grain sorting machine B judges that the abnormal grain sorting state is continued, the driving of the hulling motor M1 and the grain sorting motor M4 is stopped, and the hulling machine A , The operation of the grain sorter B is stopped. Further, if it is Yes, it is determined that the grain sorting machine B has returned to the normal grain sorting state, and the circulation / discharge switching valve 36 is switched from the in-machine circulation side to the outside discharge side, and the finished brown rice is transferred to the grain sorter B. Supply is resumed (step S14), the process proceeds to step S9, and control is continued.

次に、図8乃至図10の実施例について説明する。
籾摺選別機Aの後工程に粒選別機Bを配設し、粒選別機Bの電源線61の負荷電流値を粒選別機負荷電流センサSE8で検出するように構成し、籾摺選別機Aのコントローラ40に粒選別負荷電流センサSE8の検出情報を入力するようにしている。そして、粒選別負荷電流センサSE8の検出負荷電流値に基づきコントローラ40により粒選別機Bが選別運転中か停止中かを判定し、粒選別機Bが停止中の場合には、コントローラ40の指令により循環/排出切換弁36を機外排出側から機内循環側へ切り換え、また、粒選別機Bが選別中の場合には、循環/排出切換弁36の機内循環側から機外排出側への切り換えを可能にしている。
Next, the embodiment of FIGS. 8 to 10 will be described.
The grain sorter B is disposed in the subsequent process of the hull sorter A, and the load current value of the power line 61 of the grain sorter B is detected by the grain sorter load current sensor SE8. The detection information of the grain sorting load current sensor SE8 is inputted to the controller 40 of A. Then, based on the detected load current value of the grain sorting load current sensor SE8, the controller 40 determines whether the grain sorting machine B is in the sorting operation or is stopped. Is used to switch the circulation / discharge switching valve 36 from the external discharge side to the internal circulation side, and when the grain sorting machine B is sorting, the circulation / discharge switching valve 36 is switched from the internal circulation side to the external discharge side. Switching is possible.

図10のフローに示すように、制御が開始されると、粒選別モータM4の負荷電流値(Ip)が粒選別負荷電流センサSE8により検出されコントローラ4055に入力され、検出負荷電流値(Ip)が粒選別モータM4ON/OFFしきい値より大か否かを判定し、Yesの場合には粒選別機Bの選別運転中と判定し、循環/排出切換弁36の機内循環側から機外排出側への切り換えを可能とする。また、Noの場合には粒選別機Bの選別運転停止中と判定し、循環/排出切換弁36の機内循環側から機外排出側への切り換えを停止するようにしている。   As shown in the flow of FIG. 10, when the control is started, the load current value (Ip) of the grain sorting motor M4 is detected by the grain sorting load current sensor SE8 and input to the controller 4055, and the detected load current value (Ip). Is determined to be larger than the grain sorting motor M4 ON / OFF threshold value. If yes, it is judged that the grain sorting machine B is in the sorting operation, and the outside discharge from the circulation side of the circulation / discharge switching valve 36 is performed. It is possible to switch to the side. In the case of No, it is determined that the sorting operation of the grain sorter B is stopped, and the switching of the circulation / discharge switching valve 36 from the in-machine circulation side to the out-of-machine discharge side is stopped.

粒選別機Bが選別作業を停止しているにもかかわらず籾摺選別機Aから仕上げ玄米が供給されると、籾摺選別機Aの玄米揚穀機5が詰まるという不具合が発生する。しかし、前記構成によると、粒選別機Bのコントローラ(図示省略)に選別運転あるいは選別停止の判定機能を設ける必要がなく構成を簡単化しながら前記不具合を解消することができる。   If the finished brown rice is supplied from the rice hull sorter A even though the grain sorter B has stopped the sorting operation, a problem arises that the brown rice cerealing machine 5 of the rice hull sorter A is clogged. However, according to the said structure, it is not necessary to provide the determination function of a sorting operation or a sorting stop in the controller (illustration omitted) of the grain sorter B, and the said malfunction can be eliminated, simplifying a structure.

また、粒選機Bの検出別負荷電流値(Ip)が粒選別モータM4の過負荷しきい値より大か否かを判定し、小の場合には粒選別機Bが正常運転中と判定し、循環/排出切換弁36の機内循環側あるいは機外排出側への切り換えを可能とし、大の場合には粒選別機Bが過負荷運転中と判定し、循環/排出切換弁36の機内循環側から機外排出側への切り換えを停止するようにすると、粒選別機Bの過負荷運転を防止することができる。   Further, it is determined whether or not the load current value (Ip) by detection of the grain sorting machine B is larger than the overload threshold value of the grain sorting motor M4. If it is small, it is judged that the grain sorting machine B is operating normally. The circulation / discharge switching valve 36 can be switched to the in-machine circulation side or the out-machine discharge side. If large, it is determined that the grain sorter B is in an overload operation, and the circulation / discharge switching valve 36 has an in-machine operation. If the switching from the circulation side to the outside discharge side is stopped, the overload operation of the granule sorter B can be prevented.

次に、図11乃至図13の実施例について説明する。
籾摺選別機Aには籾摺選別機用コントローラ40を、粒選別機Bには粒選別機用コントローラ40aをそれぞれ設け、両コントローラ40,40aを通信可能に構成する。そして、図12に示すように、籾摺選別機用コントローラ40では循環/排出切換弁36が循環側か排出側かを判定し、排出側の場合には粒選別機Bが正常選別運転中と判定し、粒選別機Bのコントローラ40aに標準回転数を指示する。循環側の場合には粒選別機Bへの仕上げ玄米の供給なしと判定し、粒選別機Bのコントローラ40aに低速回転数を指示するようにしている。
Next, the embodiment of FIGS. 11 to 13 will be described.
The hull sorter A is provided with a hull sorter controller 40, and the grain sorter B is provided with a grain sorter controller 40a, and both controllers 40, 40a are configured to communicate with each other. Then, as shown in FIG. 12, the hulling sorter controller 40 determines whether the circulation / discharge switching valve 36 is on the circulation side or the discharge side, and in the case of the discharge side, the grain sorter B is in the normal sorting operation. Determine and instruct the controller 40a of the grain sorter B of the standard rotational speed. In the case of the circulation side, it is determined that there is no supply of the finished brown rice to the grain sorter B, and the controller 40a of the grain sorter B is instructed about the low speed rotation speed.

また、図13に示すように、粒選別機用コントローラ40aでは籾摺選別機Aのコントローラ40からの回転数指示の変更の有無を判定し、標準回転数指示の場合には粒選別モータM4を標準回転数に変更し、また、低速回転数指示の場合には粒選別モータM4を低速回転数に変更するようにしている。   Further, as shown in FIG. 13, the grain sorter controller 40a determines whether or not the rotation speed instruction from the controller 40 of the hulling sorter A has been changed. In the case of the standard rotation speed instruction, the grain sorting motor M4 is turned on. The rotation speed is changed to the standard rotation speed, and when the low-speed rotation speed instruction is given, the grain selection motor M4 is changed to the low-speed rotation speed.

前記構成によると、粒選別機Bの詰まりを未然に防止し、作業中断を回避しながら粒選別機Bの選別精度を高めることができる。
次に、図14乃至図16の実施例について説明する。
According to the said structure, clogging of the grain sorter B can be prevented in advance, and the sorting accuracy of the grain sorter B can be increased while avoiding work interruption.
Next, the embodiment of FIGS. 14 to 16 will be described.

籾摺選別機Aには籾摺選別機用コントローラ40を、粒選別機Bには粒選別機用コントローラ40aをそれぞれ設け、両コントローラ40,40aを通信可能に構成している。そして、図15のフローに示すように、籾摺選別機用コントローラ40では粒選別モータM4が過負荷か否かを判定し、過負荷でない場合には粒選別機Bが正常選別運転中と判定し、循環/排出切換弁36を循環側から排出側に切り換え可能とし、過負荷の場合には粒選別機Bが非正常選別運転中と判定し、循環/排出切換弁36を排出側から循環側に切り換えるようにしている。   The hull sorter A is provided with a hull sorter controller 40, and the grain sorter B is provided with a grain sorter controller 40a. The controllers 40 and 40a are configured to communicate with each other. Then, as shown in the flow of FIG. 15, the hulling sorter controller 40 determines whether or not the grain sorting motor M4 is overloaded. If it is not overloaded, it is judged that the grain sorting machine B is in normal sorting operation. Then, the circulation / discharge switching valve 36 can be switched from the circulation side to the discharge side, and in the case of overload, it is determined that the granule sorter B is in an abnormal sorting operation, and the circulation / discharge switching valve 36 is circulated from the discharge side. It switches to the side.

また、図16に示すように、粒選別機用コントローラ40aでは粒選別モータM4が過負荷か否かを判定し、Noである場合には「粒選別モータM4が過負荷でない正常運転中である」ことを籾摺選別機コントローラ40に送信し、また、Yesである場合には「粒選別モータM4が過負荷である非正常運転中であること」を籾摺選別機コントローラ40に送信するようにしている。   Further, as shown in FIG. 16, the grain sorter controller 40a determines whether or not the grain sorting motor M4 is overloaded. If the answer is No, “the grain sorting motor M4 is in a normal operation without being overloaded. ”Is transmitted to the hulling sorter controller 40, and if“ Yes ”,“ the particle sorting motor M4 is in an abnormal operation with an overload ”is transmitted to the hulling sorter controller 40. I have to.

前記構成によると、粒選別機Bの詰まりを未然に防止し、作業中断を回避しながら円滑に籾摺選別作業,粒選別作業をすることができる。
次に、図17及び図18の実施例について説明する。
According to the said structure, clogging of the grain sorter B can be prevented in advance, and the hulling sorting operation and the grain sorting operation can be carried out smoothly while avoiding work interruption.
Next, the embodiment of FIGS. 17 and 18 will be described.

籾摺選別機Aの後工程に粒選別機Bを配設し、粒選別機Bで粒選別した精粒玄米を精粒玄米タンクCに揚穀貯溜するように構成し、精粒玄米タンクCには満杯検出センサSE9を設け、籾摺選別機Aのコントローラ40に満杯検出センサSE9の検出情報を通信入力するようにしている。   A grain sorter B is arranged in the post-process of the rice hull sorter A, and the granulated brown rice grain-sorted by the grain sorter B is configured to be stored in the granulated brown rice tank C. Is provided with a full detection sensor SE9, and the detection information of the full detection sensor SE9 is input to the controller 40 of the hull sorter A by communication.

そして図18に示すように、コントローラ40は満杯検出センサSE9の検出情報により精粒玄米タンクCが満杯か否かを判定し、精粒玄米タンクCが満杯である場合には籾摺選別機の循環/排出切換弁36を排出側から循環側へ切り換え、粒選別機Bの回転選別部の回転数を標準回転数よりも低い低速回転数にする。また、精粒玄米タンクCが満杯でない場合には、循環/排出切換弁36を循環側から排出側へ切り換え、粒選別機Bの回転部の回転数を低速回転数から標準回転数に復帰するようにしている。   Then, as shown in FIG. 18, the controller 40 determines whether or not the refined brown rice tank C is full based on the detection information of the full detection sensor SE9. If the refined brown rice tank C is full, the controller 40 The circulation / discharge switching valve 36 is switched from the discharge side to the circulation side, and the rotation speed of the rotary sorting section of the grain sorter B is set to a low speed rotation speed lower than the standard rotation speed. In addition, when the refined brown rice tank C is not full, the circulation / discharge switching valve 36 is switched from the circulation side to the discharge side, and the rotation speed of the rotating part of the grain sorter B is restored from the low speed rotation speed to the standard rotation speed. I am doing so.

前記構成によると、粒選別機Bの詰まりを防止し作業中断を回避しながら円滑に籾摺選別作業,粒選別作業をすることができる。
また、籾摺選別機Aの籾摺モータM1が停止すると、籾摺選別機用コントローラ40から粒選別機コントローラ40aに停止指令を通信送信し、粒選別機コントローラ40aが粒選別機Bの粒選別モータM4を停止するようにしてもよい。
According to the said structure, clogging of the grain sorter B can be prevented, and a hulling sorting operation and a grain sorting operation | work can be performed smoothly, avoiding work interruption.
Further, when the hulling motor M1 of the hulling sorter A is stopped, the hulling sorter controller 40 transmits a stop command to the grain sorting machine controller 40a, and the grain sorting machine controller 40a performs the grain sorting of the grain sorting machine B. The motor M4 may be stopped.

また、籾摺選別機Aの籾摺モータM1が起動されると、籾摺選別機用コントローラ40から粒選別機コントローラ40aに起動指令を通信送信し、粒選別機コントローラ40の指令により粒選別モータM4を起動し粒選別機Bの選別運転を開始し、籾摺選別作業,粒選別作業を円滑にするようにしてもよい。   Further, when the hulling motor M1 of the hulling sorter A is started, a start command is communicated and transmitted from the hulling sorter controller 40 to the grain sorting machine controller 40a. M4 may be activated and the sorting operation of the grain sorter B may be started so that the hull sorting work and the grain sorting work can be performed smoothly.

また、籾摺選別機Aに粒選別機B用プラグコンセント(図示省略)を設け、粒選別機B用プラグコンセントを接続コード(図示省略)経由で粒選別機Bに接続し粒選別機Bを通電可能に構成する。そして、籾摺選別機Aの籾摺モータM1が起動されると、籾摺選別機用コントローラ40の指令によりプラグコンセントを電源入り状態とし、粒選別機Bを電源接続状態とし粒選別機Bの粒選別モータM4を駆動するようにしてもよい。このように構成すると、籾摺選別機Aの起動時に粒選別機Bの起動忘れを防止し円滑に粒選別作業を開始することができる。   In addition, the grain sorter B plug outlet (not shown) is provided in the hull sorter A, and the grain sorter B plug outlet is connected to the grain sorter B via a connection cord (not shown). Configure to be energized. Then, when the hulling motor M1 of the hulling sorter A is activated, the plug outlet is turned on by the command of the hulling sorter controller 40, and the grain sorting machine B is connected to the power supply state. The grain selection motor M4 may be driven. With this configuration, it is possible to prevent forgetting to start the grain sorter B at the start of the hull sorter A and to smoothly start the grain sorting operation.

A 籾摺選別機
B 粒選別機
1 籾摺部
2 摺落米風選部
3 混合米選別部
36 循環/排出切換弁
40 コントローラ
SE7 選別玄米量検出センサ
SE8 粒選別負荷電流センサ
M1 籾摺選別モータ
M4 粒選別モータ
A A rice cake sorting machine B A grain sorting machine 1 A rice milling part 2 A crushed rice wind sorting part 3 A mixed rice sorting part 36 A circulation / discharge switching valve 40 A controller SE7 A sorting brown rice amount detection sensor SE8 A grain sorting load current sensor M1 A rice sorting machine M4 grain sorting motor

Claims (4)

籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には選別玄米量の多少を検出する選別玄米量検出センサ(SE7)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に粒選別機(B)の選別玄米量が設定量以下に減少したことを前記選別玄米量検出センサ(SE7)が検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたを特徴とする穀粒調製設備。   A grain preparation facility in which a grain sorter (B) is disposed in a subsequent process of the hull sorter (A), and the hull sorter (A) has a hull portion (1), a slipper A rice-style sorting unit (2) and a mixed rice sorting unit (3) are provided. The mixed rice sorting unit (3) has a circulation / discharge switching valve (36) for switching the finished brown rice selected to the in-machine circulation side or the out-of-machine discharge side. ), And the grain sorting machine (B) is provided with a sorting brown rice amount detection sensor (SE7) for detecting the amount of the sorted brown rice, and the rice hull sorting machine (A) and the grain sorting machine (B) are in operation. When the sorted brown rice amount detection sensor (SE7) detects that the sorted brown rice amount of the grain sorter (B) has decreased below the set amount, the circulation / discharge switching valve (36) is circulated from the outside discharge side to the in-machine circulation. A grain preparation facility characterized in that a controller (40) for switching to the side is provided. 籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には粒選別モータ(M4)の負荷電流値を検出する粒選別負荷電流センサ(SE8)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に前記粒選別負荷電流センサ(SE8)が設定値以上の負荷電流値を検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたを特徴とする穀粒調製設備。   A grain preparation facility in which a grain sorter (B) is disposed in a subsequent process of the hull sorter (A), and the hull sorter (A) has a hull portion (1), a slipper A rice-style sorting unit (2) and a mixed rice sorting unit (3) are provided. The mixed rice sorting unit (3) has a circulation / discharge switching valve (36) for switching the finished brown rice selected to the in-machine circulation side or the out-of-machine discharge side. ) And a grain sorting load current sensor (SE8) for detecting the load current value of the grain sorting motor (M4) is provided in the grain sorter (B), and the rice cake sorter (A), grain sorter ( When the particle sorting load current sensor (SE8) detects a load current value greater than or equal to a set value during the operation of B), a controller (40 for switching the circulation / discharge switching valve (36) from the external discharge side to the internal circulation side. ) Provided with a grain preparation facility. 籾摺選別機(A)の後工程に粒選別機(B)を配設している穀粒調製設備であって、前記籾摺選別機(A)には籾摺部(1),摺落米風選部(2),混合米選別部(3)を備え、該混合米選別部(3)には選別した仕上げ玄米を機内循環側あるいは機外排出側に切り換える循環/排出切換弁(36)を設け、前記粒選別機(B)には選別玄米量を検出する選別玄米量検出センサ(SE7)を設け、前記籾摺選別機(A),粒選別機(B)の運転中に前記選別玄米量検出センサ(SE7)が設定量以上の選別玄米の増加を検出すると、前記循環/排出切換弁(36)を機外排出側から機内循環側に切り換えるコントローラ(40)を設けたことを特徴とする穀粒調製設備。   A grain preparation facility in which a grain sorter (B) is disposed in a subsequent process of the hull sorter (A), and the hull sorter (A) has a hull portion (1), a slipper A rice-style sorting unit (2) and a mixed rice sorting unit (3) are provided. The mixed rice sorting unit (3) has a circulation / discharge switching valve (36) for switching the finished brown rice selected to the in-machine circulation side or the out-of-machine discharge side. ), And the grain sorting machine (B) is provided with a sorting brown rice quantity detection sensor (SE7) for detecting the quantity of the sorted brown rice, and the operation of the rice hull sorting machine (A) and grain sorting machine (B) is performed during the operation of the grain sorting machine (B). A controller (40) for switching the circulation / discharge switching valve (36) from the outside discharge side to the in-machine circulation side when the selected brown rice amount detection sensor (SE7) detects an increase of the selected brown rice exceeding the set amount. A grain preparation facility. 請求項1乃至請求項3の発明のいずれかにおいて、前記循環/排出切換弁(36)が機外排出側から機内循環側に切り換えられると、前記粒選別機(B)の選別回転部の回転数を標準回転数よりも低い低速回転数に低下させるコントローラ(40)を設けことを特徴とする穀粒調製設備。   In any one of the inventions of claims 1 to 3, when the circulation / discharge switching valve (36) is switched from the external discharge side to the internal circulation side, the rotation of the selection rotating portion of the grain sorter (B). A grain preparation facility characterized in that a controller (40) is provided for reducing the number to a low speed lower than the standard speed.
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Publication number Priority date Publication date Assignee Title
JP7409139B2 (en) 2020-02-18 2024-01-09 株式会社サタケ Hulling preparation equipment, hulling machine and optical sorting machine

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JPH01307479A (en) * 1988-06-06 1989-12-12 Tiger Kawashima Co Ltd Automatic sorting weigher of grain
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US4357864A (en) * 1979-07-10 1982-11-09 Salete Garces Felipe Pneumatic grain conveyance rice mill
JPS62221478A (en) * 1986-03-20 1987-09-29 株式会社アテックス Spiral shaft driving mechanism of vertical grain sorter
JPH01307479A (en) * 1988-06-06 1989-12-12 Tiger Kawashima Co Ltd Automatic sorting weigher of grain
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JP2010162485A (en) * 2009-01-16 2010-07-29 Satake Corp Grain grader
JP2011218263A (en) * 2010-04-06 2011-11-04 Iseki & Co Ltd Hulling sorter

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7409139B2 (en) 2020-02-18 2024-01-09 株式会社サタケ Hulling preparation equipment, hulling machine and optical sorting machine

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