JP2014126677A - 着色感光性樹脂組成物、カラーフィルタ及びカラー液晶表示素子 - Google Patents
着色感光性樹脂組成物、カラーフィルタ及びカラー液晶表示素子 Download PDFInfo
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- JP2014126677A JP2014126677A JP2012282919A JP2012282919A JP2014126677A JP 2014126677 A JP2014126677 A JP 2014126677A JP 2012282919 A JP2012282919 A JP 2012282919A JP 2012282919 A JP2012282919 A JP 2012282919A JP 2014126677 A JP2014126677 A JP 2014126677A
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- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- QDLAGTHXVHQKRE-UHFFFAOYSA-N lichenxanthone Natural products COC1=CC(O)=C2C(=O)C3=C(C)C=C(OC)C=C3OC2=C1 QDLAGTHXVHQKRE-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 125000003588 lysine group Chemical group [H]N([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])(N([H])[H])C(*)=O 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 1
- HSDFKDZBJMDHFF-UHFFFAOYSA-N methyl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OC HSDFKDZBJMDHFF-UHFFFAOYSA-N 0.000 description 1
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 1
- CWKLZLBVOJRSOM-UHFFFAOYSA-N methyl pyruvate Chemical compound COC(=O)C(C)=O CWKLZLBVOJRSOM-UHFFFAOYSA-N 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 125000004573 morpholin-4-yl group Chemical group N1(CCOCC1)* 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- MQWFLKHKWJMCEN-UHFFFAOYSA-N n'-[3-[dimethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CO[Si](C)(OC)CCCNCCN MQWFLKHKWJMCEN-UHFFFAOYSA-N 0.000 description 1
- XFHJDMUEHUHAJW-UHFFFAOYSA-N n-tert-butylprop-2-enamide Chemical compound CC(C)(C)NC(=O)C=C XFHJDMUEHUHAJW-UHFFFAOYSA-N 0.000 description 1
- 125000005186 naphthyloxy group Chemical group C1(=CC=CC2=CC=CC=C12)O* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- LXTZRIBXKVRLOA-UHFFFAOYSA-N padimate a Chemical compound CCCCCOC(=O)C1=CC=C(N(C)C)C=C1 LXTZRIBXKVRLOA-UHFFFAOYSA-N 0.000 description 1
- AZQWKYJCGOJGHM-UHFFFAOYSA-N para-benzoquinone Natural products O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 1
- FZUGPQWGEGAKET-UHFFFAOYSA-N parbenate Chemical compound CCOC(=O)C1=CC=C(N(C)C)C=C1 FZUGPQWGEGAKET-UHFFFAOYSA-N 0.000 description 1
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 125000006678 phenoxycarbonyl group Chemical group 0.000 description 1
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 229940110337 pigment blue 1 Drugs 0.000 description 1
- 125000000587 piperidin-1-yl group Chemical group [H]C1([H])N(*)C([H])([H])C([H])([H])C([H])([H])C1([H])[H] 0.000 description 1
- 229920000083 poly(allylamine) Polymers 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- 125000005767 propoxymethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])[#8]C([H])([H])* 0.000 description 1
- ILPVOWZUBFRIAX-UHFFFAOYSA-N propyl 2-oxopropanoate Chemical compound CCCOC(=O)C(C)=O ILPVOWZUBFRIAX-UHFFFAOYSA-N 0.000 description 1
- HUAZGNHGCJGYNP-UHFFFAOYSA-N propyl butyrate Chemical compound CCCOC(=O)CCC HUAZGNHGCJGYNP-UHFFFAOYSA-N 0.000 description 1
- 229960004063 propylene glycol Drugs 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 125000003226 pyrazolyl group Chemical group 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 229920003987 resole Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 238000005092 sublimation method Methods 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D295/00—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
- C07D295/16—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms acylated on ring nitrogen atoms
- C07D295/18—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms acylated on ring nitrogen atoms by radicals derived from carboxylic acids, or sulfur or nitrogen analogues thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B11/00—Diaryl- or thriarylmethane dyes
- C09B11/04—Diaryl- or thriarylmethane dyes derived from triarylmethanes, i.e. central C-atom is substituted by amino, cyano, alkyl
- C09B11/10—Amino derivatives of triarylmethanes
- C09B11/24—Phthaleins containing amino groups ; Phthalanes; Fluoranes; Phthalides; Rhodamine dyes; Phthaleins having heterocyclic aryl rings; Lactone or lactame forms of triarylmethane dyes
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
- G02B5/223—Absorbing filters containing organic substances, e.g. dyes, inks or pigments
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0005—Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
- G03F7/0007—Filters, e.g. additive colour filters; Components for display devices
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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Abstract
【解決手段】本発明に係る着色感光性樹脂組成物は、アルカリ可溶性樹脂、光重合性モノマー、光重合開始剤、下記式(1)で表される化合物、及び有機顔料を含有する。式中、R1及びR2は、それぞれ独立に水素原子又は有機基を示すが、少なくとも一方は有機基を示す。R1及びR2は、それらが結合して環状構造を形成していてもよく、ヘテロ原子の結合を含んでいてもよい。R3は、単結合又は有機基を示す。R4〜R9は、それぞれ独立に水素原子、有機基等を示すが、R6及びR7が水酸基となることはない。R10は、水素原子又は有機基を示す。
【選択図】なし
Description
本発明の着色感光性樹脂組成物は、アルカリ可溶性樹脂、光重合性モノマー、光重合開始剤、上記式(1)で表される化合物、及び有機顔料を含有する。まず、これらの構成成分について説明する。
本発明に係るアルカリ可溶性樹脂としては、特に限定されず、従来公知のアルカリ可溶性樹脂を用いることができる。このアルカリ可溶性樹脂は、エチレン性不飽和基を有するものであってもよく、エチレン性不飽和基を有さないものであってもよい。
なお、本明細書においてアルカリ可溶性樹脂とは、樹脂濃度20質量%の樹脂溶液(溶媒:プロピレングリコールモノメチルエーテルアセテート)により、膜厚1μmの樹脂膜をガラス基板上に形成し、2.38質量%のテトラメチルアンモニウムヒドロキシド(TMAH)水溶液に1分間浸漬した際に、膜厚0.01μm以上溶解するものをいう。
また、上記式(a−1)中、mは、0〜20の整数を示す。
なお、本明細書において、「(メタ)アクリル酸」は、アクリル酸とメタクリル酸との両方を意味する。同様に、「(メタ)アクリレート」は、アクリレートとメタクリレートとの両方を意味する。
本発明の着色感光性樹脂組成物は、光重合性モノマーを含有する。光重合性モノマーとしては、単官能モノマーと多官能モノマーとがある。
本発明の着色感光性樹脂組成物は、光重合開始剤を含有する。これにより感放射線性を付与することができる。ここで、放射線とは、可視光線、紫外線、遠紫外線、電子線、X線等を含む概念である。
本発明に係る着色感光性樹脂組成物は、下記式(1)で表される化合物を含有する。この化合物は、有機溶剤への溶解性が良好であり、また、放射線照射又は加熱により塩基を発生し、色相、コントラスト比、耐熱性、ガラス基板への密着性を向上させることができる。
R6、R7、R8、及びR9における有機基としては、R1及びR2において例示したものが挙げられる。この有機基は、R1及びR2の場合と同様に、該有機基中にヘテロ原子等の炭化水素基以外の結合や置換基を含んでいてもよい。また、この有機基は、直鎖状、分岐鎖状、環状のいずれでもよい。
本発明の着色感光性樹脂組成物は、有機顔料を含有する。有機顔料は、特に限定されないが、例えば、カラーインデックス(C.I.;The Society of Dyers and Colourists社発行)においてピグメント(Pigment)に分類されている化合物、具体的には、下記のようなカラーインデックス(C.I.)番号が付されているものを用いることが好ましい。
C.I.ピグメントオレンジ1(以下、「C.I.ピグメントオレンジ」は同様であり、番号のみを記載する。)、5、13、14、16、17、24、34、36、38、40、43、46、49、51、55、59、61、63、64、71、73;
C.I.ピグメントバイオレット1(以下、「C.I.ピグメントバイオレット」は同様であり、番号のみを記載する。)、19、23、29、30、32、36、37、38、39、40、50;
C.I.ピグメントレッド1(以下、「C.I.ピグメントレッド」は同様であり、番号のみを記載する。)、2、3、4、5、6、7、8、9、10、11、12、14、15、16、17、18、19、21、22、23、30、31、32、37、38、40、41、42、48:1、48:2、48:3、48:4、49:1、49:2、50:1、52:1、53:1、57、57:1、57:2、58:2、58:4、60:1、63:1、63:2、64:1、81:1、83、88、90:1、97、101、102、104、105、106、108、112、113、114、122、123、144、146、149、150、151、155、166、168、170、171、172、174、175、176、177、178、179、180、185、187、188、190、192、193、194、202、206、207、208、209、215、216、217、220、223、224、226、227、228、240、242、243、245、254、255、264、265;
C.I.ピグメントブルー1(以下、「C.I.ピグメントブルー」は同様であり、番号のみを記載する。)、2、15、15:3、15:4、15:6、16、22、60、64、66;
C.I.ピグメントグリーン7、C.I.ピグメントグリーン36、C.I.ピグメントグリーン37、ピグメントグリーン58;
C.I.ピグメントブラウン23、C.I.ピグメントブラウン25、C.I.ピグメントブラウン26、C.I.ピグメントブラウン28;
C.I.ピグメントブラック1、C.I.ピグメントブラック7。
本発明の着色感光性樹脂組成物は、溶媒を含有することができる。本発明に用いられる溶媒としては、上記式(1)で表される化合物及び有機顔料や、後述する他の成分を分散又は溶解し、且つこれらの成分と反応せず、適度の揮発性を有するものであればよい。
添加剤としては、例えば、ガラス、アルミナ等の充填剤;ポリビニルアルコール、ポリ(フロオロアルキルアクリレート)類等の高分子化合物;フッ素系界面活性剤、シリコン系界面活性剤等の界面活性剤;ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2−メトキシエトキシ)シラン、N−(2−アミノエチル)−3−アミノプロピルメチルジメトキシシラン、N−(2−アミノエチル)−3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシシラン、3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルメチルジメトキシシラン、2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、3−クロロプロピルメチルジメトキシシラン、3−クロロプロピルトリメトキシシラン、3−メタクリロイロキシプロピルトリメトキシシラン、3−メルカプトプロピルトリメトキシシラン等の密着促進剤;2,2−チオビス(4−メチル−6−t−ブチルフェノール)、2,6−ジ−t−ブチルフェノール等の酸化防止剤;2−(3−t−ブチル−5−メチル−2−ヒドロキシフェニル)−5−クロロベンゾトリアゾール、アルコキシベンゾフェノン類等の紫外線吸収剤;ポリアクリル酸ナトリウム等の凝集防止剤;マロン酸、アジピン酸、イタコン酸、シトラコン酸、フマル酸、メサコン酸、2−アミノエタノール、3−アミノ−1−プロパノール、5−アミノ−1−ペンタノール、3−アミノ−1,2−プロパンジオール、2−アミノ−1,3−プロパンジオール、4−アミノ−1,2−ブタンジオール等の残渣改善剤等を挙げることができる。
本発明に係るカラーフィルタは、本発明に係る着色感光性樹脂組成物を用いて形成された着色層を備えるものである。ガラス基板上あるいは予め所望のパターンの遮光層を形成したガラス基板上に、着色感光性樹脂組成物を用いて塗膜を形成し、該塗膜に対して所定パターン状に放射線を照射し、現像することにより、カラーフィルタの画素を形成することができる。
<上記式(1)で表される化合物>
上記式(1)で表される化合物としては、下記式で表される化合物1を準備した。この化合物1の合成法を下記に示す。
冷却管と撹拌機を備えたフラスコに、2,2’−アゾビス(2,4−ジメチルバレロニトリル)1質量部及びプロピレングリコールモノメチルエーテルアセテート200質量部を仕込み、引き続きメタクリル酸15質量部、スチレン15質量部、ベンジルメタクリレート35質量部、グリセロールモノメタクリレート10質量部、N−フエニルマレイミド25質量部及び連鎖移動剤としてα−メチルスチレンダイマー2.5質量部を仕込んで窒素置換した。その後緩やかに拡販して、反応溶液の温度を80℃に昇温させ、この温度を保持して3時間重合した。その後、反応溶液の温度を100℃に昇温させ、2,2’−アゾビス(2,4−ジメチルバレロニトリル)0.5質量部を加え、さらに1時間重合することにより、バインダー樹脂溶液(固形分濃度=33.0%)を得た。得られた樹脂は、Mw=10,000、Mn=6,000であった。この樹脂をアルカリ可溶性樹脂(D1)とする。
<有機顔料分散液の調製>
有機顔料としてピグメントレッド254を15質量部、化合物1を5質量部、市販の分散剤であるS76500(ルーブリゾール(株)社製)5質量部(固形分換算)、溶媒としてプロピレングリコールモノメチルエーテルアセテート75質量部を、ビーズミルにより処理して、有機顔料分散液(A−1)を調製した。
得られた有機顔料分散液(A−1)100質量部、アルカリ可溶性樹脂(D1)50質量部(固形分換算)、光重合性モノマーとしてジペンタエリスリトールヘキサアクリレート30質量部、光重合開始剤として下記式で表されるオキシムエステル化合物10質量部、及び溶媒としてプロピレングリコールモノメチルエーテルアセテートを混合して、固形分濃度15質量%の着色感光性樹脂組成物(CR1)を調製した。
着色感光性樹脂組成物(CR1)を、ガラス基板上に、スピンコーターを用いて塗布した後、80℃のホットプレートで10分間プレベークを行って塗膜を形成した。スピンコーターの回転数を変えて同様の操作により、膜厚の異なる3枚の塗膜を形成した。
次いで、これらの基板を室温に冷却したのち、高圧水銀ランプを用い、各塗膜に365nm、405nm及び436nmの各波長を含む放射線を2,000J/m2の露光量で露光した。その後、これらの基板に対して、23℃の0.04質量%水酸化カリウム水溶液からなる現像液を現像圧1kgf/cm2(ノズル径1mm)で吐出することにより、90秒間シャワー現像を行った。その後、この基板を超純水で洗浄し、風乾した後、さらに220℃のクリーンオーブン内で30分間ポストベークを行って、評価用硬化膜を形成した。
得られた3枚の硬化膜について、カラーアナライザー(大塚電子(株)製MCPD2000)を用い、C光源、2度視野にて、CIE表色系における色度座標値(x、y)を測定した。測定結果より、色度座標値x=0.650での色度座標値y、刺激値(Y)を求めた。評価結果を表1に示す。
さらに、硬化膜が形成された基盤を2枚の偏向板で挟み、背面側から蛍光灯(波長範囲380〜780nm)で照射しつつ前面側の偏向板を回転させ、輝度計LS−100(ミノルタ(株)製)により透過する光強度の最大値と最小値を測定した。そして、おのおのの硬化膜について、最大値を最小値で除した値をコントラスト比とした。測定結果より、色度座標値x=0.650でのコントラスト比を求めた。評価結果を表1に示す。
着色感光性樹脂組成物(CR1)を、ガラス基板上にスピンコーターを用いて塗布した後、80℃のホットプレートで10分間プレベークを行って膜厚2.5μmの塗膜を形成した。
次いで、この基板を室温に冷却したのち、高圧水銀ランプを用い、各塗膜に365nm、405nm及び436nmの各波長を含む放射線を2,000J/m2の露光量で露光した。その後、これらの基板に対して、23℃の0.04質量%水酸化カリウム水溶液からなる現像液を現像圧1kgf/cm2(ノズル径1mm)で吐出することにより、90秒間シャワー現像を行った。その後、この基板を超純水で洗浄し、風乾した後、さらに270℃のクリーンオーブン内で60分間ポストベークを行って、評価用硬化膜を形成した。
得られた硬化膜上の異なる3箇所を光学顕微鏡(倍率:200倍)にて観測し、異物の有無を確認した。表1に一視野に観測された異物の個数を示す。画素上に異物が付着していると、例えば色度特性の悪化やコントラスト低下の原因となる。
着色感光性樹脂組成物(CR1)の調製直後の粘度を、E型粘度計(東京計器製)を用いて測定した。また、着色感光性樹脂組成物(CR1)を遮光ガラス容器に充填し、密閉状態で23℃にて14日間静置した後、E型粘度計を用いて再度粘度を測定した。そして、調製直後の粘度に対する14日間保存後の粘度の増加率を算出し、増加率が5%未満の場合を「A」、5%以上10%未満の場合を「B」、10%以上の場合を「C」をして評価した。評価結果を表1に示す。
着色感光性樹脂組成物(CR1)のガラス基板への密着性について、現像後の最小密着パターンサイズの大きさで評価した。現像後の最小密着パターンサイズが、1μm以上5μm未満の場合を「A」、5μm以上10μm未満の場合を「B」、10μm以上15μm未満の場合を「C」、15μm以上20μm未満の場合を「D」とした。評価結果を表1に示す。
実施例1において、有機顔料分散液の調製に用いた化合物1を1,8−ジアザビシクロ[5.4.0]ウンデカ−7−エンに変更した以外は、実施例1と同様にして、有機顔料分散液(A−2)を調製した。次に、有機顔料分散液(A−1)の代わりに(A−2)を用いる他は実施例1と同様にして、着色感光性樹脂組成物(CR2)を調製した。着色感光性樹脂組成物(CR2)について、(CR1)と同様、色度特性、コントラスト比、耐熱性、保存安定性、ガラス基板への密着性の評価を行った。評価結果を表1に示す。
Claims (3)
- アルカリ可溶性樹脂、光重合性モノマー、光重合開始剤、下記式(1)で表される化合物、及び有機顔料を含有することを特徴とする着色感光性樹脂組成物。
- 請求項1に記載の着色感光性樹脂組成物を用いて形成された着色層を備えるカラーフィルタ。
- 請求項2に記載のカラーフィルタを具備するカラー液晶表示素子。
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