JP2014125767A - Embossed metallic exterior material - Google Patents

Embossed metallic exterior material Download PDF

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JP2014125767A
JP2014125767A JP2012282197A JP2012282197A JP2014125767A JP 2014125767 A JP2014125767 A JP 2014125767A JP 2012282197 A JP2012282197 A JP 2012282197A JP 2012282197 A JP2012282197 A JP 2012282197A JP 2014125767 A JP2014125767 A JP 2014125767A
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embossed
exterior material
embossing
metal plate
distortion
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JP6101071B2 (en
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Kazuhiko Araki
荒木和彦
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IG Kogyo Co Ltd
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IG Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an embossed metallic exterior material which forms the exterior of a building or a construction while avoiding distortion due to the molding of a metallic plate material from appearing on a design part of the decorative surface.SOLUTION: A long embossed metallic exterior material A having a male connection part 4 at the lower end and a female connection part 5 at the upper end is formed with an embossed metallic plate 1 which has a plurality of uneven groups 20 consisting of protruded portions 18 and recessed portions 19 alternately and formed at the upper and lower ends of the metallic exterior material continuously along the longitudinal direction in multiple stages in the vertical direction.

Description

本発明は建築、構築物の外装を形成する金属外装材に関するものであり、金属製板材の成形加工による歪を化粧面の意匠部に表れ無いようにしたエンボス加工金属外装材に関するものである。   The present invention relates to a metal exterior material that forms an exterior of a building or a structure, and relates to an embossed metal exterior material that prevents distortion caused by molding processing of a metal plate material from appearing on a design portion of a decorative surface.

一般に、金属製板材をエンボスロールにより加工し、化粧面に凹凸を形成する方法は数多く上市されている。(例えば、特許文献1、2参照)。   In general, many methods for processing metal plate materials with embossing rolls to form irregularities on the decorative surface are on the market. (For example, refer to Patent Documents 1 and 2).

特開平10−146627号公報Japanese Patent Laid-Open No. 10-146627 特開2011−094327号公報JP 2011-094327 A

特許文献1は「エンボス加工を施した金属板及びエンボス加工型」、特許文献2は「金属板と金属サイディング材ならびに金属板の成形型と製造方法」に係るものであり、金属板を成形する際のエンボス加工による端部の波打ち、両端の折り曲げ加工を容易にすることを目的としているものである。   Patent document 1 relates to “embossed metal plate and embossing die”, and patent document 2 relates to “metal plate and metal siding material and metal plate forming die and manufacturing method”, and forms the metal plate. The object is to facilitate the corrugation of the end by embossing at the time and the bending of both ends.

しかしながら、特許文献1、2共に、成形時の折り曲げ加工部にエンボス加工による凹凸が存在することが避けられず、凹凸による成型加工の歪が金属製外装材の化粧面の意匠部にまで影響するものであった。 However, in both Patent Documents 1 and 2, it is unavoidable that unevenness due to embossing is present in the bent portion at the time of molding, and distortion of molding processing due to the unevenness affects the design portion of the decorative surface of the metal exterior material. It was a thing.

本発明はこのような欠点を解決するために、下端部に雄型連結部、上端部に雌型連結部を形成した長尺状の金属外装材において、金属製外装材の上下端部に凸部と凹部を交互に形成した凹凸群を長手方向に沿って連続状に複数個形成し、かつ、上下方向に複数段形成したエンボス加工金属板により形成したことを特徴とするエンボス加工金属外装材に関するものである。   In order to solve such drawbacks, the present invention is a long metal exterior material having a male connection part at the lower end and a female connection part at the upper end. Embossed metal exterior material characterized by being formed by an embossed metal plate in which a plurality of concavo-convex groups formed alternately with portions and recesses are formed in a continuous manner along the longitudinal direction and a plurality of steps are formed in the vertical direction It is about.

本発明に係るエンボス加工金属外装材によれば、(1)歪抑制エンボス加工部は、成形部の位置を避けてレイアウトが出来るので、成形の形状確保がし易く、成形時のクラックも入り難い。(2)歪抑制エンボス加工部は鉄板を幅方向で押さえる効果が高く、化粧面の意匠部からの鉄板の引き込みを軽減出来る。(3)歪抑制エンボス加工部は、同一形状の連続した加工のため、NCなどのデータ加工がし易い。(4)歪抑制エンボス加工部が掛かっている所は、加工硬化により鉄板の強度が高くなる。(5)化粧面の意匠部が歪抑制エンボス加工部より強度が弱い場合、成形時に歪みが意匠部に入り易くなりますが、歪抑制エンボス加工部のエンボスが掛かっていない部分があり、そのため、歪抑制エンボス加工部の強度を抑える。(6)エンボス加工板のサイド部に耳伸び状態を確保し、成形時の化粧面の意匠部への歪み発生を軽減させる事が出来る。(7)従来の歪抑制のために形成した加工の柄より、エンボスの設定深度を変更しても、変動する縮み量を少なく出来る。(8)歪抑制エンボス加工部の柄の縮み量を化粧面の意匠部の変動に近づけることで、柄深度調整においてエンボス板状態の変化を軽減させること下出来る。(9)化粧面の意匠部が深度変更で縮み量変動が少ない場合に有効である。等の特徴、効果がある。   According to the embossed metal exterior material according to the present invention, (1) since the distortion-suppressed embossed part can be laid out while avoiding the position of the molded part, it is easy to ensure the shape of the molded part, and cracks during molding are less likely to occur. . (2) The strain suppressing embossed portion has a high effect of pressing the iron plate in the width direction, and can reduce the pull-in of the iron plate from the design portion of the decorative surface. (3) Since the distortion-suppressing embossed portion is continuously processed in the same shape, data processing such as NC is easy. (4) Where the strain suppressing embossed portion is applied, the strength of the iron plate is increased by work hardening. (5) When the design part of the decorative surface is weaker than the distortion-suppressed embossed part, the distortion tends to enter the design part at the time of molding, but there is a part where the embossed part of the distortion-suppressed embossed part is not applied. Suppresses the strength of the embossed part that suppresses strain. (6) It is possible to secure a stretched state on the side portion of the embossed plate and reduce the occurrence of distortion in the design portion of the decorative surface during molding. (7) Even if the embossing set depth is changed, the amount of shrinkage that fluctuates can be reduced compared to the conventional processing pattern formed to suppress distortion. (8) By making the pattern shrinkage amount of the distortion-suppressing embossed part close to the variation of the design part of the decorative surface, it is possible to reduce the change in the embossed plate state in the pattern depth adjustment. (9) It is effective when the design portion of the decorative surface has a small shrinkage variation due to the depth change. There are features and effects.

本発明に係るエンボス加工金属外装材の代表例を示す断面図である。It is sectional drawing which shows the representative example of the embossing metal exterior material which concerns on this invention. 本発明に係るエンボス加工金属外装材の代表例を示す部分拡大断面図である。It is a partial expanded sectional view which shows the representative example of the embossing metal exterior material which concerns on this invention. 本発明に係るエンボス加工金属外装材の施工状態を示す断面図である。It is sectional drawing which shows the construction state of the embossing metal exterior material which concerns on this invention. 本発明に係るエンボス加工金属外装材に使用するエンボス加工金属板を示す正面図である。It is a front view which shows the embossing metal plate used for the embossing metal exterior material which concerns on this invention. 本発明に係るエンボス加工金属外装材を示す正面図である。It is a front view which shows the embossing metal exterior material which concerns on this invention. 本発明に係るエンボス加工金属外装材に使用するエンボス加工金属板を示す部分拡大図である。It is the elements on larger scale which show the embossing metal plate used for the embossing metal cladding | exterior_material which concerns on this invention. 本発明に係るエンボス加工金属外装材の歪抑制エンボス加工部の代表例を示す説明図である。It is explanatory drawing which shows the representative example of the distortion suppression embossing part of the embossing metal cladding | exterior_material which concerns on this invention. 本発明に係るエンボス加工金属外装材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the embossing metal exterior material which concerns on this invention. 本発明に係るエンボス加工金属外装材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the embossing metal exterior material which concerns on this invention. 本発明に係るエンボス加工金属外装材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the embossing metal exterior material which concerns on this invention.

以下に図面を用いて、本発明に係るエンボス加工金属外装材の一実施例について詳細に説明する。すなわち、エンボス加工金属外装材Aは図1、図2(a)、(b)に示すように、エンボス加工金属板1と裏面材2で例えば合成樹脂発泡体からなる芯材3を、サンドイッチしたエンボス加工金属外装材Aである。また、図3は施工状態を示す断面図であり、αは躯体、βは固定具である。なお、図1〜図3においては、エンボス加工金属板1へのエンボス加工による凹凸は図示していない。   Hereinafter, an embodiment of an embossed metal exterior material according to the present invention will be described in detail with reference to the drawings. That is, as shown in FIGS. 1, 2 (a) and 2 (b), the embossed metal sheathing material A sandwiched the core material 3 made of, for example, a synthetic resin foam with the embossed metal plate 1 and the back surface material 2. Embossed metal exterior material A. Moreover, FIG. 3 is sectional drawing which shows a construction state, (alpha) is a housing and (beta) is a fixing tool. In addition, in FIGS. 1-3, the unevenness | corrugation by the embossing to the embossing metal plate 1 is not shown in figure.

エンボス加工金属外装材Aの全体形状の一例としては図1、図2(a)、(b)に示すように、長尺で金属製の薄板からなるエンボス加工金属板1と裏面材2間に芯材3をサンドイッチし、幅方向の一端に形成した雄型連結部4、他端に形成した雌型連結部5とから形成し、エンボス加工部aを形成した化粧面6の下端には側壁7、上端には側壁8を形成したものである。   As an example of the overall shape of the embossed metal exterior material A, as shown in FIGS. 1, 2 (a) and 2 (b), between the embossed metal plate 1 made of a long and thin metal plate and the back surface material 2. Sandwiching the core material 3, a male connecting portion 4 formed at one end in the width direction, a female connecting portion 5 formed at the other end, and a side wall at the lower end of the decorative surface 6 on which the embossed portion a is formed. 7. A side wall 8 is formed at the upper end.

さらに詳説すると、雄型連結部4は化粧面6下端を裏面側に屈曲した側壁7と、側壁7の先端を上方へ突出した上面9と、上面9の先端を下方に屈曲した係合片10と、上面9と係合片10とからなる係合溝11とから形成したものである。   More specifically, the male connecting portion 4 includes a side wall 7 having the lower end of the decorative surface 6 bent to the back side, an upper surface 9 projecting the tip of the side wall 7 upward, and an engagement piece 10 bending the tip of the upper surface 9 downward. And an engaging groove 11 composed of an upper surface 9 and an engaging piece 10.

雌型連結部5は化粧面6の上端を裏面側に屈曲した側壁8と、側壁8の先端を上方に屈曲した目地底面12と、目地底面12の先端を折り返し下方に突出した下面13と、目地底面12と下面13とからなる嵌合片14と、下面13の先端を上方に屈曲して突出した固定面15と、下面13と固定面15とから形成した嵌合溝16とから形成したものである。なお、17は防水性強化のために形成したパッキンである。   The female connecting portion 5 includes a side wall 8 in which the upper end of the decorative surface 6 is bent toward the back surface, a joint bottom surface 12 in which the tip of the side wall 8 is bent upward, and a bottom surface 13 in which the tip of the joint bottom surface 12 is folded back and protrudes downward. It is formed of a fitting piece 14 composed of a joint bottom surface 12 and a lower surface 13, a fixed surface 15 that protrudes by bending the tip of the lower surface 13 upward, and a fitting groove 16 formed by the lower surface 13 and the fixed surface 15. Is. Reference numeral 17 denotes a packing formed for enhancing waterproofness.

エンボス加工金属板1と裏面材2は金属薄板、例えば鉄、アルミニウム、銅、ステンレス、チタン、アルミ・亜鉛合金メッキ鋼板、ガルバリウム鋼板、ホーロー鋼板、クラッド鋼板、ラミネート鋼板(塩ビ鋼板等)、サンドイッチ鋼板(制振鋼板等)、塩化ビニル樹脂、ポリカーボネイト樹脂等(勿論、これらを各種色調に塗装したカラー板を含む)の一種をエンボスロール成形、あるいはプレス成形したものである。また、裏面材2としてはアルミニウム蒸着紙、クラフト紙、アスファルトフェルト、金属箔(Al、Fe、Pb、Cu)、合成樹脂シート、ゴムシート、布シート、石膏紙、水酸化アルミ紙、ガラス繊維不織布等の1種、または2種以上をラミネートしたもの、あるいは防水処理、難燃処理されたシート状物からなるものでも良いものである。   Embossed metal plate 1 and back material 2 are thin metal plates such as iron, aluminum, copper, stainless steel, titanium, aluminum / zinc alloy plated steel plate, galvalume steel plate, enamel steel plate, clad steel plate, laminated steel plate (PVC steel plate, etc.), sandwich steel plate Embossed roll molding or press molding of a kind of (damping steel plate, etc.), vinyl chloride resin, polycarbonate resin, etc. (including color plates coated with various colors of course). Also, as the back material 2, aluminum vapor-deposited paper, kraft paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric Or a laminate of two or more kinds, or a sheet-like material that has been waterproofed or flame-retardant treated.

芯材3は例えばポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム等、の合成樹脂発泡体からなるものであり、エンボス加工金属板1、もしくは裏面材2の裏面側に吐出し、加熱して反応・発泡・硬化させてエンボス加工金属板1と裏面材2を一体に形成するものである。また、芯材3中には各種難燃材として軽量骨材(パーライト粒、ガラスビーズ、石膏スラグ、タルク石、シラスバルーン、水酸化アルミニウム等)、繊維状物(グラスウール、ロックウール、カーボン繊維、グラファイト等)を混在させ、耐火性、防火性を向上させることも出来る。   The core material 3 is made of a synthetic resin foam, such as polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam, etc., and the embossed metal plate 1 or back surface material 2 is discharged to the back side and heated, reacted, foamed and cured to form the embossed metal plate 1 and the back material 2 integrally. In addition, in the core material 3, lightweight aggregates (perlite grains, glass beads, gypsum slag, talc stone, shirasu balloon, aluminum hydroxide, etc.) and fibrous materials (glass wool, rock wool, carbon fiber, Graphite and the like) can be mixed to improve fire resistance and fire resistance.

エンボス加工金属外装材A同士は、係合片10が嵌合溝16へ、係合溝11には嵌合片14が連結されることにより、図3に示すように連結されるものである。   The embossed metal exterior materials A are connected as shown in FIG. 3 by connecting the engaging piece 10 to the fitting groove 16 and the engaging piece 11 to the engaging groove 11.

図4はエンボス加工金属板1の成形前の板材を示す正面図、図5はエンボス加工金属板1の成形後の板材を示す正面図であり、化粧面6にエンボス加工部a、歪抑制エンボス加工部bを施したものである。   4 is a front view showing a plate material before forming the embossed metal plate 1, and FIG. 5 is a front view showing a plate material after forming the embossed metal plate 1. The processed part b is given.

エンボス加工部aのエンボス模様としては、図に示すエンボス模様の他に、リシン模様、メロン模様、スタッコ模様、ニシキ模様、ニューメロン模様、キャスト模様、スジメ模様(縦、横、斜め)、ディンプル模様、等からなるものである。   In addition to the embossed pattern shown in the figure, the embossed part a has a lysine pattern, melon pattern, stucco pattern, nishiki pattern, new melon pattern, cast pattern, stripe pattern (vertical, horizontal, diagonal), dimple pattern , Etc.

歪抑制エンボス加工部bは、図6(a)、(b)、図7に示すように屋外側に突出した凸部18と、凹部19とから形成したものであり、図では3個の凸部18間に凹部19を形成した凹凸群20を複数個形成したものである。   As shown in FIGS. 6A, 6B, and 7, the distortion-suppressing embossed portion b is formed from a convex portion 18 projecting to the outdoor side and a concave portion 19, and in the figure, three convex portions are formed. A plurality of concavo-convex groups 20 in which concave portions 19 are formed between the portions 18 are formed.

凸部18は図に示すように、エンボス加工金属外装材Aの長手方向に対して連続状に、かつ複数段形成するものであり、図では、四角形に形成しているが、その他に円、楕円、三角形、多角形、縦長形、横長形、などでも良い。   As shown in the figure, the convex portion 18 is formed continuously in a plurality of stages with respect to the longitudinal direction of the embossed metal sheathing material A. An ellipse, a triangle, a polygon, a vertically long shape, a horizontally long shape, or the like may be used.

歪抑制エンボス加工部bは、エンボス加工によりエンボス加工金属板1の化粧面6に凹凸状のエンボス加工を施す際に、エンボス加工による縮み量のバランスを確保する目的で形成するものであり、エンボス加工による化粧面6の意匠性を害するような歪み(凹凸)、後工程の雄型連結部4、雌型連結部5の成形を害するようなエンボス加工金属板1のキャンバー(進行方向における曲がり)、などの抑制と防止のために形成したエンボス加工である。   The distortion-suppressing embossed portion b is formed for the purpose of ensuring a balance of shrinkage amount by embossing when embossing is performed on the decorative surface 6 of the embossed metal plate 1 by embossing. Distortion (unevenness) that impairs the design of the decorative surface 6 due to processing, camber of the embossed metal plate 1 that impairs the formation of the male connecting portion 4 and the female connecting portion 5 in the subsequent process (bending in the traveling direction) It is embossing formed to suppress and prevent the above.

凹凸群20の上下間には、図7に示すようにエンボスが形成されていない成形間隙cを形成し、この成形間隙部分にてエンボス加工金属板1の雄型連結部4、雌型連結部5の折り曲げ加工を行うようにすることにより、折り曲げ加工を行うロール成形時のエンボス加工金属板1の歪を低減することにより、ロール成形後のエンボス加工金属板1の歪の発生も低減できるものである。   As shown in FIG. 7, a forming gap c in which no embossing is formed is formed between the upper and lower portions of the concavo-convex group 20, and the male connecting portion 4 and the female connecting portion of the embossed metal plate 1 are formed in the forming gap portion. By reducing the distortion of the embossed metal plate 1 at the time of roll forming that performs the bending process, the occurrence of distortion of the embossed metal plate 1 after the roll forming can be reduced by performing the bending process of 5. It is.

以上説明したのは本発明に係るエンボス加工金属外装材の一実施例に過ぎず、図8〜図10(a)〜(d)に示すような歪抑制エンボス加工部bを形成することが出来るものであり、図8は歪抑制エンボス加工部bの凹凸群20をちどり状に形成したもの、図9(a)〜(d)、図10(a)〜(d)は凸部18を四角状、円形状、楕円形状に形成した歪抑制エンボス加工部bを示す平面図である。   What has been described above is only one embodiment of the embossed metal exterior material according to the present invention, and a distortion-suppressed embossed portion b as shown in FIGS. 8 to 10 (a) to 10 (d) can be formed. FIG. 8 shows a pattern in which the concave and convex groups 20 of the strain suppressing embossed portion b are formed in a dust shape. FIGS. 9A to 9D and FIGS. 10A to 10D show the convex portion 18 as a square. It is a top view which shows the distortion suppression embossing part b formed in the shape of a circle, circle, and ellipse.

α 躯体
β 固定具
A エンボス加工金属外装材
a エンボス加工部
b 歪抑制エンボス加工部
c 成形間隙
1 エンボス加工金属板
2 裏面材
3 芯材
4 雄型連結部
5 雌型連結部
6 化粧面
7 側壁
8 側壁
9 上面
10 係合片
11 係合溝
12 目地底面
13 下面
14 嵌合片
15 固定面
16 嵌合溝
17 パッキン
18 凸部
19 凹部
20 凹凸群
α Housing β Fixing tool A Embossed metal exterior material a Embossed part b Strain-suppressed embossed part c Forming gap 1 Embossed metal plate 2 Back face material 3 Core material 4 Male mold connecting part 5 Female mold connecting part 6 Cosmetic face 7 Side wall 8 Side wall 9 Upper surface 10 Engagement piece 11 Engagement groove 12 Joint bottom surface 13 Lower surface 14 Engagement piece 15 Fixing surface 16 Engagement groove 17 Packing 18 Protruding part 19 Recessing part 20 Concavity and convexity group

Claims (1)

下端部に雄型連結部、上端部に雌型連結部を形成した長尺状の金属外装材において、金属製外装材の上下端部に凸部と凹部を交互に形成した凹凸群を長手方向に沿って連続状に複数個形成し、かつ、上下方向に複数段形成したエンボス加工金属板により形成したことを特徴とするエンボス加工金属外装材。 In a long metal exterior material in which a male connection part is formed at the lower end and a female connection part is formed at the upper end part, a concave / convex group in which protrusions and recesses are alternately formed on the upper and lower ends of the metal exterior material is provided in the longitudinal direction. An embossed metal exterior material formed by an embossed metal plate formed in a continuous manner along the vertical direction and a plurality of steps in the vertical direction.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019152008A (en) * 2018-03-02 2019-09-12 アイジー工業株式会社 Embossed metallic exterior material

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JPS60126638U (en) * 1984-02-04 1985-08-26 株式会社アイジー技術研究所 siding board
JPS60129431U (en) * 1984-02-08 1985-08-30 株式会社アイジー技術研究所 siding board
JPH1018554A (en) * 1996-07-08 1998-01-20 Nisshin Sogo Kenzai Kk Both face metal siding material
JPH11240294A (en) * 1998-02-24 1999-09-07 Yodogawa Steel Works Ltd Embossed metal plate
JP2004300735A (en) * 2003-03-31 2004-10-28 Ig Tech Res Inc Building board
JP2011094327A (en) * 2009-10-27 2011-05-12 Panasonic Electric Works Co Ltd Metal plate, metal siding material, and mold and manufacturing method for the metal plate
JP2012122225A (en) * 2010-12-07 2012-06-28 Ig Kogyo Kk Construction panel

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JPS60126638U (en) * 1984-02-04 1985-08-26 株式会社アイジー技術研究所 siding board
JPS60129431U (en) * 1984-02-08 1985-08-30 株式会社アイジー技術研究所 siding board
JPH1018554A (en) * 1996-07-08 1998-01-20 Nisshin Sogo Kenzai Kk Both face metal siding material
JPH11240294A (en) * 1998-02-24 1999-09-07 Yodogawa Steel Works Ltd Embossed metal plate
JP2004300735A (en) * 2003-03-31 2004-10-28 Ig Tech Res Inc Building board
JP2011094327A (en) * 2009-10-27 2011-05-12 Panasonic Electric Works Co Ltd Metal plate, metal siding material, and mold and manufacturing method for the metal plate
JP2012122225A (en) * 2010-12-07 2012-06-28 Ig Kogyo Kk Construction panel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019152008A (en) * 2018-03-02 2019-09-12 アイジー工業株式会社 Embossed metallic exterior material
JP7058145B2 (en) 2018-03-02 2022-04-21 アイジー工業株式会社 Embossed metal exterior material

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