JP2014111989A - Component attachment structure - Google Patents

Component attachment structure Download PDF

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Publication number
JP2014111989A
JP2014111989A JP2013263455A JP2013263455A JP2014111989A JP 2014111989 A JP2014111989 A JP 2014111989A JP 2013263455 A JP2013263455 A JP 2013263455A JP 2013263455 A JP2013263455 A JP 2013263455A JP 2014111989 A JP2014111989 A JP 2014111989A
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Prior art keywords
substrate
component
fastening
portions
mounting structure
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JP2013263455A
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Japanese (ja)
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Takeshi Nakajima
中島  剛
Makoto Nakagawa
誠 中川
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Nissan Motor Co Ltd
Nichicon Corp
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Nissan Motor Co Ltd
Nichicon Corp
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Priority to JP2013263455A priority Critical patent/JP2014111989A/en
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Abstract

PROBLEM TO BE SOLVED: To enhance the strength for attaching components to a substrate.SOLUTION: Each of coil cases 125 and 127 includes a support part 131 attached to a substrate 117 and a coil holding part 133 in which a coil is wound around. The support part 131 includes bolt fastening parts 137, to which bolts 138 are respectively inserted from the substrate side to fasten, at four corners and multiple joining parts 139, each of which is located between the bolt fastening parts 137 and bonded with an adhesive. Each joining part 139, fastened by the bolt fastening parts 137, forms a clearance with the substrate 117, and the adhesive is disposed in each clearance.

Description

本発明は、部品を基板に取り付ける部品取付構造に関する。   The present invention relates to a component mounting structure for mounting a component to a substrate.

従来から、基板上にバッテリ充電用スイッチング電源などの部品を取り付けた部品取付構造が知られている(下記特許文献1参照)。   2. Description of the Related Art Conventionally, a component mounting structure in which components such as a battery charging switching power supply are mounted on a substrate is known (see Patent Document 1 below).

実登第3006939号公報Noto 3006939 gazette

ところで、電子部品を取り付ける基板は、通常ガラスエポキシなどの樹脂で構成していて剛性が低いことから、外部から振動入力を受けたときに振動しやすい。このため、特にコイルやコンデンサなど電子部品としては比較的重い重量物となる部品を基板に取り付けた場合には、上記振動入力によって基板の振動が顕著なものとなり、部品の取付状態の悪化を招く。   By the way, a substrate on which an electronic component is mounted is usually made of a resin such as glass epoxy and has low rigidity, so that it easily vibrates when receiving vibration input from the outside. For this reason, especially when a component that is relatively heavy as an electronic component such as a coil or a capacitor is attached to the substrate, the vibration of the substrate becomes noticeable due to the vibration input, and the mounting state of the component is deteriorated. .

そこで、本発明は、部品の基板に対する取付強度を高めることを目的としている。   Accordingly, an object of the present invention is to increase the mounting strength of components to a substrate.

本発明は、締結部と複数の接合部とにより部品を基板に取り付ける際に、複数の接合部を、基板上の互いに離間した位置に設定し、これら複数の接合部は、締結部にて締結手段により部品を基板に締結した状態で、基板との間の隙間に接着剤が介在し、接合部と基板とが接合されていることを特徴とする。   In the present invention, when a component is attached to a substrate by a fastening portion and a plurality of joint portions, the plurality of joint portions are set at positions separated from each other on the substrate, and the plurality of joint portions are fastened at the fastening portion. In a state where the component is fastened to the substrate by the means, an adhesive is interposed in the gap between the substrate and the bonding portion and the substrate are bonded.

本発明によれば、締結部と接合部とにより部品を基板に取り付ける構造とした上で、接合部においては、部品と基板との間の隙間により接着剤の厚さを適正に管理できるので、接合強度が高まり、部品の基板に対する取付強度を高めることができる。また、複数の接合部は、基板上の互いに離間した位置に設定してあるので、1箇所が剥がれたとしても、他の箇所での接合状態を維持でき、部品の基板に対する取付強度の低下を極力抑えることができる。   According to the present invention, the structure is such that the component is attached to the substrate by the fastening portion and the joint portion, and in the joint portion, the thickness of the adhesive can be appropriately managed by the gap between the component and the substrate. The bonding strength is increased, and the mounting strength of the component to the substrate can be increased. In addition, since the plurality of joints are set at positions separated from each other on the board, even if one part is peeled off, the joined state at the other part can be maintained, and the attachment strength of the component to the board can be reduced. It can be suppressed as much as possible.

本発明の実施形態に係る充電装置を搭載した車両後部を斜め前方から見た斜視図である。It is the perspective view which looked at the vehicle rear part carrying the charging device which concerns on embodiment of this invention from diagonally forward. 図1の充電装置を下から見た底面図である。It is the bottom view which looked at the charging device of FIG. 1 from the bottom. 図1の充電器の内部を示す正面図である。It is a front view which shows the inside of the charger of FIG. 図3の基板の主要部を抜き出して見た正面図である。It is the front view which extracted and looked at the principal part of the board | substrate of FIG. 第1コンデンサの取付状態を示す斜視図である。It is a perspective view which shows the attachment state of a 1st capacitor | condenser. 図5の正面図である。FIG. 6 is a front view of FIG. 5. 第1コンデンサ用取付板を示す斜視図である。It is a perspective view which shows the 1st capacitor | condenser mounting plate. 図7のA−A線による断面図である。It is sectional drawing by the AA line of FIG. 図7のB−B線による断面図である。It is sectional drawing by the BB line of FIG. 第2コンデンサの保持状態を示す斜視図である。It is a perspective view which shows the holding | maintenance state of a 2nd capacitor | condenser. 図10の正面図である。It is a front view of FIG. 図10の保持台を示す斜視図である。It is a perspective view which shows the holding stand of FIG. 図12の保持台を示す平面図である。It is a top view which shows the holding stand of FIG. 図10の第2コンデンサ用取付板を示す斜視図である。It is a perspective view which shows the 2nd capacitor | condenser mounting plate of FIG. 図14のC−C線による断面図である。It is sectional drawing by CC line of FIG. 図14のD−D線による断面図である。It is sectional drawing by the DD line | wire of FIG. ノイズフィルタボックスを分解した斜視図であり、蓋は省略している。It is the perspective view which disassembled the noise filter box, and the lid is omitted. コイルケースの正面図である。It is a front view of a coil case. コイルケースの側面図である。It is a side view of a coil case. コイルケースの底面図である。It is a bottom view of a coil case. ノイズフィルタボックスの筐体の正面図である。It is a front view of the housing | casing of a noise filter box.

以下、本発明の実施形態について図面を参照しつつ詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

なお、本実施形態においては、電動車両の一例として電気自動車を例にとって説明するが、電気自動車以外にも、いわゆるハイブリッド車等にも適用可能である。   In the present embodiment, an electric vehicle will be described as an example of an electric vehicle, but the present invention can be applied to a so-called hybrid vehicle in addition to an electric vehicle.

図1に示すように、車両室内の後部には、本実施形態に係わる充電装置1を配置してある。車体の側部には、車内側に突出する左右一対のホイールハウス3,3を設けてあり、これらのホイールハウス3,3同士を円筒状の取付バー5,5により車幅方向に沿って連結している。   As shown in FIG. 1, a charging device 1 according to the present embodiment is disposed at the rear of the vehicle compartment. A pair of left and right wheel houses 3, 3 projecting to the inside of the vehicle is provided on the side of the vehicle body, and these wheel houses 3, 3 are connected to each other along the vehicle width direction by cylindrical mounting bars 5, 5. doing.

前記充電装置1は、充電器7と、該充電器7を車体のフロアパネル9に取り付ける側部側取付プレート11および中央側取付プレート13と、図示しないバッテリへの充電時に使用する外部の電源やハーネスから発生するノイズ(伝導ノイズ)を除去するノイズフィルタ15と、を備えている。   The charging device 1 includes a charger 7, a side-side mounting plate 11 and a center-side mounting plate 13 that attach the charger 7 to the floor panel 9 of the vehicle body, an external power source used when charging a battery (not shown), And a noise filter 15 for removing noise (conduction noise) generated from the harness.

前記充電器7は、内部に後述する基板47等を収容する充電器本体17と、該充電器本体17の車両前方側の開口部を封鎖する蓋19と、充電器本体17の左右両端部の蓋19近傍に設けた取手21とを備えている。また、充電器本体17の上面17aの車幅方向両側における車両後方端部付近には、円柱状の取付部23が上方に向けて突出しており、該取付部23とその後方に位置する取付バー5のブラケット25とを、平面状の支持プレート27およびボルト29を介して連結している。この支持プレート27は、弾性を有する金属から形成している。なお、取付部23の上面と取付バー5のブラケット25の上面とは、略同一高さに設定している。   The charger 7 includes a charger main body 17 that accommodates a board 47 and the like to be described later, a lid 19 that seals an opening on the vehicle front side of the charger main body 17, and both left and right ends of the charger main body 17. And a handle 21 provided in the vicinity of the lid 19. Further, in the vicinity of the vehicle rear end on both sides in the vehicle width direction of the upper surface 17a of the charger main body 17, a cylindrical mounting portion 23 protrudes upward, and the mounting portion 23 and a mounting bar positioned behind the mounting portion 23 5 brackets 25 are connected via a planar support plate 27 and bolts 29. The support plate 27 is made of an elastic metal. In addition, the upper surface of the attachment part 23 and the upper surface of the bracket 25 of the attachment bar 5 are set to substantially the same height.

また、前記側部側取付プレート11の前後両端部には取付部31を下方に凹んで形成し、該取付部31は、図2に示す取付部31に形成したボルト孔33にボルト29を挿入してフロアパネル9に締結している。   Also, the front and rear end portions of the side portion side mounting plate 11 are formed with recessed mounting portions 31 that are recessed downward, and the mounting portions 31 insert bolts 29 into bolt holes 33 formed in the mounting portion 31 shown in FIG. And fastened to the floor panel 9.

前記中央側取付プレート13の前部には下方に凹んだ取付部35を形成し、該取付部31は、取付部35に形成したボルト孔33にボルト29を挿入してフロアパネル9に締結している。さらに、図2に示すように、中央側取付プレート13には、ノイズフィルタ15から引き出された接地線37の他端を接続することで接地しており、その接地点Pは、取付部35のボルト孔33を通り車両前後方向に延びる直線Lよりも車幅方向内側(直線Lを挟んで充電器7と反対側)に設定している。また、図示していないが、ノイズフィルタ15と充電器本体17とを接地線で接続している。   A mounting portion 35 that is recessed downward is formed in the front portion of the center side mounting plate 13, and the mounting portion 31 is fastened to the floor panel 9 by inserting a bolt 29 into a bolt hole 33 formed in the mounting portion 35. ing. Further, as shown in FIG. 2, the center side mounting plate 13 is grounded by connecting the other end of the ground wire 37 drawn from the noise filter 15, and the ground point P is connected to the mounting portion 35. It is set on the inner side in the vehicle width direction (the side opposite to the charger 7 across the straight line L) with respect to the straight line L passing through the bolt hole 33 and extending in the vehicle longitudinal direction. Moreover, although not shown in figure, the noise filter 15 and the charger main body 17 are connected by the ground wire.

これにより、充電器本体17から発生する放射ノイズを、上記した図示しない接地線からノイズフィルタ15を経て、中央側取付プレート13に接続した接地線37を通って確実に除去することができる。その結果、図示しない外部の電源から電源ラインを経て侵入するノイズの除去を、より確実なものとすることができ、充電装置1の誤作動を抑制することができる。   Thereby, the radiation noise generated from the charger main body 17 can be reliably removed from the ground wire (not shown) through the noise filter 15 and the ground wire 37 connected to the center side mounting plate 13. As a result, it is possible to more reliably remove noise that enters from an external power source (not shown) through the power supply line, and to prevent malfunction of the charging device 1.

なお、充電器7には、冷却部を設けており、該冷却部内に冷却水を導入する冷却水入口39、冷却水を排出する冷却水出口41およびエア抜き口43を設けている。   The charger 7 is provided with a cooling unit, and a cooling water inlet 39 for introducing cooling water, a cooling water outlet 41 for discharging cooling water, and an air vent port 43 are provided in the cooling unit.

図3に示すように、充電器本体17内には、左端部に第1コンデンサ45を配置し、該第1コンデンサ45の右側に基板47を配置している。   As shown in FIG. 3, in the charger main body 17, a first capacitor 45 is disposed at the left end, and a substrate 47 is disposed on the right side of the first capacitor 45.

前記基板47は、図3,4に示すように、角部に複数の取付部49を配置し、これらの取付部49を介して充電器本体17の縦壁面51に取り付けている。基板47の左側上部には第1補強部材53を取り付け、右側には上下方向に沿って第2補強部材55を取り付け、左側の下端には左右方向に沿って第3補強部材57を取り付けている。   As shown in FIGS. 3 and 4, the board 47 has a plurality of attachment portions 49 arranged at the corners, and is attached to the vertical wall surface 51 of the charger main body 17 via these attachment portions 49. A first reinforcing member 53 is attached to the upper left side of the substrate 47, a second reinforcing member 55 is attached to the right side along the vertical direction, and a third reinforcing member 57 is attached to the lower end on the left side along the left and right direction. .

これら各補強部材53,55,57は、板状の部材を適宜組み合わせて基板47上に、例えば接着剤を用いて固定している。   Each of the reinforcing members 53, 55, 57 is fixed on the substrate 47 by using, for example, an adhesive by appropriately combining plate-like members.

図3,4に示すように、前記第1補強部材53には、周囲が囲まれた囲い部58,59,60を複数設けており、これらの囲い部58,59,60の内部に、コンデンサ61、コイル63、抵抗65およびリレーなどの各種の電子部品を配置している。また、前記第2補強部材55にも、複数の囲い部68,69,70,71を設けており、これらの囲い部68〜71の内方に、コンデンサ61、コイル73、抵抗65およびダイオード75等の各種の電子部品を配置している。なお、第2補強部材55の下側には、第2コンデンサ77を取り付けている。   As shown in FIGS. 3 and 4, the first reinforcing member 53 is provided with a plurality of surrounding portions 58, 59, 60 that are surrounded by a capacitor, and a capacitor is provided inside these surrounding portions 58, 59, 60. 61, various electronic components such as a coil 63, a resistor 65, and a relay are arranged. The second reinforcing member 55 is also provided with a plurality of surrounding portions 68, 69, 70, and 71, and a capacitor 61, a coil 73, a resistor 65, and a diode 75 are provided inside these surrounding portions 68 to 71. Various electronic parts such as are arranged. A second capacitor 77 is attached below the second reinforcing member 55.

第2補強部材55の右上端部55aは、基板47の充電器本体17への取付部49近傍に配置し、第2補強部材55の下端部55bも取付部49近傍に配置している。また、第3補強部材57は、左端部57aを基板47の取付部49近傍に配置し、右端部57bも取付部49近傍に配置している。このように、第2および第3補強部材55,57は、基板47の取付部49近傍同士を結ぶように延設して配置している。   The upper right end portion 55 a of the second reinforcing member 55 is disposed in the vicinity of the attachment portion 49 of the board 47 to the charger main body 17, and the lower end portion 55 b of the second reinforcement member 55 is also disposed in the vicinity of the attachment portion 49. The third reinforcing member 57 has a left end portion 57 a disposed in the vicinity of the attachment portion 49 of the substrate 47, and a right end portion 57 b is also disposed in the vicinity of the attachment portion 49. As described above, the second and third reinforcing members 55 and 57 are arranged so as to extend so as to connect the vicinity of the attachment portion 49 of the substrate 47.

ここで、基板47は、通常ガラスエポキシなどの樹脂で構成していて、外部からの振動入力によって振動しやすいものとなっている。このため、上記したような補強部材53,55,57を設けることで、基板47の面剛性が高まり、特に車両走行時での充電装置1への振動入力による基板47の振動を抑えることができる。   Here, the board | substrate 47 is normally comprised with resin, such as glass epoxy, and it is easy to vibrate by the vibration input from the outside. For this reason, by providing the reinforcing members 53, 55, and 57 as described above, the surface rigidity of the board 47 is increased, and in particular, vibration of the board 47 due to vibration input to the charging device 1 when the vehicle is traveling can be suppressed. .

特に、これら補強部材53,55,57を、電子部品としては重量物となるコイル63,73などの周囲を囲むように設定し、あるいは取付部49近傍まで延設することで、基板47の振動をより効果的に抑えることができる。   In particular, the reinforcing members 53, 55, 57 are set so as to surround the coils 63, 73, which are heavy objects as electronic components, or are extended to the vicinity of the attachment portion 49, thereby vibrating the substrate 47. Can be suppressed more effectively.

図5,6に示すように、第1コンデンサ45は、略円筒状に形成しており、互いに同一形状の一対の第1コンデンサ用取付板79,79により上下から挟持されている。具体的には、図7〜9に示すように、第1コンデンサ用取付板79は、互いに間隔をおいて配置した締結板となる当接面81,81と、これらの当接面同士81,81を半円状に結ぶ2つのバンド部83,85とが一体に結合して構成されている。   As shown in FIGS. 5 and 6, the first capacitor 45 is formed in a substantially cylindrical shape, and is sandwiched from above and below by a pair of first capacitor mounting plates 79 and 79 having the same shape. Specifically, as shown in FIGS. 7 to 9, the first capacitor mounting plate 79 includes contact surfaces 81, 81 serving as fastening plates arranged at intervals, and contact surfaces 81, 81, Two band portions 83 and 85 that tie 81 in a semicircular shape are integrally coupled.

これらのバンド部83,85は細長い板状部材を湾曲させて形成したものであり、一方側のバンド部83の頂部には、下方(内周方向)に突出する凸部87を1箇所形成し、他方側のバンド部85の頂部には、上記凸部87に対して周方向にずれた位置となる2つの凸部89,89を下方に向けて突出形成している。従って、第1コンデンサ用取付板79を上から見ると合計で3箇所の凸部87,89,89が形成されている。   These band portions 83 and 85 are formed by bending an elongated plate-like member, and one convex portion 87 protruding downward (inner circumferential direction) is formed on the top of the band portion 83 on one side. On the top of the band portion 85 on the other side, two convex portions 89 and 89 that are shifted in the circumferential direction with respect to the convex portion 87 are formed to protrude downward. Accordingly, when the first capacitor mounting plate 79 is viewed from above, a total of three convex portions 87, 89, 89 are formed.

そして、これら一対の第1コンデンサ用取付板79,79を上下に組み合わせると、凸部87を1つ備えるバンド部83の下側に、凸部89を2つ備えるバンド部85が位置し、凸部89を2つ備えるバンド部85の下側に、凸部87を1つ備えるバンド部83が位置する。これにより、上下方向に沿った断面においても、凸部87,89が合計で3箇所配置されるように構成される。   Then, when the pair of first capacitor mounting plates 79, 79 are combined vertically, a band portion 85 having two convex portions 89 is positioned below the band portion 83 having one convex portion 87, and the convex portions 87 are provided. A band portion 83 having one convex portion 87 is positioned below the band portion 85 having two portions 89. Thereby, even in a cross section along the vertical direction, the convex portions 87 and 89 are configured to be arranged at three places in total.

このように、第1コンデンサ用取付板79を上から見ると合計で3箇所の凸部87,89,89を備えると共に、上下方向に沿った断面においても、凸部87,89が合計で3箇所備えている。このため、これら各3箇所の凸部によって第1コンデンサ45を弾性的に押圧保持することで、外形形状にばらつきのあるコンデンサであっても、安定した固定状態を確保することができる。   As described above, when the first capacitor mounting plate 79 is viewed from above, a total of three convex portions 87, 89, 89 are provided, and the convex portions 87, 89 are three in total in the cross section along the vertical direction. There are places. For this reason, the first capacitor 45 is elastically pressed and held by these three convex portions, so that a stable fixed state can be ensured even for capacitors having variations in outer shape.

図10〜14を用いて、第2コンデンサ77の保持状態を説明する。   The holding state of the second capacitor 77 will be described with reference to FIGS.

第2コンデンサ77は、略円筒状に形成されており、下側に配置した保持台91と、上側に配置した第2コンデンサ用取付板93とにより挟持されている。前記保持台91は、図12,13に示すように、上面の保持面95を第2コンデンサ77の外周面に沿った凹面状に形成している。この凹面状の保持面95の一端側(図13中で右側)に2つの突起97を設け、保持面95の他端側(図13中で左側)には1つの突起97を設けている。これらの突起97は、保持される第2コンデンサ77の軸方向(図13中で左右方向)に沿って延びるように細長く形成されている。   The second capacitor 77 is formed in a substantially cylindrical shape, and is sandwiched between a holding base 91 disposed on the lower side and a second capacitor mounting plate 93 disposed on the upper side. As shown in FIGS. 12 and 13, the holding table 91 has an upper holding surface 95 formed in a concave shape along the outer peripheral surface of the second capacitor 77. Two projections 97 are provided on one end side (right side in FIG. 13) of the concave holding surface 95, and one projection 97 is provided on the other end side (left side in FIG. 13) of the holding surface 95. These protrusions 97 are formed to be elongated so as to extend along the axial direction (left-right direction in FIG. 13) of the second capacitor 77 to be held.

また、保持台91の外側面の一方側(図13中で下部側)の下端部には、基板47に取り付ける基板取付部99が2箇所形成され、他方側の下端部には基板取付部99を1箇所形成している。この2箇所の基板取付部99相互間の上部には、1箇所のバンド取付部101を設け、上記1箇所の基板取付部99の両側の上部には、2箇所のバンド取付部101を設けている。従って、図13に示すように、平面視で、保持台91の外側面の一方側にはバンド取付部101と基板取付部99とを合計で3箇所設け、他方側にもバンド取付部101と基板取付部99とを合計で3箇所設けていることになる。   Further, two substrate attachment portions 99 to be attached to the substrate 47 are formed at the lower end portion on one side (the lower side in FIG. 13) of the outer surface of the holding base 91, and the substrate attachment portion 99 is formed at the lower end portion on the other side. Is formed in one place. One band mounting portion 101 is provided at the upper portion between the two substrate mounting portions 99, and two band mounting portions 101 are provided at the upper portions on both sides of the one substrate mounting portion 99. Yes. Therefore, as shown in FIG. 13, in plan view, a total of three band attachment portions 101 and substrate attachment portions 99 are provided on one side of the outer surface of the holding base 91, and the band attachment portion 101 is also provided on the other side. A total of three board mounting portions 99 are provided.

なお、図11に示すように、第2コンデンサ77の中心軸をCとした場合、第2コンデンサ用取付板93における後述するバンド部105の凸部110と第2コンデンサ77の外周面との2箇所の接触部分と、中心軸Cとを結ぶ直線の中心角θは、90°以下に設定している。   As shown in FIG. 11, when the central axis of the second capacitor 77 is C, 2 of the convex portion 110 of the band portion 105 described later on the second capacitor mounting plate 93 and the outer peripheral surface of the second capacitor 77. The central angle θ of the straight line connecting the contact portion and the central axis C is set to 90 ° or less.

これにより、第2コンデンサ用取付板93を保持台91に取り付けるときに、バンド部105の2箇所の凸部110が第2コンデンサ77の外周面に沿って下方に移動してバンド部105が効率よく弾性変形して拡開し、第2コンデンサ77の保持が安定する。   As a result, when the second capacitor mounting plate 93 is attached to the holding base 91, the two convex portions 110 of the band portion 105 move downward along the outer peripheral surface of the second capacitor 77, and the band portion 105 becomes efficient. The second capacitor 77 is stably held by being elastically deformed and expanded.

また、図14〜16に示すように、第2コンデンサ用取付板93は、互いに間隔をおいて配置した締結面となる当接面103,103と、これらの当接面103,103同士を結ぶ2つのバンド部105,107とが一体に結合して構成されている。これらのバンド部105,107は細長い板状部材を湾曲させて形成したものであり、一方側のバンド部107の頂部には、下方(内周方向)に突出する凸部109を1箇所形成し、他方側のバンド部105には、上記凸部109に対して周方向にずれた位置にある2つの凸部110,110を下方に向けて突出形成している。従って、第2コンデンサ用取付板93を上から見ると合計で3箇所の凸部109,110が形成されている。   Further, as shown in FIGS. 14 to 16, the second capacitor mounting plate 93 connects the contact surfaces 103, 103 serving as fastening surfaces arranged at a distance from each other and the contact surfaces 103, 103. Two band portions 105 and 107 are integrally coupled. These band portions 105 and 107 are formed by bending an elongated plate-like member, and one convex portion 109 protruding downward (inner circumferential direction) is formed on the top of the band portion 107 on one side. The band portion 105 on the other side is formed with two convex portions 110 and 110 that protrude in the downward direction at positions shifted in the circumferential direction with respect to the convex portion 109. Accordingly, when the second capacitor mounting plate 93 is viewed from above, a total of three convex portions 109 and 110 are formed.

そして、第2コンデンサ用取付板93を保持台91に組み付けたときに、凸部109を1つ備えるバンド部107の下側には、保持台91の突起97が2つ位置し、凸部110を2つ備えるバンド部105の下側には、保持台91の突起97が1つ位置するものとする。これにより、上下方向に沿った断面においても、凸部109,110と突起97が合計で3箇所配置されるように構成される。   When the second capacitor mounting plate 93 is assembled to the holding base 91, two protrusions 97 of the holding base 91 are located below the band part 107 having one convex part 109, and the convex part 110. It is assumed that one protrusion 97 of the holding base 91 is positioned below the band portion 105 having two. Accordingly, the convex portions 109 and 110 and the protrusions 97 are arranged in a total of three locations in the cross section along the vertical direction.

このように、第2コンデンサ用取付板93を上から見ると合計で3箇所の凸部109,110を備えると共に、上下方向に沿った断面においても、凸部109,110と突起97が合計で3箇所備えている。このため、これら各3箇所の凸部や突起によって第2コンデンサ77を弾性的に押圧保持することで、外形形状にばらつきのあるコンデンサであっても、安定した固定状態を確保することができる。   As described above, when the second capacitor mounting plate 93 is viewed from above, a total of three convex portions 109 and 110 are provided, and the convex portions 109 and 110 and the protrusion 97 are also total in the cross section along the vertical direction. It has three locations. For this reason, the second capacitor 77 is elastically pressed and held by these three convex portions and protrusions, so that a stable fixed state can be ensured even for capacitors having variations in outer shape.

図17に示すように、ノイズフィルタ15を構成するハウジングとしてのフィルタボックス112は、樹脂製の箱状部材であり、図1に示す充電器本体17と反対側に開口部を備えるボックス本体112aと、ボックス本体112aの上記開口部を封鎖する蓋112bとを備えている。   As shown in FIG. 17, a filter box 112 as a housing constituting the noise filter 15 is a resin box-like member, and a box main body 112a having an opening on the opposite side to the charger main body 17 shown in FIG. And a lid 112b for sealing the opening of the box body 112a.

ボックス本体112aは、基板117が取り付けられる箱状部材の底壁に相当する側壁113と、該側壁113の外周を囲んだ外周壁115とを備えている。前記側壁113の四隅には、基板117をボルト締結するボルト取付部119を形成し、また、側壁113の基板117を取り付ける側の基板取付面113aには、上下方向および左右方向に沿って正面視格子状の補強リブ121を側壁113に一体形成している。   The box main body 112a includes a side wall 113 corresponding to the bottom wall of the box-shaped member to which the substrate 117 is attached, and an outer peripheral wall 115 surrounding the outer periphery of the side wall 113. Bolt mounting portions 119 for fastening the board 117 with bolts are formed at the four corners of the side wall 113, and the board mounting surface 113a on the side of the side wall 113 on which the board 117 is mounted is viewed from the front along the vertical and horizontal directions. Grid-shaped reinforcing ribs 121 are integrally formed on the side wall 113.

そして、基板117の側壁113と反対側の一方の面には、コイル123を巻回して保持する部位品保持具としてのコイルケース125,127等の部品を取り付けている。このため、補強リブ121は、基板117の他方の面に対向する基板取付面113aに設けていることになる。   Components such as coil cases 125 and 127 serving as part product holders for winding and holding the coil 123 are attached to one surface of the substrate 117 opposite to the side wall 113. For this reason, the reinforcing rib 121 is provided on the substrate mounting surface 113 a facing the other surface of the substrate 117.

前記基板117のボルト孔129とフィルタボックス112の側壁113のボルト取付部119とを対応させ、前記ボルト孔129に図外のボルトを挿入してボルト取付部119に締結させることにより、基板117を側壁113の基板取付面113aに取り付けている。   The bolt hole 129 of the substrate 117 and the bolt mounting portion 119 of the side wall 113 of the filter box 112 are made to correspond to each other, and a bolt (not shown) is inserted into the bolt hole 129 and fastened to the bolt mounting portion 119. It is attached to the board attachment surface 113a of the side wall 113.

図18〜図20は、樹脂製の前記コイルケース125を示している。コイルケース125は、下側に位置する支持部131と、該支持部131の上側に位置するコイル保持部133と、を備えている。前記コイル保持部133は、中心部に貫通孔133aを備えて正面視略円盤状に形成されており、コイル保持部133に貫通孔133aを通してコイル123が巻回される。   18 to 20 show the coil case 125 made of resin. The coil case 125 includes a support part 131 located on the lower side and a coil holding part 133 located on the upper side of the support part 131. The coil holding part 133 has a through hole 133a at the center and is formed in a substantially disk shape when viewed from the front. The coil 123 is wound around the coil holding part 133 through the through hole 133a.

また、支持部131の底面の外形は図20中で左右方向に長い略長方形状を呈し、その底面の四隅には締結部としてのボルト締結部137を形成している。このボルト締結部137に対応して基板117側には図外のボルト挿入孔を備え、該ボルト挿入孔にコイルケース125と反対側から締結手段としてのボルト138を挿入してボルト締結部137に締結することで、コイルケース125を基板117に取り付ける。   Further, the outer shape of the bottom surface of the support portion 131 has a substantially rectangular shape that is long in the left-right direction in FIG. 20, and bolt fastening portions 137 as fastening portions are formed at the four corners of the bottom surface. Corresponding to this bolt fastening portion 137, a bolt insertion hole (not shown) is provided on the substrate 117 side, and a bolt 138 as fastening means is inserted into the bolt insertion hole from the opposite side of the coil case 125 to the bolt fastening portion 137. The coil case 125 is attached to the substrate 117 by fastening.

そして、支持部131の底面における上記長方形状の各辺(四辺)の中央、即ち、ボルト締結部137相互間の中央にそれぞれ1箇所、支持部131の底面の中心部に1箇所、合計5箇所の接合部139を互いに離間して設けている。これらの接合部139同士は、8本の連結リブ141により互いに連結している。即ち、図20に示すように、周囲4本のリブ141によってひし形を形成し、このひし形の内側に位置する4本のリブ141によって十字を形成する。   And in the center of the rectangular sides (four sides) on the bottom surface of the support portion 131, that is, one location in the center between the bolt fastening portions 137 and one location in the center portion of the bottom surface of the support portion 131, a total of 5 locations The joint portions 139 are provided apart from each other. These joints 139 are connected to each other by eight connecting ribs 141. That is, as shown in FIG. 20, a rhombus is formed by four surrounding ribs 141, and a cross is formed by four ribs 141 positioned inside the rhombus.

また、図20中で上部側の2つのボルト締結部137と、この2つのボルト締結部137と同一直線上にある接合部139との間の底面には、図18中で下方に延びて基板117の位置決め孔に挿入される位置決めピン135が2本突出している。   Further, the bottom surface between the two bolt fastening portions 137 on the upper side in FIG. 20 and the joint portion 139 collinear with the two bolt fastening portions 137 extends downward in FIG. Two positioning pins 135 to be inserted into the positioning holes 117 protrude.

なお、図20に示すように、5箇所の接合部139の底面139aは、円形状に形成されると共に、図18,19に示すように、ボルト締結部137の底面137aから高さHだけ上側に位置している。このため、ボルト締結部137を基板117の上に締結すると、基板117と接合部139の底面139aとの間に高さH分の隙間が形成される。   As shown in FIG. 20, the bottom surfaces 139a of the five joint portions 139 are formed in a circular shape, and as shown in FIGS. 18 and 19, the height H is above the bottom surface 137a of the bolt fastening portion 137. Is located. For this reason, when the bolt fastening portion 137 is fastened on the substrate 117, a gap of height H is formed between the substrate 117 and the bottom surface 139a of the joint portion 139.

そして、前記接合部139の底面139aに接合手段としての接着剤を塗布することで、接合部139と基板117の表面とを接着剤を介して接合する。その際、接着剤は上記高さH分の隙間に位置することになるので、基板117と接合部139の底面139aとの間に接着剤を確実に介在させることができる。また、接合部139の底面139aが円形状であることから、接着剤を底面139a全域に効率よく塗布することができる。   Then, by applying an adhesive as a bonding means to the bottom surface 139a of the bonding portion 139, the bonding portion 139 and the surface of the substrate 117 are bonded via the adhesive. At this time, since the adhesive is located in the gap corresponding to the height H, the adhesive can be reliably interposed between the substrate 117 and the bottom surface 139a of the joint portion 139. In addition, since the bottom surface 139a of the joint portion 139 is circular, the adhesive can be efficiently applied to the entire bottom surface 139a.

一方、図21の正面視で示すように、フィルタボックス112の側壁113に設けた補強リブ121は、上下方向(縦方向)に延設される縦リブ143と、該縦リブ143に交差して略水平方向(横方向)に延設される横リブ145とで、格子状に形成している。   On the other hand, as shown in the front view of FIG. 21, the reinforcing rib 121 provided on the side wall 113 of the filter box 112 intersects the vertical rib 143 extending in the vertical direction (vertical direction) and the vertical rib 143. The horizontal ribs 145 extending in a substantially horizontal direction (lateral direction) form a lattice shape.

これらの補強リブ121のうち、フィルタボックス112への取付状態を二点鎖線で示すコイルケース125の支持部131の左右方向中央に位置して縦方向に延びる中心軸Mに対応する縦リブ143を第1補強リブ147とする。また、コイルケース125の支持部131の上下方向中央を通り横方向に延びる中心軸Nに対応する横リブ145を第2補強リブ149とする。   Of these reinforcing ribs 121, a vertical rib 143 corresponding to a central axis M extending in the vertical direction is located at the center in the left-right direction of the support portion 131 of the coil case 125 whose attachment to the filter box 112 is indicated by a two-dot chain line. The first reinforcing rib 147 is used. Further, the lateral rib 145 corresponding to the central axis N passing through the center in the vertical direction of the support portion 131 of the coil case 125 and extending in the lateral direction is defined as a second reinforcing rib 149.

なお、第1補強リブ147が第1補強部を、第2補強リブ149が第2補強部をそれぞれ構成し、これら第1補強部および第2補強部で補強部を構成している。   The first reinforcing rib 147 constitutes a first reinforcing portion, and the second reinforcing rib 149 constitutes a second reinforcing portion, and the first reinforcing portion and the second reinforcing portion constitute a reinforcing portion.

すると、コイルケース125を側壁113に取り付けたときに、コイルケース125の支持部131に設けた接合部139が第1補強リブ147上に3箇所配置され、第2補強リブ149上にも3箇所配置される。また、4箇所のボルト締結部137は縦リブ143上に配置される。なお、図21に示すように、コイルケース125と同形状の下側に配置したコイルケース127も同様に、5箇所の接合部151は第1補強リブ147と第2補強リブ149の上に配置される。また、4箇所のボルト締結部153は縦リブ143上に配置される。   Then, when the coil case 125 is attached to the side wall 113, three joint portions 139 provided on the support portion 131 of the coil case 125 are arranged on the first reinforcing rib 147 and also on the second reinforcing rib 149. Be placed. The four bolt fastening portions 137 are disposed on the vertical rib 143. In addition, as shown in FIG. 21, the coil case 127 arranged on the lower side of the same shape as the coil case 125 similarly has the five joint portions 151 arranged on the first reinforcing rib 147 and the second reinforcing rib 149. Is done. The four bolt fastening portions 153 are disposed on the vertical rib 143.

ここで、第1補強リブ147および第2補強リブ149の基板取付面113aからの高さは、ボルト取付部119の基板取付面113aからの高さと略同等であって、他の補強リブ121の基板取付面113aからの高さよりも高くなっている。   Here, the height of the first reinforcing rib 147 and the second reinforcing rib 149 from the board mounting surface 113a is substantially the same as the height of the bolt mounting part 119 from the board mounting surface 113a. It is higher than the height from the board mounting surface 113a.

つまり、基板117を基板取付面113aに取り付けたときに、基板117の裏面はボルト取付部119の先端面に当接すると共に、補強部である第1補強リブ147および第2補強リブ149の先端面にも当接する。その際、コイルケース125,127を基板117に取り付ける際に使用する前記したボルト138の頭部は、第1補強リブ147および第2補強リブ149よりも高さの低い他の補強リブ121と基板117との間に位置する。   That is, when the substrate 117 is attached to the substrate attachment surface 113a, the back surface of the substrate 117 is in contact with the distal end surface of the bolt attachment portion 119, and the distal end surfaces of the first reinforcement rib 147 and the second reinforcement rib 149 that are the reinforcement portions. Also abut. At this time, the heads of the bolts 138 used when the coil cases 125 and 127 are attached to the substrate 117 are the other reinforcing ribs 121 and the substrate that are lower than the first reinforcing rib 147 and the second reinforcing rib 149. 117.

このように、本実施形態によれば、フィルタボックス112の基板取付面113aに設けた第1補強リブ147および第2補強リブ149は、部品であるコイル123およびコイルケース125(127)の前記各中心軸M,Nに対応する位置に設定されている。   As described above, according to the present embodiment, the first reinforcing rib 147 and the second reinforcing rib 149 provided on the substrate mounting surface 113a of the filter box 112 are the components of the coil 123 and the coil case 125 (127). It is set at a position corresponding to the central axes M and N.

ここでコイル123およびコイルケース125(127)は、図21の二点鎖線で示す取付状態で、上記中心軸Mに対して略左右対称形状であると共に、中心軸Nに対して略上下対称形状である。このため、コイル123およびコイルケース125(127)からなる部品の重心は、その中心部の1箇所の接合部139に対応する位置となり、この重心は、第1補強リブ147と第2補強リブ149とが交差する位置に対応することになる。従って、中心軸M,Nは、部品の重心を通る軸線に相当する。   Here, the coil 123 and the coil case 125 (127) are attached in a state indicated by a two-dot chain line in FIG. It is. For this reason, the center of gravity of the component consisting of the coil 123 and the coil case 125 (127) is a position corresponding to one joint 139 at the center, and the center of gravity is the first reinforcing rib 147 and the second reinforcing rib 149. Corresponds to the position where and intersect. Accordingly, the central axes M and N correspond to axes passing through the center of gravity of the component.

このように本実施形態によれば、ボルト締結部137と接合部139とによって部品を基板117に取り付ける構造とした上で、接合部139においては、部品と基板117との間の図18,19に示す高さH分の隙間により、接着剤の厚さを適正に管理できる。このため、接合部139での接合強度が高まり、部品の基板117に対する取付強度を高めることができる。   As described above, according to the present embodiment, after the component is attached to the board 117 by the bolt fastening part 137 and the joint part 139, the joint part 139 has a configuration between FIGS. The thickness of the adhesive can be appropriately managed by the gap of the height H shown in FIG. For this reason, the joint strength at the joint portion 139 is increased, and the attachment strength of the component to the substrate 117 can be increased.

また、複数の接合部139は、基板117上の互いに離間した位置に設定してあるので、1箇所が剥がれたとしても、他の箇所での接合状態を維持でき、部品の基板117に対する取付強度の低下を極力抑えることができる。   Further, since the plurality of joint portions 139 are set at positions separated from each other on the substrate 117, even if one portion is peeled off, the joining state at other portions can be maintained, and the attachment strength of the component to the substrate 117 is maintained. Can be suppressed as much as possible.

その際、図20に示すように、全部で5箇所の接合部139は、縦方向に3箇所、横方向にも3箇所設定してあるので、どこか1箇所が剥がれたとしても、縦方向および横方向共に2箇所の接合状態を確保でき、取付強度の低下を極力抑えることができる。   At that time, as shown in FIG. 20, since the joints 139 in five places in total are set in three places in the vertical direction and three places in the horizontal direction, even if one place is peeled off, the vertical direction And the joining state of two places can be ensured both in the horizontal direction, and a decrease in mounting strength can be suppressed as much as possible.

また、外側のどこか1箇所が剥がれたとしても、内側に3箇所設定しているので、接合状態を確保でき、取付強度の低下を抑えることができる。   Moreover, even if one place on the outer side is peeled off, since three places are set on the inner side, it is possible to ensure a joined state and suppress a reduction in mounting strength.

さらに、ボルト締結部137と複数の接合部139とは、互いに離間していて別の位置に設定しているので、接合部139に塗布する接着剤がボルト締結部137に付着しにくくなり、ボルト締結部137での締結特性を良好に維持することができる。   Furthermore, since the bolt fastening portion 137 and the plurality of joint portions 139 are separated from each other and set at different positions, the adhesive applied to the joint portion 139 is less likely to adhere to the bolt fastening portion 137, and the bolt The fastening characteristic at the fastening part 137 can be maintained satisfactorily.

また、本実施形態では、一方の面に部品を取り付けた基板117をフィルタボックス112に取り付け、フィルタボックス112における基板117の他方の面に対向する基板取付面113aに、基板117の他方の面が当接する第1補強リブ147および第2補強リブ149を設け、これらの補強リブ147,149に接合部139を対応させて基板117をフィルタボックス112に取り付けている。   In the present embodiment, the substrate 117 with components mounted on one surface is attached to the filter box 112, and the other surface of the substrate 117 is on the substrate attachment surface 113a facing the other surface of the substrate 117 in the filter box 112. A first reinforcing rib 147 and a second reinforcing rib 149 that are in contact with each other are provided, and the substrate 117 is attached to the filter box 112 with a joint portion 139 corresponding to the reinforcing ribs 147 and 149.

ここで、接合部139に対応する基板117の裏面は、第1補強リブ147および第2補強リブ149に当接しているので、接着剤による接合強度がより高まる上に、フィルタボックス112への取付状態での基板117の面剛性も向上する。   Here, since the back surface of the substrate 117 corresponding to the joint portion 139 is in contact with the first reinforcing rib 147 and the second reinforcing rib 149, the bonding strength by the adhesive is further increased, and the attachment to the filter box 112 is performed. The surface rigidity of the substrate 117 in the state is also improved.

その結果、例えば充電装置1を搭載した車両が走行する際に、フィルタボックス112が振動を受けたとしても、上記面剛性を高めた基板117の振動を抑えることができ、搭載部品であるコイル123や基板117に悪影響を及ぼすことを抑えることができる。   As a result, for example, even when the filter box 112 receives vibration when the vehicle on which the charging device 1 is mounted travels, the vibration of the substrate 117 with increased surface rigidity can be suppressed, and the coil 123 which is a mounted component. And adverse effects on the substrate 117 can be suppressed.

また、本実施形態では、部品は、電子部品であるコイル123と該コイル123を保持する部品保持具であるコイルケース125,127とを備え、このコイルケース125,127を、ボルト締結部137と接合部139とにより基板117に取り付けている。このため、コイル123を保持するコイルケース125,127の基板117に対する取付強度を高めることができる。   In this embodiment, the component includes a coil 123 that is an electronic component and coil cases 125 and 127 that are component holders that hold the coil 123. The coil cases 125 and 127 are connected to a bolt fastening portion 137. It is attached to the substrate 117 by the joint part 139. For this reason, the attachment strength with respect to the board | substrate 117 of the coil cases 125 and 127 holding the coil 123 can be raised.

なお、上記した実施形態では、基板117に取り付ける部品として、コイル123を保持するコイルケース125(127)を例にとって説明したが、コイルケース125(127)に限るものではなく、他の重力物である例えばコンデンサを保持する部品保持具でもよい。   In the above-described embodiment, the coil case 125 (127) that holds the coil 123 is described as an example of the component to be attached to the substrate 117. However, the present invention is not limited to the coil case 125 (127), and other gravity objects are used. For example, a component holder for holding a capacitor may be used.

112 フィルタボックス(ハウジング)
113a フィルタボックスの基板取付面
117 基板
123 コイル(電子部品、部品)
125,127 コイルケース(部品保持具、部品)
137 ボルト締結部(締結部)
138 ボルト(締結手段)
139 接合部
147 第1補強リブ(補強部)
149 第2補強リブ(補強部)
112 Filter box (housing)
113a Filter Box Substrate Mounting Surface 117 Substrate 123 Coil (Electronic Component, Component)
125,127 Coil case (component holder, component)
137 Bolt fastening part (fastening part)
138 bolt (fastening means)
139 Joint portion 147 First reinforcing rib (reinforcing portion)
149 Second reinforcing rib (reinforcing part)

Claims (6)

締結手段を備える締結部と、接着剤が塗布され前記締結部とは別の位置に設定した複数の接合部とにより、部品を基板に取り付ける部品取付構造であって、前記部品の複数の接合部を、前記基板上の互いに離間した位置に設定し、これら複数の接合部は、前記部品の締結部を前記締結手段により前記基板に締結した状態で、前記基板との間に隙間を有し、この隙間に介在する前記接着剤によって前記部品の接合部と前記基板とが接合されていることを特徴とする部品取付構造。   A component mounting structure for attaching a component to a substrate by a fastening portion having a fastening means and a plurality of joint portions to which an adhesive is applied and set at a position different from the fastening portion, and the plurality of joint portions of the component Is set at positions spaced apart from each other on the substrate, and the plurality of joint portions have a gap between the substrate and the substrate in a state where the fastening portion of the component is fastened to the substrate by the fastening means, A component mounting structure in which a bonding portion of the component and the substrate are bonded by the adhesive interposed in the gap. 前記締結部は複数設けられ、該複数の締結部のうち2つの締結部と同一直線上の該2つの締結部相互間に、前記接合部が位置していることを特徴とする請求項1に記載の部品取付構造。   The said fastening part is provided with two or more, The said junction part is located between these two fastening parts on the same straight line as two fastening parts among these several fastening parts. The component mounting structure described. 前記締結部は4つ設けられ、該4つの締結部は四角形における4つの角部にそれぞれ位置し、前記4つの締結部のうち2つの締結部と同一直線上の該2つの締結部相互間の中央に、前記複数の接合部のうち1つが位置し、該接合部が全部で5つ設けられていることを特徴とする請求項2に記載の部品取付構造。   Four fastening portions are provided, and the four fastening portions are respectively located at four corners of a quadrangle, and between the two fastening portions on the same straight line as two of the four fastening portions. 3. The component mounting structure according to claim 2, wherein one of the plurality of joints is located in the center, and five joints are provided in total. 前記複数の接合部は、隣接するもの同士がリブによって互いに連結されていることを特徴とする請求項3に記載の部品取付構造。   The component mounting structure according to claim 3, wherein adjacent ones of the plurality of joint portions are connected to each other by a rib. 一方の面に部品を取り付けた基板をハウジングに取り付け、このハウジングにおける前記基板の他方の面に対向する基板取付面に、前記基板の他方の面が当接する補強部を設け、この補強部に前記接合部を対応させて前記基板を前記ハウジングに取り付けたことを特徴とする請求項1ないし4のいずれか1項に記載の部品取付構造。   A substrate having a component attached to one surface is attached to the housing, and a reinforcing portion that abuts the other surface of the substrate is provided on a substrate mounting surface opposite to the other surface of the substrate in the housing. The component mounting structure according to any one of claims 1 to 4, wherein the board is mounted on the housing in correspondence with a joint portion. 前記部品は、電子部品と該電子部品を保持する部品保持具とを備え、この部品保持具を、前記締結部と前記接合部とにより前記基板に取り付けることを特徴とする請求項1ないし5のいずれか1項に記載の部品取付構造。   6. The component according to claim 1, wherein the component includes an electronic component and a component holder that holds the electronic component, and the component holder is attached to the substrate by the fastening portion and the joint portion. The component mounting structure described in any one of the items.
JP2013263455A 2013-12-20 2013-12-20 Component attachment structure Pending JP2014111989A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5834763U (en) * 1981-08-29 1983-03-07 株式会社東芝 electronic circuit equipment
JPH0537147A (en) * 1991-07-31 1993-02-12 Matsushita Electric Ind Co Ltd Insulation of electronic parts
JPH10242616A (en) * 1997-02-26 1998-09-11 Nec Corp Ic package and circuit board using it
JPH10256433A (en) * 1997-03-06 1998-09-25 Hitachi Ltd Semiconductor device and manufacturing method thereof
JP2005243803A (en) * 2004-02-25 2005-09-08 Mitsubishi Electric Corp Capacitor board with heatsink

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5834763U (en) * 1981-08-29 1983-03-07 株式会社東芝 electronic circuit equipment
JPH0537147A (en) * 1991-07-31 1993-02-12 Matsushita Electric Ind Co Ltd Insulation of electronic parts
JPH10242616A (en) * 1997-02-26 1998-09-11 Nec Corp Ic package and circuit board using it
JPH10256433A (en) * 1997-03-06 1998-09-25 Hitachi Ltd Semiconductor device and manufacturing method thereof
JP2005243803A (en) * 2004-02-25 2005-09-08 Mitsubishi Electric Corp Capacitor board with heatsink

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