JP2014094351A - Effluent treatment apparatus - Google Patents

Effluent treatment apparatus Download PDF

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JP2014094351A
JP2014094351A JP2012247729A JP2012247729A JP2014094351A JP 2014094351 A JP2014094351 A JP 2014094351A JP 2012247729 A JP2012247729 A JP 2012247729A JP 2012247729 A JP2012247729 A JP 2012247729A JP 2014094351 A JP2014094351 A JP 2014094351A
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waste liquid
tank
treated
filter cloth
transfer valve
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Takeshi Takano
健 高野
Takashi Hachisu
崇史 蜂須
Masatoshi Urano
政俊 浦野
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GUNBIRU KK
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GUNBIRU KK
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Abstract

PROBLEM TO BE SOLVED: To provide an effluent treatment apparatus capable of inhibiting the size of a solidified matter generated as a result of a reaction with a chemical at a level suitable for mechanical processing.SOLUTION: For the purpose of forming as small a polymer mass as possible on an occasion for pouring a coagulant 208 into an exfoliation effluent 202, not only is the coagulant 208 dropped as droplets but the exfoliation effluent 202 is also rotated and agitated with an agitation bar so as to generate a rotating water flow. Not only is a polymer mass small enough to be suitable for mechanical processing formed as a result of this treatment but the waste of the coagulant 208 is also avoided. For the purpose of smoothly filtering the exfoliation effluent 202 in which the polymer mass has been coagulated, furthermore, a belt conveyer for conveying a non-woven fabric 225 provided as a filter is obliquely configured, whereas a filter fabric enclosure 221 for horizontally configuring the non-woven fabric 225 is configured on the belt conveyer. The non-woven fabric 225, furthermore, is fixed by a first compression roller 222. The exfoliation effluent 202 is assuredly filtered based on this constitution.

Description

本発明は、主にポリマーワックスの剥離廃液を河川に放流可能な程度まで浄化する、廃液処理装置に関する。   The present invention mainly relates to a waste liquid treatment apparatus for purifying a polymer wax peeling waste liquid to such an extent that it can be discharged into a river.

建築物の床面には、その保護や美観等の目的のため、多くの場合、床剤としてポリマーワックスが塗布される。このポリマーワックスは、塵埃が付着したり、機械的な擦傷や磨耗等によって損耗し、その機能や美観が低下することから、通常、定期的に塗り替えが行われる。ポリマーワックスの塗り替えを行うには、塗り替える前処理として、最初に既に塗られているポリマーワックスを床面から剥離しなければならない。
上述した定期的な塗り替えを行うことにより、ポリマーワックスの剥離廃液(以下、ポリマーワックスの剥離廃液を単に「剥離廃液」と略す)が多量に発生する。
In many cases, a polymer wax is applied to the floor of a building as a flooring agent for the purpose of protection or aesthetics. This polymer wax is worn by dust or mechanical scratches or wear, and its function and aesthetics are deteriorated. Therefore, the polymer wax is usually repainted regularly. In order to repaint the polymer wax, it is necessary to peel off the already applied polymer wax from the floor as a pretreatment for repainting.
By performing the above-described periodic repainting, a large amount of polymer wax stripping waste liquid (hereinafter, the polymer wax stripping waste liquid is simply referred to as “stripping waste liquid”) is generated.

後述するが、剥離廃液は強いアルカリ性であり、且つポリマーワックスという有機化合物が多量に含まれている。このため、そのままでは河川はおろか、下水道にも流せない。大量のアルカリ液によって下水のpHバランスが崩れ、バクテリアによる汚泥の分解処理に悪影響を及ぼすからである。
しかし、剥離廃液はその成分が略一定である。したがって、所定の薬剤を投入して撹拌し、ろ過する等の定型的な手順を踏むことで、下水処理施設よりも遥かに低コストで、大量の剥離廃液から不純物やポリマー等の有機化合物を除去して、河川に放流可能な程度にまで浄化させることが可能である。
発明者らは建造物メンテナンスの業務を通じて、剥離廃液を自然環境に優しい形態で処理する技術を模索し、その技術内容を特許出願してきた。特許文献1はそのうちの一つである。
As will be described later, the stripping waste liquid is strongly alkaline and contains a large amount of an organic compound called polymer wax. For this reason, it cannot be drained into sewers as well as rivers. This is because the pH balance of the sewage is destroyed by a large amount of alkaline liquid, which adversely affects the sludge decomposition treatment by bacteria.
However, the components of the stripping waste liquid are substantially constant. Therefore, it is much cheaper than sewage treatment facilities to remove organic compounds such as impurities and polymers from a large amount of exfoliated waste liquid by following routine procedures such as adding a predetermined chemical, stirring, and filtering. Thus, it can be purified to such a degree that it can be discharged into a river.
The inventors have sought a technology for treating the stripping waste liquid in a form that is friendly to the natural environment through the business of building maintenance, and have applied for a patent for the technical content. Patent document 1 is one of them.

特開2010−194493号公報JP 2010-194493 A

これまで発明者らが長年に渡り創意工夫した結果、剥離廃液の処理方法に一定の方向性を定めることができた。しかし、剥離廃液の処理方法を確立したとしても、その処理方法に含まれる複数の処理手順を手作業で行うことは非効率的である。特に剥離廃液は例えば床面積3000mにつきおよそ1000リットル程度の剥離廃液が発生する。したがって、剥離廃液の処理手順を自動化(機械化)する必要がある。この自動化は、剥離廃液の処理品質を一定レベル以上に保ち、以て地方公共団体等に剥離廃液を処理する業者として認定を受けるためにも必要なことである。 As a result of the inventor's ingenuity over the years, a certain directionality could be determined for the treatment method of the stripping waste liquid. However, even if a treatment method for the stripping waste liquid is established, it is inefficient to manually perform a plurality of treatment procedures included in the treatment method. In particular, for example, about 1000 liters of stripping waste liquid is generated per 3000 m 2 of floor area. Therefore, it is necessary to automate (mechanize) the processing procedure of the stripping waste liquid. This automation is necessary in order to maintain the processing quality of the stripping waste liquid at a certain level or more and to receive certification from the local government as a supplier for processing the stripping waste liquid.

剥離廃液の最初の工程は、強アルカリ性の剥離廃液に凝集剤の酸を添加して、剥離廃液中に溶解しているポリマーワックスを固化して、ポリマー塊を生成し、これをろ過する。
発明者らが剥離廃液の処理方法の自動化を模索している中、特に、自動化を妨げる現象として、このポリマー塊が急速に固化する現象がある。剥離廃液に凝集剤を投入すると、剥離廃液と凝集剤が瞬時に反応して、凝集剤の表面がポリマー塊によって覆われる。すると、凝集剤がポリマー塊でできた殻に閉じ込められ、それ以上反応が進行しなくなる。また、ポリマー塊の大きさが大きくなりすぎてしまい、ろ過に適さない。
In the first step of the stripping waste liquid, a coagulant acid is added to the strong alkaline stripping waste liquid to solidify the polymer wax dissolved in the stripping waste liquid to form a polymer mass, which is filtered.
While the inventors are exploring automation of a method for treating a stripping waste liquid, there is a phenomenon that this polymer mass rapidly solidifies as a phenomenon that hinders automation. When the flocculant is added to the stripping waste liquid, the stripping waste liquid and the flocculant react instantaneously, and the surface of the flocculant is covered with the polymer mass. Then, the flocculant is trapped in the shell made of the polymer lump, and the reaction does not proceed any more. In addition, the size of the polymer mass becomes too large, which is not suitable for filtration.

また、発明者らは攪拌流速度の低下により、ポリマー塊どうしが結合し、ポリマー塊が大きくなる現象を確認した。これを回避するために、凝集剤の投入量に合わせて、適切な流速度以上で攪拌を行うことで自動化を可能にした。   In addition, the inventors have confirmed a phenomenon in which polymer lumps are bonded to each other and the polymer lumps become large due to a decrease in the stirring flow rate. In order to avoid this, automation was enabled by stirring at an appropriate flow rate or higher according to the amount of flocculant charged.

本発明はかかる状況に鑑みてなされたものであり、凝集剤との反応によって生成される固化物を機械処理に適した大きさに抑える、廃液処理装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide a waste liquid treatment apparatus that suppresses the solidified product generated by the reaction with the flocculant to a size suitable for mechanical processing.

上記課題を解決するために、本発明の廃液処理装置は、処理対象廃液が投入される凝集槽と、凝集槽に投入される処理対象廃液を撹拌する第一撹拌棒と、第一撹拌棒を回転駆動する廃液撹拌モータと、凝集槽の底部に設けられ、凝集槽に貯蔵されている処理対象廃液の吐出を制御する第一移送弁と、凝集槽に投入される処理対象廃液のpHを測定する廃液PH計とを具備する。
そして制御部は、廃液撹拌モータと第一移送弁と廃液PH計に接続され、廃液撹拌モータを駆動しつつ廃液PH計の測定値を監視し、処理対象廃液のpHが所定の値に至ったことを検出したら、第一移送弁を制御して処理対象廃液を吐出させる。
In order to solve the above-mentioned problem, the waste liquid treatment apparatus of the present invention comprises a coagulation tank into which the waste liquid to be treated is charged, a first stirring bar for stirring the waste liquid to be treated that is charged into the coagulation tank, and a first stirring bar. Measures the pH of the waste liquid to be treated, which is rotationally driven, the first transfer valve that is provided at the bottom of the coagulation tank and controls the discharge of the waste liquid to be treated stored in the coagulation tank, and the waste liquid to be treated that is put into the coagulation tank And a waste liquid PH meter.
The control unit is connected to the waste liquid agitating motor, the first transfer valve, and the waste liquid PH meter, and monitors the measured value of the waste liquid PH meter while driving the waste liquid agitating motor, and the pH of the waste liquid to be processed reaches a predetermined value. If this is detected, the waste liquid to be treated is discharged by controlling the first transfer valve.

本発明により、凝集剤との反応によって生成される固化物を機械処理に適した大きさに抑える、廃液処理装置を提供できる。
上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。
According to the present invention, it is possible to provide a waste liquid treatment apparatus that suppresses a solidified product generated by a reaction with a flocculant to a size suitable for mechanical treatment.
Problems, configurations, and effects other than those described above will be clarified by the following description of embodiments.

本発明の実施形態に関わる、剥離廃液処理装置の斜視図である。It is a perspective view of the peeling waste liquid processing apparatus in connection with embodiment of this invention. 剥離廃液処理装置の構成を示すブロック図である。It is a block diagram which shows the structure of a peeling waste liquid processing apparatus. 剥離廃液処理装置の制御部を中心とする機能ブロック図である。It is a functional block diagram centering on the control part of a peeling waste liquid processing apparatus. 凝集槽の概略を示す斜視図と、凝集槽におけるポリマー塊凝集処理を説明する模式図である。It is the perspective view which shows the outline of a coagulation tank, and the schematic diagram explaining the polymer lump aggregation process in a coagulation tank. ろ布コンベアの斜視図である。It is a perspective view of a filter cloth conveyor. ろ布コンベアを真横から見た図と、角度の関係を説明する模式図である。It is the figure which looked at the filter cloth conveyor from the side, and is a schematic diagram explaining the relationship between angles.

これより、本発明に係る廃液処理装置の一実施形態である、剥離廃液処理装置を説明する。但し、発明者らが開発した剥離廃液の処理は一次処理、二次処理、三次処理の三段階がある。
一次処理は剥離廃液に凝集剤(第一薬剤)を加えて生成したポリマー塊をろ過し、更に漉し出した廃液にアルカリを加えて中和して一次処理水を得る。この時点でBOD(Biochemical Oxygen Demand:生物化学的酸素要求量)が、例えばおよそ50300mg/Lから36000mg/L程度に下がる。
二次処理は一次処理水に吸着剤を加えて真空乾燥を行い、更に蒸留を行い、二次処理水を得る。この時点でBODが、例えばおよそ36000mg/Lから2900mg/L程度に下がる。
三次処理は二次処理水を好気性バクテリアを含む水槽に投入して、三次処理水を得る。この時点でBODが例えばおよそ2900mg/Lから河川に放流可能な程度の5mg/L程度に下がる。
本実施形態では、このうち一次処理を実施する装置を説明する。本来なら一次処理装置と呼称すべきだが、本実施形態はこの一次処理のみを説明するため、便宜上この一次処理装置を剥離廃液処理装置と呼ぶ。
From this, the peeling waste liquid processing apparatus which is one Embodiment of the waste liquid processing apparatus which concerns on this invention is demonstrated. However, the treatment of the stripping waste liquid developed by the inventors has three stages of primary treatment, secondary treatment, and tertiary treatment.
In the primary treatment, a polymer lump formed by adding a flocculant (first agent) to the stripping waste liquid is filtered, and further, alkali is added to the spilled waste liquid to neutralize to obtain primary treated water. At this point, BOD (Biochemical Oxygen Demand) decreases from about 50300 mg / L to about 36000 mg / L, for example.
In the secondary treatment, an adsorbent is added to the primary treated water, followed by vacuum drying and further distillation to obtain secondary treated water. At this point, the BOD falls, for example, from about 36000 mg / L to about 2900 mg / L.
In the tertiary treatment, the secondary treated water is put into a water tank containing aerobic bacteria to obtain tertiary treated water. At this point, the BOD drops from about 2900 mg / L, for example, to about 5 mg / L that can be released into the river.
In the present embodiment, an apparatus that performs the primary processing will be described. Originally, it should be called a primary processing apparatus, but in the present embodiment, in order to describe only this primary processing, this primary processing apparatus is called a peeling waste liquid processing apparatus for convenience.

[剥離廃液処理装置の構成と動作の流れ]
図1は、本発明の実施形態に関わる、剥離廃液処理装置101の斜視図である。
図2は、剥離廃液処理装置101の構成を示すブロック図である。
架台102には、上から順に凝集槽103、ろ布コンベア104、中和槽105が縦に配列されている。
凝集槽103は、剥離廃液処理装置101が実施する剥離廃液処理工程の、第一工程を担う。
ろ布コンベア104は、剥離廃液処理工程の第二工程及び第三工程を担う。
中和槽105は、剥離廃液処理工程の第四工程を担う。
[Configuration and operation flow of stripping waste liquid treatment equipment]
FIG. 1 is a perspective view of a stripping waste liquid treatment apparatus 101 according to an embodiment of the present invention.
FIG. 2 is a block diagram showing the configuration of the stripping waste liquid treatment apparatus 101.
On the gantry 102, a coagulation tank 103, a filter cloth conveyor 104, and a neutralization tank 105 are vertically arranged in order from the top.
The agglomeration tank 103 is responsible for the first step of the separation waste liquid treatment step performed by the separation waste liquid treatment apparatus 101.
The filter cloth conveyor 104 is responsible for the second and third steps of the stripping waste liquid treatment step.
The neutralization tank 105 is responsible for the fourth step of the peeling waste liquid treatment step.

《第一工程:凝集槽103によるポリマー塊凝集処理》
ドラム缶201に貯蔵されている剥離廃液202は、廃液投入ポンプ203によって凝集槽103に投入される。この凝集槽103について、図4(a)を参照して説明する。
図4(a)は、凝集槽103の概略を示す斜視図である。凝集槽103は真上に開口部を備える円筒形のステンレス製又は耐薬品性容器であり、底部103aがテーパ状に形成されている。更に、凝集槽103の底部103aの中心にある、テーパ状の先端に位置する部分には、第一移送弁204が設けられている。
凝集槽103の底部103aに近い中心には、架台102に固定されている廃液撹拌モータ106によって回転駆動される第一撹拌棒205が挿入されている。
<< First Step: Polymer Agglomeration Treatment by Agglomeration Tank 103 >>
The stripping waste liquid 202 stored in the drum 201 is put into the coagulation tank 103 by the waste liquid feeding pump 203. The agglomeration tank 103 will be described with reference to FIG.
FIG. 4A is a perspective view showing an outline of the aggregation tank 103. The agglomeration tank 103 is a cylindrical stainless steel or chemical-resistant container having an opening directly above, and a bottom 103a is formed in a tapered shape. Furthermore, a first transfer valve 204 is provided in a portion located at the tapered tip in the center of the bottom 103 a of the aggregation tank 103.
A first stirring rod 205 that is rotationally driven by a waste liquid stirring motor 106 fixed to the gantry 102 is inserted in the center of the aggregation tank 103 near the bottom 103a.

更に、凝集槽103には第一薬液槽206から凝集剤投入ポンプ207(第一薬剤投入ポンプ)によって凝集剤208が投入される。
凝集槽103には、内部に満たされる剥離廃液202のpHを測定するため、廃液PH計209が設けられている。
ドラム缶201には廃液投入ポンプ203と共に第一液量計210が装着される。
第一薬液槽206には第二液量計211が設けられている。
Further, the coagulant 208 is supplied from the first chemical solution tank 206 to the coagulation tank 103 by the coagulant supply pump 207 (first drug input pump).
The coagulation tank 103 is provided with a waste liquid PH meter 209 for measuring the pH of the peeling waste liquid 202 filled therein.
The drum 201 is equipped with a first liquid meter 210 together with a waste liquid charging pump 203.
The first chemical tank 206 is provided with a second liquid meter 211.

廃液投入ポンプ203は図3にて後述する制御部301によってその動作が制御される。周知のマイコンで構成される制御部301は、予め第一移送弁204を閉じた状態で廃液投入ポンプ203を駆動制御する。そして、第一液量計210から得られるドラム缶201内の剥離廃液202の液位の情報を見て、凝集槽103に投入される剥離廃液202の液量を管理し、一回の処理に凝集槽103へ投入される剥離廃液202の液量を一定に保つ。一例として、凝集槽103から溢れない程度の量として、25〜30リットル程度の剥離廃液202が凝集槽103へ投入される。なお、廃液投入ポンプ203に流速センサを設けて、剥離廃液202の移送量の変化を検出してもよい。   The operation of the waste liquid charging pump 203 is controlled by a control unit 301 described later with reference to FIG. A control unit 301 composed of a known microcomputer controls the driving of the waste liquid charging pump 203 with the first transfer valve 204 closed in advance. Then, the liquid level of the stripping waste liquid 202 in the drum 201 obtained from the first liquid meter 210 is viewed, the liquid level of the stripping waste liquid 202 put into the agglomeration tank 103 is managed, and flocculation is performed in one process. The liquid amount of the peeling waste liquid 202 put into the tank 103 is kept constant. As an example, about 25 to 30 liters of peeling waste liquid 202 is charged into the aggregation tank 103 as an amount that does not overflow from the aggregation tank 103. Note that a change in the transfer amount of the separation waste liquid 202 may be detected by providing a flow rate sensor in the waste liquid input pump 203.

所定の液量の剥離廃液202が凝集槽103に満たされた後、廃液撹拌モータ106が制御部301によって制御され、剥離廃液202は回転撹拌される。そして、凝集剤投入ポンプ207が第一薬液槽206から凝集剤208を少しずつ、例えば1.7mL/sec程度の流速で、回転撹拌される剥離廃液202に滴下する。すると、廃液撹拌モータ106によって例えば5m/sec程度の速い流速が形成された剥離廃液202には、直径約2mm以下のポリマー塊が多数形成される。   After the stripping waste liquid 202 of a predetermined liquid amount is filled in the coagulation tank 103, the waste liquid stirring motor 106 is controlled by the control unit 301, and the stripping waste liquid 202 is rotationally stirred. Then, the flocculant charging pump 207 drops the flocculant 208 from the first chemical liquid tank 206 little by little at a flow rate of, for example, about 1.7 mL / sec onto the peeling waste liquid 202 that is rotationally stirred. Then, a large number of polymer lumps having a diameter of about 2 mm or less are formed in the separation waste liquid 202 in which a high flow rate of about 5 m / sec, for example, is formed by the waste liquid stirring motor 106.

凝集剤208の滴下量は、滴下する凝集剤208の水滴が小さければ小さいほどよい。
この時、制御部301は廃液PH計209が出力する剥離廃液202のpH測定値情報を監視しており、剥離廃液202のpHがおよそ4程度の弱酸性に至る迄、凝集剤208の滴下と撹拌が継続される。pHをアルカリ性から弱酸性にまで振る理由は、剥離廃液202からポリマー塊を漏れ無く抽出するためである。
The dropping amount of the flocculant 208 is better as the water droplets of the flocculant 208 to be dropped are smaller.
At this time, the control unit 301 monitors pH measurement value information of the stripping waste liquid 202 output from the waste liquid PH meter 209, and the flocculant 208 is dropped until the pH of the stripping waste liquid 202 reaches about 4 weak acidity. Stirring is continued. The reason for changing the pH from alkaline to weakly acidic is to extract the polymer mass from the stripping waste liquid 202 without leakage.

《第二工程:ろ布コンベア104によるポリマー塊ろ過処理》
制御部301は、pHが所定の弱酸性に至ったことを廃液PH計209から検出すると、凝集剤投入ポンプ207を止めて凝集剤208の滴下を止め、第一移送弁204を開く。すると、凝集槽103内の剥離廃液202が第一移送弁204から吐出される。吐出が終了したら、廃液撹拌モータ106を止める。
前述の通り、また図1及び図2に示されている通り、凝集槽103のすぐ下にはろ布コンベア104が配置されている。このろ布コンベア104について、図5及び図6(a)を参照して説明する。
<< Second step: Polymer lump filtration by filter cloth conveyor 104 >>
When the controller 301 detects from the waste liquid pH meter 209 that the pH has reached a predetermined weak acidity, the controller 301 stops the flocculant charging pump 207 to stop dripping of the flocculant 208 and opens the first transfer valve 204. Then, the peeling waste liquid 202 in the aggregation tank 103 is discharged from the first transfer valve 204. When the discharge is completed, the waste liquid stirring motor 106 is stopped.
As described above and as shown in FIGS. 1 and 2, the filter cloth conveyor 104 is disposed immediately below the aggregation tank 103. This filter cloth conveyor 104 is demonstrated with reference to FIG.5 and FIG.6 (a).

図5は、ろ布コンベア104におけるポリマー塊ろ過処理を説明する模式的な斜視図である。
図6(a)は、ろ布コンベア104を真横から見た図である。
ろ布コンベア104は例えば15°に傾けられた周知のベルトコンベア601に、ろ布支持囲い221と、第一圧縮ローラ222と、圧縮盤223と、第二圧縮ローラ224とが設けられている。そして、ろ布コンベア104のろ布支持囲い221には不織布225が掛けられ、更にその不織布225は第一圧縮ローラ222、圧縮盤223、第二圧縮ローラ224を通じてろ布コンベア104の先端まで導かれている。
ろ布支持囲い221は、不織布225が地面に対して略平行になるように第一圧縮ローラ222と共に不織布225を支持する。
FIG. 5 is a schematic perspective view for explaining a polymer lump filtering process in the filter cloth conveyor 104.
Fig.6 (a) is the figure which looked at the filter cloth conveyor 104 from the side.
The filter cloth conveyor 104 is provided with a filter cloth support enclosure 221, a first compression roller 222, a compression plate 223, and a second compression roller 224 on a well-known belt conveyor 601 inclined at 15 °, for example. Then, a nonwoven fabric 225 is hung on the filter cloth support enclosure 221 of the filter cloth conveyor 104, and the nonwoven fabric 225 is guided to the tip of the filter cloth conveyor 104 through the first compression roller 222, the compression plate 223, and the second compression roller 224. ing.
The filter cloth support enclosure 221 supports the nonwoven fabric 225 together with the first compression roller 222 so that the nonwoven fabric 225 is substantially parallel to the ground.

第一移送弁204から吐出される、凝集槽103内の剥離廃液202は、ろ布支持囲い221を覆う不織布225を通過する。凝集槽103の中心はろ布支持囲い221のほぼ中心に配置されており、剥離廃液202は不織布225によってろ過される。不織布225は剥離廃液202中のポリマー塊を受け止め、それ以外の液体をろ過する。ろ布コンベア104の搬送ベルト108はナイロン等の合成樹脂で形成されたメッシュ状の構造であり、不織布225によってろ過された液体をそのまま通過させる。   The stripping waste liquid 202 in the coagulation tank 103 discharged from the first transfer valve 204 passes through the nonwoven fabric 225 that covers the filter cloth support enclosure 221. The center of the agglomeration tank 103 is disposed substantially at the center of the filter cloth support enclosure 221, and the separation waste liquid 202 is filtered by the nonwoven fabric 225. The nonwoven fabric 225 receives the polymer mass in the stripping waste liquid 202 and filters other liquids. The conveyor belt 108 of the filter cloth conveyor 104 has a mesh-like structure formed of synthetic resin such as nylon, and allows the liquid filtered by the nonwoven fabric 225 to pass through as it is.

《第三工程:ろ布コンベア104によるポリマー塊圧搾処理》
第二工程にてろ過した結果、不織布225に残った残渣であるポリマー塊(以下「ポリマー塊残渣226」と略す)は、水を含んだ泥のように、弱酸性に変化した剥離廃液202を多量に含んでいる。そこで、このポリマー塊残渣226から剥離廃液202を絞り出す。
<< 3rd process: Polymer lump press treatment by filter cloth conveyor 104 >>
As a result of the filtration in the second step, the polymer lump (hereinafter abbreviated as “polymer lump residue 226”) remaining in the nonwoven fabric 225 is removed from the stripping waste liquid 202 that has changed to weak acid like mud containing water. Contains a large amount. Therefore, the stripping waste liquid 202 is squeezed out from the polymer lump residue 226.

ポリマー塊残渣226が溜まっている不織布225は、先ず、第一圧縮ローラ222を通過する。第一圧縮ローラ222は第一圧縮ローラモータ227によって回転駆動されると共に、第一圧縮ローラシリンダ228によって搬送ベルト108に一定の圧力を以って押し付けられる。但し、剥離廃液202を多量に含んでいるポリマー塊残渣226に、最初から強い圧力を掛けるとポリマー塊残渣226が潰れ過ぎてしまい、ポリマー塊残渣226が搬送ベルト108の幅を超えてはみ出てしまう虞がある。そこで、第一圧縮ローラ222を操作する第一圧縮ローラシリンダ228の圧力は、例えば0.1MPa程度が好ましい。   The nonwoven fabric 225 in which the polymer lump residue 226 is accumulated first passes through the first compression roller 222. The first compression roller 222 is driven to rotate by a first compression roller motor 227 and is pressed against the conveying belt 108 by a first compression roller cylinder 228 with a certain pressure. However, if a strong pressure is applied to the polymer lump residue 226 containing a large amount of the separation waste liquid 202 from the beginning, the polymer lump residue 226 is excessively crushed, and the polymer lump residue 226 protrudes beyond the width of the conveyor belt 108. There is a fear. Therefore, the pressure of the first compression roller cylinder 228 for operating the first compression roller 222 is preferably about 0.1 MPa, for example.

第一圧縮ローラ222によって剥離廃液202の水分を粗く絞られたポリマー塊残渣226は、硬度が増す。そこで、更に第一圧縮ローラ222の圧力よりも強い圧力を掛けて、ポリマー塊残渣226から剥離廃液202を絞り出す。
ポリマー塊残渣226が溜まっている不織布225は、次に圧縮盤223を通過する。圧縮盤223は幅が搬送ベルト108の幅と略一致する長方形のナイロン等の合成樹脂の平板が、圧縮シリンダ229によって搬送ベルト108に押し付けられる。圧縮盤223はローラではないので、制御部301は圧縮盤223の駆動を搬送ベルト108を駆動するコンベアモータ230が静止している時に行う。また、制御部301は搬送ベルト108を圧縮盤223の短手方向の幅だけステップ駆動を行うべく制御する。つまり、圧縮盤223の圧搾動作と、搬送ベルト108の搬送動作は交互に行われる。圧縮盤223を操作する圧縮シリンダ229の圧力は、例えば0.4MPa程度が好ましい。
The polymer lump residue 226 whose moisture in the peeling waste liquid 202 is roughly squeezed by the first compression roller 222 has increased hardness. Therefore, a pressure stronger than the pressure of the first compression roller 222 is further applied to squeeze out the separation waste liquid 202 from the polymer lump residue 226.
The nonwoven fabric 225 in which the polymer lump residue 226 is accumulated then passes through the compression plate 223. A compression resin plate 223 is pressed against the conveyor belt 108 by a compression cylinder 229 with a synthetic resin flat plate such as a rectangular nylon whose width substantially matches the width of the conveyor belt 108. Since the compression plate 223 is not a roller, the control unit 301 drives the compression plate 223 when the conveyor motor 230 that drives the conveyance belt 108 is stationary. In addition, the control unit 301 controls the conveyance belt 108 to perform step driving by the width of the compression plate 223 in the short direction. That is, the squeezing operation of the compression plate 223 and the conveying operation of the conveying belt 108 are performed alternately. The pressure of the compression cylinder 229 for operating the compression plate 223 is preferably about 0.4 MPa, for example.

圧縮盤223によって剥離廃液202の水分を更に絞られたポリマー塊残渣226は、更に硬度が増す。そこで、更に圧縮盤223の圧力よりも強い圧力を掛けて、ポリマー塊残渣226から剥離廃液202を絞り出す。
ポリマー塊残渣226が溜まっている不織布225は、最後に、第二圧縮ローラ224を通過する。第二圧縮ローラ224は第一圧縮ローラ222と同様に、第二圧縮ローラモータ231によって回転駆動されると共に、第二圧縮ローラシリンダ232によって搬送ベルト108に一定の圧力を以って押し付けられる。第二圧縮ローラ224を操作する第二圧縮ローラシリンダ232の圧力は、例えば0.4MPa程度が好ましい。
The polymer lump residue 226 in which the moisture of the stripping waste liquid 202 is further squeezed by the compression plate 223 further increases the hardness. Therefore, a pressure stronger than the pressure of the compression plate 223 is further applied to squeeze out the separation waste liquid 202 from the polymer lump residue 226.
The nonwoven fabric 225 in which the polymer lump residue 226 is accumulated finally passes through the second compression roller 224. Similar to the first compression roller 222, the second compression roller 224 is driven to rotate by the second compression roller motor 231 and is pressed against the conveying belt 108 by the second compression roller cylinder 232 with a certain pressure. The pressure of the second compression roller cylinder 232 that operates the second compression roller 224 is preferably about 0.4 MPa, for example.

第一圧縮ローラ222、圧縮盤223、そして第二圧縮ローラ224による圧搾処理を行う事によって、ポリマー塊残渣226の含水率は、例えば約66.0%から約33.0%に減少する。ポリマー塊残渣226は、この段階に至って、2日間程度の自然乾燥にて乾燥できる程度迄、水分(剥離廃液202)が搾り出される。
こうして乾燥したポリマー塊残渣226は、不織布225と共に焼却処分されるか、或は固形燃料として利用される。
By performing the pressing process by the first compression roller 222, the compression plate 223, and the second compression roller 224, the water content of the polymer lump residue 226 is reduced from, for example, about 66.0% to about 33.0%. The polymer lump residue 226 reaches this stage, and water (peeling waste liquid 202) is squeezed out until it can be dried by natural drying for about 2 days.
The polymer lump residue 226 thus dried is incinerated with the nonwoven fabric 225 or used as a solid fuel.

《第四工程:中和槽105による剥離廃液202処理工程》
第二工程にてろ過した結果、不織布225によってポリマー塊残渣226が除去された剥離廃液202は、ろ布コンベア104の真下に配置されている中和槽105にそのまま落下する。また、第三工程でポリマー塊残渣226から搾り出された剥離廃液202も、中和槽105に落下する。
第一工程の時点で、剥離廃液202における最大の汚染原因物質であるポリマーワックスは、凝集剤208によってポリマー塊として凝集した。この処理によって、剥離廃液202はアルカリ性から弱酸性に変化している。このままでは剥離廃液202のpHは、三次処理に適切な状態でない。そこで、第四工程では、剥離廃液202のpHを中性に整える。
<< Fourth Step: Stripping Waste Liquid 202 Treatment Step with Neutralization Tank 105 >>
As a result of filtration in the second step, the separation waste liquid 202 from which the polymer lump residue 226 has been removed by the nonwoven fabric 225 falls as it is into the neutralization tank 105 disposed just below the filter cloth conveyor 104. Further, the peeling waste liquid 202 squeezed from the polymer lump residue 226 in the third step also falls into the neutralization tank 105.
At the time of the first step, the polymer wax that is the largest contaminant in the stripping waste liquid 202 was agglomerated as a polymer mass by the aggregating agent 208. By this treatment, the peeling waste liquid 202 is changed from alkaline to weakly acidic. In this state, the pH of the stripping waste liquid 202 is not appropriate for the tertiary treatment. Therefore, in the fourth step, the pH of the stripping waste liquid 202 is adjusted to neutral.

中和槽105は真上に開口部を備える長方形のステンレス製又は耐薬品性容器であり、底には図示しない排水口が設けられている。更に、中和槽105の排水口の先には第二移送弁241が設けられている。第二移送弁241の先は、一次処理水移送ポンプ242を通じて図示しない二次処理の装置に接続される。
中和槽105の底の近くには、架台102に固定されている一次処理水撹拌モータ107によって回転駆動される第二撹拌棒243が設けられている。
更に、中和槽105には第二薬液槽244から中和剤投入ポンプ245によってアルカリ性の中和剤246が投入される。
中和槽105には、内部に満たされる剥離廃液202のpHを測定するため、一次処理水PH計247が設けられている。
第二薬液槽244には第三液量計248が設けられている。
中和槽105には第四液量計249が設けられている。
The neutralization tank 105 is a rectangular stainless steel or chemical resistant container having an opening directly above, and a drain port (not shown) is provided at the bottom. Further, a second transfer valve 241 is provided at the tip of the drainage port of the neutralization tank 105. The tip of the second transfer valve 241 is connected to a secondary treatment apparatus (not shown) through the primary treated water transfer pump 242.
Near the bottom of the neutralization tank 105, a second stirring rod 243 that is rotationally driven by a primary treated water stirring motor 107 fixed to the gantry 102 is provided.
Further, an alkaline neutralizing agent 246 is charged into the neutralizing tank 105 from the second chemical solution tank 244 by a neutralizing agent charging pump 245.
The neutralization tank 105 is provided with a primary treated water PH meter 247 for measuring the pH of the stripping waste liquid 202 filled therein.
The second chemical tank 244 is provided with a third liquid meter 248.
The neutralization tank 105 is provided with a fourth liquid meter 249.

第三工程が終了すると、一次処理水撹拌モータ107が制御部301によって制御され、剥離廃液202は回転撹拌される。そして、中和剤投入ポンプ245が第二薬液槽244から中和剤246を、回転撹拌される剥離廃液202に投入する。すると、剥離廃液202のpHは、弱酸性から徐々に中性に向かう。
この時、制御部301は一次処理水PH計247が出力する剥離廃液202のpH測定値情報を監視しており、剥離廃液202のpHを7程度の中性に至る迄、中和剤246の投入と撹拌が継続される。
When the third step is completed, the primary treated water stirring motor 107 is controlled by the control unit 301, and the separation waste liquid 202 is rotationally stirred. Then, the neutralizing agent charging pump 245 supplies the neutralizing agent 246 from the second chemical liquid tank 244 to the peeling waste liquid 202 that is rotationally stirred. Then, the pH of the stripping waste liquid 202 gradually goes from weak acidity to neutrality.
At this time, the controller 301 monitors the pH measurement value information of the stripping waste liquid 202 output from the primary treated water PH meter 247, and until the pH of the stripping waste liquid 202 reaches about 7 neutral, The charging and stirring are continued.

剥離廃液202のpHが7に至ったら、制御部301は中和剤投入ポンプ245を止めて中和剤246の投入を止める。そして、一次処理水撹拌モータ107を止めて剥離廃液202の撹拌を止める。そして、第二移送弁241を開いて、剥離廃液202を二次処理の装置に送り出す。
以上が、本実施形態の剥離廃液処理装置101の構成と、剥離廃液202の処理の流れである。
When the pH of the stripping waste liquid 202 reaches 7, the control unit 301 stops the neutralizing agent charging pump 245 and stops charging the neutralizing agent 246. Then, the primary treatment water agitation motor 107 is stopped to stop the agitation of the stripping waste liquid 202. And the 2nd transfer valve 241 is opened and the peeling waste liquid 202 is sent out to the apparatus of a secondary process.
The above is the configuration of the stripping waste liquid treatment apparatus 101 of this embodiment and the flow of processing of the stripping waste liquid 202.

[制御部301の構成]
図3は、制御部301の構成を示すブロック図である。
制御部301は、周知のマイコンである演算制御部302に、液晶ディスプレイである表示部303と、操作パネルである操作部304が設けられて形成される。
この演算制御部302には、第一液量計210、第二液量計211、第三液量計248、第四液量計249、廃液PH計209、一次処理水PH計247、廃液投入ポンプ203、凝集剤投入ポンプ207、中和剤投入ポンプ245、一次処理水移送ポンプ242、第一移送弁204、第二移送弁241、廃液撹拌モータ106、一次処理水撹拌モータ107、コンベアモータ230、第一圧縮ローラモータ227、第一圧縮ローラシリンダ228、圧縮シリンダ229、第二圧縮ローラモータ231、そして第二圧縮ローラシリンダ232が制御用バス305を通じて接続されている。
制御部301は、第一液量計210、第二液量計211、第三液量計248、第四液量計249、廃液PH計209、そして一次処理水PH計247から情報を得て、廃液投入ポンプ203、凝集剤投入ポンプ207、中和剤投入ポンプ245、一次処理水移送ポンプ242、第一移送弁204、第二移送弁241、廃液撹拌モータ106、一次処理水撹拌モータ107、コンベアモータ230、第一圧縮ローラモータ227、第一圧縮ローラシリンダ228、圧縮シリンダ229、第二圧縮ローラモータ231、そして第二圧縮ローラシリンダ232を制御する。
[Configuration of Control Unit 301]
FIG. 3 is a block diagram illustrating a configuration of the control unit 301.
The control unit 301 is formed by providing a calculation control unit 302, which is a known microcomputer, with a display unit 303, which is a liquid crystal display, and an operation unit 304, which is an operation panel.
The calculation control unit 302 includes a first fluid meter 210, a second fluid meter 211, a third fluid meter 248, a fourth fluid meter 249, a waste fluid PH meter 209, a primary treated water PH meter 247, and a waste fluid input. Pump 203, flocculant charging pump 207, neutralizing agent charging pump 245, primary treated water transfer pump 242, first transfer valve 204, second transfer valve 241, waste liquid stirring motor 106, primary treated water stirring motor 107, conveyor motor 230 The first compression roller motor 227, the first compression roller cylinder 228, the compression cylinder 229, the second compression roller motor 231, and the second compression roller cylinder 232 are connected through the control bus 305.
The control unit 301 obtains information from the first fluid meter 210, the second fluid meter 211, the third fluid meter 248, the fourth fluid meter 249, the waste fluid PH meter 209, and the primary treated water PH meter 247. , Waste liquid charging pump 203, flocculant charging pump 207, neutralizing agent charging pump 245, primary treated water transfer pump 242, first transfer valve 204, second transfer valve 241, waste liquid stirring motor 106, primary treated water stirring motor 107, The conveyor motor 230, the first compression roller motor 227, the first compression roller cylinder 228, the compression cylinder 229, the second compression roller motor 231 and the second compression roller cylinder 232 are controlled.

また、演算制御部302にはタイマ306が内蔵されており、第一移送弁204、コンベアモータ230等の稼働時間を測り、適切な時間制御を実行するために用いられる。
更に、演算制御部302はLAN307を通じて外部のパソコン等から制御が可能になっている。
The arithmetic control unit 302 has a built-in timer 306, which is used to measure the operating time of the first transfer valve 204, the conveyor motor 230, etc., and execute appropriate time control.
Further, the arithmetic control unit 302 can be controlled from an external personal computer or the like through the LAN 307.

[凝集槽103の処理]
本実施形態に係る凝集槽103を発明する以前、発明者らは、中和槽105に形状が類似する略長方形形状の水槽に剥離廃液202を満たし、手作業で凝集剤208を投入し、撹拌を行っていた。凝集剤208の流速を制御するような工程がなかったので、凝集され生成されるポリマー塊は大きく、また様々な形状のポリマー塊が生成された。この、巨大なポリマー塊が廃液処理の機械化を大きく阻害した。
大きな塊状のポリマー塊は、水槽から取り出すために水槽を傾けなければならない。水槽を傾ける為には、水槽の一辺を回動可能に構成し、水槽を傾けるための駆動機構も必要になる。更に、傾けた水槽から溢れる剥離廃液202を受け止めるフィルタを、水槽を傾けた先に配置しなければならない。つまり、廃液処理装置を構成する際に必要な床面積を広く占有する必要が生じる。また、大きなポリマー塊を剥離廃液202から分離する際、ポリマー塊を取り除く等の作業が必要になるため、処理設備の構造が複雑になってしまう。更に、水槽を傾けただけでは流れ落ち切らなかったポリマー塊を洗い出す水流等を設けたり、水槽の内壁に付着したポリマー塊を掻き取る作業が必要になる。
発明者らは、このポリマー塊を小さくするために凝集剤208に使用する薬品を幾つか代えて、何度も実験を行った。しかし、費用面や後処理の問題を考えると、どれも現実的なものではなかった。
[Treatment of coagulation tank 103]
Prior to inventing the agglomeration tank 103 according to the present embodiment, the inventors filled the stripped waste liquid 202 into a substantially rectangular water tank similar in shape to the neutralization tank 105, charged the flocculant 208 manually, and stirred. Had gone. Since there was no process for controlling the flow rate of the flocculant 208, the polymer mass produced by aggregation was large, and polymer masses having various shapes were produced. This huge polymer mass greatly hindered the mechanization of waste liquid treatment.
The large agglomerate polymer mass must be tilted to remove it from the aquarium. In order to tilt the water tank, one side of the water tank is configured to be rotatable, and a drive mechanism for tilting the water tank is also required. Further, a filter that receives the stripping waste liquid 202 overflowing from the tilted water tank must be disposed at the tip of the water tank. That is, it is necessary to occupy a large floor area necessary when configuring the waste liquid treatment apparatus. In addition, when separating a large polymer lump from the stripping waste liquid 202, an operation such as removing the polymer lump is required, which complicates the structure of the processing equipment. Furthermore, it is necessary to provide a water flow or the like for washing away the polymer lump that has not flowed down just by tilting the water tank, or to scrape off the polymer lump attached to the inner wall of the water tank.
Inventors conducted many experiments by changing some chemicals used for the flocculant 208 in order to reduce the polymer mass. However, considering the cost and post-processing problems, none of them were realistic.

発明者らは、水槽の剥離廃液202に凝集剤208を投入する際、撹拌すると、生成されるポリマー塊が小さくなる現象を発見した。更に、ポリマー塊の大きさは撹拌する際に生じる水流の速さが早くなるに連れて小さくなる現象も発見した。そこで、剥離廃液202に対して機械的に水流を発生させる、撹拌の為の機構、すなわち廃液撹拌モータ106と、これによって回転駆動される第一撹拌棒205を水槽に設置した。第一撹拌棒205が回転水流を効果的に発生させるために、水槽を、第一撹拌棒205を中心に据える円筒形状にした。更に、生成されるポリマー塊を水槽の真下から吐出する構成にするため、水槽の底部103aをテーパ状に形成し、第一移送弁204で開閉する構成にした。
こうして、凝集槽103は完成した。凝集槽103をこのような構成にしたことで、水槽を傾ける機構が不要になり、凝集槽103の真下にフィルタを配置できるので床面積を広く占有せずに済む。凝集槽103は剥離廃液処理装置101の小型化、簡素化に大きく貢献した。
The inventors have discovered a phenomenon in which the polymer mass produced becomes smaller when the flocculant 208 is added to the stripping waste liquid 202 of the water tank when stirring. Furthermore, it has been found that the size of the polymer mass decreases as the speed of the water flow generated during stirring increases. Therefore, a stirring mechanism that mechanically generates a water flow with respect to the peeling waste liquid 202, that is, the waste liquid stirring motor 106, and the first stirring rod 205 that is rotationally driven by the mechanism are installed in the water tank. In order for the first stirring rod 205 to effectively generate a rotating water flow, the water tank was formed in a cylindrical shape with the first stirring rod 205 as the center. Further, in order to discharge the generated polymer mass from directly below the water tank, the bottom 103a of the water tank is formed in a tapered shape and is configured to be opened and closed by the first transfer valve 204.
Thus, the aggregation tank 103 was completed. Since the agglomeration tank 103 has such a configuration, a mechanism for tilting the water tank is not required, and a filter can be disposed directly below the agglomeration tank 103, so that a large floor area is not required. The agglomeration tank 103 greatly contributed to the miniaturization and simplification of the stripping waste liquid treatment apparatus 101.

図4(a)、(b)及び(c)は、凝集槽103の概略を示す斜視図と、凝集槽103におけるポリマー塊凝集処理を説明する模式図である。
図4(a)に示すように、凝集槽103の形状は、回転水流を発生させる関係上、円筒形状が最良である。しかし、例えば六角柱や八角柱等の多角形形状の筒であっても、略同様の効果が見込める。また、テーパ状の底部103aも、筒と同様に多角形形状であってもよい。
FIGS. 4A, 4 </ b> B, and 4 </ b> C are a perspective view illustrating an outline of the aggregation tank 103 and a schematic diagram illustrating a polymer lump aggregation process in the aggregation tank 103.
As shown in FIG. 4A, the shape of the agglomeration tank 103 is best a cylindrical shape in terms of generating a rotating water flow. However, substantially the same effect can be expected even in a polygonal cylinder such as a hexagonal column or an octagonal column. Further, the tapered bottom portion 103a may have a polygonal shape like the cylinder.

図4(b)は、凝集槽103を真上から見た模式図である。第一撹拌棒205が回転することで、剥離廃液202は凝集槽103内で回転し、回転水流を生じる。この状態で、第一薬液槽206から凝集剤投入ポンプ207によって凝集剤208が滴下される。凝集剤208は、ノズル401から水滴状に少しずつ滴下される。   FIG. 4B is a schematic view of the aggregation tank 103 viewed from directly above. As the first stirring rod 205 rotates, the stripping waste liquid 202 rotates in the coagulation tank 103 to generate a rotating water flow. In this state, the coagulant 208 is dropped from the first chemical tank 206 by the coagulant charging pump 207. The flocculant 208 is dripped little by little in the form of water droplets from the nozzle 401.

図4(c)は、凝集槽103を真横から見た模式的な断面図である。
凝集剤208である酸は、剥離廃液202に接触すると瞬時に反応して、ポリマー塊を凝集させる。凝集剤の量が多いと、凝集剤の液の表面がポリマー塊によって覆われる。すると、凝集剤がポリマー塊でできた殻に閉じ込められ、それ以上反応が進行しなくなる。また、ポリマー塊の大きさが大きくなりすぎて、凝集槽103の第一移送弁204を通過できなくなってしまう。このため、ポリマー塊の大きさを小さくするために、凝集剤208の投入量をできるだけ絞ると共に、剥離廃液202を回転撹拌し、強い回転水流を生じさせる。
しかし、凝集剤208を滴下するノズル401の位置は、凝集槽103の中心付近であってはいけない。何故ならば、中心付近は水流が弱く、凝集剤208が十分に分散されない虞がある。
また、凝集剤208を滴下するノズル401の位置は、凝集槽103の周縁部付近はあまり好ましくない。何故ならば、周縁部は剥離廃液202と凝集槽103の内壁との間に摩擦が生じており、水流が摩擦によって弱められている虞がある。この、水流が内壁との間で摩擦を生じる現象は、液体の粘性に大きく依存する。
発明者らが試行錯誤した結果、ノズル401の位置は凝集槽103の中心から外縁に向かって、凝集槽103の半径の凡そ1/3〜2/3程度の範囲が好ましいことが判明した。
FIG. 4C is a schematic cross-sectional view of the aggregation tank 103 viewed from the side.
The acid that is the flocculant 208 reacts instantaneously when it comes into contact with the stripping waste liquid 202 to aggregate the polymer mass. When the amount of the flocculant is large, the surface of the liquid of the flocculant is covered with the polymer mass. Then, the flocculant is trapped in the shell made of the polymer lump, and the reaction does not proceed any more. Further, the size of the polymer lump becomes too large to pass through the first transfer valve 204 of the aggregation tank 103. For this reason, in order to reduce the size of the polymer mass, the input amount of the flocculant 208 is reduced as much as possible, and the stripping waste liquid 202 is rotationally stirred to generate a strong rotating water flow.
However, the position of the nozzle 401 for dropping the coagulant 208 should not be near the center of the coagulation tank 103. This is because the water flow is weak in the vicinity of the center, and the flocculant 208 may not be sufficiently dispersed.
Further, the position of the nozzle 401 for dropping the flocculant 208 is not so preferable in the vicinity of the peripheral edge of the flocculant tank 103. This is because friction is generated between the peeling waste liquid 202 and the inner wall of the agglomeration tank 103 at the peripheral portion, and the water flow may be weakened by the friction. This phenomenon in which the water flow causes friction with the inner wall greatly depends on the viscosity of the liquid.
As a result of trial and error by the inventors, it was found that the position of the nozzle 401 is preferably in the range of about 1/3 to 2/3 of the radius of the aggregation tank 103 from the center of the aggregation tank 103 toward the outer edge.

また、発明者らが試行錯誤した結果、凝集槽103が形成するポリマー塊の大きさは、第一移送弁204から吐出できる大きさとして、例えば本装置の構成では、直径5mm以下であることが好ましい。ただし、凝集槽103の内壁やノズル401、そして廃液PH計209にポリマー塊が付着しないために、望ましくは直径1.0mm以下に抑えることが望ましい。なお、第一移送弁204の大きさ(開口径)により、ポリマー塊の最適な大きさも異なる。   In addition, as a result of trial and error by the inventors, the size of the polymer mass formed in the aggregation tank 103 is a size that can be discharged from the first transfer valve 204, for example, in the configuration of the present apparatus, the diameter may be 5 mm or less. preferable. However, in order to prevent the polymer lump from adhering to the inner wall of the coagulation tank 103, the nozzle 401, and the waste liquid PH meter 209, it is desirable to suppress the diameter to 1.0 mm or less. Note that the optimum size of the polymer mass varies depending on the size (opening diameter) of the first transfer valve 204.

[ろ布コンベア104の処理]
図5は、ろ布コンベア104におけるポリマー塊ろ過処理を説明する模式的な斜視図である。
図6(a)及び(b)は、ろ布コンベア104を真横から見た図と、角度の関係を説明する模式図である。
ポリマー塊が凝集した剥離廃液202をろ過するには、不織布225等のフィルタを用いる。不織布225を何らかの手段で水平に保ち、上から剥離廃液202を流す。
しかし、剥離廃液202に勢いがある場合、不織布225が水流の勢いに負けて丸まってしまい、フィルタとしての機能を果たせなくなる虞がある。そこで、水流の勢いに負けないように、不織布225の四隅を把持して固定する手段が必要になる。
[Processing of filter cloth conveyor 104]
FIG. 5 is a schematic perspective view for explaining a polymer lump filtering process in the filter cloth conveyor 104.
FIGS. 6A and 6B are schematic views illustrating the relationship between the angle when the filter cloth conveyor 104 is viewed from the side and the angle.
A filter such as a nonwoven fabric 225 is used to filter the peeling waste liquid 202 in which the polymer lump is aggregated. The non-woven fabric 225 is kept horizontal by some means, and the peeling waste liquid 202 is poured from above.
However, when the stripping waste liquid 202 has a momentum, the nonwoven fabric 225 may be rounded due to the momentum of the water flow, and may not function as a filter. Therefore, a means for gripping and fixing the four corners of the nonwoven fabric 225 is necessary so as not to lose the momentum of the water flow.

そこで、発明者らはベルトコンベア601を傾けて、更にベルトコンベア601を傾けた状態で不織布225を略水平に保たせるろ布支持囲い221を設けた。
このろ布支持囲い221の一端は不織布225のロールが配置され、他端は第一圧縮ローラ222が配置される。不織布225のロールの自重によって、不織布225の一端は固定される。第一圧縮ローラ222を第一圧縮ローラシリンダ228で圧力を掛けることで、不織布225の他端は固定される。こうして、剥離廃液202を第一移送弁204から勢いよく吐出しても、不織布225が剥離廃液202の水流の勢いに負けず、ろ布支持囲い221の中心部分にポリマー塊残渣226を設けることができる。
また、ろ布支持囲い221を略水平に保たせることは、ろ布支持囲い221に掛けられている不織布225の中心部分に剥離廃液202の水たまりが生じる際、その水たまりが流れ落ちないようにするためである。
Therefore, the inventors provided a filter cloth support enclosure 221 that tilts the belt conveyor 601 and keeps the nonwoven fabric 225 substantially horizontal with the belt conveyor 601 tilted.
One end of the filter cloth support enclosure 221 is provided with a roll of non-woven fabric 225, and the other end is provided with a first compression roller 222. One end of the nonwoven fabric 225 is fixed by the weight of the roll of the nonwoven fabric 225. The other end of the nonwoven fabric 225 is fixed by applying pressure to the first compression roller 222 with the first compression roller cylinder 228. Thus, even if the peeling waste liquid 202 is ejected vigorously from the first transfer valve 204, the nonwoven fabric 225 does not lose the momentum of the water flow of the peeling waste liquid 202, and the polymer lump residue 226 is provided in the central portion of the filter cloth support enclosure 221. it can.
Further, keeping the filter cloth support enclosure 221 substantially horizontal is to prevent the puddle from flowing down when the puddle of the separation waste liquid 202 is generated at the central portion of the nonwoven fabric 225 hung on the filter cloth support enclosure 221. It is.

更に、ポリマー塊残渣226をその後の圧搾処理にスムーズに移行させるために、ろ布支持囲い221を斜めに形成し、これに併せてベルトコンベア601を斜めに配置した。斜めに傾斜させることで、不織布225はろ布支持囲い221の縁に引っかからずに第一圧縮ローラ222に導かれる。
なお、図6(b)に示すように、ろ布支持囲い221の長辺は、水平線L602よりややろ布コンベア104の側に傾けている。これは、剥離廃液202が吐出される前の状態において、ろ布支持囲い221の長辺が不織布225と接触しないように配慮した結果である。
Furthermore, in order to smoothly transfer the polymer lump residue 226 to the subsequent squeezing process, the filter cloth support enclosure 221 was formed obliquely, and the belt conveyor 601 was disposed obliquely in accordance with this. By inclining obliquely, the nonwoven fabric 225 is guided to the first compression roller 222 without being caught by the edge of the filter cloth support enclosure 221.
In addition, as shown in FIG.6 (b), the long side of the filter cloth support enclosure 221 is inclined slightly toward the filter cloth conveyor 104 side from the horizontal line L602. This is a result of considering that the long side of the filter cloth support enclosure 221 does not come into contact with the nonwoven fabric 225 in a state before the peeling waste liquid 202 is discharged.

本実施形態は、以下の様な応用が可能である。
(1)剥離廃液処理装置101の制御を容易にするため、凝集剤208及び中和剤246には液体を用いたが、それぞれ固体を用いてもよい。固体を用いた場合には凝集剤投入ポンプ207、中和剤投入ポンプ245、第二液量計211、第三液量計248について、固体で使用できるものを用いる。固体は、微粉体である方が好ましい。
This embodiment can be applied as follows.
(1) In order to facilitate the control of the stripping waste liquid treatment apparatus 101, liquids are used for the flocculant 208 and the neutralizing agent 246, but solids may be used. When solid is used, the flocculant charging pump 207, neutralizing agent charging pump 245, second liquid meter 211, and third liquid meter 248 that can be used as solids are used. The solid is preferably a fine powder.

(2)ろ布コンベア104は、本実施形態の剥離廃液処理装置101に用いる以外にも、汚泥、野菜残渣、茶葉滓等の液体を多く含む固体から液体を分離する処理全般に利用が可能である。本実施形態のろ布コンベア104は、固体の圧搾処理の際、不織布225が固体を受け止めているので、固体が零れ出る虞がない。更に、液体が分離された残渣は不織布225に付着した状態で、焼却処理等、手軽に扱うことができる。すなわち、本実施形態のろ布コンベア104は極めて汎用性が高い。   (2) The filter cloth conveyor 104 can be used not only for the separation waste liquid treatment apparatus 101 of the present embodiment but also for all processes for separating liquid from solids containing a large amount of liquid such as sludge, vegetable residue, and tea leaves. is there. In the filter cloth conveyor 104 of this embodiment, since the nonwoven fabric 225 receives the solid during the solid pressing process, there is no possibility that the solid will spill out. Furthermore, the residue from which the liquid has been separated can be easily handled, such as incineration, while attached to the nonwoven fabric 225. That is, the filter cloth conveyor 104 of this embodiment is extremely versatile.

本実施形態では、剥離廃液処理装置101を開示した。
剥離廃液202に凝集剤208を投入する際、ポリマー塊を出来るだけ小さく形成するために、凝集剤208を水滴状に滴下すると共に、剥離廃液202を撹拌棒にて回転撹拌し、回転水流を生じさせた。この処理によって、ポリマー塊は機械処理に適する程度に小さく形成されると共に、凝集剤208の無駄がなくなる。
In this embodiment, the peeling waste liquid processing apparatus 101 was disclosed.
When the flocculant 208 is introduced into the stripping waste liquid 202, the flocculant 208 is dropped in the form of water droplets in order to form a polymer mass as small as possible, and the stripping waste liquid 202 is rotated and stirred with a stirring rod to generate a rotating water flow. I let you. By this treatment, the polymer mass is formed small enough to be suitable for mechanical treatment, and the coagulant 208 is not wasted.

更に、ポリマー塊が凝集した剥離廃液202に対してスムーズにろ過を行うため、フィルタとしての不織布225を搬送するベルトコンベア601を斜めに配置し、不織布225を略水平に配置するろ布支持囲い221をベルトコンベア601に設けた。更に、第一圧縮ローラ222で不織布225を固定した。この構成によって、剥離廃液202は確実にろ過される。   Further, in order to smoothly perform filtration on the exfoliated waste liquid 202 in which the polymer lump is aggregated, a belt conveyor 601 that conveys a nonwoven fabric 225 as a filter is disposed obliquely, and a filter cloth support enclosure 221 that is disposed substantially horizontally. Was provided on the belt conveyor 601. Further, the nonwoven fabric 225 was fixed by the first compression roller 222. With this configuration, the stripping waste liquid 202 is reliably filtered.

以上、本発明の実施形態例について説明したが、本発明は上記実施形態例に限定されるものではなく、特許請求の範囲に記載した本発明の要旨を逸脱しない限りにおいて、他の変形例、応用例を含む。
例えば、上記した実施形態例は本発明をわかりやすく説明するために装置及びシステムの構成を詳細且つ具体的に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。
また、上記の各構成、機能、処理部等は、それらの一部又は全部を、例えば集積回路で設計するなどによりハードウェアで実現してもよい。また、上記の各構成、機能等は、プロセッサがそれぞれの機能を実現するプログラムを解釈し、実行するためのソフトウェアで実現してもよい。各機能を実現するプログラム、テーブル、ファイル等の情報は、メモリや、ハードディスク、SSD(Solid State Drive)等の揮発性或は不揮発性のストレージ、または、ICカード、光ディスク等の記録媒体に保持することができる。
また、制御線や情報線は説明上必要と考えられるものを示しており、製品上必ずしもすべての制御線や情報線を示しているとは限らない。実際には殆ど全ての構成が相互に接続されていると考えてもよい。
The embodiment of the present invention has been described above. However, the present invention is not limited to the above-described embodiment, and other modifications may be made without departing from the gist of the present invention described in the claims. Includes application examples.
For example, the above-described exemplary embodiments are detailed and specific descriptions of the configuration of the apparatus and system in order to explain the present invention in an easy-to-understand manner, and are not necessarily limited to those having all the configurations described. .
Each of the above-described configurations, functions, processing units, and the like may be realized by hardware by designing a part or all of them with, for example, an integrated circuit. Further, each of the above-described configurations, functions, and the like may be realized by software for interpreting and executing a program that realizes each function by the processor. Information such as programs, tables, and files for realizing each function is stored in a memory, a hard disk, a volatile or non-volatile storage such as an SSD (Solid State Drive), or a recording medium such as an IC card or an optical disk. be able to.
In addition, the control lines and information lines are those that are considered necessary for the explanation, and not all the control lines and information lines on the product are necessarily shown. Actually, it may be considered that almost all the components are connected to each other.

101…剥離廃液処理装置、102…架台、103…凝集槽、104…ろ布コンベア、105…中和槽、106…廃液撹拌モータ、107…一次処理水撹拌モータ、108…搬送ベルト、201…ドラム缶、202…剥離廃液、203…廃液投入ポンプ、204…第一移送弁、205…第一撹拌棒、206…第一薬液槽、207…凝集剤投入ポンプ、208…凝集剤、209…廃液PH計、210…第一液量計、211…第二液量計、221…ろ布支持囲い、222…第一圧縮ローラ、223…圧縮盤、224…第二圧縮ローラ、225…不織布、226…ポリマー塊残渣、227…第一圧縮ローラモータ、228…第一圧縮ローラシリンダ、229…圧縮シリンダ、230…コンベアモータ、231…第二圧縮ローラモータ、232…第二圧縮ローラシリンダ、241…第二移送弁、242…一次処理水移送ポンプ、243…第二撹拌棒、244…第二薬液槽、245…中和剤投入ポンプ、246…中和剤、247…一次処理水PH計、248…第三液量計、249…第四液量計、301…制御部、302…演算制御部、303…表示部、304…操作部、305…制御用バス、306…タイマ、307…LAN、401…ノズル、601…ベルトコンベア   DESCRIPTION OF SYMBOLS 101 ... Stripping waste liquid processing apparatus, 102 ... Stand, 103 ... Coagulation tank, 104 ... Filter cloth conveyor, 105 ... Neutralization tank, 106 ... Waste liquid stirring motor, 107 ... Primary processing water stirring motor, 108 ... Conveying belt, 201 ... Drum can 202 ... Stripping waste liquid, 203 ... Waste liquid charging pump, 204 ... First transfer valve, 205 ... First stirring rod, 206 ... First chemical tank, 207 ... Flocculant charging pump, 208 ... Flocculant, 209 ... Waste liquid PH meter , 210... First fluid meter, 211. Second fluid meter, 221... Filter cloth support enclosure, 222... First compression roller, 223. Lump residue, 227 ... first compression roller motor, 228 ... first compression roller cylinder, 229 ... compression cylinder, 230 ... conveyor motor, 231 ... second compression roller motor, 232 ... second Reducing roller cylinder, 241 ... second transfer valve, 242 ... primary treated water transfer pump, 243 ... second stirring rod, 244 ... second chemical liquid tank, 245 ... neutralizing agent charging pump, 246 ... neutralizing agent, 247 ... primary Treated water PH meter, 248 ... third fluid meter, 249 ... fourth fluid meter, 301 ... control unit, 302 ... calculation control unit, 303 ... display unit, 304 ... operation unit, 305 ... control bus, 306 ... Timer, 307 ... LAN, 401 ... Nozzle, 601 ... Belt conveyor

Claims (9)

処理対象廃液が投入される凝集槽と、
前記凝集槽に投入される前記処理対象廃液を撹拌する第一撹拌棒と、
前記第一撹拌棒を回転駆動する廃液撹拌モータと、
前記凝集槽の底部に設けられ、前記凝集槽に貯蔵されている前記処理対象廃液の吐出を制御する第一移送弁と、
前記凝集槽に投入される前記処理対象廃液のpHを測定する廃液PH計と、
前記廃液撹拌モータと前記第一移送弁と前記廃液PH計に接続され、前記廃液撹拌モータを駆動しつつ前記廃液PH計の測定値を監視し、前記処理対象廃液のpHが所定の値に至ったことを検出したら、前記第一移送弁を制御して前記処理対象廃液を吐出する制御部と
を具備する廃液処理装置。
A coagulation tank into which the waste liquid to be treated is charged;
A first stirring rod that stirs the waste liquid to be treated that is put into the aggregation tank;
A waste liquid stirring motor for rotationally driving the first stirring rod;
A first transfer valve that is provided at the bottom of the coagulation tank and controls the discharge of the waste liquid to be treated stored in the coagulation tank;
A waste liquid PH meter for measuring the pH of the waste liquid to be treated that is put into the coagulation tank;
The waste liquid agitation motor, the first transfer valve, and the waste liquid PH meter are connected, the measured value of the waste liquid PH meter is monitored while the waste liquid agitation motor is driven, and the pH of the waste liquid to be treated reaches a predetermined value. And a controller that controls the first transfer valve to discharge the processing target waste liquid.
更に、
前記処理対象廃液が投入された後の前記凝集槽に投入される第一薬剤を貯蔵する第一薬液槽と、
前記第一薬液槽から前記第一薬剤を前記凝集槽に投入する第一薬剤投入ポンプと
を具備し、
前記制御部は前記廃液撹拌モータを駆動している最中に前記第一薬剤投入ポンプを駆動し、前記処理対象廃液のpHが所定の値に至ったことを検出して、前記第一薬剤投入ポンプの駆動を停止し、前記第一移送弁より吐出された後、前記廃液撹拌モータの駆動を停止する請求項1記載の廃液処理装置。
Furthermore,
A first chemical liquid tank for storing a first chemical charged in the aggregation tank after the treatment target waste liquid is charged;
A first drug charging pump for charging the first drug from the first chemical tank into the aggregation tank;
The control unit drives the first chemical injection pump while driving the waste liquid agitating motor, detects that the pH of the waste liquid to be processed has reached a predetermined value, and inputs the first chemical The waste liquid treatment apparatus according to claim 1, wherein the driving of the waste liquid agitating motor is stopped after the driving of the pump is stopped and discharged from the first transfer valve.
前記第一薬剤は前記処理対象廃液に含まれる所望の物質を凝集させる凝集剤であり、
前記制御部は前記物質を第一移送弁より吐出できる程度の塊に形成すべく、前記廃液撹拌モータの回転速度及び前記第一薬剤投入ポンプによる前記第一薬剤の投入速度を制御する、請求項2記載の廃液処理装置。
The first agent is an aggregating agent that aggregates a desired substance contained in the waste liquid to be treated.
The control unit controls a rotation speed of the waste liquid agitating motor and a charging speed of the first drug by the first drug charging pump so as to form the substance into a lump that can be discharged from the first transfer valve. 2. The waste liquid treatment apparatus according to 2.
ベルトコンベアと、
前記ベルトコンベアを水平面に対し所定の角度傾斜させて固定する架台と、
前記ベルトコンベアに設けられ、前記ベルトコンベアに掛けられて処理対象廃液をろ過するフィルタに付着した残渣を前記フィルタと共に圧搾する圧縮ローラと、
前記ベルトコンベアに設けられ、前記圧縮ローラによって固定される前記フィルタを略水平に配置するろ布支持囲いと
を具備する廃液処理装置。
A belt conveyor;
A stand for inclining and fixing the belt conveyor at a predetermined angle with respect to a horizontal plane;
A compression roller which is provided on the belt conveyor and squeezes together with the filter a residue attached to a filter which is hung on the belt conveyor and filters the waste liquid to be treated;
A waste liquid treatment apparatus comprising a filter cloth support enclosure provided on the belt conveyor and arranged substantially horizontally with the filter fixed by the compression roller.
更に、
前記架台に前記ろ布コンベアの真下に配置されて、前記処理対象廃液を受け止める中和槽と
を具備し、
前記ベルトコンベアの搬送ベルトは、前記処理対象廃液を透過する構造である、請求項4記載の廃液処理装置。
Furthermore,
A neutralization tank disposed on the gantry directly below the filter cloth conveyor and receiving the waste liquid to be treated;
The waste liquid treatment apparatus according to claim 4, wherein a transport belt of the belt conveyor is configured to transmit the waste liquid to be treated.
処理対象廃液が投入される凝集槽と、
前記凝集槽に投入される前記処理対象廃液を撹拌する第一撹拌棒と、
前記第一撹拌棒を回転駆動する廃液撹拌モータと、
前記凝集槽に設けられ、前記凝集槽に貯蔵されている前記処理対象廃液の吐出を制御する第一移送弁と、
前記凝集槽を固定する架台と、
前記架台によって前記第一移送弁の真下に配置されるろ布コンベアと、
前記ろ布コンベアに設けられ、前記ろ布コンベアに掛けられて前記第一移送弁から吐出される前記処理対象廃液をろ過するフィルタに付着した残渣を、前記フィルタと共に圧搾する圧縮ローラと、
前記廃液撹拌モータと、前記第一移送弁と、前記ろ布コンベアと、前記圧縮ローラとを制御する制御部と
を具備する廃液処理装置。
A coagulation tank into which the waste liquid to be treated is charged;
A first stirring rod that stirs the waste liquid to be treated that is put into the aggregation tank;
A waste liquid stirring motor for rotationally driving the first stirring rod;
A first transfer valve that is provided in the aggregation tank and controls discharge of the waste liquid to be treated stored in the aggregation tank;
A gantry for fixing the aggregation tank;
A filter cloth conveyor disposed immediately below the first transfer valve by the gantry;
A compression roller that is provided in the filter cloth conveyor, squeezes together with the filter a residue attached to a filter that filters the waste liquid to be processed that is hung on the filter cloth conveyor and discharged from the first transfer valve;
A waste liquid treatment apparatus comprising: a controller for controlling the waste liquid stirring motor, the first transfer valve, the filter cloth conveyor, and the compression roller.
更に、
前記架台によって前記ろ布コンベアの真下に配置されて、前記処理対象廃液を受け止める中和槽と、
前記中和槽に投入される前記処理対象廃液を撹拌する第二撹拌棒と、
前記第二撹拌棒を回転駆動する一次処理水撹拌モータと、
前記中和槽に設けられ、前記中和槽に貯蔵されている前記処理対象廃液の吐出を制御する第二移送弁と
を具備し、
前記制御部は、前記一次処理水撹拌モータと、前記第二移送弁とを制御する、請求項6記載の廃液処理装置。
Furthermore,
A neutralization tank that is disposed directly below the filter cloth conveyor by the gantry and receives the waste liquid to be treated;
A second stirring bar for stirring the waste liquid to be treated that is put into the neutralization tank;
A primary treated water stirring motor for rotationally driving the second stirring rod;
A second transfer valve that is provided in the neutralization tank and controls discharge of the waste liquid to be treated stored in the neutralization tank;
The waste liquid treatment apparatus according to claim 6, wherein the control unit controls the primary treated water stirring motor and the second transfer valve.
更に、
前記ろ布コンベアに設けられ、前記フィルタが掛けられるろ布支持囲いと
を具備し、
前記ろ布コンベアは所定の角度傾斜されており、前記ろ布支持囲いは前記フィルタを略水平に支持して、前記第一移送弁から吐出される前記処理対象廃液を前記フィルタで受け止めるべく構成されている、請求項7記載の廃液処理装置。
Furthermore,
A filter cloth support enclosure provided on the filter cloth conveyor and over which the filter is applied;
The filter cloth conveyor is inclined at a predetermined angle, and the filter cloth support enclosure is configured to support the filter substantially horizontally and to receive the processing target waste liquid discharged from the first transfer valve by the filter. The waste liquid treatment apparatus according to claim 7.
前記処理対象廃液はポリマーワックスの剥離廃液である、請求項8記載の廃液処理装置。   The waste liquid treatment apparatus according to claim 8, wherein the waste liquid to be treated is a polymer wax peeling waste liquid.
JP2012247729A 2012-11-09 2012-11-09 Effluent treatment apparatus Pending JP2014094351A (en)

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JP5602964B1 (en) * 2014-02-17 2014-10-08 株式会社グンビル Waste liquid treatment method
CN104986842A (en) * 2015-07-03 2015-10-21 西安西热水务环保有限公司 Integrated system for polyacrylamide dissolution, curing and dosing provided with heating device and using method thereof
JP2017144427A (en) * 2016-02-16 2017-08-24 王子ホールディングス株式会社 Water treatment equipment, water treatment method, production method of waste solid fuel, and manufacturing method of treatment water

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JP5602964B1 (en) * 2014-02-17 2014-10-08 株式会社グンビル Waste liquid treatment method
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JP2017144427A (en) * 2016-02-16 2017-08-24 王子ホールディングス株式会社 Water treatment equipment, water treatment method, production method of waste solid fuel, and manufacturing method of treatment water

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