JP2014089386A - Developer regulating member, developing device, and image forming apparatus - Google Patents

Developer regulating member, developing device, and image forming apparatus Download PDF

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JP2014089386A
JP2014089386A JP2012240107A JP2012240107A JP2014089386A JP 2014089386 A JP2014089386 A JP 2014089386A JP 2012240107 A JP2012240107 A JP 2012240107A JP 2012240107 A JP2012240107 A JP 2012240107A JP 2014089386 A JP2014089386 A JP 2014089386A
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developer
magnetic plate
magnetic
developing
developing sleeve
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Yutaka Takahashi
裕 高橋
Kiyonori Tsuda
清典 津田
Junichi Matsumoto
純一 松本
Nobuo Takami
伸雄 高見
Kentaro Mikuniya
健太郎 三國谷
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To form a high-quality image having less roughness, after a lapse of time in which a magnetic carrier is deteriorated, even when a developer regulating member in which a non-magnetic plate is disposed on a downstream side in a developer conveying direction with respect to a magnetic plate is used.SOLUTION: In a regulating blade 10 regulating the amount of a developer conveyed to a development area, in such a manner that a regulating end surface faces the surface of a developing sleeve 11 and the developer passes through between the surface of the developing sleeve and the regulating end surface, a magnetic plate 10b faces a non-magnetic plate 10a on an upstream side in the movement direction of the surface of the developing sleeve, so that the regulating end surface is formed of the end surface of the magnetic plate and the end surface of the non-magnetic plate, the end surface of the magnetic plate is more protruded to the side of the surface of the developing sleeve than the end surface of the non-magnetic plate, and the downstream end B of the end surface of the magnetic plate in the movement direction of the surface of a developer sleeve is closest to the surface of the developing sleeve.

Description

本発明は、潜像担持体と対向する現像領域へ搬送する現像剤量を規制する現像剤規制部材、この現像剤規制部材を備えた現像装置、及び、この現像装置を備えた画像形成装置に関するものである。   The present invention relates to a developer regulating member that regulates the amount of developer conveyed to a developing area facing a latent image carrier, a developing device that includes the developer regulating member, and an image forming apparatus that includes the developing device. Is.

従来から、内部に磁界発生手段を備えた現像剤担持体の表面上に磁力によって担持された現像剤の層厚を現像剤規制部材で規制してから現像剤を現像領域へ送り込む現像装置が広く知られている。近年では、現像領域へ送り込む現像剤の量が少なく設定される傾向にあるため、現像剤規制部材で現像剤の層厚を薄く規制することが要求される。そのため、現像剤規制部材における現像剤担持体表面と対向する端面(規制端面)と現像剤担持体表面との間のギャップ(ドクタギャップ)の公差が非常に厳しいものとなっている。そのため、この公差を広げるために、現像剤規制部材に磁性部材を設けた現像装置が提案されている。   2. Description of the Related Art Conventionally, there are a wide variety of developing devices that feed a developer into a developing region after the developer regulating member regulates the layer thickness of the developer carried by a magnetic force on the surface of a developer carrying member provided with a magnetic field generating means inside. Are known. In recent years, there is a tendency that the amount of developer fed into the development area is set to be small, and therefore it is required to regulate the developer layer thickness with a developer regulating member. Therefore, the tolerance of the gap (doctor gap) between the end surface (regulation end surface) facing the surface of the developer carrying member in the developer regulating member and the surface of the developer carrying member is very strict. Therefore, in order to widen this tolerance, a developing device in which a magnetic member is provided on the developer regulating member has been proposed.

現像剤規制部材に磁性部材を設けるとドクタギャップの公差を広げることができる理由は次のとおりである。
現像剤規制部材に磁性部材を設けた場合、現像剤規制部材に磁性部材を設けない場合に比べて、ドクタギャップを通過する現像剤は疎の状態となる。現像剤規制部材に磁性部材を設けた場合、その磁性部材と現像剤担持体内部の磁界発生手段とによってドクタギャップ内及びその周辺で強い磁界が形成されるため、その磁力線に沿って現像剤が穂立ちする。穂立ち状態の現像剤は穂と穂の間に隙間を持つ磁気ブラシとなり、現像剤規制部材に磁性部材を設けないで現像剤を穂立ちさせない場合に比べて、疎の状態になる。このように穂立ちして疎の状態になっている現像剤であれば、密の状態である場合に比べて、ドクタギャップの変化量に対するこれを通過する現像剤量の変化割合が小さくなる。よって、ドクタギャップの公差を広げることができる。
The reason why the tolerance of the doctor gap can be widened by providing a magnetic member on the developer regulating member is as follows.
When the magnetic member is provided on the developer regulating member, the developer passing through the doctor gap is sparse compared to the case where the magnetic member is not provided on the developer regulating member. When a magnetic member is provided on the developer regulating member, a strong magnetic field is formed in and around the doctor gap by the magnetic member and the magnetic field generating means inside the developer carrying member. Stand up. The developer in the spiked state becomes a magnetic brush having a gap between the spikes, and is in a sparse state as compared to the case where the developer is not spiked without providing a magnetic member on the developer regulating member. If the developer is in a sparse state due to such spikes, the rate of change in the amount of developer passing therethrough with respect to the amount of change in the doctor gap is smaller than that in the dense state. Therefore, the tolerance of the doctor gap can be widened.

現像剤規制部材に磁性部材を設けたものとしては、特許文献1や特許文献2に開示されたものが知られている。その現像剤規制部材は、磁性部材を板状とした磁性板に対し、その現像剤搬送方向下流側に非磁性板を配置している。   As a developer regulating member provided with a magnetic member, those disclosed in Patent Document 1 and Patent Document 2 are known. The developer regulating member has a non-magnetic plate disposed on the downstream side in the developer transport direction with respect to a magnetic plate having a magnetic member as a plate.

現像剤規制部材それ自体を磁性部材だけで構成すると、穂立ちした現像剤による磁気ブラシの先端が現像剤規制部材に集められ、その磁気ブラシの先端が現像剤規制部材から離れる時に磁気ブラシがばたつく。このばたつきにより、トナー飛散が悪化する。しかしながら、上記特許文献1、2に開示された現像剤規制部材のように、磁性板に対して現像剤搬送方向下流側に非磁性板を配置した現像剤規制部材においては、以下の理由により、磁気ブラシのばたつきが抑えられ、トナー飛散が抑制できる。   If the developer restricting member itself is composed of only a magnetic member, the tips of the magnetic brush due to the rising developer are collected on the developer restricting member, and the magnetic brush flutters when the tip of the magnetic brush moves away from the developer restricting member. . This fluttering deteriorates toner scattering. However, like the developer regulating member disclosed in Patent Documents 1 and 2, in the developer regulating member in which the non-magnetic plate is arranged on the downstream side in the developer transport direction with respect to the magnetic plate, for the following reason, Fluttering of the magnetic brush can be suppressed, and toner scattering can be suppressed.

磁性板に対して現像剤搬送方向下流側に非磁性板を配置した現像剤規制部材においては、現像剤担持体表面と対向する磁性板の一端面(磁性板端面)と非磁性板の一端面(非磁性板端面)とで、現像剤規制部材の規制端面が形成される。このような現像剤規制部材においても、穂立ちした現像剤による磁気ブラシの先端が磁性板に集められるが、磁気ブラシの先端が磁性板から離れる際、非磁性板の存在により磁気ブラシのばたつきが抑制される。これは、磁気ブラシの先端が磁性板から離れた時に、その磁気ブラシの先端の動きが非磁性板端面によって妨げられるからだと考えられる。よって、ドクタギャップの公差を広げるために磁性部材を設けた現像剤規制部材を採用する場合でも、その磁性板の現像剤搬送方向下流側に非磁性板を配置することで、トナー飛散を抑制することが可能である。   In the developer regulating member in which the non-magnetic plate is arranged on the downstream side in the developer conveying direction with respect to the magnetic plate, one end surface (magnetic plate end surface) of the magnetic plate facing the developer carrying member surface and one end surface of the non-magnetic plate The regulating end surface of the developer regulating member is formed with (nonmagnetic plate end surface). Even in such a developer regulating member, the tip of the magnetic brush due to the rising developer is collected on the magnetic plate, but when the tip of the magnetic brush leaves the magnetic plate, the magnetic brush flutters due to the presence of the non-magnetic plate. It is suppressed. This is presumably because when the tip of the magnetic brush is separated from the magnetic plate, the movement of the tip of the magnetic brush is hindered by the end face of the non-magnetic plate. Therefore, even when a developer restricting member provided with a magnetic member is used to widen the tolerance of the doctor gap, toner scattering is suppressed by disposing a non-magnetic plate downstream of the magnetic plate in the developer transport direction. It is possible.

また、上記特許文献1に開示の現像装置では、図13に示すように、現像剤担持体表面と磁性板端面との間隔が現像剤担持体表面と非磁性板端面との間隔よりも大きく設定されている。このような構成では、現像剤担持体表面と磁性板端面との間で規制された現像剤は、その後、これよりも間隔が狭い現像剤担持体表面と非磁性板端面との間で更に規制を受けることになる。このような構成においては、現像領域へ送り込む現像剤量を適正量に設定するには、磁性板と非磁性板の両方について現像剤担持体表面との間隔を高精度に管理することが要求される。   In the developing device disclosed in Patent Document 1, as shown in FIG. 13, the distance between the surface of the developer carrier and the end face of the magnetic plate is set larger than the distance between the surface of the developer carrier and the end face of the nonmagnetic plate. Has been. In such a configuration, the developer regulated between the surface of the developer carrier and the end surface of the magnetic plate is further regulated between the surface of the developer carrier and the end surface of the non-magnetic plate having a narrower interval thereafter. Will receive. In such a configuration, in order to set an appropriate amount of developer to be fed into the development area, it is required to manage the spacing between the surface of the developer carrier on both the magnetic plate and the nonmagnetic plate with high accuracy. The

これに対し、上記特許文献2に開示の現像装置では、非磁性板端面よりも磁性板端面を現像剤担持体表面側に突出させて現像剤規制部材の規制端面に段差を形成している。これにより、現像剤担持体表面と磁性板端面との間隔が現像剤担持体表面と非磁性板端面との間隔よりも小さくなっている。よって、現像剤担持体表面と磁性板端面との間で規制された現像剤は、その後、現像剤担持体表面と非磁性板端面との間で、更なる規制を受けることはない。したがって、現像剤担持体表面と磁性板端面との間隔を精度よく管理すれば、現像領域へ送り込む現像剤量を適正量に設定することが可能である。この構成においては、現像剤担持体表面と非磁性板端面との間隔については高い精度が要求されることがないので、製造コストの削減が可能となる。   On the other hand, in the developing device disclosed in Patent Document 2, the end surface of the magnetic plate is protruded toward the surface of the developer carrying member rather than the end surface of the nonmagnetic plate to form a step on the regulating end surface of the developer regulating member. Thus, the distance between the surface of the developer carrying member and the end face of the magnetic plate is smaller than the distance between the surface of the developer carrying member and the end face of the nonmagnetic plate. Therefore, the developer restricted between the surface of the developer carrying member and the end face of the magnetic plate is not subjected to further restriction between the surface of the developer carrying member and the end face of the nonmagnetic plate. Therefore, if the distance between the surface of the developer carrying member and the end face of the magnetic plate is managed with high accuracy, the amount of developer fed into the development area can be set to an appropriate amount. In this configuration, high accuracy is not required for the distance between the surface of the developer carrying member and the end face of the nonmagnetic plate, so that the manufacturing cost can be reduced.

ところが、図14及び図15に示すように、上記特許文献2に開示の現像装置において、現像剤担持体表面と磁性板端面との間隔は、現像剤搬送方向上流端が最も狭く、現像剤搬送方向下流に向かって徐々に広がっている。本発明者らは、研究の結果、このような構成では、現像剤中の磁性キャリアの劣化が進んだ経時において、画像上にボソツキ感が現れるという問題が生じることを突き止めた。このボソツキ感は、おおよそ、磁性板端面における現像剤搬送方向長さに相当する周期をもった画像濃度ムラによってもたらされるものである。   However, as shown in FIGS. 14 and 15, in the developing device disclosed in Patent Document 2, the distance between the surface of the developer carrying member and the end surface of the magnetic plate is the narrowest at the upstream end in the developer transport direction, and the developer transport It gradually spreads downstream in the direction. As a result of research, the present inventors have found that with such a configuration, there is a problem that a feeling of vomit appears on the image over time when the deterioration of the magnetic carrier in the developer progresses. This sensation of feeling is caused by uneven image density having a period corresponding to the length in the developer conveyance direction on the end surface of the magnetic plate.

本発明者は、このようなボソツキ感が発生する原因について検討したところ、以下のような結論に達した。
上記特許文献2に開示の現像装置では、図14及び図15中の符号Aで示す地点、すなわち、磁性板端面のうちの現像剤搬送方向上流端が、最も現像剤担持体表面に近接している地点である。よって、この現像装置においては、この地点Aを通過した時点で、現像剤量の規制は完了することになる。
The present inventor examined the cause of such a feeling of vomit, and reached the following conclusion.
In the developing device disclosed in Patent Document 2, the point indicated by symbol A in FIGS. 14 and 15, that is, the upstream end of the magnetic plate end surface in the developer transport direction is closest to the surface of the developer carrying member. It is a point. Therefore, in this developing device, when the point A is passed, the regulation of the developer amount is completed.

磁性キャリアの劣化が進行していない初期時においては、磁性キャリアが適正に磁化するので、図14に示すように、磁気ブラシの先端は上記地点Aで磁性板から離れる。したがって、初期時においては、現像剤量の規制完了とほぼ同時に、その磁気ブラシの先端が磁性板端面から離れ、現像剤担持体の表面上に担持された状態で現像領域に向けて搬送される。このとき、磁気ブラシの先端が磁性板端面から離れる現象は時間を空けることなく連続的に生じる。そのため、地点Aを通過した現像剤の現像剤担持体表面上の単位面積当たりの現像剤量をほぼ均一にすることが可能である。   At the initial time when the deterioration of the magnetic carrier is not progressing, the magnetic carrier is appropriately magnetized, so that the tip of the magnetic brush is separated from the magnetic plate at the point A as shown in FIG. Therefore, at the initial stage, almost simultaneously with the completion of the regulation of the developer amount, the tip of the magnetic brush is separated from the end surface of the magnetic plate and is transported toward the developing region while being carried on the surface of the developer carrying member. . At this time, the phenomenon that the tip of the magnetic brush is separated from the end face of the magnetic plate continuously occurs without taking time. Therefore, it is possible to make the developer amount per unit area of the developer passing through the point A per unit area substantially uniform.

一方、磁性キャリアの劣化が進行した経時においては、磁性キャリアのコート層が剥がれて磁性キャリアが過剰に磁化しやすい状態になっている。そのため、磁気ブラシの先端は、上記地点Aでは磁性板端面から離れず、磁性板端面に吸着したままとなる。そして、その磁気ブラシは、表面移動する現像剤担持体に引っ張られ、また、後から地点Aを通過してくる現像剤に押されるなどして、先端が磁性板に吸着したまま、現像剤搬送方向下流側へ移動する。そして、その磁気ブラシの先端は、図15に示すように、図中符号Bで示す地点、すなわち、磁性板端面のうちの現像剤搬送方向下流端に到達したときに、磁性板端面から離れる。このとき、磁気ブラシの先端が地点Bで磁性板端面から離れると、これによる磁界の急激な変化や衝撃、現像剤の劣化によって凝集力の高まりなどの影響で、その現像剤搬送方向上流側で磁性板端面に吸着していた磁気ブラシも、一緒に磁性板端面から離れることになる。これにより、磁性板端面の全域にわたって吸着していた磁気ブラシが一度に磁性板端面から離れる。その結果、一度に磁性板端面から離れた現像剤の塊が、現像剤担持体の表面上に担持され、その状態のまま現像領域に向けて搬送される。   On the other hand, with the lapse of time when the deterioration of the magnetic carrier has progressed, the magnetic carrier coat layer is peeled off, and the magnetic carrier is easily magnetized excessively. Therefore, the tip of the magnetic brush is not separated from the end face of the magnetic plate at the point A and remains adsorbed on the end face of the magnetic plate. Then, the magnetic brush is pulled by the developer carrier that moves on the surface, and is pushed by the developer passing through the point A later, so that the developer is conveyed while the tip is adsorbed to the magnetic plate. Move downstream in the direction. Then, as shown in FIG. 15, the tip of the magnetic brush is separated from the end surface of the magnetic plate when it reaches the point indicated by B in the drawing, that is, the downstream end in the developer transport direction of the end surface of the magnetic plate. At this time, if the tip of the magnetic brush is separated from the end surface of the magnetic plate at the point B, due to the effect of a sudden change in the magnetic field, impact, and increased cohesive force due to developer deterioration, the upstream side in the developer transport direction. The magnetic brush adsorbed on the end face of the magnetic plate is also separated from the end face of the magnetic plate together. As a result, the magnetic brush adsorbed over the entire area of the magnetic plate end face is separated from the magnetic plate end face at once. As a result, a lump of developer that is separated from the end surface of the magnetic plate at a time is carried on the surface of the developer carrying member and conveyed toward the developing region in that state.

このようにして磁性板端面の全域にわたって吸着していた磁気ブラシが一度に磁性板から離れると、磁性板端面全域は磁気ブラシが接触していない状態となる。このような磁性板端面に対し、後から搬送されてくる現像剤の磁気ブラシが再び地点Aを通過し、その先端を磁性板端面に吸着したまま、現像剤搬送方向下流側へ次々と搬送される。そして、先頭の磁気ブラシの先端が地点Bで磁性板端面から離れることにより、再度、現像剤の塊が現像剤担持体の表面上に担持された状態で現像領域に向けて搬送される。このような現象が繰り返されることで形成される現像剤の塊は、おおよそ、磁性板の端面における現像剤搬送方向長さに対応した間隔で、現像剤担持体表面上に担持され、現像領域へ送り込まれることになる。その結果、磁性板端面における現像剤搬送方向長さに相当する周期をもった画像濃度ムラが生じる。   When the magnetic brush adsorbed over the entire area of the end face of the magnetic plate is separated from the magnetic plate at once, the entire area of the end face of the magnetic plate is not in contact with the magnetic brush. With respect to the end surface of the magnetic plate, the developer magnetic brush conveyed later passes again through the point A, and is successively conveyed downstream in the developer conveying direction, with its tip adsorbed to the end surface of the magnetic plate. The Then, when the tip of the leading magnetic brush is separated from the end surface of the magnetic plate at the point B, the developer lump is conveyed again toward the developing region while being held on the surface of the developer carrier. The developer lump formed by repeating such a phenomenon is carried on the surface of the developer carrying member at an interval corresponding to the length in the developer conveying direction on the end surface of the magnetic plate, and is transferred to the developing region. Will be sent. As a result, image density unevenness having a period corresponding to the length in the developer conveyance direction on the end surface of the magnetic plate occurs.

本発明は、上記問題に鑑みなされたものであり、その目的とするところは、磁性板に対して現像剤搬送方向下流側に非磁性板を配置した現像剤規制部材を用いる場合でも、磁性キャリアが劣化した経時においてボソツキ感の少ない高品質な画像を形成することが可能な現像剤規制部材、現像装置及び画像形成装置を提供することである。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a magnetic carrier even when using a developer regulating member in which a non-magnetic plate is disposed downstream of the magnetic plate in the developer transport direction. It is an object to provide a developer regulating member, a developing device, and an image forming apparatus that are capable of forming a high-quality image with little vomit feeling over time.

上記目的を達成するために、本発明は、磁性板と、該磁性板の現像剤担持体による現像剤搬送移動方向下流側に配置される非磁性板とから構成され、該非磁性板の端面よりも現像剤担持体表面側に該磁性板の端面が突出した現像剤規制部材において、上記磁性板の端面のうち、その現像剤搬送方向下流端が上記現像剤担持体の表面に最も近接していることを特徴とする。   In order to achieve the above object, the present invention is composed of a magnetic plate and a nonmagnetic plate disposed on the downstream side in the developer transport movement direction by the developer carrier of the magnetic plate, from the end surface of the nonmagnetic plate. In the developer regulating member in which the end surface of the magnetic plate protrudes on the surface of the developer carrier, the downstream end of the magnetic plate in the developer transport direction is closest to the surface of the developer carrier. It is characterized by being.

現像剤量の規制は、現像剤担持体表面と磁性板端面との間で最も間隔が狭い箇所で完了する。したがって、本発明においては、磁性板端面のうち、その現像剤搬送方向下流端で、現像剤量の規制が完了する。また、本発明においては、磁性板端面が非磁性板端面よりも現像剤担持体の表面側へ突出しているので、磁性板端面の現像剤搬送方向下流端を通過する時点で、磁気ブラシの先端が磁性板から離れることになる。このような現象は、磁性キャリアの劣化の進行具合に関係なく、安定したものである。したがって、磁性キャリアの劣化が進行した経時においても、磁気ブラシの先端が磁性板から離れる地点が磁性板端面の現像剤搬送方向下流端で安定する。このように、現像剤量の規制が完了する磁性板端面の現像剤搬送方向下流端で磁気ブラシの先端が磁性板から離れることで、磁気ブラシの先端が磁性板端面から離れる現象が時間を空けることなく連続的に生じる。そのため、磁性キャリアの劣化が進行していない初期時はもとより、磁性キャリアの劣化が進行した経時においても、現像領域へ搬送される現像剤担持体表面上の単位面積当たりの現像剤量はほぼ均一にすることが可能である。   The regulation of the developer amount is completed at the place where the distance is the narrowest between the developer carrier surface and the end face of the magnetic plate. Therefore, in the present invention, the restriction of the developer amount is completed at the downstream end of the magnetic plate end surface in the developer transport direction. In the present invention, since the end face of the magnetic plate protrudes to the surface side of the developer carrying member from the end face of the non-magnetic plate, the tip of the magnetic brush passes when passing through the downstream end in the developer transport direction of the end face of the magnetic plate. Will leave the magnetic plate. Such a phenomenon is stable regardless of the progress of the deterioration of the magnetic carrier. Therefore, even when the deterioration of the magnetic carrier progresses, the point where the tip of the magnetic brush is separated from the magnetic plate is stabilized at the downstream end of the magnetic plate end surface in the developer transport direction. In this way, the phenomenon that the tip of the magnetic brush is separated from the end face of the magnetic plate at the downstream end of the developer conveying direction of the end face of the magnetic plate where the regulation of the developer amount is completed, takes time. It occurs continuously without. Therefore, the developer amount per unit area on the surface of the developer carrying member conveyed to the development area is almost uniform not only in the initial stage where the deterioration of the magnetic carrier has progressed but also in the time when the deterioration of the magnetic carrier has progressed. It is possible to

以上より、本発明によれば、磁性板に対して現像剤搬送方向下流側に非磁性板を配置した現像剤規制部材を用いる場合でも、磁性キャリアが劣化した経時においてボソツキ感の少ない高品質な画像を形成することが可能となるという優れた効果が得られる。   As described above, according to the present invention, even when a developer regulating member in which a nonmagnetic plate is disposed on the downstream side in the developer conveyance direction with respect to the magnetic plate is used, a high quality with less vomit feeling over time when the magnetic carrier is deteriorated. An excellent effect that an image can be formed is obtained.

本実施形態に係る複写機の概略構成図である。1 is a schematic configuration diagram of a copier according to an embodiment. 同複写機における現像装置の概略構成を示す断面図である。FIG. 2 is a cross-sectional view illustrating a schematic configuration of a developing device in the copier. 回収搬送路の搬送方向下流部における回収搬送路と攪拌搬送路との断面図である。It is sectional drawing of the collection conveyance path and the stirring conveyance path in the conveyance direction downstream part of a collection conveyance path. 同現像装置の供給搬送路の搬送方向上流部における断面図である。It is sectional drawing in the conveyance direction upstream part of the supply conveyance path of the developing device. 同現像装置の供給搬送路の搬送方向下流部における断面図である。It is sectional drawing in the conveyance direction downstream part of the supply conveyance path of the developing device. 同現像装置内における現像剤の流れの模式図である。It is a schematic diagram of the flow of the developer in the developing device. 同現像装置の供給搬送路の搬送方向最下流部における断面図である。It is sectional drawing in the conveyance direction most downstream part of the supply conveyance path of the developing device. 同現像装置の規制ブレードの概略構成を、現像スリーブ回転軸方向に対して直交する方向に切断した断面図で示した図である。FIG. 3 is a cross-sectional view of a schematic configuration of a regulating blade of the developing device cut in a direction orthogonal to a developing sleeve rotation axis direction. 同規制ブレードと現像スリーブとの対向領域の拡大図である。FIG. 5 is an enlarged view of a facing region between the regulation blade and the developing sleeve. 効果確認試験の結果を示す表である。It is a table | surface which shows the result of an effect confirmation test. 同効果確認試験で用いた比較例の構成における規制ブレードの概略構成を、現像スリーブ回転軸方向に対して直交する方向に切断した断面図で示した図である。FIG. 6 is a cross-sectional view showing a schematic configuration of a regulating blade in a configuration of a comparative example used in the same effect confirmation test, cut in a direction orthogonal to a developing sleeve rotation axis direction. 比較例の規制ブレードと現像スリーブとの対向領域の拡大図である。It is an enlarged view of the opposing area | region of the control blade and developing sleeve of a comparative example. 現像剤担持体表面と磁性板端面との間隔が現像剤担持体表面と非磁性板端面との間隔よりも大きく設定されている従来構成を示す説明図である。FIG. 7 is an explanatory diagram showing a conventional configuration in which the distance between the surface of the developer carrier and the end face of the magnetic plate is set larger than the distance between the surface of the developer carrier and the end face of the nonmagnetic plate. 現像剤担持体表面と磁性板端面との間隔が現像剤担持体表面と非磁性板端面との間隔よりも小さく設定されている従来構成において、初期時の磁気ブラシの様子を模式的に示した説明図である。In the conventional configuration in which the distance between the surface of the developer carrier and the end surface of the magnetic plate is set smaller than the distance between the surface of the developer carrier and the end surface of the nonmagnetic plate, the state of the magnetic brush at the initial stage is schematically shown. It is explanatory drawing. 現像剤担持体表面と磁性板端面との間隔が現像剤担持体表面と非磁性板端面との間隔よりも小さく設定されている従来構成において、経時の磁気ブラシの様子を模式的に示した説明図である。An explanation schematically showing the state of the magnetic brush over time in the conventional configuration in which the distance between the surface of the developer carrier and the end face of the magnetic plate is set smaller than the distance between the surface of the developer carrier and the end face of the nonmagnetic plate FIG.

以下、本発明を適用した画像形成装置として、複数の感光体が並行配設されたタンデム型の複写機(以下、単に「複写機」という。)の一実施形態について説明する。
図1は、本実施形態に係る複写機の概略構成図である。
この複写機は、プリンタ部100、これを載せる給紙装置200、プリンタ部100の上に固定されたスキャナ300などを備えている。また、このスキャナ300の上に固定された原稿自動搬送装置400なども備えている。
Hereinafter, as an image forming apparatus to which the present invention is applied, an embodiment of a tandem type copying machine (hereinafter simply referred to as “copying machine”) in which a plurality of photoconductors are arranged in parallel will be described.
FIG. 1 is a schematic configuration diagram of a copying machine according to the present embodiment.
The copying machine includes a printer unit 100, a paper feeding device 200 on which the printer unit 100 is placed, a scanner 300 fixed on the printer unit 100, and the like. An automatic document feeder 400 fixed on the scanner 300 is also provided.

上記プリンタ部100は、イエロー(Y)、マゼンタ(M)、シアン(C)、黒(K)の各色の画像を形成するための4組のプロセスカートリッジ18Y,18M,18C,18Kからなる画像形成ユニット20を備えている。各符号の数字の後に付されたY、M、C、Kは、イエロー、シアン、マゼンタ、ブラック用の部材であることを示している(以下同様)。プロセスカートリッジ18Y,18M,18C,18Kの他には、光書込ユニット21、中間転写ユニット17、二次転写装置22、レジストローラ対49、ベルト定着方式の定着装置25などが配設されている。   The printer unit 100 forms an image including four sets of process cartridges 18Y, 18M, 18C, and 18K for forming an image of each color of yellow (Y), magenta (M), cyan (C), and black (K). A unit 20 is provided. Y, M, C, and K added after the numerals are the members for yellow, cyan, magenta, and black (the same applies hereinafter). In addition to the process cartridges 18Y, 18M, 18C, and 18K, an optical writing unit 21, an intermediate transfer unit 17, a secondary transfer device 22, a resist roller pair 49, a belt fixing type fixing device 25, and the like are disposed. .

光書込ユニット21は、図示しない光源、ポリゴンミラー、f−θレンズ、反射ミラーなどを有し、画像データに基づいて後述の感光体の表面にレーザ光を照射する。   The optical writing unit 21 includes a light source (not shown), a polygon mirror, an f-θ lens, a reflection mirror, and the like, and irradiates the surface of a photoreceptor to be described later with laser light based on image data.

プロセスカートリッジ18Y,18M,18C,18Kは、ドラム状の感光体1、帯電器、現像装置4、ドラムクリーニング装置、除電器などを有している。   The process cartridges 18Y, 18M, 18C, and 18K include a drum-shaped photosensitive member 1, a charger, a developing device 4, a drum cleaning device, a static eliminator, and the like.

以下、イエロー用のプロセスカートリッジ18について説明する。
帯電手段たる帯電器によって、感光体1Yの表面は一様帯電される。帯電処理が施された感光体1Yの表面には、光書込ユニット21によって変調及び偏向されたレーザ光が照射される。すると、照射部(露光部)の電位が減衰する。この減衰により、感光体1Y表面にY用の静電潜像が形成される。形成されたY用の静電潜像は現像手段たる現像装置4Yによって現像されてYトナー像となる。Y用の感光体1Y上に形成されたYトナー像は、後述の中間転写ベルト110に一次転写される。一次転写後の感光体1Yの表面は、ドラムクリーニング装置によって転写残トナーがクリーニングされる。Y用のプロセスカートリッジ18Yにおいて、ドラムクリーニング装置によってクリーニングされた感光体1Yは、除電器によって除電される。そして、帯電器によって一様帯電せしめられて、初期状態に戻る。以上のような一連のプロセスは、他のプロセスカートリッジ18M,18C,18Kについても同様である。
Hereinafter, the yellow process cartridge 18 will be described.
The surface of the photoreceptor 1Y is uniformly charged by a charger as charging means. The surface of the photoreceptor 1 </ b> Y that has been subjected to charging processing is irradiated with laser light that has been modulated and deflected by the optical writing unit 21. Then, the potential of the irradiation part (exposure part) is attenuated. By this attenuation, an electrostatic latent image for Y is formed on the surface of the photoreceptor 1Y. The formed electrostatic latent image for Y is developed by the developing device 4Y as developing means to become a Y toner image. The Y toner image formed on the Y photoconductor 1Y is primarily transferred to an intermediate transfer belt 110 described later. The surface of the photoreceptor 1Y after the primary transfer is cleaned of the transfer residual toner by a drum cleaning device. In the Y process cartridge 18Y, the photoconductor 1Y cleaned by the drum cleaning device is discharged by the charge eliminator. Then, it is uniformly charged by the charger and returns to the initial state. The series of processes as described above is the same for the other process cartridges 18M, 18C, and 18K.

次に、中間転写ユニットについて説明する。
中間転写ユニット17は、中間転写ベルト110やベルトクリーニング装置90などを有している。また、張架ローラ14、駆動ローラ15、二次転写バックアップローラ16、4つの一次転写バイアスローラ62Y,62M,62C,62Kなども有している。中間転写ベルト110は、張架ローラ14を含む複数のローラによってテンション張架されている。そして、図示しないベルト駆動モータによって駆動される駆動ローラ15の回転によって図中時計回りに無端移動せしめられる。
Next, the intermediate transfer unit will be described.
The intermediate transfer unit 17 includes an intermediate transfer belt 110, a belt cleaning device 90, and the like. Further, it also includes a tension roller 14, a driving roller 15, a secondary transfer backup roller 16, four primary transfer bias rollers 62Y, 62M, 62C, and 62K. The intermediate transfer belt 110 is tensioned by a plurality of rollers including the tension roller 14. Then, it is endlessly moved clockwise in the drawing by the rotation of the driving roller 15 driven by a belt driving motor (not shown).

4つの一次転写バイアスローラ62Y,62M,62C,62Kは、それぞれ中間転写ベルト110の内周面側に接触するように配設され、図示しない電源から一次転写バイアスの印加を受ける。また、中間転写ベルト110をその内周面側から感光体1Y,1M,1C,1Kに向けて押圧してそれぞれ一次転写ニップを形成する。各一次転写ニップには、一次転写バイアスの影響により、感光体と一次転写バイアスローラとの間に一次転写電界が形成される。Y用の感光体1Y上に形成された上述のYトナー像は、この一次転写電界やニップ圧の影響によって中間転写ベルト110上に一次転写される。このYトナー像の上には、M、C、K用の感光体1M,1C,1K上に形成されたM、C、Kトナー像が順次重ね合わせて一次転写される。この重ね合わせの一次転写により、中間転写ベルト110上には多重トナー像たる4色重ね合わせトナー像(以下「4色トナー像」という。)が形成される。   The four primary transfer bias rollers 62Y, 62M, 62C, and 62K are arranged so as to be in contact with the inner peripheral surface side of the intermediate transfer belt 110, respectively, and receive a primary transfer bias from a power source (not shown). Further, the intermediate transfer belt 110 is pressed toward the photoreceptors 1Y, 1M, 1C, and 1K from the inner peripheral surface side to form primary transfer nips. In each primary transfer nip, a primary transfer electric field is formed between the photosensitive member and the primary transfer bias roller due to the influence of the primary transfer bias. The above-described Y toner image formed on the Y photoconductor 1Y is primarily transferred onto the intermediate transfer belt 110 due to the influence of the primary transfer electric field and nip pressure. On the Y toner image, the M, C, and K toner images formed on the M, C, and K photoconductors 1M, 1C, and 1K are sequentially superimposed and primarily transferred. By this primary transfer of superposition, a four-color superposed toner image (hereinafter referred to as “four-color toner image”) as a multiple toner image is formed on the intermediate transfer belt 110.

中間転写ベルト110上に重ね合わせ転写された4色トナー像は、後述の二次転写ニップで図示しない記録シートたる転写紙に二次転写される。二次転写ニップ通過後の中間転写ベルト110の表面に残留する転写残トナーは、図中左側の駆動ローラ15との間にベルトを挟み込むベルトクリーニング装置90によってクリーニングされる。   The four-color toner image superimposed and transferred onto the intermediate transfer belt 110 is secondarily transferred onto a transfer sheet (not shown) as a recording sheet at a secondary transfer nip described later. Transfer residual toner remaining on the surface of the intermediate transfer belt 110 after passing through the secondary transfer nip is cleaned by a belt cleaning device 90 that sandwiches the belt with the driving roller 15 on the left side in the drawing.

次に、二次転写装置22について説明する。
中間転写ユニット17の図中下方には、2本の張架ローラ23によって紙搬送ベルト24を張架している二次転写装置22が配設されている。紙搬送ベルト24は、少なくとも何れか一方の張架ローラ23の回転駆動に伴って、図中反時計回りに無端移動せしめられる。2本の張架ローラ23のうち、図中右側に配設された一方のローラは、中間転写ユニット17の二次転写バックアップローラ16との間に、中間転写ベルト110及び紙搬送ベルト24を挟み込んでいる。この挟み込みにより、中間転写ユニット17の中間転写ベルト110と、二次転写装置22の紙搬送ベルト24とが接触する二次転写ニップが形成されている。そして、この一方の張架ローラ23には、トナーと逆極性の二次転写バイアスが図示しない電源によって印加される。この二次転写バイアスの印加により、二次転写ニップには中間転写ユニット17の中間転写ベルト110上の4色トナー像をベルト側からこの一方の張架ローラ23側に向けて静電移動させる二次転写電界が形成される。後述のレジストローラ対49によって中間転写ベルト110上の4色トナー像に同期するように二次転写ニップに送り込まれた転写紙には、この二次転写電界やニップ圧の影響を受けた4色トナー像が二次転写せしめられる。なお、このように一方の張架ローラ23に二次転写バイアスを印加する二次転写方式に代えて、転写紙を非接触でチャージさせるチャージャを設けてもよい。
Next, the secondary transfer device 22 will be described.
Below the intermediate transfer unit 17 in the figure, a secondary transfer device 22 is disposed in which a paper conveying belt 24 is stretched by two stretching rollers 23. The paper transport belt 24 is moved endlessly in the counterclockwise direction in the drawing in accordance with the rotational drive of at least one of the stretching rollers 23. One of the two stretching rollers 23 arranged on the right side in the drawing sandwiches the intermediate transfer belt 110 and the paper transport belt 24 between the secondary transfer backup roller 16 of the intermediate transfer unit 17. It is out. By this sandwiching, a secondary transfer nip is formed in which the intermediate transfer belt 110 of the intermediate transfer unit 17 and the paper transport belt 24 of the secondary transfer device 22 are in contact with each other. A secondary transfer bias having a polarity opposite to that of the toner is applied to the one stretching roller 23 by a power source (not shown). By applying this secondary transfer bias, the four-color toner image on the intermediate transfer belt 110 of the intermediate transfer unit 17 is electrostatically moved from the belt side toward the one stretching roller 23 side in the secondary transfer nip. A next transfer electric field is formed. The transfer paper fed into the secondary transfer nip so as to synchronize with the four-color toner image on the intermediate transfer belt 110 by a registration roller pair 49 to be described later has four colors affected by the secondary transfer electric field and nip pressure. The toner image is secondarily transferred. Instead of the secondary transfer method in which the secondary transfer bias is applied to one of the stretching rollers 23 as described above, a charger for charging the transfer paper in a non-contact manner may be provided.

複写機本体の下部に設けられた給紙装置200には、内部に複数の転写紙を紙束の状態で複数枚重ねて収容可能な給紙カセット44が、鉛直方向に複数重なるように配設されている。それぞれの給紙カセット44は、紙束の一番上の転写紙に給紙ローラ42を押し当てている。そして、給紙ローラ42を回転させることにより、一番上の転写紙を給紙路46に向けて送り出される。   In the paper feeding device 200 provided at the lower part of the copying machine main body, a plurality of paper feeding cassettes 44 in which a plurality of transfer sheets can be stacked and accommodated in a bundle of sheets are arranged so as to overlap in the vertical direction. Has been. Each paper feed cassette 44 presses the paper feed roller 42 against the uppermost transfer paper in the paper bundle. Then, by rotating the paper feed roller 42, the uppermost transfer paper is sent out toward the paper feed path 46.

給紙カセット44から送り出された転写紙を受け入れる給紙路46は、複数の搬送ローラ対47と、その路内の末端付近に設けられたレジストローラ対49とを有している。そして、転写紙をレジストローラ対49に向けて搬送する。レジストローラ対49に向けて搬送された転写紙は、レジストローラ対49のローラ間に挟まれる。一方、上記中間転写ユニット17において、中間転写ベルト110上に形成された4色トナー像は、ベルトの無端移動に伴って上記二次転写ニップに進入する。レジストローラ対49は、ローラ間に挟み込んだ転写紙を二次転写ニップにて4色トナー像に密着させ得るタイミングで送り出す。これにより、二次転写ニップでは、中間転写ベルト110上の4色トナー像が転写紙に密着する。そして、転写紙上に二次転写されて、白色の転写紙上でフルカラー画像となる。このようにしてフルカラー画像が形成された転写紙は、紙搬送ベルト24の無端移動に伴って二次転写ニップを出た後、紙搬送ベルト24上から定着装置25に送られる。   The paper feed path 46 that receives the transfer paper fed from the paper feed cassette 44 has a plurality of conveying roller pairs 47 and a registration roller pair 49 provided near the end in the path. Then, the transfer paper is conveyed toward the registration roller pair 49. The transfer sheet conveyed toward the registration roller pair 49 is sandwiched between the rollers of the registration roller pair 49. On the other hand, in the intermediate transfer unit 17, the four-color toner image formed on the intermediate transfer belt 110 enters the secondary transfer nip as the belt moves endlessly. The registration roller pair 49 sends out the transfer paper sandwiched between the rollers at a timing at which the transfer paper can be brought into close contact with the four-color toner image at the secondary transfer nip. Thereby, in the secondary transfer nip, the four-color toner image on the intermediate transfer belt 110 is in close contact with the transfer paper. Then, it is secondarily transferred onto the transfer paper and becomes a full color image on the white transfer paper. The transfer paper on which the full-color image is formed in this manner exits the secondary transfer nip as the paper transport belt 24 moves endlessly, and then is sent from the paper transport belt 24 to the fixing device 25.

定着装置25は、定着ベルト26を2本のローラによって張架しながら無端移動せしめるベルトユニットと、このベルトユニットの一方のローラに向けて押圧される加圧ローラ27とを備えている。これら定着ベルト26と加圧ローラ27とは互いに当接して定着ニップを形成しており、紙搬送ベルト24から受け取った転写紙をここに挟み込む。ベルトユニットにおいける2本のローラのうち、加圧ローラ27から押圧される方のローラは、内部に図示しない熱源を有しており、これの発熱によって定着ベルト26を加圧する。加圧された定着ベルト26は、定着ニップに挟み込まれた転写紙を加熱する。この加熱やニップ圧の影響により、フルカラー画像が転写紙に定着せしめられる。   The fixing device 25 includes a belt unit that moves the fixing belt 26 endlessly while being stretched by two rollers, and a pressure roller 27 that is pressed toward one roller of the belt unit. The fixing belt 26 and the pressure roller 27 are in contact with each other to form a fixing nip, and the transfer paper received from the paper transport belt 24 is sandwiched therebetween. Of the two rollers in the belt unit, the roller that is pressed from the pressure roller 27 has a heat source (not shown) inside, and pressurizes the fixing belt 26 by the generated heat. The pressed fixing belt 26 heats the transfer paper sandwiched in the fixing nip. The full color image is fixed on the transfer paper by the influence of the heating and the nip pressure.

定着装置25内で定着処理が施された転写紙は、プリンタ筐体の図中左側板に突設せしめられたスタック部57上にスタックされるか、もう一方の面にもトナー像を形成するために上述の二次転写ニップに戻されるかする。   The transfer paper that has been subjected to the fixing process in the fixing device 25 is stacked on a stack portion 57 that protrudes from the left side plate in the drawing of the printer housing or forms a toner image on the other surface. Therefore, it is returned to the secondary transfer nip described above.

図示しない原稿のコピーがとられる際には、例えばシート原稿の束が原稿自動搬送装置400の原稿台30上セットされる。但し、その原稿が本状に閉じられている片綴じ原稿である場合には、コンタクトガラス32上にセットされる。このセットに先立ち、複写機本体に対して原稿自動搬送装置400が開かれ、スキャナ300のコンタクトガラス32が露出される。この後、閉じられた原稿自動搬送装置400によって片綴じ原稿が押さえられる。   When a document (not shown) is copied, for example, a bundle of sheet documents is set on the document table 30 of the automatic document feeder 400. However, when the original is a single-sided original that is closed in a main form, it is set on the contact glass 32. Prior to this setting, the automatic document feeder 400 is opened with respect to the copying machine main body, and the contact glass 32 of the scanner 300 is exposed. Thereafter, the single-bound original is pressed by the closed automatic document feeder 400.

このようにして原稿がセットされた後、図示しないコピースタートスイッチが押下されると、スキャナ300による原稿読取動作がスタートする。但し、原稿自動搬送装置400にシート原稿がセットされた場合には、この原稿読取動作に先立って、原稿自動搬送装置400がシート原稿をコンタクトガラス32まで自動移動させる。原稿読取動作では、まず、第1走行体33と第2走行体34とがともに走行を開始し、第1走行体33に設けられた光源から光が発射される。そして、原稿面からの反射光が第2走行体34内に設けられたミラーによって反射せしめられ、結像レンズ35を通過した後、読取センサ36に入射される。読取センサ36は、入射光に基づいて画像情報を構築する。   When a copy start switch (not shown) is pressed after the document is set in this way, the document reading operation by the scanner 300 starts. However, when a sheet document is set on the automatic document feeder 400, the automatic document feeder 400 automatically moves the sheet document to the contact glass 32 prior to the document reading operation. In the document reading operation, first, the first traveling body 33 and the second traveling body 34 start traveling together, and light is emitted from a light source provided in the first traveling body 33. Then, the reflected light from the document surface is reflected by a mirror provided in the second traveling body 34, passes through the imaging lens 35, and then enters the reading sensor 36. The reading sensor 36 constructs image information based on the incident light.

このような原稿読取動作と並行して、各プロセスカートリッジ18Y,18M,18C,18K内の各機器や、中間転写ユニット17、二次転写装置22、定着装置25がそれぞれ駆動を開始する。そして、読取センサ36によって構築された画像情報に基づいて、光書込ユニット21が駆動制御されて、各感光体1Y,1M,1C,1K上に、Y、M、C、Kトナー像が形成される。これらトナー像は、中間転写ベルト110上に重ね合わせ転写された4色トナー像となる。   In parallel with such document reading operation, each device in each of the process cartridges 18Y, 18M, 18C, and 18K, the intermediate transfer unit 17, the secondary transfer device 22, and the fixing device 25 start driving. Based on the image information constructed by the reading sensor 36, the optical writing unit 21 is driven and controlled, and Y, M, C, and K toner images are formed on the photoreceptors 1Y, 1M, 1C, and 1K. Is done. These toner images become four-color toner images superimposed and transferred on the intermediate transfer belt 110.

また、原稿読取動作の開始とほぼ同時に、給紙装置200内では給紙動作が開始される。この給紙動作では、給紙ローラ42の1つが選択回転せしめられ、ペーパーバンク43内に多段に収容される給紙カセット44の1つから転写紙が送り出される。送り出された転写紙は、分離ローラ45で1枚ずつ分離されて反転給紙路46に進入した後、搬送ローラ対47によって二次転写ニップに向けて搬送される。このような給紙カセット44からの給紙に代えて、手差しトレイ51からの給紙が行われる場合もある。この場合、手差し給紙ローラ50が選択回転せしめられて手差しトレイ51上の転写紙を送り出した後、分離ローラ52が転写紙を1枚ずつ分離してプリンタ部100の手差し給紙路53に給紙する。   Further, almost simultaneously with the start of the document reading operation, the paper feeding operation is started in the paper feeding device 200. In this paper feeding operation, one of the paper feeding rollers 42 is selectively rotated, and the transfer paper is sent out from one of the paper feeding cassettes 44 accommodated in the paper bank 43 in multiple stages. The fed transfer sheets are separated one by one by the separation roller 45 and enter the reverse feeding path 46, and then conveyed toward the secondary transfer nip by the conveyance roller pair 47. In some cases, paper feeding from the manual feed tray 51 is performed instead of such paper feeding from the paper feeding cassette 44. In this case, after the manual feed roller 50 is selectively rotated to feed the transfer paper on the manual feed tray 51, the separation roller 52 separates the transfer paper one by one and feeds it to the manual feed path 53 of the printer unit 100. Make paper.

本複写機は、2色以上のトナーからなる複数色画像を形成する場合には、中間転写ベルト110をその上部張架面がほぼ水平になる姿勢で張架して、上部張架面に全ての感光体1Y,1M,1C,1Kを接触させる。これに対し、Kトナーのみからなるモノクロ画像を形成する場合には、図示しない機構により、中間転写ベルト110を図中左下に傾けるような姿勢にして、その上部張架面をY、M、C用の感光体1Y,1M,1Cから離間させる。そして、4つの感光体1Y,1M,1C,1Kのうち、K用の感光体1Kだけを図中反時計回りに回転させて、Kトナー像だけを作像する。この際、Y、M、Cについては、感光体だけでなく、現像器も駆動を停止させて、感光体や現像剤の不要な消耗を防止する。   In the case of forming a multi-color image composed of two or more colors of toner, the copying machine stretches the intermediate transfer belt 110 so that the upper stretched surface is almost horizontal, Photoconductors 1Y, 1M, 1C, and 1K. On the other hand, when forming a monochrome image consisting of only K toner, the intermediate transfer belt 110 is tilted to the lower left in the drawing by a mechanism (not shown) and the upper stretched surface is set to Y, M, C. The photoconductors 1Y, 1M, and 1C are separated. Of the four photoconductors 1Y, 1M, 1C, and 1K, only the K photoconductor 1K is rotated counterclockwise in the drawing to form only the K toner image. At this time, for Y, M, and C, not only the photosensitive member but also the developing device is stopped to prevent unnecessary consumption of the photosensitive member and the developer.

本複写機は、複写機内の下記機器の制御を司るCPU等から構成される図示しない制御部と、液晶ディスプレイや各種キーボタン等などから構成される図示しない操作表示部とを備えている。操作者は、この操作表示部に対するキー入力操作により、制御部に対して命令を送ることで、転写紙の片面だけに画像を形成するモードである片面プリントモードについて、3つのモードの中から1つを選択することができる。この3つの片面プリントモードとは、ダイレクト排出モードと、反転排出モードと、反転デカール排出モードとからなる。   The copying machine includes a control unit (not shown) configured by a CPU or the like that controls the following devices in the copying machine, and an operation display unit (not shown) configured by a liquid crystal display, various key buttons, and the like. The operator sends a command to the control unit by a key input operation on the operation display unit, so that one of the three modes is selected from the three-sided print mode, which is a mode for forming an image only on one side of the transfer paper. You can choose one. The three single-sided printing modes include a direct discharge mode, a reverse discharge mode, and a reverse decal discharge mode.

図2は、4つプロセスカートリッジ18Y,18M,18C,18Kのうちの1つが備える現像装置4及び感光体1を示す拡大構成図である。
4つのプロセスカートリッジ18Y,18M,18C,18Kは、それぞれ扱うトナーの色が異なる点の他がほぼ同様の構成になっているので、同図ではY、M、C、Kという添字を省略している。
FIG. 2 is an enlarged configuration diagram showing the developing device 4 and the photosensitive member 1 included in one of the four process cartridges 18Y, 18M, 18C, and 18K.
The four process cartridges 18Y, 18M, 18C, and 18K have substantially the same configuration except that they handle different colors of toner. Therefore, the subscripts Y, M, C, and K are omitted in FIG. Yes.

本実施形態の現像装置4は、二成分現像剤を収容した現像容器2を備え、感光体1と対面した現像容器2の開口部に、現像剤担持体としての現像スリーブ11が感光体1と所定の間隔を開けて回転自在に設置されている。現像スリーブ11は、非磁性材料の円筒形からなり、矢印の方向に回転する感光体1に対して、対向部が同方向に移動する向きに回転する。現像スリーブ11の内側には磁界発生手段のマグネットローラが固定配置されている。マグネットローラは、5つの磁極N1,S1,N2,N3,S2を有している。現像スリーブ11上方の現像容器2の部分には現像剤規制部材としての規制ブレード10が取付けられ、この規制ブレード10は、マグネットローラの鉛直方向最上点に略位置した磁極S2の近傍に向けて、現像スリーブ11と非接触に配置されている。   The developing device 4 of this embodiment includes a developing container 2 containing a two-component developer, and a developing sleeve 11 as a developer carrying member is connected to the photosensitive member 1 at an opening of the developing container 2 facing the photosensitive member 1. It is installed rotatably at a predetermined interval. The developing sleeve 11 is made of a non-magnetic cylindrical material and rotates in a direction in which the facing portion moves in the same direction with respect to the photosensitive member 1 rotating in the direction of the arrow. Inside the developing sleeve 11, a magnet roller for magnetic field generating means is fixedly arranged. The magnet roller has five magnetic poles N1, S1, N2, N3, and S2. A regulating blade 10 as a developer regulating member is attached to the portion of the developing container 2 above the developing sleeve 11, and this regulating blade 10 is directed toward the vicinity of the magnetic pole S <b> 2 that is substantially positioned at the uppermost point in the vertical direction of the magnet roller. The developing sleeve 11 is disposed in a non-contact manner.

現像容器2内には第1現像剤攪拌搬送手段である供給スクリュー5、第2現像剤攪拌搬送手段である回収スクリュー6、第3現像剤攪拌搬送手段である攪拌スクリュー7をそれぞれ収容する供給搬送路2a、回収搬送路2b、攪拌搬送路2cの3つの現像剤搬送路が設けられている。供給搬送路2aと攪拌搬送路2cとは、斜め上下方向に配置されている。また、回収搬送路2bは、現像スリーブ11の現像領域下流側で、攪拌搬送路2cと略水平な側方に配置されている。   In the developing container 2, a supply screw 5 serving as a first developer stirring and conveying unit, a recovery screw 6 serving as a second developer stirring and conveying unit, and a stirring screw 7 serving as a third developer stirring and conveying unit are accommodated. There are provided three developer transport paths: a path 2a, a recovery transport path 2b, and a stirring transport path 2c. The supply conveyance path 2a and the agitation conveyance path 2c are arranged obliquely in the vertical direction. Further, the collection conveyance path 2b is disposed on the downstream side of the developing region of the developing sleeve 11 and on a side substantially horizontal to the stirring conveyance path 2c.

現像容器2内に収容された二成分現像剤は、供給スクリュー5、回収スクリュー6、攪拌スクリュー7の撹拌、搬送により供給搬送路2a、回収搬送路2b、攪拌搬送路2cを循環搬送されながら、供給搬送路2aより現像スリーブ11に供給される。現像スリーブ11に供給された現像剤は、マグネットローラの磁極N2により現像スリーブ11上に汲み上げられる。現像スリーブ11の回転にともない、現像スリーブ11上を磁極S2から磁極N1、磁極N1から磁極S1と搬送され、現像スリーブ11と感光体1とが対向した現像領域に至る。その搬送の途上で現像剤は、規制ブレード10により磁極S2と共同して磁気的に層厚を規制され、現像スリーブ11上に現像剤の薄層が形成される。現像スリーブ11内の現像領域に位置されたマグネットローラの磁極S1は現像主極であり、現像領域に搬送された現像剤は、磁極S1によって穂立ちして感光体1の表面に接触し、感光体1の表面に形成された静電潜像を現像する。潜像を現像した現像剤は、現像スリーブ11の回転にともない現像領域を通過し、搬送極N3を経て現像容器2内に戻され、磁極N2、N3の反発磁界により現像スリーブ11から離脱し、回収スクリュー6により回収搬送路2bに回収される。   The two-component developer accommodated in the developing container 2 is circulated and conveyed through the supply conveyance path 2a, the collection conveyance path 2b, and the agitation conveyance path 2c by stirring and conveyance of the supply screw 5, the recovery screw 6 and the stirring screw 7, The toner is supplied to the developing sleeve 11 from the supply conveyance path 2a. The developer supplied to the developing sleeve 11 is pumped onto the developing sleeve 11 by the magnetic pole N2 of the magnet roller. As the developing sleeve 11 rotates, the developing sleeve 11 is conveyed from the magnetic pole S2 to the magnetic pole N1, and from the magnetic pole N1 to the magnetic pole S1, and reaches the developing area where the developing sleeve 11 and the photosensitive member 1 face each other. In the course of the conveyance, the developer is magnetically regulated by the regulating blade 10 in cooperation with the magnetic pole S2, and a thin layer of developer is formed on the developing sleeve 11. The magnetic pole S1 of the magnet roller located in the developing area in the developing sleeve 11 is the developing main pole, and the developer conveyed to the developing area rises by the magnetic pole S1 and comes into contact with the surface of the photosensitive member 1 to be photosensitive. The electrostatic latent image formed on the surface of the body 1 is developed. The developer that has developed the latent image passes through the developing region as the developing sleeve 11 rotates, returns to the developing container 2 through the transport pole N3, and is separated from the developing sleeve 11 by the repulsive magnetic field of the magnetic poles N2 and N3. It is collected in the collection conveyance path 2b by the collection screw 6.

供給搬送路2aと斜め下方の回収搬送路2bとは第1仕切り部材3Aによって仕切られている。   The supply conveyance path 2a and the collection conveyance path 2b obliquely below are partitioned by the first partition member 3A.

回収搬送路2bと側方に配置される攪拌搬送路2cとは第2仕切り部材3Bによって仕切られているが、回収搬送路2bの回収スクリュー6による搬送方向下流部には、回収された現像剤を攪拌搬送路2cに供給するための現像剤供給用開口部が設けられている。図3は、回収スクリュー6による搬送方向下流部における回収搬送路2bと攪拌搬送路2cとの断面図であり、回収搬送路2bと攪拌搬送路2cとを連通する開口部2dが設けられている。   The collection conveyance path 2b and the agitating conveyance path 2c arranged on the side are partitioned by the second partition member 3B, but the collected developer is disposed downstream in the conveyance direction by the collection screw 6 of the collection conveyance path 2b. Is provided with a developer supply opening for supplying the toner to the agitating and conveying path 2c. FIG. 3 is a cross-sectional view of the collection conveyance path 2b and the agitation conveyance path 2c at the downstream portion in the conveyance direction by the collection screw 6, and an opening 2d that connects the collection conveyance path 2b and the agitation conveyance path 2c is provided. .

また、供給搬送路2aと斜め下方に配置される攪拌搬送路2cとは第3仕切り部材3Cにより仕切られているが、供給搬送路2aの供給スクリュー5による搬送方向上流部と下流部には、現像剤を供給するための現像剤供給用開口部が設けられている。図4は、供給スクリュー5による搬送方向上流部における現像装置4の断面図であり、第3仕切り部材3Cに攪拌搬送路2cと供給搬送路2aとを連通する開口部2eが設けられている。また、図5は、供給スクリュー5による搬送方向下流部における現像装置4の断面図であり、第3仕切り部材3Cに攪拌搬送路2cと供給搬送路2aとを連通する開口部2fが設けられている。   Further, the supply conveyance path 2a and the stirring conveyance path 2c arranged obliquely below are partitioned by the third partition member 3C, but in the upstream and downstream parts in the conveyance direction by the supply screw 5 of the supply conveyance path 2a, A developer supply opening for supplying the developer is provided. FIG. 4 is a cross-sectional view of the developing device 4 at the upstream portion in the conveyance direction by the supply screw 5, and an opening 2 e that communicates the agitation conveyance path 2 c and the supply conveyance path 2 a is provided in the third partition member 3 C. FIG. 5 is a cross-sectional view of the developing device 4 at the downstream portion in the conveyance direction by the supply screw 5. The third partition member 3 </ b> C is provided with an opening 2 f that connects the agitation conveyance path 2 c and the supply conveyance path 2 a. Yes.

次に、3つの現像剤搬送路内での現像剤の循環について説明する。
図6は、現像装置4内での現像剤の流れの模式図である。図6中の各矢印は現像剤の移動方向を示している。攪拌搬送路2cから現像剤の供給を受けた供給搬送路2aでは、現像スリーブ11に現像剤を供給しながら、供給スクリュー5の搬送方向下流側に現像剤を搬送する。そして、現像スリーブ11に供給されずに供給搬送路2aの搬送方向下流部まで搬送された余剰現像剤は第3仕切り部材3Cに設けられた第1現像剤供給用開口部としての開口部2fより攪拌搬送路2cに供給される。
Next, the circulation of the developer in the three developer conveyance paths will be described.
FIG. 6 is a schematic diagram of the developer flow in the developing device 4. Each arrow in FIG. 6 indicates the moving direction of the developer. In the supply conveyance path 2 a that receives the developer supplied from the agitation conveyance path 2 c, the developer is conveyed downstream in the conveyance direction of the supply screw 5 while supplying the developer to the developing sleeve 11. The surplus developer conveyed to the downstream side in the conveyance direction of the supply conveyance path 2a without being supplied to the development sleeve 11 is from an opening 2f as a first developer supply opening provided in the third partition member 3C. It is supplied to the agitation transport path 2c.

また、回収スクリュー6により現像スリーブ11から回収搬送路2bに回収され、供給搬送路2aの現像剤と同方向に搬送方向下流部まで搬送された回収現像剤は第2仕切り部材3Bに設けられた第2現像剤供給用開口部としての開口部2dより攪拌搬送路2cに供給される。   The recovered developer recovered from the developing sleeve 11 to the recovery transport path 2b by the recovery screw 6 and transported to the downstream portion in the transport direction in the same direction as the developer in the supply transport path 2a is provided in the second partition member 3B. The developer is supplied to the stirring and conveying path 2c from the opening 2d as the second developer supply opening.

攪拌搬送路2cでは、攪拌スクリュー7により供給された余剰現像剤と回収現像剤とを攪拌し、回収搬送路2b及び供給搬送路2aの現像剤と逆方向に搬送する。そして、攪拌搬送路2cの搬送方向下流側に搬送された現像剤は、第3仕切り部材3Cに設けられた第3現像剤供給用開口部としての開口部2eより供給搬送路2aの搬送方向上流部に供給される。   In the agitating and conveying path 2c, the surplus developer and the recovered developer supplied by the agitating screw 7 are agitated and conveyed in the opposite direction to the developer in the collecting and conveying path 2b and the supplying and conveying path 2a. The developer conveyed downstream in the conveyance direction of the agitation conveyance path 2c is upstream in the conveyance direction of the supply conveyance path 2a from the opening 2e serving as the third developer supply opening provided in the third partition member 3C. Supplied to the department.

また、攪拌搬送路2cの下方には、トナー濃度センサ(不図示)が設けられ、センサ出力により不図示のトナー補給制御装置を作動し、トナー収容部(不図示)からトナー補給を行っている。攪拌搬送路2cでは攪拌スクリュー7によって、必要に応じてトナー補給口3から補給されるトナーを、回収現像剤及び余剰現像剤と攪拌しながら搬送方向下流側へ搬送する。トナーを補給する際には攪拌スクリュー7の上流にて補給すると補給から現像までの攪拌時間を長くとれるので良い。   A toner concentration sensor (not shown) is provided below the agitation transport path 2c, and a toner supply control device (not shown) is operated by the sensor output to supply toner from a toner container (not shown). . In the agitating and conveying path 2c, the toner replenished from the toner replenishing port 3 as necessary is conveyed by the agitating screw 7 to the downstream side in the conveying direction while being agitated with the collected developer and the surplus developer. When replenishing toner, replenishing upstream of the agitation screw 7 can increase the agitation time from replenishment to development.

このように現像装置4では、供給搬送路2aと回収搬送路2bとを備え、現像剤の供給と回収とを異なる現像剤搬送路で行うので、現像済みの現像剤が供給搬送路2aに混入することがない。よって、供給搬送路2aの搬送方向下流側ほど現像スリーブ11に供給される現像剤のトナー濃度が低下することを防止することができる。また、回収搬送路2bと攪拌搬送路2cとを備え、現像剤の回収と攪拌とを異なる現像剤搬送路で行うので、現像済みの現像剤が攪拌の途中に落ちることがない。よって、十分に攪拌がなされた現像剤が供給搬送路2aに供給されるため、供給搬送路2aに供給される現像剤が攪拌不足となることを防止することができる。このように、供給搬送路2a内の現像剤のトナー濃度が低下することを防止し、供給搬送路2a内の現像剤が攪拌不足となることを防止することができるので現像時の画像濃度を一定にすることができる。   As described above, the developing device 4 includes the supply conveyance path 2a and the collection conveyance path 2b, and the developer supply and collection are performed in different developer conveyance paths, so that the developed developer is mixed into the supply conveyance path 2a. There is nothing to do. Therefore, it is possible to prevent the toner concentration of the developer supplied to the developing sleeve 11 from decreasing toward the downstream side of the supply conveyance path 2a in the conveyance direction. Further, since the recovery conveyance path 2b and the agitation conveyance path 2c are provided and the developer is collected and stirred in different developer conveyance paths, the developed developer does not fall during the agitation. Therefore, since the sufficiently stirred developer is supplied to the supply conveyance path 2a, it is possible to prevent the developer supplied to the supply conveyance path 2a from being insufficiently stirred. In this way, the toner density of the developer in the supply conveyance path 2a can be prevented from decreasing, and the developer in the supply conveyance path 2a can be prevented from being insufficiently stirred, so the image density during development can be reduced. Can be constant.

また、図4に示す供給搬送路2aの搬送方向上流部では、斜め下方に配置される攪拌搬送路2cから上方の供給搬送路2aへ現像剤を供給するものである。この現像剤の受け渡しは、攪拌スクリュー7の回転で現像剤を押し込むことにより、現像剤を盛り上がらせて開口部2eより現像剤を溢れさせて供給搬送路2aに現像剤を供給するものである。このような現像剤の移動は、現像剤に対してストレスを与えることになり、現像剤の寿命低下の一因となる。現像装置4では、供給搬送路2aを攪拌搬送路2cの斜め上方になるように配置することにより、供給搬送路2aを攪拌搬送路2cの垂直上方に設け、現像剤を持ち上げるものに比べて、上方への現像剤の移動における現像剤のストレスを軽減することができる。   Further, in the upstream portion in the conveyance direction of the supply conveyance path 2a shown in FIG. 4, the developer is supplied from the stirring conveyance path 2c disposed obliquely downward to the upper supply conveyance path 2a. In the delivery of the developer, the developer is pushed up by the rotation of the stirring screw 7 so that the developer is raised and overflows from the opening 2e to supply the developer to the supply conveyance path 2a. Such movement of the developer gives stress to the developer and contributes to a decrease in the life of the developer. In the developing device 4, the supply conveyance path 2a is arranged so as to be obliquely above the agitation conveyance path 2c, so that the supply conveyance path 2a is provided vertically above the agitation conveyance path 2c, and the developer is lifted, It is possible to reduce the developer stress in the upward movement of the developer.

また、図5に示す供給スクリュー5による搬送方向下流部では、上方に配置される供給搬送路2aから斜め下方に配置される攪拌搬送路2cへ現像剤を供給するために、供給搬送路2aと攪拌搬送路2cとを連通する開口部2fが設けられている。ここで、攪拌搬送路2cと供給搬送路2aとを仕切る第3仕切り部材3Cは、供給搬送路2aの最下点から上方に延伸しており、開口部2fは最下点よりも上方の位置に設けられている。また、図7は、供給スクリュー5による搬送方向最下流部における現像装置4の断面図である。図7に示すように、供給スクリュー5による搬送方向に関して開口部2fよりも下流部には、第3仕切り部材3Cに攪拌搬送路2cと供給搬送路2aとを連通する開口部2gが設けられている。また、開口部2gは開口部2fの最上部よりも上方に設けられている。   Further, in the downstream portion in the conveyance direction by the supply screw 5 shown in FIG. 5, in order to supply the developer from the supply conveyance path 2a disposed above to the stirring conveyance path 2c disposed obliquely below, the supply conveyance path 2a An opening 2f that communicates with the stirring and conveying path 2c is provided. Here, the 3rd partition member 3C which partitions the stirring conveyance path 2c and the supply conveyance path 2a is extended upwards from the lowest point of the supply conveyance path 2a, and the opening part 2f is a position above the lowest point. Is provided. FIG. 7 is a cross-sectional view of the developing device 4 at the most downstream portion in the conveyance direction by the supply screw 5. As shown in FIG. 7, an opening 2g is provided downstream of the opening 2f in the conveyance direction by the supply screw 5 so as to communicate the stirring conveyance path 2c and the supply conveyance path 2a with the third partition member 3C. Yes. The opening 2g is provided above the top of the opening 2f.

開口部2f,2gを有する供給搬送路2aでは、供給スクリュー5により供給搬送路2aを軸方向に開口部2fまで搬送されてきた現像剤のうち嵩が開口部2fの最下部の高さに達するものは、開口部2fを介して下方の攪拌搬送路2cへこぼれ落ちる。一方、開口部2fの最下部の高さに達しない現像剤は、供給スクリュー5によりさらに下流側へ搬送されながら現像スリーブ11に供給される。そこで、供給搬送路2a内の開口部2fよりも下流側では、現像剤の嵩は開口部2fの最下部よりも徐々に低くなっていく。供給搬送路2aの最下流部は行き止まりとなっているため最下流部で現像剤の嵩が高くなることもあるが、ある程度の高さになると供給スクリュー5に逆らって現像剤が押し戻されて開口部2fまで戻り、開口部2fの最下部の高さに達するものは開口部2fを介して下方の攪拌搬送路2cへこぼれ落ちる。これらにより、供給搬送路2aの開口部2fよりも下流側では、現像剤の嵩は増え続けることはなく、開口部2fの最下部近傍である勾配を持った平衡状態となる。開口部2gを、開口部2fの最上部より高い位置、すなわち、この平衡状態よりも高い位置に設けることで、開口部2fが現像剤で塞がれて通気が不十分となる虞は少なく、攪拌搬送路2cと供給搬送路2aとで十分な通気を確保することができる。すなわち、開口部2gは、供給搬送路2aと攪拌搬送路2cとの間の現像剤供給用開口部としての機能ではなく、供給搬送路2aと攪拌搬送路2cとの間で十分な通気を確保するための通気用開口部としての機能を果たすものである。このような通気用の開口部2gを設けることで、下方に配置される攪拌搬送路2cおよび攪拌搬送路2cと連通する回収搬送路2bで内圧が上昇しても、空気を通過させるフィルタを設けた上方の供給搬送路2aと十分な通気を確保することができ、現像装置4全体の内圧上昇を抑制することができる。   In the supply conveyance path 2a having the openings 2f and 2g, the bulk of the developer conveyed in the axial direction through the supply conveyance path 2a to the opening 2f by the supply screw 5 reaches the lowest height of the opening 2f. Things fall down to the lower stirring conveyance path 2c through the opening 2f. On the other hand, the developer that does not reach the lowest height of the opening 2 f is supplied to the developing sleeve 11 while being conveyed further downstream by the supply screw 5. Therefore, on the downstream side of the opening 2f in the supply conveyance path 2a, the bulk of the developer gradually becomes lower than the lowest part of the opening 2f. Since the most downstream portion of the supply conveyance path 2a is a dead end, the bulk of the developer may increase in the most downstream portion. However, when the height reaches a certain level, the developer is pushed back against the supply screw 5 and opened. What returns to the part 2f and reaches the lowest height of the opening 2f spills down to the lower agitating and conveying path 2c through the opening 2f. Thus, on the downstream side of the opening 2f of the supply conveyance path 2a, the bulk of the developer does not continue to increase, and an equilibrium state with a gradient near the bottom of the opening 2f is obtained. By providing the opening 2g at a position higher than the uppermost part of the opening 2f, that is, a position higher than this equilibrium state, there is little possibility that the opening 2f is blocked by the developer and the ventilation becomes insufficient. Sufficient ventilation can be ensured by the stirring conveyance path 2c and the supply conveyance path 2a. That is, the opening 2g does not function as a developer supply opening between the supply conveyance path 2a and the agitation conveyance path 2c, and ensures sufficient ventilation between the supply conveyance path 2a and the agitation conveyance path 2c. It fulfills the function as an opening for ventilation. By providing such an opening 2g for ventilation, a filter that allows air to pass therethrough is provided even if the internal pressure rises in the agitation conveyance path 2c disposed below and the recovery conveyance path 2b communicating with the agitation conveyance path 2c. Further, it is possible to ensure sufficient ventilation with the upper supply conveyance path 2a, and it is possible to suppress an increase in internal pressure of the entire developing device 4.

次に、本発明の特徴部分である規制ブレード10について説明する。
なお、いずれの色の現像装置でも同じ規制ブレードを用いるので、以下の説明では、色分け符号Y、C、M、Kを省略して説明する。
図8は、本実施形態における規制ブレード10の概略構成を、現像スリーブ11の回転軸方向に対して直交する方向に切断した断面図で示した図である。
本実施形態の規制ブレード10は、ブレード本体である非磁性板10aに対し、現像スリーブ表面移動方向上流側に磁性板10bを対向配置された構成となっている。この規制ブレード10においては、磁性板10bの一端面(図中下面)である磁性板端面と非磁性板10aの一端面(図中下面)である非磁性板端面とで、規制端面が形成される。
Next, the regulating blade 10 that is a characteristic part of the present invention will be described.
Since the same regulating blade is used in any color developing device, the following description will be made with the color-coded symbols Y, C, M, and K omitted.
FIG. 8 is a cross-sectional view of the schematic configuration of the regulating blade 10 in the present embodiment cut in a direction orthogonal to the rotation axis direction of the developing sleeve 11.
The regulating blade 10 of the present embodiment has a configuration in which a magnetic plate 10b is disposed opposite to the nonmagnetic plate 10a, which is a blade body, on the upstream side of the developing sleeve surface movement direction. In the restriction blade 10, a restriction end face is formed by an end face of the magnetic plate that is one end face (lower face in the figure) of the magnetic plate 10b and an end face of the nonmagnetic board that is one end face (lower face in the figure) of the nonmagnetic plate 10a. The

非磁性板10aには、例えば、2mm程度の板厚をもったSUS304製の板状部材を用いることができる。磁性板10bは、例えば、0.3mm程度の板厚をもったSUS430製の板状部材を用いることができる。磁性板10bは、非磁性体に作られた半抜き形状のカシメ部10cをカシメることで、非磁性板10aに締結されている。非磁性板10aは、ネジ10dによって現像容器2に取り付けられている。   For the nonmagnetic plate 10a, for example, a plate-like member made of SUS304 having a thickness of about 2 mm can be used. As the magnetic plate 10b, for example, a plate-like member made of SUS430 having a plate thickness of about 0.3 mm can be used. The magnetic plate 10b is fastened to the nonmagnetic plate 10a by caulking a half-clamped crimped portion 10c made of a nonmagnetic material. The nonmagnetic plate 10a is attached to the developing container 2 with screws 10d.

非磁性板10aは、プレス加工により外形抜きして形成することができる。このとき、バリが発生する面(以下「バリ面」という。)と、外形抜きにより角がダレる側の面(以下「ダレ面」という。)とが生じる。本実施形態では、非磁性板10aのダレ面側に磁性板10bを固定している。この場合、研磨処理を行っても、規制ブレード10の規制端面には、非磁性板10aのダレによる溝が存在し、その溝に現像剤中のトナーやその他の異物が堆積していき、これが成長する場合がある。しかしながら、本実施形態では、磁性板10bの端面が非磁性板10aの端面よりも突出するように構成されていることから、成長した堆積物の悪影響は少ない。一方で、非磁性板10aのバリ面側に磁性板10bを固定してもよい。   The nonmagnetic plate 10a can be formed by extracting the outer shape by press working. At this time, a surface on which burrs are generated (hereinafter referred to as “burr surface”) and a surface on which the corners sag due to the outer shape (hereinafter referred to as “sag surface”) are generated. In the present embodiment, the magnetic plate 10b is fixed to the sag surface side of the nonmagnetic plate 10a. In this case, even if the polishing process is performed, a groove due to the sagging of the non-magnetic plate 10a exists on the regulation end surface of the regulation blade 10, and toner and other foreign matters in the developer accumulate in the groove. May grow. However, in this embodiment, since the end surface of the magnetic plate 10b is configured to protrude from the end surface of the non-magnetic plate 10a, there is little adverse effect of the grown deposit. On the other hand, the magnetic plate 10b may be fixed to the burr surface side of the nonmagnetic plate 10a.

磁性板10bも、非磁性板10aと同様、プレス加工により外形抜きして形成することができる。この場合、磁性板端面の現像スリーブ表面移動方向下流端Bを、バリ面端部とするか、ダレ面端部とするかは、いずれでもよい。   Similarly to the non-magnetic plate 10a, the magnetic plate 10b can also be formed by extracting the outer shape by pressing. In this case, the developing plate surface downstream direction end B of the magnetic plate end surface may be either a burr surface end or a sag surface end.

本実施形態において、規制ブレード10の磁性板10bの端面は非磁性板10aの端面よりも現像スリーブ11の表面側へ突出している。その突出量は、例えば、0.2[mm]以上0.5[mm]以下の範囲内であるのが好ましい。この突出量が0.5[mm]を超えると、磁性板10bの現像スリーブ表面移動方向下流側に配置された非磁性板10aによる磁気ブラシのばたつき抑制効果が十分に得られず、トナー飛散が悪化しやすい。一方、この突出量が0.2[mm]よりも短いと、非磁性板10aと現像スリーブ11との間隔が規制ブレード10により規制される現像剤量に影響を与えやすくなり、非磁性板10aと現像スリーブ11との間隔についても高精度な管理が要求されるようになる。   In the present embodiment, the end surface of the magnetic plate 10b of the regulating blade 10 protrudes to the surface side of the developing sleeve 11 from the end surface of the nonmagnetic plate 10a. The protrusion amount is preferably in the range of 0.2 [mm] to 0.5 [mm], for example. If the amount of protrusion exceeds 0.5 [mm], the effect of suppressing the flapping of the magnetic brush by the non-magnetic plate 10a arranged on the downstream side of the magnetic sleeve 10b in the direction of movement of the developing sleeve cannot be obtained sufficiently, and toner scattering occurs. It is easy to get worse. On the other hand, when the protruding amount is shorter than 0.2 [mm], the distance between the nonmagnetic plate 10a and the developing sleeve 11 tends to affect the amount of developer regulated by the regulating blade 10, and the nonmagnetic plate 10a. Highly accurate management is also required for the distance between the developing sleeve 11 and the developing sleeve 11.

現像スリーブ11の表面に担持されて現像スリーブの表面移動に伴って搬送される現像剤は、磁性板10bと現像スリーブ11との対向領域近傍で、マグネットローラによる磁界によって穂立ちし、磁気ブラシを形成する。規制ブレード10によって例えば0.35[mg/cm]程度の現像剤量に規制する場合、磁性板10bと現像スリーブ11との間隔は、磁性部材を用いた従来の規制ブレードと同程度の間隔に設定される。 The developer carried on the surface of the developing sleeve 11 and conveyed along with the movement of the surface of the developing sleeve is raised in the vicinity of the opposing area between the magnetic plate 10b and the developing sleeve 11 by a magnetic field by a magnet roller, and a magnetic brush is applied. Form. When the amount of developer is regulated to about 0.35 [mg / cm 2 ] by the regulating blade 10, for example, the distance between the magnetic plate 10b and the developing sleeve 11 is the same as that of a conventional regulating blade using a magnetic member. Set to

図9は、本実施形態における規制ブレード10と現像スリーブ11との対向領域の拡大図である。
本実施形態において、磁性板10bの磁性板端面(図中下面)のうち、現像スリーブ表面移動方向下流端が現像スリーブ11の表面に最も近接している最近接地点Bである。よって、本実施形態における規制ブレード10による現像剤量の規制は、磁性板端面のうちの現像スリーブ表面移動方向下流端Bを現像剤が通過する時に完了する。
FIG. 9 is an enlarged view of a facing region between the regulating blade 10 and the developing sleeve 11 in the present embodiment.
In the present embodiment, of the magnetic plate end surface (lower surface in the drawing) of the magnetic plate 10 b, the downstream end in the developing sleeve surface moving direction is the nearest ground point B closest to the surface of the developing sleeve 11. Therefore, the regulation of the developer amount by the regulation blade 10 in this embodiment is completed when the developer passes through the downstream end B in the developing sleeve surface movement direction of the magnetic plate end face.

ここで、図9において、この最近接地点Bを通るように現像スリーブ11の表面についての法線Cを引いたとき、この法線Cが通る現像スリーブ11の表面上の地点をB’としている。この地点B’において現像スリーブ11の表面についての接線が符号Dで示されている。そして、この接線Dに平行でかつ最近接地点Bを通る仮想線D’を引いたとき、この仮想線D’と磁性板10bの磁性板端面とのなす角度θ1は、0°よりも大きい角度(図9において仮想線D’から反時計回り方向への角度をプラスとする。)となるが、本実施形態では0°に近い角度となっている。この角度θ1を0°に近付けるほど、磁性板10bの磁性板端面において、現像スリーブ表面移動方向上流側から最近接地点Bである下流端に向かって、磁力の変化がなだらかになる。したがって、磁性板端面の現像スリーブ表面移動方向上流から下流へ現像剤が移動する間、磁気ブラシが適正に維持され、現像剤量の安定した規制が実現できる。   Here, in FIG. 9, when a normal line C on the surface of the developing sleeve 11 is drawn so as to pass through the latest ground point B, a point on the surface of the developing sleeve 11 through which the normal line C passes is defined as B ′. . A tangent to the surface of the developing sleeve 11 at this point B ′ is indicated by the symbol D. When an imaginary line D ′ parallel to the tangent line D and passing through the grounding point B is drawn, an angle θ1 formed by the imaginary line D ′ and the end surface of the magnetic plate 10b is greater than 0 °. (In FIG. 9, the angle in the counterclockwise direction from the imaginary line D ′ is positive). However, in this embodiment, the angle is close to 0 °. As the angle θ1 approaches 0 °, the magnetic force gradually changes from the upstream side of the developing sleeve surface moving direction toward the downstream end, which is the closest ground point B, on the end surface of the magnetic plate 10b. Therefore, while the developer moves from the upstream side to the downstream side in the direction of movement of the developing sleeve on the end surface of the magnetic plate, the magnetic brush is properly maintained, and stable regulation of the developer amount can be realized.

また、本実施形態においては、この仮想線D’と磁性板10bの現像スリーブ表面移動方向下流側の板面(非磁性板10aと対向する板面)とのなす角度θ2は、なるべく大きな角度、具体的には90°程度の角度であるのが望ましい。この角度θ2が大きいほど、最近接地点Bの現像スリーブ表面移動方向下流側で磁界が急激に小さくなる。これにより、最近接地点Bまで磁性板端面に吸着していた磁気ブラシの先端が、最近接地点Bで安定して磁性板端面から離れることができる。   In this embodiment, the angle θ2 formed by the virtual line D ′ and the plate surface on the downstream side in the moving direction of the developing sleeve of the magnetic plate 10b (the plate surface facing the nonmagnetic plate 10a) is as large as possible. Specifically, an angle of about 90 ° is desirable. The larger the angle θ2, the more rapidly the magnetic field becomes smaller on the downstream side of the closest contact point B in the direction of movement of the developing sleeve surface. As a result, the tip of the magnetic brush that has been attracted to the end face of the magnetic plate up to the nearest ground point B can be stably separated from the end face of the magnetic plate at the nearest ground point B.

本実施形態では、磁性板10bの磁性板端面(図中下面)を現像剤が通過する際、マグネットローラの磁界によって現像剤が穂立ちして形成される磁気ブラシの先端が磁性板端面から離れることなく、現像スリーブ表面移動方向下流端である最近接地点Bまで搬送される。そして、その磁気ブラシの先端が最近接地点Bに到達すると、その磁気ブラシの先端が磁性板端面から離れると同時に、現像剤量の規制が完了する。このような現象が時間を空けることなく連続的に生じる結果、現像領域へ搬送される現像スリーブ表面上の単位面積当たりの現像剤量はほぼ均一になる。しかも、現像剤中の磁性キャリアの劣化が進行して磁性キャリアが過剰に磁化しやすい状態になっていても、この現象は維持されるので、磁性キャリアの劣化が進行していない初期時はもとより、磁性キャリアの劣化が進行した経時においても、現像領域へ搬送される現像スリーブ表面上の単位面積当たりの現像剤量はほぼ均一に維持される。   In this embodiment, when the developer passes through the magnetic plate end surface (the lower surface in the drawing) of the magnetic plate 10b, the tip of the magnetic brush formed by the rising of the developer by the magnetic field of the magnet roller is separated from the magnetic plate end surface. Without being conveyed, the developer sleeve is conveyed to the nearest ground point B which is the downstream end in the moving direction of the surface of the developing sleeve. When the tip of the magnetic brush reaches the ground point B recently, the tip of the magnetic brush moves away from the end surface of the magnetic plate, and at the same time, the regulation of the developer amount is completed. As a result of such a phenomenon occurring continuously without taking time, the developer amount per unit area on the surface of the developing sleeve conveyed to the developing region becomes substantially uniform. Moreover, this phenomenon is maintained even when the magnetic carrier in the developer is deteriorated and the magnetic carrier is easily magnetized excessively. The developer amount per unit area on the surface of the developing sleeve conveyed to the developing region is maintained substantially uniform even with the lapse of time when the deterioration of the magnetic carrier has progressed.

次に、上述した実施形態における規制ブレード10を用いた場合の効果確認のために行った効果確認試験について説明する。
実施例は、オンデマンド印刷機であるRICOH製ProC751EXの現像装置に、上述した実施形態における規制ブレード10の構成を採用したものであり、比較例は、図11に示すような規制ブレード10’を用いた構成である。比較例は、実施例と同じ現像装置の現像容器2における非磁性板10aの取り付け箇所を切削し、実施例と同じ規制ブレード10を用いて、その磁性板10bの磁性板端面の現像スリーブ表面移動方向上流端Aが現像スリーブ表面に最も近接するように構成したものである。具体的には、比較例は、図12に示すように、仮想線D’と磁性板10bの磁性板端面とのなす角度θ1’は、0°よりも小さい角度(図9において仮想線D’から反時計回り方向への角度をプラスとする。)であり、およそ−15°に設定されている。現像剤は、どちらも、RICOH製ProC751EXのシアン現像剤を使用した。
Next, an effect confirmation test performed for confirming the effect when the restriction blade 10 in the above-described embodiment is used will be described.
In the embodiment, the configuration of the regulating blade 10 in the above-described embodiment is adopted in the developing device of RICOH ProC751EX which is an on-demand printing machine, and the comparative example has a regulating blade 10 ′ as shown in FIG. This is the configuration used. In the comparative example, the mounting position of the non-magnetic plate 10a in the developing container 2 of the same developing device as in the embodiment is cut, and the developing sleeve surface movement of the end surface of the magnetic plate 10b using the same regulating blade 10 as in the embodiment is performed. The upstream end A in the direction is configured to be closest to the surface of the developing sleeve. Specifically, in the comparative example, as shown in FIG. 12, the angle θ1 ′ formed between the virtual line D ′ and the end surface of the magnetic plate 10b is smaller than 0 ° (in FIG. 9, the virtual line D ′ The angle in the counterclockwise direction is positive, and is set to about −15 °. As the developer, a RICOH ProC751EX cyan developer was used.

本効果確認試験では、トナー濃度がそれぞれ4[wt%]、7[wt%]、10[wt%]に調整した現像剤を用いて、現像領域へ搬送される現像剤量のトナー濃度依存性について確認した。その結果は、図10に示すとおりである。この結果からわかるように、トナー濃度の変化に応じて現像領域へ搬送される現像剤量の変動量は、比較例の構成と比べて、実施例の構成の方が少ない。   In this effect confirmation test, the toner concentration dependency of the amount of developer conveyed to the development area using the developer whose toner concentration is adjusted to 4 [wt%], 7 [wt%], and 10 [wt%], respectively. Confirmed about. The result is as shown in FIG. As can be seen from this result, the amount of variation in the amount of developer conveyed to the development region in accordance with the change in toner density is smaller in the configuration of the example than in the configuration of the comparative example.

比較例においては、磁性板端面の現像スリーブ表面移動方向上流端Aが最も現像スリーブ表面に近接しており、現像スリーブ表面移動方向下流に向かって徐々に広くなる構成となっている。この構成においては、磁性板端面の現像スリーブ表面移動方向上流端Aを通過した時点で、現像剤量の規制は完了する。磁性キャリアの劣化が進行していない初期時においては、磁性キャリアが適正に磁化するので、図14に示すように、磁気ブラシの先端は上記地点Aで磁性板から離れる。したがって、初期時においては、現像剤量の規制完了とほぼ同時に、その磁気ブラシの先端が磁性板端面から離れ、現像スリーブの表面上に担持された状態で現像領域に向けて搬送される。このとき、磁気ブラシの先端が磁性板端面から離れる現象は時間を空けることなく連続的に生じるため、現像領域へ搬送される現像スリーブ表面上の単位面積当たりの現像剤量をほぼ均一になる。   In the comparative example, the upstream end A of the magnetic plate end surface in the developing sleeve surface moving direction is closest to the developing sleeve surface and gradually widens toward the downstream in the developing sleeve surface moving direction. In this configuration, the regulation of the developer amount is completed when the end of the magnetic plate passes through the upstream end A of the developing sleeve surface moving direction. At the initial time when the deterioration of the magnetic carrier is not progressing, the magnetic carrier is appropriately magnetized, so that the tip of the magnetic brush is separated from the magnetic plate at the point A as shown in FIG. Accordingly, at the initial stage, almost simultaneously with the completion of the regulation of the developer amount, the tip of the magnetic brush is separated from the end surface of the magnetic plate and is conveyed toward the developing region while being carried on the surface of the developing sleeve. At this time, the phenomenon in which the tip of the magnetic brush is separated from the end surface of the magnetic plate continuously occurs without taking time, so that the developer amount per unit area on the surface of the developing sleeve conveyed to the developing region becomes substantially uniform.

しかしながら、磁性キャリアの劣化が進行した経時においては、磁性キャリアのコート層が剥がれて磁性キャリアが過剰に磁化しやすい状態になっている。そのため、磁気ブラシの先端は、上記地点Aでは磁性板端面から離れず、磁性板端面に吸着したままとなる。そして、その磁気ブラシは、表面移動する現像スリーブ11に引っ張られ、また、後から地点Aを通過してくる現像剤に押されるなどして、先端が磁性板に吸着したまま、現像スリーブ表面移動方向下流側へ移動する。そして、その磁気ブラシの先端は、図15に示すように、図中符号Bで示す地点、すなわち、磁性板端面のうちの現像スリーブ表面移動方向下流端に到達したときに、磁性板端面から離れる。このとき、磁気ブラシの先端が地点Bで磁性板端面から離れると、これによる磁界の急激な変化や衝撃、現像剤の劣化によって凝集力の高まりなどの影響で、その現像スリーブ表面移動方向上流側で磁性板端面に吸着していた磁気ブラシも、一緒に磁性板端面から離れることになる。これにより、磁性板端面の全域にわたって吸着していた磁気ブラシが一度に磁性板端面から離れる。その結果、一度に磁性板端面から離れた現像剤の塊が、現像スリーブの表面上に担持され、その状態のまま現像領域に向けて搬送される。このような現象が繰り返されることで形成される現像剤の塊は、おおよそ、磁性板端面における現像スリーブ表面移動方向長さに対応した間隔で、現像スリーブ表面上に担持され、現像領域へ送り込まれることになる。その結果、磁性板端面における現像スリーブ表面移動方向長さに相当する周期をもった画像濃度ムラが生じる。   However, with the lapse of time when the deterioration of the magnetic carrier has progressed, the magnetic carrier coat layer is peeled off, and the magnetic carrier is easily magnetized excessively. Therefore, the tip of the magnetic brush is not separated from the end face of the magnetic plate at the point A and remains adsorbed on the end face of the magnetic plate. Then, the magnetic brush is pulled by the developing sleeve 11 that moves on the surface, and is pushed by the developer that passes through the point A later, and the surface of the developing sleeve moves while the tip is adsorbed to the magnetic plate. Move downstream in the direction. Then, as shown in FIG. 15, the tip of the magnetic brush is separated from the end surface of the magnetic plate when it reaches the point indicated by B in the drawing, that is, the downstream end of the end surface of the magnetic plate in the moving direction of the developing sleeve. . At this time, if the tip of the magnetic brush is separated from the end surface of the magnetic plate at point B, the upstream side in the moving direction of the developing sleeve surface due to a sudden change in magnetic field, impact, and increased cohesive force due to developer deterioration. Thus, the magnetic brush adsorbed on the end surface of the magnetic plate is also separated from the end surface of the magnetic plate together. As a result, the magnetic brush adsorbed over the entire area of the magnetic plate end face is separated from the magnetic plate end face at once. As a result, a lump of developer separated from the end face of the magnetic plate at a time is carried on the surface of the developing sleeve and conveyed toward the developing area in that state. The developer lump formed by repeating such a phenomenon is carried on the surface of the developing sleeve at a distance corresponding to the length of the developing sleeve surface moving direction on the end surface of the magnetic plate, and sent to the developing area. It will be. As a result, image density unevenness having a period corresponding to the length in the moving direction of the developing sleeve on the end surface of the magnetic plate occurs.

これに対し、実施例の構成によれば、磁性板端面の現像スリーブ表面移動方向下流端Bが最も現像スリーブ表面に近接しており、現像スリーブ表面移動方向上流に向かって徐々に広くなる構成となっている。この構成においては、磁性板端面の現像スリーブ表面移動方向下流端Bを通過した時点で、現像剤量の規制は完了する。これは、磁性キャリアの劣化が進行していない初期時においても、磁性キャリアの劣化が進行した経時においても、同じである。したがって、初期時も、経時も、現像剤量の規制完了とほぼ同時に、その磁気ブラシの先端が磁性板端面から離れ、現像スリーブの表面上に担持された状態で現像領域に向けて搬送される。このとき、磁気ブラシの先端が磁性板端面から離れる現象は時間を空けることなく連続的に生じるため、現像領域へ搬送される現像スリーブ表面上の単位面積当たりの現像剤量をほぼ均一になる。   On the other hand, according to the configuration of the embodiment, the downstream end B of the magnetic plate end surface in the developing sleeve surface moving direction is closest to the developing sleeve surface and gradually increases toward the upstream in the developing sleeve surface moving direction. It has become. In this configuration, the regulation of the developer amount is completed when the end of the magnetic plate passes the downstream end B of the developing sleeve surface moving direction. This is the same even at the initial stage when the deterioration of the magnetic carrier has not progressed, and at the time when the deterioration of the magnetic carrier has progressed. Therefore, at the initial time and over time, almost simultaneously with the completion of the regulation of the developer amount, the tip of the magnetic brush is separated from the end surface of the magnetic plate and is transported toward the developing region while being carried on the surface of the developing sleeve. . At this time, the phenomenon in which the tip of the magnetic brush is separated from the end surface of the magnetic plate continuously occurs without taking time, so that the developer amount per unit area on the surface of the developing sleeve conveyed to the developing region becomes substantially uniform.

ここで、磁性キャリアの劣化が進行した経時においては、現像剤の劣化によって凝集力が高まっているので、磁気ブラシの先端が磁性板端面の現像スリーブ表面移動方向下流端Bで離れる際に、その現像スリーブ表面移動方向上流側で磁性板端面に吸着している磁気ブラシも一緒に磁性板端面から離れることもあり得る。しかしながら、本実施例の構成は、磁性板端面が現像スリーブ表面移動方向下流に向かって徐々に狭くなる構成となっている。そのため、仮に磁気ブラシの先端が磁性板端面下流端Bで離れたときに、その上流側の磁気ブラシの先端が一緒に磁性板端面から離れたとしても、当該上流側の磁気ブラシが下流側へ搬送されることで、その先端は直ぐに磁性板端面に接触し、再び吸着状態に戻る。よって、現像剤の劣化によって凝集力が高まっている経時であっても、比較例のような現像剤の塊が現像スリーブ表面上に担持されることはなく、画像濃度ムラは生じない。   Here, with the lapse of time when the deterioration of the magnetic carrier has progressed, the cohesive force has increased due to the deterioration of the developer, so when the tip of the magnetic brush leaves at the downstream end B of the magnetic sleeve end surface in the developing sleeve surface moving direction, The magnetic brush attracted to the end surface of the magnetic plate on the upstream side in the moving direction of the developing sleeve surface may be separated from the end surface of the magnetic plate together. However, in the configuration of this embodiment, the end surface of the magnetic plate is gradually narrowed toward the downstream side of the developing sleeve surface movement direction. Therefore, even if the tip of the magnetic brush is separated at the downstream end B of the magnetic plate end surface, even if the tip of the upstream magnetic brush is separated from the magnetic plate end surface, the upstream magnetic brush is moved downstream. By being conveyed, the tip immediately comes into contact with the end surface of the magnetic plate and returns to the attracted state again. Therefore, even when the cohesive force is increased due to the deterioration of the developer, the developer lump as in the comparative example is not carried on the surface of the developing sleeve, and the image density unevenness does not occur.

なお、上述した説明では、現像剤担持体が、その表面が移動することにより現像剤を搬送する構成であったが、現像剤担持体の表面が移動せずに現像剤担持体内部の磁界によって現像剤担持体表面上を現像剤が移動する構成であってもよい。   In the above description, the developer carrying member is configured to convey the developer by moving the surface thereof. However, the surface of the developer carrying member does not move, but the magnetic field inside the developer carrying member. The developer may move on the surface of the developer carrying member.

以上に説明したものは一例であり、本発明は、次の態様毎に特有の効果を奏する。
(態様A)
磁性板10bと、該磁性板の現像剤担持体による現像剤搬送移動方向下流側に配置される非磁性板10aとから構成され、該非磁性板の端面よりも現像剤担持体表面側に該磁性板の端面が突出した規制ブレード10等の現像剤規制部材において、上記磁性板の端面のうち、その現像剤搬送方向下流端が上記現像剤担持体の表面に最も近接していることを特徴とする。
これによれば、磁性キャリアの劣化が進行した経時においても、磁気ブラシの先端が磁性板10bから離れる地点が磁性板端面の現像剤搬送方向下流端Bで安定する。その結果、現像剤量の規制の完了とほぼ同時に磁気ブラシの先端が磁性板端面から離れる現象が時間を空けることなく連続的に生じ、現像領域へ搬送される現像剤担持体表面上の単位面積当たりの現像剤量はほぼ均一になる。
What has been described above is merely an example, and the present invention has a specific effect for each of the following modes.
(Aspect A)
The magnetic plate 10b is composed of a magnetic plate 10b and a non-magnetic plate 10a disposed on the downstream side of the developer carrying direction of the magnetic plate by the developer carrying member. The magnetic plate 10b is closer to the developer carrying member surface than the end surface of the non-magnetic plate. In the developer regulating member such as the regulating blade 10 in which the end surface of the plate projects, the downstream end of the magnetic plate in the developer transport direction is closest to the surface of the developer carrying member. To do.
According to this, even when the deterioration of the magnetic carrier progresses, the point where the tip of the magnetic brush is separated from the magnetic plate 10b is stabilized at the downstream end B in the developer transport direction on the end surface of the magnetic plate. As a result, the phenomenon that the tip of the magnetic brush separates from the end surface of the magnetic plate continuously occurs without taking time, almost at the same time as the regulation of the developer amount is completed, and the unit area on the surface of the developer carrier that is transported to the development region The amount of developer per hit becomes almost uniform.

(態様B)
上記態様Aにおいて、上記磁性板の端面における上記非磁性板の端面からの突出量が、0.2[mm]以上0.5[mm]以下の範囲内であることを特徴とする。
これによれば、磁性板10bの現像剤搬送方向下流側に配置された非磁性板10aによる磁気ブラシのばたつき抑制効果が十分に得られ、トナー飛散を抑制できる。また、非磁性板10aと現像剤担持体との間隔が現像剤規制部材により規制される現像剤量に与える影響が小さくなり、非磁性板10aと現像剤担持体との間隔についての高精度な管理が不要となる。
(Aspect B)
In the aspect A, the protruding amount of the end face of the magnetic plate from the end face of the nonmagnetic plate is in the range of 0.2 [mm] or more and 0.5 [mm] or less.
According to this, the effect of suppressing the flapping of the magnetic brush by the non-magnetic plate 10a arranged on the downstream side of the magnetic plate 10b in the developer transport direction can be sufficiently obtained, and toner scattering can be suppressed. In addition, the influence of the distance between the nonmagnetic plate 10a and the developer carrier on the amount of developer regulated by the developer regulating member is reduced, and the gap between the nonmagnetic plate 10a and the developer carrier is highly accurate. Management becomes unnecessary.

(態様C)
上記態様A又はBにおいて、上記磁性板10bは、上記非磁性板10aよりも薄く、かつ、該磁性板10bの厚みが0.2[mm]以上0.5[mm]以下の範囲内であることを特徴とする
磁性板10bの厚みが厚すぎると、磁気ブラシを一箇所にあつめる効果が小さくなり、現像剤規制部材と現像剤担持体との間隔の変化に対する現像剤規制量の変動は大きくなり、現像剤規制部材と現像剤担持体との間隔の管理が難しくなる。本態様によれば、現像剤規制部材と現像剤担持体との間隔の変化に対する現像剤規制量の変動が小さいので、現像剤規制部材と現像剤担持体との間隔の管理が比較的容易になり、現像剤規制量の安定化を図ることができる。
(Aspect C)
In the aspect A or B, the magnetic plate 10b is thinner than the nonmagnetic plate 10a, and the thickness of the magnetic plate 10b is in the range of 0.2 [mm] or more and 0.5 [mm] or less. If the thickness of the magnetic plate 10b is too thick, the effect of gathering the magnetic brush in one place is reduced, and the fluctuation of the developer regulation amount with respect to the change in the distance between the developer regulation member and the developer carrier is large. Thus, it becomes difficult to manage the distance between the developer regulating member and the developer carrier. According to this aspect, since the variation in the developer regulation amount with respect to the change in the interval between the developer regulating member and the developer carrying member is small, the management of the interval between the developer regulating member and the developer carrying member is relatively easy. Thus, the developer regulation amount can be stabilized.

(態様D)
表面に現像剤を担持して搬送する現像スリーブ11等の現像剤担持体と、上記現像剤担持体の表面に対向配置され、該現像剤担持体の表面との間を現像剤が通過することで、現像領域へ搬送する現像剤量を規制する現像剤規制部材とを備えた現像装置4において、上記現像剤規制部材として、上記態様A〜Cのいずれかの態様に係る現像剤規制部材を用いたことを特徴とする。
これによれば、現像領域へ搬送される現像剤担持体表面上の単位面積当たりの現像剤量が経時においてもほぼ均一に維持できるので、安定した現像性を初期から経時にわたって得ることができる。
(Aspect D)
The developer passes between the developer carrying member such as the developing sleeve 11 that carries and carries the developer on the surface, and the surface of the developer carrying member, and passes between the surface of the developer carrying member. In the developing device 4 provided with the developer regulating member that regulates the amount of developer conveyed to the developing region, the developer regulating member according to any one of the above aspects A to C is used as the developer regulating member. It is used.
According to this, since the amount of developer per unit area on the surface of the developer carrying member conveyed to the developing region can be maintained substantially uniform over time, stable developability can be obtained from the initial stage over time.

(態様E)
表面に潜像を担持して表面移動する感光体1等の潜像担持体と、該潜像担持体と対向する現像領域で該潜像担持体上の潜像に対して現像剤を供給して該潜像を現像する現像手段とを備え、該現像手段により現像されて得られる画像を最終的に記録材上に転移させて該記録材上に画像を形成する画像形成装置において、上記現像手段として、上記態様Dに係る現像装置を用いたことを特徴とする。
これによれば、初期から経時にわたってボソツキ感の少ない高品質な画像を形成することができる。
(Aspect E)
A developer is supplied to the latent image on the latent image carrier on the latent image carrier such as the photosensitive member 1 that carries the latent image on the surface and moves on the surface, and in the development area facing the latent image carrier. A developing means for developing the latent image, and an image forming apparatus for forming an image on the recording material by finally transferring an image obtained by the development by the developing means onto the recording material. As a means, the developing device according to the above aspect D is used.
According to this, it is possible to form a high-quality image with little vomit feeling from the initial stage over time.

1 感光体
2 現像容器
4 現像装置
10 規制ブレード
10a 磁性板
10b 非磁性板
11 現像スリーブ
18 プロセスカートリッジ
20 画像形成ユニット
21 光書込ユニット
22 二次転写装置
62 一次転写バイアスローラ
100 プリンタ部
110 中間転写ベルト
200 給紙装置
300 スキャナ
400 原稿自動搬送装置
DESCRIPTION OF SYMBOLS 1 Photoconductor 2 Developing container 4 Developing device 10 Restriction blade 10a Magnetic plate 10b Nonmagnetic plate 11 Developing sleeve 18 Process cartridge 20 Image forming unit 21 Optical writing unit 22 Secondary transfer device 62 Primary transfer bias roller 100 Printer unit 110 Intermediate transfer Belt 200 Paper feeder 300 Scanner 400 Automatic document feeder

特開2004−191529号公報JP 2004-191529 A 特開2007−86312号公報JP 2007-86312 A

Claims (5)

磁性板と、該磁性板の現像剤担持体による現像剤搬送移動方向下流側に配置される非磁性板とから構成され、該非磁性板の端面よりも現像剤担持体表面側に該磁性板の端面が突出した現像剤規制部材において、
上記磁性板の端面のうち、その現像剤搬送方向下流端が上記現像剤担持体の表面に最も近接していることを特徴とする現像剤規制部材。
A magnetic plate, and a non-magnetic plate disposed downstream of the developer carrying direction of the magnetic plate by the developer carrier. The magnetic plate has a surface closer to the developer carrier than the end surface of the non-magnetic plate. In the developer regulating member whose end face protrudes,
A developer regulating member characterized in that, of the end surfaces of the magnetic plate, the downstream end in the developer transport direction is closest to the surface of the developer carrier.
請求項1の現像剤規制部材において、
上記磁性板の端面における上記非磁性板の端面からの突出量が、0.2[mm]以上0.5[mm]以下の範囲内であることを特徴とする現像剤規制部材。
The developer regulating member according to claim 1,
The developer regulating member, wherein an amount of protrusion of the end face of the magnetic plate from the end face of the nonmagnetic plate is in a range of 0.2 [mm] or more and 0.5 [mm] or less.
請求項1又は2の現像剤規制部材において、
上記磁性板は、上記非磁性板よりも薄く、かつ、該磁性板の厚みが0.2[mm]以上0.5[mm]以下の範囲内であることを特徴とする現像剤規制部材。
In the developer regulating member according to claim 1 or 2,
The developer regulating member, wherein the magnetic plate is thinner than the non-magnetic plate, and the thickness of the magnetic plate is in the range of 0.2 [mm] to 0.5 [mm].
表面に現像剤を担持して搬送する現像剤担持体と、
上記現像剤担持体の表面に対向配置され、該現像剤担持体の表面との間を現像剤が通過することで、現像領域へ搬送する現像剤量を規制する現像剤規制部材とを備えた現像装置において、
上記現像剤規制部材として、請求項1乃至3のいずれか1項に記載の現像剤規制部材を用いたことを特徴とする現像装置。
A developer carrying member carrying and carrying the developer on the surface;
A developer regulating member that is disposed to face the surface of the developer carrying member and regulates the amount of developer conveyed to the developing region by allowing the developer to pass between the surface of the developer carrying member; In the developing device,
A developing device using the developer regulating member according to any one of claims 1 to 3 as the developer regulating member.
表面に潜像を担持して表面移動する潜像担持体と、
該潜像担持体と対向する現像領域で該潜像担持体上の潜像に対して現像剤を供給して該潜像を現像する現像手段とを備え、
該現像手段により現像されて得られる画像を最終的に記録材上に転移させて該記録材上に画像を形成する画像形成装置において、
上記現像手段として、請求項4の現像装置を用いたことを特徴とする画像形成装置。
A latent image carrier that carries a latent image on the surface and moves on the surface;
Developing means for developing the latent image by supplying a developer to the latent image on the latent image carrier in a development region facing the latent image carrier;
In an image forming apparatus for finally transferring an image obtained by development by the developing means onto a recording material to form an image on the recording material,
An image forming apparatus using the developing device according to claim 4 as the developing means.
JP2012240107A 2012-10-31 2012-10-31 Developer regulating member, developing device, and image forming apparatus Pending JP2014089386A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017219574A (en) * 2016-06-03 2017-12-14 株式会社リコー Developing device and image forming apparatus
US10481522B2 (en) * 2018-01-12 2019-11-19 Kyocera Document Solutions Inc. Developing device with developing roller and thickness regulating member and image forming apparatus provided with same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007086312A (en) * 2005-09-21 2007-04-05 Fuji Xerox Co Ltd Developing device and image forming apparatus
JP2009058852A (en) * 2007-09-03 2009-03-19 Sharp Corp Developing device and image forming apparatus
JP2009134009A (en) * 2007-11-29 2009-06-18 Ricoh Co Ltd Developer restricting member, developing device, image forming apparatus, and process cartridge

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007086312A (en) * 2005-09-21 2007-04-05 Fuji Xerox Co Ltd Developing device and image forming apparatus
JP2009058852A (en) * 2007-09-03 2009-03-19 Sharp Corp Developing device and image forming apparatus
JP2009134009A (en) * 2007-11-29 2009-06-18 Ricoh Co Ltd Developer restricting member, developing device, image forming apparatus, and process cartridge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017219574A (en) * 2016-06-03 2017-12-14 株式会社リコー Developing device and image forming apparatus
US10481522B2 (en) * 2018-01-12 2019-11-19 Kyocera Document Solutions Inc. Developing device with developing roller and thickness regulating member and image forming apparatus provided with same

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