JP2014069113A - Washing mechanism for coater, and washing method of coater - Google Patents

Washing mechanism for coater, and washing method of coater Download PDF

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JP2014069113A
JP2014069113A JP2012216059A JP2012216059A JP2014069113A JP 2014069113 A JP2014069113 A JP 2014069113A JP 2012216059 A JP2012216059 A JP 2012216059A JP 2012216059 A JP2012216059 A JP 2012216059A JP 2014069113 A JP2014069113 A JP 2014069113A
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Prior art keywords
cleaning
coating machine
nozzle
atomizing head
rotary atomizing
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JP5989489B2 (en
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Koji Fukuzawa
晃司 福澤
Shinichi Nakane
慎一 中根
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Trinity Industrial Corp
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Trinity Industrial Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/557Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids the cleaning fluid being a mixture of gas and liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/555Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0447Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
    • B05B13/0452Installation or apparatus for applying liquid or other fluent material to conveyed separate articles the conveyed articles being vehicle bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1014Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell

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  • Spray Control Apparatus (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Nozzles (AREA)
  • Electrostatic Spraying Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a washing mechanism for a coater, that is capable of reliably washing a rear surface of a rotary atomization head without accompanying complication/enlargement of the coater nor deterioration in coating quality.SOLUTION: A washing mechanism 21 for a coater is used for washing a coater 12 having a bell type rotary atomization head 23 at a tip of a coater body 22. The washing mechanism 21 includes: a nozzle support body 41; a washing nozzle 44; a washing liquid supply tube 45; and nozzle support body drive means 51. The nozzle support body 41 supporting the washing nozzle 44 is constituted of a body separate from the coater 12. The nozzle support body drive means 51 drives the nozzle support body 41 so as to be attached to/detached from an outer peripheral surface 22a of the coater body 22. When mounting the nozzle support body 41, the washing nozzle 44 is positioned obliquely downward in a state that its tip is directed toward a rear surface 24a of the rotary atomization head 23.

Description

本発明は、塗装機を洗浄するための塗装機用洗浄機構、及び、塗装機の洗浄方法に関するものである。   The present invention relates to a coating machine cleaning mechanism for cleaning a coating machine, and a coating machine cleaning method.

一般に、自動車ボディなどの被塗装物の塗装には、塗装ロボットが主に使用されている。この塗装ロボットは、被塗装物を塗装する際に屈伸・回転するアームと、アームの先端部に装備される塗装機とを備えている。塗装機はベル型の回転霧化頭などを備えている。なお、塗装ロボットは、被塗装物を塗装する動作の他に、色替の際に生じる余剰塗料を廃塗料回収容器内に吹き捨てるという動作も行うようになっている。   In general, a painting robot is mainly used for painting an object such as an automobile body. This painting robot includes an arm that bends, stretches and rotates when painting an object to be painted, and a coating machine that is equipped at the tip of the arm. The painting machine is equipped with a bell-shaped rotary atomizing head. In addition to the operation of painting the object to be coated, the painting robot also performs an operation of blowing away surplus paint generated during color change into a waste paint collection container.

また、色替を行う場合、次の被塗装物への塗装が開始されるまでの間に、回転霧化頭などに付着した塗料を除去しておく必要もある。仮に、塗料を除去しておかなければ、付着した塗料が被塗装物に垂れるなどして塗装品質が低下するおそれがある。塗料を除去する方法としては、廃塗料回収容器内に設けられたノズルから回転霧化頭の前面(内面)に洗浄液を噴射して回転霧化頭を洗浄することなどが提案されている。   In addition, when the color is changed, it is necessary to remove the paint adhering to the rotary atomizing head or the like before the next coating is started. If the paint is not removed, there is a possibility that the quality of the coating may be deteriorated due to the attached paint dripping onto the object to be coated. As a method for removing the paint, it has been proposed to wash the rotary atomizing head by spraying a cleaning liquid from the nozzle provided in the waste paint collecting container to the front surface (inner surface) of the rotary atomizing head.

ところで、塗料は塗装時に霧化されるため、回転霧化頭の前面に加えて後面にも付着する可能性がある。よって、被塗装物の塗装品質の低下をより確実に防止するためには、回転霧化頭の前面に加えて後面も洗浄したいという要求がある。   By the way, since the paint is atomized at the time of painting, it may adhere to the rear surface in addition to the front surface of the rotary atomizing head. Therefore, in order to prevent the coating quality of the object to be coated more reliably, there is a demand for cleaning the rear surface in addition to the front surface of the rotary atomizing head.

ここで、回転霧化頭の後面を洗浄する機構としては、例えば、回転霧化頭の後面に向けて洗浄液を噴射するための洗浄ノズルを塗装機本体内部に一体的に設けたものが従来提案されている(例えば、特許文献1を参照)。また、同様の洗浄を行う別の機構としては、例えば、廃塗料回収容器の上面開口部近傍にノズル支持体を固定し、回転霧化頭の後面に向けて洗浄液を噴射するための洗浄ノズルをノズル支持体に支持させたものが従来提案されている(例えば、特許文献2,3を参照)。これらの洗浄機構を用いた洗浄では、色替の際に塗装ロボットを駆動して、塗装機を塗装位置から廃塗料回収容器のある位置まで移動させる必要がある。そこで、廃塗料回収容器の上面開口部に回転霧化器を挿入して、余剰塗料を廃塗料回収容器内に吹き捨てた後、洗浄ノズルから洗浄液を噴射させるようになっている。   Here, as a mechanism for cleaning the rear surface of the rotary atomizing head, for example, a mechanism in which a cleaning nozzle for spraying a cleaning liquid toward the rear surface of the rotary atomizing head is integrally provided inside the coating machine main body has been proposed in the past. (For example, refer to Patent Document 1). As another mechanism for performing the same cleaning, for example, a nozzle support is fixed near the upper surface opening of the waste paint collection container, and a cleaning nozzle for injecting a cleaning liquid toward the rear surface of the rotary atomizing head is provided. What was supported by the nozzle support body is conventionally proposed (for example, refer patent document 2, 3). In cleaning using these cleaning mechanisms, it is necessary to drive the coating robot at the time of color change to move the coating machine from the coating position to a position where the waste paint recovery container is located. Therefore, a rotary atomizer is inserted into the upper surface opening of the waste paint collection container, and after surplus paint is blown out into the waste paint collection container, the washing liquid is sprayed from the washing nozzle.

特開平9−192546号公報JP-A-9-192546 特開2006−334575号公報JP 2006-334575 A 特開2011−230034号公報JP 2011-230034 A

しかしながら、廃塗料回収容器側に洗浄ノズルを固定したタイプの洗浄機構には、以下のような問題がある。即ち、塗装ロボットの使用を続けると、廃塗料回収容器の上面開口部に回転霧化頭を挿入する際の位置精度が悪化し、回転霧化頭が本来挿入すべき位置から外れてしまうことがある。この場合、洗浄液の狙い位置がズレて回転霧化頭の後面に洗浄液が当たりにくくなり、洗浄不良の原因となる。従って、このような場合には、面倒なノズル調整作業を行うことが余儀なくされる。   However, the type of cleaning mechanism in which the cleaning nozzle is fixed on the waste paint recovery container side has the following problems. That is, if the use of the painting robot is continued, the positional accuracy at the time of inserting the rotary atomizing head into the upper surface opening of the waste paint collecting container deteriorates, and the rotary atomizing head may deviate from the position to be originally inserted. is there. In this case, the target position of the cleaning liquid is deviated, and the cleaning liquid does not easily hit the rear surface of the rotary atomizing head, resulting in poor cleaning. Therefore, in such a case, it is necessary to perform troublesome nozzle adjustment work.

また、塗装機本体内部に洗浄ノズルを設けたタイプの洗浄機構では、回転霧化頭の挿入位置精度が悪化したとしても、特にそれには影響を受けず、洗浄ノズルによる洗浄液の狙い位置にズレは生じない。しかしながら、塗装中に洗浄ノズルから被塗装物に洗浄液が垂れて、被塗装物の塗装品質が低下する可能性がある。また、このタイプの場合、塗装機本体に洗浄ノズルを設けたことで塗装機の構造が複雑化、大型化しやすいほか、塗装ロボットで塗装機を移動させる際に大きな動力を要するというデメリットも予想される。   In addition, in the type of cleaning mechanism with a cleaning nozzle inside the coating machine body, even if the accuracy of the insertion position of the rotary atomizing head deteriorates, it is not affected by this, and the target position of the cleaning liquid by the cleaning nozzle is shifted. Does not occur. However, there is a possibility that the cleaning liquid may drip from the cleaning nozzle to the object to be coated during painting, and the coating quality of the object to be coated may be deteriorated. In addition, in this type, the cleaning nozzle is provided in the main body of the coating machine, which makes the structure of the coating machine complex and easy to increase in size. In addition, it is expected that the coating robot will require a large amount of power when moving the coating machine. The

本発明は上記の課題に鑑みてなされたものであり、その目的は、塗装機の複雑化・大型化や塗装品質の低下を伴うことなく、回転霧化頭の後面を確実に洗浄することができる塗装機用洗浄機構、塗装機の洗浄方法を提供することにある。   The present invention has been made in view of the above problems, and its purpose is to reliably clean the rear surface of the rotary atomizing head without complicating / upsizing the coating machine and lowering the coating quality. The object is to provide a coating machine cleaning mechanism and a coating machine cleaning method.

上記課題を解決するために、手段1に記載の発明は、塗装ロボットの先端に取り付けられた塗装機本体の先端にベル型の回転霧化頭を備えた塗装機の洗浄時に使用され、前記回転霧化頭の後面に対して洗浄液を噴射することで洗浄を行う機構であって、前記塗装機とは別体で構成されたノズル支持体と、前記ノズル支持体によって支持された洗浄ノズルと、前記洗浄ノズルに前記洗浄液を供給する洗浄液供給管と、前記ノズル支持体を前記塗装機本体の外周面に対して着脱させるべく、前記ノズル支持体を駆動するノズル支持体駆動手段とを備え、前記塗装機本体に対する前記ノズル支持体の装着時には、前記洗浄ノズルがその先端を前記回転霧化頭の後面に向けた状態で斜め下向きに位置決め配置されることを特徴とした塗装機用洗浄機構をその要旨とする。   In order to solve the above-mentioned problem, the invention described in means 1 is used at the time of washing a coating machine having a bell-shaped rotary atomizing head at the tip of a coating machine body attached to the tip of a painting robot, A mechanism for cleaning by spraying a cleaning liquid onto the rear surface of the atomizing head, a nozzle support configured separately from the coating machine, a cleaning nozzle supported by the nozzle support, A cleaning liquid supply pipe for supplying the cleaning liquid to the cleaning nozzle; and a nozzle support driving means for driving the nozzle support to attach and detach the nozzle support to the outer peripheral surface of the coating machine body, A cleaning mechanism for a coating machine, characterized in that, when the nozzle support is attached to the main body of the coating machine, the cleaning nozzle is positioned and arranged obliquely downward with the tip thereof facing the rear surface of the rotary atomizing head. And the gist thereof.

従って、手段1に記載の発明によると、回転霧化頭の洗浄時には、ノズル支持体駆動手段の駆動により、洗浄ノズルを支持するノズル支持体が塗装機本体の外周面に対して装着される。ゆえに、塗装ロボットによる回転霧化頭の挿入位置精度が悪化したとしても、特にそれには影響を受けず、洗浄ノズルによる洗浄液の狙い位置のズレが防止される。従って、回転霧化頭の後面に洗浄液を確実に当てることが可能となり、面倒な調整作業を行わなくても確実に洗浄を行うことができる。また、回転霧化頭の洗浄を終えて塗装を行う時には、洗浄ノズルを支持するノズル支持体を塗装機本体の外周面から離脱させておくことができる。よって、塗装中に洗浄ノズルから被塗装物に洗浄液が垂れて、被塗装物の塗装品質が低下するといった心配もない。しかも、洗浄ノズルやノズル支持体を塗装機本体とは別体で設けたことにより、塗装機の複雑化、大型化を回避することができる。   Therefore, according to the invention described in the means 1, when cleaning the rotary atomizing head, the nozzle support that supports the cleaning nozzle is mounted on the outer peripheral surface of the coating machine main body by driving the nozzle support driving means. Therefore, even if the insertion position accuracy of the rotary atomizing head by the coating robot deteriorates, it is not particularly affected by this, and the displacement of the target position of the cleaning liquid by the cleaning nozzle is prevented. Therefore, it becomes possible to reliably apply the cleaning liquid to the rear surface of the rotary atomizing head, and it is possible to perform the cleaning reliably without performing troublesome adjustment work. Further, when the coating is performed after the cleaning of the rotary atomizing head, the nozzle support that supports the cleaning nozzle can be separated from the outer peripheral surface of the coating machine main body. Therefore, there is no concern that the cleaning liquid will drip from the cleaning nozzle to the object to be coated during the coating process and the coating quality of the object to be coated will deteriorate. In addition, since the cleaning nozzle and the nozzle support are provided separately from the main body of the coating machine, it is possible to avoid complication and enlargement of the coating machine.

ここで、洗浄液としては特に限定されないが、塗料が水性塗料である場合、例えば、水や溶剤を含んだ水が用いられる。また、塗料が溶剤型塗料である場合、例えば、酢酸アミル、酢酸ブチル、酢酸エチル、トルエンなどの複数種類の溶剤からなるシンナーが用いられる。   Here, the cleaning liquid is not particularly limited, but when the paint is an aqueous paint, for example, water containing water or a solvent is used. When the paint is a solvent-type paint, for example, a thinner composed of a plurality of types of solvents such as amyl acetate, butyl acetate, ethyl acetate, and toluene is used.

洗浄ノズルは斜め下向きに配置されるが、具体的には、洗浄ノズルは、廃塗料回収容器の上面に対して20°以上40°以下の角度をなすように配置されることが好ましい。このようにすれば、洗浄ノズルから噴射した洗浄液が回転霧化頭の後面に付着しやすくなるため、回転霧化頭の周囲への洗浄液の飛散を防止することができる。仮に、洗浄ノズルが上面に対して40°よりも大きいと、回転霧化頭に対して噴射された洗浄液が上側(回転霧化頭の後端側)に飛散しやすくなる。一方、洗浄ノズルが上面に対して20°よりも小さいと、回転霧化頭に対して噴射された洗浄液が回転霧化頭の外周側に飛散しやすくなる。   Although the cleaning nozzle is disposed obliquely downward, specifically, the cleaning nozzle is preferably disposed so as to form an angle of 20 ° to 40 ° with respect to the upper surface of the waste paint collection container. In this way, since the cleaning liquid ejected from the cleaning nozzle is likely to adhere to the rear surface of the rotary atomizing head, it is possible to prevent the cleaning liquid from being scattered around the rotary atomizing head. If the cleaning nozzle is larger than 40 ° with respect to the upper surface, the cleaning liquid sprayed to the rotary atomizing head tends to scatter to the upper side (the rear end side of the rotary atomizing head). On the other hand, when the cleaning nozzle is smaller than 20 ° with respect to the upper surface, the cleaning liquid sprayed to the rotary atomizing head is likely to be scattered on the outer peripheral side of the rotary atomizing head.

手段2に記載の発明は、手段1において、前記ノズル支持体は、前記塗装機本体の外周面にある塗装機側係合部に対して係脱可能な支持体側係合部を有する継手部と、前記継手部から下方に延設されかつその先端に前記洗浄ノズルが取り付けられたアーム部とを有することをその要旨とする。   The invention described in Means 2 is that, in the means 1, the nozzle support body includes a joint portion having a support body side engaging portion that is detachable with respect to the coating machine side engaging portion on the outer peripheral surface of the coating machine body. The gist of the present invention is to have an arm portion extending downward from the joint portion and having the cleaning nozzle attached to the tip thereof.

従って、手段2に記載の発明によると、ノズル支持体の装着時には、塗装機側係合部と支持体側係合部とが係合することによって、ノズル支持体における継手部を塗装機本体に対して位置決め固定させることができる。また、洗浄ノズルを継手部ではなく当該継手部から下方に延設されたアーム部に取り付けているため、洗浄ノズルからある程度離れた位置に継手部を設定可能となり、継手部が回転霧化頭の邪魔にならなくなる。さらに、この構成であると洗浄ノズルを回転霧化頭の後面に近接した位置に配置しやすくなる。   Therefore, according to the invention described in Means 2, when the nozzle support is mounted, the coating machine side engaging portion and the support side engaging portion are engaged with each other so that the joint portion of the nozzle support is attached to the coating machine main body. Positioning and fixing. In addition, since the cleaning nozzle is attached not to the joint but to the arm extending downward from the joint, the joint can be set at a position somewhat away from the cleaning nozzle. It won't get in the way. Further, with this configuration, the cleaning nozzle can be easily disposed at a position close to the rear surface of the rotary atomizing head.

手段3に記載の発明は、手段2において、前記継手部は、前記塗装機本体の外周面に対して着脱可能であり、前記塗装機本体の内部を通り前記回転霧化頭の後面付近にて開口する塗装機内洗浄液経路に、加圧エアを含む洗浄液を供給するための洗浄継手を兼ねることをその要旨とする。   The invention described in means 3 is the means 2, wherein the joint portion is detachable from the outer peripheral surface of the coating machine main body, passes through the interior of the coating machine main body and in the vicinity of the rear surface of the rotary atomizing head. The gist is to serve as a cleaning joint for supplying cleaning liquid containing pressurized air to the cleaning liquid path in the coating machine that opens.

従って、手段3に記載の発明によると、ノズル支持体の装着時には、塗装機外に存在する洗浄液供給管を経て洗浄ノズルに洗浄液を供給可能となるばかりでなく、塗装機内に存在する塗装機内洗浄液経路にも、加圧エアを含む洗浄液を供給可能となる。つまり、洗浄継手を兼ねる継手部を有するノズル支持体としたことで、上記の2つの経路に同時に洗浄液を供給することができる。また、この構成によると、洗浄継手を別個に備えたものに比べて、装置全体の複雑化、大型化を回避しやすくなる。   Therefore, according to the invention described in the means 3, when the nozzle support is mounted, not only the cleaning liquid can be supplied to the cleaning nozzle through the cleaning liquid supply pipe existing outside the coating machine, but also the cleaning liquid in the coating machine existing in the coating machine. A cleaning liquid containing pressurized air can also be supplied to the path. That is, by using a nozzle support having a joint that also serves as a cleaning joint, the cleaning liquid can be simultaneously supplied to the two paths. Moreover, according to this structure, compared with what provided the washing | cleaning joint separately, it becomes easy to avoid complication and enlargement of the whole apparatus.

手段4に記載の発明は、手段1乃至3のいずれか1項において、前記アーム部は、前記洗浄ノズルの傾斜角度を調整するための傾斜角度調整手段を有していることをその要旨とする。   The gist of the invention described in means 4 is that, in any one of the means 1 to 3, the arm portion has an inclination angle adjusting means for adjusting the inclination angle of the cleaning nozzle. .

従って、手段4に記載の発明によると、洗浄ノズルの傾斜角度を適宜調整することにより、洗浄ノズルによる洗浄液の狙い位置を最適化することができ、回転霧化頭の後面に洗浄液をより確実に当てることが可能となる。また、塗装機本体と洗浄ノズルとの好適な相対位置関係は保持されるため、洗浄ノズルの鉛直方向や水平方向への位置調整が要求されなくなり、ノズル調整作業が比較的簡単になる。   Therefore, according to the invention described in the means 4, by appropriately adjusting the inclination angle of the cleaning nozzle, the target position of the cleaning liquid by the cleaning nozzle can be optimized, and the cleaning liquid can be more reliably applied to the rear surface of the rotary atomizing head. It is possible to hit. Further, since the preferable relative positional relationship between the coating machine main body and the washing nozzle is maintained, the position adjustment of the washing nozzle in the vertical direction and the horizontal direction is not required, and the nozzle adjustment work becomes relatively simple.

手段5に記載の発明は、塗装ロボットの先端に取り付けられた塗装機本体の先端にベル型の回転霧化頭を備えた塗装機において、前記回転霧化頭の後面に対して洗浄液を噴射することで洗浄を行う方法であって、前記塗装機とは別体で構成されたノズル支持体を前記塗装機本体の外周面に対して装着することにより、前記ノズル支持体に支持された洗浄ノズルがその先端を前記回転霧化頭の後面に向けた状態で斜め下向きになるように位置決め配置するノズル支持体装着ステップと、前記塗装ロボットを駆動して前記回転霧化頭を洗浄液回収容器の上面開口部に挿入する回転霧化頭挿入ステップと、前記ノズル支持体装着ステップ及び前記回転霧化頭挿入ステップの後、前記回転霧化頭を回転させた状態で前記洗浄ノズルに前記洗浄液を供給し、前記洗浄ノズルから前記回転霧化頭の後面に対して前記洗浄液を噴射する洗浄ステップと、前記洗浄ステップの後、前記洗浄ノズルへの前記洗浄液の供給を停止し、前記ノズル支持体を前記塗装機本体の外周面から離脱させるノズル支持体離脱ステップとを含むことを特徴とした塗装機の洗浄方法をその要旨とする。   The invention described in means 5 is a coating machine provided with a bell-shaped rotary atomizing head at the tip of the coating machine main body attached to the tip of the painting robot, and sprays a cleaning liquid onto the rear surface of the rotary atomizing head. The cleaning nozzle is supported by the nozzle support by mounting a nozzle support configured separately from the coating machine on the outer peripheral surface of the coating machine main body. A nozzle support mounting step that positions and arranges the tip of the rotary atomizing head so as to be obliquely downward with the tip thereof facing the rear surface of the rotary atomizing head; and the coating robot is driven to place the rotary atomizing head on the upper surface of the cleaning liquid recovery container. After the rotary atomizing head insertion step to be inserted into the opening, the nozzle support mounting step and the rotary atomizing head insertion step, the cleaning liquid is supplied to the cleaning nozzle in a state where the rotary atomizing head is rotated. A cleaning step of spraying the cleaning liquid from the cleaning nozzle to the rear surface of the rotary atomizing head; and after the cleaning step, supply of the cleaning liquid to the cleaning nozzle is stopped, and the nozzle support is applied to the coating The gist of the cleaning method for a coating machine includes a nozzle support body detaching step for detaching from the outer peripheral surface of the machine body.

従って、手段5に記載の発明によると、ノズル支持体装着ステップでは、洗浄ノズルを支持するノズル支持体が塗装機本体の外周面に対して装着されることで、塗装ロボットによる回転霧化頭の挿入位置精度の良否に関係なく、所望とする狙い位置に洗浄ノズルがセットされる。回転霧化頭挿入ステップでは、塗装ロボットの駆動により、回転霧化頭が洗浄液回収容器の上面開口部に挿入され、洗浄が開始可能な状態となる。これらステップの後になされる洗浄ステップでは、回転霧化頭を回転させた状態で洗浄ノズルに洗浄液が供給され、洗浄ノズルから回転霧化頭の後面に対して洗浄液が噴射される。その結果、回転霧化頭の後面に付着していた塗料が洗い流され、その塗料洗浄排液が洗浄液回収容器に回収される。洗浄ステップの後になされるノズル支持体離脱ステップでは、洗浄ノズルへの洗浄液の供給が停止され、ノズル支持体が塗装機本体の外周面から離脱される。その結果、塗装中に洗浄ノズルから被塗装物に洗浄液が垂れることがなくなり、塗装機の複雑化、大型化も回避される。   Therefore, according to the invention described in the means 5, in the nozzle support mounting step, the nozzle support that supports the cleaning nozzle is mounted on the outer peripheral surface of the coating machine body, so that the rotary atomizing head of the coating robot Regardless of the accuracy of the insertion position, the cleaning nozzle is set at a desired target position. In the rotary atomizing head insertion step, the rotary atomizing head is inserted into the upper surface opening of the cleaning liquid recovery container by driving of the painting robot, and the cleaning can be started. In the cleaning step performed after these steps, the cleaning liquid is supplied to the cleaning nozzle in a state where the rotary atomizing head is rotated, and the cleaning liquid is ejected from the cleaning nozzle to the rear surface of the rotary atomizing head. As a result, the paint adhering to the rear surface of the rotary atomizing head is washed away, and the paint washing drainage liquid is collected in the washing liquid collection container. In the nozzle support removing step performed after the cleaning step, the supply of the cleaning liquid to the cleaning nozzle is stopped, and the nozzle support is detached from the outer peripheral surface of the coating machine main body. As a result, the cleaning liquid does not drip from the cleaning nozzle to the object to be coated during coating, and the complexity and size of the coating machine can be avoided.

以上詳述したように、請求項1〜4に記載の発明によると、塗装機の複雑化・大型化や塗装品質の低下を伴うことなく、回転霧化頭の後面を確実に洗浄することができる塗装機用洗浄機構を提供することができる。また、請求項5に記載の発明によると、塗装機の複雑化・大型化や塗装品質の低下を伴うことなく、回転霧化頭の後面を確実に洗浄することができる塗装機の洗浄方法を提供することができる。   As described above in detail, according to the first to fourth aspects of the present invention, the rear surface of the rotary atomizing head can be reliably cleaned without complicating / upsizing the coating machine and lowering the coating quality. A coating machine cleaning mechanism that can be provided can be provided. Further, according to the invention of claim 5, there is provided a coating machine cleaning method capable of reliably cleaning the rear surface of the rotary atomizing head without complicating / upsizing the coating machine and reducing coating quality. Can be provided.

本発明を具体化した実施形態の塗装機用洗浄機構を備える塗装設備を示す全体概略図。BRIEF DESCRIPTION OF THE DRAWINGS The whole schematic diagram which shows the coating equipment provided with the washing | cleaning mechanism for coating machines of embodiment which actualized this invention. 実施形態の塗装機用洗浄機構におけるノズル支持体の装着前の状態を示す概略図。Schematic which shows the state before mounting | wearing of the nozzle support body in the washing | cleaning mechanism for coating machines of embodiment. 実施形態の塗装機用洗浄機構におけるノズル支持体の装着後の状態を示す概略図。Schematic which shows the state after mounting | wearing with the nozzle support body in the washing | cleaning mechanism for coating machines of embodiment. 別の実施形態の塗装機用洗浄機構を示す概略図。Schematic which shows the washing | cleaning mechanism for coating machines of another embodiment.

以下、本発明を具体化した一実施形態の塗装機用洗浄機構を図1〜図3に基づき詳細に説明する。   Hereinafter, a cleaning mechanism for a coating machine according to an embodiment of the present invention will be described in detail with reference to FIGS.

図1には、塗装ロボット11を備える塗装設備1が示されている。この塗装設備1は、塗装ロボット11のほかに塗装機用洗浄機構21を備えている。本実施形態の塗装機用洗浄機構21は、塗装ロボット11に取り付けられた塗装機12を洗浄するためのものである。この塗装ロボット11は、自動車ボディなどの被塗装物(図示略)に対して塗装作業を行う際に用いられる多関節ロボットである。塗装ロボット11は、被塗装物を塗装する際に屈伸・回転するアーム13と、アーム13の先端に取り付けられた塗装機12とを備えている。塗装機12は、アーム13の屈伸・回転により、高さ及び塗料噴射方向が変更されるようになっている。なお、アーム13は、複数の関節を動かすための図示しないモータを複数個備えており、それらのモータは制御手段であるコントローラ14からの制御信号に基づいて駆動制御されるようになっている。   FIG. 1 shows a painting facility 1 including a painting robot 11. The painting facility 1 includes a painting machine cleaning mechanism 21 in addition to the painting robot 11. The coating machine cleaning mechanism 21 of the present embodiment is for cleaning the coating machine 12 attached to the coating robot 11. The painting robot 11 is an articulated robot used when performing painting work on an object to be painted (not shown) such as an automobile body. The painting robot 11 includes an arm 13 that bends, stretches and rotates when painting an object to be coated, and a coating machine 12 attached to the tip of the arm 13. The coating machine 12 is configured such that the height and the paint spraying direction are changed by bending and stretching of the arm 13. The arm 13 includes a plurality of motors (not shown) for moving a plurality of joints, and these motors are driven and controlled based on a control signal from the controller 14 which is a control means.

図1〜図3に示されるように、塗装機12は、略円筒状の塗装機本体22と、ベル型の回転霧化頭23とを備えている。塗装機本体22は、塗料が充填される塗料容器(図示略)と、塗料容器内の塗料を回転霧化頭23に供給する塗料供給機構(図示略)とを備えている。回転霧化頭23は、塗装機本体22に取り付けられており、塗装機本体22内に設けられた霧化頭回転用のエアモータによって回転するようになっている。そして、回転霧化頭23が回転すると、図示しない塗料供給機構によって供給されてきた塗料は、遠心力によって外周側に飛散して霧化されるようになっている。なお、塗料供給機構及びエアモータは、コントローラ14からの制御信号に基づいて駆動制御される。   As shown in FIGS. 1 to 3, the coating machine 12 includes a substantially cylindrical coating machine body 22 and a bell-shaped rotary atomizing head 23. The coating machine body 22 includes a paint container (not shown) filled with paint and a paint supply mechanism (not shown) for supplying the paint in the paint container to the rotary atomizing head 23. The rotary atomizing head 23 is attached to the coating machine body 22 and is rotated by an air motor for rotating the atomizing head provided in the coating machine body 22. When the rotary atomizing head 23 rotates, the paint supplied by a paint supply mechanism (not shown) is scattered and atomized by centrifugal force to the outer peripheral side. The paint supply mechanism and the air motor are driven and controlled based on a control signal from the controller 14.

回転霧化頭23の後部は略円筒状をなしており、回転霧化頭23の前部24は、前端に行くに従って外径が大きくなる後面(テーパ面)24aを有している。なお、後面24aは、回転霧化頭23の径方向に対して約45°傾斜している。   The rear part of the rotary atomizing head 23 has a substantially cylindrical shape, and the front part 24 of the rotary atomizing head 23 has a rear surface (tapered surface) 24a whose outer diameter increases toward the front end. The rear surface 24 a is inclined by about 45 ° with respect to the radial direction of the rotary atomizing head 23.

図2,図3に示されるように、塗装機本体22の内部には、加圧エアを含む洗浄液を供給するための塗装機内洗浄液経路25が設けられている。塗装機内洗浄液経路25は、塗装機本体22の外周面22aに設けられた接続ポート26を始点とし、塗装機本体22の内部を通り抜けて回転霧化頭23の後面24a付近にて開口している。従って、接続ポート26側から加圧エアを含む洗浄液を供給すると、回転霧化頭23の後面24aに向けて当該洗浄液が吐出されるようになっている。   As shown in FIGS. 2 and 3, a coating machine cleaning liquid path 25 for supplying a cleaning liquid containing pressurized air is provided inside the coating machine main body 22. The coating liquid cleaning fluid path 25 starts from a connection port 26 provided on the outer peripheral surface 22a of the coating machine main body 22, passes through the interior of the coating machine main body 22, and opens near the rear surface 24a of the rotary atomizing head 23. . Therefore, when a cleaning liquid containing pressurized air is supplied from the connection port 26 side, the cleaning liquid is discharged toward the rear surface 24a of the rotary atomizing head 23.

図1〜図3に示されるように、本実施形態の塗装機用洗浄機構21は、洗浄液回収容器31を備えている。洗浄液回収容器31は、塗装ロボット11の近傍において、塗装機12とは別体に設けられている。洗浄液回収容器31は、後述する洗浄ノズル44から噴射した洗浄液を回収する機能と、色替時に塗装機12から吹き捨てられた塗料を回収する機能とを有している。なお、本実施形態では、洗浄液回収容器31がステンレス製であるため、洗浄液に起因した錆びの発生を防止することができる。   As shown in FIGS. 1 to 3, the coating machine cleaning mechanism 21 of this embodiment includes a cleaning liquid recovery container 31. The cleaning liquid recovery container 31 is provided separately from the coating machine 12 in the vicinity of the coating robot 11. The cleaning liquid recovery container 31 has a function of recovering a cleaning liquid sprayed from a cleaning nozzle 44, which will be described later, and a function of recovering paint that has been blown off from the coating machine 12 during color change. In the present embodiment, since the cleaning liquid recovery container 31 is made of stainless steel, it is possible to prevent rust caused by the cleaning liquid.

洗浄液回収容器31は、略円筒状をなす容器本体32と、略円板状をなす上蓋33とを備えている。容器本体32は、開口部を上端に有するとともに、容器本体32内の廃液を排出する廃液排出口(図示略)を下端に有している。一方、上蓋33は、容器本体32の外径と略同じ直径に設定され、開口部を覆うように容器本体32に取り付けられている。上蓋33の中央部には、回転霧化頭23を容器本体32内に挿入可能な挿入孔34(上面開口部)が設けられている。挿入孔34は円形状をなしており、その内径は、挿入した回転霧化頭23との間に10mm以上50mm以下の隙間が生じる程度の大きさに設定されている。   The cleaning liquid recovery container 31 includes a container body 32 having a substantially cylindrical shape and an upper lid 33 having a substantially disk shape. The container main body 32 has an opening at the upper end and a waste liquid discharge port (not shown) for discharging the waste liquid in the container main body 32 at the lower end. On the other hand, the upper lid 33 is set to have substantially the same diameter as the outer diameter of the container main body 32 and is attached to the container main body 32 so as to cover the opening. An insertion hole 34 (upper surface opening) through which the rotary atomizing head 23 can be inserted into the container main body 32 is provided at the center of the upper lid 33. The insertion hole 34 has a circular shape, and the inner diameter thereof is set to such a size that a gap of 10 mm or more and 50 mm or less is generated between the inserted rotary atomizing head 23.

図1〜図3に示されるように、本実施形態の塗装機用洗浄機構21は、洗浄液回収容器31とは別に、回転霧化頭23の後面24aに対して洗浄液を噴射することで洗浄を行うための構成を備えている。具体的にいうと、この塗装機用洗浄機構21は、ノズル支持体41、洗浄ノズル44、洗浄液供給管45、エアシリンダ51等により構成されている。   As shown in FIG. 1 to FIG. 3, the coating machine cleaning mechanism 21 of this embodiment performs cleaning by spraying the cleaning liquid onto the rear surface 24 a of the rotary atomizing head 23 separately from the cleaning liquid recovery container 31. It has a configuration to do. More specifically, the coating machine cleaning mechanism 21 includes a nozzle support 41, a cleaning nozzle 44, a cleaning liquid supply pipe 45, an air cylinder 51, and the like.

ノズル支持体駆動手段としてのエアシリンダ51は、洗浄液回収容器31の近傍に設置されたシリンダ支持体52の上端に横置きで固定されている。本実施形態では、シリンダ支持体52が洗浄液回収容器31とは別体で構成されているが、洗浄液回収容器31と一体的に形成されていてもよい。流体圧アクチュエータの一種であるエアシリンダ51には、加圧エア源としてのエアコンプレッサ(図示略)が流路的に接続されている。このエアシリンダ51にはエア制御弁等のようなシリンダ駆動手段53が接続されるとともに、シリンダ駆動手段53にはコントローラ14が電気的に接続されている。従って、コントローラ14からの制御信号に基づいてシリンダ駆動手段53が駆動制御され、その結果としてエアシリンダ51が水平方向に伸縮するようになっている。   An air cylinder 51 serving as a nozzle support driving means is fixed horizontally on the upper end of a cylinder support 52 installed in the vicinity of the cleaning liquid recovery container 31. In the present embodiment, the cylinder support 52 is configured separately from the cleaning liquid recovery container 31, but may be formed integrally with the cleaning liquid recovery container 31. An air compressor (not shown) as a pressurized air source is connected in a flow path to an air cylinder 51 which is a kind of fluid pressure actuator. A cylinder driving means 53 such as an air control valve is connected to the air cylinder 51, and a controller 14 is electrically connected to the cylinder driving means 53. Therefore, the cylinder driving means 53 is driven and controlled based on the control signal from the controller 14, and as a result, the air cylinder 51 expands and contracts in the horizontal direction.

本実施形態においてノズル支持体41は、塗装機12や洗浄液回収容器31とは別体で構成されており、継手部42とアーム部43とを有している。この継手部42は、塗装機本体22の外周面22aに対して着脱可能であり、上記の塗装機内洗浄液経路25に加圧エアを含む洗浄液を供給するための洗浄継手を兼ねている。本実施形態の継手部42は、ブロック状をなしており、エアシリンダ51の先端に取り付けられている。継手部42においてエアシリンダ51とは反対側の側面には、支持体側係合部としての複数の係合ピン47が設けられている。一方、塗装機本体22の外周面22aにおいて複数の係合ピン47に対応する位置には、それらに対して係脱可能な支持体側係合部としての係合穴27が設けられている。また、継手部42の上記側面において塗装機本体22側の接続ポート26に対応する位置には、ノズル支持体41側の接続ポート48が突設されている。この接続ポート48は、内部流路49を介して洗浄液供給管46に流路的に接続されている。洗浄液供給管46からは、加圧エアを含む洗浄液が供給されるようになっている(図1,図3の矢印R1を参照)。   In the present embodiment, the nozzle support 41 is configured separately from the coating machine 12 and the cleaning liquid recovery container 31, and includes a joint portion 42 and an arm portion 43. The joint portion 42 can be attached to and detached from the outer peripheral surface 22a of the coating machine main body 22, and also serves as a cleaning joint for supplying a cleaning liquid containing pressurized air to the above-described cleaning liquid path 25 in the coating machine. The joint portion 42 of the present embodiment has a block shape and is attached to the tip of the air cylinder 51. A plurality of engaging pins 47 as support body side engaging portions are provided on the side surface of the joint portion 42 opposite to the air cylinder 51. On the other hand, on the outer peripheral surface 22 a of the coating machine main body 22, engagement holes 27 are provided as support-side engagement portions that can be engaged and disengaged with respect to the plurality of engagement pins 47. Further, a connection port 48 on the nozzle support 41 side protrudes at a position corresponding to the connection port 26 on the coating machine body 22 side on the side surface of the joint portion 42. The connection port 48 is connected to the cleaning liquid supply pipe 46 in a flow path via an internal flow path 49. A cleaning liquid containing pressurized air is supplied from the cleaning liquid supply pipe 46 (see arrow R1 in FIGS. 1 and 3).

本実施形態においてアーム部43は、継手部42から下方に延びるように設けられている。ただし、アーム部43の先端(下端)は、洗浄液回収容器31の上蓋33との干渉を避けるために、上蓋33よりも若干高い位置となるようにあらかじめ設定されている。アーム部43の先端には洗浄ノズル44が取り付けられている。本実施形態の洗浄ノズル44は、同一方向に延びる2本の洗浄液噴射管を備えたものである。各洗浄液噴射管は、略く字状に屈曲しており、その先端は斜め下向きとなるように配置されている。具体的にいうと、ここでは上蓋33に対して各洗浄液噴射管の先端部がなす角度(傾斜角度)が、約30°となるように設定される。なお、洗浄ノズル44の先端位置も、上蓋33よりも若干高くなるようにあらかじめ設定されている。   In the present embodiment, the arm portion 43 is provided so as to extend downward from the joint portion 42. However, the tip (lower end) of the arm portion 43 is set in advance so as to be slightly higher than the upper lid 33 in order to avoid interference with the upper lid 33 of the cleaning liquid recovery container 31. A cleaning nozzle 44 is attached to the tip of the arm portion 43. The cleaning nozzle 44 of this embodiment is provided with two cleaning liquid injection tubes extending in the same direction. Each of the cleaning liquid ejection pipes is bent in a substantially square shape, and its tip is disposed so as to be obliquely downward. Specifically, the angle (inclination angle) formed by the tip of each cleaning liquid ejection tube with respect to the upper lid 33 is set to be about 30 °. The tip position of the cleaning nozzle 44 is also set in advance so as to be slightly higher than the upper lid 33.

アーム部43の先端には、傾斜角度調整手段としての調整ネジ56が設けられている。従って、この調整ネジ56を回動操作することにより、洗浄ノズル44の傾斜角度が調整可能となっている。なお、本実施形態では、洗浄ノズル44の傾斜角度が調整可能である一方、洗浄ノズルの鉛直方向や水平方向への位置調整を行うための手段は特に設けられていない。   An adjustment screw 56 as an inclination angle adjusting means is provided at the tip of the arm portion 43. Accordingly, the tilt angle of the cleaning nozzle 44 can be adjusted by rotating the adjusting screw 56. In the present embodiment, the inclination angle of the cleaning nozzle 44 can be adjusted, but no means for adjusting the position of the cleaning nozzle in the vertical direction or the horizontal direction is provided.

また、洗浄ノズル44の後端には、別の洗浄液供給管45が流路的に接続されている。この洗浄液供給管45からは、加圧エアを含まない洗浄液が供給されるようになっている(図1,図3の矢印R2を参照)。従って、洗浄ノズル44の先端から斜め下方向に向けて洗浄液が噴射されるようになっている。   Further, another cleaning liquid supply pipe 45 is connected to the rear end of the cleaning nozzle 44 in a flow path. A cleaning liquid that does not include pressurized air is supplied from the cleaning liquid supply pipe 45 (see arrow R2 in FIGS. 1 and 3). Accordingly, the cleaning liquid is ejected from the front end of the cleaning nozzle 44 obliquely downward.

次に、塗装機用洗浄機構21の動作(塗装機12の洗浄方法)について説明する。   Next, the operation of the coating machine cleaning mechanism 21 (cleaning method of the coating machine 12) will be described.

まず、塗装機12による被塗装物の塗装が終了し、次の被塗装物を塗装するにあたって色替をする必要が生じた場合、コントローラ14は、アーム13を駆動して塗装機12を所定の移動経路に沿って移動させる。そして、塗装機12が挿入孔34の上方位置に到達すると、コントローラ14は、アーム13を駆動して塗装機12を下降させることにより、回転霧化頭23のみを挿入孔34を介して洗浄液回収容器31内に挿入させる(図2に示す回転霧化頭挿入ステップ)。その後、コントローラ14が塗装機12を駆動して塗料を噴射させることにより、塗装機12内の塗料が洗浄液回収容器31内に排出される。このステップを経ると、回転霧化頭23の洗浄が開始可能な状態となる。   First, when the painting of the object to be coated by the coating machine 12 is completed and it is necessary to change the color when painting the next object to be coated, the controller 14 drives the arm 13 to move the coating machine 12 to a predetermined value. Move along the movement path. When the coating machine 12 reaches the upper position of the insertion hole 34, the controller 14 drives the arm 13 to lower the coating machine 12, so that only the rotary atomizing head 23 is recovered through the insertion hole 34. It is made to insert in the container 31 (rotating atomizing head insertion step shown in FIG. 2). Thereafter, the controller 14 drives the coating machine 12 to spray the paint, whereby the paint in the coating machine 12 is discharged into the cleaning liquid collection container 31. After this step, the rotary atomizing head 23 can be cleaned.

なお、この時点においてエアシリンダ51はまだ収縮しているため、継手部42は塗装機12から離間した退避位置にあり、塗装機本体22に対してノズル支持体41が非装着の状態となっている。それゆえ、洗浄ノズル44も回転霧化頭23から離間している。   Since the air cylinder 51 is still contracted at this time, the joint portion 42 is at a retracted position away from the coating machine 12 and the nozzle support 41 is not attached to the coating machine body 22. Yes. Therefore, the cleaning nozzle 44 is also separated from the rotary atomizing head 23.

続いて、コントローラ14は、エアシリンダ51を伸張させるように駆動して、継手部42を塗装機本体22の外周面22aに近接させる。すると、継手部42に設けた各係合ピン47が各係合穴27に係合するとともに、接続ポート26,48同士が互いに連結する。そして、ノズル支持体41が塗装機本体22の外周面22aに対して装着された状態となる(図3に示すノズル支持体装着ステップ)。このとき、アーム部43に支持された洗浄ノズル44は回転霧化頭23に近接し、その先端を回転霧化頭23の後面24aに向けた状態で斜め下向きになるように位置決め配置される。従って、このステップを経ると、塗装ロボット11による回転霧化頭23の挿入位置精度の良否に関係なく、所望とする狙い位置に洗浄ノズル44がセットされる。   Subsequently, the controller 14 drives the air cylinder 51 to extend so that the joint portion 42 comes close to the outer peripheral surface 22 a of the coating machine body 22. Then, each engagement pin 47 provided in the joint part 42 engages with each engagement hole 27, and the connection ports 26 and 48 are connected to each other. And the nozzle support body 41 will be in the state with which it was mounted | worn with respect to the outer peripheral surface 22a of the coating machine main body 22 (nozzle support body mounting | wearing step shown in FIG. 3). At this time, the cleaning nozzle 44 supported by the arm portion 43 is positioned so as to be close to the rotary atomizing head 23 and obliquely downward with its tip directed toward the rear surface 24a of the rotary atomizing head 23. Accordingly, after this step, the cleaning nozzle 44 is set at a desired target position regardless of the accuracy of the insertion position accuracy of the rotary atomizing head 23 by the painting robot 11.

次に、コントローラ14は、エアモータを駆動して回転霧化頭23を15000rpmで回転させる。この状態においてコントローラ14は、図示しないポンプを駆動して洗浄ノズル44に洗浄液を供給し、各洗浄液噴射管から回転霧化頭23の後面24aに向けて洗浄液を噴射させる。併せて、図示しない別のポンプを駆動して加圧エアを含む洗浄液を供給し、塗装機内洗浄液経路25から回転霧化頭23の後面24aに向けて当該洗浄液を吐出させる(洗浄ステップ)。その結果、回転霧化頭23の後面24aに付着していた塗料が洗い流され、その塗料洗浄排液が洗浄液回収容器31に回収される。なお、洗浄液の噴射を所定時間(本実施形態では1s弱)だけ行った後、コントローラ14はエアモータの駆動を停止させるとともに、洗浄ノズル44等への洗浄液の供給を停止させる。ただし、回転霧化頭23は、慣性力の作用によって一定時間回転し続ける。これにより、回転霧化頭23に付着している洗浄液や塗料が遠心力によって外周側に飛散し、回転霧化頭23が乾燥する。   Next, the controller 14 drives the air motor to rotate the rotary atomizing head 23 at 15000 rpm. In this state, the controller 14 drives a pump (not shown) to supply the cleaning liquid to the cleaning nozzle 44 and ejects the cleaning liquid from the respective cleaning liquid injection pipes toward the rear surface 24a of the rotary atomizing head 23. At the same time, another pump (not shown) is driven to supply a cleaning liquid containing pressurized air, and the cleaning liquid is discharged from the cleaning liquid path 25 in the coating machine toward the rear surface 24a of the rotary atomizing head 23 (cleaning step). As a result, the paint adhering to the rear surface 24 a of the rotary atomizing head 23 is washed away, and the paint washing waste liquid is collected in the washing liquid collection container 31. After spraying the cleaning liquid for a predetermined time (less than 1 s in this embodiment), the controller 14 stops driving the air motor and stops supplying the cleaning liquid to the cleaning nozzle 44 and the like. However, the rotary atomizing head 23 continues to rotate for a certain time by the action of inertial force. Thereby, the cleaning liquid and paint adhering to the rotary atomizing head 23 are scattered to the outer peripheral side by centrifugal force, and the rotary atomizing head 23 is dried.

洗浄ノズル44等への洗浄液の供給が停止され、回転霧化頭23がある程度乾燥した後、コントローラ14は、エアシリンダ51を収縮させるように駆動して、継手部42を塗装機本体22の外周面22aから離間させる。すると、各係合ピン47が各係合穴27から外れるとともに、接続ポート26,48同士の連結が解除される。その結果、ノズル支持体41が塗装機本体22の外周面22aから離脱して非装着の状態に復帰し、塗装機用洗浄機構21による一連の洗浄作業が終了する(ノズル支持体離脱ステップ)。   After the supply of the cleaning liquid to the cleaning nozzle 44 and the like is stopped and the rotary atomizing head 23 is dried to some extent, the controller 14 drives the air cylinder 51 to contract, and the joint portion 42 is moved to the outer periphery of the coating machine main body 22. Separated from the surface 22a. Then, each engagement pin 47 is removed from each engagement hole 27 and the connection between the connection ports 26 and 48 is released. As a result, the nozzle support 41 is detached from the outer peripheral surface 22a of the coating machine main body 22 to return to the non-mounted state, and a series of cleaning operations by the coating machine cleaning mechanism 21 is completed (nozzle support removing step).

洗浄作業が終了したら、塗装機本体22内の塗料容器に次色塗料を充填して色替を行う。その後、コントローラ14は、アーム13を駆動して塗装機12を上昇させることにより、回転霧化頭23を洗浄液回収容器31の外部に移動させる。さらに、コントローラ14は、アーム13を駆動して塗装機12を塗装作業開始位置に移動させた後、塗装機12を駆動させて次の被塗装物の塗装を開始させる。   When the cleaning operation is completed, the paint container in the coating machine main body 22 is filled with the next color paint and the color is changed. Thereafter, the controller 14 moves the rotary atomizing head 23 to the outside of the cleaning liquid recovery container 31 by driving the arm 13 to raise the coating machine 12. Further, the controller 14 drives the arm 13 to move the painting machine 12 to the painting work start position, and then drives the painting machine 12 to start painting the next object to be painted.

従って、本実施形態によれば以下の効果を得ることができる。   Therefore, according to the present embodiment, the following effects can be obtained.

(1)本実施形態の塗装機用洗浄機構21によると、回転霧化頭23の洗浄時には、エアシリンダ51の駆動により、洗浄ノズル44を支持するノズル支持体41が塗装機本体22の外周面22aに対して装着される。ゆえに、塗装ロボット11による回転霧化頭23の挿入位置精度が悪化したとしても、特にそれには影響を受けず、洗浄ノズル44による洗浄液の狙い位置のズレが防止される。従って、回転霧化頭23の後面24aに洗浄液を確実に当てることが可能となり、面倒な調整作業を行わなくても確実に洗浄を行うことができる。   (1) According to the coating machine cleaning mechanism 21 of the present embodiment, the nozzle support 41 that supports the cleaning nozzle 44 is driven by the air cylinder 51 when the rotary atomizing head 23 is cleaned. It is attached to 22a. Therefore, even if the insertion position accuracy of the rotary atomizing head 23 by the coating robot 11 deteriorates, it is not particularly affected by this, and the displacement of the target position of the cleaning liquid by the cleaning nozzle 44 is prevented. Accordingly, it becomes possible to reliably apply the cleaning liquid to the rear surface 24a of the rotary atomizing head 23, and it is possible to perform the cleaning reliably without performing troublesome adjustment work.

(2)また、この塗装機用洗浄機構21によると、回転霧化頭23の洗浄を終えて塗装を行う時には、洗浄ノズル44を支持するノズル支持体41を塗装機本体22の外周面22aから離脱させておくことができる。よって、塗装中に洗浄ノズル44から被塗装物に洗浄液が垂れて、被塗装物の塗装品質が低下するといった心配もない。しかも、洗浄ノズル44やノズル支持体41を塗装機本体22とは別体で設けたことにより、塗装機12の複雑化、大型化を回避することができる。   (2) Also, according to the coating machine cleaning mechanism 21, the nozzle support 41 that supports the cleaning nozzle 44 is removed from the outer peripheral surface 22 a of the coating machine body 22 when the rotary atomizing head 23 is cleaned and coated. You can leave it. Therefore, there is no concern that the cleaning liquid will drip from the cleaning nozzle 44 to the object to be coated during the coating process and the coating quality of the object to be coated will deteriorate. In addition, since the cleaning nozzle 44 and the nozzle support 41 are provided separately from the coating machine main body 22, it is possible to avoid complication and enlargement of the coating machine 12.

(3)この塗装機用洗浄機構21の場合、ノズル支持体41は継手部42とアーム部43とを有する構成を採用している。また、継手部42には、塗装機本体22の外周面22aにある各係合穴27に対して係脱可能な各係合ピン47が設けられている。そのような継手部42から下方に延設されたアーム部43の先端には、洗浄ノズル44が取り付けられている。従って、ノズル支持体41の装着時には、各係合穴27と各係合ピン47とが係合することによって、ノズル支持体41における継手部42を塗装機本体22に対して位置決め固定させることができる。また、洗浄ノズル44を継手部42ではなくアーム部43に取り付けた結果、洗浄ノズル44からある程度離れた位置に継手部42を設定可能となり、継手部42が回転霧化頭23の邪魔にならなくなる。さらに、この構成であると洗浄ノズル44を回転霧化頭23の後面24aに近接した位置に配置しやすくなるという利点がある。   (3) In the case of this coating machine cleaning mechanism 21, the nozzle support 41 employs a configuration having a joint portion 42 and an arm portion 43. The joint portion 42 is provided with engagement pins 47 that can be engaged with and disengaged from the engagement holes 27 in the outer peripheral surface 22a of the coating machine body 22. A cleaning nozzle 44 is attached to the tip of an arm portion 43 that extends downward from the joint portion 42. Therefore, when the nozzle support body 41 is mounted, the engagement holes 27 and the engagement pins 47 are engaged, whereby the joint portion 42 of the nozzle support body 41 can be positioned and fixed with respect to the coating machine body 22. it can. Further, as a result of attaching the cleaning nozzle 44 to the arm portion 43 instead of the joint portion 42, the joint portion 42 can be set at a position somewhat away from the cleaning nozzle 44, and the joint portion 42 does not interfere with the rotary atomizing head 23. . Further, this configuration has an advantage that the cleaning nozzle 44 can be easily disposed at a position close to the rear surface 24a of the rotary atomizing head 23.

(4)この塗装機用洗浄機構21の場合、継手部42は、塗装機内洗浄液経路25に、加圧エアを含む洗浄液を供給するための洗浄継手を兼ねるものとなっている。従って、ノズル支持体41の装着時には、塗装機12外に存在する洗浄液供給管45を経て洗浄ノズル44に洗浄液を供給可能となるばかりでなく、塗装機12内に存在する塗装機内洗浄液経路25にも、加圧エアを含む洗浄液を供給可能となる。つまり、洗浄継手を兼ねる継手部42を有するノズル支持体41としたことで、上記の2つの経路に同時に洗浄液を供給することができる。また、この構成によると、洗浄継手を別個に備えたものに比べて、装置全体の複雑化、大型化を回避しやすくなるという利点がある。   (4) In the case of this coating machine cleaning mechanism 21, the joint portion 42 also serves as a cleaning joint for supplying cleaning liquid containing pressurized air to the cleaning liquid path 25 in the coating machine. Accordingly, when the nozzle support 41 is mounted, not only the cleaning liquid can be supplied to the cleaning nozzle 44 via the cleaning liquid supply pipe 45 existing outside the coating machine 12 but also the cleaning liquid path 25 in the coating machine existing in the coating machine 12. Also, it becomes possible to supply a cleaning liquid containing pressurized air. That is, by using the nozzle support body 41 having the joint portion 42 that also serves as a cleaning joint, the cleaning liquid can be simultaneously supplied to the two paths. Moreover, according to this structure, compared with what provided the washing | cleaning coupling separately, there exists an advantage that it becomes easy to avoid complication and the enlargement of the whole apparatus.

(5)この塗装機用洗浄機構21の場合、アーム部43に傾斜角度調整手段としての調整ネジ56を設けたことで、洗浄ノズル44の傾斜角度を適宜調整することが可能となる。よって、洗浄ノズル44による洗浄液の狙い位置を最適化することができ、回転霧化頭23の後面24aに洗浄液をより確実に当てることが可能となる。また、塗装機本体22と洗浄ノズル44との好適な相対位置関係は保持されるため、洗浄ノズル44の鉛直方向や水平方向への位置調整が要求されなくなり、ノズル調整作業が比較的簡単になるという利点がある。   (5) In the case of the washing machine 21 for the coating machine, the inclination angle of the cleaning nozzle 44 can be adjusted as appropriate by providing the arm 43 with the adjusting screw 56 as the inclination angle adjusting means. Therefore, the target position of the cleaning liquid by the cleaning nozzle 44 can be optimized, and the cleaning liquid can be more reliably applied to the rear surface 24a of the rotary atomizing head 23. Further, since the preferable relative positional relationship between the coating machine main body 22 and the cleaning nozzle 44 is maintained, the position adjustment of the cleaning nozzle 44 in the vertical direction and the horizontal direction is not required, and the nozzle adjustment work becomes relatively simple. There is an advantage.

なお、本実施形態を以下のように変更してもよい。   In addition, you may change this embodiment as follows.

・上記実施形態の塗装機用洗浄機構21では、ノズル支持体41における継手部42が、塗装機内洗浄液経路25に加圧エアを含む洗浄液を供給するための洗浄継手を兼ねるものとなっていた。しかし、これに限定されることはなく、例えば図4に示す別の実施形態の塗装機用洗浄機構21のノズル支持体41Aのように、継手部42Bと洗浄継手42Aとを別々に構成してもよい。なお、図4のものにおいては、継手部42Bを駆動するためのエアシリンダ51Aと、洗浄継手42Aを駆動するためのエアシリンダ51Bとがそれぞれ設けられている。   In the coating machine cleaning mechanism 21 of the above embodiment, the joint portion 42 of the nozzle support 41 also serves as a cleaning joint for supplying a cleaning liquid containing pressurized air to the cleaning liquid path 25 in the coating machine. However, the present invention is not limited to this. For example, a joint portion 42B and a cleaning joint 42A are configured separately as in a nozzle support 41A of a coating machine cleaning mechanism 21 of another embodiment shown in FIG. Also good. In FIG. 4, an air cylinder 51A for driving the joint portion 42B and an air cylinder 51B for driving the cleaning joint 42A are provided.

・上記実施形態では、ノズル支持体駆動手段としてエアシリンダ51を採用したが、これに限定されず、エアシリンダ51以外の流体圧アクチュエータを採用したり、あるいは動力源として流体圧以外のもの(例えば電力)を利用したアクチュエータを採用したりすることができる。   In the above embodiment, the air cylinder 51 is employed as the nozzle support driving means, but the present invention is not limited to this, and a fluid pressure actuator other than the air cylinder 51 is employed, or a power source other than fluid pressure (for example, It is possible to employ an actuator using electric power.

・上記実施形態では、塗装機側係合部として複数の係合穴27を設け、支持体側係合部として複数の係合ピン47を設けたが、それらの形状、個数、配設位置などは適宜変更することができる。   In the above embodiment, a plurality of engagement holes 27 are provided as the coating machine side engagement portion, and a plurality of engagement pins 47 are provided as the support body side engagement portion. However, their shape, number, arrangement position, etc. It can be changed as appropriate.

・上記実施形態では、ノズル支持体41は継手部42とアーム部43とを有するものとしたが、例えばアーム部43を省略して継手部42の一部に直接洗浄ノズル44を支持させるような構成としてもよい。   In the above embodiment, the nozzle support 41 has the joint portion 42 and the arm portion 43. For example, the arm portion 43 is omitted and the cleaning nozzle 44 is directly supported by a part of the joint portion 42. It is good also as a structure.

・上記実施形態では、傾斜角度調整手段として調整ネジ56を採用したが、調整ネジ56以外の手段により傾斜角度の調整を行うようにしてもよいほか、特に必要がなければ傾斜角度調整手段自体を省略した構成としてもよい。   In the above embodiment, the adjustment screw 56 is adopted as the inclination angle adjusting means. However, the inclination angle may be adjusted by means other than the adjustment screw 56. The configuration may be omitted.

11…塗装ロボット
12…塗装機
21…塗装機用洗浄機構
22…塗装機本体
22a…外周面
23…回転霧化頭
24a…回転霧化頭の後面
25…塗装機内洗浄液経路
27…塗装機側係合部としての係合穴
31…洗浄液回収容器
34…上面開口部としての挿入孔
41,41A…ノズル支持体
42,42B…継手部
43…アーム部
44…洗浄ノズル
45…洗浄液供給管
47…支持体側係合部としての係合ピン
51…ノズル支持体駆動手段としてのエアシリンダ
56…傾斜角度調整手段としての調整ネジ
DESCRIPTION OF SYMBOLS 11 ... Coating robot 12 ... Coating machine 21 ... Coating machine cleaning mechanism 22 ... Coating machine body 22a ... Outer peripheral surface 23 ... Rotating atomizing head 24a ... Rear surface of rotating atomizing head 25 ... Coating machine cleaning liquid path 27 ... Coating machine side Engaging hole 31... Cleaning liquid collection container 34... Insertion hole 41 and 41 A as upper surface opening portion Nozzle support 42 and 42 B. Joint portion 43. Arm portion 44 ... Cleaning nozzle 45 ... Cleaning liquid supply pipe 47. Engagement pin 51 as body side engaging portion 51. Air cylinder 56 as nozzle support driving means 56... Adjustment screw as inclination angle adjusting means

Claims (5)

塗装ロボットの先端に取り付けられた塗装機本体の先端にベル型の回転霧化頭を備えた塗装機の洗浄時に使用され、前記回転霧化頭の後面に対して洗浄液を噴射することで洗浄を行う機構であって、
前記塗装機とは別体で構成されたノズル支持体と、
前記ノズル支持体によって支持された洗浄ノズルと、
前記洗浄ノズルに前記洗浄液を供給する洗浄液供給管と、
前記ノズル支持体を前記塗装機本体の外周面に対して着脱させるべく、前記ノズル支持体を駆動するノズル支持体駆動手段と
を備え、前記塗装機本体に対する前記ノズル支持体の装着時には、前記洗浄ノズルがその先端を前記回転霧化頭の後面に向けた状態で斜め下向きに位置決め配置される
ことを特徴とした塗装機用洗浄機構。
Used when cleaning a sprayer equipped with a bell-shaped rotary atomizing head at the tip of the coating machine main body attached to the tip of the painting robot, and cleaning is performed by spraying a cleaning liquid onto the rear surface of the rotary atomizing head. A mechanism to perform,
A nozzle support configured separately from the coating machine;
A cleaning nozzle supported by the nozzle support;
A cleaning liquid supply pipe for supplying the cleaning liquid to the cleaning nozzle;
Nozzle support driving means for driving the nozzle support to detach the nozzle support with respect to the outer peripheral surface of the coating machine body, and when the nozzle support is mounted on the coating machine body, the cleaning is performed. A cleaning mechanism for a coating machine, characterized in that the nozzle is positioned and arranged obliquely downward with its tip directed toward the rear surface of the rotary atomizing head.
前記ノズル支持体は、前記塗装機本体の外周面にある塗装機側係合部に対して係脱可能な支持体側係合部を有する継手部と、前記継手部から下方に延設されかつその先端に前記洗浄ノズルが取り付けられたアーム部とを有することを特徴とする請求項1に記載の塗装機用洗浄機構。   The nozzle support includes a joint portion having a support-side engagement portion that can be engaged with and disengaged from a coating machine-side engagement portion on an outer peripheral surface of the coating machine body, and extends downward from the joint portion. The cleaning mechanism for a coating machine according to claim 1, further comprising an arm portion having the cleaning nozzle attached to a tip thereof. 前記継手部は、前記塗装機本体の外周面に対して着脱可能であり、前記塗装機本体の内部を通り前記回転霧化頭の後面付近にて開口する塗装機内洗浄液経路に、加圧エアを含む洗浄液を供給するための洗浄継手を兼ねることを特徴とする請求項2に記載の塗装機用洗浄機構。   The joint portion is detachable from the outer peripheral surface of the coating machine main body, and pressurized air is supplied to the cleaning liquid path in the coating machine that passes through the interior of the coating machine main body and opens near the rear surface of the rotary atomizing head. The cleaning mechanism for a coating machine according to claim 2, wherein the cleaning mechanism also serves as a cleaning joint for supplying a cleaning liquid. 前記アーム部は、前記洗浄ノズルの傾斜角度を調整するための傾斜角度調整手段を有していることを特徴とする請求項1乃至3のいずれか1項に記載の塗装機用洗浄機構。   The cleaning mechanism for a coating machine according to any one of claims 1 to 3, wherein the arm portion includes an inclination angle adjusting means for adjusting an inclination angle of the cleaning nozzle. 塗装ロボットの先端に取り付けられた塗装機本体の先端にベル型の回転霧化頭を備えた塗装機において、前記回転霧化頭の後面に対して洗浄液を噴射することで洗浄を行う方法であって、
前記塗装機とは別体で構成されたノズル支持体を前記塗装機本体の外周面に対して装着することにより、前記ノズル支持体に支持された洗浄ノズルがその先端を前記回転霧化頭の後面に向けた状態で斜め下向きになるように位置決め配置するノズル支持体装着ステップと、
前記塗装ロボットを駆動して前記回転霧化頭を洗浄液回収容器の上面開口部に挿入する回転霧化頭挿入ステップと、
前記ノズル支持体装着ステップ及び前記回転霧化頭挿入ステップの後、前記回転霧化頭を回転させた状態で前記洗浄ノズルに前記洗浄液を供給し、前記洗浄ノズルから前記回転霧化頭の後面に対して前記洗浄液を噴射する洗浄ステップと、
前記洗浄ステップの後、前記洗浄ノズルへの前記洗浄液の供給を停止し、前記ノズル支持体を前記塗装機本体の外周面から離脱させるノズル支持体離脱ステップと
を含むことを特徴とした塗装機の洗浄方法。
In a coating machine equipped with a bell-shaped rotary atomizing head at the tip of the coating machine main body attached to the tip of the painting robot, cleaning is performed by spraying a cleaning liquid onto the rear surface of the rotary atomizing head. And
By attaching a nozzle support configured separately from the coating machine to the outer peripheral surface of the coating machine main body, the cleaning nozzle supported by the nozzle support has the tip of the rotary atomizing head. A nozzle support mounting step for positioning and arranging so as to be obliquely downward in a state facing the rear surface;
A rotary atomizing head insertion step of driving the coating robot to insert the rotary atomizing head into the upper surface opening of the cleaning liquid recovery container;
After the nozzle support mounting step and the rotary atomizing head insertion step, the cleaning liquid is supplied to the cleaning nozzle in a state where the rotary atomizing head is rotated, and from the cleaning nozzle to the rear surface of the rotary atomizing head. A cleaning step of spraying the cleaning liquid on the surface;
A nozzle support removing step of stopping the supply of the cleaning liquid to the cleaning nozzle after the cleaning step, and releasing the nozzle support from the outer peripheral surface of the coating machine main body. Cleaning method.
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