JP4347036B2 - Rotary atomization coating equipment - Google Patents

Rotary atomization coating equipment Download PDF

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JP4347036B2
JP4347036B2 JP2003422124A JP2003422124A JP4347036B2 JP 4347036 B2 JP4347036 B2 JP 4347036B2 JP 2003422124 A JP2003422124 A JP 2003422124A JP 2003422124 A JP2003422124 A JP 2003422124A JP 4347036 B2 JP4347036 B2 JP 4347036B2
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paint
rotary atomizing
supply pipe
solvent
rotary
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JP2005177607A (en
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大 村井
誠 市村
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Trinity Industrial Corp
Toyota Motor Corp
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Toyota Motor Corp
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本発明は、自動車の車体等の被塗装物に霧状の塗料を噴霧して塗装する回転霧化塗装装置の技術に関する。   The present invention relates to a technology of a rotary atomizing coating apparatus that sprays and paints a mist-like paint on an object to be coated such as an automobile body.

従来、中空の回転軸と、回転軸の先端に設けられたベル状の回転霧化頭と、回転軸を貫通して回転霧化頭に塗料を供給する塗料供給管と、を具備し、回転霧化頭の回転により塗料に遠心力を与えて霧状とし、該霧状の塗料を被塗装物(例えば、自動車の車体や家電製品の筐体)に噴霧塗装する回転霧化塗装装置の技術は公知となっている。
このような回転霧化塗装装置は、(1)一本の供給管を具備する回転霧化塗装装置と、(2)複数本の塗料供給管を具備する回転霧化塗装装置と、に大別される。
2. Description of the Related Art Conventionally, a rotary rotating shaft, a bell-shaped rotating atomizing head provided at the tip of the rotating shaft, and a paint supply pipe that passes through the rotating shaft and supplies paint to the rotating atomizing head are provided. Technology of a rotary atomizing coating device that applies a centrifugal force to the paint by the rotation of the atomizing head to make it into a mist, and sprays the mist on the object to be coated (for example, the body of an automobile or the housing of a home appliance). Is known.
Such a rotary atomizing coating apparatus is roughly divided into (1) a rotary atomizing coating apparatus having a single supply pipe and (2) a rotary atomizing coating apparatus having a plurality of paint supply pipes. Is done.

(1)一本の塗料供給管を具備する回転霧化塗装装置は、主に、一個の回転霧化塗装装置で一種類の塗料を噴霧塗装する用途に用いられる。また、それまでに使用していた塗料が付着している部位(塗料供給管を含む塗料供給経路、および回転霧化頭)を溶剤で洗浄することにより、複数種類の塗料を切り替えて噴霧塗装可能な構成の回転霧化塗装装置も知られている。   (1) A rotary atomizing coating apparatus including a single paint supply pipe is mainly used for spraying one type of paint with a single rotary atomizing coating apparatus. In addition, by washing the part to which the paint used so far (the paint supply path including the paint supply pipe and the rotary atomizing head) with a solvent is used, it is possible to switch between multiple types of paints for spray painting. A rotary atomizing coating apparatus having a simple structure is also known.

一方、(2)複数本の塗料供給管を具備する回転霧化塗装装置は、主に、一個の回転霧化塗装装置で複数種類の塗料を切り替えて噴霧塗装する用途に用いられる。
このような回転霧化塗装装置は、各塗料について専用の塗料供給管を具備することにより、噴霧塗装する塗料の切り替え時に塗料供給管を含む塗料供給経路を洗浄する作業を省略して、塗料のロスの低減、洗浄時間(換言すれば塗料切替時間)の短縮、および洗浄に要する溶剤量の低減を図っている。例えば、特許文献1に記載の如くである。
On the other hand, (2) a rotary atomizing coating apparatus including a plurality of paint supply pipes is mainly used for spray coating by switching a plurality of types of paints with one rotary atomizing coating apparatus.
Such a rotary atomizing coating apparatus is provided with a dedicated paint supply pipe for each paint, thereby eliminating the work of cleaning the paint supply path including the paint supply pipe when switching the paint to be spray-coated. It aims to reduce loss, shorten cleaning time (in other words, paint switching time), and reduce the amount of solvent required for cleaning. For example, as described in Patent Document 1.

特開平9−75789号公報JP-A-9-75789

一個の回転霧化塗装装置で複数種類の塗料を切り替えて噴霧塗装する場合、「塗料切替作業効率の向上(塗料のロスの低減、洗浄時間の短縮、および洗浄に要する溶剤量の低減)」とともに重要な技術的課題として、「異なる塗料同士の混合防止」が挙げられる。   When spray coating with multiple types of paints switched with a single rotary atomizing coating device, along with "improving paint switching work efficiency (reducing paint loss, reducing cleaning time, and reducing the amount of solvent required for cleaning)" An important technical issue is “preventing mixing of different paints”.

「異なる塗料同士の混合防止」という観点からみると、(2)複数本の塗料供給管を具備する回転霧化塗装装置は、塗料供給管を含む塗料供給経路を洗浄する必要がない反面、使用されていない塗料供給管内には常に塗料が滞留しており該塗料供給管から回転霧化頭に塗料が滴下し、噴霧塗装中に異なる塗料同士が混合してしまうという根本的な問題が存在する。
従って、(2)複数本の塗料供給管を具備する回転霧化塗装装置は、異なる塗料同士の混合を絶対に避ける必要がある用途に適用することが困難である。
From the viewpoint of "preventing mixing of different paints", (2) the rotary atomizing coating device with multiple paint supply pipes does not need to clean the paint supply path including the paint supply pipes. There is a fundamental problem that the paint always stays in the paint supply pipe which is not applied, the paint drops from the paint supply pipe to the rotary atomizing head, and different paints are mixed during spray coating. .
Therefore, (2) the rotary atomizing coating apparatus having a plurality of coating material supply pipes is difficult to apply to applications that must absolutely avoid mixing different coating materials.

また、(1)一本の塗料供給管を具備する回転霧化塗装装置、および(2)複数本の塗料供給管を具備する回転霧化塗装装置のいずれの場合でも、回転霧化頭に付着した塗料を混合が起きない程度に十分に洗浄することが容易ではない。
特に、回転霧化頭において、塗料供給管の前端部の近傍となる部位に塗料が付着した場合、当該部位に溶剤を到達させて洗浄することが困難である。
Further, in any case of (1) a rotary atomizing coating apparatus having a single paint supply pipe and (2) a rotary atomizing coating apparatus having a plurality of paint supply pipes, it adheres to the rotary atomizing head. It is not easy to sufficiently wash the paint so that mixing does not occur.
In particular, in the rotary atomizing head, when the paint adheres to a site near the front end of the paint supply pipe, it is difficult to allow the solvent to reach the site and clean it.

このような問題を解決する方法の一つとして、図7に示す如く一本の塗料供給管105を内管105aと外管105bからなる二重管とし、内管105aには塗料または溶剤を通過可能とするとともに外管105bと内管105aとで挟まれた部分には溶剤を通過可能とすることにより、回転霧化頭の洗浄効果を向上させているものも提案されている。
しかし、このような構成とした場合でも、回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に塗料が付着した場合には当該部位の洗浄が不十分であった。
従って、十分な洗浄効果を得るためには長時間、かつ過大な流量で溶剤を流さざるを得ず、洗浄時間の増加、洗浄に要する溶剤量の増加という問題が発生していた。
As one method for solving such a problem, as shown in FIG. 7, a single paint supply pipe 105 is a double pipe comprising an inner pipe 105a and an outer pipe 105b, and the inner pipe 105a passes paint or solvent. It has been proposed that the cleaning effect of the rotary atomizing head is improved by allowing the solvent to pass through the portion sandwiched between the outer tube 105b and the inner tube 105a.
However, even in such a configuration, when the paint adheres to a portion around the front end portion of the paint supply pipe on the inner wall surface of the rotary atomizing head, the portion is not sufficiently cleaned.
Therefore, in order to obtain a sufficient cleaning effect, the solvent has to be flowed for a long time and at an excessive flow rate, and problems such as an increase in cleaning time and an increase in the amount of solvent required for cleaning have occurred.

本発明は上記の如き状況に鑑み、回転霧化頭に付着した塗料を洗浄により十分に除去して異なる塗料同士の混合を防止するとともに、洗浄時間の短縮および洗浄に要する溶剤量の低減が可能な回転霧化塗装装置を提供するものである。   In view of the above situation, the present invention sufficiently removes the paint adhering to the rotary atomizing head by washing to prevent mixing of different paints, and shortens the washing time and the amount of solvent required for washing. A rotary atomizing coating apparatus is provided.

本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。   The problems to be solved by the present invention are as described above. Next, means for solving the problems will be described.

即ち、請求項1においては、中空の回転軸と、回転軸の先端に設けられた回転霧化頭と、回転軸を貫通して回転霧化頭に塗料または溶剤を供給する塗料供給管と、を具備する回転霧化塗装装置において、
該塗料供給管の前端部をラッパ状に形成し、かつ、回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に、後方に窪んだ塗料溜まり部を形成し、回転軸の軸線方向において、塗料供給管の前端部と塗料溜まり部の前端部とを略一致させたものである。
That is, in claim 1 , a hollow rotary shaft, a rotary atomizing head provided at the tip of the rotary shaft, a paint supply pipe for supplying paint or a solvent to the rotary atomizing head through the rotary shaft, In a rotary atomizing coating apparatus comprising:
The front end portion of the paint supply pipe is formed in a trumpet shape, and a paint reservoir portion recessed backward is formed on the inner wall surface of the rotary atomizing head on the periphery of the front end portion of the paint supply pipe. In the axial direction of the shaft, the front end portion of the paint supply pipe and the front end portion of the paint reservoir portion are substantially matched.

請求項2においては、回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に、後方に窪んだ塗料溜まり部を形成し、回転霧化頭の内壁面の中途部に配置されて塗料に遠心力を作用させる閉塞部材において塗料溜まり部と対向する部位に、前方に窪んだ凹部を形成したものである。 In claim 2 , a paint reservoir portion recessed rearward is formed on the inner wall surface of the rotary atomizing head at a portion around the front end portion of the paint supply pipe, and is formed in the middle portion of the inner wall surface of the rotary atomizing head. In the blocking member that is arranged and applies centrifugal force to the coating material, a concave portion that is recessed forward is formed at a portion facing the coating material reservoir.

本発明の効果として、以下に示すような効果を奏する。   As effects of the present invention, the following effects can be obtained.

請求項1においては、回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に面する空間を負圧にして溶剤を到達させ、十分に洗浄することが可能である。従って、異なる塗料同士の混合を防止することが可能である。また、溶剤の流量を過大とせずとも塗料が付着している部位に隈無く溶剤を到達させることが可能であることから、洗浄時間を短縮し、洗浄作業に要する溶剤量を減らすことが可能である。
特に、塗料供給管の前端部をラッパ状に形成することと、塗料供給管の前端部と塗料溜まり部の前端部とを略一致させることと、を同時に実施することにより、回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に面する空間を負圧にする効果が向上し、洗浄効果(隈無く洗浄でき、洗浄に要する時間を短縮し、洗浄に要する溶剤量を減らす効果)がより向上する。
According to the first aspect of the present invention, it is possible to make the solvent reach the space facing the portion around the front end portion of the coating material supply pipe on the inner wall surface of the rotary atomizing head, so that the solvent can be sufficiently washed. Therefore, it is possible to prevent mixing of different paints. In addition, the solvent can reach the part where the paint is adhered without excessively increasing the flow rate of the solvent, so the cleaning time can be shortened and the amount of solvent required for the cleaning operation can be reduced. is there.
In particular, the front end of the paint supply pipe is formed in a trumpet shape, and the front end of the paint supply pipe and the front end of the paint reservoir are substantially coincided with each other. The effect of making negative pressure in the space facing the front end of the paint supply pipe on the inner wall is improved, and the cleaning effect (can be cleaned without any defects, shortening the time required for cleaning, the amount of solvent required for cleaning) Effect).

請求項2においては、回転霧化頭において塗料に遠心力を与えるための空間に強い渦状の気流を発生させることにより、回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に溶剤を到達させ、十分に洗浄することが可能である。従って、異なる塗料同士の混合を防止することが可能である。また、溶剤の流量を過大とせずとも塗料が付着している部位に隈無く溶剤を到達させることが可能であることから、洗浄時間を短縮し、洗浄作業に要する溶剤量を減らすことが可能である。 According to the second aspect of the present invention, a strong vortex-like air current is generated in a space for applying a centrifugal force to the paint at the rotary atomizing head, thereby forming a periphery of the front end portion of the paint supply pipe on the inner wall surface of the rotary atomizing head. It is possible to allow the solvent to reach the site and thoroughly wash it. Therefore, it is possible to prevent mixing of different paints. In addition, the solvent can reach the part where the paint is adhered without excessively increasing the flow rate of the solvent, so the cleaning time can be shortened and the amount of solvent required for the cleaning operation can be reduced. is there.

以下では図1、図2および図6を用いて本発明の一実施例に係る回転霧化塗装装置1の全体構成について説明する。   Below, the whole structure of the rotary atomization coating apparatus 1 which concerns on one Example of this invention using FIG.1, FIG.2 and FIG.6 is demonstrated.

なお、以下の説明では一本の一重管からなる塗料供給管5を具備する回転霧化塗装装置1について説明するが、塗料供給管を内管と外管からなる二重管とし、内管からは塗料および溶剤を吐出可能とし、内管と外管との隙間からは溶剤を吐出可能とした構成の回転霧化塗装装置にも適用可能である。
また、塗料供給管の本数は一本に限定されず、複数本の塗料供給管を中空の回転軸に貫装した回転霧化塗装装置にも適用可能である。
さらに、単数または複数の塗料供給経路を穿設した部材を中空の回転軸に貫装した該回転霧化塗装装置にも適用可能である。
In the following description, the rotary atomizing coating apparatus 1 including the paint supply pipe 5 composed of a single pipe is described. However, the paint supply pipe is a double pipe composed of an inner pipe and an outer pipe, and Can be applied to a rotary atomizing coating apparatus having a configuration in which paint and solvent can be discharged and solvent can be discharged from the gap between the inner tube and the outer tube.
Further, the number of paint supply pipes is not limited to one, and the present invention can also be applied to a rotary atomizing coating apparatus in which a plurality of paint supply pipes are provided on a hollow rotating shaft.
Furthermore, the present invention can also be applied to the rotary atomizing coating apparatus in which a member having a single or a plurality of paint supply paths is inserted through a hollow rotating shaft.

また、本発明の回転霧化塗装装置は油性塗料や水性塗料、その他の塗料を使用する場合に広く適用可能である。従って、以下の説明では油性塗料の場合における溶剤はシンナー等の有機系溶剤を指し、水性塗料の場合における溶剤は水を指すものとする。
さらに、以下の説明では図1中の矢印Aの方向を「前方」と定義する。ここで、矢印Aは、後述する回転軸4の軸線方向と略平行である。
The rotary atomizing coating apparatus of the present invention can be widely applied when using an oil-based paint, a water-based paint, or other paints. Therefore, in the following description, the solvent in the case of an oil-based paint refers to an organic solvent such as thinner, and the solvent in the case of an aqueous paint refers to water.
Furthermore, in the following description, the direction of arrow A in FIG. Here, the arrow A is substantially parallel to the axial direction of the rotating shaft 4 described later.

回転霧化塗装装置1は霧状の塗料を被塗装物(例えば、自動車の車体や家電製品の筐体等)に噴霧塗装するものであり、例えば図6の(A)、図6の(B)および図6の(C)に示す如く、多関節式のロボット101の先端部や、門型の支柱102の上部や、あるいは支柱103の中途部等に固設した状態で使用する。   The rotary atomizing coating apparatus 1 sprays a mist-like paint onto an object to be coated (for example, a car body or a housing of a home appliance), for example, (B) in FIG. ) And FIG. 6C, it is used in a state of being fixedly attached to the tip of the articulated robot 101, the upper part of the gate-shaped support 102, or the middle of the support 103.

図1に示す如く、回転霧化塗装装置1は主に本体2、モータ3、回転軸4、塗料供給管5、回転霧化頭6等で構成される。   As shown in FIG. 1, the rotary atomizing coating apparatus 1 is mainly composed of a main body 2, a motor 3, a rotating shaft 4, a paint supply pipe 5, a rotating atomizing head 6, and the like.

本体2は回転霧化塗装装置1の構造体を成す部材であり、モータ3を収容する。また本体2は回転霧化塗装装置1を多関節のロボットや支柱等に固定・支持するための支持部材としての機能を兼ねる。本体2の外周面は略円筒形状の部材であるカバー10により覆われている。また、本体2には回転霧化頭6から噴霧される霧状の塗料を帯電させるための高電圧発生装置(図示せず)も収容される。   The main body 2 is a member constituting the structure of the rotary atomizing coating apparatus 1 and accommodates the motor 3. The main body 2 also functions as a support member for fixing and supporting the rotary atomizing coating apparatus 1 to an articulated robot, a support or the like. The outer peripheral surface of the main body 2 is covered with a cover 10 that is a substantially cylindrical member. The main body 2 also houses a high voltage generator (not shown) for charging the mist paint sprayed from the rotary atomizing head 6.

モータ3は回転軸4を回転駆動するものである。本実施例の場合、モータ3は空圧式のモータであり、胴体部30、エア軸受31等で構成される。
胴体部30はモータ3の構造体を成す部材であり、エア軸受31を介して回転軸4を回転可能に軸支する。エア軸受31にはエア供給経路31aからエアが供給される。
The motor 3 rotates the rotary shaft 4. In the case of the present embodiment, the motor 3 is a pneumatic motor, and includes a body portion 30, an air bearing 31, and the like.
The body portion 30 is a member that forms the structure of the motor 3, and rotatably supports the rotary shaft 4 via an air bearing 31. Air is supplied to the air bearing 31 from an air supply path 31a.

回転軸4はモータ3の回転駆動力を回転霧化頭6に伝達する部材であり、中空の(略円筒形状の)部材からなる。回転軸4の外周面の前端部(先端部)には雄ネジが形成されるとともに基部60の内周面には雌ネジが形成され、回転霧化頭6が回転軸4の先端部に螺設される。
タービン40は回転軸4の後端部(基部)に形成された羽根であり、コンプレッサ(図示せず)から圧送されてきた空気により回転軸4を回転させる。また、回転軸4には塗料供給管5が相対回転可能に貫装される。
なお、本実施例においてはタービン40を回転軸4の後端部に形成したが、別部材として回転軸4に外嵌固定しても良い。また、本実施例では回転軸4を空圧式のモータ3で回転させる構成としたが、これに限定されず、油圧式または電気式のモータで回転させても良い。
The rotating shaft 4 is a member that transmits the rotational driving force of the motor 3 to the rotary atomizing head 6 and is a hollow (substantially cylindrical) member. A male screw is formed on the front end portion (tip portion) of the outer peripheral surface of the rotating shaft 4, and a female screw is formed on the inner peripheral surface of the base portion 60, so that the rotary atomizing head 6 is screwed onto the tip portion of the rotating shaft 4. Established.
The turbine 40 is a blade formed at the rear end (base) of the rotary shaft 4, and rotates the rotary shaft 4 with air fed from a compressor (not shown). In addition, a paint supply pipe 5 is provided on the rotary shaft 4 so as to be relatively rotatable.
In the present embodiment, the turbine 40 is formed at the rear end portion of the rotary shaft 4, but may be externally fitted and fixed to the rotary shaft 4 as a separate member. In this embodiment, the rotary shaft 4 is rotated by the pneumatic motor 3. However, the present invention is not limited to this, and the rotary shaft 4 may be rotated by a hydraulic or electric motor.

図1および図2に示す如く、塗料供給管5は回転霧化頭6(より厳密には、回転霧化頭6の内壁面)に塗料を供給するものである。また、本実施例においては、塗料供給管5は一重管で構成され、回転霧化頭6に付着した塗料を洗浄するための溶剤を供給する機能を兼ねる。
塗料供給管5は管状の部材であり、塗料または溶剤が通過する供給経路50が形成されるとともに、先端部(前端部)にはノズル部51が形成される。該ノズル部51の形状は前方に向かって拡径したラッパ状(末広がり形状)である。
塗料供給管5の後端部には弁座52が形成されるとともに、管状の部材である連結管11の先端部(前端部)に内嵌固定される。連結管11の後端部は本体2に固設される。
As shown in FIGS. 1 and 2, the coating material supply pipe 5 supplies the coating material to the rotary atomizing head 6 (more precisely, the inner wall surface of the rotary atomizing head 6). In the present embodiment, the coating material supply pipe 5 is a single pipe and also serves as a function of supplying a solvent for cleaning the coating material adhering to the rotary atomizing head 6.
The paint supply pipe 5 is a tubular member, and a supply path 50 through which the paint or solvent passes is formed, and a nozzle part 51 is formed at the front end (front end). The shape of the nozzle portion 51 is a trumpet shape (a divergent shape) whose diameter increases toward the front.
A valve seat 52 is formed at the rear end portion of the paint supply pipe 5 and is fitted and fixed to the distal end portion (front end portion) of the connection pipe 11 which is a tubular member. The rear end portion of the connecting pipe 11 is fixed to the main body 2.

ニードル弁12は棒状の部材であり、連結管11の内壁と所定の隙間を保持しつつ連結管11に貫装される。ニードル弁12の先端部(前端部)はニードル状に形成され、前記弁座52に着座可能である。また、ニードル弁12の基部(後端部)にはピストン12aが形成され、バネ13によりニードル弁12の先端部が弁座52に着座する方向に付勢されている。
ピストン12aの前方側の空間はエア供給経路14と連通しており、該空間に圧縮空気を供給することによりバネ13の付勢力に抗してニードル弁12を後方に移動させ、ニードル弁12の先端部と弁座52とを離間させることが可能である。
本体2に穿設された流体供給経路15は、複数種類の塗料を塗料毎に貯留する容器(図示せず)および回転霧化頭6に供給する塗料または溶剤を切り替える塗料切替装置(図示せず)と、塗料供給管5(より厳密には、連通管11の後端部)とを連通する経路である。
The needle valve 12 is a rod-like member, and penetrates the connecting pipe 11 while maintaining a predetermined gap with the inner wall of the connecting pipe 11. The distal end portion (front end portion) of the needle valve 12 is formed in a needle shape and can be seated on the valve seat 52. A piston 12 a is formed at the base (rear end) of the needle valve 12, and the tip of the needle valve 12 is biased by the spring 13 in the direction in which the needle valve 12 is seated on the valve seat 52.
The space on the front side of the piston 12a communicates with the air supply path 14, and the needle valve 12 is moved backward against the urging force of the spring 13 by supplying compressed air to the space. The tip portion and the valve seat 52 can be separated from each other.
A fluid supply path 15 formed in the main body 2 includes a container (not shown) for storing a plurality of types of paints for each paint and a paint switching device (not shown) for switching paints or solvents supplied to the rotary atomizing head 6. ) And the paint supply pipe 5 (more precisely, the rear end portion of the communication pipe 11).

以上の如く、ニードル弁12を作動(前後方向に移動)させることにより、流体供給経路15と塗料供給管5とを連通または遮断し、回転霧化頭6への塗料または溶剤の供給、または供給の停止を行う。
なお、上記塗料切替装置の操作、モータ3のオン・オフ、モータ3の回転数の調整、ニードル弁12の作動等は図示せぬ制御装置により行われる。
As described above, by operating (moving back and forth) the needle valve 12, the fluid supply path 15 and the paint supply pipe 5 are communicated or cut off, and the paint or solvent is supplied or supplied to the rotary atomizing head 6. Stop.
The operation of the paint switching device, the on / off of the motor 3, the adjustment of the rotation speed of the motor 3, the operation of the needle valve 12, etc. are performed by a control device (not shown).

図1および図2に示す如く、回転霧化頭6は回転軸4と一体的に回転することにより回転霧化頭6の表面に供給された塗料に遠心力を与え、霧状にして被塗装物に噴霧するものである。回転霧化頭6は主に基部60、拡径部61、隔壁62、閉塞部材65等で構成される。   As shown in FIGS. 1 and 2, the rotary atomizing head 6 rotates integrally with the rotary shaft 4 to apply centrifugal force to the paint supplied to the surface of the rotary atomizing head 6 to form a mist. It sprays on things. The rotary atomizing head 6 is mainly composed of a base 60, an enlarged diameter portion 61, a partition wall 62, a closing member 65, and the like.

基部60は回転霧化頭6の後半部を成す部材であり、略円筒形状に形成される。基部60の内周面には回転軸4に螺設するための雌ネジが形成される。   The base 60 is a member constituting the latter half of the rotary atomizing head 6 and is formed in a substantially cylindrical shape. On the inner peripheral surface of the base 60, a female screw for being screwed to the rotary shaft 4 is formed.

拡径部61は回転霧化頭6の前半部を成す部材であり、その形状は前方に向かって拡径したラッパ状である。拡径部61と基部60との境界部には隔壁62が設けられ、隔壁62の略中央部には貫通孔63が形成される。拡径部61の内壁面61aにおいて、貫通孔63の周縁部(言い換えれば、塗料供給管5の前端部であるノズル部51の周辺となる部位)には後方に向かって窪んだ塗料溜まり部64が形成されている。
このとき、該貫通孔63に挿入された塗料供給管5のノズル部51の先端部(前端部)と、塗料溜まり部64の中央側の前端部64a(図3参照)とは、回転軸4の軸線方向(矢印Aと略平行となる方向)において略一致している(略面一となっている)。
The enlarged diameter portion 61 is a member constituting the front half of the rotary atomizing head 6, and the shape thereof is a trumpet shape whose diameter is increased toward the front. A partition wall 62 is provided at a boundary portion between the enlarged diameter portion 61 and the base portion 60, and a through hole 63 is formed at a substantially central portion of the partition wall 62. On the inner wall surface 61 a of the enlarged diameter portion 61, the paint reservoir portion 64 that is recessed rearward at the peripheral portion of the through-hole 63 (in other words, the portion around the nozzle portion 51 that is the front end portion of the paint supply pipe 5). Is formed.
At this time, the tip end portion (front end portion) of the nozzle portion 51 of the paint supply pipe 5 inserted into the through hole 63 and the front end portion 64a (see FIG. 3) on the center side of the paint reservoir portion 64 are connected to the rotating shaft 4. In the axial direction (a direction substantially parallel to the arrow A) (which is substantially flush).

拡径部61の内壁面61aの中途部には略円盤形状の閉塞部材65が配置され、霧化室66が形成される。霧化室66は回転霧化頭6において塗料に遠心力を与えるための空間であり、拡径部61の内壁面61aの後部(奥部)と該閉塞部材65により囲まれ、塗料または溶剤が塗料供給管6により霧化室66に供給される。
閉塞部材65は霧化室66に供給された塗料に遠心力を作用させ、塗料を微細粒に分離(霧化)するものである。閉塞部材65の内側の面(霧化室66に対向する面)の中央部には略円錐形状の突起65aが形成されるとともに、該突起65aの周縁部には前方に向かって窪んだ凹部65bが形成される。
また、閉塞部材65には、突起65aの中途部と閉塞部材65の外側の面(霧化室66に対向しない面)の中央部とを連通する中央部連通孔65cが形成されるとともに、拡径部61の内壁面61aに沿って霧化室66の内部と外部とを連通する複数の外縁部連通孔65d・65d・・・が形成されている。
A substantially disc-shaped blocking member 65 is disposed in the middle of the inner wall surface 61 a of the enlarged diameter portion 61, and an atomization chamber 66 is formed. The atomizing chamber 66 is a space for applying a centrifugal force to the paint in the rotary atomizing head 6, and is surrounded by the rear part (back part) of the inner wall surface 61 a of the enlarged diameter part 61 and the closing member 65, and the paint or the solvent It is supplied to the atomization chamber 66 by the paint supply pipe 6.
The closing member 65 applies centrifugal force to the coating material supplied to the atomizing chamber 66 to separate (atomize) the coating material into fine particles. A substantially conical projection 65a is formed at the center of the inner surface of the closing member 65 (the surface facing the atomization chamber 66), and a recess 65b recessed forward is formed at the peripheral portion of the projection 65a. Is formed.
Further, the closing member 65 is formed with a central communication hole 65c that communicates the middle portion of the protrusion 65a and the central portion of the outer surface of the closing member 65 (the surface not facing the atomization chamber 66). A plurality of outer edge portion communication holes 65d, 65d,... Are formed along the inner wall surface 61a of the diameter portion 61 to communicate the inside and the outside of the atomization chamber 66.

以下では図3を用いて、回転霧化塗装装置1の塗装作業における塗料の流れを説明する。
塗料は塗料供給管5の供給経路50を通過してノズル部51から吐出され、霧化室66に供給される。ノズル部51から吐出された塗料の大半は収束された状態で前方に直進し、閉塞部材65の内側の面に形成された突起65aに衝突する。塗装作業時においては回転霧化頭6は高速で回転しているので、突起65aに衝突した塗料には遠心力が作用し、塗料は閉塞部材65の内側の面に沿って閉塞部材65の外縁部に向かって移動する。
閉塞部材65の外縁部に到達した塗料は、外縁部連通孔65d・65d・・・を通過して霧化室66の外部に移動し、さらに内壁面61aに沿って拡径部61の前端部(外縁部)に向かって移動する。このとき、拡径部61の前端部(外縁部)に近づく程塗料に作用する遠心力は大きくなるために、塗料は多数の微細な液滴に分離され、霧状となる。霧状の塗料は、拡径部61の前端部(外縁部)から飛散し、被塗装物の表面に付着する。
以上の如く、回転霧化塗装装置1は被塗装物を噴霧塗装する。
Below, the flow of the coating material in the coating operation of the rotary atomizing coating apparatus 1 is demonstrated using FIG.
The paint passes through the supply path 50 of the paint supply pipe 5, is discharged from the nozzle portion 51, and is supplied to the atomization chamber 66. Most of the paint discharged from the nozzle portion 51 travels straight forward in a converged state, and collides with a protrusion 65 a formed on the inner surface of the closing member 65. Since the rotary atomizing head 6 rotates at high speed during the painting operation, a centrifugal force acts on the paint colliding with the protrusion 65 a, and the paint follows the outer edge of the closing member 65 along the inner surface of the closing member 65. Move towards the department.
The coating material that has reached the outer edge of the blocking member 65 passes through the outer edge communication holes 65d, 65d,..., Moves to the outside of the atomizing chamber 66, and further, along the inner wall surface 61a, the front end of the enlarged diameter portion 61. Move towards (outer edge). At this time, the centrifugal force acting on the paint increases as it approaches the front end portion (outer edge portion) of the diameter-expanded portion 61, so that the paint is separated into a large number of fine droplets to form a mist. The mist-like paint scatters from the front end portion (outer edge portion) of the enlarged diameter portion 61 and adheres to the surface of the object to be coated.
As described above, the rotary atomizing coating apparatus 1 sprays an object to be coated.

ここで、塗装作業時に回転霧化頭6は高速で回転しているので、上記塗料が流れる部位以外の霧化室66の内壁面を構成する部分(本実施例の場合、塗料溜まり部64)や、閉塞部材65の外側の面に塗料が付着する。
従って、異なる種類の塗料同士の混合を防止するためには、洗浄作業時にこれらの部位(塗装作業時に通常塗料が流れる部位以外の部位)にも溶剤を到達させ、該部位に付着している塗料を溶解・除去する必要がある。
Here, since the rotary atomizing head 6 rotates at high speed during the painting operation, the portion constituting the inner wall surface of the atomizing chamber 66 other than the portion where the paint flows (in the case of the present embodiment, the paint reservoir 64). In addition, the paint adheres to the outer surface of the closing member 65.
Therefore, in order to prevent mixing of different types of paints, the solvent can reach these parts during cleaning work (parts other than the part where the normal paint flows during painting work), and the paint adhered to the parts. Need to be dissolved and removed.

以下では図4を用いて、回転霧化塗装装置1の洗浄作業における溶剤の流れを説明する。洗浄作業は回転霧化塗装装置1で使用する塗料を異なる種類の塗料に交換する場合や、しばらく塗装作業を停止する場合等に行われる。   Below, the flow of the solvent in the washing | cleaning operation | work of the rotary atomization coating apparatus 1 is demonstrated using FIG. The cleaning work is performed when the paint used in the rotary atomizing coating apparatus 1 is replaced with a different kind of paint or when the paint work is stopped for a while.

溶剤は塗料供給管5の供給経路50を通過してノズル部51から吐出され、霧化室66に供給される。ノズル部51から吐出された溶剤の大半は収束された状態で前方に直進し、閉塞部材65の内側の面に形成された突起65aに衝突する。洗浄作業時においても回転霧化頭6は回転している(ただし、回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位に付着した塗料を洗浄するために、塗装作業時よりは回転数を小さくしている)ので、突起65aに衝突した溶剤には遠心力が作用し、溶剤は閉塞部材65の内側の面に沿って閉塞部材65の外縁部に向かって移動する。
閉塞部材65の外縁部に到達した溶剤は、外縁部連通孔65d・65d・・・を通過して霧化室66の外部に移動し、さらに内壁面61aに沿って拡径部61の前端部(外縁部)に向かって移動する。
このようにして、溶剤は塗装作業時において通常塗料が流れる部位と略同じ部位を流れ、該部位に付着した塗料を溶解・除去することが可能である。
The solvent passes through the supply path 50 of the paint supply pipe 5, is discharged from the nozzle portion 51, and is supplied to the atomization chamber 66. Most of the solvent discharged from the nozzle portion 51 travels straight forward in a converged state, and collides with a protrusion 65 a formed on the inner surface of the closing member 65. The rotary atomizing head 6 is still rotating during the cleaning operation (however, the paint adhering to the area around the front end portion (nozzle portion 51) of the paint supply pipe 5 on the inner wall surface 61a of the rotary atomizing head 6) Therefore, the centrifugal force acts on the solvent that has collided with the protrusion 65 a, and the solvent acts on the blocking member 65 along the inner surface of the blocking member 65. Move towards the outer edge of the.
The solvent that has reached the outer edge of the blocking member 65 passes through the outer edge communication holes 65d, 65d,..., Moves to the outside of the atomizing chamber 66, and further, along the inner wall surface 61a, the front end of the enlarged diameter portion 61. Move towards (outer edge).
In this way, the solvent flows through substantially the same part as the part through which the paint normally flows during the painting operation, and it is possible to dissolve and remove the paint adhering to the part.

また、突起65aに衝突した溶剤の一部は中央部連通孔65cを通過して閉塞部材65の外側の面の中央部に到達し、続いて遠心力により閉塞部材65の外側の面に沿って閉塞部材65の外縁部に移動していく。
このようにして、溶剤は塗装作業時において塗料が付着した閉塞部材65の外側の面を流れ、該部位に付着した塗料を溶解・除去することが可能である。
Further, a part of the solvent colliding with the protrusion 65a passes through the central communication hole 65c and reaches the central portion of the outer surface of the closing member 65, and then along the outer surface of the closing member 65 by centrifugal force. It moves to the outer edge of the closing member 65.
In this way, the solvent can flow on the outer surface of the closing member 65 to which the paint has adhered during the painting operation, and the paint adhering to the site can be dissolved and removed.

本実施例の回転霧化塗装装置1は、塗料供給管5の前端部(ノズル部51)をラッパ状に形成し、かつ、溶剤と圧縮空気とを混合して(または、溶剤と圧縮空気とを交互に切り替えて)霧化室66に供給することにより、上記塗料が流れる部位以外の霧化室66の内壁面を構成する部分(本実施例の場合、塗料溜まり部64)の洗浄効果を高めている。
すなわち、溶剤とともに霧化室66に供給される圧縮空気は、ノズル部51がラッパ状に拡径しているために、その大部分が収束された状態で直進するのではなく、略円錐形状にある程度の広がりをもってノズル部51から前方に噴出される。すると、該圧縮空気の流れにより、回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位の近傍の空間、すなわち、塗料溜まり部64に面する空間が負圧となる。このとき、回転霧化頭6の貫通孔63の端面と塗料供給管5の前端部とが対向する隙間も負圧となる。
The rotary atomizing coating apparatus 1 of the present embodiment forms a front end portion (nozzle portion 51) of the coating material supply pipe 5 in a trumpet shape and mixes the solvent and compressed air (or the solvent and compressed air). By alternately supplying these to the atomization chamber 66, the cleaning effect of the portion constituting the inner wall surface of the atomization chamber 66 other than the portion where the paint flows (in the case of the present embodiment, the paint reservoir 64) is obtained. It is increasing.
That is, the compressed air supplied to the atomization chamber 66 together with the solvent does not go straight in a state where most of the compressed air is converged because the nozzle portion 51 is enlarged in a trumpet shape, but has a substantially conical shape. It is ejected forward from the nozzle part 51 with a certain extent. Then, due to the flow of the compressed air, the space near the front end portion (nozzle portion 51) of the coating material supply pipe 5 on the inner wall surface 61a of the rotary atomizing head 6, that is, the surface of the coating material pool portion 64 is faced. The space to do becomes negative pressure. At this time, the gap between the end face of the through-hole 63 of the rotary atomizing head 6 and the front end portion of the paint supply pipe 5 also becomes negative pressure.

その結果、溶剤が負圧になった空間に引き寄せられ、溶剤の一部を容易に塗料溜まり部64に到達させることが可能であり、従来は洗浄が困難であった回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位(本実施例の場合、塗料溜まり部64)を十分に洗浄することが可能である。また、回転霧化頭6の貫通孔63の端面と塗料供給管5の前端部とが対向する隙間も十分に洗浄することが可能である。従って、異なる塗料同士の混合を防止することが可能である。
また、溶剤の流量を過大とせずとも塗料が付着している部位に隈無く溶剤を到達させることが可能であることから、洗浄時間の短縮、および洗浄作業に要する溶剤量の低減が可能である。
As a result, the solvent is attracted to the space where the negative pressure is reached, and a part of the solvent can easily reach the paint reservoir 64. On the wall surface 61a, it is possible to sufficiently clean the portion (in the present embodiment, the paint reservoir 64) that is the periphery of the front end portion (nozzle portion 51) of the paint supply pipe 5. Further, it is possible to sufficiently clean the gap where the end face of the through hole 63 of the rotary atomizing head 6 and the front end portion of the paint supply pipe 5 face each other. Therefore, it is possible to prevent mixing of different paints.
In addition, it is possible to reduce the cleaning time and the amount of solvent required for the cleaning work because the solvent can reach the part where the paint is adhered without excessively increasing the flow rate of the solvent. .

なお、ノズル部51の開き具合(図5中の角度θ)については、回転霧化塗装装置で使用する塗料の種類(性状)、塗料の流量(噴霧量)、回転霧化頭の形状や大きさ等に応じて適宜選択すればよい。   In addition, about the opening condition (angle (theta) in FIG. 5) of the nozzle part 51, the kind (property) of the coating material used with a rotary atomization coating apparatus, the flow volume (spraying amount) of a coating material, and the shape and magnitude | size of a rotary atomization head What is necessary is just to select suitably according to etc.

また、本実施例の回転霧化塗装装置1は、回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位に、後方に窪んだ塗料溜まり部64を形成し、該塗料供給管5のノズル部51の前端部(前端部)と、塗料溜まり部64の中央側の前端部64a(図3参照)とを、回転軸4の軸線方向(矢印Aと略平行となる方向)において略一致させる(略面一とする)ことにより、上記塗料が流れる部位以外の霧化室66の内壁面を構成する部分(本実施例の場合、塗料溜まり部64)の洗浄効果を高めている。
すなわち、塗料供給管5から溶剤とともに圧縮空気を霧化室66に供給するときに、塗料供給管5のノズル部51の前端部(前端部)と、塗料溜まり部64の中央側の前端部64a(図3参照)とを、回転軸4の軸線方向(矢印Aと略平行となる方向)において略一致させておくと、該圧縮空気の流れにより、回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位の近傍の空間、すなわち、塗料溜まり部64に面する空間が負圧となる。このとき、回転霧化頭6の貫通孔63の端面と塗料供給管5の前端部とが対向する隙間も負圧となる。
Further, the rotary atomizing coating apparatus 1 according to the present embodiment has a paint reservoir that is recessed rearward at a portion that is the periphery of the front end portion (nozzle portion 51) of the paint supply pipe 5 on the inner wall surface 61 a of the rotary atomizing head 6. Part 64 is formed, and the front end part (front end part) of the nozzle part 51 of the paint supply pipe 5 and the front end part 64a (see FIG. 3) on the center side of the paint reservoir part 64 are arranged in the axial direction of the rotary shaft 4 (see FIG. By making it substantially coincide (substantially flush) in the direction substantially parallel to the arrow A), the portion constituting the inner wall surface of the atomizing chamber 66 other than the portion where the paint flows (in the case of this embodiment, the paint reservoir) The cleaning effect of the part 64) is enhanced.
That is, when supplying the compressed air together with the solvent from the paint supply pipe 5 to the atomization chamber 66, the front end part (front end part) of the nozzle part 51 of the paint supply pipe 5 and the front end part 64 a on the center side of the paint reservoir part 64. (Refer to FIG. 3) is substantially coincided with the axial direction of the rotary shaft 4 (direction substantially parallel to the arrow A), the flow of the compressed air causes the flow on the inner wall surface 61a of the rotary atomizing head 6. The space in the vicinity of the portion that is the periphery of the front end portion (nozzle portion 51) of the paint supply pipe 5, that is, the space facing the paint reservoir 64 is negative pressure. At this time, the gap between the end face of the through-hole 63 of the rotary atomizing head 6 and the front end portion of the paint supply pipe 5 also becomes negative pressure.

その結果、溶剤が負圧になった空間に引き寄せられ、溶剤の一部を容易に塗料溜まり部64に到達させることが可能であり、従来は洗浄が困難であった回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位(本実施例の場合、塗料溜まり部64)を十分に洗浄することが可能である。また、回転霧化頭6の貫通孔63の端面と塗料供給管5の前端部とが対向する隙間も十分に洗浄することが可能である。従って、異なる塗料同士の混合を防止することが可能である。
また、溶剤の流量を過大とせずとも塗料が付着している部位に隈無く溶剤を到達させることが可能であることから、洗浄時間の短縮、および洗浄作業に要する溶剤量の低減が可能である。
As a result, the solvent is attracted to the space where the negative pressure is reached, and a part of the solvent can easily reach the paint reservoir 64. On the wall surface 61a, it is possible to sufficiently clean the portion (in the present embodiment, the paint reservoir 64) that is the periphery of the front end portion (nozzle portion 51) of the paint supply pipe 5. Further, it is possible to sufficiently clean the gap where the end face of the through hole 63 of the rotary atomizing head 6 and the front end portion of the paint supply pipe 5 face each other. Therefore, it is possible to prevent mixing of different paints.
In addition, it is possible to reduce the cleaning time and the amount of solvent required for the cleaning work because the solvent can reach the part where the paint is adhered without excessively increasing the flow rate of the solvent. .

なお、塗料溜まり部64の洗浄効果を高める、という観点からみると、回転軸4の軸線方向(矢印Aの方向)において、塗料供給管5の前端部であるノズル部51と、塗料溜まり部64の前端部64aと、を略一致させることが効果的である。
これは、塗料供給管5の前端部であるノズル部51を塗料溜まり部64の前端部64aよりも前方に配置した場合には、ノズル部51が塗料溜まり部64から遠くなって塗料溜まり部64に面する空間を負圧とする効果が小さくなるからである。
また、塗料供給管5の前端部であるノズル部51を塗料溜まり部64の前端部64aよりも後方に配置した場合には、ノズル部51がラッパ状に形成されていても、該ノズル部51から噴出された圧縮空気が貫通孔63の端面に沿って前方に直進してしまうため、塗料溜まり部64に面する空間を負圧とする効果が小さいからである。
From the viewpoint of enhancing the cleaning effect of the paint reservoir 64, the nozzle 51 that is the front end of the paint supply pipe 5 and the paint reservoir 64 in the axial direction of the rotating shaft 4 (direction of arrow A). It is effective to substantially match the front end portion 64a.
This is because, when the nozzle portion 51, which is the front end portion of the paint supply pipe 5, is arranged in front of the front end portion 64 a of the paint reservoir portion 64, the nozzle portion 51 is far from the paint reservoir portion 64 and becomes the paint reservoir portion 64. This is because the effect of making the space facing the negative pressure negative is reduced.
In addition, when the nozzle portion 51 that is the front end portion of the paint supply pipe 5 is disposed behind the front end portion 64a of the paint reservoir portion 64, the nozzle portion 51 is formed even if the nozzle portion 51 is formed in a trumpet shape. This is because the compressed air ejected from the air travels straight forward along the end face of the through-hole 63, so that the effect of making the space facing the paint reservoir 64 negative is small.

特に、塗料供給管5の前端部(ノズル部51)をラッパ状に形成することと、塗料供給管5の前端部(ノズル部51)と塗料溜まり部64の前端部64aとを略一致させることと、を同時に実施することは、回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位(すなわち、塗料溜まり部64)に面する空間を負圧にする効果を更に向上させるのに適しており、最も洗浄効果が高い。
従って、塗料供給管5の前端部(ノズル部51)をラッパ状に形成するとともに、塗料供給管5の前端部(ノズル部51)と塗料溜まり部64の前端部64aとを略一致させた回転霧化頭6の構造は、本発明の回転霧化塗装装置1の実施の形態としては最も好ましい形態である。
In particular, the front end part (nozzle part 51) of the paint supply pipe 5 is formed in a trumpet shape, and the front end part (nozzle part 51) of the paint supply pipe 5 and the front end part 64a of the paint reservoir part 64 are substantially matched. Are simultaneously performed on the inner wall surface 61a of the rotary atomizing head 6 in a space facing the portion (that is, the paint reservoir 64) that is the periphery of the front end (nozzle part 51) of the paint supply pipe 5. It is suitable for further improving the negative pressure effect and has the highest cleaning effect.
Accordingly, the front end part (nozzle part 51) of the paint supply pipe 5 is formed in a trumpet shape, and the front end part (nozzle part 51) of the paint supply pipe 5 and the front end part 64a of the paint reservoir part 64 are substantially matched. The structure of the atomizing head 6 is the most preferable form as an embodiment of the rotary atomizing coating apparatus 1 of the present invention.

また、図8に示す如く、塗料供給管55を内管55aと外管55bからなる二重管とし、内管55aからは塗料および溶剤を吐出可能とし、内管55aと外管55bとの隙間からは溶剤を吐出可能とした場合には、外管55aの前端部と、塗料溜まり部64の中央側の前端部64aとを、回転軸4の軸線方向(矢印Aと略平行となる方向)において略一致させる(略面一とする)ことにより、塗料溜まり部64に面する空間を負圧とし、溶剤による洗浄効果を高めることが可能である。   Further, as shown in FIG. 8, the paint supply pipe 55 is a double pipe comprising an inner pipe 55a and an outer pipe 55b, and paint and solvent can be discharged from the inner pipe 55a, and the gap between the inner pipe 55a and the outer pipe 55b. When the solvent can be discharged from the front end portion of the outer tube 55a and the front end portion 64a on the center side of the paint reservoir 64, the axial direction of the rotating shaft 4 (direction substantially parallel to the arrow A) By making them substantially coincide with each other (substantially flush with each other), the space facing the paint reservoir 64 can be set to a negative pressure, and the cleaning effect by the solvent can be enhanced.

さらに、本実施例の回転霧化塗装装置1は、回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位に、後方に窪んだ塗料溜まり部64を形成し、回転霧化頭6の内壁面61aの中途部に配置されて塗料に遠心力を作用させる閉塞部材65において塗料溜まり部64と対向する部位に、前方に窪んだ凹部65bを形成することにより、上記塗料が流れる部位以外の霧化室66の内壁面を構成する部分(本実施例の場合、塗料溜まり部64)の洗浄効果を高めている。
すなわち、溶剤とともに霧化室66に供給され、閉塞部材65の内側の面に沿って移動する圧縮空気の一部は、外縁部連通孔65d・65d・・・から外部に放出されずに塗料溜まり部64に向かって流れ、霧化室66の内部にノズル部51→閉塞部材65の内側の面(突起65a→凹部65b)→塗料溜まり部64→ノズル部51→・・・という渦状の気流を発生させる。当該渦状の気流が発生することにより、該気流とともに溶剤の一部を容易に塗料溜まり部64に到達させることが可能であり、従来は洗浄が困難であった回転霧化頭6の内壁面61a上において塗料供給管5の前端部(ノズル部51)の周辺となる部位(本実施例の場合、塗料溜まり部64)を十分に洗浄することが可能である。従って、異なる塗料同士の混合を防止することが可能である。
また、溶剤の流量を過大とせずとも塗料が付着している部位に隈無く溶剤を到達させることが可能であることから、洗浄時間の短縮、および洗浄作業に要する溶剤量の低減が可能である。
Furthermore, the rotary atomizing coating apparatus 1 according to the present embodiment has a paint reservoir that is recessed rearward at a portion that is around the front end portion (nozzle portion 51) of the paint supply pipe 5 on the inner wall surface 61 a of the rotary atomizing head 6. A recess 65b that is recessed forward is formed in a portion facing the paint reservoir 64 in a blocking member 65 that forms a part 64 and is disposed in the middle of the inner wall surface 61a of the rotary atomizing head 6 and applies centrifugal force to the paint. By forming, the cleaning effect of the part (in the case of a present Example, paint reservoir part 64) which comprises the inner wall face of the atomization chamber 66 other than the site | part through which the said paint flows is heightened.
That is, a part of the compressed air that is supplied to the atomization chamber 66 together with the solvent and moves along the inner surface of the closing member 65 is not discharged to the outside from the outer edge communication holes 65d, 65d. The nozzle portion 51 → the inner surface of the closing member 65 (protrusion 65a → recess 65b) → the paint reservoir 64 → nozzle portion 51 →... generate. Due to the generation of the spiral airflow, a part of the solvent can easily reach the paint reservoir 64 together with the airflow, and the inner wall surface 61a of the rotary atomizing head 6 is difficult to clean in the past. It is possible to sufficiently clean the portion (in the case of the present embodiment, the paint reservoir 64) that is the periphery of the front end portion (nozzle portion 51) of the paint supply pipe 5 above. Therefore, it is possible to prevent mixing of different paints.
In addition, it is possible to reduce the cleaning time and the amount of solvent required for the cleaning work because the solvent can reach the part where the paint is adhered without excessively increasing the flow rate of the solvent. .

なお、本実施例では回転軸4に貫装される塗料供給管5の本数は一本であったが、これに限定されず、回転軸に貫装される塗料供給管の本数は複数本の場合でも、該塗料供給管の前端部をラッパ状に形成することにより、回転霧化頭を隈無く洗浄して異なる塗料同士の混合を防止するとともに、洗浄時間を短縮し、洗浄に要する溶剤量を低減することが可能である。   In the present embodiment, the number of paint supply pipes 5 penetrating the rotating shaft 4 is one, but the present invention is not limited to this, and the number of paint supply pipes penetrating the rotating shaft is plural. Even in this case, by forming the front end of the paint supply pipe in a trumpet shape, the rotary atomizing head is thoroughly washed to prevent mixing of different paints, and the washing time is shortened and the amount of solvent required for washing Can be reduced.

さらに、図7に示す如く、塗料供給管105の前端部がラッパ状に形成されていない従来の回転霧化塗装装置の場合、回転霧化塗装装置の前端(矢印Aの方向)を水平方向よりも上方に向けると、塗料が塗料供給管の外壁を伝ってモータまで到達し、故障等の原因になることから、回転霧化塗装装置は前端(矢印Aの方向)を水平方向よりやや上方(より厳密には10度程度)までしか傾けることができず、多くの場合は下向きまたは斜め下向きで使用していた。
しかし、本発明の回転霧化塗装装置1の如く、塗料供給管5の前端部であるノズル部51をラッパ状に形成することにより、ノズル部51の外縁部と貫通孔63の端面(内周面)との距離を小さくすることができ、塗料が塗料供給管5の外壁を伝ってモータ3に到達することを防止することが可能である。
よって、回転霧化塗装装置1をより上方に傾けて使用することができる。本実施例の場合、回転霧化塗装装置1を水平方向から約30度上方に傾けて使用しても、塗料が塗料供給管5の外壁を伝ってモータ3に到達することがないことが実験により確認された。
これは、特に、被塗装物のエッジ部分の塗装など、塗料の使用量を節約するために塗料を間欠的に噴霧塗装する場合など、塗料が塗料供給管5の外壁を伝って垂れ易い場合に有効である。また、自動車用バンパーの塗装等、回転霧化塗装装置を低い位置に配置して使用する場合にも有効である。
Further, as shown in FIG. 7, in the case of the conventional rotary atomizing coating apparatus in which the front end portion of the paint supply pipe 105 is not formed in a trumpet shape, the front end (direction of arrow A) of the rotary atomizing coating apparatus is Since the paint reaches the motor along the outer wall of the paint supply pipe and causes failure, the rotary atomizing coating device has its front end (in the direction of arrow A) slightly above the horizontal direction ( More strictly, it can be tilted up to about 10 degrees), and in many cases, it is used downward or obliquely downward.
However, like the rotary atomizing coating apparatus 1 of the present invention, the nozzle portion 51 which is the front end portion of the paint supply pipe 5 is formed in a trumpet shape, so that the outer edge portion of the nozzle portion 51 and the end face (inner circumference) of the through hole 63 are formed. It is possible to reduce the distance to the motor surface 3) and prevent the paint from reaching the motor 3 along the outer wall of the paint supply pipe 5.
Therefore, the rotary atomizing coating apparatus 1 can be used while being tilted upward. In the case of the present embodiment, even when the rotary atomizing coating apparatus 1 is tilted upward by about 30 degrees from the horizontal direction, it is an experiment that the paint does not reach the motor 3 along the outer wall of the paint supply pipe 5. Confirmed by
This is particularly the case when the paint is likely to drip along the outer wall of the paint supply pipe 5, such as when the paint is intermittently sprayed to save the amount of paint used, such as painting the edge of the object. It is valid. Further, it is also effective when a rotary atomizing coating apparatus is used at a low position, such as for painting a bumper for automobiles.

本発明の一実施例に係る回転霧化塗装装置の側面断面図。Side surface sectional drawing of the rotary atomization coating apparatus which concerns on one Example of this invention. 本発明の一実施例に係る回転霧化塗装装置の先端部の側面断面図。Side surface sectional drawing of the front-end | tip part of the rotary atomization coating apparatus which concerns on one Example of this invention. 塗装作業時における塗料の流れを示す側面断面図。Side surface sectional drawing which shows the flow of the coating material at the time of a painting operation. 洗浄作業時における溶剤の流れを示す側面断面図。Side surface sectional drawing which shows the flow of the solvent at the time of a cleaning operation. 塗料供給管の前端部を示す側面断面図。Side surface sectional drawing which shows the front-end part of a coating material supply pipe | tube. 本発明の一実施例に係る回転霧化塗装装置の使用状況を示す模式図。The schematic diagram which shows the use condition of the rotary atomization coating apparatus which concerns on one Example of this invention. 従来の塗料供給管の側面断面図。Side surface sectional drawing of the conventional coating material supply pipe | tube. 塗料供給管の別実施例を具備する本発明の回転霧化塗装装置の側面断面図。Side surface sectional drawing of the rotary atomization coating apparatus of this invention which comprises another Example of a coating material supply pipe | tube.

1 回転霧化塗装装置
4 回転軸
5 塗料供給管
6 回転霧化頭
51 ノズル部(前端部)
DESCRIPTION OF SYMBOLS 1 Rotating atomization coating apparatus 4 Rotating shaft 5 Paint supply pipe 6 Rotating atomizing head 51 Nozzle part (front end part)

Claims (2)

中空の回転軸と、回転軸の先端に設けられた回転霧化頭と、回転軸を貫通して回転霧化頭に塗料または溶剤を供給する塗料供給管と、を具備する回転霧化塗装装置において、
該塗料供給管の前端部をラッパ状に形成し、かつ、回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に、後方に窪んだ塗料溜まり部を形成し、回転軸の軸線方向において、塗料供給管の前端部と塗料溜まり部の前端部とを略一致させたことを特徴とする回転霧化塗装装置。
A rotary atomizing coating apparatus comprising: a hollow rotary shaft; a rotary atomizing head provided at a tip of the rotary shaft; and a paint supply pipe that passes through the rotary shaft and supplies paint or a solvent to the rotary atomizing head. In
The front end portion of the paint supply pipe is formed in a trumpet shape, and a paint reservoir portion recessed backward is formed on the inner wall surface of the rotary atomizing head on the periphery of the front end portion of the paint supply pipe. A rotary atomizing coating apparatus characterized in that, in the axial direction of the shaft, the front end portion of the paint supply pipe and the front end portion of the paint reservoir portion are substantially matched .
回転霧化頭の内壁面上において塗料供給管の前端部の周辺となる部位に、後方に窪んだ塗料溜まり部を形成し、回転霧化頭の内壁面の中途部に配置されて塗料に遠心力を作用させる閉塞部材において塗料溜まり部と対向する部位に、前方に窪んだ凹部を形成したことを特徴とする請求項1に記載の回転霧化塗装装置。On the inner wall surface of the rotary atomizing head, a paint reservoir that is recessed backward is formed at the periphery of the front end of the paint supply pipe, and is placed in the middle of the inner wall surface of the rotary atomizing head and centrifuged into the paint. The rotary atomizing coating apparatus according to claim 1, wherein a concave portion recessed forward is formed in a portion facing the paint reservoir portion in the closing member for applying force.
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US9427754B2 (en) 2007-05-02 2016-08-30 Ransburg Industrial Finishing K.K. Rotary atomizer

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