JP2014041856A - Component mounting line and component mounting method - Google Patents

Component mounting line and component mounting method Download PDF

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JP2014041856A
JP2014041856A JP2012182067A JP2012182067A JP2014041856A JP 2014041856 A JP2014041856 A JP 2014041856A JP 2012182067 A JP2012182067 A JP 2012182067A JP 2012182067 A JP2012182067 A JP 2012182067A JP 2014041856 A JP2014041856 A JP 2014041856A
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component
mounting
substrate
inspection
component mounting
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JP5927430B2 (en
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Kenichiro Ishimoto
憲一郎 石本
Masahiro Kihara
正宏 木原
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a component mounting line and a component mounting method capable of satisfying both of ensuring mounting quality and increase of the productivity.SOLUTION: A component mounting line 1 includes a component mounting unit M3 which has a component mounting section M3A that mounts electronic components onto an individual board 40 after solder printing; and a mounted component inspection section M3B that performs a predetermined inspection on the individual board 40 mounted with the components. When a defective item is found as the inspection result, the component mounting section M3A mounts a marking part 44 indicating that the individual board 40 is defective board to the individual board 40 and convey the same to a reflow unit. With this, in the inspection after the reflow, total inspection is not made but only the individual board 40 attached with the marking part 44 is subjected to an acceptability inspection. Thus, the mounting quality is ensured and productivity is increased.

Description

本発明は、電子部品を基板に実装して実装基板を製造する部品実装ラインおよびこの部品実装ラインにおける部品実装方法に関するものである。   The present invention relates to a component mounting line that manufactures a mounting board by mounting electronic components on a substrate, and a component mounting method in the component mounting line.

電子部品を基板に実装する電子部品実装システムにおいては、半田印刷装置や部品実装装置などの複数の装置を直列に連結して構成された部品実装ラインに沿って基板を搬送し、上流側から搬入された基板に対して半田印刷や部品実装などの作業工程を順次実行することにより実装基板が製造される。部品実装ラインは検査機能を備えており、各作業工程実行後の基板を対象として、所定の検査項目について作業結果の良否判定が行われる(例えば特許文献1参照)。この特許文献例に示す先行技術では、部品実装装置に実装状態を検査するための検査カメラが設けられており、検査において不良判定がなされた基板は下流側に設けられた搬送コンベアにて停止し、作業者による目視観察や手作業による修理の対象となる。   In an electronic component mounting system that mounts electronic components on a substrate, the substrate is transported along a component mounting line configured by connecting a plurality of devices such as solder printing devices and component mounting devices in series, and then transported from the upstream side. A mounting board is manufactured by sequentially executing work processes such as solder printing and component mounting on the printed board. The component mounting line has an inspection function, and the quality of work results for a predetermined inspection item is determined for a board after execution of each work process (see, for example, Patent Document 1). In the prior art shown in this patent document example, an inspection camera for inspecting the mounting state is provided in the component mounting apparatus, and the board on which the defect is determined in the inspection is stopped by the transport conveyor provided on the downstream side. It is subject to visual observation and manual repair by the operator.

上述の作業者による目視観察では、検査における不良判定が正しい判定であるか否か、すなわち不良と判定された状態が本当に修理を必要とする正判定であるか、または修理を必要としない状態であるにも拘わらず不良と判定された過判定であるかが判断される(例えば特許文献2参照)。この特許文献例に示す先行技術では、部品実装ラインに設けられた外観検査修理ステーションにて検査結果を参照しながら現物を確認することにより、正判定・過判定を見極めるようにしている。   In the above-mentioned visual observation by the operator, whether or not the defect determination in the inspection is a correct determination, that is, in a state where the state determined to be defective is a correct determination that really requires repair or does not require repair. It is determined whether it is an overdetermination determined to be defective despite being present (see, for example, Patent Document 2). In the prior art shown in this patent document example, a correct / over-judgment is determined by checking an actual product while referring to an inspection result at an appearance inspection / repair station provided in a component mounting line.

特開2011−82375号公報JP 2011-82375 A 特開2004−214394号公報JP 2004-214394 A

しかしながら上述の特許文献例を含め先行技術では、部品実装ラインの検査機能によって不良判定がなされた基板の過判定判断において以下のような問題が生じていた。すなわち過判定判断は作業者の目視による主観的判断によって行われるため、作業者の熟練度によって判断の適否が大きく左右され、常に適切な判断がなされるとは限らない。例えば、基板の電極に印刷された半田に対して部品の実装位置が幾分ずれていて不良判定がなされた場合にあっても、リフロー過程にて半田が溶融する際の表面張力に起因するセルフアライメント効果によって位置ずれが修正されて、修理を必要としない場合がある。またこれと反対に、作業者が修理不要と判断した場合でも、リフローが適正に行われずにリフロー後検査で不良となる場合もある。すなわち検査工程毎に作業者を固定的に配置して検査後の過判定判断を必須にしても実装品質の保証には直結しないのみならず、作業者を固定配置することによる人件費の増大を招いて生産性を低下させる結果となる。   However, in the prior art including the above-described patent document examples, the following problems have occurred in the overdetermination determination of a board on which a defect determination is made by the component mounting line inspection function. That is, since the over-determination determination is made by subjective judgment by the worker's visual observation, whether or not the determination is appropriate greatly depends on the skill level of the worker, and an appropriate determination is not always made. For example, even when the mounting position of a component is somewhat shifted with respect to the solder printed on the electrodes on the board and a failure is determined, the self caused by the surface tension when the solder melts during the reflow process The misalignment may be corrected by the alignment effect and may not require repair. On the other hand, even when the operator determines that repair is not necessary, reflow may not be performed properly, resulting in a defect in the post-reflow inspection. In other words, even if an operator is fixedly placed for each inspection process and overjudgment judgment after inspection is required, not only does it directly affect the guarantee of mounting quality, but also increases labor costs due to the fixed placement of workers. Inviting results in reduced productivity.

また基板種によっては、既実装部品を覆ってシールド部品が実装される場合があり、このような場合には、部品実装後の目視観察による過判定判断を行うことができず、過判定判断を行おうとすれば、X線検査など設備経費と時間を要する検査方法を採用する必要があった。この場合、実装品質の確保を重視して全数検査を行うと多大な検査時間を要して生産性が低下し、また時間を短縮するために抜き取り検査を採用すると、検査漏れを生じるおそれがある。このように、従来の部品実装ラインにおいては、実装品質の確保と生産性の向上とを両立させることが困難であるという課題があった。   Depending on the board type, shield parts may be mounted to cover already mounted parts.In such a case, it is not possible to make an overjudgment judgment by visual observation after the parts are mounted. If it was going to be performed, it was necessary to adopt an inspection method that required equipment costs and time such as X-ray inspection. In this case, if 100% inspection is performed with an emphasis on securing the mounting quality, it takes a lot of inspection time and productivity is lowered, and if sampling inspection is adopted in order to shorten the time, there is a risk of causing inspection omission. . As described above, in the conventional component mounting line, there is a problem that it is difficult to ensure both mounting quality and productivity.

そこで本発明は、実装品質の確保と生産性の向上とを両立させることができる部品実装ラインおよび部品実装方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a component mounting line and a component mounting method capable of ensuring both mounting quality and improving productivity.

本発明の部品実装ラインは、基板に電子部品を半田接合により実装して実装基板を製造する部品実装ラインであって、基板に半田ペーストを印刷する半田印刷装置と、半田印刷後の前記基板に電子部品を実装する部品実装部と部品実装後の前記基板を対象として所定の検査を行う実装検査部とを有する部品実装装置と、前記検査が実行された後の前記基板を加熱して半田を溶融固化させるリフロー装置とを備え、前記部品実装装置は、前記検査の結果により不良と判定された場合に、当該基板が不良基板であることを表示するマーキング用部品を前記部品実装部によってこの基板に実装して前記リフロー装置へ搬出する。   The component mounting line of the present invention is a component mounting line for manufacturing a mounting substrate by mounting electronic components on a substrate by solder bonding, and a solder printing apparatus for printing a solder paste on the substrate, and the substrate after the solder printing. A component mounting apparatus having a component mounting unit for mounting an electronic component and a mounting inspection unit for performing a predetermined inspection on the substrate after component mounting; and heating and soldering the substrate after the inspection is performed A reflow device that melts and solidifies, and when the component mounting device determines that the substrate is defective according to the result of the inspection, the component mounting unit displays a marking component that indicates that the substrate is a defective substrate. And then carried out to the reflow apparatus.

また本発明の部品実装方法は、基板に半田ペーストを印刷する半田印刷装置と、半田印刷後の前記基板に電子部品を実装する部品実装部と部品実装後の前記基板を対象として所定の検査を行う実装検査部とを有する部品実装装置と、検査後の前記基板を加熱して半田を溶融固化させるリフロー装置とを備えた部品実装ラインによって、基板に電子部品を半田接合により実装して実装基板を製造する部品実装方法であって、半田印刷後の前記基板に電子部品を実装する部品実装工程と、部品実装後の前記基板を対象として所定の検査を行う実装検査工程とを含み、前記実装検査工程における検査の結果により不良と判定された場合に、当該基板が不良基板であることを表示するマーキング用部品を前記部品実装部によってこの基板に実装して前記リフロー装置へ搬出する。   The component mounting method of the present invention includes a solder printing apparatus that prints a solder paste on a substrate, a component mounting unit that mounts an electronic component on the substrate after solder printing, and a predetermined inspection for the substrate after component mounting. A mounting substrate in which electronic components are mounted on a substrate by solder bonding using a component mounting line including a component mounting device having a mounting inspection unit to be performed and a reflow device that heats the substrate after inspection to melt and solidify solder. A component mounting method for mounting an electronic component on the substrate after solder printing, and a mounting inspection step for performing a predetermined inspection on the substrate after component mounting. When a part for marking indicating that the board is a defective board is mounted on the board by the part mounting part when the board is determined to be defective by the inspection result in the inspection process. It is carried out to the reflow apparatus.

本発明によれば、半田印刷後の基板に電子部品を実装する部品実装部と部品実装後の基板を対象として所定の検査を行う実装検査部とを有する部品実装装置を備えた部品実装ラインにおいて、検査の結果により不良と判定された場合に、当該基板が不良基板であることを表示するマーキング用部品を部品実装部によってこの基板に実装してリフロー装置へ搬出することにより、リフロー後の検査では全数検査を行わずにマーキング部品が付された基板のみを対象として良否判定を実行すればよく、実装品質の確保と生産性の向上とを両立させることができる。   According to the present invention, in a component mounting line including a component mounting apparatus that includes a component mounting unit that mounts an electronic component on a substrate after solder printing and a mounting inspection unit that performs a predetermined inspection on the substrate after component mounting. If the result of the inspection determines that the board is defective, a marking component that indicates that the board is a defective board is mounted on the board by the component mounting unit and carried out to the reflow device. Then, it is only necessary to perform the pass / fail judgment for only the board with the marking component without performing 100% inspection, and it is possible to achieve both mounting quality and productivity improvement.

本発明の一実施の形態の部品実装ラインの平面図The top view of the component mounting line of one embodiment of this invention 本発明の一実施の形態の部品実装ラインの作業対象となる基板の形態説明図Form explanatory drawing of the board used as the work object of the component mounting line of one embodiment of the present invention 本発明の一実施の形態の部品実装ラインに用いられる部品実装装置の機能説明図Functional explanatory drawing of the component mounting apparatus used for the component mounting line of one embodiment of this invention 本発明の一実施の形態の部品実装ラインに用いられる部品実装装置の機能説明図Functional explanatory drawing of the component mounting apparatus used for the component mounting line of one embodiment of this invention 本発明の一実施の形態の部品実装ラインにおける部品実装処理を示すフロー図The flowchart which shows the component mounting process in the component mounting line of one embodiment of this invention 本発明の一実施の形態の部品実装方法における部品実装処理の動作説明図Operation explanatory diagram of component mounting processing in the component mounting method of the embodiment of the present invention 本発明の一実施の形態の部品実装方法における部品実装処理の動作説明図Operation explanatory diagram of component mounting processing in the component mounting method of the embodiment of the present invention 本発明の一実施の形態の部品実装方法における半田接合過程の部品挙動の説明図Explanatory drawing of the component behavior of the solder joint process in the component mounting method of one embodiment of the present invention

まず図1を参照して、部品実装ライン1の構成を説明する。部品実装ライン1は基板に半田接合により電子部品を実装して実装基板を製造する機能を有しており、複数の電子部品実装用装置を直列に連結して構成されている。ここでは印刷装置M1、印刷検査装置M2、部品実装装置M3およびリフロー装置M4を直列に接続した構成となっている。   First, the configuration of the component mounting line 1 will be described with reference to FIG. The component mounting line 1 has a function of manufacturing a mounting substrate by mounting electronic components on a substrate by solder bonding, and is configured by connecting a plurality of electronic component mounting devices in series. Here, the printing apparatus M1, the printing inspection apparatus M2, the component mounting apparatus M3, and the reflow apparatus M4 are connected in series.

以下、各装置の構成を説明する。印刷装置M1は実装対象の基板に電子部品接合用の半田ペーストを印刷する機能を有しており、基台2Aの上面には実装対象の基板4を基板搬送方向に搬送する基板搬送機構3および搬送された基板4を位置決めして保持する基板位置決め部5が配置されている。基板位置決め部5の上方にはマスク枠14に展張されたスクリーンマスク15が配設されており、さらにスクリーンマスク15の上方には、移動ビーム12に保持されたスキージユニット13をY軸テーブル11によって水平駆動する構成のスクリーン印刷部が配設されている。   Hereinafter, the configuration of each apparatus will be described. The printing apparatus M1 has a function of printing a solder paste for joining electronic components on a substrate to be mounted, and a substrate transport mechanism 3 that transports the substrate 4 to be mounted in the substrate transport direction on the upper surface of the base 2A. A substrate positioning unit 5 that positions and holds the conveyed substrate 4 is disposed. A screen mask 15 extended on a mask frame 14 is disposed above the substrate positioning unit 5, and a squeegee unit 13 held by a moving beam 12 is disposed above the screen mask 15 by a Y-axis table 11. A screen printing unit configured to be driven horizontally is provided.

上流側から供給され(矢印a)、基板位置決め部5によって位置決めされた基板4をスクリーンマスク15の下面に当接させ、Y軸テーブル11を駆動して半田ペーストが供給されたスクリーンマスク15の上面でスキージユニット13を摺動させることにより、基板4に形成された部品接続用の電極にはスクリーンマスク15に設けられたパターン孔を介して半田ペーストが印刷される。印刷検査装置M2は、印刷装置M1によって印刷作業が実行された後の基板4を受け取り、基板4に印刷された半田ペーストの印刷状態を検査する機能を有している。   The substrate 4 supplied from the upstream side (arrow a) and positioned by the substrate positioning unit 5 is brought into contact with the lower surface of the screen mask 15, and the Y-axis table 11 is driven to supply the solder paste. By sliding the squeegee unit 13, solder paste is printed on the component connection electrodes formed on the substrate 4 through the pattern holes provided in the screen mask 15. The print inspection apparatus M2 has a function of receiving the board 4 after the printing operation is performed by the printing apparatus M1 and inspecting the printing state of the solder paste printed on the board 4.

印刷検査装置M2の基台2Bの上面には、印刷装置M1と連結された基板搬送機構3および基板位置決め部6が配置されている。さらに基板位置決め部6の上方には、Y軸テーブル11、移動ビーム16よりなるカメラ移動機構によって水平移動する検査用のカメラ17が配設されている。カメラ移動機構を駆動することにより、カメラ17は基板4の上方で水平方向に移動し、基板4の任意位置を撮像する。そしてこの撮像結果を画像認識部によって認識処理し、認識処理結果を検査処理部によって判定処理することにより、印刷検査が実行される。   On the upper surface of the base 2B of the printing inspection apparatus M2, a substrate transport mechanism 3 and a substrate positioning unit 6 connected to the printing apparatus M1 are disposed. Further, an inspection camera 17 that is horizontally moved by a camera moving mechanism including a Y-axis table 11 and a moving beam 16 is disposed above the substrate positioning unit 6. By driving the camera moving mechanism, the camera 17 moves in the horizontal direction above the substrate 4 and images an arbitrary position of the substrate 4. Then, the imaging result is recognized by the image recognition unit, and the recognition processing result is determined by the inspection processing unit, whereby the print inspection is executed.

印刷検査装置M2の下流に配置された部品実装装置M3の構成を説明する。基台2Cの中央には、基板搬送方向(X方向)に基板搬送機構18が配設されている。基板搬送機構18は印刷検査装置M2から渡された基板4を搬送し部品実装機構によって部品実装作業を行うための実装ステージに位置決めする。基板搬送機構18の一方側(図1において下側)には、半田印刷後の基板4に電子部品を実装する部品実装部M3Aが配設されており、他方側(図1において上側)には、部品実装後の基板4を対象として実装状態についての所定の検査を行う実装検査部M3Bが、部品実装部M3Aと対向して配設されている。   A configuration of the component mounting apparatus M3 disposed downstream of the print inspection apparatus M2 will be described. A substrate transport mechanism 18 is disposed in the center of the base 2C in the substrate transport direction (X direction). The board transport mechanism 18 transports the board 4 delivered from the printing inspection apparatus M2, and positions the board 4 on a mounting stage for performing a component mounting operation by the component mounting mechanism. On one side (lower side in FIG. 1) of the board transport mechanism 18, a component mounting portion M3A for mounting electronic components on the board 4 after solder printing is disposed, and on the other side (upper side in FIG. 1). A mounting inspection unit M3B that performs a predetermined inspection on the mounting state on the substrate 4 after mounting the component is disposed to face the component mounting unit M3A.

部品実装部M3Aには部品供給部22が設けられており、部品供給部22には複数のテープフィーダ23が並設されている。テープフィーダ23は基板4に実装される電子部品を保持したキャリアテープをピッチ送りすることにより、部品ピックアップ位置に電子部品を供給する。基台2CのX方向側の端部には、Y軸移動テーブル19が配設されており、Y軸移動テーブル19に結合された2つのX軸移動テーブル20A,20Bには、それぞれ実装ヘッド21、検査ヘッド24が装着されている。部品実装部M3A、実装検査部M3Bの詳細機能については、図3,図4にて説明する。   The component mounting unit M3A is provided with a component supply unit 22, and the component supply unit 22 is provided with a plurality of tape feeders 23 arranged in parallel. The tape feeder 23 feeds the electronic component to the component pickup position by pitch-feeding the carrier tape holding the electronic component mounted on the substrate 4. A Y-axis movement table 19 is disposed at the end of the base 2C on the X direction side. The two X-axis movement tables 20A and 20B coupled to the Y-axis movement table 19 are mounted on the mounting heads 21, respectively. The inspection head 24 is mounted. Detailed functions of the component mounting unit M3A and the mounting inspection unit M3B will be described with reference to FIGS.

部品実装装置M3の下流側には、基台2D上に基板搬送機構28およびリフロー炉29を配置した構成のリフロー装置M4が配設されている。部品実装部M3Aによって部品実装が行われ実装検査部M3Bによる検査が実行された後の基板4が基板搬送機構28によってリフロー炉29内を搬送されることにより、基板4は所定の加熱プロファイルに従って加熱され、これにより半田を溶融固化させて電子部品を基板4に半田接合する。半田接合後の基板4は下流側に搬出され(矢印b)、リフロー後検査の対象となる。   On the downstream side of the component mounting apparatus M3, a reflow apparatus M4 having a configuration in which the substrate transport mechanism 28 and the reflow furnace 29 are disposed on the base 2D is disposed. The substrate 4 after the component mounting is performed by the component mounting unit M3A and the inspection by the mounting inspection unit M3B is performed is transported in the reflow furnace 29 by the substrate transport mechanism 28, whereby the substrate 4 is heated according to a predetermined heating profile. Thus, the solder is melted and solidified, and the electronic component is soldered to the substrate 4. The substrate 4 after the solder bonding is carried out to the downstream side (arrow b) and becomes a target for inspection after reflow.

次に図2を参照して、部品実装ライン1の作業対象となる基板4の形態について説明する。図2(a)に示すように、基板4は樹脂基板などの個片基板40を基板パレット4aに複数枚保持させた構成となっている。図2(b)に示すように、個片基板40には電子部品42(図3,図4参照)を実装するための複数の部品実装位置40aが設定されており、それぞれの部品実装位置40aには、電子部品を半田接合するための電極41がそれぞれの部品種の形態に対応して形成されている。印刷検査装置M2による印刷作業では、電極41に半田ペーストSが印刷される。なお基板4の構成としては、複数枚の個片基板(子基板)を親基板に作り込んだ構成であってもよい。   Next, with reference to FIG. 2, the form of the board | substrate 4 used as the work object of the component mounting line 1 is demonstrated. As shown in FIG. 2A, the substrate 4 has a configuration in which a plurality of individual substrates 40 such as resin substrates are held on a substrate pallet 4a. As shown in FIG. 2B, a plurality of component mounting positions 40a for mounting electronic components 42 (see FIGS. 3 and 4) are set on the individual substrate 40, and each component mounting position 40a is set. The electrode 41 for soldering the electronic component is formed corresponding to the form of each component type. In the printing operation by the print inspection apparatus M2, the solder paste S is printed on the electrode 41. The configuration of the substrate 4 may be a configuration in which a plurality of individual substrates (child substrates) are formed in the parent substrate.

次に図3を参照して、部品実装部M3Aの詳細構成および部品実装部M3Aによって実行される作業内容について説明する。図3(a)に示すように、実装ヘッド21は複数の単位移載ヘッド25を備えており、各単位移載ヘッド25に装着された吸着ノズル25aによって電子部品を真空吸着により保持する。Y軸移動テーブル19およびX軸移動テーブル20Aを駆動することにより、実装ヘッド21はX方向、Y方向に水平移動する。これにより、実装ヘッド21はそれぞれ部品供給部22のテープフィーダ23から電子部品を吸着して取り出し、基板搬送機構18の実装ステージに位置決めされた半田印刷後の基板4に電子部品を移送搭載する。   Next, the detailed configuration of the component mounting unit M3A and the work contents executed by the component mounting unit M3A will be described with reference to FIG. As shown in FIG. 3A, the mounting head 21 includes a plurality of unit transfer heads 25, and holds electronic components by vacuum suction by suction nozzles 25 a attached to the unit transfer heads 25. By driving the Y-axis movement table 19 and the X-axis movement table 20A, the mounting head 21 moves horizontally in the X direction and the Y direction. As a result, the mounting head 21 picks up and takes out the electronic component from the tape feeder 23 of the component supply unit 22, and transports and mounts the electronic component onto the solder printed substrate 4 positioned on the mounting stage of the substrate transport mechanism 18.

Y軸移動テーブル19、X軸移動テーブル20A、実装ヘッド21は、部品供給部22から実装ヘッド21により電子部品を吸着保持してピックアップし、半田が印刷された基板4に移送搭載する部品実装機構を構成する。X軸移動テーブル20Aの下面には実装ヘッド21と一体に移動する基板認識カメラ26が装着されており、実装ヘッド21とともに基板4の上方に移動した基板認識カメラ26は基板4を撮像し、この撮像結果を認識処理することにより、基板4における部品実装位置が認識される。   The Y-axis moving table 19, the X-axis moving table 20A, and the mounting head 21 are component mounting mechanisms for picking up and picking up electronic components from the component supply unit 22 by using the mounting head 21 and transferring and mounting them on the printed circuit board 4 with solder. Configure. A substrate recognition camera 26 that moves integrally with the mounting head 21 is mounted on the lower surface of the X-axis moving table 20A. The substrate recognition camera 26 that moves above the substrate 4 together with the mounting head 21 images the substrate 4, and By recognizing the imaging result, the component mounting position on the board 4 is recognized.

実装ヘッド21が部品供給部22から基板4へ至る移動経路には、部品認識カメラ27が設けられている。電子部品を保持した実装ヘッド21が、部品認識カメラ27の上方を移動することにより、部品認識カメラ27は、実装ヘッド21によって保持された電子部品を下方から撮像し、この撮像結果を認識処理することにより、実装ヘッド21に保持された状態の電子部品の位置ずれが検出される。   A component recognition camera 27 is provided on the moving path from the component supply unit 22 to the substrate 4 by the mounting head 21. When the mounting head 21 holding the electronic component moves above the component recognition camera 27, the component recognition camera 27 images the electronic component held by the mounting head 21 from below and performs recognition processing on the imaging result. As a result, the displacement of the electronic component held by the mounting head 21 is detected.

図3(b)、(c)、(d)は、上述構成の部品実装機構によって実行される作業を示している。まず、図3(b)は、半田印刷後の個片基板40を対象とする部品実装動作を示している。すなわち、実装ヘッド21を部品供給部22に移動させてm単位移載ヘッド25の吸着ノズル25aによってテープフィーダ23から電子部品42を取り出し、基板4を構成する個片基板40のそれぞれの部品実装位置40aに電子部品42を移送搭載する。そして部品実装後の基板4は、図4にて説明する実装後検査の対象となる。   FIGS. 3B, 3C, and 3D show operations performed by the component mounting mechanism having the above-described configuration. First, FIG. 3B shows a component mounting operation for the individual substrate 40 after solder printing. That is, the mounting head 21 is moved to the component supply unit 22, the electronic component 42 is taken out from the tape feeder 23 by the suction nozzle 25 a of the m-unit transfer head 25, and each component mounting position of the individual substrate 40 constituting the substrate 4 is taken. The electronic component 42 is transported and mounted on 40a. Then, the substrate 4 after component mounting is a target of the post-mounting inspection described with reference to FIG.

また図3(c)に示すように、部品実装後の個片基板40に対してシールド部品43を被せるシールド部品実装動作を行う。すなわち、同様に実装ヘッド21を部品供給部22に移動させ、シールド部品43を収納したフィーダから単位移載ヘッド25の吸着ノズル25aによってシールド部品43を取り出し、部品実装後の個片基板40に、電子部品42が実装された実装面を覆ってシールド部品43を実装する。   Further, as shown in FIG. 3C, a shield component mounting operation is performed in which the shield component 43 is placed on the individual substrate 40 after component mounting. That is, similarly, the mounting head 21 is moved to the component supply unit 22, and the shield component 43 is taken out by the suction nozzle 25 a of the unit transfer head 25 from the feeder in which the shield component 43 is stored. The shield component 43 is mounted so as to cover the mounting surface on which the electronic component 42 is mounted.

さらに部品実装機構は、図3(d)に示すように、実装後検査において不良と判定された基板に、当該基板が不良基板であることを表示するマーキング用部品44を実装する作業を行う。ここでは、複数の電子部品42のうち、1つの電子部品42*について不良が検出された例を示している。すなわち、同様に実装ヘッド21を部品供給部22に移動させ、マーキング用部品44を収納したフィーダから単位移載ヘッド25の吸着ノズル25aによってマーキング用部品44を取り出し、シールド部品43が被せられた後の個片基板40において、シールド部品43の外側に予め設けられた接着剤上にマーキング用部品44を実装する。マーキング用部品44は、部品供給部22によって供給されて実装ヘッド21により取り出される。接着剤は、マーキング用部品44を個片基板40に接着できるものであれば何でも良いが、粘着テープなどの粘着材や半田が好ましい。接着剤が粘着テープなどの粘着材の場合、後述するリフロー工程後であっても、マーキング用部品44を個片基板40から容易に取り外すことができ、作業性が良い。また、接着剤が半田の場合、上述した半田印刷の際に、部品接続用の電極だけでなく、接着剤の位置にも半田を一緒に印刷できるため、接着剤を設ける手間が省け、作業性が良い。なおこのとき、シールド部品43を個片基板40の上面に実装する代わりに、基板4の基板パレット4aにおいて当該個片基板40に隣接する位置にマーキング用部品44を実装するようにしてもよい。   Further, as shown in FIG. 3D, the component mounting mechanism performs an operation of mounting a marking component 44 that indicates that the substrate is a defective substrate on the substrate determined to be defective in the post-mounting inspection. Here, an example is shown in which a defect is detected for one electronic component 42 * among the plurality of electronic components 42. That is, after the mounting head 21 is similarly moved to the component supply unit 22, the marking component 44 is taken out from the feeder containing the marking component 44 by the suction nozzle 25 a of the unit transfer head 25, and the shield component 43 is covered. In the individual substrate 40, the marking component 44 is mounted on an adhesive provided in advance outside the shield component 43. The marking component 44 is supplied by the component supply unit 22 and taken out by the mounting head 21. The adhesive may be anything as long as it can adhere the marking component 44 to the individual substrate 40, but an adhesive such as an adhesive tape or solder is preferable. When the adhesive is an adhesive material such as an adhesive tape, the marking component 44 can be easily detached from the individual substrate 40 even after the reflow process described later, and the workability is good. Also, when the adhesive is solder, during solder printing described above, not only the electrode for connecting the components but also the solder can be printed together at the position of the adhesive, which saves the trouble of providing the adhesive and improves workability. Is good. At this time, instead of mounting the shield component 43 on the upper surface of the individual substrate 40, the marking component 44 may be mounted at a position adjacent to the individual substrate 40 in the substrate pallet 4 a of the substrate 4.

次に図4を参照して、実装検査部M3Bの詳細構成および実装検査部M3Bによって実行される作業内容について説明する。図4(a)に示すように、Y軸移動テーブル19に結合されたX軸移動テーブル20Bには、カメラを内蔵した検査ヘッド24がX方向の移動自在に装着されている。Y軸移動テーブル19およびX軸移動テーブル20Bを駆動することにより、検査ヘッド24はX方向、Y方向に水平移動する。   Next, the detailed configuration of the mounting inspection unit M3B and the work contents executed by the mounting inspection unit M3B will be described with reference to FIG. As shown in FIG. 4A, the X-axis moving table 20B coupled to the Y-axis moving table 19 is mounted with an inspection head 24 incorporating a camera so as to be movable in the X direction. By driving the Y-axis movement table 19 and the X-axis movement table 20B, the inspection head 24 moves horizontally in the X direction and the Y direction.

これにより検査ヘッド24は、部品実装後に基板搬送機構18の実装ステージに位置決めされた基板4の上方へ移動し、図4(b)に示すように、電子部品42が実装された個片基板40を撮像する。そして得られた撮像データは認識処理部30によって認識処理され、その認識結果を検査処理部31が予め記憶された検査データに基づいて検査処理することにより、当該個片基板40における実装状態の良否が検査される。検査ヘッド24およびY軸移動テーブル19、X軸移動テーブル20Bは、検査機構を構成する。   As a result, the inspection head 24 moves to above the substrate 4 positioned on the mounting stage of the substrate transport mechanism 18 after mounting the components, and as shown in FIG. 4B, the individual substrate 40 on which the electronic components 42 are mounted. Image. The obtained imaging data is recognized and processed by the recognition processing unit 30, and the inspection processing is performed on the recognition result based on the inspection data stored in advance by the inspection processing unit 31, so that the mounting state of the individual substrate 40 is acceptable. Is inspected. The inspection head 24, the Y-axis movement table 19, and the X-axis movement table 20B constitute an inspection mechanism.

そして検査結果は制御部32に伝達され、制御部32はこの検査結果に基づき、予め設定された動作指針に従って当該個片基板40を対象として実行すべき作業動作を選択して実行する。すなわち実装検査部M3Bは部品実装部M3Aの部品実装機構と対向して設けられ、電子部品42が実装された個片基板40を検査ヘッド24により検査する検査機構を有する構成となっている。   Then, the inspection result is transmitted to the control unit 32, and the control unit 32 selects and executes a work operation to be performed on the individual substrate 40 in accordance with a preset operation guideline based on the inspection result. That is, the mounting inspection unit M3B is provided to face the component mounting mechanism of the component mounting unit M3A and has an inspection mechanism that inspects the individual substrate 40 on which the electronic component 42 is mounted by the inspection head 24.

次に部品実装ライン1によって実行される基板4を対象とする部品実装処理について、図5のフローに沿って各図を参照しながら説明する。まず部品実装処理がスタートすると(ST1)、複数の個片基板40を保持した基板4が印刷装置M1に搬入され、これら複数の個片基板40を対象として、一括して半田ペーストの印刷が行われる(ST2)。これにより、図6(a)に示すように、個片基板40において部品実装位置40aに形成された各電極41には、半田ペーストSがスクリーン印刷される。次いで印刷後の基板4は印刷検査装置M2に搬入され、ここで印刷後検査が行われ(ST3)、検査結果がOKの基板4を対象として、電子部品の実装が行われる(ST4)。   Next, component mounting processing for the substrate 4 executed by the component mounting line 1 will be described with reference to the drawings along the flow of FIG. First, when the component mounting process is started (ST1), the substrate 4 holding the plurality of individual substrates 40 is carried into the printing apparatus M1, and the solder paste is printed on the plurality of individual substrates 40 as a target. (ST2). Thereby, as shown in FIG. 6A, the solder paste S is screen-printed on each electrode 41 formed at the component mounting position 40a on the individual substrate 40. Next, the printed substrate 4 is carried into the print inspection apparatus M2, where post-print inspection is performed (ST3), and electronic components are mounted on the substrate 4 whose inspection result is OK (ST4).

すなわち図6(b)に示すように、部品実装部M3Aにおいて単位移載ヘッド25を部品供給部22と基板4との間で往復動させながら(矢印d)、電子部品42を半田ペーストSが印刷された部品実装位置40aに順次移送搭載する実装ターンが反復実行される。次いで実装完了後の基板4を対象として、実装後検査が実行される(ST5)。すなわち図6(c)に示すように、実装検査部M3Bにおいて、検査ヘッド24を各個片基板40の上方に移動させ(矢印d)、電子部品42が実装された個片基板40を撮像する。そして得られた撮像データを認識した認識結果を検査処理することにより、実装状態の良否が判定される。   That is, as shown in FIG. 6B, while the unit transfer head 25 is reciprocated between the component supply unit 22 and the substrate 4 in the component mounting unit M3A (arrow d), the solder paste S is applied to the electronic component 42. The mounting turn for sequentially transferring and mounting to the printed component mounting position 40a is repeatedly executed. Next, a post-mounting inspection is performed on the substrate 4 after the mounting is completed (ST5). That is, as shown in FIG. 6C, in the mounting inspection unit M3B, the inspection head 24 is moved above each individual substrate 40 (arrow d), and the individual substrate 40 on which the electronic component 42 is mounted is imaged. And the quality of a mounting state is determined by inspecting the recognition result which recognized the acquired imaging data.

ここで、検査結果がOKであれば、電子部品42を個片基板40に半田接合するため、リフロー工程が実行される(ST7)。ここで本実施の形態においては、部品実装部M3Aによる実装対象となる電子部品には、電磁遮蔽用のシールド部品43が含まれており、シールド部品43の実装はリフローに先立って実行される。すなわち、図7(a)に示すように、単位移載ヘッド25によってシールド部品43を吸着保持し、実装された全ての電子部品42を覆う形態で個片基板40に実装する(矢印e)。   Here, if the inspection result is OK, a reflow process is performed to solder the electronic component 42 to the individual substrate 40 (ST7). Here, in the present embodiment, the electronic component to be mounted by the component mounting unit M3A includes the shield component 43 for electromagnetic shielding, and the mounting of the shield component 43 is executed prior to reflow. That is, as shown in FIG. 7A, the shield component 43 is sucked and held by the unit transfer head 25 and mounted on the individual substrate 40 in a form covering all the mounted electronic components 42 (arrow e).

また(ST5)にて検査結果がNGである場合には、図3(d)に示すマーキング用部品44の実装を行う(ST6)。図8(a)は検査結果がNGの一例を示しており、電極41に半田ペーストSが印刷された部品実装位置40aに電子部品42を搭載した状態において、半田ペーストSの中心位置C1に対して電子部品42の中心位置C2が、許容量を超える位置ずれ量Dで位置ずれした状態を示している。このような場合には、図7(b)に示すように、マーキング用部品44が当該個片基板40に実装される(矢印f)。   If the inspection result is NG in (ST5), the marking component 44 shown in FIG. 3 (d) is mounted (ST6). FIG. 8A shows an example in which the test result is NG. With the electronic component 42 mounted on the component mounting position 40a where the solder paste S is printed on the electrode 41, the center position C1 of the solder paste S is shown. Thus, the center position C2 of the electronic component 42 is displaced by a displacement amount D that exceeds the allowable amount. In such a case, as shown in FIG. 7B, the marking component 44 is mounted on the individual substrate 40 (arrow f).

そして全ての個片基板40を対象とする部品実装および実装後検査が完了することにより、図7(c)に示すように、基板4には検査結果がそれぞれOK、NGの個片基板40が保持された状態となる。そして(ST7)のリフロー工程には、このような状態の基板4が搬入される(矢印g)。これによりシールド部品43が被覆されて実装面の目視観察が不可能な場合にあっても、当該個片基板40には実装状態が不良と判定された電子部品が含まれていることを、リフロー工程後において確実に識別することができる。   Then, by completing the component mounting and the post-mounting inspection for all the individual substrates 40, as shown in FIG. 7C, the substrate 4 has the individual substrates 40 with the inspection results OK and NG, respectively. It will be held. In the reflow process (ST7), the substrate 4 in such a state is loaded (arrow g). Accordingly, even when the shield component 43 is covered and visual observation of the mounting surface is impossible, the reflow is performed to indicate that the individual substrate 40 includes an electronic component whose mounting state is determined to be defective. It can be reliably identified after the process.

すなわち本実施の形態ではリフロー工程後において基板4がリフロー装置M4から搬出されたならば、マーキング用部品44があるか否かを目視により判断する(ST8)。ここで、NO(マーキング用部品44無し)であれば、全ての電子部品42の実装状態が良好なままでリフローが実行されたことを意味しており、半田接合が良好に行われたと判断して部品実装処理のエンドとなる(ST10)。   That is, in the present embodiment, if the substrate 4 is unloaded from the reflow apparatus M4 after the reflow process, it is visually determined whether or not there is a marking component 44 (ST8). Here, if it is NO (no marking component 44), it means that reflow has been executed with all the electronic components 42 in a good mounting state, and it is determined that the soldering has been performed well. This is the end of the component mounting process (ST10).

また(ST8)にてYES(マーキング用部品44有り)であれば、実装状態が不良のままリフローが行われた部品が存在することを意味している。この場合には、X線検査によるリフロー後検査を実行する(ST9)。これにより、シールド部品43が被覆されて実装面の目視観察が不可能な場合にあっても、個別の電子部品42について半田接合状態の良否を判定することができる。   If (YES in ST8) (there is a marking component 44), it means that there is a component that has been reflowed with the mounting state being defective. In this case, post-reflow inspection by X-ray inspection is performed (ST9). Thereby, even if the shield component 43 is covered and visual observation of the mounting surface is impossible, it is possible to determine the quality of the soldered state of the individual electronic components 42.

図8(b)は、X線検査によって検出された半田接合状態を示している。ここで(イ)は、図8(a)に示す搭載位置ずれによる実装状態不良が、リフロー工程における溶融半田の表面張力によるセルフアライメント効果により、電子部品42が半田ペーストSの中心位置C1に向かって引き寄せられて改善された例を示している(矢印h)。ここでは、リフロー前の位置ずれ量Dがこのセルフアライメント効果によって許容値以内の位置ずれ量D*まで減少しており、この場合には、リフロー後検査OKと判定される。   FIG. 8B shows the solder joint state detected by the X-ray inspection. Here, (a) indicates that the mounting state failure due to the mounting position shift shown in FIG. 8A is caused by the self-alignment effect due to the surface tension of the molten solder in the reflow process, so that the electronic component 42 moves toward the center position C1 of the solder paste S. An example that has been drawn and improved (arrow h) is shown. Here, the positional deviation amount D before reflow is reduced to the positional deviation amount D * within the allowable value due to the self-alignment effect. In this case, it is determined that the post-reflow inspection is OK.

これに対し図8(b)(ロ)では、半田溶融過程においてセルフアライメント効果による中心方向の吸引力を上回る何らかの外力が作用し、電子部品42の一端側(ここでは下端側)が半田ペーストSから遠ざかる方向に移動(矢印i)した例を示しており、この場合にはリフロー後検査NGと判定される。そしてこのリフロー後検査において、OKであれば部品実装処理のエンドとなり(ST10)、またNGの場合には、当該個片基板40は不良基板であると判定して廃棄処分の対象となる(ST11)。   On the other hand, in FIGS. 8B and 8B, in the solder melting process, some external force exceeding the suction force in the center direction due to the self-alignment effect acts, and one end side (here, the lower end side) of the electronic component 42 is solder paste S. In this case, it is determined that the inspection is NG after reflow. In this post-reflow inspection, if OK, it is the end of the component mounting process (ST10). In the case of NG, the individual substrate 40 is determined to be a defective substrate and is subject to disposal (ST11). ).

上記説明したように、本実施の形態に示す部品実装ラインおよび部品実装方法は、半田印刷後の個片基板40に電子部品を実装する部品実装部M3Aと部品実装後の個片基板40を対象として所定の検査を行う実装検査部M3Bとを有する部品実装装置M3を備えた部品実装ライン1において、検査の結果により不良と判定された場合に、当該基板が不良基板であることを表示するマーキング用部品44を部品実装部M3Aによって当該個片基板40に実装してリフロー装置M4へ搬出するようにしたものである。   As described above, the component mounting line and the component mounting method shown in the present embodiment target the component mounting part M3A for mounting electronic components on the individual substrate 40 after solder printing and the individual substrate 40 after component mounting. In the component mounting line 1 provided with the component mounting apparatus M3 having a mounting inspection unit M3B that performs a predetermined inspection as a marking that indicates that the substrate is a defective substrate when it is determined to be defective as a result of the inspection The component 44 is mounted on the individual substrate 40 by the component mounting portion M3A and carried out to the reflow device M4.

これにより、従来技術の部品実装ラインにおいて用いられていた検査方式、すなわち検査工程毎に作業者を固定的に配置し、不良判定がなされた基板の過判定判断を作業者によって行う検査方式において生じていた課題を有効に解決することが可能となっている。すなわち過判定判断は作業者の熟練度によって判断の適否が大きく左右され、常に適切な判断がなされるとは限らない。したがって検査工程毎に作業者を固定的に配置して検査後の過判定判断を全数について実行しても、実装品質の保証には直結しないのみならず、作業者を固定配置することによる人件費の増大を招いて生産性を低下させる結果となる。   As a result, the inspection method used in the conventional component mounting line, that is, the inspection method in which an operator is fixedly arranged for each inspection process and an over-judgment judgment of a board that has been judged to be defective is performed by the worker. It has become possible to effectively solve the problems that were present. In other words, the determination of over-determination greatly depends on the level of skill of the worker, and appropriate determination is not always made. Therefore, even if the workers are fixedly arranged for each inspection process and the overjudgment judgment after the inspection is executed for all of them, not only does it directly lead to the guarantee of mounting quality, but also labor costs due to the fixed arrangement of workers. As a result, the productivity is lowered.

これに対し、本実施の形態においては検査結果により不良と判定された場合にあっても過判定判断を行うことなく、当該個片基板40にマーキング用部品44を実装してリフロー装置M4へ搬出し、マーキング用部品44が付された個片基板40のみをリフロー後検査の対象とするようにしている。これにより、リフロー後検査では全数検査を行うこと無く、正しい良否判定結果を取得することができ、実装品質の確保と生産性の向上とを両立させることができる。   On the other hand, in the present embodiment, the marking component 44 is mounted on the individual substrate 40 and carried out to the reflow apparatus M4 without overdetermined determination even when it is determined to be defective based on the inspection result. In addition, only the individual substrate 40 with the marking component 44 attached thereto is set as an inspection target after reflow. Thereby, in the post-reflow inspection, it is possible to acquire a correct quality determination result without performing a total inspection, and it is possible to achieve both mounting quality and productivity improvement.

なお、本実施の形態においては、半田印刷後の基板に電子部品を実装する部品実装部M3Aと部品実装後の基板を対象として所定の検査を行う実装検査部M3Bとを有する部品実装装置M3の部品実装部M3Aによって、個片基板40にマーキング用部品44を実装する構成としたが、構成はこれに限られない。半田印刷後の基板に電子部品を実装する部品実装装置を部品実装後の基板を対象として所定の検査を行う実装検査装置の下流に配置し、その部品実装装置により個片基板40にマーキング用部品44を実装しても良い。   In the present embodiment, the component mounting apparatus M3 includes a component mounting unit M3A that mounts electronic components on a substrate after solder printing and a mounting inspection unit M3B that performs a predetermined inspection on the substrate after component mounting. Although the marking component 44 is mounted on the individual substrate 40 by the component mounting portion M3A, the configuration is not limited thereto. A component mounting apparatus for mounting an electronic component on a board after solder printing is disposed downstream of a mounting inspection apparatus for performing a predetermined inspection on the board after mounting the component, and a marking component is mounted on the individual board 40 by the component mounting apparatus. 44 may be mounted.

本発明の部品実装ラインおよび部品実装方法は、実装品質の確保と生産性の向上とを両立させることができるという効果を有し、基板に電子部品などの部品を実装して実装基板を製造する分野に有用である。   The component mounting line and the component mounting method of the present invention have the effect of ensuring both mounting quality and improving productivity, and manufacturing a mounting substrate by mounting components such as electronic components on the substrate. Useful in the field.

1 部品実装ライン
4 基板
4a 基板パレット
M2 印刷検査装置
M3 部品実装装置
M3A 部品実装部
M3B 実装検査部
M4 リフロー装置
21 実装ヘッド
24 検査ヘッド
25 単位移載ヘッド
40 個片基板
40a 部品実装位置
41 電極
42 電子部品
43 シールド部品
44 マーキング用部品
DESCRIPTION OF SYMBOLS 1 Component mounting line 4 Board | substrate 4a Board pallet M2 Print inspection apparatus M3 Component mounting apparatus M3A Component mounting part M3B Mounting inspection part M4 Reflow apparatus 21 Mounting head 24 Inspection head 25 Unit transfer head 40 Single board 40a Component mounting position 41 Electrode 42 Electronic parts 43 Shield parts 44 Marking parts

Claims (6)

基板に電子部品を半田接合により実装して実装基板を製造する部品実装ラインであって、
基板に半田ペーストを印刷する半田印刷装置と、半田印刷後の前記基板に電子部品を実装する部品実装部と部品実装後の前記基板を対象として所定の検査を行う実装検査部とを有する部品実装装置と、前記検査が実行された後の前記基板を加熱して半田を溶融固化させるリフロー装置とを備え、
前記部品実装装置は、前記検査の結果により不良と判定された場合に、当該基板が不良基板であることを表示するマーキング用部品を前記部品実装部によってこの基板に実装して前記リフロー装置へ搬出することを特徴とする部品実装ライン。
A component mounting line for manufacturing a mounting substrate by mounting electronic components on a substrate by solder bonding,
Component mounting having a solder printing apparatus for printing a solder paste on a substrate, a component mounting unit for mounting an electronic component on the substrate after solder printing, and a mounting inspection unit for performing a predetermined inspection on the substrate after component mounting An apparatus, and a reflow apparatus that heats the substrate after the inspection is performed to melt and solidify the solder,
When the component mounting apparatus determines that the board is defective based on the result of the inspection, the component mounting apparatus mounts a marking component indicating that the board is a defective board on the board by the component mounting section, and carries the board to the reflow apparatus. A component mounting line characterized by
前記部品実装部は、部品供給部から実装ヘッドにより電子部品を吸着保持して基板に移送搭載する部品実装機構を備え、
前記実装検査部は、前記部品実装機構と対向して設けられ電子部品が実装された前記基板を検査ヘッドにより検査する検査機構を備え、
前記マーキング用部品は前記部品供給部によって供給されて前記実装ヘッドにより取り出されることを特徴とする請求項1記載の部品実装ライン。
The component mounting unit includes a component mounting mechanism that sucks and holds an electronic component by a mounting head from a component supply unit and transfers and mounts the electronic component on a substrate.
The mounting inspection unit includes an inspection mechanism that is provided to face the component mounting mechanism and inspects the substrate on which the electronic component is mounted with an inspection head,
The component mounting line according to claim 1, wherein the marking component is supplied by the component supply unit and taken out by the mounting head.
前記部品実装部による実装対象となる電子部品には、実装された全ての電子部品を覆う形態で実装されるシールド部品が含まれ、
前記マーキング用部品は、前記基板の実装面において前記シールド部品の外側に実装されることを特徴とする請求項1または2のいずれかに記載の部品実装ライン。
The electronic component to be mounted by the component mounting unit includes a shield component that is mounted in a form that covers all the mounted electronic components,
The component mounting line according to claim 1, wherein the marking component is mounted outside the shield component on the mounting surface of the substrate.
基板に半田ペーストを印刷する半田印刷装置と、半田印刷後の前記基板に電子部品を実装する部品実装部と部品実装後の前記基板を対象として所定の検査を行う実装検査部とを有する部品実装装置と、検査後の前記基板を加熱して半田を溶融固化させるリフロー装置とを備えた部品実装ラインによって、基板に電子部品を半田接合により実装して実装基板を製造する部品実装方法であって、
半田印刷後の前記基板に電子部品を実装する部品実装工程と、部品実装後の前記基板を対象として所定の検査を行う実装検査工程とを含み、
前記実装検査工程における検査の結果により不良と判定された場合に、当該基板が不良基板であることを表示するマーキング用部品を前記部品実装部によってこの基板に実装して前記リフロー装置へ搬出することを特徴とする部品実装方法。
Component mounting having a solder printing apparatus for printing a solder paste on a substrate, a component mounting unit for mounting an electronic component on the substrate after solder printing, and a mounting inspection unit for performing a predetermined inspection on the substrate after component mounting A component mounting method for manufacturing a mounting substrate by mounting electronic components on a substrate by solder bonding using a component mounting line including a device and a reflow device that heats the substrate after inspection to melt and solidify solder. ,
A component mounting step of mounting an electronic component on the substrate after solder printing, and a mounting inspection step of performing a predetermined inspection on the substrate after component mounting,
When it is determined that the board is defective according to the result of the inspection in the mounting inspection process, a marking component for indicating that the board is a defective board is mounted on the board by the component mounting section and is carried out to the reflow apparatus. A component mounting method characterized by the above.
前記部品実装工程において、部品供給部から実装ヘッドにより電子部品を吸着保持して基板に移送搭載し、
前記実装検査工程において、前記部品実装機構と対向して設けられ電子部品が実装された前記基板を検査ヘッドにより検査し、
前記不良と判定された場合において、前記マーキング用部品を前記部品供給部によって供給して前記実装ヘッドにより取り出すことを特徴とする請求項4記載の部品実装方法。
In the component mounting step, the electronic component is sucked and held by the mounting head from the component supply unit and transferred and mounted on the substrate.
In the mounting inspection step, the inspection board is used to inspect the substrate on which the electronic component is mounted, facing the component mounting mechanism,
The component mounting method according to claim 4, wherein, when the defect is determined, the marking component is supplied by the component supply unit and taken out by the mounting head.
前記部品実装部による実装対象となる電子部品には、実装された全ての電子部品を覆う形態で実装されるシールド部品が含まれ、前記マーキング用部品を、前記基板の実装面において前記シールド部品の外側に実装することを特徴とする請求項4または5のいずれかに記載の部品実装方法。   The electronic component to be mounted by the component mounting unit includes a shield component that is mounted in a form that covers all the mounted electronic components, and the marking component is placed on the mounting surface of the substrate. The component mounting method according to claim 4, wherein the component mounting method is mounted outside.
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