JP2014039449A - Driving device for electric car - Google Patents
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- JP2014039449A JP2014039449A JP2012194525A JP2012194525A JP2014039449A JP 2014039449 A JP2014039449 A JP 2014039449A JP 2012194525 A JP2012194525 A JP 2012194525A JP 2012194525 A JP2012194525 A JP 2012194525A JP 2014039449 A JP2014039449 A JP 2014039449A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
Description
本発明は、電気モーターで車輪を駆動して走行する自動車、及び側車付きを含む二輪車の駆動装置に関する。The present invention relates to an automobile that travels by driving wheels with an electric motor, and a driving device for a motorcycle including a side car.
二輪や四輪または六輪以上の電気自動車やハイブリッド自動車では、限られたエネルギーを効率良く駆動輪に伝え、走行性能や航続距離の向上を図る数々の技術が利用されている。
その中には、ホイールの中にモーターを装着した、いわゆるインホイールモーターにより伝達効率を向上させる技術や、無段変速機を介してモーターの回転速度を最も効率の良い回転数に合わせる技術などがある。
しかし既存の技術は、それぞれ1つの課題を解決する為の技術であり、電気で動く全ての車両に対して、数々の課題を一括で解決可能な、高度な技術は存在しなかった。
即ち、昨今の技術は、それぞれの専門家が高度な技術を持って、目先の課題をピンポイントで解決しているが、マクロ的な発想を持って、車両全体の課題を総合的に解決する技術が無い。
従って、専門知識を有する技術者でも、本発明の課題を解決する発想は生まれない。In two-wheel, four-wheel or six-wheel or more electric vehicles and hybrid vehicles, a number of technologies are used to efficiently transmit limited energy to the drive wheels to improve driving performance and cruising distance.
Among them are technologies that improve the transmission efficiency with a so-called in-wheel motor with a motor installed in the wheel, and technologies that adjust the rotation speed of the motor to the most efficient rotation speed via a continuously variable transmission. is there.
However, each existing technology is a technology for solving one problem, and there is no advanced technology that can solve a number of issues in a batch for all vehicles that are powered by electricity.
In other words, each technology has advanced technology, and the current issues are pinpointly solved. However, with the macro conception, the entire vehicle issues are solved comprehensively. There is no technology.
Therefore, even an engineer having specialized knowledge cannot create an idea for solving the problems of the present invention.
前述の背景技術で、インホイールモーターは、各車輪の回転速度をきめ細かく制御する事が可能で、伝達効率も極めて高いが、バネ下重量が増加して走行性能が低下する欠点や、発進から高速走行まで変速できないため、モーターの出力特性と必要なトルク特性を一致させるのが困難となり、色々な走行条件に対応できない欠点がある。
また、無段変速機を備えた構成では、各駆動輪の駆動力をきめ細かく制御する事が不可能であり、電気モーターの長所を十分に引き出す事ができず、結果として効率が悪くなる。また、CVTを使用した無段変速装置とモーターを組合せた電気自動車も存在するが、単純な組合せでは、電気自動車としてのメリットは全く発揮できない。なぜならCVTを使用した無段変速装置では、大きなトルクを伝達するほど摩擦による抵抗が増加し、動力伝達効率が落ちる欠点がある。また、走行に必要なトルク特性と実際の出力特性が全く異なる内燃機関ではCVTの効果を発揮できるが、元々、トルク特性が優れているモーターでは、CVTの効果をそのまま発揮する事ができない。
そこで、以下の全ての問題をまとめて解決する事が本発明の課題であり、1つでも解決できない問題が残れば、課題解決とは言えず、発明にならない。
1,インホイールモーターでは、バネ下重量が増え、走行性能が低下する。ホイール内に増減速装置を搭載した事例では、さらにバネ下重量が増加する。
2,インホイールモーターでは、モーターの防水・防塵対策が重要となり、さらに重量が増加する。
3,インホイールモーターで十分な防水・防塵対策を行うと、モーターの冷却ができなくなる。
4,発進時には低回転高トルクが必要で、高速走行時は高回転低トルクが必要となるなど、電気自動車のモーターには走行条件に応じて異なる出力特性が求められるが、インホイールモーターでは、全ての要求に対応できない。
5,インホイールモーターに遊星歯車による増減速装置を組合せた事例も存在するが、異なる特性のモーターを搭載したのと同じ事であり、前述の全ての要求には対応できない。
6,車種・車両の形態・重量・大きさなどに応じて、複数のモーターや増減速装置を用意しなければならず、生産性が悪い。その結果、車両のコストが増加する。
7,CVTは、変速装置としては高機能だが、ベルトの張力によって抵抗力が発生し、動力伝達効率が歯車やチェーンに比べて劣る。特に、変速操作を行わない定速走行時は、非常に無駄が多い。
8,CVTは、ベルトが切れるリスクがあり、歯車やチェーンと比較して信頼性が劣る。
また、CVTが故障すると走行不能になる。
9,ホイールを支えるスイングアームには、高い曲げ強度や捻り強度が必要であり、特にインホイールモーターでは、ホイールが重い為、さらにスイングアームの負担が増加し、高強度を確保しなければならない。
10,CVTは摩擦によって動力を伝達する構造の為、摩擦力を発生させる装置もトルクに比例して大きくなり、その大きさや許容伝達トルクに限界がある。従って、大型車両では、CVTの無段変速機能を有効活用できない。
11,単独のモーターであらゆる条件を満足させる為には、極めて高額なモーターや、極めて大きく、重たいモーターになってしまい、車両用として非現実的な物になる。
以上の問題を全て解決する事が、本発明の課題である。従って、過去に、いくつかの問題を解決可能な技術が存在したとしても、それは本発明の技術とは比較対象にならず、先願とは呼べない。あくまでも、上記の問題を全て一括で解決する事が、本発明の課題であり、その点が、新規性の高い高度な技術を有する発明と言える。With the above-mentioned background art, the in-wheel motor can finely control the rotation speed of each wheel, and the transmission efficiency is extremely high, but the disadvantage is that the unsprung weight increases and the running performance decreases, and the high speed from the start. Since the speed cannot be changed until the vehicle travels, it is difficult to match the output characteristics of the motor with the required torque characteristics, and there is a drawback that it is not possible to cope with various travel conditions.
Further, in the configuration provided with the continuously variable transmission, it is impossible to finely control the driving force of each driving wheel, and the advantages of the electric motor cannot be fully exploited, resulting in poor efficiency. There are also electric vehicles that combine a continuously variable transmission using a CVT and a motor, but with a simple combination, no merit as an electric vehicle can be exhibited. This is because the continuously variable transmission using the CVT has a drawback that the greater the torque transmitted, the more the resistance due to friction increases and the power transmission efficiency decreases. In addition, the CVT effect can be exhibited in an internal combustion engine in which the torque characteristics necessary for traveling and the actual output characteristics are completely different, but the CVT effect cannot be exhibited as it is in a motor that originally has excellent torque characteristics.
Accordingly, it is an object of the present invention to solve all of the following problems collectively. If one problem that cannot be solved remains, it cannot be said that the problem is solved and the invention is not achieved.
1. With an in-wheel motor, unsprung weight increases and driving performance decreases. In the case where the speed increasing / decreasing device is installed in the wheel, the unsprung weight further increases.
2. For in-wheel motors, waterproofing and dust-proofing of motors is important, and the weight further increases.
3. If sufficient waterproof and dustproof measures are taken with an in-wheel motor, the motor cannot be cooled.
4, low rotational high torque is required at the start, high rotational low torque is required at high speed, etc., the electric vehicle motor is required to have different output characteristics depending on the driving conditions, but in-wheel motor, Cannot respond to all requests.
5. There are cases where an in-wheel motor is combined with a speed increasing / decreasing device using a planetary gear, but it is the same thing as mounting a motor with different characteristics, and cannot meet all the above-mentioned requirements.
6. A plurality of motors and speed increasing / decreasing devices must be prepared according to the vehicle type, vehicle form, weight, size, etc., and productivity is poor. As a result, the cost of the vehicle increases.
7, CVT is highly functional as a transmission, but resistance force is generated by belt tension, and power transmission efficiency is inferior to that of gears and chains. In particular, there is a great deal of waste when running at a constant speed without performing a shifting operation.
8, CVT has a risk of belt breakage and is inferior in reliability compared to gears and chains.
In addition, when the CVT fails, the vehicle cannot run.
9. The swing arm that supports the wheel must have high bending strength and torsional strength. Especially in an in-wheel motor, the wheel is heavy, so the load on the swing arm increases and high strength must be ensured.
10. Since CVT has a structure for transmitting power by friction, the device for generating the frictional force increases in proportion to the torque, and its size and allowable transmission torque are limited. Therefore, in a large vehicle, the CVT continuously variable transmission function cannot be effectively used.
11. In order to satisfy all conditions with a single motor, it becomes an extremely expensive motor or an extremely large and heavy motor, making it unrealistic for a vehicle.
It is an object of the present invention to solve all of the above problems. Therefore, even if there is a technology that can solve some problems in the past, it is not a comparison object with the technology of the present invention and cannot be called a prior application. It is the subject of the present invention to solve all of the above problems all at once, and that point can be said to be an invention having a highly novel and advanced technology.
各駆動輪に対して1個のモーターを備え、モーターと駆動輪をCVTで連結する。さらに、CVTのケースをスイングアームとして兼用し、モーターを駆動輪よりも高い位置に装置する事で、防水・防塵対策を容易にすると共に、バネ下重量の軽減を図る。One motor is provided for each drive wheel, and the motor and the drive wheel are connected by CVT. Furthermore, the CVT case is also used as a swing arm, and the motor is installed at a position higher than the drive wheel, thereby facilitating waterproof and dustproof measures and reducing the unsprung weight.
本発明の課題に列挙された問題に対して、一部のみを解決する個別技術は存在したが、全てをまとめて解決可能な既存技術は存在しないかった。
即ち、本発明によれば、前述の多数の課題を全て解決可能で、走行性能を犠牲にする事無く、廉価で効率の良い電気自動車用の駆動装置を提供する事ができる。There are individual technologies that solve only a part of the problems listed in the problem of the present invention, but there are no existing technologies that can solve all of them together.
That is, according to the present invention, it is possible to provide an inexpensive and efficient drive device for an electric vehicle that can solve all of the above-mentioned many problems and does not sacrifice running performance.
請求項1から請求項10で詳述された構成の内、いずれかを採用する。具体的には、各駆動輪に対して1個のモーターを備え、モーターと駆動輪をCVTで連結する。さらに、CVTのケースをスイングアームとして兼用し、モーターを駆動輪よりも高い位置に装置する事で、防水・防塵対策を容易にすると共に、バネ下重量の軽減を図る。また、各駆動輪を個別に、きめ細かく出力特性の制御を行う。Any one of the configurations detailed in claims 1 to 10 is adopted. Specifically, one motor is provided for each drive wheel, and the motor and the drive wheel are connected by CVT. Furthermore, the CVT case is also used as a swing arm, and the motor is installed at a position higher than the drive wheel, thereby facilitating waterproof and dustproof measures and reducing the unsprung weight. In addition, each drive wheel is individually controlled with fine output characteristics.
本発明の実施例は、請求項1から10で詳述された通りである。その一例を次に示す。Embodiments of the invention are as detailed in claims 1-10. An example is shown below.
図1は、本発明の駆動装置を搭載した電動四輪車1の模式図であり、上から見た平面図を表す。駆動輪7と操舵可能な駆動輪10は、それぞれCVT収納ケース4と9で支えられて上下に揺動すると共に、駆動軸4及び5に取付けられたハブ6から駆動力を得ている。モーター2の出力は、動力伝達軸3を介してCVTに伝えられるが、2と3は一直線上に配置され、この軸中心を揺動軸12としてCVT収納ケース4と9は上下に揺動する。
以上の構成において、請求項1に詳述された制御を行えば、走行状態に応じて最適な変速比が得られ、廉価なモーターでも最適な出力特性を得る事ができる。尚、無段変速装置には、多種多様な構造が存在するが、本発明においては、ベルトとプーリーによるCVTが最適である。以上が、請求項1及び2に記載の本発明の実施例である。FIG. 1 is a schematic view of an electric four-wheeled vehicle 1 equipped with the driving device of the present invention, and represents a plan view seen from above. The
In the above configuration, if the control detailed in claim 1 is performed, an optimum gear ratio can be obtained according to the running state, and an optimum output characteristic can be obtained even with an inexpensive motor. The continuously variable transmission has a wide variety of structures. In the present invention, CVT using a belt and a pulley is optimal. The above is the embodiment of the present invention described in
図2は、図1の右後輪部分だけを抜き出し、右側から見た状態の模式図であり、動力伝達方法を示す。CVT収納ケース4の内部には、駆動側プーリー14と被駆動側プーリー15が収納され、動力伝達用のベルト16で接続されており、ベルトは一般的にVベルトが使用される。各プーリーは、左右からベルトを挟みながら回転し、ベルトを挟み込む内幅を可変する事によってベルトの回転半径が変わり、変速比が無段階に変化する装置がCVTである。
このCVTを収納したケースには、その揺動軸12に、保持用フランジ13が装置されているので、13を介して車体フレーム等に取付ける事により、CVT収納ケース4がスイングアームの機能を発揮し、車輪7を揺動自在に保持する事ができる。また、4には緩衝装置18の取付け部17が備えられている為、ここに緩衝装置を取付け、その他端19を車体フレーム等に取付ければ、駆動装置として機能する。
通常、スイングアームは駆動輪を支え、路面からの衝撃を受ける為、高い強度が要求されるが、CVT収納ケースは箱状なので、捻りや曲げに対して極めて高い剛性を有する形態であり、スイングアームと兼用にする事で、重量の増加を最小限に抑えながら、変速機能を追加する事ができる。即ち、通常のスイングアームを有する車両にCVTを追加するよりも重量の軽減が可能で、変速幅や動力伝達効率を向上する事ができる。
以上の構成において、図2に示す様に、CVT収納ケースの揺動中心12、即ち、モーターの回転軸を、車輪の回転軸5よりも高い位置に装置する事により、モーターを水や埃から保護する事が容易となり、また、バネ下重量の増加も防ぐ事ができる。以上が請求項3及び4に記載の本発明の実施例である。FIG. 2 is a schematic diagram showing only the right rear wheel portion of FIG. 1 as viewed from the right side, and shows a power transmission method. In the CVT storage case 4, a
Since the CVT housing case is provided with a holding
Usually, the swing arm supports the drive wheels and receives impact from the road surface, so high strength is required. However, the CVT storage case is box-shaped, so it has a very high rigidity against twisting and bending. By combining it with the arm, it is possible to add a shifting function while minimizing the increase in weight. That is, the weight can be reduced more than the case where CVT is added to a vehicle having a normal swing arm, and the speed change width and power transmission efficiency can be improved.
In the above configuration, as shown in FIG. 2, the motor is removed from water and dust by installing the
図3は、本発明の駆動装置に、クラッチ及びブレーキディスクを備えた構成を表す模式図であり、図1の右後輪部分を抜き出した状態である。
モーター2とCVT収納ケース4の間で駆動軸3上に、電磁クラッチ20及びブレーキディスク21を装置した構成により、例えば惰行する場合は、モーターと駆動装置を切り離して抵抗を減らす事が可能で、また、制動時に必要なブレーキディスクを揺動中心12と同軸に配置した事により、バネ下重量を軽減する事ができる。以上が請求項5及び6に記載の本発明の実施例である。FIG. 3 is a schematic diagram showing a configuration in which the drive device of the present invention includes a clutch and a brake disk, and shows a state in which the right rear wheel portion of FIG. 1 is extracted.
For example, when coasting, the motor and the drive device can be separated to reduce the resistance by the configuration in which the
図1の36は、左右のモーターの回転軸を接続する、クラッチと等速ジョイントを示している。通常、各モーターは単独で制御されているが、片側のモーターに異常が発生した場合などは、このクラッチを接続し、等速ジョイントによって左右のモーターを直結すれば、1台のモーターで左右の車輪を駆動する構成と同様の状態が得られるので、走行不能に陥る事態を回避する事ができる。以上が請求項7に記載の本発明の実施例である。
図3の構成において、モーターやCVTを収納したケースなどを全てユニット化し、セットで着脱可能に構成すれば、整備性が飛躍的に向上すると共に、数種類のユニットを用意しておくだけで、多種多様の車両に対応できる。既存技術の様に、モーターだけをユニット化した構成では、そのトルク特性に限界があるが、モーターとCVTの組合せでユニット化する事により、あらゆる出力特性の要求にも対応できる様になり、大幅なコストダウンが可能で、電気自動車の普及に大きく貢献できる。
また、二輪車用としては、モーターの取付け位置を反転させ、図4に示す構成とすれば良い。図4では、モーター22がタイヤ26側に装置され、クラッチ23とブレーキディスク24がスイングアームを兼ねたCVT収納ケース25との間に装置される。29にはサスペンションが取付けられ、揺動中心12を中心として、駆動軸27とハブ28に取付けられたタイヤ26は上下に揺動する。以上が請求項8に記載の本発明の実施例である。In the configuration of FIG. 3, if all cases including the motor and CVT are unitized and configured to be detachable as a set, the maintainability is greatly improved, and various types of units can be prepared by simply preparing several types of units. Applicable to various vehicles. In the configuration where only the motor is unitized as in the existing technology, the torque characteristics are limited, but by combining the motor and CVT, it becomes possible to meet the demands of all output characteristics and greatly The cost can be significantly reduced and it can greatly contribute to the spread of electric vehicles.
For a motorcycle, the motor mounting position may be reversed to have the configuration shown in FIG. In FIG. 4, the
本発明の請求項1から8に記載された構成によれば、単純にモーターの出力を可変するだけでは無く、変速比の可変によって、出力トルクや回転速度をきめ細かく変更できると共に、その変更可能な幅が、従来技術と比べて飛躍的に広い。そこで、この構成の特徴を最大限に活用する為、各種の走行状態に応じて最適な変速比に制御を行えば良い。この制御によって車両の操縦性と安定性と安全性が飛躍的に高まり、電気自動車の長所を最大限に発揮できる。以上が請求項9に記載の本発明の実施例である。According to the configuration described in claims 1 to 8 of the present invention, not only the output of the motor is simply changed, but also the output torque and the rotational speed can be finely changed by changing the gear ratio, and the change is possible. The width is dramatically wider than the conventional technology. Therefore, in order to make the best use of the characteristics of this configuration, it is only necessary to perform control to an optimum gear ratio according to various driving conditions. This control dramatically increases the maneuverability, stability and safety of the vehicle, and maximizes the advantages of an electric vehicle. The above is the embodiment of the present invention described in
図5は、CVTと並列に、チェーンによる駆動力伝達装置を備えた構成の模式図を示す。
CVTは、変速装置としては極めて優れているが、摩擦による駆動力伝達の為に、常にベルトに張力を与えなければならず、この抵抗によって動力伝達効率が低下してしまう欠点がある。そこで、CVTと並列にスプロケットとチェーンを装置し、変速が不要な走行状態ではチェーンを使用する事により、動力伝達効率を格段に上げる事ができる。
30は、CVTの駆動側プーリーの回転軸3に取付けられたチェーン用のスプロケットであり、クラッチ31を介して回転軸3に断続自在に装置する。CVTの被駆動側プーリーの回転軸5と一体で回転する回転軸34には、チェーン用のスプロケット32が取付けられ、チェーン33から駆動力を得て、車輪に駆動力を伝達する。
チェーンは、CVTの最小減速比と略同一の変速比に設定しておき、最小減速比で連続的に走行する高速道路などでは、CVTからチェーン駆動に変更する。駆動装置の変更は、CVTの変速比がチェーンの変速比と略一致した時にクラッチを接続し、チェーンによる動力伝達を開始すると共に、CVTのベルトに張力を与えているプーリーの圧着圧力を解除すれば、ショックも無く、スムーズに変更ができる。以上が請求項10に記載の本発明の実施例である。FIG. 5 is a schematic diagram of a configuration including a driving force transmission device using a chain in parallel with the CVT.
Although CVT is extremely excellent as a transmission, there is a drawback that power transmission efficiency is lowered by this resistance because tension must always be applied to the belt in order to transmit driving force by friction. Therefore, by installing a sprocket and a chain in parallel with the CVT and using the chain in a traveling state that does not require shifting, the power transmission efficiency can be significantly increased.
A
The chain is set to a gear ratio that is substantially the same as the minimum reduction ratio of the CVT, and is changed from CVT to chain drive on a highway that continuously runs at the minimum reduction ratio. The drive unit is changed by connecting the clutch when the transmission ratio of the CVT substantially matches the transmission ratio of the chain, starting the power transmission by the chain, and releasing the pressure applied to the pulley that applies tension to the belt of the CVT. If there is no shock, it can be changed smoothly. The above is the embodiment of the present invention described in
本発明によれば、小型モーターでも高トルクが得られ、また、低回転型のモーターでも高速走行が可能など、少ない種類のモーターであらゆる出力特性が得られる事になり、電気自動車の開発効率向上とコストダウンが飛躍的に進む事になる。
また、ユニットとして数種類用意しておけば、色々な種類・用途の車両に対応できる為、費用面で駆動系の開発ができない中小企業などが、電気自動車業界へ参入する事が可能となり、電気自動車の多様化と発展に大きく貢献できる。According to the present invention, high output torque can be obtained even with a small motor, and all output characteristics can be obtained with a small number of types of motors, such as high speed running with a low rotation type motor. And cost reduction will progress dramatically.
In addition, if several types of units are prepared, it can be used for vehicles of various types and applications, so it becomes possible for small and medium-sized companies that cannot develop drive trains to enter the electric vehicle industry. Can greatly contribute to diversification and development.
1、本発明の駆動装置を搭載した車両であり、四輪自動車である
2、駆動用のモーター
3、モーターとCVTを連結する、駆動軸
4、スイングアームの機能を兼ね備えた、CVT収納ケース
5、車輪を支えて回転させる、駆動軸
6、駆動輪又はホイールを取り付ける、ハブ又はステー
7、タイヤを含む、車輪又はホイール
8、駆動用のモーター
9、スイングアームの機能を兼ね備えた、CVT収納ケース
10、タイヤを含む、車輪
11、駆動輪の回転方向を変更する、等速ジョイント及び操舵装置
12、スイングアームの機能を兼ね備えたCVT収納ケースの、揺動中心
13、CVT収納ケースを搖動自在に保持する、フランジ式保持装置
14、CVTの、駆動側プーリー
15、CVTの、被駆動側プーリー
16、CVTの駆動ベルトであり、Vベルトである
17、CVT収納ケースに設けられた、緩衝装置取付け部
18、液圧又は空圧ダンパーとスプリングによる、緩衝装置
19、緩衝装置の、車体フレームへの取付け部
20、クラッチ
21、ブレーキディスク
22、駆動用のモーター
23、クラッチ
24、ブレーキディスク
25、スイングアームの機能を兼ね備えた、CVT収納ケース
26、タイヤを含む、車輪又はホイール
27、車輪を支えて回転させる、駆動軸
28、駆動輪又はホイールを取り付ける、ハブ又はステー
29、CVT収納ケースに設けられた、緩衝装置取付け部
30、チェーンを掛ける、駆動側スプロケット
31、電磁クラッチ
32、チェーンを掛ける、被駆動側スプロケット
33、チェーン
34、被駆動側スプロケットを支えて、駆動輪に動力を伝える、駆動軸
35、ブレーキディスク
36、故障時等に左右のモーターを接続する、クラッチと等速ジョイント1. A vehicle equipped with the drive device of the present invention, which is a four-
Claims (10)
1、各CVTごとに圧力発生装置を装置し、個別に変速比を可変する。尚、圧力制御弁を備えた構成も含む。
2、圧力発生装置は、数台のCVTに対して1台装置し、圧力切替弁又は圧力制御弁を使用し、各CVTの変速比を制御する。The drive unit according to claim 1, wherein the continuously variable transmission is a so-called CVT composed of a pair of pulleys and a power transmission belt. In the configuration in which the CVT shift is performed by hydraulic pressure or pneumatic pressure, the pressure generating device has one of the following configurations.
1. A pressure generator is installed for each CVT, and the gear ratio is individually varied. In addition, the structure provided with the pressure control valve is also included.
2. One pressure generator is used for several CVTs, and a pressure switching valve or a pressure control valve is used to control the gear ratio of each CVT.
尚、CVTの駆動側プーリーの回転軸と、モーターの回転軸とを、略一直線上に配置する構成とは、以下のいずれかの構成を指す。
1、回転軸を直結する、又は一体的に連結する、又はモーターの回転軸にプーリーを装置する。
2、回転軸を、フランジ又はインロー嵌合又はスプライン嵌合、又はそのいずれか複数の装置にて、着脱自在に連結する。
3、僅かにオフセットされた回転軸、又は相対角度を有する回転軸を、等速ジョイント又はユニバーサルジョイントで連結する。
4、上記1から3のいずれかの構成で、ゴム又は金属スプリングによる弾性部材を介して回転軸を連結する。尚、弾性部材を介しての連結は、フランジとフランジの間にゴムを挟んで連結する構成や、捻り棒バネで連結する構成の他、内外筒の間に充填されたゴムで連結する構成及び、それらの組合せによる構成を指す。
5、上記1から4のいずれかの構成で、内外筒をスプライン嵌合した伸縮自在の回転軸を介して連結する。The rotation axis of the drive pulley of the CVT and the rotation axis of the motor are arranged on a substantially straight line, and the driven pulley of the CVT and the rotation axis of the drive wheel are arranged on a substantially straight line. The rotating shaft of the motor in a stationary state with no load is characterized by being arranged at the same height or higher position than the rotating shaft of the driving wheel, that is, the rotating shaft of the driven pulley. The drive device according to claim 2.
In addition, the structure which arrange | positions the rotating shaft of the drive side pulley of CVT, and the rotating shaft of a motor on a substantially straight line points out either of the following structures.
1. A rotating shaft is directly connected or integrally connected, or a pulley is installed on a rotating shaft of a motor.
2. The rotary shaft is detachably connected by a flange, inlay fitting, spline fitting, or any one of them.
3. A slightly offset rotating shaft or a rotating shaft having a relative angle is connected by a constant velocity joint or a universal joint.
4. The rotating shaft is connected through an elastic member made of rubber or metal spring in any one of the above configurations 1 to 3. In addition, the connection via the elastic member includes a structure in which rubber is sandwiched between the flanges, a structure in which the rubber is connected between the inner and outer cylinders, and a structure in which the rubber is connected between the inner and outer cylinders. , And refers to a combination of these.
5. In any one of 1 to 4 above, the inner and outer cylinders are connected via a telescopic rotating shaft that is spline-fitted.
1、CVTを収納したケースと、車体のフレーム又はフレームに固定されたブラケットとを、緩衝装置で連結した。尚、緩衝装置とはスプリングやゴムによる衝撃緩和装置や、液圧や空圧を利用したダンパーや、その両方を指し、スプリングとダンパーとを組合せた、サスペンションユニットも含む。
2、CVTを収納したケースに、冷却水循環通路、又は冷却水用の配管を設けた。尚、冷却水配管の接続部に、ワンタッチジョイントを取付けた構成も含む。
3、モーターをCVTを収納したケースに取り付け、モーターも、その回転軸を中心に揺動する構成とした。
4、CVTを収納したケースを略密閉状態とし、1ヶ所以上のブリーザパイプを設け、そのパイプの開放端は、駆動輪の回転軸よりも上方に配置した。
5、プーリーにファンを設け、プーリーの回転によってCVT収納ケース内に空気の流れが発生する様に装置した。
6、上記5の構成において、ファンを遠心式ファンとし、ファンの略中心部に設けたブリーザパイプから外気を吸気し、ファンから離れた場所に設けたブリーザパイプから排気する様に装置し、外気を吸気する側のブリーザパイプの吸気口は、駆動輪の回転軸よりも上方に配置した。
尚、吸気口にフィルター又はゴミの侵入を防ぐ邪魔板や迷路を設けた構成も含む。
7、CVT収納ケースの揺動中心に、ケースを揺動自在に保持可能な取り付け装置を備えた。
8、モーターをCVT収納ケースに取付け、モーターもCVT収納ケースと連動して揺動可能に構成すると共に、モーターに揺動自在に保持可能な取付け装置を備え、CVTの駆動側プーリーの回転軸を揺動中心としてCVT収納ケースを揺動可能に装置した。
9、上記7又は8の構成において、モーターの回転軸とCVTの駆動側プーリーの回転軸を略一直線上に配置し、モーターに設けた保持装置とCVT収納ケースに設けた保持装置と、両方で支えて揺動可能に装置した。
10、モーターの回転軸とCVTの駆動側プーリーの回転軸とを一直線上に配置し、回転軸は一体構造又は一体的に連結すると共に、その両端を回転自在に保持する構成とした。即ち、モーターの回転軸及びCVTの駆動側プーリーの回転軸を回転中心としてCVT収納ケース全体が上下に揺動可能に装置した。
11、モーターとCVTの駆動側プーリーとを貫く固定軸を備え、この固定軸の両端を保持する構成とした。モーターの回転部とCVTの駆動側プーリーは、この固定軸上で、回転自在に連結する。また、CVT収納ケースもこの固定軸に揺動自在に保持する。
12、CVT収納ケースの駆動輪取付け部位に固定軸を装置し、CVTの被駆動側プーリーと駆動輪取付け用ハブは、この固定軸上で、回転自在に連結する。
13、上記7から12のいずれかの構成において、保持装置を、インロー嵌合又はフランジによる締結又はその両方とした。
14、上記7から13のいずれかの構成において、摺動や往復や回転などの相対運動が発生する部分又は部位に、ベアリング又は軸受メタルを装置した。尚、相対運動が発生する部位に、グリスニップルを装置した構成も含む。
15、上記7から14のいずれかの構成において、摺動や往復や回転などの相対運動が発生する部分又は部位に、ラビリンスシール又はオイルシール又はダストシールを装置した。The case that houses the CVT is a swing arm that swings while supporting the driving wheel. The driving wheel swings up and down around the rotation axis of the driving pulley of the CVT, and any or all of the following: The drive device according to claim 2, wherein the drive device has characteristics. The swing arm is held by a body frame or a holding device or a holding member fixed to the body frame. In addition, the material of the swing arm includes die cast, steel, titanium alloy, and aluminum alloy, and includes a configuration in which a resin cover and a decorative board are installed in a portion having a low strength load.
1. A case storing CVT and a frame of a vehicle body or a bracket fixed to the frame were connected by a shock absorber. The shock absorber refers to a shock relaxation device using a spring or rubber, a damper using hydraulic pressure or pneumatic pressure, or both, and includes a suspension unit in which a spring and a damper are combined.
2. A cooling water circulation passage or a cooling water pipe was provided in the case containing the CVT. In addition, the structure which attached the one-touch joint to the connection part of cooling water piping is also included.
3. The motor was attached to the case containing the CVT, and the motor was also configured to swing around its rotational axis.
4. The case containing the CVT was in a substantially sealed state and provided with one or more breather pipes, and the open ends of the pipes were arranged above the rotating shaft of the drive wheels.
5. A fan was provided on the pulley, and the apparatus was arranged so that air flow was generated in the CVT storage case by the rotation of the pulley.
6. In the configuration of 5 above, the fan is a centrifugal fan, the outside air is sucked from a breather pipe provided at a substantially central portion of the fan, and the air is discharged from a breather pipe provided at a location away from the fan. The breather pipe intake port on the side of intake air is disposed above the rotational axis of the drive wheel.
In addition, the structure which provided the baffle plate and maze which prevent a filter or refuse invasion in an inlet port is also included.
7. A mounting device capable of swingably holding the case is provided at the swing center of the CVT storage case.
8. The motor is attached to the CVT storage case, and the motor is also configured to be swingable in conjunction with the CVT storage case, and the motor is provided with an attachment device that can be swingably held. The CVT storage case was configured to be swingable as a swing center.
9. In the configuration of 7 or 8 above, the rotating shaft of the motor and the rotating shaft of the driving pulley of the CVT are arranged in a substantially straight line, and both the holding device provided in the motor and the holding device provided in the CVT storage case It was supported and rocked.
10. The rotating shaft of the motor and the rotating shaft of the driving pulley of the CVT are arranged in a straight line, and the rotating shaft is integrally structured or integrally connected, and both ends thereof are rotatably held. That is, the entire CVT storage case is swingable up and down around the rotation axis of the motor and the rotation axis of the driving pulley of the CVT.
11. A fixed shaft that penetrates the motor and the CVT drive pulley is provided, and both ends of the fixed shaft are held. The rotating part of the motor and the pulley on the drive side of the CVT are rotatably connected on this fixed shaft. The CVT storage case is also held on the fixed shaft so as to be swingable.
12. A fixed shaft is installed at the drive wheel mounting portion of the CVT storage case, and the driven pulley of the CVT and the drive wheel mounting hub are rotatably connected on the fixed shaft.
13. In any one of 7 to 12 above, the holding device is an inlay fitting or a fastening by a flange or both.
14. In any one of 7 to 13 described above, a bearing or a bearing metal is installed in a portion or part where relative motion such as sliding, reciprocation, and rotation occurs. In addition, the structure which installed the grease nipple in the site | part which a relative motion generate | occur | produces is also included.
15. In any one of the above-described configurations 7 to 14, a labyrinth seal, an oil seal, or a dust seal is provided in a portion or part where relative motion such as sliding, reciprocation, and rotation occurs.
1、CVTの駆動側プーリーの回転軸上で、モーターと反対側。
2、モーターの回転軸上で、モーターとCVTの駆動側プーリーとの間。
3、CVTの駆動側プーリーの回転軸上で、駆動側プーリーの近傍。
4、CVTの被駆動側プーリーの回転軸上で、被駆動側プーリーの近傍。
5、CVTの被駆動側プーリーの回転軸上で、プーリーと駆動輪との間。
6、駆動輪の回転軸上で、駆動輪の近傍。
7、駆動輪の回転軸上で、駆動輪の内側。The drive device according to any one of claims 2 to 4, wherein a brake disk is attached to any one of the following or a plurality of the following portions. In addition, in order to reduce the heat conduction between the brake disc and CVT, a configuration in which a heat insulating material is interposed, a configuration in which the brake disc is a floating type, a heat conduction is reduced, a configuration in which a fan is provided on the brake disc, A configuration in which the brake disc is cooled by a fan provided on the pulley of the CVT and a configuration in which a cooling water pipe or a cooling water passage is provided in the vicinity of the brake disc mounting portion to perform water cooling are also included.
1. On the rotating shaft of the CVT drive pulley, opposite the motor.
2. Between the motor and the pulley on the drive side of the CVT on the rotating shaft of the motor.
3. Near the drive pulley on the rotation axis of the CVT drive pulley.
4. Near the driven pulley on the rotating shaft of the driven pulley of the CVT.
5. Between the pulley and the drive wheel on the rotating shaft of the driven pulley of the CVT.
6. Near the drive wheel on the rotation axis of the drive wheel.
7. Inside the drive wheel on the axis of rotation of the drive wheel.
1、摩擦クラッチ、又は機械式断続クラッチ、又は電磁クラッチ、又はワンウェイクラッチ。
2、歯車式の減速装置又は歯車式の増速装置。尚、各歯車装置は遊星歯車式を含む。
3、発電装置。
4、駆動用モーターよりも出力の小さい、モーター。
5、歯車又はプーリー又はチェーン用スプロケットなどの、出力取り出し装置。
6、ラビリンスシール、又はオイルシール、又はダストシール。
7、放熱フィン、又は冷却水の配管。尚、冷却水の配管とは、回転軸を遠心式ポンプとして使用し、冷却水を強制的に循環させる構成も含む。Any one or more of the following between the rotating shaft of the motor and the rotating shaft of the driving pulley of the CVT, or between the rotating shaft of the driven pulley of the CVT and the rotating shaft of the driving wheel: The drive device according to claim 2, wherein the drive device is provided.
1. Friction clutch, mechanical intermittent clutch, electromagnetic clutch, or one-way clutch.
2. Gear-type reduction gear or gear-type speed-up device. Each gear device includes a planetary gear type.
3. Power generation device.
4. Motor with smaller output than drive motor.
5. Output takeout device such as gear or pulley or chain sprocket.
6. Labyrinth seal, oil seal, or dust seal.
7. Radiation fins or piping for cooling water. The cooling water pipe includes a configuration in which the rotating shaft is used as a centrifugal pump and the cooling water is forcibly circulated.
1、左右のモーターの回転軸を、直結又は一体的に連結した、又はフランジ及び締結部材を使用して、着脱自在に連結した。
2、左右のモーターの回転軸を、緩衝部材を介して直結した。尚、フランジの間にゴムや金属バネを介在させ、着脱自在に連結した構成も含む。
3、左右のモーターの回転軸を、等速ジョイントで連結した。
4、左右のモーターの回転軸を、緩衝部材を介して等速ジョイントで連結した。
5、上記2から4のいずれかの構成において、左右のモーターの間にクラッチを設け、駆動力の伝達を断続可能に装置した。
6、モーターの回転軸を、CVTの駆動側プーリーの回転軸に対して略90度回転させて配置し、ベベルギアを介て左右のプーリーの駆動軸に回転力を伝達する構成とした。尚、ベベルギアをデファレンシャルギアとした構成も含む。
7、左右のモーターを一体化した。即ち、1つのモーターの回転軸の一端を一方のCVTに接続し、他端を反対側のCVTに接続した。
8、左右のモーターを一体化して1つのモーターとし、その回転軸をCVTの駆動側プーリーの回転軸に対して略90度回転させて配置し、ベベルギアを介て左右のプーリーの駆動軸に回転力を伝達する構成とした。尚、ベベルギアをデファレンシャルギアとした構成も含む。In the configuration in which the drive wheels are installed at substantially symmetrical positions on the left and right, the motor that transmits the drive force to the left and right drive wheels via the CVT is any one of the following configurations. The drive device according to any one of 6.
1. The rotation shafts of the left and right motors were directly connected or integrally connected, or detachably connected using a flange and a fastening member.
2. The rotation shafts of the left and right motors were directly connected via a buffer member. A configuration in which a rubber or metal spring is interposed between the flanges and is detachably connected is also included.
3. The rotation shafts of the left and right motors were connected by a constant velocity joint.
4. The rotation shafts of the left and right motors were connected by a constant velocity joint via a buffer member.
5. In any one of the above configurations 2 to 4, a clutch is provided between the left and right motors so that the transmission of the driving force can be interrupted.
6. The rotating shaft of the motor is arranged to rotate about 90 degrees with respect to the rotating shaft of the CVT driving pulley, and the rotational force is transmitted to the driving shafts of the left and right pulleys via the bevel gear. A configuration in which the bevel gear is a differential gear is also included.
7. Integrated left and right motors. That is, one end of the rotating shaft of one motor was connected to one CVT, and the other end was connected to the opposite CVT.
8. The left and right motors are integrated into a single motor, and its rotation shaft is rotated approximately 90 degrees with respect to the rotation shaft of the CVT drive pulley, and rotated to the drive shafts of the left and right pulleys via bevel gears. It was set as the structure which transmits force. A configuration in which the bevel gear is a differential gear is also included.
1、CVTの駆動側プーリーの回転軸を回転中心として、揺動自在に支持可能な取付けステー又はブラケットを装置した。尚、取付けステー又はブラケットは、CVTの収納ケースに装置する構成や、モーター本体又はモーターを保持するケースに装置する。
2、CVTの収納ケースに、緩衝装置の取り付けステー又は取付けブラケットを装置した。尚、緩衝装置は、コイルスプリング、トーションスプリング、油圧ダンパー、空圧ダンパー、ゴムダンパーを指し、これらをのいずれかを一体的に組合せた、サスペンションユニットも含む。
3、CVT収納ケースのモーター取付け位置を変更又は反転可能に構成する事により、最小限の修正や部品交換で、二輪車と四輪車などに共通使用可能とした。
4、上記1から3のいずれかの構成において、CVT収納ケースをダイカストとし、型の一部を入れ子による交換式とした。
5、上記1から4のいずれかの構成において、CVT収納ケースの加工部位及び加工仕様を変更する構成とした。
6、上記1から3のいずれかの構成において、スイングアーム又はCVTとして負荷を受ける構造部材を、スチール又はステンレス又はチタン又はアルミ、又はそれらの合金とし、同材質又は樹脂のカバーを取付けた。
7、上記1から6のいずれかの構成において、CVTのみを、着脱交換可能に装置した。
8、上記7の構成において、スイングアームとして機能する構造部材に、CVTの駆動側プーリーと被駆動側プーリーを回転自在に保持する固定軸を備え、各プーリーはこの固定軸上を、ベアリングを介して回転可能に装置した。The motor, CVT, CVT storage case, drive wheel mounting stay or hub are unitized and configured as a general-purpose drive device for two-wheeled vehicles and four-wheeled vehicles as an integrated set, and one of the following Or the drive device in any one of Claim 2 to 7 which has all the characteristics. When used for a motorcycle, the electric vehicle or the hybrid vehicle according to claim 1 is replaced with a motorcycle or a two-wheeled vehicle with a side vehicle, and the driving wheel is replaced with a front wheel, a rear wheel, or both front and rear wheels, In the case of having a side vehicle, the configuration using the wheels of the side vehicle as drive wheels is also included.
1. A mounting stay or bracket that can be swingably supported around the rotation axis of the CVT drive pulley is installed. Note that the mounting stay or bracket is installed in a CVT storage case or a motor body or a case holding the motor.
2. A shock absorber mounting stay or mounting bracket was installed in the CVT storage case. The shock absorber refers to a coil spring, a torsion spring, a hydraulic damper, a pneumatic damper, and a rubber damper, and includes a suspension unit in which any one of these is integrated.
3. The motor mounting position of the CVT storage case can be changed or reversed so that it can be used for two-wheeled vehicles and four-wheeled vehicles with minimal modifications and parts replacement.
4. In any one of the above configurations 1 to 3, the CVT storage case is die-cast, and a part of the die is exchangeable by nesting.
5. In any one of the configurations 1 to 4 described above, the processing portion and processing specifications of the CVT storage case are changed.
6. In any one of the configurations 1 to 3, the structural member that receives a load as a swing arm or CVT is steel, stainless steel, titanium, aluminum, or an alloy thereof, and a cover of the same material or resin is attached.
7. In any one of the configurations 1 to 6 described above, only the CVT is detachable and replaceable.
8. In the configuration of 7 above, the structural member functioning as a swing arm is provided with a fixed shaft that rotatably holds the driving pulley and the driven pulley of the CVT, and each pulley is placed on the fixed shaft via a bearing. And was able to rotate.
1、コーナリング中、又はコーナーに進入している、又はコーナーから脱出している。
2、減速している、又は加速している、又は一定速度で走行している。
3、凹凸路面を走行している、又は深い水溜りを走行している、又はぬかるみを走行している。
4、摩擦係数の低い、滑り易い路面を走行している、又はタイヤのグリップ力が低下している。
5、駆動輪及び非駆動輪の内、一輪、又は数輪、又は全輪がスリップしている。
6、重心から離れた位置への重量物積載等により、車両の重量バランスが崩れている。
7、車両全体が横滑りしている。
8、車両が傾斜路を走行している。
9、一部のモーター又は駆動装置にトラブルが発生し、正常が駆動ができなくなっている。
10、強い横風、又は強い向かい風、又は強い追い風を受けている。
11、運転者の操舵操作及び加減速操作と、車両の挙動が、不一致の状態で走行している。
12、いずれかのタイヤがパンクしている、又はいずれかのタイヤの空気圧が極端に低い。
13、他車が衝突して異常な衝撃や負荷が加わっている、又は異常な挙動が発生している。
14、後進している。Steering operation by the driver, brake operation, accelerator operation, acceleration in each direction, change in motor rotation speed and rotation speed, change in rotation speed and rotation speed of each wheel, load applied to each wheel, using artificial satellite Any or all of the position information and position displacement information from the GPS system and the swing displacement of the swing arm are detected, and it is determined by calculation that the vehicle is in one of the following traveling states, and the determination result is 9. The drive unit according to claim 1, wherein the transmission ratio of each continuously variable transmission is individually controlled based on the control unit. In addition, the vehicle described below refers to any of the various automobiles according to claims 1 and 8, a two-wheeled vehicle, or a two-wheeled vehicle with a side vehicle.
1. During cornering, or entering or exiting a corner.
2. The vehicle is decelerating, accelerating, or traveling at a constant speed.
3. Running on uneven road surface, running in a deep water pool, or running in a muddy state.
4. Driving on a slippery road surface with a low coefficient of friction, or the grip strength of the tire is reduced.
5. One or several or all of the driving wheels and non-driving wheels are slipping.
6. The weight balance of the vehicle is lost due to the loading of heavy objects at a position away from the center of gravity.
7. The entire vehicle is skidding.
8. The vehicle is traveling on the ramp.
9. Trouble has occurred in some motors or drive devices, and normal operation is not possible.
10. A strong crosswind or strong headwind or strong tailwind.
11. The driver's steering operation and acceleration / deceleration operation and the behavior of the vehicle are traveling in a mismatched state.
12. Any tire is punctured or any tire has an extremely low air pressure.
13. An abnormal impact or load is applied due to a collision with another vehicle, or abnormal behavior occurs.
14 is moving backwards.
1、チェーンとスプロケットによる動力伝達装置。
2、歯付きベルト又はコグドベルトと、各ベルト用の歯付きプーリーによる動力伝達装置。
3、ベベルギアで回転軸の方向を変換した、ドライブシャフトによる動力伝達装置。
4、駆動側回転軸と被駆動側回転軸の両方に歯車を装置し、両回転軸の間に、歯車を設けた中間回転軸を1軸以上備えた動力伝達装置。
5、上記1から4のいずれかの動力伝達装置において、同じ種類の装置を複数セット備えた動力伝達装置。
6、上記1から5のいずれかの動力伝達装置において、動力伝達経路に弾性部材を介在させた動力伝達装置。尚、弾性部材の介在とは、回転するシャフトを捻り棒バネにする構成や、回転する2つの部品の間にスプリングを挿入する構成や、回転する2つの部品の間にゴムを焼付け又は接着又は充填して動力を伝達する構成を指す。When connecting the driving side rotating shaft and the driven side rotating shaft of the continuously variable transmission with one of the following power transmission devices, when transmitting power with any of the following devices, Power transmission function in CVT by stopping power transmission to continuously variable transmission by either electromagnetic clutch, friction clutch or mechanical intermittent clutch, or lowering pressure of driving belt by lowering pressure of CVT pulley The drive device according to any one of claims 1 to 9, wherein control is performed to reduce the pressure. In the above control, switching from a continuously variable transmission to any one of the following drive units and vice versa, the difference between the two transmission ratios is within 30% of one of the transmission ratios. And control for forcibly switching to one of the following drive units when the continuously variable transmission fails.
1. Power transmission device with chain and sprocket.
2. A power transmission device using a toothed belt or a cogged belt and a toothed pulley for each belt.
3. A power transmission device using a drive shaft that uses a bevel gear to change the direction of the rotating shaft.
4. A power transmission device in which gears are provided on both the drive-side rotary shaft and the driven-side rotary shaft, and one or more intermediate rotary shafts provided with gears are provided between the rotary shafts.
5. The power transmission device according to any one of 1 to 4 above, comprising a plurality of sets of the same type of device.
6. The power transmission device according to any one of 1 to 5, wherein an elastic member is interposed in the power transmission path. In addition, the intervention of the elastic member means that the rotating shaft is a torsion bar spring, the spring is inserted between two rotating parts, or rubber is baked or bonded between the two rotating parts. It refers to a configuration that fills and transmits power.
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