JP2014024988A - Moisture-permeable waterproof sheet, method for producing the same, and method for improving water repellency - Google Patents
Moisture-permeable waterproof sheet, method for producing the same, and method for improving water repellency Download PDFInfo
- Publication number
- JP2014024988A JP2014024988A JP2012167372A JP2012167372A JP2014024988A JP 2014024988 A JP2014024988 A JP 2014024988A JP 2012167372 A JP2012167372 A JP 2012167372A JP 2012167372 A JP2012167372 A JP 2012167372A JP 2014024988 A JP2014024988 A JP 2014024988A
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- Prior art keywords
- moisture
- permeable waterproof
- waterproof sheet
- sheet
- hydrophobic
- Prior art date
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- ZCVOUFBEEYGNOL-UHFFFAOYSA-N trichloro(3,3,4,4,5,5,6,6,6-nonafluorohexyl)silane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)CC[Si](Cl)(Cl)Cl ZCVOUFBEEYGNOL-UHFFFAOYSA-N 0.000 description 1
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- NYIKUOULKCEZDO-UHFFFAOYSA-N triethoxy(3,3,4,4,5,5,6,6,6-nonafluorohexyl)silane Chemical compound CCO[Si](OCC)(OCC)CCC(F)(F)C(F)(F)C(F)(F)C(F)(F)F NYIKUOULKCEZDO-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
本発明は、防虫剤及び/又は防腐剤(以下、単に「防虫・防腐剤」と称する場合がある)を含有する建材(胴縁、桟木など)の下地として利用され、雨水、雪水、露などの浸入を有効に防止できる透湿防水シート(乾式工法用の透湿防水シートなど)及びその製造方法並びに撥水性(防水性)の向上方法に関する。 INDUSTRIAL APPLICABILITY The present invention is used as a foundation for building materials (trunk edges, piers, etc.) containing insect repellents and / or preservatives (hereinafter sometimes simply referred to as “insect repellents / preservatives”). The present invention relates to a moisture-permeable waterproof sheet (such as a moisture-permeable waterproof sheet for a dry construction method) that can effectively prevent the intrusion of the resin, a manufacturing method thereof, and a method for improving water repellency (waterproofness).
住宅などの建築物又は構造物の外壁は、湿式工法に比べて工期を短縮できる点から、乾式工法で仕上げるケースが増えている。サイディングなどの乾式外壁は、室内の結露を防止する目的で通気工法により施工される。この通気工法では、湿気を効率よく放出させるため、断熱材の屋外側の面には、透湿防水シート(水蒸気は通すが水は通さないシート)が施工され、この透湿防水シートの屋外側の面には、互いに間隔をおいて配列した複数の長細い木板(胴縁)を介してサイディング(仕上げ材)が施工される。そのため、透湿防水シートとサイディングとの間に通気層が形成され、壁内の水蒸気を屋外に排出でき、結露を防止できる。 The outer wall of a building or structure such as a house is often finished with a dry construction method because the construction period can be shortened compared with the wet construction method. Dry type outer walls such as siding are constructed by a ventilation method for the purpose of preventing indoor condensation. In this ventilation method, in order to release moisture efficiently, a moisture-permeable waterproof sheet (a sheet that allows water vapor to pass but not water) is applied to the outdoor surface of the heat insulating material. On this surface, siding (finishing material) is applied via a plurality of long thin wooden boards (trunk edges) arranged at intervals. Therefore, a ventilation layer is formed between the moisture permeable waterproof sheet and the siding, and water vapor in the wall can be discharged to the outside, and condensation can be prevented.
透湿防水シートとして、例えば、特開平8−209867号公報(特許文献1)には、目付60〜200g/m2のフラッシュ紡糸法三次元網状繊維不織布であって、目付100g/m2へ比例換算した純曲値が少なくとも1.0gf・cm2/cmであり、かつ波長400nmにおける光の透過率が5%を越えないように形成されている不織布が開示されている。この文献には、高密度ポリエチレンをフラッシュ紡糸して不織布を作製した例が記載されている。また、この文献には、撥水性を高めるため、不織布にフッ素系、シリコン系、ワックス系などの撥水剤を付着又は含浸してもよいことが記載されている。 As the moisture permeable waterproof sheet, for example, in Japanese Laid-8-209867 (Patent Document 1), a flash spinning method three-dimensional network fibers nonwoven having a basis weight 60~200g / m 2, proportional to the basis weight of 100 g / m 2 A nonwoven fabric is disclosed which has a converted pure curvature value of at least 1.0 gf · cm 2 / cm and is formed so that the light transmittance at a wavelength of 400 nm does not exceed 5%. This document describes an example of producing a nonwoven fabric by flash spinning high density polyethylene. Further, this document describes that a non-woven fabric may be attached or impregnated with a water-repellent agent such as a fluorine-based material, a silicon-based material, or a wax-based material in order to improve water repellency.
特開2007−332482号公報(特許文献2)には、ナイロン繊維などで形成され、かつ水系の撥水剤処理が施された布帛の少なくとも片面に、ポリウレタンなどの水系の樹脂で形成され、透湿性及び防水性を有する皮膜が積層された透湿防水加工布帛であって、前記撥水剤がポリフルオロアルキル基を成分として含有する撥水撥油剤であり、前記布帛1gに含まれるパーフルオロオクタン酸が10ng/g以下である透湿防水加工布帛が開示されている。この文献には、水系の樹脂で形成された皮膜が微多孔質皮膜であってもよいことが記載されている。 Japanese Patent Application Laid-Open No. 2007-332482 (Patent Document 2) discloses that at least one surface of a fabric formed of nylon fiber or the like and subjected to an aqueous water repellent treatment is formed of an aqueous resin such as polyurethane. A moisture permeable waterproof fabric in which a film having moisture and waterproof properties is laminated, wherein the water repellent is a water / oil repellent containing a polyfluoroalkyl group as a component, and perfluorooctane contained in 1 g of the fabric A moisture-permeable waterproof fabric with an acid of 10 ng / g or less is disclosed. This document describes that a film formed of an aqueous resin may be a microporous film.
平成21年6月に国土交通省より「長期優良住宅の普及の促進に関する法律」が施行され、長期優良化住宅の認定を受けると税制や融資に優遇される。この優遇措置を受けるためには、胴縁を防蟻・防腐処理する必要がある。しかし、防蟻・防腐処理した胴縁が多量の雨水に晒されると、上記透湿防水シートでは防水性が低下する。 In June 2009, the Ministry of Land, Infrastructure, Transport and Tourism enacted the “Law on Promotion of the Spread of Long-Term Excellent Houses”, and if it was certified as a long-term excellent house, it would be preferential for taxation and financing. In order to receive this preferential treatment, it is necessary to ant and antiseptically treat the trunk edge. However, if the trunk edge subjected to the ant / antiseptic treatment is exposed to a large amount of rainwater, the waterproof property of the moisture permeable waterproof sheet is lowered.
従って、本発明の目的は、防虫・防腐剤(又は界面活性剤)を含有する建材(胴縁、桟木など)の下地として利用しても、撥水性に優れる透湿防水シートを提供することにある。 Accordingly, an object of the present invention is to provide a moisture-permeable waterproof sheet that is excellent in water repellency even when used as a foundation for building materials (instrument edges, piers, etc.) containing an insecticide / preservative (or surfactant). is there.
本発明の他の目的は、透湿性を損なうことなく、撥水性を向上できる透湿防水シートを提供することにある。 Another object of the present invention is to provide a moisture permeable waterproof sheet that can improve water repellency without impairing moisture permeability.
本発明のさらに他の目的は、釘穴止水性(釘穴シール性)に優れる透湿防水シートを提供することにある。 Still another object of the present invention is to provide a moisture-permeable waterproof sheet that is excellent in nail hole water-stopping properties (nail hole sealing properties).
透湿防水シートは、多数の細孔(又は空隙)を有しており、水蒸気(建築物又は構造物の内部の湿気など)は細孔を通過できるものの、水滴(雨水、雪水、露など)は表面張力により細孔を通過できないことを利用して、透湿性と防水性との両立を図ることができる。しかし、背景技術の欄に記載した通り、防蟻・防腐処理した建材(胴縁など)が雨水に晒されると、従来の透湿防水シートでは防水性が低下する。この原因の一つとして、防蟻・防腐剤が建材に効率よく浸透するために界面活性剤を含有しており、建材が雨水などに晒されると、界面活性剤を含む防蟻・防腐剤が溶出するためか、水の表面張力が低下し、水滴が微細化して細孔を通過することが考えられる。 The moisture-permeable waterproof sheet has a large number of pores (or voids), and water vapor (such as moisture inside the building or structure) can pass through the pores, but water droplets (rain water, snow water, dew, etc.) ) Makes it possible to achieve both moisture permeability and waterproofness by utilizing the fact that it cannot pass through the pores due to surface tension. However, as described in the Background Art section, when a building material (such as a trunk edge) that has been subjected to ant / antiseptic treatment is exposed to rainwater, the waterproof property of the conventional moisture-permeable waterproof sheet is lowered. One reason for this is that surfactants are included in order for the ant and preservatives to penetrate into the building materials efficiently. If the building materials are exposed to rainwater, etc., the ant / preservatives containing the surfactants It is conceivable that the surface tension of water decreases, water droplets become finer and pass through the pores because of elution.
本発明者らは、前記課題を達成するため鋭意検討した結果、多孔質の疎水性樹脂シート又は疎水性不織布に対して、特定のフッ素化合物を含む処理剤で表面処理することにより、防虫・防腐剤(又は界面活性剤)を含む水の表面エネルギーよりも、前記シート又は不織布の表面エネルギーを小さくでき、防虫・防腐剤(又は界面活性剤)を含む水の細孔の通過を抑制できるためか、防虫・防腐剤(又は界面活性剤)を含有する建材の下地として利用しても、撥水性を大きく向上できることを見いだし、本発明を完成した。 As a result of intensive studies to achieve the above-mentioned problems, the present inventors have conducted surface treatment with a treatment agent containing a specific fluorine compound on a porous hydrophobic resin sheet or hydrophobic nonwoven fabric, thereby preventing insects and antiseptics. This is because the surface energy of the sheet or nonwoven fabric can be made smaller than the surface energy of water containing an agent (or surfactant), and the passage of pores of water containing an insecticide / preservative (or surfactant) can be suppressed. The present invention has been completed by finding that the water repellency can be greatly improved even when used as a foundation for building materials containing an insecticide / preservative (or surfactant).
すなわち、本発明の透湿防水シートは、防虫剤及び/又は防腐剤を含有する建材(例えば、胴縁、桟木)の下地として利用され、多孔質の疎水性樹脂シート(例えば、ポリエチレン系樹脂シート)又は疎水性不織布(例えば、ポリエチレン系不織布)で構成され、かつフッ素化合物を含む処理剤で表面処理された透湿防水層を含んでいる。フッ素化合物は、直接結合又はリンカーを介してラジカル重合性基及び/又は加水分解縮合性基が連結したフルオロアルカン、例えば、フルオロC1−12アルキル(メタ)アクリレート、フルオロC1−12アルキルC1−4アルコキシシラン及びフルオロC1−12アルキルハロシランから選択された少なくとも一種であってもよい。また、フッ素化合物は、フッ素原子が置換した炭素原子を4〜8個程度有していてもよい。 That is, the moisture-permeable waterproof sheet of the present invention is used as a base of a building material (for example, trunk edge, pier) containing an insect repellent and / or a preservative, and is a porous hydrophobic resin sheet (for example, a polyethylene resin sheet). ) Or a hydrophobic non-woven fabric (for example, a polyethylene non-woven fabric) and a moisture-permeable waterproof layer surface-treated with a treating agent containing a fluorine compound. The fluorine compound is a fluoroalkane in which a radical polymerizable group and / or a hydrolytic condensable group are connected via a direct bond or a linker, for example, fluoro C 1-12 alkyl (meth) acrylate, fluoro C 1-12 alkyl C 1. It may be at least one selected from -4 alkoxysilane and fluoro C 1-12 alkylhalosilane. The fluorine compound may have about 4 to 8 carbon atoms substituted with fluorine atoms.
透湿防水層は、平均孔径0.5〜100μmの疎水性樹脂シートで構成してもよい。透湿防水層の少なくとも一方の面には、補強層、防滑層及び遮熱層から選択された少なくとも一種の機能層を形成してもよい。 The moisture permeable waterproof layer may be composed of a hydrophobic resin sheet having an average pore diameter of 0.5 to 100 μm. You may form at least 1 type of functional layer selected from the reinforcement layer, the slip-proof layer, and the heat-insulating layer in the at least one surface of the moisture-permeable waterproof layer.
本発明は、防虫剤及び/又は防腐剤を含有する建材の下地として用いられる透湿防水シートを製造する方法も包含する。上記方法は、直接結合又はリンカーを介してラジカル重合性基及び/又は加水分解縮合性基が連結したフルオロアルカンであるフッ素化合物と溶媒とを含む処理剤で、多孔質の疎水性樹脂シート又は疎水性不織布を被覆又は含浸し、乾燥する工程を含んでいる。上記方法において、フッ素化合物の割合は、処理剤全体100質量部に対して、0.2〜0.6質量部程度であってもよい。また、乾燥温度は、80〜150℃程度であってもよい。 This invention also includes the method of manufacturing the moisture-permeable waterproof sheet used as a foundation | substrate of the building material containing an insect repellent and / or antiseptic | preservative. The above method is a treatment agent containing a fluorine compound, which is a fluoroalkane in which a radically polymerizable group and / or a hydrolytic condensable group are linked via a direct bond or a linker, and a solvent, and is a porous hydrophobic resin sheet or hydrophobic A step of coating or impregnating the conductive non-woven fabric and drying. In the above method, the proportion of the fluorine compound may be about 0.2 to 0.6 parts by mass with respect to 100 parts by mass of the entire treatment agent. Moreover, about 80-150 degreeC may be sufficient as drying temperature.
また、本発明は、防虫剤及び/又は防腐剤を含有する建材の下地として用いられ、かつ多孔質の疎水性樹脂シート又は疎水性不織布で構成された透湿防水層を含む透湿防水シートの撥水性を改善又は向上する方法も包含する。この方法では、直接結合又はリンカーを介してラジカル重合性基及び/又は加水分解縮合性基が連結したフルオロアルカンを含む処理剤により前記透湿防水層を表面処理する工程を含んでいる。 The present invention also relates to a moisture permeable waterproof sheet comprising a moisture permeable waterproof layer that is used as a base material for a building material containing an insect repellent and / or a preservative and is composed of a porous hydrophobic resin sheet or a hydrophobic nonwoven fabric. A method for improving or improving water repellency is also included. This method includes a step of surface-treating the moisture-permeable waterproof layer with a treating agent containing a fluoroalkane in which a radically polymerizable group and / or a hydrolytic condensable group are linked via a direct bond or a linker.
なお、本明細書中、用語「防虫・防腐剤」とは、防虫作用及び防腐作用のうち、少なくとも一方の作用を有する「剤」のみならず、防虫剤及び防腐剤の混合物の形態の「剤」も意味する。 In this specification, the term “insect / preservative” means not only an “agent” having at least one of the insect-repellent action and antiseptic action, but also an “agent” in the form of a mixture of the insect-repellent and the preservative. "Also means.
本発明では、多孔質の疎水性樹脂シート又は疎水性不織布を、特定のフッ素化合物を含む処理剤で表面処理するため、防虫・防腐剤(又は界面活性剤)を含有する建材の下地として利用しても、撥水性に優れる。また、本発明では、特定の処理剤で多孔質膜を表面処理しても、透湿性を損なうことなく、撥水性を向上できる。さらに、本発明では、釘穴の周辺部に生じる隙間から水が浸入することを有効に防止でき、釘穴止水性を向上できる。 In the present invention, a porous hydrophobic resin sheet or a hydrophobic nonwoven fabric is surface-treated with a treatment agent containing a specific fluorine compound, so that it is used as a foundation for a building material containing an insecticide / preservative (or surfactant). However, it is excellent in water repellency. In the present invention, even if the porous film is surface-treated with a specific treatment agent, the water repellency can be improved without impairing the moisture permeability. Furthermore, in this invention, it can prevent effectively that water permeates from the clearance gap which arises in the peripheral part of a nail hole, and can improve a nail hole water stop property.
本発明の透湿防水シートは、多孔質(特に微多孔質)の疎水性樹脂シート又は疎水性不織布で構成され、かつ特定のフッ素化合物を含む処理剤で表面処理(被覆又は含浸など)された透湿防水層を含んでいる。多孔質の疎水性樹脂シート又は疎水性不織布は、細孔又は空隙を形成していない部分では、水滴及び水蒸気の双方の透過を防止できるのに対して、細孔又は空隙を形成している部分では、水滴よりも水蒸気のサイズが小さいため、水滴を通すことなく水蒸気を通すことができ、透湿性と防水性とを両立できる。 The moisture-permeable waterproof sheet of the present invention is composed of a porous (particularly microporous) hydrophobic resin sheet or a hydrophobic non-woven fabric, and is surface-treated (coated or impregnated) with a treating agent containing a specific fluorine compound. Includes a breathable waterproof layer. Porous hydrophobic resin sheet or hydrophobic non-woven fabric can prevent the permeation of both water droplets and water vapor in the portion where pores or voids are not formed, whereas the portion where pores or voids are formed Then, since the size of water vapor is smaller than that of water droplets, water vapor can be passed without passing water droplets, and both moisture permeability and waterproofness can be achieved.
多孔質の疎水性樹脂シートは、疎水性樹脂と必要により添加剤とを含む疎水性樹脂組成物で形成されている。疎水性樹脂としては、ポリオレフィン系樹脂(ポリエチレン系樹脂、ポリプロピレン系樹脂など)、ポリスチレン系樹脂などが例示できる。これらの疎水性樹脂は、単独で又は二種以上組み合わせてもよい。これらの疎水性樹脂のうち、ポリエチレン系樹脂、ポリプロピレン系樹脂(特に、軽量性、施工性の点からポリエチレン系樹脂)が好ましい。 The porous hydrophobic resin sheet is formed of a hydrophobic resin composition containing a hydrophobic resin and optionally an additive. Examples of hydrophobic resins include polyolefin resins (polyethylene resins, polypropylene resins, etc.), polystyrene resins, and the like. These hydrophobic resins may be used alone or in combination of two or more. Of these hydrophobic resins, polyethylene-based resins and polypropylene-based resins (particularly polyethylene-based resins from the viewpoint of lightness and workability) are preferable.
ポリエチレン系樹脂としては、エチレン単独重合体であってもよく、エチレン系共重合体であってもよい。共重合性単量体としては、エチレン以外のα−オレフィン[例えば、プロピレン、1−ブテン、2−ブテン、1−ペンテン、1−ヘキセン、3−メチルペンテン、4−メチルペンテン、4−メチル−1−ブテン、1−ヘキセン、1−オクテンなどのα−C3−10オレフィン(特にα−C3−6オレフィン)など]、有機酸ビニルエステル[例えば、酢酸ビニルなど]、(メタ)アクリル酸アルキルエステル[例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチルなどの(メタ)アクリル酸C1−6アルキルエステルなど]、これらの組合せなどが例示できる。これらの共重合性単量体は、単独で又は二種以上組み合わせて使用してもよい。 The polyethylene resin may be an ethylene homopolymer or an ethylene copolymer. Examples of copolymerizable monomers include α-olefins other than ethylene [eg, propylene, 1-butene, 2-butene, 1-pentene, 1-hexene, 3-methylpentene, 4-methylpentene, 4-methyl- Α-C 3-10 olefins (especially α-C 3-6 olefins) such as 1-butene, 1-hexene and 1-octene], organic acid vinyl esters [for example, vinyl acetate, etc.], (meth) acrylic acid Examples thereof include alkyl esters [for example, (meth) acrylic acid C 1-6 alkyl esters such as methyl (meth) acrylate and ethyl (meth) acrylate), and combinations thereof. These copolymerizable monomers may be used alone or in combination of two or more.
エチレン系共重合体において、エチレンと共重合性単量体(例えば、エチレン以外のα−オレフィン)との割合(モル比)は、前者/後者=50/50〜99.9/0.1、好ましくは60/40〜99.5/0.5、さらに好ましくは70/30〜99/1程度である。 In the ethylene copolymer, the ratio (molar ratio) between ethylene and a copolymerizable monomer (for example, α-olefin other than ethylene) is the former / the latter = 50/50 to 99.9 / 0.1, Preferably it is 60 / 40-99.5 / 0.5, More preferably, it is about 70 / 30-99 / 1.
ポリエチレン系樹脂は、例えば、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、直鎖状ポリエチレン(例えば、直鎖状低密度ポリエチレンなど)、分岐鎖状ポリエチレン、アイオノマー、塩素化ポリエチレンなどであってもよい。 The polyethylene resin may be, for example, low density polyethylene, medium density polyethylene, high density polyethylene, linear polyethylene (for example, linear low density polyethylene), branched polyethylene, ionomer, chlorinated polyethylene, etc. Good.
ポリプロピレン系樹脂としては、プロピレン単独重合体であってもよく、プロピレン系共重合体であってもよい。共重合性単量体としては、例えば、プロピレン以外のα−オレフィン(エチレンなどのプロピレン以外のα−C2−6オレフィンなど)、前記例示の有機酸ビニルエステル又は(メタ)アクリル酸アルキルエステルなどが例示できる。これらの共重合性単量体は、単独で又は二種以上組み合わせて使用できる。 The polypropylene resin may be a propylene homopolymer or a propylene copolymer. Examples of copolymerizable monomers include α-olefins other than propylene (such as α-C 2-6 olefins other than propylene such as ethylene), organic acid vinyl esters or (meth) acrylic acid alkyl esters exemplified above, and the like. Can be illustrated. These copolymerizable monomers can be used alone or in combination of two or more.
プロピレン系共重合体において、プロピレンと共重合性単量体(例えば、プロピレン以外のα−オレフィン)との割合(モル比)は、前者/後者=50/50〜99.9/0.1、好ましくは60/40〜99.5/0.5、さらに好ましくは70/30〜99/1程度である。 In the propylene-based copolymer, the ratio (molar ratio) between propylene and a copolymerizable monomer (for example, α-olefin other than propylene) is the former / the latter = 50/50 to 99.9 / 0.1, Preferably it is 60 / 40-99.5 / 0.5, More preferably, it is about 70 / 30-99 / 1.
ポリプロピレン系樹脂は、アイソタクチック体、シンジオタクチック体、アタクチック体のいずれであってもよい。また、ポリプロピレン系樹脂は、Ziegler-Natta触媒系の重合体であってもよく、メタロセン触媒系の重合体であってもよい。 The polypropylene resin may be any of an isotactic body, a syndiotactic body, and an atactic body. The polypropylene resin may be a Ziegler-Natta catalyst-based polymer or a metallocene catalyst-based polymer.
添加剤としては、例えば、安定剤(耐光安定剤、耐熱安定剤など)、充填剤、発泡剤、難燃剤、帯電防止剤、界面活性剤、防虫剤(防蟻剤など)、防腐剤(防カビ剤など)などが例示できる。これらの添加剤は、単独で又は二種以上組み合わせて使用できる。本発明では、疎水性樹脂組成物が、水の表面張力を低下させる添加剤(防虫剤、防腐剤、界面活性剤など)を含んでいても撥水性を大きく向上できる。 Additives include, for example, stabilizers (light stabilizers, heat stabilizers, etc.), fillers, foaming agents, flame retardants, antistatic agents, surfactants, insect repellents (anticides, etc.), preservatives (anti-proofing agents). Examples thereof include mold agents. These additives can be used alone or in combination of two or more. In the present invention, water repellency can be greatly improved even if the hydrophobic resin composition contains an additive (such as an insecticide, preservative, or surfactant) that reduces the surface tension of water.
なお、疎水性樹脂シートは一軸又は二軸延伸シートであってもよい。また、疎水性樹脂シートは、単層シートであってもよく、二層以上の積層シートであってもよい。 The hydrophobic resin sheet may be a uniaxial or biaxially stretched sheet. Further, the hydrophobic resin sheet may be a single layer sheet or a laminated sheet having two or more layers.
多孔質の疎水性樹脂シートは、慣用の方法、例えば、疎水性樹脂と粉粒状充填剤(炭酸カルシウム、シリカ、硫酸バリウムなど)とを含む疎水性樹脂組成物をシート状に成形し、延伸する方法、疎水性樹脂組成物をシート状に成形し、レーザー光又はパンチングにより細孔を形成する方法、疎水性樹脂組成物をシート状に発泡成形する方法などにより作製できる。 The porous hydrophobic resin sheet is formed by a conventional method, for example, by forming a hydrophobic resin composition containing a hydrophobic resin and a particulate filler (calcium carbonate, silica, barium sulfate, etc.) into a sheet shape and stretching the sheet. It can be produced by a method, a method in which a hydrophobic resin composition is formed into a sheet shape, and pores are formed by laser light or punching, or a method in which a hydrophobic resin composition is foam-molded into a sheet shape.
疎水性樹脂シートの細孔の平均径は、0.01〜100μm(例えば、0.05〜50μm)程度の範囲から選択でき、例えば、0.1〜15μm、好ましくは0.5〜10μm、さらに好ましくは1〜5μm程度である。細孔径が小さすぎると透湿性が低下しやすく、細孔径が大きすぎると、後述の処理剤で表面処理しても防水性が低下しやすい。 The average diameter of the pores of the hydrophobic resin sheet can be selected from the range of about 0.01 to 100 μm (for example, 0.05 to 50 μm), for example, 0.1 to 15 μm, preferably 0.5 to 10 μm, Preferably it is about 1-5 micrometers. If the pore diameter is too small, the moisture permeability tends to be lowered, and if the pore diameter is too large, the waterproof property tends to be lowered even if the surface treatment is performed with a treatment agent described later.
疎水性不織布は、少なくとも疎水性繊維を含んでいる。疎水性繊維としては、例えば、ポリオレフィン系繊維(例えば、ポリエチレン繊維、ポリプロピレン繊維、エチレン−プロピレン共重合体繊維など)、ポリスチレン系繊維、フッ素繊維、これらの組合せ(複合繊維など)などが例示できる。また、疎水性繊維は、非疎水性繊維(親水性繊維)を含む複合繊維、例えば、(i)鞘成分が疎水性繊維で構成され、かつ芯成分が非疎水性繊維で構成された鞘芯型繊維(同芯型又は偏芯型)、(ii)海成分が疎水性繊維で構成され、かつ島成分が非疎水性繊維で構成された海島型繊維なども包含する。なお、非疎水性繊維としては、ポリエステル系繊維(例えば、ポリエチレンテレフタレート繊維、ポリブチレンテレフタレート繊維など)、ポリアミド系繊維(例えば、ポリアミド6繊維、ポリアミド66繊維など)、アクリル繊維(アクリロニトリル系繊維など)、ポリウレタン系繊維(例えば、ポリエーテルポリオール型ウレタン系繊維、ポリエステル型ウレタン系繊維など)などが例示できる。これらの疎水性繊維は、単独で又は二種以上組み合わせることができる。 The hydrophobic nonwoven fabric contains at least hydrophobic fibers. Examples of hydrophobic fibers include polyolefin fibers (for example, polyethylene fibers, polypropylene fibers, ethylene-propylene copolymer fibers), polystyrene fibers, fluorine fibers, combinations thereof (composite fibers, etc.), and the like. The hydrophobic fiber is a composite fiber containing non-hydrophobic fibers (hydrophilic fibers), for example, (i) a sheath core in which the sheath component is composed of hydrophobic fibers and the core component is composed of non-hydrophobic fibers. Type fibers (concentric or eccentric), (ii) sea-island fibers in which the sea component is composed of hydrophobic fibers, and the island component is composed of non-hydrophobic fibers. Non-hydrophobic fibers include polyester fibers (for example, polyethylene terephthalate fibers and polybutylene terephthalate fibers), polyamide fibers (for example, polyamide 6 fibers and polyamide 66 fibers), and acrylic fibers (such as acrylonitrile fibers). And polyurethane fibers (for example, polyether polyol type urethane fibers, polyester type urethane fibers, etc.). These hydrophobic fibers can be used alone or in combination of two or more.
疎水性不織布としては、ポリオレフィン系繊維(例えば、高密度ポリエチレン繊維などのポリエチレン系繊維、ポリプロピレン系繊維など)を含むポリオレフィン系不織布(ポリエチレン系不織布、ポリプロピレン系不織布など)が好ましい。なお、ポリエチレン系繊維及びポリプロピレン系繊維としては、それぞれ、疎水性樹脂シートの項で例示したポリエチレン系樹脂及びポリプロピレン系樹脂で構成された繊維などが挙げられる。 The hydrophobic nonwoven fabric is preferably a polyolefin nonwoven fabric (polyethylene nonwoven fabric, polypropylene nonwoven fabric, etc.) containing polyolefin fibers (for example, polyethylene fibers such as high density polyethylene fibers, polypropylene fibers, etc.). In addition, as a polyethylene-type fiber and a polypropylene-type fiber, the fiber etc. which were comprised by the polyethylene-type resin and the polypropylene-type resin which were respectively illustrated by the term of the hydrophobic resin sheet are mentioned.
なお、疎水性不織布は、本発明の効果を阻害しない範囲で、非疎水性繊維(親水性繊維)を含んでいてもよい。非疎水性繊維の割合は、疎水性繊維100質量部に対して、例えば、10質量部以下、好ましくは5質量部以下、さらに好ましくは1質量部以下(例えば、0.001〜0.1質量部程度)であってもよい。 The hydrophobic nonwoven fabric may contain non-hydrophobic fibers (hydrophilic fibers) as long as the effects of the present invention are not impaired. The ratio of the non-hydrophobic fiber is, for example, 10 parts by mass or less, preferably 5 parts by mass or less, more preferably 1 part by mass or less (for example, 0.001 to 0.1 mass) with respect to 100 parts by mass of the hydrophobic fiber. Part degree).
疎水性不織布を構成する繊維(疎水性繊維など)の平均繊度は、例えば、0.1〜5デニール、好ましくは0.2〜4デニール、さらに好ましくは0.5〜3デニール程度であってもよい。また、平均繊維長は、例えば、10〜150mm、好ましくは20〜80mm、さらに好ましくは30〜60mm程度であってもよく、スパンボンド、メルトブロー、フラッシュ紡糸法などの直接紡糸法では、無限長であってもよい。 The average fineness of the fibers (such as hydrophobic fibers) constituting the hydrophobic nonwoven fabric is, for example, about 0.1 to 5 denier, preferably about 0.2 to 4 denier, and more preferably about 0.5 to 3 denier. Good. The average fiber length may be, for example, about 10 to 150 mm, preferably about 20 to 80 mm, more preferably about 30 to 60 mm. In direct spinning methods such as spunbond, melt blow, and flash spinning, the average fiber length is infinite. There may be.
疎水性不織布(又は不織布を構成する繊維)は、慣用の添加剤、例えば、疎水性樹脂組成物の項で例示した添加剤などを含んでいてもよい。 The hydrophobic nonwoven fabric (or the fiber constituting the nonwoven fabric) may contain a conventional additive, for example, the additive exemplified in the section of the hydrophobic resin composition.
疎水性不織布は、慣用の方法、例えば、上記繊維を含むウェブの形成工程と、ウェブの接着工程とを経て作製でき、具体的には、スパンボンド、メルトブロー、フラッシュ紡糸、ケミカルボンド、サーマルボンド、スパンレース、ニードルパンチ、ステッチボンド法などにより作製できる。これらの方法のうち、強度の点から、フラッシュ紡糸法が好ましい。 The hydrophobic nonwoven fabric can be produced through a conventional method, for example, a web forming process including the above-described fibers and a web bonding process. Specifically, spunbonding, meltblowing, flash spinning, chemical bonding, thermal bonding, It can be produced by spun lace, needle punch, stitch bond method or the like. Among these methods, the flash spinning method is preferable from the viewpoint of strength.
なお、繊維を部分的に融着させてフィルム化し防水性を向上する点から、疎水性不織布の片面の少なくとも一部(釘又はステープルの穿設部など)にエンボス凹部を形成してもよい。 Note that an embossed recess may be formed on at least a part of one side of the hydrophobic nonwoven fabric (such as a nail or staple punching portion) from the viewpoint of forming a film by partially fusing the fibers to improve waterproofness.
多孔質の疎水性樹脂シート又は疎水性不織布の透湿抵抗(m2・s・Pa/μm)は、JIS K7129「プラスティックフィルム及びシートの水蒸気透過度試験方法」に準拠して、例えば、0.2以下、好ましくは0.19以下(例えば、0.05〜0.19程度)である。 The moisture permeation resistance (m 2 · s · Pa / μm) of the porous hydrophobic resin sheet or the hydrophobic nonwoven fabric is, for example, 0.8 mm in accordance with JIS K7129 “Test method for water vapor permeability of plastic film and sheet”. It is 2 or less, preferably 0.19 or less (for example, about 0.05 to 0.19).
多孔質の疎水性樹脂シート又は疎水性不織布は、通常の雨水であれば、表面張力が作用して水滴の孔部(又は空隙部)の通過が抑制されるため、高い防水性を有する。しかし、防虫・防腐剤(又は界面活性剤)を含有する建材を浸透した雨水は、表面張力が低下し、水滴が微細化して孔部(又は空隙部)を通過しやすくなるためか、防水性が低下する。本発明では、特定のフッ素化合物を含む処理剤で表面処理することにより、多孔質の疎水性樹脂シート又は疎水性不織布の表面エネルギーを低減できるためか、防水性を大きく向上できる。 The porous hydrophobic resin sheet or hydrophobic non-woven fabric has high waterproofness because the surface tension acts and the passage of water droplets (or voids) is suppressed if it is ordinary rainwater. However, rainwater that has penetrated building materials containing insect repellents and preservatives (or surfactants) has a reduced surface tension, and water droplets become finer and easily pass through pores (or voids). Decreases. In the present invention, the surface treatment with a treating agent containing a specific fluorine compound can reduce the surface energy of the porous hydrophobic resin sheet or hydrophobic nonwoven fabric, or can greatly improve waterproofness.
フッ素化合物は、直接結合又はリンカーを介してラジカル重合性基及び/又は加水分解縮合性基が連結したフルオロアルカン(例えば、フルオロC1−12アルカン、好ましくはフルオロC2−10アルカン、さらに好ましくはフルオロC4−8アルカン)である。リンカーとしては、2価のリンカー、例えば、酸素原子、フッ素原子が置換していてもよいアルキレンオキシ基(エチレンオキシ基、プロピレンオキシ基などのC2−4アルキレンオキシ基など)などが例示できる。 The fluorine compound is a fluoroalkane in which a radically polymerizable group and / or a hydrolytic condensable group are linked via a direct bond or a linker (for example, a fluoro C 1-12 alkane, preferably a fluoro C 2-10 alkane, more preferably Fluoro C 4-8 alkane). Examples of the linker include a divalent linker such as an alkyleneoxy group optionally substituted by an oxygen atom or a fluorine atom (C 2-4 alkyleneoxy group such as ethyleneoxy group and propyleneoxy group).
ラジカル重合性基としては、フッ素原子が置換していてもよいビニル基、(メタ)アクリロイル基などが例示できる。また、加水分解縮合性基としては、置換シリル基、例えば、ハロシリル基(クロロシリル基など)、ヒドロキシシリル基、アルコキシシリル基(メトキシシリル基、エトキシシリル基などのC1−4アルコキシシリル基など)、アリールオキシシリル基などが例示できる。なお、フッ素化合物は、複数(例えば、2〜4個、好ましくは2〜3個程度)のラジカル重合性基又は加水分解縮合性基を有していてもよい。 Examples of the radical polymerizable group include a vinyl group which may be substituted with a fluorine atom, a (meth) acryloyl group, and the like. Examples of the hydrolytic condensable group include substituted silyl groups such as halosilyl groups (chlorosilyl groups, etc.), hydroxysilyl groups, alkoxysilyl groups (C 1-4 alkoxysilyl groups such as methoxysilyl groups, ethoxysilyl groups, etc.). And an aryloxysilyl group. In addition, the fluorine compound may have a plurality of (for example, about 2 to 4, preferably about 2 to 3) radical polymerizable groups or hydrolysis-condensable groups.
ラジカル重合性基を有するフッ素化合物としては、例えば、ビニルフルオロライド、ビニリデンフルオロライド、クロロトリフルオロエチレン、テトラフルオロエチレン、ヘキサフルオロプロピレンなどのフルオロC2−6オレフィン;パーフルオロ(メチルビニルエーテル)、パーフルオロ(エチルビニルエーテル)、パーフルオロ(プロピルビニルエーテル)などのフルオロ(C1−6アルキルビニルエーテル);2,2,2−トリフルオロエチル(メタ)アクリレート、2,2,3,3−テトラフルオロプロピル(メタ)アクリレート、1H,1H,5H−オクタフルオロペンチル(メタ)アクリレート、2−(パーフルオロブチル)エチル(メタ)アクリレート、2−(パーフルオロヘキシル)エチル(メタ)アクリレート、2−(パーフルオロオクチル)エチル(メタ)アクリレートなどのフルオロC1−12アルキル(メタ)アクリレートなどが例示できる。 Examples of the fluorine compound having a radical polymerizable group include fluoro C 2-6 olefins such as vinyl fluorolide, vinylidene fluoride, chlorotrifluoroethylene, tetrafluoroethylene, hexafluoropropylene; perfluoro (methyl vinyl ether), perfluoro Fluoro (C 1-6 alkyl vinyl ether) such as fluoro (ethyl vinyl ether), perfluoro (propyl vinyl ether); 2,2,2-trifluoroethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl ( (Meth) acrylate, 1H, 1H, 5H-octafluoropentyl (meth) acrylate, 2- (perfluorobutyl) ethyl (meth) acrylate, 2- (perfluorohexyl) ethyl (meth) acrylate, 2- Such as fluoro C 1-12 alkyl (meth) acrylates such as perfluorooctyl) ethyl (meth) acrylate can be exemplified.
加水分解縮合性基を有するフッ素化合物としては、例えば、3,3,3−トリフルオロプロピルトリメトキシシラン、3,3,3−トリフルオロプロピルトリエトキシシラン、2−(パーフルオロブチル)エチルトリメトキシシラン、2−(パーフルオロブチル)エチルトリエトキシシラン、2−(パーフルオロヘキシル)エチルトリメトキシシラン、2−(パーフルオロヘキシル)エチルトリエトキシシラン、2−(パーフルオロオクチル)エチルトリメトキシシラン、2−(パーフルオロオクチル)エチルトリエトキシシランなどのフルオロC1−12アルキルC1−4アルコキシシラン;3−(パーフルオロイソプロポキシ)プロピルトリメトキシシランなどの(フルオロC1−6アルコキシC1−6アルキル)C1−4アルコキシシラン;3,3,3−トリフルオロプロピルメチルジクロロシラン、3,3,3−トリフルオロプロピルトリクロロシラン、2−(パーフルオロブチル)エチルジメチルクロロシラン、2−(パーフルオロブチル)エチルメチルジクロロシラン、2−(パーフルオロブチル)エチルトリクロロシラン、2−(パーフルオロヘキシル)エチルメチルジクロロシラン、2−(パーフルオロヘキシル)エチルトリクロロシラン、2−(パーフルオロオクチル)エチルメチルジクロロシラン、2−(パーフルオロオクチル)エチルトリクロロシランなどのフルオロC1−12アルキルハロシラン;3−(パーフルオロイソプロポキシ)プロピルトリクロロシランなどの(フルオロC1−6アルコキシC1−6アルキル)ハロシラン;これらのシラン化合物に対応するシラノールなどが例示できる。 Examples of the fluorine compound having a hydrolytic condensable group include 3,3,3-trifluoropropyltrimethoxysilane, 3,3,3-trifluoropropyltriethoxysilane, and 2- (perfluorobutyl) ethyltrimethoxy. Silane, 2- (perfluorobutyl) ethyltriethoxysilane, 2- (perfluorohexyl) ethyltrimethoxysilane, 2- (perfluorohexyl) ethyltriethoxysilane, 2- (perfluorooctyl) ethyltrimethoxysilane, Fluoro C 1-12 alkyl C 1-4 alkoxysilanes such as 2- (perfluorooctyl) ethyltriethoxysilane; (FluoroC 1-6 alkoxy C 1— such as 3- (perfluoroisopropoxy) propyltrimethoxysilane 6 alkyl) C 1-4 alkoxy Silane; 3,3,3-trifluoropropylmethyldichlorosilane, 3,3,3-trifluoropropyltrichlorosilane, 2- (perfluorobutyl) ethyldimethylchlorosilane, 2- (perfluorobutyl) ethylmethyldichlorosilane, 2- (perfluorobutyl) ethyltrichlorosilane, 2- (perfluorohexyl) ethylmethyldichlorosilane, 2- (perfluorohexyl) ethyltrichlorosilane, 2- (perfluorooctyl) ethylmethyldichlorosilane, 2- (perfluorohexyl) fluoroalkyl C 1-12 alkyl halo silane, such as perfluorooctyl) ethyl trichlorosilane; 3- (perfluoro-isopropoxy), such as propyl trichlorosilane (fluoro C 1-6 alkoxy C 1-6 alkyl) halosilane, these silanes Examples include silanol corresponding to the compound.
ラジカル重合性基及び加水分解縮合性基の双方を有するフッ素化合物としては、例えば、1H,1H,2H,2H,11H,12H,12H−ヘキサデカフルオロドデカン−11エン−1−イルトリメトキシシランなどのフルオロC2−12アルケニルC1−4アルコキシシラン;1H,1H,2H,2H,11H,12H,12H−ヘキサデカフルオロドデカン−11エン−1−イルトリクロロシランなどのフルオロC2−12アルケニルハロシラン:これらのシラン化合物に対応するシラノールなどが例示できる。 Examples of the fluorine compound having both a radical polymerizable group and a hydrolytic condensable group include 1H, 1H, 2H, 2H, 11H, 12H, 12H-hexadecafluorododecane-11en-1-yltrimethoxysilane. Fluoro C 2-12 alkenyl C 1-4 alkoxy silane; 1H, 1H, 2H, 2H, 11H, 12H, 12H-fluoro C 2-12 alkenyl halo such as hexadecafluorododecane-11en-1-yltrichlorosilane Silane: Silanol corresponding to these silane compounds can be exemplified.
これらのフッ素化合物は、単独で又は二種以上組み合わせて使用できる。これらのフッ素化合物のうち、ラジカル重合性基及び/又は加水分解縮合性基が直接結合したフルオロC1−12アルカン、例えば、フルオロC1−12アルキル(メタ)アクリレート、フルオロC1−12アルキルC1−4アルコキシシラン(例えば、フルオロC1−12アルキルトリC1−4アルコキシシラン)、フルオロC1−12アルキルハロシラン(例えば、フルオロC1−12アルキルトリハロシラン)が好ましく、特に、パーフルオロC4−8アルキルC2−4アルキル(メタ)アクリレート、パーフルオロC4−8アルキルC2−4アルキルトリC1−2アルコキシシラン、パーフルオロC4−8アルキルC2−4アルキルトリハロシランが好ましい。 These fluorine compounds can be used alone or in combination of two or more. Among these fluorine compounds, a fluoro C 1-12 alkane to which a radical polymerizable group and / or a hydrolytic condensable group are directly bonded, for example, fluoro C 1-12 alkyl (meth) acrylate, fluoro C 1-12 alkyl C 1-4 alkoxysilanes (eg, fluoro C 1-12 alkyltriC 1-4 alkoxysilanes), fluoro C 1-12 alkylhalosilanes (eg, fluoro C 1-12 alkyltrihalosilanes) are preferred, especially perfluoro C 4-8 alkyl C 2-4 alkyl (meth) acrylate, perfluoro C 4-8 alkyl C 2-4 alkyl tri-C 1-2 alkoxysilane, perfluoro C 4-8 alkyl C 2-4 alkyl trihalosilane preferable.
フッ素化合物(又はフルオロアルキル鎖部分)において、フッ素原子が置換した炭素原子の数は、例えば、1〜12個、好ましくは1〜10個、さらに好ましくは1〜8個(例えば、1〜6個)程度であってもよく、通常、2〜10個(例えば、4〜8個)程度である。フッ素原子が置換した炭素原子の数が少なすぎると、撥水性を十分に改善できない場合があり、多すぎると、コストが増大する上、自然界での分解が困難となり環境負荷が大きくなる。 In the fluorine compound (or fluoroalkyl chain moiety), the number of carbon atoms substituted by fluorine atoms is, for example, 1 to 12, preferably 1 to 10, more preferably 1 to 8 (for example, 1 to 6). ), And usually about 2 to 10 (for example, 4 to 8). If the number of carbon atoms substituted with fluorine atoms is too small, the water repellency may not be sufficiently improved. If the number is too large, the cost increases and decomposition in the natural world becomes difficult and the environmental load increases.
処理剤は、フッ素化合物に加えて、通常、溶媒を含んでいる。溶媒としては、水系溶媒、例えば、水、アルコール類(エタノール、エチレングリコールなど)、ケトン類(アセトンなど)、環状エーテル類(ジオキサン、テトラヒドロフランなど)、セロソルブ類(メチルセロソルブなど)、カルビトール類(メチルエチルカルビトールなど)、グリコールエーテルエステル類(セロソルブアセテートなど)などが例示できる。これらの溶媒は、単独で又は混合溶媒として使用できる。 The treating agent usually contains a solvent in addition to the fluorine compound. Solvents include aqueous solvents such as water, alcohols (ethanol, ethylene glycol, etc.), ketones (acetone, etc.), cyclic ethers (dioxane, tetrahydrofuran, etc.), cellosolves (methyl cellosolve, etc.), carbitols ( Examples thereof include methyl ethyl carbitol) and glycol ether esters (cellosolve acetate, etc.). These solvents can be used alone or as a mixed solvent.
溶媒の割合は、フッ素化合物1質量部に対して、例えば、3〜1100質量部(例えば、5〜1000質量部)、好ましくは10〜800質量部(例えば、100〜600質量部)、さらに好ましくは150〜500質量部(例えば、200〜300質量部)程度であってもよい。溶媒の割合が少なすぎると、均一に表面処理することが困難になり撥水性が低下する虞があり、溶媒の割合が多すぎても、処理剤の流動性が高くなり被処理材から零れやすくなり撥水性が低下する虞がある。 The ratio of the solvent is, for example, 3 to 1100 parts by mass (for example, 5 to 1000 parts by mass), preferably 10 to 800 parts by mass (for example, 100 to 600 parts by mass), more preferably 1 part by mass of the fluorine compound. 150-500 mass parts (for example, 200-300 mass parts) may be sufficient. If the proportion of the solvent is too small, it may be difficult to uniformly treat the surface and the water repellency may be lowered. Even if the proportion of the solvent is too large, the fluidity of the treatment agent becomes high and the material tends to spill. The water repellency may be reduced.
表面処理方法としては、塗布、浸漬、スプレーなどが挙げられ、これらの処理の後に、必要に応じて乾燥してもよい。乾燥温度は、例えば、50〜200℃、好ましくは70〜170℃、さらに好ましくは80〜150℃程度である。乾燥時間は、例えば、1秒〜30分、好ましくは2秒〜15分、さらに好ましくは5秒〜1分程度である。 Examples of the surface treatment method include coating, dipping, spraying, and the like, and after these treatments, drying may be performed as necessary. A drying temperature is 50-200 degreeC, for example, Preferably it is 70-170 degreeC, More preferably, it is about 80-150 degreeC. The drying time is, for example, 1 second to 30 minutes, preferably 2 seconds to 15 minutes, and more preferably about 5 seconds to 1 minute.
処理剤は、必要により、他の添加剤、例えば、安定剤、増粘剤、粘度調整剤、消泡剤、分散剤、レベリング剤、着色剤などを含んでいてもよい。 The treatment agent may contain other additives such as a stabilizer, a thickener, a viscosity modifier, an antifoaming agent, a dispersant, a leveling agent, a colorant and the like as necessary.
処理剤全体100質量部に対して、フッ素化合物の割合は、0.1〜40質量部(例えば、0.2〜35質量部)程度の範囲から選択でき、例えば、0.1〜1質量部、好ましくは0.2〜0.6質量部、さらに好ましくは0.3〜0.5質量部(例えば、0.4〜0.5質量部)程度であってもよい。 The ratio of the fluorine compound can be selected from a range of about 0.1 to 40 parts by mass (for example, 0.2 to 35 parts by mass) with respect to 100 parts by mass of the entire treatment agent, for example, 0.1 to 1 part by mass. The amount may be about 0.2 to 0.6 parts by mass, more preferably about 0.3 to 0.5 parts by mass (for example, 0.4 to 0.5 parts by mass).
処理剤の付着量(又は使用量)は、表面処理前(又は表面処理後)の透湿防水層100質量部に対して、0.05〜50質量部(例えば、0.1〜45質量部)程度の範囲から選択でき、例えば、0.1〜1質量部、好ましくは0.2〜0.8質量部、さらに好ましくは0.3〜0.7質量部程度である。 The adhesion amount (or usage amount) of the treatment agent is 0.05 to 50 parts by mass (for example, 0.1 to 45 parts by mass) with respect to 100 parts by mass of the moisture-permeable and waterproof layer before the surface treatment (or after the surface treatment). For example, 0.1 to 1 part by mass, preferably 0.2 to 0.8 part by mass, and more preferably about 0.3 to 0.7 part by mass.
透湿防水層の厚み(平均厚み)は、特に限定されず、例えば、10〜500μm、好ましくは50〜300μm、さらに好ましくは100〜200μm程度である。 The thickness (average thickness) of the moisture permeable waterproof layer is not particularly limited, and is, for example, about 10 to 500 μm, preferably about 50 to 300 μm, and more preferably about 100 to 200 μm.
透湿防水層の透湿抵抗は、多孔質の疎水性樹脂シート又は疎水性不織布の透湿抵抗と同様の範囲(例えば、0.19m2・s・Pa/μm以下)から選択できる。このように、本発明では、フッ素化合物を含む処理剤で表面処理しても、透湿性が損なわれない。 The moisture permeability resistance of the moisture permeable waterproof layer can be selected from the same range (for example, 0.19 m 2 · s · Pa / μm or less) as the moisture permeability resistance of the porous hydrophobic resin sheet or hydrophobic nonwoven fabric. Thus, in this invention, even if it surface-treats with the processing agent containing a fluorine compound, moisture permeability is not impaired.
透湿防水層の防水圧は、JIS L1092に準拠して、5kPa以上(例えば、5〜200kPa)、好ましくは10〜150kPa、さらに好ましくは15〜100kPa(例えば、50〜100kPa)程度である。 The waterproof pressure of the moisture permeable waterproof layer is 5 kPa or more (for example, 5 to 200 kPa), preferably 10 to 150 kPa, and more preferably 15 to 100 kPa (for example, 50 to 100 kPa) in accordance with JIS L1092.
透湿防水層において、水(1.5μLの水滴など)の接触角度は、例えば、105°〜125°、好ましくは110°〜120°程度であってもよい。表面処理前の透湿防水層では、水(1.5μLの水滴など)の接触角度は105°未満である場合が多く、処理剤で表面処理することにより、透湿防水層の接触角度を増大(又は表面エネルギーを低減)できるためか、防虫・防腐剤(又は界面活性剤)を含む水の撥水性を大きく向上できる。 In the moisture permeable waterproof layer, the contact angle of water (such as a 1.5 μL water droplet) may be, for example, about 105 ° to 125 °, preferably about 110 ° to 120 °. In the moisture-permeable waterproof layer before surface treatment, the contact angle of water (1.5 μL water droplets, etc.) is often less than 105 °, and the contact angle of the moisture-permeable waterproof layer is increased by surface treatment with a treatment agent. The water repellency of the water containing the insect repellent / preservative (or surfactant) can be greatly improved.
透湿防水シートは、少なくとも透湿防水層を含んでいればよく、透湿防水層の少なくとも一方の面に機能層が形成されていてもよい。機能層としては、補強層(又は保護層)、遮熱層、防滑層などが例示できる。 The moisture-permeable waterproof sheet only needs to include at least a moisture-permeable waterproof layer, and a functional layer may be formed on at least one surface of the moisture-permeable waterproof layer. Examples of the functional layer include a reinforcing layer (or a protective layer), a heat shielding layer, and an anti-slip layer.
補強層(又は保護層)は、透湿防水層にクラックが生成するのを防止でき、耐久性を向上できる。補強層は、布帛(前記例示の疎水性不織布;ポリエステル系不織布、ポリアミド系不織布などの親水性不織布など)、金属又は金属化合物(シリカ、アルミナなど)の薄膜、この薄膜が形成(蒸着)された樹脂シートなどで形成される。これらの補強層のうち、水蒸気透過性を確保する点から不織布が好ましく、強度及び施工性の点からポリエステル系不織布が好ましい。なお、補強層は、防水性を調整するため、上記処理剤で表面処理してもよい。また、補強層の不織布は、透湿防水層の不織布と同様、エンボス加工を施してもよい。 The reinforcing layer (or protective layer) can prevent generation of cracks in the moisture-permeable waterproof layer, and can improve durability. The reinforcing layer includes a fabric (hydrophobic nonwoven fabric as exemplified above; hydrophilic nonwoven fabric such as polyester nonwoven fabric and polyamide nonwoven fabric), a thin film of metal or metal compound (silica, alumina, etc.), and this thin film is formed (deposited). It is formed of a resin sheet or the like. Among these reinforcing layers, a nonwoven fabric is preferable from the viewpoint of ensuring water vapor permeability, and a polyester-based nonwoven fabric is preferable from the viewpoint of strength and workability. In addition, in order to adjust waterproofness, you may surface-treat a reinforcement layer with the said processing agent. Moreover, the nonwoven fabric of a reinforcement layer may give embossing similarly to the nonwoven fabric of a moisture-permeable waterproof layer.
遮熱層は、輻射熱を反射でき、建築物又は構造物の内部環境を改善できる。遮熱層は金属微粒子とバインダーとを含んでいる。金属微粒子を構成する金属又は金属化合物としては、マグネシウム、アルミニウム、チタン、亜鉛、これらの金属酸化物などが例示できる。金属微粒子の平均粒子径は、例えば、0.1〜50μm、好ましくは0.5〜40μm、さらに好ましくは1〜30μm程度である。バインダーとしては、(メタ)アクリル系樹脂、塩化ビニル系樹脂、ポリエステル系樹脂、ポリアミド系樹脂、ポリウレタン系樹脂、これらの組み合わせなどが例示できる。 The heat shield layer can reflect radiant heat and can improve the internal environment of the building or structure. The heat shield layer contains fine metal particles and a binder. Examples of the metal or metal compound constituting the metal fine particles include magnesium, aluminum, titanium, zinc, and metal oxides thereof. The average particle diameter of the metal fine particles is, for example, about 0.1 to 50 μm, preferably about 0.5 to 40 μm, and more preferably about 1 to 30 μm. Examples of the binder include (meth) acrylic resins, vinyl chloride resins, polyester resins, polyamide resins, polyurethane resins, and combinations thereof.
防滑層は、屋根などの施工における作業性、安全性を向上できる。防滑層は、微粒子(鉱物質粒子、プラスチック粒子など)とバインダー(遮熱層の項で例示したバインダーなど)とを含む層であってもよく、接着剤を含む層であってもよい。なお、接着剤(又は粘着剤)としては、塩化ビニル系接着剤、酢酸ビニル系接着剤、ポリオレフィン系接着剤、(メタ)アクリル系接着剤、ポリエステル系接着剤、ポリアミド系接着剤、ポリウレタン系接着剤、アスファルトなどが例示できる。また、接着剤は、蒸発型接着剤(溶液型接着剤、ラテックス又はエマルジョン型接着剤など)であってもよく、ホットメルト接着性樹脂などであってもよい。 The anti-slip layer can improve workability and safety in construction such as a roof. The anti-slip layer may be a layer containing fine particles (mineral substance particles, plastic particles, etc.) and a binder (such as the binder exemplified in the section of the thermal barrier layer), or may be a layer containing an adhesive. Adhesives (or adhesives) include vinyl chloride adhesives, vinyl acetate adhesives, polyolefin adhesives, (meth) acrylic adhesives, polyester adhesives, polyamide adhesives, polyurethane adhesives. Examples thereof include asphalt and asphalt. Further, the adhesive may be an evaporation type adhesive (solution type adhesive, latex or emulsion type adhesive, etc.), or a hot melt adhesive resin.
透湿防水シートは、上記機能層を単独で又は二種以上組み合わせて含んでいてもよい。機能層の厚みは、その種類に応じて適宜選択でき、例えば、1〜500μm、好ましくは5〜400μm、さらに好ましくは10〜300μm程度である。 The moisture permeable waterproof sheet may contain the functional layer alone or in combination of two or more. The thickness of the functional layer can be appropriately selected according to the type, and is, for example, 1 to 500 μm, preferably 5 to 400 μm, and more preferably about 10 to 300 μm.
なお、透湿防水シートの透湿抵抗及び防水性は、それぞれ、透湿防水層の透湿抵抗及び防水性と同一の範囲から選択できる。 In addition, the moisture permeability resistance and waterproofness of a moisture-permeable waterproof sheet can each be selected from the same range as the moisture permeability resistance and waterproofness of a moisture-permeable waterproof layer.
本発明の透湿防水シートは、防虫・防腐剤(又は界面活性剤)を含有する建材(建築物又は構造物の構成部材)の下地として利用される。換言すれば、上記建材の裏面(建築物又は構造物の屋内側の面)に本発明の透湿防水シートを配設して利用される。建築物又は構造物としては、例えば、住宅(木造住宅など)、プレハブ(仮設住宅など)、オフィス、宿泊施設(旅館、ロッジなど)、娯楽施設(美術館、博物館、劇場、競技場など)、商業施設、観光施設、駅、空港などが例示できる。本発明の透湿防水シートは、上記建築物又は構造物の少なくとも一部の構造、例えば、屋根(陸屋根、勾配屋根など)、庇、天井、壁、サッシ、床などに適用してもよい。特に、本発明の透湿防水シートは、屋根及び/又は外壁の構成部材(胴縁、桟木など)の下地として好適に利用できる。 The moisture-permeable waterproof sheet of the present invention is used as a foundation of a building material (a building or a structural component) containing an insecticide / preservative (or a surfactant). In other words, the moisture-permeable waterproof sheet of the present invention is disposed and used on the back surface of the building material (the indoor side surface of the building or structure). Buildings or structures include, for example, houses (such as wooden houses), prefabricated (such as temporary houses), offices, lodging facilities (such as inns and lodges), entertainment facilities (such as museums, museums, theaters, and stadiums), and commerce. Facilities, tourist facilities, stations, airports, etc. can be exemplified. The moisture permeable waterproof sheet of the present invention may be applied to at least a part of the above-mentioned building or structure, for example, a roof (land roof, sloped roof, etc.), fence, ceiling, wall, sash, floor and the like. In particular, the moisture-permeable waterproof sheet of the present invention can be suitably used as a base for constituent members (trunk edge, pier, etc.) of the roof and / or outer wall.
防虫・防腐剤(防蟻・防腐剤など)の有効成分(又は活性成分)としては、特に制限されず、例えば、トリアゾール系化合物(例えば、テブコナゾール、ヘキサコナゾール、プロピコナゾール、シプロコナゾール、エポキシコナゾール、イプコナゾール、シメコナゾール、メトコナゾールなど)、ピレスロイド系化合物(例えば、アレスリン、ペルメトリン、トラロメトリン、ビフェントリン、アクリナトリン、アルファシペルメトリン、シフルトリン、シフェノトリン、プラレトリン、エトフェンプロックス、シラフルオフェン、パーメスリン、トラロメスリン、フェンバレレートなど)、ネオニコチノイド(クロロニコチニル)系化合物(例えば、チアクロプリド、ニテンピラム、クロチアニジン、イミダクロプリド、チアメトキサム、アセタミプリド、ジノテフランなど)、カーバメイト系化合物(例えば、カルバリル、フェノブカルブ、プロポクスルなど)、ピロール系化合物(例えば、クロルフェナピルなど)、フェニルピラゾール系化合物(例えば、フィプロニル、ピリプロールなど)、セミカルバゾン系化合物(例えば、メタフルミゾン、インドキサカルブなど)、有機ハロゲン系化合物(例えば、ケルセンなどの有機塩素系化合物;ジヨードメチル−p−トリルスルホン、3−ヨード−2−プロピニルブチルカーバメート、4−クロルフェニル−3−ヨードプロパルギルホルマール、4−メトキシフェニル−3−ヨードプロパルギルホルマール、トリヨードアリルアルコールなどの有機ヨード系化合物など)、有機リン系化合物としては(例えば、ホキシム、ピリダフェンチオン、フェニトロチオン、テトラクロルビンホス、ジクロフェンチオン、プロペタンホスなど)などが例示できる。これらの有効成分は、塩、水和物、溶媒和物などの形態で防虫・防腐剤に含有されていてもよい。 The active ingredient (or active ingredient) of the insect repellent / preservative (anticide / preservative, etc.) is not particularly limited, and for example, triazole compounds (for example, tebuconazole, hexaconazole, propiconazole, cyproconazole, Epoxiconazole, ipconazole, cimeconazole, metconazole, etc.), pyrethroid compounds (for example, aresulin, permethrin, tralomethrin, bifenthrin, acrinatrin, alpha cypermethrin, cyfluthrin, ciphenothrin, praretrin, etofenprox, silaflutrafen mesulin, permesline, ), Neonicotinoid (chloronicotinyl) compounds (eg thiacloprid, nitenpyram, clothianidin, imidacloprid, thiamethoxam, Cetamprid, dinotefuran, etc.), carbamate compounds (eg, carbaryl, fenocarb, propoxur, etc.), pyrrole compounds (eg, chlorfenapyr), phenylpyrazole compounds (eg, fipronil, pyriprole, etc.), semicarbazone compounds (eg, metaflumizone) , Indoxacarb, etc.), organic halogen compounds (for example, organochlorine compounds such as Kelsen; diiodomethyl-p-tolylsulfone, 3-iodo-2-propynylbutylcarbamate, 4-chlorophenyl-3-iodopropargyl formal, Organic phosphorus compounds such as 4-methoxyphenyl-3-iodopropargyl formal, triiodoallyl alcohol, etc.) (eg, oxime, pyriyl) Fenthion, fenitrothion, tetrachlorvinphos bottle phosphite, Jikurofenchion, etc. propetamphos), and others. These active ingredients may be contained in insect repellents and preservatives in the form of salts, hydrates, solvates and the like.
防虫・防腐剤は、上記有効成分を単独で又は二種以上組み合わせて含んでいてもよい。上記有効成分のうち、水分子を吸着可能な親水基と、疎水性シートへの浸透性を向上するための嵩高い疎水基とを有する有効成分(特に、シプロコナゾールなどのトリアゾール系化合物)であってもよい。このような有効成分を含む水に対しても、撥水性を向上できる。 The insect repellent / preservative may contain the above active ingredients alone or in combination of two or more. Among the above active ingredients, an active ingredient having a hydrophilic group capable of adsorbing water molecules and a bulky hydrophobic group for improving the permeability to the hydrophobic sheet (particularly triazole compounds such as cyproconazole) There may be. Water repellency can be improved even for water containing such active ingredients.
防虫・防腐剤は、被処理材への有効成分の浸透性を向上するため、通常、界面活性剤を含んでいる。界面活性剤は、アニオン界面活性剤、カチオン界面活性剤、両性イオン界面活性剤であってもよいが、疎水性シートへの浸透性の高いノニオン界面活性剤であってもよい。本発明では、ノニオン界面活性剤が溶出した雨水に対しても、高い撥水性を発揮できる。 Insecticides and preservatives usually contain a surfactant in order to improve the permeability of the active ingredient to the material to be treated. The surfactant may be an anionic surfactant, a cationic surfactant, or an amphoteric ionic surfactant, but may also be a nonionic surfactant that has high permeability to the hydrophobic sheet. In this invention, high water repellency can be exhibited also with respect to the rainwater which the nonionic surfactant eluted.
ノニオン界面活性剤としては、例えば、エーテル型、エステル型、エステルエーテル型、含窒素型(又はアミン型)などが例示できる。エーテル型ノニオン界面活性剤としては、例えば、(ポリ)アルカンポリオールアルキルエーテル(例えば、ポリC2−3アルキレングリコールモノ2−エチルヘキシルエーテル、ポリC2−3アルキレングリコールモノノニルエーテル、ポリC2−3アルキレングリコールモノデシルエーテル、ポリC2−3アルキレングリコールモノラウリルエーテル、ポリC2−3アルキレングリコールモノセチルエーテル、ポリC2−3アルキレングリコールモノステアリルエーテルなどのポリC2−3アルキレングリコールC8−24アルキルエーテルなど)、(ポリ)アルカンポリオールアリールエーテル(例えば、ポリC2−3アルキレングリコールモノオクチルフェニルエーテル、ポリC2−3アルキレングリコールモノノニルフェニルエーテルなどのポリC2−3アルキレングリコールC8−24アルキルC6−10アリールエーテルなど)、(ポリ)アルカンポリオールアラルキルエーテル(例えば、ポリC2−3アルキレングリコールモノクミルフェニルエーテルなどのポリC2−3アルキレングリコールC6−10アリールC1−4アルキルエーテルなど)、ポリオキシエチレンポリオキシプロピレンブロックコポリマーなどが例示できる。 Examples of nonionic surfactants include ether types, ester types, ester ether types, nitrogen-containing types (or amine types), and the like. Examples of the ether type nonionic surfactant include (poly) alkane polyol alkyl ethers (for example, poly C2-3 alkylene glycol mono 2-ethylhexyl ether, poly C2-3 alkylene glycol monononyl ether, poly C2-3). alkylene glycol mono decyl ether, poly C 2-3 alkylene glycol mono lauryl ether, poly C 2-3 alkylene glycol mono cetyl ether, poly C 2-3 alkylene glycol such as poly C 2-3 alkylene glycol monostearyl ether C 8- 24 alkyl ethers), (poly) alkane polyol aryl ethers (eg poly C 2-3 alkylene glycol monooctyl phenyl ether, poly C 2-3 alkylene glycol monononyl pheny) And poly C 2-3 alkylene glycol C 8-24 alkyl C 6-10 aryl ether such as ether), (poly) alkane polyols aralkyl ethers (e.g., poly C 2-3 poly C 2 such as alkylene glycol mono cumyl phenyl ether -3 alkylene glycol C 6-10 aryl C 1-4 alkyl ether), polyoxyethylene polyoxypropylene block copolymer and the like.
エステル型ノニオン界面活性剤としては、3価以上の多価アルコールの脂肪酸エステル、例えば、グリセリンモノステアリン酸エステルなどのグリセリンC8−24脂肪酸エステル;ペンタエリスリトールジ牛脂脂肪酸エステルなどのペンタエリスリトールC8−24脂肪酸エステル;ショ糖モノステアリン酸エステル、ショ糖ジオレイン酸エステルなどのショ糖C8−24脂肪酸エステル;ソルビタンモノ乃至トリオレイン酸エステルなどのソルビタンC8−24脂肪酸エステル(又はソルビトールC8−24脂肪酸エステル)などが例示できる。 Examples of the ester-type nonionic surfactant include fatty acid esters of trihydric or higher polyhydric alcohols, for example, glycerin C 8-24 fatty acid esters such as glycerin monostearate; pentaerythritol C 8− such as pentaerythritol di-tallow fatty acid ester. 24 fatty acid esters; sucrose monostearate, sucrose C 8-24 fatty acid esters such as sucrose dioleate ester; sorbitan C 8-24 fatty acid esters such as sorbitan mono- or trioleate (or sorbitol C 8-24 Fatty acid ester) and the like.
エステルエーテル型ノニオン界面活性剤としては、例えば、ポリアルキレングリコール脂肪酸エステル(例えば、ポリエチレングリコールモノラウリン酸エステルなどのポリC2−3アルキレングリコールC8−24脂肪酸エステルなど)、3価以上の多価アルコールのC2−3アルキレンオキサイド付加体の脂肪酸エステル(例えば、ポリオキシエチレングリセリンステアリン酸エステル、ポリオキシエチレンヒマシ油などのポリオキシC2−3アルキレングリセリンC8−24脂肪酸エステル;ポリオキシエチレンソルビタンモノステアリン酸エステルなどのポリオキシC2−3アルキレンソルビタンC8−24脂肪酸エステル(又はポリオキシC2−3アルキレンソルビトールC8−24脂肪酸エステル)などが例示できる。 The ester ether type nonionic surfactant, for example, polyalkylene glycol fatty acid esters (e.g., poly C 2-3 alkylene glycol C 8-24 fatty acid esters such as polyethylene glycol monolaurate ester), trihydric or higher alcohol A fatty acid ester of a C 2-3 alkylene oxide adduct (for example, polyoxy C 2-3 alkylene glycerin C 8-24 fatty acid ester such as polyoxyethylene glycerin stearate ester, polyoxyethylene castor oil; polyoxyethylene sorbitan monostearate) Examples include polyoxy C 2-3 alkylene sorbitan C 8-24 fatty acid ester (or polyoxy C 2-3 alkylene sorbitol C 8-24 fatty acid ester) such as acid ester.
含窒素型ノニオン界面活性剤(又はアミン型ノニオン界面活性剤)としては、例えば、ポリオキシエチレンラウリルアミノエーテル、ポリオキシエチレンステアリルアミノエーテルなどのC8−24アルキルアミンのC2−3アルキレンオキサイド付加体、脂肪酸アルカノールアミド又はそのC2−3アルキレンオキサイド付加物(例えば、ヤシ油脂肪酸ジエタノールアミド、ポリオキシエチレンヤシ脂肪酸モノエタノールアミドなどのC8−24脂肪酸アルカノールアミド又はそのC2−3アルキレンオキサイド付加体など)などが例示できる。 Examples of the nitrogen-containing nonionic surfactant (or amine-type nonionic surfactant) include C 2-3 alkylene oxide addition of C 8-24 alkylamine such as polyoxyethylene lauryl amino ether and polyoxyethylene stearyl amino ether. body, fatty acid alkanolamides or C 2-3 alkylene oxide adducts (e.g., coconut oil fatty acid diethanolamide, C 8-24 fatty acid alkanolamides or C 2-3 alkylene oxide adduct such as polyoxyethylene coconut fatty acid monoethanolamide Body etc.).
これらの界面活性剤は、単独で又は二種以上組み合わせてもよい。これらの界面活性剤のうち、特に、疎水性シートへの浸透性に優れる嵩高い疎水基を有するノニオン界面活性剤(例えば、ポリC2−3アルキレングリコールC8−24アルキルC6−10アリールエーテル、ポリC2−3アルキレングリコールC6−10アリールC1−4アルキルエーテル)であってもよい。このような界面活性剤を含む水に対しても、撥水性を向上できる。 These surfactants may be used alone or in combination of two or more. Among these surfactants, in particular, nonionic surfactants having bulky hydrophobic groups excellent in permeability to hydrophobic sheets (for example, poly C 2-3 alkylene glycol C 8-24 alkyl C 6-10 aryl ether) , Poly C 2-3 alkylene glycol C 6-10 aryl C 1-4 alkyl ether). Water repellency can be improved even for water containing such a surfactant.
界面活性剤の親水性−親油性バランス(HLB)は、例えば、20以下、好ましくは10〜16、さらに好ましくは11〜15(例えば、12〜14)程度である。HLBが比較的小さく、親油性が高い界面活性剤を含む水は疎水性シートを透過しやすいが、このような界面活性剤を含む水に対する撥水性にも優れている。 The hydrophilic-lipophilic balance (HLB) of the surfactant is, for example, about 20 or less, preferably about 10 to 16, and more preferably about 11 to 15 (for example, 12 to 14). Water containing a surfactant having a relatively small HLB and high lipophilicity easily permeates the hydrophobic sheet, but is also excellent in water repellency against water containing such a surfactant.
防虫・防腐剤は、さらに他の添加剤を含んでいてもよい。他の添加剤としては、安定剤、分散剤(エタノールアミンなど)、キレート剤(酸化銅など)、可塑剤、粘稠化剤、消泡剤、着色剤などが例示できる。他の添加剤は、単独で又は二種以上組み合わせて使用できる。 The insect repellent / preservative may further contain other additives. Examples of other additives include stabilizers, dispersants (such as ethanolamine), chelating agents (such as copper oxide), plasticizers, thickeners, antifoaming agents, and coloring agents. Other additives can be used alone or in combination of two or more.
このように、本発明では、多孔質の疎水性樹脂シート又は疎水性不織布で構成された透湿防水層に対して、前記フッ素化合物を含む処理剤で表面処理するため、防虫・防腐剤(又は界面活性剤)を含む水が、細孔を通過することを抑制できるためか、撥水性を顕著に向上できる。 As described above, in the present invention, the moisture-permeable waterproof layer composed of the porous hydrophobic resin sheet or the hydrophobic nonwoven fabric is surface-treated with the treatment agent containing the fluorine compound. The water repellency can be remarkably improved because water containing the surfactant) can be prevented from passing through the pores.
以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例によって限定されるものではない。実施例及び比較例の透湿防水シートの評価方法は以下の通りである。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples. The evaluation method of the moisture-permeable waterproof sheet of an Example and a comparative example is as follows.
[界面活性剤の浸透試験]
実施例及び比較例の透湿防水シートに界面活性剤(Roche社製、Triton X-100)を100μL滴下した後、シート裏面への水の浸透性を以下の基準により評価した。
◎:界面活性剤を含む水を滴下して水分が蒸発するまで放置しても裏面に全く浸透しない
○:界面活性剤を含む水を滴下して水分が蒸発するまで放置すると裏面にやや浸透する
△:界面活性剤を含む水を滴下して1分ほど放置すると裏面にやや浸透する
×:裏面活性剤を含む水を滴下して1分ほど放置すると裏面にまで完全に浸透する。
[Surfactant penetration test]
After 100 μL of a surfactant (manufactured by Roche, Triton X-100) was dropped on the moisture-permeable waterproof sheets of Examples and Comparative Examples, water permeability to the back of the sheet was evaluated according to the following criteria.
◎: Even if the water containing the surfactant is dropped and left until the water evaporates, it does not penetrate at all on the back surface. ○: If the water containing the surfactant is dropped and left until the water evaporates, it slightly penetrates the back surface. Δ: When water containing a surfactant is dropped and allowed to stand for about 1 minute, it slightly penetrates the back surface. ×: When water containing a back surface active agent is dropped and left for about 1 minute, it completely penetrates to the back surface.
[防蟻・防腐剤の浸透試験A]
防蟻・防腐剤(コパーズ・アーチケミカル社製、タナリス)で処理された木材の下半分の高さまで水道水に浸漬し、前記木材の上に実施例及び比較例の透湿防水シートを積層し、このシートの上から800gの荷重を作用させて、室温で所定時間放置した後、シート裏面への水の浸透性を以下の基準により評価した。
◎:1週間放置しても裏面には水が浸透しない
○:1週間放置すると裏面に水が浸透してシートの一部が防蟻・防腐剤の色に変色する
△:1週間放置すると裏面に水が浸透してシートの全体が防蟻・防腐剤の色に変色する
×:3日間放置すると裏面に水が浸透してシートが防蟻・防腐剤の色に変色する。
[Penetration test A for ants and preservatives]
Immerse it in tap water to the height of the lower half of the timber treated with anti-ant / preservative (Coppers Arch Chemical Co., Ltd., Tanaris), and laminate the moisture-permeable waterproof sheets of Examples and Comparative Examples on the timber. Then, a load of 800 g was applied from the top of the sheet and allowed to stand at room temperature for a predetermined time, and then the water permeability to the back surface of the sheet was evaluated according to the following criteria.
◎: Water does not permeate the back side even if left for 1 week ○ Water permeates the back side if left for 1 week and part of the sheet changes color to ant / preservative △: Back side if left for 1 week Water penetrates into the sheet, and the entire sheet changes to the color of the ant / preservative. X: When left for 3 days, water penetrates the back surface and the sheet changes to the color of the ant / preservative.
[防蟻・防腐剤の浸透試験B]
実施例及び比較例の透湿防水シートの上に、ポリ塩化ビニル管(内径40mm)をシーリング材でシールして固定し、試験体を作製した。試験体のポリ塩化ビニル管に、防蟻・防腐剤(タナリス)を水で100倍に希釈した水溶液を注入し(水頭10mm)、24時間静置した後、裏面への染み込みの有無を確認した。3個の試験体のうち、シート裏面に水が染み込んだ試験体の数をカウントし、以下の基準により評価した。
◎:シート裏面に水が染みこんだ試験体の数が0個である
×:シート裏面に水が染みこんだ試験体の数が1個以上である。
[Penetration test B for ant / preservative]
A polyvinyl chloride tube (inner diameter 40 mm) was sealed and fixed on the moisture-permeable waterproof sheets of Examples and Comparative Examples with a sealing material to prepare a test body. An aqueous solution obtained by diluting ant repellant / preservative (Tanaris) 100 times with water was poured into the polyvinyl chloride tube of the test specimen (water head 10 mm), left to stand for 24 hours, and then checked for penetration on the back surface. . Of the three specimens, the number of specimens in which water was soaked into the back of the sheet was counted and evaluated according to the following criteria.
(Double-circle): The number of the test bodies in which water permeated the sheet back surface is 0 x: The number of the test bodies in which water permeated the sheet back surface is 1 or more.
[シャワー試験]
JIS L1092に規定されているブンデスマン降雨試験機を用いて、シャワー試験を行った。試験体は、70mm角の合板上に、実施例及び比較例の透湿防水シートを積層し、中央部にステープル(厚さ0.7mm、幅12mm、長さ8mm)を穿設し、透湿防水シートと合板との間に水が入り込まないように周縁部をアクリル粘着剤付き防水テープで貼り合わせることにより、作製した。試験条件は25mL/2.5分の雨量に20分間暴露した。10個の試験体のうち、裏面に水が染みこんだ(ステープル周辺に5mm以上の浸水が認められた)試験体の数をカウントし、以下の基準により評価した。
◎:シート裏面に水が染み込んだ試験体の数が2個以下である
○:シート裏面に水が染み込んだ試験体の数が3個以上5個以下である
×:シート裏面に水が染みこんだ試験体の数が6個以上である。
[Shower test]
A shower test was conducted using a Bundesmann rainfall tester specified in JIS L1092. The test body is a laminate of moisture-permeable waterproof sheets of Examples and Comparative Examples on a 70 mm square plywood, and a staple (thickness 0.7 mm, width 12 mm, length 8 mm) is formed in the center, and moisture-permeable It was produced by bonding the peripheral edge with a waterproof tape with an acrylic adhesive so that water did not enter between the waterproof sheet and the plywood. Test conditions were exposed to 25 mL / 2.5 minutes of rainfall for 20 minutes. Among the 10 test specimens, the number of test specimens in which water soaked into the back surface (water immersion of 5 mm or more around the staples was observed) was counted and evaluated according to the following criteria.
◎: The number of test specimens in which water is soaked on the back of the sheet is 2 or less ○: The number of test bodies in which water is soaked on the back of the sheet is 3 or more and 5 or less x: Water is soaked on the back of the sheet The number of test specimens is 6 or more.
[釘打ち試験]
実施例及び比較例の透湿防水シートを木材に釘で固定し、完全に釘の頭の部分が木材に接した状態にする。その後、釘の頭部分に防蟻・防腐剤(タナリス)を100倍に希釈した水溶液を1mL滴下して、シートの裏面に染み出すか否か試験を行った。
◎:シート裏面への染み込みは全くない
×:シートの裏面への染み込みが確認できる。
[Nailing test]
The moisture-permeable waterproof sheets of Examples and Comparative Examples are fixed to wood with nails so that the head portion of the nail is completely in contact with the wood. Thereafter, 1 mL of an aqueous solution obtained by diluting the ant / preservative (Tanaris) 100 times was dropped on the head of the nail, and a test was performed to see if it exudes to the back surface of the sheet.
A: There is no soaking on the back side of the sheet. X: A soaking on the back side of the sheet can be confirmed.
[透湿性試験]
実施例及び比較例の透湿防水シートについて、JIS Z0208に準拠した方法により透湿度を算出し、JIS A6111記載の計算式(下記式)で透湿抵抗を算出した。
[Moisture permeability test]
About the moisture-permeable waterproof sheet of an Example and a comparative example, moisture permeability was computed by the method based on JISZ0208, and moisture-permeable resistance was computed by the calculation formula (following formula) of JISA6111.
Pe=574×(1/Rv)
(式中、Peは透湿度を示し、Rvは透湿抵抗を示す)
◎:透湿抵抗が0.19以下である
×:透湿抵抗が0.19より大きい。
Pe = 574 × (1 / Rv)
(In the formula, Pe represents moisture permeability and Rv represents moisture resistance)
A: Moisture permeability resistance is 0.19 or less. X: Moisture permeability resistance is greater than 0.19.
比較例1
一方の面がエンボス加工されたポリエステル不織布(目付:50g/m2)の他方の面に微多孔質ポリエチレンシート(平均孔径1.78μm、目付:30g/m2)を積層することにより、透湿防水シート(透湿抵抗:0.11m3・s・Pa/μm、厚み:160μm)を作製した。
Comparative Example 1
One surface embossed nonwoven polyester fabric (basis weight: 50g / m 2) on the other side to the microporous polyethylene sheet (average pore size 1.78Myuemu, basis weight: 30g / m 2) by laminating, moisture permeation A waterproof sheet (moisture permeability resistance: 0.11 m 3 · s · Pa / μm, thickness: 160 μm) was produced.
比較例2
一方の面がエンボス加工されたポリエステル不織布(目付:50g/m2)の他方の面に微多孔質ポリエチレンシート(平均孔径1.78μm、目付:22g/m2)を積層することにより、透湿防水シート(透湿抵抗:0.10m3・s・Pa/μm、厚み:156μm)を作製した。
Comparative Example 2
Polyester one side is embossed nonwoven fabric (basis weight: 50g / m 2) on the other side to the microporous polyethylene sheet (average pore size 1.78Myuemu, basis weight: 22g / m 2) by laminating, moisture permeation A waterproof sheet (moisture permeability resistance: 0.10 m 3 · s · Pa / μm, thickness: 156 μm) was produced.
比較例3
フラッシュ紡糸法により製造された高密度ポリエチレン不織布(透湿抵抗:0.13m3・s・Pa/μm、厚み:150μm)を使用した。
Comparative Example 3
A high-density polyethylene nonwoven fabric (moisture permeability resistance: 0.13 m 3 · s · Pa / μm, thickness: 150 μm) manufactured by flash spinning was used.
実施例1
水素原子がフッ素原子で置換された炭素数6個のアルキル基を有し、かつ末端に反応性基としてアクリロイル基を有するフッ素化合物を20質量%含有する水溶液(旭硝子社製、AGE060)1gをエタノール50gに加えた処理液に、比較例1の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 1
1 g of an aqueous solution (AGE060, manufactured by Asahi Glass Co., Ltd.) containing 20% by mass of a fluorine compound having an alkyl group having 6 carbon atoms in which a hydrogen atom is substituted with a fluorine atom and having an acryloyl group as a reactive group at the terminal After immersing the moisture-permeable waterproof sheet of Comparative Example 1 in the treatment liquid added to 50 g, the moisture-permeable waterproof sheet was prepared by drying at 100 ° C. for 30 seconds.
実施例2
比較例2の透湿防水シートを処理液に浸漬する点を除き、実施例1と同様に操作して、透湿防水シートを作製した。
Example 2
A moisture-permeable waterproof sheet was produced in the same manner as in Example 1 except that the moisture-permeable waterproof sheet of Comparative Example 2 was immersed in the treatment liquid.
実施例3
比較例3の透湿防水シートを処理液に浸漬する点を除き、実施例1と同様に操作して、透湿防水シートを作製した。
Example 3
A moisture-permeable waterproof sheet was produced in the same manner as in Example 1 except that the moisture-permeable waterproof sheet of Comparative Example 3 was immersed in the treatment liquid.
実施例4
水溶液(AGE060)1gをエタノール100gに加えた処理液に、比較例1の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 4
After immersing the moisture-permeable waterproof sheet of Comparative Example 1 in a treatment solution obtained by adding 1 g of an aqueous solution (AGE060) to 100 g of ethanol, a moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例5
比較例2の透湿防水シートを処理液に浸漬する点を除き、実施例4と同様に操作して、透湿防水シートを作製した。
Example 5
A moisture-permeable waterproof sheet was produced in the same manner as in Example 4 except that the moisture-permeable waterproof sheet of Comparative Example 2 was immersed in the treatment liquid.
実施例6
比較例3の透湿防水シートを処理液に浸漬する点を除き、実施例4と同様に操作して、透湿防水シートを作製した。
Example 6
A moisture-permeable waterproof sheet was produced in the same manner as in Example 4 except that the moisture-permeable waterproof sheet of Comparative Example 3 was immersed in the treatment liquid.
実施例7
水素原子がフッ素原子で置換された炭素数4個のアルキル基を有し、かつ末端に反応性基として3塩化シリル基を有するフッ素化合物(信越シリコーン社製、LS−912、1H,1H,2H,2H−ノナフルオロヘキシルトリクロロシラン)5gに水0.71g及び0.5N塩酸水溶液0.1gを加え、室温にて適宜攪拌して加水分解させた後、8.42gのエタノールを加えて処理液を作製した。この処理液に、比較例1の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 7
Fluorine compound having an alkyl group having 4 carbon atoms in which a hydrogen atom is substituted with a fluorine atom and having a silyl trichloride group as a reactive group at the end (manufactured by Shin-Etsu Silicone Co., Ltd., LS-912, 1H, 1H, 2H , 2H-Nonafluorohexyltrichlorosilane) 0.71 g of water and 0.1 g of 0.5N hydrochloric acid aqueous solution were added to 5 g, and the mixture was appropriately stirred at room temperature for hydrolysis, and then 8.42 g of ethanol was added to the treatment solution. Was made. After immersing the moisture-permeable waterproof sheet of Comparative Example 1 in this treatment solution, the moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例8
比較例3の透湿防水シートを処理液に浸漬する点を除き、実施例7と同様に操作して、透湿防水シートを作製した。
Example 8
A moisture-permeable waterproof sheet was produced in the same manner as in Example 7 except that the moisture-permeable waterproof sheet of Comparative Example 3 was immersed in the treatment liquid.
実施例9
水素原子がフッ素原子で置換された炭素数1個のアルキル基を有し、かつ末端に反応性基としてメトキシシリル基を有するフッ素化合物(信越シリコーン社製、KBM−7103、3,3,3−トリフルオロプロピルトリメトキシシラン)5gに水1.24g及び0.5N塩酸水溶液0.2gを加え、室温にて適宜攪拌して加水分解させた後、エタノール6.86gを加えて処理液を作製した。この処理液に、比較例1の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 9
Fluorine compound having an alkyl group having 1 carbon atom in which a hydrogen atom is substituted with a fluorine atom and having a methoxysilyl group as a reactive group at the terminal (KBE-7103, 3,3,3- 1.24 g of water and 0.2 g of 0.5N hydrochloric acid aqueous solution were added to 5 g of (trifluoropropyltrimethoxysilane), and the mixture was appropriately stirred at room temperature for hydrolysis, and then 6.86 g of ethanol was added to prepare a treatment solution. . After immersing the moisture-permeable waterproof sheet of Comparative Example 1 in this treatment solution, the moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例10
比較例3の透湿防水シートを処理液に浸漬する点を除き、実施例9と同様に操作して、透湿防水シートを作製した。
Example 10
A moisture-permeable waterproof sheet was produced in the same manner as in Example 9 except that the moisture-permeable waterproof sheet of Comparative Example 3 was immersed in the treatment liquid.
実施例11
フッ素化合物(KBM−7103)5gに水0.62g及び0.5N塩酸水溶液0.2gを加え、室温にて適宜攪拌して加水分解させた後、エタノール680gを加えた処理液に、比較例2の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 11
Comparative Example 2 was added to a treatment liquid in which 0.62 g of water and 0.2 g of a 0.5N hydrochloric acid aqueous solution were added to 5 g of a fluorine compound (KBM-7103), followed by appropriate stirring at room temperature for hydrolysis, and then 680 g of ethanol was added. After immersing the moisture-permeable waterproof sheet, the moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例12
フッ素化合物(KBM−7103)5gに水1.24g及び0.5N塩酸水溶液0.2gを加え、室温にて適宜攪拌して加水分解させた後、エタノール340gを加えた処理液に、比較例3の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 12
Comparative Example 3 was added to 5 g of a fluorine compound (KBM-7103), 1.24 g of water and 0.2 g of 0.5N hydrochloric acid aqueous solution were added, and the mixture was appropriately stirred at room temperature to be hydrolyzed and then 340 g of ethanol was added. After immersing the moisture-permeable waterproof sheet, the moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例13
水溶液(AGE060)1gをエタノール300gに加えた処理液に、比較例1の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 13
After immersing the moisture-permeable waterproof sheet of Comparative Example 1 in a treatment solution obtained by adding 1 g of an aqueous solution (AGE060) to 300 g of ethanol, a moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例14
比較例3の透湿防水シートを処理液に浸漬する点を除き、実施例13と同様に操作して、透湿防水シートを作製した。
Example 14
A moisture-permeable waterproof sheet was produced in the same manner as in Example 13 except that the moisture-permeable waterproof sheet of Comparative Example 3 was immersed in the treatment liquid.
実施例15
水溶液(AGE060)1gをエタノール40gに加えた処理液に、比較例3の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 15
After immersing the moisture-permeable waterproof sheet of Comparative Example 3 in a treatment solution obtained by adding 1 g of an aqueous solution (AGE060) to 40 g of ethanol, a moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例16
水溶液(AGE060)1gをエタノール50gに加えて、第1の溶液を調製した。また、フッ素化合物(KBM−7103)5gに水1.24g及び0.5N塩酸水溶液0.2gを加え、室温にて適宜攪拌して加水分解させた後、エタノール34gを加えて、第2の溶液を調製した。第1の溶液に第2の溶液を0.2g加えた処理液に、比較例1の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 16
1 g of an aqueous solution (AGE060) was added to 50 g of ethanol to prepare a first solution. In addition, 1.24 g of water and 0.2 g of 0.5N hydrochloric acid aqueous solution were added to 5 g of a fluorine compound (KBM-7103), and the mixture was hydrolyzed by appropriate stirring at room temperature, and then 34 g of ethanol was added to obtain the second solution. Was prepared. After immersing the moisture-permeable waterproof sheet of Comparative Example 1 in a treatment solution obtained by adding 0.2 g of the second solution to the first solution, the moisture-permeable waterproof sheet was produced by drying at 100 ° C. for 30 seconds.
実施例17
水溶液(AGE060)1gをエタノール40gに加えて、第1の溶液を調製した。第1の溶液に実施例16で得られた第2の溶液を0.2g加えた処理液に、比較例3の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 17
1 g of an aqueous solution (AGE060) was added to 40 g of ethanol to prepare a first solution. After immersing the moisture-permeable waterproof sheet of Comparative Example 3 in a treatment solution obtained by adding 0.2 g of the second solution obtained in Example 16 to the first solution, the solution was permeable by drying at 100 ° C. for 30 seconds. A wet waterproof sheet was prepared.
実施例18
水溶液(AGE060)0.9gをエタノール100gに加えて、第1の溶液を調製した。第1の溶液に実施例16で得られた第2の溶液を0.2g加えた処理液に、比較例1の透湿防水シートを浸漬した後、100℃で30秒間乾燥することにより、透湿防水シートを作製した。
Example 18
A first solution was prepared by adding 0.9 g of an aqueous solution (AGE060) to 100 g of ethanol. After immersing the moisture-permeable waterproof sheet of Comparative Example 1 in a treatment solution obtained by adding 0.2 g of the second solution obtained in Example 16 to the first solution, the membrane was dried at 100 ° C. for 30 seconds, thereby permeable. A wet waterproof sheet was prepared.
実施例19
比較例3の透湿防水シートを処理液に浸漬する点を除き、実施例18と同様に操作して、透湿防水シートを作製した。
Example 19
A moisture-permeable waterproof sheet was produced in the same manner as in Example 18 except that the moisture-permeable waterproof sheet of Comparative Example 3 was immersed in the treatment liquid.
比較例及び実施例の透湿防水シートの評価結果を表1に示す。 Table 1 shows the evaluation results of the moisture permeable waterproof sheets of the comparative example and the example.
なお、表1中、処理液の濃度とは、式:100×(フッ素化合物の質量/処理液の全質量)に基づいて算出される値を意味する。 In Table 1, the concentration of the treatment liquid means a value calculated based on the formula: 100 × (mass of fluorine compound / total mass of the treatment liquid).
表1から明らかなように、比較例に比べて、実施例の透湿防水シートは、透湿性を損なうことなく、界面活性剤又は防蟻・防腐剤を含む水の浸入を有効に防止できるとともに、釘穴止水性にも優れている。 As is clear from Table 1, the moisture-permeable waterproof sheets of the examples can effectively prevent the intrusion of water containing a surfactant or an ant / antiseptic agent without impairing the moisture permeability as compared with the comparative example. Also, it has excellent water resistance against nail holes.
本発明の透湿防水シートは、多孔質であっても撥水性に優れているため、防虫・防腐剤又は界面活性剤を含有する建材(胴縁、桟木など)の下地材として好適に利用できる。 The moisture-permeable waterproof sheet of the present invention is excellent in water repellency even if it is porous, and thus can be suitably used as a base material for building materials (trunk edges, piers, etc.) containing insecticides / preservatives or surfactants. .
Claims (11)
多孔質の疎水性樹脂シート又は疎水性不織布で構成され、かつフッ素化合物を含む処理剤で表面処理された透湿防水層を含み、前記フッ素化合物が、直接結合又はリンカーを介してラジカル重合性基及び/又は加水分解縮合性基が連結したフルオロアルカンである透湿防水シート。 A moisture-permeable waterproof sheet used as a base of a building material containing an insect repellent and / or a preservative,
A moisture-permeable waterproof layer composed of a porous hydrophobic resin sheet or a hydrophobic nonwoven fabric and surface-treated with a treatment agent containing a fluorine compound, wherein the fluorine compound is a radically polymerizable group via a direct bond or a linker And / or a moisture permeable waterproof sheet, which is a fluoroalkane linked with a hydrolytic condensable group.
フッ素化合物と溶媒とを含む処理剤で多孔質の疎水性樹脂シート又は疎水性不織布を被覆又は含浸し、乾燥する工程を含み、前記フッ素化合物が、直接結合又はリンカーを介してラジカル重合性基及び/又は加水分解縮合性基が連結したフルオロアルカンである方法。 A method for producing a moisture permeable waterproof sheet used as a foundation for a building material containing an insect repellent and / or a preservative,
Covering or impregnating a porous hydrophobic resin sheet or hydrophobic nonwoven fabric with a treatment agent containing a fluorine compound and a solvent, followed by drying, wherein the fluorine compound is bonded directly or via a linker with a radical polymerizable group and A method wherein the hydrocondensable group is a linked fluoroalkane.
直接結合又はリンカーを介してラジカル重合性基及び/又は加水分解縮合性基が連結したフルオロアルカンを含む処理剤で前記透湿防水層を表面処理する工程を含む方法。 Improves or improves the water repellency of a moisture permeable waterproof sheet that is used as a base for building materials containing insect repellents and / or preservatives and includes a moisture permeable waterproof layer composed of a porous hydrophobic resin sheet or hydrophobic nonwoven fabric A way to
A method comprising the step of surface-treating the moisture-permeable and waterproof layer with a treating agent containing a fluoroalkane to which a radically polymerizable group and / or a hydrolytic condensable group are linked via a direct bond or a linker.
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