JP2013221549A - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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Publication number
JP2013221549A
JP2013221549A JP2012092444A JP2012092444A JP2013221549A JP 2013221549 A JP2013221549 A JP 2013221549A JP 2012092444 A JP2012092444 A JP 2012092444A JP 2012092444 A JP2012092444 A JP 2012092444A JP 2013221549 A JP2013221549 A JP 2013221549A
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Japan
Prior art keywords
sensor
locking groove
bearing device
ring
wheel bearing
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Pending
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JP2012092444A
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Japanese (ja)
Inventor
Shogo Suzuki
昭吾 鈴木
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2012092444A priority Critical patent/JP2013221549A/en
Publication of JP2013221549A publication Critical patent/JP2013221549A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/723Shaft end sealing means, e.g. cup-shaped caps or covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0073Hubs characterised by sealing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B7/00Wheel cover discs, rings, or the like, for ornamenting, protecting, venting, or obscuring, wholly or in part, the wheel body, rim, hub, or tyre sidewall, e.g. wheel cover discs, wheel cover discs with cooling fins
    • B60B7/0013Hub caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/768Sealings of ball or roller bearings between relatively stationary parts, i.e. static seals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7816Details of the sealing or parts thereof, e.g. geometry, material
    • F16C33/783Details of the sealing or parts thereof, e.g. geometry, material of the mounting region
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Bearings (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a wheel bearing device in which sealing performance of a fitting part between a sensor cap and an external member is improved at low cost without reducing productivity.SOLUTION: In a wheel bearing device, a sensor cap 10 is comprised of a bottomed and cylindrical cap body 14 made of a synthetic resin and a core metal 15 integrally molded in an opening part of the cap body. In a radially outer portion of the cap body 14, a mounting part 16 is formed while protruding axially. An insertion hole 16a extending axially is formed in the mounting part 16, and a sensor unit 20 is mounted into the insertion hole 16a. An end face of the mounting part 16 of the cap body 14 is abutted to an end face 4c of an external member 4, an annular lock recessed groove 18 is formed on the end face of the mounting part 16, an O-ring 23 is mounted into the lock recessed groove 18, and a protrusion 24 is formed in an opening part of the lock recessed groove 18, and thereby preventing the O-ring 23 from being dropped off.

Description

本発明は、自動車等の車輪を懸架装置に対して回転自在に支承する車輪用軸受装置、特に、車輪の回転速度を検出する回転速度検出装置が装着され、密封性の向上を図った車輪用軸受装置に関するものである。   The present invention relates to a wheel bearing device that rotatably supports a wheel of an automobile or the like with respect to a suspension device, and more particularly, to a wheel that is equipped with a rotation speed detection device that detects the rotation speed of the wheel to improve the sealing performance. The present invention relates to a bearing device.

自動車の車輪を懸架装置に対して回転自在に支承すると共に、アンチロックブレーキシステム(ABS)を制御し、車輪の回転速度を検出する回転速度検出装置が内蔵された車輪用軸受装置が一般的に知られている。従来、このような車輪用軸受装置は、転動体を介して転接する内方部材および外方部材の間にシール装置が設けられ、円周方向に磁極を交互に並べてなる磁気エンコーダを前記シール装置に一体化させると共に、磁気エンコーダと、この磁気エンコーダに対面配置され、車輪の回転に伴う磁気エンコーダの磁極変化を検出する回転速度センサとで回転速度検出装置が構成されている。   In general, a wheel bearing device in which a wheel of an automobile is rotatably supported with respect to a suspension device and an anti-lock brake system (ABS) is controlled to detect a rotation speed of the wheel is incorporated. Are known. Conventionally, in such a wheel bearing device, a sealing device is provided between an inner member and an outer member that are in rolling contact with a rolling element, and a magnetic encoder in which magnetic poles are alternately arranged in a circumferential direction is provided as the sealing device. In addition, the rotational speed detecting device is constituted by a magnetic encoder and a rotational speed sensor that is arranged facing the magnetic encoder and detects a magnetic pole change of the magnetic encoder accompanying the rotation of the wheel.

前記回転速度センサは、懸架装置を構成するナックルに車輪用軸受装置が装着された後、当該ナックルに装着されているものが一般的である。しかし、この回転速度センサと磁気エンコーダとのエアギャップの調整作業の煩雑さを解消すると共に、よりコンパクト化を狙って、最近では回転速度センサをも軸受に内蔵した回転速度検出装置付き車輪用軸受装置が提案されている。   In general, the rotational speed sensor is attached to the knuckle after the wheel bearing device is attached to the knuckle constituting the suspension device. However, in order to eliminate the complexity of adjusting the air gap between the rotational speed sensor and the magnetic encoder and to achieve a more compact design, recently, a bearing for a wheel with a rotational speed detection device that also incorporates the rotational speed sensor in the bearing. A device has been proposed.

このような車輪用軸受装置の一例として図8に示すような構造が知られている。この車輪用軸受装置は、外方部材51の内端開口部に合成樹脂製のカバー(センサキャップ)52が装着され、この外方部材51の内端開口部を塞いでいる。このカバー52の外側面側にはセンサ53が包埋されている。円環状に形成されたセンサ53の外半部は、カバー52の外側面から外方に突出している。また、カバー52の内側面には、センサ53の検出信号を取り出すためのコネクタ54がカバー52と一体に形成されている。このようなカバー52の外側面で、外周縁よりも少し直径方向内方に寄った部分には、外方に突出した凸部55が全周に亙って形成されている。センサ53の内端部は、この凸部55の直径方向中央部に包埋されている。   A structure as shown in FIG. 8 is known as an example of such a wheel bearing device. In the wheel bearing device, a cover (sensor cap) 52 made of synthetic resin is attached to the inner end opening of the outer member 51 and closes the inner end opening of the outer member 51. A sensor 53 is embedded on the outer surface side of the cover 52. An outer half portion of the sensor 53 formed in an annular shape protrudes outward from the outer surface of the cover 52. A connector 54 for taking out a detection signal of the sensor 53 is formed integrally with the cover 52 on the inner side surface of the cover 52. On the outer surface of the cover 52, a convex portion 55 protruding outward is formed over the entire circumference at a portion slightly inward in the diameter direction from the outer peripheral edge. The inner end portion of the sensor 53 is embedded in the central portion of the convex portion 55 in the diameter direction.

そして、凸部55の外周面に沿ってスリーブ(芯金)56が添設されている。このスリーブ56は、ステンレス鋼板等の金属板を、断面L字形で全体が円環状に形成され、円筒部56aと、この円筒部56aの内端縁から直径方向外方に折れ曲がった、外向フランジ状の鍔部56bとを有する。このうちの円筒部56aは、凸部55の外周面に沿って配設され、さらにこの凸部55の先端縁(外端縁)から外方に突出している。したがって、円筒部56aの先端部の内外両周面は、カバー52を構成する合成樹脂に覆われていない。一方、鍔部56bは、カバー52の外周縁部で凸部55よりも直径方向外方に存在する部分の厚さ方向中央部に包埋されている。なお、この鍔部56bの外周縁は、カバー52の外周縁にまでは達せず、このカバー52の内部に包埋されている。   A sleeve (core metal) 56 is attached along the outer peripheral surface of the convex portion 55. The sleeve 56 is a metal plate such as a stainless steel plate, which is formed in an annular shape with an L-shaped cross section and is bent outward in the diameter direction from the inner end edge of the cylindrical portion 56a and the cylindrical portion 56a. It has the collar part 56b. Of these, the cylindrical portion 56 a is disposed along the outer peripheral surface of the convex portion 55, and further protrudes outward from the tip edge (outer end edge) of the convex portion 55. Therefore, the inner and outer peripheral surfaces of the tip of the cylindrical portion 56 a are not covered with the synthetic resin that constitutes the cover 52. On the other hand, the flange portion 56 b is embedded in the central portion in the thickness direction of the outer peripheral edge portion of the cover 52 that is present on the outer side in the diameter direction than the convex portion 55. Note that the outer peripheral edge of the flange portion 56 b does not reach the outer peripheral edge of the cover 52, but is embedded in the cover 52.

カバー52により外方部材51の内端開口部を塞ぐ場合には、スリーブ56をこの外方部材51の内端部に内嵌し、カバー52の外側面外周寄り部分を当接させる。この状態で、スリーブ56の鍔部56bを、カバー52の外側面外周寄り部分に、この外側面と面一になる様に埋設している。また、カバー52の外側面外周寄り部分で、鍔部56bよりもさらに外周縁に寄った部分には係止凹溝57が全周に亙って形成されている。そして、この係止凹溝57に係止したOリング58を外方部材51の内端面に弾接させている。このようにOリング58を、弾性的に圧縮した状態で設けるため、カバー52および外方部材51内に泥水等が漏れ込むことを確実に防止できる。   When the cover 52 closes the inner end opening of the outer member 51, the sleeve 56 is fitted into the inner end of the outer member 51, and the outer peripheral surface portion of the cover 52 is brought into contact with the inner end. In this state, the flange portion 56b of the sleeve 56 is embedded in a portion near the outer peripheral surface of the cover 52 so as to be flush with the outer surface. In addition, a locking groove 57 is formed over the entire circumference in a portion closer to the outer peripheral surface of the cover 52 and closer to the outer peripheral edge than the flange portion 56b. The O-ring 58 locked in the locking groove 57 is brought into elastic contact with the inner end surface of the outer member 51. As described above, since the O-ring 58 is provided in an elastically compressed state, muddy water or the like can be reliably prevented from leaking into the cover 52 and the outer member 51.

なお、センサ53とトーンホイール59との対向面同士の相対速度を大きくすると共に、これら両部材53、59同士の間の磁気抵抗を2個所で同時に変化させることにより、このセンサ53の出力変化を大きくしている。このセンサ53は、軸方向に着磁した円環状の永久磁石60を含んで構成される。この永久磁石60の軸方向外端面には第一のステータ61の基端部を当接させ、この第一のステータ61の先端部外周面を、トーンホイール59を構成する大径部59aの中間部内周面に、微小隙間を介して対向させている。また、永久磁石60の軸方向内端面に、第二のステータ62の基端部を当接させ、この第二のステータ62の先端部外周面を大径部59aの軸方向内端部内周面に、やはり微小隙間を介して対向させている。   In addition, while increasing the relative speed between the facing surfaces of the sensor 53 and the tone wheel 59 and simultaneously changing the magnetic resistance between the two members 53 and 59 at two locations, the output change of the sensor 53 can be changed. It is getting bigger. The sensor 53 includes an annular permanent magnet 60 magnetized in the axial direction. The base end portion of the first stator 61 is brought into contact with the axially outer end surface of the permanent magnet 60, and the outer peripheral surface of the distal end portion of the first stator 61 is intermediate between the large diameter portion 59 a constituting the tone wheel 59. It is made to oppose the inner peripheral surface of the part through a minute gap. Further, the base end portion of the second stator 62 is brought into contact with the inner end surface of the permanent magnet 60 in the axial direction, and the outer peripheral surface of the distal end portion of the second stator 62 is connected to the inner peripheral surface of the large diameter portion 59a in the axial direction. Furthermore, they are opposed to each other through a minute gap.

大径部59aの内半部には切り欠き63を形成することにより、第一のステータ61および第二のステータ62の先端部にはそれぞれ切り欠き64、64を形成することにより、それぞれの部分を櫛歯状に形成している。勿論、これら各切り欠き63、64のピッチは互いに等しく、また、第一、第二のステータ61、62に形成した切り欠き64、64の位相は互いに等しい。このため、第一、第二のステータ61、62に形成した通孔65、65と、コイル66を構成する導線を巻回するためのボビン67に形成した凸部68、68とを係合させている。永久磁石60と第一のステータ61と第二のステータ62とにより囲まれる部分にはコイル66を設けている。そして、これら各部材67、61、62を流れる磁束の密度変化により、トーンホイール59の回転速度に比例した周波数で変化する電圧を惹起させるようにしている。   By forming notches 63 in the inner half of the large-diameter portion 59a, and forming notches 64 and 64 in the tip portions of the first stator 61 and the second stator 62, respectively, Is formed in a comb-teeth shape. Of course, the pitches of the notches 63 and 64 are equal to each other, and the phases of the notches 64 and 64 formed in the first and second stators 61 and 62 are equal to each other. For this reason, the through holes 65 and 65 formed in the first and second stators 61 and 62 are engaged with the convex portions 68 and 68 formed on the bobbin 67 for winding the conducting wire constituting the coil 66. ing. A coil 66 is provided in a portion surrounded by the permanent magnet 60, the first stator 61, and the second stator 62. A voltage changing at a frequency proportional to the rotational speed of the tone wheel 59 is caused by a change in density of the magnetic flux flowing through these members 67, 61, 62.

上述のように構成されるため、トーンホイール59の回転に伴って磁束の流れに対する抵抗が、第一のステータ61の先端部と大径部59aとの対向部分だけでなく、第二のステータ62の先端部と大径部59aとの対向部分でも同時に変化する。したがって、トーンホイール59の回転に伴う磁束密度の変化が大きくなり、センサ53の出力を大きくできる。さらに、センサ53を、トーンホイール59を構成する大径部59aの内径側に配置し、この大径部59aの内周面とセンサ53の外周面とを対向させているため、これら両周面同士の相対速度が比べて速くなる。このように、両周面同士の相対速度が速くなることによっても、センサ53の出力が大きくなる(例えば、特許文献1参照。)。   Due to the above-described configuration, the resistance to the flow of magnetic flux with the rotation of the tone wheel 59 is not limited to the facing portion between the tip portion of the first stator 61 and the large diameter portion 59a, but also the second stator 62. It also changes at the same time at the opposing portion of the leading end portion and the large diameter portion 59a. Therefore, the change in the magnetic flux density accompanying the rotation of the tone wheel 59 is increased, and the output of the sensor 53 can be increased. Further, the sensor 53 is disposed on the inner diameter side of the large diameter portion 59a constituting the tone wheel 59, and the inner peripheral surface of the large diameter portion 59a and the outer peripheral surface of the sensor 53 are opposed to each other. The relative speed between each other becomes faster. As described above, the output of the sensor 53 is also increased by increasing the relative speed between the two peripheral surfaces (see, for example, Patent Document 1).

特許第3633048号公報Japanese Patent No. 3633048

このような従来の車輪用軸受装置では、図9に示すように、カバー52の係止凹溝57にOリング58が装着され、外方部材51の内端面に弾接させているため、カバー52および外方部材51内に泥水等が漏れ込むことを防止できる。然しながら、図10に示すように、カバー52の組立工程あるいは輸送時等、すなわち、カバー52単体の状態では、カバー52の係止凹溝57からOリング58が外れ落ちる恐れがある。これでは、カバー52と外方部材51との嵌合部の密封性が低下して外部から雨水やダスト等の異物が軸受内部に侵入する恐れがある。   In such a conventional wheel bearing device, as shown in FIG. 9, the O-ring 58 is mounted in the locking groove 57 of the cover 52 and elastically contacts the inner end surface of the outer member 51. 52 and the outer member 51 can be prevented from leaking muddy water or the like. However, as shown in FIG. 10, when the cover 52 is assembled or transported, that is, in the state of the cover 52 alone, there is a possibility that the O-ring 58 may come off from the locking groove 57 of the cover 52. As a result, the sealing performance of the fitting portion between the cover 52 and the outer member 51 is lowered, and there is a possibility that foreign matters such as rainwater and dust may enter the bearing from the outside.

本発明は、このような従来の問題に鑑みてなされたもので、生産性を低下させることなく、低コストでセンサキャップと外方部材との嵌合部の密封性を向上させた車輪用軸受装置を提供することを目的とする。   The present invention has been made in view of such a conventional problem, and is a wheel bearing in which the sealing performance of the fitting portion between the sensor cap and the outer member is improved at a low cost without reducing the productivity. An object is to provide an apparatus.

係る目的を達成すべく、本発明のうち請求項1に記載の発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌され、円周方向に特性を交互に、かつ等間隔に変化させたパルサリングと、前記外方部材のインナー側の端部に固定されたセンサキャップを備え、このセンサキャップが、合成樹脂からなる有底円筒状のキャップ本体と、このキャップ本体の開口部に一体モールドされた芯金とからなり、前記キャップ本体の径方向外方部に取付部が軸方向に突出して形成され、この取付部の前記パルサリングに対応する位置に軸方向に延びるセンサ挿入孔が形成された車輪用軸受装置において、前記キャップ本体の取付部の端面が前記外方部材の端面に当接し、当該取付部の端面に環状の係止凹溝が形成され、この係止凹溝にOリングが装着されると共に、前記係止凹溝の開口部に、前記Oリングの脱落を防止する抜け止め機構が一体に形成されている。   In order to achieve such an object, the invention according to claim 1 of the present invention includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel for attaching a wheel to one end. A hub ring having an integral mounting flange and formed with a small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring, the outer periphery of the double row on the outer periphery An inner member in which a double row of inner rolling surfaces facing the rolling surface is formed, and a double row of rolling members accommodated between the inner member and the outer member so as to roll freely. This sensor includes a moving body, a pulsar ring that is externally fitted to the inner ring, and whose characteristics are alternately changed at equal intervals in the circumferential direction, and a sensor cap that is fixed to an inner end of the outer member. The cap has a bottomed cylindrical cap body made of synthetic resin and the cap. A metal core integrally molded in the opening of the main body, and a mounting portion is formed to protrude in the axial direction on the radially outer portion of the cap main body. The mounting portion is axially positioned at a position corresponding to the pulsar ring. In the wheel bearing device in which the sensor insertion hole extending to the end is formed, the end surface of the mounting portion of the cap body abuts on the end surface of the outer member, and an annular locking groove is formed on the end surface of the mounting portion. An O-ring is attached to the locking groove, and a retaining mechanism for preventing the O-ring from dropping off is formed integrally with the opening of the locking groove.

このように、内輪に外嵌され、円周方向に特性を交互に、かつ等間隔に変化させたパルサリングと、外方部材のインナー側の端部に固定されたセンサキャップを備え、このセンサキャップが、合成樹脂からなる有底円筒状のキャップ本体と、このキャップ本体の開口部に一体モールドされた芯金とからなり、キャップ本体の径方向外方部に取付部が軸方向に突出して形成され、この取付部のパルサリングに対応する位置に軸方向に延びるセンサ挿入孔が形成された車輪用軸受装置において、キャップ本体の取付部の端面が外方部材の端面に当接し、当該取付部の端面に環状の係止凹溝が形成され、この係止凹溝にOリングが装着されると共に、係止凹溝の開口部に、Oリングの脱落を防止する抜け止め機構が一体に形成されているので、生産性を低下させることなく、低コストでセンサキャップと外方部材との嵌合部の密封性を向上させた車輪用軸受装置を提供することができる。   As described above, the sensor cap includes a pulsar ring that is fitted onto the inner ring, and whose characteristics are alternately changed at equal intervals in the circumferential direction, and a sensor cap that is fixed to the end on the inner side of the outer member. Consists of a bottomed cylindrical cap body made of synthetic resin and a cored bar molded integrally with the opening of the cap body, and a mounting portion projects in the axial direction on the radially outer portion of the cap body. In the wheel bearing device in which the sensor insertion hole extending in the axial direction is formed at a position corresponding to the pulsar ring of the mounting portion, the end surface of the mounting portion of the cap body abuts on the end surface of the outer member, An annular locking groove is formed on the end surface, and an O-ring is attached to the locking groove, and a retaining mechanism for preventing the O-ring from dropping off is formed integrally with the opening of the locking groove. So production Without lowering the can to provide a wheel bearing apparatus with improved sealability of the fitting portion between the sensor cap and the outer member at a low cost.

好ましくは、請求項2に記載の発明のように、前記抜け止め機構が前記係止凹溝の開口部に形成された突起で構成されていても良い。   Preferably, as in the invention described in claim 2, the retaining mechanism may be constituted by a protrusion formed in the opening of the locking groove.

また、請求項3に記載の発明のように、前記突起が円周上の複数箇所に形成されていれば、射出成形時に成形型が抜け易くなる。   Further, as in the third aspect of the invention, if the projections are formed at a plurality of locations on the circumference, the mold can be easily removed during injection molding.

また、請求項4に記載の発明のように、前記係止凹溝の開口部が幅狭となるように、当該係止凹溝の内径面または/および外径面がテーパ状に形成されていれば、射出成形時に成形型が抜け易くなると共に、Oリングが装着し易くなり、組立作業性を向上させることができ、低コスト化を図ることができる。   Further, as in the invention described in claim 4, the inner diameter surface and / or the outer diameter surface of the locking groove is tapered so that the opening of the locking groove is narrow. As a result, the mold can be easily removed during the injection molding, and the O-ring can be easily attached, so that the assembling workability can be improved and the cost can be reduced.

また、請求項5に記載の発明のように、前記係止凹溝の内径面側に環状の凹所が形成されていれば、係止凹溝の内径面側に抜け止め機構が設けられていても実質的に内径面側の肉厚が薄くなって射出成形時に変形し易くなり、成形型が一層抜け易くなると共に、係止凹溝の寸法・精度を向上させることができる。   As in the fifth aspect of the present invention, if an annular recess is formed on the inner diameter surface side of the locking groove, a retaining mechanism is provided on the inner diameter surface side of the locking groove. However, the wall thickness on the inner diameter side becomes substantially thin and is easily deformed at the time of injection molding, the mold can be more easily removed, and the size and accuracy of the locking groove can be improved.

また、請求項6に記載の発明のように、前記係止凹溝が前記取付部の外径側にシフトして形成されていれば、係止凹溝の外径面側に抜け止め機構が設けられていても実質的に外径面側の肉厚が薄くなって射出成形時に変形し易くなり、成形型が一層抜け易くなると共に、係止凹溝の寸法・精度を向上させることができる。   Further, as in the invention described in claim 6, if the locking groove is formed by shifting to the outer diameter side of the mounting portion, a retaining mechanism is provided on the outer diameter surface side of the locking groove. Even if it is provided, the wall thickness on the outer diameter surface side is substantially reduced and it becomes easier to deform during injection molding, the mold can be more easily removed, and the size and accuracy of the locking groove can be improved. .

また、請求項7に記載の発明のように、前記センサ挿入孔にセンサユニットが装着され、このセンサユニットに包埋された回転速度センサが前記パルサリングに所定の軸方向エアギャップを介して対峙されていても良い。   Further, as in the invention described in claim 7, a sensor unit is mounted in the sensor insertion hole, and a rotation speed sensor embedded in the sensor unit is opposed to the pulsar ring via a predetermined axial air gap. May be.

また、請求項8に記載の発明のように、前記センサユニットが、前記回転速度センサが包埋された挿入部と、前記センサキャップの取付部に固定される取付フランジを一体に有するセンサホルダを備え、前記取付部にナットがインサート成形によって埋め込まれ、前記センサホルダが前記取付部に固定ボルトを介して着脱自在に固定されていれば、センサユニットが長期間に亘ってずれることなく確実に固定することができる。   Further, as in the invention according to claim 8, the sensor unit includes a sensor holder integrally including an insertion portion in which the rotation speed sensor is embedded and a mounting flange fixed to the mounting portion of the sensor cap. If the nut is embedded in the mounting part by insert molding and the sensor holder is detachably fixed to the mounting part via a fixing bolt, the sensor unit is securely fixed without being displaced for a long period of time. can do.

本発明に係る車輪用軸受装置は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌され、円周方向に特性を交互に、かつ等間隔に変化させたパルサリングと、前記外方部材のインナー側の端部に固定されたセンサキャップを備え、このセンサキャップが、合成樹脂からなる有底円筒状のキャップ本体と、このキャップ本体の開口部に一体モールドされた芯金とからなり、前記キャップ本体の径方向外方部に取付部が軸方向に突出して形成され、この取付部の前記パルサリングに対応する位置に軸方向に延びるセンサ挿入孔が形成された車輪用軸受装置において、前記キャップ本体の取付部の端面が前記外方部材の端面に当接し、当該取付部の端面に環状の係止凹溝が形成され、この係止凹溝にOリングが装着されると共に、前記係止凹溝の開口部に、前記Oリングの脱落を防止する抜け止め機構が一体に形成されているので、生産性を低下させることなく、低コストでセンサキャップと外方部材との嵌合部の密封性を向上させた車輪用軸受装置を提供することができる。   The wheel bearing device according to the present invention integrally has an outer member integrally formed with a double row outer rolling surface on the inner periphery, and a wheel mounting flange for mounting the wheel on one end, and on the outer periphery. A hub ring formed with a small-diameter step portion extending in the axial direction, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring, the inner side of the double row facing the outer rolling surface of the double row on the outer periphery An inner member in which a rolling surface is formed, a double row rolling element housed in a freely rolling manner between the respective rolling surfaces of the inner member and the outer member, and an outer fit to the inner ring, A pulsar ring whose characteristics are alternately changed at equal intervals in the circumferential direction, and a sensor cap fixed to the inner side end of the outer member. The sensor cap is a bottomed cylinder made of a synthetic resin. Shaped cap body and an integral molding at the opening of the cap body The mounting portion is formed to protrude in the axial direction on the radially outer portion of the cap body, and a sensor insertion hole extending in the axial direction is formed at a position corresponding to the pulsar ring of the mounting portion. In the wheel bearing device, the end surface of the mounting portion of the cap body is in contact with the end surface of the outer member, and an annular locking groove is formed on the end surface of the mounting portion, and an O-ring is formed in the locking groove. And a retaining mechanism for preventing the O-ring from falling off is integrally formed in the opening of the locking groove, so that the sensor cap can be manufactured at a low cost without reducing productivity. It is possible to provide a wheel bearing device in which the sealing performance of the fitting portion with the outer member is improved.

本発明に係る車輪用軸受装置の一実施形態を示す縦断面図である。It is a longitudinal section showing one embodiment of a wheel bearing device concerning the present invention. 図1の検出部を示す要部拡大図である。It is a principal part enlarged view which shows the detection part of FIG. (a)は、図1のセンサキャップ単体を示す正面面、(b)は、III−III線に沿った断面図、(c)は、(b)の背面図である。(A) is a front surface which shows the sensor cap single-piece | unit of FIG. 1, (b) is sectional drawing along the III-III line, (c) is a rear view of (b). 図2のA部拡大図である。It is the A section enlarged view of FIG. 図4の変形例を示す要部拡大図である。It is a principal part enlarged view which shows the modification of FIG. 図5の変形例を示す要部拡大図である。It is a principal part enlarged view which shows the modification of FIG. 図5の他の変形例を示す要部拡大図である。It is a principal part enlarged view which shows the other modification of FIG. 従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus. 図8の要部拡大図である。It is a principal part enlarged view of FIG. 図9の外方部材への組立前の状態を示す要部拡大図である。It is a principal part enlarged view which shows the state before the assembly to the outward member of FIG.

外周に車体に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面の一方に対向する内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、前記複列の外側転走面の他方に対向する内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌され、円周方向に特性を交互に、かつ等間隔に変化させたパルサリングと、前記外方部材のインナー側の端部に固定されたセンサキャップを備え、このセンサキャップが、合成樹脂からなる有底円筒状のキャップ本体と、このキャップ本体の開口部に一体モールドされた芯金とからなり、前記キャップ本体の径方向外方部に取付部が軸方向に突出して形成され、この取付部の前記パルサリングに対応する位置に軸方向に延びるセンサ挿入孔が形成された車輪用軸受装置において、前記キャップ本体の取付部の端面が前記外方部材の端面に当接し、当該取付部の端面に環状の係止凹溝が形成され、この係止凹溝にOリングが装着されると共に、前記係止凹溝の開口部に突起が形成されている。   An outer member integrally having a vehicle body mounting flange to be attached to the vehicle body on the outer periphery, a double row outer rolling surface formed integrally on the inner periphery, and a wheel mounting flange for mounting a wheel on one end A hub wheel integrally formed and having an inner rolling surface facing one of the outer rolling surfaces of the double row on the outer periphery, and a small-diameter step portion extending in the axial direction from the inner rolling surface, and the hub wheel An inner member formed of an inner ring that is press-fitted into a small-diameter step portion and formed with an inner rolling surface facing the other of the double row outer rolling surfaces, and the inner member and the outer member. A double-row rolling element accommodated between the running surfaces so as to be freely rollable, a pulsar ring that is externally fitted to the inner ring and whose characteristics are alternately changed at equal intervals in the circumferential direction, and an inner member of the outer member The sensor cap is fixed to the end of the side. It consists of a bottomed cylindrical cap body made of fat and a cored bar integrally molded in the opening of the cap body, and a mounting portion projects in the axial direction on the radially outer portion of the cap body, In the wheel bearing device in which a sensor insertion hole extending in the axial direction is formed at a position corresponding to the pulsar ring of the mounting portion, an end surface of the mounting portion of the cap body abuts on an end surface of the outer member, and the mounting portion An annular locking groove is formed on the end surface of the ring, and an O-ring is attached to the locking groove, and a projection is formed at the opening of the locking groove.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る車輪用軸受装置の一実施形態を示す縦断面図、図2は、図1の検出部を示す要部拡大図、図3(a)は、図1のセンサキャップ単体を示す正面面、(b)は、III−III線に沿った断面図、(c)は、(b)の背面図、図4は、図2のA部拡大図、図5は、図4の変形例を示す要部拡大図、図6は、図5の変形例を示す要部拡大図、図7は、図5の他の変形例を示す要部拡大図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing an embodiment of a wheel bearing device according to the present invention, FIG. 2 is an enlarged view of a main part showing a detection unit of FIG. 1, and FIG. 3 (a) is a sensor cap of FIG. (B) is a cross-sectional view taken along line III-III, (c) is a rear view of (b), FIG. 4 is an enlarged view of part A in FIG. 2, and FIG. FIG. 6 is an enlarged view of a main part showing a modification example of FIG. 5, and FIG. 7 is an enlarged view of a main part showing another modification example of FIG. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).

この車輪用軸受装置は従動輪側の第3世代と呼称され、ハブ輪1と複列の転がり軸受2とがユニット化して構成されている。複列の転がり軸受2は、内方部材3と外方部材4、および両部材3、4間に転動自在に収容された複列の転動体(ボール)5、5とを備えている。内方部材3は、ハブ輪1と、このハブ輪1に圧入固定された内輪7とを指す。   This wheel bearing device is referred to as the third generation on the driven wheel side, and the hub wheel 1 and the double row rolling bearing 2 are configured as a unit. The double row rolling bearing 2 includes an inner member 3, an outer member 4, and double row rolling elements (balls) 5, 5 accommodated between the members 3, 4 so as to be freely rollable. The inner member 3 indicates a hub wheel 1 and an inner ring 7 that is press-fitted and fixed to the hub wheel 1.

ハブ輪1は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、この車輪取付フランジ6の円周等配位置には車輪を締結するためのハブボルト6aが植設されている。また、外周にアウター側(一方)の内側転走面1aと、この内側転走面1aから軸方向に延びる軸状の小径段部1bが形成され、この小径段部1bに内輪7が所定のシメシロを介して圧入されている。そして、小径段部1bの端部を径方向外方に塑性変形させて加締部1cが形成され、この加締部1cによってハブ輪1に対して内輪7が所定の軸受予圧が付与された状態で軸方向に固定されている。なお、内輪7の外周にはインナー側の内側転走面7aが形成されている。   The hub wheel 1 integrally has a wheel mounting flange 6 for mounting a wheel (not shown) at an end portion on the outer side, and the wheel mounting flange 6 is used for fastening a wheel at a circumferentially equidistant position. Hub bolt 6a is planted. In addition, an outer side (one) inner rolling surface 1a and an axial small-diameter step portion 1b extending in the axial direction from the inner rolling surface 1a are formed on the outer periphery, and an inner ring 7 is connected to the small-diameter step portion 1b. It is press-fitted through shimeshiro. Then, the end portion of the small-diameter step portion 1b is plastically deformed radially outward to form a caulking portion 1c, and the inner ring 7 is given a predetermined bearing preload to the hub wheel 1 by the caulking portion 1c. It is fixed in the axial direction in the state. An inner side inner rolling surface 7 a is formed on the outer periphery of the inner ring 7.

一方、外方部材4は、外周に懸架装置を構成するナックル(図示せず)に固定される車体取付フランジ4bを一体に有し、内周に前記内方部材3の複列の内側転走面1a、7aに対向する複列の外側転走面4a、4aが一体に形成されている。複列の転がり軸受2は、これら両転走面4a、1aおよび4a、7a間に収容された複列の転動体5、5と、これら複列の転動体5、5を周方向等配に転動自在に保持する保持器8、8を備えている。   On the other hand, the outer member 4 integrally has a vehicle body mounting flange 4b fixed to a knuckle (not shown) constituting a suspension device on the outer periphery, and double row inner rolling of the inner member 3 on the inner periphery. Double row outer rolling surfaces 4a and 4a facing the surfaces 1a and 7a are integrally formed. The double row rolling bearing 2 includes double row rolling elements 5 and 5 accommodated between the rolling surfaces 4a, 1a and 4a and 7a, and the double row rolling elements 5 and 5 are equally arranged in the circumferential direction. Cages 8 and 8 are provided to hold the rolls freely.

外方部材4の両端部にはシール9およびセンサキャップ10が装着され、外方部材4と内方部材3間に形成される環状空間の開口部を密封している。そして、これらシール9およびセンサキャップ10により、軸受内部に封入された潤滑グリースの外部への漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。   Seals 9 and sensor caps 10 are attached to both ends of the outer member 4 to seal the opening of the annular space formed between the outer member 4 and the inner member 3. The seal 9 and the sensor cap 10 prevent leakage of the lubricating grease sealed inside the bearing and intrusion of rainwater, dust and the like from the outside into the bearing.

ハブ輪1はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、内側転走面1aをはじめ、シール9のシールランド部となる車輪取付フランジ6のインナー側の基部6bから小径段部1bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。なお、加締部1cは、鍛造後の素材表面硬さ30HRC以下の未焼入れ部としている。   The hub wheel 1 is made of medium and high carbon steel containing carbon of 0.40 to 0.80 wt% such as S53C, and includes an inner raceway surface 1a and a base portion on the inner side of the wheel mounting flange 6 that serves as a seal land portion of the seal 9. The surface hardness is hardened in the range of 58 to 64 HRC by induction hardening from 6b to the small diameter step 1b. The caulking portion 1c is an unquenched portion having a surface hardness of 30 HRC or less after forging.

また、外方部材4は、ハブ輪1と同様、S53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、少なくとも複列の外側転走面4a、4aが高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。一方、内輪7および転動体5はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れにより芯部まで58〜64HRCの範囲で硬化処理されている。なお、ここでは、複列の転がり軸受2として、転動体5、5をボールとした複列アンギュラ玉軸受を例示したが、これに限らず転動体に円錐ころを使用した複列円錐ころ軸受であっても良い。また、第3世代の構造を例示したが、一対の内輪をハブ輪に圧入した、所謂第2世代構造であっても良い。   Further, the outer member 4 is formed of medium and high carbon steel containing carbon of 0.40 to 0.80 wt% such as S53C, similar to the hub wheel 1, and at least the double row outer raceway surfaces 4a and 4a are formed by induction hardening. The surface hardness is set in the range of 58 to 64 HRC. On the other hand, the inner ring 7 and the rolling element 5 are made of high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC up to the core part by quenching. Here, as the double row rolling bearing 2, a double row angular contact ball bearing using the rolling elements 5, 5 as a ball is illustrated, but not limited to this, a double row tapered roller bearing using a tapered roller as the rolling element. There may be. Further, although the third generation structure has been illustrated, a so-called second generation structure in which a pair of inner rings are press-fitted into the hub ring may be used.

内輪7の外周にはパルサリング11が圧入されている。このパルサリング11は、円環状に形成された支持環12と、この支持環12の側面に加硫接着等で一体に接合された磁気エンコーダ13とで構成されている。この磁気エンコーダ13は、ゴム等のエラストマにフェライト等の磁性体粉が混入され、周方向に交互に磁極N、Sが着磁されて車輪の回転速度検出用のロータリエンコーダを構成している。   A pulsar ring 11 is press-fitted into the outer periphery of the inner ring 7. The pulsar ring 11 includes a support ring 12 formed in an annular shape, and a magnetic encoder 13 integrally joined to the side surface of the support ring 12 by vulcanization adhesion or the like. This magnetic encoder 13 constitutes a rotary encoder for detecting the rotational speed of a wheel by mixing magnetic powder such as ferrite in an elastomer such as rubber and alternately magnetizing magnetic poles N and S in the circumferential direction.

支持環12は強磁性体の鋼板、例えば、フェライト系のステンレス鋼板(JIS規格のSUS430系等)や防錆処理された冷間圧延鋼板(JIS規格のSPCC系等)からプレス加工によって断面略L字状に形成され、内輪7に圧入される円筒部12aと、この円筒部12aから径方向内方に延びる立板部12bとを有している。この立板部12bのインナー側の側面に磁気エンコーダ13が接合されている。   The support ring 12 is made of a ferromagnetic steel plate, for example, a ferritic stainless steel plate (JIS standard SUS430 system or the like) or a rust-proof cold rolled steel sheet (JIS standard SPCC system or the like) by press working. It has a cylindrical portion 12a that is formed in a letter shape and is press-fitted into the inner ring 7, and a standing plate portion 12b that extends radially inward from the cylindrical portion 12a. The magnetic encoder 13 is joined to the side surface on the inner side of the upright plate portion 12b.

センサキャップ10は外方部材4のインナー側の端部に内嵌固定され、外方部材4の開口部を閉塞している。このセンサキャップ10は、PA(ポリアミド)66等の熱可塑性の合成樹脂にGF(グラス繊維)等の繊維状強化材が所定量充填されたものを射出成形してなる有底円筒状のキャップ本体14と、このキャップ本体14の開口部に一体モールドされた芯金15とからなる。この芯金15は、耐食性を有するステンレス鋼板をプレス成形して断面L字形の円環状に形成されている。特に、この芯金15は、後述する回転速度センサ19の感知性能に悪影響を及ぼさないように、非磁性体の鋼板、例えば、オーステナイト系ステンレス鋼板(JIS規格のSUS304系等)で形成されている。   The sensor cap 10 is fitted and fixed to the inner end of the outer member 4 and closes the opening of the outer member 4. The sensor cap 10 is a bottomed cylindrical cap body formed by injection molding a thermoplastic synthetic resin such as PA (polyamide) 66 filled with a predetermined amount of a fibrous reinforcing material such as GF (glass fiber). 14 and a metal core 15 integrally molded in the opening of the cap main body 14. The core 15 is formed in an annular shape having an L-shaped cross section by press forming a stainless steel plate having corrosion resistance. In particular, the metal core 15 is formed of a non-magnetic steel plate, for example, an austenitic stainless steel plate (JIS standard SUS304 or the like) so as not to adversely affect the sensing performance of a rotational speed sensor 19 described later. .

なお、ここでは、キャップ本体14の材質としてPA66を例示したが、これに限らず、PPA(ポリフタルアミド)、PBT(ポリブチレンテレフタレート)等の所謂エンジニアリングプラスチックと呼称される熱可塑性の合成樹脂、あるいは、ポリフェニレンサルファイド(PPS)、ポリエーテルエーテルケトン(PEEK)、ポリアミドイミド(PAI)等の所謂スーパーエンジニアリングプラスチックと呼称される熱可塑性の合成樹脂、さらに、フェノール樹脂(PF)、エポキシ樹脂(EP)、ポリイミド樹脂(PI)等の熱硬化性の合成樹脂であっても良い。また、繊維状強化材としては、GFに限らず、これ以外に、CF(炭素繊維)やアラミド繊維、ホウ素繊維等を例示することができる。   Here, PA66 is exemplified as the material of the cap body 14, but is not limited thereto, and a thermoplastic synthetic resin called so-called engineering plastic such as PPA (polyphthalamide), PBT (polybutylene terephthalate), Alternatively, thermoplastic synthetic resins called super engineering plastics such as polyphenylene sulfide (PPS), polyether ether ketone (PEEK), and polyamideimide (PAI), phenol resin (PF), and epoxy resin (EP) Thermosetting synthetic resin such as polyimide resin (PI) may be used. Moreover, as a fibrous reinforcement, not only GF but CF (carbon fiber), an aramid fiber, a boron fiber, etc. can be illustrated other than this.

本実施形態では、図2、3、4に拡大して示すように、キャップ本体14の径方向外方部には軸方向に突出する取付部16が一体に突設され、この取付部16の磁気エンコーダ13に対応する位置に軸方向に貫通する挿入孔16aが形成されている。この挿入孔16aにセンサユニット17が挿入されている。   In this embodiment, as shown in enlarged views in FIGS. 2, 3, and 4, a mounting portion 16 that protrudes in the axial direction is integrally provided on the radially outer portion of the cap body 14. An insertion hole 16a penetrating in the axial direction is formed at a position corresponding to the magnetic encoder 13. The sensor unit 17 is inserted into the insertion hole 16a.

センサユニット17は、ホール素子、磁気抵抗素子(MR素子)等、磁束の流れ方向に応じて特性を変化させる磁気検出素子からなる回転速度センサ19およびこの磁気検出素子の出力波形を整える波形整形回路が組み込まれたIC等からなり、車輪の回転速度を検出してその回転数を制御する自動車のアンチロックブレーキシステムを構成している。   The sensor unit 17 includes a rotation speed sensor 19 composed of a magnetic detection element that changes its characteristics in accordance with the flow direction of magnetic flux, such as a Hall element, a magnetoresistive element (MR element), and a waveform shaping circuit that adjusts the output waveform of the magnetic detection element. It is composed of an IC or the like in which an automobile is incorporated, and constitutes an anti-lock brake system for an automobile that detects the rotational speed of the wheel and controls its rotational speed.

回転速度センサ19は合成樹脂からなるセンサホルダ20内に包埋されている。このセンサホルダ20には、挿入部20aと取付フランジ20bが一体に形成されている。また、キャップ本体14の取付部16には、内周に雌ねじ21aが形成されたナット21がインサート成形によって埋め込まれている。そして、取付フランジ20bを介して固定ボルト22を締結することにより、センサユニット17が取付部16に固定される。なお、ナット21の外周には環状溝21bが形成され、ナット21が軸方向に移動するのを防止している。   The rotation speed sensor 19 is embedded in a sensor holder 20 made of synthetic resin. The sensor holder 20 is integrally formed with an insertion portion 20a and a mounting flange 20b. Further, a nut 21 having an internal thread 21a formed on the inner periphery is embedded in the mounting portion 16 of the cap body 14 by insert molding. The sensor unit 17 is fixed to the mounting portion 16 by fastening the fixing bolt 22 via the mounting flange 20b. An annular groove 21b is formed on the outer periphery of the nut 21 to prevent the nut 21 from moving in the axial direction.

ここで、芯金15は、外方部材4の端部内周に所定のシメシロを介して圧入される円筒状の嵌合部15aと、この嵌合部15aの端部から径方向外方に延びる鍔部15bを有し、この鍔部15bを包埋するようにキャップ本体14の取付部16が形成されている。そして、外方部材4のインナー側の端面4cに当接する取付部16のアウター側の端面に環状の係止凹溝18が形成され、この係止凹溝18にOリング23が装着されている。   Here, the core metal 15 extends in a radially outward direction from a cylindrical fitting portion 15a that is press-fitted into the inner periphery of the end portion of the outer member 4 via a predetermined shimiro, and an end portion of the fitting portion 15a. An attachment portion 16 of the cap body 14 is formed so as to have a flange portion 15b and to embed the flange portion 15b. An annular locking groove 18 is formed on the outer end surface of the mounting portion 16 that contacts the inner side end surface 4 c of the outer member 4, and an O-ring 23 is attached to the locking groove 18. .

また、係止凹溝18の開口部には、Oリング23の脱落を防止する、所謂抜け止め機構となる突起24が一体に形成されている。これにより、生産性を低下させることなく、低コストでセンサキャップ10と外方部材4との嵌合部の密封性を向上させた車輪用軸受装置を提供することができる。なお、ここでは、突起24は係止凹溝18の内径面18aの全周に亙って形成されているが、射出成形時に成形型が抜け易くなるように、円周上の複数箇所(少なくとも3箇所)に形成しても良い。また、係止凹溝18の外径面18bに形成しても良いし、内径面18aと外径面18bの両面に形成しても良い。   In addition, a protrusion 24 serving as a so-called retaining mechanism that prevents the O-ring 23 from falling off is formed integrally with the opening of the locking groove 18. Thereby, the wheel bearing apparatus which improved the sealing performance of the fitting part of the sensor cap 10 and the outer member 4 at low cost without reducing productivity can be provided. Here, the protrusions 24 are formed over the entire circumference of the inner diameter surface 18a of the locking recess groove 18, but at a plurality of locations (at least on the circumference) so that the mold can be easily removed during injection molding. You may form in 3 places. Moreover, you may form in the outer diameter surface 18b of the latching ditch | groove 18, and you may form in both surfaces of the inner diameter surface 18a and the outer diameter surface 18b.

図5に、図4の変形例を示す。この実施形態は、前述したものと基本的には係止凹溝18の構成が異なるだけで、その他同一部品同一部位あるいは同様の機能を有する部品や部位には同じ符合を付して詳細な説明を省略する。   FIG. 5 shows a modification of FIG. This embodiment is basically different from that described above only in the configuration of the locking groove 18, and the same parts and parts having the same functions or parts having the same functions are denoted by the same reference numerals. Is omitted.

この係止凹溝25は、前述した実施形態と同様、取付部16のアウター側の端面に環状溝として形成され、この開口部が幅狭となるように、係止凹溝25の内径面25aがテーパ状に形成されている。これにより、射出成形時に成形型が抜け易くなると共に、Oリング23が装着し易くなり、組立作業性を向上させることができ、低コスト化を図ることができる。なお、係止凹溝25の外径面25bをテーパ状に形成しても良いし、内径面25aと外径面25bの両面をテーパ状に形成しても良い。   The locking groove 25 is formed as an annular groove on the outer end surface of the mounting portion 16 as in the above-described embodiment, and the inner diameter surface 25a of the locking groove 25 is narrow so that the opening is narrow. Is formed in a tapered shape. As a result, the mold can be easily removed at the time of injection molding, and the O-ring 23 can be easily attached, so that the assembling workability can be improved and the cost can be reduced. The outer diameter surface 25b of the locking groove 25 may be formed in a tapered shape, or both the inner diameter surface 25a and the outer diameter surface 25b may be formed in a tapered shape.

図6に、図5の変形例を示す。なお、この実施形態は、前述した実施形態と基本的には係止凹溝25の周辺の構成が一部異なるだけで、その他前述した実施形態と同一部品同一部位あるいは同一機能を有する部位には同じ符号を付してその詳細な説明を省略する。   FIG. 6 shows a modification of FIG. This embodiment basically differs from the above-described embodiment only in a part of the configuration around the locking groove 25, and other parts having the same parts or the same functions as those of the above-described embodiment. The same reference numerals are assigned and detailed description thereof is omitted.

この係止凹溝25は、前述した実施形態と同様、取付部16のアウター側の端面に環状溝として形成され、この開口部が幅狭となるように、係止凹溝25の内径面25aがテーパ状に形成されている。そして、この内径面25a側に環状の凹所26が形成されている。これにより、内径面25aがテーパ状に形成されていても実質的に内径面25a側の肉厚t1が薄くなって射出成形時に変形し易くなり、成形型が一層抜け易くなると共に、係止凹溝25の寸法・精度を向上させることができる。   The locking groove 25 is formed as an annular groove on the outer end surface of the mounting portion 16 as in the above-described embodiment, and the inner diameter surface 25a of the locking groove 25 is narrow so that the opening is narrow. Is formed in a tapered shape. An annular recess 26 is formed on the inner diameter surface 25a side. As a result, even if the inner diameter surface 25a is formed in a tapered shape, the wall thickness t1 on the inner diameter surface 25a side is substantially reduced, making it easier to be deformed during injection molding, making it easier for the mold to come out, The size and accuracy of the groove 25 can be improved.

図7に、図5の他の変形例を示す。なお、この実施形態は、前述した実施形態と基本的には係止凹溝25の形状が異なるだけで、その他前述した実施形態と同一部品同一部位あるいは同一機能を有する部位には同じ符号を付してその詳細な説明を省略する。   FIG. 7 shows another modification of FIG. Note that this embodiment is basically different from the above-described embodiment only in the shape of the locking groove 25, and other parts having the same parts or the same functions as those of the above-described embodiments are denoted by the same reference numerals. Detailed description thereof will be omitted.

この係止凹溝27は、前述した実施形態と同様、取付部16のアウター側の端面に環状溝として形成され、この開口部が幅狭となるように、係止凹溝27の外径面27aがテーパ状に形成されている。そして、この係止凹溝27は取付部16の外径側にシフトして形成されている。これにより、外径面27aがテーパ状に形成されていても実質的に外径面27a側の肉厚t2が薄くなって射出成形時に変形し易くなり、成形型が抜け易くなると共に、係止凹溝27の寸法・精度を向上させることができる。   The locking groove 27 is formed as an annular groove on the outer end surface of the mounting portion 16 as in the above-described embodiment, and the outer diameter surface of the locking groove 27 is narrow so that the opening is narrow. 27a is formed in a tapered shape. The locking groove 27 is formed by shifting to the outer diameter side of the mounting portion 16. As a result, even if the outer diameter surface 27a is formed in a tapered shape, the thickness t2 on the outer diameter surface 27a side is substantially reduced, and the outer diameter surface 27a is easily deformed at the time of injection molding. The size and accuracy of the concave groove 27 can be improved.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る車輪用軸受装置は、外方部材に合成樹脂製のキャップ本体が嵌合される車輪用軸受装置に適用することができる。   The wheel bearing device according to the present invention can be applied to a wheel bearing device in which a cap body made of synthetic resin is fitted to an outer member.

1 ハブ輪
1a、7a 内側転走面
1b 小径段部
1c 加締部
2 複列の転がり軸受
3 内方部材
4 外方部材
4a 外側転走面
4b 車体取付フランジ
4c 外方部材のインナー側の端面
5 転動体
6 車輪取付フランジ
6a ハブボルト
6b 車輪取付フランジのインナー側の基部
7 内輪
8 保持器
9 シール
10 センサキャップ
11 パルサリング
12 支持環
12a 円筒部
12b 立板部
13 磁気エンコーダ
14 キャップ本体
15 芯金
15a 嵌合部
15b 鍔部
16 取付部
16a 挿入孔
17 センサユニット
18、25、27 係止凹溝
18a、25a 係止凹溝の内径面
18b、25b、27a 係止凹溝の外径面
19 回転速度センサ
20 センサホルダ
20a 挿入部
20b 取付フランジ
21 ナット
21a 雌ねじ
21b 環状溝
22 固定ボルト
24 突起
26 凹所
51 外方部材
52 カバー
53 センサ
54 コネクタ
55、68 凸部
56 スリーブ
56a 円筒部
56b 鍔部
57 係止凹溝
58 Oリング
59 トーンホイール
59a 大径部
60 永久磁石
61 第一のステータ
62 第二のステータ
63、64 切り欠き
65 通孔
66 コイル
67 ボビン
t1、t2 肉厚
DESCRIPTION OF SYMBOLS 1 Hub wheel 1a, 7a Inner rolling surface 1b Small diameter step part 1c Clamping part 2 Double row rolling bearing 3 Inner member 4 Outer member 4a Outer rolling surface 4b Car body mounting flange 4c End side of outer member on inner side 5 Rolling element 6 Wheel mounting flange 6a Hub bolt 6b Inner base 7 of wheel mounting flange Inner ring 8 Cage 9 Seal 10 Sensor cap 11 Pulsar ring 12 Support ring 12a Cylindrical part 12b Standing plate part 13 Magnetic encoder 14 Cap body 15 Core 15a Fitting portion 15b Fitting portion 16 Mounting portion 16a Insertion hole 17 Sensor unit 18, 25, 27 Locking groove 18a, 25a Locking groove inner diameter surface 18b, 25b, 27a Locking groove outer diameter surface 19 Rotation speed Sensor 20 Sensor holder 20a Insert portion 20b Mounting flange 21 Nut 21a Female thread 21b Annular groove 22 Fixing bolt 24 Projection 2 Recess 51 Outer member 52 Cover 53 Sensor 54 Connector 55, 68 Protruding part 56 Sleeve 56a Cylindrical part 56b Gutter part 57 Locking groove 58 O-ring 59 Tone wheel 59a Large diameter part 60 Permanent magnet 61 First stator 62 First Second stator 63, 64 Notch 65 Through hole 66 Coil 67 Bobbins t1, t2 Thickness

Claims (8)

内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、
前記内輪に外嵌され、円周方向に特性を交互に、かつ等間隔に変化させたパルサリングと、
前記外方部材のインナー側の端部に固定されたセンサキャップを備え、
このセンサキャップが、合成樹脂からなる有底円筒状のキャップ本体と、このキャップ本体の開口部に一体モールドされた芯金とからなり、
前記キャップ本体の径方向外方部に取付部が軸方向に突出して形成され、この取付部の前記パルサリングに対応する位置に軸方向に延びるセンサ挿入孔が形成された車輪用軸受装置において、
前記キャップ本体の取付部の端面が前記外方部材の端面に当接し、当該取付部の端面に環状の係止凹溝が形成され、この係止凹溝にOリングが装着されると共に、前記係止凹溝の開口部に、前記Oリングの脱落を防止する抜け止め機構が一体に形成されていることを特徴とする車輪用軸受装置。
An outer member in which a double row outer rolling surface is integrally formed on the inner periphery;
From a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end and having a small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring An inner member in which a double row inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery,
A double row rolling element housed movably between the rolling surfaces of the inner member and the outer member;
Pulsar ring that is externally fitted to the inner ring, and the characteristics are changed alternately and at equal intervals in the circumferential direction;
A sensor cap fixed to the inner side end of the outer member;
This sensor cap is composed of a bottomed cylindrical cap body made of synthetic resin, and a core metal integrally molded in the opening of the cap body,
In the wheel bearing device in which a mounting portion is formed so as to protrude in the axial direction on the radially outer portion of the cap body, and a sensor insertion hole extending in the axial direction is formed at a position corresponding to the pulsar ring of the mounting portion.
An end surface of the cap body mounting portion abuts on an end surface of the outer member, an annular locking groove is formed on the end surface of the mounting portion, an O-ring is mounted on the locking groove, and A wheel bearing device, wherein a retaining mechanism for preventing the O-ring from falling off is integrally formed in an opening of the locking groove.
前記抜け止め機構が前記係止凹溝の開口部に形成された突起で構成されている請求項1に記載の車輪用軸受装置。   The wheel bearing device according to claim 1, wherein the retaining mechanism is constituted by a protrusion formed at an opening of the locking groove. 前記突起が円周上の複数箇所に形成されている請求項2に記載の車輪用軸受装置。   The wheel bearing device according to claim 2, wherein the protrusions are formed at a plurality of locations on the circumference. 前記係止凹溝の開口部が幅狭となるように、当該係止凹溝の内径面または/および外径面がテーパ状に形成されている請求項1に記載の車輪用軸受装置。   The wheel bearing device according to claim 1, wherein an inner diameter surface and / or an outer diameter surface of the locking groove is formed in a tapered shape so that the opening of the locking groove is narrow. 前記係止凹溝の内径面側に環状の凹所が形成されている請求項1乃至4いずれかに記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 4, wherein an annular recess is formed on an inner diameter side of the locking groove. 前記係止凹溝が前記取付部の外径側にシフトして形成されている請求項1乃至4いずれかに記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 4, wherein the locking groove is formed to be shifted to the outer diameter side of the mounting portion. 前記センサ挿入孔にセンサユニットが装着され、このセンサユニットに包埋された回転速度センサが前記パルサリングに所定の軸方向エアギャップを介して対峙される請求項1乃至6に記載の車輪用軸受装置。   The wheel bearing device according to claim 1, wherein a sensor unit is mounted in the sensor insertion hole, and a rotational speed sensor embedded in the sensor unit is opposed to the pulsar ring via a predetermined axial air gap. . 前記センサユニットが、前記回転速度センサが包埋された挿入部と、前記センサキャップの取付部に固定される取付フランジを一体に有するセンサホルダを備え、前記取付部にナットがインサート成形によって埋め込まれ、前記センサホルダが前記取付部に固定ボルトを介して着脱自在に固定されている請求項7に記載の車輪用軸受装置。   The sensor unit includes a sensor holder integrally including an insertion portion in which the rotational speed sensor is embedded and a mounting flange fixed to the mounting portion of the sensor cap, and a nut is embedded in the mounting portion by insert molding. The wheel bearing device according to claim 7, wherein the sensor holder is detachably fixed to the attachment portion via a fixing bolt.
JP2012092444A 2012-04-13 2012-04-13 Wheel bearing device Pending JP2013221549A (en)

Priority Applications (1)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015129827A1 (en) * 2014-02-28 2015-09-03 日本精工株式会社 Rolling bearing unit with rotational velocity detection device
JP2015209905A (en) * 2014-04-25 2015-11-24 日本精工株式会社 Rolling bearing unit with rotation speed detector device
JP2015218795A (en) * 2014-05-15 2015-12-07 日本精工株式会社 Rolling bearing unit with sensor
EP2990673A1 (en) * 2014-08-26 2016-03-02 Aktiebolaget SKF Rolling bearing unit with an encoder and protective cover with a sensor for a vehicle wheel hub
JP2018200105A (en) * 2018-08-08 2018-12-20 日本精工株式会社 Bearing unit

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015129827A1 (en) * 2014-02-28 2015-09-03 日本精工株式会社 Rolling bearing unit with rotational velocity detection device
JP2015161389A (en) * 2014-02-28 2015-09-07 日本精工株式会社 Rolling bearing unit with rotational speed detection device
CN106062393A (en) * 2014-02-28 2016-10-26 日本精工株式会社 Rolling bearing unit with rotational velocity detection device
EP3112712A4 (en) * 2014-02-28 2017-03-15 NSK Ltd. Rolling bearing unit with rotational velocity detection device
US9784319B2 (en) 2014-02-28 2017-10-10 Nsk Ltd. Rolling bearing unit with rotational speed detecting device
JP2015209905A (en) * 2014-04-25 2015-11-24 日本精工株式会社 Rolling bearing unit with rotation speed detector device
JP2015218795A (en) * 2014-05-15 2015-12-07 日本精工株式会社 Rolling bearing unit with sensor
EP2990673A1 (en) * 2014-08-26 2016-03-02 Aktiebolaget SKF Rolling bearing unit with an encoder and protective cover with a sensor for a vehicle wheel hub
JP2018200105A (en) * 2018-08-08 2018-12-20 日本精工株式会社 Bearing unit

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