JP2013214390A - Beam angle adjustment structure in led illumination lamp - Google Patents

Beam angle adjustment structure in led illumination lamp Download PDF

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JP2013214390A
JP2013214390A JP2012083598A JP2012083598A JP2013214390A JP 2013214390 A JP2013214390 A JP 2013214390A JP 2012083598 A JP2012083598 A JP 2012083598A JP 2012083598 A JP2012083598 A JP 2012083598A JP 2013214390 A JP2013214390 A JP 2013214390A
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led
diameter
light
cover
center
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Yutaka Sasaki
裕 佐々木
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Nanbu Plastics Co Ltd
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Nanbu Plastics Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an LED illumination lamp capable of carrying out adjustment of beam angles, and with a stable light distribution.SOLUTION: A straight-tube LED illumination lamp 10 includes an LED substrate 11 arranged with a plurality of LEDs 12 and a cylindrical cover 20 covering the LED substrate 11, and the cover 20 includes a light-transmitting part 25b, and the light-transmitting part 25b has a partially thick part 25c. The partially thick part 25 is formed, for instance, so that a center P2 of a lower outer periphery set above a center P1 of a lower inner periphery, and at the same time, a diameter R2 of the lower outer periphery is set larger than that R1 of the lower inner periphery.

Description

この発明は、直管形のLED照明灯におけるビーム角調整構造に関するものである。   The present invention relates to a beam angle adjusting structure in a straight tube type LED illumination lamp.

近年、既存の蛍光灯と構造的に互換性のあるLED照明灯が提案されている(例えば特許文献1参照)。   In recent years, LED illumination lamps that are structurally compatible with existing fluorescent lamps have been proposed (see, for example, Patent Document 1).

こうしたLED照明灯は、円筒状に形成されて外形状は従来の蛍光灯と同様となっており、内部にLED基盤が収容され、ポリカーボネート等で形成した光を透過するカバーによって覆われている。こうしたカバーに光拡散材を混合することも一般に行われている。   Such an LED illuminating lamp is formed in a cylindrical shape and has an outer shape similar to that of a conventional fluorescent lamp. The LED base is housed inside and covered with a light-transmitting cover formed of polycarbonate or the like. In general, a light diffusing material is mixed in such a cover.

特開2011−210729号公報JP 2011-210729 A

こうしたLED照明灯において、ビーム角の調整を行う方法としては、カバーにシリカゲルレンズ状の複数のリブを設ける方法が存在する。しかしながら、カバーに複数のリブを設ける態様では、照明エリアに斑ができてしまうという問題がある。   In such an LED illuminating lamp, as a method of adjusting the beam angle, there is a method of providing a plurality of ribs in the form of silica gel lenses on the cover. However, in the aspect in which a plurality of ribs are provided on the cover, there is a problem that spots are formed in the illumination area.

そこで、本発明は、ビーム角の調整を行うことができるとともに、光の分布が安定したLED照明灯を提供することを課題とする。   Therefore, an object of the present invention is to provide an LED illuminating lamp capable of adjusting a beam angle and having a stable light distribution.

本発明は、上記した課題を解決するためになされたものであり、以下を特徴とする。   The present invention has been made to solve the above-described problems, and is characterized by the following.

(請求項1)
請求項1に記載の発明は、以下の点を特徴とする。
(Claim 1)
The invention described in claim 1 is characterized by the following points.

すなわち、請求項1に記載のLED照明灯におけるビーム角調整構造は、複数のLEDを配設したLED基板と、該LED基板を覆う筒状のカバーと、を備えた直管形のLED照明灯であって、前記カバーは光透過部を備え、前記光透過部は偏肉部を備えていることを特徴とする。   That is, the beam angle adjusting structure in the LED illumination lamp according to claim 1 is a straight tube type LED illumination lamp including an LED substrate on which a plurality of LEDs are arranged, and a cylindrical cover that covers the LED substrate. And the said cover is provided with the light transmissive part, The said light transmissive part is provided with the uneven thickness part, It is characterized by the above-mentioned.

(請求項2)
請求項2に記載の発明は、上記した請求項1記載の発明の特徴点に加え、以下の点を特徴とする。
(Claim 2)
The invention described in claim 2 has the following features in addition to the features of the invention described in claim 1 described above.

すなわち、前記光透過部は、下部外周の中心が下部内周の中心よりも上方に設定されるとともに、下部外周の径が下部内周の径よりも大径に設定されることで、偏肉部を形成していることを特徴とする。   In other words, the light transmitting portion is configured such that the center of the lower outer periphery is set higher than the center of the lower inner periphery, and the diameter of the lower outer periphery is set larger than the diameter of the lower inner periphery. A part is formed.

(請求項3)
請求項3に記載の発明は、上記した請求項1記載の発明の特徴点に加え、以下の点を特徴とする。
(Claim 3)
The invention described in claim 3 is characterized by the following points in addition to the characteristics of the invention described in claim 1.

すなわち、前記光透過部は、下部外周の中心が下部内周の中心よりも下方に設定されるとともに、下部外周の径が下部内周の径よりも小径に設定されることで、偏肉部を形成していることを特徴とする。   That is, the light transmitting portion is set so that the center of the lower outer periphery is set lower than the center of the lower inner periphery, and the diameter of the lower outer periphery is set to be smaller than the diameter of the lower inner periphery. It is characterized by forming.

本発明は上記の通りであり、カバーの光透過部が偏肉部を備えているので、この偏肉部によってビーム角の調整を行うことができる。また、表面形状がなだらかであるので、照明エリアに斑ができづらく、光の分布を安定させることができる。   The present invention is as described above, and the light transmission portion of the cover includes a thickness variation portion. Therefore, the beam angle can be adjusted by the thickness variation portion. Further, since the surface shape is gentle, it is difficult to make spots in the illumination area, and the light distribution can be stabilized.

なお、偏肉部を形成するには、例えば、前記光透過部の下部外周の中心を下部内周の中心よりも上方に設定するとともに、下部外周の径を下部内周の径よりも大径に設定してもよい。このようにすれば、ビーム角を広げることができる。   In order to form the uneven thickness portion, for example, the center of the lower outer periphery of the light transmitting portion is set higher than the center of the lower inner periphery, and the diameter of the lower outer periphery is larger than the diameter of the lower inner periphery. May be set. In this way, the beam angle can be expanded.

また、偏肉部を形成するには、例えば、前記光透過部の下部外周の中心を下部内周の中心よりも下方に設定するとともに、下部外周の径を下部内周の径よりも小径に設定してもよい。このようにすれば、ビーム角を狭めることができる。   In order to form the uneven thickness portion, for example, the center of the lower outer periphery of the light transmitting portion is set lower than the center of the lower inner periphery, and the diameter of the lower outer periphery is made smaller than the diameter of the lower inner periphery. It may be set. In this way, the beam angle can be narrowed.

LED照明灯の(a)正面図、(b)中間部を省略した側面図である。It is the side view which abbreviate | omitted (a) front view and (b) intermediate part of LED lighting. LED照明灯を上から見た一部拡大分解図である。It is the partially expanded exploded view which looked at the LED illumination light from the top. LED照明灯を下から見た一部拡大分解図である。It is the partially expanded exploded view which looked at the LED illumination light from the bottom. LED照明灯のA−A断面図である。It is AA sectional drawing of a LED illumination lamp. 光が拡散する様子を示すLED照明灯のA−A断面図である。It is AA sectional drawing of the LED illumination lamp which shows a mode that light diffuses. 光拡散カバーの正面図である。It is a front view of a light diffusion cover. 変形例に係る光拡散カバーの正面図である。It is a front view of the light-diffusion cover which concerns on a modification.

本実施形態に係るLED照明灯10は、図1に示すように、従来の蛍光灯と構造的に互換性のある直管形の照明灯であり、従来の蛍光灯用の灯具本体に接続可能となっている。   As shown in FIG. 1, the LED illumination lamp 10 according to the present embodiment is a straight tube illumination lamp that is structurally compatible with a conventional fluorescent lamp, and can be connected to a conventional lamp body for a fluorescent lamp. It has become.

このLED照明灯10は、複数のLED12を配設したLED基板11と、このLED基板11への電力供給を制御する制御基板40と、LED基板11及び制御基板40を覆う筒状のカバー20と、このカバー20の両端に冠着されるソケット30と、を備えている。このLED照明灯10は、従来の蛍光灯と同様に、両端のソケット30が灯具本体の接続部に取り付けられ、この接続部を介して電力が供給されることで点灯する。   The LED illumination lamp 10 includes an LED board 11 on which a plurality of LEDs 12 are arranged, a control board 40 that controls power supply to the LED board 11, and a cylindrical cover 20 that covers the LED board 11 and the control board 40. , And sockets 30 attached to both ends of the cover 20. As in the case of a conventional fluorescent lamp, the LED illumination lamp 10 is lit when power is supplied through the connection portion with the sockets 30 at both ends attached to the connection portion of the lamp body.

(LED基板11)
LED基板11は、図3等に示すように、複数のLED12を表面に実装した基盤である。このLED基板11には、LED12に対して供給する電気を蓄えたコンデンサ13も実装されている。
(LED board 11)
As shown in FIG. 3 and the like, the LED substrate 11 is a base on which a plurality of LEDs 12 are mounted on the surface. A capacitor 13 that stores electricity to be supplied to the LED 12 is also mounted on the LED substrate 11.

(制御基板40)
制御基板40は、図2等に示すように、LED基板11上の複数のLED12のオン・オフを切り替えるためのトランジスタ等が実装された基板である。特に図示しないが、この制御基板40は、外部から供給された電力を制御するための制御回路を備えており、この制御回路を介してLED基板11へと電力を供給する。
(Control board 40)
As shown in FIG. 2 and the like, the control board 40 is a board on which transistors and the like for switching on / off of the plurality of LEDs 12 on the LED board 11 are mounted. Although not particularly illustrated, the control board 40 includes a control circuit for controlling power supplied from the outside, and supplies power to the LED board 11 via the control circuit.

(カバー20)
カバー20は、図2、3等に示すように、LED基板11を下方に向けて支持する支持部材としての放熱パイプ21と、放熱パイプ21の下側に固定される光拡散カバー25と、を備えている。このカバー20は、光拡散カバー25と放熱パイプ21とが接合されると全体として円筒形状を形成する。
(Cover 20)
As shown in FIGS. 2 and 3, the cover 20 includes a heat radiation pipe 21 as a support member that supports the LED substrate 11 downward, and a light diffusion cover 25 that is fixed to the lower side of the heat radiation pipe 21. I have. The cover 20 forms a cylindrical shape as a whole when the light diffusion cover 25 and the heat radiating pipe 21 are joined.

(放熱パイプ21)
放熱パイプ21は、アルミ製の押し出し型材であり、図2〜4に示すように、略半月状のパイプ部21aと、このパイプ部21aの下方に一体的に延設された下垂部21bと、を備えている。この放熱パイプ21は、LED基板11及び制御基板40が面接触するように取り付けられ、基板の熱を放熱するためのヒートシンクの役割を果たすようになっている。
(Heat dissipation pipe 21)
The heat radiating pipe 21 is an aluminum extrusion mold material, and as shown in FIGS. 2 to 4, a substantially half-moon-shaped pipe portion 21 a, and a hanging portion 21 b integrally extending below the pipe portion 21 a It has. The heat radiating pipe 21 is attached so that the LED board 11 and the control board 40 are in surface contact with each other, and serves as a heat sink for radiating the heat of the board.

略半月状のパイプ部21aは、内部が中空となっており、この中空の内部に制御基板40をスライド挿入できるようになっている。   The substantially half-moon shaped pipe portion 21a has a hollow inside, and the control board 40 can be slid into the hollow inside.

下垂部21bは、パイプ部21aの平坦面から下方に突出しており、カバー20の長手方向全長に渡って両側に平行に2つ形成されている。この2つの下垂部21bの内側面には、対向する位置に狭持溝21cが形成されており、この狭持溝21cにLED基板11を差し込んでスライドさせることで、LED12の実装面が下方を向くようにLED基板11を保持できるようになっている。また、2つの下垂部21bの外側面には外溝21dが形成されており、この外溝21dによって光拡散カバー25を取り付け可能となっている。   The hanging part 21b protrudes downward from the flat surface of the pipe part 21a and is formed in parallel on both sides over the entire length of the cover 20 in the longitudinal direction. Nipping grooves 21c are formed at opposing positions on the inner side surfaces of the two hanging portions 21b. By inserting and sliding the LED board 11 into the holding grooves 21c, the mounting surface of the LED 12 is lowered below. The LED substrate 11 can be held so as to face. An outer groove 21d is formed on the outer surface of the two hanging parts 21b, and the light diffusion cover 25 can be attached by the outer groove 21d.

(光拡散カバー25)
光拡散カバー25は、図2〜4に示すように、略C字形に形成された樹脂製の押し出し型材である。光拡散カバー25は、全体が透光性の光透過部25bを構成しており、下方及び側方にLED12の発する光を放出させるように形成されている。
(Light diffusion cover 25)
As shown in FIGS. 2 to 4, the light diffusing cover 25 is a resin extruded mold formed in a substantially C shape. The light diffusion cover 25 as a whole constitutes a light-transmitting light transmitting portion 25b, and is formed so as to emit light emitted from the LED 12 downward and laterally.

この光拡散カバー25の両側の開放端部は、内側に鉤状に突出しており、係合爪部25aを形成している。この係合爪部25aが前述した放熱パイプ21の外溝21dに差し込まれることにより、光拡散カバー25は放熱パイプ21に取り付け可能となっている。光拡散カバー25を放熱パイプ21に取り付ける際には、光拡散カバー25の弾性を利用して両側の係合爪部25aが離れる方向に押し広げ、外溝21dに差し込む。これにより、両側の係合爪部25aが外溝21dを外から挟み込んで、光拡散カバー25と放熱パイプ21とが互いに接合される。   The open end portions on both sides of the light diffusing cover 25 protrude inward in a bowl shape, and form an engaging claw portion 25a. The light diffusing cover 25 can be attached to the heat radiating pipe 21 by inserting the engaging claw portion 25a into the outer groove 21d of the heat radiating pipe 21 described above. When the light diffusing cover 25 is attached to the heat radiating pipe 21, the engaging claws 25a on both sides are pushed away in the direction away from each other by using the elasticity of the light diffusing cover 25 and inserted into the outer groove 21d. Thereby, the engagement claw portions 25a on both sides sandwich the outer groove 21d from the outside, and the light diffusion cover 25 and the heat radiating pipe 21 are joined to each other.

(ソケット30)
ソケット30は、カバー20の両端に冠着される有底円筒状の部材であり、樹脂製の筒部材31と、この筒部材31の端部に装着される電極キャップ32と、を備えている。
(Socket 30)
The socket 30 is a bottomed cylindrical member that is attached to both ends of the cover 20, and includes a resin tubular member 31 and an electrode cap 32 that is attached to an end of the tubular member 31. .

筒部材31は、カバー20の端部外周に外装されるために筒状に形成されている。   The cylindrical member 31 is formed in a cylindrical shape in order to be covered on the outer periphery of the end portion of the cover 20.

また、電極キャップ32は、2つのピン32aが突出形成された金属製の部材である。LED照明灯10は、この電極キャップ32のピン32aを灯具本体の接続部に挿入接続することで灯具本体に装着され、このピン32aによって自重を支えられるようになっている。   The electrode cap 32 is a metal member having two pins 32a protruding therefrom. The LED illuminating lamp 10 is mounted on the lamp body by inserting and connecting the pin 32a of the electrode cap 32 to the connection portion of the lamp body, and the weight of the LED illumination lamp 10 can be supported by the pin 32a.

(光拡散カバー25の偏肉部25cについて)
上述した光拡散カバー25は、図4に示すように、厚みが一定な同心円形状ではなく、下側左右に偏肉部25cを備えた形状となっており、この偏肉部25cの部分がやや肉厚に形成されている。偏肉部25cは、外周部分がなだらかに突出しており、これにより、図5に示すようにLED12の光を屈折させて拡散できるようになっている。
(About the uneven thickness portion 25c of the light diffusion cover 25)
As shown in FIG. 4, the light diffusion cover 25 described above is not a concentric circular shape having a constant thickness, but has a shape including uneven thickness portions 25 c on the lower left and right sides, and the uneven thickness portion 25 c is slightly different. It is thick. The uneven thickness portion 25c has a gently protruding outer peripheral portion, and as a result, the light of the LED 12 can be refracted and diffused as shown in FIG.

この偏肉部25cは、図6に示すように、下部外周の中心P2が下部内周の中心P1よりも上方に設定されるとともに、下部外周の径R2が下部内周の径R1よりも大径に設定されることで形成されている。   As shown in FIG. 6, the uneven thickness portion 25c is such that the lower outer periphery center P2 is set higher than the lower inner periphery center P1, and the lower outer periphery diameter R2 is larger than the lower inner periphery diameter R1. It is formed by setting the diameter.

本実施形態においては、下部内周の径R1及び下部外周の径R2は、「(下部内周の径R1)×1.3>(下部外周の径R2)>(下部内周の径R1)×1.1」の式を満たす範囲で設定されており、例えば、下部内周の径R1が28mm、下部外周の径R2が32mmに設定されている。   In the present embodiment, the diameter R1 of the lower inner periphery and the diameter R2 of the lower outer periphery are “(lower inner periphery diameter R1) × 1.3> (lower outer periphery diameter R2)> (lower inner periphery diameter R1). For example, the diameter R1 of the lower inner circumference is set to 28 mm, and the diameter R2 of the lower outer circumference is set to 32 mm.

なお、偏肉部25cの形状としては、上記した形状に限らず様々な形状とすることができ、所望のビーム角を得られるように適宜調整すればよい。   Note that the shape of the uneven thickness portion 25c is not limited to the above-described shape, and may be various shapes, and may be appropriately adjusted so as to obtain a desired beam angle.

例えば、図7に示すように、光拡散カバー25の下部に肉厚の偏肉部25cを備えた形状としてもよい。この偏肉部25cも、外周部分がなだらかに突出しており、これにより、LED12の光を屈折させて収斂できるようになっている。   For example, as shown in FIG. 7, it is good also as a shape provided with the thick uneven part 25c in the lower part of the light-diffusion cover 25. As shown in FIG. As for this uneven thickness part 25c, the outer peripheral part protrudes gently, and it can refract and converge the light of LED12 by this.

この偏肉部25cは、図7に示すように、下部外周の中心P2が下部内周の中心P1よりも下方に設定されるとともに、下部外周の径R2が下部内周の径R1よりも小径に設定されることで形成されている。   As shown in FIG. 7, the uneven thickness portion 25c has a lower outer periphery center P2 set below the lower inner periphery center P1, and a lower outer periphery diameter R2 smaller than the lower inner periphery diameter R1. It is formed by being set to.

(まとめ)
本実施形態は上記の通りであり、カバー20の光透過部25bが偏肉部25cを備えているので、この偏肉部25cによってビーム角の調整を行うことができる。また、表面形状がなだらかであるので、照明エリアに斑ができづらく、光の分布を安定させることができる。
(Summary)
The present embodiment is as described above. Since the light transmitting portion 25b of the cover 20 includes the uneven thickness portion 25c, the beam angle can be adjusted by the uneven thickness portion 25c. Further, since the surface shape is gentle, it is difficult to make spots in the illumination area, and the light distribution can be stabilized.

10 LED照明灯
11 LED基板
12 LED
13 コンデンサ
20 カバー
21 放熱パイプ(支持部材)
21a パイプ部
21b 下垂部
21c 狭持溝
21d 外溝
25 光拡散カバー
25a 係合爪部
25b 光透過部
25c 偏肉部
30 ソケット
31 筒部材
32 電極キャップ
32a ピン
40 制御基板
P1 下部内周の中心
P2 下部外周の中心
R1 下部内周の径
R2 下部外周の径
10 LED lighting 11 LED substrate 12 LED
13 Capacitor 20 Cover 21 Radiating pipe (supporting member)
21a Pipe part 21b Hanging part 21c Nipping groove 21d Outer groove 25 Light diffusion cover 25a Engaging claw part 25b Light transmitting part 25c Thickening part 30 Socket 31 Cylindrical member 32 Electrode cap 32a Pin 40 Control board P1 Center of lower inner circumference P2 Lower outer circumference center R1 Lower inner circumference diameter R2 Lower outer circumference diameter

Claims (3)

複数のLEDを配設したLED基板と、
該LED基板を覆う筒状のカバーと、
を備えた直管形のLED照明灯であって、
前記カバーは光透過部を備え、前記光透過部は偏肉部を備えていることを特徴とする、LED照明灯におけるビーム角調整構造。
An LED substrate on which a plurality of LEDs are disposed;
A cylindrical cover covering the LED substrate;
A straight tube type LED lighting with
The cover is provided with a light transmission part, and the light transmission part is provided with an uneven thickness part.
前記光透過部は、下部外周の中心が下部内周の中心よりも上方に設定されるとともに、下部外周の径が下部内周の径よりも大径に設定されることで、偏肉部を形成していることを特徴とする、請求項1記載のLED照明灯におけるビーム角調整構造。   The light transmitting portion is configured such that the center of the lower outer periphery is set above the center of the lower inner periphery, and the diameter of the lower outer periphery is set to be larger than the diameter of the lower inner periphery. The beam angle adjusting structure in the LED illumination lamp according to claim 1, wherein the beam angle adjusting structure is formed. 前記光透過部は、下部外周の中心が下部内周の中心よりも下方に設定されるとともに、下部外周の径が下部内周の径よりも小径に設定されることで、偏肉部を形成していることを特徴とする、請求項1記載のLED照明灯におけるビーム角調整構造。   The light transmission part is formed with a center portion of the lower outer periphery lower than the center of the lower inner periphery, and the diameter of the lower outer periphery is set smaller than the diameter of the lower inner periphery, thereby forming an uneven thickness portion. The beam angle adjusting structure in the LED illumination lamp according to claim 1, wherein
JP2012083598A 2012-04-02 2012-04-02 Beam angle adjustment structure in led illumination lamp Pending JP2013214390A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016207587A (en) * 2015-04-28 2016-12-08 三菱電機株式会社 Light source cover, light source unit and luminaire

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016207587A (en) * 2015-04-28 2016-12-08 三菱電機株式会社 Light source cover, light source unit and luminaire

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