JP2013182875A - Heat radiating device for led lighting - Google Patents

Heat radiating device for led lighting Download PDF

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JP2013182875A
JP2013182875A JP2012048267A JP2012048267A JP2013182875A JP 2013182875 A JP2013182875 A JP 2013182875A JP 2012048267 A JP2012048267 A JP 2012048267A JP 2012048267 A JP2012048267 A JP 2012048267A JP 2013182875 A JP2013182875 A JP 2013182875A
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heat
wiring protection
protection cylinder
led
led lighting
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Kazuo Taga
和夫 多賀
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Resonac Holdings Corp
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Showa Denko KK
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Abstract

PROBLEM TO BE SOLVED: To provide a heat radiating device for LED lighting capable of obtaining a sufficient heat radiation performance.SOLUTION: A heat radiating device for LED lighting 3 includes a heat pipe 11 having a heat receiving part 12 for receiving heat generated from an LED, a cooling fin 13 which is installed integrally with the heat pipe 11, and a wiring protection tube 14 of which both upper and lower ends are open and which protects power feeding wiring for supplying power to the LED. A container 15 of the heat pipe 11 filled with working fluid has a working fluid circulation part 21 which is installed to surround the surroundings of the wiring protection tube 14 and extending in vertical direction. The cooling fin 13 is integrally installed in the working fluid circulation part 21 of the container 15 of the heat pipe 11 to protrude to the opposite side to the wiring protection tube 14.

Description

この発明は、LED照明装置に用いられるLED灯具のLEDから発生する熱を放熱する放熱装置に関する。   The present invention relates to a heat dissipation device that dissipates heat generated from LEDs of an LED lamp used in an LED lighting device.

この明細書および特許請求の範囲において、図1、図5および図8の上下を上下というものとする。   In this specification and claims, the top and bottom of FIGS. 1, 5 and 8 are referred to as the top and bottom.

LEDを有する発光源を備えたLED灯具は、従来の白熱電球などの灯具と比べて、発光効率が高く、低消費電力で明るいという優れた特徴があるが、現在の技術では、消費電力の約80%が熱になり、また、LEDを取り巻く樹脂材料が熱によって劣化し、発光効率が低下するとともに、寿命が短くなる。   An LED lamp having a light emitting source having an LED has excellent characteristics of high luminous efficiency, low power consumption, and brightness compared to conventional lamps such as incandescent bulbs. 80% becomes heat, and the resin material surrounding the LED is deteriorated by heat, so that the light emission efficiency is lowered and the life is shortened.

そこで、低消費電力型LED灯具の場合、LED灯具の周囲に放熱フィンが設けられることにより、LEDから発せられる熱が放熱されている。   Therefore, in the case of a low power consumption type LED lamp, the heat generated from the LED is radiated by providing the radiation fins around the LED lamp.

ところで、消費電力が10W以上の高消費電力型LED灯具を用いたLED照明では上述した構成では、放熱が不十分である。   By the way, in the LED illumination using the high power consumption type LED lamp with power consumption of 10 W or more, the heat radiation is insufficient in the above-described configuration.

そこで、高消費電力型LED灯具を用いたLED照明用放熱装置として、ヒートパイプと、ヒートパイプに取り付けられた放熱部材とを備えており、放熱部材が、ヒートパイプ挿入筒およびヒートパイプ挿入筒の外周面に放射状に一体に設けられた放熱フィンからなり、ヒートパイプが、放熱部材ののヒートパイプ挿入筒内に挿入固定されている放熱装置が提案されている(特許文献1参照)。   Therefore, as a heat radiating device for LED lighting using a high power consumption type LED lamp, it is provided with a heat pipe and a heat radiating member attached to the heat pipe, and the heat radiating member includes a heat pipe insertion cylinder and a heat pipe insertion cylinder. There has been proposed a heat dissipating device that includes heat dissipating fins integrally provided radially on the outer peripheral surface and in which a heat pipe is inserted and fixed in a heat pipe insertion cylinder of a heat dissipating member (see Patent Document 1).

しかしながら、特許文献1記載の放熱装置においては、放熱フィンとヒートパイプとが別個に形成されたものであるから、LED照明が高消費電力の場合、ヒートパイプと放熱フィンとの間の伝熱性が不足し、十分な放熱性能が得られない場合がある。   However, in the heat radiating device described in Patent Document 1, since the heat radiating fins and the heat pipe are separately formed, when the LED lighting has high power consumption, the heat transfer between the heat pipe and the heat radiating fin is low. Insufficient heat dissipation performance may not be obtained.

特開2008−243780号公報JP 2008-243780 A

この発明の目的は、上記問題を解決し、十分な放熱性能が得られるLED照明用放熱装置を提供することにある。   An object of the present invention is to provide a heat dissipation device for LED lighting that solves the above-described problems and obtains sufficient heat dissipation performance.

本発明は、上記目的を達成するために以下の態様からなる。   In order to achieve the above object, the present invention comprises the following aspects.

1)LEDから発せられる熱を受ける受熱部を有するヒートパイプと、ヒートパイプに一体に設けられた放熱フィンと、上下両端が開口しかつLEDに電力を供給する給電用配線を保護する配線保護筒とを備えており、
ヒートパイプにおける作動液が封入されたコンテナが、配線保護筒の周囲に設けられた上下方向にのびる作動液流通部を有しており、放熱フィンが、ヒートパイプのコンテナの作動液流通部に、配線保護筒とは反対側に突出するように一体に設けられているLED照明用放熱装置。
1) A heat pipe having a heat receiving portion for receiving heat generated from the LED, a heat radiation fin provided integrally with the heat pipe, and a wiring protection cylinder that protects a power supply wiring that opens at both upper and lower ends and supplies power to the LED And
The container in which the working fluid in the heat pipe is sealed has a working fluid circulation portion extending in the vertical direction provided around the wiring protection cylinder, and the heat radiating fin is in the working fluid circulation portion of the heat pipe container. An LED illumination heat dissipation device that is integrally provided so as to protrude to the opposite side of the wiring protection cylinder.

2)ヒートパイプのコンテナの作動液流通部が、配線保護筒の外側に間隔をおいて設けられた囲繞壁と、上下方向にのびるとともに配線保護筒と囲繞壁とを連結し、かつ配線保護筒と囲繞壁との間の空間を配線保護筒を取り囲むように設けられた複数の区画に仕切る仕切壁とを備え、放熱フィンが作動液流通部の囲繞壁に設けられており、配線保護筒、作動液流通部の囲繞壁および仕切壁、ならびに放熱フィンが1つの押出形材に形成されている上記1)記載のLED照明用放熱装置。   2) The working fluid circulation part of the heat pipe container extends in the vertical direction with the surrounding wall provided on the outside of the wiring protection cylinder, and connects the wiring protection cylinder and the surrounding wall, and the wiring protection cylinder. And a partition wall that divides the space between the wall and the surrounding wall into a plurality of sections provided so as to surround the wiring protection cylinder, and the radiation fins are provided on the surrounding wall of the working fluid circulation part, The heat dissipating device for LED lighting according to the above 1), wherein the wall and partition wall of the working fluid circulation part and the heat dissipating fins are formed in one extruded shape member.

3)前記押出形材の仕切壁の上下両端部が取り除かれて全区画を通じさせる上下両空間が形成され、上側空間の上端開口および下側空間の下端開口が、前記押出形材に接合された蓋により塞がれており、これにより全区画の上下両端どうしを通じさせる上下両ヘッダ部が形成されている上記2)記載のLED照明用放熱装置。   3) Upper and lower ends of the partition wall of the extruded shape member are removed to form both upper and lower spaces through all sections, and the upper end opening of the upper space and the lower end opening of the lower space are joined to the extruded shape member. The LED illumination heat dissipating device according to 2) above, wherein the upper and lower header portions are formed so as to be passed between the upper and lower ends of all sections by being covered with a lid.

4)配線保護筒および囲繞壁が円筒状であるとともに、放熱フィンが等角度間隔で放射状に設けられ、連続して並んだ少なくとも3つの放熱フィンの先端が1つの平面上に位置しており、先端が前記平面上に位置していない放熱フィンが、前記平面とは非干渉状態となっている上記2)または3)記載のLED照明用放熱装置。   4) The wiring protection cylinder and the surrounding wall are cylindrical, the radiation fins are provided radially at equal angular intervals, and the tips of at least three radiation fins arranged in series are located on one plane, The heat dissipating device for LED lighting according to 2) or 3), wherein a heat dissipating fin whose tip is not located on the flat surface is in a non-interfering state with the flat surface.

5)配線保護筒および囲繞壁が円筒状であるとともに、放熱フィンが放射状に等角度間隔で設けられ、放熱フィンの先端側の部分が複数の分岐部に分かれている上記2)または3)記載のLED照明用放熱装置。   5) The above 2) or 3), wherein the wiring protection cylinder and the surrounding wall are cylindrical, the radiation fins are provided radially at equal angular intervals, and the tip side portion of the radiation fin is divided into a plurality of branch portions. LED lighting heat dissipation device.

6)連続して並んだ少なくとも3つの分岐部の先端が1つの平面上に位置しており、先端が前記平面上に位置していない分岐部を有する放熱フィンが、前記平面とは非干渉状態となっている上記5)記載のLED照明用放熱装置。   6) The tips of at least three branch portions arranged in a row are located on one plane, and the heat radiation fin having the branch portion whose tip is not located on the plane is in a non-interfering state with the plane. The heat dissipating device for LED lighting according to 5) above.

7)ヒートパイプのコンテナの作動液流通部が、配線保護筒の外側に、配線保護筒を取り囲むように間隔をおいて設けられた複数の流通管を備え、各流通管に放熱フィンが設けられており、流通管および放熱フィンが1つの押出形材に形成されている上記1)記載のLED照明用放熱装置。   7) The hydraulic fluid distribution part of the heat pipe container is provided with a plurality of distribution pipes provided at intervals on the outside of the wiring protection cylinder so as to surround the wiring protection cylinder. The LED illumination heat dissipating device according to 1) above, wherein the flow pipe and the heat dissipating fin are formed in one extruded shape member.

8)配線保護筒の上下両端部が上下両保持部材に接合され、前記押出形材が、全流通管が1つの円周上に位置するとともに、放熱フィンが、全流通管が位置する円周上から等角度間隔で放射状となるように並べられ、全流通管の上下両端部が、上下両保持部材に設けられかつた上下両ヘッダ部に接続されている上記7)記載のLED照明用放熱装置。   8) The upper and lower ends of the wiring protection cylinder are joined to the upper and lower holding members, and the extruded profile is located on the circumference of the entire circulation pipe, and the radiating fin is located on the circumference where the entire circulation pipe is located. The heat radiation for LED lighting according to 7) above, wherein the upper and lower ends of all the flow pipes are arranged radially at equal angular intervals from above, and are connected to the upper and lower header parts provided on the upper and lower holding members. apparatus.

9)放熱フィンに、複数の放熱部が、放熱フィンの張り出し方向に間隔をおいて設けられている上記7)または8)記載のLED照明用放熱装置。   9) The heat dissipating device for LED lighting according to 7) or 8) above, wherein a plurality of heat dissipating portions are provided in the heat dissipating fins at intervals in the extending direction of the heat dissipating fins.

上記1)〜9)のLED照明用放熱装置によれば、LEDから発せられる熱を受ける受熱部を有するヒートパイプと、ヒートパイプに一体に設けられた放熱フィンと、上下両端が開口しかつLEDに電力を供給する給電用配線を保護する配線保護筒とを備えており、ヒートパイプにおける作動液が封入されたコンテナが、配線保護筒の周囲に設けられた上下方向にのびる作動液流通部を有しており、放熱フィンが、ヒートパイプのコンテナの作動液流通部に、配線保護筒とは反対側に突出するように一体に設けられているので、ヒートパイプと放熱フィンとの間の伝熱性が向上し、高消費電力型LED灯具を用いたLED照明の場合であっても、十分な放熱性能が得られることになり、LED灯具の長寿命化を図ることができる。また、ヒートパイプのコンテナの作動液流通部が配線保護筒の周囲に設けられ、放熱フィンが、ヒートパイプのコンテナの作動液流通部に、配線保護筒とは反対側に突出するように一体に設けられているので、LEDから発せられる熱が配線保護筒内に配置された給電用配線に伝わりにくくなり、給電用配線の長寿命化も図ることが可能になる。   According to the heat radiating device for LED illumination of 1) to 9) above, a heat pipe having a heat receiving portion for receiving heat generated from the LED, a heat radiating fin provided integrally with the heat pipe, upper and lower ends open and the LED And a wiring protection cylinder that protects the power supply wiring that supplies power to the container, and the container in which the hydraulic fluid in the heat pipe is sealed has a hydraulic fluid circulation part that extends in the vertical direction around the wiring protection cylinder. And the heat dissipating fins are integrally provided in the hydraulic fluid distribution part of the heat pipe container so as to protrude to the opposite side of the wiring protection cylinder. Even in the case of LED lighting using a high power consumption type LED lamp with improved thermal performance, sufficient heat dissipation performance can be obtained, and the life of the LED lamp can be extended. In addition, the working fluid distribution part of the heat pipe container is provided around the wiring protection cylinder, and the heat radiating fin is integrated with the working liquid circulation part of the heat pipe container so as to protrude on the opposite side of the wiring protection cylinder. Since it is provided, it becomes difficult for the heat generated from the LED to be transmitted to the power supply wiring disposed in the wiring protection cylinder, and the life of the power supply wiring can be extended.

上記2)のLED照明用放熱装置によれば、配線保護筒、作動液流通部および放熱フィンを比較的簡単につくることができる。   According to the LED illumination heat dissipating device of 2) above, the wiring protection cylinder, the working fluid circulation part, and the heat dissipating fin can be made relatively easily.

5)のLED照明用放熱装置によれば、放熱フィンの基端部間の間隔が狭く、先端に向かって間隔が広がる真っ直ぐな放熱フィンの欠点を改善でき、隣り合う放熱フィン間の間隔を基端部から先端部から均一化することができる。   According to the LED lighting heat dissipation device of 5), the distance between the base ends of the heat dissipation fins is narrow, and the drawbacks of the straight heat dissipation fins extending toward the tip can be improved. It can be made uniform from the end to the end.

上記7)のLED照明用放熱装置によれば、流通管および放熱フィンからなる押出形材を比較的簡単に押出成形することができる。   According to the LED illumination heat dissipating device of the above 7), it is possible to relatively easily extrude the extruded shape composed of the flow pipe and the heat dissipating fins.

この発明の実施形態1のLED照明用放熱装置の全体構成を示す正面から見た垂直断面図である。It is the vertical sectional view seen from the front which shows the whole heat dissipation device for LED lighting of Embodiment 1 of this invention. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 図1のB−B線断面図である。It is the BB sectional view taken on the line of FIG. 図1のLED照明用放熱装置の放熱フィンの変形例を示す図2相当の図である。It is a figure equivalent to FIG. 2 which shows the modification of the radiation fin of the thermal radiation apparatus for LED illumination of FIG. この発明の実施形態2のLED照明用放熱装置の全体構成を示す正面から見た垂直断面図である。It is the vertical sectional view seen from the front which shows the whole structure of the thermal radiation apparatus for LED lighting of Embodiment 2 of this invention. 図5のC−C線断面図である。It is CC sectional view taken on the line of FIG. 図5のD−D線断面図である。It is the DD sectional view taken on the line of FIG. 図5のLED照明用放熱装置の配線保護筒の変形例を示す図5の一部分に相当する図であるIt is a figure equivalent to a part of FIG. 5 which shows the modification of the wiring protection cylinder of the thermal radiation apparatus for LED illumination of FIG. 図8のE−E線断面図である。It is the EE sectional view taken on the line of FIG.

以下、この発明の実施形態を、図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

以下の説明において、「アルミニウム」という用語には、純アルミニウムの他にアルミニウム合金を含むものとする。   In the following description, the term “aluminum” includes aluminum alloys in addition to pure aluminum.

また、全図面を通じて同一部分および同一物には同一符号を付して重複する説明を省略する。   Moreover, the same code | symbol is attached | subjected to the same part and the same thing through all drawings, and the overlapping description is abbreviate | omitted.

実施例1
この実施例は図1〜図3に示すものである。
Example 1
This embodiment is shown in FIGS.

図1はこの発明の実施形態1の放熱装置を備えたLED照明の全体構成を示し、図2および図3はその要部の構成を示す。   FIG. 1 shows the overall configuration of an LED illumination equipped with a heat dissipation device according to Embodiment 1 of the present invention, and FIGS.

図1〜図3において、LED照明(1)は、LED灯具(2)と、LED灯具(2)のLED(図示略)から発せられる熱を放熱するLED照明用放熱装置(3)(以下、単に放熱装置(3)と称する)とからなる。   1 to 3, the LED illumination (1) includes an LED lamp (2) and an LED illumination heat dissipating device (3) (hereinafter referred to as "LED illumination") that radiates heat generated from the LED (not shown) of the LED lamp (2). Simply referred to as a heat dissipation device (3)).

LED灯具(2)は、回路基板(5)、および回路基板(5)に実装されかつ複数のLED(図示略)を有するLEDユニット(6)からなる発光源(4)と、発光源(4)から発せられた光を反射する傘状のリフレクタ(7)とによって構成されている。LED灯具(2)の発光源(4)の回路基板(5)はリフレクタ(7)の内面に取り付けられている。また、回路基板(5)には、外周面におねじが形成されるとともに、リフレクタ(7)を貫通して上方にのびたホルダ(8)が設けられている。   The LED lamp (2) includes a circuit board (5), a light source (4) composed of a LED unit (6) mounted on the circuit board (5) and having a plurality of LEDs (not shown), and a light source (4 ) And an umbrella-like reflector (7) that reflects light emitted from. The circuit board (5) of the light source (4) of the LED lamp (2) is attached to the inner surface of the reflector (7). In addition, the circuit board (5) is provided with a holder (8) which is formed with a screw on the outer peripheral surface and extends upward through the reflector (7).

放熱装置(3)は、LED灯具(2)のLEDから発せられる熱を受ける受熱部(12)を有するヒートパイプ(11)と、ヒートパイプ(11)に一体に設けられた複数の放熱フィン(13)と、上下両端が開口しかつLEDに電力を供給する給電用配線を保護する円筒状の配線保護筒(14)とを備えている。   The heat dissipating device (3) includes a heat pipe (11) having a heat receiving part (12) that receives heat generated from the LED of the LED lamp (2), and a plurality of heat dissipating fins ( 13) and a cylindrical wiring protection cylinder (14) that is open at both upper and lower ends and protects a power supply wiring that supplies power to the LED.

ヒートパイプ(11)は、コンテナ(15)の作動液封入部(16)内に作動液(図示略)が封入されたものである。コンテナ(15)は、配線保護筒(14)の径方向外側に間隔をおいて設けられた円筒状の囲繞壁(17)と、上下方向にのびるとともに配線保護筒(14)と囲繞壁(17)とを一体に連結し、かつ配線保護筒(14)と囲繞壁(17)との間の空間を、配線保護筒(14)の周方向に並びかつ配線保護筒(14)を取り囲むように設けられた複数の区画(18)に仕切る仕切壁(19)とを有する作動液流通部(21)を備えている。放熱フィン(13)は、囲繞壁(17)の外周面に、周方向に等角度間隔となるように放射状に一体に設けられている。配線保護筒(14)、作動液流通部(21)の囲繞壁(17)および仕切壁(19)、ならびに放熱フィン(13)が1つのアルミニウム押出形材(22)に形成されている。   The heat pipe (11) is obtained by enclosing a working fluid (not shown) in a working fluid enclosure (16) of the container (15). The container (15) includes a cylindrical surrounding wall (17) provided on the outer side in the radial direction of the wiring protection cylinder (14), and a wiring protection cylinder (14) and an surrounding wall (17 ), And the space between the wiring protection cylinder (14) and the surrounding wall (17) is arranged in the circumferential direction of the wiring protection cylinder (14) and surrounds the wiring protection cylinder (14). A hydraulic fluid circulation section (21) having a partition wall (19) that partitions the plurality of compartments (18) provided is provided. The radiating fins (13) are integrally provided radially on the outer peripheral surface of the surrounding wall (17) so as to be equiangularly spaced in the circumferential direction. The wiring protection cylinder (14), the surrounding wall (17) and the partition wall (19) of the hydraulic fluid circulation part (21), and the heat radiation fin (13) are formed in one aluminum extruded profile (22).

押出形材(22)の仕切壁(19)の上下両端部は、所定長さにわたって取り除かれて全区画(18)を通じさせる上下両空間(23)(24)が形成されている。上側空間(23)の上端開口および下側空間(24)の下端開口は、押出形材(22)にろう付などにより接合されたアルミニウム製の蓋(25)により塞がれており、これにより全区画(18)の上下両端どうしを通じさせる上下両ヘッダ部(27)(28)が形成されている。そして、押出形材(22)および蓋(25)によりコンテナ(15)が形成されるとともに、全区画(18)および上下両ヘッダ部(27)(28)により作動液封入部(16)が形成され、作動液封入部(16)内に作動液(図示略)が封入されてヒートパイプ(11)が構成されている。   Both the upper and lower end portions of the partition wall (19) of the extruded shape member (22) are formed with both upper and lower spaces (23) and (24) that are removed over a predetermined length and are allowed to pass through all compartments (18). The upper end opening of the upper space (23) and the lower end opening of the lower space (24) are closed by an aluminum lid (25) joined to the extruded shape member (22) by brazing or the like. Upper and lower header portions (27) and (28) are formed through the upper and lower ends of all the sections (18). A container (15) is formed by the extruded shape member (22) and the lid (25), and a hydraulic fluid enclosing part (16) is formed by the entire compartment (18) and the upper and lower header parts (27) and (28). Then, the working fluid (not shown) is enclosed in the working fluid enclosure (16) to constitute the heat pipe (11).

LED灯具(2)は、回路基板(5)のホルダ(8)のおねじが、配線保護筒(14)の内周面下端部に形成されためねじにねじ嵌められることにより放熱装置(3)に着脱自在に取り付けられている。LED灯具(2)の回路基板(5)には、上端開口から配線保護筒(14)内に入れられかつホルダ(8)を貫通した図示しない給電配線が接続されている。そして、ヒートパイプ(11)のコンテナ(15)の配線保護筒(14)の下端部に、LED灯具(2)の発光源(4)のLEDから発せられる熱を受ける受熱部(12)が設けられている。   In the LED lamp (2), the male screw (8) of the holder (8) of the circuit board (5) is formed at the lower end of the inner peripheral surface of the wiring protection cylinder (14), so that the heat dissipation device (3) Removably attached to. The circuit board (5) of the LED lamp (2) is connected to a power supply wiring (not shown) that is inserted into the wiring protection cylinder (14) from the upper end opening and penetrates the holder (8). And the heat receiving part (12) which receives the heat generated from the LED of the light source (4) of the LED lamp (2) is provided at the lower end part of the wiring protection cylinder (14) of the container (15) of the heat pipe (11). It has been.

上述したLED照明装置(1)において、LED灯具(2)の発光源(4)から光が発せられている際に、発光源(4)のLEDから熱が発せられる。LEDから発せられた熱は、ホルダ(8)を通ってヒートパイプ(11)の受熱部(12)に伝わり、作動液封入部(16)内の作動液に伝わって作動液が蒸発し、気相作動液が生じる。その結果、作動液封入部(16)内の下部の圧力が上昇し、気相作動液が作動液流通部(21)の区画(18)内を上方に流れる。気相作動液が作動液流通部(21)の区画(18)内を上方に流れる間に、気相作動液の有する熱が囲繞壁(17)を通って放熱フィン(13)に伝わるとともに、放熱フィン(13)から外部に放熱され、熱を奪われた気相作動液が凝縮する。再凝縮した液相作動液が、重力により下方に流れるので、ヒートパイプ(11)において、気相作動液の上方への流れと液相作動液の下方への流れが発生し、作動液の循環がおきる。したがって、LED灯具(2)の発光源(4)のLEDが冷却される。   In the LED lighting device (1) described above, when light is emitted from the light source (4) of the LED lamp (2), heat is emitted from the LED of the light source (4). The heat generated from the LED passes through the holder (8) to the heat receiving part (12) of the heat pipe (11), and is transferred to the working liquid in the working liquid sealing part (16) to evaporate the working liquid. Phase hydraulic fluid is formed. As a result, the pressure in the lower part of the hydraulic fluid sealing part (16) rises, and the gas phase hydraulic fluid flows upward in the compartment (18) of the hydraulic fluid circulation part (21). While the gas phase hydraulic fluid flows upward in the compartment (18) of the hydraulic fluid circulation section (21), the heat of the gas phase hydraulic fluid is transmitted to the heat radiating fin (13) through the surrounding wall (17), The gas phase hydraulic fluid that has been radiated to the outside from the radiation fins (13) and has been deprived of heat condenses. Since the recondensed liquid phase hydraulic fluid flows downward due to gravity, in the heat pipe (11), an upward flow of the vapor phase hydraulic fluid and a downward flow of the liquid phase hydraulic fluid occur, and the hydraulic fluid is circulated. It happens. Therefore, the LED of the light source (4) of the LED lamp (2) is cooled.

図4は、図1の放熱装置(3)の放熱フィン(13)の変形例を示す。   FIG. 4 shows a modification of the heat dissipating fin (13) of the heat dissipating device (3) of FIG.

図4に示す放熱フィン(13)の先端側の部分は、水平断面において複数の分岐部(29)に分かれている。そして、連続して並んだ少なくとも3つの分岐部(29)の先端が1つの平面(P)上に位置しており、先端が前記平面(P)上に位置していない分岐部(29)を有する放熱フィン(13)が、前記平面(P)とは非干渉状態となっている。   4 is divided into a plurality of branch portions (29) in the horizontal cross section. And the tip of at least three branch parts (29) arranged in a row is located on one plane (P), and the branch part (29) whose tip is not located on the plane (P). The radiating fin (13) has a non-interference state with the plane (P).

ここでは、図4の上下両側および左右両側において、それぞれ連続して並んだ少なくとも3つの分岐部(29)の先端が1つの平面(P)上に位置している。したがって、前記平面(P)は4つ存在しており、これらの平面(P)により方形が形成される。   Here, on both the upper and lower sides and the left and right sides in FIG. 4, the tips of at least three branch portions (29) arranged continuously are located on one plane (P). Therefore, there are four planes (P), and a square is formed by these planes (P).

この放熱フィン(13)の場合、押出形材(22)を押出成形後の放熱フィン(13)の変形を抑制することができる。   In the case of this radiating fin (13), deformation of the radiating fin (13) after extrusion molding of the extruded profile (22) can be suppressed.

なお、図2および図3に示す放熱フィン(13)においても、図2および図3の上下両側および左右両側において、それぞれ連続して並んだ少なくとも3つの放熱フィン(13)の先端が1つの平面上に位置しており、先端が前記平面上に位置していない分岐部を有する放熱フィン(13)が、前記平面とは非干渉状態となっていてもよい。   2 and 3 also, the tips of at least three radiating fins (13) arranged continuously on both the upper and lower sides and the left and right sides in FIGS. The radiating fin (13) having a branch portion that is located above and whose tip is not located on the plane may be in a non-interfering state with the plane.

実施形態2
この実施形態は図5〜図7に示すものである。
Embodiment 2
This embodiment is shown in FIGS.

図5はこの発明の実施形態2の放熱装置を備えたLED照明の全体構成を示し、図6および図7はその要部の構成を示す。   FIG. 5 shows the overall configuration of an LED illumination equipped with a heat dissipation device according to Embodiment 2 of the present invention, and FIGS. 6 and 7 show the configuration of the main part.

図5〜図7において、LED照明(30)は、LED灯具(31)と、LED灯具(31)のLEDから発せられる熱を放熱するLED照明用放熱装置(32)(以下、単に放熱装置(32)と称する)とからなる。   5 to 7, an LED illumination (30) includes an LED lamp (31) and an LED illumination heat dissipation device (32) (hereinafter simply referred to as a heat dissipation device (31)) that dissipates heat generated from the LED of the LED lamp (31). 32)).

LED灯具(31)は、回路基板(5)、および回路基板(5)に実装されかつ複数のLED(図示略)を有するLEDユニット(6)からなる複数の発光源(4)とによって構成されている。   The LED lamp (31) is composed of a circuit board (5) and a plurality of light emitting sources (4) which are mounted on the circuit board (5) and are composed of an LED unit (6) having a plurality of LEDs (not shown). ing.

放熱装置(32)は、LED灯具(31)のLEDから発せられる熱を受ける受熱部(34)を有するヒートパイプ(33)と、ヒートパイプ(33)に一体に設けられた複数の放熱フィン(39)と、上下両端が開口しかつLEDに電力を供給する給電用配線を保護する円筒状の配線保護筒(35)とを備えている。   The heat radiating device (32) includes a heat pipe (33) having a heat receiving portion (34) that receives heat generated from the LED of the LED lamp (31), and a plurality of heat radiating fins ( 39) and a cylindrical wiring protection cylinder (35) that is open at both upper and lower ends and protects the power supply wiring that supplies power to the LED.

ヒートパイプ(33)は、コンテナ(36)の作動液封入部(37)内に作動液が封入されたものである。コンテナ(36)は、配線保護筒(35)の外側に、配線保護筒(35)を取り囲むように配線保護筒(35)の周方向に間隔をおいて設けられた複数の流通管(38)からなる作動液流通部(40)を備え、各流通管(38)に放熱フィン(39)が一体に設けられており、流通管(38)および放熱フィン(39)が1つのアルミニウム押出形材(41)に形成されている。全ての押出形材(41)の流通管(38)は1つの円周上に位置するように並べられ、放熱フィン(39)は、配線保護筒(35)に対して周方向に等角度間隔となるように放射状に一体に設けられている。   The heat pipe (33) is obtained by enclosing a working fluid in a working fluid enclosure (37) of the container (36). The container (36) has a plurality of flow pipes (38) provided on the outside of the wiring protection cylinder (35) at intervals in the circumferential direction of the wiring protection cylinder (35) so as to surround the wiring protection cylinder (35). The hydraulic fluid distribution section (40) is made of, each of the distribution pipes (38) is integrally provided with a radiation fin (39), and the distribution pipe (38) and the radiation fin (39) are one aluminum extruded profile. (41). The flow pipes (38) of all the extruded profiles (41) are arranged so as to be positioned on one circumference, and the radiation fins (39) are equiangularly spaced in the circumferential direction with respect to the wiring protection cylinder (35). So as to be integrated in a radial manner.

配線保護筒(35)の上下両端部は、アルミニウム製の上下両保持部材(42)(43)に接合されている。また、全流通管(38)の上下両端部が、上下両保持部材(42)(43)に設けられた上下両ヘッダ部(44)(45)に接続されている。   The upper and lower ends of the wiring protection cylinder (35) are joined to the upper and lower holding members (42) and (43) made of aluminum. Further, the upper and lower end portions of the entire flow pipe (38) are connected to the upper and lower header portions (44) and (45) provided on the upper and lower holding members (42) and (43).

上保持部材(42)は、円形のアルミニウム製上板(46)と、上板(46)の下面にろう付などにより接合された円形のアルミニウム製下板(47)とよりなり、上下両板(46)(47)の中央部に貫通穴(46a)(47a)が形成され、配線保護筒(35)の上端部が下板(47)の貫通穴(47a)の周囲の部分にろう付などにより接合されている。また、下板(47)における配線保護筒(35)が接合された部分よりも径方向外側の部分に環状の下方膨出部(48)が形成されており、下方膨出部(48)の上端開口が上板(46)によって塞がれることにより上ヘッダ部(44)が設けられ、全流通管(38)は下方膨出部(48)の膨出端壁に接続されている。   The upper holding member (42) is composed of a circular aluminum upper plate (46) and a circular aluminum lower plate (47) joined to the lower surface of the upper plate (46) by brazing or the like. (46) A through hole (46a) (47a) is formed at the center of (47), and the upper end of the wiring protection cylinder (35) is brazed to the part around the through hole (47a) of the lower plate (47). Etc. are joined together. In addition, an annular lower bulging portion (48) is formed on the radially outer portion of the lower plate (47) where the wiring protection cylinder (35) is joined, and the lower bulging portion (48) The upper header portion (44) is provided by closing the upper end opening by the upper plate (46), and the entire flow pipe (38) is connected to the bulging end wall of the lower bulging portion (48).

下保持部材(43)は、円形のアルミニウム製下板(51)と、下板(51)の上面にろう付などにより接合された円形のアルミニウム製上板(52)とよりなり、上下両板(52)(51)の中央部に貫通穴(52a)(51a)が形成され、配線保護筒(35)の下端部が上板(52)の貫通穴(52a)の周囲の部分にろう付などにより接合されている。また、上板(52)における配線保護筒(35)が接合された部分よりも径方向外側の部分に環状の上方膨出部(53)が形成されており、上方膨出部(53)の下端開口が下板(51)によって塞がれることにより下ヘッダ部(45)が設けられ、全流通管(38)は上方膨出部(53)の膨出端壁に接続されている。また、下板(51)の厚みは、発光源(4)をねじ止めなどにより取り付けることができる厚さとなっている。   The lower holding member (43) is composed of a circular aluminum lower plate (51) and a circular aluminum upper plate (52) joined to the upper surface of the lower plate (51) by brazing or the like. (52) A through hole (52a) (51a) is formed at the center of (51), and the lower end of the wiring protection cylinder (35) is brazed to the part around the through hole (52a) of the upper plate (52). Etc. are joined together. In addition, an annular upper bulging portion (53) is formed in a portion radially outside the portion where the wiring protection cylinder (35) is joined in the upper plate (52), and the upper bulging portion (53) The lower header portion (45) is provided by closing the lower end opening with the lower plate (51), and the entire flow pipe (38) is connected to the bulging end wall of the upper bulging portion (53). Further, the thickness of the lower plate (51) is such that the light emitting source (4) can be attached by screwing or the like.

そして、全押出形材(41)の流通管(38)および上下両保持部材(42)(43)よりコンテナ(36)が形成されるとともに、全流通管(38)および上下両ヘッダ部(44)(45)により作動液封入部(37)形成され、作動液封入部(37)内に作動液(図示略)が封入されてヒートパイプ(33)が構成されている。   Then, a container (36) is formed from the distribution pipe (38) and the upper and lower holding members (42) and (43) of the entire extruded profile (41), and the entire distribution pipe (38) and the upper and lower header sections (44). ) (45) forms a hydraulic fluid enclosure (37), and hydraulic fluid (not shown) is enclosed in the hydraulic fluid enclosure (37) to constitute a heat pipe (33).

放熱フィン(39)に、複数の放熱部(54)が、放熱フィン(39)の張り出し方向に間隔をおいて設けられている。放熱部(54)は、たとえば放熱フィン(39)の張り出し方向と直角をなしていたり、あるいは一定の角度をなすように傾斜していることがある。放熱部(54)の水平断面における幅は、放熱フィン(39)の基端側から先端側のものに向かって徐々に広くなっている。   The heat radiating fin (39) is provided with a plurality of heat radiating portions (54) at intervals in the extending direction of the heat radiating fin (39). The heat dissipating part (54) may be, for example, perpendicular to the projecting direction of the heat dissipating fin (39), or may be inclined so as to form a certain angle. The width of the heat dissipating part (54) in the horizontal cross section gradually increases from the base end side of the heat dissipating fin (39) toward the tip end side.

LED灯具(31)は、回路基板(5)が、下保持部材(43)の下板(51)下面における貫通穴(51a)の周囲の部分にねじ止めされることにより放熱装置(32)に着脱自在に取り付けられている。LED灯具(31)の回路基板(5)には、上端開口から配線保護筒(35)内に入れられた図示しない給電配線が接続されている。そして、ヒートパイプ(33)のコンテナ(36)の下保持部材(43)に、LED灯具(31)の発光源(4)のLEDから発せられる熱を受ける受熱部(34)が設けられている。   The LED lamp (31) is attached to the heat dissipation device (32) by screwing the circuit board (5) around the through hole (51a) on the lower surface of the lower plate (51) of the lower holding member (43). It is detachably attached. The circuit board (5) of the LED lamp (31) is connected to a power supply wiring (not shown) placed in the wiring protection cylinder (35) from the upper end opening. The lower holding member (43) of the container (36) of the heat pipe (33) is provided with a heat receiving portion (34) that receives heat generated from the LED of the light source (4) of the LED lamp (31). .

上述したLED照明装置において、LED灯具(31)の発光源(4)から光が発せられていると、発光源(4)のLEDから熱が発せられる。LEDから発せられた熱は、下保持部材(43)の下板(51)におけるヒートパイプ(33)の受熱部(34)に伝わり、作動液封入部(37)内の作動液に伝わって作動液が蒸発し、気相作動液が生じる。その結果、作動液封入部(37)内の下部の圧力が上昇し、気相作動液が作動液流通部(40)の流通管(38)内を上方に流れる。気相作動液が作動液流通部(40)の流通管(38)内を上方に流れる間に、気相作動液の有する熱が放熱フィン(39)に伝わるとともに、放熱フィン(39)から外部に放熱され、熱を奪われた気相作動液が凝縮する。再凝縮した液相作動液が、重力により下方に流れるので、ヒートパイプ(33)において、気相作動液の上方への流れと液相作動液の下方への流れが発生し、作動液の循環がおきる。したがって、LED灯具(31)の発光源(4)のLEDが冷却される。   In the LED lighting device described above, when light is emitted from the light source (4) of the LED lamp (31), heat is emitted from the LED of the light source (4). The heat generated from the LED is transferred to the heat receiving part (34) of the heat pipe (33) in the lower plate (51) of the lower holding member (43), and transferred to the hydraulic fluid in the hydraulic fluid sealing part (37) to operate. The liquid evaporates to produce a gas phase working fluid. As a result, the pressure in the lower part of the hydraulic fluid sealing part (37) rises, and the gas phase hydraulic fluid flows upward in the flow pipe (38) of the hydraulic fluid circulation part (40). While the gas-phase hydraulic fluid flows upward in the flow pipe (38) of the hydraulic fluid circulation section (40), the heat of the vapor-phase hydraulic fluid is transferred to the radiation fin (39) and from the radiation fin (39) to the outside. The gas phase hydraulic fluid that has been radiated by heat and deprived of heat condenses. Since the recondensed liquid phase hydraulic fluid flows downward due to gravity, in the heat pipe (33), an upward flow of the vapor phase hydraulic fluid and a downward flow of the liquid phase hydraulic fluid occur, and the hydraulic fluid is circulated. It happens. Therefore, the LED of the light source (4) of the LED lamp (31) is cooled.

図8および図9は、図5のLED照明用放熱装置(32)の配線保護筒の変形例を示す。   8 and 9 show a modification of the wiring protection cylinder of the LED illumination heat dissipation device (32) shown in FIG.

図8および図9において、配線保護筒(55)は複数、ここでは2つ設けられている。ヒートパイプ(33)のコンテナ(36)の上保持部材(42)の上下両板(46)(47)における下板(47)の下方膨出部(48)に囲まれた部分、および下保持部材(43)の上下両板(52)(51)におけるにおける上板(52)の上方膨出部(53)に囲まれた部分に、配線保護筒(55)と同数の貫通穴(52b)(51b)が形成され、配線保護筒(55)の上端部が上保持部材(42)の下板(47)の貫通穴の周囲の部分にろう付などにより接合され、同じく下端部が下保持部材(43)の上板(52)の貫通穴(52b)の周囲の部分にろう付などにより接合されている。   8 and 9, a plurality of wiring protection cylinders (55) are provided, here two. The portion surrounded by the lower bulging portion (48) of the lower plate (47) in the upper and lower plates (46) (47) of the upper holding member (42) of the container (36) of the heat pipe (33), and the lower holding In the upper and lower plates (52) and (51) of the member (43), the same number of through holes (52b) as the wiring protection cylinder (55) are surrounded by the upper bulging portion (53) of the upper plate (52). (51b) is formed, and the upper end of the wiring protection cylinder (55) is joined to the portion around the through hole of the lower plate (47) of the upper holding member (42) by brazing or the like, and the lower end is also held lower. The member (43) is joined to a portion around the through hole (52b) of the upper plate (52) by brazing or the like.

LED灯具(31)の回路基板(5)は、下保持部材(43)の下板(51)下面における両貫通穴(51b)間の部分にねじ止めされることにより放熱装置(32)に着脱自在に取り付けられている。LED灯具(31)の回路基板(5)には、上端開口から配線保護筒(55)内に入れられた図示しない給電配線が接続されている。そして、ヒートパイプ(33)のコンテナ(36)の下保持部材(43)に、LED灯具(31)の発光源(4)のLEDから発せられる熱を受ける受熱部(34)が設けられている。   The circuit board (5) of the LED lamp (31) is attached to and detached from the heat dissipation device (32) by being screwed to the part between the through holes (51b) on the lower surface of the lower plate (51) of the lower holding member (43). It is attached freely. The circuit board (5) of the LED lamp (31) is connected to a power supply wiring (not shown) placed in the wiring protection cylinder (55) from the upper end opening. The lower holding member (43) of the container (36) of the heat pipe (33) is provided with a heat receiving portion (34) that receives heat generated from the LED of the light source (4) of the LED lamp (31). .

この発明によるLED照明用放熱装置は、高消費電力型のLED照明において、LEDから発せられる熱を効率良く放熱するのに用いられる。   The LED illumination heat dissipation device according to the present invention is used to efficiently dissipate heat generated from the LED in the high power consumption type LED illumination.

(1):LED照明装置
(3)(32):放熱装置
(11)(33):ヒートパイプ
(12)(34):受熱部
(13)(39):放熱フィン
(14)(35)(55):配線保護筒
(15)(36):コンテナ
(17):囲繞壁
(18):区画
(19):仕切壁
(21)(40):作動液流通部
(22)(41):押出形材
(23)(24):上下両空間
(25):蓋
(27)(28):上下両ヘッダ部
(29):分岐部
(38):流通管
(42)(43):上下両保持部材
(44)(45):上下両ヘッダ部
(54):放熱部
(1): LED lighting device
(3) (32): Heat dissipation device
(11) (33): Heat pipe
(12) (34): Heat receiving part
(13) (39): Radiation fin
(14) (35) (55): Wiring protection cylinder
(15) (36): Container
(17): Go wall
(18): Section
(19): Partition wall
(21) (40): Hydraulic fluid distribution section
(22) (41): Extruded profile
(23) (24): Both upper and lower spaces
(25): Lid
(27) (28): Upper and lower headers
(29): Branch
(38): Distribution pipe
(42) (43): Upper and lower both holding members
(44) (45): Upper and lower headers
(54): Heat radiation part

Claims (9)

LEDから発せられる熱を受ける受熱部を有するヒートパイプと、ヒートパイプに一体に設けられた放熱フィンと、上下両端が開口しかつLEDに電力を供給する給電用配線を保護する配線保護筒とを備えており、
ヒートパイプにおける作動液が封入されたコンテナが、配線保護筒の周囲に設けられた上下方向にのびる作動液流通部を有しており、放熱フィンが、ヒートパイプのコンテナの作動液流通部に、配線保護筒とは反対側に突出するように一体に設けられているLED照明用放熱装置。
A heat pipe having a heat receiving portion for receiving heat generated from the LED, a heat radiation fin provided integrally with the heat pipe, and a wiring protection cylinder that opens the upper and lower ends and protects the power supply wiring that supplies power to the LED Has
The container in which the working fluid in the heat pipe is sealed has a working fluid circulation portion extending in the vertical direction provided around the wiring protection cylinder, and the heat radiating fin is in the working fluid circulation portion of the heat pipe container. An LED illumination heat dissipation device that is integrally provided so as to protrude to the opposite side of the wiring protection cylinder.
ヒートパイプのコンテナの作動液流通部が、配線保護筒の外側に間隔をおいて設けられた囲繞壁と、上下方向にのびるとともに配線保護筒と囲繞壁とを連結し、かつ配線保護筒と囲繞壁との間の空間を配線保護筒を取り囲むように設けられた複数の区画に仕切る仕切壁とを備え、放熱フィンが作動液流通部の囲繞壁に設けられており、配線保護筒、作動液流通部の囲繞壁および仕切壁、ならびに放熱フィンが1つの押出形材に形成されている請求項1記載のLED照明用放熱装置。 The working fluid distribution part of the heat pipe container extends in the vertical direction with the surrounding wall provided at an interval outside the wiring protection cylinder, and connects the wiring protection cylinder and the surrounding wall. A partition wall that divides the space between the walls into a plurality of sections provided so as to surround the wiring protection cylinder, and the radiation fins are provided on the surrounding wall of the hydraulic fluid circulation section. The heat dissipating device for LED lighting according to claim 1, wherein the surrounding wall and partition wall of the circulation part and the heat dissipating fins are formed in one extruded shape member. 前記押出形材の仕切壁の上下両端部が取り除かれて全区画を通じさせる上下両空間が形成され、上側空間の上端開口および下側空間の下端開口が、前記押出形材に接合された蓋により塞がれており、これにより全区画の上下両端どうしを通じさせる上下両ヘッダ部が形成されている請求項2記載のLED照明用放熱装置。 The upper and lower end portions of the partition wall of the extruded shape member are removed to form the upper and lower spaces through all the sections, and the upper end opening of the upper space and the lower end opening of the lower space are formed by a lid joined to the extruded shape member. The heat dissipating device for LED lighting according to claim 2, wherein the upper and lower header portions are formed so as to pass through both upper and lower ends of all sections. 配線保護筒および囲繞壁が円筒状であるとともに、放熱フィンが等角度間隔で放射状に設けられ、連続して並んだ少なくとも3つの放熱フィンの先端が1つの平面上に位置しており、先端が前記平面上に位置していない放熱フィンが、前記平面とは非干渉状態となっている請求項2または3記載のLED照明用放熱装置。 The wiring protection cylinder and the surrounding wall are cylindrical, and the radiating fins are provided radially at equiangular intervals, and the tips of at least three radiating fins arranged in series are located on one plane, and the tips are The heat dissipating device for LED lighting according to claim 2 or 3, wherein the heat dissipating fins not located on the flat surface are in a non-interfering state with the flat surface. 配線保護筒および囲繞壁が円筒状であるとともに、放熱フィンが放射状に等角度間隔で設けられ、放熱フィンの先端側の部分が複数の分岐部に分かれている請求項2または3記載のLED照明用放熱装置。 4. The LED illumination according to claim 2, wherein the wiring protection cylinder and the surrounding wall are cylindrical, and the radiation fins are provided radially at equal angular intervals, and a portion on the tip side of the radiation fin is divided into a plurality of branch portions. Heat dissipation device. 連続して並んだ少なくとも3つの分岐部の先端が1つの平面上に位置しており、先端が前記平面上に位置していない分岐部を有する放熱フィンが、前記平面とは非干渉状態となっている請求項5記載のLED照明用放熱装置。 The tips of at least three branch parts arranged in a row are located on one plane, and the radiating fin having the branch part whose tip is not located on the plane is in a non-interference state with the plane. The heat dissipating device for LED illumination according to claim 5. ヒートパイプのコンテナの作動液流通部が、配線保護筒の外側に、配線保護筒を取り囲むように間隔をおいて設けられた複数の流通管を備え、各流通管に放熱フィンが設けられており、流通管および放熱フィンが1つの押出形材に形成されている請求項1記載のLED照明用放熱装置。 The working fluid distribution part of the heat pipe container is provided with a plurality of distribution pipes provided at intervals so as to surround the wiring protection cylinder on the outside of the wiring protection cylinder, and each of the distribution pipes is provided with a radiation fin. 2. The heat radiating device for LED lighting according to claim 1, wherein the flow pipe and the heat radiating fin are formed in one extruded shape member. 配線保護筒の上下両端部が上下両保持部材に接合され、前記押出形材が、全流通管が1つの円周上に位置するとともに、放熱フィンが、全流通管が位置する円周上から等角度間隔で放射状となるように並べられ、全流通管の上下両端部が、上下両保持部材に設けられかつた上下両ヘッダ部に接続されている請求項7記載のLED照明用放熱装置。 The upper and lower ends of the wiring protection cylinder are joined to the upper and lower holding members, and the extruded shape member is located on the circumference of the entire circulation pipe, and the radiating fin is located on the circumference where the entire circulation pipe is located. The LED lighting heat dissipating device according to claim 7, wherein the upper and lower ends of all the flow pipes are arranged in a radial pattern at equal angular intervals, and are connected to the upper and lower header parts provided on the upper and lower holding members. 放熱フィンに、複数の放熱部が、放熱フィンの張り出し方向に間隔をおいて設けられている請求項7または8記載のLED照明用放熱装置。 The heat radiating device for LED lighting according to claim 7 or 8, wherein a plurality of heat radiating portions are provided on the heat radiating fins at intervals in a protruding direction of the heat radiating fins.
JP2012048267A 2012-03-05 2012-03-05 Heat radiating device for led lighting Pending JP2013182875A (en)

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