JP2013167441A - Air conditioner - Google Patents

Air conditioner Download PDF

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JP2013167441A
JP2013167441A JP2013119136A JP2013119136A JP2013167441A JP 2013167441 A JP2013167441 A JP 2013167441A JP 2013119136 A JP2013119136 A JP 2013119136A JP 2013119136 A JP2013119136 A JP 2013119136A JP 2013167441 A JP2013167441 A JP 2013167441A
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terminal block
air conditioner
substrate
board
conditioner according
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JP5545905B2 (en
Inventor
Hidenori So
秀紀 宗
Futoshi Okawa
太 大川
Koichi Takamaru
浩一 高丸
Yoshihiro Ono
善弘 小野
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an inexpensively achievable air conditioner having a terminal block with high substrate mounting reliability by preventing stress applied in insertion/removal of an internal/external connection line from being applied to a soldered part of the terminal block.SOLUTION: An air conditioner includes: an air conditioner body having an electrical component box housing a substrate and the like; a terminal block fixed to the vicinity of the opening part of an electrical component box and equipped with a plurality of terminals, which are used for inserting/removing a core wire of the internal/external connection line, on one surface and a soldered electrode on the other surface; and a substrate which is used for mounting the terminal block and in which the soldered part is soldered to a soldered electrode, the substrate is fixed only to the terminal block.

Description

この発明は、空気調和機に関するものであり、詳しくは端子台を実装する基板に関する。   The present invention relates to an air conditioner, and more particularly to a substrate on which a terminal block is mounted.

従来の空気調和機の端子台取付け構造として、セパレート型空気調和機の部品点数を少なくし、修理等のサービス作業を簡単にするために、室内ユニットに設けられる電装品箱内に、プリント基板を着脱可能に収納し、電装品箱内に設けられ、且つ室内ユニットと室外ユニットの接続線が接続される端子台をプリント基板の表面に実装するものが提案されている(例えば、特許文献1参照)。   In order to reduce the number of parts of a separate air conditioner as a conventional air conditioner terminal block mounting structure and simplify service work such as repairs, a printed circuit board is installed in the electrical component box provided in the indoor unit. It has been proposed that a terminal block that is detachably housed and is provided in an electrical component box and that is connected to a connection line between an indoor unit and an outdoor unit is mounted on the surface of a printed circuit board (for example, see Patent Document 1). ).

特開平10−259929号公報Japanese Patent Laid-Open No. 10-259929 特開2003−065558号公報Japanese Patent Application Laid-Open No. 2003-065558 特開2001−339183号公報JP 2001-339183 A 実開平05−090989号公報Japanese Utility Model Publication No. 05-090989 特開平08−064277号公報Japanese Patent Laid-Open No. 08-064277

従来の基板に実装した端子台は、基板にのみ固定されているために、空気調和機の室内機と室外機を電気的に接続する内外接続線の挿抜時に加えられる応力が、端子台と基板の半田付け部に加わり、半田付け部の強度低下を招き、信頼性が低下する等の課題があった。   Since the terminal block mounted on the conventional board is fixed only to the board, the stress applied when inserting / removing the internal / external connection line that electrically connects the indoor unit and outdoor unit of the air conditioner is In addition, the strength of the soldering part is reduced and the reliability is lowered.

また、端子台を基板に接着する必要があり、加工費の増加の要因となっていた。さらに端子台には、端子台と内外接続線の接触抵抗増加に伴う異常発熱時には、端子台への通電を遮断するための温度ヒューズが取り付けられるが、その温度ヒューズはかしめ等によりリード線と接続されるため、加工作業が複雑となり、加工費が高くなるという課題があった。   In addition, it is necessary to bond the terminal block to the substrate, which increases the processing cost. In addition, the terminal block is equipped with a thermal fuse to cut off the power supply to the terminal block in the event of abnormal heat generation due to an increase in contact resistance between the terminal block and the internal / external connection line. The thermal fuse is connected to the lead wire by caulking or the like. Therefore, there has been a problem that the machining operation becomes complicated and the machining cost becomes high.

この発明は、上記のような課題を解決するためになされたもので、内外接続線の挿抜時に加えられる応力が端子台の半田付け部に加わらないようにすることで、端子台の基板実装の信頼性が高く、安価に実現することができる空気調和機を提供することを目的とする。   The present invention has been made to solve the above-described problems. By preventing stress applied when inserting / removing the inner and outer connecting wires from being applied to the soldered portion of the terminal block, the terminal block can be mounted on the board. An object is to provide an air conditioner that is highly reliable and can be realized at low cost.

この発明に係る空気調和機は、基板等を収納する電気品箱を有する空気調和機本体と、複数の固定箇所により前記電気品箱に固定され、内外接続線の芯線を挿抜するための複数の端子を一面に有し、半田付け電極を他の面に有する端子台と、前記端子台が実装され、半田付け部を一端部に有し、前記半田付け部が前記半田付け電極と半田付けされて、前記端子台のみに固定され、且つ、前記端子台以外とは接触しない前記基板とを備えたものである。   An air conditioner according to the present invention includes an air conditioner main body having an electrical component box for storing a substrate and the like, and a plurality of fixing points that are fixed to the electrical component box by a plurality of fixing points, A terminal block having a terminal on one surface and a soldering electrode on the other surface, the terminal block is mounted, a soldering portion is provided at one end, and the soldering portion is soldered to the soldering electrode. The substrate is fixed only to the terminal block and does not come into contact with anything other than the terminal block.

この発明に係る空気調和機は、上記構成により、端子に接続される接続線の挿抜時に加わる応力は端子台を固定する本体へ加わることになり、端子台と基板を接続する半田付け部へは応力は加わらず、半田付け部の強度低下を防ぐことにより、端子台取付の信頼性を高くできるという効果を有する。さらに端子台と基板の接着も不要となり、加工費を削減できる効果を有する。さらに、内外接続線の芯線の挿抜作業を容易に行うことができる。   In the air conditioner according to the present invention, due to the above configuration, the stress applied when the connecting wire connected to the terminal is inserted / extracted is applied to the main body that fixes the terminal block, and to the soldering part that connects the terminal block and the substrate There is an effect that the reliability of the terminal block mounting can be increased by preventing the strength from being lowered at the soldered portion without applying stress. Furthermore, it is not necessary to bond the terminal block and the substrate, and the processing cost can be reduced. Furthermore, the insertion / extraction work of the core wire of the inner / outer connection line can be easily performed.

図1は、実施の形態1を示す図で、電気品箱1の端子台6及び基板周辺部の断面図である。FIG. 1 is a diagram showing the first embodiment, and is a cross-sectional view of a terminal block 6 and a substrate peripheral portion of the electrical component box 1. 図2は、実施の形態1を示す図で、端子台基板の部品実装面の平面図である。FIG. 2 is a diagram showing the first embodiment, and is a plan view of a component mounting surface of the terminal block board. 図3は、実施の形態1を示す図で、端子台基板の半田付け面の平面図である。FIG. 3 is a diagram showing the first embodiment, and is a plan view of a soldering surface of the terminal block substrate. 図4は、実施の形態1を示す図で、端子台6周辺部の電気配線図である。FIG. 4 is a diagram showing the first embodiment, and is an electrical wiring diagram around the terminal block 6. 図5は、実施の形態1を示す図で、端子台基板4と電源基板5を一体で製造する時の基板配置の一例を示す平面図である。FIG. 5 is a diagram showing the first embodiment, and is a plan view showing an example of a board arrangement when the terminal block board 4 and the power supply board 5 are manufactured integrally.

実施の形態1.
図1乃至5は実施の形態1を示す図で、図1は電気品箱1の端子台6及び基板周辺部の断面図、図2は端子台基板4の部品実装面の平面図、図3は端子台基板4の半田付け面の平面図、図4は端子台6周辺部の電気配線図、図5は端子台基板4と電源基板5を一体で製造する時の基板配置の一例を示す平面図である。
Embodiment 1 FIG.
1 to 5 show the first embodiment. FIG. 1 is a cross-sectional view of the terminal block 6 and the board peripheral portion of the electrical component box 1. FIG. 2 is a plan view of the component mounting surface of the terminal block board 4. FIG. Fig. 4 is a plan view of the soldering surface of the terminal block substrate 4, Fig. 4 is an electrical wiring diagram around the terminal block 6, and Fig. 5 shows an example of the board arrangement when the terminal block substrate 4 and the power supply substrate 5 are manufactured integrally. It is a top view.

図1において、電気品箱1(空気調和機本体の所定箇所の一例)は、空気調和機の室内機(図示せず)の側部に設けられている。電気品箱1の筐体は、板金で形成された外箱2と、樹脂で形成された内箱3で構成されている。電気品箱1の内部には、端子台基板4、電源基板5が設けられている。端子台基板4、電源基板5は、本実施の形態では分割されているが、端子台基板4と電源基板5とが一体のものでもよい。端子台基板4、または端子台基板4と電源基板5とが一体のもの、またはそれ以外の他の基板(例えば、制御基板)と一体のものを、基板とする。空気調和機の室内機、又は室外機も含めた全体を空気調和機とする。空気調和機本体とは、空気調和機の室内機本体(筐体)、又は全体が室内に設置される空気調和機の本体(筐体)をいう。   In FIG. 1, an electrical component box 1 (an example of a predetermined portion of an air conditioner body) is provided on a side portion of an indoor unit (not shown) of the air conditioner. The housing of the electrical component box 1 is composed of an outer box 2 made of sheet metal and an inner box 3 made of resin. A terminal block substrate 4 and a power supply substrate 5 are provided inside the electrical component box 1. Although the terminal block substrate 4 and the power supply substrate 5 are divided in the present embodiment, the terminal block substrate 4 and the power supply substrate 5 may be integrated. The terminal block substrate 4 or the terminal block substrate 4 and the power supply substrate 5 are integrated, or another substrate (for example, a control substrate) is integrated. The entire air conditioner indoor unit or outdoor unit including the outdoor unit is an air conditioner. An air conditioner main body refers to an indoor unit main body (housing) of an air conditioner or an air conditioner main body (housing) that is entirely installed indoors.

端子台基板4に、複数の端子を有する端子台6、室外機への給電を制御する室外機給電用リレー7、ヒューズ8、コンデンサ9、バリスタ10(図2参照)が半田付けされている。   A terminal block 6 having a plurality of terminals, an outdoor unit power supply relay 7 for controlling power supply to the outdoor unit, a fuse 8, a capacitor 9, and a varistor 10 (see FIG. 2) are soldered to the terminal block substrate 4.

端子台6の凹形状6aと、その周辺の構造体である内箱3の凸形状3aとは嵌合しており、さらに端子台6はネジ11で内箱3と固定されている。このとき端子台基板4は、内箱3の基板周辺の構造体とは接触・固定されておらず、端子台6とのみ接続支持されており、半田付け電極6bは半田付け部6cによって固定されている。尚、電気品箱1を使用しない場合は、空気調和機本体の所定の箇所に端子台6を固定し、端子台6が実装される端子台基板4は、端子台6のみに固定され、空気調和機本体とは接触・固定されないようにする。   The concave shape 6a of the terminal block 6 and the convex shape 3a of the inner box 3 which is the surrounding structure are fitted, and the terminal block 6 is fixed to the inner box 3 with screws 11. At this time, the terminal block substrate 4 is not in contact with or fixed to the structure around the substrate of the inner box 3, but is connected and supported only with the terminal block 6, and the soldering electrode 6b is fixed by the soldering portion 6c. ing. When the electrical box 1 is not used, the terminal block 6 is fixed to a predetermined portion of the air conditioner body, and the terminal block substrate 4 on which the terminal block 6 is mounted is fixed only to the terminal block 6 and the air Make sure that it does not come into contact with or be fixed to the main unit.

また、端子台基板4と電源基板5を電気的に接続するために、端子台基板4及び電源基板5に基板直付けハーネス12が半田付けされている。   Further, in order to electrically connect the terminal block substrate 4 and the power supply substrate 5, a board direct attachment harness 12 is soldered to the terminal block substrate 4 and the power supply substrate 5.

電源基板5には、さらに別に設けられた制御基板(図示せず)と電気的に接続するハーネス13の接続用のコネクタ14が設けられている。   The power supply board 5 is provided with a connector 14 for connecting a harness 13 that is electrically connected to a control board (not shown) provided separately.

空気調和機の室内機と室外機を電気的に接続するための内外接続線15の芯線15aは、電気品箱1の開口部1aから電気品箱1内部へ入り、端子台6の端子挿入部6dから挿入され、端子台6内部の電線固定部6eに固定されるとともに電気的に接続されている。電線固定部6eは導電材料でできており、半田付け電極6bやタブ端子6fと一体に形成されて端子を構成し、電気的に導通している。この端子は複数個、端子台6に設けられる。一例では、二つの端子からは室外機へ電力が供給され、他の一つの端子と前記二つの端子の一方は室外機との通信に使用される。   The core wire 15a of the inner / outer connection line 15 for electrically connecting the indoor unit and the outdoor unit of the air conditioner enters the interior of the electrical component box 1 from the opening 1a of the electrical component box 1, and is a terminal insertion portion of the terminal block 6 It is inserted from 6d, is fixed to the electric wire fixing part 6e inside the terminal block 6, and is electrically connected. The electric wire fixing part 6e is made of a conductive material, and is formed integrally with the soldering electrode 6b and the tab terminal 6f to constitute a terminal and is electrically connected. A plurality of terminals are provided on the terminal block 6. In one example, electric power is supplied from two terminals to the outdoor unit, and one of the other terminal and the two terminals is used for communication with the outdoor unit.

端子台6には、電線固定部6eと芯線15aの接触不良などによる接触抵抗が大きいときの電力損失による発熱により発煙・発火を防止するための温度ヒューズ16が、電線固定部6eからの熱により遮断動作しやすいように電線固定部6e近傍に設けられている。   The terminal block 6 has a thermal fuse 16 for preventing smoke and fire due to heat generation due to power loss when contact resistance due to poor contact between the wire fixing portion 6e and the core wire 15a is large, due to heat from the wire fixing portion 6e. It is provided in the vicinity of the electric wire fixing part 6e so that the interruption operation is easy.

空気調和機への商用電源給電用の電源コード17の一方の内部電線17aは、室外機給電用リレー7のタブ端子7aと接続子17bにより接続され、もう一方の内部電線17cは、端子台6のタブ端子6fと接続子17dにより接続されている。端子台6の端子は、夫々が同一の形状であり、タブ端子6fは端子の数だけあるが、電源コード17の一方の内部電線17cが接続されるだけであるから、複数のタブ端子6fのうちの一つを露出させるようにして、誤配線を防止する。   One internal wire 17a of the power cord 17 for supplying commercial power to the air conditioner is connected by a tab terminal 7a of the outdoor unit power supply relay 7 and a connector 17b, and the other internal wire 17c is connected to the terminal block 6 The tab terminal 6f is connected to the connector 17d. The terminals 6 have the same shape, and the number of tab terminals 6f is the same as the number of terminals, but only one internal wire 17c of the power cord 17 is connected. One of them is exposed to prevent miswiring.

温度ヒューズ16の湾曲したリード部16aは、端子台6の内部または外部を通り、端子台基板4と半田付けされている。   The curved lead portion 16 a of the thermal fuse 16 passes through the inside or outside of the terminal block 6 and is soldered to the terminal block substrate 4.

図2は端子台基板4に端子台6を実装した平面図であるが、端子台6には温度ヒューズ16、商用電源が接続される、露出した一つのタブ端子6fが見えている。他のタブ端子6fは、隠れている。端子台基板4には、室外機給電用リレー7があり、商用電源が接続されるタブ端子7aが露出している。また、その他に、端子台基板4に実装されたヒューズ8、コンデンサ9、バリスタ10、基板直付けハーネス12が見えている。   FIG. 2 is a plan view of the terminal block 6 mounted on the terminal block substrate 4. The terminal block 6 shows one exposed tab terminal 6f to which a thermal fuse 16 and a commercial power supply are connected. The other tab terminal 6f is hidden. The terminal block substrate 4 has an outdoor unit power supply relay 7, and a tab terminal 7 a to which a commercial power source is connected is exposed. In addition, a fuse 8, a capacitor 9, a varistor 10, and a board direct attachment harness 12 mounted on the terminal block board 4 are visible.

図3に示すように、端子台基板4には各部品間を電気的に接続するための銅パターン(パターン4a、パターン4b、パターン4c)が形成されており、その一つとして端子台6と室外機給電用リレー7の半田付け部を接続するパターン4aがある。パターン4bは、室外機給電用リレー7とヒューズ8を接続する。パターン4cは、半田付け電極6bと温度ヒューズ16とを接続する。   As shown in FIG. 3, the terminal block board 4 is formed with copper patterns (pattern 4a, pattern 4b, pattern 4c) for electrically connecting the components, and one of them is the terminal block 6 and There is a pattern 4 a for connecting the soldering portion of the outdoor unit power supply relay 7. The pattern 4 b connects the outdoor unit power supply relay 7 and the fuse 8. The pattern 4 c connects the soldering electrode 6 b and the thermal fuse 16.

図3に示すように、端子台6の基板実装面側に、室外機への内外接続線15を外すときに用いる電線引き外しボタン6gと、端子台基板4の捨て基板20の孔に嵌合して端子台6の位置を決める基板挿入用突起6hが設けられている。   As shown in FIG. 3, on the board mounting surface side of the terminal block 6, it fits into the hole of the discard board 20 of the terminal block board 4 and the wire release button 6 g used when removing the inner / outer connection line 15 to the outdoor unit. Then, a board insertion protrusion 6h for determining the position of the terminal block 6 is provided.

内箱3には内外接続線15の挿抜時に加わる端子台6への応力や、端子台基板4の反りや取り付けバラツキ等による位置ズレでは接触しない距離をとった位置に、端子台基板4の変位を制限するリブ3b(変位制限部材の一例)が設けられている(図1参照)。   Displacement of the terminal block substrate 4 at a position where the inner box 3 does not come into contact with the terminal block 6 due to the stress applied to the terminal block 6 when the inner and outer connection wires 15 are inserted or removed, or the terminal block substrate 4 is warped or misaligned. Rib 3b (an example of a displacement limiting member) is provided (see FIG. 1).

図5は、端子台基板4と電源基板5を一体で製造するときの、基板配置の一例を示したものである。端子台基板4と、電源基板5と、捨て基板20は一枚の基板から成っており、基板分割部18、基板分割部19で分割できるようになっている。この分割方法としては、ミシン目、Vカット、スリット等どのような分割方法でも構わない。   FIG. 5 shows an example of the board arrangement when the terminal block board 4 and the power board 5 are manufactured integrally. The terminal block substrate 4, the power supply substrate 5, and the discard substrate 20 are formed of a single substrate and can be divided by the substrate dividing unit 18 and the substrate dividing unit 19. As the division method, any division method such as perforation, V-cut, and slit may be used.

捨て基板20には、端子台6の基板挿入用突起6hを挿入するための穴(図示せず)がある。本実施の形態では、基板挿入用突起6hを挿入するための穴は捨て基板20に設けてあるが、端子台基板4に設けても構わない。端子台6の電線引き外しボタン6gはこの捨て基板20の部品実装面側上方に配置されている。   The discard board 20 has a hole (not shown) for inserting the board insertion protrusion 6 h of the terminal block 6. In the present embodiment, the hole for inserting the board insertion protrusion 6h is provided in the discard board 20, but may be provided in the terminal block board 4. The wire release button 6g of the terminal block 6 is disposed above the component mounting surface side of the discarded board 20.

次に動作について、主に図4を用いて説明する。
まず室内機及び室外機への商用電源からの給電経路について説明する。室外機への給電は、電源コード17からは、一方の内部電線17aが接続子17bを介してタブ端子7aへ接続され、室外機給電用リレー7内部のリレー接点7b(図4参照)、基板パターン4a、半田付け電極6b、電線固定部6e、芯線15aを介して室外機へ給電される。よって室外機への給電は、室外機給電用リレー7により必要なときのみ給電するように制御されている。
Next, the operation will be described mainly with reference to FIG.
First, the power supply path from the commercial power source to the indoor unit and the outdoor unit will be described. For power feeding to the outdoor unit, one internal electric wire 17a is connected to the tab terminal 7a from the power cord 17 via the connector 17b, the relay contact 7b (see FIG. 4) inside the outdoor unit power feeding relay 7, and the board. Power is supplied to the outdoor unit through the pattern 4a, the soldering electrode 6b, the wire fixing portion 6e, and the core wire 15a. Therefore, the power supply to the outdoor unit is controlled so as to supply power only when necessary by the outdoor unit power supply relay 7.

他方の内部電線17cは、基板パターンを介することなく、接続子17d、タブ端子6f、電線固定部6e、芯線15aを介して室外機へ給電される。両給電経路は、図4の太線の回路部分であり、ここには室外機のコンプレッサー(冷凍サイクルの圧縮機)を駆動するための大電流が流れ、部屋の負荷条件によるが、最大能力運転時の電流は一般的には5Aを超える。尚、本実施の形態では片面基板を使用しているが、両面基板を使用しても問題ないことは言うまでもない。   The other internal electric wire 17c is fed to the outdoor unit via the connector 17d, the tab terminal 6f, the electric wire fixing part 6e, and the core wire 15a without going through the substrate pattern. Both feeding paths are the thick line circuits in FIG. 4, where a large current flows to drive the compressor of the outdoor unit (compressor of the refrigeration cycle), depending on the load conditions of the room, but at maximum capacity operation Current generally exceeds 5A. In this embodiment, a single-sided substrate is used, but it goes without saying that there is no problem even if a double-sided substrate is used.

室内機の電源基板5への給電としては、室外機への給電の途中から分岐しており、一方の内部電線17aはタブ端子7aからパターン4bを介してヒューズ8へ接続され、コンデンサ9、バリスタ10と接続され基板直付けハーネス12を介して電源基板5へ給電される。   The power supply to the power supply board 5 of the indoor unit is branched from the middle of the power supply to the outdoor unit, and one internal electric wire 17a is connected from the tab terminal 7a to the fuse 8 via the pattern 4b, and the capacitor 9, the varistor 10 is connected to the power supply board 5 via the board direct attachment harness 12.

他方の内部電線17cは、半田付け電極6bよりパターン4cを介して温度ヒューズ16へ接続され、コンデンサ9、バリスタ10と接続され、基板直付けハーネス12を介して電源基板5へ給電される。この給電経路については、室内機で消費する電力のみを供給するために、一般的には5Aを超えるような大電流は流れない。   The other internal electric wire 17c is connected to the thermal fuse 16 via the pattern 4c from the soldering electrode 6b, is connected to the capacitor 9 and the varistor 10, and is supplied with power to the power supply substrate 5 via the substrate direct attachment harness 12. Since only the power consumed by the indoor unit is supplied to this power supply path, generally a large current exceeding 5 A does not flow.

次に端子台6周辺の構造的な説明をする。空気調和機の据付工事、取外し工事、移設工事、修理サービス工事をするときには、端子台6から内外接続線15の芯線15aを挿抜する作業があるが、このときに発生する応力は端子台6に加わる。端子台基板4は端子台6以外の部品とは接触・固定されておらず、前記応力は半田付け部6cには加わらない。ここで、電線引き外しボタン6gは、電気品箱1の開口部1aからドライバーなどを用いて押すことができ、これにより電線固定部6eの固定が解除され、内外接続線15の芯線15aを引き抜くことが可能となる。   Next, the structure around the terminal block 6 will be described. When performing installation work, removal work, relocation work, and repair service work for the air conditioner, there is work for inserting / removing the core wire 15a of the inner / outer connection wire 15 from the terminal block 6, but the stress generated at this time is applied to the terminal block 6. Join. The terminal block substrate 4 is not in contact with or fixed to any parts other than the terminal block 6, and the stress is not applied to the soldering portion 6c. Here, the electric wire releasing button 6g can be pushed from the opening 1a of the electrical component box 1 using a screwdriver or the like, whereby the electric wire fixing portion 6e is released and the core wire 15a of the inner / outer connection wire 15 is pulled out. It becomes possible.

また、端子台6は、内箱3の凸形状3aと端子台6の凹形状6aとの嵌合と、ネジ11により固定されており、内外接続線15の芯線15a挿抜時の応力を端子台6の外郭から内箱3の周辺構造体へ伝えることができる。ここでは端子台6と内箱3の周辺構造体の固定方法として凹凸形状とネジを使用しているが、面形状やその他の嵌合形態などでも同様の効果が得られる。   Further, the terminal block 6 is fixed by fitting the convex shape 3a of the inner box 3 and the concave shape 6a of the terminal block 6 and the screw 11, and the stress at the time of inserting / extracting the core wire 15a of the inner / outer connection wire 15 is determined. It can be transmitted from the outer shell 6 to the peripheral structure of the inner box 3. Here, as the method of fixing the peripheral structure of the terminal block 6 and the inner box 3, the uneven shape and the screw are used, but the same effect can be obtained even in the surface shape and other fitting forms.

また、端子台基板4の周辺の構造体である内箱3にリブ3bが設けられていることにより、万一過大な応力が直接端子台基板4に加えられると、端子台基板4が変位するがその変位はリブ3bで制限されることになる。   Further, since the inner box 3 which is a structure around the terminal block substrate 4 is provided with the rib 3b, the terminal block substrate 4 is displaced when an excessive stress is directly applied to the terminal block substrate 4. However, the displacement is limited by the rib 3b.

次に温度ヒューズ16について説明する。温度ヒューズ16は、端子台6と内外接続線15の芯線15aの電線固定部6e近傍に配置されているが、芯線15aと電線固定部6eが正常に取り付けられていれば、その接続部の接触抵抗は小さく、そこで発生する電力損失も小さいため発熱も小さく温度ヒューズ16は遮断動作温度に達することなく、導通を継続する。   Next, the thermal fuse 16 will be described. The thermal fuse 16 is disposed in the vicinity of the electric wire fixing portion 6e of the core wire 15a of the terminal block 6 and the inner and outer connecting wires 15, but if the core wire 15a and the electric wire fixing portion 6e are normally attached, contact of the connecting portion is possible. Since the resistance is small and the power loss generated there is also small, the heat generation is small and the thermal fuse 16 continues to conduct without reaching the breaking operation temperature.

しかし、芯線15aと電線固定部6eが、芯線15aの挿入不十分などの理由により接触が十分でないと、その接続部の接触抵抗は大きく、そこで発生する電力損失も大きいため発熱も大きくなり。その熱により温度ヒューズ16が遮断動作温度に達すると、温度ヒューズ16は遮断し、通電が停止するため発熱が止まる。この動作により、端子台6への内外接続線15挿入不具合時に発生する熱による発煙・発火の事故を防止することができる。   However, if the core wire 15a and the wire fixing portion 6e are not sufficiently in contact for reasons such as insufficient insertion of the core wire 15a, the contact resistance of the connecting portion is large, and the power loss generated there is also large, so heat generation is large. When the temperature fuse 16 reaches the shut-off operating temperature due to the heat, the temperature fuse 16 is shut off, and energization stops, so that heat generation stops. By this operation, it is possible to prevent an accident of smoke or fire due to heat generated when the internal / external connection line 15 is inserted into the terminal block 6.

本実施の形態では、温度ヒューズ16は半田付けにより端子台基板4と接続されており、かしめ加工等のリード線取付作業を必要とせずに、組立が可能である。   In the present embodiment, the thermal fuse 16 is connected to the terminal block substrate 4 by soldering, and can be assembled without requiring a lead wire mounting operation such as caulking.

また、温度ヒューズ16は、端子台基板4の半田付け部から10mm以上の距離が離れているために、フロー半田付け時の溶融した半田からの熱及びフロー半田付け後の端子台基板4などの温度上昇した箇所からの余熱の影響を緩和することができる。温度ヒューズ16は、端子台6の内部又は端子台6の反端子台基板4側に実装されていればよい。   Further, since the thermal fuse 16 is at a distance of 10 mm or more from the soldering portion of the terminal block substrate 4, the heat from the molten solder at the time of flow soldering, the terminal block substrate 4 after the flow soldering, etc. The influence of the residual heat from the location where the temperature has increased can be mitigated. The thermal fuse 16 may be mounted inside the terminal block 6 or on the side opposite to the terminal block substrate 4 of the terminal block 6.

また、温度ヒューズ16のリード部16aを湾曲させることにより(図1参照)、室温変化や空気調和機の運転動作などに伴う端子台6の温度変化による端子台6の寸法変化があるが、半田付け部6cへの応力を湾曲したリード部16aで緩和することができる。   Further, by curving the lead portion 16a of the thermal fuse 16 (see FIG. 1), there is a change in the dimensions of the terminal block 6 due to a change in the temperature of the terminal block 6 due to a change in room temperature or an operation of the air conditioner. The stress on the attaching portion 6c can be relaxed by the curved lead portion 16a.

次に端子台基板4へ実装する部品について説明する。図4の太線部分で示した室外機のコンプレッサー駆動用の大電流が流れる経路に室外機給電用リレー7があり、端子台基板4にこの室外機給電用リレー7を実装することにより、大電流が流れる経路を短く、接続点を少なくすることができる。   Next, components to be mounted on the terminal block substrate 4 will be described. The outdoor unit power supply relay 7 is provided in a path through which a large current for driving the compressor of the outdoor unit shown by a thick line portion in FIG. 4 flows. By mounting this outdoor unit power supply relay 7 on the terminal block board 4, a large current can be obtained. The path through which the current flows can be shortened and the number of connection points can be reduced.

また、フィルタ回路(図示せず)は、空気調和機から発生するノイズ成分と外部から伝導されるノイズ成分の伝達を抑制するための回路であるが、端子台基板4にフィルタ回路の一部であるコンデンサ9を実装することにより、商用電源の給電口により近い位置にフィルタ回路を配置することができ、放射・伝導ノイズを低減することができる。この実施の形態では、コンデンサ9のみを実装しているが、ラインフィルター等の他のフィルタ回路部品を実装しても構わない。また、室内機と室外機の通信回路等のフィルタ回路以外の部品を実装しても構わない。   The filter circuit (not shown) is a circuit for suppressing transmission of noise components generated from the air conditioner and noise components conducted from the outside. By mounting a certain capacitor 9, the filter circuit can be disposed at a position closer to the power supply inlet of the commercial power supply, and radiation and conduction noise can be reduced. In this embodiment, only the capacitor 9 is mounted, but other filter circuit components such as a line filter may be mounted. Moreover, you may mount components other than filter circuits, such as a communication circuit of an indoor unit and an outdoor unit.

次に端子台基板4関連の製造方法について説明する。図5の端子台基板4と電源基板5は、半田付け工程までは一体で製造し、電気品箱1への組み込み工程前に基板分割部18及び基板分割部19で分割し、各々の取り付け場所へ収納している。   Next, a manufacturing method related to the terminal block substrate 4 will be described. The terminal block board 4 and the power supply board 5 in FIG. 5 are manufactured integrally until the soldering process, and are divided by the board dividing section 18 and the board dividing section 19 before the mounting process in the electrical component box 1. Is stored.

また、端子台6の電線引き外しボタン6gの半田付け方向側に捨て基板20を設けることで、直接半田が接触することを防ぐとともに半田からの熱影響を軽減できる。これにより半田付け時の熱による電線引き外しボタン6gの熱変形、電線引き外しボタン6gへの半田付着を防止することができる。   Further, by disposing the discarded substrate 20 on the soldering direction side of the wire release button 6g of the terminal block 6, it is possible to prevent direct contact of the solder and reduce the thermal influence from the solder. As a result, it is possible to prevent thermal deformation of the wire trip button 6g due to heat during soldering and adhesion of solder to the wire trip button 6g.

また、端子台6に2箇所設けられた基板挿入用突起6h(図3参照)は、捨て基板20の穴(図示せず)に挿入され、端子台6は半田付けされる。   Further, the board insertion protrusions 6h (see FIG. 3) provided at two locations on the terminal block 6 are inserted into holes (not shown) of the discard board 20, and the terminal block 6 is soldered.

また、端子台6のタブ端子6fには、電気品箱1の配線作業時に接続子17dが挿入される。   In addition, a connector 17 d is inserted into the tab terminal 6 f of the terminal block 6 during wiring work of the electrical component box 1.

以上に説明したとおり、本実施の形態に係る空気調和機は、端子台6を端子台基板4上に実装し、端子台6を周辺の構造体である内箱3に固定し、端子台基板4は内箱3に固定されない構成としたので、内外接続線15の挿抜時の応力が端子台6の半田付け部6cに加わらず、半田付け部6cの信頼性を高くすることができるとともに、端子台6と端子台基板4の接着等の固定強化手段が不要となり加工費削減ができる。   As described above, in the air conditioner according to the present embodiment, the terminal block 6 is mounted on the terminal block substrate 4, and the terminal block 6 is fixed to the inner box 3 that is a peripheral structure. 4 is configured not to be fixed to the inner box 3, so that stress at the time of insertion / extraction of the inner / outer connection line 15 is not applied to the soldering portion 6c of the terminal block 6, and the reliability of the soldering portion 6c can be increased. Fixing and strengthening means such as adhesion between the terminal block 6 and the terminal block substrate 4 is not required, and processing costs can be reduced.

また、端子台基板4に端子台6を実装することで、ケーブルアセンブリーの接続点を少なくすることができ、接続不良削減による品質向上、接続点での接触抵抗による電力損失削減による消費電力削減をすることができる。   In addition, by mounting the terminal block 6 on the terminal block substrate 4, the number of connection points of the cable assembly can be reduced, the quality is improved by reducing connection defects, and the power consumption is reduced by reducing the power loss due to the contact resistance at the connection point Can do.

また、電線挿抜時の応力を端子台6の外郭から周辺構造体である内箱3(空気調和機本体の所定箇所の一例)に伝える構造としたことにより、端子台6に加わる応力を内箱3で受けることができ、固定が強固となることで部品破損し難くなり、品質改善できる。   In addition, the stress applied to the terminal block 6 is transmitted to the inner box 3 (an example of a predetermined portion of the air conditioner main body) that is a peripheral structure from the outer circumference of the terminal block 6 by inserting and removing the electric wire. 3 can be received, and it becomes difficult to damage the parts by fixing firmly, and the quality can be improved.

また、端子台基板4の周辺の構造体に、端子台基板4の変位を制限するリブ3bを設けたことで、万一過大な応力が直接端子台基板4に加えられると、端子台基板4が変位するがその変位はリブ3bで制限されることになる。   In addition, by providing the rib 3b that restricts the displacement of the terminal block substrate 4 in the structure around the terminal block substrate 4, if excessive stress is directly applied to the terminal block substrate 4, the terminal block substrate 4 Is displaced, but the displacement is limited by the rib 3b.

また、端子台6上に配置した温度ヒューズ16を端子台基板4に半田付けすることで、リード線へのかしめ作業等の複雑な作業が不要となり、加工費の低減ができる。   Further, by soldering the temperature fuse 16 disposed on the terminal block 6 to the terminal block substrate 4, complicated operations such as caulking to the lead wires are unnecessary, and the processing cost can be reduced.

また、温度ヒューズ16は温度で作動する部品であり遮断動作温度より十分低い温度で保持する必要があるが、温度ヒューズ16を端子台基板4の基板実装面の上方10mm以上(端子台6の内部又は端子台6の反端子台基板4側に実装されていればよい)に実装することで、半田付け時の熱による温度ヒューズ16の温度上昇を軽減でき、温度ヒューズ16の信頼性を高くすることができる。   The temperature fuse 16 is a component that operates at a temperature and needs to be held at a temperature sufficiently lower than the cutoff operation temperature. The temperature fuse 16 is 10 mm or more above the board mounting surface of the terminal block board 4 (inside the terminal block 6). Or the terminal block 6 only needs to be mounted on the side opposite to the terminal block substrate 4), the temperature rise of the temperature fuse 16 due to heat during soldering can be reduced, and the reliability of the temperature fuse 16 is increased. be able to.

また、温度ヒューズ16のリード部16aが湾曲することにより、端子台6の温度変化に伴う寸法変化により発生する半田付け部6cへの応力を軽減することができ、半田付け部6cの信頼性を高くすることができる。   Further, since the lead portion 16a of the thermal fuse 16 is curved, the stress on the soldering portion 6c caused by the dimensional change accompanying the temperature change of the terminal block 6 can be reduced, and the reliability of the soldering portion 6c is improved. Can be high.

端子台6を実装した端子台基板4に、室外機給電用リレー7とヒューズ8も実装したことにより、大電流が流れる経路を小さくでき、抵抗減少による発熱低減による信頼性向上、ヒューズ8故障時の基板交換部位を端子台基板4へ限定できることによるサービス時のコスト削減効果が得られる。   Since the outdoor unit power supply relay 7 and the fuse 8 are also mounted on the terminal block board 4 on which the terminal block 6 is mounted, the path through which a large current flows can be reduced, and the reliability can be improved by reducing the heat generated by reducing the resistance. The cost reduction effect at the time of service can be obtained by limiting the board replacement part to the terminal block board 4.

また、端子台6を実装した端子台基板4に、フィルタ回路又はその一部(例えば、コンデンサ9)を実装したことにより、ノイズ低減効果が得られる。   Moreover, the noise reduction effect is acquired by mounting the filter circuit or a part thereof (for example, the capacitor 9) on the terminal block substrate 4 on which the terminal block 6 is mounted.

端子台6を実装した端子台基板4と、他の回路を実装した電源基板5を一体で製造し、半田付けした後に分割して周辺構造体である内箱3に納めることにより、それぞれ別々に製造するよりも作業工程や冶工具や管理作業を削減することができ、安価に製造することができる。さらに基板間の接続ハーネスに基板直付けハーネス12を使用することが容易となり、コスト削減、信頼性向上効果が得られる。   The terminal block substrate 4 on which the terminal block 6 is mounted and the power supply substrate 5 on which other circuits are mounted are manufactured in one piece, soldered, and then divided and placed in the inner box 3 that is a peripheral structure. It is possible to reduce the number of work processes, tooling, and management work compared to manufacturing, and to manufacture at low cost. Furthermore, it becomes easy to use the board direct attachment harness 12 for the connection harness between the boards, and cost reduction and reliability improvement effects can be obtained.

端子台6を端子台基板4上に実装し、その端子台6の電線引き外しボタン6gと半田付け電極6bを同一面に設置したことにより、端子台基板4を、例えば斜め下方に向けて配置しても(図1参照)、電線引き外しボタン6gを電気品箱1外部から容易に操作することが可能となり、逆に端子台基板4を配置したときに比べ、基板収納スペースを小型化できる。   Since the terminal block 6 is mounted on the terminal block substrate 4 and the wire release button 6g of the terminal block 6 and the soldering electrode 6b are installed on the same surface, the terminal block substrate 4 is disposed, for example, obliquely downward. Even so (see FIG. 1), the wire release button 6g can be easily operated from the outside of the electrical component box 1, and the board storage space can be made smaller than when the terminal block board 4 is disposed. .

半田付け時には、電線引き外しボタン6gの下方に捨て基板20があり、半田付け後にその捨て基板20を取り外すことにより、電線引き外しボタン6gへの半田付着による熱変形、半田飛散を防止することができ、品質改善できる。   At the time of soldering, there is a discarded substrate 20 below the wire release button 6g. By removing the discarded substrate 20 after soldering, it is possible to prevent thermal deformation and solder scattering due to solder adhesion to the wire release button 6g. Can improve quality.

端子台6の基板実装面側に、端子台基板4に挿入する基板挿入用突起6hを2箇所以上設けたことにより、端子台6と端子台基板4の位置ズレを軽減することができ、端子台6の半田付け部6cの位置精度が高くなり信頼性の高い半田付けが可能となるとともに、端子台6に固定された端子台基板4の位置寸法精度が高くなり、基板収納スペースの小型化が可能となる。   By providing two or more board insertion protrusions 6h to be inserted into the terminal block board 4 on the board mounting surface side of the terminal block 6, the positional deviation between the terminal block 6 and the terminal block board 4 can be reduced. The positional accuracy of the soldering portion 6c of the base 6 is increased, enabling highly reliable soldering, and the positional dimensional accuracy of the terminal base board 4 fixed to the terminal base 6 is increased, thereby reducing the board storage space. Is possible.

端子台6の複数の端子のうちの一つのタブ端子6fを、接続子17dと嵌合する形状として露出させたことにより、製造時やサービス時などの接続子配線作業において、誤配線を防止することができ、品質改善、加工費削減ができる。   By exposing one tab terminal 6f of the plurality of terminals of the terminal block 6 as a shape that fits with the connector 17d, incorrect wiring is prevented in connector wiring work such as during manufacturing or service. Can improve quality and reduce processing costs.

また、端子台6に端子を設けることにより、基板パターンに大電流を流すことなく室外機への給電が可能となり、基板パターンや半田付け部での発熱が無いことにより、信頼性を高くすることができる。   In addition, by providing a terminal on the terminal block 6, it is possible to supply power to the outdoor unit without flowing a large current through the board pattern, and there is no heat generation at the board pattern or the soldering part, thereby increasing reliability. Can do.

1 電気品箱、1a 開口部、2 外箱、3 内箱、3a 凸形状、3b リブ、4 端子台基板、4a パターン、4b パターン、4c パターン、5 電源基板、6 端子台、6a 凹形状、6b 半田付け電極、6c 半田付け部、6d 端子挿入部、6e
電線固定部、6f タブ端子、6g 電線引き外しボタン、6h 基板挿入用突起、7
室外機給電用リレー、7a タブ端子、8 ヒューズ、9 コンデンサ、10 バリスタ、11 ネジ、12 基板直付けハーネス、13 ハーネス、14 コネクタ、15 内外接続線、15a 芯線、16 温度ヒューズ、16a リード部、17 電源コード、17a 内部電線、17b 接続子、17c 内部電線、17d 接続子、18 基板分割部、19 基板分割部、20 捨て基板。
1 electrical component box, 1a opening, 2 outer box, 3 inner box, 3a convex shape, 3b rib, 4 terminal block board, 4a pattern, 4b pattern, 4c pattern, 5 power supply board, 6 terminal block, 6a concave shape, 6b Soldering electrode, 6c Soldering part, 6d Terminal insertion part, 6e
Electric wire fixing part, 6f tab terminal, 6g electric wire release button, 6h protrusion for board insertion, 7
Outdoor unit power supply relay, 7a tab terminal, 8 fuse, 9 capacitor, 10 varistor, 11 screw, 12 board direct attachment harness, 13 harness, 14 connector, 15 internal / external connection line, 15a core wire, 16 temperature fuse, 16a lead part, 17 power cord, 17a internal wire, 17b connector, 17c internal wire, 17d connector, 18 substrate dividing part, 19 substrate dividing unit, 20 discarded substrate.

Claims (13)

基板等を収納する電気品箱を有する空気調和機本体と、
複数の固定箇所により前記電気品箱に固定され、内外接続線の芯線を挿抜するための複数の端子を一面に有し、半田付け電極を他の面に有する端子台と、
前記端子台が実装され、半田付け部を一端部に有し、前記半田付け部が前記半田付け電極と半田付けされて、前記端子台のみに固定され、且つ、前記端子台以外とは接触しない前記基板とを備えた
ことを特徴とする空気調和機。
An air conditioner body having an electrical box for storing boards and the like;
A terminal block fixed to the electrical component box by a plurality of fixing points, having a plurality of terminals on one side for inserting and extracting the core wire of the inner and outer connecting wires, and having a soldering electrode on the other side;
The terminal block is mounted, has a soldering portion at one end, the soldering portion is soldered to the soldering electrode, is fixed only to the terminal block, and does not contact other than the terminal block An air conditioner comprising the substrate.
前記基板の周辺の前記本体に変位制限部材を設けたことを特徴とする請求項1記載の空気調和機。   The air conditioner according to claim 1, wherein a displacement limiting member is provided on the body around the substrate. 前記端子台は温度ヒューズを有し、前記温度ヒューズを前記基板に半田付けしたことを特徴とする請求項1又は請求項2記載の空気調和機。   The air conditioner according to claim 1 or 2, wherein the terminal block has a thermal fuse, and the thermal fuse is soldered to the substrate. 前記温度ヒューズは、前記端子台の内部又は該端子台の反基板側に実装されることを特徴とする請求項3記載の空気調和機。   The air conditioner according to claim 3, wherein the thermal fuse is mounted inside the terminal block or on the opposite side of the terminal block. 前記温度ヒューズのリード部が、湾曲していることを特徴とする請求項3又は請求項4記載の空気調和機。   The air conditioner according to claim 3 or 4, wherein a lead portion of the thermal fuse is curved. 当該空気調和機は室外機を有し、前記基板に前記室外機への給電を制御する室外機給電用リレーを実装したことを特徴とする請求項1乃至5のいずれかに記載の空気調和機。   The air conditioner according to any one of claims 1 to 5, wherein the air conditioner has an outdoor unit, and an outdoor unit power supply relay that controls power supply to the outdoor unit is mounted on the substrate. . 前記基板にヒューズを実装したことを特徴とする請求項1乃至6のいずれかに記載の空気調和機。   The air conditioner according to any one of claims 1 to 6, wherein a fuse is mounted on the substrate. 前記基板にフィルタ回路又はフィルタ回路の一部を実装したことを特徴とする請求項1乃至7のいずれかに記載の空気調和機。   The air conditioner according to any one of claims 1 to 7, wherein a filter circuit or a part of the filter circuit is mounted on the substrate. 前記端子台を実装した前記基板と、他の回路を実装した基板とを一体で製造し、半田付けした後に分割して夫々前記本体の所定箇所に固定することを特徴とする請求項1乃至8のいずれかに記載の空気調和機。   9. The board on which the terminal block is mounted and a board on which another circuit is mounted are integrally manufactured, soldered, and then divided and fixed to predetermined positions of the main body, respectively. The air conditioner according to any one of the above. 当該空気調和機は室外機を有し、前記本体は前記端子台の端子に接続される前記室外機への内外接続線を通す開口部を備え、前記開口部から前記基板実装面が視認でき、前記端子台は電線引き外しボタンが前記基板実装面とほぼ同一面に設置されていることを特徴とする請求項1乃至9のいずれかに記載の空気調和機。   The air conditioner has an outdoor unit, and the main body includes an opening through which an internal / external connection line to the outdoor unit connected to a terminal of the terminal block is passed, and the substrate mounting surface can be visually recognized from the opening. The air conditioner according to any one of claims 1 to 9, wherein the terminal block has an electric wire release button installed on substantially the same plane as the board mounting surface. 半田付け時には、前記電線引き外しボタンの下方に捨て基板があり、半田付け後に前記捨て基板を取り外すことを特徴とする請求項10記載の空気調和機。   The air conditioner according to claim 10, wherein when soldering, there is a discarded board below the wire release button, and the discarded board is removed after soldering. 前記端子台の基板実装面側に、前記基板に挿入する基板挿入用突起を2箇所以上設けたことを特徴とする請求項1乃至11のいずれかに記載の空気調和機。   The air conditioner according to any one of claims 1 to 11, wherein two or more board insertion protrusions to be inserted into the board are provided on the board mounting surface side of the terminal block. 当該空気調和機は室外機を有し、前記端子台の複数の端子は、夫々が同一形状で構成され、夫々が前記基板に実装される半田付け電極と、前記室外機への内外接続線が接続される電線固定部と、タブ端子とを備え、前記複数のタブ端子のうちの一つを露出させたことを特徴とする請求項1乃至12のいずれかに記載の空気調和機。   The air conditioner has an outdoor unit, and the plurality of terminals of the terminal block are each configured with the same shape, each of which has a soldering electrode mounted on the substrate, and an internal / external connection line to the outdoor unit. The air conditioner according to any one of claims 1 to 12, further comprising a wire fixing portion to be connected and a tab terminal, wherein one of the plurality of tab terminals is exposed.
JP2013119136A 2013-06-05 2013-06-05 Air conditioner Expired - Fee Related JP5545905B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0227671A (en) * 1988-07-18 1990-01-30 Yokogawa Electric Corp Wiring device for equipment
JPH03105138A (en) * 1989-09-18 1991-05-01 Matsushita Electric Ind Co Ltd Attaching device for terminal board in air conditioner
JPH056712U (en) * 1991-06-27 1993-01-29 ネミツク・ラムダ株式会社 Connection structure of terminal fittings and circuit board
JPH05114471A (en) * 1991-10-21 1993-05-07 Matsushita Electric Ind Co Ltd Induction heating cooker
JPH0590989U (en) * 1992-05-01 1993-12-10 山武ハネウエル株式会社 Air conditioning controller
JPH0636184U (en) * 1992-10-08 1994-05-13 第一電機株式会社 Small relay
JPH1026362A (en) * 1996-07-11 1998-01-27 Asahi Natl Shomei Kk Combined distributing device for air conditioner
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