JP2013119900A - Valve casing installation device - Google Patents

Valve casing installation device Download PDF

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JP2013119900A
JP2013119900A JP2011267787A JP2011267787A JP2013119900A JP 2013119900 A JP2013119900 A JP 2013119900A JP 2011267787 A JP2011267787 A JP 2011267787A JP 2011267787 A JP2011267787 A JP 2011267787A JP 2013119900 A JP2013119900 A JP 2013119900A
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fluid pipe
valve
valve housing
casing
opening flange
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JP5845074B2 (en
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Kensuke Nakazato
謙介 中里
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Cosmo Koki Co Ltd
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Cosmo Koki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a valve casing installation device boring easily and exactly a bore hole in a fluid pipe and having high versatility in the bore hole shape of a bore hole to be bored.SOLUTION: The valve casing installation device includes a casing 2 mounted to the fluid pipe 1 in a sealed manner, a case body 8 mounted to an opening flange part 3b of the casing 2 in a communication state, and a boring means provided on the case body 8 for boring the bore hole 1c in the fluid pipe 1, wherein a valve casing 13 having a valve element 14 in the inside for closing the bore hole 1c and the inner peripheral surface of the fluid pipe 1 is installed on the opening flange part 3b of the casing 2 in a state of not interrupting a flow. The boring means is an end mill 9b provided on the end of a shaft member 9a rotating axially, and a drive part 9c is provided on the case body 8 for moving parallel the shaft member 9a so that the end of the end mill 9b performs boring while crossing a part of the wall of the fluid pipe 1.

Description

本発明は、流体管に対し密封状に取り付けられる筐体と、筐体の開口フランジ部に連通状態で取り付けられるケース体と、ケース体に設けられ流体管に穿孔を穿設する穿設手段とからなり、筐体の開口フランジ部に、流体管の穿孔及び内周面を閉塞可能な弁体を内部に有した弁筐体を、不断流状態で設置する弁筐体設置装置に関する。   The present invention relates to a casing that is hermetically attached to a fluid pipe, a case body that is attached to an opening flange portion of the casing in a communicating state, and a drilling means that is provided in the case body and drills a hole in the fluid pipe. The present invention relates to a valve housing installation apparatus that installs a valve housing having a valve body that can close a perforation of a fluid pipe and an inner peripheral surface at an open flange portion of the housing in an uninterrupted state.

従来の弁筐体設置装置は、切削工具(穿設手段)及び仕切弁(弁体)を有する密閉ケース(弁筐体)を既設管に取り付けた後、既設管に向けて切削工具を進行させることで既設管に切込を入れ、この状態で密閉ケースを既設管の周方向に回動させることで既設管に切削溝(穿孔)を形成し、切削溝から仕切弁を流体管内に挿入することで、流体管内の流路を制している(例えば、特許文献1参照)。   In a conventional valve housing installation device, a sealing tool (valve housing) having a cutting tool (drilling means) and a gate valve (valve element) is attached to an existing pipe, and then the cutting tool is advanced toward the existing pipe. In this state, a cut is made in the existing pipe, and in this state, the sealing case is rotated in the circumferential direction of the existing pipe to form a cutting groove (perforation) in the existing pipe, and the gate valve is inserted into the fluid pipe from the cutting groove. This restricts the flow path in the fluid pipe (see, for example, Patent Document 1).

特許3474484号公報(第5頁、第3図)Japanese Patent No. 3474484 (page 5, FIG. 3)

しかしながら、特許文献1にあっては、密閉ケースの既設管の周方向への回動距離に応じて切削溝の形状が変化するため、切削溝を正確に形成することが困難であるばかりか、切削溝の形状は密閉ケースの既設管の周方向への回動距離のみで決定されるため、切削溝の形状の自由度が低いという問題がある。   However, in Patent Document 1, since the shape of the cutting groove changes according to the rotational distance in the circumferential direction of the existing pipe of the sealed case, it is difficult not to form the cutting groove accurately, Since the shape of the cutting groove is determined only by the rotational distance in the circumferential direction of the existing pipe of the sealed case, there is a problem that the degree of freedom of the shape of the cutting groove is low.

本発明は、このような問題点に着目してなされたもので、流体管に容易且つ正確に穿孔を穿設可能でありながら、穿設される穿孔の穿孔形状の自由度が高い弁筐体設置装置を提供することを目的とする。   The present invention has been made by paying attention to such a problem, and is capable of easily and accurately perforating a fluid pipe, while having a high degree of freedom in the perforated shape of the perforated hole. An object is to provide an installation device.

前記課題を解決するために、本発明の弁筐体設置装置は、
流体管に対し密封状に取り付けられる筐体と、前記筐体の開口フランジ部に連通状態で取り付けられるケース体と、前記ケース体に設けられ流体管に穿孔を穿設する穿設手段とからなり、前記筐体の開口フランジ部に、流体管の穿孔及び内周面を閉塞可能な弁体を内部に有した弁筐体を、不断流状態で設置する弁筐体設置装置であって、
前記穿設手段は、軸回りに回転する軸部材の端部に設けられたエンドミルであり、前記ケース体に、前記エンドミルの端部が流体管壁の一部を横断して穿設するように、前記軸部材を平行移動させる駆動部が設けられていることを特徴としている。
この特徴によれば、ケース体に設けられた駆動部が、エンドミルを端部に設けた軸部材を平行移動させ、エンドミルの端部が流体管壁の一部を横断して穿孔することで、軸部材の平行移動のみで容易且つ正確に穿設できるばかりか、エンドミルの径及び穿孔深さに応じて適宜形成される穿孔形状の自由度が高まる。また、エンドミルを平行移動させながら流体管壁を穿設することで、管壁を穿設するエンドミルにおける穿孔深さ方向の穿設位置が漸次変化するため、穿設の際にエンドミルに生じる負荷を局所集中させずに分散化できる。更に、エンドミルの端面に対向する流体管の穿孔面を平面に形成することで、この穿孔面に弁筐体を設け易い。
In order to solve the above problems, the valve housing installation device of the present invention is:
A casing that is hermetically attached to the fluid pipe, a case body that is attached in communication with the opening flange portion of the casing, and a punching means that is provided in the case body and drills a hole in the fluid pipe. A valve housing installation device that installs a valve housing having a valve body that can close a perforation of a fluid pipe and an inner peripheral surface in an open flow state in an open flange portion of the housing,
The drilling means is an end mill provided at an end portion of a shaft member that rotates about an axis, and the end portion of the end mill is drilled in the case body across a part of a fluid pipe wall. A drive unit that translates the shaft member is provided.
According to this feature, the drive part provided in the case body translates the shaft member provided with the end mill at the end part, and the end part of the end mill perforates across a part of the fluid pipe wall. Not only can the shaft member be drilled easily and accurately only by parallel movement of the shaft member, but the degree of freedom of the drilling shape that is appropriately formed according to the diameter of the end mill and the drilling depth is increased. In addition, by drilling the fluid pipe wall while moving the end mill in parallel, the drilling position in the drilling depth direction of the end mill that drills the pipe wall gradually changes. Can be distributed without local concentration. Furthermore, it is easy to provide a valve housing on the perforated surface by forming the perforated surface of the fluid pipe facing the end surface of the end mill as a flat surface.

本発明の弁筐体設置装置は、
前記弁筐体に、流体管の穿孔面を防錆する防錆部材が設けられていることを特徴としている。
この特徴によれば、金属製の流体管であっても、弁筐体に設けた防錆部材により、金属素地が露出する穿孔面を防錆できる。
The valve housing installation device of the present invention is
The valve housing is provided with a rust preventive member for preventing the perforated surface of the fluid pipe from being rusted.
According to this feature, even if the fluid pipe is made of metal, the perforated surface where the metal substrate is exposed can be rust-prevented by the rust-preventing member provided in the valve housing.

本発明の弁筐体設置装置は、
前記筐体の開口フランジ部と前記ケース体とに、前記ケース体に接続される接続部を備えた取付具が、取外し可能に介設されることを特徴としている。
この特徴によれば、弁筐体を筐体の開口フランジ部に設置した後に、ケース体とともに筐体の開口フランジ部から取り外すことができるため、筐体の開口フランジ部自体に、ケース体との接続部を設けること無く弁筐体との接続部を設けるのみで小型化できるばかりか、ケース体に設けた穿設手段の穿設により、取付具の接続部に負荷が過大に掛かり損傷する場合があっても、当該取付具を交換等するのみで容易に修繕できる。
The valve housing installation device of the present invention is
An attachment tool having a connection portion connected to the case body is detachably interposed between the opening flange portion of the housing and the case body.
According to this feature, since the valve housing can be removed from the opening flange portion of the housing together with the case body after the valve housing is installed on the opening flange portion of the housing, the opening flange portion of the housing itself is connected to the case body. Not only can the size be reduced by simply providing a connection with the valve housing without providing a connection, but also when the load on the connection of the fixture is excessively damaged due to drilling of the drilling means provided in the case body Even if there is, it can be easily repaired by simply replacing the fixture.

本発明の弁筐体設置装置は、
前記筐体の開口フランジ部に、該開口フランジ部と前記弁筐体との取付部への塵芥の進入を防止する防塵部材が設けられることを特徴としている。
この特徴によれば、防塵部材により、開口フランジ部と弁筐体との取付部に塵芥が進入することが無い。
The valve housing installation device of the present invention is
The opening flange portion of the housing is provided with a dustproof member that prevents dust from entering the attachment portion between the opening flange portion and the valve housing.
According to this feature, the dust-proof member prevents dust from entering the attachment portion between the opening flange portion and the valve housing.

実施例における流体管に筐体が取り付けられた状態を示す正面断面図である。It is front sectional drawing which shows the state by which the housing | casing was attached to the fluid pipe | tube in an Example. 流体管に筐体が取り付けられた状態を示す側断面図である。It is side sectional drawing which shows the state by which the housing | casing was attached to the fluid pipe | tube. 開口フランジ部への取付具の取り付けを示す平面図である。It is a top view which shows attachment of the fixture to an opening flange part. エンドミルによる流体管への穿孔の穿設を示す正面断面図である。It is front sectional drawing which shows the drilling | piercing of the fluid pipe | tube by an end mill. エンドミルによる流体管への穿孔の穿設を示す側断面図である。It is a sectional side view which shows the drilling | piercing of the fluid pipe | tube by an end mill. ブラシによる穿孔の清掃を示す正面断面図である。It is a front sectional view showing cleaning of a perforation by a brush. 弁筐体の開口フランジ部への取り付け前の状態を示す正面断面図である。It is front sectional drawing which shows the state before the attachment to the opening flange part of a valve housing | casing. 弁筐体が開口フランジ部に取り付けられた状態を示す正面断面図である。It is front sectional drawing which shows the state in which the valve housing was attached to the opening flange part. 分岐管の連通口が閉塞された状態を示す正面断面図である。It is front sectional drawing which shows the state by which the communicating port of the branch pipe was obstruct | occluded. 弁体が流路を開放している状態を示す正面断面図である。It is front sectional drawing which shows the state which the valve body has open | released the flow path. 弁体が流路を開放している状態を示す側断面図である。It is a sectional side view which shows the state which the valve body has open | released the flow path. 弁体が流路を閉塞している状態を示す側断面図である。It is a sectional side view which shows the state which the valve body has obstruct | occluded the flow path. 弁体が流路を閉塞している状態を示す側断面図である。It is a sectional side view which shows the state which the valve body has obstruct | occluded the flow path. 変形例において防塵部材が取付けられた状態を示す正面断面図である。It is front sectional drawing which shows the state in which the dust-proof member was attached in the modification.

本発明に係る弁筐体設置装置を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the valve housing | casing installation apparatus based on this invention is demonstrated below based on an Example.

実施例に係る弁筐体設置装置につき、図1から図14を参照して説明する。図1に示すように、本実施例の流体管1は、例えば、地中に埋設される上水道用の、ダクタイル鋳鉄、その他鋳鉄、鋼等の金属製管であり、断面視略円形状に形成され、内周面がモルタル層1bで被覆されている。尚、本発明に係る流体管は、塩化ビニール、ポリエチレン若しくはポリオレフィン製等であってもよい。更に尚、本実施例では流体管1内の流体は上水であるが、流体管の内部を流れる流体は必ずしも上水に限らず、例えば工業用水や農業用水、下水等の他、ガスやガスと液体との気液混合体であっても構わない。   A valve housing installation apparatus according to an embodiment will be described with reference to FIGS. As shown in FIG. 1, the fluid pipe 1 of the present embodiment is a metal pipe such as ductile cast iron, other cast iron, steel, etc., for water supply buried in the ground, and is formed in a substantially circular shape in cross section. The inner peripheral surface is covered with the mortar layer 1b. The fluid pipe according to the present invention may be made of vinyl chloride, polyethylene or polyolefin. Furthermore, in the present embodiment, the fluid in the fluid pipe 1 is clean water, but the fluid flowing in the fluid pipe is not necessarily limited to clean water. For example, in addition to industrial water, agricultural water, sewage, etc., gas or gas It may be a gas-liquid mixture of liquid and liquid.

本実施例では、図10及び図12に示すように、このように構成された流体管1に内部に弁体14を有する弁筐体13を設置するとともに、弁体14を操作することで流体管1内の流体の流路を遮断するようになっている。以下、本実施例では流体管1への弁筐体13の設置について工程順に説明していく。   In this embodiment, as shown in FIGS. 10 and 12, the valve housing 13 having the valve body 14 is installed in the fluid pipe 1 configured as described above, and the fluid is obtained by operating the valve body 14. The flow path of the fluid in the pipe 1 is blocked. Hereinafter, in the present embodiment, the installation of the valve housing 13 in the fluid pipe 1 will be described in the order of steps.

先ず、図1及び図2に示すように、流体管1の外周面1aには、筐体2が密封状に取り付けられる。この筐体2はいわゆる割T字管であって、流体管1に対して上方から配設され、流体管1の外周の上側を被覆する第1ケース3と、流体管1に対して下方から配設され、流体管1の外周の下側を被覆する第2ケース4と、から構成されている。これら第1ケース3及び第2ケース4は、鋳鉄等の金属材により構成されている。尚、筐体は、3体以上のケースからなる分割構造であっても構わない。更に尚、筐体の材質は、当該筐体が取付けられる流体管の材質に応じて適用されるものであれば、上記で説明した流体管と同様に種々の材質であってもよい。   First, as shown in FIGS. 1 and 2, a housing 2 is attached to the outer peripheral surface 1 a of the fluid pipe 1 in a sealed manner. The housing 2 is a so-called split T-shaped tube, which is disposed from above with respect to the fluid pipe 1, and covers a first case 3 that covers the upper side of the outer periphery of the fluid pipe 1 and the fluid pipe 1 from below. The second case 4 is disposed and covers the lower side of the outer periphery of the fluid pipe 1. The first case 3 and the second case 4 are made of a metal material such as cast iron. Note that the housing may have a divided structure including three or more cases. Furthermore, as long as the material of the housing is applied according to the material of the fluid pipe to which the housing is attached, various materials may be used similarly to the fluid pipe described above.

このうち第1ケース3は、内壁の一部で流体管1の外周面1aに当接するようになっているとともに、第1ケース3の流体管1における管軸方向の略中央部には、上方に向けて分岐口3aが形成されている。この分岐口3aは、平面視で流体管1の径方向を向く幅寸法が、流体管1の管軸方向を向く幅寸法よりも長寸な非円形状に形成されており、分岐口3aの上端部には、分岐口3aと同様に平面視で流体管1の径方向を向く幅寸法が、流体管1の管軸方向を向く幅寸法よりも長寸な非円形状の開口フランジ部3bが形成されている。   Among these, the first case 3 is configured to abut on the outer peripheral surface 1a of the fluid pipe 1 at a part of the inner wall, and at the substantially central portion of the fluid pipe 1 of the first case 3 in the tube axis direction, A branch port 3a is formed toward the head. The branch port 3a is formed in a non-circular shape in which the width dimension facing the radial direction of the fluid pipe 1 in plan view is longer than the width dimension facing the pipe axis direction of the fluid pipe 1. At the upper end portion, similarly to the branch port 3a, the non-circular opening flange portion 3b whose width dimension facing the radial direction of the fluid pipe 1 in plan view is longer than the width dimension facing the pipe axis direction of the fluid pipe 1 Is formed.

尚、開口フランジ部3bには、開口フランジ部3bの周方向に沿って等間隔に複数のボルト孔3dが形成されているが、これらボルト孔3dは、密封部材が設けられた作業用ボルト6により塞がれている。   The opening flange portion 3b is formed with a plurality of bolt holes 3d at equal intervals along the circumferential direction of the opening flange portion 3b. These bolt holes 3d are working bolts 6 provided with a sealing member. It is blocked by

また、第1ケース3における流体管1の周方向側の両端部からは、流体管1の外径方向に向けて対向する一対のフランジ3c,3cが突出形成されている。更に、分岐口3aには、第1ケース3の外方に向けて連通口3eが貫通形成されている。この連通口3eには、第1ケース3の外方から連通弁7が密封状に接続されている。この連通弁7は、作業者が操作することで連通口3eを介して第1ケース3の内外を連通させることが可能な弁体7aを備えている。   Further, a pair of flanges 3 c and 3 c that face in the outer diameter direction of the fluid pipe 1 are formed so as to protrude from both ends on the circumferential side of the fluid pipe 1 in the first case 3. Furthermore, a communication port 3 e is formed through the branch port 3 a so as to extend outward from the first case 3. A communication valve 7 is sealed from the outside of the first case 3 to the communication port 3e. The communication valve 7 includes a valve body 7a that can be communicated between the inside and the outside of the first case 3 through the communication port 3e when operated by an operator.

尚、第1ケース3の流体管1の管軸方向における両端部の内壁には、第1ケース3が流体管1に上方から配設されることで流体管1の外周面1aに密着するシール部材3fが、第1ケース3の周方向の全長に亘って配設されている。   In addition, the seal | sticker which closely_contact | adheres to the outer peripheral surface 1a of the fluid pipe | tube 1 is arrange | positioned in the inner wall of the both ends in the pipe-axis direction of the fluid pipe | tube 1 of the 1st case 3 from the upper side. The member 3f is disposed over the entire length of the first case 3 in the circumferential direction.

一方、第2ケース4は、第1ケース3と略同一の流体管1における管軸方向の寸法に形成されており、内壁で流体管1の外周面1aに当接するようになっている。また、第2ケース4における流体管1の周方向側の両端部からは、流体管1の外径方向に向けて対向する一対のフランジ4c,4cが突出形成されている。これらフランジ4c,4cの内側には、第2ケース4の流体管1における略全長に亘るとともに、連続して第2ケース4の流体管1の管軸方向における両端部の内壁には、第2ケース4が流体管1に下方から配設されることで流体管1の外周面1aに密着するシール部材4fが配設されている。   On the other hand, the second case 4 is formed to have a dimension in the tube axis direction of the fluid pipe 1 that is substantially the same as that of the first case 3, and comes into contact with the outer peripheral surface 1 a of the fluid pipe 1 on the inner wall. Further, a pair of flanges 4 c and 4 c that face in the outer diameter direction of the fluid pipe 1 are formed so as to protrude from both end portions on the circumferential direction side of the fluid pipe 1 in the second case 4. Inside the flanges 4c and 4c, substantially the entire length of the fluid pipe 1 of the second case 4 extends over the entire length, and the inner walls at both ends in the tube axis direction of the fluid pipe 1 of the second case 4 are continuously attached to the second wall. Since the case 4 is disposed on the fluid pipe 1 from below, a seal member 4f that is in close contact with the outer peripheral surface 1a of the fluid pipe 1 is disposed.

このように構成された第1ケース3及び第2ケース4は、それぞれのフランジ3c,4cをボルト・ナットにより緊締することで、シール部材3fが流体管1の外周面1aと第1ケース3の内壁と、シール部材4fが流体管1の外周面1aと第2ケースの内壁と、それぞれ密着するとともに、シール部材4fが第1ケース3と第2ケース4のフランジ3c,4cよりも内側で第1ケース3と第2ケース4の流体管1の管軸方向における略全長に亘って密着する。更に、シール部材3fの流体管1における周方向側の両端部がシール部材4fの流体管1における周方向側の両端部に密着することで、筐体2が流体管1に密封状に取り付けられる。   The first case 3 and the second case 4 configured as described above are configured such that the seal member 3f is formed between the outer peripheral surface 1a of the fluid pipe 1 and the first case 3 by tightening the flanges 3c and 4c with bolts and nuts. The inner wall and the seal member 4f are in close contact with the outer peripheral surface 1a of the fluid pipe 1 and the inner wall of the second case, respectively, and the seal member 4f is first inside the flanges 3c and 4c of the first case 3 and the second case 4. The first case 3 and the second case 4 are in close contact with each other over substantially the entire length of the fluid pipe 1 in the pipe axis direction. Furthermore, the casing 2 is attached to the fluid pipe 1 in a sealed manner by having both end portions on the circumferential direction side of the fluid pipe 1 of the seal member 3f in close contact with both ends on the circumferential side of the fluid pipe 1 of the seal member 4f. .

流体管1に密封状に取り付けられた筐体2の開口フランジ部3bには、開口フランジ部3bの形状に沿うように、平面視で流体管1の径方向を向く幅寸法が、流体管1の管軸方向を向く幅寸法よりも長寸な非円形状に形成され、開口フランジ部3bよりも上下幅寸法が長寸に形成された取付具5が取り付けられる。この取付具5は、図1及び図3に示すように、開口フランジ部3bに水平方向から対向して配設される一対の分割部材5a,5aに2分割して構成されている。尚、本実施例の取付具5は、前述のように2分割に構成されているが、取付具5は、3分割以上の複数分割構造に構成されていてもよい。   The opening flange portion 3b of the casing 2 attached to the fluid pipe 1 in a sealed manner has a width dimension that faces the radial direction of the fluid pipe 1 in plan view so as to follow the shape of the opening flange portion 3b. A fixture 5 is formed which is formed in a non-circular shape longer than the width dimension facing the tube axis direction, and whose vertical width dimension is longer than the opening flange portion 3b. As shown in FIGS. 1 and 3, the fixture 5 is divided into a pair of divided members 5 a and 5 a that are disposed facing the opening flange portion 3 b from the horizontal direction. In addition, although the fixture 5 of a present Example is comprised by 2 division as mentioned above, the fixture 5 may be comprised by the multiple division structure of 3 or more divisions.

各分割部材5aは、平面視で略円弧状に形成されているとともに、周方向の両端部には、フランジ5b,5bが形成されている。また各分割部材5aには、分割部材5aの周方向に沿って本発明における接続部としての上下方向を向く複数の貫通孔5cが形成されている。   Each divided member 5a is formed in a substantially arc shape in plan view, and flanges 5b and 5b are formed at both ends in the circumferential direction. Each divided member 5a is formed with a plurality of through-holes 5c facing the up and down direction as connecting portions in the present invention along the circumferential direction of the divided member 5a.

各分割部材5aの内周壁には、開口フランジ部3bの上下幅寸法と略同一の上下幅寸法を有する凹部5dが周方向の全長に亘って形成されており、これら凹部5d内には、開口フランジ部3bの外周面に密着するシール部材5e,5eが、凹部5dの周方向の全長に亘って配設されている。更に、分割部材5aの内壁における凹部5dよりも上部には、シール部材5fが内壁の周方向の全長に亘って配設されている。   On the inner peripheral wall of each divided member 5a, a concave portion 5d having a vertical width dimension substantially the same as the vertical width dimension of the opening flange portion 3b is formed over the entire length in the circumferential direction. Seal members 5e and 5e that are in close contact with the outer peripheral surface of the flange portion 3b are disposed over the entire length in the circumferential direction of the recess 5d. Further, a seal member 5f is disposed over the entire length in the circumferential direction of the inner wall above the recess 5d in the inner wall of the dividing member 5a.

このように構成された分割部材5a,5aを開口フランジ部3bに対して水平方向から配設することで開口フランジ部3bを凹部5d内に嵌合させるとともに、対向した両フランジ5b,5bをボルト・ナットにより緊締することで、取付具5を開口フランジ部3bに対して移動不能に取り付ける。   By disposing the divided members 5a and 5a thus configured from the horizontal direction with respect to the opening flange portion 3b, the opening flange portion 3b is fitted in the recess 5d, and the opposed flanges 5b and 5b are bolted. -Fastening with a nut attaches the fixture 5 to the opening flange portion 3b so that it cannot move.

同時に、開口フランジ部3bの外周面と取付具5とは、凹部5d内に配設されたシール部材5e,5eが開口フランジ部3bの外周面と凹部5dとの間で弾性変形することで、水平方向の全周に亘って密着し、取付具5の開口フランジ部3bへの取り付けが終了する。尚、取付具5は、分割部材5a,5aを両フランジ5b,5bをボルト・ナットを用いることで開口フランジ部3bに取り付けられているので、ボルト・ナットを両フランジ5b,5bから取り外すことで開口フランジ部3bから容易に取り外すことが可能となっている。   At the same time, the outer peripheral surface of the opening flange portion 3b and the fixture 5 are elastically deformed between the outer peripheral surface of the opening flange portion 3b and the concave portion 5d by the seal members 5e and 5e disposed in the concave portion 5d. It adheres over the whole circumference of a horizontal direction, and the attachment to the opening flange part 3b of the fixture 5 is complete | finished. In addition, since the fixture 5 is attached to the opening flange portion 3b by using the split members 5a and 5a with both flanges 5b and 5b using bolts and nuts, the bolt and nut can be removed from both flanges 5b and 5b. It can be easily removed from the opening flange portion 3b.

次に、図4及び図5に示すように、内部に作業弁8a及び切削装置9を配設したケース体8を取付具5の上方から配設する。このとき、ケース体8の下端部には、取付具5の内方に挿通される鍔部8bが形成されており、この鍔部8bを取付具5の内周面に沿って挿入すると、鍔部8bの外周面が全周に亘ってシール部材5f,5fに密着する。これにより、ケース体8を取付具5に容易に仮止めでき、この状態で、取付具5の貫通孔5cを介してケース体8に対してボルト24を螺挿することによって、ケース体8を取付具5に対して密封状に取り付け固定される。   Next, as shown in FIGS. 4 and 5, the case body 8 in which the work valve 8 a and the cutting device 9 are disposed is disposed from above the fixture 5. At this time, the lower end portion of the case body 8 is formed with a flange portion 8b that is inserted inward of the fixture 5. When the flange portion 8b is inserted along the inner peripheral surface of the fixture 5, The outer peripheral surface of the portion 8b is in close contact with the seal members 5f and 5f over the entire circumference. Thereby, the case body 8 can be easily temporarily fixed to the fixture 5, and in this state, the case body 8 is screwed into the case body 8 through the through hole 5 c of the fixture 5. It is attached and fixed in a sealed manner to the fixture 5.

切削装置9について詳述すると、切削装置9は、上下方向に貫通形成され下端部がケース体8の上端部に水密に取り付けられる切削ケース9dと、切削ケース9dの上端部に流体管1の横断方向に水平に設けられたレール9eと、切削ケース9dの上端部を密封しつつレール9e上をスライド移動可能なスライド台9fと、上端部がスライド台9fに回動可能に枢支されている(図示せず)とともに、スライド台9fの上端部に設けられた図示しない駆動手段に接続され切削ケース9d内から分岐口3a内を流体管1に向け軸方向に進行する軸部材9aと、軸部材9aの下端部に接続された本発明における穿設手段としてのエンドミル9bと、切削装置9の外部から操作することで軸部材9a及びエンドミル9bを、流体管1を横断するように水平移動させることが可能なハンドリング部9cと、から主として構成されている。このうちエンドミル9bは円筒形状に形成されているとともに、底部及び側面に切削刃が設けられた穿孔軸であり、前記駆動手段により軸部材9a周りに回転することによって、これら切削刃により流体管1の切削が可能となっている。   The cutting device 9 will be described in detail. The cutting device 9 includes a cutting case 9d formed so as to penetrate in the vertical direction and having a lower end attached to the upper end of the case body 8 in a watertight manner, and a crossing of the fluid pipe 1 at the upper end of the cutting case 9d. The rail 9e provided horizontally in the direction, the slide base 9f that can slide on the rail 9e while sealing the upper end of the cutting case 9d, and the upper end pivotally supported by the slide base 9f. (Not shown), a shaft member 9a which is connected to a driving means (not shown) provided at the upper end of the slide base 9f and which advances in the axial direction from the cutting case 9d toward the fluid pipe 1 in the branch port 3a, The end mill 9b as the drilling means in the present invention connected to the lower end of the member 9a and the shaft member 9a and the end mill 9b traversing the fluid pipe 1 by operating from the outside of the cutting device 9. A handling portion 9c which can move horizontally, and is mainly comprised. Of these, the end mill 9b is a perforated shaft having a cylindrical shape and provided with cutting blades on the bottom and side surfaces thereof, and is rotated around the shaft member 9a by the driving means. Can be cut.

また、ハンドリング部9cは、切削ケース9dの上端部に流体管1の横断方向に水平に形成されたネジ孔9gに螺挿された送りネジ9hを有している。この送りネジ9hの一端は、スライド台9fに対して回動可能に枢支されているとともに、他端には、作業者が送りネジ9hを回動操作するためのハンドル9iが設けられている。このため、スライド台9fは、作業者がハンドル9iを回動操作することにより流体管1の横断方向に水平移動する送りネジ9hとともに、レール9e上をスライド移動可能となっている。つまり、本発明における駆動部は、ハンドリング部9c、レール9e及びスライド台9fにより構成されている。   The handling part 9c has a feed screw 9h screwed into a screw hole 9g formed horizontally in the transverse direction of the fluid pipe 1 at the upper end of the cutting case 9d. One end of the feed screw 9h is pivotally supported with respect to the slide base 9f, and the other end is provided with a handle 9i for the operator to rotate the feed screw 9h. . For this reason, the slide base 9f is slidable on the rail 9e together with the feed screw 9h that horizontally moves in the transverse direction of the fluid pipe 1 by the operator turning the handle 9i. That is, the drive part in this invention is comprised by the handling part 9c, the rail 9e, and the slide stand 9f.

このように構成された切削装置9は、軸部材9aを介してエンドミル9bを流体管1に向けて軸部材9aの軸方向に進行させることで、筐体2内においてエンドミル9bの底部の切削刃により流体管1の上端部の一部を切削していく。この切削の際には、連通弁7の弁体7aを開放することで、切削時に発生する切粉を筐体2外に排出する。   The cutting device 9 configured in this way is configured to advance the end mill 9b toward the fluid pipe 1 in the axial direction of the shaft member 9a via the shaft member 9a, thereby cutting the cutting blade at the bottom of the end mill 9b in the housing 2. Thus, a part of the upper end portion of the fluid pipe 1 is cut. At the time of this cutting, the swarf generated at the time of cutting is discharged out of the housing 2 by opening the valve body 7 a of the communication valve 7.

そして、エンドミル9bの底部の切削刃により流体管1の上端部を所定量切削して貫通した後、作業者がハンドリング部9cのハンドル9iを回動操作することで、送りネジ9hによりスライド台9fをレール9eに沿って流体管1の横断方向に水平移動させる。このスライド台9fのスライド移動によって、エンドミル9bの高さ位置を維持したまま、分岐口3aの幅寸法を限度に流体管1を横断するように水平移動させ、エンドミル9bの側面の切削刃により流体管1を切削していく。このように、エンドミル9bを軸部材9aを介して流体管1に向けて軸部材9aの軸方向に進行させた後、エンドミル9bの高さ位置を維持したまま、ハンドリング部9cにより流体管1を横断するように水平移動させることで、流体管1の上部に、管径方向の幅寸法が管軸方向の幅寸法よりも長寸な穿孔1c(図6参照)が穿設される。そして、穿孔面1dに、エンドミル9bにより水平面が形成される。   After the upper end of the fluid pipe 1 is cut by a predetermined amount with the cutting blade at the bottom of the end mill 9b and penetrated, the operator rotates the handle 9i of the handling portion 9c, whereby the slide base 9f is moved by the feed screw 9h. Is horizontally moved in the transverse direction of the fluid pipe 1 along the rail 9e. By the slide movement of the slide base 9f, the end mill 9b is maintained in the height position and horizontally moved so as to cross the fluid pipe 1 with the width dimension of the branch port 3a as a limit, and the fluid is cut by the cutting blade on the side surface of the end mill 9b. The tube 1 is cut. As described above, after the end mill 9b is advanced in the axial direction of the shaft member 9a toward the fluid pipe 1 through the shaft member 9a, the fluid pipe 1 is moved by the handling portion 9c while maintaining the height position of the end mill 9b. By horizontally moving so as to cross, a perforation 1c (see FIG. 6) in which the width dimension in the pipe radial direction is longer than the width dimension in the pipe axis direction is formed in the upper part of the fluid pipe 1. A horizontal surface is formed on the perforated surface 1d by the end mill 9b.

このようにエンドミル9bにより穿孔1cを穿設した後、軸部材9a及びエンドミル9bを筐体2内から退行させるとともに、作業弁8aを操作して一時的に分岐口3aを密封する。そして、図6に示すように、軸部材9aにエンドミル9bに換えて、エンドミル9bと略同一の径を有する略円筒形状の本発明における清掃手段としてのブラシ9jを取り付け、作業弁8aを操作して分岐口3aを開放した後に軸部材9a及びブラシ9jを穿孔1cに向けて進行させる。このブラシ9jを駆動手段により回動させながらハンドリング部9cの操作により流体管1の径方向に向けて水平移動させることで、穿孔1cの穿孔面1dび周縁部に付着した切粉等の夾雑物が除去され、穿孔面1d及び周縁部が清浄になる。特に、上記したように穿孔面1dに形成された水平面に比較的堆積し易い切粉等の夾雑物を、ブラシ9jにより確実に除去できる。   After the perforation 1c is formed by the end mill 9b as described above, the shaft member 9a and the end mill 9b are retracted from the inside of the housing 2, and the work valve 8a is operated to temporarily seal the branch port 3a. Then, as shown in FIG. 6, instead of the end mill 9b, the shaft member 9a is attached with a substantially cylindrical brush 9j as a cleaning means in the present invention having substantially the same diameter as the end mill 9b, and operates the work valve 8a. After the branch port 3a is opened, the shaft member 9a and the brush 9j are advanced toward the perforation 1c. The brush 9j is rotated by the driving means while being horizontally moved in the radial direction of the fluid pipe 1 by the operation of the handling portion 9c, so that foreign matters such as chips adhering to the perforation surface 1d and the peripheral portion of the perforation 1c are obtained. Is removed, and the perforated surface 1d and the peripheral edge are cleaned. In particular, the brush 9j can reliably remove foreign substances such as chips that are relatively easily deposited on the horizontal surface formed on the perforated surface 1d as described above.

ブラシ9jによる穿孔1cからの夾雑物の除去後は、軸部材9a及びブラシ9jを筐体2内から退行させるとともに作業弁8aを操作して一時的に分岐口3aを密封する。そして、切削装置9をケース体8の上端部から取り外すとともに、図7に示すように、ケース体8の上端部に外カバー10を密封状に接続する。この外カバー10は、側方に向けて一対の開口10a,10aを備えており、これら開口10a,10aは、蓋体11,11によって密封状に閉塞されている。   After the contaminants are removed from the perforations 1c by the brush 9j, the shaft member 9a and the brush 9j are retracted from the housing 2, and the work valve 8a is operated to temporarily seal the branch port 3a. And while removing the cutting device 9 from the upper end part of the case body 8, as shown in FIG. 7, the outer cover 10 is connected to the upper end part of the case body 8 in the sealing form. The outer cover 10 includes a pair of openings 10a and 10a facing sideways, and the openings 10a and 10a are closed in a sealed manner by lids 11 and 11, respectively.

これら蓋体11,11の内一方には、後述する連通部材17を接続するため、蓋体11を貫通する連通口11aが形成されている。この連通口11aには、外カバー10の外方から連通弁12が密封状に接続されている。この連通弁12は、作業者が操作することで連通口11aを介して外カバー10の内外を連通させることが可能な弁体12aを備えている。   One of the lids 11, 11 is formed with a communication port 11 a that penetrates the lid 11 in order to connect a communication member 17 described later. A communication valve 12 is sealed from the outside of the outer cover 10 to the communication port 11a. The communication valve 12 includes a valve body 12a that can be communicated between the inside and outside of the outer cover 10 through the communication port 11a when operated by an operator.

外カバー10の図示しない上端部からは、図示しないアームが上下動可能に取り付けられている。尚、該アームの下端部には、予め穿孔1cを介して流体管1の管路を遮断若しくは開放するための弁体14が内部に配設された弁筐体13が、中間部材15を介して接続されており、前記アームを外カバー10の前記上端部に取り付ける際に弁筐体13が外カバー10内に配置される。この弁筐体13は下方に向けて開口しており、弁筐体13の下端部には、穿孔1cと略同一の曲面形状にゴム等の弾性体で構成された防錆部材16が取り付けられている。   From an upper end (not shown) of the outer cover 10, an arm (not shown) is attached so as to be movable up and down. At the lower end of the arm, a valve housing 13 in which a valve body 14 for shutting off or opening the conduit of the fluid pipe 1 in advance through the perforation 1c is disposed via the intermediate member 15 in advance. The valve housing 13 is disposed in the outer cover 10 when the arm is attached to the upper end of the outer cover 10. The valve housing 13 is opened downward, and a rust prevention member 16 made of an elastic body such as rubber is attached to the lower end portion of the valve housing 13 in a curved surface substantially the same as the perforation 1c. ing.

また、弁筐体13の側部には、弁筐体13の内外に連通する連通口13aが突出形成されており、連通口13aの上方には、弁筐体13の側面から水平方向を向くフランジ部13hが形成されている。このフランジ部13hには、図7に示すように、周方向に沿って等間隔に複数のボルト孔13iが形成されている。尚、前記アームと外カバー10の前記上端部との間は、図示しないゴム体によって密封状に保持されている。更に尚、中間部材15は筒状に形成されており、内部に後述する回転操作部13bが挿通配置されている(図10参照)。   Further, a communication port 13a communicating with the inside and the outside of the valve housing 13 is formed on the side portion of the valve housing 13 so as to project upward from the side surface of the valve housing 13 above the communication port 13a. A flange portion 13h is formed. As shown in FIG. 7, a plurality of bolt holes 13i are formed in the flange portion 13h at equal intervals along the circumferential direction. A space between the arm and the upper end portion of the outer cover 10 is hermetically held by a rubber body (not shown). Furthermore, the intermediate member 15 is formed in a cylindrical shape, and a rotation operation portion 13b described later is inserted and disposed therein (see FIG. 10).

外カバー10をケース体8の上端部に密封状に接続した後は、分岐口3a側の連通口3eに接続されている連通弁7にホースやバイパス管等の連通部材17の一端側を接続するとともに、連通部材17の他端側を蓋体11の連通口11aに接続されている連通弁12に接続する。そして、外カバー10の上端部に設けられた図示しない空気弁を開放するとともに、作業弁8aを操作して分岐口3aを開放することで、外カバー10内及び分岐口3a内を、流体管1内の流体で満たす。このとき、弁筐体13内の空気が連通口13aを介して前記空気弁から排出されることで、外カバー10内及び分岐口3a内と同様に流体管1内の流体で満たされる。   After sealing the outer cover 10 to the upper end portion of the case body 8, one end side of the communication member 17 such as a hose or a bypass pipe is connected to the communication valve 7 connected to the communication port 3 e on the branch port 3 a side. At the same time, the other end side of the communication member 17 is connected to the communication valve 12 connected to the communication port 11 a of the lid 11. Then, an air valve (not shown) provided at the upper end portion of the outer cover 10 is opened, and the working valve 8a is operated to open the branch port 3a, whereby the inside of the outer cover 10 and the branch port 3a are connected to the fluid pipe. Fill with fluid in 1. At this time, the air in the valve housing 13 is discharged from the air valve through the communication port 13a, so that the fluid in the fluid pipe 1 is filled in the same manner as in the outer cover 10 and the branch port 3a.

続いて、前記空気弁を閉塞し、連通弁7,12に備えられている弁体7a,12aを開放して分岐口3aと外カバー10とを連通させることで、外カバー10内と分岐口3a内とを略同圧に保つとともに、弁筐体13を外カバー10に予め取り付けた押圧手段(図示略)により不断流状態で押圧することで、分岐口3aの開口フランジ部3bに弁筐体13を配設する。このとき、開口フランジ部3bとフランジ部13hとが上下方向に対向配置される。   Subsequently, the air valve is closed, the valve bodies 7a and 12a provided in the communication valves 7 and 12 are opened, and the branch port 3a and the outer cover 10 are communicated with each other. 3a is maintained at substantially the same pressure, and the valve housing 13 is pressed in an uninterrupted state by a pressing means (not shown) attached in advance to the outer cover 10, so that the valve housing is placed on the opening flange portion 3b of the branch port 3a. A body 13 is disposed. At this time, the opening flange portion 3b and the flange portion 13h are disposed to face each other in the vertical direction.

つまり、両連通弁7,12に接続された連通部材17は、本発明における連通路として機能する。より詳しくは、両連通弁7,12及び連通部材17を介して筐体2と外カバー10とを連通することで略同圧にすることができるため、流体管1内からの流体圧に抗する大きな押圧力を要すること無く、弁筐体13を筐体2内に向けて押圧できる。押圧手段により弁筐体13を分岐口3aの開口フランジ部3bに配設するとともに、弁筐体13の下端部に設けられた防錆部材16が穿孔1cの穿孔面1dの全周に亘って当接する。   That is, the communication member 17 connected to both the communication valves 7 and 12 functions as a communication path in the present invention. More specifically, since the casing 2 and the outer cover 10 can be made to communicate with each other via the communication valves 7 and 12 and the communication member 17, the pressure can be made substantially the same. The valve casing 13 can be pressed toward the casing 2 without requiring a large pressing force. The valve housing 13 is disposed on the opening flange portion 3b of the branch port 3a by the pressing means, and the rust preventive member 16 provided at the lower end portion of the valve housing 13 extends over the entire circumference of the drilling surface 1d of the drilling 1c. Abut.

このとき防錆部材16は、同時に弁筐体13の下端部と穿孔1cの穿孔面1dとの間、及び弁筐体13の外側面と筐体2の内側面との間で弾性変形することで、筐体2及び弁筐体13内において流体管1を密封する。すなわち本実施例の防錆部材16は、防錆機能と密封機能とを併せ持っている。特に、上記した穿孔面1dに形成された水平面に、弁筐体13を安定的に配置できるため、この弁筐体13と穿孔面1dとの間の防錆部材16を保持できる。尚、防錆部材は、穿孔面を防錆する防錆機能のみを有していても構わない。   At this time, the rust prevention member 16 is simultaneously elastically deformed between the lower end portion of the valve housing 13 and the perforated surface 1d of the perforation 1c, and between the outer surface of the valve housing 13 and the inner surface of the housing 2. Thus, the fluid pipe 1 is sealed in the housing 2 and the valve housing 13. That is, the rust prevention member 16 of this embodiment has both a rust prevention function and a sealing function. In particular, since the valve housing 13 can be stably disposed on the horizontal surface formed on the above-described perforated surface 1d, the antirust member 16 between the valve housing 13 and the perforated surface 1d can be held. In addition, the rust prevention member may have only the rust prevention function which rusts a perforated surface.

この状態で、図8に示すように、開口フランジ部3bのボルト孔3dから作業用ボルト6を取り外すすとともに、各ボルト孔3dに作業用ボルト6に換えて固定ボルト18をボルト孔3dとボルト孔13iとに渡って螺挿する。このボルトの螺挿により弁筐体13のフランジ部13hと開口フランジ部3bとが緊締されることで、防錆部材16が弁筐体13と穿孔1cの穿孔面1dとの間で弾性変形するとともに弁筐体13と穿孔1cの穿孔面1dとに密着し、弁筐体13が開口フランジ部3bに対して密封状に取り付けられる。   In this state, as shown in FIG. 8, the working bolts 6 are removed from the bolt holes 3d of the opening flange portion 3b, and the fixing bolts 18 are replaced by bolts 3d and bolts in place of the working bolts 6 in the respective bolt holes 3d. Screw into the hole 13i. By screwing the bolt, the flange portion 13h and the opening flange portion 3b of the valve housing 13 are tightened, whereby the rust preventive member 16 is elastically deformed between the valve housing 13 and the drilling surface 1d of the drilling 1c. At the same time, the valve housing 13 is in close contact with the perforation surface 1d of the perforation 1c, and the valve housing 13 is attached in a sealed manner to the opening flange portion 3b.

尚、分岐口3a内と外カバー10内とは、流体管1内の流体で満たされて略同圧となるので、弁筐体13を開口フランジ部3bに取り付ける際に流体管1内の流体から弁筐体13が受ける抗力を小さく抑えることができる。弁筐体13を開口フランジ部3bに取り付けた後は、図9に示すように、連通弁12の弁体12aを閉塞するとともに、連通弁7,12から連通部材17を取り外す。   In addition, since the inside of the branch port 3a and the inside of the outer cover 10 are filled with the fluid in the fluid pipe 1 and become substantially the same pressure, the fluid in the fluid pipe 1 is attached when the valve housing 13 is attached to the opening flange portion 3b. Therefore, the drag received by the valve housing 13 can be reduced. After the valve housing 13 is attached to the opening flange 3b, the valve body 12a of the communication valve 12 is closed and the communication member 17 is removed from the communication valves 7 and 12 as shown in FIG.

そして、筐体2の外方から連通弁7を介して連通口3eに閉塞ボルト19を螺挿することで、連通口3eを閉塞ボルト19によって密封し、図10に示すように、連通口3eから連通弁7を取り外す。更に、蓋体11,11を外カバー10から取り外し、開口10a,10aを介して弁筐体13から中間部材15を分離する。更に、ケース体8及び取付具5からボルトを取り外すことによって、取付具5上からケース体8を取り外すとともに、取付具5自体も、分割部材5a,5aのフランジ5b,5bからボルトを取り外すことで、開口フランジ部3bから取り外す。   Then, the communication port 3e is sealed by the closure bolt 19 by screwing the closure bolt 19 into the communication port 3e from the outside of the housing 2 through the communication valve 7, and as shown in FIG. Remove the communication valve 7 from. Further, the lids 11 and 11 are removed from the outer cover 10, and the intermediate member 15 is separated from the valve housing 13 through the openings 10a and 10a. Further, by removing the bolt from the case body 8 and the fixture 5, the case body 8 is removed from the fixture 5, and the fixture 5 itself is also removed from the flanges 5b and 5b of the divided members 5a and 5a. Then, it is removed from the opening flange portion 3b.

図10及び図11に示すように、弁筐体13は、分岐口3aの内径より小径の外径を有しており、弁筐体13の下部の外周に沿って設けられたOリング13cにより、分岐口3aの内周面に沿って密封状に嵌挿されている。   As shown in FIGS. 10 and 11, the valve housing 13 has an outer diameter smaller than the inner diameter of the branch port 3 a, and is provided by an O-ring 13 c provided along the outer periphery of the lower portion of the valve housing 13. It is inserted in a sealed manner along the inner peripheral surface of the branch port 3a.

回転ネジ13dは、弁筐体13の頂部に穿設された図示しない挿通孔に回転自在に貫通して、上端部を弁筐体13の外部に突出して取り付けられている。押え板13eは、弁筐体13の上端面にボルトで固定され、回転ネジ13dの前記挿通孔からの抜出しを阻止している。上記構成により、回転ネジ13dは弁筐体13に対し正逆両方向に回転自在であるが上下動はしない。13fは、回転ネジ13dの上端部を除いて略全長に亘ってその周面が螺設されたネジ部である。   The rotating screw 13d is rotatably attached to an insertion hole (not shown) formed in the top of the valve housing 13 so that the upper end protrudes outside the valve housing 13. The pressing plate 13e is fixed to the upper end surface of the valve housing 13 with a bolt, and prevents the rotation screw 13d from being pulled out from the insertion hole. With the above configuration, the rotating screw 13d is rotatable in both forward and reverse directions with respect to the valve housing 13, but does not move up and down. Reference numeral 13f denotes a screw portion having a circumferential surface screwed over substantially the entire length except for the upper end portion of the rotating screw 13d.

ネジこま13gは、弁体14の上端部に形成されたガイド溝14aに嵌合するとともに、ネジ部13fに螺合しており、回転ネジ13dの上端部に形成された回転操作部13bの回転に応じネジ部13fが回転することで、ネジ部13fに沿って螺挿するネジこま13gに追随して弁体14が上下動可能となる。弁体14には、回転ネジ13dのネジ部13fを挿入する挿入孔14bが形成されている。   The screw top 13g is fitted into a guide groove 14a formed at the upper end portion of the valve body 14, and is screwed into the screw portion 13f, and the rotation of the rotation operation portion 13b formed at the upper end portion of the rotary screw 13d. Accordingly, by rotating the screw portion 13f, the valve element 14 can move up and down following the screw top 13g screwed along the screw portion 13f. The valve body 14 is formed with an insertion hole 14b into which the screw portion 13f of the rotary screw 13d is inserted.

以後、弁体14は、図12及び図13に示すように、図示しないハンドルによる回転操作部13bの回転によって下方に移動することで流体管1の内周面に弾性変形しながら密封状に当接して流体管1の管路を遮断するとともに、前記ハンドルによる回転操作部13bの回転によって上方に移動することで流体管1の管路を開放するようになる。尚、弁体14は、流体管1の管路を遮断するために弾性変形する際、弁筐体13の下端部と穿孔1cの周端縁部とに密着することにより穿孔1c内に膨出した防錆部材16に接触することで、より確実に流体管1の管路を遮断する。   Thereafter, as shown in FIGS. 12 and 13, the valve body 14 moves downward by the rotation of the rotation operation portion 13 b by a handle (not shown), thereby being elastically deformed on the inner peripheral surface of the fluid pipe 1 and sealingly applied. The conduit of the fluid pipe 1 is cut off, and the fluid pipe 1 is opened by moving upward by the rotation of the rotation operation portion 13b by the handle. When the valve body 14 is elastically deformed so as to block the conduit of the fluid pipe 1, the valve body 14 bulges into the perforation 1c by closely contacting the lower end portion of the valve housing 13 and the peripheral edge of the perforation 1c. By contacting the rust preventive member 16, the conduit of the fluid pipe 1 is more reliably blocked.

尚、本実施例においては、開口フランジ部3bに形成されたボルト孔3dと弁筐体13のフランジ部13hに形成されたボルト孔13iとに渡ってボルトを螺挿することで、弁筐体13を開口フランジ部3bに密封状に取り付けたが、開口フランジ部3bに、開口フランジ部3bとフランジ部13hとの間への塵芥の進入を防止するための防塵部材20を取り付けるようにしてもよい。   In this embodiment, the valve casing is screwed into the bolt hole 3d formed in the opening flange portion 3b and the bolt hole 13i formed in the flange portion 13h of the valve casing 13 so as to be screwed. 13 is attached to the opening flange portion 3b in a sealed manner, but the dust prevention member 20 for preventing dust from entering between the opening flange portion 3b and the flange portion 13h may be attached to the opening flange portion 3b. Good.

この場合、開口フランジ部3bに取り付けられる防塵部材20は、リング状の弾性部材によって構成されていることが好ましく、開口フランジ部3bの上端縁部及びフランジ部13hの外周面に密着することにより、塵芥に伴う筐体2及び弁筐体13のメンテナンス頻度を抑えることが可能となる。また防塵部材20の形状は、フランジ部13hと略同じ厚さであって、その取り付け状態において、防塵部材20の外径が開口フランジ部3bの外径と略同径であって、且つ防塵部材20の内径がフランジ部13hの外径と略同径に形成されていることが好ましく、このような防塵部材20の形状によれば、上記した取付具5により開口フランジ部3bとフランジ部13hとに生じている段差を解消することができる。   In this case, the dust-proof member 20 attached to the opening flange portion 3b is preferably formed of a ring-shaped elastic member, and is in close contact with the upper edge of the opening flange portion 3b and the outer peripheral surface of the flange portion 13h. It becomes possible to suppress the maintenance frequency of the housing | casing 2 and the valve housing | casing 13 accompanying a dust. The shape of the dustproof member 20 is substantially the same as that of the flange portion 13h, and in the mounted state, the outer diameter of the dustproof member 20 is substantially the same as the outer diameter of the opening flange portion 3b, and the dustproof member. 20 is preferably formed to be substantially the same as the outer diameter of the flange portion 13h. According to such a shape of the dust-proof member 20, the opening flange portion 3b and the flange portion 13h are formed by the mounting tool 5 described above. It is possible to eliminate the level difference that has occurred.

尚、この防塵部材20は、開口フランジ部3bと弁筐体13との取付部への塵芥の進入を防止可能であれば、例えば金属等により構成された分割構造のリング体であってもよい。   The dust-proof member 20 may be a ring structure with a divided structure made of metal or the like, for example, as long as dust can be prevented from entering the mounting portion between the opening flange portion 3b and the valve housing 13. .

以上、本実施例における弁筐体設置装置にあっては、穿設手段は、軸回りに回転する軸部材9aの端部に設けられたエンドミル9bであり、ケース体8に、エンドミル9bの端部が流体管1壁の一部を横断して穿設するように、軸部材9aを平行移動させるハンドリング部9c、レール9e,スライド台9fが設けられているので、ケース体8に設けられたハンドリング部9c、レール9e,スライド台9fが、エンドミル9bを端部に設けた軸部材9aを平行移動させ、エンドミル9bの端部が流体管1壁の一部を横断して穿孔することで、軸部材9aの平行移動のみで容易且つ正確に穿設できるばかりか、エンドミル9bの径及び穿孔深さに応じて適宜形成される穿孔形状の自由度が高まる。また、エンドミル9bを平行移動させながら流体管1壁を穿設することで、管壁を穿設するエンドミル9bにおける穿孔深さ方向の穿設位置が漸次変化するため、穿設の際にエンドミル9bに生じる負荷を局所集中させずに分散化できる。更に、エンドミル9bの端面に対向する流体管1の穿孔面1dを平面に形成することで、この穿孔面1dに弁筐体13を設け易い。   As described above, in the valve housing installation device according to the present embodiment, the drilling means is the end mill 9b provided at the end of the shaft member 9a rotating around the axis, and the case body 8 is connected to the end of the end mill 9b. Since the handling part 9c, the rail 9e, and the slide base 9f for moving the shaft member 9a in parallel are provided so that the part penetrates part of the wall of the fluid pipe 1, the case body 8 is provided. The handling portion 9c, the rail 9e, and the slide base 9f translate the shaft member 9a provided with the end mill 9b at the end, and the end of the end mill 9b drills across a part of the wall of the fluid pipe 1. Not only can the shaft member 9a be drilled easily and accurately only by the parallel movement of the shaft member 9a, but the degree of freedom of the drilling shape that is appropriately formed according to the diameter and the drilling depth of the end mill 9b is increased. Further, by drilling the wall of the fluid pipe 1 while moving the end mill 9b in parallel, the drilling position in the drilling depth direction in the end mill 9b for drilling the pipe wall gradually changes. Can be distributed without local concentration. Furthermore, by forming the perforated surface 1d of the fluid pipe 1 facing the end surface of the end mill 9b as a flat surface, the valve housing 13 can be easily provided on the perforated surface 1d.

また、弁筐体13に、流体管1の穿孔面1dを防錆する防錆部材16が設けられているので、金属製の流体管1であっても、弁筐体13に設けた防錆部材16により、金属素地が露出する穿孔面1dを防錆できる。   Further, since the valve housing 13 is provided with the rust prevention member 16 for preventing the perforated surface 1d of the fluid pipe 1 from being rusted, the rust prevention provided in the valve housing 13 is provided even for the metal fluid pipe 1. The member 16 can rust prevent the perforated surface 1d from which the metal substrate is exposed.

また、筐体2の開口フランジ部3bとケース体8とに、ケース体8に接続される貫通孔5cを備えた取付具5が、取外し可能に介設されるので、弁筐体13を筐体2の開口フランジ部3bに設置した後に、ケース体8とともに筐体2の開口フランジ部3bから取り外すことができるため、筐体2の開口フランジ部3b自体に、ケース体8との接続部を設けること無く弁筐体13との接続部を設けるのみで小型化できるばかりか、ケース体8に設けたエンドミル9bの穿設により、取付具5の貫通孔5cに負荷が過大に掛かり損傷する場合があっても、当該取付具5を交換等するのみで容易に修繕できる。   In addition, since the fixture 5 having a through hole 5c connected to the case body 8 is detachably provided in the opening flange portion 3b and the case body 8 of the housing 2, the valve housing 13 is attached to the housing. Since it can be removed from the opening flange portion 3b of the housing 2 together with the case body 8 after being installed on the opening flange portion 3b of the body 2, the connection portion with the case body 8 is attached to the opening flange portion 3b of the housing 2 itself. Not only can the size be reduced simply by providing a connection portion with the valve housing 13, but also when the end mill 9 b provided in the case body 8 is drilled and the through hole 5 c of the fixture 5 is overloaded and damaged. Even if there is, it can be easily repaired only by exchanging the fixture 5.

また、筐体2の開口フランジ部3bに、開口フランジ部2bと弁筐体13との取付部への塵芥の進入を防止する防塵部材20が設けられるので、防塵部材20により、開口フランジ部3bと弁筐体13との間に塵芥が進入することが無い。   Further, the opening flange portion 3b of the housing 2 is provided with a dustproof member 20 for preventing dust from entering the attachment portion between the opening flange portion 2b and the valve housing 13, and therefore the opening flange portion 3b is provided by the dustproof member 20. No dust enters between the valve housing 13 and the valve housing 13.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、弁体14は、図示しないハンドルによる回転操作部13bの回転によって下方に移動することで流体管1の内周面に弾性変形しながら密封状に当接して流体管1の管路を遮断し、前記ハンドルによる回転操作部13bの回転によって上方に移動することで流体管1の管路を開放する切換弁として説明したが、弁体は、バタフライ弁、ゲート弁、プラグ、緊急遮断弁等であってもよい。   For example, in the above-described embodiment, the valve body 14 moves downward by the rotation of the rotation operation unit 13b by a handle (not shown), thereby elastically deforming the inner peripheral surface of the fluid pipe 1 and sealingly contacting the fluid pipe 1. The switch body is described as a switching valve that opens the conduit of the fluid pipe 1 by moving upward by the rotation of the rotation operation unit 13b by the handle, but the valve body includes a butterfly valve, a gate valve, a plug It may be an emergency shutoff valve or the like.

1 流体管
1c 穿孔
1d 穿孔面
2 筐体
3a 分岐口
3b 開口フランジ部
5 取付具
5a 分割部材
5c 貫通孔(接続部)
8 ケース体
8a 作業弁
9 切削装置
9a 軸部材
9b エンドミル(穿設手段)
9c ハンドリング部(駆動部)
9e レール(駆動部)
9f スライド台(駆動部)
13 弁筐体
14 弁体
16 防錆部材
20 防塵部材
DESCRIPTION OF SYMBOLS 1 Fluid pipe 1c Perforation 1d Perforation surface 2 Housing | casing 3a Branching port 3b Opening flange part 5 Attachment 5a Dividing member 5c Through-hole (connection part)
8 Case body 8a Work valve 9 Cutting device 9a Shaft member 9b End mill (drilling means)
9c Handling part (drive part)
9e rail (drive unit)
9f Slide table (drive unit)
13 Valve housing 14 Valve body 16 Antirust member 20 Dustproof member

Claims (4)

流体管に対し密封状に取り付けられる筐体と、前記筐体の開口フランジ部に連通状態で取り付けられるケース体と、前記ケース体に設けられ流体管に穿孔を穿設する穿設手段とからなり、前記筐体の開口フランジ部に、流体管の穿孔及び内周面を閉塞可能な弁体を内部に有した弁筐体を、不断流状態で設置する弁筐体設置装置であって、
前記穿設手段は、軸回りに回転する軸部材の端部に設けられたエンドミルであり、前記ケース体に、前記エンドミルの端部が流体管壁の一部を横断して穿設するように、前記軸部材を平行移動させる駆動部が設けられていることを特徴とする弁筐体設置装置。
A casing that is hermetically attached to the fluid pipe, a case body that is attached in communication with the opening flange portion of the casing, and a punching means that is provided in the case body and drills a hole in the fluid pipe. A valve housing installation device that installs a valve housing having a valve body that can close a perforation of a fluid pipe and an inner peripheral surface in an open flow state in an open flange portion of the housing,
The drilling means is an end mill provided at an end portion of a shaft member that rotates about an axis, and the end portion of the end mill is drilled in the case body across a part of a fluid pipe wall. The valve housing installation device is characterized in that a drive unit for translating the shaft member is provided.
前記弁筐体に、流体管の穿孔面を防錆する防錆部材が設けられていることを特徴とする請求項1に記載の弁筐体設置装置。   The valve casing installation device according to claim 1, wherein the valve casing is provided with a rust prevention member that rusts the perforated surface of the fluid pipe. 前記筐体の開口フランジ部と前記ケース体とに、前記ケース体に接続される接続部を備えた取付具が、取外し可能に介設されることを特徴とする請求項1または2に記載の弁筐体設置装置。   The attachment tool provided with the connection part connected to the said case body is provided in the opening flange part of the said housing | casing, and the said case body so that removal is possible, The removal of Claim 1 or 2 characterized by the above-mentioned. Valve housing installation device. 前記筐体の開口フランジ部に、該開口フランジ部と前記弁筐体との取付部への塵芥の進入を防止する防塵部材が設けられることを特徴とする請求項1ないし3のいずれかに記載の弁筐体設置装置。   The dust-proof member which prevents the entrance of the dust to the attachment part of this opening flange part and the said valve housing is provided in the opening flange part of the said housing | casing. Valve housing installation device.
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JP2020159557A (en) * 2020-06-17 2020-10-01 コスモ工機株式会社 Valve element removal device and valve element removal method

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JP2018066480A (en) * 2018-01-19 2018-04-26 コスモ工機株式会社 Valve body removal device and valve body removal method
JP2020159557A (en) * 2020-06-17 2020-10-01 コスモ工機株式会社 Valve element removal device and valve element removal method
JP7061157B2 (en) 2020-06-17 2022-04-27 コスモ工機株式会社 How to remove the valve body

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