JP2013113672A - Rubber friction test method and rubber friction test device - Google Patents

Rubber friction test method and rubber friction test device Download PDF

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JP2013113672A
JP2013113672A JP2011259114A JP2011259114A JP2013113672A JP 2013113672 A JP2013113672 A JP 2013113672A JP 2011259114 A JP2011259114 A JP 2011259114A JP 2011259114 A JP2011259114 A JP 2011259114A JP 2013113672 A JP2013113672 A JP 2013113672A
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test piece
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Naoki Isayama
直生 諫山
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Toyo Tire Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a rubber friction test method and a rubber friction test device for appropriately evaluating frictional abrasion characteristics of a rubber test piece by obtaining the contact surface shape of the rubber test piece and calculating distortion distribution in the contact surface.SOLUTION: A rubber friction test method includes: a pattern formation process of forming a pattern 13 for image analysis on the outer peripheral surface 11 of a doughnut-like rubber test piece 1; a friction test process of rotating the rubber test piece 1 and a rotary drum 2 the cylindrical part 21 of which is formed of a transparent material while bringing the outer peripheral surface 11 of the rubber test piece 1 into contact with the rotary drum 2; an image acquisition process of photographing the outer peripheral surface 11 through the cylindrical part 21 simultaneously with the friction test process to acquire an outer peripheral surface image 11P; and an evaluation process of evaluating frictional abrasion characteristics of the rubber test piece 1 by obtaining the contact surface shape of the rubber test piece 1 from the acquired outer peripheral surface image 11P and calculating distortion distribution in the contact surface of the rubber test piece 1 on the basis of the pattern 13 for image analysis included in the outer peripheral surface image 11P.

Description

本発明は、ゴム試験片の摩擦摩耗特性を評価するためのゴム摩擦試験方法及びゴム摩擦試験装置に関する。   The present invention relates to a rubber friction test method and a rubber friction test apparatus for evaluating the friction and wear characteristics of rubber test pieces.

タイヤの摩擦摩耗特性を調べるために、サンプルタイヤを回転式ドラムに接触させる摩擦試験装置及び摩擦試験方法が公知である。タイヤの摩擦摩耗特性には、摩擦試験時のタイヤの変形、具体的にはタイヤの接地面形状、接地面内の歪み分布などが影響する。そのため、タイヤの摩擦摩耗特性の適切な評価には、接地面形状の観察、接地面内の歪み分布の算出などが重要となる。   In order to examine the friction and wear characteristics of a tire, a friction test apparatus and a friction test method for contacting a sample tire with a rotary drum are known. The frictional wear characteristics of the tire are affected by the deformation of the tire during the friction test, specifically, the shape of the tire contact surface, the strain distribution in the contact surface, and the like. For this reason, observation of the contact surface shape, calculation of the strain distribution in the contact surface, and the like are important for appropriate evaluation of the friction and wear characteristics of the tire.

下記特許文献1には、アイス路面に対するタイヤの接地面を撮影するために、氷層を表面に形成した透明板と、その透明板及び/又は前記氷層の内部にこれと略平行な光を照射する光照射手段と、前記氷層の反対側からタイヤ接地面を撮影する撮影手段とを備えるタイヤ接地面計測装置が開示されている。このタイヤ接地面計測装置によれば、タイヤ接地面形状の輪郭を精度良く撮影できるが、接地面内の歪み分布を算出することはできない。   In Patent Document 1 below, in order to photograph the ground contact surface of a tire with respect to an ice road surface, a transparent plate having an ice layer formed on the surface thereof, and light substantially parallel to the transparent plate and / or the inside of the ice layer is provided. There is disclosed a tire ground contact surface measuring device including light irradiating means for irradiating and photographing means for photographing a tire ground contact surface from the opposite side of the ice layer. According to the tire contact surface measuring apparatus, the contour of the tire contact surface shape can be photographed with high accuracy, but the strain distribution in the contact surface cannot be calculated.

また、下記特許文献2には、タイヤのサイド部表面に格子面を設け、タイヤを回転させてストロボ装置によって間欠照明した状態において、2台のカメラでこの格子面の画像を収得し、この画像からタイヤ転動時のサイド部形状を再生するタイヤの形状測定方法が開示されている。しかし、このタイヤ形状測定方法によれば、タイヤのサイド部の形状や歪み分布を得ることが可能であるが、タイヤの接地面は観察できないため接地面形状や接地面内の歪み分布を得ることはできない。   In Patent Document 2 below, a grid surface is provided on the surface of the side portion of the tire, and images of the grid surface are acquired by two cameras in a state where the tire is rotated and intermittently illuminated by a strobe device. Discloses a tire shape measuring method for regenerating the shape of the side portion at the time of rolling of the tire. However, according to this tire shape measuring method, it is possible to obtain the shape and strain distribution of the tire side part, but since the ground contact surface of the tire cannot be observed, the ground contact surface shape and the strain distribution in the ground contact surface are obtained. I can't.

特開2005−24365号公報JP 2005-24365 A 特開平10−38533号公報Japanese Patent Laid-Open No. 10-38533

本発明は上記実情に鑑みてなされたものであり、その目的は、ゴム試験片の摩擦摩耗特性を評価する際、ゴム試験片の接触面形状を得るとともに接触面内の歪み分布を算出することで、ゴム試験片の摩擦摩耗特性を適切に評価できるゴム摩擦試験方法及びゴム摩擦試験装置を提供することにある。   The present invention has been made in view of the above circumstances, and its purpose is to obtain a contact surface shape of a rubber test piece and calculate a strain distribution in the contact surface when evaluating the frictional wear characteristics of the rubber test piece. Accordingly, an object of the present invention is to provide a rubber friction test method and a rubber friction test apparatus capable of appropriately evaluating the friction and wear characteristics of a rubber test piece.

上記目的は、下記の如き本発明により達成できる。即ち、本発明に係るゴム摩擦試験方法は、ゴム試験片の摩擦摩耗特性を評価するゴム摩擦試験方法であって、
ドーナツ状のゴム試験片の外周面に画像解析用パターンを形成するパターン形成工程と、
ゴム試験片の前記外周面を、円筒部が透明材料で形成された回転式ドラムに接触させつつ、ゴム試験片及び回転式ドラムを回転させる摩擦試験工程と、
前記摩擦試験工程と同時に、ゴム試験片の前記外周面を回転式ドラムの前記円筒部を通して撮影して外周面画像を取得する画像取得工程と、
取得した前記外周面画像からゴム試験片の接触面形状を得るとともに、前記外周面画像に含まれる前記画像解析用パターンに基いてゴム試験片の接触面内の歪み分布を算出することにより、ゴム試験片の摩擦摩耗特性を評価する評価工程と、を備えることを特徴とする。
The above object can be achieved by the present invention as described below. That is, the rubber friction test method according to the present invention is a rubber friction test method for evaluating the friction and wear characteristics of a rubber test piece,
A pattern forming step of forming an image analysis pattern on the outer peripheral surface of the doughnut-shaped rubber test piece;
A friction test step of rotating the rubber test piece and the rotary drum while bringing the outer peripheral surface of the rubber test piece into contact with the rotary drum having a cylindrical portion formed of a transparent material;
Simultaneously with the friction test step, an image acquisition step of taking an image of the outer peripheral surface of the rubber test piece through the cylindrical portion of the rotary drum and acquiring an outer peripheral surface image;
By obtaining the contact surface shape of the rubber test piece from the acquired outer peripheral surface image, and calculating the strain distribution in the contact surface of the rubber test piece based on the image analysis pattern included in the outer peripheral surface image. And an evaluation step for evaluating the frictional wear characteristics of the test piece.

かかる構成によれば、回転式ドラムの円筒部が透明材料で形成されているため、この円筒部に接触した状態のゴム試験片の外周面を、円筒部を通して撮影して外周面画像を取得することができる。外周面画像を取得することで、ゴム試験片の接触面形状を得ることができるとともに、外周面に形成された画像解析用パターンに基いてゴム試験片の接触面内の歪み分布を算出することができるため、ゴム試験片の摩擦摩耗特性を適切に評価できる。   According to such a configuration, since the cylindrical portion of the rotary drum is formed of a transparent material, the outer peripheral surface of the rubber test piece in contact with the cylindrical portion is photographed through the cylindrical portion to acquire an outer peripheral surface image. be able to. By acquiring the outer peripheral surface image, the shape of the contact surface of the rubber test piece can be obtained, and the strain distribution in the contact surface of the rubber test piece is calculated based on the image analysis pattern formed on the outer peripheral surface. Therefore, the friction and wear characteristics of the rubber specimen can be appropriately evaluated.

本発明のゴム摩擦試験方法では、前記パターン形成工程において、ゴム試験片の側面に画像解析用パターンを更に形成し、前記画像取得工程において、ゴム試験片の前記側面を撮影して側面画像を取得し、前記評価工程は、前記外周面画像に含まれる画像解析用パターンと前記側面画像に含まれる画像解析用パターンとを対応付けることにより、ゴム試験片の変形を評価する工程を含むことが好ましい。かかる構成によれば、接触状態におけるゴム試験片の外周面の歪み及び側面の歪み、すなわちゴム試験片全体の変形を評価することができるため、ゴム試験片の摩擦摩耗特性をより適切に評価できる。   In the rubber friction test method of the present invention, in the pattern formation step, an image analysis pattern is further formed on the side surface of the rubber test piece, and in the image acquisition step, the side surface of the rubber test piece is photographed to obtain a side image. And it is preferable that the said evaluation process includes the process of evaluating the deformation | transformation of a rubber test piece by matching the image analysis pattern contained in the said outer peripheral surface image, and the image analysis pattern contained in the said side surface image. According to such a configuration, since it is possible to evaluate the distortion of the outer peripheral surface and the side surface of the rubber test piece in the contact state, that is, the deformation of the entire rubber test piece, the frictional wear characteristics of the rubber test piece can be more appropriately evaluated. .

本発明のゴム摩擦試験方法では、前記画像解析用パターンは、点を縦横に規則的に配列した点パターンであることが好ましい。この構成によれば、ゴム試験片に画像解析用パターンを形成することが容易となり、また、取得された外周面画像及び/又は側面画像に含まれる画像解析用パターンを解析することも容易となるため、ゴム試験片の摩擦摩耗特性を適切に評価できる。   In the rubber friction test method of the present invention, it is preferable that the image analysis pattern is a point pattern in which dots are regularly arranged vertically and horizontally. According to this configuration, it is easy to form the image analysis pattern on the rubber test piece, and it is also easy to analyze the image analysis pattern included in the acquired outer peripheral surface image and / or side surface image. Therefore, the friction and wear characteristics of the rubber test piece can be appropriately evaluated.

一方、本発明に係るゴム摩擦試験装置は、ゴム試験片の摩擦摩耗特性を評価するゴム摩擦試験装置であって、
円筒部が透明材料で形成され、回転駆動が可能な回転式ドラムと、
外周面に画像解析用パターンが形成されたドーナツ状のゴム試験片を、回転式ドラムの前記円筒部に回転状態で接触可能な試験片接触手段と、
ゴム試験片の前記外周面を回転式ドラムの前記円筒部を通して撮影して外周面画像を取得する撮影手段と、
取得した前記外周面画像に基いてゴム試験片の摩擦摩耗特性を評価する評価手段と、を備え、
前記評価手段は、前記外周面画像に含まれる前記画像解析用パターンに基いてゴム試験片の接触面内の歪み分布を算出する歪み分布算出手段を含むことを特徴とする。
On the other hand, a rubber friction test apparatus according to the present invention is a rubber friction test apparatus for evaluating the friction and wear characteristics of a rubber test piece,
A rotary drum having a cylindrical portion formed of a transparent material and capable of being driven to rotate;
A test piece contact means capable of contacting a donut-shaped rubber test piece having an image analysis pattern formed on the outer peripheral surface thereof in a rotating state with the cylindrical portion of the rotary drum;
Photographing means for photographing the outer peripheral surface of the rubber test piece through the cylindrical portion of the rotary drum to obtain an outer peripheral surface image;
An evaluation means for evaluating the friction and wear characteristics of the rubber test piece based on the acquired outer peripheral surface image,
The evaluation means includes strain distribution calculation means for calculating a strain distribution in the contact surface of the rubber test piece based on the image analysis pattern included in the outer peripheral surface image.

かかる構成によれば、回転式ドラムの円筒部が透明材料で形成されているため、この円筒部に接触した状態のゴム試験片の外周面を、円筒部を通して撮影して外周面画像を取得することができる。外周面画像を取得することで、ゴム試験片の接触面形状を得ることができるとともに、外周面に形成された画像解析用パターンに基いてゴム試験片の接触面内の歪み分布を算出することができるため、ゴム試験片の摩擦摩耗特性を適切に評価できる。   According to such a configuration, since the cylindrical portion of the rotary drum is formed of a transparent material, the outer peripheral surface of the rubber test piece in contact with the cylindrical portion is photographed through the cylindrical portion to acquire an outer peripheral surface image. be able to. By acquiring the outer peripheral surface image, the shape of the contact surface of the rubber test piece can be obtained, and the strain distribution in the contact surface of the rubber test piece is calculated based on the image analysis pattern formed on the outer peripheral surface. Therefore, the friction and wear characteristics of the rubber specimen can be appropriately evaluated.

本発明のゴム摩擦試験装置では、回転式ドラムの前記円筒部の内面側にミラーを更に備え、前記撮影手段は、前記ミラーを介して、回転式ドラムの前記円筒部の外面側に接触されたゴム試験片の前記外周面を撮影することが好ましい。この構成によれば、回転式ドラムの内側に試験片接触手段及び撮影手段を配置する必要がないため、回転式ドラムのサイズを小さくできる。   In the rubber friction test apparatus according to the present invention, a mirror is further provided on the inner surface side of the cylindrical portion of the rotary drum, and the photographing means is brought into contact with the outer surface side of the cylindrical portion of the rotary drum via the mirror. It is preferable to photograph the outer peripheral surface of the rubber test piece. According to this configuration, since it is not necessary to arrange the test piece contact means and the photographing means inside the rotary drum, the size of the rotary drum can be reduced.

ゴム試験片の摩擦試験の概要を示す斜視図Perspective view showing the outline of the friction test of rubber specimens ゴム摩擦試験装置の側面図Side view of rubber friction test equipment ゴム摩擦試験装置の平面図Top view of rubber friction test equipment ゴム試験片の詳細を示す正面図及び側面図Front view and side view showing details of rubber test piece 本発明に係るゴム摩擦試験装置の全体構成を示す概略構成図Schematic configuration diagram showing the overall configuration of a rubber friction test apparatus according to the present invention ゴム試験片の外周面を撮影した外周面画像の一例を示す図The figure which shows an example of the outer peripheral surface image which image | photographed the outer peripheral surface of the rubber test piece (a)ゴム試験片の接触面での速度分布、(b)ゴム試験片の接触面での歪み分布(A) Speed distribution at the contact surface of the rubber test piece, (b) Strain distribution at the contact surface of the rubber test piece

以下、本発明の実施の形態について、図面を参照しながら説明する。図1はゴム試験片の摩擦試験の概要を示す斜視図である。図2はゴム摩擦試験装置の側面図であり、図3はゴム摩擦試験装置の平面図である。図4はゴム試験片の詳細を示す正面図及び側面図である。図5は本発明に係るゴム摩擦試験装置の全体構成を示す概略構成図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing an outline of a friction test of a rubber test piece. FIG. 2 is a side view of the rubber friction test apparatus, and FIG. 3 is a plan view of the rubber friction test apparatus. FIG. 4 is a front view and a side view showing details of the rubber test piece. FIG. 5 is a schematic configuration diagram showing the overall configuration of the rubber friction test apparatus according to the present invention.

本発明のゴム摩擦試験方法及びゴム摩擦試験装置は、ゴム試験片の摩擦摩耗特性を評価するためのものである。図1に示すように、ゴム試験片の摩擦試験は、回転駆動装置によりゴム試験片1及び回転式ドラム2を回転接触させて行われる。   The rubber friction test method and the rubber friction test apparatus of the present invention are for evaluating the friction and wear characteristics of rubber test pieces. As shown in FIG. 1, the rubber test piece friction test is performed by rotating and contacting the rubber test piece 1 and the rotary drum 2 with a rotary drive device.

本発明のゴム摩擦試験装置は、図に示すように、円筒部21が透明材料で形成され、回転駆動が可能な回転式ドラム2と、外周面11に画像解析用パターン13が形成されたドーナツ状のゴム試験片1を、回転式ドラム2の円筒部21に回転状態で接触可能な試験片接触手段3と、ゴム試験片1の外周面11を回転式ドラム2の円筒部21を通して撮影して外周面画像を取得する撮影手段41と、取得した外周面画像に基いてゴム試験片1の摩擦摩耗特性を評価する評価手段51と、を備える。   As shown in the figure, the rubber friction test apparatus according to the present invention includes a rotary drum 2 in which a cylindrical portion 21 is formed of a transparent material and can be driven to rotate, and a donut in which an image analysis pattern 13 is formed on an outer peripheral surface 11. The test piece contact means 3 capable of rotating the rubber test piece 1 in contact with the cylindrical portion 21 of the rotary drum 2 and the outer peripheral surface 11 of the rubber test piece 1 through the cylindrical portion 21 of the rotary drum 2. A photographing unit 41 for acquiring an outer peripheral surface image, and an evaluation unit 51 for evaluating the frictional wear characteristic of the rubber test piece 1 based on the acquired outer peripheral surface image.

ゴム試験片1は、ドーナツ状もしくは円筒状をしており、外周面11と側面12を備える。ゴム試験片1は、例えば外径が50mm、内径が23mm、幅が10mmである。本実施形態では、外周面11と側面12にそれぞれ画像解析用パターン13,14が形成されている。   The rubber test piece 1 has a donut shape or a cylindrical shape, and includes an outer peripheral surface 11 and a side surface 12. For example, the rubber test piece 1 has an outer diameter of 50 mm, an inner diameter of 23 mm, and a width of 10 mm. In the present embodiment, image analysis patterns 13 and 14 are formed on the outer peripheral surface 11 and the side surface 12, respectively.

外周面11に形成される画像解析用パターン13は、点13aを縦横に規則的に配列した点パターンである。画像解析用パターン13は、外周面11の全面に設けても一部のみに設けてもよい。点13aは例えば直径が0.3〜0.4mmであり、点13aどうしの間隔は1mmである。ゴム試験片1が黒色の場合、点13aは視認性を高めるために白色などで形成される。   The image analysis pattern 13 formed on the outer peripheral surface 11 is a point pattern in which the points 13a are regularly arranged vertically and horizontally. The image analysis pattern 13 may be provided on the entire outer peripheral surface 11 or only on a part thereof. The points 13a have a diameter of 0.3 to 0.4 mm, for example, and the distance between the points 13a is 1 mm. When the rubber test piece 1 is black, the point 13a is formed of white or the like in order to improve visibility.

側面12に形成される画像解析用パターン14は、点14aを縦横に規則的に配列した点パターンである。画像解析用パターン14は、側面12の全面に設けても一部のみに設けてもよく、この例では点列を2列のみ設けている。点14aは例えば直径が0.2mmであり、点14aどうしの間隔は0.5mmである。ゴム試験片1が黒色の場合、点14aは視認性を高めるために白色などで形成される。   The image analysis pattern 14 formed on the side surface 12 is a point pattern in which the points 14a are regularly arranged vertically and horizontally. The image analysis pattern 14 may be provided on the entire side surface 12 or only on a part thereof, and in this example, only two dot sequences are provided. The points 14a have a diameter of 0.2 mm, for example, and the interval between the points 14a is 0.5 mm. When the rubber test piece 1 is black, the point 14a is formed of white or the like in order to improve visibility.

ゴム試験片1は、試験片接触手段3により回転式ドラム2に回転接触される。試験片接触手段3は、ゴム試験片1が固定される試験片回転軸31と、この試験片回転軸31を回転駆動させる試験片回転駆動装置32を備える。試験片回転駆動装置32としては電動モータ等が例示され、電動モータにより回転軸31を駆動させるとともに、制動トルクをかけて制動させることもできる。また、別途ブレーキ手段を設けて回転軸31を制動させるようにしてもよい。   The rubber test piece 1 is brought into rotational contact with the rotary drum 2 by the test piece contact means 3. The test piece contact means 3 includes a test piece rotation shaft 31 to which the rubber test piece 1 is fixed, and a test piece rotation drive device 32 that rotationally drives the test piece rotation shaft 31. As the test piece rotation drive device 32, an electric motor or the like is exemplified, and the rotating shaft 31 can be driven by the electric motor and can be braked by applying a braking torque. Further, a separate brake means may be provided to brake the rotating shaft 31.

また、試験片接触手段3は、ゴム試験片1に所定の負荷がかかるように回転式ドラム2に対して垂直に力をかける荷重負荷機構を有することが好ましい。この機構としては、油圧装置や弾性復元力を利用した装置などが挙げられる。また、荷重を計測するための計測器を設けてもよい。   Moreover, it is preferable that the test piece contact means 3 has a load loading mechanism that applies a force perpendicular to the rotary drum 2 so that a predetermined load is applied to the rubber test piece 1. Examples of this mechanism include a hydraulic device and a device using an elastic restoring force. Moreover, you may provide the measuring device for measuring a load.

回転式ドラム2は円筒部21と円板部22とを備え、全体としては有底円筒状をしている。回転式ドラム2の円筒部21の外周面が、ゴム試験片1の外周面と回転接触し、ゴム摩擦試験が行われる。   The rotary drum 2 includes a cylindrical portion 21 and a disc portion 22 and has a bottomed cylindrical shape as a whole. The outer peripheral surface of the cylindrical portion 21 of the rotary drum 2 is in rotational contact with the outer peripheral surface of the rubber test piece 1, and a rubber friction test is performed.

円筒部21は、厚みが一定の円筒状をしている。円筒部21は、例えば外径が250mm、幅が40mm、厚みが10mmである。円筒部21の幅は、少なくともゴム試験片1の幅よりも大きい。円筒部21は、透明材料で形成されている。透明材料は無色透明又は有色透明の何れでもよいが、無色透明のものを使用するのが好ましい。透明材料としては、強化ガラス等の無機ガラス、ポリ塩化ビニル、ポリスチレン、アクリル系樹脂、ポリカードネート等のプラスチックなどが例示されるが、強度や加工性等の観点からアクリル系樹脂が好ましい。   The cylindrical portion 21 has a cylindrical shape with a constant thickness. The cylindrical portion 21 has, for example, an outer diameter of 250 mm, a width of 40 mm, and a thickness of 10 mm. The width of the cylindrical portion 21 is at least larger than the width of the rubber test piece 1. The cylindrical portion 21 is made of a transparent material. The transparent material may be colorless and transparent or colored and transparent, but it is preferable to use a colorless and transparent material. Examples of the transparent material include inorganic glass such as tempered glass, plastic such as polyvinyl chloride, polystyrene, acrylic resin, and polycarbonate resin, and acrylic resin is preferable from the viewpoint of strength and workability.

円板部22は、所定の半径を有する板状であり、円筒部21の端部に固定されている。円板部22には、図に示すように観察用の穴22aが設けられている。円板部22の中心は、支持部23を介してドラム回転軸61に支持される。ドラム回転軸61は、ドラム回転駆動装置62により回転駆動される。これにより、回転式ドラム2は、ゴム試験片1と同様に、回転駆動が可能となる。ドラム回転駆動装置62と試験片回転駆動装置32は、回転制御手段52により始動や停止、回転数などが制御される。   The disc portion 22 has a plate shape having a predetermined radius, and is fixed to the end portion of the cylindrical portion 21. As shown in the figure, the disk portion 22 is provided with an observation hole 22a. The center of the disc portion 22 is supported by the drum rotation shaft 61 via the support portion 23. The drum rotation shaft 61 is rotationally driven by a drum rotation driving device 62. Thereby, the rotary drum 2 can be rotationally driven in the same manner as the rubber test piece 1. The drum rotation driving device 62 and the test piece rotation driving device 32 are controlled by the rotation control means 52 to start, stop, and the number of rotations.

撮影手段41は、ゴム試験片1の反対側から回転式ドラム2の円筒部21を通してゴム試験片1の外周面11を撮影することができる位置に配置される。本実施形態では、回転式ドラム2の円筒部21の内面側にミラー7を備えており、撮影手段41はミラー7を介して、ゴム試験片1の外周面11を撮影して外周面画像11Pを取得することができる。ただし、ミラー7を設けず、撮影手段41を回転式ドラム2の円筒部21の内面側に配置して、ゴム試験片1の外周面11を直接撮影するようにしてもよい。   The photographing means 41 is disposed at a position where the outer peripheral surface 11 of the rubber test piece 1 can be photographed from the opposite side of the rubber test piece 1 through the cylindrical portion 21 of the rotary drum 2. In the present embodiment, the mirror 7 is provided on the inner surface side of the cylindrical portion 21 of the rotary drum 2, and the photographing means 41 photographs the outer peripheral surface 11 of the rubber test piece 1 through the mirror 7 and the outer peripheral surface image 11P. Can be obtained. However, the mirror 7 may not be provided, and the photographing means 41 may be disposed on the inner surface side of the cylindrical portion 21 of the rotary drum 2 so as to directly photograph the outer peripheral surface 11 of the rubber test piece 1.

本実施形態のゴム摩擦試験装置は、撮影手段41に加えて撮影手段42を備えている。撮影手段42は、ゴム試験片1の側面12を撮影することができる位置に配置される。撮影手段42は、ゴム試験片1の側面12を撮影して側面画像12Pを取得することができる。撮影手段41と撮影手段42は、同期させて同時にゴム試験片1を撮影するのが好ましい。   The rubber friction test apparatus according to the present embodiment includes an imaging unit 42 in addition to the imaging unit 41. The photographing means 42 is disposed at a position where the side surface 12 of the rubber test piece 1 can be photographed. The photographing means 42 can photograph the side surface 12 of the rubber test piece 1 to obtain a side image 12P. The photographing means 41 and the photographing means 42 are preferably synchronized and photograph the rubber test piece 1 at the same time.

撮影手段41,42としては、CCDカメラ、ビデオカメラ、高速度カメラなどが使用できるが、本発明では、画像解析用パターン13,14を詳細に撮影できるように高速度カメラを使用するのが好ましい。撮影手段41と撮影手段42でそれぞれ撮影した外周面画像11Pと側面画像12Pは、評価手段51に取り込まれ、この外周面画像11Pと側面画像12Pに基いてゴム試験片1の摩擦摩耗特性が評価される。なお、外周面画像11P及び側面画像12Pは、メモリ53に記憶された後、評価手段51により解析される。   As the photographing means 41 and 42, a CCD camera, a video camera, a high-speed camera, or the like can be used. In the present invention, it is preferable to use a high-speed camera so that the image analysis patterns 13 and 14 can be photographed in detail. . The outer peripheral surface image 11P and the side surface image 12P respectively photographed by the photographing means 41 and the photographing means 42 are taken into the evaluation means 51, and the frictional wear characteristics of the rubber test piece 1 are evaluated based on the outer peripheral surface image 11P and the side surface image 12P. Is done. The outer peripheral surface image 11P and the side surface image 12P are stored in the memory 53 and then analyzed by the evaluation unit 51.

評価手段51は、外周面画像11Pに含まれる画像解析用パターン13に基いてゴム試験片1の接触面内の歪み分布を算出する歪み分布算出手段54を含む。具体的には、歪み分布算出手段54は、ある時点での画像解析用パターン13と、基準となる画像解析用パターン13とを比較して、対応する各点13aの変位を計測することで、歪み分布を算出することができる。   The evaluation unit 51 includes a strain distribution calculation unit 54 that calculates a strain distribution in the contact surface of the rubber test piece 1 based on the image analysis pattern 13 included in the outer peripheral surface image 11P. Specifically, the strain distribution calculating unit 54 compares the image analysis pattern 13 at a certain point in time with the reference image analysis pattern 13 and measures the displacement of each corresponding point 13a. A strain distribution can be calculated.

より具体的な歪みの算出方法は以下の通りである。初めに、画像解析用パターン13の1つ1つの点13aについて2値化により重心座標を算出する。これを繰り返し、1つの点13aが回転方向に流れていくときの時系列データを取得する(例として図6の範囲で80フレーム)。次に、それぞれの点13aについて、隣り合う点13aの重心における2点間距離の変動を算出する。そして、基準となる画像解析用パターン13と比較して歪みを算出する。回転方向と幅方向に分けて、2方向の歪みをそれぞれ算出する。   A more specific method for calculating distortion is as follows. First, the barycentric coordinates are calculated by binarization for each point 13a of the image analysis pattern 13. This is repeated, and time-series data when one point 13a flows in the rotation direction is acquired (for example, 80 frames in the range of FIG. 6). Next, for each point 13a, the change in the distance between the two points at the center of gravity of the adjacent point 13a is calculated. Then, distortion is calculated in comparison with the reference image analysis pattern 13. The distortion in two directions is calculated separately for the rotation direction and the width direction.

また、歪み分布算出手段54は、側面画像12Pに含まれる画像解析用パターン14に基いてゴム試験片1の側面12の歪み分布も算出することができる。ゴム試験片1の外周面11の歪み分布と側面12の歪み分布を対応させる際、各方向での接触面の踏込み、蹴り出し位置と歪みの変動を比較することで、1方向からでは出来なった立体的な評価が可能となる。   The strain distribution calculating means 54 can also calculate the strain distribution on the side surface 12 of the rubber test piece 1 based on the image analysis pattern 14 included in the side image 12P. When the strain distribution on the outer peripheral surface 11 of the rubber test piece 1 and the strain distribution on the side surface 12 are made to correspond to each other, it is not possible to perform from one direction by comparing the stepping of the contact surface in each direction, the kicking position, and the strain variation. 3D evaluation is possible.

処理制御装置5は、評価手段51、回転制御手段52、メモリ53、歪み分布算出手段54などを備えており、パソコン等の入出力装置55に接続されている。作業者は、入出力装置55を介して、処理制御装置5を操作するとともに、処理制御装置5内の画像やデータを閲覧、解析することができる。   The processing control device 5 includes an evaluation unit 51, a rotation control unit 52, a memory 53, a strain distribution calculation unit 54, and the like, and is connected to an input / output device 55 such as a personal computer. The operator can operate the processing control device 5 via the input / output device 55 and can browse and analyze images and data in the processing control device 5.

照明8は、回転式ドラム2の側方、特に円筒部21の側方に配置される。照明8は、円筒部21の幅方向と略平行な光を円筒部21の内部に照射することができるように配置される。そのため、光は円筒部21の内部で全反射し、ゴム試験片1の接触面以外では光がほとんど外部に出ない。これにより、ゴム試験片1の接触面が特に明るくなり、それ以外の部分と明確に判別できる。   The illumination 8 is disposed on the side of the rotary drum 2, particularly on the side of the cylindrical portion 21. The illumination 8 is arranged so that light substantially parallel to the width direction of the cylindrical portion 21 can be irradiated to the inside of the cylindrical portion 21. Therefore, the light is totally reflected inside the cylindrical portion 21, and the light hardly comes outside except the contact surface of the rubber test piece 1. Thereby, the contact surface of the rubber test piece 1 becomes particularly bright and can be clearly distinguished from the other portions.

これにより外周面画像11Pから接触面端部の座標を取得することが可能となり、接触面の踏込み位置と蹴り出し位置を決定できる。接触面の内外、踏込み、蹴り出しの位置関係を考慮することで速度および歪みをより詳細に評価できる。   This makes it possible to acquire the coordinates of the contact surface end from the outer peripheral surface image 11P, and determine the stepping position and kicking position of the contact surface. The speed and strain can be evaluated in more detail by considering the positional relationship between the inside and outside of the contact surface, the stepping-in, and the kicking-out.

次に、以上のようなゴム摩擦試験装置を用いた本発明のゴム摩擦試験方法について説明する。本発明のゴム摩擦試験方法は、ゴム試験片1の摩擦摩耗特性を評価するゴム摩擦試験方法であって、ドーナツ状のゴム試験片1の外周面11に画像解析用パターン13を形成するパターン形成工程と、ゴム試験片1の外周面11を、円筒部21が透明材料で形成された回転式ドラム2に接触させつつ、ゴム試験片1及び回転式ドラム2を回転させる摩擦試験工程と、摩擦試験工程と同時に、ゴム試験片1の外周面11を回転式ドラム2の円筒部21を通して撮影して外周面画像11Pを取得する画像取得工程と、取得した外周面画像11Pからゴム試験片1の接触面形状を得るとともに、外周面画像11Pに含まれる画像解析用パターン13に基いてゴム試験片1の接触面内の歪み分布を算出することにより、ゴム試験片1の摩擦摩耗特性を評価する評価工程と、を備える。   Next, the rubber friction test method of the present invention using the rubber friction test apparatus as described above will be described. The rubber friction test method of the present invention is a rubber friction test method for evaluating the friction and wear characteristics of the rubber test piece 1 and forms a pattern 13 for image analysis on the outer peripheral surface 11 of the doughnut-shaped rubber test piece 1. A friction test step of rotating the rubber test piece 1 and the rotary drum 2 while bringing the outer peripheral surface 11 of the rubber test piece 1 into contact with the rotary drum 2 having the cylindrical portion 21 formed of a transparent material, Simultaneously with the test process, the outer peripheral surface 11 of the rubber test piece 1 is photographed through the cylindrical portion 21 of the rotary drum 2 to acquire the outer peripheral surface image 11P, and the rubber test piece 1 is obtained from the acquired outer peripheral surface image 11P. The frictional wear characteristic of the rubber test piece 1 is obtained by obtaining the contact surface shape and calculating the strain distribution in the contact surface of the rubber test piece 1 based on the image analysis pattern 13 included in the outer peripheral surface image 11P. Includes a worthy evaluation process, the.

また、本発明のゴム摩擦試験方法は、パターン形成工程において、ゴム試験片1の側面12に画像解析用パターン14を更に形成し、画像取得工程において、ゴム試験片1の側面12を撮影して側面画像12Pを取得し、評価工程は、外周面画像11Pに含まれる画像解析用パターン13と側面画像12Pに含まれる画像解析用パターン14とを対応付けることにより、ゴム試験片1の変形を評価する工程を含むことが好ましい。   Further, in the rubber friction test method of the present invention, the image analysis pattern 14 is further formed on the side surface 12 of the rubber test piece 1 in the pattern formation step, and the side surface 12 of the rubber test piece 1 is photographed in the image acquisition step. The side image 12P is acquired, and the evaluation step evaluates the deformation of the rubber test piece 1 by associating the image analysis pattern 13 included in the outer peripheral surface image 11P with the image analysis pattern 14 included in the side image 12P. It is preferable to include a process.

ゴム試験片1の外周面11及び側面12には、画像解析用パターン13,14を予め形成しておく。ゴム試験片1を試験片接触手段3の試験片回転軸31に固定して、ゴム試験片1を回転式ドラム2に接触させつつ、両者を回転させてゴム摩擦試験を行う。この際、撮影手段41,42によりゴム試験片1を撮影して、ゴム試験片1の外周面画像11P及び側面画像12Pを取得する。   Image analysis patterns 13 and 14 are formed in advance on the outer peripheral surface 11 and the side surface 12 of the rubber test piece 1. The rubber test piece 1 is fixed to the test piece rotating shaft 31 of the test piece contact means 3, and while the rubber test piece 1 is in contact with the rotary drum 2, both are rotated to perform a rubber friction test. At this time, the rubber test piece 1 is photographed by the photographing means 41 and 42, and the outer peripheral surface image 11P and the side image 12P of the rubber test piece 1 are acquired.

図6は、外周面画像11Pの一例を示す。ゴム試験片1の外周面11が矢印の方向に回転しているとき、接触面の前半部分では回転式ドラム2に対してすべりの生じていない凝着域Paを形成すると共に、後半部では回転式ドラム2に対してすべりの状態となるすべり域Psを形成する。このように、凝着域Paとすべり域Psとを合わせた領域が接触面であり、外周面画像11Pからゴム試験片1の接触面形状を得ることができる。   FIG. 6 shows an example of the outer peripheral surface image 11P. When the outer peripheral surface 11 of the rubber test piece 1 is rotating in the direction of the arrow, the first half of the contact surface forms an adhesion zone Pa in which no slip occurs with respect to the rotary drum 2, and the second half rotates. A slip region Ps that is in a slip state with respect to the expression drum 2 is formed. Thus, the area | region which united the adhesion area | region Pa and the sliding area | region Ps is a contact surface, and the contact surface shape of the rubber test piece 1 can be obtained from the outer peripheral surface image 11P.

また、外周面画像11Pには画像解析用パターン13が含まれており、ある時点での画像解析用パターン13と微小時間経過後の画像解析用パターン13を比較することで、各点13aの速度を算出することができる。算出した速度の変動から凝着域Paとすべり域Psの境界点を決定できる。画像解析用パターン13のように幅方向に複数の点が存在していれば、それぞれについて算出した境界点をつなぎ合わせ、接触面の凝着域Paとすべり域Psの境界線BLを決定できる。また、ある時点での画像解析用パターン13と、基準となる画像解析用パターン13とを比較して、対応する各点13aの変位を計測することで、歪み分布を算出することができる。   Further, the outer peripheral surface image 11P includes an image analysis pattern 13. By comparing the image analysis pattern 13 at a certain time point with the image analysis pattern 13 after a lapse of a minute time, the speed of each point 13a. Can be calculated. The boundary point between the adhesion area Pa and the slip area Ps can be determined from the calculated speed fluctuation. If there are a plurality of points in the width direction as in the image analysis pattern 13, the boundary points calculated for each of them can be connected to determine the boundary line BL between the adhesion area Pa of the contact surface and the sliding area Ps. Further, the distortion distribution can be calculated by comparing the image analysis pattern 13 at a certain point in time with the reference image analysis pattern 13 and measuring the displacement of each corresponding point 13a.

本発明により算出したゴム試験片1の接触面での速度分布を図7の(a)に示し、ゴム試験片1の接触面での歪み分布を図7の(b)に示している。凝着域Paにおいて、ゴム試験片1の速度は、回転式ドラム2と略同じとなっており、ゴム試験片1の歪みは、圧縮(マイナス方向)され、大きな変化はない。すべり域Psにおいて、ゴム試験片1の速度は凝着域Paから離れるほど大きく、すべり域Psの端部では、一時的にゴム試験片1の基準回転速度を越えている。ゴム試験片1の歪みは、引張(プラス方向)に変化しており、踏込み側と蹴り出し側で向きが反転している。   The velocity distribution at the contact surface of the rubber test piece 1 calculated according to the present invention is shown in FIG. 7 (a), and the strain distribution at the contact surface of the rubber test piece 1 is shown in FIG. 7 (b). In the adhesion area Pa, the speed of the rubber test piece 1 is substantially the same as that of the rotary drum 2, and the distortion of the rubber test piece 1 is compressed (minus direction) and does not change significantly. In the sliding region Ps, the speed of the rubber test piece 1 increases as the distance from the adhesion region Pa increases, and temporarily exceeds the reference rotational speed of the rubber test piece 1 at the end of the sliding region Ps. The distortion of the rubber test piece 1 changes in tension (in the positive direction), and the direction is reversed between the stepping side and the kicking side.

[他の実施形態]
(1)前述の実施形態では、ゴム試験片1の外周面11と側面12を撮影するために撮影手段41と撮影手段42をそれぞれ用いたが、撮影手段は必ずしも2つ設ける必要はない。撮影手段41のみを用いて、外周面11と側面12を別々に撮影してもよい。この場合、ゴム試験片1の外周面11と側面12にそれぞれ目印を付けておいて画像を取得後に、取得した外周面画像11Pと側面画像12Pを対応付けるようにすればよい。
[Other Embodiments]
(1) In the above-described embodiment, the photographing means 41 and the photographing means 42 are used to photograph the outer peripheral surface 11 and the side surface 12 of the rubber test piece 1, but it is not always necessary to provide two photographing means. The outer peripheral surface 11 and the side surface 12 may be photographed separately using only the photographing means 41. In this case, the outer peripheral surface 11 and the side surface 12 of the rubber test piece 1 may be marked, and the acquired outer peripheral surface image 11P and the side image 12P may be associated with each other after acquiring the images.

(2)前述の実施形態では、比較的小さなサイズのゴム試験片1を用いているが、回転式ドラム2のサイズを大きくすることで、ゴム試験片1としてサンプルタイヤを用いてタイヤの摩擦摩耗特性を直接評価することもできる。   (2) In the above-described embodiment, the rubber test piece 1 having a relatively small size is used. However, by increasing the size of the rotary drum 2, the sample tire is used as the rubber test piece 1 and the tire is frictionally worn. Properties can also be evaluated directly.

(3)ゴム試験片1の外周面11を撮影する際、1つの撮影手段41を用いているが、隣り合うように並べた別の撮影手段を用いて外周面11を更に撮影することで、奥行き方向(ゴム試験片1の厚み方向)の変位も評価可能となり、より詳細なデータが得られる。ゴム試験片1の側面12についても同様である。   (3) When photographing the outer peripheral surface 11 of the rubber test piece 1, one photographing means 41 is used, but by further photographing the outer peripheral surface 11 using another photographing means arranged so as to be adjacent to each other, The displacement in the depth direction (thickness direction of the rubber test piece 1) can also be evaluated, and more detailed data can be obtained. The same applies to the side surface 12 of the rubber test piece 1.

1 ゴム試験片
2 回転式ドラム
3 試験片接触手段
7 ミラー
8 照明
11 外周面
11P 外周面画像
12 側面
12P 側面画像
13 画像解析用パターン
13a 点
14 画像解析用パターン
14a 点
21 円筒部
22 円板部
41 撮影手段
42 撮影手段
51 評価手段
54 歪み分布算出手段
DESCRIPTION OF SYMBOLS 1 Rubber test piece 2 Rotary drum 3 Test piece contact means 7 Mirror 8 Illumination 11 Outer peripheral surface 11P Outer peripheral surface image 12 Side surface 12P Side surface image 13 Image analysis pattern 13a Point 14 Image analysis pattern 14a Point 21 Cylindrical portion 22 Disc portion 41 photographing means 42 photographing means 51 evaluating means 54 strain distribution calculating means

Claims (5)

ゴム試験片の摩擦摩耗特性を評価するゴム摩擦試験方法であって、
ドーナツ状のゴム試験片の外周面に画像解析用パターンを形成するパターン形成工程と、
ゴム試験片の前記外周面を、円筒部が透明材料で形成された回転式ドラムに接触させつつ、ゴム試験片及び回転式ドラムを回転させる摩擦試験工程と、
前記摩擦試験工程と同時に、ゴム試験片の前記外周面を回転式ドラムの前記円筒部を通して撮影して外周面画像を取得する画像取得工程と、
取得した前記外周面画像からゴム試験片の接触面形状を得るとともに、前記外周面画像に含まれる前記画像解析用パターンに基いてゴム試験片の接触面内の歪み分布を算出することにより、ゴム試験片の摩擦摩耗特性を評価する評価工程と、を備えることを特徴とするゴム摩擦試験方法。
A rubber friction test method for evaluating the friction and wear characteristics of a rubber test piece,
A pattern forming step of forming an image analysis pattern on the outer peripheral surface of the doughnut-shaped rubber test piece;
A friction test step of rotating the rubber test piece and the rotary drum while bringing the outer peripheral surface of the rubber test piece into contact with the rotary drum having a cylindrical portion formed of a transparent material;
Simultaneously with the friction test step, an image acquisition step of taking an image of the outer peripheral surface of the rubber test piece through the cylindrical portion of the rotary drum and acquiring an outer peripheral surface image;
By obtaining the contact surface shape of the rubber test piece from the acquired outer peripheral surface image, and calculating the strain distribution in the contact surface of the rubber test piece based on the image analysis pattern included in the outer peripheral surface image. A rubber friction test method comprising: an evaluation step for evaluating the friction and wear characteristics of the test piece.
前記パターン形成工程において、ゴム試験片の側面に画像解析用パターンを更に形成し、前記画像取得工程において、ゴム試験片の前記側面を撮影して側面画像を取得し、前記評価工程は、前記外周面画像に含まれる画像解析用パターンと前記側面画像に含まれる画像解析用パターンとを対応付けることにより、ゴム試験片の変形を評価する工程を含むことを特徴とする請求項1に記載のゴム摩擦試験方法。   In the pattern formation step, an image analysis pattern is further formed on the side surface of the rubber test piece. In the image acquisition step, the side surface image is obtained by photographing the side surface of the rubber test piece. The rubber friction according to claim 1, further comprising a step of evaluating deformation of the rubber test piece by associating the image analysis pattern included in the surface image with the image analysis pattern included in the side image. Test method. 前記画像解析用パターンは、点を縦横に規則的に配列した点パターンであることを特徴とする請求項1又は2に記載のゴム摩擦試験方法。   The rubber friction test method according to claim 1, wherein the image analysis pattern is a point pattern in which dots are regularly arranged vertically and horizontally. ゴム試験片の摩擦摩耗特性を評価するゴム摩擦試験装置であって、
円筒部が透明材料で形成され、回転駆動が可能な回転式ドラムと、
外周面に画像解析用パターンが形成されたドーナツ状のゴム試験片を、回転式ドラムの前記円筒部に回転状態で接触可能な試験片接触手段と、
ゴム試験片の前記外周面を回転式ドラムの前記円筒部を通して撮影して外周面画像を取得する撮影手段と、
取得した前記外周面画像に基いてゴム試験片の摩擦摩耗特性を評価する評価手段と、を備え、
前記評価手段は、前記外周面画像に含まれる前記画像解析用パターンに基いてゴム試験片の接触面内の歪み分布を算出する歪み分布算出手段を含むことを特徴とするゴム摩擦試験装置。
A rubber friction test device for evaluating the friction and wear characteristics of a rubber test piece,
A rotary drum having a cylindrical portion formed of a transparent material and capable of being driven to rotate;
A test piece contact means capable of contacting a donut-shaped rubber test piece having an image analysis pattern formed on the outer peripheral surface thereof in a rotating state with the cylindrical portion of the rotary drum;
Photographing means for photographing the outer peripheral surface of the rubber test piece through the cylindrical portion of the rotary drum to obtain an outer peripheral surface image;
An evaluation means for evaluating the friction and wear characteristics of the rubber test piece based on the acquired outer peripheral surface image,
The rubber friction test apparatus characterized in that the evaluation means includes a strain distribution calculation means for calculating a strain distribution in the contact surface of the rubber test piece based on the image analysis pattern included in the outer peripheral surface image.
回転式ドラムの前記円筒部の内面側にミラーを更に備え、
前記撮影手段は、前記ミラーを介して、回転式ドラムの前記円筒部の外面側に接触されたゴム試験片の前記外周面を撮影することを特徴とする請求項4に記載のゴム摩擦試験装置。
A mirror is further provided on the inner surface side of the cylindrical portion of the rotary drum,
5. The rubber friction test apparatus according to claim 4, wherein the photographing unit photographs the outer peripheral surface of the rubber test piece that is in contact with the outer surface side of the cylindrical portion of the rotary drum via the mirror. .
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